JP2021065109A - Processed tea leaf, tea leaf product and method for producing the same - Google Patents
Processed tea leaf, tea leaf product and method for producing the same Download PDFInfo
- Publication number
- JP2021065109A JP2021065109A JP2019190865A JP2019190865A JP2021065109A JP 2021065109 A JP2021065109 A JP 2021065109A JP 2019190865 A JP2019190865 A JP 2019190865A JP 2019190865 A JP2019190865 A JP 2019190865A JP 2021065109 A JP2021065109 A JP 2021065109A
- Authority
- JP
- Japan
- Prior art keywords
- tea leaf
- tea
- processed
- product
- content
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 241001122767 Theaceae Species 0.000 title abstract 11
- 239000007787 solid Substances 0.000 claims abstract description 65
- 229940092665 tea leaf extract Drugs 0.000 claims abstract description 59
- 230000009849 deactivation Effects 0.000 claims abstract description 7
- 244000269722 Thea sinensis Species 0.000 claims description 314
- 235000013616 tea Nutrition 0.000 claims description 271
- 235000009569 green tea Nutrition 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 37
- 238000011282 treatment Methods 0.000 claims description 33
- 235000013361 beverage Nutrition 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 238000004898 kneading Methods 0.000 claims description 28
- DATAGRPVKZEWHA-YFKPBYRVSA-N N(5)-ethyl-L-glutamine Chemical compound CCNC(=O)CC[C@H]([NH3+])C([O-])=O DATAGRPVKZEWHA-YFKPBYRVSA-N 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 17
- 239000000796 flavoring agent Substances 0.000 claims description 16
- 235000019634 flavors Nutrition 0.000 claims description 16
- 239000005022 packaging material Substances 0.000 claims description 16
- ADRVNXBAWSRFAJ-UHFFFAOYSA-N catechin Natural products OC1Cc2cc(O)cc(O)c2OC1c3ccc(O)c(O)c3 ADRVNXBAWSRFAJ-UHFFFAOYSA-N 0.000 claims description 15
- 235000005487 catechin Nutrition 0.000 claims description 15
- 102000004190 Enzymes Human genes 0.000 claims description 13
- 108090000790 Enzymes Proteins 0.000 claims description 13
- 239000000835 fiber Substances 0.000 claims description 13
- PFTAWBLQPZVEMU-DZGCQCFKSA-N (+)-catechin Chemical compound C1([C@H]2OC3=CC(O)=CC(O)=C3C[C@@H]2O)=CC=C(O)C(O)=C1 PFTAWBLQPZVEMU-DZGCQCFKSA-N 0.000 claims description 11
- 229950001002 cianidanol Drugs 0.000 claims description 11
- 229940026510 theanine Drugs 0.000 claims description 11
- 239000000654 additive Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 238000007710 freezing Methods 0.000 claims description 5
- 230000008014 freezing Effects 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 239000003054 catalyst Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 78
- 235000013325 dietary fiber Nutrition 0.000 description 22
- 239000010903 husk Substances 0.000 description 15
- 239000000843 powder Substances 0.000 description 15
- 238000000605 extraction Methods 0.000 description 11
- 230000035622 drinking Effects 0.000 description 10
- 229940094952 green tea extract Drugs 0.000 description 9
- 235000020688 green tea extract Nutrition 0.000 description 9
- 230000000996 additive effect Effects 0.000 description 6
- 108090000623 proteins and genes Proteins 0.000 description 5
- 102000004169 proteins and genes Human genes 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 150000001765 catechin Chemical class 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 235000018102 proteins Nutrition 0.000 description 4
- 238000010025 steaming Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 230000001186 cumulative effect Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000020344 instant tea Nutrition 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 229920001353 Dextrin Polymers 0.000 description 2
- 239000004375 Dextrin Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 238000012364 cultivation method Methods 0.000 description 2
- 235000019425 dextrin Nutrition 0.000 description 2
- 235000005911 diet Nutrition 0.000 description 2
- 230000000378 dietary effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000003137 locomotive effect Effects 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 101710145505 Fiber protein Proteins 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 102000004316 Oxidoreductases Human genes 0.000 description 1
- 108090000854 Oxidoreductases Proteins 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 235000021245 dietary protein Nutrition 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 239000005457 ice water Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- -1 that is Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Landscapes
- Tea And Coffee (AREA)
Abstract
Description
本発明は、生茶葉を加工して得られる新規の茶葉加工物、該茶葉加工物をさらに香味調整して得られる茶葉加工品、および、これらの製造方法に関する。 The present invention relates to a novel processed tea leaf product obtained by processing raw tea leaves, a processed tea leaf product obtained by further adjusting the flavor of the processed tea leaf product, and a method for producing these.
緑茶は、日本において古くから愛飲されており、広く親しまれてきた食品の一つである。緑茶を飲用する場合、市販の乾燥した緑茶葉を購入して必要量を急須に入れ、熱水と共に所定時間で抽出することにより緑茶葉の抽出液を得て、これを湯飲み等に注いで飲用するのが典型的な飲み方であった。 Green tea has been a favorite drink in Japan for a long time and is one of the widely popular foods. When drinking green tea, purchase commercially available dried green tea leaves, put the required amount in a kyusu, extract with hot water for a predetermined time to obtain an extract of green tea leaves, and pour this into a hot water drink for drinking. It was a typical way to drink.
しかし、時代の変化に伴い、緑茶に対する消費者ニーズも様々に多様化してきている。例えば、上述のように、急須を用いて緑茶葉の抽出液を得てこれを飲用する方法は、抽出後の緑茶葉、すなわち茶殻を始末しなければならないが、この手間を忌避したいというニーズがある。このニーズに応えるべく、紙製やナイロン製の包材に持ち手を備えたものに乾燥緑茶葉を封入したもの(いわゆるティーバッグ)を用いて、急須や湯のみ等に熱水を注いだものに浸漬することにより緑茶葉の抽出液を得る方法があり、この方法も広く普及している。 However, as the times change, consumer needs for green tea are also diversifying. For example, as described above, in the method of obtaining an extract of green tea leaves using a Kyusu and drinking it, the green tea leaves after extraction, that is, the tea leaves must be cleaned up, but there is a need to avoid this trouble. is there. In order to meet this need, we used a paper or nylon packaging material with a handle and dried green tea leaves enclosed (so-called tea bag), and poured hot water only into a kyusu or hot water. There is a method of obtaining an extract of green tea leaves by soaking, and this method is also widely used.
さらに、飲用シーンの多様化に応じて、夏場等で冷たい緑茶を飲用したい時などは、抽出溶媒に水を用いて、緑茶葉やティーバッグを浸漬して、いわゆる水出し緑茶として抽出液を得る方法も用いられるようになってきた。しかし、従来の茶葉では、揉んで乾燥を繰り返しており、茶葉が締まって撚っており抽出する際は、まず茶葉が溶媒を吸収し膨潤して、撚りが解れてから抽出を始めるため、抽出時間がかかり、手軽に作れてすぐに飲用できる状態ではなく、より涼を求めて氷水などを用いた場合は、更にその現象が顕著になり、不便であった。 Furthermore, in response to the diversification of drinking scenes, when you want to drink cold green tea in the summer, etc., use water as the extraction solvent and immerse the green tea leaves or tea bags to obtain the extract as so-called water-drained green tea. Methods have also come to be used. However, in conventional tea leaves, they are rubbed and dried repeatedly, and when the tea leaves are tightened and twisted and extracted, the tea leaves first absorb the solvent and swell, and the extraction is started after the twist is untwisted. It took a long time, and it was not in a state where it could be easily made and drunk immediately, and when ice water or the like was used for cooler, the phenomenon became more remarkable, which was inconvenient.
