JP2021155102A - Packaging machine with bottom receiving device - Google Patents

Packaging machine with bottom receiving device Download PDF

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Publication number
JP2021155102A
JP2021155102A JP2020059805A JP2020059805A JP2021155102A JP 2021155102 A JP2021155102 A JP 2021155102A JP 2020059805 A JP2020059805 A JP 2020059805A JP 2020059805 A JP2020059805 A JP 2020059805A JP 2021155102 A JP2021155102 A JP 2021155102A
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Prior art keywords
bottom receiving
packaging
receiving device
packaging bag
bag
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JP2020059805A
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JP7448141B2 (en
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章典 曽我
Akinori Soga
章典 曽我
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General Packer Co Ltd
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General Packer Co Ltd
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Priority to JP2020059805A priority Critical patent/JP7448141B2/en
Priority to US17/214,935 priority patent/US20210300610A1/en
Priority to KR1020210041056A priority patent/KR20210122180A/en
Publication of JP2021155102A publication Critical patent/JP2021155102A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/06Packaging groups of articles, the groups being treated as single articles
    • B65B5/067Packaging groups of articles, the groups being treated as single articles in bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/20Reducing volume of filled material
    • B65B1/22Reducing volume of filled material by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/46Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
    • B65B43/465Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54Means for supporting containers or receptacles during the filling operation
    • B65B43/59Means for supporting containers or receptacles during the filling operation vertically movable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/003Arrangements to enable adjustments related to the packaging material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/02Closing containers or receptacles deformed by, or taking-up shape, of, contents, e.g. bags, sacks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • B65B51/146Closing bags

Abstract

To provide a packaging machine with a bottom receiving device which can adjust vibration conditions and height in every process and assist each packaging process in accordance with products.SOLUTION: There is a bottom receiving device 11 capable of holding the bottom of a packaging bag a in all packaging stations 1-10, and the bottom receiving device 11 has a bottom receiving body 12 that receives the bottom of the packaging bag a, an elevating part 13 on which the bottom receiving body 12 moves up and down and an air drive unit 14 that controls up-and-down movement of the bottom receiving body 12 on the elevating part 13 and vibration of the bottom receiving body 12.SELECTED DRAWING: Figure 7

Description

本発明は、被包装物を充填する包装袋の底部を保持等して各包装工程を補助する底受け装置を備えた包装機に関するものである。 The present invention relates to a packaging machine provided with a bottom receiving device that assists each packaging process by holding the bottom of a packaging bag for filling an object to be packaged.

従来より、包装袋を間欠移動させ各包装工程を順次行って製品を量産する包装機が多用されている。
この種の包装機では、各包装工程を遂行する上で包装袋を保持等して各包装工程を補助等することが求められる。例えば被包装物の充填後には包装袋が振れることを抑制することが求められ、または包装袋内における被包装物の落とし込みを促進するために包装袋に振動を与えることなどが求められる。
Conventionally, packaging machines that mass-produce products by intermittently moving packaging bags and sequentially performing each packaging process have been widely used.
In this type of packaging machine, it is required to support each packaging process by holding a packaging bag or the like in carrying out each packaging process. For example, it is required to suppress the shaking of the packaging bag after filling the packaged object, or to give vibration to the packaged bag in order to promote the dropping of the packaged object in the packaging bag.

そして、例えば前者については円周ガイド等のガイドで包装袋を押さえ包装袋の振れを抑制し、後者については包装袋の底部をタッピングする振動手段等により落とし込みを促進していた。 Then, for example, in the former case, the packaging bag is pressed by a guide such as a circumferential guide to suppress the runout of the packaging bag, and in the latter case, the dropping is promoted by a vibrating means or the like tapping the bottom of the packaging bag.

しかし、前者の場合、製品毎に異なる高さ調整を十分に行えないという問題があった。また、これまでの包装機は、包装工程の中で、包装袋を保持等して補助できる工程が限られていた。 However, in the former case, there is a problem that different height adjustments cannot be sufficiently performed for each product. Further, in the conventional packaging machine, in the packaging process, the process of holding and assisting the packaging bag has been limited.

特許第6229120号公報Japanese Patent No. 6229120

そこで、本発明の課題は、製品に合わせていずれの工程においても振動条件や高さ調整等を行って各包装工程を補助可能な底受け装置を備えた包装機を提供することにある。 Therefore, an object of the present invention is to provide a packaging machine provided with a bottom receiving device capable of assisting each packaging process by adjusting vibration conditions, height adjustment, etc. in any process according to the product.

