JP2021011302A - Transfer device for sliced meat - Google Patents

Transfer device for sliced meat Download PDF

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JP2021011302A
JP2021011302A JP2019127283A JP2019127283A JP2021011302A JP 2021011302 A JP2021011302 A JP 2021011302A JP 2019127283 A JP2019127283 A JP 2019127283A JP 2019127283 A JP2019127283 A JP 2019127283A JP 2021011302 A JP2021011302 A JP 2021011302A
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sliced meat
transfer belt
receiving plate
transfer
holding member
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JP6775807B1 (en
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伸司 牧野
Shinji Makino
伸司 牧野
一志 越智
Kazushi Ochi
一志 越智
裕司 浅井
Yuji Asai
裕司 浅井
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Nippon Career Industry Co Ltd
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Nippon Career Industry Co Ltd
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Priority to JP2019127283A priority Critical patent/JP6775807B1/en
Priority to JP2020081899A priority patent/JP7303526B2/en
Priority to JP2020081898A priority patent/JP7292684B2/en
Priority to PCT/JP2020/025831 priority patent/WO2021006147A1/en
Priority to CN202021317228.0U priority patent/CN213415263U/en
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Abstract

To provide a transfer device for a sliced meat, which can transfer a group of sliced meats to a tray methodically with a simple mechanism, even if the sliced meats are thin in thickness and allows tension of a transfer belt to be easily reproduced and attachment and detachment of the transfer belt to be easily performed.SOLUTION: A group M of sliced meats is transferred onto a transfer belt 31 that is folded back at a tip part of a receiving plate 21 from an upper surface of the receiving plate 21 and then hung around to a lower surface of the receiving plate 21. An end part at the upper surface side of the receiving plate 21 of the transfer belt 31 is held at a predetermined position of a machine casing 11 of a transfer device 10. When the receiving plate 21 is retreated along a direction orthogonal to an overlapping direction of the sliced meats (m) while regularly slidably-contacting the transfer belt 31 with the tip part of the receiving plate 21 without loosening the transfer belt, the group M of the sliced meats is dropped from a side part in the overlapping direction and then transferred to a tray arranged below methodically. Further, parts engaged with holding members are provided at both ends of the transfer belt 31, so that tension of the transfer belt can be reproduced and attachment and detachment of transfer belt can be performed, easily.SELECTED DRAWING: Figure 1

Description

本発明は、スライス肉をトレー内に移載させる方法およびその装置に関するものである。 The present invention relates to a method and an apparatus for transferring sliced meat into a tray.

本発明に関連するスライス肉のトレー内への移載方法としては、例えば出願人による特許文献1に開示されたものがある。この方法によれば、折り畳み線を前にして一部を重ねて鱗列状に並べられコンベヤの終端部まで搬送された1パック分量毎のスライス肉群が、コンベヤの終端部から落下して、コンベヤの終端部下方で待機していたトレーに盛り付けられる。このとき、スライス肉群の姿勢を保持したまま一挙に盛り付けるために、スライス肉群がコンベヤの終端部に達すれば、コンベヤの終端部を比較的急速に後退させてスライス肉群をトレー内に落下させる構成である。 As a method for transferring sliced meat into a tray related to the present invention, for example, there is one disclosed in Patent Document 1 by the applicant. According to this method, a group of sliced meat for each pack amount, which is arranged in a scale with a part stacked in front of the folding line and conveyed to the end of the conveyor, falls from the end of the conveyor. It is placed on the tray waiting below the end of the conveyor. At this time, in order to fill the sliced meat group at once while maintaining the posture of the sliced meat group, when the sliced meat group reaches the end portion of the conveyor, the end portion of the conveyor is retracted relatively rapidly and the sliced meat group is dropped into the tray. It is a configuration to make.

特許文献1の方法によれば、肉質や肉の温度によって異なる場合もあるが、スライス肉の厚さが2mmを超えていれば整然とトレーに盛り付けられるものの、2mm以下の場合には、スライス肉の落下時における先頭部分や末尾部分が乱れることがあった。この課題を解決すべく、出願人は特願2018−172016号の提案を行った。この提案には、トレーの内底の幅より狭く形成された移載ベルトにスライス肉群を移載させてから、移載ベルトまたはトレーの少なくともいずれか一方が傾けられて、移載ベルトの先端部とトレーの内底とが近接した状態を維持しながら移載ベルトを後退させて、スライス肉群をトレー内に移載する方法が記載されている。 According to the method of Patent Document 1, it may differ depending on the meat quality and the temperature of the meat, but if the thickness of the sliced meat exceeds 2 mm, it is arranged on the tray in an orderly manner, but if it is 2 mm or less, the sliced meat The beginning and end of the fall may be disturbed. In order to solve this problem, the applicant has proposed Japanese Patent Application No. 2018-172016. In this proposal, the sliced meat group is transferred to a transfer belt formed narrower than the width of the inner bottom of the tray, and then at least one of the transfer belt and the tray is tilted to tilt the tip of the transfer belt. Described is a method of transferring a group of sliced meat into a tray by retracting the transfer belt while maintaining a state in which the portion and the inner bottom of the tray are in close contact with each other.

なお、上記提案の中で公知のものとされた、
支持枠に進退自在に支持された移動板の前後方向に掛けまわされるとともに、スライス肉との接触面側の一部が支持枠に固着されていて、進退手段によって移動板が支持枠に対して直線的に進退することに伴い進退するよう構成された移載ベルト、
については、上記提案では詳細が記載されていないが、例えば特許文献2から特許文献4に具体的に開示されている。
In addition, it was made known in the above proposal.
A moving plate that is freely moved back and forth on the support frame is hung in the front-rear direction, and a part of the contact surface side with the sliced meat is fixed to the support frame. A transfer belt configured to move forward and backward as it moves forward and backward in a straight line,
Although the details are not described in the above proposal, for example, Patent Documents 2 to 4 specifically disclose the above.

特許文献2の構成によれば、移載ベルトがリング状に巻回された出退自在の支持板材(本発明における「受板」に相当)を有していて、支持板材を前進させて、支持板材上面側の移載ベルト上に食品などの物体を移載させ、続いて支持板材を後退させることで、移載ベルト上の物体が所望の位置へ移載される。移載ベルトは、支持板材の先端部と後端部とで折り返して巻回配置され、移載ベルトの一方の端部と他方の端部とは支持板材の上面側で重ねられて、移載本体(本発明における「機枠」に相当)に架設された固定部材と押さえ板によって挟み込まれて複数個の固定ネジによって移載本体に固定されている。 According to the configuration of Patent Document 2, the transfer belt has a retractable support plate material (corresponding to the “reception plate” in the present invention) wound in a ring shape, and the support plate material is advanced. By transferring an object such as food on the transfer belt on the upper surface side of the support plate material and then retracting the support plate material, the object on the transfer belt is transferred to a desired position. The transfer belt is folded and wound around the front end and the rear end of the support plate material, and one end and the other end of the transfer belt are overlapped on the upper surface side of the support plate and transferred. It is sandwiched between a fixing member erected on the main body (corresponding to the "machine frame" in the present invention) and a holding plate, and is fixed to the transfer main body by a plurality of fixing screws.

特許文献3には、移動板(本発明における「受板」に相当)を周回させたベルト(本発明における「移載ベルト」に相当)の両端部を重ね合わせた固定箇所を、凹部と凸部が嵌合される固定具で上下から挟んで固定して、ボルト等の連結具で連結固定する構成が記載されている。また、特許文献4には、スライダ(本発明における「受板」に相当)を周回させたシート(本発明における「移載ベルト」に相当)を二枚の挟持材で挟み込み、両挟持材の両端部を止め具であるクランプレバーで、両挟持材の中間部を止め具であるトグルクランプで、固定する方法が、比較的大きな装置に用いられている例が記載されている。 In Patent Document 3, a fixed portion in which both ends of a belt (corresponding to the "transfer belt" in the present invention) around which a moving plate (corresponding to the "reception plate" in the present invention) is overlapped is defined as a concave portion and a convex portion. A configuration is described in which the portions are sandwiched and fixed from above and below with a fitting to be fitted, and then connected and fixed with a connecting tool such as a bolt. Further, in Patent Document 4, a sheet (corresponding to the "transfer belt" in the present invention) in which a slider (corresponding to the "reception plate" in the present invention) is rotated is sandwiched between two sandwiching materials, and both sandwiching materials are used. An example is described in which a method of fixing both ends with a clamp lever which is a stopper and an intermediate portion of both holding materials with a toggle clamp which is a stopper is used for a relatively large device.

特開2019−64808号広報Japanese Patent Application Laid-Open No. 2019-64808 特開2007−222153号公報JP-A-2007-222153 特開2008−184265号公報Japanese Unexamined Patent Publication No. 2008-184265 特開2017−214108号公報JP-A-2017-214108

スライス肉が一部を重ねた鱗状に積み重ねられて列をなすスライス肉群を、重ね方向における側方から見ると、先頭部分と末尾部分とは重なっているスライス肉の枚数が少ないために見かけの厚さが薄いといえる。特許文献1の方法によれば、コンベヤの終端部を比較的急速に後退させて、スライス肉群における見かけの厚さの薄い先頭部分が、コンベヤから勢いよく剥がされることでスライス肉群の落下が始まる。剥がされる直前においてスライス肉群は、コンベヤを例えば水平から30度傾けても滑り落ちない程度に粘着していて、剥がされ始めた部分は何にもガイドされることなく空中を落下していくこととなる。このため、スライス肉群の先頭の折り畳み線部分の弾力が大きい場合は、その形状を保ったままコンベヤから剥がされ落下していくので乱れにくい。しかし、スライス肉の厚さが薄いなどのために先頭の折り畳み線部分の弾力が小さい場合は、粘着力に負けてコンベヤからの剥がれ方にばらつきが生じ、先頭部分の形状を保てずに落下していってトレーに接触するため、特に先頭部分の乱れが発生することがあった。 When viewed from the side in the stacking direction, a group of sliced meats in which sliced meats are stacked in a scaly shape and are stacked in a row is apparent because the number of sliced meats overlapping at the beginning and end is small. It can be said that the thickness is thin. According to the method of Patent Document 1, the end portion of the conveyor is retracted relatively rapidly, and the thin head portion of the sliced meat group is vigorously peeled off from the conveyor, so that the sliced meat group falls. It starts. Immediately before being peeled off, the sliced meat group is sticky to the extent that it does not slip off even if the conveyor is tilted 30 degrees from the horizontal, and the part that has begun to be peeled off falls in the air without being guided by anything. It becomes. Therefore, when the elasticity of the folding line portion at the head of the sliced meat group is large, the sliced meat group is peeled off from the conveyor while maintaining its shape and falls, so that it is not easily disturbed. However, if the elasticity of the folding line at the beginning is small due to the thinness of the sliced meat, etc., the adhesive force will be lost and the peeling from the conveyor will vary, and the shape of the beginning will not be maintained and the meat will fall. Since it comes into contact with the tray, the head part may be disturbed.

出願人による特願2018−172016号の提案によれば、移載ベルトからトレーへ移載され始めたスライス肉群の先頭の部分は、移載ベルトから剥がされた後も略連続的にトレーの内底に接触する。このため、スライス肉の厚さが薄くなっても、スライス肉の重ね方向における先頭部分と末尾部分を含めたスライス肉群全体が乱れにくく、整然とトレーに移載することができる。しかし、スプリングなどの弾性力を用いて付勢させた移載ベルトの先端部をトレーの内底に当てて追従させると、発泡樹脂製のトレーに傷や割れなどが生じる場合がある。これを避けるには、移載ベルトの先端部を、トレーの内底に傷や割れなどを生じさせない程度に弱い力で接触させたり、スライス肉の厚み程度の僅かな間隙を保ってトレー内底の形状に追従させたりするなどの必要がある。これらは、サーボモーターやセンサーなどを組み合わせて、移載ベルトの先端部の押し付け制御や位置制御を行えば実現できるものの、複雑な機構となってしまう。このような機構では、機械の維持管理や毎日の機械清掃がしにくくなったり、機械のコストアップにつながったりするなどの課題があった。 According to the proposal of Japanese Patent Application No. 2018-172016 by the applicant, the head portion of the sliced meat group that has begun to be transferred from the transfer belt to the tray is substantially continuous even after being peeled off from the transfer belt. Contact the inner bottom. Therefore, even if the thickness of the sliced meat becomes thin, the entire sliced meat group including the beginning portion and the ending portion in the stacking direction of the sliced meat is not easily disturbed and can be transferred to the tray in an orderly manner. However, if the tip of the transfer belt urged by using an elastic force such as a spring is applied to the inner bottom of the tray to follow the tray, the tray made of foamed resin may be scratched or cracked. To avoid this, contact the tip of the transfer belt with a weak force that does not cause scratches or cracks on the inner bottom of the tray, or keep a slight gap about the thickness of the sliced meat and keep the inner bottom of the tray. It is necessary to make it follow the shape of. Although these can be realized by combining a servomotor, a sensor, and the like to perform pressing control and position control of the tip of the transfer belt, the mechanism becomes complicated. With such a mechanism, there are problems such as difficulty in maintenance of the machine and daily cleaning of the machine, and an increase in the cost of the machine.

移載ベルトのように食品と接触する箇所やそこに近接する箇所は、清潔を保つために毎日の清掃が必須であるが、特許文献2から特許文献4に開示されたように移載ベルトを構成すると、移載ベルトの表裏両面と支持板材(または「移動板」および「スライダ」)を清掃するために移載ベルトを取り外す必要がある。特許文献2から特許文献4に開示された構成によれば、移載ベルトの取り外しは各ネジ類を取り外したり緩めたりするだけで行える。しかしながら、移載ベルトの取り付けにおいては、移載の機能を維持するために、移載ベルトの張り具合と幅方向における位置とが略同等に再現される必要があるが、取り付けにおいてこれらが再現される方法については記載されていない。実際に行えば、特に張り具合の再現が難しく、特許文献4のように比較的大きな移載ベルトでは、張り具合の再現の難度が特に高かった。 Daily cleaning is essential to maintain cleanliness at places that come into contact with food and places close to it, such as transfer belts. However, as disclosed in Patent Documents 2 to 4, transfer belts are used. Once configured, the transfer belt must be removed to clean both the front and back sides of the transfer belt and the support plate material (or "moving plate" and "slider"). According to the configurations disclosed in Patent Documents 2 to 4, the transfer belt can be removed only by removing or loosening the screws. However, in the mounting of the transfer belt, in order to maintain the function of the transfer, the tension of the transfer belt and the position in the width direction need to be reproduced substantially the same, but these are reproduced in the mounting. There is no description on how to do this. In practice, it is particularly difficult to reproduce the tension, and with a relatively large transfer belt as in Patent Document 4, it is particularly difficult to reproduce the tension.

食料品店などの店頭において、鱗状に積み重ねられたスライス肉群がトレーに盛り付けられた商品は、スライス肉群が整然と盛り付けられていることも商品価値の一部を担うため、現時点では人手による盛り付けが一般的であるが、生産効率や衛生面から自動化が求められている。本発明の目的は、スライス肉の厚さが薄くても簡易な方法と機構でスライス肉群が整然とトレーに移載され、かつ、移載ベルトの張り具合の再現と移載ベルトの着脱とが簡易になされることである。 In stores such as grocery stores, products in which sliced meat groups stacked in a scale are arranged on a tray are arranged manually because the orderly arrangement of sliced meat groups also plays a part in the product value. Is common, but automation is required from the viewpoint of production efficiency and hygiene. An object of the present invention is that even if the sliced meat is thin, the sliced meat group is systematically transferred to the tray by a simple method and mechanism, and the tension of the transfer belt can be reproduced and the transfer belt can be attached / detached. It is easy to do.

本発明は、所定枚数のスライス肉が、一部を重ねた鱗状に積み重ねられて搬送コンベヤ上で列をなすスライス肉群を、移載させる移載装置であって、スライス肉群におけるスライス肉の重ね方向と直交する方向に沿って出退自在である受板に、移載ベルトが、受板上面から受板先端部で折り返され受板下面へ掛け回された移載機具が、スライス肉群が載置された搬送コンベヤ上面よりも、受板上面が下方の位置になるように配置され、搬送コンベヤから移載ベルト上に移載されたスライス肉群を、受板を退去させてトレー内へ移載させるようになされたことを特徴とするスライス肉の移載装置としている。 The present invention is a transfer device for transferring a group of sliced meat in which a predetermined number of sliced meats are stacked in a scale shape and arranged in a row on a conveyor, and the sliced meat in the sliced meat group is transferred. The transfer belt is folded back from the upper surface of the receiving plate at the tip of the receiving plate and hung around the lower surface of the receiving plate on the receiving plate that can move in and out along the direction orthogonal to the stacking direction. The sliced meat group transferred from the transfer conveyor onto the transfer belt is placed in the tray so that the upper surface of the receiving plate is located below the upper surface of the transport conveyor on which the receiving plate is placed. It is a sliced meat transfer device characterized by being transferred to.

また、スライス肉群におけるスライス肉が、重ね方向と直交する方向に折り畳み線をもつように折り畳まれていることが好ましい。 Further, it is preferable that the sliced meat in the sliced meat group is folded so as to have a folding line in a direction orthogonal to the stacking direction.

