JP2021176977A - Clad steel sheet having excellent resistance to atmospheric corrosion and method for producing the same - Google Patents

Clad steel sheet having excellent resistance to atmospheric corrosion and method for producing the same Download PDF

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JP2021176977A
JP2021176977A JP2020081876A JP2020081876A JP2021176977A JP 2021176977 A JP2021176977 A JP 2021176977A JP 2020081876 A JP2020081876 A JP 2020081876A JP 2020081876 A JP2020081876 A JP 2020081876A JP 2021176977 A JP2021176977 A JP 2021176977A
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steel sheet
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俊一 橘
Shunichi Tachibana
洋太 黒沼
Yota Kuronuma
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JFE Steel Corp
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Abstract

To provide a clad steel sheet having excellent resistance to atmospheric corrosion that can be used suitably in an environment with an extremely great amount of wafting salt, and a method for producing the same.SOLUTION: A clad steel sheet has a base steel sheet having a nickel steel layer as a laminated material on at least one side of the base steel sheet. The base steel sheet has, in mass%, C: 0.02-0.16%, Si: 0.02-0.50%, Mn: 0.50-2.00%, P≤0.03%, S≤0.010% and Al: 0.01-0.06%. The laminated material has a composition having, in mass%, C: 0.02-0.13%, Si: 0.04-0.5%, Mn: 0.2-1.0%, P≤0.03%, S≤0.010%, Ni: 7.0-12.0% and Al: 0.005-0.10% with the balance being Fe and inevitable impurities. A production method includes the steps of: combining the base material with the laminated material and heating them to 1050-1200°C; subjecting it to hot rolling with a reduction ratio of 1.5 or more at a steel sheet surface temperature of 850°C or higher; and forming a rolled body.SELECTED DRAWING: None

Description

本発明は、例えば洋上鋼構造物(洋上プラント、洋上風力発電、橋梁等)や海浜近傍の鋼構造物(橋梁、建築等)などの超高飛来塩分環境において好適に使用可能な耐大気腐食性に優れたクラッド鋼板とその製造方法に関するものである。 The present invention has atmospheric corrosion resistance that can be suitably used in an ultra-high flying salt environment such as an offshore steel structure (offshore plant, offshore wind power generation, bridge, etc.) or a steel structure near the beach (bridge, building, etc.). It relates to an excellent clad steel sheet and a method for manufacturing the same.

鋼中に、PやCu、Cr、Ni等の合金元素を添加し大気中における耐食性を向上させた耐候性鋼は、橋梁等の鋼構造物に広く利用されている。耐候性鋼は、屋外環境において地鉄上に微細な錆粒子で構成されている保護性の高い錆層を生成することで、腐食因子である水、酸素ならびに腐食性アニオン(塩化物イオンや硫酸イオンなど)の地鉄までの侵入を防ぐことで耐食性を高めている鋼材である。このため、耐候性鋼は防錆塗料の塗装が不要となり、いわゆる裸仕様で使用が可能な鋼材である。一般的に、塗装鋼材は、その塗装欠陥部から腐食が生じて劣化していき、最終的に塗装の塗り替えが必要となる。その際、塗り替え塗料費用や塗装費用はもちろん、現地での足場組立費用など、多大なコストを要する。さらに、洋上など足場組立が困難な場所ではより多大な費用や労力を必要とする。無塗装で使用可能な耐候性鋼は上述したように塗装が不要であるため、ライフサイクルコストに優れた材料である。 Weathering steel, which has improved corrosion resistance in the atmosphere by adding alloying elements such as P, Cu, Cr, and Ni to the steel, is widely used for steel structures such as bridges. Weathering steel forms a highly protective rust layer composed of fine rust particles on the ground iron in an outdoor environment, thereby forming corrosive factors such as water, oxygen, and corrosive anions (chloride ions and sulfates). It is a steel material that has improved corrosion resistance by preventing the intrusion of particles (such as ions) into the base iron. For this reason, weathering steel does not require the coating of rust preventive paint, and is a steel material that can be used in so-called bare specifications. In general, a coated steel material is deteriorated due to corrosion caused by its coating defect portion, and finally it is necessary to repaint. At that time, a great deal of cost is required, such as the cost of repainting paint and the cost of painting, as well as the cost of assembling scaffolding locally. Furthermore, in places where scaffolding is difficult to assemble, such as at sea, a greater amount of cost and labor is required. Weathering steel that can be used without painting is a material with excellent life cycle cost because it does not require painting as described above.

従来の耐候性鋼(JIS G 3114:2016溶接構造用耐候性熱間圧延鋼材)は、飛来塩分量が0.05mg/dm/day以上の地域、すなわち海浜地域では無塗装で使用できないことになっている(非特許文献1)。近年、より高い飛来塩分量の環境にて使用可能な高耐候性鋼材が開発されている。例えば、特許文献1には、海浜耐候性構造用鋼が提案され、この鋼は、Pを多量添加することなく、Ni:0.25〜5.0%を含有し、かつ、Mn、Cu、CrおよびMoの含有量を調整することにより海浜地域で優れた耐候性を示し、鋼板への塗装を省略できるとされている。また、特許文献2には、Ni:0.1〜6.0%を含有し、かつ、CuやSb等の含有量を調整することにより、飛来塩分量が0.8mg/dm/dayとなる海浜地域で使用可能な海浜耐候性に優れた鋼材が提案されている。 Conventional weathering steel (JIS G 3114: 2016 weathering steel for welded structures) cannot be used without coating in areas where the amount of flying salt is 0.05 mg / dm 2 / day or more, that is, in beach areas. (Non-Patent Document 1). In recent years, high weathering steel materials that can be used in environments with higher flying salt content have been developed. For example, Patent Document 1 proposes a beach weathering steel for structural use, which contains Ni: 0.25 to 5.0% and Mn, Cu, without adding a large amount of P. By adjusting the contents of Cr and Mo, it is said that excellent weather resistance is exhibited in the beach area and coating on the steel sheet can be omitted. Further, Patent Document 2 contains Ni: 0.1 to 6.0%, and by adjusting the content of Cu, Sb, etc., the amount of flying salt is 0.8 mg / dm 2 / day. A steel material with excellent beach weather resistance that can be used in the Naru beach area has been proposed.

一方、一般的なステンレス鋼やNi合金は、その含有している合金量が高いことから耐候性鋼に比べて大気腐食環境での耐食性に優れているが、価格は高価である。そのため、高価であるステンレス鋼やNi合金を合せ材とし、比較的に安価である普通鋼や低合金鋼を母材とすることで経済的に優れるステンレスクラッド鋼板(特許文献3)やNi合金クラッド鋼板(特許文献4)が開発されている。 On the other hand, general stainless steel and Ni alloy are superior in corrosion resistance in an air corrosion environment as compared with weathering steel because the amount of alloy contained therein is high, but the price is high. Therefore, stainless steel clad steel sheets (Patent Document 3) and Ni alloy clad, which are economically superior by using expensive stainless steel and Ni alloy as a composite material and relatively inexpensive ordinary steel and low alloy steel as a base material. Steel plates (Patent Document 4) have been developed.