また、このような緑茶飲用において簡便性を求めるニーズに対しては、緑茶葉の抽出液を工業的に容器詰めしたものであって開栓すれば直ちに飲用できるもの(いわゆるRTD)や、緑茶葉の抽出液を工業的に粉末状に乾燥したものを湯のみ等に熱水や水を注ぐことにより緑茶葉液を得て飲用するもの(いわゆるインスタント茶)等を提供することにより応えてきた。 In addition, to meet the needs for convenience in drinking green tea, the extract of green tea leaves is industrially packaged and can be drunk immediately after opening the cap (so-called RTD), or green tea leaves. We have responded by providing green tea leaf liquor for drinking (so-called instant tea), etc., which is obtained by pouring hot water or water into hot water or the like, which is an industrially dried extract of green tea.
このように多様な市場ニーズに応えようとするには、技術面における開発や改良が様々な形で積み重ねて行われてきた。しかしながらその反面、古くからある従来技術の範囲を大きく超えて新たな市場ニーズを生み出したり、既存技術で現状は対応できるが故に、香味や抽出効率、さらに生産効率の大幅な向上を狙おうとする野心的な試みは決して多いとはいえない。 In order to meet such diverse market needs, technological developments and improvements have been carried out in various ways. However, on the other hand, the ambition to create new market needs far beyond the scope of the old conventional technology and to significantly improve the flavor, extraction efficiency, and production efficiency because the existing technology can meet the current situation. There are not many attempts.
日本における緑茶の大半は、摘採された生葉を蒸気で蒸して生葉に含まれる酸化酵素を不活性化(殺青)させた後、粗揉、揉捻、中揉及び精揉などの各工程において揉込み、さらに乾燥させるという一連の工程を経て製造されている(非特許文献1)。 Most of the green tea in Japan is steamed with steam to inactivate (kill) the oxidase contained in the fresh leaves, and then kneaded in each process such as rough kneading, kneading, medium kneading and fine kneading. It is manufactured through a series of steps of further drying (Non-Patent Document 1).
従来、緑茶葉を容器詰飲料に用いる場合も、粉末茶として用いる場合も、冷凍茶葉として保管する場合も、上述のように、生茶葉を殺青させた後、粗揉、揉捻、中揉及び精揉を行い、続いて乾燥させるという一連の工程を経て製造された乾燥茶葉を原料茶葉として用いることが多かった。 Conventionally, when green tea leaves are used for packaged beverages, as powdered tea, or when stored as frozen tea leaves, as described above, after the raw tea leaves are blued, they are roughly kneaded, kneaded, medium kneaded and refined. In many cases, dried tea leaves produced through a series of steps of kneading and then drying were used as raw tea leaves.
しかしながら、粗揉、揉捻、中揉及び精揉という一連の工程は、原料の種類・条件や温度・湿度などの気候条件などに応じて微調整が必要であるため、実施者にとって負担が大きいばかりか、工業生産を実施するには大型で複雑な製造設備が必要であった。 However, the series of processes of rough kneading, kneading, medium kneading and fine kneading requires fine adjustment according to the type and conditions of raw materials and climatic conditions such as temperature and humidity, so the burden on the practitioner is only heavy. Or, large and complicated manufacturing equipment was required to carry out industrial production.
また、上記原料茶葉を用いて容器詰飲料を製造する場合、抽出効率を高めるためには抽出強度を強めにすることが望ましいものの、抽出強度が過剰になると呈味として好ましくなくなる。したがって、茶葉の抽出により得られる成分には一定程度の限界があった。 Further, in the case of producing a packaged beverage using the raw material tea leaves, it is desirable to increase the extraction strength in order to increase the extraction efficiency, but if the extraction intensity becomes excessive, the taste becomes unfavorable. Therefore, there is a certain limit to the components obtained by extracting tea leaves.
そこで本発明は、茶葉加工における従来からの製法を見直すことにより、従来にない茶葉加工物及びその製造方法を提供することを目的とする。
その一態様としては、茶葉加工物は、いわば「茶殻がでないお茶」であって、茶液と茶殻を分離することなく飲用できるものを提供するものである。
また、前記茶葉加工物は、香味調整工程等を経ることにより、様々な態様の製品(茶葉加工品)を提供するものである。
Therefore, an object of the present invention is to provide an unprecedented processed tea leaf product and a method for producing the same by reviewing the conventional production method in tea leaf processing.
As one aspect thereof, the processed tea leaf product provides, so to speak, "tea without tea leaves" that can be drunk without separating the tea liquor and the tea leaves.
Further, the processed tea leaf product provides various forms of products (processed tea leaf product) by undergoing a flavor adjusting step or the like.
本発明は、殺青茶葉を茶葉エキス部と非茶葉エキス部とに分離し、得られた非茶葉エキス部を茶葉固形部と非茶葉固形部(「茶殻部」とも称する)とに選別し、該茶葉エキス部と該茶葉固形部とを混合する、茶葉加工物の製造方法を提案する。 In the present invention, green tea leaves are separated into a tea leaf extract portion and a non-tea leaf extract portion, and the obtained non-tea leaf extract portion is sorted into a tea leaf solid portion and a non-tea leaf solid portion (also referred to as "tea husk portion"). We propose a method for producing a processed tea leaf product in which the tea leaf extract portion and the tea leaf solid portion are mixed.
本発明は、以下のとおりである。
(1) 殺青茶葉を茶葉エキス部と非茶葉エキス部とに分離し、得られた非茶葉エキス部を茶葉固形部と非茶葉固形部とに選別し、該茶葉エキス部と該茶葉固形部とを混合する、茶葉加工物の製造方法。
(2) 粗揉、揉捻、中揉及び精揉からなる群から選ばれる1種又は2種以上の処理を含まない、茶葉加工物の製造方法。
(3) 殺青茶葉又はその処理物における、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量及び水分含有量からなる群から選ばれる1又は2以上の量乃至含有割合を調整する、茶葉加工物の製造方法。
(4) 殺青茶葉又はその処理物における、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量、水分含有量からなる群から選ばれる2つの組み合わせの比率を調整する、茶葉加工物の製造方法。
(5) 上記1〜4のいずれかに記載の茶葉加工物の製造方法により得られた茶葉加工物に対して、さらに香味調整して茶葉加工品とする(「香味調整工程」と称する)、茶葉加工品の製造方法。
(6) 前記香味調整工程では、凍結、冷却、濃縮、乾燥、粉末化及び顆粒化からなる群から選ばれる1種の処理又は2種以上の処理を組み合わせた処理を行う、請求項5に記載の茶葉加工品の製造方法。
(7) 生茶葉を殺青することにより該生茶葉の酵素を失活させ(この工程を「酵素失活工程」と称する)、
得られた酵素失活茶葉を粉砕し(この工程を「粉砕工程」と称する)、
得られた粉砕酵素失活茶葉を搾汁し、液部(「茶葉エキス部」とも称する)とそれ以外の非液部(「非茶葉エキス部」とも称する)とに分離し(この工程を「分級工程」と称する)、
前記非茶葉エキス部を茶葉固形部と非茶葉固形部とに選別し(この工程を「選別工程」と称する)、
前記茶葉エキス部と茶葉固形部とを混合して茶葉加工物を得る(この工程を「混合工程」と称する)、
ことを特徴とする茶葉加工物の製造方法。
(8) (1)茶葉エキス部と(2)茶葉固形部とを含有し、(3)非茶葉固形部を含有しない、茶葉加工物。
(9) 水分含有量が1〜80質量%である、請求項8に記載の茶葉加工物。
(10) 上記8又は9に記載の茶葉加工物を香味調整することにより得られる、茶葉加工品。
(11) 冷凍茶葉、粉体茶葉、容器詰飲料用原料、包装資材入り茶葉の添加物のいずれかである、茶葉加工品。
The present invention is as follows.
