JP2021059477A - Method and apparatus for manufacturing glass plate - Google Patents

Method and apparatus for manufacturing glass plate Download PDF

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JP2021059477A
JP2021059477A JP2019185422A JP2019185422A JP2021059477A JP 2021059477 A JP2021059477 A JP 2021059477A JP 2019185422 A JP2019185422 A JP 2019185422A JP 2019185422 A JP2019185422 A JP 2019185422A JP 2021059477 A JP2021059477 A JP 2021059477A
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scribe line
support member
back surface
flat glass
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JP7395117B2 (en
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護 上片平
Mamoru KAMIKATAHIRA
護 上片平
拓也 塩路
Takuya Shioji
拓也 塩路
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Nippon Electric Glass Co Ltd
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Nippon Electric Glass Co Ltd
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Priority to JP2019185422A priority Critical patent/JP7395117B2/en
Priority to CN202080059233.2A priority patent/CN114302866A/en
Priority to PCT/JP2020/034955 priority patent/WO2021070583A1/en
Priority to KR1020227004823A priority patent/KR20220080072A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033Apparatus for opening score lines in glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/002Precutting and tensioning or breaking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0005Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing
    • B28D5/0011Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing with preliminary treatment, e.g. weakening by scoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
    • B28D7/046Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work the supporting or holding device being of the vacuum type

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

To excellently support a rear surface in a second region of a glass plate when split to appropriately split the glass plate along a scribe line.SOLUTION: A method for manufacturing a glass plate comprises: forming a scribe line S on the surface (Ga and Gx) side of a boundary part between first and second regions G1 and G2 of a glass plate G; and acting force toward the side of a rear surface Gy in the second region G2 in the state of supporting a rear surface Gy in one region G1 by a rear surface support member 3 when splitting the glass plate G along the scribe line S and supporting the second region G2 by a suction pad 7 and an auxiliary support member 8 extended in the direction of the scribe line S to split the glass plate G along the scribe line S.SELECTED DRAWING: Figure 2

Description

本発明は、板ガラスをスクライブ線に沿って割断する技術を含む板ガラスの製造技術の改良に関する。 The present invention relates to an improvement in a plate glass manufacturing technique including a technique for cutting a plate glass along a scribe line.

周知のように、板ガラスは、液晶ディスプレイ、プラズマディスプレイ、有機ELディスプレイ等のディスプレイ用のガラス基板や、有機EL照明用のカバーガラスなどに代表されるように、各種分野に利用されている。この種の板ガラスを製造する際には、大型の板ガラスから小型の板ガラスを切り出す工程や、板ガラスの辺に沿う端部をトリミングする工程などが実行される。これらの工程では、通例、板ガラスにスクライブ線を形成した後、そのスクライブ線に沿って板ガラスを割断することが行われる。 As is well known, flat glass is used in various fields as represented by glass substrates for displays such as liquid crystal displays, plasma displays, and organic EL displays, and cover glasses for organic EL lighting. When producing this type of flat glass, a step of cutting out a small flat glass from a large flat glass, a step of trimming an end portion along the side of the flat glass, and the like are executed. In these steps, usually, after forming a scribe line on the plate glass, the plate glass is cut along the scribe line.

この種の板ガラスを割断する方法の具体例としては、特許文献1に開示された方法が挙げられる。同文献に開示の方法では、板ガラスの表面にスクライブ線を形成した後、板ガラスの第1領域(スクライブ線の一方側の領域)の裏面を裏面支持部材で支持しておく。そして、この状態で、板ガラスの第2領域(スクライブ線の他方側の領域)の裏面を吸着パッドで吸着支持しておき、第2領域の表面に沿ってローラ(転動体)を転動させながら第2領域に裏面側に向かう力を作用させる。これにより、スクライブ線の近傍に曲げ応力を作用させ、板ガラスをスクライブ線に沿って割断する。 Specific examples of the method for cutting this type of flat glass include the method disclosed in Patent Document 1. In the method disclosed in the same document, after forming a scribe wire on the front surface of the plate glass, the back surface of the first region (one side region of the scribe wire) of the plate glass is supported by the back surface support member. Then, in this state, the back surface of the second region (the region on the other side of the scribe line) of the flat glass is suction-supported by the suction pad, and the roller (rolling element) is rolled along the surface of the second region. A force toward the back surface side is applied to the second region. As a result, bending stress is applied in the vicinity of the scribe line to cut the flat glass along the scribe line.

特開2017−226549号公報JP-A-2017-226549

ところで、特許文献1に開示のように、板ガラスの第2領域の裏面を吸着パッドにより吸着支持させて割断する構成では、板ガラスの特性や吸着パッドの特性などに起因して、以下に示すような問題が生じる。 By the way, as disclosed in Patent Document 1, in the configuration in which the back surface of the second region of the plate glass is attracted and supported by the suction pad and divided, due to the characteristics of the plate glass, the characteristics of the suction pad, etc., as shown below. Problems arise.

すなわち、割断前の板ガラスには、反りが発生している場合がある。この反りを有する板ガラスを割断する際に、板ガラスの第2領域の裏面を吸着パッドにより吸着支持していたのでは、吸着支持箇所が疎らになる。しかも、吸着パッドは、ゴムや樹脂等の弾性部材で形成されるため、伸縮性に富む等の特性を有している。これらにより、板ガラスの第2領域の裏面を支持する要素が不足して、割断時に板ガラスの反りを十分に矯正することが困難になる。そのため、板ガラスのスクライブ線の近傍に曲げ応力を均等に作用させることができず、スクライブ線に沿った適正な割断が阻害される。その結果、板ガラスの割断部にチッピング(割断端面の不当なクラック)が発生して多量のガラス粉が飛散する等の不具合を招く。 That is, the flat glass before cutting may be warped. When the plate glass having the warp is cut, if the back surface of the second region of the plate glass is suction-supported by the suction pad, the suction support portion becomes sparse. Moreover, since the suction pad is made of an elastic member such as rubber or resin, it has characteristics such as high elasticity. As a result, the elements supporting the back surface of the second region of the plate glass are insufficient, and it becomes difficult to sufficiently correct the warp of the plate glass at the time of cutting. Therefore, the bending stress cannot be applied evenly in the vicinity of the scribe line of the flat glass, and proper cutting along the scribe line is hindered. As a result, chipping (unjustified cracks on the cut end surface) occurs in the cut portion of the flat glass, causing problems such as a large amount of glass powder being scattered.

以上の観点から、本発明は、割断時における板ガラスの第2領域の裏面に対する支持を良好に行えるようにして、板ガラスをスクライブ線に沿って適正に割断することを課題とする。 From the above viewpoint, it is an object of the present invention to appropriately cut the flat glass along the scribe line so that the flat glass can be well supported against the back surface of the second region at the time of cutting.

上記課題を解決するために創案された本発明の第1の側面は、板ガラスの第1領域と第2領域との境界部の表面側にスクライブ線を形成し、前記スクライブ線に沿って前記板ガラスを割断する割断工程を含む板ガラスの製造方法において、前記割断工程では、前記第1領域の裏面を、裏面支持部材により支持させると共に、前記第2領域を、吸着パッドと、前記スクライブ線に沿う方向に延びる補助支持部材とにより支持させた状態で、前記第2領域に裏面側に向かう力を作用させて、前記スクライブ線に沿って前記板ガラスを割断することに特徴づけられる。ここで、上記の板ガラスは、板厚が500μm以下、好ましくは300μm以下である。また、この板ガラスは、可撓性を有していることが好ましい。 The first aspect of the present invention, which was devised to solve the above problems, forms a scribe line on the surface side of the boundary between the first region and the second region of the plate glass, and the plate glass is formed along the scribe line. In the method for manufacturing a flat glass including a cutting step of cutting a glass plate, in the cutting step, the back surface of the first region is supported by a back surface support member, and the second region is supported by a suction pad and a direction along the scribe line. It is characterized in that the flat glass is cut along the scribe line by applying a force toward the back surface side to the second region while being supported by the auxiliary support member extending to. Here, the plate glass has a plate thickness of 500 μm or less, preferably 300 μm or less. Further, it is preferable that the flat glass has flexibility.