また、母材を普通鋼としたうえで、特許文献5では合せ材をNi:1.0〜4.0%の耐候性鋼とし、特許文献6では合せ材をNi:3.0〜7.0%の耐候性鋼とした海岸高耐候性クラッド鋼板が開発されている。 Further, after the base material is ordinary steel, in Patent Document 5, the laminated material is Ni: 1.0 to 4.0% weathering steel, and in Patent Document 6, the laminated material is Ni: 3.0 to 7. Coastal high weathering resistant clad steel sheets with 0% weathering steel have been developed.

特開平3−158436号公報Japanese Unexamined Patent Publication No. 3-158436 特開2002−53929号公報JP-A-2002-53929 特開2015−105399号公報Japanese Unexamined Patent Publication No. 2015-105399 特開2015−86422号公報Japanese Unexamined Patent Publication No. 2015-86422 特開平4−143251号公報Japanese Unexamined Patent Publication No. 4-143251 特開平3−284941号公報Japanese Unexamined Patent Publication No. 3-284491

「耐候性鋼の橋梁への適用に関する共同研究報告書(XX)」、建設省土木研究所、(社)鋼材倶楽部、(社)日本橋梁建設協会、1993年"Joint Research Report on Application of Weathering Steel to Bridges (XX)", Public Works Research Institute, Ministry of Construction, Steel Club, Japan Bridge Association, 1993 A.C.Dutra、R.deO.Vianna、Atmospheric Corrosion Testiong in Brazil、p.755(1982)A. C. Dutra, R.M. deO. Viana, Atmosphere Corrosion Testing in Brazil, p. 755 (1982)

しかし、特許文献1に記載の鋼は、Crの含有量が高く、靭性や溶接性の低下という問題が残されていた。さらに、高飛来塩分環境においては耐食性の観点で十分なNi添加量ではなく、かつ、Crは飛来塩分量が多い、すなわち、塩化物イオンが多い環境では、むしろ腐食が進行する問題があった。また、海浜地域によって飛来塩分量が大きく相違し、さらに、非特許文献2で報告されているように、飛来塩分量が10mg/dm/dayを超える場合には、特許文献1や2に記載の鋼では耐食性が不十分であると予想される。 However, the steel described in Patent Document 1 has a high Cr content, and has a problem of deterioration in toughness and weldability. Further, in a high flying salt environment, the amount of Ni added is not sufficient from the viewpoint of corrosion resistance, and Cr has a large amount of flying salt, that is, in an environment with a large amount of chloride ions, there is a problem that corrosion progresses. Further, when the amount of flying salt differs greatly depending on the beach area and the amount of flying salt exceeds 10 mg / dm 2 / day as reported in Non-Patent Document 2, it is described in Patent Documents 1 and 2. It is expected that the corrosion resistance of the steel will be insufficient.

特許文献3の合せ材であるステンレスは、Ni:12.00〜15.00%かつCr:16.00〜18.00%を含有しており、また、特許文献4の合せ材のNi合金は、60%近くのNiを含有し、かつ、Cr:20.0〜23.0%を含有していることから、耐食性は良好である。しかしながら、洋上や海浜地域で使用するには過剰な含有合金成分であることから過剰に高級(高価)な材料となっている。また、普通鋼や低合金鋼に比べて合せ材が高合金であることから、クラッド材としての接合性を得るために行う熱間圧延において、もっとも接合性に及ぼす高温域での熱間圧延時の変形抵抗が普通鋼や低合金鋼よりも非常に大きくなることで接合性の確保が非常に困難な問題が生じた。 Stainless steel, which is a laminated material of Patent Document 3, contains Ni: 12.00 to 15.00% and Cr: 16.0 to 18.00%, and the Ni alloy of the laminated material of Patent Document 4 is , 60% of Ni and Cr: 20.0 to 23.0% are contained, so that the corrosion resistance is good. However, it is an excessively high-grade (expensive) material because it contains an excess alloy component for use in offshore and beach areas. In addition, since the laminated material is a high alloy compared to ordinary steel and low alloy steel, in hot rolling performed to obtain bondability as a clad material, during hot rolling in a high temperature range that has the greatest effect on bondability. Since the deformation resistance of the steel is much larger than that of ordinary steel and low alloy steel, there is a problem that it is very difficult to secure the bondability.

特許文献5や6に記載のクラッド鋼板は、ステンレスクラッド鋼板やNi合金クラッド鋼板よりも経済的に優れるが、洋上や海浜地域で使用するためには、肝心な耐食性に劣るという問題があった。 The clad steel sheets described in Patent Documents 5 and 6 are economically superior to stainless clad steel sheets and Ni alloy clad steel sheets, but have a problem that they are inferior in essential corrosion resistance for use in offshore or beach areas.

そこで、本発明は、上記事情に鑑み、洋上構造物(洋上プラント、洋上風力発電、橋梁等)や海浜近傍の鋼構造物(橋梁、建築等)などの超高飛来塩分環境において好適に使用可能な耐大気腐食性に優れたクラッド鋼板とその製造方法を提供することを目的とする。 Therefore, in view of the above circumstances, the present invention can be suitably used in an ultra-high flying salt environment such as an offshore structure (offshore plant, offshore wind power generation, bridge, etc.) or a steel structure near the beach (bridge, building, etc.). It is an object of the present invention to provide a clad steel sheet having excellent air corrosion resistance and a method for producing the same.

上記課題を解決し、上記の目的を実現するため開発した本発明にかかる耐大気腐食性に優れたクラッド鋼板は、母材鋼板の少なくとも片面に合せ材としてニッケル鋼層を有するクラッド鋼板であって、前記母材鋼板は、質量%で、C:0.020〜0.16%、Si:0.02〜0.50%、Mn:0.50〜2.00%、P:0.03%以下、S:0.010%以下およびAl:0.01〜0.06%を含有する鋼板であり、前記合せ材の成分組成が、質量%で、C:0.020〜0.13%、Si:0.04〜0.50%、Mn:0.2〜1.0%、P:0.03%以下、S:0.010%以下、Ni:7.0〜12.0%およびAl:0.005〜0.10%を含有し、残部Feおよび不可避的不純物からなることを特徴としている。 The clad steel sheet having excellent air corrosion resistance according to the present invention, which has been developed to solve the above problems and realize the above object, is a clad steel sheet having a nickel steel layer as a mating material on at least one side of the base steel sheet. , C: 0.020 to 0.16%, Si: 0.02 to 0.50%, Mn: 0.50 to 2.00%, P: 0.03% in mass% of the base steel sheet. Hereinafter, it is a steel sheet containing S: 0.010% or less and Al: 0.01 to 0.06%, and the component composition of the laminated material is C: 0.020 to 0.13% in mass%. Si: 0.04 to 0.50%, Mn: 0.2 to 1.0%, P: 0.03% or less, S: 0.010% or less, Ni: 7.0 to 12.0% and Al : It contains 0.005 to 0.10% and is characterized by being composed of the balance Fe and unavoidable impurities.

なお、本発明にかかる耐大気腐食性に優れたクラッド鋼板については、
a.前記合せ材の成分組成が、さらに質量%で、A群[Mo:0.5%以下、Cr:0.5%以下およびV:0.1%以下から選ばれる少なくとも1種]およびB群[Ti:0.03%以下]から選ばれる少なくとも1群の元素を含むこと、
b.前記母材鋼板の成分組成が、さらに質量%で、Ni:0.75%以下、Cr:0.35%以下、Mo:0.20%以下、Cu:0.35%以下、Ti:0.007〜0.020%、Nb:0.03%以下、V:0.005〜0.050%、B:0.0005%以下およびCa:0.0005〜0.0050%から選ばれる少なくとも1種を含むこと、
などがより好ましい解決手段になり得るものと考えられる。
Regarding the clad steel sheet having excellent atmospheric corrosion resistance according to the present invention,
a. The component composition of the laminated material is further in mass%, and is group A [at least one selected from Mo: 0.5% or less, Cr: 0.5% or less, and V: 0.1% or less] and group B [ Ti: 0.03% or less], including at least one group of elements.
b. The composition of the base steel plate is further mass%, Ni: 0.75% or less, Cr: 0.35% or less, Mo: 0.20% or less, Cu: 0.35% or less, Ti: 0. At least one selected from 007 to 0.020%, Nb: 0.03% or less, V: 0.005 to 0.050%, B: 0.0005% or less, and Ca: 0.0005 to 0.0050%. Including,
Etc. may be a more preferable solution.

また、上記課題を解決し、上記の目的を実現するため開発した本発明にかかる耐大気腐食性に優れたクラッド鋼板の製造方法は、上記いずれかの成分組成の母材および合せ材を素材とし、前記母材となる母材素材および前記合せ材となる合せ材素材を組み合わせた後、1050〜1200℃に加熱し、鋼板表面温度が850℃以上での圧下比を1.5以上とする熱間圧延を施し、圧延体を形成する工程を含む、ここで、圧下比は圧下前の板厚を圧下後の板厚で除したものである、ことを特徴としている。 Further, the method for producing a clad steel sheet having excellent air corrosion resistance according to the present invention, which has been developed to solve the above problems and realize the above object, uses a base material and a laminated material having any of the above component compositions as materials. After combining the base material to be the base material and the material to be the base material, the heat is heated to 105 to 1200 ° C. and the rolling reduction ratio is 1.5 or more when the surface temperature of the steel sheet is 850 ° C. or higher. It includes a step of performing inter-rolling to form a rolled body, wherein the reduction ratio is the plate thickness before reduction divided by the plate thickness after reduction.

以上説明したように、本発明にかかる耐大気腐食性に優れたクラッド鋼板およびその製造方法によれば、洋上や海浜環境のように飛来塩分が10mg/dm/day以上となるような厳しい腐食環境で合せ材の耐食性が確保でき、かつ、母材が高強度かつ高靭性であるクラッド鋼板を得ることができる As described above, according to the clad steel sheet having excellent atmospheric corrosion resistance and the manufacturing method thereof according to the present invention, severe corrosion such that the flying salt content is 10 mg / dm 2 / day or more as in the offshore or beach environment. It is possible to obtain a clad steel sheet in which the corrosion resistance of the laminated material can be ensured in the environment and the base material has high strength and high toughness.

以下、本発明の実施形態について説明する。クラッド鋼板は、母材鋼板の片面または両面に合せ材が接合された構造を有する。はじめに、成分組成の限定範囲について詳細に説明する。なお、成分組成における単位はいずれも「質量%」であるが、以下、特に断らない限り、単に「%」で示す。 Hereinafter, embodiments of the present invention will be described. The clad steel sheet has a structure in which a laminated material is joined to one side or both sides of a base steel sheet. First, the limited range of the component composition will be described in detail. The unit in the component composition is "mass%", but hereinafter, unless otherwise specified, it is simply indicated by "%".

1.母材鋼板の成分組成について
C:0.020〜0.16%
Cは、母材強度確保に必要な元素である。Cが0.020%未満では焼入性が低下し、母材強度が不十分となる。このため、母材強度確保のために、CuやNi、CrおよびMoなどの焼入性向上元素の多量添加が必要となり、コスト高ならびに溶接性の低下を招く。一方、0.16%を超えると、溶接部靭性が劣化する。従って、C含有量は0.020〜0.16%の範囲とする。好ましくは、0.03〜0.08%の範囲である。
1. 1. About the composition of the base steel sheet C: 0.020 to 0.16%
C is an element necessary for ensuring the strength of the base metal. If C is less than 0.020%, the hardenability is lowered and the strength of the base metal is insufficient. Therefore, in order to secure the strength of the base metal, it is necessary to add a large amount of hardenable elements such as Cu, Ni, Cr and Mo, which leads to high cost and deterioration of weldability. On the other hand, if it exceeds 0.16%, the toughness of the weld deteriorates. Therefore, the C content is in the range of 0.020 to 0.16%. Preferably, it is in the range of 0.03 to 0.08%.

Si:0.02〜0.50%
Siは脱酸剤として、また、母材強度を得るために添加する成分である。0.02%以上の添加でその効果を発揮する。しかし、0.50%を超える多量の添加は、溶接性の低下と溶接継手靭性の低下を招くので、Si含有量は0.02〜0.50%の範囲とする必要がある。好ましくは0.02〜0.25%の範囲である。
Si: 0.02 to 0.50%
Si is a component added as a deoxidizing agent and in order to obtain the strength of the base material. The effect is exhibited by adding 0.02% or more. However, the addition of a large amount exceeding 0.50% causes a decrease in weldability and a decrease in weld joint toughness, so the Si content needs to be in the range of 0.02 to 0.50%. It is preferably in the range of 0.02 to 0.25%.

Mn:0.50〜2.00%
Mnは、母材強度および溶接継手強度を確保するため、0.50%以上添加する。しかし、2.00%を超える添加は、溶接性を低下させ、焼入性が過剰となり、母材靭性および溶接継手靭性を低下させるため、0.50〜2.00%の範囲とする。
Mn: 0.50 to 2.00%
Mn is added in an amount of 0.50% or more in order to secure the strength of the base metal and the strength of the welded joint. However, if the addition exceeds 2.00%, the weldability is lowered, the hardenability becomes excessive, and the toughness of the base metal and the toughness of the welded joint are lowered. Therefore, the range is set to 0.50 to 2.00%.

P:0.03%以下
Pは、不純物元素であり、母材靭性および溶接部靭性を低下させるため0.03%以下とする。特に下限を定めるものではないが、P含有量を0.001%未満とするには過大な精錬負荷やP含有量の少ない高価な原料を必要とするので、好ましくは0.001〜0.01%の範囲であり、さらに好ましくは0.001〜0.005%の範囲である。
P: 0.03% or less P is an impurity element and is 0.03% or less in order to reduce the toughness of the base metal and the toughness of the weld. Although the lower limit is not set in particular, 0.001 to 0.01 is preferable because an excessive refining load and an expensive raw material having a low P content are required to reduce the P content to less than 0.001%. It is in the range of%, more preferably 0.001 to 0.005%.

S:0.010%以下
Sは、不可避的に混入する不純物であり、0.010%を超えて含有すると母材および溶接部靭性を低下させるため、0.010%以下とする。特に下限を定めるものではないが、S含有量を0.0001%未満とするには過大な精錬負荷やS含有量の少ない高価な原料を必要とするので、好ましくは0.0001%〜0.005%の範囲である。
S: 0.010% or less S is an impurity that is unavoidably mixed, and if it is contained in excess of 0.010%, the toughness of the base metal and the welded portion is lowered, so the content is 0.010% or less. Although the lower limit is not set, it is preferable to set the S content to less than 0.0001% because an excessive refining load and an expensive raw material having a low S content are required. It is in the range of 005%.