(1) The green tea leaves were separated into a tea leaf extract part and a non-tea leaf extract part, and the obtained non-tea leaf extract part was sorted into a tea leaf solid part and a non-tea leaf solid part. A method for producing processed tea leaves.
(2) A method for producing a processed tea leaf product, which does not include one or more treatments selected from the group consisting of rough kneading, kneading, medium kneading and fine kneading.
(3) Adjust the amount or content ratio of 1 or 2 or more selected from the group consisting of fiber content, protein content, sugar content, catechin content, theanine content and water content in the green tea leaf or its processed product. Manufacturing method of processed tea leaves.
(4) A processed tea leaf product that adjusts the ratio of two combinations selected from the group consisting of fiber content, protein content, sugar content, catechin content, theanine content, and water content in the green tea leaf or its processed product. Production method.
(5) The tea leaf processed product obtained by the method for producing the processed tea leaf product according to any one of 1 to 4 above is further flavor-adjusted to obtain a processed tea leaf product (referred to as "flavor adjusting step"). Manufacturing method for processed tea leaves.
(6) The fifth aspect of the present invention, wherein in the flavor adjusting step, one type of treatment selected from the group consisting of freezing, cooling, concentration, drying, powdering and granulation, or a combination of two or more types of treatments is performed. Manufacturing method of processed tea leaves.
(7) The enzyme of the raw tea leaf is inactivated by killing the green tea leaf (this step is referred to as "enzyme deactivation step").
The obtained enzyme-inactivated tea leaves are crushed (this process is referred to as a "crushing process").
The obtained crushed enzyme-inactivated tea leaves are squeezed and separated into a liquid part (also referred to as "tea leaf extract part") and other non-liquid parts (also referred to as "non-tea leaf extract part") (this step is referred to as "non-tea leaf extract part"). Classification process "),
The non-tea leaf extract portion is sorted into a tea leaf solid portion and a non-tea leaf solid portion (this step is referred to as a "sorting step").
The tea leaf extract portion and the tea leaf solid portion are mixed to obtain a processed tea leaf product (this step is referred to as a "mixing step").
A method for producing a processed tea leaf product.
(8) A processed tea leaf product containing (1) a tea leaf extract portion and (2) a tea leaf solid portion, and (3) not containing a non-tea leaf solid portion.
(9) The processed tea leaf product according to claim 8, which has a water content of 1 to 80% by mass.
(10) A processed tea leaf product obtained by adjusting the flavor of the processed tea leaf product according to 8 or 9 above.
(11) A processed tea leaf product which is any of frozen tea leaves, powdered tea leaves, raw materials for packaged beverages, and additives for tea leaves containing packaging materials.
本発明はまた、(1)茶葉エキス部と(2)茶葉固形部とを含有し、(3)非茶葉固形部(茶殻部)を含有しない、茶葉加工物を提案すると共に、当該茶葉加工物を香味調整することにより得られる、茶葉加工品を提案する。 The present invention also proposes a processed tea leaf product containing (1) a tea leaf extract portion and (2) a tea leaf solid portion and (3) not containing a non-tea leaf solid portion (tea husk portion). We propose a processed tea leaf product obtained by adjusting the flavor of.
本発明が提案する茶葉加工物の製造方法により、例えば(1)茶葉エキス部と(2)茶葉固形部とを含有し、(3)非茶葉固形部(茶殻部)を含有しない、茶葉加工物を得ることができ、上記課題を解決することができる。
また、本発明が提案する製造方法によって製造できる茶葉加工物は、そのまま利用することもできるし、また、加工を施した茶葉加工品として利用することもできる。例えば冷凍茶葉、粉体茶葉、容器詰飲料用原料、包装資材入り茶葉(ティーバッグ製品)の添加物などとして利用することができる。
According to the method for producing a processed tea leaf product proposed by the present invention, for example, a processed tea leaf product containing (1) a tea leaf extract portion and (2) a tea leaf solid portion and (3) not containing a non-tea leaf solid portion (tea husk portion). Can be obtained, and the above problems can be solved.
Further, the processed tea leaf product that can be produced by the production method proposed by the present invention can be used as it is, or can be used as a processed tea leaf product that has been processed. For example, it can be used as an additive for frozen tea leaves, powdered tea leaves, raw materials for packaged beverages, tea leaves containing packaging materials (tea bag products), and the like.
以下、本発明の実施の形態の一例について説明する。但し、本発明の技術的範囲が、下記実施の形態の一例に制限されるものでない。 Hereinafter, an example of the embodiment of the present invention will be described. However, the technical scope of the present invention is not limited to one example of the following embodiments.
<茶葉加工物・茶葉加工品>
本発明における茶葉加工物は、(1)茶葉エキス部(「液部」とも称する)と(2)茶葉固形部(「固形部」とも称する)とを含有し、(3)非茶葉固形部(茶殻部)を含有しないものである。
また、本発明における茶葉加工物は、水分含有量が1〜80質量%であるのが好ましく、20〜80質量%であるのがより好ましく、30〜80質量%であるのがより好ましい。
また、本発明における茶葉加工品は、茶葉加工物を香味調整することにより得られるものをいう。
<Processed tea leaves / processed tea leaves>
The processed tea leaf product in the present invention contains (1) a tea leaf extract portion (also referred to as a "liquid portion") and (2) a tea leaf solid portion (also referred to as a "solid portion"), and (3) a non-tea leaf solid portion (3) a non-tea leaf solid portion (also referred to as a "solid portion"). It does not contain tea leaves).
Further, the processed tea leaf product in the present invention preferably has a water content of 1 to 80% by mass, more preferably 20 to 80% by mass, and more preferably 30 to 80% by mass.
Further, the processed tea leaf product in the present invention refers to a product obtained by adjusting the flavor of the processed tea leaf product.
本発明における「茶葉加工物」は、摘採した生茶葉を人為的に加工処理したものであり、好ましくは該生茶葉由来の成分のみからなる物である。
「茶葉エキス部」とは、蒸熱処理した生茶葉を人為的に加工処理することにより得られる液部をいい、「非茶葉エキス部」とは、前記加工処理をすることにより得られる非液部をいう。かかる人為的な加工処理は、「茶葉エキス部」と「茶葉固形部」とを分離することができれば特に限定されるものではないが、例えば搾汁工程などを挙げることができる。
また、「非茶葉エキス部」を人為的に加工処理することにより「茶葉固形部」(可溶性固形部)と「非茶葉固形部」(茶殻部)に選別する。ここで、「茶葉固形部」(可溶性固形部)とは、可溶性固形分を含む飲用可能なものをいい、「非茶葉固形部」(茶殻部)とは、不溶性固形分(食物繊維)を含みそのままでは飲用に適さないものをいう。
本発明における「茶葉加工物」は、茶葉において飲用に適した部分、すなわち「茶葉エキス部」と「茶葉固形部」(可溶性固形部)とからなるものであって、そのままの飲用に適さない「非茶葉固形部」(茶殻部)を含まないものである。
The "processed tea leaf product" in the present invention is a product obtained by artificially processing the plucked raw tea leaves, and preferably comprises only the components derived from the raw tea leaves.
The "tea leaf extract portion" refers to a liquid portion obtained by artificially processing raw tea leaves that have been steamed and heat-treated, and the "non-tea leaf extract portion" refers to a non-liquid portion obtained by performing the above-mentioned processing treatment. To say. Such artificial processing is not particularly limited as long as the "tea leaf extract portion" and the "tea leaf solid portion" can be separated, and examples thereof include a juice squeezing step.
Further, the "non-tea leaf extract portion" is artificially processed to be sorted into a "tea leaf solid portion" (soluble solid portion) and a "non-tea leaf solid portion" (tea husk portion). Here, the "tea leaf solid part" (soluble solid part) means a drinkable substance containing a soluble solid content, and the "non-tea leaf solid part" (tea husk part) contains an insoluble solid content (dietary fiber). It is not suitable for drinking as it is.