上記課題を解決するものは、包装袋を各包装工程が行われる各包装ステーション毎に間欠移動させ前記包装袋に被包装物を充填して袋口を施封する包装機であって、全ての前記包装ステーションに前記包装袋の底部を保持可能な底受け装置が存在するように設けられると共に、前記底受け装置は、前記包装袋の底部を受ける底部受け体と、該底部受け体が昇降する昇降部と、前記昇降部における前記底受け体の昇降および前記底受け体の振動を制御するエアー駆動ユニットとを有していることを特徴とする底受け装置を備えた包装機である(請求項1)。 A packaging machine that solves the above problems is a packaging machine that intermittently moves a packaging bag to each packaging station where each packaging process is performed, fills the packaging bag with an object to be packaged, and seals the bag mouth. The packaging station is provided with a bottom receiving device capable of holding the bottom of the packaging bag, and the bottom receiving device moves up and down the bottom receiving device that receives the bottom of the packaging bag and the bottom receiving device. A packaging machine including a bottom receiving device including an elevating portion and an air drive unit for controlling the elevating and lowering of the bottom receiving portion and the vibration of the bottom receiving portion in the elevating portion (claimed). Item 1).

前記底受け装置は、前記包装袋の間欠移動と同期して前記包装ステーションを順次間欠移動するように構成されていることが好ましい(請求項2)。前記底受け装置は、被包装物充填ステーションでは、充填後の前記包装袋の底部を前記底受け体にて保持するように制御されることが好ましい(請求項3)。 It is preferable that the bottom receiving device is configured to sequentially intermittently move the packaging station in synchronization with the intermittent movement of the packaging bag (claim 2). It is preferable that the bottom receiving device is controlled at the package filling station so that the bottom portion of the packaging bag after filling is held by the bottom receiving body (claim 3).

前記底受け装置は、ガス充填ステーションでは、前記底受け体にて前記包装袋の底部に振動を付与するように制御されることが好ましい(請求項4)。前記底受け装置は、シーリングステーションでは、前記包装袋の底部を前記底受け体にて持ち上げるように制御されることが好ましい(請求項5)。前記底受け装置は、製品排出ステーションでは、前記底受け体が降下して前記包装袋の底部保持が解除されるように制御されることが好ましい(請求項6)。 At the gas filling station, the bottom receiving device is preferably controlled by the bottom receiving body so as to apply vibration to the bottom of the packaging bag (claim 4). At the sealing station, the bottom receiving device is preferably controlled so that the bottom of the packaging bag is lifted by the bottom receiving body (claim 5). It is preferable that the bottom receiving device is controlled so that the bottom receiving body is lowered to release the holding of the bottom of the packaging bag at the product discharge station (claim 6).

請求項1に記載の底受け装置を備えた包装機によれば、製品に合わせていずれの工程においても振動条件や高さ調整等を行って各包装工程を補助することができる。
請求項2に記載の底受け装置を備えた包装機によれば、底受け装置が間欠移動中の包装袋に対しても必要な補助を行えることで、一つの包装袋に対して各包装工程に渡る連続的でより円滑な補助を行うことができる。
請求項3に記載の底受け装置を備えた包装機によれば、被包装物の充填後に包装袋が振れることを抑制することができる。
請求項4に記載の底受け装置を備えた包装機によれば、包装袋内における被包装物の落とし込みを促進することができる。
請求項5に記載の底受け装置を備えた包装機によれば、シーリング前に包装袋内のエア抜きを行うことができる。
請求項6に記載の底受け装置を備えた包装機によれば、製品排出用コンベア包装袋を載置することができる。
According to the packaging machine provided with the bottom receiving device according to claim 1, each packaging process can be assisted by adjusting vibration conditions, height adjustment, and the like in any process according to the product.
According to the packaging machine provided with the bottom receiving device according to claim 2, the bottom receiving device can provide necessary assistance even for the packaging bag that is moving intermittently, so that each packaging process can be applied to one packaging bag. It is possible to provide continuous and smoother assistance over.
According to the packaging machine provided with the bottom receiving device according to claim 3, it is possible to prevent the packaging bag from shaking after filling the object to be packaged.
According to the packaging machine provided with the bottom receiving device according to claim 4, it is possible to promote the dropping of the object to be packaged in the packaging bag.
According to the packaging machine provided with the bottom receiving device according to claim 5, the air inside the packaging bag can be evacuated before sealing.
According to the packaging machine provided with the bottom receiving device according to claim 6, the conveyor packaging bag for product discharge can be placed.