Al:0.01〜0.06%
Alは、溶鋼の脱酸のために添加される元素であり、0.01%以上含有させる必要がある。一方、0.06%を超えて添加すると母材および溶接部靭性を低下させるとともに、溶接による希釈によって溶接部金属部に混入し、靭性を低下させるので、0.06%以下に制限する。好ましくは0.02〜0.04%である。なお、本発明においてAl含有量は、酸可溶性Al(Sol.Alなどとも称される)で規定するものとする。
Al: 0.01-0.06%
Al is an element added for deoxidizing molten steel, and must be contained in an amount of 0.01% or more. On the other hand, if it is added in excess of 0.06%, the toughness of the base metal and the welded portion is lowered, and the toughness is lowered by being mixed into the metal portion of the welded portion due to dilution by welding. Therefore, the toughness is limited to 0.06% or less. It is preferably 0.02 to 0.04%. In the present invention, the Al content is defined by acid-soluble Al (also referred to as Sol.Al or the like).

以上、母材鋼板の基本成分について説明したが、必要に応じて、以下の元素を適宜含有させることができる。すなわち、任意成分として、質量%で、Ni:0.75%以下、Cr:0.35%以下、Mo:0.20%以下、Cu:0.35%以下、Ti:0.007〜0.020%、Nb:0.03%以下、V:0.005〜0.050%、B:0.0005%以下およびCa:0.0005〜0.0050%から選ばれる少なくとも1種を含むことができる。 Although the basic components of the base steel sheet have been described above, the following elements can be appropriately contained as needed. That is, as optional components, in mass%, Ni: 0.75% or less, Cr: 0.35% or less, Mo: 0.20% or less, Cu: 0.35% or less, Ti: 0.007 to 0. It may contain at least one selected from 020%, Nb: 0.03% or less, V: 0.005 to 0.050%, B: 0.0005% or less, and Ca: 0.0005 to 0.0050%. can.

Ni:0.75%以下
Niは、鋼の強度と靭性の向上に有効な元素である。この効果を得るためには0.01%以上含有させることが好ましい。しかし、Niは高価な元素であること、また過度の添加は鋳造時にスラブ表面疵の発生をまねきやすくすることから、上限を0.75%とすることが好ましい。
Ni: 0.75% or less Ni is an element effective for improving the strength and toughness of steel. In order to obtain this effect, it is preferable to contain 0.01% or more. However, since Ni is an expensive element and excessive addition tends to cause slab surface defects during casting, the upper limit is preferably 0.75%.

Cr:0.35%以下
Crは、母材を高強度化するのに有効な元素である。この効果を得るためには0.01%以上含有させることが好ましい。しかし、過剰にCrを含有すると靭性に悪影響を与えるので、Crを含有する場合は0.35%以下が好ましい。
Cr: 0.35% or less Cr is an element effective for increasing the strength of the base material. In order to obtain this effect, it is preferable to contain 0.01% or more. However, if Cr is contained in excess, the toughness is adversely affected. Therefore, when Cr is contained, 0.35% or less is preferable.

Mo:0.20%以下
Moは、母材を高強度化するのに有効な元素である。この効果を得るためには0.01%以上含有させることが好ましい。しかし、過剰にMoを含有すると靭性に悪影響を与えるので、Moを含有する場合、0.20%以下が好ましい。
Mo: 0.20% or less Mo is an element effective for increasing the strength of the base material. In order to obtain this effect, it is preferable to contain 0.01% or more. However, if Mo is contained in an excessive amount, the toughness is adversely affected. Therefore, when Mo is contained, 0.20% or less is preferable.

Cu:0.35%以下
Cuは、母材の強度を向上させることができる。この効果を得るためには0.01%以上含有させることが好ましい。しかしCu量が0.35%を超えると熱間延性が低下するので、Cr含有量を0.35%以下とすることが好ましい。
Cu: 0.35% or less Cu can improve the strength of the base material. In order to obtain this effect, it is preferable to contain 0.01% or more. However, if the Cu content exceeds 0.35%, the hot ductility decreases, so the Cr content is preferably 0.35% or less.

Ti:0.007〜0.020%
TiはTiNを形成してスラブ加熱時の粒成長を抑制し、結果としてミクロ組織の微細化をもたらして強度と母材靭性を改善する効果がある。その含有量は0.007%未満では効果が少ないため0.007%以上含有させることが好ましい。また、Tiの含有量が0.020%を超えると、かえって上記効果が得られないのみならず靭性を劣化させる。したがって、Ti含有量は0.007〜0.020%の範囲とすることが好ましい。
Ti: 0.007 to 0.020%
Ti has the effect of forming TiN and suppressing grain growth during slab heating, resulting in finer microstructure and improving strength and base metal toughness. If the content is less than 0.007%, the effect is small, so that the content is preferably 0.007% or more. On the other hand, if the Ti content exceeds 0.020%, not only the above effect cannot be obtained, but also the toughness is deteriorated. Therefore, the Ti content is preferably in the range of 0.007 to 0.020%.

Nb:0.03%以下
Nbは、オーステナイトの低温域における未再結晶域の形成に寄与する。その際、当該温度域で圧延を施すことにより、母材の組織微細化および高靭化を図ることができる。また、焼入性の向上や焼戻し軟化抵抗増大にも効果があり、母材強度の向上に有効な元素でもある。これらの効果を得るためには0.005%以上含有させることが好ましく、0.010%以上含有させることがより好ましい。しかし、0.03%を超えて含有すると靭性を劣化させるため、上限を0.03%とすることが好ましい。
Nb: 0.03% or less Nb contributes to the formation of unrecrystallized regions in the low temperature region of austenite. At that time, by rolling in the temperature range, the structure of the base metal can be miniaturized and the toughness can be increased. It is also effective in improving hardenability and tempering softening resistance, and is also an effective element for improving the strength of the base metal. In order to obtain these effects, it is preferably contained in an amount of 0.005% or more, and more preferably 0.010% or more. However, if the content exceeds 0.03%, the toughness deteriorates, so the upper limit is preferably 0.03%.

V:0.005〜0.050%
Vは、0.005%以上の含有で母材の強度と靭性の向上に有効な元素であるが、含有量が0.050%を超えると靭性低下を招くため、添加する場合は0.005〜0.050%の範囲とすることが好ましい。
V: 0.005 to 0.050%
V is an element effective for improving the strength and toughness of the base metal when the content is 0.005% or more, but when the content exceeds 0.050%, the toughness is lowered, so 0.005 when added. It is preferably in the range of ~ 0.050%.

B:0.0005%以下
Bは、鋼がオーステナイト域から冷却される際にオーステナイト粒界に偏析し、フェライト変態を抑制し、島状マルテンサイトを多量に含むベイナイト組織を生成させるので強度に寄与する元素であるが、過剰な添加は靭性の劣化につながるため、上限は0.0005%とすることが好ましい。
B: 0.0005% or less B contributes to strength because it segregates into austenite grain boundaries when the steel is cooled from the austenite region, suppresses ferrite transformation, and produces a bainite structure containing a large amount of island-like martensite. However, since excessive addition leads to deterioration of toughness, the upper limit is preferably 0.0005%.

