JP2021112721A - Washing equipment - Google Patents

Washing equipment Download PDF

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JP2021112721A
JP2021112721A JP2020007153A JP2020007153A JP2021112721A JP 2021112721 A JP2021112721 A JP 2021112721A JP 2020007153 A JP2020007153 A JP 2020007153A JP 2020007153 A JP2020007153 A JP 2020007153A JP 2021112721 A JP2021112721 A JP 2021112721A
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cleaning
liquid
cleaning liquid
container
flow path
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JP7165331B2 (en
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明男 丸山
Akio Maruyama
明男 丸山
隆也 加藤
Takanari Kato
隆也 加藤
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A Force KK
SHINWA SHOKAI KK
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SHINWA SHOKAI KK
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Abstract

To provide washing equipment capable of improving washing quality.SOLUTION: There is provided washing equipment 1 which stores an object W to be washed in a washing container 2, and in which washing fluid 3 is supplied for washing the object to be washed. The washing equipment comprises: a washing fluid supply channel 5 for supplying the washing fluid 3 into the washing container 2; and a washing fluid discharge channel 6 for discharging the washing fluid 3 in the washing container 2. The washing fluid supply channel 5 comprises an opening/closing valve 12 for switching supply/stop of the washing fluid 3 into the washing container 2. The washing fluid discharge channel 6 comprises suction means 19 capable of suctioning ambient air and the washing fluid 3 in the washing container 2. In the washing equipment, in a state where the opening/closing valve 12 is closed, supply of the washing fluid 3 into the washing container 2 is stopped and the suction means 19 sucks ambient air in the washing container 2 for generating a negative pressure state, the opening/closing valve 12 is opened and then the washing fluid 3 is supplied into the washing container 2, then in a state of supplying the washing fluid 3, the opening/closing valve 12 is closed and supply of the washing fluid is stopped and the washing fluid 3 in the washing container 2 is sucked by the suction means 19 and then is discharged to the washing fluid discharge channel 6.SELECTED DRAWING: Figure 1

Description

本発明は、加工後の機械加工部品等を洗浄するための洗浄装置に関する。 The present invention relates to a cleaning device for cleaning machined parts and the like after processing.

自動車産業や電機産業では、部品の製造過程において、「洗浄」が重要な役割を担っている。ここで部品の「洗浄」とは、製品の信頼性や後工程の品質を確保するために行われるもので、前加工で付着した汚れを除去する処理をいう。
洗浄方法は、湿式と乾式に大別され、さらに化学洗浄と物理洗浄に分類することができる。
アルカリ洗浄や溶剤洗浄に代表される化学洗浄は、洗浄剤の溶解や分散作用により汚れを除去するため、多量な汚れや重質な汚れに対し高い洗浄効果を発揮するものの、洗浄液のすすぎや、すすぎ液の液切り乾燥などの後処理が必要となり、行程数が増え処理時間も長くなり、設備費とエネルギーの増大につながるおそれがある。
一方、ブロー洗浄に代表される物理洗浄は、空気などの気体流により汚れを払拭除去するものであり、行程数が少なく高速で処理することが可能であるため、合理的な洗浄方法に位置づけられるものの、化学洗浄に比べて高い洗浄品質を得ることは困難であり、また、局所的に洗浄のエネルギーを集中させることで汚れを除去するため、広領域や複雑な形状の部位を被洗浄領域とすると適用困難なケースが発生する。
そこで、化学洗浄の作用と物理洗浄の作用とを組みあわせた洗浄方法として、図2に示したように、被洗浄物Wを洗浄容器100内に収容し、そこに洗浄液を強制的に流通させるようにした洗浄方式(通称:流速洗浄、ダイレクトパス洗浄など)が従来より知られている(例えば、特許文献1〜3参照)。
なお、図2に示した従来の洗浄装置は、上面が開口する箱状の下治具100aと、下面が開口する逆さ箱状の上治具100bとを組み合わせて被洗浄物Wを収容可能にしてなる洗浄容器100と、洗浄液を貯め得る貯液槽101と、その貯液槽101の洗浄液を洗浄容器100に供給するための配管102と循環ポンプ103とからなる洗浄液供給流路104と、洗浄容器100内の洗浄液を貯液槽101に排出する一本の配管からなる洗浄液排出流路105と、を備えており、前記循環ポンプ103を稼働させて洗浄容器100内へ洗浄液を強制的に流通させ、その洗浄液の化学作用と物理的作用で被洗浄物Wに付着した汚れを洗浄除去し、洗浄後の洗浄液を洗浄液排出流路105から貯液槽101に戻して循環させるものである。
In the automobile and electrical industries, "cleaning" plays an important role in the manufacturing process of parts. Here, "cleaning" of parts is performed to ensure the reliability of the product and the quality of the post-process, and refers to a process of removing stains adhering to the pre-process.
The cleaning methods are roughly classified into wet type and dry type, and can be further classified into chemical cleaning and physical cleaning.
Chemical cleaning, typified by alkaline cleaning and solvent cleaning, removes stains by dissolving and dispersing the cleaning agent, so it is highly effective against large amounts of stains and heavy stains, but it can be used for rinsing cleaning liquids and rinsing. Post-treatment such as draining and drying of the rinsing liquid is required, which increases the number of steps and the processing time, which may lead to an increase in equipment cost and energy.
On the other hand, physical cleaning represented by blow cleaning is positioned as a rational cleaning method because it wipes off dirt with a gas flow such as air and can be processed at high speed with a small number of steps. However, it is difficult to obtain high cleaning quality compared to chemical cleaning, and in order to remove dirt by locally concentrating the cleaning energy, a wide area or a part with a complicated shape is designated as the area to be cleaned. Then, a case that is difficult to apply occurs.
Therefore, as a cleaning method that combines the actions of chemical cleaning and the action of physical cleaning, as shown in FIG. 2, the object W to be cleaned is housed in the cleaning container 100, and the cleaning liquid is forcibly distributed there. Such cleaning methods (commonly known as flow velocity cleaning, direct path cleaning, etc.) have been conventionally known (see, for example, Patent Documents 1 to 3).
In the conventional cleaning device shown in FIG. 2, a box-shaped lower jig 100a having an open upper surface and an inverted box-shaped upper jig 100b having an open lower surface can be combined to accommodate the object to be cleaned W. Cleaning container 100, a liquid storage tank 101 capable of storing cleaning liquid, a cleaning liquid supply flow path 104 including a pipe 102 for supplying the cleaning liquid of the liquid storage tank 101 to the cleaning container 100, and a circulation pump 103, and cleaning. A cleaning liquid discharge flow path 105 including a single pipe for discharging the cleaning liquid in the container 100 to the liquid storage tank 101 is provided, and the circulation pump 103 is operated to forcibly flow the cleaning liquid into the cleaning container 100. The stains adhering to the object W to be cleaned are washed and removed by the chemical action and physical action of the cleaning liquid, and the cleaning liquid after cleaning is returned from the cleaning liquid discharge flow path 105 to the liquid storage tank 101 and circulated.

