JP2021098290A - Sheet-like body including japanese lacquer coating and method for producing the same - Google Patents

Sheet-like body including japanese lacquer coating and method for producing the same Download PDF

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JP2021098290A
JP2021098290A JP2019230700A JP2019230700A JP2021098290A JP 2021098290 A JP2021098290 A JP 2021098290A JP 2019230700 A JP2019230700 A JP 2019230700A JP 2019230700 A JP2019230700 A JP 2019230700A JP 2021098290 A JP2021098290 A JP 2021098290A
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lacquer
coating film
lacquer coating
sheet
layer
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謙次 土岐
Kenji Doki
謙次 土岐
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MIYAGI UNIV
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Abstract

To provide a sheet-like body that includes a Japanese lacquer coating and has sufficient strength and a method for producing the same.SOLUTION: A sheet-like body 1 has at least one woven fabric 3, a cured nori-urushi layer 4 comprising the nori-urushi (a mixture of Japanese lacquer and rice glue) cured by permeating in the woven fabric 3, and a Japanese lacquer coating layer 2 comprising a cured Japanese lacquer paint. The at least one woven fabric 3 is bonded to the Japanese lacquer coating layer 2 through the cured nori-urushi layer 4. There is also provided a method for producing the same.SELECTED DRAWING: Figure 1

Description

本発明は、漆塗膜を含むシート状体及びその製造方法に関する。 The present invention relates to a sheet-like body containing a lacquer coating film and a method for producing the same.

従来、非浸透性かつ可撓性のある基材上に漆塗料等を塗り重ねた積層体を形成し、前記積層体を前記基材から離型させることにより得られる漆製品が知られている(例えば、特許文献1参照)。 Conventionally, a lacquer product obtained by forming a laminated body in which a lacquer paint or the like is applied on a non-permeable and flexible base material and separating the laminated body from the base material is known. (See, for example, Patent Document 1).

前記漆製品は、前記基板表面に漆を主成分とする漆塗料を塗布し、これを乾燥・硬化させた後、その上層に再度前記漆塗料を塗布し、これを乾燥・硬化するという塗布工程を繰り返すことにより得られる。特許文献1によれば、前記漆製品は、塗り重ねを多くすることで厚くもなり、また塗り重ねが少なければ非常に薄いものも得ることができるとされている。 The lacquer product is a coating step in which a lacquer paint containing lacquer as a main component is applied to the surface of the substrate, the lacquer paint is dried and cured, and then the lacquer paint is applied again to the upper layer, and the lacquer paint is dried and cured. It is obtained by repeating. According to Patent Document 1, the lacquer product becomes thicker by increasing the number of coatings, and a very thin product can be obtained by reducing the number of coatings.

特許第6239388号公報Japanese Patent No. 6239388

しかしながら、特許文献1記載の漆製品は前記漆塗料の塗り重ねにより形成されているため、シート状体とした場合には十分な強度を得ることができないことがあるという不都合がある。 However, since the lacquer product described in Patent Document 1 is formed by recoating the lacquer paint, there is an inconvenience that sufficient strength may not be obtained when the lacquer product is formed into a sheet.

本発明は、かかる不都合を解消して、漆塗膜を含み十分な強度を備えるシート状体及びその製造方法を提供することを目的とする。 An object of the present invention is to eliminate such inconvenience and provide a sheet-like body containing a lacquer coating film and having sufficient strength and a method for producing the same.

かかる目的を達成するために、本発明の漆塗膜を含むシート状体は、少なくとも1枚の織布と、前記織布に浸潤して硬化した糊漆からなる硬化糊漆層と、硬化した漆塗料からなる漆塗膜層とを備え、少なくとも1枚の前記織布が前記硬化糊漆層を介して前記漆塗膜層に接着していることを特徴とする。 In order to achieve such an object, the sheet-like body containing the lacquer coating film of the present invention was cured with at least one woven fabric and a cured glue lacquer layer made of glue lacquer infiltrated and cured by the woven cloth. It is characterized in that it includes a lacquer coating film layer made of lacquer paint, and at least one of the woven fabrics is adhered to the lacquer coating film layer via the cured glue lacquer layer.

本発明の漆塗膜を含むシート状体によれば、少なくとも1枚の前記織布が前記硬化糊漆層を介して前記漆塗膜層に接着しているので、シート状体であっても優れた強度を得ることができる。 According to the sheet-like body containing the lacquer coating film of the present invention, since at least one of the woven fabrics is adhered to the lacquer coating film layer via the hardened glue lacquer layer, even if it is a sheet-like body. Excellent strength can be obtained.

この結果、本発明の漆塗膜を含むシート状体は、例えば、15〜17N/mmの範囲の引張応力を備えている。 As a result, the sheet-like body containing the lacquer coating film of the present invention has, for example, a tensile stress in the range of 15 to 17 N / mm 2.

また、本発明の漆塗膜を含むシート状体は、前記漆塗膜層の厚さが50μm以下であり、全体の厚さが0.4〜2.0mmの範囲であることが好ましい。本発明の漆塗膜を含むシート状体において、前記漆塗膜層の厚さは50μm以下であることにより該漆塗膜層の内部まで確実に硬化するので好ましいが、漆塗膜層の厚さは層内まで硬化することができる厚さであればよく、100μm以下、例えば60〜70μmの範囲の厚さであってもよい。 Further, in the sheet-like body containing the lacquer coating film of the present invention, the thickness of the lacquer coating film layer is preferably 50 μm or less, and the total thickness is preferably in the range of 0.4 to 2.0 mm. In the sheet-like body containing the lacquer coating film of the present invention, the thickness of the lacquer coating film layer is preferably 50 μm or less because it is surely cured to the inside of the lacquer coating film layer, but the thickness of the lacquer coating film layer is preferable. The thickness of the lacquer may be as long as it can be cured into the layer, and may be 100 μm or less, for example, a thickness in the range of 60 to 70 μm.

また、本発明の漆塗膜を含むシート状体は、その全体の厚さが0.4〜2.0mmの範囲であることにより、名刺、会員証等のカード、壁紙等の用途に用いることができるが、用途によっては2.0mm以上、例えば4.0mmを超える厚さとしてもよい。 Further, since the sheet-like body containing the lacquer coating film of the present invention has an overall thickness in the range of 0.4 to 2.0 mm, it can be used for business cards, cards such as membership cards, wallpaper, etc. However, depending on the application, the thickness may be 2.0 mm or more, for example, 4.0 mm or more.

また、本発明の漆塗膜を含むシート状体において、前記漆塗膜層は前記織布が接着している面の反対側に平滑面を備えることが好ましい。尚、前記漆塗膜層は前記織布が接着している面の反対側の面は、後述の製造方法において用いられる基板の表面の状態が転写された面であり、例えば、梨地面であってもよい。 Further, in the sheet-like body containing the lacquer coating film of the present invention, it is preferable that the lacquer coating film layer has a smooth surface on the opposite side of the surface to which the woven fabric is adhered. The surface of the lacquer coating layer opposite to the surface to which the woven fabric is adhered is a surface to which the state of the surface of the substrate used in the manufacturing method described later is transferred, and is, for example, a pear ground. You may.

また、本発明の漆塗膜を含むシート状体において、前記漆塗膜層は前記織布が接着している面の反対側の面に露出する材料を含むことが好ましい。本発明の漆塗膜を含むシート状体は、前記漆塗膜層が、前記織布が接着している面の反対側の面に露出する材料を含むことにより、該材料による各種装飾を施すことができる。 Further, in the sheet-like body containing the lacquer coating film of the present invention, it is preferable that the lacquer coating film layer contains a material exposed on the surface opposite to the surface to which the woven fabric is adhered. The sheet-like body containing the lacquer coating film of the present invention is subjected to various decorations by the lacquer coating film layer by containing a material exposed on the surface opposite to the surface to which the woven fabric is adhered. be able to.

