JP2021104493A - Screening method of materials suitable for fermentation and screening system of materials suitable for fermentation - Google Patents
Screening method of materials suitable for fermentation and screening system of materials suitable for fermentation Download PDFInfo
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- 238000000855 fermentation Methods 0.000 title claims abstract description 148
- 230000004151 fermentation Effects 0.000 title claims abstract description 148
- 239000000463 material Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000012216 screening Methods 0.000 title abstract 11
- 239000002699 waste material Substances 0.000 claims abstract description 28
- 239000007921 spray Substances 0.000 claims description 42
- 239000000126 substance Substances 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000010187 selection method Methods 0.000 claims description 10
- 238000004364 calculation method Methods 0.000 claims description 8
- 238000010801 machine learning Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 7
- 230000007723 transport mechanism Effects 0.000 claims description 3
- 239000010893 paper waste Substances 0.000 abstract description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 14
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 238000011084 recovery Methods 0.000 description 7
- 238000007873 sieving Methods 0.000 description 7
- 238000011109 contamination Methods 0.000 description 6
- 239000010794 food waste Substances 0.000 description 4
- 239000010806 kitchen waste Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000013528 artificial neural network Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000010815 organic waste Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002921 fermentation waste Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
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- 238000004064 recycling Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Abstract
Description
本発明は、被処理物から発酵適物を選別する発酵適物選別方法及び発酵適物選別システムに関する。 The present invention relates to a method for selecting a suitable fermentation product and a system for selecting a suitable fermentation product from the material to be treated.
特許文献1に記載されているように、資源循環型社会を実現するため、生ごみや紙ごみなどの有機性固形廃棄物を嫌気性微生物によりエネルギー源として利用可能なバイオガス(約60%のメタンガス、約40%の二酸化炭素ガス、少量の硫化水素などを含む)に変換するメタン発酵処理の実用化が進められている。 As described in Patent Document 1, in order to realize a resource recycling society, biogas (about 60%) that can use organic solid waste such as food waste and paper waste as an energy source by anaerobic microorganisms. Practical application of methane fermentation treatment to convert to methane gas, about 40% carbon dioxide gas, a small amount of hydrogen sulfide, etc. is underway.
一般家庭から廃棄される一般廃棄物や飲食業者などから廃棄される事業系廃棄物(以下、「廃棄物」と記す。)から発酵適物である生ごみや紙ごみなどの有機性固形廃棄物を選別してメタン発酵装置に供給するため、様々な破砕選別装置が用いられている。 Organic solid waste such as food waste and paper waste, which are suitable for fermentation, from general waste discarded from ordinary households and business waste (hereinafter referred to as "waste") discarded from restaurants and the like. Various crushing and sorting devices are used to sort and supply the waste to the methane fermentation device.
特許文献2には、生ごみ分別機として、破砕用羽根車の回転に伴って投入された破砕対象物が当該破砕用羽根車の軸線方向に送り出されながら破砕される筒状の破砕室と、破砕室内で破砕された破砕物を振るい落とすために当該破砕室の下側内周面部分を規定している篩面と、篩面から篩落とされずに破砕室の破砕対象物の送り出し方向の端部に至った残渣を外部に排出するために、当該破砕室の端部の上側内周面部分に形成した残渣排出口を備えた粉砕分別機が開示されている。
破砕選別装置として一軸破砕機を用いると発酵不適物である硬質樹脂などが同時に破砕処理され、破砕後の被処理物を風力選別する際に重量物である厨芥類側に破砕された硬質樹脂片などが混入する一方、発酵不適物である包装用の塩化ビニル樹脂片などの軽量物側に発酵適物である紙ごみが混入し、良好に選別できない。 When a uniaxial crusher is used as a crushing and sorting device, hard resin, which is unsuitable for fermentation, is crushed at the same time, and when the crushed object to be processed is wind-sorted, the hard resin piece crushed to the kitchen waste side, which is a heavy substance. On the other hand, paper waste, which is suitable for fermentation, is mixed on the side of lightweight materials such as vinyl chloride resin pieces for packaging, which is unsuitable for fermentation, and cannot be sorted well.
また、特許文献2に開示されたような粉砕分別機では、破砕用羽根車で紙ごみを良好に破砕することができず、発酵適物として篩面から篩落とされず発酵不適物側に混入するため、やはり良好に選別できない。
Further, in the crushing and sorting machine as disclosed in
本発明の目的は、上述した従来技術に鑑み、被処理物である廃棄物から軽量の紙ごみなどの発酵適物を良好に選別可能な発酵適物選別方法及び発酵適物選別システムを提供する点にある。 An object of the present invention is to provide a fermentation suitable material sorting method and a fermentation suitable material sorting system capable of satisfactorily sorting fermentation suitable materials such as lightweight paper waste from waste which is a waste to be treated, in view of the above-mentioned prior art. At the point.
上述の目的を達成するため、本発明による発酵適物選別方法の第一の特徴構成は、被処理物である廃棄物から紙を含む発酵適物を選別する発酵適物選別方法であって、被処理物を破砕し、破砕した被処理物から発酵適物を選別処理する第1破砕選別工程と、前記第1破砕選別工程で発酵適物が選別された残渣を加湿する加湿工程と、前記加湿工程で加湿した残渣から発酵適物を選別処理する選別工程と、を含む点にある。 In order to achieve the above-mentioned object, the first characteristic configuration of the fermentation suitable material selection method according to the present invention is a fermentation suitable material selection method for selecting a fermentation suitable material containing paper from waste which is a waste to be treated. The first crushing and sorting step of crushing the object to be processed and sorting and processing the suitable fermentation substance from the crushed object to be processed, the humidifying step of humidifying the residue from which the suitable fermentation substance was selected in the first crushing and sorting step, and the above. The point is that it includes a sorting step of sorting suitable fermentation products from the residue moistened in the humidifying step.
