JP2022011562A - Resolver - Google Patents

Abstract

To provide a resolver with which, of a simple structure though, it is possible to prevent oil from entering the inside of protective covering of lead wires, even when the resolver is used in an oil-immersed environment.SOLUTION: Provided is a resolver in which a terminal pin base 20 extending to the radial outside is provided to an insulator 16 and a plurality of terminal pins 21 are provided to the terminal pin base 20, the terminal pins 21 being provided, at one end, with a winding bundling part 21a to which the winding edge 19a of a stator winding 19 is connected and provided, at the other end, with a terminal 21b to which the core 22c of a lead wire 22 is connected. A coating of filler 31 is applied to the core 22c of the lead wire 22 connected to the connection part of the terminal 21b, and the filler 31 is also filled inside the protective covering 22b of the lead wire 22, the core 22c being sealed in the filler 31 inside the protective covering 22b.SELECTED DRAWING: Figure 6

Description

The present invention relates to a resolver, and more particularly to a technique for preventing oil from entering a lead wire connected to a terminal.

A resolver is known as a means for detecting a rotation angle. The resolver includes a rotor fixed to a rotating shaft of a rotary electric machine such as a motor and rotating, and a stator fixed to a housing or the like and arranged so as to face the rotor in the radial direction. A stator winding consisting of an excitation winding and a detection winding is wound around the stator, and the detection winding is composed of a winding that outputs a sin signal and a cos signal. When an exciting voltage is applied to the exciting winding and the rotor of the resolver rotates, the size of the gap formed between the rotor and the stator changes, and the voltage corresponding to this change is induced in the detection winding. The voltage generated in this detection winding is a signal that reflects the rotation angle of the rotor, and the angle of the rotation axis can be detected by this signal.

The terminal pin to which the winding terminal of the stator winding is connected is planted by insert molding on the terminal pin base portion integrally formed with the insulator. A entangled connection portion is formed at one end of the terminal pin to which the winding terminal of the stator winding is entwined and connected, and a core wire of a lead wire for connecting to an external device is connected to the other end of the terminal pin. A terminal is formed.

When a rotary electric machine such as a motor equipped with a resolver is used in an environment where it is immersed in oil (cooling oil, lubricating oil, etc.), the protective coating that covers the core wire of the lead wire is sealed with a grommet or the like to the outside. Prevents oil from leaking. However, if the oil penetrates the inside of the protective coating from one end of the protective coating, along the core wire made by twisting multiple conductors, the oil will reach the other end of the lead wire connecting to the external device, and in some cases. , There is a risk of contaminating external equipment.

On the other hand, a resolver capable of preventing corrosion of the winding terminal connected to the terminal pin and the lead wire connected to the terminal in the resolver has been proposed (see, for example, Patent Document 1). FIG. 8 is a diagram showing a resolver disclosed in Patent Document 1. In the resolver shown in this figure, the terminal pin base portion 10 extending outward in diameter is integrally formed on the annular insulator mounted on the stator core 5, and the terminal pin base portion 10 has a plurality of terminal pins 11. A first connection portion is provided at one end of the terminal pin 11 to which the winding of the stator is connected, and a second connection portion to which the lead wire 12 from the outside is connected is provided at the other end side. , The first space formed between the terminal pin cover 13 and the terminal pin base portion 10, and the second space formed between the slide cover 14 and the terminal pin base portion 10 are filled with varnish. , The first connection portion and the second connection portion of the terminal pin 11 are sealed in the varnish. The terminal pin base portion 3 extending radially outward is integrally formed on the annular insulator 2 mounted on the stator core 1. A plurality of terminal pins 4 are planted in the terminal pin base portion 3, and a first connection portion 4a to which the terminal of the winding 1a of the stator is connected is provided at one end of the terminal pin 4, and at the other end. A second connection portion (terminal) 4b to which the core wire of the lead wire 5 from the outside is connected is provided, and a first space 7a formed between the terminal pin cover 6 and the terminal pin base portion 3 is provided. The varnish 9 is filled in the second space 7b formed between the slide cover 8 and the terminal pin base portion 3, and the first connection portion 4a and the second connection portion 4b of the terminal pin 4 are the varnish 9 It is sealed inside.

Japanese Unexamined Patent Publication No. 2017-9506

In the resolver of Patent Document 1, since the second connecting portion 4b to which the core wire of the lead wire 5 is connected is sealed in the varnish 9, oil is applied from one end of the protective coating covering the core wire of the lead wire 5. The inconvenience of infiltrating the inside of the protective coating along the core wire obtained by twisting a plurality of conductor wires can be avoided, and the oil can be prevented from reaching the other end of the lead wire 5 connected to the external device.

However, in the resolver of Patent Document 1, in order to seal the second connecting portion 4b to which the core wire of the lead wire 5 is connected by the varnish 9, the terminal pin base is formed on the axial upper surface of the terminal pin base portion 3. It is necessary to attach the terminal pin cover 6 that covers the base portion 3 and the terminal pin 4, attach the slide cover 8 to the axial lower surface of the terminal pin base portion 3, and inject the varnish 9 from the opening of the terminal pin cover 6. For this reason, there is a problem that the number of parts of the resolver increases, the structure becomes complicated, and the work efficiency in the work process cannot be improved.