Ca:0.0005〜0.0050%
Caは、Sを固定することによって靭性を向上する元素である。この効果を得るためには、少なくとも0.0005%の添加が必要である。しかし、0.0050%を超えて含有してもその効果は飽和するため、0.0005〜0.0050%の範囲で添加することが好ましい。さらに好ましくは、0.0008〜0.0040%である。
Ca: 0.0005 to 0.0050%
Ca is an element that improves toughness by fixing S. To obtain this effect, an addition of at least 0.0005% is required. However, even if it is contained in excess of 0.0050%, the effect is saturated, so it is preferable to add it in the range of 0.0005 to 0.0050%. More preferably, it is 0.0008 to 0.0040%.

母材鋼板の成分組成は、上記以外の残部をFeおよび不可避的不純物とすることが好ましい。不可避的不純物としては、OやNが例示される。 As for the component composition of the base steel sheet, it is preferable that the balance other than the above is Fe and unavoidable impurities. Examples of unavoidable impurities include O and N.

2.合せ材の化学成分について
合せ材に最も求める性能は耐食性であるが、クラッド部材の構成要素の一つであるため、高強度であることが望ましい。
2. Regarding the chemical composition of the laminated material The most required performance of the laminated material is corrosion resistance, but it is desirable to have high strength because it is one of the components of the clad member.

C:0.020〜0.13%
Cは、鋼の高度を増加させる元素であり、ニッケル鋼として所望の高強度を確保するためには、0.020%以上の含有を必要とする。一方、0.13%を超える含有は、クラッド鋼板とした際に、合せ材と母材との接合界面に過剰な炭化物を形成してしまい、合せ材と母材との接合性が劣化してしまうために、C含有量は0.020〜0.13%の範囲とする。
C: 0.020 to 0.13%
C is an element that increases the altitude of steel, and its content is required to be 0.020% or more in order to secure the desired high strength as nickel steel. On the other hand, if the content exceeds 0.13%, excessive carbides will be formed at the bonding interface between the laminated material and the base material when the clad steel sheet is used, and the bondability between the laminated material and the base material will deteriorate. Therefore, the C content is set in the range of 0.020 to 0.13%.

Si:0.04〜0.50%
Siは、脱酸に有効な成分であり、また、ニッケル鋼の強度を向上させる元素であり、このような効果を得るためには0.04%以上の含有を必要とする。しかしながら、0.50%を超えて含有すると非金属介在物として残存し、耐食性が劣化する。そのため、Si含有量は0.04〜0.50%の範囲とする。
Si: 0.04 to 0.50%
Si is an effective component for deoxidation and an element that improves the strength of nickel steel, and a content of 0.04% or more is required to obtain such an effect. However, if it is contained in excess of 0.50%, it remains as a non-metal inclusion and the corrosion resistance is deteriorated. Therefore, the Si content is set in the range of 0.04 to 0.50%.

Mn:0.2〜1.0%
Mnは、熱間における延性を向上させ熱間加工性を向上させることで接合性に有効な元素であり、かつ、強度向上にも寄与する元素であり、これらの効果を得るためには0.2%以上の含有を必要とする。しかしながら、1.0%を超えて含有すると非金属介在物として残存し、耐食性が劣化する。そのため、Mn含有量は0.2〜1.0%の範囲である。
Mn: 0.2 to 1.0%
Mn is an element that is effective for bondability by improving hot ductility and hot workability, and also contributes to strength improvement. Requires a content of 2% or more. However, if it is contained in excess of 1.0%, it remains as a non-metal inclusion and the corrosion resistance is deteriorated. Therefore, the Mn content is in the range of 0.2 to 1.0%.

P:0.03%以下
Pは、不純物元素であり、母材靭性および溶接部靭性を低下させるため0.03%以下とする。特に下限を定めるものではないが、P含有量を0.001%未満とするには過大な精錬負荷やP含有量の少ない高価な原料を必要とするので、好ましくは0.001〜0.01%の範囲であり、さらに好ましくは0.001〜0.005%の範囲である。
P: 0.03% or less P is an impurity element and is 0.03% or less in order to reduce the toughness of the base metal and the toughness of the weld. Although the lower limit is not set in particular, 0.001 to 0.01 is preferable because an excessive refining load and an expensive raw material having a low P content are required to reduce the P content to less than 0.001%. It is in the range of%, more preferably 0.001 to 0.005%.

S:0.010%以下
Sは、不可避的に混入する不純物であり、0.010%を超えて含有すると母材および溶接部靭性を低下させるため、0.010%以下とする。特に下限を定めるものではないが、S含有量を0.0001%未満とするには過大な精錬負荷やS含有量の少ない高価な原料を必要とするので、好ましくは0.0001%〜0.005%の範囲である。
S: 0.010% or less S is an impurity that is unavoidably mixed, and if it is contained in excess of 0.010%, the toughness of the base metal and the welded portion is lowered, so the content is 0.010% or less. Although the lower limit is not set, it is preferable to set the S content to less than 0.0001% because an excessive refining load and an expensive raw material having a low S content are required. It is in the range of 005%.

Ni:7.0〜12.0%
Niは、本発明において最も重要な元素であり、耐食性を向上させる上で非常に有効な元素である。添加量が7.0%未満においても、Ni含有量が増加するに従い耐食性が向上するものの、洋上や海浜地帯のような飛来塩分が10mg/dm/day以上の厳しい腐食環境においては、その耐食性向上効果は十分ではない。このため、Ni含有量は、7.0%以上とし、7.5%以上が好ましく、8.0%以上であることがより好ましい。一方、12.0%を超えるとその効果が飽和するとともにコストアップの原因となるので12.0%を上限とした。
Ni: 7.0-12.0%
Ni is the most important element in the present invention and is a very effective element for improving corrosion resistance. Even if the addition amount is less than 7.0%, the corrosion resistance improves as the Ni content increases, but in a severe corrosion environment where the flying salt content is 10 mg / dm 2 / day or more, such as offshore or beach areas, the corrosion resistance The improvement effect is not sufficient. Therefore, the Ni content is 7.0% or more, preferably 7.5% or more, and more preferably 8.0% or more. On the other hand, if it exceeds 12.0%, the effect is saturated and it causes an increase in cost, so 12.0% is set as the upper limit.

Al:0.005〜0.10%
Alは、有効な脱酸元素であり、0.005%以上から効果が発現する。しかしながら、0.10%を超えると清浄度が劣化して耐食性へ悪影響を与えるために、Al含有量は0.005〜0.10%の範囲である。
Al: 0.005-0.10%
Al is an effective deoxidizing element, and the effect is exhibited from 0.005% or more. However, if it exceeds 0.10%, the cleanliness deteriorates and the corrosion resistance is adversely affected. Therefore, the Al content is in the range of 0.005 to 0.10%.

以上、合せ材の基本成分について説明したが、必要に応じて、以下の元素を適宜含有させることができる。すなわち、任意成分として、質量%で、A群[Mo:0.5%以下、Cr:0.5%以下およびV:0.1%以下から選ばれる少なくとも1種]およびB群[Ti:0.03%以下]から選ばれる少なくとも1群の元素を含むことができる。 Although the basic components of the laminated material have been described above, the following elements can be appropriately contained as needed. That is, as optional components, in mass%, group A [Mo: 0.5% or less, Cr: 0.5% or less, and V: at least one selected from 0.1% or less] and group B [Ti: 0]. It can contain at least one group of elements selected from [.03% or less].