破砕選別工程で廃棄物が破砕され、破砕された被処理物から発酵適物が選別処理される。例えば発酵適物である厨芥などと比べて比較的軽い紙類は十分に破砕されないため破砕選別工程で発酵適物として選別処理されず、発酵不適物である残渣側に含まれる。しかし、加湿工程で加湿される残渣に含まれる紙類は吸湿して重量が増加し、発酵適物として適切に選別処理されるようになり、発酵適物の回収率が向上する。加湿工程では紙類の吸湿程度を、適切に選別処理できる程度に調整できるので、選別工程で選別された発酵適物の含水率を低く抑えることができるようになり、その後のメタン発酵処理で過剰に液量の増加を来すことが無く、効率的に発酵処理できる。 Waste is crushed in the crushing and sorting process, and fermentation-appropriate products are sorted from the crushed products to be processed. For example, papers that are relatively lighter than kitchen debris, which is suitable for fermentation, are not sufficiently crushed and are not sorted as suitable for fermentation in the crushing and sorting step, and are contained on the residue side, which is unsuitable for fermentation. However, the papers contained in the residue humidified in the humidification step absorb moisture and increase in weight, so that the papers can be appropriately selected and processed as suitable for fermentation, and the recovery rate of suitable for fermentation is improved. In the humidification process, the degree of moisture absorption of the paper can be adjusted to the extent that it can be appropriately sorted, so that the water content of the fermentation-appropriate material selected in the sorting process can be kept low, and it becomes excessive in the subsequent methane fermentation treatment. The fermentation process can be performed efficiently without increasing the amount of liquid.
同第二の特徴構成は、上述の第一の特徴構成に加えて、前記選別工程は破砕とともに行われる第2破砕選別工程である点にある。 The second feature configuration is that, in addition to the first feature configuration described above, the sorting step is a second crushing sorting step performed together with crushing.
加湿工程で加湿される残渣に含まれる紙類は吸湿して重量が増加し、刃からの衝撃力を受けやすくなるため、発酵適物として適切に選別処理されるようになり、発酵適物の回収率が向上する。加湿工程では紙類の吸湿程度を容易に破砕できる程度に調整できるので、選別工程で選別された発酵適物の含水率を低く抑えることができるようになり、その後のメタン発酵処理で過剰に液量の増加を来すことが無く、効率的に発酵処理できる。 Paper contained in the residue humidified in the humidification process absorbs moisture, increases its weight, and is susceptible to the impact force from the blade. The recovery rate is improved. In the humidification process, the degree of moisture absorption of the paper can be adjusted to the extent that it can be easily crushed, so that the water content of the fermentation-appropriate material selected in the sorting process can be kept low, and the liquid is excessively liquid in the subsequent methane fermentation treatment. Fermentation processing can be performed efficiently without increasing the amount.
同第三の特徴構成は、上述の第二の特徴構成に加えて、前記第2破砕選別工程は、前記加湿工程で加湿した残渣を前記第1破砕選別工程に循環搬送し、前記第1破砕選別工程で実行される点にある。 In the third characteristic configuration, in addition to the above-mentioned second characteristic configuration, in the second crushing and sorting step, the residue humidified in the humidifying step is circulated and transported to the first crushing and sorting step, and the first crushing and sorting step is performed. The point is that it is executed in the sorting process.
第1破砕選別工程で排出された残渣を再度第1破砕選別工程に循環搬送することで破砕選別できるので、各破砕選別工程を実行するための設備コストを低減できる。また、循環搬送する回数を増せば、それだけ発酵適物の選別精度が上昇し、回数を調整することで目標の回収率を得ることができる。 Since the residue discharged in the first crushing and sorting step can be crushed and sorted by circulating and transporting it to the first crushing and sorting step again, the equipment cost for executing each crushing and sorting step can be reduced. Further, as the number of times of circulation and transportation is increased, the accuracy of sorting suitable fermentation products is increased, and the target recovery rate can be obtained by adjusting the number of times.
同第四の特徴構成は、上述の第一から第三の何れかの特徴構成に加えて、前記加湿工程は残渣に水を噴霧する工程であり、前記第1破砕選別工程で発酵適物が選別された後の残渣に含まれる発酵適物の混入状態に基づいて噴霧量を調整する噴霧量調整処理を含む点にある。 The fourth characteristic configuration is, in addition to any of the above-mentioned first to third characteristic configurations, the humidification step is a step of spraying water on the residue, and the first crushing and sorting step produces a suitable fermentation product. The point is that it includes a spray amount adjusting process for adjusting the spray amount based on the state of contamination of suitable fermentation substances contained in the residue after sorting.
残渣に含まれる発酵適物の混入状態により噴霧量が調整されるので、過剰な加湿による発酵適物の含水率の上昇を抑制するとともに、目標とする回収率を調整することができる。 Since the amount of spray is adjusted according to the state of contamination of the suitable fermentation product contained in the residue, it is possible to suppress an increase in the water content of the suitable fermentation product due to excessive humidification and adjust the target recovery rate.