The "processed tea leaf product" in the present invention comprises a portion of tea leaves that is suitable for drinking, that is, a "tea leaf extract portion" and a "tea leaf solid portion" (soluble solid portion), and is not suitable for drinking as it is. It does not contain the "non-tea leaf solid part" (tea husk part).
<茶葉加工物の製法>
本発明における茶葉加工物は、殺青茶葉を茶葉エキス部と非茶葉エキス部とに分離し、得られた非茶葉エキス部を茶葉固形部と非茶葉固形部(茶殻部)とに選別し、該茶葉エキス部と該茶葉固形部とを混合することにより、得ることができる。
この際、殺青茶葉を茶葉エキス部と非茶葉エキス部とに分離する具体的方法や、得られた非茶葉エキス部を茶葉固形部と非茶葉固形部(茶殻部)とに選別する具体的方法や、該茶葉エキス部と該茶葉固形部とを混合する具体的方法は、本発明における茶葉加工物が得られる限りにおいて特に限定されるものではない。
<Manufacturing method of processed tea leaves>
In the processed tea leaf product of the present invention, the green tea leaves are separated into a tea leaf extract portion and a non-tea leaf extract portion, and the obtained non-tea leaf extract portion is sorted into a tea leaf solid portion and a non-tea leaf solid portion (tea husk portion). It can be obtained by mixing the tea leaf extract portion and the tea leaf solid portion.
At this time, a specific method for separating the green tea leaves into a tea leaf extract portion and a non-tea leaf extract portion, and a specific method for selecting the obtained non-tea leaf extract portion into a tea leaf solid portion and a non-tea leaf solid portion (tea husk portion). The specific method for mixing the tea leaf extract portion and the tea leaf solid portion is not particularly limited as long as the processed tea leaf product of the present invention can be obtained.
また、本発明における茶葉加工物は、加工時間の短縮、熱履歴(加工段階における累積的な熱ダメージ)軽減による品質保持の観点から、粗揉、揉捻、中揉及び精揉からなる群から選ばれる1種又は2種以上の処理を含まない製法により得ることができる。 Further, the processed tea leaf product in the present invention is selected from the group consisting of rough kneading, kneading, medium kneading and fine kneading from the viewpoint of shortening the processing time and maintaining the quality by reducing the heat history (cumulative heat damage in the processing stage). It can be obtained by a manufacturing method that does not include one or more treatments.
さらに、本発明における茶葉加工物の製造においては、殺青茶葉又はその処理物における、殺青茶葉又はその処理物における、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量及び水分含有量からなる群から選ばれる1又は2以上の量乃至含有割合を調整することもできる。
かかる成分調整は、本発明における茶葉加工物の製造において必須の処理を行う際に各成分を指標として調整することもできるし、必須の処理以外に付加的に調整工程を設けることもできる。中でも、加工時間の短縮、熱履歴(加工段階における累積的な熱ダメージ)軽減による品質保持の観点から、茶葉加工物の製造において必須の処理を行う際に各成分を指標として調整することが好ましい。
Further, in the production of the processed tea leaf product in the present invention, the fiber content, protein content, sugar content, catechin content, theanine content and water content in the green tea leaf or the processed product thereof are used. It is also possible to adjust the amount or content ratio of 1 or 2 or more selected from the group.
Such component adjustment can be adjusted using each component as an index when performing the essential treatment in the production of the processed tea leaf product in the present invention, or an additional adjustment step can be provided in addition to the essential treatment. Above all, from the viewpoint of shortening the processing time and maintaining the quality by reducing the heat history (cumulative heat damage in the processing stage), it is preferable to adjust each component as an index when performing the essential processing in the production of the processed tea leaf product. ..
また、殺青茶葉又はその処理物における、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量、水分含有量からなる群から選ばれる2つの組み合わせの比率、すなわち、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量、水分含有量からなる群から選ばれる1つの量乃至含有割合に対する、前記とは異なる、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量、水分含有量からなる群から選ばれる1つの量乃至含有割合の比率を調整するようにしてもよい。 In addition, the ratio of two combinations selected from the group consisting of fiber content, protein content, sugar content, catechin content, theanine content, and water content in the green tea leaf or its processed product, that is, fiber content and protein content. , Fiber content, protein amount, saccharide amount, catechin amount, theanine amount, which are different from the above, with respect to one amount or content ratio selected from the group consisting of sugar amount, catechin amount, theanine amount, and water content. The ratio of one amount or content ratio selected from the group consisting of water content may be adjusted.
上記量乃至含有割合、又は上記比率の具体例としては、本発明における茶葉加工物が、茶殻部を含有しない特徴に基づき、食物繊維の含有量や、食物繊維とタンパク質との含量比率(食物繊維/タンパク質)、食物繊維と糖類との含量比率(食物繊維/糖類)、食物繊維とカテキン類との含量比率(食物繊維/カテキン類)、食物繊維とテアニンとの含量比率(食物繊維/テアニン)、食物繊維と水分の含量比率(食物繊維/水分)などを挙げることができる。 As a specific example of the above amount or content ratio, or the above ratio, the content of dietary fiber and the content ratio of dietary fiber to protein (dietary fiber) based on the characteristic that the processed tea leaf product in the present invention does not contain a tea husk portion. / Protein), content ratio of dietary fiber and sugar (dietary fiber / sugar), content ratio of dietary fiber and catechins (dietary fiber / catechins), content ratio of dietary fiber and theanin (dietary fiber / theanin) , Dietary fiber and water content ratio (dietary fiber / water) and the like.
また、例えば、本発明における茶葉加工物が、熱履歴が少ない特徴に基づき、タンパク質の含有量や、食物繊維とタンパク質との含量比率(食物繊維/タンパク質)、食物繊維と糖類との含量比率(食物繊維/糖類)、食物繊維とカテキン類との含量比率(食物繊維/カテキン類)、食物繊維とテアニンとの含量比率(食物繊維/テアニン)、食物繊維と水分の含量比率(食物繊維/水分)などを挙げることができる。 Further, for example, the processed tea leaf product in the present invention has a protein content, a dietary fiber-protein content ratio (dietary fiber / protein), and a dietary fiber-sugar content ratio (dietary fiber / sugar content ratio) based on the feature that the heat history is small. Dietary fiber / sugar), content ratio of dietary fiber to catechins (dietary fiber / catechins), content ratio of dietary fiber to theanin (dietary fiber / theanin), content ratio of dietary fiber to water (dietary fiber / water) ) And so on.
<製法の一態様>
本発明における茶葉加工物の製造の具体的な一態様として、例えば、生茶葉を殺青することにより該生茶葉の酵素を失活させ(この工程を「酵素失活工程」と称する)、得られた酵素失活茶葉を粉砕し(この工程を「粉砕工程」と称する)、得られた粉砕酵素失活茶葉を搾汁し、液部(「茶葉エキス部」とも称する)とそれ以外の非液部(「非茶葉エキス部」とも称する)とに分離し(この工程を「分級工程」とも称する)、前記非茶葉エキス部を茶葉固形部と非茶葉固形部(茶殻部)とに選別し(この工程を「選別工程」とも称する)、前記茶葉エキス部と茶葉固形部とを混合して茶葉加工物を得る(この工程を「混合工程」と称する)方法を挙げることができる。
<One aspect of the manufacturing method>
As a specific embodiment of the production of the processed tea leaf product in the present invention, for example, the enzyme of the raw tea leaf is inactivated by killing the green tea leaf (this step is referred to as "enzyme deactivation step"). The enzyme-inactivated tea leaves are crushed (this process is called "crushing process"), and the obtained crushed enzyme-inactivated tea leaves are squeezed to make a liquid part (also called "tea leaf extract part") and other non-liquid parts. Separated into parts (also referred to as "non-tea leaf extract part") (this step is also referred to as "classification step"), and the non-tea leaf extract part was sorted into a tea leaf solid part and a non-tea leaf solid part (tea husk part) ( This step is also referred to as a “sorting step”), and a method of mixing the tea leaf extract portion and the tea leaf solid portion to obtain a processed tea leaf product (this step is referred to as a “mixing step”) can be mentioned.