この方法によれば、割断工程で、板ガラスの第2領域が、吸着パッドと、スクライブ線に沿う方向に延びる補助支持部材とによって支持されるため、支持箇所としては、吸着パッドによる吸着支持箇所に、スクライブ線に沿う方向に延びる好ましい形態の支持箇所が追加される。したがって、板ガラスに反りが発生していても、上記の好ましい形態の支持箇所の追加によって、その反りを十分に矯正することができる。しかも、吸着パッドは、第2領域を引き込むため、補助支持部材が第2領域に接触している際には、その接触部に吸着パッドによる引き込み力が作用して、第2領域が補助支持部材に強く押し当てられる。これにより、反りの矯正がより一層十分なものになる。以上の事情によって、板ガラスを割断する際には、スクライブ線の近傍に曲げ応力が均等に作用して、適正な割断が行われるため、板ガラスの割断部にチッピングが発生して多量のガラス粉が飛散する等の不具合が適切に回避される。なお、板ガラスの反りは、板ガラスの表面におけるスクライブ線及びこれと平行な任意の仮想直線が湾曲するような反りであれば特に有効である。 According to this method, in the cutting step, the second region of the flat glass is supported by the suction pad and the auxiliary support member extending in the direction along the scribe line. , A preferred form of support that extends along the scribe line is added. Therefore, even if the flat glass is warped, the warp can be sufficiently corrected by adding the support portion having the above-mentioned preferable form. Moreover, since the suction pad pulls in the second region, when the auxiliary support member is in contact with the second region, a pulling force by the suction pad acts on the contact portion, and the second region is the auxiliary support member. It is strongly pressed against. This makes the correction of warpage even more sufficient. Due to the above circumstances, when the flat glass is cut, bending stress acts evenly in the vicinity of the scribe line to perform proper cutting, so that chipping occurs at the cut portion of the flat glass and a large amount of glass powder is generated. Problems such as scattering are properly avoided. The warp of the plate glass is particularly effective as long as the scribe line on the surface of the plate glass and an arbitrary virtual straight line parallel to the scribe line are curved.

この方法において、前記吸着パッドおよび前記補助支持部材は、前記第2領域の裏面を支持し、前記第2領域の表面に押し込み部材を接触させて第2領域を裏面側に押し込むことで、前記第2領域に裏面側に向かう力を作用させるようにしてもよい。 In this method, the suction pad and the auxiliary support member support the back surface of the second region, bring the pushing member into contact with the front surface of the second region, and push the second region toward the back surface side. A force toward the back surface side may be applied to the two regions.

このようにすれば、吸着パッドおよび補助支持部材で、板ガラスの反りを十分に矯正した状態で、表面側に配置された押し込み部材で第2領域に裏面側に向かう力を適切に付与できる。このため、板ガラスを安定して割断することが可能となる。 In this way, with the suction pad and the auxiliary support member sufficiently correcting the warp of the flat glass, the pushing member arranged on the front surface side can appropriately apply a force toward the back surface side to the second region. Therefore, the flat glass can be stably cut.

以上の方法において、前記割断工程では、前記板ガラスを、前記スクライブ線が上下方向を向くように吊り下げ支持するようにしてもよい。 In the above method, in the cutting step, the flat glass may be suspended and supported so that the scribe line faces in the vertical direction.

このようにすれば、板ガラスに反りが発生している場合の既述の作用効果を顕著に得ることができる。詳述すると、板ガラスを定盤等の上に平置き姿勢で載置して割断する場合には、板ガラスの反りが小さくなるが、ここでの構成のように板ガラスを吊り下げ支持した場合には、反りが大きくなる。このように板ガラスの反りが大きい場合でも、既述のように適正に対処可能であるため、その作用効果が格別なものになる。 In this way, the above-mentioned action and effect when the flat glass is warped can be remarkably obtained. More specifically, when the flat glass is placed on a surface plate or the like in a flat position and split, the warp of the flat glass becomes small, but when the flat glass is suspended and supported as in the configuration here, the flat glass is suspended and supported. , The warp becomes large. Even when the warp of the flat glass is large as described above, it can be dealt with appropriately as described above, so that the action and effect are exceptional.

以上の方法において、前記補助支持部材は、前記吸着パッドよりも、前記スクライブ線からの離間距離が短い位置に配置されるようにしてもよい。 In the above method, the auxiliary support member may be arranged at a position where the distance from the scribe line is shorter than that of the suction pad.

このようにすれば、第2領域のスクライブ線からスクライブ線と対向する端縁部までの寸法が短い場合に好都合になる。詳述すると、吸着パッドは従来より使用されているため、第2領域の裏面に対する吸着パッドの吸着支持位置として好適な位置が存在している。そのため、補助支持部材を、第2領域における好適な吸着支持位置よりも上記の端縁部側に配置しようとすれば、スペース的に無理な場合がある。しかし、ここでの構成によれば、補助支持部材が、従来の吸着支持位置よりも上記の端縁部側と反対側に配置されるため、そのような不具合をなくすことができる。これにより、従来の構成に大幅な改良を加えなくても。補助支持部材を追加して配置することが可能となる。 This is convenient when the dimension from the scribe line in the second region to the edge portion facing the scribe line is short. More specifically, since the suction pad has been used conventionally, there is a suitable position as the suction support position of the suction pad with respect to the back surface of the second region. Therefore, if the auxiliary support member is to be arranged closer to the edge portion than the suitable suction support position in the second region, it may not be possible in terms of space. However, according to the configuration here, since the auxiliary support member is arranged on the side opposite to the end edge portion side of the conventional suction support position, such a problem can be eliminated. This eliminates the need for major improvements to the traditional configuration. Auxiliary support members can be added and arranged.

この方法における構成とは逆に、前記補助支持部材は、前記吸着パッドよりも、前記スクライブ線からの離間距離が長い位置に配置されるようにしてもよい。 Contrary to the configuration in this method, the auxiliary support member may be arranged at a position where the distance from the scribe line is longer than that of the suction pad.

このようにすれば、板ガラスの大きな反りを矯正する効果が顕著となる。詳述すると、板ガラスの反りは、第2領域のスクライブ線と対向する端縁部及びその近傍で特に大きくなるという傾向がある。このような傾向は、当該端縁部が第2領域のそれ以外の部位よりも厚肉である場合に特に顕著になって現れる。ここで述べた吸着パッドと補助支持部材との相対位置関係によれば、当該端縁部及びその近傍に補助支持部材を接触させることができるため、上記の特に大きな反りを十分に矯正することができる。 In this way, the effect of correcting a large warp of the flat glass becomes remarkable. More specifically, the warpage of the flat glass tends to be particularly large at and near the edge portion facing the scribe line in the second region. Such a tendency becomes particularly remarkable when the edge portion is thicker than the other portion of the second region. According to the relative positional relationship between the suction pad and the auxiliary support member described here, the auxiliary support member can be brought into contact with the edge portion and its vicinity, so that the above-mentioned particularly large warp can be sufficiently corrected. it can.

以上の方法において、前記補助支持部材は、前記第2領域の裏面における前記スクライブ線に沿う方向の両端を除く領域に接触するようにしてもよい。 In the above method, the auxiliary support member may come into contact with a region on the back surface of the second region except for both ends in the direction along the scribe line.

このようにすれば、第2領域の上記の両端の端面が割断面である場合に有利である。すなわち、割断面は微小なクラック等を有するため、補助支持部材が割断面に接触した場合には、微小なクラック等が進展して板ガラスが破損に至るおそれがある。しかし、ここでの構成によれば、補助支持部材が上記の両端に接触しないため、このような不具合が生じない。 This is advantageous when the end faces of both ends of the second region have a fractured surface. That is, since the fractured surface has minute cracks and the like, when the auxiliary support member comes into contact with the fractured surface, the minute cracks and the like may develop and the flat glass may be damaged. However, according to the configuration here, since the auxiliary support member does not come into contact with both ends, such a problem does not occur.

この方法における構成とは逆に、前記補助支持部材は、前記第2領域の裏面における前記スクライブ線に沿う方向の両端を含む領域に接触するようにしてもよい。 Contrary to the configuration in this method, the auxiliary support member may come into contact with a region on the back surface of the second region including both ends in a direction along the scribe line.

このようにすれば、第2領域の上記の両端に亘る全域で、補助支持部材により板ガラスの反りを矯正できるため、板ガラスの割断をより一層適正に行うことができる。 By doing so, the warp of the plate glass can be corrected by the auxiliary support member in the entire area extending over both ends of the second region, so that the plate glass can be cut more appropriately.

以上の方法において、前記補助支持部材は、前記第2領域との接触部が緩衝材で形成されていてもよい。 In the above method, the auxiliary support member may have a contact portion with the second region formed of a cushioning material.