本発明の底受け装置を備えた包装機の一実施例の平面概略図である。It is a top view of the plan of one Example of the packaging machine provided with the bottom support device of this invention. 図1に示した底受け装置の右側面概略図である。It is a schematic of the right side surface of the bottom receiving device shown in FIG. 図1に示した底受け装置を備えた包装機における包装工程を説明するための説明図である。It is explanatory drawing for demonstrating the packaging process in the packaging machine provided with the bottom support device shown in FIG. 図1に示した底受け装置を備えた包装機における包装工程を説明するための説明図である。It is explanatory drawing for demonstrating the packaging process in the packaging machine provided with the bottom support device shown in FIG. 図1に示した底受け装置を備えた包装機における包装工程を説明するための説明図である。It is explanatory drawing for demonstrating the packaging process in the packaging machine provided with the bottom support device shown in FIG. 図1に示した底受け装置を備えた包装機における包装工程を説明するための説明図である。It is explanatory drawing for demonstrating the packaging process in the packaging machine provided with the bottom support device shown in FIG. 図1に示した底受け装置を備えた包装機の底受け装置を説明するための説明図である。It is explanatory drawing for demonstrating the bottom receiving apparatus of the packaging machine provided with the bottom receiving apparatus shown in FIG. 図1に示した底受け装置を備えた包装機の底受け装置を説明するための部分拡大左側面図である。It is a partially enlarged left side view for demonstrating the bottom support device of the packaging machine provided with the bottom support device shown in FIG. 図1に示した底受け装置を備えた包装機の底受け装置を説明するための部分平面拡大図である。It is a partial plan enlarged view for demonstrating the bottom support device of the packaging machine provided with the bottom support device shown in FIG.

本発明では、包装袋aを各包装工程が行われる各包装ステーション1〜10毎に間欠移動させ包装袋aに被包装物を充填して袋口を施封する包装機であって、全ての包装ステーション1〜10に包装袋aの底部を保持可能な底受け装置11が存在するように設けられると共に、底受け装置11は、包装袋aの底部を受ける底部受け体12と、底部受け体12が昇降する昇降部13と、昇降部13における底受け体12の昇降および底受け体12の振動を制御するエアー駆動ユニット14とを有していることで、製品に合わせていずれの工程においても振動条件や高さ調整等を行って各包装工程を補助可能な底受け装置11を備えた包装機Pを実現した。 The present invention is a packaging machine that intermittently moves the packaging bag a at each packaging station 1 to 10 in which each packaging process is performed, fills the packaging bag a with an object to be packaged, and seals the bag mouth. The packaging stations 1 to 10 are provided with a bottom receiving device 11 capable of holding the bottom of the packaging bag a, and the bottom receiving device 11 includes a bottom receiving device 12 for receiving the bottom of the packaging bag a and a bottom receiving device 11. By having an elevating portion 13 for elevating and lowering the 12 and an air drive unit 14 for controlling the elevating and lowering of the bottom receiving body 12 and the vibration of the bottom receiving body 12 in the elevating portion 13, in any process according to the product. Also realized a packaging machine P equipped with a bottom receiving device 11 capable of assisting each packaging process by adjusting vibration conditions and height.

本発明の底受け装置を備えた包装機を図1ないし図9に示した一実施例を用いて説明する。
この実施例の底受け装置を備えた包装機Pは、包装袋aを各包装工程が行われる各包装ステーション1〜10毎に間欠移動させ包装袋aに被包装物を充填して袋口を施封する包装機であって、全ての包装ステーション1〜10に包装袋aの底部を保持可能な底受け装置11が存在するように設けられると共に、底受け装置11は、包装袋aの底部を受ける底部受け体12と、底部受け体12が昇降する昇降部13と、昇降部13における底受け体12の昇降および底受け体12の振動を制御するエアー駆動ユニット14とを有している。以下、各構成について順次詳述する。
A packaging machine provided with the bottom receiving device of the present invention will be described with reference to an embodiment shown in FIGS. 1 to 9.
In the packaging machine P provided with the bottom receiving device of this embodiment, the packaging bag a is intermittently moved at each packaging station 1 to 10 where each packaging process is performed, and the packaging bag a is filled with the object to be packaged to open the bag mouth. It is a packaging machine for sealing, and all the packaging stations 1 to 10 are provided with a bottom receiving device 11 capable of holding the bottom of the packaging bag a, and the bottom receiving device 11 is provided at the bottom of the packaging bag a. It has a bottom receiving body 12 for receiving, an elevating part 13 for raising and lowering the bottom receiving body 12, and an air drive unit 14 for controlling the raising and lowering of the bottom receiving body 12 and the vibration of the bottom receiving body 12 in the elevating part 13. .. Hereinafter, each configuration will be described in detail in order.

この実施例の底受け装置を備えた包装機Pは、図1または図2に示すように、複数のグリップ対gを備えた移動体20を複数の工程毎に間欠停止するようにして移動させ、グリップ対gにより吊り下げ状に支持された包装袋aに被包装物を充填して袋口を施封する包装機である。 As shown in FIG. 1 or 2, the packaging machine P provided with the bottom receiving device of this embodiment moves the moving body 20 having a plurality of grips vs. g so as to intermittently stop in each of a plurality of steps. , A packaging machine in which a packaging bag a suspended from a grip pair g is filled with an object to be packaged and a bag mouth is sealed.