また、スライス肉群が、スライス肉群におけるスライス肉の重ね方向に沿って、搬送コンベヤによって搬送されることが好ましい。 Further, it is preferable that the sliced meat group is conveyed by a conveyor along the stacking direction of the sliced meat in the sliced meat group.

また、スライス肉群が、単一トレーへの所定の移載量であることが好ましい。 Further, it is preferable that the sliced meat group has a predetermined transfer amount to a single tray.

また、移載ベルトが、受板上面側の端部を、移載機具の機枠に保持された上側保持部材に、受板下面側の端部を、移載機具の下側保持部材に、それぞれ係脱可能とされたことを特徴とする移載機具が具備されることが好ましい。 Further, the transfer belt has an end on the upper surface side of the receiving plate as an upper holding member held by the machine frame of the transferring machine, and an end on the lower surface side of the receiving plate as a lower holding member of the transferring machine. It is preferable that a transfer device is provided, each of which is characterized by being detachable.

また、受板上面側の移載ベルト端部には、上側保持部材に係脱可能な上側係合部が形成されていて、受板下面側の移載ベルト端部には、下側保持部材に係脱可能な下側係合部が形成されていることを特徴とする移載機具が具備されることが好ましい。 Further, an upper engaging portion that can be engaged with and disengaged from the upper holding member is formed at the end of the transfer belt on the upper surface side of the receiving plate, and the lower holding member is formed at the end of the transfer belt on the lower surface side of the receiving plate. It is preferable to provide a transfer device characterized in that a lower engaging portion that can be engaged with and disengaged is formed therein.

また、受板と下側保持部材とがタイミングベルトを介して連結されていて、受板と下側保持部材とのいずれか一方が駆動されることで、受板と下側保持部材とが速度比1:2で同方向に駆動されることを特徴とする移載機具が具備されることが好ましい。 Further, the receiving plate and the lower holding member are connected via a timing belt, and one of the receiving plate and the lower holding member is driven, so that the receiving plate and the lower holding member speed up. It is preferable to provide a transfer device characterized by being driven in the same direction at a ratio of 1: 2.

また、移載ベルト両端の係合部は、折り返された先端部が当該移載ベルトに固着されて形成される、移載ベルトに囲われた筒状空間であって、移載機具の機枠に保持された上側保持部材は、移載ベルトの一方の係合部に挿入されて両端部が機枠の所定位置に着脱自在とされた保持棒であり、下側保持部材は、少なくとも片方の端部から、移載ベルトの他方の係合部が係脱可能とされた保持板材であることを特徴とする移載機具が具備されることが好ましい。 Further, the engaging portions at both ends of the transfer belt are tubular spaces surrounded by the transfer belt, formed by fixing the folded tip portions to the transfer belt, and are the machine frames of the transfer equipment. The upper holding member held by the belt is a holding rod that is inserted into one engaging portion of the transfer belt and both ends are detachable at predetermined positions of the machine frame, and the lower holding member is at least one of them. From the end, it is preferable to provide a transfer device characterized in that the other engaging portion of the transfer belt is a holding plate material that can be engaged and disengaged.

また、スライス肉群は2条並列して搬送コンベヤで搬送されていて、2台の移載機具は受板の先端部を向かい合わせて左右対称に配設され、それぞれ受板を互いに遠ざかる外側方向に向かって退去させて、スライス肉群が移載ベルト上からトレー内へ移載されることが好ましい。 In addition, the sliced meat group is conveyed in parallel by a conveyor, and the two transfer machines are arranged symmetrically with the tips of the receiving plates facing each other, and the receiving plates are moved away from each other in the outward direction. It is preferable that the sliced meat group is transferred from the transfer belt into the tray by moving toward.

本発明のスライス肉の移載装置および移載機具は、スライス肉の厚さが薄くなっても、スライス肉の重ね方向と直交する方向に沿って受板を退去させることで、スライス肉群における見かけの厚さが薄い部分の乱れを抑えて整然と、しかも簡易な機構でトレーに移載でき、かつ、移載機具においては、移載ベルトの張り具合の再現と移載ベルトの着脱とが簡易になされる。 The sliced meat transfer device and the transfer device of the present invention can be used in a sliced meat group by moving the backing plate along a direction orthogonal to the stacking direction of the sliced meat even if the sliced meat becomes thin. It can be transferred to the tray in an orderly manner with a simple mechanism by suppressing the disturbance of the part where the apparent thickness is thin, and in the transfer equipment, it is easy to reproduce the tension of the transfer belt and attach / detach the transfer belt. Will be done.

本発明に係るスライス肉の移載装置および移載機具の実施例における要部を示す平面図である。It is a top view which shows the main part in an Example of the transfer apparatus and transfer apparatus of sliced meat which concerns on this invention. 図1のA−A線断面図である。FIG. 1 is a cross-sectional view taken along the line AA of FIG. 図1のB−B線断面図である。It is sectional drawing BB of FIG. 図3の状態に至るために、搬送コンベヤ1の終端部が仮想線の位置から後退して、移載ベルト31にスライス肉群Mが載置された状態の要部を示す。In order to reach the state of FIG. 3, the main part of the state where the end portion of the transport conveyor 1 is retracted from the position of the virtual line and the sliced meat group M is placed on the transfer belt 31 is shown. 図1において、受板21が退去するにつれ、スライス肉群Mが落下していく状態を示す。FIG. 1 shows a state in which the sliced meat group M falls as the receiving plate 21 moves out. 図5のC−C線断面図である。FIG. 5 is a cross-sectional view taken along the line CC of FIG. 図5において、受板21の退去が完了し、スライス肉群Mがトレーに移載された状態を示す。FIG. 5 shows a state in which the receiving plate 21 has been removed and the sliced meat group M has been transferred to the tray. 図7のD−D線断面図である。FIG. 7 is a cross-sectional view taken along the line DD of FIG. 図7のE−E線断面図である。FIG. 7 is a cross-sectional view taken along the line EE of FIG. 図3において、移載ベルト31に載置されたスライス肉群Mの拡大図である。FIG. 3 is an enlarged view of the sliced meat group M placed on the transfer belt 31. 図1において、左側に位置する移載機具の実施例における要部を示す平面図であって、受板21が進出した状態を示す。FIG. 1 is a plan view showing a main part in an embodiment of a transfer device located on the left side, showing a state in which the receiving plate 21 is advanced. 図11のF−F線断面図である。FIG. 11 is a cross-sectional view taken along the line FF of FIG. 図11のG−G線断面図であって、受板21の上面側を上側とした図である。FIG. 11 is a cross-sectional view taken along the line GG of FIG. 11, with the upper surface side of the receiving plate 21 as the upper side. 図11の状態から、受板21が退去した状態を示した平面図である。It is a top view which showed the state which the receiving plate 21 moved out from the state of FIG. 図14のJ−J線断面図である。FIG. 14 is a cross-sectional view taken along the line JJ of FIG. 移載ベルト31の側面図であって、各部の比率を変えて示した模式図である。It is a side view of the transfer belt 31, and is the schematic diagram which showed by changing the ratio of each part. (a)は図11のH−H線断面図の要部を、(b)は図14のK−K線断面図の要部を、各部の比率を変えて示した模式図である。(A) is a schematic view showing a main part of the HK line sectional view of FIG. 11, and (b) is a schematic view showing a main part of the KK line sectional view of FIG. 14 by changing the ratio of each part.

本発明に係るスライス肉の移載装置および移載機具の実施例について、図1から図17に基づき説明する。 Examples of the sliced meat transfer device and the transfer device according to the present invention will be described with reference to FIGS. 1 to 17.

原料である豚ロース肉が食肉スライサー(図示しない)によってスライスされて得られるスライス肉が、折り畳み手段(図示しない)によって搬送コンベヤ1の搬送方向と直交する方向に折り畳み線をもつように折り畳まれ、折り畳み線を搬送コンベヤ1の下流側に向けて搬送コンベヤ1に載置される。なお、折り畳まれるスライス肉の厚さは1mmから2.5mmが市場の大部分を占めていて、しゃぶしゃぶなどに用いられる。 The sliced meat obtained by slicing the raw material pork loin with a meat slicer (not shown) is folded by a folding means (not shown) so as to have a folding line in a direction orthogonal to the conveying direction of the conveying conveyor 1. The folding wire is placed on the conveyor 1 with the folding wire directed to the downstream side of the conveyor 1. The thickness of the sliced meat to be folded is 1 mm to 2.5 mm, which occupies most of the market, and is used for shabu-shabu and the like.

折り畳まれて載置されたスライス肉mが所定の移動量だけ搬送コンベヤ1によって下流側に送られてから、後続のスライス肉mが先行のスライス肉mの一部に重なるよう鱗状に載置される。これを1個のトレー3に盛り付けられる所定枚数の末尾のスライス肉mまで繰り返すと、図1に示されるようにスライス肉群Mが搬送コンベヤ1に載置される。 After the folded and placed sliced meat m is sent downstream by the transport conveyor 1 by a predetermined amount of movement, the subsequent sliced meat m is placed in a scale shape so as to overlap a part of the preceding sliced meat m. To. When this is repeated up to the last sliced meat m of a predetermined number of sheets to be placed on one tray 3, the sliced meat group M is placed on the conveyor 1 as shown in FIG.

食肉スライサーと折り畳み手段は、平行に2条列並んだスライス肉mを搬送コンベヤ1に載置するが、1列のスライス肉mを載置することも可能である。2条列または1列のスライス肉群Mと後続のスライス肉群Mとの間には、区切りが明確となるように搬送コンベヤ1が送られて間隔が設けられ、これが繰り返されてスライス肉群Mは搬送コンベヤ1の終端部まで搬送される。本実施例では、2条列のスライス肉群Mを用いて説明する。 In the meat slicer and the folding means, two rows of sliced meat m arranged in parallel are placed on the conveyor 1, but one row of sliced meat m can also be placed. A conveyor 1 is sent between the two-row or one-row sliced meat group M and the subsequent sliced meat group M so that the division becomes clear, and an interval is provided, and this is repeated to provide the sliced meat group. M is conveyed to the end of the transfer conveyor 1. In this embodiment, a two-row sliced meat group M will be used for explanation.

なお、折り畳み手段は、スライス肉の折り畳む位置を変更することが可能である。折り畳む位置が、スライス肉より外側の位置となるように設定されることで、折り畳まれていないスライス肉m1による鱗状のスライス肉群M1を得ることもできるが、スライス肉m1は多くの場合折り畳まれたスライス肉mより厚くて弾力が大きめであるため移載時に乱れにくい。そのため、本実施例では、折り畳まれたスライス肉mによるスライス肉群Mを用いて説明する。参考として、折り畳まれていないスライス肉m1は、多くの場合3mm以上の厚さで、しょうが焼きやとんかつなどに用いられる。 The folding means can change the folding position of the sliced meat. By setting the folding position to be outside the sliced meat, it is possible to obtain a scale-shaped sliced meat group M1 by the unfolded sliced meat m1, but the sliced meat m1 is often folded. Since it is thicker than the sliced meat m and has a large elasticity, it is not easily disturbed at the time of transfer. Therefore, in this embodiment, the sliced meat group M made of the folded sliced meat m will be described. As a reference, the unfolded sliced meat m1 is often 3 mm or more thick and is used for shogayakiya and pork cutlet.

搬送コンベヤ1は、終端部が下流側へ向けて下降するよう緩やかに傾斜されるとともに、図4に仮想線表示したように、コンベヤ上面に載置された物品の絶対位置を変動させることなく終端部が水平方向に所定距離だけ進退するシャトルコンベヤ(駆動部分などの図示は省略)とされる。なお、図4における搬送コンベヤ1の傾斜は、およそ21度である。 The conveyor 1 is gently inclined so that the end portion descends toward the downstream side, and as shown by a virtual line in FIG. 4, the end portion of the conveyor 1 is terminated without changing the absolute position of the article placed on the upper surface of the conveyor. It is a shuttle conveyor (the drive part and the like are not shown) in which the part advances and retreats in the horizontal direction by a predetermined distance. The inclination of the conveyor 1 in FIG. 4 is about 21 degrees.

搬送コンベヤ1の終端部における下方には、移載機具10、10が、受板21の進出方向先端部を向かい合わせて左右対称に設けられる。 Below the end of the conveyor 1, transfer tools 10 and 10 are provided symmetrically with the leading ends of the receiving plates 21 facing each other in the advancing direction.

移載機具10について、図11に示されるように、受板21が図11の位置に進出、また、図14の位置に退去する左右方向を出退方向とし、図11における上側を上流側、下側を下流側として説明する。移載機具10は、機枠11と、受板21と、受板21に掛け回された移載ベルト31と、移載ベルト31の受板21下面の端部を直線状に出退させる下側保持部材41と、受板21と下側保持部材41とを関連させて出退させる連動手段51と、を備える。 Regarding the transfer device 10, as shown in FIG. 11, the left-right direction in which the receiving plate 21 advances to the position shown in FIG. 11 and moves out to the position shown in FIG. 14 is the exit / exit direction, and the upper side in FIG. 11 is the upstream side. The lower side will be described as the downstream side. The transfer machine 10 is a lower part that linearly moves the machine frame 11, the receiving plate 21, the transfer belt 31 hung around the receiving plate 21, and the lower end of the receiving plate 21 of the transfer belt 31. A side holding member 41 and an interlocking means 51 for associating the receiving plate 21 and the lower holding member 41 with each other and moving them back and forth are provided.

機枠11は、図11に示されるように、側板12、12と、側板12、12に架設される下流側板材13と、下流側板材13の略中央部から上流方向に架設される組付用部材14と、組付用部材14の上流側で下流側板材13と平行に延設される上流側板材15と、組付用部材14と平行に架設され移載ベルト31が巻き付けられる円筒部をもつ上側保持部材係止部16と、を備える。組付用部材14は、断面がコの字の板材で、搬送コンベヤ1の機枠に着脱可能に組み付けられるように組付ボルトなどを備える。 As shown in FIG. 11, the machine frame 11 is assembled with the side plates 12 and 12, the downstream side plate 13 erected on the side plates 12 and 12, and erected upstream from the substantially central portion of the downstream side plate 13. The member 14, the upstream plate 15 extending in parallel with the downstream plate 13 on the upstream side of the assembling member 14, and the cylindrical portion erected in parallel with the assembling member 14 and around which the transfer belt 31 is wound. The upper holding member locking portion 16 is provided. The assembling member 14 is a plate material having a U-shaped cross section, and is provided with an assembling bolt or the like so that it can be detachably assembled to the machine frame of the conveyor 1.

受板21はステンレス製の薄板であって、下流側は、側板12、12に架設される受板ガイドロッド22が挿通された受板スライダ23、23が固着され、上流側は、受板レール24でスライド可能に支持されていて、出退方向に移動自在とされる。進出方向における受板21先端部は、下面側へ重ねるように折り曲げられてなる丸みを帯びた端部であって、移載ベルト31と摺接可能となるように配慮されている。また、進出方向における受板21後端部は下方へ略45度折り曲げられていて、受板21上面側の移載ベルト31に受板21後端のエッジ部分が当たらないように配慮されている。 The receiving plate 21 is a thin stainless steel plate, and the receiving plate sliders 23 and 23 through which the receiving plate guide rods 22 erected on the side plates 12 and 12 are inserted are fixed to the downstream side, and the receiving plate rails are fixed to the upstream side. It is slidably supported by 24 and is movable in the exit / exit direction. The tip end portion of the receiving plate 21 in the advancing direction is a rounded end portion that is bent so as to overlap the lower surface side, and is considered so that it can be slidably contacted with the transfer belt 31. Further, the rear end portion of the receiving plate 21 in the advancing direction is bent downward by approximately 45 degrees so that the edge portion of the rear end of the receiving plate 21 does not hit the transfer belt 31 on the upper surface side of the receiving plate 21. ..

移載ベルト31は、受板21上面から受板21先端部で折り返され受板21下面へと掛け回される。
また、図16に示されるように、移載ベルト31の両端部は、それぞれ先端部が折り返されて、移載ベルト31に囲われた筒状空間が形成されるように、当該移載ベルト31に接着されている。両端に形成された筒状空間は、一方が受板21の上面側で上側保持部材34と係脱可能な上側係合部32、他方が受板21の下面側で下側保持部材41と係脱可能な下側係合部33とされる。
The transfer belt 31 is folded back from the upper surface of the receiving plate 21 at the tip of the receiving plate 21 and hung around the lower surface of the receiving plate 21.
Further, as shown in FIG. 16, the transfer belt 31 is formed so that the tip portions of both ends of the transfer belt 31 are folded back to form a tubular space surrounded by the transfer belt 31. It is glued to. The tubular spaces formed at both ends are engaged with the upper holding member 34 on the upper surface side of the receiving plate 21 and the upper engaging portion 32 which can be engaged with and disengaged from the upper holding member 34, and the other is engaged with the lower holding member 41 on the lower surface side of the receiving plate 21. It is a detachable lower engaging portion 33.