このようにすれば、例えば、補助支持部材が第2領域に接触する際の衝撃を緩衝材によって緩和することができる。そのため、補助支持部材を高速で第2領域に接触させても、板ガラスの破損や損傷が生じ難くなり、作業の迅速化が図られる。 In this way, for example, the impact when the auxiliary support member comes into contact with the second region can be cushioned by the cushioning material. Therefore, even if the auxiliary support member is brought into contact with the second region at high speed, the flat glass is less likely to be damaged or damaged, and the work can be speeded up.

上記課題を解決するために創案された本発明の第2の側面は、第1領域と第2領域との境界部の表面側にスクライブ線が形成された板ガラスを、前記スクライブ線に沿って割断する割断装置を備えた板ガラスの製造装置において、前記割断装置は、前記第1領域の裏面を、裏面支持部材により支持させると共に、前記第2領域を、吸着パッドと、前記スクライブ線に沿う方向に延びる補助支持部材とにより支持させた状態で、前記第2領域に裏面側に向かう力を作用させて、前記スクライブ線に沿って前記板ガラスを割断するように構成されていることに特徴づけられる。 The second aspect of the present invention, which was devised to solve the above problems, is to cut a flat glass having a scribe line formed on the surface side of the boundary between the first region and the second region along the scribe line. In a flat glass manufacturing apparatus provided with a slicing device, the slicing device supports the back surface of the first region by a back surface support member, and supports the second region with a suction pad in a direction along the scribe line. It is characterized in that the flat glass is cut along the scribe line by applying a force toward the back surface side to the second region while being supported by the extending auxiliary support member.

この製造装置によれば、既述の製造方法の場合と同様にして、板ガラスの割断が適正に行われ、割断時のチッピングの発生や多量のガラス粉の飛散等が回避される。 According to this manufacturing apparatus, the flat glass is appropriately cut in the same manner as in the case of the above-mentioned manufacturing method, and the occurrence of chipping at the time of cutting and the scattering of a large amount of glass powder are avoided.

本発明によれば、割断時における板ガラスの第2領域の裏面に対する支持が良好に行われて、板ガラスがスクライブ線に沿って適正に割断される。 According to the present invention, the flat glass is well supported against the back surface of the second region at the time of cutting, and the flat glass is properly cut along the scribe line.

本発明の実施形態に係る板ガラスの製造装置に含まれる割断装置を示す斜視図である。It is a perspective view which shows the cutting apparatus included in the plate glass manufacturing apparatus which concerns on embodiment of this invention. 本発明の実施形態に係る板ガラスの製造装置に含まれる割断装置の要部を示す概略斜視図である。It is a schematic perspective view which shows the main part of the cutting apparatus included in the plate glass manufacturing apparatus which concerns on embodiment of this invention. 図3(a)は、本発明の実施形態に係る板ガラスの製造装置に含まれる割断装置を側方から視た概略側面図であり、図3(b)は、本発明の実施形態に係る板ガラスの製造装置に含まれる割断装置の要部を下方から視た拡大概略下面図である。FIG. 3A is a schematic side view of the cutting device included in the flat glass manufacturing apparatus according to the embodiment of the present invention as viewed from the side, and FIG. 3B is a schematic side view of the flat glass according to the embodiment of the present invention. It is an enlarged schematic bottom view which looked at the main part of the slicing apparatus included in the manufacturing apparatus of 1 図4(a)、(b)、(c)は、本発明の実施形態に係る板ガラスの製造方法に含まれる割断工程を示す概略下面図である。4 (a), (b), and (c) are schematic bottom views showing a cutting step included in the method for producing a flat glass according to an embodiment of the present invention. 本発明の実施形態に係る板ガラスの製造方法に含まれる割断工程の第1の変形例を示す概略下面図である。It is a schematic bottom view which shows the 1st modification of the cutting process included in the manufacturing method of the flat glass which concerns on embodiment of this invention. 本発明の実施形態に係る板ガラスの製造方法に含まれる割断工程の第2の変形例を示す概略下面図である。It is a schematic bottom view which shows the 2nd modification of the cutting process included in the manufacturing method of the flat glass which concerns on embodiment of this invention. 本発明の実施形態に係る板ガラスの製造方法に含まれる割断工程の第3の変形例を示す概略下面図である。It is a schematic bottom view which shows the 3rd modification of the cutting process included in the manufacturing method of the flat glass which concerns on embodiment of this invention. 本発明の実施形態に係る板ガラスの製造装置に含まれる割断装置の第1の変形例を示す概略下面図である。It is a schematic bottom view which shows the 1st modification of the cutting apparatus included in the plate glass manufacturing apparatus which concerns on embodiment of this invention. 本発明の実施形態に係る板ガラスの製造装置に含まれる割断装置の第2の変形例を示す概略下面図である。It is a schematic bottom view which shows the 2nd modification of the cutting apparatus included in the plate glass manufacturing apparatus which concerns on embodiment of this invention.

以下、本発明の実施形態に係る板ガラスの製造方法及び製造装置について添付図面を参照しつつ説明する。 Hereinafter, a method for manufacturing a flat glass and a manufacturing apparatus according to an embodiment of the present invention will be described with reference to the accompanying drawings.

図1は、本発明の一実施形態に係る板ガラスの製造装置に含まれる割断装置1を例示する斜視図である。同図に示すように、板ガラスGは、表面側(符号Ga、Gxの側)に形成されたスクライブ線Sを境界として、その幅方向一方側(矢印A方向側)が第1領域G1とされ、その幅方向他方側(矢印B方向側)が第2領域G2とされる。この実施形態では、第1領域G1が製品部分となり、第2領域G2が非製品部分となる。ただし、第1領域G1と第2領域G2の双方が製品部分となってもよい。図例では、スクライブ線Sは、板ガラスGの上端及び下端に到達していないが、その上端及び下端に到達していてもよい。 FIG. 1 is a perspective view illustrating a cutting device 1 included in a flat glass manufacturing device according to an embodiment of the present invention. As shown in the figure, the flat glass G has a scribe line S formed on the surface side (the side of the reference numerals Ga and Gx) as a boundary, and one side in the width direction (the side in the arrow A direction) is defined as the first region G1. The other side in the width direction (the side in the arrow B direction) is defined as the second region G2. In this embodiment, the first region G1 is the product part and the second region G2 is the non-product part. However, both the first region G1 and the second region G2 may be product parts. In the illustrated example, the scribe line S does not reach the upper end and the lower end of the flat glass G, but may reach the upper end and the lower end thereof.

板ガラスGは、スクライブ線Sが上下方向を向くように吊り下げ支持されている。板ガラスGの板厚は、例えば、200〜2000μmとすることができる。板ガラスGに反りが発生しやすいので、板ガラスGの板厚は、500μm以下が好ましく、より好ましくは300μm以下である。また、板ガラスGは、可撓性を有していることが好ましい。この実施形態では、板ガラスGに反りが発生している。この反りは、板ガラスGの表面におけるスクライブ線S及びこれと平行な任意の仮想直線が湾曲する形状を呈している。 The flat glass G is suspended and supported so that the scribe line S faces in the vertical direction. The plate thickness of the plate glass G can be, for example, 200 to 2000 μm. Since the plate glass G tends to warp, the plate thickness of the plate glass G is preferably 500 μm or less, more preferably 300 μm or less. Further, the flat glass G preferably has flexibility. In this embodiment, the flat glass G is warped. This warp has a shape in which the scribe line S on the surface of the flat glass G and an arbitrary virtual straight line parallel to the scribe line S are curved.

割断装置1は、板ガラスGを曲げ応力によってスクライブ線Sに沿って割断するものである。詳述すると、割断装置1は、板ガラスGを吊り下げ支持する把持機構2と、第1領域G1の裏面Gb側を支持する裏面支持部材3と、第2領域G2の裏面Gy側を支持する裏面補助支持機構4と、第2領域G2の表面Gxに接触した状態で矢印C方向に回転しながら第2領域G2に裏面Gy側に向かう力(押し込み力)を作用させる板状部材(押し込み部材)5とを備えている。 The breaking device 1 cuts the plate glass G along the scribe line S by bending stress. More specifically, the cutting device 1 includes a gripping mechanism 2 that suspends and supports the flat glass G, a back surface support member 3 that supports the back surface Gb side of the first region G1, and a back surface that supports the back surface Gy side of the second region G2. A plate-shaped member (pushing member) that exerts a force (pushing force) toward the back surface Gy side on the second region G2 while rotating in the arrow C direction in contact with the auxiliary support mechanism 4 and the front surface Gx of the second region G2. It has 5 and.