同第五の特徴構成は、被処理物である廃棄物から発酵適物を選別する発酵適物選別方法であって、被処理物を加湿する加湿工程と、前記加湿工程で加湿した被処理物を破砕し、破砕した被処理物から発酵適物を選別処理する破砕選別工程と、を備え、前記加湿工程は被処理物に水を噴霧する工程であり、被処理物に含まれる発酵適物の混入状態に基づいて噴霧量を調整する噴霧量調整処理を含む点にある。 The fifth characteristic configuration is a method for selecting suitable fermentation products from waste products to be treated, which includes a humidification step of humidifying the material to be treated and a product to be treated that has been humidified in the humidification step. The humidification step is a step of spraying water on the object to be treated, and is provided with a crushing and sorting step of crushing the material and selecting a suitable material for fermentation from the crushed material to be processed. The point is that the spray amount adjusting process for adjusting the spray amount based on the mixing state of the above is included.
破砕選別工程の前に被処理物を加湿することで、破砕選別工程の段階で紙類を適切に発酵適物側に選別できる。 By humidifying the object to be treated before the crushing and sorting step, the papers can be appropriately sorted to the fermentation suitable side at the stage of the crushing and sorting step.
同第六の特徴構成は、上述の第五の特徴構成に加えて、前記破砕選別工程で発酵適物が選別された後の残渣を前記加湿工程または前記破砕選別工程に循環供給する点にある。 The sixth characteristic configuration is that, in addition to the fifth characteristic configuration described above, the residue after the fermentation suitable material is selected in the crushing and sorting step is circulated and supplied to the humidifying step or the crushing and sorting step. ..
発酵適物の回収率が向上する。 The recovery rate of suitable fermentation products is improved.
本発明による発酵適物選別システムの第一の特徴構成は、被処理物である廃棄物から紙を含む発酵適物を選別する発酵適物選別システムであって、被処理物を破砕する破砕部と、破砕した被処理物から発酵適物を選別処理する選別部とを備えた第1破砕選別装置と、前記第1破砕選別装置で発酵適物が選別された後の残渣を加湿する加湿装置と、前記加湿装置で加湿した残渣から発酵適物を選別処理する選別部を備えた選別装置と、を含む点にある。 The first characteristic configuration of the fermentation-suitable material sorting system according to the present invention is a fermentation-suitable material sorting system that sorts fermentation-suitable materials including paper from wastes to be treated, and is a crushed portion for crushing the fermented product. A first crushing and sorting device provided with a sorting unit for sorting and processing suitable fermentation products from the crushed material to be processed, and a humidifying device for humidifying the residue after the suitable fermentation products are sorted by the first crushing and sorting device. And a sorting device provided with a sorting unit for sorting and processing suitable fermentation products from the residue humidified by the humidifying device.
同第二の特徴構成は、上述の第一の特徴構成に加えて、前記選別装置は、前記加湿装置で加湿した残渣を破砕する破砕部を備え、前記破砕部で破砕した残渣を前記選別部で選別する第2破砕選別装置で構成されている点にある。 In the second feature configuration, in addition to the first feature configuration described above, the sorting device includes a crushing unit for crushing the residue humidified by the humidifying device, and the sorting unit crushes the residue crushed by the crushing unit. The point is that it is composed of a second crushing and sorting device that sorts by.
同第三の特徴構成は、上述の第二の特徴構成に加えて、前記第1破砕選別装置と前記第2破砕選別装置が前記加湿装置を挟んで一体に縦続配置されている点にある。 The third characteristic configuration is that, in addition to the above-mentioned second characteristic configuration, the first crushing and sorting device and the second crushing and sorting device are integrally arranged vertically with the humidifying device in between.
選別装置のコンパクト化を図ることができる。 The sorting device can be made compact.
同第四の特徴構成は、上述の第二または第三の特徴構成に加えて、前記第1破砕選別装置と前記第2破砕選別装置が兼用され、前記加湿装置で加湿した残渣を前記第1破砕選別装置に循環搬送する搬送機構を備えている点にある。 In the fourth feature configuration, in addition to the second or third feature configuration described above, the first crushing and sorting device and the second crushing and sorting device are used in combination, and the residue humidified by the humidifying device is used as the first. The point is that it is equipped with a transport mechanism that circulates and transports the crushing and sorting device.
同第五の特徴構成は、上述の第一から第四の何れかの特徴構成に加えて、前記加湿装置は残渣に水を噴霧する噴霧ノズルと、前記第1破砕選別装置で発酵適物が選別された残渣に含まれる発酵適物の混入状態に基づいて噴霧量を調整する噴霧量調整機構と、を含む点にある。 In the fifth characteristic configuration, in addition to any of the above-mentioned first to fourth characteristic configurations, the humidifying device has a spray nozzle for spraying water on the residue, and the first crushing and sorting device has a fermentation suitable product. The point is that it includes a spray amount adjusting mechanism that adjusts the spray amount based on the state of contamination of the fermentation-suitable substance contained in the selected residue.
同第六の特徴構成は、上述の第五の特徴構成に加えて、噴霧量調整機構は、残渣の撮影画像を入力する入力部と、入力部に入力された撮影画像に基づいて水の噴霧量を算出する演算部と、前記演算部により算出された水の噴霧量を出力する出力部とを備えた機械学習装置で構成されている点にある。 In the sixth feature configuration, in addition to the fifth feature configuration described above, the spray amount adjusting mechanism has an input unit for inputting a captured image of the residue and a spray of water based on the captured image input to the input unit. The point is that it is composed of a machine learning device including a calculation unit for calculating the amount and an output unit for outputting the spray amount of water calculated by the calculation unit.