下側保持部材41は、受板21の下面側から略3mmの間隙を保って出退方向に移動自在とされるステンレス製の薄板であって、下流側には、側板12、12に架設される下側保持部材ガイドロッド42が挿通された下側保持部材スライダ43、43が固着され、上流側は、下側保持部材レール44でスライド可能に支持されている。下側保持部材レール44は、レール部支点ピン18、18によって上流側板材15に回動可能に支持されるとともに、レール部固定ピン19、19によって下側保持部材41の支持位置への固定と解放とが自在である。本実施例におけるレール部固定ピン19、19はインデックスプランジャであって、インデックスプランジャのツマミを操作するだけで下側保持部材レール44の支持位置への固定と解放とが容易に行える。 The lower holding member 41 is a thin stainless steel plate that is movable in the retracting direction while maintaining a gap of about 3 mm from the lower surface side of the receiving plate 21, and is erected on the side plates 12 and 12 on the downstream side. The lower holding member sliders 43, 43 through which the lower holding member guide rod 42 is inserted are fixed, and the upstream side is slidably supported by the lower holding member rail 44. The lower holding member rail 44 is rotatably supported by the upstream side plate members 15 by the rail fulcrum pins 18 and 18, and is fixed to the supporting position of the lower holding member 41 by the rail portion fixing pins 19 and 19. It can be released freely. The rail portion fixing pins 19 and 19 in this embodiment are index plungers, and the lower holding member rail 44 can be easily fixed and released to the support position simply by operating the knob of the index plunger.

下側保持部材レール44が支持位置から解放されれば、下側保持部材41がその上流側から、下側係合部33に挿入可能となる。下側保持部材41には、下側係合部33の筒状部両端の略1mmずつ外側を規制し、かつ抜けづらく保持する切り欠きが形成されていて、挿入後に下側係合部33の両端を多少変形させながら切り欠きに引っ掛けることで下側係合部33は略定位置に保持され、しかも着脱が容易である。 When the lower holding member rail 44 is released from the support position, the lower holding member 41 can be inserted into the lower engaging portion 33 from the upstream side thereof. The lower holding member 41 is formed with notches that regulate the outside of both ends of the tubular portion of the lower engaging portion 33 by approximately 1 mm and hold the lower engaging portion 33 so that it is difficult to pull out. The lower engaging portion 33 is held in a substantially fixed position by hooking it on the notch while slightly deforming both ends, and it is easy to attach / detach.

上側保持部材34は、上側係合部32に挿入可能かつ一部に段差をもつ丸棒であって、上側係合部32の筒状部両端の略1mmずつ外側が太い径となされ、移載ベルト31が取り付けられる際には、筒状部両端が径の段差にガイドされることで略定位置に保持される。太い径のさらに外側両端は細い径となされていて、上側保持部材34は上側保持部材係止部16に対して両端略0.5mmずつの間隙をもつ範囲で位置決めされ、上側保持部材固定ピン17、17によって固定される。本実施例における上側保持部材固定ピン17、17はインデックスプランジャであって、インデックスプランジャのツマミを操作するだけで上側保持部材34が容易に上側保持部材係止部16に着脱され、かつ、移載ベルト31は、その幅方向における位置が必要十分に再現される。 The upper holding member 34 is a round bar that can be inserted into the upper engaging portion 32 and has a step on a part thereof, and the outer side of both ends of the tubular portion of the upper engaging portion 32 has a large diameter and is transferred. When the belt 31 is attached, both ends of the tubular portion are guided by a step in diameter and are held at a substantially fixed position. The outer ends of the large diameter are made smaller in diameter, and the upper holding member 34 is positioned within a range having a gap of approximately 0.5 mm at both ends with respect to the upper holding member locking portion 16, and the upper holding member fixing pin 17 , 17 fixed. The upper holding member fixing pins 17 and 17 in this embodiment are index plungers, and the upper holding member 34 can be easily attached to and detached from the upper holding member locking portion 16 and transferred by simply operating the knob of the index plunger. The position of the belt 31 in the width direction is reproduced as necessary and sufficient.

移載ベルト31の取り付けの際は、移載ベルト31の下側係合部33が下側保持部材41に取り付けられてから、下側保持部材レール44が支持位置へ固定されて下側保持部材41が支持された後に、移載ベルト31が受板21下面から受板21先端部で折り返され受板21上面へ掛け回される。次いで、上側保持部材34が上側係合部32に挿入されてから、移載ベルト31が上側保持部材係止部16の円筒部に巻き付けられるように上側保持部材34が固定される。この手順によれば、移載ベルト31の両端部の位置が取り外し前と略同位置となり、移載ベルト31の張り具合も取り外し前と略同等に再現されることとなる。なお、移載ベルト31の取り外しの際は、上記手順を逆にたどればよい。 When attaching the transfer belt 31, after the lower engaging portion 33 of the transfer belt 31 is attached to the lower holding member 41, the lower holding member rail 44 is fixed to the support position and the lower holding member After the 41 is supported, the transfer belt 31 is folded back from the lower surface of the receiving plate 21 at the tip of the receiving plate 21 and hung around the upper surface of the receiving plate 21. Next, after the upper holding member 34 is inserted into the upper engaging portion 32, the upper holding member 34 is fixed so that the transfer belt 31 is wound around the cylindrical portion of the upper holding member locking portion 16. According to this procedure, the positions of both ends of the transfer belt 31 are substantially the same as those before the removal, and the tension of the transfer belt 31 is reproduced substantially the same as before the removal. When removing the transfer belt 31, the above procedure may be reversed.

次に、連動手段51について説明する。受板スライダ23、23に回転自在に軸支されたタイミングプーリー52、52に掛け回されたタイミングベルト53は、その一部が受板ガイドロッド22の略中央部に固着されたタイミングベルト固定体54に固定されている。下側保持部材ガイドロッド42が挿通されたタイミングベルト連結体55は、下側保持部材スライダ43、43に回動自在に挟まれていて、タイミングベルト固定体54から出退両方向に、タイミングベルト53における略等しい長さをもつ位置でタイミングベルト53が固定される。 Next, the interlocking means 51 will be described. The timing belt 53 hung on the timing pulleys 52, 52 rotatably supported by the receiving plate sliders 23, 23 is a timing belt fixing body in which a part thereof is fixed to a substantially central portion of the receiving plate guide rod 22. It is fixed at 54. The timing belt connecting body 55 into which the lower holding member guide rod 42 is inserted is rotatably sandwiched between the lower holding member sliders 43 and 43, and the timing belt 53 is rotatably sandwiched from the timing belt fixing body 54 in both directions. The timing belt 53 is fixed at a position having substantially the same length in.

上記の構成によれば、図17に示されるように、エアシリンダー(図示しない)によって、受板21が機枠11に対して距離Sを移動されると、タイミングベルト53を介して、下側保持部材41が受板21に対して同方向に同じ距離Sを移動されるので、下側保持部材41は機枠11に対して距離2Sを移動されることとなる。つまり、下側保持部材41は、受板21の2倍の速度で同方向に移動されるので、連動手段51によって、受板21に掛け回された移載ベルト31はたるむことなく受板21先端部と常に摺接される。 According to the above configuration, as shown in FIG. 17, when the receiving plate 21 is moved by a distance S with respect to the machine frame 11 by an air cylinder (not shown), the lower side is moved via the timing belt 53. Since the holding member 41 is moved in the same direction with respect to the receiving plate 21 by the same distance S, the lower holding member 41 is moved by a distance 2S with respect to the machine frame 11. That is, since the lower holding member 41 is moved in the same direction at twice the speed of the receiving plate 21, the transfer belt 31 hung around the receiving plate 21 by the interlocking means 51 does not sag. Always in sliding contact with the tip.

作業終了後の清掃に際しても、前述したように、移載機具10と移載ベルト31との着脱は容易であり、清掃後の移載ベルト31の取り付けに際しても、張り具合の調節は不要である。なお、移載ベルト31において、使用に伴う経時変化や、劣化や破損に伴う交換のために、張り具合の調節が必要となる場合がある。このときは、上側保持部材係止部16が固定されるボルトを緩め、図12における周方向に回転させてボルトを締めることで、上側保持部材係止部16への移載ベルト31の巻き付け角が変化し、適切な張り具合に調節可能である。 As described above, the transfer machine 10 and the transfer belt 31 can be easily attached to and detached from each other during cleaning after the work is completed, and it is not necessary to adjust the tension when attaching the transfer belt 31 after cleaning. .. It should be noted that the transfer belt 31 may need to be adjusted in tension due to changes over time due to use and replacement due to deterioration or breakage. At this time, by loosening the bolt to which the upper holding member locking portion 16 is fixed, rotating it in the circumferential direction in FIG. 12 and tightening the bolt, the winding angle of the transfer belt 31 to the upper holding member locking portion 16 is set. Changes and can be adjusted to the appropriate tension.

上記のように構成された移載機具10における受板21の下方に、搬送コンベヤ1の搬送方向と直行する方向に沿ってトレー3を移送するトレー移送装置2が設けられている。トレー3は、スライス肉群Mがトレーの移送方向における略中央部に移載されるよう、トレー移送装置2によって好適な位置に移送され持ち上げられる。なお、トレー移送装置2は、2条列のスライス肉群M、Mにおいて、対応するトレー3 、3の一方を好適な位置に移送してからトレー移送装置2の移送動作に影響を受けない高さまで持ち上げる。次いで他方を好適な位置に移送して持ち上げることで、2条列のスライス肉群M、Mに対応するトレー3、3の両方がそれぞれに好適な位置に移送される構成である。 A tray transfer device 2 for transferring the tray 3 along a direction orthogonal to the transfer direction of the transfer conveyor 1 is provided below the receiving plate 21 in the transfer device 10 configured as described above. The tray 3 is transferred to a suitable position by the tray transfer device 2 and lifted so that the sliced meat group M is transferred to a substantially central portion in the tray transfer direction. The tray transfer device 2 has a height that is not affected by the transfer operation of the tray transfer device 2 after transferring one of the corresponding trays 3 and 3 to a suitable position in the sliced meat groups M and M in the two rows. Lift it up. Then, by transferring the other to a suitable position and lifting it up, both the trays 3 and 3 corresponding to the sliced meat groups M and M in the two rows are transferred to a suitable position.

このように構成された移載装置の本実施例における移載方法を、図に基づき説明する。図1は搬送コンベヤ1の終端部が図4に示されるように後退して、搬送コンベヤ1からスライス肉群Mが受板21の上面の移載ベルト31に載置された状態である。なお、搬送コンベヤ1の終端部下面と、受板21の上面の移載ベルト31との間隙は略2mmとされていて、搬送コンベヤ1の終端部を離れ始めたスライス肉群Mの先頭部分以降は、略連続的に受板21の上面の移載ベルト31に接触しながら順次移載されるため、乱れを抑えて整然と移載ベルト31に載置される。また、このとき、トレー3 、3はトレー移送装置2により受板21 、21の下方の好適な位置に移送され持ち上げられている。 The transfer method of the transfer device configured in this manner in this embodiment will be described with reference to the drawings. FIG. 1 shows a state in which the end portion of the transport conveyor 1 is retracted as shown in FIG. 4, and the sliced meat group M is placed on the transfer belt 31 on the upper surface of the receiving plate 21 from the transport conveyor 1. The gap between the lower surface of the terminal portion of the transport conveyor 1 and the transfer belt 31 on the upper surface of the receiving plate 21 is approximately 2 mm, and after the head portion of the sliced meat group M that has begun to leave the terminal portion of the transport conveyor 1. Is sequentially transferred while contacting the transfer belt 31 on the upper surface of the receiving plate 21 substantially continuously, so that the transfer belt 31 is neatly placed on the transfer belt 31 while suppressing disturbance. At this time, the trays 3 and 3 are transferred to a suitable position below the receiving plates 21 and 21 by the tray transfer device 2 and lifted.

次いで、受板21をスライス肉mの重ね方向と直交する方向に沿って退去させる。前述のとおり、移載ベルト31はたるむことなく受板21先端部と常に摺接されるため、受板21上面の移載ベルト31はスライス肉群Mの下面と相対的な位置変化を伴わないまま剥がされるように退去されていき、図5および図6に示されるようにスライス肉群Mは重ね方向における側方部分から落下し始める。 Next, the receiving plate 21 is retracted along the direction orthogonal to the stacking direction of the sliced meat m. As described above, since the transfer belt 31 is always in sliding contact with the tip of the receiving plate 21 without sagging, the transfer belt 31 on the upper surface of the receiving plate 21 does not change its position relative to the lower surface of the sliced meat group M. As they are peeled off, the sliced meat group M begins to fall from the lateral portion in the stacking direction as shown in FIGS. 5 and 6.

ここで、スライス肉群Mを重ね方向における側方から見た図10において、スライス肉の重なる枚数が、中央部分の略4枚に比して先頭部分(図10における左端)と末尾部分(図10における右端)では2枚と、見かけの厚さが薄くなっている。より具体的には、スライス肉群Mにおける中央部分の見かけの厚さはスライス肉mの重なり具合によって少なければスライス肉3枚分から多ければ6枚分程度であるが、折り畳み線のある先頭部分の見かけの厚さはスライス肉略2枚分、末尾部分の見かけの厚さは折り畳む位置によってスライス肉2枚分または1枚分である。 Here, in FIG. 10 when the sliced meat group M is viewed from the side in the stacking direction, the number of overlapping sliced meats is the beginning portion (left end in FIG. 10) and the end portion (FIG. 10) as compared with the substantially four pieces of the central portion. At the right end of 10), the apparent thickness is as thin as two. More specifically, the apparent thickness of the central portion of the sliced meat group M is about 3 to 6 sliced meats if it is small depending on the degree of overlap of the sliced meats m, but it is about 6 sheets if it is large, but the leading portion with a folding line. The apparent thickness is about 2 slices of meat, and the apparent thickness of the tail portion is 2 or 1 slice of meat depending on the folding position.

参考として、折り畳まれていないスライス肉m1によるスライス肉群M1においては、中央部分の見かけの厚さはスライス肉2枚分から4枚分程度であり、先頭部分と末尾部分の厚さはスライス肉1枚分である。 As a reference, in the sliced meat group M1 made of unfolded sliced meat m1, the apparent thickness of the central portion is about 2 to 4 slices of meat, and the thickness of the beginning portion and the ending portion is 1 sliced meat. It is for one sheet.

特許文献1の方法によれば、スライス肉群Mの重ね方向における先頭の折り畳み線部分が搬送コンベヤから略同時に剥がされる。スライス肉は厚さが薄くなるにつれて折り畳み線部分の弾力が小さくなるため、搬送コンベヤにある程度粘着している折り畳み線部分の剥がれ方にばらつきが発生する。加えて、先頭部分が落下中およびトレーに接触する際にも、弾力が小さいために折り畳み線部分を直線的な形状に保ちづらい。これらのことから、厚さが薄いスライス肉のスライス肉群Mは、特に先頭部分を整然とトレーに移載させることが難しい。 According to the method of Patent Document 1, the leading folding line portion of the sliced meat group M in the stacking direction is peeled off from the conveyor at substantially the same time. As the thickness of the sliced meat decreases, the elasticity of the folding line portion decreases, so that the peeling method of the folding line portion that adheres to the conveyor to some extent varies. In addition, it is difficult to keep the folding line part in a straight shape due to its small elasticity even when the leading part is falling or comes into contact with the tray. From these facts, it is difficult to orderly transfer the leading portion of the sliced meat group M of thin sliced meat to the tray.

本実施例においては、スライス肉群Mが側方部分から落下し始めるため、重ね方向における先頭部分と末尾部分は、移載ベルト31から重ね方向と直交する方向(折り畳み線に沿った方向)に順次剥がされながら落下する。このため、スライス肉の厚さが薄くなっても、特に目立つ先頭の折り畳み線部分が直線状の形状を保ちやすく、ひいてはスライス肉群M全体が整然とトレーに移載される。 In this embodiment, since the sliced meat group M starts to fall from the side portion, the head portion and the tail portion in the stacking direction are in the direction orthogonal to the stacking direction (direction along the folding line) from the transfer belt 31. It falls while being peeled off in sequence. Therefore, even if the thickness of the sliced meat is reduced, the particularly conspicuous leading folding line portion tends to maintain a linear shape, and the entire sliced meat group M is transferred to the tray in an orderly manner.

なお、本実施例ではシャトルコンベヤである搬送コンベヤ1の終端部が後退して移載ベルト31にスライス肉群Mを載置するようになしたが、例えば搬送コンベヤは常に終端部を定位置とするコンベヤとされ、搬送コンベヤの終端部における送りに関連させてスライス肉群Mが移載ベルト31上に受け渡されるように、受板21を進出させた移載機具10全体を搬送コンベヤの搬送方向に沿って移動させてもよい。 In this embodiment, the end portion of the transfer conveyor 1 which is a shuttle conveyor is retracted so that the sliced meat group M is placed on the transfer belt 31, but for example, the transfer conveyor always has the end portion at a fixed position. The entire transfer machine 10 with the receiving plate 21 advanced is transferred to the transfer conveyor so that the sliced meat group M is delivered onto the transfer belt 31 in relation to the feed at the end of the transfer conveyor. It may be moved along the direction.

また、本実施例ではトレー移送装置2がトレー3を好適な位置に移送するが、トレー移送装置はトレー3を常に同じ位置に移送し、トレー3に対する好適な位置に移載機具10を移動させてもよい。 Further, in this embodiment, the tray transfer device 2 transfers the tray 3 to a suitable position, but the tray transfer device always transfers the tray 3 to the same position and moves the transfer device 10 to a suitable position with respect to the tray 3. You may.