なお、本発明において「工程」とは、一連の製造ラインで行うものでなくてもよく、断続的であってもよく、その際、時間をおいたり、装置を変えたり、場所を変えたりして断続的に行うものであってもよい。 In addition, in this invention, a "process" does not have to be performed in a series of production lines, and may be intermittent, and at that time, time may be taken, equipment may be changed, or a place may be changed. It may be performed intermittently.
(生茶葉)
上記の「生茶葉」及び「生葉」とは、酵素の失活処理(殺青)が為されていない茶葉をいう。
(Raw tea leaves)
The above-mentioned "raw tea leaves" and "raw tea leaves" refer to tea leaves that have not been subjected to enzyme deactivation treatment (blue killing).
摘採する茶は、その品種、栽培方法及び摘採時期を限定するものではない。例えば、収穫前に一定期間被覆栽培して摘採した覆下茶葉を使用してもよいし、被覆栽培しない茶葉を使用することもできる。また、一番茶、二番茶、三番茶、四番茶、秋冬番茶などを使用することもできる。
また、茶の品種や、茶の栽培方法や、摘採時期などが異なる二種類以上の茶葉を組み合わせて使用することも可能である。
The tea to be picked does not limit the variety, cultivation method and picking time. For example, undercover tea leaves that have been covered and cultivated for a certain period of time before harvesting may be used, or tea leaves that are not covered and cultivated may be used. It is also possible to use first tea, second tea, third tea, fourth tea, autumn / winter bancha, and the like.
It is also possible to use a combination of two or more types of tea leaves having different tea varieties, tea cultivation methods, picking times, and the like.
摘採した茶葉は、茶葉茎部及び茶葉非茎部からなるものである。通常は、一本の茎部に2〜5枚の茶葉が結合した状態である。
茶葉茎部は、茎及び葉柄であり、茶葉非茎部は、当該茶葉茎部以外の部分である。
The plucked tea leaves consist of a tea leaf stem portion and a tea leaf non-stem portion. Usually, 2 to 5 tea leaves are bound to one stem.
The tea leaf stem part is a stem and a petiole, and the tea leaf non-stem part is a part other than the tea leaf stem part.
(酵素失活工程)
酵素失活工程では、生茶葉を加熱して酵素を失活させて酵素失活茶葉を得るようにすればよく、その方法は現在知られている又は今後開発される方法を採用すればよい。
例えば蒸機による蒸熱処理や炒り蒸処理のほか、蒸気が発生する熱風乾燥、釜炒りなどの直火加熱、熱風を当てる熱風殺青などの殺青方法を挙げることができる。また、これらを組み合わせて行うこともできる。例えば蒸機により蒸熱処理を行った後、熱風を当てる熱風殺青を行ってもよい。
(Enzyme deactivation process)
In the enzyme deactivation step, the raw tea leaves may be heated to inactivate the enzyme to obtain the enzyme deactivated tea leaves, and the method may be a method currently known or developed in the future.
For example, in addition to steaming heat treatment and roasting steaming treatment with a steam locomotive, hot air drying that generates steam, direct fire heating such as roasting in a kettle, and hot air killing by applying hot air can be mentioned. It is also possible to combine these. For example, after steaming heat treatment with a steam locomotive, hot air killing by applying hot air may be performed.
(粉砕工程)
粉砕工程では、酵素失活茶葉を粉砕して粉砕酵素失活茶葉を得るようにすればよい。
ここで、粉砕とは、茶葉をより細かな状態にすることをいい、具体的手段としては、例えば切断、裁断、圧搾などの各処理を挙げることができ、これらを単独で実施しても、これらのうちの二種以上の処理を組み合わせて実施してもよい。
粉砕の具体的方法としては、例えば、生葉カッター、フードプロセッサー、スライサー、ミンチ機、ローターバン、CTC機等による切断処理、石臼、ボールミル、ジェットミル、ピンミル、気流式粉砕機等の粉砕機を使用して既知の手法により粉砕する方法を挙げることができる。
さらに必要に応じて、高圧ホモジナイザー、遊星型ボールミル、振動ボールミル、超音波ボールミル、コロイドミルなどを用いて、微粉砕するようにしてもよい。
(Crushing process)
In the crushing step, the enzyme-inactivated tea leaves may be crushed to obtain crushed enzyme-inactivated tea leaves.
Here, crushing means making tea leaves into a finer state, and specific means include each treatment such as cutting, cutting, and squeezing, and even if these are performed alone, Two or more of these treatments may be combined and carried out.
As a specific method of crushing, for example, a cutting process using a fresh leaf cutter, a food processor, a slicer, a minced machine, a rotor van, a CTC machine, etc., or a crusher such as a stone mill, a ball mill, a jet mill, a pin mill, or an air flow type crusher is used. Then, a method of pulverizing by a known method can be mentioned.
Further, if necessary, fine pulverization may be performed using a high-pressure homogenizer, a planetary ball mill, a vibrating ball mill, an ultrasonic ball mill, a colloid mill, or the like.
(分級処理)
分級処理工程では、粉砕酵素失活茶葉を搾汁し、液部(茶葉エキス部)とそれ以外の非液部(非茶葉エキス部)とに分離する。
この際、粉砕酵素失活茶葉を搾汁して固液分離したもののうち、液部を茶葉エキス部といい、それ以外の非液部を非茶葉エキス部若しくは茶葉繊維部という。
(Classification processing)
In the classification treatment step, the crushed enzyme-inactivated tea leaves are squeezed and separated into a liquid part (tea leaf extract part) and other non-liquid parts (non-tea leaf extract part).
At this time, of the crushed enzyme-inactivated tea leaves squeezed and separated into solid and liquid, the liquid part is called the tea leaf extract part, and the other non-liquid part is called the non-tea leaf extract part or the tea leaf fiber part.
ここで、固液分離とは、粉砕酵素失活茶葉を搾汁して得た結果物に対して人為的な加工処理をすることにより、液部(茶葉エキス部)とそれ以外の非液部(非茶葉エキス部)に分離することをいう(分級処理とも呼ぶ)。
また、分級処理とは、茶葉エキス部とそれ以外の非茶葉エキス部とに分離する処理を意味する。
Here, solid-liquid separation refers to the liquid part (tea leaf extract part) and other non-liquid parts by artificially processing the result obtained by squeezing the crushed enzyme-inactivated tea leaves. Separation into (non-tea leaf extract part) (also called classification treatment).
Further, the classification treatment means a treatment for separating the tea leaf extract portion and the other non-tea leaf extract portion.
固液分離の具体的方法は、特に限定するものではない。例えば、各種の搾汁処理や抽出処理などを挙げることができる。
具体的な分級の方法としては、例えば搾汁、圧搾、濾過、遠心分離、沈降分級、機械的分級の各処理などを挙げることができる。
これらの処理は単独で実施しても、これらのうちの二種以上の処理を組み合わせて実施してもよい。
The specific method of solid-liquid separation is not particularly limited. For example, various squeezing treatments and extraction treatments can be mentioned.
Specific examples of the classification method include squeezing, squeezing, filtering, centrifuging, sedimentation classification, and mechanical classification.
These treatments may be carried out alone or in combination of two or more of these treatments.