以上説明した通り、本発明によれば、被処理物である廃棄物から軽量の紙ごみなどの発酵適物を良好に選別可能な発酵適物選別方法及び発酵適物選別システムを提供することができるようになった。 As described above, according to the present invention, it is possible to provide a fermentation suitable material sorting method and a fermentation suitable material sorting system capable of satisfactorily sorting fermentation suitable materials such as lightweight paper waste from waste as a object to be treated. I can now do it.
以下、図面を参照して本発明による発酵適物選別方法及び発酵適物選別システムを説明する。
[破砕選別装置の説明]
図1(a)には発酵適物選別方法に用いられる破砕選別装置1が示されている。破砕選別装置1は、軸心Pが水平姿勢となるように架台上に配された円筒状のドラム2と、ドラム2の内部に収容され、ドラム2の軸心Pに沿って配された回転軸3に複数枚の破砕刃5が櫛状に取付けられた破砕用羽根車4と、ドラム2の一端側上方に開口された投入ホッパー6と、ドラム2の他端側に開口された排出口7を備えている。ドラム2の側方には破砕用羽根車4を回転駆動するモータが配置されている。
Hereinafter, a fermentation suitable product sorting method and a fermentation suitable product sorting system according to the present invention will be described with reference to the drawings.
[Explanation of crushing and sorting equipment]
FIG. 1A shows a crushing and sorting device 1 used in a method for sorting suitable fermentation products. The crushing and sorting device 1 has a
投入ホッパー6の底部に沿って平行に配置された一対のスクリューコンベア8が設けられている。例えばベルト式コンベア機構で搬送された廃棄物が、上方から投入ホッパー6に落下供給されると、スクリューコンベア8でドラム2内の破砕選別空間に供給される。投入ホッパー6の側壁にはスクリューコンベア8を回転駆動するモータが配置されている。
A pair of
ドラム2の外周のうち、軸芯Pより下側の領域には、径が、例えば30,50,75mm程度で複数の開口が形成されたパンチングメタルでなる篩機構2Aが構成されている。
A
図1(b)に示すように、破砕用羽根車4は、軸芯方向視で十字状に破砕刃5が位置するように回転軸3にアタッチメント3A,3Bを介して其々破砕刃5が揺動軸5Aを介して揺動可能に取り付けられている。被処理物に金属などの硬質部材が混入しているような場合に、破砕刃5が揺動することで破損を回避するためである。なお、破砕刃5の揺動は必須ではない。
As shown in FIG. 1B, in the crushing impeller 4, the crushing
破砕選別空間に供給された廃棄物には、発酵適物となる厨芥などの有機性廃棄物や紙類などの有機性廃棄物以外に、発酵不適物となるガラス、樹脂、陶磁器片、金属片など雑多な廃棄物が混入している。 The waste supplied to the crushing and sorting space includes organic waste such as kitchen waste, which is suitable for fermentation, and organic waste such as paper, as well as glass, resin, ceramic pieces, and metal pieces, which are unsuitable for fermentation. Various wastes such as are mixed.
このような廃棄物が複数枚の破砕刃5と衝突してせん断破砕または衝撃破砕されながら軸心に沿って排出口7側に搬送される過程で、発酵適物が篩機構2Aの開孔から落下し、篩機構2Aの下方に設置されたコンベア機構で回収されてメタン発酵装置に供給される。
In the process of such waste colliding with a plurality of crushing
一方、破袋されたシート状の樹脂や金属などの発酵不適物は破砕刃5と衝突しても容易に破断されずに下流側に搬送され、回転軸3の最下流側に配された排出用のブレード9で掻き上げられて排出口7から排出される。
On the other hand, the ruptured sheet-shaped resin, metal, or other unsuitable material for fermentation is transported to the downstream side without being easily broken even if it collides with the crushing
発酵適物である紙類はシート状の樹脂と同様に非常に軽く、刃からの衝撃力を受け流してしまうため、破砕刃5と衝突しても容易に破断されず、発酵不適物とともに排出口7から排出される割合が高い傾向がある。
Paper, which is suitable for fermentation, is very light like sheet-shaped resin and receives the impact force from the blade. Therefore, it is not easily broken even if it collides with the crushing
篩機構2Aによる選別に代えて、風力選別機構を用いた選別を採用しても、紙類はシート状の樹脂と同様に、厨芥などの発酵適物より軽量であるため、発酵不適物側に選別される傾向が高い。
Even if sorting using a wind power sorting mechanism is adopted instead of sorting by the
そのため、廃棄物に混入している紙類を発酵適物として選別回収するのは非常に困難であった。本発明の発酵適物選別方法及び発酵適物選別システムは、そのような紙類を発酵適物として効率的に選別回収可能にすることを可能にする。 Therefore, it is very difficult to sort and collect the papers mixed in the waste as suitable for fermentation. The fermentation suitable material sorting method and the fermentation suitable material sorting system of the present invention make it possible to efficiently sort and collect such papers as fermentation suitable products.