包装袋aとしては、例えば両側縁に折込み部分を有するガゼット袋、底部に折込み部分を有する自立袋、それらの袋にチャックを備えたチャック付袋または平袋などである。また、包装袋a内に充填される被包装物としては、例えば、ペットフード、肥料、米、砂糖などである。 Examples of the packaging bag a include a gusset bag having folds on both side edges, a self-standing bag having folds at the bottom, a bag with a zipper or a flat bag having a zipper on those bags, and the like. The packaged object to be filled in the packaging bag a is, for example, pet food, fertilizer, rice, sugar, or the like.

なお、この実施例の底受け装置を備えた包装機Pは、ロータリー式包装機であるが、これに限定されるものではなく、例えば、公知の直線移動式包装機や二つの直線部とその両端の半円形部からなる環状路を水平移動するトラック移動式包装機であってもよい。 The wrapping machine P provided with the bottom receiving device of this embodiment is a rotary wrapping machine, but is not limited to this. It may be a truck-moving wrapping machine that horizontally moves on a ring road composed of semicircular portions at both ends.

この底受け装置を備えた包装機Pでは、図1に示すように、平面視円形の移動体20に、包装袋aを掴着又は釈放するための20個のグリップ対gが等角度間隔で放射方向に突出するように設けられている。 In the packaging machine P provided with this bottom receiving device, as shown in FIG. 1, 20 grips to g for gripping or releasing the packaging bag a are arranged at equal intervals on the moving body 20 having a circular shape in a plan view. It is provided so as to project in the radial direction.

この実施例の底受け装置を備えた包装機Pは、図3ないし図6に示すように、給袋工程(第1工程)、チャック開口・賞味期限等の印字工程(第2−1工程)、印字検査工程(第2−2工程)、ノズル挿入・袋開口・袋膨張・被包装物充填用漏斗挿入工程(第3工程)、被包装物充填工程(第4工程)、ガス充填・底部振動工程、(第5工程)、(第6工程)または(第7工程)、トップシール工程(第8工程)、シール冷却・製品排出工程(第9工程)、不良品・空袋排出工程(第10工程)を経て被包装物を包装袋a内に充填し施封して製品を量産するものである。 As shown in FIGS. 3 to 6, the packaging machine P provided with the bottom receiving device of this embodiment has a bag feeding step (first step) and a printing step of chuck opening / expiration date (second step). , Printing inspection process (2-2 process), nozzle insertion / bag opening / bag expansion / funnel insertion process for filling the packaged object (3rd process), package filling process (4th process), gas filling / bottom Vibration process, (5th process), (6th process) or (7th process), top seal process (8th process), seal cooling / product discharge process (9th process), defective product / empty bag discharge process ( After the 10th step), the object to be packaged is filled in the packaging bag a and sealed to mass-produce the product.

給袋工程(第1工程)では、図1または図3(1)に示すように、給袋ステーション1に配された給袋装置(給袋手段)30が、搬送コンベア31上に積み重ねられて順次搬送される包装袋aを垂直姿勢にして、順次間欠移動して待機するグリップgに受け渡す。具体的にはサーボモーター(図示しない)により上下移動自在とされる吸盤32によって搬送コンベア31上に積み重ねた多数の包装袋aを上から一枚ずつ捲ると共に回動アーム(図示しない)によって所定高さまで持ち上げてグリップgに順次受け渡すように構成されている。なお、この実施例の底受け装置を備えた包装機Pは、各包装工程において同時に2つの包装袋aに対して各包装工程を行うものであるため、グリップ対gは各包装ステーション1〜10毎に2対ずつ間欠移動するように移動体20に取り付けられている。 In the bag feeding step (first step), as shown in FIG. 1 or FIG. 3 (1), the bag feeding device (bag feeding means) 30 arranged in the bag feeding station 1 is stacked on the transport conveyor 31. The packaging bag a, which is sequentially transported, is placed in a vertical position, and is sequentially intermittently moved and handed over to the standby grip g. Specifically, a large number of packaging bags a stacked on the conveyor 31 are rolled up one by one by a suction cup 32 that can be moved up and down by a servomotor (not shown), and a predetermined height is set by a rotating arm (not shown). It is configured to be lifted up and handed over to the grip g in sequence. Since the packaging machine P provided with the bottom receiving device of this embodiment performs each packaging process on two packaging bags a at the same time in each packaging process, the grip vs. g is each packaging station 1 to 10. It is attached to the moving body 20 so as to intermittently move two pairs each.