特開平7−328565号公報Japanese Unexamined Patent Publication No. 7-328565 特開平8−332463号公報Japanese Unexamined Patent Publication No. 8-332463 特開平8−337890号公報Japanese Unexamined Patent Publication No. 8-337890

上記従来の洗浄装置は、洗浄液が洗浄容器100内を一方向に通過させて洗浄するものであるため、被洗浄物の形状によっては十分な洗浄品質が得られないおそれがあった。
本発明は、上記に鑑みなされたもので、その目的は、洗浄品質の向上が可能な洗浄装置を提供することにある。
In the above-mentioned conventional cleaning device, since the cleaning liquid passes through the cleaning container 100 in one direction for cleaning, there is a possibility that sufficient cleaning quality cannot be obtained depending on the shape of the object to be cleaned.
The present invention has been made in view of the above, and an object of the present invention is to provide a cleaning device capable of improving cleaning quality.

上記の目的を達成するため本発明は、
被洗浄物を洗浄容器の内部に収容し、その洗浄容器内に洗浄液を供給して前記被洗浄物を洗浄するようにした洗浄装置であって、
前記洗浄容器内に洗浄液を供給する洗浄液供給流路と、
前記洗浄容器内の洗浄液を排出する洗浄液排出流路と、を備えており、
前記洗浄液供給流路には、前記洗浄容器への洗浄液の供給と停止を切り替え可能な開閉弁が設けられており、
一方、前記洗浄液排出流路には、前記洗浄容器内の外気と洗浄液とを吸引可能な吸引手段が設けられており、
前記開閉弁を閉じて前記洗浄容器内への洗浄液の供給を停止すると共に前記吸引手段で前記洗浄容器内の外気を吸引して負圧となし、
前記洗浄容器内が負圧の状態で前記開閉弁を開いてその洗浄容器内に洗浄液を供給し、
さらに前記洗浄容器内に洗浄液が供給されている状態で前記開閉弁を閉じて洗浄液の供給を停止すると共に前記洗浄容器内の洗浄液を前記吸引手段で吸引して前記洗浄液排出流路に排出するようにした洗浄装置を提供する。
In order to achieve the above object, the present invention
A cleaning device in which an object to be cleaned is housed inside a cleaning container and a cleaning liquid is supplied into the cleaning container to clean the object to be cleaned.
A cleaning liquid supply flow path for supplying the cleaning liquid into the cleaning container,
It is provided with a cleaning liquid discharge flow path for discharging the cleaning liquid in the cleaning container.
The cleaning liquid supply flow path is provided with an on-off valve capable of switching between supply and stop of the cleaning liquid to the cleaning container.
On the other hand, the cleaning liquid discharge flow path is provided with a suction means capable of sucking the outside air in the cleaning container and the cleaning liquid.
The on-off valve is closed to stop the supply of the cleaning liquid into the cleaning container, and the outside air in the cleaning container is sucked by the suction means to create a negative pressure.
With the inside of the cleaning container under negative pressure, the on-off valve is opened to supply the cleaning liquid into the cleaning container.
Further, the on-off valve is closed to stop the supply of the cleaning liquid while the cleaning liquid is being supplied into the cleaning container, and the cleaning liquid in the cleaning container is sucked by the suction means and discharged to the cleaning liquid discharge flow path. The cleaning device is provided.

また、請求項2に記載したように、前記洗浄液供給流路は、洗浄液を貯め得る第1貯液槽から同じく洗浄液を貯め得る第2貯液槽に、さらにその第2貯液槽から前記開閉弁を介して前記洗浄容器に通じるようになっており、
一方、前記洗浄液排出流路は、前記洗浄容器から前記吸引手段を介して前記第1貯液槽に通じるようになっており、
さらに前記第2貯液槽には、所定貯液量を越えた余剰の洗浄液を前記第1貯液槽に戻す返戻流路が設けられている請求項1記載の洗浄装置を提供する。
Further, as described in claim 2, the cleaning liquid supply flow path is opened and closed from the first liquid storage tank that can store the cleaning liquid to the second liquid storage tank that can also store the cleaning liquid, and further from the second liquid storage tank. It is designed to lead to the cleaning container via a valve.
On the other hand, the cleaning liquid discharge flow path leads from the cleaning container to the first liquid storage tank via the suction means.
Further, the cleaning apparatus according to claim 1, wherein the second storage tank is provided with a return flow path for returning excess cleaning liquid exceeding a predetermined storage amount to the first storage tank.

また、請求項3に記載したように、前記吸引手段は、前記第1貯液槽の洗浄液を循環ポンプで循環させる循環流路と、流入部と流出部と吸引部とを有すると共に前記流入部と前記流出部を前記循環流路の途中に接続してなるエジェクターと、からなり、そのエジェクターの前記吸引部に前記洗浄液排出流路を接続してなる請求項1又は2記載の洗浄装置を提供する。 Further, as described in claim 3, the suction means has a circulation flow path for circulating the cleaning liquid of the first storage tank by a circulation pump, an inflow portion, an outflow portion, and a suction portion, and the inflow portion. The cleaning apparatus according to claim 1 or 2, further comprising an ejector having the outflow portion connected to the middle of the circulation flow path and connecting the cleaning liquid discharge flow path to the suction portion of the ejector. do.