[発酵適物選別方法の説明]
図2に示すように、発酵適物選別方法は、被処理物である廃棄物から紙を含む発酵適物を適切に選別するため方法で、樹脂製の袋に充填された廃棄物を破袋機10に投入して破袋し、破袋された被処理物を破砕選別機1に投入して、せん断破砕または衝撃破砕し、破砕した被処理物から発酵適物を選別処理する第1破砕選別工程と、第1破砕選別工程で発酵適物が選別された残渣を加湿する加湿工程と、加湿工程で加湿した残渣をせん断破砕または衝撃破砕し、破砕した残渣から発酵適物を選別処理する第2破砕選別工程と、を含む。
[Explanation of fermentation suitable material selection method]
As shown in FIG. 2, the method for selecting suitable fermentation products is a method for appropriately selecting suitable fermentation products including paper from the waste to be treated, and breaks the waste filled in the resin bag. First crushing, which is put into the machine 10 to crush the bag, put the crushed object to be processed into the crushing and sorting machine 1, shear crushing or impact crushing, and sort out suitable fermentation products from the crushed object to be processed. A sorting step, a humidification step of humidifying the residue selected for fermentation suitable material in the first crushing sorting step, and a shear crushing or impact crushing of the residue humidified in the humidifying step, and sorting and processing the fermentation suitable material from the crushed residue. Includes a second crushing and sorting step.
第1破砕選別工程で廃棄物がせん断破砕または衝撃破砕され、破砕された被処理物から発酵適物が選別処理される。厨芥などと比べて比較的軽い紙類は十分に破砕されないため第1破砕選別工程で発酵適物として選別処理されず、発酵不適物である残渣側に含まれる。 In the first crushing and sorting step, the waste is shear crushed or impact crushed, and a suitable fermentation product is sorted from the crushed material to be processed. Papers, which are relatively lighter than kitchen dregs, are not sufficiently crushed and are not sorted as suitable for fermentation in the first crushing and sorting step, and are contained on the residue side, which is unsuitable for fermentation.
しかし、加湿工程で加湿される残渣に含まれる紙類は吸湿して重量が増加し、衝撃力を受けやすくなるため、第2破砕選別工程で容易く破砕されるようになり、発酵適物として適切に選別処理されるようになる。 However, the paper contained in the residue humidified in the humidification step absorbs moisture, increases its weight, and is susceptible to impact force. Therefore, it is easily crushed in the second crushing and sorting step, and is suitable as a suitable fermentation product. Will be sorted.
加湿工程では紙類の吸湿程度を、破砕が容易に破砕できる程度に調整できるので、第2破砕選別工程で選別された発酵適物の含水率を低く抑えることができるので、その後のメタン発酵処理で過剰に液量の増加を来すことが無く、効率的に発酵処理できる。 In the humidification step, the degree of moisture absorption of the paper can be adjusted to such that crushing can be easily performed, so that the water content of the fermentation suitable material selected in the second crushing sorting step can be suppressed to a low level, and thus the subsequent methane fermentation treatment. The fermentation process can be performed efficiently without causing an excessive increase in the amount of liquid.
第1破砕選別工程で排出された残渣に発酵適物が含まれているか否かを検査する検査工程を備えていることが好ましく、残渣に含まれている発酵適物が微量である場合には、そのまま不適物処理装置に搬送される。検査工程は直接または撮像装置による撮影画像に基づいて作業者が目視判断することができる。また、撮影画像を画像処理して発酵適物の含有の程度を自動判定してもよい。特に発酵適物として紙類の量がどの程度含まれているかを自動判定することが好ましい。 It is preferable to have an inspection step for inspecting whether or not the residue discharged in the first crushing and sorting step contains suitable fermentation substances, and when the amount of suitable fermentation substances contained in the residue is very small. , It is transported to the unsuitable material processing device as it is. The inspection process can be visually judged by the operator either directly or based on the image taken by the imaging device. Further, the photographed image may be image-processed to automatically determine the degree of content of a suitable fermentation product. In particular, it is preferable to automatically determine how much paper is contained as a suitable fermentation product.
加湿工程は噴霧ノズルを介して残渣に水を噴霧する工程であり、第1破砕選別工程で発酵適物が選別された後の残渣に含まれる発酵適物の混入状態に基づいて噴霧量を調整する噴霧量調整処理を含むことが好ましい。紙類の含有率に基づいて加湿工程で噴霧ノズルからの噴霧量が適切に調整される。 The humidification step is a step of spraying water on the residue through a spray nozzle, and the amount of spray is adjusted based on the state of contamination of the suitable fermentation substance contained in the residue after the suitable fermentation substance is selected in the first crushing and sorting step. It is preferable to include a spray amount adjusting treatment. The amount of spray from the spray nozzle is appropriately adjusted in the humidification step based on the content of the paper.
例えば、雑多な残渣が撮影された画像を色や形状に基づいて領域分離し、分離された各領域の形状や色に基づいて紙類の量を判定する機械学習装置を備え、機械学習装置が、紙類の含有率が所定の閾値以上であると判定した場合に加湿工程に移行し、紙類の含有率が所定の閾値未満であると判定した場合に不適物処理装置へ搬送することが好ましい。 For example, a machine learning device is provided with a machine learning device that separates an image in which miscellaneous residues are taken based on the color and shape, and determines the amount of paper based on the shape and color of each separated area. If it is determined that the content of paper is equal to or higher than the predetermined threshold, the process shifts to the humidification step, and if it is determined that the content of paper is less than the predetermined threshold, it may be transported to an unsuitable material processing apparatus. preferable.
この様な機械学習装置により噴霧量調整機構が構成できる。例えば噴霧量調整機構は、残渣の撮影画像を入力する入力部と、入力部に入力された撮影画像に基づいて水の噴霧量を算出する演算部と、演算部により算出された水の噴霧量を出力する出力部とを備えた機械学習装置で構成することができる。 A spray amount adjusting mechanism can be configured by such a machine learning device. For example, the spray amount adjusting mechanism includes an input unit for inputting a captured image of the residue, a calculation unit for calculating the spray amount of water based on the captured image input to the input unit, and a water spray amount calculated by the calculation unit. It can be configured by a machine learning device provided with an output unit for outputting.