チャック開口・賞味期限等の印字工程(第2−1工程)では、図3(2)に示すように、包装袋aの袋口b付近の内面に設けられたチャックを開くチャック開口と、賞味期限等を包装袋aに印刷する印字工程が行われる。具体的には、チャック開口・印字ステーション2において、チャック開口として、グリップ対gに両端上部が把持されて吊り下げ状に支持された包装袋aの袋口付近が表裏外面より吸盤33にてそれぞれ吸引され開口されると共に、挟持部材34が表裏面をそれぞれ挟持した状態で外側に移動することにより包装袋aの袋口内面に設けられたチャックを開くように構成されている。また、賞味期限等の印字として、印字及び捺印35によって賞味期限等を包装袋aに印刷するように構成されている。 In the printing process (step 2-1) of the chuck opening, the expiration date, etc., as shown in FIG. 3 (2), the chuck opening for opening the chuck provided on the inner surface near the bag mouth b of the packaging bag a and the taste A printing step of printing the deadline and the like on the packaging bag a is performed. Specifically, in the chuck opening / printing station 2, the vicinity of the bag mouth of the packaging bag a, in which the upper ends of both ends are gripped by the grip pair g and supported in a hanging shape, is provided by the suction cups 33 from the front and back outer surfaces, respectively. It is configured to open the chuck provided on the inner surface of the bag mouth of the packaging bag a by being sucked and opened and by moving the holding member 34 outward while holding the front and back surfaces respectively. Further, as the printing of the expiration date and the like, the expiration date and the like are printed on the packaging bag a by printing and stamping 35.

印字検査工程(第2−2工程)では、図4(1)に示すように、賞味期限等の印字工程(第2−1工程)にて印刷された印字が適切になされているかの検査が行われる。なお、この工程は、チャック開口・印字ステーション2と開口・被包装物充填用漏斗挿入ステーション3の間において移動中の包装袋aに対してカメラ36にて行われる。 In the print inspection step (2-2 step), as shown in FIG. 4 (1), it is inspected whether or not the printing printed in the printing step (second step) such as the expiration date is properly performed. Will be done. In addition, this step is performed by the camera 36 with respect to the packaging bag a moving between the chuck opening / printing station 2 and the opening / funnel insertion station 3 for filling the packaged object.

ノズル挿入・袋開口・袋膨張・被包装物充填用漏斗挿入工程(3)では、開口・被包装物充填用漏斗挿入ステーション3において、図4(2)に示すように、包装袋aの袋口bが吸盤37にて開口されることにより包装袋aが膨張され、ガスノズル38が挿入されと共に、被包装物充填用漏斗50が袋口bより挿入される。 In the nozzle insertion / bag opening / bag expansion / bag filling funnel insertion step (3), at the opening / bag filling funnel insertion station 3, as shown in FIG. 4 (2), the bag of the packaging bag a When the mouth b is opened by the sucker 37, the packaging bag a is expanded, the gas nozzle 38 is inserted, and the funnel 50 for filling the packaged object is inserted from the bag mouth b.

被包装物充填工程(4)では、被包装物充填ステーション4において、図5(1)に示すように、袋口bより挿入された被包装物充填用漏斗50の放出口51から設定量の被包装物cが包装袋a内に充填される。具体的には、被包装物供給用漏斗80が降下して、被包装物充填用漏斗50内に1つの包装袋a内に充填される設定量の被包装物cが供給され、被包装物充填用漏斗50の放出口51から包装袋a内に被包装物cが充填される。 In the package filling step (4), in the package filling station 4, as shown in FIG. 5 (1), the set amount is set from the discharge port 51 of the package filling funnel 50 inserted from the bag opening b. The object to be packaged c is filled in the packaging bag a. Specifically, the packaged object supply funnel 80 is lowered, and a set amount of the packaged object c to be filled in one packaging bag a is supplied into the packaged object filling funnel 50, and the packaged object is supplied. The package c is filled in the packaging bag a from the discharge port 51 of the filling funnel 50.

ガス充填・底部振動工程(5)、(6)、(7)では、ガス充填ステーション5,6,7において、ガスノズル38から不活性ガス(この実施例では窒素ガス)が噴出されて空気と不活性ガスが置換されると共に、包装袋aの底部が底受け装置11の底部受け体12により振動される。 In the gas filling / bottom vibration steps (5), (6), and (7), an inert gas (nitrogen gas in this embodiment) is ejected from the gas nozzle 38 at the gas filling stations 5, 6 and 7, and is incompatible with air. As the active gas is replaced, the bottom of the packaging bag a is vibrated by the bottom receiver 12 of the bottom receiving device 11.

トップシール工程(8)では、シーリングステーション8において、図5(2)に示すように、シールバー39により包装袋aの袋口b付近が水平方向にシールされ施封される。 In the top sealing step (8), at the sealing station 8, as shown in FIG. 5 (2), the vicinity of the bag mouth b of the packaging bag a is horizontally sealed and sealed by the seal bar 39.