また、請求項4に記載したように、前記第2貯液槽は、前記洗浄容器より高所に設けられており、前記開閉弁が開いた状態でその第2貯液槽の洗浄液が、自重による落液と前記吸引手段による吸引作用とにより前記洗浄容器内に流入し得るようにした請求項1乃至3の何れか1項に記載の洗浄装置を提供する。 Further, as described in claim 4, the second liquid storage tank is provided at a higher place than the washing container, and the cleaning liquid in the second liquid storage tank is weighted by its own weight with the on-off valve open. The cleaning apparatus according to any one of claims 1 to 3 is provided, wherein the liquid can flow into the cleaning container by the liquid dropping by the method and the suction action by the suction means.

本発明の洗浄装置によれば、洗浄容器内が負圧であることと、吸引手段による吸引作用とにより供給される洗浄液の流速が増し、乱流状態で洗浄容器内に流入してそこに収容されている被洗浄物の表面を隈無く流通するため、付着する汚れを効率よく除去し得る。また、洗浄容器内にある洗浄液は、吸引手段の吸引作用により素早く排出されるため、被洗浄物の液切りも短時間で行える。したがって、洗浄品質の向上と洗浄コストの低減が可能になる。 According to the cleaning device of the present invention, the flow velocity of the cleaning liquid supplied by the negative pressure inside the cleaning container and the suction action by the suction means increases, and the cleaning liquid flows into the cleaning container in a turbulent state and is stored therein. Since the surface of the object to be cleaned is circulated all over, the adhering dirt can be efficiently removed. Further, since the cleaning liquid in the cleaning container is quickly discharged by the suction action of the suction means, the liquid to be cleaned can be drained in a short time. Therefore, it is possible to improve the cleaning quality and reduce the cleaning cost.

また、請求項2に記載の洗浄装置によれば、第2貯液槽の所定貯液量を越えた余剰の洗浄液が返戻流路を通って第1貯液槽に戻されるため、洗浄液供給流路の第2貯液槽への送液量を一定に保ちつつ、開閉弁を開閉させるだけで被洗浄物の洗浄が行える。したがって、洗浄液供給流路の送液量を洗浄のタイミング毎に制御する必要がないため、構造の簡素化と、運転コスト・洗浄コストの低減が可能になる。 Further, according to the cleaning apparatus according to claim 2, excess cleaning liquid exceeding the predetermined storage amount of the second liquid storage tank is returned to the first liquid storage tank through the return flow path, so that the cleaning liquid supply flow The object to be cleaned can be cleaned simply by opening and closing the on-off valve while keeping the amount of liquid sent to the second liquid storage tank of the road constant. Therefore, it is not necessary to control the amount of liquid sent to the cleaning liquid supply flow path for each cleaning timing, so that the structure can be simplified and the operating cost and cleaning cost can be reduced.

また、請求項3に記載の洗浄装置によれば、循環流路の途中に接続したエジェクターで洗浄容器内の外気と洗浄液とが吸引可能であり、しかも、吸引した洗浄液が、エジェクターから循環流路を循環する洗浄液に合流して自動的に第1貯液槽に戻るため、構造が簡単で低コストであり、しかもメンテナンスも容易である。 Further, according to the cleaning device according to claim 3, the outside air in the cleaning container and the cleaning liquid can be sucked by the ejector connected in the middle of the circulation flow path, and the sucked cleaning liquid can be sucked from the ejector in the circulation flow path. Since it merges with the cleaning liquid that circulates and automatically returns to the first liquid storage tank, the structure is simple, the cost is low, and maintenance is easy.

また、請求項4に記載の洗浄装置によれば、第2貯液槽の液面から洗浄容器までの落差と、吸引手段の吸引作用による洗浄容器内の負圧と、連続的な吸引力とにより、洗浄容器内に供給される洗浄液の流速が急激に高められるため、洗浄液の流れを洗浄容器内で層流から乱流へと確実に遷移させることができる。 Further, according to the cleaning device according to claim 4, the drop from the liquid level of the second liquid storage tank to the cleaning container, the negative pressure in the cleaning container due to the suction action of the suction means, and the continuous suction force. As a result, the flow velocity of the cleaning liquid supplied into the cleaning container is rapidly increased, so that the flow of the cleaning liquid can be reliably changed from the laminar flow to the turbulent flow in the cleaning container.

洗浄装置の全体を示す概略のフロー図である。It is a schematic flow chart which shows the whole of the cleaning apparatus. 従来の洗浄装置の全体を示す概略のフロー図である。It is a schematic flow chart which shows the whole of the conventional cleaning apparatus.

以下に本発明の実施の形態を図1を参照しつつ説明する。
本発明の洗浄装置1は、被洗浄物Wを洗浄容器2の内部に収容し、その洗浄容器2内に洗浄液3を供給して収容した被洗浄物Wを洗浄するものである。
Hereinafter, embodiments of the present invention will be described with reference to FIG.
The cleaning device 1 of the present invention accommodates the object W to be cleaned inside the cleaning container 2, and supplies the cleaning liquid 3 into the cleaning container 2 to clean the stored object W.

[1.洗浄液と被洗浄物]
実施形態の洗浄装置1の洗浄の対象となる被洗浄物Wは、油脂類の汚れが付着した機械加工後の金属部品であり、使用する洗浄液3はアルカリ性洗浄剤である。
被洗浄物Wは、連続する搬送コンベア4の途中に設けられた洗浄ポイントPに一個ずつ或は洗浄容器2に収容可能な複数個を一組にして順番に送られるか、又は、図示しないが、搬送方向に並べられた二本の搬送コンベアの間に設けられた洗浄ポイントに適宜な移送装置により上記の単位で順番に送られるようになっており、洗浄装置1は、その洗浄ポイントPに停止する被洗浄物Wを上記の単位で洗浄するものである。
[1. Cleaning liquid and object to be cleaned]
The object W to be cleaned of the cleaning device 1 of the embodiment is a machined metal part to which dirt of oils and fats is attached, and the cleaning liquid 3 used is an alkaline cleaning agent.
The objects to be cleaned W are sent one by one to the cleaning points P provided in the middle of the continuous conveyor 4, or a plurality of objects W that can be accommodated in the cleaning container 2 are sent in order, or are not shown. , The cleaning device 1 is sequentially sent to the cleaning points provided between the two transport conveyors arranged in the transport direction in the above units by an appropriate transfer device, and the cleaning device 1 is sent to the cleaning point P. The object to be cleaned W to be stopped is cleaned in the above units.