具体的に機械学習装置はニューラルネットワークなどで構成することができ、前処理部雑多な残渣が撮影された画像を色や形状に基づいて領域分離し、各領域の形状や色に基づいて紙類がどの程度含まれているかを判定出力するとともに、噴霧量を判定出力するニューラルネットワークで構成することができる。 Specifically, the machine learning device can be configured with a neural network or the like, and the image in which miscellaneous residues in the preprocessing section are captured is separated into regions based on the color and shape, and paper is used based on the shape and color of each region. It can be configured by a neural network that determines and outputs how much is contained and also outputs the amount of spray.
図3には、発酵適物選別方法の他の態様が示されている。第2破砕選別工程は、加湿工程で加湿した残渣を第1破砕選別工程に循環搬送し、第1破砕選別工程で実行されるように構成されている。つまり、廃棄物が第1破砕選別工程に循環供給される態様である。この態様では、破砕選別工程が連続的に実行されるのではなく、一定量の廃棄物が第1破砕選別工程でバッチ処理され、その後に残渣が再度第1破砕選別工程に循環されてバッチ処理される。循環回数は1回で十分であるが、検査工程の結果に基づき複数回循環することも可能である。 FIG. 3 shows another aspect of the method for selecting suitable fermentation products. The second crushing and sorting step is configured so that the residue humidified in the humidifying step is circulated and transported to the first crushing and sorting step and executed in the first crushing and sorting step. That is, the waste is circulated and supplied to the first crushing and sorting step. In this embodiment, the crushing and sorting step is not continuously executed, but a certain amount of waste is batch-processed in the first crushing and sorting step, and then the residue is circulated to the first crushing and sorting step again for batch processing. Will be done. Although one circulation is sufficient, it is possible to circulate a plurality of times based on the result of the inspection process.
第1破砕選別工程で排出された残渣を第1破砕選別工程に循環搬送することで第2破砕工程が実行できるので、各破砕選別工程を実行するための設備コストを低減できる。また、循環搬送する回数を増せば、それだけ発酵適物の選別精度が上昇する。 Since the second crushing step can be executed by circulating and transporting the residue discharged in the first crushing and sorting step to the first crushing and sorting step, the equipment cost for executing each crushing and sorting step can be reduced. In addition, the more the number of times of circulation and transportation is increased, the higher the accuracy of sorting suitable fermentation products.
図4には、図2に示した発酵適物選別方法の実施に好適な破砕選別装置が示されている。上述した破砕選別装置1の円筒状のドラムが軸心方向に長く延出され、投入ホッパーに近い上流側で第1の破砕選別工程が実行される第1破砕選別領域が設けられ、排出部に近い下流側で第2の破砕選別工程が実行される第2破砕選別領域が設けられている。そして、第1破砕選別領域と第2破砕選別領域の間に噴霧機構が設けられている。 FIG. 4 shows a crushing and sorting apparatus suitable for carrying out the fermentation suitable material sorting method shown in FIG. The cylindrical drum of the above-mentioned crushing and sorting device 1 is extended long in the axial direction, and a first crushing and sorting region where the first crushing and sorting step is executed is provided on the upstream side near the charging hopper, and the discharge section is provided with a first crushing and sorting region. A second crushing and sorting area is provided on the near downstream side where the second crushing and sorting step is executed. A spray mechanism is provided between the first crushing and sorting region and the second crushing and sorting region.
図5には、発酵適物選別方法の他の態様が示されている。
当該発酵適物選別方法は、被処理物を加湿する加湿工程と、加湿工程で加湿した被処理物を破砕し、破砕した被処理物から発酵適物を選別処理する破砕選別工程と、を備え、加湿工程は被処理物に水を噴霧する工程であり、被処理物に含まれる発酵適物の混入状態に基づいて噴霧量を調整する噴霧量調整処理を含む。破砕選別工程で発酵適物が選別された後の残渣を加湿工程に循環供給することが好ましく、発酵適物の回収率が向上する。
FIG. 5 shows another aspect of the method for selecting suitable fermentation products.
The method for selecting suitable fermentable substances includes a humidifying step of humidifying the object to be treated, and a crushing and sorting step of crushing the object to be humidified in the humidifying step and sorting and processing suitable substances for fermentation from the crushed object to be processed. The humidification step is a step of spraying water on the object to be treated, and includes a spray amount adjusting process for adjusting the amount of spray based on the state of mixing of suitable fermentation substances contained in the object to be treated. It is preferable to circulate and supply the residue after the fermentation suitable material is selected in the crushing and sorting step to the humidification step, and the recovery rate of the fermentation suitable product is improved.
破砕選別工程の前に被処理物を加湿することで、破砕選別工程の段階で紙類を適切に発酵適物側に選別できる。発酵適物の混入状態は被処理物の最初、または選別後の残渣で測定し、その結果に基づいて加湿量を調整することができる。 By humidifying the object to be treated before the crushing and sorting step, the papers can be appropriately sorted to the fermentation suitable side at the stage of the crushing and sorting step. The state of contamination of the fermentation-suitable substance can be measured at the beginning of the object to be treated or the residue after sorting, and the humidification amount can be adjusted based on the result.