(選別工程)
選別工程では、前記非茶葉エキス部を茶葉固形部と非茶葉固形部(茶殻部)とに選別する(「選別処理」とも称する)。
ここで、茶葉固形部とは、可溶性固形分を含む飲用可能なものをいい、非茶葉固形部(茶殻部)とは、不溶性固形分(食物繊維)を含みそのままでは飲用に適さないものをいう。
また、選別処理の具的な方法は、非茶葉エキス部を茶葉固形部と非茶葉固形部(茶殻部)とに選別できる方法であれば特に限定されないが、例えば、各種の搾汁処理や抽出処理、濾過、比重選別、機械的分級、裏ごしの各処理などを挙げることができる。
(Sorting process)
In the sorting step, the non-tea leaf extract portion is sorted into a tea leaf solid portion and a non-tea leaf solid portion (tea husk portion) (also referred to as “sorting treatment”).
Here, the solid part of tea leaves means a drinkable one containing soluble solids, and the non-solid part of tea leaves (tea husks) means one containing insoluble solids (dietary fiber) and not suitable for drinking as it is. ..
The specific method of the sorting treatment is not particularly limited as long as the non-tea leaf extract portion can be sorted into the tea leaf solid portion and the non-tea leaf solid portion (tea husk portion), but for example, various juice squeezing treatments and extractions are performed. Treatment, filtration, specific gravity sorting, mechanical classification, straining, etc. can be mentioned.
(混合工程)
次の混合工程では、分級工程で得られた茶葉エキス部と、選別工程で得られた茶葉固形部とを混合して茶葉加工物を得る。
なお、分級工程で得た茶葉エキス部を全部混合しても、その一部を混合するようにしてもよい。
また、選別工程で得た茶葉固形部を全部混合しても、その一部を混合するようにしてもよい。
(Mixing process)
In the next mixing step, the tea leaf extract portion obtained in the classification step and the tea leaf solid portion obtained in the sorting step are mixed to obtain a processed tea leaf product.
The tea leaf extract portion obtained in the classification step may be completely mixed or a part thereof may be mixed.
Further, all the solid tea leaves obtained in the sorting step may be mixed, or a part thereof may be mixed.
(他の処理工程)
本発明の茶葉加工物が得られる限りにおいて、その製法は特に限定されるものではないが、加工時間の短縮、熱履歴(加工段階における累積的な熱ダメージ)軽減による品質保持の観点から、粗揉、揉捻、中揉及び精揉からなる群から選ばれる1種又は2種以上の処理を含まないのが好ましい。
(Other processing processes)
As long as the processed tea leaf product of the present invention can be obtained, the production method thereof is not particularly limited, but it is coarse from the viewpoint of shortening the processing time and maintaining the quality by reducing the heat history (cumulative heat damage in the processing stage). It is preferable not to include one or more treatments selected from the group consisting of kneading, kneading, medium kneading and fine kneading.
(成分調整)
本発明においては、茶葉に含まれる各種成分に着目してその成分を調整する方法として解することもできる。この方法は、茶葉加工物の品質安定性の観点から好適に用いることができる。かかる成分としては、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量、水分含有量からなる群から選ばれる1又は2以上の量乃至含有割合を挙げることができる。
例えば、殺青茶葉又はその処理物における、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量、水分含有量からなる群から選ばれる1又は2以上を調整することにより、茶葉加工物を製造することもできるし、殺青茶葉又はその処理物における、繊維含有量、タンパク質量、糖類量、カテキン類量、テアニン量、水分含有量からなる群から選ばれる2つの組み合わせの比率を調整することもできる。
(Ingredient adjustment)
In the present invention, it can be understood as a method of adjusting the components by focusing on various components contained in the tea leaves. This method can be suitably used from the viewpoint of quality stability of the processed tea leaf product. Examples of such a component include an amount or content ratio of 1 or 2 or more selected from the group consisting of fiber content, protein content, sugar content, catechin content, theanine content, and water content.
For example, a processed tea leaf product can be prepared by adjusting one or more selected from the group consisting of fiber content, protein content, sugar content, catechin content, theanine content, and water content in the green tea leaf or its processed product. It can also be produced, or the ratio of two combinations selected from the group consisting of fiber content, protein content, sugar content, catechin content, theanine content, and water content in green tea leaves or processed products thereof is adjusted. You can also.
(製造物としての茶葉加工物)
上記製造方法により得られる茶葉加工物は、非茶葉固形部(茶殻部)を除去している点で、生茶葉や従来技術により得られる茶葉加工品と、その構成要素や成分において異なる。
また、該茶葉加工物の水分量の水分含有量は、1〜80質量%であってよい。
(Processed tea leaves as a product)
The processed tea leaf product obtained by the above production method is different from the raw tea leaf and the processed tea leaf product obtained by the prior art in that the non-solid portion (tea husk portion) is removed, in terms of its components and components.
The water content of the processed tea leaf product may be 1 to 80% by mass.
<茶葉加工品>
本発明における茶葉加工物、例えば上記製造方法により得られる茶葉加工物は、そのままでも製品として提供することができるが、さらに香味を調整すること(香味調整工程)により、より最終製品に近い態様である茶葉加工品を得ることができる。
ここで、香味を調整する方法は、温度処理を加えることですなわち、凍結、冷却、濃縮、乾燥、粉末化及び顆粒化からなる群から選ばれる1種の処理又は2種以上の温度処理を組み合わせたものであってよい。
<Processed tea leaves>
The processed tea leaf product in the present invention, for example, the processed tea leaf product obtained by the above-mentioned production method, can be provided as a product as it is, but by further adjusting the flavor (flavor adjusting step), it can be closer to the final product. A certain processed tea leaf product can be obtained.
Here, the method of adjusting the flavor is to add temperature treatment, that is, to combine one type of treatment selected from the group consisting of freezing, cooling, concentration, drying, powdering and granulation, or two or more types of temperature treatment. It may be the one.
次に、上記茶葉加工品の具体的な態様を以下に例示する。但し、本発明は、以下に記載の具体的な態様に限定されるものではない。 Next, specific embodiments of the processed tea leaf products will be illustrated below. However, the present invention is not limited to the specific aspects described below.
(冷凍茶葉)
茶葉加工品の一例として冷凍茶葉を挙げることができる。茶葉加工物を凍結することにより、茶葉加工物に含まれる水分が凍結した冷凍茶葉を得ることができる。
(Frozen tea leaves)
Frozen tea leaves can be mentioned as an example of processed tea leaf products. By freezing the processed tea leaf product, it is possible to obtain frozen tea leaves in which the water contained in the processed tea leaf product is frozen.
昨今では、冷凍流通の技術及び市場が発達しており、様々な種類の冷凍食品が流通している。かかる冷凍による流通態様は、一定期間の保存もできる上に鮮度保持において有利であるため、野菜や果実の流通に好適である。 In recent years, the technology and market for frozen distribution have been developed, and various types of frozen foods are distributed. Such a distribution mode by freezing is suitable for distribution of vegetables and fruits because it can be stored for a certain period of time and is advantageous in maintaining freshness.
茶についていえば、容器詰緑茶飲料を容器のまま冷凍して販売するという態様は存在していた。しかしながら、茶葉をそのまま冷凍したものはこれまでに存在していない。茶葉には茶殻に相当する、繊維質を多く含む部位が含まれるため、茶葉をそのまま冷凍しても飲用することができなかったためと考えられる。 As for tea, there was an aspect in which a packaged green tea beverage was frozen and sold as it was in a container. However, there has never been a frozen tea leaf as it is. It is probable that the tea leaves contained a part containing a large amount of fiber, which corresponds to the tea leaves, and therefore the tea leaves could not be drunk even if they were frozen as they were.
冷凍茶葉は、例えば、溶媒を加えてマイボトル等に入れて自然に又は人為的に溶解すれば、高い鮮度感が保持されているものの、上述の茶殻の問題が生じない、これまでにない緑茶を楽しむことができる。 For example, if frozen tea leaves are added with a solvent and placed in a my bottle or the like and dissolved naturally or artificially, a high freshness is maintained, but the above-mentioned tea husk problems do not occur, which is an unprecedented green tea. Can be enjoyed.