[2.洗浄容器]
洗浄容器2は、上面が開口する箱状の下治具2aと、下面が開口する逆さ箱状の上治具2bと、からなり、この上治具2bと下治具2aの開口同士を直接当接させるか又は両者を搬送コンベア4のフレーム4aの一部を介して連結することにより密閉し得るものであり、図1の想像線に示したように、上治具2bが適宜昇降して開閉し得るようになっている。
[2. Cleaning container]
The cleaning container 2 is composed of a box-shaped lower jig 2a having an opening on the upper surface and an inverted box-shaped upper jig 2b having an opening on the lower surface, and the openings of the upper jig 2b and the lower jig 2a are directly opened to each other. It can be sealed by abutting or connecting the two via a part of the frame 4a of the conveyor 4, and as shown in the imaginary line of FIG. 1, the upper jig 2b is appropriately raised and lowered. It can be opened and closed.

実施形態の洗浄装置1は、洗浄容器2を核として、その洗浄容器2内に洗浄液3を供給する洗浄液供給流路5と、洗浄容器2に供給された洗浄液3を排出する洗浄液排出流路6と、を備えている。 The cleaning device 1 of the embodiment has a cleaning liquid supply flow path 5 for supplying the cleaning liquid 3 into the cleaning container 2 and a cleaning liquid discharge flow path 6 for discharging the cleaning liquid 3 supplied to the cleaning container 2 with the cleaning container 2 as the core. And have.

[3.洗浄液供給流路]
洗浄液供給流路5は、洗浄液3を貯め得る第1貯液槽7と、同じく洗浄液3を貯め得る第2貯液槽8と、第1貯液槽7と第2貯液槽8とを連通させる供給第1配管9と、その供給第1配管9の途中に設けられた洗浄液供給ポンプ10と、第2貯液槽8と洗浄容器2とを連通させる供給第2配管11と、その供給第2配管11の途中に設けられた開閉弁12と、から概略構成される。
[3. Cleaning liquid supply channel]
The cleaning liquid supply flow path 5 communicates the first liquid storage tank 7 that can store the cleaning liquid 3, the second liquid storage tank 8 that can also store the cleaning liquid 3, and the first liquid storage tank 7 and the second liquid storage tank 8. A supply first pipe 9 for communication, a cleaning liquid supply pump 10 provided in the middle of the supply first pipe 9, a supply second pipe 11 for communicating the second liquid storage tank 8 and the cleaning container 2, and a supply second pipe 11 thereof. 2 It is roughly composed of an on-off valve 12 provided in the middle of the pipe 11.

前記第1貯液槽7は、洗浄容器2より低所に配設され、一方、第2貯液槽8は、洗浄容器2より高所(好ましくは洗浄容器2の直上)に配設されており、第1貯液槽7の洗浄液3が、供給第1配管9の洗浄液供給ポンプ10により高所の第2貯液槽8に揚送される。 The first liquid storage tank 7 is arranged at a place lower than the washing container 2, while the second liquid storage tank 8 is arranged at a place higher than the washing container 2 (preferably directly above the washing container 2). The cleaning liquid 3 of the first liquid storage tank 7 is pumped to the second liquid storage tank 8 at a high place by the cleaning liquid supply pump 10 of the supply first pipe 9.

前記第2貯液槽8は、通気管13を介して外気と連通しており、第2貯液槽8に貯液された洗浄液3の大気圧断面積は、第2貯液槽8に連通している供給第2配管11の断面積に比べて十分広い関係にある。
また、第2貯液槽8には、洗浄液3を設定温度に調温し得る熱交換器14が装備されている。
さらに第2貯液槽8には、第1貯液槽7に連通する返戻流路15を有するオーバーフロー槽16が堰17を介して並設されており、第2貯液槽8の所定貯液量(好ましくは一回の洗浄に必要な洗浄液3の量)を越える余剰の洗浄液3が堰17から溢れてオーバーフロー槽16に落液し、その洗浄液3が自重により返戻流路15を通って第1貯液槽7に戻るようになっている。したがって、供給第1配管9の洗浄液供給ポンプ10は、洗浄のタイミングに拘わらず、常に一定の出力(流量)で効率よく作動させることができる。
The second liquid storage tank 8 communicates with the outside air via a ventilation pipe 13, and the atmospheric pressure cross-sectional area of the cleaning liquid 3 stored in the second liquid storage tank 8 communicates with the second liquid storage tank 8. The relationship is sufficiently wider than the cross-sectional area of the supply second pipe 11 that is used.
Further, the second liquid storage tank 8 is equipped with a heat exchanger 14 capable of adjusting the cleaning liquid 3 to a set temperature.
Further, in the second liquid storage tank 8, an overflow tank 16 having a return flow path 15 communicating with the first liquid storage tank 7 is juxtaposed via a weir 17, and a predetermined liquid storage tank 8 is provided. Excess cleaning liquid 3 that exceeds the amount (preferably the amount of cleaning liquid 3 required for one cleaning) overflows from the weir 17 and drops into the overflow tank 16, and the cleaning liquid 3 passes through the return flow path 15 due to its own weight. 1 It is designed to return to the liquid storage tank 7. Therefore, the cleaning liquid supply pump 10 of the first supply pipe 9 can be efficiently operated at a constant output (flow rate) regardless of the cleaning timing.

前記開閉弁12は、例えばソレノイド等を駆動源とする電磁弁であり、供給第2配管11を開閉して洗浄容器2への洗浄液3の供給と停止を択一的に且つ瞬時に切り替え得る。 The on-off valve 12 is, for example, an electromagnetic valve that uses a solenoid or the like as a drive source, and can alternately and instantly switch between supplying and stopping the cleaning liquid 3 to the cleaning container 2 by opening and closing the supply second pipe 11.