シール冷却・製品排出工程(9)では、製品排出ステーション9において、良品と判定された包装袋aは、図6(1)に示すように、冷却バー40により包装袋aの袋口b付近が両面側から冷却されると共に、グリップ対gの把持用爪部(図示しない)が開いて包装袋aの把持が解除され製品排出コンベア41により機外排出される。 In the seal cooling / product discharge step (9), the packaging bag a determined to be a non-defective product at the product discharge station 9 is located near the bag mouth b of the packaging bag a by the cooling bar 40 as shown in FIG. 6 (1). As the product is cooled from both sides, the grip-to-g gripping claw portion (not shown) is opened to release the grip of the packaging bag a and the product is discharged from the machine by the product discharge conveyor 41.

不良品・空袋排出工程(10)では、不良品排出ステーション10において、不良品または空袋と判定された包装袋aは、図6(2)に示すように、グリップ対gの把持用爪部(図示しない)が開いて包装袋aの把持が解除され、不良品排出シュート42により機外排出される。 In the defective product / empty bag discharge step (10), the packaging bag a determined to be a defective product or an empty bag at the defective product discharge station 10 is a grip-to-g gripping claw as shown in FIG. 6 (2). A portion (not shown) is opened to release the grip of the packaging bag a, and the defective product discharge chute 42 discharges the package bag from the machine.

以上のように、この実施例の底受け装置を備えた包装機1は、間欠移動する包装袋aに対して、各包装ステーション1〜10における上記各包装工程を行うことにより順次、製品を量産するように構成されている。 As described above, the packaging machine 1 provided with the bottom receiving device of this embodiment sequentially mass-produces products by performing each of the above packaging steps at each packaging station 1 to 10 for the packaging bag a that moves intermittently. It is configured to do.

そして、本発明の特徴は、図7に示すように、全ての包装ステーション1〜10に、包装袋aの底部を保持可能な底受け装置11が存在するように構成されている(包装袋aの底部を保持可能な底受け装置11を包装ステーションの数と同数有している:この実施例では、包装ステーションの数は10であるため、包装袋aの底部を保持可能な底受け装置11も10設けられている)点である。これにより、製品に合わせていずれの工程においても振動条件や高さ調整等を行って各包装工程を補助することができる。以下、底受け装置11の各構成について説明する。 The feature of the present invention is that, as shown in FIG. 7, all the packaging stations 1 to 10 are configured to have a bottom receiving device 11 capable of holding the bottom of the packaging bag a (packaging bag a). The number of bottom receiving devices 11 capable of holding the bottom of the packaging bag a is the same as the number of packaging stations: In this embodiment, since the number of packaging stations is 10, the bottom receiving device 11 capable of holding the bottom of the packaging bag a 10 are also provided). As a result, it is possible to assist each packaging process by adjusting the vibration conditions, height adjustment, etc. in any process according to the product. Hereinafter, each configuration of the bottom receiving device 11 will be described.

底受け装置11の底部受け体12は、包装袋aの底部を受ける部位であり、図9に示すように、移動体20の外方に向かって延出した2本の棒状体12a,12bを有している。ただし、底部受け体12の形態は、3本以上の棒状体でもよく、また、棒状体12a,12bによるものに限定されず、例えば板状体等、包装袋aの底部に当接して支持可能な形態であればどのような形態であってもよい。 The bottom receiving device 12 of the bottom receiving device 11 is a portion that receives the bottom of the packaging bag a, and as shown in FIG. 9, two rod-shaped bodies 12a and 12b extending outward of the moving body 20 are formed. Have. However, the form of the bottom receiver 12 may be three or more rod-shaped bodies, and is not limited to the rod-shaped bodies 12a and 12b, and can be supported by contacting the bottom of the packaging bag a, for example, a plate-shaped body. Any form may be used as long as it is in any form.

昇降部13は、底部受け体12を昇降させる部位であり、底部受け体12の基端部12cが上下動可能に構成された昇降レールにて構成されている。 The elevating portion 13 is a portion for elevating and lowering the bottom receiving body 12, and is composed of an elevating rail in which the base end portion 12c of the bottom receiving body 12 is configured to be vertically movable.

エアー駆動ユニット14(エアサーボ)は、昇降部13における底受け体12の昇降および底受け体12の振動等を制御するものである。なお、図8中、2ケ所に表れている底部受け体12およびエアー駆動ユニット14は、上下動する動作を表したものであり、実際にはいずれか一方にのみ存在する。 The air drive unit 14 (air servo) controls the elevating and lowering of the bottom receiving body 12 and the vibration of the bottom receiving body 12 in the elevating unit 13. It should be noted that the bottom receiver 12 and the air drive unit 14 appearing in two places in FIG. 8 represent an operation of moving up and down, and actually exist in only one of them.