本発明の漆塗膜を含むシート状体において、前記漆塗膜層が前記織布が接着している面の反対側の面に露出する材料を含む場合、該材料としては、顔料を含む漆塗膜層、金属粉、金属片、貝殻からなる群から選択される少なくとも1種の材料であることが好ましい。尚、前記材料は、前記漆塗膜層の前記織布が接着している面の反対側の面に露出することにより装飾を施すことができればよく、顔料を含まない漆塗膜層であってもよい。 In the sheet-like body containing the lacquer coating film of the present invention, when the lacquer coating film layer contains a material exposed on the surface opposite to the surface to which the woven fabric is adhered, the material includes lacquer containing a pigment. It is preferably at least one material selected from the group consisting of a coating film layer, a metal powder, a metal piece, and a shell. The material may be decorated by exposing the lacquer coating layer on the surface opposite to the surface to which the woven fabric is adhered, and is a pigment-free lacquer coating layer. May be good.

本発明の漆塗膜を含むシート状体は、漆塗膜層が剥離可能な基板表面に漆塗料を塗布する工程と、前記漆塗料を乾燥硬化させて前記基板上に硬化した漆塗料からなる前記漆塗膜層を形成する工程と、前記漆塗膜層の前記基板と反対側の面に少なくとも1枚の織布を積層し、前記織布の上から糊漆を塗布し、前記漆塗膜層に到達するように前記織布に浸潤させる工程と、前記織布に浸潤させた前記糊漆を乾燥硬化させて硬化糊漆層を形成し、前記硬化糊漆層を介して少なくとも1枚の前記織布を前記漆塗膜層に接着する工程と、少なくとも1枚の前記織布が前記硬化糊漆層を介して接着された前記漆塗膜層を前記基板から剥離して、少なくとも1枚の前記織布が前記硬化糊漆層を介して前記漆塗膜層に接着しているシート状体を得る工程と、を備える製造方法により製造することができる。 The sheet-like body containing the lacquer coating of the present invention comprises a step of applying the lacquer paint to the surface of the substrate from which the lacquer coating layer can be peeled off, and a lacquer paint obtained by drying and curing the lacquer paint and curing the lacquer paint on the substrate. In the step of forming the lacquer coating layer, at least one woven cloth is laminated on the surface of the lacquer coating layer opposite to the substrate, glue lacquer is applied on the woven cloth, and the lacquer coating is applied. A step of infiltrating the woven fabric so as to reach the film layer and drying and curing the glue lacquer infiltrated in the woven cloth to form a cured glue lacquer layer, and at least one sheet via the cured glue lacquer layer. The step of adhering the woven fabric to the lacquer coating layer, and the lacquer coating layer to which at least one of the woven fabrics is adhered via the cured glue lacquer layer is peeled off from the substrate, and at least one It can be produced by a production method including a step of obtaining a sheet-like body in which the woven fabric is adhered to the lacquer coating layer via the cured glue lacquer layer.

本発明の製造方法では、まず、漆塗膜層が剥離可能な基板表面に漆塗料を塗布し、前記漆塗料を乾燥硬化させて前記基板上に硬化した漆塗料からなる前記漆塗膜層を形成する。 In the production method of the present invention, first, a lacquer paint is applied to the surface of a substrate from which the lacquer coating layer can be peeled off, and the lacquer paint is dried and cured to form the lacquer coating layer made of the cured lacquer paint on the substrate. Form.

本発明の製造方法では、次に、前記漆塗膜層の前記基板と反対側の面に少なくとも1枚の織布を積層し、前記織布の上から糊漆を塗布し、前記漆塗膜層に到達するように前記織布に浸潤させる。この結果、前記糊漆が、前記織布の前記基板と反対側の面から、前記基板側の面まで浸透し、前記漆塗膜層に接触する。 In the production method of the present invention, next, at least one woven cloth is laminated on the surface of the lacquer coating film layer on the side opposite to the substrate, glue lacquer is applied on the woven cloth, and the lacquer coating film is applied. The woven fabric is infiltrated to reach the layer. As a result, the glue lacquer permeates from the surface of the woven fabric opposite to the substrate to the surface of the substrate and comes into contact with the lacquer coating film layer.

本発明の製造方法では、次に、前記織布に浸潤させた前記糊漆を乾燥硬化させて硬化糊漆層を形成し、前記硬化糊漆層を介して少なくとも1枚の前記織布を前記漆塗膜層に接着する。このとき、前記糊漆は前記織布の前記基板と反対側の面から、前記基板側の面まで浸透し、前記漆塗膜層に接触しているので、前記織布が前記硬化糊漆層を介して前記漆塗膜層と一体化する。 In the production method of the present invention, the glue lacquer infiltrated into the woven fabric is then dried and cured to form a cured glue lacquer layer, and at least one of the woven fabrics is formed through the cured glue lacquer layer. Adheres to the lacquer coating layer. At this time, the glue lacquer permeates from the surface of the woven fabric opposite to the substrate to the surface of the woven fabric and is in contact with the lacquer coating film layer, so that the woven fabric is in contact with the cured glue lacquer layer. It is integrated with the lacquer coating film layer via.

本発明の製造方法では、次に、少なくとも1枚の前記織布が前記硬化糊漆層を介して接着された前記漆塗膜層を前記基板から剥離する。この結果、本発明の製造方法によれば、少なくとも1枚の前記織布が前記硬化糊漆層を介して前記漆塗膜層に接着している漆塗膜を含むシート状体を得ることができる。 In the production method of the present invention, the lacquer coating film layer to which at least one of the woven fabrics is adhered via the cured glue lacquer layer is then peeled off from the substrate. As a result, according to the production method of the present invention, it is possible to obtain a sheet-like body containing a lacquer coating film in which at least one of the woven fabrics is adhered to the lacquer coating film layer via the cured glue lacquer layer. it can.

前記漆塗膜を含むシート状体は、前記漆塗膜層を前記基板から剥離することにより、該漆塗膜層の前記織布が接着している面の反対側の面を、前記基板の表面の状態が転写された面とすることができる。この結果、前記基板の表面が平滑である場合には該漆塗膜層の前記織布が接着している面の反対側の面を平滑面とすることができ、前記基板の表面が梨地状である場合には該漆塗膜層の前記織布が接着している面の反対側の面を梨地面とすることができる。 In the sheet-like body containing the lacquer coating film, by peeling the lacquer coating film layer from the substrate, the surface of the lacquer coating film layer opposite to the surface to which the woven fabric is adhered is formed on the substrate. The surface condition can be a transferred surface. As a result, when the surface of the substrate is smooth, the surface of the lacquer coating layer opposite to the surface to which the woven fabric is adhered can be made a smooth surface, and the surface of the substrate is satin-finished. In this case, the surface of the lacquer coating film layer opposite to the surface to which the woven fabric is adhered can be a satin ground.

本発明の製造方法では、前記基板として、ポリエチレンテレフタレートを除く合成樹脂からなる基板を用いることができる。前記基板がポリエチレンテレフタレートである場合、機作不明ながら、形成された前記漆塗膜を含むシート状体を前記基板から剥離することができなくなる。 In the production method of the present invention, a substrate made of a synthetic resin excluding polyethylene terephthalate can be used as the substrate. When the substrate is polyethylene terephthalate, the formed sheet-like body containing the lacquer coating film cannot be peeled off from the substrate, although the mechanism is unknown.

本発明の製造方法では、前記漆塗料は、例えば、生漆を精製してなる精製漆を含むものを用いることができる。 In the production method of the present invention, as the lacquer paint, for example, one containing refined lacquer obtained by refining raw lacquer can be used.