[4.洗浄液排出流路]
洗浄液排出流路6は、洗浄容器2の前記下治具2aに接続された排出配管18と、その排出配管18を通じて洗浄容器2内の外気と洗浄液3とを吸引可能な吸引手段19と、からなる。
前記吸引手段19は、第1貯液槽7から出て第1貯液槽7にUターンする循環流路20と、第1貯液槽7の洗浄液3を循環流路20で循環させる循環ポンプ21と、前記循環流路20の途中に接続したエジェクター(3方弁)22と、からなる。
このエジェクター22は、流入部22aと流出部22bと吸引部22cとを有する公知のものであり、流入部22aと流出部22bを循環流路20の途中に接続し、残る吸引部22cに前記洗浄液排出流路6の排出配管18が接続される。
[4. Cleaning liquid discharge flow path]
The cleaning liquid discharge flow path 6 is composed of a discharge pipe 18 connected to the lower jig 2a of the cleaning container 2 and a suction means 19 capable of sucking the outside air in the cleaning container 2 and the cleaning liquid 3 through the discharge pipe 18. Become.
The suction means 19 is a circulation pump that circulates a circulation flow path 20 that exits the first liquid storage tank 7 and makes a U-turn to the first liquid storage tank 7 and a cleaning liquid 3 of the first liquid storage tank 7 in the circulation flow path 20. It is composed of 21 and an ejector (three-way valve) 22 connected in the middle of the circulation flow path 20.
This ejector 22 is a known one having an inflow portion 22a, an outflow portion 22b, and a suction portion 22c. The inflow portion 22a and the outflow portion 22b are connected in the middle of the circulation flow path 20, and the cleaning liquid is connected to the remaining suction portion 22c. The discharge pipe 18 of the discharge flow path 6 is connected.

[5.洗浄方法]
次に、実施形態の洗浄装置1による洗浄方法について説明する。
洗浄装置1は、洗浄液供給流路5の洗浄液供給ポンプ10と、洗浄液排出流路6の循環ポンプ21を、ほぼ一定の出力で常時稼働させると共に、洗浄液供給流路5の開閉弁12を閉じて供給第2配管11の途中、つまり第2貯液槽8の底を閉じている。
したがって、洗浄液供給流路5では、第1貯液槽7から第2貯液槽8に洗浄液3がほぼ一定流量で揚送され、第2貯液槽8の所定貯液量を越えた余剰の洗浄液3が堰17を越えてオーバーフロー槽16に流入し、その洗浄液3がオーバーフロー槽16から返戻流路15を通って自重で第1貯液槽7に戻る、という循環が常時行われている。
一方、洗浄液排出流路6では、第1貯液槽7に貯液された洗浄液3が常にほぼ一定流量で循環流路20内を通って循環し、その洗浄液3の循環によりエジェクター22の吸引部22cから洗浄容器2(下治具2a)の外気が常に吸引されている。なお、液体の流れによりエジェクター22の吸引部22cから外気が吸引されるメカニズムについては周知であるため説明を省略する。
[5. Cleaning method]
Next, a cleaning method using the cleaning device 1 of the embodiment will be described.
The cleaning device 1 constantly operates the cleaning liquid supply pump 10 of the cleaning liquid supply flow path 5 and the circulation pump 21 of the cleaning liquid discharge flow path 6 at a substantially constant output, and closes the on-off valve 12 of the cleaning liquid supply flow path 5. The middle of the supply second pipe 11, that is, the bottom of the second liquid storage tank 8 is closed.
Therefore, in the cleaning liquid supply flow path 5, the cleaning liquid 3 is pumped from the first liquid storage tank 7 to the second liquid storage tank 8 at a substantially constant flow rate, and the excess liquid storage amount exceeding the predetermined liquid storage amount of the second liquid storage tank 8 is exceeded. A circulation is constantly performed in which the cleaning liquid 3 flows into the overflow tank 16 over the weir 17, and the cleaning liquid 3 returns from the overflow tank 16 through the return flow path 15 to the first liquid storage tank 7 by its own weight.
On the other hand, in the cleaning liquid discharge flow path 6, the cleaning liquid 3 stored in the first liquid storage tank 7 always circulates through the circulation flow path 20 at a substantially constant flow rate, and the suction portion of the ejector 22 is circulated by the circulation of the cleaning liquid 3. The outside air of the cleaning container 2 (lower jig 2a) is constantly sucked from 22c. Since the mechanism by which the outside air is sucked from the suction portion 22c of the ejector 22 by the flow of the liquid is well known, the description thereof will be omitted.

洗浄装置1の洗浄容器2は、搬送コンベア4に載って移動する一個又は同時に洗浄する一組の被洗浄物Wが洗浄ポイントPで停止するまでの間、図1想像線のように上治具2bが上昇して受け入れ可能な状態で待機している。そして、被洗浄物Wが洗浄ポイントPで停止すると、同図実線のように上治具2bが下降して下治具2aとの間に被洗浄物Wを密閉状態に収容する。 The cleaning container 2 of the cleaning device 1 has an upper jig as shown in FIG. 2b has risen and is waiting in an acceptable state. Then, when the object W to be cleaned stops at the cleaning point P, the upper jig 2b is lowered as shown by the solid line in the figure, and the object W to be cleaned is housed in a sealed state between the object W and the lower jig 2a.

先に説明したようにエジェクター22によって洗浄容器2の外気は常に吸引されているため、洗浄容器2が密閉されることでその内部は大気圧より減圧されて負圧の状態となる。
この状態で開閉弁12を開いて第2貯液槽8の底を開放すると、その第2貯液槽8の洗浄液3が、液面から上治具2bまでの高さと重力加速度から導出される流速Vで洗浄容器2内へ供給されることになる(トリチェリの定理)。また、洗浄容器2内では、負圧状態とエジェクター22による連続的な吸引作用とにより、供給された洗浄液3の流速が加速される。この時、洗浄液3は、洗浄容器2内で、限界レイノズル数(Re=2300)以上の液流となり、それまでの層流から乱流へと遷移する。このように洗浄容器2内を流通させる洗浄液3を層流から乱流へ遷移させることで、被洗浄物Wの表面と洗浄液3の界面における境界層厚みが小さくなるため、数ミクロン〜サブミクロンレベルのパーティクルの除去性が格段に向上する。また、乱流流れが形成されることで、洗浄容器2内の流路設計が簡便となり、複数個のしかも異形状の被洗浄物Wを混流することができるため、洗浄装置1の汎用性が高まる。
そして、被洗浄物Wを流通した洗浄液3は、除去した汚れと共にエジェクター22を介し、循環流路20を循環する洗浄液3に合流して第1貯液槽7へ戻される。
As described above, since the outside air of the cleaning container 2 is constantly sucked by the ejector 22, when the cleaning container 2 is sealed, the inside of the cleaning container 2 is decompressed from the atmospheric pressure and becomes a negative pressure state.
When the on-off valve 12 is opened in this state to open the bottom of the second liquid storage tank 8, the cleaning liquid 3 of the second liquid storage tank 8 is derived from the height from the liquid surface to the upper jig 2b and the gravitational acceleration. It will be supplied into the washing container 2 at a flow velocity V 0 (Torricelli's theorem). Further, in the cleaning container 2, the flow velocity of the supplied cleaning liquid 3 is accelerated by the negative pressure state and the continuous suction action by the ejector 22. At this time, the cleaning liquid 3 becomes a liquid flow of the limit number of ray nozzles (Re = 2300) or more in the cleaning container 2, and transitions from the laminar flow up to that point to a turbulent flow. By transitioning the cleaning liquid 3 flowing in the cleaning container 2 from the laminar flow to the turbulent flow in this way, the thickness of the boundary layer at the interface between the surface of the object W to be cleaned and the cleaning liquid 3 becomes small, so that it is on the level of several microns to submicrons. The removability of particles is greatly improved. Further, since the turbulent flow is formed, the flow path design in the cleaning container 2 becomes simple, and a plurality of objects W to be cleaned having a different shape can be mixed, so that the cleaning device 1 is versatile. Increase.
Then, the cleaning liquid 3 that has flowed through the object W to be cleaned joins the cleaning liquid 3 that circulates in the circulation flow path 20 through the ejector 22 together with the removed dirt, and is returned to the first liquid storage tank 7.