また、底受け装置11は同調底受け装置であり、包装袋aの間欠移動と同期して包装ステーション1〜10を順次間欠移動するように構成されている。これにより、底受け装置11が間欠移動中の包装袋aに対しても必要な補助を行うことができ、一つの包装袋aに対して複数の包装工程に渡る連続的でより円滑な補助を行うことができる。具体的には、底受け装置11の基端部11aは、図9に示すように、移動体20と同心円上に設けられた環状通路15に沿って移動可能に構成されており、包装袋aの間欠移動と同期して包装ステーション1〜10を順次間欠移動するように制御されている。 Further, the bottom receiving device 11 is a synchronized bottom receiving device, and is configured to sequentially intermittently move the packaging stations 1 to 10 in synchronization with the intermittent movement of the packaging bag a. As a result, the bottom receiving device 11 can provide necessary assistance to the packaging bag a that is moving intermittently, and provides continuous and smoother assistance to one packaging bag a over a plurality of packaging processes. It can be carried out. Specifically, as shown in FIG. 9, the base end portion 11a of the bottom receiving device 11 is configured to be movable along an annular passage 15 provided concentrically with the moving body 20, and the packaging bag a. The packaging stations 1 to 10 are controlled to be sequentially intermittently moved in synchronization with the intermittent movement.

そして、この実施例では、底受け装置11は、被包装物充填ステーション4では、被包装物cの充填がなされた後、底受け体12が上昇して包装袋aの底部を持ち上げて保持するように制御されている。これにより、被包装物cの充填後に包装袋aが振れることを抑制することができる。 Then, in this embodiment, the bottom receiving device 11 raises the bottom receiving body 12 to lift and hold the bottom of the packaging bag a after the packaged object c is filled in the packaged object filling station 4. Is controlled. As a result, it is possible to prevent the packaging bag a from swinging after the object to be packed c is filled.

また、底受け装置11は、ガス充填ステーション5,6,7では、底受け体12が上下動して包装袋aの底部に振動を付与するように制御されている。これにより、包装袋a内における被包装物cの落とし込みを促進することができる。 Further, in the gas filling stations 5, 6 and 7, the bottom receiving device 11 is controlled so that the bottom receiving body 12 moves up and down to give vibration to the bottom of the packaging bag a. As a result, it is possible to promote the dropping of the object to be packaged c in the packaging bag a.

さらに、底受け装置11は、シーリングステーション8では、底受け体12が上昇して包装袋aの底部を底受け体12にて持ち上げるように制御されている。これにより、シーリング前に包装袋aのエア抜きを行うことができる。 Further, the bottom receiving device 11 is controlled at the sealing station 8 so that the bottom receiving body 12 rises and the bottom portion of the packaging bag a is lifted by the bottom receiving body 12. As a result, the air in the packaging bag a can be bleeded before sealing.

さらに、底受け装置11は、製品排出ステーション9では、底受け体12が降下して包装袋aの底部保持が解除されるように制御されている。これにより、製品排出用コンベア41上に包装袋aを順次載置することができる。なお、底受け体12は、図6(2)に示すように、製品排出用コンベア41の搬送方向に延在する溝41a内を通過して、図8に示したように、製品排出用コンベア41の下方まで降下するように構成されている。図6(1)中、包装袋a内に表された包装袋aは落下する状態を表している。 Further, the bottom receiving device 11 is controlled at the product discharge station 9 so that the bottom receiving body 12 is lowered to release the holding of the bottom of the packaging bag a. As a result, the packaging bag a can be sequentially placed on the product discharge conveyor 41. As shown in FIG. 6 (2), the bottom receiver 12 passes through the groove 41a extending in the transport direction of the product discharge conveyor 41, and as shown in FIG. 8, the product discharge conveyor It is configured to descend below 41. In FIG. 6 (1), the packaging bag a represented in the packaging bag a represents a falling state.

上記のように、この実施例の底受け装置を備えた包装機Pは、被包装物充填ステーション4、ガス充填ステーション5,6,7、シーリングステーション8および製品排出ステーション9並びにそれらの間の移動中に底受け装置11を使用しているが、これらに限定されるものではなく、製品に応じてそれら以外の包装ステーションにおいて使用されるものも本発明の範疇に包含される。 As described above, the packaging machine P provided with the bottom receiving device of this embodiment includes the object filling station 4, the gas filling stations 5, 6 and 7, the sealing station 8 and the product discharge station 9 and the movement between them. Although the bottom receiving device 11 is used therein, the present invention is not limited to these, and those used in other packaging stations depending on the product are also included in the scope of the present invention.