(緑茶エキス粉末)
茶葉加工品の一例として緑茶エキス粉末を挙げることができる。茶葉加工物を乾燥処理することにより、茶葉加工物に含まれる水分が蒸発して乾燥茶葉としての緑茶エキス粉末を得ることができる。
(Green tea extract powder)
An example of a processed tea leaf product is green tea extract powder. By drying the processed tea leaves, the water contained in the processed tea leaves evaporates to obtain green tea extract powder as dried tea leaves.
昨今では、いわゆるインスタント茶といわれる緑茶粉末(パウダー茶)が、その取り扱いの簡便さから市場伸長が続いており、様々な製品が上市されている。従来、上市されている緑茶粉末は、従来技術の項目にて上述したとおり、摘採された生葉を蒸気で蒸して生葉に含まれる酸化酵素を不活性化(殺青)させた後、粗揉、揉捻、中揉及び精揉などの各工程において揉込み、さらに乾燥させるという一連の工程を経て製造した茶葉を原料として用いるのが通常である。しかしながら、その結果、茶葉の製造工程において相当程度の熱がかかるため(熱履歴が高い)、緑茶粉末の品質の向上が頭打ちになるばかりでなく、場合によっては品質を損なう恐れもある。 In recent years, the market for green tea powder (powdered tea), so-called instant tea, has continued to grow due to its ease of handling, and various products have been put on the market. Conventionally, the green tea powder on the market is steamed with steam to inactivate (blue-kill) the oxidizing enzyme contained in the fresh leaves, and then coarsely kneaded and kneaded, as described above in the item of the prior art. It is usual to use tea leaves produced through a series of steps of kneading, kneading, and further drying in each step of kneading and steaming as a raw material. However, as a result, a considerable amount of heat is applied in the tea leaf manufacturing process (the heat history is high), so that not only the improvement in the quality of the green tea powder reaches a plateau, but also the quality may be impaired in some cases.
緑茶エキス粉末は、茶葉加工物の上記製造方法により得られた茶葉加工物を乾燥処理したものであるから、上述のとおり、製造段階における熱によるダメージが少ない(熱履歴が低い)ため、緑茶エキス粉末の品質が飛躍的に向上する。 Since the green tea extract powder is obtained by drying the processed tea leaf product obtained by the above-mentioned production method of the processed tea leaf product, as described above, there is little damage due to heat in the production stage (the heat history is low), so that the green tea extract powder is used. The quality of the powder is dramatically improved.
さらに云えば、既存のインスタント茶を製造する場合、茶顆粒体を結合させるために結合剤(バインダー)として例えばデキストリン等を用いることも多い。これに対して、緑茶エキス粉末は、デキストリン等を添加して調製することもできるが、上述の香味調整処理において、茶葉由来の天然の結合剤(例えば、茶葉細胞由来のタンパク質等)を用いることができるため、結合剤の使用量を低減する又は全く使用しなくとも「緑茶エキス粉末」を調製することができる。 Furthermore, when producing existing instant tea, for example, dextrin or the like is often used as a binder to bind the tea granules. On the other hand, the green tea extract powder can be prepared by adding dextrin or the like, but in the above-mentioned flavor adjustment treatment, a natural binder derived from tea leaves (for example, a protein derived from tea leaf cells) is used. Therefore, it is possible to prepare "green tea extract powder" by reducing the amount of the binder used or not using it at all.
(容器詰飲料用原料)
茶葉加工品の一例として容器詰飲料用原料を挙げることができる。上記緑茶エキス粉末は、容器詰飲料(RTD)用の原料(「容器詰飲料用原料」と称する)として用いることができる。
(Ingredients for packaged beverages)
An example of a processed tea leaf product is a raw material for a packaged beverage. The green tea extract powder can be used as a raw material for a packaged beverage (RTD) (referred to as a “raw material for a packaged beverage”).
容器詰飲料用原料は、茶葉加工物製造方法により得られた茶葉加工物を乾燥処理したものであるから、上述のとおり、製造段階における熱によるダメージが少ない(熱履歴が低い)ため、加熱処理が含まれる飲料化工程に供したとしても、工程全体としては過剰に熱履歴が高まるものにはならない。 Since the raw material for the packaged beverage is a processed tea leaf product obtained by the processed tea leaf product manufacturing method and dried, as described above, there is little heat damage in the manufacturing stage (the heat history is low), so that the heat treatment is performed. Even if it is subjected to a beverage-making process containing the above, the heat history of the process as a whole does not increase excessively.
容器詰飲料用原料としての緑茶エキス粉末は、液状態様よりも軽量で取り扱いやすいため、茶葉加工工場から飲料化工場への搬送に極めて好適である。日本における物流は、人手不足を背景に社会問題化しつつあるが、品質を低下させずに物流効率を向上させることは、コスト低減や環境負荷軽減の観点からも望ましい。さらには、容器詰飲料用原料は、設備的に制限がある飲料化工場においても、容器詰緑茶飲料の製造を可能にするものである。 The green tea extract powder as a raw material for a packaged beverage is lighter and easier to handle than the liquid form, and is therefore extremely suitable for transportation from a tea leaf processing plant to a beverage conversion plant. Logistics in Japan is becoming a social problem due to labor shortages, but improving logistics efficiency without degrading quality is desirable from the viewpoint of cost reduction and environmental load reduction. Furthermore, the raw material for the packaged beverage enables the production of the packaged green tea beverage even in a beverage factory having limited equipment.
容器詰緑茶飲料は、ニーダーと呼ばれるいわば大型の「急須」を用いて製造されるのが一般的であるが、容器詰緑茶飲料の製造に特化したこのような装置は、あらゆる工場に設備されているわけではない。しかしながら、容器詰飲料用原料は、そのような装置がない工場であっても、基本的には粉末を溶媒に溶解するだけで容器詰飲料を製造することが可能になるため、生産効率の向上に大きく寄与するものである。 Packaged green tea beverages are generally manufactured using a so-called large "kyusu" called a kneader, but such equipment specialized in the production of packaged green tea beverages is installed in every factory. I'm not. However, as a raw material for a packaged beverage, even in a factory without such a device, it is basically possible to produce a packaged beverage simply by dissolving the powder in a solvent, so that the production efficiency is improved. It greatly contributes to.
また、このような事情を背景に考えると、容器詰飲料用原料は、日本国以外の各国における飲料工場において容器詰緑茶飲料を製造することが可能である。海外各国における飲料工場がニーダーを設備しているということは無いため、従来の発想であれば、海外各国の工場で容器詰緑茶飲料を製造するには新たな設備をしなければならない。しかしながら、容器詰飲料用原料は、そのような設備をせずとも海外各国の工場で容器詰緑茶飲料の製造を可能にする点でも特徴的である。さらに言えば、日本で調製した緑茶原料を海外各国の工場に搬送する場合も、粉末状体であれば相当程度に容易である。なお、容器詰飲料用原料は、そのままでも容器詰飲料原料として利用してもよいし、また、飲料化する前に火入れ処理をすれば香味が付与されるためより好ましい。 In view of these circumstances, the raw material for packaged beverages can be used to produce packaged green tea beverages at beverage factories in countries other than Japan. Beverage factories in overseas countries do not have kneaders, so if the conventional idea is to manufacture packaged green tea beverages at factories in overseas countries, new equipment must be installed. However, the raw material for packaged beverages is also characteristic in that it enables the production of packaged green tea beverages at factories in overseas countries without such equipment. Furthermore, it is fairly easy to transport green tea raw materials prepared in Japan to factories in overseas countries if they are in powder form. The raw material for a packaged beverage may be used as it is or as a raw material for a packaged beverage, and it is more preferable to carry out a burning treatment before making the beverage into a beverage because the flavor is imparted.