把持機構2は、第1領域G1の上端部を把持した状態で、板ガラスGを幅方向に移動させるものである。なお、把持機構2は、板ガラスGの上方を幅方向に沿って延びるレール(図示略)にスライド可能に保持されている。板ガラスGを割断する工程が行われる際には、把持機構2及び板ガラスGは停止した状態になる。また、把持機構2は、第1領域G1の上端部における幅方向の複数箇所に配置してもよい。 The gripping mechanism 2 moves the flat glass G in the width direction while gripping the upper end portion of the first region G1. The gripping mechanism 2 is slidably held on a rail (not shown) extending above the plate glass G along the width direction. When the step of cutting the plate glass G is performed, the gripping mechanism 2 and the plate glass G are stopped. Further, the gripping mechanism 2 may be arranged at a plurality of positions in the width direction at the upper end portion of the first region G1.

裏面支持部材3は、第1領域G1のスクライブ線S側の端部における裏面Gb側に配置されている。裏面支持部材3は、第1領域G1の裏面Gbを支持する支持面が平面とされ且つ上下方向に長尺な柱状体または板状体(定盤)である。なお、裏面支持部材3の形状は、丸棒状などであってもよい。また、裏面支持部材3は、第1領域G1の上端Gf及び下端Ggから上下に食み出しているが、上端Gf及び下端Ggに到達しない長さであってもよい。 The back surface support member 3 is arranged on the back surface Gb side at the end of the first region G1 on the scribe line S side. The back surface support member 3 is a columnar body or a plate-like body (surface plate) having a flat support surface for supporting the back surface Gb of the first region G1 and being elongated in the vertical direction. The shape of the back surface support member 3 may be a round bar or the like. Further, the back surface support member 3 may have a length that protrudes vertically from the upper end Gf and the lower end Gg of the first region G1 but does not reach the upper end Gf and the lower end Gg.

裏面補助支持機構4は、上下方向に長尺な保持基材6と、保持基材6に装着された吸着パッド7と、保持基材6に固定された補助支持部材8とを備えている。保持基材6は、ロボットアーム等の駆動手段(図示略)の動作によって移動する構成とされている。 The back surface auxiliary support mechanism 4 includes a holding base material 6 that is long in the vertical direction, a suction pad 7 attached to the holding base material 6, and an auxiliary support member 8 fixed to the holding base material 6. The holding base material 6 is configured to move by the operation of a driving means (not shown) such as a robot arm.

図2は、裏面補助支持機構4の詳細な構成を例示している。同図に示すように、保持基材6の表側には、上下方向に等間隔で複数個(図例では5個)の吸着パッド7が配設されている。吸着パッド7は、伸縮可能なゴムや樹脂等の弾性部材で形成され、第2領域G2の裏面Gyを負圧により吸着支持するものである。また、保持基材6の表側には、上下方向に長尺な補助支持部材8が配設されている。補助支持部材8は、保持基材6の表側の面に固定され、第2領域G2の裏面Gyを接触支持するものである。補助支持部材8の第2領域G2と接触する端面8aは平面とされ、これにより補助支持部材8が第2領域G2の裏面Gyに面接触するようになっている。補助支持部材8の第2領域G2との接触部は、パロニアに代表される発泡樹脂等からなる緩衝材8xで形成されている。この緩衝材8xは、板状基体8yの先端に装着され、板状基体8yは、金属材料(例えば、アルミニウム、アルミニウム合金または各種鋼)またはそれと同程度の剛性を有する材料からなる。第2領域G2の裏面Gyにおける補助支持部材8が接触する領域は、第2領域G2の上端Gf及び下端Ggを除く領域とされている。この実施形態では、補助支持部材8は、吸着パッド7よりもスクライブ線Sからの離間距離が短くなるように保持基材6に配設されている。すなわち、板ガラスGの幅方向において、補助支持部材8は、吸着パッド7とスクライブ線Sの間に配設されている。また、補助支持部材8は、スクライブ線Sに沿う方向に連続して延びているが、所定間隔置きにスクライブ線Sに沿う方向に延びていてもよい。換言すれば、補助支持部材8が、スクライブ線Sに沿う方向で複数に分割されていてもよい。なお、ここでのスクライブ線Sは、図2に示すように反りが全く無い板ガラスGに形成されるスクライブ線である。 FIG. 2 illustrates a detailed configuration of the back surface auxiliary support mechanism 4. As shown in the figure, a plurality of (five in the example) suction pads 7 are arranged on the front side of the holding base material 6 at equal intervals in the vertical direction. The suction pad 7 is formed of an elastic member such as stretchable rubber or resin, and sucks and supports the back surface Gy of the second region G2 by negative pressure. Further, on the front side of the holding base material 6, a long auxiliary support member 8 is arranged in the vertical direction. The auxiliary support member 8 is fixed to the front surface of the holding base material 6 and contacts and supports the back surface Gy of the second region G2. The end surface 8a of the auxiliary support member 8 in contact with the second region G2 is made flat so that the auxiliary support member 8 comes into surface contact with the back surface Gy of the second region G2. The contact portion of the auxiliary support member 8 with the second region G2 is formed of a cushioning material 8x made of a foamed resin or the like represented by Palonia. The cushioning material 8x is attached to the tip of the plate-shaped substrate 8y, and the plate-shaped substrate 8y is made of a metal material (for example, aluminum, aluminum alloy or various steels) or a material having a rigidity similar to that of the metal material (for example, aluminum, aluminum alloy or various steels). The region in contact with the auxiliary support member 8 on the back surface Gy of the second region G2 is a region excluding the upper end Gf and the lower end Gg of the second region G2. In this embodiment, the auxiliary support member 8 is arranged on the holding base material 6 so that the distance from the scribe line S is shorter than that of the suction pad 7. That is, in the width direction of the flat glass G, the auxiliary support member 8 is arranged between the suction pad 7 and the scribe wire S. Further, although the auxiliary support member 8 continuously extends in the direction along the scribe line S, it may extend in the direction along the scribe line S at predetermined intervals. In other words, the auxiliary support member 8 may be divided into a plurality of parts in the direction along the scribe line S. The scribe line S here is a scribe line formed on the flat glass G having no warp as shown in FIG.

図1に示すように、板状部材5は、第2領域G2の表面Gx側に配置されている。この実施形態では、板状部材5は、第2領域G2の表面Gxに接触する側が平面とされ且つ上下方向に長尺な平板である。また、板状部材5は、第2領域G2の上端Gf及び下端Ggから上下に食み出しているが、上端Gf及び下端Ggに到達しない長さであってもよい。板状部材5の表側には、板状部材5を着脱可能に保持するローラ付き部材9が配設されている。このローラ付き部材9は、スクライブ線Sに沿う方向に延びるローラ軸10と、ローラ軸10の軸方向に等間隔で配列された複数個(図例では5個)のローラ11と、ローラ軸10を支持する支持体12とを備えている。なお、ここでいうスクライブ線Sも、既述の場合と同様に、板ガラスGに反りが全く無いとした場合のスクライブ線Sである。この実施形態では、板状部材5は、結束バンド13を用いてローラ軸10に連結されている。結束バンド13は、板状部材5とローラ軸10とに跨って巻き付け及び巻き外しが可能とされ、これにより板状部材5はローラ付き部材9に着脱可能とされている。支持体12は、ロボットアーム等の駆動手段(図示略)の動作によって移動する構成とされ、これによりローラ付き部材9と板状部材5とが同期して移動するようになっている。ここで、ローラ軸10及びローラ11は、D方向に直進移動するように構成されている。このD方向は、第2領域G2の表面Gxと直交する方向である。ここでいう第2領域G2の表面Gxとは、反りが全く無いとした場合の第2領域G2の割断工程前の表面Gxである。 As shown in FIG. 1, the plate-shaped member 5 is arranged on the surface Gx side of the second region G2. In this embodiment, the plate-shaped member 5 is a flat plate having a flat side in contact with the surface Gx of the second region G2 and being elongated in the vertical direction. Further, the plate-shaped member 5 may have a length that protrudes vertically from the upper end Gf and the lower end Gg of the second region G2 but does not reach the upper end Gf and the lower end Gg. On the front side of the plate-shaped member 5, a member 9 with a roller that holds the plate-shaped member 5 detachably is arranged. The roller-attached member 9 includes a roller shaft 10 extending in a direction along the scribe line S, a plurality of (five in the example) rollers 11 arranged at equal intervals in the axial direction of the roller shaft 10, and a roller shaft 10. It is provided with a support 12 for supporting the above. The scribe line S referred to here is also a scribe line S when the flat glass G has no warp, as in the case described above. In this embodiment, the plate-shaped member 5 is connected to the roller shaft 10 by using a binding band 13. The binding band 13 can be wound and unwound across the plate-shaped member 5 and the roller shaft 10, whereby the plate-shaped member 5 can be attached to and detached from the roller-attached member 9. The support 12 is configured to move by the operation of a driving means (not shown) such as a robot arm, whereby the roller-attached member 9 and the plate-shaped member 5 move in synchronization with each other. Here, the roller shaft 10 and the roller 11 are configured to move straight in the D direction. This D direction is a direction orthogonal to the surface Gx of the second region G2. The surface Gx of the second region G2 referred to here is the surface Gx of the second region G2 before the cutting step when there is no warp.