A群[Mo:0.5%以下、Cr:0.5%以下およびV:0.1%以下から選ばれる少なくとも1種]
Mo:0.5%以下
Moは、強度向上に寄与する元素であり、さらに、耐食性にも寄与する元素である。一方で、0.5%を超えると効果が飽和し、コストも上昇するために、上限を0.5%以下とすることが好ましい。
Group A [At least one selected from Mo: 0.5% or less, Cr: 0.5% or less, and V: 0.1% or less]
Mo: 0.5% or less Mo is an element that contributes to strength improvement and also contributes to corrosion resistance. On the other hand, if it exceeds 0.5%, the effect is saturated and the cost increases, so that the upper limit is preferably 0.5% or less.

Cr:0.5%以下
CrもMoと同様に、強度向上に寄与する元素であり、さらに、耐食性にも寄与する元素である。一方で、0.5%を超えると効果が飽和し、コストも上昇するために、上限を0.5%以下とすることが好ましい。
Cr: 0.5% or less Cr is also an element that contributes to strength improvement and also contributes to corrosion resistance, like Mo. On the other hand, if it exceeds 0.5%, the effect is saturated and the cost increases, so that the upper limit is preferably 0.5% or less.

V:0.1%以下
VもMoと同様に、強度向上に寄与する元素であり、さらに、耐食性にも寄与する元素である。一方で、0.1%を超えると効果が飽和し、コストも上昇するために、上限を0.1%以下とすることが好ましい。
V: 0.1% or less V is also an element that contributes to strength improvement and also contributes to corrosion resistance, like Mo. On the other hand, if it exceeds 0.1%, the effect is saturated and the cost increases, so that the upper limit is preferably 0.1% or less.

B群[Ti:0.03%以下]
Ti:0.03%以下、
Tiはクラッド鋼板の接合性に悪影響を与える炭化物のCの固定化元素として有効であり、クラッド鋼板製造時の熱履歴で、接合界面に拡散していくCを、接合界面ではなく、合せ材中で析出し、接合性を確保する。0.03%を超えて含有すると効果が飽和し、経済的に不利となるため、0.03%以下に規定することが好ましい。
Group B [Ti: 0.03% or less]
Ti: 0.03% or less,
Ti is effective as an fixing element for C of carbides that adversely affect the bondability of the clad steel sheet, and C diffused to the bonding interface in the thermal history during the production of the clad steel sheet is not in the bonding interface but in the laminated material. Precipitates in and secures bondability. If it is contained in excess of 0.03%, the effect is saturated and it is economically disadvantageous. Therefore, it is preferable to specify 0.03% or less.

合わせ材の成分組成は、上記以外の残部をFeおよび不可避的不純物とする。不可避的不純物としては、OやNが例示される。 In the component composition of the laminated material, the balance other than the above is Fe and unavoidable impurities. Examples of unavoidable impurities include O and N.

3.製造方法について
本発明のクラッド鋼板の製造方法の実施形態について説明する。クラッド鋼板の合せ材は、上述した成分組成に調整され、連続鋳造法や造塊法など適切な鋳造技術により鋳造して、合せ材の素材とした後、熱間圧延によって所望の板厚の圧延体に調整される。母材は、上述した成分組成に調整され、連続鋳造法や造塊法など適切な鋳造技術により鋳造して、必要に応じて熱間圧延により所望の板厚に調整して母材素材とする。これらの母材素材および合せ材の圧延体を用いて、クラッド圧延用組立スラブ(以下、「組立スラブ」と称する)が組み立てられる。
3. 3. About the manufacturing method An embodiment of the manufacturing method of the clad steel sheet of the present invention will be described. The laminated material of the clad steel sheet is adjusted to the above-mentioned composition, and is cast by an appropriate casting technique such as a continuous casting method or an ingot forming method to be used as a material for the laminated material, and then rolled to a desired plate thickness by hot rolling. Adjusted to the body. The base metal is adjusted to the above-mentioned composition, cast by an appropriate casting technique such as a continuous casting method or an ingot forming method, and if necessary, hot-rolled to a desired plate thickness to obtain a base metal material. .. Assembling slabs for clad rolling (hereinafter referred to as "assembly slabs") are assembled using these base metal materials and rolled bodies of laminated materials.

組立スラブは、公知の手法を用いて作製することができる。そのうち、母材/合せ材/合せ材/母材というように重ね合わせた形式が製造上効率的である。また冷却時の反りを考慮すると、母材同士、合せ材同士は等厚であることが望ましい。組み立てられたクラッド圧延用組立スラブは、圧力を調整した真空チャンバー内で電子ビーム溶接を行って仮付けすることが好ましい。なお、上記のように組み立てた場合、対向する合せ材と合せ材との間にはAlやMgOなどの剥離剤を塗っておくことが好ましい。もちろん、上記で記述した組立方式に限定する必要がないことは言うまでもない。クラッド圧延用組立スラブを加熱し、さらに熱間圧延を実施する。なお、以下の説明において、特に断らない限り、温度は板厚方向の平均温度とする。板厚方向の平均温度は、板厚、表面温度および冷却条件等から、シミュレーション計算等により求められる。例えば、差分法を用い、板厚方向の温度分布を計算することにより、板厚方向の平均温度が求められる。 The assembled slab can be made using a known method. Of these, the superposed form such as base material / laminated material / laminated material / base material is efficient in manufacturing. Further, considering the warp at the time of cooling, it is desirable that the base materials and the laminated materials have the same thickness. It is preferable that the assembled assembly slab for clad rolling is temporarily attached by electron beam welding in a pressure-adjusted vacuum chamber. When assembled as described above, it is preferable to apply a release agent such as Al 2 O 3 or Mg O between the opposing mating materials. Of course, it goes without saying that it is not necessary to limit the assembly method described above. The assembly slab for clad rolling is heated, and hot rolling is further carried out. In the following description, unless otherwise specified, the temperature is the average temperature in the plate thickness direction. The average temperature in the plate thickness direction can be obtained by simulation calculation or the like from the plate thickness, surface temperature, cooling conditions, and the like. For example, the average temperature in the plate thickness direction can be obtained by calculating the temperature distribution in the plate thickness direction using the difference method.

(I)組立スラブの加熱温度:1050℃以上、1200℃以下
クラッド鋼板の接合性、すなわち、母材鋼板と合せ材との接合性の観点から、組立スラブの加熱温度は高温である方が好ましく、1050℃以上の加熱によって接合性は改善する。しかしながら、1200℃を超えて加熱すると、合せ材の熱間延性が劣化して圧延中に素材割れの原因となり、かつ、母材の結晶粒粗大化によって靭性劣化を招く。よって、母材性状、母材の機械的性質ならびに接合性の観点から、加熱温度は1050〜1200℃の範囲とする。この温度域における加熱時間は、60〜300分とすることが好ましい。60分以上の加熱により、組立スラブを均一な温度とすることができる。一方、高温域に長時間保持しすぎると、組立スラブの加熱時に母材の結晶粒が粗大化し、圧延・冷却後の母材の金属組織も粗大化するため、靭性の劣化を引き起こすおそれがある。
(I) Heating temperature of the assembled slab: 1050 ° C. or higher and 1200 ° C. or lower The heating temperature of the assembled slab is preferably high from the viewpoint of the bondability of the clad steel sheet, that is, the bondability between the base steel sheet and the laminated material. Bondability is improved by heating at 1050 ° C. or higher. However, when heated above 1200 ° C., the hot ductility of the laminated material deteriorates, causing cracking of the material during rolling, and coarsening of the crystal grains of the base material causes deterioration of toughness. Therefore, the heating temperature is set in the range of 1050 to 1200 ° C. from the viewpoint of the properties of the base material, the mechanical properties of the base material, and the bondability. The heating time in this temperature range is preferably 60 to 300 minutes. By heating for 60 minutes or more, the assembled slab can be brought to a uniform temperature. On the other hand, if it is held in a high temperature range for too long, the crystal grains of the base metal become coarse when the assembled slab is heated, and the metal structure of the base metal after rolling and cooling also becomes coarse, which may cause deterioration of toughness. ..