また、本発明の製造方法では、前記基板表面に前記漆塗料を、前記漆塗膜層の厚さが50μm以下となるように塗布することが好ましい。前記漆塗料は、前記漆塗膜層の厚さが50μm以下となるように塗布することにより、乾燥させたときに該漆塗膜層の内部まで確実に硬化させることができる。前記漆塗膜層の厚さは該漆塗膜層の内部まで硬化させることができる厚さであればよく、100μm以下、例えば60〜70μmの範囲の厚さであってもよい。 Further, in the production method of the present invention, it is preferable to apply the lacquer coating material to the substrate surface so that the thickness of the lacquer coating film layer is 50 μm or less. By applying the lacquer coating film so that the thickness of the lacquer coating film layer is 50 μm or less, the lacquer coating film can be reliably cured to the inside of the lacquer coating film layer when dried. The thickness of the lacquer coating film layer may be any thickness as long as it can be cured to the inside of the lacquer coating film layer, and may be 100 μm or less, for example, a thickness in the range of 60 to 70 μm.

また、本発明の製造方法では、前記基板表面に前記漆塗料を塗布する工程に先だって、前記漆塗膜層の前記織布が接着している面の反対側の面に露出する材料を、前記基板表面の所定の位置に配置する工程を含むことが好ましい。このようにするときには、前記材料の上から前記漆塗料を塗布することになるので、前記漆塗膜層を前記基板から剥離したときに、該漆塗膜層の前記織布が接着している面の反対側の面に該材料が露出することとなり、該材料により装飾が施された漆塗膜を含むシート状体を得ることができる。 Further, in the production method of the present invention, prior to the step of applying the lacquer paint to the substrate surface, the material exposed on the surface of the lacquer coating film layer opposite to the surface to which the woven fabric is adhered is said. It is preferable to include a step of arranging the substrate surface at a predetermined position. In this case, the lacquer paint is applied over the material, so that when the lacquer coating film layer is peeled off from the substrate, the woven fabric of the lacquer coating film layer is adhered. The material is exposed on the surface opposite to the surface, and a sheet-like body containing a lacquer coating film decorated with the material can be obtained.

本発明の製造方法において、前記材料は、顔料を含む漆塗膜層、金属粉、金属片、貝殻からなる群から選択される少なくとも1種の材料であることが好ましい。尚、前記材料は、前記漆塗膜層の前記織布が接着している面の反対側の面に露出することにより装飾を施すことができればよく、顔料を含まない漆塗膜層であってもよい。 In the production method of the present invention, the material is preferably at least one material selected from the group consisting of a lacquer coating layer containing a pigment, metal powder, metal pieces, and shells. The material may be decorated by exposing the lacquer coating layer on the surface opposite to the surface to which the woven fabric is adhered, and is a pigment-free lacquer coating layer. May be good.

また、本発明の製造方法において、前記材料が顔料を含む漆塗膜層である場合、前記顔料を含む漆塗膜層は、前記基板表面の所定の位置に顔料を含む漆塗料を塗布し、乾燥硬化させることにより形成することが好ましい。 Further, in the production method of the present invention, when the material is a lacquer coating film containing a pigment, the lacquer coating layer containing the pigment is coated with a lacquer coating containing a pigment at a predetermined position on the surface of the substrate. It is preferably formed by drying and curing.

本発明の漆塗膜を含むシート状体の一構成例を示す説明的断面図。Explanatory sectional view which shows one structural example of the sheet-like body containing the lacquer coating film of this invention. 図1に示す漆塗膜を含むシート状体の製造方法において、基板表面に漆塗料を塗布し、乾燥硬化させて、漆塗膜層を形成する工程を示す説明的断面図。Explanatory cross-sectional view showing a step of applying a lacquer paint on a substrate surface and drying and curing it to form a lacquer coating film layer in the method of manufacturing a sheet-like body including a lacquer coating film shown in FIG. 図1に示す漆塗膜を含むシート状体の製造方法において、前記漆塗膜層の前記基板と反対側の面に少なくとも1枚の織布を積層した状態を示す説明的断面図。Explanatory cross-sectional view showing a state in which at least one woven cloth is laminated on the surface of the lacquer coating film layer on the side opposite to the substrate in the method of manufacturing a sheet-like body containing the lacquer coating film shown in FIG. 図1に示す漆塗膜を含むシート状体の製造方法において、前記織布の上から糊漆を塗布した状態を示す説明的断面図。An explanatory cross-sectional view showing a state in which glue lacquer is applied over the woven fabric in the method for producing a sheet-like body including the lacquer coating film shown in FIG. 図1に示す漆塗膜を含むシート状体の製造方法において、前記織布に浸潤させた前記糊漆を乾燥硬化させて硬化糊漆層を形成し、前記硬化糊漆層を介して前記織布を前記漆塗膜層に接着する工程を示す説明的断面図。In the method for producing a sheet-like body containing the lacquer coating film shown in FIG. 1, the glue lacquer infiltrated into the woven cloth is dried and hardened to form a hardened glue lacquer layer, and the weaving is formed through the hardened glue lacquer layer. Explanatory cross-sectional view which shows the process of adhering a cloth to the lacquer coating film layer. 図1に示す漆塗膜を含むシート状体の製造方法において、前記織布が前記硬化糊漆層を介して接着された前記漆塗膜層を前記基板から剥離する工程を示す説明的断面図。Explanatory cross-sectional view showing a step of peeling the lacquer coating film layer to which the woven cloth is adhered through the cured glue lacquer layer from the substrate in the method of manufacturing a sheet-like body containing the lacquer coating film shown in FIG. .. 本発明の漆塗膜を含むシート状体の他の構成例を示す説明的断面図。Explanatory sectional view which shows the other structural example of the sheet-like body containing the lacquer coating film of this invention. 図7に示す漆塗膜を含むシート状体の製造方法において、基板上に該漆塗膜から露出する材料を配置した状態を示す説明的断面図。An explanatory cross-sectional view showing a state in which a material exposed from the lacquer coating film is arranged on a substrate in the method for producing a sheet-like body including the lacquer coating film shown in FIG. 図7に示す漆塗膜を含むシート状体の製造方法において、該漆塗膜から露出する材料が配置された基板上に漆塗料を塗布し、乾燥硬化させて、漆塗膜層を形成する工程を示す説明的断面図。In the method for producing a sheet-like body containing a lacquer coating film shown in FIG. 7, the lacquer coating film is applied onto a substrate on which a material exposed from the lacquer coating film is arranged and dried and cured to form a lacquer coating film layer. Explanatory cross-sectional view showing the process.

次に、添付の図面を参照しながら本発明の実施の形態についてさらに詳しく説明する。 Next, embodiments of the present invention will be described in more detail with reference to the accompanying drawings.

図1に示すように、本実施形態の第1の態様の漆塗膜を含むシート状体(以下、シート状体と略記する)1は、硬化した漆塗料からなる漆塗膜層2と、織布3と、織布3に浸潤して硬化した糊漆からなる硬化糊漆層4とからなり、織布3は硬化糊漆層4を介して漆塗膜層2に一体的に接着している。 As shown in FIG. 1, the sheet-like body (hereinafter, abbreviated as sheet-like body) 1 containing the lacquer coating film of the first aspect of the present embodiment includes a lacquer coating film layer 2 made of a cured lacquer paint. The woven cloth 3 is composed of a hardened glue lacquer layer 4 made of glue lacquer that has been infiltrated and hardened in the woven cloth 3, and the woven cloth 3 is integrally adhered to the lacquer coating layer 2 via the hardened glue lacquer layer 4. ing.

シート状体1は、織布3が硬化糊漆層4を介して漆塗膜層2に一体的に接着しているので、例えば、15〜17N/mmの範囲の引張応力を備えている。 Since the woven fabric 3 is integrally adhered to the lacquer coating film layer 2 via the cured glue lacquer layer 4, the sheet-like body 1 has, for example, a tensile stress in the range of 15 to 17 N / mm 2. ..