上述した例では第1及び第2破砕選別工程が、篩選別方法を採用した破砕選別装置1を用いる例を説明したが、第1破砕選別工程及び/または第2破砕選別工程で実行される発酵適物の選別処理は篩選別方法または風力選別方法の何れかが採用されていればよい。 In the above-mentioned example, the first and second crushing and sorting steps have described an example in which the crushing and sorting device 1 adopting the sieving sorting method is used, but the fermentation performed in the first crushing and sorting step and / or the second crushing and sorting step. As for the sorting process of suitable products, either a sieving method or a wind force sorting method may be adopted.
第1破砕選別工程で十分に破砕されず、篩選別方法または風力選別方法で発酵適物側に選別されない紙類であっても、加湿工程を経ることにより重量が増し、選別工程で重量の違いを利用して加湿された紙類などの重量物を発酵適物とし、樹脂片などを軽量の発酵不適物として選別する風力選別方法で発酵適物側に選別回収される。また、選別工程では破砕しないので、破砕機構が不要となり装置構成が簡素化される。重量の違いを利用して加湿された紙類などの重量物を選別する方法は風力選別以外に振動による選別などの重量の違いを利用する重量選別を採用してもよい。 Even if the paper is not sufficiently crushed in the first crushing and sorting step and is not sorted to the fermentation suitable side by the sieving sorting method or the wind sorting method, the weight increases by the humidification step, and the weight difference in the sorting step. A heavy material such as paper that has been humidified using the above is used as a suitable material for fermentation, and a resin piece or the like is sorted and collected as a suitable material for fermentation by a wind power sorting method. Further, since crushing is not performed in the sorting process, a crushing mechanism is not required and the device configuration is simplified. As a method for sorting heavy objects such as humidified paper using the difference in weight, weight sorting using the difference in weight such as sorting by vibration may be adopted in addition to wind power sorting.
[発酵適物選別システムの説明]
図1及び図2で説明したように、被処理物である廃棄物から紙を含む発酵適物を選別する発酵適物選別システムは、被処理物を破砕する破砕部と、破砕した被処理物から発酵適物を選別処理する選別部とを備えた第1破砕選別装置と、第1破砕選別装置で発酵適物が選別された後の残渣を加湿する加湿装置と、加湿装置で加湿した残渣を破砕する破砕部と、破砕した残渣から発酵適物を選別処理する選別部とを備えた第2破砕選別装置と、を備えて構成されている。
[Explanation of fermentation suitable selection system]
As described with reference to FIGS. 1 and 2, the fermentation suitability sorting system for sorting the fermentation suitability including paper from the waste to be treated has a crushed portion for crushing the object to be treated and a crushed object to be treated. A first crushing and sorting device provided with a sorting unit for sorting and processing suitable fermentation products from the ground, a humidifying device for humidifying the residue after the suitable fermentation products have been sorted by the first crushing and sorting device, and a residue humidified by the humidifying device. It is configured to include a second crushing and sorting apparatus including a crushing section for crushing the crushed residue and a sorting section for sorting and processing suitable fermentation products from the crushed residue.
図3で説明したように、第1破砕選別装置と第2破砕選別装置が兼用され、加湿装置で加湿した残渣を第1破砕選別装置に循環搬送する搬送機構を備えていることが好ましい。被処理物に生ごみが含まれる場合には、生ごみの水分が寄与して残渣の重量が重くなるので、噴霧量を抑制しても発酵適物の回収率が向上する。 As described with reference to FIG. 3, it is preferable that the first crushing and sorting device and the second crushing and sorting device are used in combination, and a transport mechanism for circulating and transporting the residue humidified by the humidifying device to the first crushing and sorting device is provided. When the food waste is contained in the object to be treated, the water content of the food waste contributes to the weight of the residue, so that the recovery rate of the suitable fermentation product is improved even if the spray amount is suppressed.
図4で説明したように、第1破砕選別装置と第2破砕選別装置が加湿装置を挟んで一体に縦続配置されていることが好ましい。 As described with reference to FIG. 4, it is preferable that the first crushing and sorting device and the second crushing and sorting device are integrally arranged vertically with the humidifying device in between.
加湿装置は残渣に水を噴霧する噴霧ノズルと、第1破砕選別装置で発酵適物が選別された残渣に含まれる発酵適物の混入状態に基づいて噴霧量を調整する噴霧量調整機構と、を備えて構成されていることが好ましい。 The humidifying device includes a spray nozzle that sprays water on the residue, a spray amount adjustment mechanism that adjusts the spray amount based on the state of contamination of the fermentation-suitable material contained in the residue from which the fermentation-suitable material has been sorted by the first crushing and sorting device. It is preferable that the structure is provided with.
噴霧量調整機構は、残渣の撮影画像を入力する入力部と、入力部に入力された撮影画像に基づいて水の噴霧量を算出する演算部と、演算部により算出された水の噴霧量を出力する出力部とを備えた機械学習装置で構成されていることが好ましい。 The spray amount adjustment mechanism has an input unit for inputting a captured image of the residue, a calculation unit for calculating the spray amount of water based on the captured image input to the input unit, and a water spray amount calculated by the calculation unit. It is preferably composed of a machine learning device including an output unit for output.
上述した実施形態では、第2破砕選別工程で残渣が破砕選別される例を説明したが、破砕工程は必須ではなく、選別工程のみが実行されてもよい。つまり、本発明による発酵適物選別方法は、被処理物である廃棄物から紙を含む発酵適物を選別する方法であり、被処理物を破砕し、破砕した被処理物から発酵適物を選別処理する破砕選別工程と、破砕選別工程で発酵適物が選別された残渣を加湿する加湿工程と、加湿工程で加湿した残渣を破砕し、破砕した残渣から発酵適物を選別処理する選別工程と、を備えていればよく、選別工程に破砕工程が含まれていても含まれていなくてもよい。また、本発明による発酵適物選別システムでは、第2破砕選別装置に代えて破砕部を備えずに選別部のみを備えた選別装置を用いることも可能である。 In the above-described embodiment, an example in which the residue is crushed and sorted in the second crushing and sorting step has been described, but the crushing step is not essential and only the sorting step may be executed. That is, the method for selecting suitable fermentation products according to the present invention is a method for selecting suitable fermentation products including paper from waste products to be treated, crushing the material to be treated, and selecting suitable fermentation products from the crushed products to be processed. A crushing and sorting step for sorting, a humidifying step for humidifying the residue selected for fermentation in the crushing and sorting step, and a sorting step for crushing the residue humidified in the humidification step and sorting and processing the suitable fermentation substance from the crushed residue. And, it is sufficient that the sorting step includes or does not include the crushing step. Further, in the fermentation suitable material sorting system according to the present invention, it is also possible to use a sorting device having only a sorting section without a crushing section instead of the second crushing sorting device.
上述した実施形態は本発明の一態様であり、該記載により本発明が限定されるものではなく、各部の具体的な構成は本発明の作用効果が奏される範囲で適宜変更設計可能であることはいうまでもない。 The above-described embodiment is an aspect of the present invention, and the description does not limit the present invention, and the specific configuration of each part can be appropriately modified and designed within the range in which the effects of the present invention are exhibited. Needless to say.
1:破砕選別装置
2:ドラム
2A:篩機構
3:回転軸
4:破砕用羽根車
5:破砕刃
6:投入ホッパー
7:排出口
8:スクリューコンベア
P:軸芯
1: Crushing and sorting device 2:
Claims (12)
被処理物を破砕し、破砕した被処理物から発酵適物を選別処理する第1破砕選別工程と、
前記第1破砕選別工程で発酵適物が選別された残渣を加湿する加湿工程と、
前記加湿工程で加湿した残渣から発酵適物を選別処理する選別工程と、
を含む発酵適物選別方法。 It is a fermentation suitable material selection method for selecting a fermentation suitable material including paper from waste which is a waste to be treated.
The first crushing and sorting step of crushing the object to be processed and sorting the crushed object suitable for fermentation from the crushed object.
A humidification step of humidifying the residue from which fermentation suitable substances have been selected in the first crushing and sorting step,
A sorting step of sorting suitable fermentation products from the residue humidified in the humidifying step, and a sorting step.
Fermentation suitable selection method including.
被処理物を加湿する加湿工程と、
前記加湿工程で加湿した被処理物を破砕し、破砕した被処理物から発酵適物を選別処理する破砕選別工程と、
を備え、
前記加湿工程は被処理物に水を噴霧する工程であり、被処理物に含まれる発酵適物の混入状態に基づいて噴霧量を調整する噴霧量調整処理を含む発酵適物選別方法。 It is a fermentation suitable material selection method that selects a fermentation suitable material from the waste that is the object to be treated.
Humidification process to humidify the object to be treated and
A crushing and sorting step of crushing the material to be humidified in the humidification step and sorting a suitable fermentation material from the crushed material to be treated.
With
The humidification step is a step of spraying water on the object to be treated, and is a method for selecting suitable fermentation substances, which comprises a spray amount adjusting process for adjusting the amount of spray based on the state of mixing of suitable fermentation substances contained in the object to be treated.
被処理物を破砕する破砕部と、破砕した被処理物から発酵適物を選別処理する選別部とを備えた第1破砕選別装置と、
前記第1破砕選別装置で発酵適物が選別された後の残渣を加湿する加湿装置と、
前記加湿装置で加湿した残渣から発酵適物を選別処理する選別部を備えた選別装置と、
を含む発酵適物選別システム。 It is a fermentation suitability selection system that sorts fermentation suitability including paper from waste that is the object to be treated.
A first crushing and sorting apparatus including a crushing unit for crushing an object to be processed and a sorting unit for selecting and processing suitable fermentation products from the crushed object to be processed.
A humidifying device that humidifies the residue after the fermentation suitable material is sorted by the first crushing and sorting device, and a humidifying device.
A sorting device provided with a sorting unit for sorting suitable fermentation substances from the residue humidified by the humidifying device, and a sorting device.
Fermentation suitable selection system including.
The spray amount adjusting mechanism includes an input unit for inputting a captured image of the residue, a calculation unit for calculating the spray amount of water based on the captured image input to the input unit, and a water spray amount calculated by the calculation unit. The fermentation suitability sorting system according to claim 11, which comprises a machine learning device including an output unit for outputting the above.
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JPS5326768A (en) * | 1976-08-26 | 1978-03-13 | Mitsubishi Heavy Ind Ltd | Treating method for waste matter from living system |
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JPS5326768A (en) * | 1976-08-26 | 1978-03-13 | Mitsubishi Heavy Ind Ltd | Treating method for waste matter from living system |
JPS56108019A (en) * | 1980-12-15 | 1981-08-27 | Ebara Corp | Treatment of city refuse or the like |
JP2000070862A (en) * | 1998-09-03 | 2000-03-07 | Nec Corp | Separation of constitutional component in mixture |
JP2000127166A (en) * | 1998-10-28 | 2000-05-09 | Nkk Corp | Method for separating waste plastic and paper |
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