洗浄装置1は、洗浄を終えると、先に開いた開閉弁12を切り替えて第2貯液槽8の底を閉じ、洗浄液3の洗浄容器2内への供給を止める。なお、開閉弁12が開いている間、第2貯液槽8の洗浄液3は流出し続けて貯液レベルが低下するが、洗浄液供給ポンプ10により第1貯液槽7から一定流量で洗浄液3が供給され続けるため、開閉弁12を閉じると直ぐ第2貯液槽8は所定貯液量を回復する。
一方、開閉弁12を閉じて洗浄液3の供給が止まった後もエジェクター22による吸引作用は止まることなくそのまま続くため、洗浄容器2内に残った洗浄液3は最後まで強制的に吸い出される。したがって、被洗浄物Wの液切れも良好になる。
また、洗浄容器2が密閉されていることから、容器内部は減圧され負圧が進行するため、図示しないが供給第2配管11の開閉弁12と出口の間に大気開放弁を設けておいてこれを開放すれば、大気が洗浄容器2内に一気に導入されて被洗浄物Wに付着残留した洗浄液を払拭除去することもでき、さらに被洗浄物Wの液切れを良好にすることができる。
なお、開閉弁12の開閉を断続的に繰り返すことで水撃作用(エアハンマー現象)を伴わせることができるため、さらに洗浄性や洗浄液の液切性を高めることができる。
When the cleaning device 1 finishes cleaning, the opening / closing valve 12 opened earlier is switched to close the bottom of the second liquid storage tank 8 and the supply of the cleaning liquid 3 into the cleaning container 2 is stopped. While the on-off valve 12 is open, the cleaning liquid 3 in the second liquid storage tank 8 continues to flow out and the liquid storage level drops, but the cleaning liquid 3 is sent from the first liquid storage tank 7 at a constant flow rate by the cleaning liquid supply pump 10. As soon as the on-off valve 12 is closed, the second liquid storage tank 8 recovers the predetermined liquid storage amount.
On the other hand, even after the on-off valve 12 is closed and the supply of the cleaning liquid 3 is stopped, the suction action by the ejector 22 continues as it is, so that the cleaning liquid 3 remaining in the cleaning container 2 is forcibly sucked out to the end. Therefore, the liquid to be cleaned W is also drained well.
Further, since the cleaning container 2 is hermetically sealed, the inside of the container is depressurized and negative pressure progresses. Therefore, although not shown, an air release valve is provided between the on-off valve 12 and the outlet of the supply second pipe 11. If this is opened, the air can be introduced into the cleaning container 2 at once, and the cleaning liquid adhering to and remaining on the object W to be cleaned can be wiped off, and the liquid drainage of the object W to be cleaned can be improved.
By repeating the opening and closing of the on-off valve 12 intermittently, a water hammer action (air hammer phenomenon) can be accompanied, so that the cleaning property and the drainage property of the cleaning liquid can be further improved.

以上のようにして洗浄容器2内での洗浄が終わり、洗浄容器2内の洗浄液3が全て排出されると、上治具2bが待機位置まで上昇し、搬送コンベア4が作動して洗浄ポイントPにある一個又は一緒に洗浄した一組の被洗浄物Wを次工程に送り出すと共に、次の被洗浄物Wを洗浄ポイントPに移動させる。
以下、洗浄装置1による上記の洗浄処理が繰り返し行われる。
When the cleaning in the cleaning container 2 is completed and all the cleaning liquid 3 in the cleaning container 2 is discharged as described above, the upper jig 2b rises to the standby position, the transport conveyor 4 operates, and the cleaning point P One or a set of objects to be cleaned W that are washed together are sent to the next step, and the next object to be cleaned W is moved to the cleaning point P.
Hereinafter, the above cleaning process by the cleaning device 1 is repeated.