シート状体1は、例えば、漆塗膜層の厚さが50μm以下であり、全体の厚さが0.4〜2.0mmの範囲にあるが、用途によっては2.0mm以上、例えば4.0mmを超える厚さであってもよく、織布3が接着している面の反対側に平滑面を備えている。尚、漆塗膜層2の織布3が接着している面の反対側の面は、後述の製造方法において用いられる基板5(図2参照)の表面の状態が転写された面であり、例えば、梨地面であってもよい。 The sheet-like body 1 has, for example, a lacquer coating film layer having a thickness of 50 μm or less and an overall thickness in the range of 0.4 to 2.0 mm, but depending on the application, it has a thickness of 2.0 mm or more, for example, 4. The thickness may exceed 0 mm, and a smooth surface is provided on the opposite side of the surface to which the woven fabric 3 is adhered. The surface of the lacquer coating layer 2 opposite to the surface to which the woven fabric 3 is adhered is a surface to which the surface state of the substrate 5 (see FIG. 2) used in the manufacturing method described later is transferred. For example, it may be a pear ground.

図1に示すシート状体1は、例えば、次のようにして製造することができる。 The sheet-like body 1 shown in FIG. 1 can be manufactured, for example, as follows.

まず、図2に示すように、漆塗膜層2が剥離可能な基板5の表面に漆塗料2aを塗布し、乾燥硬化させて基板5上に硬化した漆塗料2aからなる漆塗膜層2を形成する。 First, as shown in FIG. 2, the lacquer coating film layer 2 is composed of a lacquer coating film 2a obtained by applying a lacquer coating film 2a to the surface of a substrate 5 from which the lacquer coating film layer 2 can be peeled off, drying and curing the lacquer coating film 2a, and then curing the substrate 5. To form.

基板5は、ポリエチレンテレフタレート(PET)を除く合成樹脂からなる平板を用いることができる。前記基板5を構成する合成樹脂としては、例えば、ポリ塩化ビニル(PVC)、ポリエチレン(PE)、ポリプロピレン(PP)等を挙げることができるが、これらのうち、離型性が最も良好であることからPVCであることが好ましい。 As the substrate 5, a flat plate made of a synthetic resin excluding polyethylene terephthalate (PET) can be used. Examples of the synthetic resin constituting the substrate 5 include polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), and the like, and among these, the releasability is the best. To PVC is preferable.

漆塗料2aは、生漆を精製してなる精製漆を含むものを用いることができる。前記生漆は、樹木としてのウルシから得られた樹液を濾過したものであり、前記精製漆は前記生漆を混練り撹拌してエマルジョンを分散処理したのち、加温脱水して水分を全量の3〜5質量%にしたものであり、透明性のある濃色の漆液である。尚、前記精製漆を得る工程では、前記混練り撹拌を「なやし」、前記加温脱水を「くろめ」ということがある。 As the lacquer paint 2a, one containing refined lacquer obtained by refining raw lacquer can be used. The raw lacquer is obtained by filtering sap obtained from lacquer as a tree, and the refined lacquer is obtained by kneading and stirring the raw lacquer to disperse the emulsion, and then heating and dehydrating to remove a total amount of 3 to It is a transparent dark lacquer liquor made up to 5% by mass. In the step of obtaining the refined lacquer, the kneading and stirring may be referred to as "softening" and the heating and dehydration may be referred to as "kurome".

前記生漆及び前記精製漆の品質は日本工業規格(JIS K−5950)により規定されており、このような精製漆を含む漆塗料2aは、例えば、堤淺吉漆店(京都府)から入手することができる。 The quality of the raw lacquer and the refined lacquer is regulated by the Japanese Industrial Standards (JIS K-5950), and the lacquer paint 2a containing such refined lacquer is obtained from, for example, Tsutsumi Asakichi lacquer shop (Kyoto Prefecture). be able to.

漆塗料2aは、例えば、基板5上に50μm以下となるように塗布したのち、恒温恒湿環境下(例えば、温度20〜25℃、相対湿度70%)に所定時間(例えば、24時間)保持して乾燥硬化させることにより、漆塗膜層2を形成することができる。漆塗料2aの塗布は、刷毛塗り、吹き付け、ローラー塗布等の方法により行うことができる。
また、漆塗料2aの乾燥硬化は、恒温恒湿乾燥器を用いてもよいが、漆工芸において伝統的に用いられる「漆室(うるしむろ、又は単にむろ)」又は「風呂」と呼ばれる器具を用いてもよい。
The lacquer paint 2a is, for example, applied onto the substrate 5 so as to be 50 μm or less, and then held for a predetermined time (for example, 24 hours) in a constant temperature and humidity environment (for example, temperature 20 to 25 ° C., relative humidity 70%). The lacquer coating film layer 2 can be formed by drying and curing the lacquer coating layer 2. The lacquer paint 2a can be applied by a method such as brush coating, spraying, or roller coating.
Further, the lacquer paint 2a may be dried and cured by using a constant temperature and humidity dryer, but an instrument called "lacquer room (urushimuro or simply muro)" or "bath" traditionally used in lacquer crafts is used. You may use it.

漆塗料2aは、50μm以下となるように塗布することにより、前記恒温恒湿環境下で乾燥硬化させることにより、内部まで確実に硬化した漆塗膜層2を得ることができるが、漆塗料2aは内部まで確実に硬化させることができれば、100μm以下、例えば60〜70μmの範囲の厚さとなるように塗布してもよい。 By applying the lacquer coating film 2a so as to be 50 μm or less, the lacquer coating film layer 2 that has been reliably cured to the inside can be obtained by drying and curing in the constant temperature and humidity environment. If it can be surely cured to the inside, it may be applied so as to have a thickness of 100 μm or less, for example, in the range of 60 to 70 μm.

尚、図2では、単一の漆塗膜層2を形成した状態を示しているが、必要に応じて複数の漆塗膜層2を形成するようにしてもよい。 Although FIG. 2 shows a state in which a single lacquer coating film layer 2 is formed, a plurality of lacquer coating film layers 2 may be formed if necessary.

図1に示すシート状体1を製造するときには、次に、図3に示すように、基板5上に形成された漆塗膜層2上に織布3を重ねる。織布3としては綿、麻等の天然繊維を平織りしたもの、例えば寒冷紗等を用いることができる。織布3として前記天然繊維からなるものを用いると、得られたシート状体1が天然物だけで構成されることになるので、シート状体1を廃棄した際に自然界で分解されやすく、環境負荷を低減することができる。織布3としてはポリアミド等の合成繊維からなるものを用いることもできるが、この場合には得られたシート状体1を廃棄した際に、環境負荷が大きくなる。 When the sheet-like body 1 shown in FIG. 1 is manufactured, the woven fabric 3 is then superposed on the lacquer coating film layer 2 formed on the substrate 5 as shown in FIG. As the woven cloth 3, a plain weave of natural fibers such as cotton and linen, for example, a lawn cloth can be used. When the woven fabric 3 made of the natural fiber is used, the obtained sheet-like body 1 is composed only of natural products, so that when the sheet-like body 1 is discarded, it is easily decomposed in the natural world, and the environment. The load can be reduced. As the woven fabric 3, a fabric made of synthetic fibers such as polyamide can be used, but in this case, when the obtained sheet-like body 1 is discarded, the environmental load becomes large.

図1に示すシート状体1を製造するときには、次に、図4に示すように、織布3の上から糊漆4aを塗布する。糊漆4aの塗布は、刷毛塗り、吹き付け、ローラー塗布等の方法により、40〜80μmの厚さとなるように行うことができる。糊漆4aは、前記生漆に米粉を混練したものであり、例えば、次のようにして製造することができる。 When the sheet-like body 1 shown in FIG. 1 is manufactured, next, as shown in FIG. 4, glue lacquer 4a is applied over the woven cloth 3. The glue lacquer 4a can be applied to a thickness of 40 to 80 μm by a method such as brush coating, spraying, or roller coating. The glue lacquer 4a is made by kneading rice flour with the raw lacquer, and can be produced, for example, as follows.