(包装資材入り茶葉用添加物)
茶葉加工品の一例として包装資材入り茶葉用添加物を挙げることができる。
茶葉加工物を加熱乾燥処理したものは、包装資材入り茶葉(ティーバッグ茶)の添加物(「包装資材入り茶葉用添加物」と称する)として利用することができる。
(Additives for tea leaves with packaging materials)
An example of a processed tea leaf product is an additive for tea leaves containing a packaging material.
The processed tea leaves that have been heat-dried can be used as an additive for tea leaves containing packaging materials (tea bag tea) (referred to as "additives for tea leaves containing packaging materials").
従来技術でも述べたとおり、包装資材入り茶葉(ティーバッグ茶)は、茶殻を処理する手間が省けることから、簡便性製品として広く普及している。しかしながら、包装資材入り茶葉は、抽出時間が極めて限られているため、味と水色の点で十分に抽出されない場合も多い。このような問題を解決するために様々な提案がされており、そのひとつとしては、包装資材の表面に孔を空けることにより茶葉の抽出性を向上させるというものがある(意匠登録第1630082号公報,意匠登録第1633057号公報)。 As described in the prior art, tea leaves containing packaging materials (tea bag tea) are widely used as simple products because they save the trouble of processing tea leaves. However, tea leaves containing packaging materials are often not sufficiently extracted in terms of taste and light blue because the extraction time is extremely limited. Various proposals have been made to solve such problems, and one of them is to improve the extractability of tea leaves by making holes in the surface of the packaging material (Design Registration No. 163802). , Design Registration No. 1633057).
包装資材入り茶葉用添加物は、例えば、包装資材入り茶葉の添加物として茶葉と共に包装資材に配合することができる。これにより、包装資材入り茶葉を溶媒に浸漬した際に茶葉から抽出が進むのと併せて、添加物としての本発明の茶葉加工品が別途溶出することにより、茶抽出液の味と水色が向上する。この際、包装資材に封入する茶葉や包装資材の素材や形状等は特に限定されるわけではない。 The additive for tea leaves containing a packaging material can be blended with the tea leaves together with the tea leaves as an additive for the tea leaves containing the packaging material, for example. As a result, when the tea leaves containing the packaging material are immersed in the solvent, the extraction proceeds from the tea leaves, and at the same time, the processed tea leaf product of the present invention as an additive is separately eluted, so that the taste and light blue of the tea extract are improved. To do. At this time, the material and shape of the tea leaves to be enclosed in the packaging material and the packaging material are not particularly limited.
Claims (11)
得られた非茶葉エキス部を茶葉固形部と非茶葉固形部とに選別し、
該茶葉エキス部と該茶葉固形部とを混合する、茶葉加工物の製造方法。 The green tea leaves are separated into a tea leaf extract part and a non-tea leaf extract part.
The obtained non-tea leaf extract portion was sorted into a tea leaf solid portion and a non-tea leaf solid portion.
A method for producing a processed tea leaf product, in which the tea leaf extract portion and the tea leaf solid portion are mixed.
得られた酵素失活茶葉を粉砕し(この工程を「粉砕工程」と称する)、
得られた粉砕酵素失活茶葉を搾汁し、
液部(「茶葉エキス部」とも称する)とそれ以外の非液部(「非茶葉エキス部」とも称する)とに分離し(この工程を「分級工程」と称する)、
前記非茶葉エキス部を茶葉固形部と非茶葉固形部とに選別し(この工程を「選別工程」と称する)、
前記茶葉エキス部と茶葉固形部とを混合して茶葉加工物を得る(この工程を「混合工程」と称する)、
ことを特徴とする茶葉加工物の製造方法。 By killing the raw tea leaves, the enzyme of the raw tea leaves is inactivated (this step is referred to as "enzyme deactivation step").
The obtained enzyme-inactivated tea leaves are crushed (this process is referred to as a "crushing process").
Squeeze the obtained crushed enzyme inactivated tea leaves and
The liquid part (also referred to as "tea leaf extract part") and the other non-liquid part (also referred to as "non-tea leaf extract part") are separated (this step is also referred to as "classification step").
The non-tea leaf extract portion is sorted into a tea leaf solid portion and a non-tea leaf solid portion (this step is referred to as a "sorting step").
The tea leaf extract portion and the tea leaf solid portion are mixed to obtain a processed tea leaf product (this step is referred to as a "mixing step").
A method for producing a processed tea leaf product.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019190865A JP7440238B2 (en) | 2019-10-18 | 2019-10-18 | Processed tea leaves, processed tea products, and manufacturing methods thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019190865A JP7440238B2 (en) | 2019-10-18 | 2019-10-18 | Processed tea leaves, processed tea products, and manufacturing methods thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2021065109A true JP2021065109A (en) | 2021-04-30 |
JP7440238B2 JP7440238B2 (en) | 2024-02-28 |
Family
ID=75635958
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019190865A Active JP7440238B2 (en) | 2019-10-18 | 2019-10-18 | Processed tea leaves, processed tea products, and manufacturing methods thereof |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP7440238B2 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013230106A (en) * | 2012-04-27 | 2013-11-14 | Ito En Ltd | Tea processed product and method of producing the same |
CN109924287A (en) * | 2019-04-18 | 2019-06-25 | 湖南莽山瑶益春茶业有限公司 | A kind of ferment nourishing instant matcha powder and preparation method thereof |
-
2019
- 2019-10-18 JP JP2019190865A patent/JP7440238B2/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013230106A (en) * | 2012-04-27 | 2013-11-14 | Ito En Ltd | Tea processed product and method of producing the same |
CN109924287A (en) * | 2019-04-18 | 2019-06-25 | 湖南莽山瑶益春茶业有限公司 | A kind of ferment nourishing instant matcha powder and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
JP7440238B2 (en) | 2024-02-28 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102396625A (en) | Fruity milk tea | |
JP6711778B2 (en) | Process for producing processed tea leaves | |
CN107296108A (en) | A kind of technique and green zanthoxylum oil for producing green zanthoxylum oil | |
JP5657600B2 (en) | Process for manufacturing tea products | |
CN101243893B (en) | Vacuum fried convenient peanut and preparation method for comprehensive utilization of the product | |
JP2021065109A (en) | Processed tea leaf, tea leaf product and method for producing the same | |
JPH05176681A (en) | Corn tea and its production | |
JPH0297353A (en) | Extraction of essence in tea leaf and essence of tea | |
JP2015146739A (en) | Green color paste and extract-containing liquid, or method and apparatus for manufacturing green color paste | |
JPH03108444A (en) | Production of green tea leaf extract solution | |
JP2005204586A (en) | Tea of bitter gourd containing citrus depressa, and method for producing the same | |
JPWO2015059809A1 (en) | Processed tea products and method for producing the same | |
CN101522049A (en) | Method for producing soymilk | |
CN107372860A (en) | A kind of flavored oils for instant food | |
JP3189918U (en) | Equipment for producing green paste and extract-containing liquid | |
CN110122614A (en) | A kind of jasmine clovershrub milk tea tablet and preparation method thereof | |
JPH04271751A (en) | Preparation of extracted liquid of tea leaf | |
CN104012732A (en) | Processing technology of jasmine iced tea | |
JP7211991B2 (en) | Method for producing green barley juice | |
KR102358930B1 (en) | Method for preparing seasame oil using apple concentrate | |
JP6671073B2 (en) | Production method of barley young leaf juice | |
CN107772037A (en) | A kind of preparation method of persimmon crisp sweets cake | |
JP2011234669A (en) | Method for producing tea extract | |
JP2010172330A (en) | Method for producing blueberry fruit tea | |
JP2006136270A (en) | Powdered tea having as raw material component extracted from astringent juice and concentrated liquid for addition to green tea beverage |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20220831 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20230815 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20230905 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20231128 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20231214 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20240213 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20240215 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 7440238 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |