JP2021058053A - Resolver and motor - Google Patents

Resolver and motor Download PDF

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JP2021058053A
JP2021058053A JP2019181695A JP2019181695A JP2021058053A JP 2021058053 A JP2021058053 A JP 2021058053A JP 2019181695 A JP2019181695 A JP 2019181695A JP 2019181695 A JP2019181695 A JP 2019181695A JP 2021058053 A JP2021058053 A JP 2021058053A
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insulator
terminal
resolver
sandwiching
fixed
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義和 黒田
Yoshikazu Kuroda
義和 黒田
佑哉 岩▲崎▼
Yuya Iwasaki
佑哉 岩▲崎▼
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Mabuchi Motor Co Ltd
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Mabuchi Motor Co Ltd
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Abstract

To achieve a miniaturization while securing an insulation quality of a terminal.SOLUTION: A resolver 1 comprises: a stator 3 oppositely arranged to an outer side of a radial direction of a rotor; an insulator 4 covering the stator 3; a winding 5 wound to the stator 3 via the insulator 4; and a terminal 6 to which the winding 5 is electrically connected while being provided to the insulator 4, and comprises a terminal cover 7 integrally provided with the insulator 4, and insulating and protecting the terminal 6. The insulator 4 includes: a cylindrical part 40 of which the terminal 6 is projected and provided to the end surface; and a hinge part 42 coupling an outer peripheral surface 40f side of the cylindrical part 40 and a terminal cover 7 and having a flexible performance. The terminal cover 7 includes a nipping part 72 that nips a portion 43 on the outer peripheral surface 40f of the insulator 4, and is fixed in a state where the nipping part 72 insulates and protects the terminal 6 in a state of nipping the portion 43 while freely rotating the hinge part 42 to a supporting point.SELECTED DRAWING: Figure 2

Description

本発明は、モータの回転数や回転角度を検出するレゾルバ、及び、このレゾルバを備えたモータに関する。 The present invention relates to a resolver that detects the rotation speed and rotation angle of the motor, and a motor provided with the resolver.

従来、モータ(特にブラシレスモータ)には、その回転数や回転角度(回転位置)を検出するための検出器(センサ)が付設される。検出器としてはレゾルバがあり、このレゾルバは角度分解能及び堅牢性が高いことから、例えば車両駆動用のモータやパワーステアリング用のモータ等に使用されている。レゾルバには、ロータやステータに加え、インシュレータ,巻線,基板といった部品がケーシングに収容されて構成される。 Conventionally, a motor (particularly a brushless motor) is provided with a detector (sensor) for detecting the rotation speed and the rotation angle (rotation position). There is a resolver as a detector, and since this resolver has high angular resolution and robustness, it is used, for example, in a motor for driving a vehicle, a motor for power steering, and the like. In addition to the rotor and stator, the resolver is configured by accommodating parts such as insulators, windings, and substrates in a casing.

また、特許文献1のレゾルバには、ステータ部に巻回されたコイルを覆う二つのコイルカバーが設けられており、このコイルカバーによって異物の侵入に起因したレゾルバの信頼性低下を抑制している。なお、特許文献1のレゾルバでは、コイルが接続される端子がインシュレータの端子台部に設けられ、この端子台部を覆う端子台カバー部がコイルカバーに設けられており、コイルカバーをインシュレータに装着することで端子がカバーされる構成となっている。 Further, the resolver of Patent Document 1 is provided with two coil covers that cover the coil wound around the stator portion, and the coil covers suppress the decrease in reliability of the resolver due to the intrusion of foreign matter. .. In the resolver of Patent Document 1, a terminal to which the coil is connected is provided in the terminal block portion of the insulator, and a terminal block cover portion covering the terminal block portion is provided in the coil cover, and the coil cover is attached to the insulator. By doing so, the terminals are covered.

特開2017−189095号公報Japanese Unexamined Patent Publication No. 2017-189095

ところで、レゾルバのサイズはモータ全体のサイズを左右しうることから、より小型であることが好ましい。しかしながら、上記の特許文献1のように、端子を覆うカバーを、端子が設けられる部品と別体で設ける構成(二種類の部品構成)では、部品同士の嵌合のための隙間(スペース)が必要となり、ケーシングの小型化が難しいという課題がある。なお、嵌合する部品を薄肉にする方法も考えられるが、強度不足により部品破損のおそれが生じるため、好ましくない。 By the way, since the size of the resolver can affect the size of the entire motor, it is preferable that the size of the resolver is smaller. However, as in Patent Document 1 above, in a configuration in which the cover covering the terminals is provided separately from the component provided with the terminal (two types of component configurations), there is a gap (space) for fitting the components. This is necessary, and there is a problem that it is difficult to reduce the size of the casing. A method of thinning the mating parts is also conceivable, but it is not preferable because the parts may be damaged due to insufficient strength.

また、レゾルバのケーシングが電気伝導体(例えばアルミ合金や鋼鉄など)で形成される場合、ケーシングの内面と端子(非絶縁部)との間を絶縁する必要がある。しかし、ケーシングの内面と端子との間隔を広く確保することで絶縁する方法では、ケーシング内に不必要な空間が形成されることとなり、ケーシングの小型化が困難である。一方で、ケーシングの内面と端子との間隔が狭い構成では、ケーシングと端子間で静電気が発生し、絶縁が不十分になりかねない。 Further, when the casing of the resolver is made of an electric conductor (for example, aluminum alloy or steel), it is necessary to insulate between the inner surface of the casing and the terminal (non-insulating portion). However, in the method of insulating by ensuring a wide space between the inner surface of the casing and the terminals, an unnecessary space is formed in the casing, and it is difficult to reduce the size of the casing. On the other hand, in a configuration in which the distance between the inner surface of the casing and the terminals is narrow, static electricity is generated between the casing and the terminals, which may result in insufficient insulation.

本件のレゾルバ及びモータは、このような課題に鑑み案出されたもので、端子の絶縁性を確保しつつ小型化を図ることを目的の一つとする。なお、これらの目的に限らず、後述する発明を実施するための形態に示す各構成により導かれる作用効果であって、従来の技術によっては得られない作用効果を奏することも本件の他の目的である。 The resolver and motor of this case were devised in view of such problems, and one of the purposes is to reduce the size while ensuring the insulation of the terminals. It should be noted that the other purpose of the present invention is not limited to these purposes, but is an action and effect derived by each configuration shown in the embodiment for carrying out the invention described later, and exerts an action and effect that cannot be obtained by the conventional technique. Is.

(1)ここで開示するレゾルバは、ロータの径方向外側に対向配置されるステータと、前記ステータを覆うインシュレータと、前記インシュレータを介して前記ステータに巻回される巻線と、前記インシュレータに設けられるとともに前記巻線が電気的に接続される端子と、を備えたレゾルバであって、前記インシュレータと一体的に設けられ、前記端子を絶縁保護する端子カバーを備える。前記インシュレータは、その端面に前記端子が突設された筒状部と、前記筒状部の外周面側と前記端子カバーとを連結するとともに可撓性を有するヒンジ部と、を有する。前記端子カバーは、前記インシュレータの外周面側の部位を挟持する挟持部を有し、前記ヒンジ部を支点に回動自在であるとともに前記挟持部が前記部位を挟持した状態で前記端子を絶縁保護する状態に固定される。 (1) The resolver disclosed here is provided on the insulator, a stator arranged so as to face the outer side in the radial direction of the rotor, an insulator covering the stator, a winding wound around the stator via the insulator, and the insulator. It is a resolver including a terminal to which the winding is electrically connected, and is provided with a terminal cover integrally provided with the insulator to insulate and protect the terminal. The insulator has a tubular portion having the terminal projecting from its end surface, and a hinge portion that connects the outer peripheral surface side of the tubular portion and the terminal cover and has flexibility. The terminal cover has a holding portion that sandwiches a portion on the outer peripheral surface side of the insulator, is rotatable around the hinge portion as a fulcrum, and insulates and protects the terminal in a state where the sandwiching portion sandwiches the portion. It is fixed in the state of doing.

(2)前記インシュレータは、前記筒状部の外周面であって前記端子と径方向において重なる位置に、径方向外側へ膨出形成された固定部を有し、前記ヒンジ部は、前記固定部と前記端子カバーとを連結し、前記挟持部は、前記部位としての前記固定部を径方向外側から挟持することが好ましい。 (2) The insulator has a fixing portion formed to bulge outward in the radial direction at a position on the outer peripheral surface of the tubular portion that overlaps the terminal in the radial direction, and the hinge portion is the fixing portion. It is preferable that the terminal cover is connected to the terminal cover, and the sandwiching portion sandwiches the fixed portion as the portion from the outside in the radial direction.

(3)前記レゾルバは、前記固定部及び前記挟持部の一方に突設された凸部と、前記固定部及び前記挟持部の他方に凹設されるとともに前記挟持部が前記固定部を挟持した状態で前記凸部と嵌合する凹部と、を備えていることが好ましい。
(4)前記挟持部は、前記固定部を軸方向に挟み込むことが好ましい。
(5)前記インシュレータは、前記ヒンジ部が設けられる部分と、前記挟持部により挟持される前記部位とが互いに異なることが好ましい。
(3) The resolver is recessed in one of the fixed portion and the sandwiched portion, and in the other of the fixed portion and the sandwiched portion, and the sandwiched portion sandwiches the fixed portion. It is preferable to provide a concave portion that fits with the convex portion in the state.
(4) It is preferable that the holding portion sandwiches the fixed portion in the axial direction.
(5) In the insulator, it is preferable that the portion where the hinge portion is provided and the portion sandwiched by the sandwiching portion are different from each other.

(6)ここで開示するモータは、上記(1)〜(5)のいずれか一つに記載のレゾルバと、前記レゾルバの前記ロータに固定されるシャフトと一体回転するモータロータと、モータハウジングに固定されたモータステータと、前記モータハウジングに取り付けられるとともに前記レゾルバを収容するケーシングと、を備えている。 (6) The motor disclosed here is fixed to the resolver according to any one of (1) to (5) above, a motor rotor that rotates integrally with a shaft fixed to the rotor of the resolver, and a motor housing. The motor stator is provided with a casing attached to the motor housing and accommodating the resolver.

開示のレゾルバ及びモータによれば、端子の絶縁性を確保することができるとともに、小型化を図ることができる。 According to the disclosed resolver and motor, the insulating property of the terminal can be ensured and the size can be reduced.

実施形態に係るレゾルバを備えたモータを示す図であり、レゾルバを軸方向に沿う断面図で示すとともにモータを模式的な側面図で示す。It is a figure which shows the motor provided with the resolver which concerns on embodiment, shows the resolver by the sectional view along the axial direction, and shows the motor by the schematic side view. 図1のレゾルバの要部を示す斜視図であり、端子カバーの開放状態を示す。It is a perspective view which shows the main part of the resolver of FIG. 1, and shows the open state of a terminal cover. 図2のA部拡大図である。It is an enlarged view of the part A of FIG. 図2のレゾルバであって端子カバーの固定状態を示す。The resolver of FIG. 2 shows a fixed state of the terminal cover. 図4のB部拡大図である。It is the B part enlarged view of FIG. 変形例に係るレゾルバの要部を示す斜視図であり、端子カバーの開放状態を示す。It is a perspective view which shows the main part of the resolver which concerns on a modification, and shows the open state of a terminal cover.

図面を参照して、実施形態としてのレゾルバ及びモータについて説明する。以下に示す実施形態はあくまでも例示に過ぎず、以下の実施形態で明示しない種々の変形や技術の適用を排除する意図はない。本実施形態の各構成は、それらの趣旨を逸脱しない範囲で種々変形して実施することができる。また、必要に応じて取捨選択することができ、あるいは適宜組み合わせることができる。 A resolver and a motor as embodiments will be described with reference to the drawings. The embodiments shown below are merely examples, and there is no intention of excluding the application of various modifications and techniques not specified in the following embodiments. Each configuration of the present embodiment can be variously modified and implemented without departing from the gist thereof. In addition, it can be selected as needed, or can be combined as appropriate.

[1.構成]
図1は、本実施形態のレゾルバ1を備えたモータ11を示す図であり、レゾルバ1を軸方向に沿う断面図で示すとともにモータ11を模式的な側面図で示している。なお、レゾルバ1のロータ2は破線で示す。モータ11は、モータハウジング18に固定されたモータステータ13と、シャフト10と一体回転するモータロータ12とを備えたブラシレスモータである。レゾルバ1は、モータハウジング18の軸方向一端側(図1中の上側)に取り付けられるケーシング8に収容される。なお、以下の説明では、レゾルバ1及びモータ11の軸方向一端側(図1中の上側)を「上側」とし、これと逆側(軸方向他端側,図1中の下側)を「下側」とする。
[1. Constitution]
FIG. 1 is a diagram showing a motor 11 provided with the resolver 1 of the present embodiment, in which the resolver 1 is shown in a cross-sectional view along the axial direction and the motor 11 is shown in a schematic side view. The rotor 2 of the resolver 1 is shown by a broken line. The motor 11 is a brushless motor including a motor stator 13 fixed to the motor housing 18 and a motor rotor 12 that rotates integrally with the shaft 10. The resolver 1 is housed in a casing 8 attached to one end side (upper side in FIG. 1) of the motor housing 18 in the axial direction. In the following description, one end side in the axial direction (upper side in FIG. 1) of the resolver 1 and the motor 11 is referred to as "upper side", and the opposite side (the other end side in the axial direction, lower side in FIG. "Lower side".

レゾルバ1は、シャフト10上に配置され、モータ11の回転角度(回転位置)を検出するインナーロータ型の検出器である。レゾルバ1は、シャフト10と一体回転するロータ2と、ロータ2の径方向外側に対向配置されるステータ3と、ステータ3を覆うインシュレータ4と、インシュレータ4を介してステータ3に巻回される巻線5と、巻線5が電気的に接続される端子6と、端子6を絶縁保護する端子カバー7と、基板9と、これらを収容するケーシング8とを備える。なお、レゾルバ1の種類は特に限定されない。 The resolver 1 is an inner rotor type detector that is arranged on the shaft 10 and detects the rotation angle (rotation position) of the motor 11. The resolver 1 includes a rotor 2 that rotates integrally with the shaft 10, a stator 3 that is arranged so as to face the outer side in the radial direction of the rotor 2, an insulator 4 that covers the stator 3, and a winding that is wound around the stator 3 via the insulator 4. It includes a wire 5, a terminal 6 to which the winding 5 is electrically connected, a terminal cover 7 that insulates and protects the terminal 6, a substrate 9, and a casing 8 that accommodates them. The type of resolver 1 is not particularly limited.

ロータ2は、例えば、強磁性体からなる複数の環状の薄板(鋼板)が積層されて構成され、その中心にシャフト10が固定される。なお、シャフト10は、その一端部(上端部)がケーシング8の蓋部8Bに対し軸受(図示略)を介して支持され、その他端部(下端部,図示略)がモータハウジング18の底面部(モータ11の軸方向他端側の面部)に対し軸受(いずれも図示略)を介して支持される。本実施形態のケーシング8は、モータハウジング18に取り付けられる有底筒状の本体部8Aと、本体部8Aの開口を塞ぐ蓋部8Bとからなる。 The rotor 2 is configured by laminating a plurality of annular thin plates (steel plates) made of, for example, a ferromagnetic material, and the shaft 10 is fixed to the center thereof. One end (upper end) of the shaft 10 is supported by a bearing (not shown) with respect to the lid 8B of the casing 8, and the other end (lower end, not shown) is the bottom surface of the motor housing 18. It is supported by a bearing (both not shown) with respect to (a surface portion on the other end side in the axial direction of the motor 11). The casing 8 of the present embodiment includes a bottomed tubular main body 8A attached to the motor housing 18 and a lid 8B that closes the opening of the main body 8A.

ステータ3は、軸方向寸法が短い円筒状のステータコア30と、ステータコア30から径方向内側へ突設されるとともに周方向に所定の間隔で配置された複数の突極31と、各突極31に巻回されたコイル5Aとを有する。各突極31は、ステータコア30から径方向内側に延設されて巻線5が巻回されるティース部(図示略)と、ティース部の先端部に設けられた壁部とを有する。図1では突極31のうち壁部のみが図示されている。壁部はロータ2の外周面と隙間をあけて対向して磁束を受け取る部位である。なお、突極31のティース部に巻線5が巻回されることでコイル5Aが形成される。本実施形態のレゾルバ1では、図2に示すように、12個の突極31が周方向に等間隔に配置されているが、突極31の個数はこれに限られない。 The stator 3 has a cylindrical stator core 30 having a short axial dimension, a plurality of salient poles 31 protruding inward in the radial direction from the stator core 30 and arranged at predetermined intervals in the circumferential direction, and each salient pole 31. It has a wound coil 5A. Each salient pole 31 has a teeth portion (not shown) extending radially inward from the stator core 30 around which the winding wire 5 is wound, and a wall portion provided at the tip end portion of the teeth portion. In FIG. 1, only the wall portion of the salient pole 31 is shown. The wall portion is a portion that receives magnetic flux so as to face the outer peripheral surface of the rotor 2 with a gap. The coil 5A is formed by winding the winding 5 around the teeth portion of the salient pole 31. In the resolver 1 of the present embodiment, as shown in FIG. 2, 12 salient poles 31 are arranged at equal intervals in the circumferential direction, but the number of salient poles 31 is not limited to this.

インシュレータ4は、絶縁材料(例えば樹脂)により形成され、ステータ3と巻線5との間を絶縁する。図1及び図2に示すように、本実施形態のインシュレータ4は、ステータ3の軸方向他端側(図1中の下側)に取り付けられる下側部品4Lと、ステータ3の軸方向一端側に取り付けられる上側部品4Uとが組み合わされて構成される。なお、インシュレータ4が一部品で構成されていてもよい。 The insulator 4 is formed of an insulating material (for example, resin) and insulates between the stator 3 and the winding 5. As shown in FIGS. 1 and 2, the insulator 4 of the present embodiment has a lower component 4L attached to the other end side in the axial direction (lower side in FIG. 1) of the stator 3 and one end side in the axial direction of the stator 3. It is configured by combining with the upper component 4U attached to. The insulator 4 may be composed of one component.

図2は、本実施形態のレゾルバ1の要部(ステータ3,インシュレータ4,コイル5,端子6,端子カバー7)を示す斜視図であり、端子カバー7が開放された状態(開放状態)を示す。図2に示すように、インシュレータ4は、ステータコア30の上下端面をそれぞれ絶縁する略円筒形状の筒状部40と、筒状部40から径方向内側に延設されて突極31のティース部を被覆するティース被覆部41と、後述するヒンジ部42及び固定部43とを有する。 FIG. 2 is a perspective view showing a main part (stator 3, insulator 4, coil 5, terminal 6, terminal cover 7) of the resolver 1 of the present embodiment, showing a state in which the terminal cover 7 is open (open state). Shown. As shown in FIG. 2, the insulator 4 has a substantially cylindrical tubular portion 40 that insulates the upper and lower end surfaces of the stator core 30, and a tooth portion of a salient pole 31 that extends radially inward from the tubular portion 40. It has a teeth covering portion 41 to be covered, and a hinge portion 42 and a fixing portion 43, which will be described later.

筒状部40は、ステータコア30の上側及び下側の各端面に載置されてステータコア30を軸方向から絶縁する部位である。上側の筒状部40には、その上側の端面(上端面)に複数の端子6が軸方向に突設される。本実施形態のレゾルバ1では、八つの端子6が二つ一組とされて、筒状部40の周方向に等間隔で(90度ずれて)四カ所に配置される。各端子6には、巻線5が絡げられて電気的に接続される。なお、端子6の個数やその配置はこれに限られない。 The tubular portion 40 is a portion that is placed on each of the upper and lower end faces of the stator core 30 and insulates the stator core 30 from the axial direction. A plurality of terminals 6 are provided on the upper end surface (upper end surface) of the upper tubular portion 40 in the axial direction. In the resolver 1 of the present embodiment, eight terminals 6 are paired and arranged at four locations at equal intervals (shifted by 90 degrees) in the circumferential direction of the tubular portion 40. A winding 5 is entwined and electrically connected to each terminal 6. The number of terminals 6 and their arrangement are not limited to this.

本実施形態の筒状部40には、巻線5を径方向に渡すための切欠部40aと、巻線5を周方向に渡すための段差面40bとが設けられる。切欠部40aは、筒状部40の上端面を下方に凹ませた(切り欠いた)部分であり、各コイル5Aの径方向外側で筒状部40を径方向に貫通して設けられる。段差面40bは、筒状部40の外周面40fに、周方向全体に亘って形成される。なお、筒状部40の形状はこれに限られない。 The tubular portion 40 of the present embodiment is provided with a notch 40a for passing the winding 5 in the radial direction and a stepped surface 40b for passing the winding 5 in the circumferential direction. The cutout portion 40a is a portion in which the upper end surface of the tubular portion 40 is recessed (notched) downward, and is provided so as to penetrate the tubular portion 40 in the radial direction on the radial outer side of each coil 5A. The stepped surface 40b is formed on the outer peripheral surface 40f of the tubular portion 40 over the entire circumferential direction. The shape of the tubular portion 40 is not limited to this.

ティース被覆部41は、ステータ3の突極31の上部及び下部のそれぞれを絶縁する部位である。巻線5は、このティース被覆部41の外周に巻回されるとともに、切欠部40aを通って筒状部40の径方向外側に渡され、段差面40b上を渡されて、対応する端子6に接続される。 The tooth covering portion 41 is a portion that insulates the upper portion and the lower portion of the salient pole 31 of the stator 3. The winding 5 is wound around the outer circumference of the tooth covering portion 41, passed through the notch 40a to the outside in the radial direction of the tubular portion 40, and passed over the stepped surface 40b, and the corresponding terminal 6 is passed. Connected to.

ところで、端子6は、図1に示すように、基板9を軸方向に貫通した状態で、例えば半田や溶接等により巻線5と電気的に接続される。しかし、この接続部分は絶縁材料により被覆されていない(すなわち、ケーシング8の空間内に露出している)ため、ケーシング8の蓋部8Bまでの距離によっては静電気の発生や放電が懸念される。この点、本実施形態のレゾルバ1は、端子6を絶縁保護する端子カバー7を備えているため、端子6とケーシング8との間隔が狭くても端子6の絶縁性が確保される。 By the way, as shown in FIG. 1, the terminal 6 is electrically connected to the winding 5 by soldering, welding, or the like in a state of penetrating the substrate 9 in the axial direction. However, since this connecting portion is not covered with an insulating material (that is, it is exposed in the space of the casing 8), there is a concern that static electricity may be generated or discharged depending on the distance of the casing 8 to the lid portion 8B. In this respect, since the resolver 1 of the present embodiment includes the terminal cover 7 that insulates and protects the terminal 6, the insulation of the terminal 6 is ensured even if the distance between the terminal 6 and the casing 8 is narrow.

図2〜図5に示すように、端子カバー7はインシュレータ4と一体的に設けられ(一体成型により形成され)、図2及び図3に示す「開放状態」と、図4及び図5に示す「固定状態」とになるよう、ヒンジ部42を支点に回動自在に構成される。ヒンジ部42は、筒状部40の外周面40f側と端子カバー7とを連結する部位であり、他の部位よりも薄肉に形成され可撓性を有する。本実施形態のレゾルバ1では、周方向の四か所に端子6が配置されているため、端子カバー7も周方向の四か所に配置される。各端子カバー7の構成及びその周辺の構成は、四か所の全てで同一である。 As shown in FIGS. 2 to 5, the terminal cover 7 is provided integrally with the insulator 4 (formed by integral molding), and is shown in the “open state” shown in FIGS. 2 and 3 and in FIGS. 4 and 5. It is rotatably configured around the hinge portion 42 as a fulcrum so as to be in a “fixed state”. The hinge portion 42 is a portion that connects the outer peripheral surface 40f side of the tubular portion 40 and the terminal cover 7, and is formed thinner than the other portions and has flexibility. In the resolver 1 of the present embodiment, since the terminals 6 are arranged at four places in the circumferential direction, the terminal covers 7 are also arranged at four places in the circumferential direction. The configuration of each terminal cover 7 and the configuration around it are the same in all four locations.

図2及び図3に示す開放状態とは、端子カバー7が端子6から離隔された状態である。端子カバー7が開放状態とされるのは、巻線5の巻回作業のときや半田付けのときである。これらの作業が終わると、端子カバー7がヒンジ部42を支点に、端子6を覆う位置まで回動され、筒状部40の外周面40f側の部位を挟持することでインシュレータ4に固定される。この状態が、図4及び図5に示す固定状態である。 The open state shown in FIGS. 2 and 3 is a state in which the terminal cover 7 is separated from the terminal 6. The terminal cover 7 is opened when the winding 5 is wound or soldered. When these operations are completed, the terminal cover 7 is rotated around the hinge portion 42 as a fulcrum to a position that covers the terminal 6, and is fixed to the insulator 4 by sandwiching the portion of the tubular portion 40 on the outer peripheral surface 40f side. .. This state is the fixed state shown in FIGS. 4 and 5.

図3及び図5に示すように、端子カバー7は、固定状態で、端子6の上方を覆う庇部70と、筒状部40の外周面40fの径方向外側に位置する外壁部71と、インシュレータ4の部位を挟持する挟持部72とを有する。庇部70は、固定状態で端子6の上方に隙間をあけて配置される部位であり、本実施形態では軸方向に直交する方向に延在する平面部として設けられる。外壁部71は、庇部70の径方向外側端部に垂設され、端子6を径方向外側から保護する部位である。本実施形態の端子カバー7は、庇部70と外壁部71とにより略L字の形状をなしているが、端子カバー7の形状はこれに限られない。 As shown in FIGS. 3 and 5, the terminal cover 7 has an eaves portion 70 that covers the upper part of the terminal 6 in a fixed state, and an outer wall portion 71 that is located on the outer side in the radial direction of the outer peripheral surface 40f of the tubular portion 40. It has a sandwiching portion 72 that sandwiches the portion of the insulator 4. The eaves portion 70 is a portion that is arranged with a gap above the terminal 6 in a fixed state, and is provided as a flat surface portion extending in a direction orthogonal to the axial direction in the present embodiment. The outer wall portion 71 is a portion that is vertically installed at the radial outer end portion of the eaves portion 70 and protects the terminal 6 from the radial outer side. The terminal cover 7 of the present embodiment has a substantially L-shape due to the eaves portion 70 and the outer wall portion 71, but the shape of the terminal cover 7 is not limited to this.

挟持部72は、外壁部71の下部に設けられ、筒状部40の外周面40f側の部位を挟持する部位である。本実施形態の挟持部72は、外壁部71の下端部に突設された二つの突起部72aと、外壁部71の下部を薄肉に形成することで形成された段部72bとから構成される。挟持部72は、突起部72aの上面と段部72bの下面とにより、インシュレータ4側の部位を軸方向から挟み込むことでその部位を挟持する。端子カバー7は、挟持部72が当該部位を挟持した状態で端子6を絶縁保護する状態(固定状態)に固定される。 The sandwiching portion 72 is provided below the outer wall portion 71, and is a portion that sandwiches a portion of the tubular portion 40 on the outer peripheral surface 40f side. The sandwiching portion 72 of the present embodiment is composed of two protrusions 72a projecting from the lower end of the outer wall portion 71 and a stepped portion 72b formed by forming the lower portion of the outer wall portion 71 into a thin wall. .. The sandwiching portion 72 sandwiches the portion on the insulator 4 side by sandwiching the portion on the insulator 4 side from the upper surface of the protrusion 72a and the lower surface of the step portion 72b. The terminal cover 7 is fixed in a state (fixed state) in which the terminal 6 is insulated and protected while the sandwiching portion 72 sandwiches the portion.

図2〜図5に示すように、本実施形態のインシュレータ4は、筒状部40の外周面40fであって端子6と径方向において重なる位置に、径方向外側へ膨出形成された固定部43を有する。固定部43は、端子カバー7の挟持部72により挟持される部位である。本実施形態のレゾルバ1では、周方向の四か所に端子6が配置されているため、固定部43も周方向の四か所に設けられる。 As shown in FIGS. 2 to 5, the insulator 4 of the present embodiment is a fixed portion formed to bulge outward in the radial direction at a position overlapping the terminal 6 in the radial direction on the outer peripheral surface 40f of the tubular portion 40. Has 43. The fixing portion 43 is a portion sandwiched by the sandwiching portion 72 of the terminal cover 7. In the resolver 1 of the present embodiment, since the terminals 6 are arranged at four places in the circumferential direction, the fixing portions 43 are also provided at four places in the circumferential direction.

本実施形態の固定部43は、挟持部72の段部72bの下面と対向する上面43aと、挟持部72の突起部72aの上面と対向する下面43bと、これらの面43a,43bを繋ぐ側面43cとを有するブロック形状(直方体から下の二つの角部を切り落としたような形状)をなす。上記のヒンジ部42は、固定部43の側面43cのうち端子6に対して左回転側の面に、固定部43と連続して形成されており、その回動中心が軸方向に延びる。つまり、本実施形態では、インシュレータ4のヒンジ部42が、固定部43と端子カバー7とを連結している。 The fixing portion 43 of the present embodiment has an upper surface 43a facing the lower surface of the stepped portion 72b of the sandwiching portion 72, a lower surface 43b facing the upper surface of the protruding portion 72a of the sandwiching portion 72, and a side surface connecting these surfaces 43a and 43b. It has a block shape with 43c (a shape like a rectangular parallelepiped with the lower two corners cut off). The hinge portion 42 is formed continuously with the fixing portion 43 on the surface of the side surface 43c of the fixing portion 43 on the counterclockwise rotation side with respect to the terminal 6, and the rotation center thereof extends in the axial direction. That is, in the present embodiment, the hinge portion 42 of the insulator 4 connects the fixing portion 43 and the terminal cover 7.

本実施形態の挟持部72は、固定部43を径方向外側から軸方向に挟み込む。このため、固定状態では、固定部43の上面43aと挟持部72の段部72bの下面とが面接触するとともに、固定部43の下面43bと挟持部72の突起部72aの上面とが面接触していることが好ましい。本実施形態のレゾルバ1は、挟持部72の段部72bの下面に突設された凸部72cと、固定部43の上面43aに凹設された凹部43dとを有し、挟持部72が固定部43を挟持した状態で凹部43dと凸部と72cとが嵌合する。これにより、挟持部72による固定状態が維持されるため、固定部43の上面43aと挟持部72の段部72bの下面との間に僅かな隙間があってもよい。 The sandwiching portion 72 of the present embodiment sandwiches the fixing portion 43 in the axial direction from the outside in the radial direction. Therefore, in the fixed state, the upper surface 43a of the fixing portion 43 and the lower surface of the step portion 72b of the sandwiching portion 72 are in surface contact, and the lower surface 43b of the fixing portion 43 and the upper surface of the protrusion 72a of the sandwiching portion 72 are in surface contact. It is preferable to do so. The resolver 1 of the present embodiment has a convex portion 72c projecting from the lower surface of the step portion 72b of the sandwiching portion 72 and a concave portion 43d recessed from the upper surface 43a of the fixing portion 43, and the sandwiching portion 72 is fixed. The concave portion 43d, the convex portion, and the 72c are fitted while sandwiching the portion 43. As a result, the fixed state by the holding portion 72 is maintained, so that there may be a slight gap between the upper surface 43a of the fixing portion 43 and the lower surface of the stepped portion 72b of the holding portion 72.

また、インシュレータ4は、ヒンジ部42が設けられる部分(ここでは、固定部43の側面43cの一部)と、挟持部72により挟持される部位(ここでは、固定部43の上面43a及び下面43b)とが互いに異なっている。言い換えると、ヒンジ部42の回動中心が延びる方向(軸方向)と、挟持部72により挟持する面の延在方向(周方向かつ径方向)とが互いに交差する。 Further, the insulator 4 includes a portion where the hinge portion 42 is provided (here, a part of the side surface 43c of the fixing portion 43) and a portion sandwiched by the sandwiching portion 72 (here, the upper surface 43a and the lower surface 43b of the fixing portion 43). ) Are different from each other. In other words, the direction in which the rotation center of the hinge portion 42 extends (axial direction) and the extending direction (circumferential direction and radial direction) of the surface sandwiched by the sandwiching portion 72 intersect with each other.

[2.作用,効果]
(1)上述したレゾルバ1によれば、インシュレータ4と一体的に設けられた端子カバー7により端子6が絶縁保護されることから、端子6を覆うカバーを別体で設ける構成(二種類の部品構成)と比較して小型化することができる。また、端子カバー7により端子6の絶縁性を確保できることから、端子6とケーシング8との間隔を狭くすることができ、この点からも小型化を図ることができる。さらに、インシュレータ4に、回動自在な端子カバー7を設けるという比較的簡素な構成であるため、レゾルバ1の汎用性を高めることができる。
[2. Action, effect]
(1) According to the resolver 1 described above, since the terminal 6 is insulated and protected by the terminal cover 7 provided integrally with the insulator 4, a cover covering the terminal 6 is provided separately (two types of parts). It can be made smaller than the configuration). Further, since the insulating property of the terminal 6 can be ensured by the terminal cover 7, the distance between the terminal 6 and the casing 8 can be narrowed, and the size can be reduced from this point as well. Further, since the insulator 4 is provided with the rotatable terminal cover 7, the versatility of the resolver 1 can be enhanced.

(2)上述したレゾルバ1では、インシュレータ4が筒状部40の外周面40fから膨出形成された固定部43を有し、挟持部72がこの固定部43を径方向外側から挟持する。このため、インシュレータ4の筒状部40の一部分を挟持部72により挟持する構成と比べて、簡素な構成で端子カバー7の固定状態を安定させることができ、端子6の絶縁性を確保できる。例えば、固定部43を設けずに筒状部40の一部分を挟持部72で挟持する構成にする場合、筒状部40の周囲に渡される巻線5との干渉を回避しつつ、挟持される箇所を筒状部40に設けることになるため、筒状部40の形状がより複雑になるおそれがある。これに対し、本実施形態のインシュレータ4には、筒状部40の径方向外側に、端子カバー7が固定される専用の部位(固定部43)が設けられるため、筒状部40の形状を複雑化する必要はなく、インシュレータ4全体の構成を簡素化できる。 (2) In the resolver 1 described above, the insulator 4 has a fixing portion 43 bulging from the outer peripheral surface 40f of the tubular portion 40, and the sandwiching portion 72 sandwiches the fixing portion 43 from the outside in the radial direction. Therefore, as compared with the configuration in which a part of the tubular portion 40 of the insulator 4 is sandwiched by the sandwiching portion 72, the fixed state of the terminal cover 7 can be stabilized with a simple configuration, and the insulating property of the terminal 6 can be ensured. For example, in the case where a part of the tubular portion 40 is sandwiched by the sandwiching portion 72 without providing the fixing portion 43, the tubular portion 40 is sandwiched while avoiding interference with the winding 5 passed around the tubular portion 40. Since the portion is provided in the tubular portion 40, the shape of the tubular portion 40 may become more complicated. On the other hand, the insulator 4 of the present embodiment is provided with a dedicated portion (fixing portion 43) to which the terminal cover 7 is fixed on the radial outer side of the tubular portion 40, so that the shape of the tubular portion 40 can be changed. There is no need to make it complicated, and the configuration of the entire insulator 4 can be simplified.

(3)さらに、上述したレゾルバ1によれば、挟持部72が固定部43を挟持した状態で、挟持部72の凸部72cと固定部43の凹部43dとが嵌合するため、端子カバー7がより外れにくくなり、端子カバー7の固定状態をより安定させることができ、端子6の絶縁性を確保できる。
(4)また、挟持部72が固定部43を軸方向に挟み込む構成であることから、これによっても端子カバー7の固定状態をより安定させることができ、端子6の絶縁性を確保できる。
(3) Further, according to the resolver 1 described above, the convex portion 72c of the sandwiching portion 72 and the concave portion 43d of the fixing portion 43 are fitted to each other in a state where the sandwiching portion 72 sandwiches the fixed portion 43, so that the terminal cover 7 Is more difficult to come off, the fixed state of the terminal cover 7 can be made more stable, and the insulating property of the terminal 6 can be ensured.
(4) Further, since the sandwiching portion 72 has a configuration in which the fixing portion 43 is sandwiched in the axial direction, the fixed state of the terminal cover 7 can be more stabilized and the insulating property of the terminal 6 can be ensured.

(5)上記のインシュレータ4には、端子カバー7とインシュレータ4とを連結するヒンジ部42と、端子カバー7の挟持部72により挟持される部位(本実施形態では固定部43)とが、異なる場所に設けられる。このように、異なる機能を持つ部位を異なる場所に設けることで、同じ場所に設けられる構成と比べて作業性が良く、形状をシンプルにしつつ端子6の絶縁性を確保できる。 (5) In the above insulator 4, the hinge portion 42 connecting the terminal cover 7 and the insulator 4 and the portion sandwiched by the sandwiching portion 72 of the terminal cover 7 (fixed portion 43 in the present embodiment) are different. It will be set up in the place. In this way, by providing the parts having different functions in different places, the workability is better than the configuration provided in the same place, and the insulating property of the terminal 6 can be ensured while simplifying the shape.

(6)上述したレゾルバ1を備えたモータ11であれば、インシュレータ4と一体で設けられた端子カバー7により端子6の絶縁性を確保できるため、レゾルバ1のケーシング8を小型化することができ、モータ11の小型化も図ることができる。また、レゾルバ1のインシュレータ4に、回動自在な端子カバー7を設けるという比較的簡素なレゾルバ1をモータ11に取り付ければよいため、既存のモータ11の構成を変更する必要がなく、コスト低減や工数低減を図ることができる。 (6) In the motor 11 provided with the resolver 1 described above, the insulation of the terminals 6 can be ensured by the terminal cover 7 provided integrally with the insulator 4, so that the casing 8 of the resolver 1 can be miniaturized. , The size of the motor 11 can also be reduced. Further, since it is sufficient to attach the resolver 1 which is relatively simple to provide the insulator 4 of the resolver 1 with the rotatable terminal cover 7 to the motor 11, it is not necessary to change the configuration of the existing motor 11, and the cost can be reduced. The number of man-hours can be reduced.

[3.その他]
上述したレゾルバ1の構成は一例であって、上述したものに限られない。例えば、上記の端子カバー7は、軸方向に延びる回動中心を持つヒンジ部42を支点に、ドアの開閉のような動きで回動するものであるが、ヒンジ部42の位置を固定部43の側面43cではなく、下面43bに設定してもよい。
[3. Others]
The above-mentioned configuration of the resolver 1 is an example, and is not limited to the above-mentioned one. For example, the terminal cover 7 rotates around a hinge portion 42 having a rotation center extending in the axial direction as a fulcrum, as if opening and closing a door. However, the position of the hinge portion 42 is fixed at the fixing portion 43. It may be set on the lower surface 43b instead of the side surface 43c.

図6は、変形例に係るレゾルバ1′の要部を示す斜視図(図2に対応する図)であり、端子カバー7の開放状態を示す。上述した実施形態と同様の構成については同一の符号を付し、その説明は省略する。このレゾルバ1′は、ヒンジ部42′の位置が異なる点を除いて、上述したレゾルバ1と同様に構成されている。 FIG. 6 is a perspective view (a view corresponding to FIG. 2) showing a main part of the resolver 1'related to the modified example, and shows an open state of the terminal cover 7. The same reference numerals are given to the same configurations as those in the above-described embodiment, and the description thereof will be omitted. The resolver 1'is configured in the same manner as the resolver 1 described above, except that the positions of the hinge portions 42'are different.

図6に示すように、このレゾルバ1′では、ヒンジ部42′が設けられる部分と、挟持部72により挟持される部位(図6では固定部43の上面43a及び下面43b)とが互いに同一である。具体的には、ヒンジ部42′が、固定部43の下面43bに、固定部43と連続して形成されており、その回動中心が略周方向に延びて、挟持部72により挟持される面の延在方向と平行である。このヒンジ部42′は、固定状態で端子カバー7の下端部となる部分(二つの突起部72aの間の部分)と固定部43とを連結している。図6のレゾルバ1′では、端子カバー7が上に向かって閉じるように回動されて、固定部43を挟持することで固定状態となる。このような構成であっても、上述した(5)以外の効果を得ることができる。 As shown in FIG. 6, in this resolver 1', the portion where the hinge portion 42'is provided and the portion sandwiched by the sandwiching portion 72 (in FIG. 6, the upper surface 43a and the lower surface 43b of the fixing portion 43) are the same as each other. is there. Specifically, the hinge portion 42'is formed on the lower surface 43b of the fixing portion 43 in succession with the fixing portion 43, and its rotation center extends substantially in the circumferential direction and is sandwiched by the sandwiching portion 72. It is parallel to the extending direction of the surface. The hinge portion 42'connects a portion (a portion between the two protrusions 72a) which is the lower end portion of the terminal cover 7 in the fixed state and the fixing portion 43. In the resolver 1'of FIG. 6, the terminal cover 7 is rotated so as to close upward, and the fixing portion 43 is sandwiched to bring the fixing portion 43 into a fixed state. Even with such a configuration, an effect other than the above-mentioned (5) can be obtained.

また、上記のレゾルバ1,1′では、挟持部72が固定部43を軸方向に挟み込んでいるが、挟持部は固定部43を周方向に挟み込むことで挟持してもよい。この場合、例えば、上記の固定部43の側面43cに凹部43d又は凸部72cに相当する凹凸を形成し、挟持部側にも凹凸を形成して、嵌合するように構成してもよい。 Further, in the above resolvers 1, 1', the sandwiching portion 72 sandwiches the fixed portion 43 in the axial direction, but the sandwiching portion may be sandwiched by sandwiching the fixed portion 43 in the circumferential direction. In this case, for example, the side surface 43c of the fixing portion 43 may be formed with irregularities corresponding to the concave portion 43d or the convex portion 72c, and the sandwiching portion side may also be formed with irregularities so as to be fitted.

上記のレゾルバ1,1′では、挟持部72に凸部72cが設けられ、固定部43に凹部43dが設けられているが、挟持部72に凹部を設け、固定部43に凸部を設けてもよい。なお、凹部及び凸部は必須の構成ではなく、省略可能である。 In the above resolvers 1, 1', the sandwiching portion 72 is provided with a convex portion 72c and the fixing portion 43 is provided with a concave portion 43d. However, the sandwiching portion 72 is provided with a concave portion and the fixing portion 43 is provided with a convex portion. May be good. The concave portion and the convex portion are not essential configurations and can be omitted.

上記のレゾルバ1,1′では、挟持部72により挟持される部位としての固定部43がインシュレータ4,4′に設けられているが、固定部43を省略してもよい。少なくとも、端子カバーの挟持部がインシュレータの外周面側の部位を挟持することで、端子カバーの位置が固定され、端子カバーにより端子が絶縁保護される構成であればよい。 In the above resolvers 1, 1', the fixing portions 43 as the portions sandwiched by the sandwiching portions 72 are provided in the insulators 4, 4', but the fixing portions 43 may be omitted. At least, the position of the terminal cover may be fixed by the sandwiching portion of the terminal cover sandwiching the portion on the outer peripheral surface side of the insulator, and the terminal may be insulated and protected by the terminal cover.

1,1′ レゾルバ
2 ロータ
3 ステータ
4,4′ インシュレータ
40 筒状部
40f 外周面
42,42′ ヒンジ部
43 固定部(部位)
43d 凹部
5 巻線
5A コイル
6 端子
7 端子カバー
72 挟持部
72c 凸部
8 ケーシング
10 シャフト
11 モータ
12 モータロータ
13 モータステータ
18 モータハウジング
1,1'Resolver 2 Rotor 3 Stator 4,4'Insulator 40 Cylindrical part 40f Outer peripheral surface 42,42' Hinge part 43 Fixed part (part)
43d Concave 5 Winding 5A Coil 6 Terminal 7 Terminal cover 72 Holding part 72c Convex part 8 Casing 10 Shaft 11 Motor 12 Motor rotor 13 Motor stator 18 Motor housing

Claims (6)

ロータの径方向外側に対向配置されるステータと、前記ステータを覆うインシュレータと、前記インシュレータを介して前記ステータに巻回される巻線と、前記インシュレータに設けられるとともに前記巻線が電気的に接続される端子と、を備えたレゾルバであって、
前記インシュレータと一体的に設けられ、前記端子を絶縁保護する端子カバーを備え、
前記インシュレータは、その端面に前記端子が突設された筒状部と、前記筒状部の外周面側と前記端子カバーとを連結するとともに可撓性を有するヒンジ部と、を有し、
前記端子カバーは、前記インシュレータの外周面側の部位を挟持する挟持部を有し、前記ヒンジ部を支点に回動自在であるとともに前記挟持部が前記部位を挟持した状態で前記端子を絶縁保護する状態に固定される
ことを特徴とする、レゾルバ。
A stator arranged so as to face the radial outer side of the rotor, an insulator covering the stator, a winding wound around the stator via the insulator, and a winding provided on the insulator and electrically connected to the winding. It is a resolver equipped with a terminal to be used.
It is provided integrally with the insulator and has a terminal cover that insulates and protects the terminals.
The insulator has a tubular portion having the terminal projecting from its end surface, and a hinge portion that connects the outer peripheral surface side of the tubular portion and the terminal cover and has flexibility.
The terminal cover has a holding portion that sandwiches a portion on the outer peripheral surface side of the insulator, is rotatable around the hinge portion as a fulcrum, and insulates and protects the terminal in a state where the sandwiching portion sandwiches the portion. A resolver characterized by being fixed in a state of being fixed.
前記インシュレータは、前記筒状部の外周面であって前記端子と径方向において重なる位置に、径方向外側へ膨出形成された固定部を有し、
前記ヒンジ部は、前記固定部と前記端子カバーとを連結し、
前記挟持部は、前記部位としての前記固定部を径方向外側から挟持する
ことを特徴とする、請求項1記載のレゾルバ。
The insulator has a fixing portion formed to bulge outward in the radial direction at a position on the outer peripheral surface of the tubular portion that overlaps the terminal in the radial direction.
The hinge portion connects the fixing portion and the terminal cover, and forms the hinge portion.
The resolver according to claim 1, wherein the sandwiching portion sandwiches the fixed portion as the portion from the outside in the radial direction.
前記固定部及び前記挟持部の一方に突設された凸部と、
前記固定部及び前記挟持部の他方に凹設されるとともに前記挟持部が前記固定部を挟持した状態で前記凸部と嵌合する凹部と、を備えた
ことを特徴とする、請求項2記載のレゾルバ。
A convex portion projecting from one of the fixed portion and the sandwiching portion,
2. The second aspect of the present invention, wherein the fixing portion and the sandwiching portion are recessed in the other side, and the sandwiching portion is provided with a concave portion that fits with the convex portion in a state of sandwiching the fixed portion. Resolver.
前記挟持部は、前記固定部を軸方向に挟み込む
ことを特徴とする、請求項2又は3記載のレゾルバ。
The resolver according to claim 2 or 3, wherein the sandwiching portion sandwiches the fixing portion in the axial direction.
前記インシュレータは、前記ヒンジ部が設けられる部分と、前記挟持部により挟持される前記部位とが互いに異なる
ことを特徴とする、請求項1〜4のいずれか1項に記載のレゾルバ。
The resolver according to any one of claims 1 to 4, wherein the insulator is characterized in that a portion provided with the hinge portion and the portion sandwiched by the sandwiching portion are different from each other.
請求項1〜5のいずれか1項に記載のレゾルバと、
前記レゾルバの前記ロータに固定されるシャフトと一体回転するモータロータと、
モータハウジングに固定されたモータステータと、
前記モータハウジングに取り付けられるとともに前記レゾルバを収容するケーシングと、を備えた
ことを特徴とする、モータ。
The resolver according to any one of claims 1 to 5 and
A motor rotor that rotates integrally with a shaft fixed to the rotor of the resolver, and
With the motor stator fixed to the motor housing,
A motor that is attached to the motor housing and includes a casing that houses the resolver.
JP2019181695A 2019-10-01 2019-10-01 Resolver and motor Pending JP2021058053A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2019181695A JP2021058053A (en) 2019-10-01 2019-10-01 Resolver and motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2019181695A JP2021058053A (en) 2019-10-01 2019-10-01 Resolver and motor

Publications (1)

Publication Number Publication Date
JP2021058053A true JP2021058053A (en) 2021-04-08

Family

ID=75271442

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019181695A Pending JP2021058053A (en) 2019-10-01 2019-10-01 Resolver and motor

Country Status (1)

Country Link
JP (1) JP2021058053A (en)

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