糊漆4aを製造するときには、まず、水22.5質量部に米粉5質量部を混合して常温(20〜25℃)で撹拌する。水と米粉とが十分に混合されたならば、得られた混合物を撹拌しながら80〜90℃の温度で1〜1.5分間加熱し、米粉の糊化を行う。米粉が糊化したならば、80〜100秒(例えば90秒)後に加熱を停止し、冷却しながら撹拌を続け、常温(20〜25℃)に戻ったら、生漆15質量部を混合し、糊漆4aを得る。 When producing glue lacquer 4a, first, 5 parts by mass of rice flour is mixed with 22.5 parts by mass of water and stirred at room temperature (20 to 25 ° C.). When the water and rice flour are sufficiently mixed, the obtained mixture is heated at a temperature of 80 to 90 ° C. for 1 to 1.5 minutes with stirring to gelatinize the rice flour. If the rice flour is gelatinized, stop heating after 80 to 100 seconds (for example, 90 seconds), continue stirring while cooling, and when it returns to room temperature (20 to 25 ° C), mix 15 parts by mass of raw lacquer and glue. Obtain lacquer 4a.

織布3の上から糊漆4aを塗布すると、図5に示すように、糊漆4aが織布3に浸潤し、織布3の基板5側で漆塗膜層2に到達する。そこで、次に糊漆4aを乾燥硬化させて硬化糊漆層4を形成する。糊漆4aの乾燥硬化は、漆塗料2aの乾燥硬化と同様にして行うことができる。この結果、硬化糊漆層4を介して織布3を漆塗膜層2に接着することができる。 When the glue lacquer 4a is applied over the woven cloth 3, the glue lacquer 4a infiltrates the woven cloth 3 and reaches the lacquer coating layer 2 on the substrate 5 side of the woven cloth 3, as shown in FIG. Therefore, the glue lacquer 4a is then dried and cured to form the cured glue lacquer layer 4. The dry curing of the glue lacquer 4a can be performed in the same manner as the dry curing of the lacquer paint 2a. As a result, the woven fabric 3 can be adhered to the lacquer coating film layer 2 via the cured glue lacquer layer 4.

本実施形態では、図3及び図4に示す工程で、漆塗膜層2上に織布3を重ね、織布3の上から糊漆4aを塗布するようにしている。しかし、漆塗膜層2上に糊漆4aを塗布して糊漆4a上に織布3を重ね、織布3の上からさらに糊漆4aを塗布するようにしてもよく、図5に示すように、糊漆4aが織布3に浸潤し、織布3の基板5側で漆塗膜層2に到達した状態とすることができる。 In the present embodiment, in the steps shown in FIGS. 3 and 4, the woven cloth 3 is superposed on the lacquer coating film layer 2, and the glue lacquer 4a is applied from the woven cloth 3. However, the glue lacquer 4a may be applied on the lacquer coating layer 2, the woven cloth 3 may be layered on the glue lacquer 4a, and the glue lacquer 4a may be further applied on the woven cloth 3, as shown in FIG. As described above, the glue lacquer 4a can infiltrate the woven fabric 3 and reach the lacquer coating layer 2 on the substrate 5 side of the woven fabric 3.

図4及び図5では、漆塗膜層2に1枚の織布3を重ねて、織布3のうえから糊漆4aを塗布し、乾燥固化させて硬化糊漆層4を形成した状態を示しているが、漆塗膜層2上に必要に応じて複数枚の織布3を積層するようにしてもよい。本態様では、漆塗膜層2の層数と、織布3の枚数とを変えることにより、得られるシート状体1全体の厚さを0.4〜2.0mmの範囲で調整することができる。また、得られるシート状体1全体の厚さは、用途によっては2.0mm以上、例えば4.0mmを超えるようにすることもできる。 In FIGS. 4 and 5, one woven cloth 3 is superposed on the lacquer coating layer 2, the glue lacquer 4a is applied on the woven cloth 3, and the lacquer layer 4 is dried and solidified to form the cured glue lacquer layer 4. As shown, a plurality of woven fabrics 3 may be laminated on the lacquer coating layer 2 as needed. In this embodiment, the thickness of the entire sheet-like body 1 obtained can be adjusted in the range of 0.4 to 2.0 mm by changing the number of layers of the lacquer coating film layer 2 and the number of woven fabrics 3. it can. Further, the thickness of the entire sheet-like body 1 obtained may be 2.0 mm or more, for example, 4.0 mm or more depending on the application.

織布3が硬化糊漆層4を介して漆塗膜層2に接着されたならば、次に図6に矢示するように、硬化糊漆層4を介して接着されている織布3ごと、漆塗膜層2を基板5から剥離する。漆塗膜層2は、基板5がPET以外の合成樹脂からなることにより、基板5との界面で剥離することができ、図1に示すシート状体1を得ることができる。 If the woven fabric 3 is adhered to the lacquer coating layer 2 via the cured glue lacquer layer 4, then the woven fabric 3 adhered via the cured glue lacquer layer 4 as shown by an arrow in FIG. Each, the lacquer coating film layer 2 is peeled off from the substrate 5. Since the substrate 5 is made of a synthetic resin other than PET, the lacquer coating film layer 2 can be peeled off at the interface with the substrate 5, and the sheet-like body 1 shown in FIG. 1 can be obtained.

このとき、漆塗膜層2の織布3が硬化糊漆層4を介して接着している側の反対側の面(基板5と接着されていた側の面)は、基板5の表面状態が転写された状態となる。この結果、基板5の表面状態が平滑であれば、漆塗膜層2の織布3が硬化糊漆層4を介して接着している側の反対側の面が平滑面となっているシート状体1を得ることができる。また、例えば、基板5の表面状態が梨地状であれば、漆塗膜層2の織布3が硬化糊漆層4を介して接着している側の反対側の面が梨地面となっているシート状体1を得ることができる。 At this time, the surface opposite to the side where the woven fabric 3 of the lacquer coating film layer 2 is adhered via the cured glue lacquer layer 4 (the surface on the side where the lacquer coating layer 2 is adhered to the substrate 5) is the surface state of the substrate 5. Is in the transferred state. As a result, if the surface state of the substrate 5 is smooth, the surface opposite to the side where the woven fabric 3 of the lacquer coating film layer 2 is adhered via the cured glue lacquer layer 4 is a smooth surface. Form 1 can be obtained. Further, for example, if the surface state of the substrate 5 is satin-finished, the surface opposite to the side where the woven fabric 3 of the lacquer coating layer 2 is adhered via the hardened glue lacquer layer 4 becomes a satin-ground surface. The sheet-like body 1 is obtained.

次に、図7に示すように、本実施形態の第2の態様の漆塗膜を含むシート状体6は、漆塗膜層2の織布3が接着している面の反対側の面に露出する材料7を含み、材料7により表示される所定の模様又は文様を備えている。シート状体6は、漆塗膜層2が材料7を含むことを除いて、図1に示す第1の態様のシート状体1と全く同一の構成を備えている。そこで、図7〜9において、シート状体1と同一の構成には同一の符号を付して詳細な説明を省略する。 Next, as shown in FIG. 7, the sheet-like body 6 including the lacquer coating film of the second aspect of the present embodiment is the surface opposite to the surface to which the woven fabric 3 of the lacquer coating film layer 2 is adhered. It comprises a material 7 exposed to and has a predetermined pattern or pattern displayed by the material 7. The sheet-like body 6 has exactly the same structure as the sheet-like body 1 of the first aspect shown in FIG. 1, except that the lacquer coating film layer 2 contains the material 7. Therefore, in FIGS. 7 to 9, the same components as those of the sheet-like body 1 are designated by the same reference numerals, and detailed description thereof will be omitted.

シート状体6において、材料7は、顔料を含む漆塗膜層2、金属粉、金属片、貝殻からなる群から選択される少なくとも1種の材料とすることができる。ここで、塗膜層2の織布3が接着している面の反対側の面が平滑面であり、材料7が金属粉又は金属片であるときには、シート状体6は該平滑面から露出している金属粉又は金属片により、その表面に蒔絵調の模様又は文様を備えることができ、材料7が貝殻であるときには、シート状体6は該平滑面から露出している貝殻により、その表面に螺鈿調の模様又は文様を備えることができる。 In the sheet-like body 6, the material 7 can be at least one material selected from the group consisting of the lacquer coating film layer 2 containing a pigment, metal powder, metal pieces, and shells. Here, when the surface of the coating layer 2 opposite to the surface to which the woven fabric 3 is adhered is a smooth surface and the material 7 is a metal powder or a metal piece, the sheet-like body 6 is exposed from the smooth surface. The surface of the metal powder or piece of metal can be provided with a lacquer-like pattern or pattern, and when the material 7 is a shell, the sheet-like body 6 is formed by the shell exposed from the smooth surface. The surface can be provided with a Raden-like pattern or pattern.

図7に示すシート状体6は、例えば、次のようにして製造することができる。 The sheet-like body 6 shown in FIG. 7 can be manufactured, for example, as follows.

まず、図8に示すように、漆塗膜層2の織布3が接着している面の反対側の面に露出する材料7を、基板5表面の所定の位置に配置する。材料7が金粉、銀粉等の金属粉、又は金箔、銀箔等の金属箔からなる金属片、貝殻の内面の真珠層部分等である場合には、基板5表面の所定の位置に置き並べるだけで配置を完了することができる。 First, as shown in FIG. 8, the material 7 exposed on the surface opposite to the surface to which the woven fabric 3 of the lacquer coating film layer 2 is adhered is arranged at a predetermined position on the surface of the substrate 5. When the material 7 is a metal powder such as gold powder or silver powder, a metal piece made of a metal foil such as gold leaf or silver foil, or a nacre layer portion on the inner surface of the shell, the material 7 is simply placed at a predetermined position on the surface of the substrate 5 and arranged. The placement can be completed.

また、材料7が顔料を含む漆塗膜層2である場合には、基板5表面の所定の位置に顔料を含む漆塗料2aにより描画したのち、乾燥固化させることにより顔料を含む漆塗膜層2を形成することができる。前記描画は刷毛等により行ってもよく、シルクスクリーンを用いて行ってもよい。顔料を含む漆塗料2aの乾燥硬化は、シート状体1の製造において漆塗膜層2を形成する顔料を含まない漆塗料2aと同様にして行うことができる。 When the material 7 is the lacquer coating film layer 2 containing the pigment, the lacquer coating film layer containing the pigment is drawn by the lacquer coating film 2a containing the pigment at a predetermined position on the surface of the substrate 5 and then dried and solidified. 2 can be formed. The drawing may be performed using a brush or the like, or may be performed using a silk screen. The dry curing of the lacquer coating material 2a containing a pigment can be carried out in the same manner as in the lacquer coating material 2a containing no pigment forming the lacquer coating film layer 2 in the production of the sheet-like body 1.

顔料を含む漆塗料2aは、一般に色漆と呼ばれるものを用いることができ、前記顔料としては、酸化第二鉄(弁柄)、二酸化チタン(チタン白)等を挙げることができる。前記顔料を含む漆塗料2aとして用いる色漆は、例えば、堤淺吉漆店(京都府)から入手することができる。 As the lacquer paint 2a containing a pigment, what is generally called colored lacquer can be used, and examples of the pigment include ferric oxide (valve handle) and titanium dioxide (titanium white). The colored lacquer used as the lacquer paint 2a containing the pigment can be obtained from, for example, Tsutsumi Asakichi lacquer shop (Kyoto Prefecture).

また、顔料を含む漆塗膜層2を用いて所定の模様又は文様を形成することに代えて、漆塗膜層2を形成する顔料を含まない漆塗料2a又は前記精製漆に植物性乾性油を添加した有油漆を含む漆塗料2aにより濃淡模様等を形成してもよい。 Further, instead of forming a predetermined pattern or pattern using the lacquer coating layer 2 containing a pigment, the lacquer coating 2a containing no pigment or the refined lacquer forming the lacquer coating layer 2 is coated with a vegetable dry oil. The shading pattern or the like may be formed by the lacquer paint 2a containing the oily lacquer to which the above is added.

材料7を基板5の表面に配置したならば、次に、図9に示すように、材料7が配置されている基板5の表面に漆塗料2aを塗布し、乾燥硬化させて基板5上に硬化した漆塗料2aからなり材料7を含む漆塗膜層2を形成する。漆塗料2aの塗布と、その後の乾燥硬化は、シート状体1の場合と同様にして行うことができる。 After the material 7 is arranged on the surface of the substrate 5, then, as shown in FIG. 9, the lacquer paint 2a is applied to the surface of the substrate 5 on which the material 7 is arranged, dried and cured, and then placed on the substrate 5. The lacquer coating layer 2 composed of the cured lacquer coating 2a and containing the material 7 is formed. The application of the lacquer paint 2a and the subsequent drying and curing can be performed in the same manner as in the case of the sheet-like body 1.

材料7を含む漆塗膜層2が形成されたならば、次に、第1の態様のシート状体1を製造する際の図3〜6に示す工程と同様にして、漆塗膜層2上に織布3を重ね、織布3の上から糊漆4aを塗布し、乾燥固化させて硬化糊漆層4を形成することにより硬化糊漆層4を介して織布3を漆塗膜層2に接着した後、硬化糊漆層4を介して接着されている織布3ごと、漆塗膜層2を基板5から剥離する。この結果、図7に示す、漆塗膜層2の織布3が接着している面の反対側の面に露出する材料7を含むシート状体6を得ることができる。 After the lacquer coating layer 2 containing the material 7 is formed, the lacquer coating layer 2 is then formed in the same manner as the steps shown in FIGS. 3 to 6 when the sheet-like body 1 of the first aspect is produced. The woven cloth 3 is layered on top of the woven cloth 3, and the glue lacquer 4a is applied from above the woven cloth 3 and dried and solidified to form the hardened glue lacquer layer 4, so that the woven cloth 3 is coated with lacquer through the hardened glue lacquer layer 4. After adhering to the layer 2, the lacquer coating film layer 2 is peeled off from the substrate 5 together with the woven cloth 3 adhered via the cured glue lacquer layer 4. As a result, it is possible to obtain the sheet-like body 6 containing the material 7 exposed on the surface opposite to the surface to which the woven fabric 3 of the lacquer coating film layer 2 is adhered, as shown in FIG.

従来、蒔絵、螺鈿等の漆工芸の分野では、金属粉、金属箔、貝殻等の材料7を漆塗膜層2に埋め込んだ後、漆塗膜層2の表面を木炭等により研磨することにより、材料7を漆塗膜層2の表面に露出させると同時に、漆塗膜層2の表面を平滑に加工することが行われており、このような加工には熟練が必要とされる。 Conventionally, in the field of lacquer crafts such as lacquer painting and mother-of-pearl, a material 7 such as metal powder, metal foil, and shell is embedded in the lacquer coating film layer 2, and then the surface of the lacquer coating film layer 2 is polished with charcoal or the like. At the same time that the material 7 is exposed on the surface of the lacquer coating film layer 2, the surface of the lacquer coating film layer 2 is smoothly processed, and such processing requires skill.

しかし、本実施形態の第2の態様によれば、材料7が配置された基板5の表面に漆塗膜層2を形成した後、基板5から漆塗膜層2を剥離すれば、得られたシート状体6の表面は基板5の表面状態を転写することにより平滑面となり、しかも材料7は該平滑面から露出した状態となるので、蒔絵調又は螺鈿調の模様又は文様を備えるシート状体6を熟練を要することなく、容易に製造することができる。 However, according to the second aspect of the present embodiment, it can be obtained by forming the lacquer coating film layer 2 on the surface of the substrate 5 on which the material 7 is arranged and then peeling the lacquer coating film layer 2 from the substrate 5. The surface of the sheet-like body 6 becomes a smooth surface by transferring the surface state of the substrate 5, and the material 7 is exposed from the smooth surface. Therefore, the surface of the sheet-like body 6 has a lacquer-like or Raden-like pattern or pattern. The body 6 can be easily manufactured without requiring skill.

次に、本発明の実施例を示す。 Next, examples of the present invention will be shown.

〔実施例1〕
本実施例では、まず、300mm×450mm、厚さ1mmの平滑な表面を備える塩化ビニル板を基板5として、基板5に漆塗料2a(堤淺吉漆店製、商品名:研出上黒呂色)20gを漆刷毛にて50μmの厚さに塗布し、温度20℃、相対湿度70%に調整した環境下に24時間静置して、漆塗料2aを乾燥硬化させ、漆塗膜層2を形成する操作を2回行った。
[Example 1]
In this embodiment, first, a vinyl chloride plate having a smooth surface of 300 mm × 450 mm and a thickness of 1 mm is used as the substrate 5, and lacquer paint 2a (manufactured by Tsutsumi Asayoshi Urushiten, trade name: Kende Kamikuroro) is applied to the substrate 5. Color) 20 g was applied with a lacquer brush to a thickness of 50 μm, and allowed to stand for 24 hours in an environment adjusted to a temperature of 20 ° C. and a relative humidity of 70% to dry-cure the lacquer paint 2a, and the lacquer paint layer 2 was dried. The operation of forming the lacquer was performed twice.

次に、水22.5gに米粉5gを混合して常温(20〜25℃)で撹拌し、水と米粉とが十分に混合されたならば、得られた混合物を撹拌しながら80〜90℃の温度で1〜1.5分間加熱し、米粉の糊化を行った。次に、米粉が糊化したならば、80〜100秒(例えば90秒)後に加熱を停止し、冷却しながら撹拌を続け、常温(20〜25℃)に戻ったら、生漆15g(堤淺吉漆店製、商品名:生漆)を混合して、糊漆4aを調製した。 Next, 5 g of rice flour was mixed with 22.5 g of water and stirred at room temperature (20 to 25 ° C.). When the water and rice flour were sufficiently mixed, the obtained mixture was stirred at 80 to 90 ° C. The rice flour was gelatinized by heating at the temperature of 1 to 1.5 minutes. Next, if the rice flour is gelatinized, stop heating after 80 to 100 seconds (for example, 90 seconds), continue stirring while cooling, and when it returns to room temperature (20 to 25 ° C), 15 g of raw lacquer (Asayoshi Tsutsumi). Glue lacquer 4a was prepared by mixing (manufactured by a lacquer shop, trade name: raw lacquer).

次に、漆塗膜層2の表面に、前述のようにして調製した糊漆4aの半量をヘラで塗布し、その上に、織布3としての300mm×450mmの大きさに裁断した綿の寒冷紗(#660)を載せ、ヘラで下層にある糊漆4aを浸潤させながら貼付した。次に、糊漆4aの残量を織布3の上から浸潤させた後、温度20℃、相対湿度70%に調整した環境下に24時間静置して、糊漆4aを乾燥硬化させ、硬化糊漆層4を形成した。本実施例では、織布3に糊漆4aを浸潤させ、糊漆4aを乾燥硬化させて、硬化糊漆層4を形成する操作を5回繰り返し、漆塗膜層2の表面に5枚の織布3を積層した。 Next, half of the glue lacquer 4a prepared as described above was applied to the surface of the lacquer coating layer 2 with a spatula, and the cotton was cut into a size of 300 mm × 450 mm as the woven cloth 3 on the surface. A lawn cloth (# 660) was placed on the cloth, and the glue lacquer 4a in the lower layer was infiltrated with a spatula and attached. Next, after infiltrating the remaining amount of the glue lacquer 4a from above the woven cloth 3, the glue lacquer 4a was dried and cured by allowing it to stand for 24 hours in an environment adjusted to a temperature of 20 ° C. and a relative humidity of 70%. The cured glue lacquer layer 4 was formed. In this embodiment, the operation of infiltrating the woven cloth 3 with the glue lacquer 4a, drying and curing the glue lacquer 4a to form the cured glue lacquer layer 4 is repeated 5 times, and 5 sheets are formed on the surface of the lacquer coating film layer 2. The woven cloth 3 was laminated.

次に、最後の織布3に浸潤させた糊漆4aを乾燥硬化させ、硬化糊漆層4を形成した後、漆塗膜層2を基板5の表面から剥離することにより、織布3が硬化糊漆層4を介して漆塗膜層2に接着しているシート状体1を得た。 Next, the glue lacquer 4a infiltrated into the last woven cloth 3 is dried and cured to form the cured glue lacquer layer 4, and then the lacquer coating film layer 2 is peeled off from the surface of the substrate 5, whereby the woven cloth 3 is formed. A sheet-like body 1 adhered to the lacquer coating film layer 2 via the cured glue lacquer layer 4 was obtained.

本実施例で得られたシート状体1は、漆塗膜層2の織布3が接着している面の反対側の面が、基板5の表面の状態が転写された光沢のある平滑面となっていた。 In the sheet-like body 1 obtained in this embodiment, the surface opposite to the surface to which the woven fabric 3 of the lacquer coating film layer 2 is adhered is a glossy smooth surface to which the surface state of the substrate 5 is transferred. It was.

次に、本実施例で得られたシート状体1の任意の部分5ヶ所の厚さをマイクロメーターで測定し、平均を求めることによりシート状体1の厚さを測定したところ、1.22mmであった。 Next, the thickness of the sheet-like body 1 obtained in this embodiment was measured at five arbitrary portions with a micrometer, and the thickness of the sheet-like body 1 was measured by calculating the average. Met.

次に、引張試験機により本実施例で得られたシート状体1の引張応力を測定したところ、15.35N/mmであった。 Next, when the tensile stress of the sheet-like body 1 obtained in this example was measured by a tensile tester, it was 15.35 N / mm 2.

1,6…シート状体、 2…漆塗膜層、 2a…漆塗料、 3…織布、 4…硬化糊漆層、4a…糊漆。 1,6 ... Sheet-like body, 2 ... Lacquer coating layer, 2a ... Lacquer paint, 3 ... Woven cloth, 4 ... Hardened glue lacquer layer, 4a ... Glue lacquer.

Claims (13)

少なくとも1枚の織布と、前記織布に浸潤して硬化した糊漆からなる硬化糊漆層と、硬化した漆塗料からなる漆塗膜層とを備え、
少なくとも1枚の前記織布が前記硬化糊漆層を介して前記漆塗膜層に接着していることを特徴とする漆塗膜を含むシート状体。
It is provided with at least one woven fabric, a cured glue lacquer layer made of glue lacquer infiltrated and hardened in the woven cloth, and a lacquer coating layer made of hardened lacquer paint.
A sheet-like body containing a lacquer coating film, wherein at least one of the woven fabrics is adhered to the lacquer coating film layer via the cured glue lacquer layer.
請求項1記載の漆塗膜を含むシート状体において、15〜17N/mmの範囲の引張応力を備えることを特徴とする漆塗膜を含むシート状体。 The sheet-like body containing the lacquer coating film according to claim 1, wherein the sheet-like body including the lacquer coating film has a tensile stress in the range of 15 to 17 N / mm 2. 請求項1又は請求項2記載のシート状体において、前記漆塗膜層の厚さが50μm以下であり、全体の厚さが0.4〜2.0mmの範囲であることを特徴とする漆塗膜を含むシート状体。 The lacquer according to claim 1 or 2, wherein the thickness of the lacquer coating film layer is 50 μm or less, and the total thickness is in the range of 0.4 to 2.0 mm. Sheet-like body containing a coating film. 請求項1乃至請求項3のいずれか1項記載の漆塗膜を含むシート状体において、前記漆塗膜層は前記織布が接着している面の反対側に平滑面を備えることを特徴とする漆塗膜を含むシート状体。 The sheet-like body containing the lacquer coating film according to any one of claims 1 to 3, wherein the lacquer coating film layer has a smooth surface on the opposite side of the surface to which the woven fabric is adhered. A sheet-like body containing a lacquer coating film. 請求項1乃至請求項4のいずれか1項記載の漆塗膜を含むシート状体において、前記漆塗膜層は前記織布が接着している面の反対側の面に露出する材料を含むことを特徴とする漆塗膜を含むシート状体。 In the sheet-like body containing the lacquer coating film according to any one of claims 1 to 4, the lacquer coating film layer contains a material exposed on the surface opposite to the surface to which the woven fabric is adhered. A sheet-like body containing a lacquer coating film. 請求項5記載の漆塗膜を含むシート状体において、前記材料は、顔料を含む漆塗膜層、金属粉、金属片、貝殻からなる群から選択される少なくとも1種の材料であることを特徴とする漆塗膜を含むシート状体。 In the sheet-like body containing the lacquer coating film according to claim 5, the material is at least one material selected from the group consisting of a lacquer coating film layer containing a pigment, metal powder, metal pieces, and shells. A sheet-like body containing a characteristic lacquer coating film. 漆塗膜層が剥離可能な基板表面に漆塗料を塗布する工程と、
前記漆塗料を乾燥硬化させて前記基板上に硬化した漆塗料からなる前記漆塗膜層を形成する工程と、
前記漆塗膜層の前記基板と反対側の面に少なくとも1枚の織布を積層し、前記織布の上から糊漆を塗布し、前記漆塗膜層に到達するように前記織布に浸潤させる工程と、
前記織布に浸潤させた前記糊漆を乾燥硬化させて硬化糊漆層を形成し、前記硬化糊漆層を介して少なくとも1枚の前記織布を前記漆塗膜層に接着する工程と、
少なくとも1枚の前記織布が前記硬化糊漆層を介して接着された前記漆塗膜層を前記基板から剥離して、少なくとも1枚の前記織布が前記硬化糊漆層を介して前記漆塗膜層に接着しているシート状体を得る工程と、
を備えることを特徴とする漆塗膜を含むシート状体の製造方法。
The process of applying lacquer paint to the substrate surface where the lacquer coating layer can be peeled off,
A step of drying and curing the lacquer paint to form the lacquer coating layer made of the cured lacquer paint on the substrate, and
At least one woven fabric is laminated on the surface of the lacquer coating layer opposite to the substrate, glue lacquer is applied over the woven fabric, and the woven fabric is reached so as to reach the lacquer coating layer. The process of infiltration and
A step of drying and curing the glue lacquer infiltrated into the woven fabric to form a cured glue lacquer layer, and adhering at least one of the woven fabrics to the lacquer coating film layer via the cured glue lacquer layer.
The lacquer coating layer to which at least one woven fabric is adhered via the cured glue lacquer layer is peeled off from the substrate, and at least one woven fabric is lacquered via the cured glue lacquer layer. The process of obtaining a sheet-like body that adheres to the coating film layer,
A method for producing a sheet-like body containing a lacquer coating film.
請求項7記載の漆塗膜を含むシート状体の製造方法において、前記基板はポリエチレンテレフタレートを除く合成樹脂からなる基板であることを特徴とする漆塗膜を含むシート状体の製造方法。 The method for producing a sheet-like body containing a lacquer coating film according to claim 7, wherein the substrate is a substrate made of a synthetic resin excluding polyethylene terephthalate. 請求項7又は請求項8記載の漆塗膜を含むシート状体の製造方法において、前記漆塗料は、生漆を生成してなる精製漆を含むことを特徴とする漆塗膜を含むシート状体の製造方法。 In the method for producing a sheet-like body containing the lacquer coating film according to claim 7 or 8, the lacquer coating material contains a refined lacquer obtained by producing raw lacquer. Manufacturing method. 請求項7乃至請求項9のいずれか1項記載の漆塗膜を含むシート状体の製造方法において、前記基板表面に前記漆塗料を、前記漆塗膜層の厚さが50μm以下となるように塗布することを特徴とする漆塗膜を含むシート状体の製造方法。 In the method for producing a sheet-like body containing the lacquer coating film according to any one of claims 7 to 9, the lacquer coating is applied to the surface of the substrate so that the thickness of the lacquer coating film layer is 50 μm or less. A method for producing a sheet-like body containing a lacquer coating film, which is characterized by being applied to. 請求項7乃至請求項10のいずれか1項記載の漆塗膜を含むシート状体の製造方法において、前記基板表面に前記漆塗料を塗布する工程に先だって、前記漆塗膜層の前記織布が接着している面の反対側の面に露出する材料を、前記基板表面の所定の位置に配置する工程を含むことを特徴とする漆塗膜を含むシート状体の製造方法。 In the method for producing a sheet-like body containing the lacquer coating film according to any one of claims 7 to 10, the woven fabric of the lacquer coating film layer is prior to the step of applying the lacquer coating film to the substrate surface. A method for producing a sheet-like body containing a lacquer coating film, which comprises a step of arranging a material exposed on a surface opposite to the surface to which the lacquer is adhered at a predetermined position on the surface of the substrate. 請求項11記載の漆塗膜を含むシート状体の製造方法において、前記材料は、顔料を含む漆塗膜層、金属粉、金属片、貝殻からなる群から選択される少なくとも1種の材料であることを特徴とする漆塗膜を含むシート状体の製造方法。 In the method for producing a sheet-like body containing a lacquer coating film according to claim 11, the material is at least one material selected from the group consisting of a lacquer coating film layer containing a pigment, metal powder, metal pieces, and shells. A method for producing a sheet-like body containing a lacquer coating film, which is characterized by being present. 請求項12記載の漆塗膜を含むシート状体の製造方法において、前記顔料を含む漆塗膜層は、前記基板表面の所定の位置に顔料を含む漆塗料を塗布し、乾燥硬化させることにより形成することを特徴とする漆塗膜を含むシート状体の製造方法。 In the method for producing a sheet-like body containing a lacquer coating film according to claim 12, the lacquer coating film layer containing the pigment is obtained by applying the lacquer coating film containing the pigment to a predetermined position on the surface of the substrate and drying and curing the lacquer coating film. A method for producing a sheet-like body containing a lacquer coating film, which is characterized by forming.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5872455A (en) * 1981-10-28 1983-04-30 Shiyunsuke Shichi Transfer method for printed lacquer pattern
JP2006001217A (en) * 2004-06-21 2006-01-05 Terada Shikkiten:Kk Manufacturing method for lacquered product
JP2006297021A (en) * 2005-04-20 2006-11-02 Masaji Itokazu Manufacturing method for lacquer ware base by compression molding
JP2007146001A (en) * 2005-11-28 2007-06-14 Sowa Textile Kk Composite of japanese lacquer and high-strength fiber
JP2007307312A (en) * 2006-05-22 2007-11-29 Okinawa Pref Gov Lacquerware product base material and its manufacturing method
JP2012158733A (en) * 2011-01-28 2012-08-23 Eri Hayashi Composite comprising urusi (or japanese lacquer) mixture and natural fiber
JP2018176429A (en) * 2017-04-03 2018-11-15 有限会社丸嘉小坂漆器店 Method for manufacturing paper-made base material for coated ware and method for manufacturing lacquer ware

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5872455A (en) * 1981-10-28 1983-04-30 Shiyunsuke Shichi Transfer method for printed lacquer pattern
JP2006001217A (en) * 2004-06-21 2006-01-05 Terada Shikkiten:Kk Manufacturing method for lacquered product
JP2006297021A (en) * 2005-04-20 2006-11-02 Masaji Itokazu Manufacturing method for lacquer ware base by compression molding
JP2007146001A (en) * 2005-11-28 2007-06-14 Sowa Textile Kk Composite of japanese lacquer and high-strength fiber
JP2007307312A (en) * 2006-05-22 2007-11-29 Okinawa Pref Gov Lacquerware product base material and its manufacturing method
JP2012158733A (en) * 2011-01-28 2012-08-23 Eri Hayashi Composite comprising urusi (or japanese lacquer) mixture and natural fiber
JP2018176429A (en) * 2017-04-03 2018-11-15 有限会社丸嘉小坂漆器店 Method for manufacturing paper-made base material for coated ware and method for manufacturing lacquer ware

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