本発明における、スライス肉群を移載ベルト31からトレー3に整然と移載する装置は、前述した本実施例のように、直線状の動作の組み合わせによる簡易な機構で実現されるため、機械の維持管理や毎日の機械清掃もしやすく、機械のコストも抑えられる。 In the present invention, the device for orderly transferring the sliced meat group from the transfer belt 31 to the tray 3 is realized by a simple mechanism by combining linear movements as in the above-described embodiment, and thus is a machine. It is easy to maintain and clean the machine every day, and the cost of the machine can be reduced.

なお、本発明における移載機具10は、本実施例のように、人手で移載するには軟らかくて姿勢や形状などが乱れやすい、鱗状に積み重ねられたスライス肉群の移載に特に有用であるが、移載する物品は限定されない。また、各部の材質や形状は、機能の要件を備えていれば適宜変更できる。 The transfer device 10 in the present invention is particularly useful for transferring a group of sliced meats stacked in a scale shape, which is soft to be manually transferred and whose posture and shape are easily disturbed as in the present embodiment. However, the items to be transferred are not limited. In addition, the material and shape of each part can be changed as appropriate if they meet the functional requirements.

1 搬送コンベヤ
2 トレー移送装置
3 トレー
10 移載機具
11 機枠
12 側板
13 下流側板材
14 組付用部材
15 上流側板材
16 上側保持部材係止部
17 上側保持部材固定ピン
18 レール部支点ピン
19 レール部固定ピン
21 受板
22 受板ガイドロッド
23 受板スライダ
24 受板レール
31 移載ベルト
32 上側係合部
33 下側係合部
34 上側保持部材
41 下側保持部材
42 下側保持部材ガイドロッド
43 下側保持部材スライダ
44 下側保持部材レール
51 連動手段
52 タイミングプーリー
53 タイミングベルト
54 タイミングベルト固定体
55 タイミングベルト連結体


1 Conveyor 2 Tray transfer device 3 Tray 10 Transfer equipment 11 Machine frame 12 Side plate 13 Downstream side plate 14 Assembling member 15 Upstream side plate 16 Upper holding member Locking part 17 Upper holding member fixing pin 18 Rail part fulcrum pin 19 Rail part fixing pin 21 Receiving plate 22 Receiving plate guide rod 23 Receiving plate slider 24 Receiving plate rail 31 Transfer belt 32 Upper engaging part 33 Lower engaging part 34 Upper holding member 41 Lower holding member 42 Lower holding member guide Rod 43 Lower holding member Slider 44 Lower holding member Rail 51 Interlocking means 52 Timing pulley 53 Timing belt 54 Timing belt fixing body 55 Timing belt connecting body


本発明は、スライス肉をトレー内に移載させる方法およびその装置に関するものである。 The present invention relates to a method and an apparatus for transferring sliced meat into a tray.

本発明に関連するスライス肉のトレー内への移載方法としては、例えば出願人による特許文献1に開示されたものがある。この方法によれば、折り畳み線を前にして一部を重ねて鱗列状に並べられコンベヤの終端部まで搬送された1パック分量毎のスライス肉群が、コンベヤの終端部から落下して、コンベヤの終端部下方で待機していたトレーに盛り付けられる。このとき、スライス肉群の姿勢を保持したまま一挙に盛り付けるために、スライス肉群がコンベヤの終端部に達すれば、コンベヤの終端部を比較的急速に後退させてスライス肉群をトレー内に落下させる構成である。 As a method for transferring sliced meat into a tray related to the present invention, for example, there is one disclosed in Patent Document 1 by the applicant. According to this method, a group of sliced meat for each pack amount, which is arranged in a scale with a part stacked in front of the folding line and conveyed to the end of the conveyor, falls from the end of the conveyor. It is placed on the tray waiting below the end of the conveyor. At this time, in order to fill the sliced meat group at once while maintaining the posture of the sliced meat group, when the sliced meat group reaches the end portion of the conveyor, the end portion of the conveyor is retracted relatively rapidly and the sliced meat group is dropped into the tray. It is a configuration to make.

特許文献1の方法によれば、肉質や肉の温度によって異なる場合もあるが、スライス肉の厚さが2mmを超えていれば整然とトレーに盛り付けられるものの、2mm以下の場合には、スライス肉の落下時における先頭部分や末尾部分が乱れることがあった。この課題を解決すべく、出願人は特願2018−172016号の提案を行った。この提案には、トレーの内底の幅より狭く形成された移載ベルトにスライス肉群を移載させてから、移載ベルトまたはトレーの少なくともいずれか一方が傾けられて、移載ベルトの先端部とトレーの内底とが近接した状態を維持しながら移載ベルトを後退させて、スライス肉群をトレー内に移載する方法が記載されている。 According to the method of Patent Document 1, it may differ depending on the meat quality and the temperature of the meat, but if the thickness of the sliced meat exceeds 2 mm, it is arranged on the tray in an orderly manner, but if it is 2 mm or less, the sliced meat The beginning and end of the fall may be disturbed. In order to solve this problem, the applicant has proposed Japanese Patent Application No. 2018-172016. In this proposal, the sliced meat group is transferred to a transfer belt formed narrower than the width of the inner bottom of the tray, and then at least one of the transfer belt and the tray is tilted to tilt the tip of the transfer belt. Described is a method of transferring a group of sliced meat into a tray by retracting the transfer belt while maintaining a state in which the portion and the inner bottom of the tray are in close contact with each other.

なお、上記提案の中で公知のものとされた、
支持枠に進退自在に支持された移動板の前後方向に掛けされるとともに、スライス肉との接触面側の一部が支持枠に固着されていて、進退手段によって移動板が支持枠に対して直線的に進退することに伴い進退するよう構成された移載ベルト、
については、上記提案では詳細が記載されていないが、例えば特許文献2から特許文献4に具体的に開示されている。
In addition, it was made known in the above proposal.
Together are Kai over in the longitudinal direction of the movably supported moving plate to the support frame, a portion of the contact surface of the slice meat have been fixed to the support frame, the moving plate by moving means is relative to the support frame A transfer belt that is configured to move forward and backward as it moves forward and backward in a straight line.
Although the details are not described in the above proposal, for example, Patent Documents 2 to 4 specifically disclose the above.

特許文献2の構成によれば、移載ベルトがリング状に巻回された出退自在の支持板材(本発明における「受板」に相当)を有していて、支持板材を前進させて、支持板材上面側の移載ベルト上に食品などの物体を移載させ、続いて支持板材を後退させることで、移載ベルト上の物体が所望の位置へ移載される。移載ベルトは、支持板材の先端部と後端部とで折り返して巻回配置され、移載ベルトの一方の端部と他方の端部とは支持板材の上面側で重ねられて、移載本体(本発明における「機枠」に相当)に架設された固定部材と押さえ板によって挟み込まれて複数個の固定ネジによって移載本体に固定されている。 According to the configuration of Patent Document 2, the transfer belt has a retractable support plate material (corresponding to the “reception plate” in the present invention) wound in a ring shape, and the support plate material is advanced. By transferring an object such as food on the transfer belt on the upper surface side of the support plate material and then retracting the support plate material, the object on the transfer belt is transferred to a desired position. The transfer belt is folded and wound around the front end and the rear end of the support plate material, and one end and the other end of the transfer belt are overlapped on the upper surface side of the support plate and transferred. It is sandwiched between a fixing member erected on the main body (corresponding to the "machine frame" in the present invention) and a holding plate, and is fixed to the transfer main body by a plurality of fixing screws.

特許文献3には、移動板(本発明における「受板」に相当)を周回させたベルト(本発明における「移載ベルト」に相当)の両端部を重ね合わせた固定箇所を、凹部と凸部が嵌合される固定具で上下から挟んで固定して、ボルト等の連結具で連結固定する構成が記載されている。また、特許文献4には、スライダ(本発明における「受板」に相当)を周回させたシート(本発明における「移載ベルト」に相当)を二枚の挟持材で挟み込み、両挟持材の両端部を止め具であるクランプレバーで、両挟持材の中間部を止め具であるトグルクランプで、固定する方法が、比較的大きな装置に用いられている例が記載されている。 In Patent Document 3, a fixed portion in which both ends of a belt (corresponding to the "transfer belt" in the present invention) around which a moving plate (corresponding to the "reception plate" in the present invention) is overlapped is defined as a concave portion and a convex portion. A configuration is described in which the portions are sandwiched and fixed from above and below with a fitting to be fitted, and then connected and fixed with a connecting tool such as a bolt. Further, in Patent Document 4, a sheet (corresponding to the "transfer belt" in the present invention) in which a slider (corresponding to the "reception plate" in the present invention) is rotated is sandwiched between two sandwiching materials, and both sandwiching materials are used. An example is described in which a method of fixing both ends with a clamp lever which is a stopper and an intermediate portion of both holding materials with a toggle clamp which is a stopper is used for a relatively large device.

特開2019−64808号公報JP-A-2019-64808 特開2007−222153号公報JP-A-2007-222153 特開2008−184265号公報Japanese Unexamined Patent Publication No. 2008-184265 特開2017−214108号公報JP-A-2017-214108

スライス肉が一部を重ねた鱗状に積み重ねられて列をなすスライス肉群を、重ね方向における側方から見ると、先頭部分と末尾部分とは重なっているスライス肉の枚数が少ないために見かけの厚さが薄いといえる。特許文献1の方法によれば、コンベヤの終端部を比較的急速に後退させて、スライス肉群における見かけの厚さの薄い先頭部分が、コンベヤから勢いよく剥がされることでスライス肉群の落下が始まる。剥がされる直前においてスライス肉群は、コンベヤを例えば水平から30度傾けても滑り落ちない程度に粘着していて、剥がされ始めた部分は何にもガイドされることなく空中を落下していくこととなる。このため、スライス肉群の先頭の折り畳み線部分の弾力が大きい場合は、その形状を保ったままコンベヤから剥がされ落下していくので乱れにくい。しかし、スライス肉の厚さが薄いなどのために先頭の折り畳み線部分の弾力が小さい場合は、粘着力に負けてコンベヤからの剥がれ方にばらつきが生じ、先頭部分の形状を保てずに落下していってトレーに接触するため、特に先頭部分の乱れが発生することがあった。 When viewed from the side in the stacking direction, a group of sliced meats in which sliced meats are stacked in a scaly shape and are stacked in a row is apparent because the number of sliced meats overlapping at the beginning and end is small. It can be said that the thickness is thin. According to the method of Patent Document 1, the end portion of the conveyor is retracted relatively rapidly, and the thin head portion of the sliced meat group is vigorously peeled off from the conveyor, so that the sliced meat group falls. It starts. Immediately before being peeled off, the sliced meat group is sticky to the extent that it does not slip off even if the conveyor is tilted 30 degrees from the horizontal, and the part that has begun to be peeled off falls in the air without being guided by anything. It becomes. Therefore, when the elasticity of the folding line portion at the head of the sliced meat group is large, the sliced meat group is peeled off from the conveyor while maintaining its shape and falls, so that it is not easily disturbed. However, if the elasticity of the folding line at the beginning is small due to the thinness of the sliced meat, etc., the adhesive force will be lost and the peeling from the conveyor will vary, and the shape of the beginning will not be maintained and the meat will fall. Since it comes into contact with the tray, the head part may be disturbed.

出願人による特願2018−172016号の提案によれば、移載ベルトからトレーへ移載され始めたスライス肉群の先頭の部分は、移載ベルトから剥がされた後も略連続的にトレーの内底に接触する。このため、スライス肉の厚さが薄くなっても、スライス肉の重ね方向における先頭部分と末尾部分を含めたスライス肉群全体が乱れにくく、整然とトレーに移載することができる。しかし、スプリングなどの弾性力を用いて付勢させた移載ベルトの先端部をトレーの内底に当てて追従させると、発泡樹脂製のトレーに傷や割れなどが生じる場合がある。これを避けるには、移載ベルトの先端部を、トレーの内底に傷や割れなどを生じさせない程度に弱い力で接触させたり、スライス肉の厚み程度の僅かな間隙を保ってトレー内底の形状に追従させたりするなどの必要がある。これらは、サーボモーターやセンサーなどを組み合わせて、移載ベルトの先端部の押し付け制御や位置制御を行えば実現できるものの、複雑な機構となってしまう。このような機構では、機械の維持管理や毎日の機械清掃がしにくくなったり、機械のコストアップにつながったりするなどの課題があった。 According to the proposal of Japanese Patent Application No. 2018-172016 by the applicant, the head portion of the sliced meat group that has begun to be transferred from the transfer belt to the tray is substantially continuous even after being peeled off from the transfer belt. Contact the inner bottom. Therefore, even if the thickness of the sliced meat becomes thin, the entire sliced meat group including the beginning portion and the ending portion in the stacking direction of the sliced meat is not easily disturbed and can be transferred to the tray in an orderly manner. However, if the tip of the transfer belt urged by using an elastic force such as a spring is applied to the inner bottom of the tray to follow the tray, the tray made of foamed resin may be scratched or cracked. To avoid this, contact the tip of the transfer belt with a weak force that does not cause scratches or cracks on the inner bottom of the tray, or keep a slight gap about the thickness of the sliced meat and keep the inner bottom of the tray. It is necessary to make it follow the shape of. Although these can be realized by combining a servomotor, a sensor, and the like to perform pressing control and position control of the tip of the transfer belt, the mechanism becomes complicated. With such a mechanism, there are problems such as difficulty in maintenance of the machine and daily cleaning of the machine, and an increase in the cost of the machine.

移載ベルトのように食品と接触する箇所やそこに近接する箇所は、清潔を保つために毎日の清掃が必須であるが、特許文献2から特許文献4に開示されたように移載ベルトを構成すると、移載ベルトの表裏両面と支持板材(または「移動板」および「スライダ」)を清掃するために移載ベルトを取り外す必要がある。特許文献2から特許文献4に開示された構成によれば、移載ベルトの取り外しは各ネジ類を取り外したり緩めたりするだけで行える。しかしながら、移載ベルトの取り付けにおいては、移載の機能を維持するために、移載ベルトの張り具合と幅方向における位置とが略同等に再現される必要があるが、取り付けにおいてこれらが再現される方法については記載されていない。実際に行えば、特に張り具合の再現が難しく、特許文献4のように比較的大きな移載ベルトでは、張り具合の再現の難度が特に高かった。 Daily cleaning is essential to maintain cleanliness at places that come into contact with food and places close to it, such as transfer belts. However, as disclosed in Patent Documents 2 to 4, transfer belts are used. Once configured, the transfer belt must be removed to clean both the front and back sides of the transfer belt and the support plate material (or "moving plate" and "slider"). According to the configurations disclosed in Patent Documents 2 to 4, the transfer belt can be removed only by removing or loosening the screws. However, in the mounting of the transfer belt, in order to maintain the function of the transfer, the tension of the transfer belt and the position in the width direction need to be reproduced substantially the same, but these are reproduced in the mounting. There is no description on how to do this. In practice, it is particularly difficult to reproduce the tension, and with a relatively large transfer belt as in Patent Document 4, it is particularly difficult to reproduce the tension.

食料品店などの店頭において、鱗状に積み重ねられたスライス肉群がトレーに盛り付けられた商品は、スライス肉群が整然と盛り付けられていることも商品価値の一部を担うため、現時点では人手による盛り付けが一般的であるが、生産効率や衛生面から自動化が求められている。本発明の目的は、スライス肉の厚さが薄くても簡易な方法と機構でスライス肉群が整然とトレーに移載され、かつ、移載ベルトの張り具合の再現と移載ベルトの着脱とが簡易になされることである。 In stores such as grocery stores, products in which sliced meat groups stacked in a scale are arranged on a tray are arranged manually because the orderly arrangement of sliced meat groups also plays a part in the product value. Is common, but automation is required from the viewpoint of production efficiency and hygiene. An object of the present invention is that even if the sliced meat is thin, the sliced meat group is systematically transferred to the tray by a simple method and mechanism, and the tension of the transfer belt can be reproduced and the transfer belt can be attached / detached. It is easy to do.

本発明は、所定枚数のスライス肉が、一部を重ねた鱗状に積み重ねられて搬送コンベヤ上で列をなすスライス肉群を、移載させる移載装置であって、スライス肉群におけるスライス肉の重ね方向と直交する方向に沿って出退自在である受板に、移載ベルト受板上面から受板先端部で折り返して受板下面へ掛け回た移載機具が、スライス肉群が載置された搬送コンベヤ上面よりも、受板上面が下方の位置になるように配置され、搬送コンベヤから移載ベルト上に移載されたスライス肉群を、受板を退去させてトレー内へ移載させるようになされたことを特徴とするスライス肉の移載装置としている。 The present invention is a transfer device for transferring a group of sliced meat in which a predetermined number of sliced meats are stacked in a scale shape and arranged in a row on a conveyor, and the sliced meat in the sliced meat group is transferred. along a direction perpendicular to the stacked direction projecting and retracting a movable receiving plate, transferred Kigu was rotating over the receiving plate lower surface returns folded in the receiving plate tip the transfer belt from the receiving plate upper surface, sliced meat The top surface of the receiving plate is arranged so as to be lower than the upper surface of the transport conveyor on which the group is placed, and the sliced meat group transferred from the transport conveyor onto the transfer belt is removed from the tray. It is a sliced meat transfer device characterized by being transferred inward.

また、スライス肉群におけるスライス肉が、重ね方向と直交する方向に折り畳み線をもつように折り畳まれていることが好ましい。 Further, it is preferable that the sliced meat in the sliced meat group is folded so as to have a folding line in a direction orthogonal to the stacking direction.

また、スライス肉群が、スライス肉群におけるスライス肉の重ね方向に沿って、搬送コンベヤによって搬送されることが好ましい。 Further, it is preferable that the sliced meat group is conveyed by a conveyor along the stacking direction of the sliced meat in the sliced meat group.

また、スライス肉群が、単一トレーへの所定の移載量であることが好ましい。 Further, it is preferable that the sliced meat group has a predetermined transfer amount to a single tray.

また、移載ベルトが、受板上面側の端部を、移載機具の機枠に保持された上側保持部材に、受板下面側の端部を、移載機具の下側保持部材に、それぞれ係脱可能とされたことを特徴とする移載機具が具備されることが好ましい。 Further, the transfer belt has an end on the upper surface side of the receiving plate as an upper holding member held by the machine frame of the transferring machine, and an end on the lower surface side of the receiving plate as a lower holding member of the transferring machine. It is preferable that a transfer device is provided, each of which is characterized by being detachable.

また、受板上面側の移載ベルト端部には、上側保持部材に係脱可能な上側係合部が形成されていて、受板下面側の移載ベルト端部には、下側保持部材に係脱可能な下側係合部が形成されていることを特徴とする移載機具が具備されることが好ましい。 Further, an upper engaging portion that can be engaged with and disengaged from the upper holding member is formed at the end of the transfer belt on the upper surface side of the receiving plate, and the lower holding member is formed at the end of the transfer belt on the lower surface side of the receiving plate. It is preferable to provide a transfer device characterized in that a lower engaging portion that can be engaged with and disengaged is formed therein.

また、受板と下側保持部材とがタイミングベルトを介して連結されていて、受板と下側保持部材とのいずれか一方が駆動されることで、受板と下側保持部材とが速度比1:2で同方向に駆動されることを特徴とする移載機具が具備されることが好ましい。 Further, the receiving plate and the lower holding member are connected via a timing belt, and one of the receiving plate and the lower holding member is driven, so that the receiving plate and the lower holding member speed up. It is preferable to provide a transfer device characterized by being driven in the same direction at a ratio of 1: 2.

また、移載ベルト両端の係合部は、折り返された先端部が当該移載ベルトに固着されて形成される、移載ベルトに囲われた筒状空間であって、移載機具の機枠に保持された上側保持部材は、移載ベルトの一方の係合部に挿入されて両端部が機枠の所定位置に着脱自在とされた保持棒であり、下側保持部材は、少なくとも片方の端部から、移載ベルトの他方の係合部が係脱可能とされた保持板材であることを特徴とする移載機具が具備されることが好ましい。 Further, the engaging portions at both ends of the transfer belt are tubular spaces surrounded by the transfer belt, formed by fixing the folded tip portions to the transfer belt, and are the machine frames of the transfer equipment. The upper holding member held by the belt is a holding rod that is inserted into one engaging portion of the transfer belt and both ends are detachable at predetermined positions of the machine frame, and the lower holding member is at least one of them. From the end, it is preferable to provide a transfer device characterized in that the other engaging portion of the transfer belt is a holding plate material that can be engaged and disengaged.

また、スライス肉群は2条並列して搬送コンベヤで搬送されていて、2台の移載機具は受板の先端部を向かい合わせて左右対称に配設され、それぞれ受板を互いに遠ざかる外側方向に向かって退去させて、スライス肉群が移載ベルト上からトレー内へ移載されることが好ましい。 In addition, the sliced meat group is conveyed in parallel by a conveyor, and the two transfer machines are arranged symmetrically with the tips of the receiving plates facing each other, and the receiving plates are moved away from each other in the outward direction. It is preferable that the sliced meat group is transferred from the transfer belt into the tray by moving toward.

本発明のスライス肉の移載装置および移載機具は、スライス肉の厚さが薄くなっても、スライス肉の重ね方向と直交する方向に沿って受板を退去させることで、スライス肉群における見かけの厚さが薄い部分の乱れを抑えて整然と、しかも簡易な機構でトレーに移載でき、かつ、移載機具においては、移載ベルトの張り具合の再現と移載ベルトの着脱とが簡易になされる。 The sliced meat transfer device and the transfer device of the present invention can be used in a sliced meat group by moving the backing plate along a direction orthogonal to the stacking direction of the sliced meat even if the sliced meat becomes thin. It can be transferred to the tray in an orderly manner with a simple mechanism by suppressing the disturbance of the part where the apparent thickness is thin, and in the transfer equipment, it is easy to reproduce the tension of the transfer belt and attach / detach the transfer belt. Will be done.

本発明に係るスライス肉の移載装置および移載機具の実施例における要部を示す平面図である。It is a top view which shows the main part in an Example of the transfer apparatus and transfer apparatus of sliced meat which concerns on this invention. 図1のA−A線断面図である。FIG. 1 is a cross-sectional view taken along the line AA of FIG. 図1のB−B線断面図である。It is sectional drawing BB of FIG. 図3の状態に至るために、搬送コンベヤ1の終端部が仮想線の位置から後退して、移載ベルト31にスライス肉群Mが載置された状態の要部を示す。In order to reach the state of FIG. 3, the main part of the state where the end portion of the transport conveyor 1 is retracted from the position of the virtual line and the sliced meat group M is placed on the transfer belt 31 is shown. 図1において、受板21が退去するにつれ、スライス肉群Mが落下していく状態を示す。FIG. 1 shows a state in which the sliced meat group M falls as the receiving plate 21 moves out. 図5のC−C線断面図である。FIG. 5 is a cross-sectional view taken along the line CC of FIG. 図5において、受板21の退去が完了し、スライス肉群Mがトレーに移載された状態を示す。FIG. 5 shows a state in which the receiving plate 21 has been removed and the sliced meat group M has been transferred to the tray. 図7のD−D線断面図である。FIG. 7 is a cross-sectional view taken along the line DD of FIG. 図7のE−E線断面図である。FIG. 7 is a cross-sectional view taken along the line EE of FIG. 図3において、移載ベルト31に載置されたスライス肉群Mの拡大図である。FIG. 3 is an enlarged view of the sliced meat group M placed on the transfer belt 31. 図1において、左側に位置する移載機具の実施例における要部を示す平面図であって、受板21が進出した状態を示す。FIG. 1 is a plan view showing a main part in an embodiment of a transfer device located on the left side, showing a state in which the receiving plate 21 is advanced. 図11のF−F線断面図である。FIG. 11 is a cross-sectional view taken along the line FF of FIG. 図11のG−G線断面図であって、受板21の上面側を上側とした図である。FIG. 11 is a cross-sectional view taken along the line GG of FIG. 11, with the upper surface side of the receiving plate 21 as the upper side. 図11の状態から、受板21が退去した状態を示した平面図である。It is a top view which showed the state which the receiving plate 21 moved out from the state of FIG. 図14のJ−J線断面図である。FIG. 14 is a cross-sectional view taken along the line JJ of FIG. 移載ベルト31の側面図であって、各部の比率を変えて示した模式図である。It is a side view of the transfer belt 31, and is the schematic diagram which showed by changing the ratio of each part. (a)は図11のH−H線断面図の要部を、(b)は図14のK−K線断面図の要部を、各部の比率を変えて示した模式図である。(A) is a schematic view showing a main part of the HK line sectional view of FIG. 11, and (b) is a schematic view showing a main part of the KK line sectional view of FIG. 14 by changing the ratio of each part.

本発明に係るスライス肉の移載装置および移載機具の実施例について、図1から図17に基づき説明する。 Examples of the sliced meat transfer device and the transfer device according to the present invention will be described with reference to FIGS. 1 to 17.

原料である豚ロース肉が食肉スライサー(図示しない)によってスライスされて得られるスライス肉が、折り畳み手段(図示しない)によって搬送コンベヤ1の搬送方向と直交する方向に折り畳み線をもつように折り畳まれ、折り畳み線を搬送コンベヤ1の下流側に向けて搬送コンベヤ1に載置される。なお、折り畳まれるスライス肉の厚さは1mmから2.5mmが市場の大部分を占めていて、しゃぶしゃぶなどに用いられる。 The sliced meat obtained by slicing the raw material pork loin with a meat slicer (not shown) is folded by a folding means (not shown) so as to have a folding line in a direction orthogonal to the conveying direction of the conveying conveyor 1. The folding wire is placed on the conveyor 1 with the folding wire directed to the downstream side of the conveyor 1. The thickness of the sliced meat to be folded is 1 mm to 2.5 mm, which occupies most of the market, and is used for shabu-shabu and the like.

折り畳まれて載置されたスライス肉mが所定の移動量だけ搬送コンベヤ1によって下流側に送られてから、後続のスライス肉mが先行のスライス肉mの一部に重なるよう鱗状に載置される。これを1個のトレー3に盛り付けられる所定枚数の末尾のスライス肉mまで繰り返すと、図1に示されるようにスライス肉群Mが搬送コンベヤ1に載置される。 After the folded and placed sliced meat m is sent downstream by the transport conveyor 1 by a predetermined amount of movement, the subsequent sliced meat m is placed in a scale shape so as to overlap a part of the preceding sliced meat m. To. When this is repeated up to the last sliced meat m of a predetermined number of sheets to be placed on one tray 3, the sliced meat group M is placed on the conveyor 1 as shown in FIG.

食肉スライサーと折り畳み手段は、平行に2条列並んだスライス肉mを搬送コンベヤ1に載置するが、1列のスライス肉mを載置することも可能である。2条列または1列のスライス肉群Mと後続のスライス肉群Mとの間には、区切りが明確となるように搬送コンベヤ1が送られて間隔が設けられ、これが繰り返されてスライス肉群Mは搬送コンベヤ1の終端部まで搬送される。本実施例では、2条列のスライス肉群Mを用いて説明する。 In the meat slicer and the folding means, two rows of sliced meat m arranged in parallel are placed on the conveyor 1, but one row of sliced meat m can also be placed. A conveyor 1 is sent between the two-row or one-row sliced meat group M and the subsequent sliced meat group M so that the division becomes clear, and an interval is provided, and this is repeated to provide the sliced meat group. M is conveyed to the end of the transfer conveyor 1. In this embodiment, a two-row sliced meat group M will be used for explanation.

なお、折り畳み手段は、スライス肉の折り畳む位置を変更することが可能である。折り畳む位置が、スライス肉より外側の位置となるように設定されることで、折り畳まれていないスライス肉m1による鱗状のスライス肉群M1を得ることもできるが、スライス肉m1は多くの場合折り畳まれたスライス肉mより厚くて弾力が大きめであるため移載時に乱れにくい。そのため、本実施例では、折り畳まれたスライス肉mによるスライス肉群Mを用いて説明する。参考として、折り畳まれていないスライス肉m1は、多くの場合3mm以上の厚さで、しょうが焼きやとんかつなどに用いられる。 The folding means can change the folding position of the sliced meat. By setting the folding position to be outside the sliced meat, it is possible to obtain a scale-shaped sliced meat group M1 by the unfolded sliced meat m1, but the sliced meat m1 is often folded. Since it is thicker than the sliced meat m and has a large elasticity, it is not easily disturbed at the time of transfer. Therefore, in this embodiment, the sliced meat group M made of the folded sliced meat m will be described. As a reference, the unfolded sliced meat m1 is often 3 mm or more thick and is used for shogayakiya and pork cutlet.

搬送コンベヤ1は、終端部が下流側へ向けて下降するよう緩やかに傾斜されるとともに、図4に仮想線表示したように、コンベヤ上面に載置された物品の絶対位置を変動させることなく終端部が水平方向に所定距離だけ進退するシャトルコンベヤ(駆動部分などの図示は省略)とされる。なお、図4における搬送コンベヤ1の傾斜は、およそ21度である。 The conveyor 1 is gently inclined so that the end portion descends toward the downstream side, and as shown by a virtual line in FIG. 4, the end portion of the conveyor 1 is terminated without changing the absolute position of the article placed on the upper surface of the conveyor. It is a shuttle conveyor (the drive part and the like are not shown) in which the part advances and retreats in the horizontal direction by a predetermined distance. The inclination of the conveyor 1 in FIG. 4 is about 21 degrees.

搬送コンベヤ1の終端部における下方には、移載機具10、10が、受板21の進出方向先端部を向かい合わせて左右対称に設けられる。 Below the end of the conveyor 1, transfer tools 10 and 10 are provided symmetrically with the leading ends of the receiving plates 21 facing each other in the advancing direction.

移載機具10について、図11に示されるように、受板21が図11の位置に進出、また、図14の位置に退去する左右方向を出退方向とし、図11における上側を上流側、下側を下流側として説明する。移載機具10は、機枠11と、受板21と、受板21に掛け回された移載ベルト31と、移載ベルト31の受板21下面の端部を直線状に出退させる下側保持部材41と、受板21と下側保持部材41とを関連させて出退させる連動手段51と、を備える。 Regarding the transfer device 10, as shown in FIG. 11, the left-right direction in which the receiving plate 21 advances to the position shown in FIG. 11 and moves out to the position shown in FIG. 14 is the exit / exit direction, and the upper side in FIG. 11 is the upstream side. The lower side will be described as the downstream side. The transfer machine 10 is a lower part that linearly moves the machine frame 11, the receiving plate 21, the transfer belt 31 hung around the receiving plate 21, and the lower end of the receiving plate 21 of the transfer belt 31. A side holding member 41 and an interlocking means 51 for associating the receiving plate 21 and the lower holding member 41 with each other and moving them back and forth are provided.

機枠11は、図11に示されるように、側板12、12と、側板12、12に架設される下流側板材13と、下流側板材13の略中央部から上流方向に架設される組付用部材14と、組付用部材14の上流側で下流側板材13と平行に延設される上流側板材15と、組付用部材14と平行に架設され移載ベルト31が巻き付けられる円筒部をもつ上側保持部材係止部16と、を備える。組付用部材14は、断面がコの字の板材で、搬送コンベヤ1の機枠に着脱可能に組み付けられるように組付ボルトなどを備える。 As shown in FIG. 11, the machine frame 11 is assembled with the side plates 12 and 12, the downstream side plate 13 erected on the side plates 12 and 12, and erected upstream from the substantially central portion of the downstream side plate 13. The member 14, the upstream plate 15 extending in parallel with the downstream plate 13 on the upstream side of the assembling member 14, and the cylindrical portion erected in parallel with the assembling member 14 and around which the transfer belt 31 is wound. The upper holding member locking portion 16 is provided. The assembling member 14 is a plate material having a U-shaped cross section, and is provided with an assembling bolt or the like so that it can be detachably assembled to the machine frame of the conveyor 1.

受板21はステンレス製の薄板であって、下流側は、側板12、12に架設される受板ガイドロッド22が挿通された受板スライダ23、23が固着され、上流側は、受板レール24でスライド可能に支持されていて、出退方向に移動自在とされる。進出方向における受板21先端部は、下面側へ重ねるように折り曲げられてなる丸みを帯びた端部であって、移載ベルト31と摺接可能となるように配慮されている。また、進出方向における受板21後端部は下方へ略45度折り曲げられていて、受板21上面側の移載ベルト31に受板21後端のエッジ部分が当たらないように配慮されている。 The receiving plate 21 is a thin stainless steel plate, and the receiving plate sliders 23 and 23 through which the receiving plate guide rods 22 erected on the side plates 12 and 12 are inserted are fixed to the downstream side, and the receiving plate rails are fixed to the upstream side. It is slidably supported by 24 and is movable in the exit / exit direction. The tip end portion of the receiving plate 21 in the advancing direction is a rounded end portion that is bent so as to overlap the lower surface side, and is considered so that it can be slidably contacted with the transfer belt 31. Further, the rear end portion of the receiving plate 21 in the advancing direction is bent downward by approximately 45 degrees so that the edge portion of the rear end of the receiving plate 21 does not hit the transfer belt 31 on the upper surface side of the receiving plate 21. ..

移載ベルト31は、受板21上面から受板21先端部で折り返され受板21下面へと掛け回される。
また、図16に示されるように、移載ベルト31の両端部は、それぞれ先端部が折り返されて、移載ベルト31に囲われた筒状空間が形成されるように、当該移載ベルト31に接着されている。両端に形成された筒状空間は、一方が受板21の上面側で上側保持部材34と係脱可能な上側係合部32、他方が受板21の下面側で下側保持部材41と係脱可能な下側係合部33とされる。
The transfer belt 31 is folded back from the upper surface of the receiving plate 21 at the tip of the receiving plate 21 and hung around the lower surface of the receiving plate 21.
Further, as shown in FIG. 16, the transfer belt 31 is formed so that the tip portions of both ends of the transfer belt 31 are folded back to form a tubular space surrounded by the transfer belt 31. It is glued to. The tubular spaces formed at both ends are engaged with the upper holding member 34 on the upper surface side of the receiving plate 21 and the upper engaging portion 32 which can be engaged with and disengaged from the upper holding member 34, and the other is engaged with the lower holding member 41 on the lower surface side of the receiving plate 21. It is a detachable lower engaging portion 33.

下側保持部材41は、受板21の下面側から略3mmの間隙を保って出退方向に移動自在とされるステンレス製の薄板であって、下流側には、側板12、12に架設される下側保持部材ガイドロッド42が挿通された下側保持部材スライダ43、43が固着され、上流側は、下側保持部材レール44でスライド可能に支持されている。下側保持部材レール44は、レール部支点ピン18、18によって上流側板材15に回動可能に支持されるとともに、レール部固定ピン19、19によって下側保持部材41の支持位置への固定と解放とが自在である。本実施例におけるレール部固定ピン19、19はインデックスプランジャであって、インデックスプランジャのツマミを操作するだけで下側保持部材レール44の支持位置への固定と解放とが容易に行える。 The lower holding member 41 is a thin stainless steel plate that is movable in the retracting direction while maintaining a gap of about 3 mm from the lower surface side of the receiving plate 21, and is erected on the side plates 12 and 12 on the downstream side. The lower holding member sliders 43, 43 through which the lower holding member guide rod 42 is inserted are fixed, and the upstream side is slidably supported by the lower holding member rail 44. The lower holding member rail 44 is rotatably supported by the upstream side plate members 15 by the rail fulcrum pins 18 and 18, and is fixed to the supporting position of the lower holding member 41 by the rail portion fixing pins 19 and 19. It can be released freely. The rail portion fixing pins 19 and 19 in this embodiment are index plungers, and the lower holding member rail 44 can be easily fixed and released to the support position simply by operating the knob of the index plunger.

下側保持部材レール44が支持位置から解放されれば、下側保持部材41がその上流側から、下側係合部33に挿入可能となる。下側保持部材41には、下側係合部33の筒状部両端の略1mmずつ外側を規制し、かつ抜けづらく保持する切り欠きが形成されていて、挿入後に下側係合部33の両端を多少変形させながら切り欠きに引っ掛けることで下側係合部33は略定位置に保持され、しかも着脱が容易である。 When the lower holding member rail 44 is released from the support position, the lower holding member 41 can be inserted into the lower engaging portion 33 from the upstream side thereof. The lower holding member 41 is formed with notches that regulate the outside of both ends of the tubular portion of the lower engaging portion 33 by approximately 1 mm and hold the lower engaging portion 33 so that it is difficult to pull out. The lower engaging portion 33 is held in a substantially fixed position by hooking it on the notch while slightly deforming both ends, and it is easy to attach / detach.

上側保持部材34は、上側係合部32に挿入可能かつ一部に段差をもつ丸棒であって、上側係合部32の筒状部両端の略1mmずつ外側が太い径となされ、移載ベルト31が取り付けられる際には、筒状部両端が径の段差にガイドされることで略定位置に保持される。太い径のさらに外側両端は細い径となされていて、上側保持部材34は上側保持部材係止部16に対して両端略0.5mmずつの間隙をもつ範囲で位置決めされ、上側保持部材固定ピン17、17によって固定される。本実施例における上側保持部材固定ピン17、17はインデックスプランジャであって、インデックスプランジャのツマミを操作するだけで上側保持部材34が容易に上側保持部材係止部16に着脱され、かつ、移載ベルト31は、その幅方向における位置が必要十分に再現される。 The upper holding member 34 is a round bar that can be inserted into the upper engaging portion 32 and has a step on a part thereof, and the outer side of both ends of the tubular portion of the upper engaging portion 32 has a large diameter and is transferred. When the belt 31 is attached, both ends of the tubular portion are guided by a step in diameter and are held at a substantially fixed position. The outer ends of the large diameter are made smaller in diameter, and the upper holding member 34 is positioned within a range having a gap of approximately 0.5 mm at both ends with respect to the upper holding member locking portion 16, and the upper holding member fixing pin 17 , 17 fixed. The upper holding member fixing pins 17 and 17 in this embodiment are index plungers, and the upper holding member 34 can be easily attached to and detached from the upper holding member locking portion 16 and transferred by simply operating the knob of the index plunger. The position of the belt 31 in the width direction is reproduced as necessary and sufficient.

移載ベルト31の取り付けの際は、移載ベルト31の下側係合部33が下側保持部材41に取り付けられてから、下側保持部材レール44が支持位置へ固定されて下側保持部材41が支持された後に、移載ベルト31が受板21下面から受板21先端部で折り返され受板21上面へ掛け回される。次いで、上側保持部材34が上側係合部32に挿入されてから、移載ベルト31が上側保持部材係止部16の円筒部に巻き付けられるように上側保持部材34が固定される。この手順によれば、移載ベルト31の両端部の位置が取り外し前と略同位置となり、移載ベルト31の張り具合も取り外し前と略同等に再現されることとなる。なお、移載ベルト31の取り外しの際は、上記手順を逆にたどればよい。 When attaching the transfer belt 31, after the lower engaging portion 33 of the transfer belt 31 is attached to the lower holding member 41, the lower holding member rail 44 is fixed to the support position and the lower holding member After the 41 is supported, the transfer belt 31 is folded back from the lower surface of the receiving plate 21 at the tip of the receiving plate 21 and hung around the upper surface of the receiving plate 21. Next, after the upper holding member 34 is inserted into the upper engaging portion 32, the upper holding member 34 is fixed so that the transfer belt 31 is wound around the cylindrical portion of the upper holding member locking portion 16. According to this procedure, the positions of both ends of the transfer belt 31 are substantially the same as those before the removal, and the tension of the transfer belt 31 is reproduced substantially the same as before the removal. When removing the transfer belt 31, the above procedure may be reversed.

次に、連動手段51について説明する。受板スライダ23、23に回転自在に軸支されたタイミングプーリー52、52に掛け回されたタイミングベルト53は、その一部が受板ガイドロッド22の略中央部に固着されたタイミングベルト固定体54に固定されている。下側保持部材ガイドロッド42が挿通されたタイミングベルト連結体55は、下側保持部材スライダ43、43に回動自在に挟まれていて、タイミングベルト固定体54から出退両方向に、タイミングベルト53における略等しい長さをもつ位置でタイミングベルト53が固定される。 Next, the interlocking means 51 will be described. The timing belt 53 hung on the timing pulleys 52, 52 rotatably supported by the receiving plate sliders 23, 23 is a timing belt fixing body in which a part thereof is fixed to a substantially central portion of the receiving plate guide rod 22. It is fixed at 54. The timing belt connecting body 55 into which the lower holding member guide rod 42 is inserted is rotatably sandwiched between the lower holding member sliders 43 and 43, and the timing belt 53 is rotatably sandwiched from the timing belt fixing body 54 in both directions. The timing belt 53 is fixed at a position having substantially the same length in.

上記の構成によれば、図17に示されるように、エアシリンダー(図示しない)によって、受板21が機枠11に対して距離Sを移動されると、タイミングベルト53を介して、下側保持部材41が受板21に対して同方向に同じ距離Sを移動されるので、下側保持部材41は機枠11に対して距離2Sを移動されることとなる。つまり、下側保持部材41は、受板21の2倍の速度で同方向に移動されるので、連動手段51によって、受板21に掛け回された移載ベルト31はたるむことなく受板21先端部と常に摺接される。 According to the above configuration, as shown in FIG. 17, when the receiving plate 21 is moved by a distance S with respect to the machine frame 11 by an air cylinder (not shown), the lower side is moved via the timing belt 53. Since the holding member 41 is moved in the same direction with respect to the receiving plate 21 by the same distance S, the lower holding member 41 is moved by a distance 2S with respect to the machine frame 11. That is, since the lower holding member 41 is moved in the same direction at twice the speed of the receiving plate 21, the transfer belt 31 hung around the receiving plate 21 by the interlocking means 51 does not sag. Always in sliding contact with the tip.

作業終了後の清掃に際しても、前述したように、移載機具10と移載ベルト31との着脱は容易であり、清掃後の移載ベルト31の取り付けに際しても、張り具合の調節は不要である。なお、移載ベルト31において、使用に伴う経時変化や、劣化や破損に伴う交換のために、張り具合の調節が必要となる場合がある。このときは、上側保持部材係止部16が固定されるボルトを緩め、図12における周方向に回転させてボルトを締めることで、上側保持部材係止部16への移載ベルト31の巻き付け角が変化し、適切な張り具合に調節可能である。 As described above, the transfer machine 10 and the transfer belt 31 can be easily attached to and detached from each other during cleaning after the work is completed, and it is not necessary to adjust the tension when attaching the transfer belt 31 after cleaning. .. It should be noted that the transfer belt 31 may need to be adjusted in tension due to changes over time due to use and replacement due to deterioration or breakage. At this time, by loosening the bolt to which the upper holding member locking portion 16 is fixed, rotating it in the circumferential direction in FIG. 12 and tightening the bolt, the winding angle of the transfer belt 31 to the upper holding member locking portion 16 is set. Changes and can be adjusted to the appropriate tension.

上記のように構成された移載機具10における受板21の下方に、搬送コンベヤ1の搬送方向と直行する方向に沿ってトレー3を移送するトレー移送装置2が設けられている。トレー3は、スライス肉群Mがトレーの移送方向における略中央部に移載されるよう、トレー移送装置2によって好適な位置に移送され持ち上げられる。なお、トレー移送装置2は、2条列のスライス肉群M、Mにおいて、対応するトレー3、3の一方を好適な位置に移送してからトレー移送装置2の移送動作に影響を受けない高さまで持ち上げる。次いで他方を好適な位置に移送して持ち上げることで、2条列のスライス肉群M、Mに対応するトレー3、3の両方がそれぞれに好適な位置に移送される構成である。 A tray transfer device 2 for transferring the tray 3 along a direction orthogonal to the transfer direction of the transfer conveyor 1 is provided below the receiving plate 21 in the transfer device 10 configured as described above. The tray 3 is transferred to a suitable position by the tray transfer device 2 and lifted so that the sliced meat group M is transferred to a substantially central portion in the tray transfer direction. The tray transfer device 2 has a height that is not affected by the transfer operation of the tray transfer device 2 after transferring one of the corresponding trays 3 and 3 to a suitable position in the sliced meat groups M and M in the two rows. Lift it up. Then, by transferring the other to a suitable position and lifting it up, both the trays 3 and 3 corresponding to the sliced meat groups M and M in the two rows are transferred to a suitable position.

このように構成された移載装置の本実施例における移載方法を、図に基づき説明する。図1は搬送コンベヤ1の終端部が図4に示されるように後退して、搬送コンベヤ1からスライス肉群Mが受板21の上面の移載ベルト31に載置された状態である。なお、搬送コンベヤ1の終端部下面と、受板21の上面の移載ベルト31との間隙は略2mmとされていて、搬送コンベヤ1の終端部を離れ始めたスライス肉群Mの先頭部分以降は、略連続的に受板21の上面の移載ベルト31に接触しながら順次移載されるため、乱れを抑えて整然と移載ベルト31に載置される。また、このとき、トレー3、3はトレー移送装置2により受板21、21の下方の好適な位置に移送され持ち上げられている。 The transfer method of the transfer device configured in this manner in this embodiment will be described with reference to the drawings. FIG. 1 shows a state in which the end portion of the transport conveyor 1 is retracted as shown in FIG. 4, and the sliced meat group M is placed on the transfer belt 31 on the upper surface of the receiving plate 21 from the transport conveyor 1. The gap between the lower surface of the terminal portion of the transport conveyor 1 and the transfer belt 31 on the upper surface of the receiving plate 21 is approximately 2 mm, and after the head portion of the sliced meat group M that has begun to leave the terminal portion of the transport conveyor 1. Is sequentially transferred while contacting the transfer belt 31 on the upper surface of the receiving plate 21 substantially continuously, so that the transfer belt 31 is neatly placed on the transfer belt 31 while suppressing disturbance. At this time, the trays 3 and 3 are transferred to a suitable position below the receiving plates 21 and 21 by the tray transfer device 2 and lifted.

次いで、受板21をスライス肉mの重ね方向と直交する方向に沿って退去させる。前述のとおり、移載ベルト31はたるむことなく受板21先端部と常に摺接されるため、受板21上面の移載ベルト31はスライス肉群Mの下面と相対的な位置変化を伴わないまま剥がされるように退去されていき、図5および図6に示されるようにスライス肉群Mは重ね方向における側方部分から落下し始める。 Next, the receiving plate 21 is retracted along the direction orthogonal to the stacking direction of the sliced meat m. As described above, since the transfer belt 31 is always in sliding contact with the tip of the receiving plate 21 without sagging, the transfer belt 31 on the upper surface of the receiving plate 21 does not change its position relative to the lower surface of the sliced meat group M. As they are peeled off, the sliced meat group M begins to fall from the lateral portion in the stacking direction as shown in FIGS. 5 and 6.

ここで、スライス肉群Mを重ね方向における側方から見た図10において、スライス肉の重なる枚数が、中央部分の略4枚に比して先頭部分(図10における左端)と末尾部分(図10における右端)では2枚と、見かけの厚さが薄くなっている。より具体的には、スライス肉群Mにおける中央部分の見かけの厚さはスライス肉mの重なり具合によって少なければスライス肉3枚分から多ければ6枚分程度であるが、折り畳み線のある先頭部分の見かけの厚さはスライス肉略2枚分、末尾部分の見かけの厚さは折り畳む位置によってスライス肉2枚分または1枚分である。 Here, in FIG. 10 when the sliced meat group M is viewed from the side in the stacking direction, the number of overlapping sliced meats is the beginning portion (left end in FIG. 10) and the end portion (FIG. 10) as compared with the substantially four pieces of the central portion. At the right end of 10), the apparent thickness is as thin as two. More specifically, the apparent thickness of the central portion of the sliced meat group M is about 3 to 6 sliced meats if it is small depending on the degree of overlap of the sliced meats m, but it is about 6 sheets if it is large, but the leading portion with a folding line. The apparent thickness is about 2 slices of meat, and the apparent thickness of the tail portion is 2 or 1 slice of meat depending on the folding position.

参考として、折り畳まれていないスライス肉m1によるスライス肉群M1においては、中央部分の見かけの厚さはスライス肉2枚分から4枚分程度であり、先頭部分と末尾部分の厚さはスライス肉1枚分である。 As a reference, in the sliced meat group M1 made of unfolded sliced meat m1, the apparent thickness of the central portion is about 2 to 4 slices of meat, and the thickness of the beginning portion and the ending portion is 1 sliced meat. It is for one sheet.

特許文献1の方法によれば、スライス肉群Mの重ね方向における先頭の折り畳み線部分が搬送コンベヤから略同時に剥がされる。スライス肉は厚さが薄くなるにつれて折り畳み線部分の弾力が小さくなるため、搬送コンベヤにある程度粘着している折り畳み線部分の剥がれ方にばらつきが発生する。加えて、先頭部分が落下中およびトレーに接触する際にも、弾力が小さいために折り畳み線部分を直線的な形状に保ちづらい。これらのことから、厚さが薄いスライス肉のスライス肉群Mは、特に先頭部分を整然とトレーに移載させることが難しい。 According to the method of Patent Document 1, the leading folding line portion of the sliced meat group M in the stacking direction is peeled off from the conveyor at substantially the same time. As the thickness of the sliced meat decreases, the elasticity of the folding line portion decreases, so that the peeling method of the folding line portion that adheres to the conveyor to some extent varies. In addition, it is difficult to keep the folding line part in a straight shape due to its small elasticity even when the leading part is falling or comes into contact with the tray. From these facts, it is difficult to orderly transfer the leading portion of the sliced meat group M of thin sliced meat to the tray.

本実施例においては、スライス肉群Mが側方部分から落下し始めるため、重ね方向における先頭部分と末尾部分は、移載ベルト31から重ね方向と直交する方向(折り畳み線に沿った方向)に順次剥がされながら落下する。このため、スライス肉の厚さが薄くなっても、特に目立つ先頭の折り畳み線部分が直線状の形状を保ちやすく、ひいてはスライス肉群M全体が整然とトレーに移載される。 In this embodiment, since the sliced meat group M starts to fall from the side portion, the head portion and the tail portion in the stacking direction are in the direction orthogonal to the stacking direction (direction along the folding line) from the transfer belt 31. It falls while being peeled off in sequence. Therefore, even if the thickness of the sliced meat is reduced, the particularly conspicuous leading folding line portion tends to maintain a linear shape, and the entire sliced meat group M is transferred to the tray in an orderly manner.

なお、本実施例ではシャトルコンベヤである搬送コンベヤ1の終端部が後退して移載ベルト31にスライス肉群Mを載置するようになしたが、例えば搬送コンベヤは常に終端部を定位置とするコンベヤとされ、搬送コンベヤの終端部における送りに関連させてスライス肉群Mが移載ベルト31上に受け渡されるように、受板21を進出させた移載機具10全体を搬送コンベヤの搬送方向に沿って移動させてもよい。 In this embodiment, the end portion of the transfer conveyor 1 which is a shuttle conveyor is retracted so that the sliced meat group M is placed on the transfer belt 31, but for example, the transfer conveyor always has the end portion at a fixed position. The entire transfer machine 10 with the receiving plate 21 advanced is transferred to the transfer conveyor so that the sliced meat group M is delivered onto the transfer belt 31 in relation to the feed at the end of the transfer conveyor. It may be moved along the direction.

また、本実施例ではトレー移送装置2がトレー3を好適な位置に移送するが、トレー移送装置はトレー3を常に同じ位置に移送し、トレー3に対する好適な位置に移載機具10を移動させてもよい。 Further, in this embodiment, the tray transfer device 2 transfers the tray 3 to a suitable position, but the tray transfer device always transfers the tray 3 to the same position and moves the transfer device 10 to a suitable position with respect to the tray 3. You may.

本発明における、スライス肉群を移載ベルト31からトレー3に整然と移載する装置は、前述した本実施例のように、直線状の動作の組み合わせによる簡易な機構で実現されるため、機械の維持管理や毎日の機械清掃もしやすく、機械のコストも抑えられる。 In the present invention, the device for orderly transferring the sliced meat group from the transfer belt 31 to the tray 3 is realized by a simple mechanism by combining linear movements as in the above-described embodiment, and thus is a machine. It is easy to maintain and clean the machine every day, and the cost of the machine can be reduced.

なお、本発明における移載機具10は、本実施例のように、人手で移載するには軟らかくて姿勢や形状などが乱れやすい、鱗状に積み重ねられたスライス肉群の移載に特に有用であるが、移載する物品は限定されない。また、各部の材質や形状は、機能の要件を備えていれば適宜変更できる。 The transfer device 10 in the present invention is particularly useful for transferring a group of sliced meats stacked in a scale shape, which is soft to be manually transferred and whose posture and shape are easily disturbed as in the present embodiment. However, the items to be transferred are not limited. In addition, the material and shape of each part can be changed as appropriate if they meet the functional requirements.

1 搬送コンベヤ
2 トレー移送装置
3 トレー
10 移載機具
11 機枠
12 側板
13 下流側板材
14 組付用部材
15 上流側板材
16 上側保持部材係止部
17 上側保持部材固定ピン
18 レール部支点ピン
19 レール部固定ピン
21 受板
22 受板ガイドロッド
23 受板スライダ
24 受板レール
31 移載ベルト
32 上側係合部
33 下側係合部
34 上側保持部材
41 下側保持部材
42 下側保持部材ガイドロッド
43 下側保持部材スライダ
44 下側保持部材レール
51 連動手段
52 タイミングプーリー
53 タイミングベルト
54 タイミングベルト固定体
55 タイミングベルト連結体
1 Conveyor 2 Tray transfer device 3 Tray 10 Transfer equipment 11 Machine frame 12 Side plate 13 Downstream side plate 14 Assembling member 15 Upstream side plate 16 Upper holding member Locking part 17 Upper holding member fixing pin 18 Rail part fulcrum pin 19 Rail part fixing pin 21 Receiving plate 22 Receiving plate guide rod 23 Receiving plate slider 24 Receiving plate rail 31 Transfer belt 32 Upper engaging part 33 Lower engaging part 34 Upper holding member 41 Lower holding member 42 Lower holding member guide Rod 43 Lower holding member Slider 44 Lower holding member Rail 51 Interlocking means 52 Timing pulley 53 Timing belt 54 Timing belt fixing body 55 Timing belt connecting body

本発明は、スライス肉をトレー内に移載させる移載装置に関するものである。 The present invention relates to a transfer device for transferring sliced meat into a tray.

本発明に関連するスライス肉のトレー内への移載方法としては、例えば出願人による特許文献1に開示されたものがある。この方法によれば、折り畳み線を前にして一部を重ねて鱗列状に並べられコンベヤの終端部まで搬送された1パック分量毎のスライス肉群が、コンベヤの終端部から落下して、コンベヤの終端部下方で待機していたトレーに盛り付けられる。このとき、スライス肉群の姿勢を保持したまま一挙に盛り付けるために、スライス肉群がコンベヤの終端部に達すれば、コンベヤの終端部を比較的急速に後退させてスライス肉群をトレー内に落下させる構成である。 As a method for transferring sliced meat into a tray related to the present invention, for example, there is one disclosed in Patent Document 1 by the applicant. According to this method, a group of sliced meat for each pack amount, which is arranged in a scale with a part stacked in front of the folding line and conveyed to the end of the conveyor, falls from the end of the conveyor. It is placed on the tray waiting below the end of the conveyor. At this time, in order to fill the sliced meat group at once while maintaining the posture of the sliced meat group, when the sliced meat group reaches the end portion of the conveyor, the end portion of the conveyor is retracted relatively rapidly and the sliced meat group is dropped into the tray. It is a configuration to make.

特許文献1の方法によれば、肉質や肉の温度によって異なる場合もあるが、スライス肉の厚さが2mmを超えていれば整然とトレーに盛り付けられるものの、2mm以下の場合には、スライス肉の落下時における先頭部分や末尾部分が乱れることがあった。この課題を解決すべく、出願人は特願2018−172016号の提案を行った。この提案には、トレーの内底の幅より狭く形成された移載ベルトにスライス肉群を移載させてから、移載ベルトまたはトレーの少なくともいずれか一方が傾けられて、移載ベルトの先端部とトレーの内底とが近接した状態を維持しながら移載ベルトを後退させて、スライス肉群をトレー内に移載する方法が記載されている。 According to the method of Patent Document 1, it may differ depending on the meat quality and the temperature of the meat, but if the thickness of the sliced meat exceeds 2 mm, it is arranged on the tray in an orderly manner, but if it is 2 mm or less, the sliced meat The beginning and end of the fall may be disturbed. In order to solve this problem, the applicant has proposed Japanese Patent Application No. 2018-172016. In this proposal, the sliced meat group is transferred to a transfer belt formed narrower than the width of the inner bottom of the tray, and then at least one of the transfer belt and the tray is tilted to tilt the tip of the transfer belt. Described is a method of transferring a group of sliced meat into a tray by retracting the transfer belt while maintaining a state in which the portion and the inner bottom of the tray are in close contact with each other.

なお、上記提案の中で公知のものとされた、
支持枠に進退自在に支持された移動板の前後方向に掛けまわされるとともに、スライス肉との接触面側の一部が支持枠に固着されていて、進退手段によって移動板が支持枠に対して直線的に進退することに伴い進退するよう構成された移載ベルト、
については、上記提案では詳細が記載されていないが、例えば特許文献2から特許文献4に具体的に開示されている。
In addition, it was made known in the above proposal.
A moving plate that is freely moved back and forth on the support frame is hung in the front-rear direction, and a part of the contact surface side with the sliced meat is fixed to the support frame. A transfer belt configured to move forward and backward as it moves forward and backward in a straight line,
Although the details are not described in the above proposal, for example, Patent Documents 2 to 4 specifically disclose the above.

特許文献2の構成によれば、移載ベルトがリング状に巻回された出退自在の支持板材(本発明における「受板」に相当)を有していて、支持板材を前進させて、支持板材上面側の移載ベルト上に食品などの物体を移載させ、続いて支持板材を後退させることで、移載ベルト上の物体が所望の位置へ移載される。移載ベルトは、支持板材の先端部と後端部とで折り返して巻回配置され、移載ベルトの一方の端部と他方の端部とは支持板材の上面側で重ねられて、移載本体(本発明における「機枠」に相当)に架設された固定部材と押さえ板によって挟み込まれて複数個の固定ネジによって移載本体に固定されている。 According to the configuration of Patent Document 2, the transfer belt has a retractable support plate material (corresponding to the “reception plate” in the present invention) wound in a ring shape, and the support plate material is advanced. By transferring an object such as food on the transfer belt on the upper surface side of the support plate material and then retracting the support plate material, the object on the transfer belt is transferred to a desired position. The transfer belt is folded and wound around the front end and the rear end of the support plate material, and one end and the other end of the transfer belt are overlapped on the upper surface side of the support plate and transferred. It is sandwiched between a fixing member erected on the main body (corresponding to the "machine frame" in the present invention) and a holding plate, and is fixed to the transfer main body by a plurality of fixing screws.

特許文献3には、移動板(本発明における「受板」に相当)を周回させたベルト(本発明における「移載ベルト」に相当)の両端部を重ね合わせた固定箇所を、凹部と凸部が嵌合される固定具で上下から挟んで固定して、ボルト等の連結具で連結固定する構成が記載されている。また、特許文献4には、スライダ(本発明における「受板」に相当)を周回させたシート(本発明における「移載ベルト」に相当)を二枚の挟持材で挟み込み、両挟持材の両端部を止め具であるクランプレバーで、両挟持材の中間部を止め具であるトグルクランプで、固定する方法が、比較的大きな装置に用いられている例が記載されている。 In Patent Document 3, a fixed portion in which both ends of a belt (corresponding to the "transfer belt" in the present invention) around which a moving plate (corresponding to the "reception plate" in the present invention) is overlapped is defined as a concave portion and a convex portion. A configuration is described in which the portions are sandwiched and fixed from above and below with a fitting to be fitted, and then connected and fixed with a connecting tool such as a bolt. Further, in Patent Document 4, a sheet (corresponding to the "transfer belt" in the present invention) in which a slider (corresponding to the "reception plate" in the present invention) is rotated is sandwiched between two sandwiching materials, and both sandwiching materials are used. An example is described in which a method of fixing both ends with a clamp lever which is a stopper and an intermediate portion of both holding materials with a toggle clamp which is a stopper is used for a relatively large device.

特開2019−64808号広報Japanese Patent Application Laid-Open No. 2019-64808 特開2007−222153号公報JP-A-2007-222153 特開2008−184265号公報Japanese Unexamined Patent Publication No. 2008-184265 特開2017−214108号公報JP-A-2017-214108

スライス肉が一部を重ねた鱗状に積み重ねられて列をなすスライス肉群を、重ね方向における側方から見ると、先頭部分と末尾部分とは重なっているスライス肉の枚数が少ないために見かけの厚さが薄いといえる。特許文献1の方法によれば、コンベヤの終端部を比較的急速に後退させて、スライス肉群における見かけの厚さの薄い先頭部分が、コンベヤから勢いよく剥がされることでスライス肉群の落下が始まる。剥がされる直前においてスライス肉群は、コンベヤを例えば水平から30度傾けても滑り落ちない程度に粘着していて、剥がされ始めた部分は何にもガイドされることなく空中を落下していくこととなる。このため、スライス肉群の先頭の折り畳み線部分の弾力が大きい場合は、その形状を保ったままコンベヤから剥がされ落下していくので乱れにくい。しかし、スライス肉の厚さが薄いなどのために先頭の折り畳み線部分の弾力が小さい場合は、粘着力に負けてコンベヤからの剥がれ方にばらつきが生じ、先頭部分の形状を保てずに落下していってトレーに接触するため、特に先頭部分の乱れが発生することがあった。 When viewed from the side in the stacking direction, a group of sliced meats in which sliced meats are stacked in a scaly shape and are stacked in a row is apparent because the number of sliced meats overlapping at the beginning and end is small. It can be said that the thickness is thin. According to the method of Patent Document 1, the end portion of the conveyor is retracted relatively rapidly, and the thin head portion of the sliced meat group is vigorously peeled off from the conveyor, so that the sliced meat group falls. It starts. Immediately before being peeled off, the sliced meat group is sticky to the extent that it does not slip off even if the conveyor is tilted 30 degrees from the horizontal, and the part that has begun to be peeled off falls in the air without being guided by anything. It becomes. Therefore, when the elasticity of the folding line portion at the head of the sliced meat group is large, the sliced meat group is peeled off from the conveyor while maintaining its shape and falls, so that it is not easily disturbed. However, if the elasticity of the folding line at the beginning is small due to the thinness of the sliced meat, etc., the adhesive force will be lost and the peeling from the conveyor will vary, and the shape of the beginning will not be maintained and the meat will fall. Since it comes into contact with the tray, the head part may be disturbed.

出願人による特願2018−172016号の提案によれば、移載ベルトからトレーへ移載され始めたスライス肉群の先頭の部分は、移載ベルトから剥がされた後も略連続的にトレーの内底に接触する。このため、スライス肉の厚さが薄くなっても、スライス肉の重ね方向における先頭部分と末尾部分を含めたスライス肉群全体が乱れにくく、整然とトレーに移載することができる。しかし、スプリングなどの弾性力を用いて付勢させた移載ベルトの先端部をトレーの内底に当てて追従させると、発泡樹脂製のトレーに傷や割れなどが生じる場合がある。これを避けるには、移載ベルトの先端部を、トレーの内底に傷や割れなどを生じさせない程度に弱い力で接触させたり、スライス肉の厚み程度の僅かな間隙を保ってトレー内底の形状に追従させたりするなどの必要がある。これらは、サーボモーターやセンサーなどを組み合わせて、移載ベルトの先端部の押し付け制御や位置制御を行えば実現できるものの、複雑な機構となってしまう。このような機構では、機械の維持管理や毎日の機械清掃がしにくくなったり、機械のコストアップにつながったりするなどの課題があった。 According to the proposal of Japanese Patent Application No. 2018-172016 by the applicant, the head portion of the sliced meat group that has begun to be transferred from the transfer belt to the tray is substantially continuous even after being peeled off from the transfer belt. Contact the inner bottom. Therefore, even if the thickness of the sliced meat becomes thin, the entire sliced meat group including the beginning portion and the ending portion in the stacking direction of the sliced meat is not easily disturbed and can be transferred to the tray in an orderly manner. However, if the tip of the transfer belt urged by using an elastic force such as a spring is applied to the inner bottom of the tray to follow the tray, the tray made of foamed resin may be scratched or cracked. To avoid this, contact the tip of the transfer belt with a weak force that does not cause scratches or cracks on the inner bottom of the tray, or keep a slight gap about the thickness of the sliced meat and keep the inner bottom of the tray. It is necessary to make it follow the shape of. Although these can be realized by combining a servomotor, a sensor, and the like to perform pressing control and position control of the tip of the transfer belt, the mechanism becomes complicated. With such a mechanism, there are problems such as difficulty in maintenance of the machine and daily cleaning of the machine, and an increase in the cost of the machine.

移載ベルトのように食品と接触する箇所やそこに近接する箇所は、清潔を保つために毎日の清掃が必須であるが、特許文献2から特許文献4に開示されたように移載ベルトを構成すると、移載ベルトの表裏両面と支持板材(または「移動板」および「スライダ」)を清掃するために移載ベルトを取り外す必要がある。特許文献2から特許文献4に開示された構成によれば、移載ベルトの取り外しは各ネジ類を取り外したり緩めたりするだけで行える。しかしながら、移載ベルトの取り付けにおいては、移載の機能を維持するために、移載ベルトの張り具合と幅方向における位置とが略同等に再現される必要があるが、取り付けにおいてこれらが再現される方法については記載されていない。実際に行えば、特に張り具合の再現が難しく、特許文献4のように比較的大きな移載ベルトでは、張り具合の再現の難度が特に高かった。 Daily cleaning is essential to maintain cleanliness at places that come into contact with food and places close to it, such as transfer belts. However, as disclosed in Patent Documents 2 to 4, transfer belts are used. Once configured, the transfer belt must be removed to clean both the front and back sides of the transfer belt and the support plate material (or "moving plate" and "slider"). According to the configurations disclosed in Patent Documents 2 to 4, the transfer belt can be removed only by removing or loosening the screws. However, in the mounting of the transfer belt, in order to maintain the function of the transfer, the tension of the transfer belt and the position in the width direction need to be reproduced substantially the same, but these are reproduced in the mounting. There is no description on how to do this. In practice, it is particularly difficult to reproduce the tension, and with a relatively large transfer belt as in Patent Document 4, it is particularly difficult to reproduce the tension.

食料品店などの店頭において、鱗状に積み重ねられたスライス肉群がトレーに盛り付けられた商品は、スライス肉群が整然と盛り付けられていることも商品価値の一部を担うため、現時点では人手による盛り付けが一般的であるが、生産効率や衛生面から自動化が求められている。本発明の目的は、スライス肉の厚さが薄くても簡易な方法と機構でスライス肉群が整然とトレーに移載され、かつ、移載ベルトの張り具合の再現と移載ベルトの着脱とが簡易になされることである。 In stores such as grocery stores, products in which sliced meat groups stacked in a scale are arranged on a tray are arranged manually because the orderly arrangement of sliced meat groups also plays a part in the product value. Is common, but automation is required from the viewpoint of production efficiency and hygiene. An object of the present invention is that even if the sliced meat is thin, the sliced meat group is systematically transferred to the tray by a simple method and mechanism, and the tension of the transfer belt can be reproduced and the transfer belt can be attached / detached. It is easy to do.