ところで、上記の洗浄処理を繰り返すとやがて第1貯液槽7には、洗浄液3中に分散しきれなくなった油脂類の汚れが浮上して、例えば図1に一点鎖線で示したようなレベルで分離するため、第1貯液槽7には、そのような浮上した油脂汚れを排出するための廃油ドレン23が設けられている。
そして、この廃油ドレン23による油脂汚れの排出をより確実にする上で、使用する洗浄液は、油/水分離性の良い水溶性のものが望ましい。特に、温度により油脂類の溶解特性が変化する洗浄液は好適である。
非イオン性界面活性剤やグリコールエーテル系溶剤の一部の洗浄液3には、低温では透明または半透明の水溶液の状態であるが、液温度を上げるとある温度から濁るようになり、さらに温度を上げていくと水と相分離するものがある。この相分離する温度のことを当該洗浄液の曇点という。また、この現象は、曇点を下回るまで液温度を低下させると元の透明の水溶液の状態となる。したがって、曇点を上回るまで洗浄液温度を上げると相分離した洗浄剤成分は親油性の高い(水分濃度が低い)状態となり、油脂に対する洗浄(溶解)能力が向上する。また、曇点を下回るまで洗浄液温度を下げると透明または半透明の水溶液の状態、すなわち親水性の高い(油脂の溶解度が低い)状態となり洗浄剤成分に溶解していた油脂が洗浄液から離脱し、洗浄液との比重差により浮上分離することになる。
このような特性をもった洗浄液は、例えば、武蔵テクノケミカル社製MAシリーズ(MA−60など)、花王社製クリンスルー「LC−800」シリーズ、荒川化学社製パインアルファST−251EVAや三和油化社製サンクリーンXL−35などがあり、これらは廃油ドレン23から油脂汚れを排出する上で好適である。
これらの洗浄液3を使用する場合の運転条件として、第2貯液槽8の洗浄液温度を洗浄液3の曇点を上回る温度まで熱交換器14で加温し、さらに図示しない攪拌手段で洗浄液3を攪拌してエマルジョン状態とする。また、第1貯液槽7については、図示しない冷却手段を設けることにより、洗浄液3の洗浄液温度を曇点を下回る温度に保つ。
このように液温により油脂類の溶解特性が変化する洗浄剤と組み合わせると、簡易な機構で洗浄液の循環再利用が可能となり、洗浄液の長寿命化による洗浄コスト削減と洗浄廃液の発生が少ない小型・省エネ・環境調和型の汎用性の高い環境調和型洗浄システムが実現できる。
By the way, when the above cleaning treatment is repeated, dirt of oils and fats that cannot be completely dispersed in the cleaning liquid 3 eventually emerges in the first liquid storage tank 7, and at the level shown by the alternate long and short dash line in FIG. 1, for example. For separation, the first liquid storage tank 7 is provided with a waste oil drain 23 for discharging such floating oil and fat stains.
The cleaning liquid used is preferably a water-soluble one having good oil / water separability in order to more reliably discharge oil and fat stains by the waste oil drain 23. In particular, a cleaning liquid in which the dissolution characteristics of fats and oils change depending on the temperature is suitable.
Some cleaning liquids 3 of nonionic surfactants and glycol ether solvents are in a transparent or translucent aqueous solution at low temperatures, but when the liquid temperature is raised, they become turbid from a certain temperature, and the temperature is further increased. Some of them separate from water as they are raised. The temperature at which the phase separates is called the cloud point of the cleaning liquid. Further, this phenomenon returns to the original transparent aqueous solution state when the liquid temperature is lowered until it falls below the cloud point. Therefore, when the temperature of the cleaning liquid is raised until it exceeds the cloud point, the phase-separated detergent components become highly lipophilic (low water concentration), and the cleaning (dissolving) ability for fats and oils is improved. Further, when the temperature of the cleaning liquid is lowered until it falls below the cloud point, it becomes a transparent or translucent aqueous solution, that is, a state of high hydrophilicity (low solubility of fats and oils), and the fats and oils dissolved in the detergent components are separated from the cleaning liquid. It will float and separate due to the difference in specific gravity with the cleaning liquid.
Cleaning solutions with such characteristics include, for example, Musashi Techno Chemical's MA series (MA-60, etc.), Kao's clean-through "LC-800" series, Arakawa Chemical's Pine Alpha ST-251EVA, and Sanwa. There are Sunclean XL-35 manufactured by Yuka Co., Ltd., which are suitable for discharging oil and fat stains from the waste oil drain 23.
As an operating condition when these cleaning liquids 3 are used, the cleaning liquid temperature of the second liquid storage tank 8 is heated by the heat exchanger 14 to a temperature higher than the cloud point of the cleaning liquid 3, and the cleaning liquid 3 is further heated by a stirring means (not shown). Stir to make an emulsion. Further, the first liquid storage tank 7 is provided with a cooling means (not shown) to keep the cleaning liquid temperature of the cleaning liquid 3 below the cloud point.
When combined with a cleaning agent whose dissolution characteristics of oils and fats change depending on the liquid temperature, the cleaning liquid can be circulated and reused with a simple mechanism, reducing cleaning costs by extending the life of the cleaning liquid and reducing the generation of cleaning waste liquid. -An energy-saving and environment-friendly cleaning system with high versatility can be realized.

以上、本発明を実施の形態について説明したが、もちろん本発明は上記実施形態に限定されるものではない。例えば、実施形態では、被洗浄物Wを一個ずつ或は洗浄容器2に収容可能な複数個を一組にして連続で洗浄するようにしたが、多数の被洗浄物Wを一括してバッチで別途処理するようにしてもよい。もっとも実施形態のように連続処理して小ロット化した場合には、設備サイズが小さくなるため洗浄工程のインライン化が可能となり、信頼性と合理性を向上させ得る点でより好ましい。
また、実施形態では、吸引手段19としてエジェクター22を使用したが、そのようなエジェクター22に代えて真空ポンプを別途設けるようにしてもよい。
また、開閉弁12は、電磁弁等の電動弁に限定されず、手動で切り替える手動弁にしてもよい。
Although the present invention has been described above with embodiments, the present invention is, of course, not limited to the above embodiments. For example, in the embodiment, the objects to be cleaned W are individually washed, or a plurality of objects W that can be stored in the cleaning container 2 are grouped and continuously washed, but a large number of objects W to be cleaned are collectively washed in batches. It may be processed separately. However, when the lots are reduced by continuous processing as in the embodiment, the equipment size is reduced, so that the cleaning process can be in-lined, which is more preferable in that reliability and rationality can be improved.
Further, in the embodiment, the ejector 22 is used as the suction means 19, but a vacuum pump may be separately provided in place of such an ejector 22.
Further, the on-off valve 12 is not limited to an electric valve such as a solenoid valve, and may be a manual valve that is manually switched.