(II)鋼板表面温度850℃以上での圧下比:1.5以上
クラッド鋼板は高温域での圧延によって、接合性が確保される。高温域での圧延が重要な理由としては、合せ材であるニッケル鋼と母材である低合金鋼の変形抵抗差が小さくなるため、圧延で理想的な接合界面が形成されるため、および、高温域では合せ材と母材との境界で元素の相互拡散が進行しやすいためである。特に、本発明の合せ材であるNi含有量が7.0〜12.0%のニッケル鋼は、ステンレス鋼やNi含有量が40〜60%程度のNi合金(たとえば、Alloy825やAlloy625など)よりも変形抵抗が小さい。このため、本発明のクラッド鋼においては、それらステンレスクラッド鋼やニッケル合金クラッド鋼において適正な温度条件よりも低温である鋼板表面温度850℃以上で圧下比(=(圧延前の板厚)÷(圧延後の板厚))1.5以上の圧延で接合性が確保できる。よって、本発明においては、鋼板表面温度850℃以上での圧下比:1.5以上の条件で圧延を実施する。圧下比の上限は特に限定されないが、圧延能率を考慮し、さらに好ましくは1.5〜20.0である。
(II) Rolling ratio at a steel sheet surface temperature of 850 ° C or higher: 1.5 or higher Clad steel sheets are rolled in a high temperature range to ensure their bondability. The reason why rolling in a high temperature range is important is that the difference in deformation resistance between nickel steel, which is a laminated material, and low alloy steel, which is a base material, is small, so that an ideal bonding interface is formed by rolling, and This is because mutual diffusion of elements tends to proceed at the boundary between the laminated material and the base material in the high temperature region. In particular, nickel steel having a Ni content of 7.0 to 12.0%, which is a composite material of the present invention, is more than stainless steel or a Ni alloy having a Ni content of about 40 to 60% (for example, Alloy 825 or Alloy 625). Also has low deformation resistance. Therefore, in the clad steel of the present invention, the rolling reduction ratio (= (plate thickness before rolling) ÷ (plate thickness before rolling) ÷ ( Sheet thickness after rolling)) Bondability can be ensured by rolling 1.5 or more. Therefore, in the present invention, rolling is carried out under the condition that the rolling reduction ratio at a steel sheet surface temperature of 850 ° C. or higher is 1.5 or higher. The upper limit of the rolling ratio is not particularly limited, but is more preferably 1.5 to 20.0 in consideration of rolling efficiency.

本発明のクラッド鋼板は、母材強度や母材靭性の確保のために、前記の熱間圧延後に、さらに制御圧延や加速冷却を実施してもよい。あるいは、熱間圧延後に室温まで冷却したのちに、再加熱焼入、さらに焼き戻しを実施してもよい。 In order to secure the strength of the base metal and the toughness of the base metal, the clad steel sheet of the present invention may be further subjected to controlled rolling or accelerated cooling after the hot rolling. Alternatively, after hot rolling and cooling to room temperature, reheating quenching and further tempering may be performed.

次に、本発明の実施例について説明する。なお、本発明はこれらの実施例のみに限定されるものではない。
表1に示す成分組成からなる母材と、表2に示す成分組成からなる合せ材を用いて、クラッド鋼板を製造した。製造条件は、母材/合せ材/合せ材/母材を重ねて一組の組立スラブに組み立てた。組立スラブにおける母材の厚みは160mm、合せ材の厚みは15mmとした。ついで、表3に示す製造条件にて、組立スラブを加熱し、熱間圧延を行った。表3に記載した項目以外は、常法に従って、熱間圧延およびその後の冷却を実施した。圧延後の片側のクラッド鋼板の厚みは、母材が32mmとなり、合せ材が3mmとなるクラッド鋼板を製造した。
Next, examples of the present invention will be described. The present invention is not limited to these examples.
A clad steel sheet was produced using a base material having the component composition shown in Table 1 and a laminated material having the component composition shown in Table 2. As for the manufacturing conditions, the base material / laminated material / laminated material / base material were stacked and assembled into a set of assembly slabs. The thickness of the base material in the assembled slab was 160 mm, and the thickness of the laminated material was 15 mm. Then, the assembled slab was heated and hot-rolled under the manufacturing conditions shown in Table 3. Except for the items listed in Table 3, hot rolling and subsequent cooling were carried out according to a conventional method. As for the thickness of the clad steel sheet on one side after rolling, a clad steel sheet having a base material of 32 mm and a laminated material of 3 mm was manufactured.

Figure 2021176977
Figure 2021176977

Figure 2021176977
Figure 2021176977

Figure 2021176977
Figure 2021176977

母材の評価方法として、引張試験では、母材鋼板の板厚1/2位置より試験片の長手方向が鋼板の圧延方向と垂直になるようにJIS4号試験片を採取し、JIS Z2241:2011に従って降伏応力YS(MPa)および引張強さTS(MPa)を測定した。また、シャルピー衝撃試験では、鋼板の板厚の1/2位置より試験片の長手方向が鋼板の圧延方向と垂直になるようにJIS Vノッチ試験片を採取し、−40℃における吸収エネルギーvE−40(J)を測定した。YS≧460MPa、TS≧570MPaおよびvE−40≧200Jの全てを満たすものを母材の機械特性が良好と評価した。 As an evaluation method of the base material, in the tensile test, the JIS No. 4 test piece was collected from the plate thickness 1/2 position of the base material steel plate so that the longitudinal direction of the test piece was perpendicular to the rolling direction of the steel plate, and JIS Z2241: 2011. Yield stress YS (MPa) and tensile strength TS (MPa) were measured according to the above. In the Charpy impact test, JIS V notch test pieces were collected from the position of 1/2 of the thickness of the steel sheet so that the longitudinal direction of the test piece was perpendicular to the rolling direction of the steel sheet, and the absorbed energy vE − at −40 ° C. 40 (J) was measured. Those satisfying all of YS ≧ 460 MPa, TS ≧ 570 MPa and vE -40 ≧ 200 J were evaluated as having good mechanical properties of the base material.

クラッド鋼板としての接合性は、JIS G0601:2012のクラッド鋼の試験方法に記載のせん断強さ試験に準拠して行った。評価基準はせん断強さが300MPa以上のものを接合性が良好であると判断した。 The bondability as a clad steel sheet was carried out in accordance with the shear strength test described in the test method for clad steel of JIS G0601: 2012. As for the evaluation criteria, those having a shear strength of 300 MPa or more were judged to have good bondability.