The present invention has been made in view of the above problems, and even when the resolver is used in an environment immersed in oil, it has a simple structure and the oil is inside the protective coating of the lead wire. It is an object of the present invention to provide a resolver capable of preventing infiltration into.

The present invention comprises an annular stator core, an insulator mounted on the annular stator core, and a stator winding wound around a plurality of teeth radially protruding from the annular stator core via the insulator. The insulator is provided with a terminal pin base portion extending radially outward, a plurality of terminal pins are provided on the terminal pin base portion, and the terminal pin is provided with the stator winding at one end thereof. A first connection portion to which the end wire of the lead wire is connected is provided, and a second connection portion to which the core wire of the lead wire is connected is provided at the other end, and the lead wire connected to the second connection portion. A filler is applied to the core wire, and the filler is also filled inside the protective coating of the lead wire, and the core wire is sealed in the filler inside the protective coating with a resolver. be.

In the resolver having the above configuration, the filler is also filled inside the protective coating of the lead wire, and the core wire is sealed in the filler inside the protective coating, so that the resolver is immersed in oil. Even when used in the environment, it can prevent oil from entering the inside of the lead wire protective coating. Moreover, since the filler is filled inside the protective coating, the filler is not easily damaged and the quality can be maintained for a long period of time.

The above configuration can be easily obtained. For example, by forming the core wire by twisting a plurality of conductor wires and applying a filler to the core wire exposed from the protective coating, the filler can be permeated between the conductor wires by the capillary phenomenon. Then, by applying heat to the filler to cure it, the individual conductors are sealed by the filler.

According to the present invention, since the core wire can be sealed with a filler with a simple structure, the oil is inside the protective coating of the lead wire even when the resolver is used in an environment immersed in oil. It is possible to prevent it from infiltrating into and leaking to the outside.

It is a top view which shows the structure of the resolver which concerns on embodiment of this invention. It is a perspective view which shows the structure of the stator structure in FIG. It is a top view which shows the structure of the stator structure in FIG. It is a half cross-sectional view of the stator structure in FIG. 3, and is the figure explaining the process of sealing the inside of the protective coating of a lead wire with a filler. It is a figure which shows the state which applied the filler in FIG. 4 to the core wire of a lead wire. It is a figure which shows the state which the filler in FIG. 5 is filled inside the protective coating of a lead wire. FIG. 6 is a schematic cross-sectional view of a lead wire showing a state in which the filler in FIG. 6 is filled inside the protective coating of the lead wire. It is sectional drawing which shows the conventional resolver.

1. 1. Overall Configuration FIG. 1 is a plan view showing the resolver 10 of the embodiment. The resolver 10 is an inner rotor type VR (variable reluctance) type resolver. The resolver 10 includes a stator structure 12 and a rotor 13 that is rotatable inside the stator structure 12. The rotor 13 has a structure having an axial double angle of 2X in which two convex portions are formed on the outer peripheral surface, and is attached to the rotating shaft 11 of a rotary electric machine such as a motor. FIG. 2 is a perspective view of the stator structure 12 shown in FIG. FIG. 3 is a plan view of the stator structure 12 shown in FIG.

The rotor 13 is configured by stacking a plurality of thin plate-shaped soft magnetic cores, and is fixed to a rotating shaft 11 of a motor (not shown). The stator structure 12 is a resin insulator 16 composed of an annular stator core 15 in which a plurality of soft magnetic cores are laminated, and a first insulator 17 and a second insulator 18 mounted from both ends in the axial direction of the stator core 15, respectively. And the stator winding 19 wound around the stator core 15 via the insulator 16. The stator winding 19 is composed of an excitation winding and a two-phase detection winding having a sin phase that outputs a sin signal and a cos phase that outputs a cos signal.

The soft magnetic thin plate-shaped core constituting the stator core 15 has a plurality of teeth (pole teeth) (10 teeth in this embodiment) 14 extending radially inward (in the direction of the rotor 13) from the annular yoke portion. Has (see Fig. 2). The stator core 15 is configured by laminating (stacking while rotating) a plurality of cores and caulking and fixing them.

As shown in FIG. 4, the first insulator 17 is mounted from one axial end of the stator core 15, the second insulator 18 is mounted from the other axial end of the stator core 15, and all teeth 14 are mounted via the insulator 16. The excitation winding is wound around, and the detection winding is wound around a predetermined tooth 14.

As shown in FIG. 4, the terminal pin base portion 20 extending radially outward is formed in the first resin insulator 17 by integral molding. A plurality of (six in this example) terminal pins 21 are planted in the terminal pin base portion 20. The terminal pin 21 is L-shaped, one end extending in the axial direction, and a winding entwining portion (first connecting portion) 21a for entwining the end of the winding is provided therein. The other end of the terminal pin 21 extends radially outward, and the tip portion thereof becomes a terminal (second connection portion) 21b to which the lead wire 22 which is wiring from the outside is connected.