1 …洗浄装置
2 …洗浄容器
3 …洗浄液
5 …洗浄液供給流路
6 …洗浄液排出流路
7 …第1貯液槽
8 …第2貯液槽
12 …開閉弁
15 …返戻流路
19 …吸引手段
20 …循環流路
21 …循環ポンプ
22 …エジェクター
22a …流入部
22b …流出部
22c …吸引部
W …被洗浄物
1 ... Cleaning device 2 ... Cleaning container 3 ... Cleaning liquid 5 ... Cleaning liquid supply flow path 6 ... Cleaning liquid discharge flow path 7 ... First liquid storage tank 8 ... Second liquid storage tank 12 ... On-off valve 15 ... Return flow path 19 ... Suction means 20 ... Circulation flow path 21 ... Circulation pump 22 ... Ejector 22a ... Inflow part 22b ... Outflow part 22c ... Suction part W ... Object to be cleaned

Claims (4)

被洗浄物を洗浄容器の内部に収容し、その洗浄容器内に洗浄液を供給して前記被洗浄物を洗浄するようにした洗浄装置であって、
前記洗浄容器内に洗浄液を供給する洗浄液供給流路と、
前記洗浄容器内の洗浄液を排出する洗浄液排出流路と、を備えており、
前記洗浄液供給流路には、前記洗浄容器への洗浄液の供給と停止を切り替え可能な開閉弁が設けられており、
一方、前記洗浄液排出流路には、前記洗浄容器内の外気と洗浄液とを吸引可能な吸引手段が設けられており、
前記開閉弁を閉じて前記洗浄容器内への洗浄液の供給を停止すると共に前記吸引手段で前記洗浄容器内の外気を吸引して負圧となし、
前記洗浄容器内が負圧の状態で前記開閉弁を開いてその洗浄容器内に洗浄液を供給し、
さらに前記洗浄容器内に洗浄液が供給されている状態で前記開閉弁を閉じて洗浄液の供給を停止すると共に前記洗浄容器内の洗浄液を前記吸引手段で吸引して前記洗浄液排出流路に排出するようにしたことを特徴とする洗浄装置。
A cleaning device in which an object to be cleaned is housed inside a cleaning container and a cleaning liquid is supplied into the cleaning container to clean the object to be cleaned.
A cleaning liquid supply flow path for supplying the cleaning liquid into the cleaning container,
It is provided with a cleaning liquid discharge flow path for discharging the cleaning liquid in the cleaning container.
The cleaning liquid supply flow path is provided with an on-off valve capable of switching between supply and stop of the cleaning liquid to the cleaning container.
On the other hand, the cleaning liquid discharge flow path is provided with a suction means capable of sucking the outside air in the cleaning container and the cleaning liquid.
The on-off valve is closed to stop the supply of the cleaning liquid into the cleaning container, and the outside air in the cleaning container is sucked by the suction means to create a negative pressure.
With the inside of the cleaning container under negative pressure, the on-off valve is opened to supply the cleaning liquid into the cleaning container.
Further, the on-off valve is closed to stop the supply of the cleaning liquid while the cleaning liquid is being supplied into the cleaning container, and the cleaning liquid in the cleaning container is sucked by the suction means and discharged to the cleaning liquid discharge flow path. A cleaning device characterized by the fact that it has been made.
前記洗浄液供給流路は、洗浄液を貯め得る第1貯液槽から同じく洗浄液を貯め得る第2貯液槽に、さらにその第2貯液槽から前記開閉弁を介して前記洗浄容器に通じるようになっており、
一方、前記洗浄液排出流路は、前記洗浄容器から前記吸引手段を介して前記第1貯液槽に通じるようになっており、
さらに前記第2貯液槽には、所定貯液量を越えた余剰の洗浄液を前記第1貯液槽に戻す返戻流路が設けられていることを特徴とする請求項1記載の洗浄装置。
The cleaning liquid supply flow path leads from the first liquid storage tank that can store the cleaning liquid to the second liquid storage tank that can also store the cleaning liquid, and further from the second liquid storage tank to the cleaning container via the on-off valve. It has become
On the other hand, the cleaning liquid discharge flow path leads from the cleaning container to the first liquid storage tank via the suction means.
The cleaning device according to claim 1, further comprising a return flow path for returning excess cleaning liquid exceeding a predetermined storage amount to the first storage tank.
前記吸引手段は、前記第1貯液槽の洗浄液を循環ポンプで循環させる循環流路と、流入部と流出部と吸引部とを有すると共に前記流入部と前記流出部を前記循環流路の途中に接続してなるエジェクターと、からなり、そのエジェクターの前記吸引部に前記洗浄液排出流路を接続してなることを特徴とする請求項1又は2記載の洗浄装置。 The suction means has a circulation flow path for circulating the cleaning liquid of the first liquid storage tank by a circulation pump, an inflow part, an outflow part, and a suction part, and the inflow part and the outflow part are in the middle of the circulation flow path. The cleaning apparatus according to claim 1 or 2, further comprising an ejector connected to the ejector, and connecting the cleaning liquid discharge flow path to the suction portion of the ejector. 前記第2貯液槽は、前記洗浄容器より高所に設けられており、前記開閉弁が開いた状態でその第2貯液槽の洗浄液が、自重による落液と前記吸引手段による吸引作用とにより前記洗浄容器内に流入し得るようにしたことを特徴とする請求項1乃至3の何れか1項に記載の洗浄装置。 The second liquid storage tank is provided at a higher place than the cleaning container, and the cleaning liquid in the second liquid storage tank is dropped by its own weight and a suction action by the suction means in a state where the on-off valve is open. The cleaning device according to any one of claims 1 to 3, wherein the cleaning device can flow into the cleaning container.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07323264A (en) * 1994-04-07 1995-12-12 Hitachi Zosen Corp Precise washing method of machine parts
JP2006075967A (en) * 2004-09-13 2006-03-23 Toyota Motor Corp Treating liquid supplying device
JP2006312770A (en) * 2005-05-09 2006-11-16 Toyota Motor Corp Washing device
JP2012030173A (en) * 2010-07-30 2012-02-16 Denso Corp Cleaning and drying method and apparatus
JP2019107598A (en) * 2017-12-15 2019-07-04 株式会社クリンビー Water system one tank type vacuum cleaning dryer and cleaning system with automatic transportation unit

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07323264A (en) * 1994-04-07 1995-12-12 Hitachi Zosen Corp Precise washing method of machine parts
JP2006075967A (en) * 2004-09-13 2006-03-23 Toyota Motor Corp Treating liquid supplying device
JP2006312770A (en) * 2005-05-09 2006-11-16 Toyota Motor Corp Washing device
JP2012030173A (en) * 2010-07-30 2012-02-16 Denso Corp Cleaning and drying method and apparatus
JP2019107598A (en) * 2017-12-15 2019-07-04 株式会社クリンビー Water system one tank type vacuum cleaning dryer and cleaning system with automatic transportation unit

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