次に、以上のように構成された製造装置を用いた板ガラスの製造方法を説明する。 Next, a method for manufacturing a flat glass using the manufacturing apparatus configured as described above will be described.

まず、図1に示す位置の上流側の工程において、板ガラスGを把持機構2により吊り下げ支持した状態で、ホイールカッターによる押圧やレーザーの照射等により、板ガラスGの表面Gxにスクライブ線Sを形成する。次に、スクライブ線Sが形成された板ガラスGを把持機構2で吊り下げ支持した状態のまま、板ガラスGを幅方向に搬送して停止させる。板ガラスGが停止した時点で、図1に示すように、裏面支持部材3が表側に向かって移動して板ガラスGの第1領域G1の裏面Gyに接触する。また、ローラ付き部材9が裏側に向かって移動することで、板状部材5が第2領域G2の表面Gxに接触する。さらに、裏面補助支持機構4の保持基材6が表側に向かって移動することで、吸着パッド7と補助支持部材8とが第2領域G2の裏面Gyに接触する。 First, in the process on the upstream side of the position shown in FIG. 1, a scribe line S is formed on the surface Gx of the plate glass G by pressing with a wheel cutter, irradiating a laser, or the like with the plate glass G suspended and supported by the gripping mechanism 2. To do. Next, while the flat glass G on which the scribe wire S is formed is suspended and supported by the gripping mechanism 2, the flat glass G is conveyed in the width direction and stopped. When the plate glass G is stopped, as shown in FIG. 1, the back surface support member 3 moves toward the front side and comes into contact with the back surface Gy of the first region G1 of the plate glass G. Further, as the roller-attached member 9 moves toward the back side, the plate-shaped member 5 comes into contact with the surface Gx of the second region G2. Further, as the holding base material 6 of the back surface auxiliary support mechanism 4 moves toward the front side, the suction pad 7 and the auxiliary support member 8 come into contact with the back surface Gy of the second region G2.

この後、吸着パッド7が第2領域G2を吸引することで、補助支持部材8が第2領域G2の裏面Gyに強固に面接触する。これと併行して、板状部材5が第2領域G2を裏側に押圧することで、板状部材5が第2領域G2の表面Gxに面接触する。このような状態を維持して、板状部材5が第2領域G2を裏面Gy側に押し込んでいく。この段階では、吸着パッド7及び補助支持部材8による第2領域G2の支持部Gw周辺は、図3(a)に示す側面視及び図3(b)に示す下面視において、反りが殆ど無い平坦な形状になる。この場合、仮に特許文献1に開示のように吸着パッドのみで第2領域G2の裏面Gyを吸着支持した場合には、支持の要素(既述の要素)が不足して、第2領域G2の反りを十分に矯正することができない。そのため、板ガラスGの割断時には、スクライブ線Sの近傍に均等な曲げ応力を生じさせることが困難になる。これに対して、第2領域G2の裏面Gyを吸着パッド7と補助支持部材8とで支持させれば、支持箇所が増加して、第2領域G2の反りを低減することができる。さらに、補助支持部材8は、スクライブ線Sに沿う方向に延びているため、裏面補助支持機構4の支持箇所としては、吸着パッド7による吸着支持箇所に、スクライブ線Sに沿う方向に延びる好ましい形態の支持箇所が追加される。したがって、第2領域G2の反りは、上記の好ましい形態の支持箇所の追加によって十分に矯正される。しかも、吸着パッド7は、第2領域G2を引き込むため、補助支持部材8が第2領域G2に接触している際には、その接触部に吸着パッド7による引き込み力が作用して、第2領域G2が補助支持部材8(緩衝材8x)に強く押し当てられる。これにより、反りの矯正がより一層十分なものになる。以上の事情によって、板ガラスGの割断時には、スクライブ線Sの近傍に曲げ応力が均等に作用して、適正な割断が行われるため、板ガラスGの割断部にチッピングが発生して多量のガラス粉が飛散する等の不具合が効果的に回避される。この実施形態では、板状部材5が第2領域G2の表面Gxに面接触することによっても、第2領域G2の反りが矯正されるため、板ガラスGの割断がより一層適正に行われる。 After that, the suction pad 7 sucks the second region G2, so that the auxiliary support member 8 comes into strong surface contact with the back surface Gy of the second region G2. In parallel with this, the plate-shaped member 5 presses the second region G2 to the back side, so that the plate-shaped member 5 comes into surface contact with the surface Gx of the second region G2. Maintaining such a state, the plate-shaped member 5 pushes the second region G2 toward the back surface Gy side. At this stage, the periphery of the support portion Gw of the second region G2 by the suction pad 7 and the auxiliary support member 8 is flat with almost no warpage in the side view shown in FIG. 3 (a) and the bottom view shown in FIG. 3 (b). Shape. In this case, if the back surface Gy of the second region G2 is suction-supported only by the suction pad as disclosed in Patent Document 1, the support element (the above-mentioned element) is insufficient, and the second region G2 The warp cannot be corrected sufficiently. Therefore, when the flat glass G is cut, it becomes difficult to generate an even bending stress in the vicinity of the scribe line S. On the other hand, if the back surface Gy of the second region G2 is supported by the suction pad 7 and the auxiliary support member 8, the number of support points can be increased and the warp of the second region G2 can be reduced. Further, since the auxiliary support member 8 extends in the direction along the scribe line S, the support portion of the back surface auxiliary support mechanism 4 is preferably formed so as to extend in the direction along the scribe line S to the suction support portion by the suction pad 7. Support points are added. Therefore, the warp of the second region G2 is sufficiently corrected by adding the support portion of the above-mentioned preferable form. Moreover, since the suction pad 7 pulls in the second region G2, when the auxiliary support member 8 is in contact with the second region G2, the pulling force of the suction pad 7 acts on the contact portion, so that the second region G2 is pulled in. The region G2 is strongly pressed against the auxiliary support member 8 (cushioning material 8x). This makes the correction of warpage even more sufficient. Due to the above circumstances, when the flat glass G is cut, bending stress acts evenly in the vicinity of the scribe line S to perform proper cutting, so that chipping occurs in the cut portion of the flat glass G and a large amount of glass powder is generated. Problems such as scattering are effectively avoided. In this embodiment, even when the plate-shaped member 5 comes into surface contact with the surface Gx of the second region G2, the warp of the second region G2 is corrected, so that the plate glass G is cut more appropriately.

図4(a)〜(c)は、吸着パッド7、補助支持部材8、及び板状部材5の動作によって第2領域G2を裏面Gy側に押し込み、板ガラスGを割断していく工程を時系列で例示している。まず、図4(a)に示すように、ローラ付き部材9及び裏面補助支持機構4を移動させて、第2領域G2の表面Gxに板状部材5を面接触させ、第2領域G2の裏面Gyを吸着パッド7で吸着支持し且つ補助支持部材8で接触支持する。このとき、ローラ11は板状部材5に接触した状態にあり、板状部材5及び保持基材6は双方共に傾斜しない状態(第1領域G1の表面Gxと平行な状態)にある。以下、この状態を初期状態とよぶ。 4 (a) to 4 (c) show a time series of steps in which the second region G2 is pushed toward the back surface Gy side by the operation of the suction pad 7, the auxiliary support member 8, and the plate-shaped member 5, and the plate glass G is cut. Is illustrated in. First, as shown in FIG. 4A, the roller-attached member 9 and the back surface auxiliary support mechanism 4 are moved to bring the plate-shaped member 5 into surface contact with the front surface Gx of the second region G2, and the back surface of the second region G2. Gy is suction-supported by the suction pad 7 and contact-supported by the auxiliary support member 8. At this time, the roller 11 is in contact with the plate-shaped member 5, and neither the plate-shaped member 5 nor the holding base material 6 is tilted (parallel to the surface Gx of the first region G1). Hereinafter, this state is referred to as an initial state.

次に、図4(b)に示すように、ローラ11がD方向に直進移動することで、板状部材5は、第2領域G2の表面Gxに面接触した状態を維持してローラ軸10(軸線9a)の廻りに回転する。このように板状部材5が回転する間は、第2領域G2の角度変化に追随して、板状部材5の角度が変化する。これと併行して、保持基材6が所定の湾曲軌道に沿って移動することで、第2領域G2の角度変化に追随して、保持基材6の角度が変化する。ここでいう所定の湾曲軌道とは、例えば、裏面支持部材3の近傍やスクライブ線Sの近傍を中心とする円軌道またはこれに類似する軌道などの湾曲軌道である。これにより、板ガラスGは裏面支持部材3を起点として撓む。この過程では、第2領域G2の板状部材5との面接触部Gwからスクライブ線Sに至るまでの部位が平坦に近い形状になるため、第2領域G2のスクライブ線Sの近傍は屈曲に近い形状つまり大きい曲率で湾曲した形状になる。ここで、同図に鎖線で示す湾曲線Wは、特許文献1に開示のようにローラ11と吸着パッド7のみで第2領域G2の表面Gxが撓んだときの形状を描いたものである。この湾曲線Wは、第2領域G2のスクライブ線Sの近傍が小さい曲率で湾曲している。スクライブ線Sの近傍が小さい曲率で湾曲している場合よりも、大きい曲率で湾曲している場合の方が、スクライブ線Sの近傍に作用する曲げ応力が大きくなる。 Next, as shown in FIG. 4B, the roller 11 moves linearly in the D direction, so that the plate-shaped member 5 maintains a state of being in surface contact with the surface Gx of the second region G2, and the roller shaft 10 is maintained. Rotate around (axis 9a). While the plate-shaped member 5 rotates in this way, the angle of the plate-shaped member 5 changes following the change in the angle of the second region G2. In parallel with this, the holding base material 6 moves along a predetermined curved trajectory, so that the angle of the holding base material 6 changes according to the angle change of the second region G2. The predetermined curved orbit referred to here is, for example, a curved orbit such as a circular orbit centered on the vicinity of the back surface support member 3 or the vicinity of the scribe line S, or an orbit similar thereto. As a result, the flat glass G bends starting from the back surface support member 3. In this process, since the portion of the second region G2 from the surface contact portion Gw with the plate-shaped member 5 to the scribe line S becomes a nearly flat shape, the vicinity of the scribe line S in the second region G2 is bent. It has a similar shape, that is, a curved shape with a large curvature. Here, the curved line W shown by the chain line in the figure depicts the shape when the surface Gx of the second region G2 is bent only by the roller 11 and the suction pad 7 as disclosed in Patent Document 1. .. The curved line W is curved in the vicinity of the scribe line S in the second region G2 with a small curvature. The bending stress acting on the vicinity of the scribe line S is larger when the vicinity of the scribe line S is curved with a small curvature than when the vicinity is curved with a large curvature.

この後、ローラ11がさらにD方向に直進移動して、第2領域G2が裏面Gy側にさらに押し込まれ、スクライブ線Sの近傍に作用する曲げ応力が十分に大きくなった時点で、図4(c)に示すように、板ガラスGがスクライブ線Sに沿って割断される。この場合、図4(b)に基づいて既に説明したように、第2領域G2が撓んだ時には、第2領域G2の面接触部Gwからスクライブ線Sに至るまでの部位が平坦に近い形状になる。そのため、ローラ11をD方向に直進移動させる距離が短くても、板ガラスGを割断することができる。これにより、板ガラスGの割断に要する時間が短縮され、作業効率が向上すると共に、ローラ付き部材9を移動させる機構や裏面補助支持機構4を移動させる機構のコンパクト化も図られる。なお、板ガラスGが割断されることで第2領域G2が第1領域G1から分離した後は、第2領域G2は落下することなく、吸着パッド7によって吸着保持された状態を維持する。そして、この第2領域G2は、第1領域G1に影響が生じない退避位置まで搬送された後、吸着パッド7による吸着が解除されて落下回収される。 After that, when the roller 11 further moves straight in the D direction, the second region G2 is further pushed toward the back surface Gy side, and the bending stress acting in the vicinity of the scribe line S becomes sufficiently large, FIG. As shown in c), the flat glass G is cut along the scribe line S. In this case, as already described based on FIG. 4B, when the second region G2 is bent, the portion from the surface contact portion Gw of the second region G2 to the scribe line S has a shape that is almost flat. become. Therefore, the flat glass G can be cut even if the distance for moving the roller 11 in the D direction is short. As a result, the time required for cutting the flat glass G is shortened, the work efficiency is improved, and the mechanism for moving the roller-equipped member 9 and the mechanism for moving the back surface auxiliary support mechanism 4 can be made compact. After the second region G2 is separated from the first region G1 by cutting the flat glass G, the second region G2 does not fall and is maintained in a state of being sucked and held by the suction pad 7. Then, the second region G2 is transported to a retracted position where the first region G1 is not affected, and then the suction by the suction pad 7 is released and the second region G2 is dropped and collected.

上記実施形態に係る板ガラスの製造装置及び製造方法は、上記例示の構成に代えて、図5に示すように、板状部材5が、第2領域G2のスクライブ線Sと対向する端縁部Gzを含む部位の表面Gxに接触するようにしてもよい。詳述すると、第2領域G2の端縁部Gz(耳部と呼称される部位)は、第2領域G2のその他の部位よりも厚肉である。しかも、図示の状態では、第2領域G2の幅方向の長さ(端縁部Gzからスクライブ線Sまでの離間距離)が短くなっている。このような条件でも、図示のように、第2領域G2の裏面Gyを吸着パッド7と補助支持部材8とで支持し、板ガラスGの割断を適正に行うことができる。 In the plate glass manufacturing apparatus and manufacturing method according to the above embodiment, instead of the above-exemplified configuration, as shown in FIG. 5, the plate-shaped member 5 has an edge portion Gz facing the scribe line S in the second region G2. The surface Gx of the portion containing the above may be brought into contact with the surface Gx. More specifically, the edge portion Gz (the portion referred to as the ear portion) of the second region G2 is thicker than the other portions of the second region G2. Moreover, in the illustrated state, the length of the second region G2 in the width direction (distance from the edge portion Gz to the scribe line S) is short. Even under such conditions, as shown in the drawing, the back surface Gy of the second region G2 can be supported by the suction pad 7 and the auxiliary support member 8, and the flat glass G can be appropriately cut.

また、上記実施形態に係る板ガラスの製造装置及び製造方法は、以下に示すように構成を変更することができる。すなわち、まず、ローラ付き部材9の結束バンド13を巻き外して、板状部材5を取り外す。その後、図6に示すように、第2領域G2の表面Gxにローラ11を転動可能に接触させると共に、第2領域G2の裏面Gyを吸着パッド7と補助支持部材8とで支持させる。この状態を初期状態として、既述の図4(b)に示す状態のように第2領域G2を撓ませ、スクライブ線Sに作用する曲げ応力が十分な大きさになった時点で、既述の図4(c)に示す状態のように板ガラスGを割断する。 Further, the structure of the flat glass manufacturing apparatus and manufacturing method according to the above embodiment can be changed as shown below. That is, first, the binding band 13 of the member 9 with a roller is unwound, and the plate-shaped member 5 is removed. After that, as shown in FIG. 6, the roller 11 is rotatably brought into contact with the front surface Gx of the second region G2, and the back surface Gy of the second region G2 is supported by the suction pad 7 and the auxiliary support member 8. With this state as the initial state, the second region G2 is bent as shown in FIG. 4B described above, and when the bending stress acting on the scribe line S becomes sufficiently large, the above-mentioned state is described. The flat glass G is cut as shown in FIG. 4 (c).

さらに、上記実施形態に係る板ガラスの製造装置及び製造方法は、板ガラスGを一箇所で割断するだけでなく、以下に示すように板ガラスGを二箇所で割断する場合にも適用可能である。すなわち、図7に示すように、板ガラスGの幅方向の中央側領域を第1領域G1として、その両側にスクライブ線Sを形成し、各スクライブ線Sの幅方向の外側領域をそれぞれ第2領域G2とする。そして、各第2領域G2の表面Gx側に、ローラ付き部材9をそれぞれ配置し、各第2領域G2の裏面Gy側に、裏面補助支持機構4をそれぞれ配置する。また、第1領域G1の幅方向の両端部における裏面Gb側に、裏面支持部材3をそれぞれ配置する。この場合には、各ローラ付き部材9を基準にすれば、幅方向の中央側が図1の矢印A方向側になり且つ幅方向の両外側が図1の矢印B方向側になる。これらを前提条件にすれば、板ガラスGの幅方向の両側でそれぞれ、既に説明した作用と実質的に同一の作用が行われ、且つ、既に説明した効果と実質的に同一の効果が得られる。 Further, the flat glass manufacturing apparatus and manufacturing method according to the above embodiment can be applied not only to the case where the flat glass G is cut at one place but also when the flat glass G is cut at two places as shown below. That is, as shown in FIG. 7, the central region in the width direction of the flat glass G is set as the first region G1, scribe lines S are formed on both sides thereof, and the outer regions in the width direction of each scribe line S are the second regions. Let it be G2. Then, the roller-attached member 9 is arranged on the front surface Gx side of each second region G2, and the back surface auxiliary support mechanism 4 is arranged on the back surface Gy side of each second region G2. Further, the back surface support members 3 are arranged on the back surface Gb side at both ends in the width direction of the first region G1. In this case, based on each roller-attached member 9, the center side in the width direction is the arrow A direction side in FIG. 1, and both outer sides in the width direction are the arrow B direction sides in FIG. If these are preconditions, substantially the same action as the already described action is performed on both sides of the flat glass G in the width direction, and substantially the same effect as the already described effect can be obtained.

上記実施形態によれば、既に説明した作用効果に加えて、以下に述べるような作用効果をも得ることができる。すなわち、上記実施形態では、板ガラスGを、スクライブ線Sが上下方向を向くように吊り下げ支持しているため(図1参照)、板ガラスGに大きな反りが発生している場合の効果を顕著に得ることができる。詳述すると、板ガラスGを平置き姿勢で載置して割断する場合には板ガラスGの反りが小さくなるが、板ガラスGを吊り下げ支持した場合には、反りが大きくなる。このように板ガラスGの反りが大きい場合でも、既述のように適正に対処可能であるため、その作用効果が格別なものになる。 According to the above embodiment, in addition to the effects already described, the effects described below can also be obtained. That is, in the above embodiment, since the plate glass G is suspended and supported so that the scribe line S faces in the vertical direction (see FIG. 1), the effect when the plate glass G is greatly warped is remarkable. Obtainable. More specifically, when the flat glass G is placed in a flat position and cut, the warp of the flat glass G becomes small, but when the flat glass G is suspended and supported, the warp becomes large. Even when the warp of the flat glass G is large as described above, it can be appropriately dealt with as described above, so that the action and effect are exceptional.

上記実施形態では、補助支持部材8が、吸着パッド7よりも、スクライブ線Sからの離間距離が短い位置に配置されているため(図2等参照)、第2領域G2のスクライブ線Sからスクライブ線Sと対向する端縁部Gzまでの寸法が短い場合に好都合になる。詳述すると、吸着パッド7は従来より使用されているため、第2領域G2の裏面Gyに対する吸着パッド7の吸着支持位置として好適な位置が存在している。そのため、補助支持部材8を、第2領域G2における好適な吸着支持位置よりも上記の端縁部Gz側に配置しようとすれば、スペース的に無理な場合がある。しかし、ここでの相対位置関係によれば、補助支持部材8が、従来の吸着支持位置よりも上記の端縁部Gz側と反対側に配置されるため、そのような不具合をなくすことができる。これにより、従来の構成に大幅な改良を加えなくても。補助支持部材8を追加して配置することが可能となる。 In the above embodiment, since the auxiliary support member 8 is arranged at a position where the distance from the scribe line S is shorter than that of the suction pad 7 (see FIG. 2 and the like), the scribe line S in the second region G2 is scribed. This is convenient when the dimension to the edge portion Gz facing the line S is short. More specifically, since the suction pad 7 has been used conventionally, there is a suitable position as a suction support position of the suction pad 7 with respect to the back surface Gy of the second region G2. Therefore, if the auxiliary support member 8 is to be arranged closer to the edge portion Gz than the suitable suction support position in the second region G2, it may not be possible in terms of space. However, according to the relative positional relationship here, since the auxiliary support member 8 is arranged on the side opposite to the end edge portion Gz side of the conventional suction support position, such a problem can be eliminated. .. This eliminates the need for major improvements to the traditional configuration. The auxiliary support member 8 can be additionally arranged.

上記実施形態では、補助支持部材8が、第2領域G2の裏面Gyにおける上端Gf及び下端Ggを除く領域に接触しているため(図2等参照)、上端Gf及び下端Ggの端面が割断面である場合に有利である。すなわち、割断面はクラック等を有するため、補助支持部材8が割断面に接触した場合には、クラック等が進展して板ガラスGが破損に至るおそれがある。しかし、ここでの構成は、補助支持部材8が上端Gf及び下端Ggに接触しないため、このような不具合が生じない。 In the above embodiment, since the auxiliary support member 8 is in contact with the region excluding the upper end Gf and the lower end Gg in the back surface Gy of the second region G2 (see FIG. 2 and the like), the end faces of the upper end Gf and the lower end Gg have a split cross section. It is advantageous when it is. That is, since the split cross section has cracks and the like, when the auxiliary support member 8 comes into contact with the split cross section, cracks and the like may develop and the flat glass G may be damaged. However, in the configuration here, since the auxiliary support member 8 does not come into contact with the upper end Gf and the lower end Gg, such a problem does not occur.

上記実施形態では、補助支持部材8の第2領域G2との接触部が緩衝材8xで形成されているため、補助支持部材8が第2領域G2に接触する際の衝撃を緩衝材8xによって緩和することができる。そのため、補助支持部材8を高速で第2領域G2に接触させても、板ガラスGの破損や損傷が生じ難くなり、作業の迅速化が図られる。 In the above embodiment, since the contact portion of the auxiliary support member 8 with the second region G2 is formed of the cushioning material 8x, the impact when the auxiliary support member 8 comes into contact with the second region G2 is alleviated by the cushioning material 8x. can do. Therefore, even if the auxiliary support member 8 is brought into contact with the second region G2 at high speed, the flat glass G is less likely to be damaged or damaged, and the work can be speeded up.

なお、以上の実施形態では、補助支持部材8を、吸着パッド7よりも、スクライブ線Sからの離間距離が短い位置に配置したが、これとは逆に、図8に示すように、補助支持部材8を、吸着パッド7よりも、スクライブ線Sからの離間距離が長い位置に配置してもよい。このようにすれば、板ガラスGの大きな反りを矯正する効果が顕著となる。詳述すると、板ガラスGの反りは、第2領域G2のスクライブ線Sと対向する端縁部Gz及びその近傍で特に大きくなるという傾向がある。このような傾向は、当該端縁部Gzが、図示のように第2領域G2のそれ以外の部位よりも厚肉である場合に特に顕著になって現れる。ここでの吸着パッド7と補助支持部材8との相対位置関係によれば、当該端縁部Gzの近傍に補助支持部材8を接触させることができるため、上記の大きな反りを十分に矯正することができる。 In the above embodiment, the auxiliary support member 8 is arranged at a position where the distance from the scribe line S is shorter than that of the suction pad 7. However, on the contrary, as shown in FIG. 8, the auxiliary support member 8 is provided. The member 8 may be arranged at a position where the distance from the scribe line S is longer than that of the suction pad 7. In this way, the effect of correcting the large warp of the flat glass G becomes remarkable. More specifically, the warp of the flat glass G tends to be particularly large at the edge portion Gz facing the scribe line S in the second region G2 and its vicinity. Such a tendency becomes particularly remarkable when the edge portion Gz is thicker than the other portion of the second region G2 as shown in the figure. According to the relative positional relationship between the suction pad 7 and the auxiliary support member 8, the auxiliary support member 8 can be brought into contact with the vicinity of the edge portion Gz, so that the above-mentioned large warp can be sufficiently corrected. Can be done.

また、以上の実施形態では、補助支持部材8が、第2領域G2の裏面Gyにおける上端Gf及び下端Ggを除く領域に接触しているが、これとは逆に、図9に示すように、補助支持部材8が、上端Gf及び下端Ggを含む領域に接触するようにしてもよい。このようにすれば、第2領域G2の上端Gfから下端Ggに至るまでの全域で、補助支持部材8による板ガラスGの反りの矯正を行えるため、板ガラスGの割断をより一層適正に行うことができる。 Further, in the above embodiment, the auxiliary support member 8 is in contact with the region excluding the upper end Gf and the lower end Gg in the back surface Gy of the second region G2, but on the contrary, as shown in FIG. The auxiliary support member 8 may be brought into contact with the region including the upper end Gf and the lower end Gg. In this way, the warp of the plate glass G can be corrected by the auxiliary support member 8 in the entire area from the upper end Gf to the lower end Gg of the second region G2, so that the plate glass G can be cut more appropriately. it can.

さらに、以上の実施形態では、板ガラスGの反りが、板ガラスGの表面におけるスクライブ線S及びこれと平行な任意の仮想直線が湾曲する形状を呈したものであるが、これとは異なる形状を呈する反りであってもよい。 Further, in the above embodiment, the warp of the plate glass G has a shape in which the scribe line S on the surface of the plate glass G and an arbitrary virtual straight line parallel to the scribe line S are curved, but the shape is different from this. It may be warped.

また、以上の実施形態では、板ガラスGを縦姿勢で吊り下げ支持するようにしたが、板ガラスGを横姿勢(好ましくは水平姿勢)で平置きするものであってもよい。 Further, in the above embodiment, the flat glass G is suspended and supported in a vertical posture, but the flat glass G may be laid flat in a horizontal posture (preferably a horizontal posture).

さらに、以上の実施形態では、板ガラスGの第2領域G2の表面Gxを、板状部材5やローラ11などの押し込み部材で裏面Gy側に押し込むようにしたが、この押し込み部材の使用を廃止して、裏面補助支持機構4のみで第2領域G2を引き込むようにしてもよい。この場合は、第2領域G2に裏面Gy側に向かう引き込み力が作用する。あるいは、吸着パッド7と補助支持部材8とで板ガラスGの第2領域G2の表面Gxを支持し、吸着パッド7と補助支持部材8を裏面Gy側に押し込んでもよい。 Further, in the above embodiment, the front surface Gx of the second region G2 of the plate glass G is pushed toward the back surface Gy side by a pushing member such as a plate-shaped member 5 or a roller 11, but the use of this pushing member is abolished. Therefore, the second region G2 may be pulled in only by the back surface auxiliary support mechanism 4. In this case, a pulling force toward the back surface Gy side acts on the second region G2. Alternatively, the suction pad 7 and the auxiliary support member 8 may support the front surface Gx of the second region G2 of the plate glass G, and the suction pad 7 and the auxiliary support member 8 may be pushed toward the back surface Gy side.

また、裏面補助支持機構4は、吸着パッド7と補助支持部材8とを保持基材6に取り付けることで、両者7、8が同期して移動するようにしたが、両者7、8が分離された状態で同期して移動するようにしてもよい。 Further, the back surface auxiliary support mechanism 4 attaches the suction pad 7 and the auxiliary support member 8 to the holding base material 6 so that the two 7 and 8 move in synchronization with each other, but the two 7 and 8 are separated. You may move in synchronization with each other.

1 板ガラスの製造装置(割断装置)
3 裏面支持部材
4 裏面補助支持機構
6 保持基材
7 吸着パッド
8 補助支持部材
8x 緩衝材
G 板ガラス
G1 第1領域
G2 第2領域
Gb 第1領域の裏面
Gy 第2領域の裏面
Gz 第2領域の端縁部
S スクライブ線
1 Flat glass manufacturing equipment (cutting equipment)
3 Back surface support member 4 Back surface auxiliary support mechanism 6 Holding base material 7 Adsorption pad 8 Auxiliary support member 8 x Cushioning material G Plate glass G1 First region G2 Second region Gb Back surface Gy of first region Back surface Gz of second region Edge S scribe line

Claims (9)

板ガラスの第1領域と第2領域との境界部の表面側にスクライブ線を形成し、前記スクライブ線に沿って前記板ガラスを割断する割断工程を含む板ガラスの製造方法において、
前記割断工程では、前記第1領域の裏面を、裏面支持部材により支持させると共に、前記第2領域を、吸着パッドと、前記スクライブ線に沿う方向に延びる補助支持部材とにより支持させた状態で、前記第2領域に裏面側に向かう力を作用させて、前記スクライブ線に沿って前記板ガラスを割断することを特徴とする板ガラスの製造方法。
In a method for manufacturing a flat glass, which comprises a cutting step of forming a scribe line on the surface side of a boundary portion between a first region and a second region of the flat glass and cutting the flat glass along the scribe line.
In the cutting step, the back surface of the first region is supported by the back surface support member, and the second region is supported by the suction pad and the auxiliary support member extending in the direction along the scribe line. A method for producing a flat glass, which comprises applying a force toward the back surface side to the second region to cut the flat glass along the scribe line.
前記吸着パッドおよび前記補助支持部材は、前記第2領域の裏面を支持し、
前記第2領域の表面に押し込み部材を接触させて第2領域を裏面側に押し込むことで、前記第2領域に裏面側に向かう力を作用させることを特徴とする請求項1に記載の板ガラスの製造方法。
The suction pad and the auxiliary support member support the back surface of the second region.
The plate glass according to claim 1, wherein a force toward the back surface side is applied to the second region by bringing the pushing member into contact with the front surface of the second region and pushing the second region toward the back surface side. Production method.
前記割断工程では、前記板ガラスを、前記スクライブ線が上下方向を向くように吊り下げ支持することを特徴とする請求項1または2に記載の板ガラスの製造方法。 The method for producing a flat glass according to claim 1 or 2, wherein in the cutting step, the flat glass is suspended and supported so that the scribe wire faces in the vertical direction. 前記補助支持部材は、前記吸着パッドよりも、前記スクライブ線からの離間距離が短い位置に配置されることを特徴とする請求項1〜3の何れかに記載の板ガラスの製造方法。 The method for manufacturing a flat glass according to any one of claims 1 to 3, wherein the auxiliary support member is arranged at a position where the distance from the scribe line is shorter than that of the suction pad. 前記補助支持部材は、前記吸着パッドよりも、前記スクライブ線からの離間距離が長い位置に配置されることを特徴とする請求項1〜3の何れかに記載の板ガラスの製造方法。 The method for manufacturing a flat glass according to any one of claims 1 to 3, wherein the auxiliary support member is arranged at a position where the distance from the scribe line is longer than that of the suction pad. 前記補助支持部材は、前記第2領域の裏面における前記スクライブ線に沿う方向の両端を除く領域に接触することを特徴とする請求項1〜5の何れかに記載の板ガラスの製造方法。 The method for producing a flat glass according to any one of claims 1 to 5, wherein the auxiliary support member contacts a region on the back surface of the second region except for both ends in a direction along the scribe line. 前記補助支持部材は、前記第2領域の裏面における前記スクライブ線に沿う方向の両端を含む領域に接触することを特徴とする請求項1〜5の何れかに記載の板ガラスの製造方法。 The method for producing a flat glass according to any one of claims 1 to 5, wherein the auxiliary support member contacts a region including both ends in a direction along the scribe line on the back surface of the second region. 前記補助支持部材は、前記第2領域との接触部が緩衝材で形成されていることを特徴とする請求項1〜7の何れかに記載の板ガラスの製造方法。 The method for manufacturing a flat glass according to any one of claims 1 to 7, wherein the auxiliary support member has a contact portion with the second region formed of a cushioning material. 第1領域と第2領域との境界部の表面側にスクライブ線が形成された板ガラスを、前記スクライブ線に沿って割断する割断装置を備えた板ガラスの製造装置において、
前記割断装置は、前記第1領域の裏面を、裏面支持部材により支持させると共に、前記第2領域を、吸着パッドと、前記スクライブ線に沿う方向に延びる補助支持部材とにより支持させた状態で、前記第2領域に裏面側に向かう力を作用させて、前記スクライブ線に沿って前記板ガラスを割断するように構成されていることを特徴とする板ガラスの製造装置。
In a plate glass manufacturing apparatus provided with a cutting device for cutting a plate glass having a scribe line formed on the surface side of the boundary between the first region and the second region along the scribe line.
In the cutting device, the back surface of the first region is supported by the back surface support member, and the second region is supported by the suction pad and the auxiliary support member extending in the direction along the scribe line. A plate glass manufacturing apparatus, characterized in that the second region is configured to cut the plate glass along the scribe line by applying a force toward the back surface side.
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