At the end of the terminal pin base portion 20, a lead wire accommodating portion 27 accommodating the tip 22a of the lead wire 22 (the tip portion where the protective coating 22b is stripped and the core wire 22c is exposed) is provided according to the number of lead wires 22 ( In this case, 6 places) are provided. The terminal 21b of the terminal pin 21 described above is processed into a flat shape, is located at the bottom of each lead wire accommodating portion 27, and is exposed there before the filler is filled. The tip 22a of the lead wire 22 is placed on the terminal 21b of the terminal pin 21, and the tip 22a of the lead wire 22 and the terminal 21b are joined by resistance welding. The joining method is not limited to resistance welding, and may be another method such as soldering as long as it is an electrically connected means.

The winding end wires 19a of the excitation winding and the detection winding are entwined with the winding entwining portion 21a of the terminal pins 21 at the corresponding positions and electrically connected. As the connection method, TIG (Tungsten Inert Gas) welding is used, but the method is not limited to this, and any other method such as soldering may be used as long as it is an electrically connected means.

2. 2. Application of Filling Material The application of the filler to be filled inside the protective coating of the lead wire 22 will be described with reference to FIGS. 4 to 7. As shown in FIGS. 4 and 5, a filler coating machine 30 is used so as to cover the entire root side (protective coating 22b side) of the core wire 22c of the lead wire 22 joined to the terminal 21b by resistance welding. The filler 31 is applied. As the filler 31, a varnish having excellent insulation, heat resistance, oil resistance, and weather resistance is preferable, and for example, an epoxy resin-based varnish is preferable, but other varnishes (for example, silicone varnish) may be used. good. The filler 31 is preferably a low-viscosity varnish so that it can be easily penetrated into the core wire 22c of the lead wire 22.

FIG. 5 shows a state in which the filler 31 is applied to the tip 22a of the core wire 22c. The core wire 22c of the lead wire 22 is made by twisting a plurality of conductor wires 22d made of a conductive metal material such as copper or a copper alloy, and the outer peripheral surface of the core wire 22c is covered with a protective coating 22b made of synthetic resin.

As described above, since the core wire 22c is made by twisting a plurality of conductor wires 22d, the filler 31 applied to the core wire 22c penetrates between the conductor wires 22d due to the capillary phenomenon and reaches the inside of the protective coating 22b. Penetrate. Then, after applying the filler 31, the filler 31 is cured under a predetermined temperature. As a result, as shown in FIG. 7, the core wire 22c is sealed by the filler 31 filled inside the protective coating 22b. Since FIG. 7 is a schematic diagram, the filler 31 that has penetrated between the conductors 22d is not shown, but the filler 31 that has penetrated between the conductors 22d is also filled.

As described above, according to the resolver 10 having the above configuration, the core wire 22c can be sealed with the filler 31 with a simple structure, so that even when the resolver 10 is used in an environment immersed in oil. , It is possible to prevent oil from entering the inside of the protective coating 22b of the lead wire 22 and leaking to the outside. Moreover, since the filler 31 is filled inside the protective coating 22b, the filler is not easily damaged and the quality can be maintained for a long period of time.

3. 3. Modification example The above-mentioned insulator 16 is composed of a first insulator 17 and a second insulator 18 in half, but is not limited to this, and may be configured as an integral insulator. can. In that case, when the insulator having the terminal pin base portion 20 is injection-molded, the stator core 15 and the terminal pin 21 may be insert-molded to be integrally formed.

10 ... resolver, 11 ... rotating shaft, 12 ... stator structure, 13 ... rotor, 14 ... teeth, 15 ... stator core, 16 ... insulator, 17 ... first insulator, 18 ... second insulator, 19 ... stator winding, 19a ... Winding end wire, 20 ... Terminal pin base, 21 ... Terminal pin, 21a ... Winding entanglement (first connection), 21b ... Terminal (second connection), 22 ... Lead wire , 22a ... tip, 22b ... protective coating, 22c ... core wire, 22d ... lead wire, 27 ... lead wire accommodating portion, 30 ... filler coating machine, 31 ... filler.

Claims (3)

An annular stator core and
An insulator mounted on the annular stator core and
A plurality of teeth projecting radially from the annular stator core are provided with a stator winding wound via the insulator.
The insulator is provided with a terminal pin base portion extending radially outward.
A plurality of terminal pins are provided on the terminal pin base portion.
The terminal pin is provided with a first connecting portion to which the end wire of the stator winding is connected at one end thereof, and a second connecting portion to which the core wire of the lead wire is connected to the other end.
A filler is applied to the core wire of the lead wire connected to the second connection portion, and the filler is also filled inside the protective coating of the lead wire.
A resolver in which the core wire is sealed in the filler inside the protective coating. The resolver according to claim 1, wherein the core wire is made by twisting a plurality of conductor wires, and the filler is also filled between the conductor wires. The resolver according to claim 2, wherein the filler has penetrated between the conductors due to a capillary phenomenon.

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