合せ材の耐食性試験は、ISO 16539B法に準拠した、乾燥・湿潤繰り返し腐食試験を行った。飛来塩分量が多くて腐食が非常に厳しい環境を模擬するために、塩分付着工程には人工海水を使用した。腐食試験期間は26週間とした。腐食試験終了後に、表面に生成している腐食生成物は酸洗液を用いて除去し、腐食試験前後の重量減少量を平均板厚減少量に換算して評価を行った。26週間後の平均板厚減少量が0.5mm以下を耐食性が良好であると判断した。 As the corrosion resistance test of the laminated material, a dry / wet repeated corrosion test was carried out in accordance with the ISO 16539B method. Artificial seawater was used in the salt adhesion process in order to simulate an environment with a large amount of flying salt and extremely severe corrosion. The corrosion test period was 26 weeks. After the completion of the corrosion test, the corrosion products formed on the surface were removed using a pickling solution, and the weight loss before and after the corrosion test was converted into the average plate thickness reduction for evaluation. When the average plate thickness decrease after 26 weeks was 0.5 mm or less, it was judged that the corrosion resistance was good.

上記各種母材、合せ材を組み合わせ、上記各製造条件で製造したクラッド鋼板の評価結果を表4にまとめて示す。母材および合せ材を適合鋼で組み合わせ、適合例の製造条件で製造したクラッド鋼板は、母材の機械特性、クラッド鋼板の接合性および合せ材の耐食性のいずれも良好であった。一方、母材または合せ材を比較鋼とするか、もしくは、製造条件が本発明範囲から外れたクラッド鋼板は、母材の機械特性、クラッド鋼板の接合性または合せ材の耐食性のいずれかが劣っていた。 Table 4 summarizes the evaluation results of the clad steel sheet manufactured under each of the above manufacturing conditions by combining the various base materials and the laminated materials. The clad steel sheet produced by combining the base material and the laminated material with the conforming steel under the manufacturing conditions of the conforming example had good mechanical properties of the base material, the bondability of the clad steel plate, and the corrosion resistance of the laminated material. On the other hand, a clad steel sheet in which the base material or the laminated material is a comparative steel or whose manufacturing conditions are out of the scope of the present invention is inferior in either the mechanical properties of the base material, the bondability of the clad steel sheet, or the corrosion resistance of the laminated material. Was there.

Figure 2021176977
Figure 2021176977

本発明は、合せ材に7〜12%のニッケル鋼を用い、母材の成分組成を規定して耐大気腐食性に優れたクラッド鋼板としたので、洋上や海浜環境のように飛来塩分が10mg/dm/day以上となるような厳しい腐食環境で使用される洋上鋼構造物(洋上プラント、洋上風力発電、橋梁等)や海浜近傍の鋼構造物(橋梁、建築等)などに適用して好適である。
In the present invention, 7 to 12% nickel steel is used as the laminated material, and the component composition of the base material is specified to obtain a clad steel sheet having excellent air corrosion resistance. Applicable to offshore steel structures (offshore plants, offshore wind power generation, bridges, etc.) and steel structures near the beach (bridges, buildings, etc.) used in severe corrosive environments such as / dm 2 / day or more. Suitable.

Claims (4)

母材鋼板の少なくとも片面に合せ材としてニッケル鋼層を有するクラッド鋼板であって、
前記母材鋼板は、質量%で、C:0.020〜0.16%、Si:0.02〜0.50%、Mn:0.50〜2.00%、P:0.03%以下、S:0.010%以下およびAl:0.01〜0.06%を含有する鋼板であり、
前記合せ材の成分組成が、質量%で、C:0.020〜0.13%、Si:0.04〜0.50%、Mn:0.2〜1.0%、P:0.03%以下、S:0.010%以下、Ni:7.0〜12.0%およびAl:0.005〜0.10%を含有し、残部Feおよび不可避的不純物からなることを特徴とする耐大気腐食性に優れたクラッド鋼板。
A clad steel sheet having a nickel steel layer as a mating material on at least one side of the base steel sheet.
The base steel sheet is C: 0.020 to 0.16%, Si: 0.02 to 0.50%, Mn: 0.50 to 2.00%, P: 0.03% or less in mass%. , S: 0.010% or less and Al: 0.01 to 0.06%.
The component composition of the laminated material is C: 0.020 to 0.13%, Si: 0.04 to 0.50%, Mn: 0.2 to 1.0%, P: 0.03 in mass%. % Or less, S: 0.010% or less, Ni: 7.0 to 12.0% and Al: 0.005 to 0.10%, and the resistance is characterized by being composed of the balance Fe and unavoidable impurities. Clad steel plate with excellent atmospheric corrosion resistance.
前記合せ材の成分組成が、さらに質量%で、A群[Mo:0.5%以下、Cr:0.5%以下およびV:0.1%以下から選ばれる少なくとも1種]およびB群[Ti:0.03%以下]から選ばれる少なくとも1群の元素を含むことを特徴とする請求項1に記載の耐大気腐食性に優れたクラッド鋼板。 The component composition of the laminated material is further in mass%, and is group A [at least one selected from Mo: 0.5% or less, Cr: 0.5% or less and V: 0.1% or less] and group B [ The clad steel sheet having excellent air corrosion resistance according to claim 1, which contains at least one group of elements selected from [Ti: 0.03% or less]. 前記母材鋼板の成分組成が、さらに質量%で、Ni:0.75%以下、Cr:0.35%以下、Mo:0.20%以下、Cu:0.35%以下、Ti:0.007〜0.020%、Nb:0.03%以下、V:0.005〜0.050%、B:0.0005%以下およびCa:0.0005〜0.0050%から選ばれる少なくとも1種を含むことを特徴とする請求項1または2に記載の耐大気腐食性に優れたクラッド鋼板。 The composition of the base steel plate is further mass%, Ni: 0.75% or less, Cr: 0.35% or less, Mo: 0.20% or less, Cu: 0.35% or less, Ti: 0. At least one selected from 007 to 0.020%, Nb: 0.03% or less, V: 0.005 to 0.050%, B: 0.0005% or less, and Ca: 0.0005 to 0.0050%. The clad steel plate having excellent air corrosion resistance according to claim 1 or 2, wherein the clad steel plate contains. 請求項1ないし3のいずれか1項に記載の成分組成の母材および合せ材を素材とするクラッド鋼板の製造方法において、前記母材となる母材素材および前記合せ材となる合せ材素材を組み合わせた後、1050〜1200℃に加熱し、鋼板表面温度が850℃以上での圧下比を1.5以上とする熱間圧延を施し、圧延体を形成する工程を含む、ここで、圧下比は圧下前の板厚を圧下後の板厚で除したものである、ことを特徴とする耐大気腐食性に優れたクラッド鋼板の製造方法。 In the method for producing a clad steel sheet using the base material and the laminated material having the component composition according to any one of claims 1 to 3, the base material material to be the base material and the laminated material material to be the laminated material are used. After the combination, the steel sheet is heated to 105 to 1200 ° C. and hot-rolled so that the reduction ratio at a steel sheet surface temperature of 850 ° C. or higher is 1.5 or higher to form a rolled body. Is a method for producing a clad steel sheet having excellent air corrosion resistance, which is obtained by dividing the plate thickness before rolling by the plate thickness after rolling.
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