1〜10 包装ステーション
11 底受け装置
12 底部受け体
13 昇降部
14 エアー駆動ユニット
15 環状通路
20 移動体
30 給袋装置(給袋手段)
31 搬送コンベア
32 吸盤
33 吸盤
34 挟持部材
35 印字及び捺印
36 カメラ
37 吸盤
38 ガスノズル
39 シールバー
40 冷却バー
41 製品排出コンベア
42 不良品排出シュート
50 被包装物充填用漏斗
51 放出口
80 被包装物供給用漏斗
P 底受け装置を備えた包装機
a 包装袋
c 被包装物
g グリップ対
1 to 10 Packaging station 11 Bottom receiving device 12 Bottom receiving device 13 Elevating part 14 Air drive unit 15 Circular passage 20 Moving body 30 Bag feeding device (bag feeding means)
31 Conveyor 32 Sucker 33 Sucker 34 Holding member 35 Printing and stamping 36 Camera 37 Sucker 38 Gas nozzle 39 Seal bar 40 Cooling bar 41 Product discharge conveyor 42 Defective product discharge chute 50 Package filling funnel 51 Discharge port 80 Packaged material supply Sucker P Packaging machine equipped with bottom receiving device a Packaging bag c Packaged object g Grip pair

Claims (6)

包装袋を各包装工程が行われる包装ステーション毎に間欠移動させ前記包装袋に被包装物を充填して袋口を施封する包装機であって、全ての前記包装ステーションに前記包装袋の底部を保持可能な底受け装置が存在するように設けられると共に、前記底受け装置は、前記包装袋の底部を受ける底部受け体と、該底部受け体が昇降する昇降部と、前記昇降部における前記底受け体の昇降および前記底受け体の振動を制御するエアー駆動ユニットとを有していることを特徴とする底受け装置を備えた包装機。 A packaging machine that intermittently moves a packaging bag to each packaging station where each packaging process is performed, fills the packaging bag with an object to be packaged, and seals the bag mouth. The bottom receiving device is provided so as to have a bottom receiving device capable of holding the bottom receiving device, and the bottom receiving device includes a bottom receiving device that receives the bottom of the packaging bag, an elevating portion that raises and lowers the bottom receiving device, and the elevating portion. A packaging machine provided with a bottom receiving device, which comprises an air drive unit for controlling the raising and lowering of the bottom receiving body and the vibration of the bottom receiving body. 前記底受け装置は、前記包装袋の間欠移動と同期して前記包装ステーションを順次間欠移動するように構成されている請求項1に記載の底受け装置を備えた包装機。 The packaging machine including the bottom receiving device according to claim 1, wherein the bottom receiving device is configured to sequentially intermittently move the packaging station in synchronization with the intermittent movement of the packaging bag. 前記底受け装置は、被包装物充填ステーションでは、充填後の前記包装袋の底部を前記底受け体にて保持するように制御される請求項1または2に記載の底受け装置を備えた包装機。 The packaging provided with the bottom receiving device according to claim 1 or 2, wherein the bottom receiving device is controlled so that the bottom of the packaging bag after filling is held by the bottom receiving body at the package filling station. Machine. 前記底受け装置は、ガス充填ステーションでは、前記底受け体にて前記包装袋の底部に振動を付与するように制御される請求項1ないし3のいずれかに記載の底受け装置を備えた包装機。 The packaging provided with the bottom receiving device according to any one of claims 1 to 3, wherein the bottom receiving device is controlled so as to apply vibration to the bottom of the packaging bag by the bottom receiving body at a gas filling station. Machine. 前記底受け装置は、シーリングステーションでは、前記包装袋の底部を前記底受け体にて持ち上げるように制御される請求項1ないし4のいずれかに記載の底受け装置を備えた包装機。 The bottom receiving device is a packaging machine provided with the bottom receiving device according to any one of claims 1 to 4, wherein the bottom of the packaging bag is controlled to be lifted by the bottom receiving body at a sealing station. 前記底受け装置は、製品排出ステーションでは、前記底受け体が降下して前記包装袋の底部保持が解除されるように制御される請求項1ないし5のいずれかに記載の底受け装置を備えた包装機。 The bottom receiving device according to any one of claims 1 to 5, wherein the bottom receiving device is controlled so that the bottom receiving body is lowered to release the bottom holding of the packaging bag at the product discharge station. Packaging machine.
JP2020059805A 2020-03-30 2020-03-30 Packaging machine with bottom receiving device Active JP7448141B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2020059805A JP7448141B2 (en) 2020-03-30 2020-03-30 Packaging machine with bottom receiving device
US17/214,935 US20210300610A1 (en) 2020-03-30 2021-03-29 Packaging machine with bottom-supporting device
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