請求項1に記載の発明は、所定枚数のスライス肉から形成されて搬送コンベヤ上で列をなすスライス肉群を、トレー内へ移載させる移載装置を設けこの移載装置には、スライス肉群におけるスライス肉の重ね方向と直交する方向に沿って出退自在である受板に、移載ベルトが、受板上面から受板先端部で折り返され受板下面へ掛け回された移載機具が備えられこの移載機具は、スライス肉群が載置され搬送コンベヤ上面よりも、受板上面が下方の位置になるように配置され、搬送コンベヤから移載ベルト上に移載されたスライス肉群を、受板を退去させてトレー内へ移載させるように構成されたスライス肉の移載装置であって、スライス肉群が2条並列して搬送コンベヤで搬送されるように構成され、2つの移載機具が備えられ、この2つの移載機具は、それぞれの有する受板の先端部が向かい合わせで左右対称に配設され、それぞれの受板を互いに遠ざかるように外側方向に向かって退去させて、2条のスライス肉群が移載ベルト上からトレー内へ移載されるように構成されたことを特徴とするスライス肉の移載装置としている。 The invention according to claim 1 is provided with a transfer device for transferring a group of sliced meat formed from a predetermined number of sliced meats in a row on a transport conveyor into a tray, and the transfer device is provided with a slice. The transfer belt is folded back from the upper surface of the receiving plate at the tip of the receiving plate and hung around the lower surface of the receiving plate on the receiving plate which can move in and out along the direction orthogonal to the stacking direction of the sliced meat in the meat group. It provided been transferred Kigu is, the transfer Kigu is the upper surface of the conveyor to slice meat group Ru is placed, is disposed so that the upper surface of the receiving plate is located beneath, transferred from the conveyor It is a sliced meat transfer device configured to move the sliced meat group transferred on the belt to the tray by moving the receiving plate away, and the sliced meat group is transferred in parallel in two rows. The two transfer devices are provided with two transfer devices, and the tips of the receiving plates of the two transfer devices are arranged symmetrically with each other facing each other. It is a sliced meat transfer device characterized in that it is configured so that two sliced meat groups are transferred from the transfer belt into the tray by moving them outward so as to move away from each other . ..

請求項2に記載の発明は移載ベルトが、受板の上面側の端部を、移載機具の機枠に保持された上側保持部材に、受板の下面側の端部を、移載機具の下側保持部材に、それぞれ係脱可能とされた請求項1に記載のスライス肉の移載装置とした According to the second aspect of the present invention , the transfer belt transfers the upper end portion of the receiving plate to the upper holding member held by the machine frame of the transferring machine, and the lower end portion of the receiving plate. The sliced meat transfer device according to claim 1, wherein each of the lower holding members of the mounting equipment can be engaged and disengaged .

請求項3に記載の発明は受板の上面側の移載ベルト端部には、上側保持部材に係脱可能な上側係合部が形成され、受板の下面側の移載ベルト端部には、下側保持部材に係脱可能な下側係合部が形成される請求項2に記載のスライス肉の移載装置とした According to the third aspect of the present invention , an upper engaging portion that can be engaged with and disengaged from the upper holding member is formed at the end of the transfer belt on the upper surface side of the receiving plate, and the end of the transfer belt on the lower surface side of the receiving plate. The sliced meat transfer device according to claim 2, wherein a lower engaging portion that can be engaged with and disengaged is formed on the lower holding member .

請求項4に記載の発明は移載ベルト両端の係合部は、折り返された先端部が当該移載ベルトに固着されて形成される、移載ベルトに囲われた筒状空間であり、移載機具の機枠に保持された上側保持部材は、移載ベルトの一端の係合部に挿入されて両端部が機枠の所定位置に着脱自在とされた保持棒であり、下側保持部材は、少なくとも一方の端部から、移載ベルトの他端の係合部が係脱可能とされた保持板材である請求項3に記載のスライス肉の移載装置とした The invention according to claim 4 is a tubular space surrounded by a transfer belt, in which the engaging portions at both ends of the transfer belt are formed by fixing the folded tip portions to the transfer belt. The upper holding member held in the machine frame of the transfer machine is a holding rod inserted into the engaging portion at one end of the transfer belt so that both ends can be attached to and detached from a predetermined position in the machine frame, and the lower holding member is held. The member is the sliced meat transfer device according to claim 3, which is a holding plate material in which the engaging portion at the other end of the transfer belt can be engaged and disengaged from at least one end .

請求項5に記載の発明は受板と下側保持部材とがタイミングベルトを介して連結され、受板と下側保持部材とのいずれか一方が駆動されることで、受板と下側保持部材とが速度比1:2で同方向に駆動される構成とした請求項2から請求項4のいずれか1項に記載のスライス肉の移載装置とした According to the fifth aspect of the present invention , the receiving plate and the lower holding member are connected via a timing belt, and one of the receiving plate and the lower holding member is driven to drive the receiving plate and the lower side. The sliced meat transfer device according to any one of claims 2 to 4, wherein the holding member is driven in the same direction at a speed ratio of 1: 2 .

本発明のスライス肉の移載装は、スライス肉の厚さが薄くなっても、スライス肉の重ね方向と直交する方向に沿って受板を退去させることで、スライス肉群における見かけの厚さが薄い部分の乱れを抑えて整然と、しかも簡易な機構でトレーに移載でき、かつ、移載機具においては、移載ベルトの張り具合の再現と移載ベルトの着脱とが簡易になされる。 Transfer NoSo location slice meat of the present invention, even thinner thickness of the slice meat, by dismissing receiving plate along a direction perpendicular to the stacked direction of slice meats, apparent in the slice wall group thickness It can be transferred to the tray in an orderly manner by suppressing the disturbance of the thin part, and with a simple mechanism, and in the transfer equipment, it is easy to reproduce the tension of the transfer belt and attach / detach the transfer belt. ..

本発明に係るスライス肉の移載装の実施例における要部を示す平面図である。It is a plan view showing a main part of an embodiment of the transfer NoSo location of the slice meat according to the present invention. 図1のA−A線断面図である。FIG. 1 is a cross-sectional view taken along the line AA of FIG. 図1のB−B線断面図である。It is sectional drawing BB of FIG. 図3の状態に至るために、搬送コンベヤ1の終端部が仮想線の位置から後退して、移載ベルト31にスライス肉群Mが載置された状態の要部を示す。In order to reach the state of FIG. 3, the main part of the state where the end portion of the transport conveyor 1 is retracted from the position of the virtual line and the sliced meat group M is placed on the transfer belt 31 is shown. 図1において、受板21が退去するにつれ、スライス肉群Mが落下していく状態を示す。FIG. 1 shows a state in which the sliced meat group M falls as the receiving plate 21 moves out. 図5のC−C線断面図である。FIG. 5 is a cross-sectional view taken along the line CC of FIG. 図5において、受板21の退去が完了し、スライス肉群Mがトレーに移載された状態を示す。FIG. 5 shows a state in which the receiving plate 21 has been removed and the sliced meat group M has been transferred to the tray. 図7のD−D線断面図である。FIG. 7 is a cross-sectional view taken along the line DD of FIG. 図7のE−E線断面図である。FIG. 7 is a cross-sectional view taken along the line EE of FIG. 図3において、移載ベルト31に載置されたスライス肉群Mの拡大図である。FIG. 3 is an enlarged view of the sliced meat group M placed on the transfer belt 31. 図1において、左側に位置する移載機具の実施例における要部を示す平面図であって、受板21が進出した状態を示す。FIG. 1 is a plan view showing a main part in an embodiment of a transfer device located on the left side, showing a state in which the receiving plate 21 is advanced. 図11のF−F線断面図である。FIG. 11 is a cross-sectional view taken along the line FF of FIG. 図11のG−G線断面図であって、受板21の上面側を上側とした図である。FIG. 11 is a cross-sectional view taken along the line GG of FIG. 11, with the upper surface side of the receiving plate 21 as the upper side. 図11の状態から、受板21が退去した状態を示した平面図である。It is a top view which showed the state which the receiving plate 21 moved out from the state of FIG. 図14のJ−J線断面図である。FIG. 14 is a cross-sectional view taken along the line JJ of FIG. 移載ベルト31の側面図であって、各部の比率を変えて示した模式図である。It is a side view of the transfer belt 31, and is the schematic diagram which showed by changing the ratio of each part. (a)は図11のH−H線断面図の要部を、(b)は図14のK−K線断面図の要部を、各部の比率を変えて示した模式図である。(A) is a schematic view showing a main part of the HK line sectional view of FIG. 11, and (b) is a schematic view showing a main part of the KK line sectional view of FIG. 14 by changing the ratio of each part.

本発明に係るスライス肉の移載装置および移載機具の実施例について、図1から図17に基づき説明する。 Examples of the sliced meat transfer device and the transfer device according to the present invention will be described with reference to FIGS. 1 to 17.

原料である豚ロース肉が食肉スライサー(図示しない)によってスライスされて得られるスライス肉が、折り畳み手段(図示しない)によって搬送コンベヤ1の搬送方向と直交する方向に折り畳み線をもつように折り畳まれ、折り畳み線を搬送コンベヤ1の下流側に向けて搬送コンベヤ1に載置される。なお、折り畳まれるスライス肉の厚さは1mmから2.5mmが市場の大部分を占めていて、しゃぶしゃぶなどに用いられる。 The sliced meat obtained by slicing the raw material pork loin with a meat slicer (not shown) is folded by a folding means (not shown) so as to have a folding line in a direction orthogonal to the conveying direction of the conveying conveyor 1. The folding wire is placed on the conveyor 1 with the folding wire directed to the downstream side of the conveyor 1. The thickness of the sliced meat to be folded is 1 mm to 2.5 mm, which occupies most of the market, and is used for shabu-shabu and the like.

折り畳まれて載置されたスライス肉mが所定の移動量だけ搬送コンベヤ1によって下流側に送られてから、後続のスライス肉mが先行のスライス肉mの一部に重なるよう鱗状に載置される。これを1個のトレー3に盛り付けられる所定枚数の末尾のスライス肉mまで繰り返すと、図1に示されるようにスライス肉群Mが搬送コンベヤ1に載置される。 After the folded and placed sliced meat m is sent downstream by the transport conveyor 1 by a predetermined amount of movement, the subsequent sliced meat m is placed in a scale shape so as to overlap a part of the preceding sliced meat m. To. When this is repeated up to the last sliced meat m of a predetermined number of sheets to be placed on one tray 3, the sliced meat group M is placed on the conveyor 1 as shown in FIG.

食肉スライサーと折り畳み手段は、平行に2条列並んだスライス肉mを搬送コンベヤ1に載置するが、1列のスライス肉mを載置することも可能である。2条列または1列のスライス肉群Mと後続のスライス肉群Mとの間には、区切りが明確となるように搬送コンベヤ1が送られて間隔が設けられ、これが繰り返されてスライス肉群Mは搬送コンベヤ1の終端部まで搬送される。本実施例では、2条列のスライス肉群Mを用いて説明する。 In the meat slicer and the folding means, two rows of sliced meat m arranged in parallel are placed on the conveyor 1, but one row of sliced meat m can also be placed. A conveyor 1 is sent between the two-row or one-row sliced meat group M and the subsequent sliced meat group M so that the division becomes clear, and an interval is provided, and this is repeated to provide the sliced meat group. M is conveyed to the end of the transfer conveyor 1. In this embodiment, a two-row sliced meat group M will be used for explanation.

なお、折り畳み手段は、スライス肉の折り畳む位置を変更することが可能である。折り畳む位置が、スライス肉より外側の位置となるように設定されることで、折り畳まれていないスライス肉m1による鱗状のスライス肉群M1を得ることもできるが、スライス肉m1は多くの場合折り畳まれたスライス肉mより厚くて弾力が大きめであるため移載時に乱れにくい。そのため、本実施例では、折り畳まれたスライス肉mによるスライス肉群Mを用いて説明する。参考として、折り畳まれていないスライス肉m1は、多くの場合3mm以上の厚さで、しょうが焼きやとんかつなどに用いられる。 The folding means can change the folding position of the sliced meat. By setting the folding position to be outside the sliced meat, it is possible to obtain a scale-shaped sliced meat group M1 by the unfolded sliced meat m1, but the sliced meat m1 is often folded. Since it is thicker than the sliced meat m and has a large elasticity, it is not easily disturbed at the time of transfer. Therefore, in this embodiment, the sliced meat group M made of the folded sliced meat m will be described. As a reference, the unfolded sliced meat m1 is often 3 mm or more thick and is used for shogayakiya and pork cutlet.

搬送コンベヤ1は、終端部が下流側へ向けて下降するよう緩やかに傾斜されるとともに、図4に仮想線表示したように、コンベヤ上面に載置された物品の絶対位置を変動させることなく終端部が水平方向に所定距離だけ進退するシャトルコンベヤ(駆動部分などの図示は省略)とされる。なお、図4における搬送コンベヤ1の傾斜は、およそ21度である。 The conveyor 1 is gently inclined so that the end portion descends toward the downstream side, and as shown by a virtual line in FIG. 4, the end portion of the conveyor 1 is terminated without changing the absolute position of the article placed on the upper surface of the conveyor. It is a shuttle conveyor (the drive part and the like are not shown) in which the part advances and retreats in the horizontal direction by a predetermined distance. The inclination of the conveyor 1 in FIG. 4 is about 21 degrees.

搬送コンベヤ1の終端部における下方には、移載機具10、10が、受板21の進出方向先端部を向かい合わせて左右対称に設けられる。 Below the end of the conveyor 1, transfer tools 10 and 10 are provided symmetrically with the leading ends of the receiving plates 21 facing each other in the advancing direction.

移載機具10について、図11に示されるように、受板21が図11の位置に進出、また、図14の位置に退去する左右方向を出退方向とし、図11における上側を上流側、下側を下流側として説明する。移載機具10は、機枠11と、受板21と、受板21に掛け回された移載ベルト31と、移載ベルト31の受板21下面の端部を直線状に出退させる下側保持部材41と、受板21と下側保持部材41とを関連させて出退させる連動手段51と、を備える。 Regarding the transfer device 10, as shown in FIG. 11, the left-right direction in which the receiving plate 21 advances to the position shown in FIG. 11 and moves out to the position shown in FIG. 14 is the exit / exit direction, and the upper side in FIG. 11 is the upstream side. The lower side will be described as the downstream side. The transfer machine 10 is a lower part that linearly moves the machine frame 11, the receiving plate 21, the transfer belt 31 hung around the receiving plate 21, and the lower end of the receiving plate 21 of the transfer belt 31. A side holding member 41 and an interlocking means 51 for associating the receiving plate 21 and the lower holding member 41 with each other and moving them back and forth are provided.

機枠11は、図11に示されるように、側板12、12と、側板12、12に架設される下流側板材13と、下流側板材13の略中央部から上流方向に架設される組付用部材14と、組付用部材14の上流側で下流側板材13と平行に延設される上流側板材15と、組付用部材14と平行に架設され移載ベルト31が巻き付けられる円筒部をもつ上側保持部材係止部16と、を備える。組付用部材14は、断面がコの字の板材で、搬送コンベヤ1の機枠に着脱可能に組み付けられるように組付ボルトなどを備える。 As shown in FIG. 11, the machine frame 11 is assembled with the side plates 12 and 12, the downstream side plate 13 erected on the side plates 12 and 12, and erected upstream from the substantially central portion of the downstream side plate 13. The member 14, the upstream plate 15 extending in parallel with the downstream plate 13 on the upstream side of the assembling member 14, and the cylindrical portion erected in parallel with the assembling member 14 and around which the transfer belt 31 is wound. The upper holding member locking portion 16 is provided. The assembling member 14 is a plate material having a U-shaped cross section, and is provided with an assembling bolt or the like so that it can be detachably assembled to the machine frame of the conveyor 1.

受板21はステンレス製の薄板であって、下流側は、側板12、12に架設される受板ガイドロッド22が挿通された受板スライダ23、23が固着され、上流側は、受板レール24でスライド可能に支持されていて、出退方向に移動自在とされる。進出方向における受板21先端部は、下面側へ重ねるように折り曲げられてなる丸みを帯びた端部であって、移載ベルト31と摺接可能となるように配慮されている。また、進出方向における受板21後端部は下方へ略45度折り曲げられていて、受板21上面側の移載ベルト31に受板21後端のエッジ部分が当たらないように配慮されている。 The receiving plate 21 is a thin stainless steel plate, and the receiving plate sliders 23 and 23 through which the receiving plate guide rods 22 erected on the side plates 12 and 12 are inserted are fixed to the downstream side, and the receiving plate rails are fixed to the upstream side. It is slidably supported by 24 and is movable in the exit / exit direction. The tip end portion of the receiving plate 21 in the advancing direction is a rounded end portion that is bent so as to overlap the lower surface side, and is considered so that it can be slidably contacted with the transfer belt 31. Further, the rear end portion of the receiving plate 21 in the advancing direction is bent downward by approximately 45 degrees so that the edge portion of the rear end of the receiving plate 21 does not hit the transfer belt 31 on the upper surface side of the receiving plate 21. ..

移載ベルト31は、受板21上面から受板21先端部で折り返され受板21下面へと掛け回される。
また、図16に示されるように、移載ベルト31の両端部は、それぞれ先端部が折り返されて、移載ベルト31に囲われた筒状空間が形成されるように、当該移載ベルト31に接着されている。両端に形成された筒状空間は、一方が受板21の上面側で上側保持部材34と係脱可能な上側係合部32、他方が受板21の下面側で下側保持部材41と係脱可能な下側係合部33とされる。
The transfer belt 31 is folded back from the upper surface of the receiving plate 21 at the tip of the receiving plate 21 and hung around the lower surface of the receiving plate 21.
Further, as shown in FIG. 16, the transfer belt 31 is formed so that the tip portions of both ends of the transfer belt 31 are folded back to form a tubular space surrounded by the transfer belt 31. It is glued to. The tubular spaces formed at both ends are engaged with the upper holding member 34 on the upper surface side of the receiving plate 21 and the upper engaging portion 32 which can be engaged with and disengaged from the upper holding member 34, and the other is engaged with the lower holding member 41 on the lower surface side of the receiving plate 21. It is a detachable lower engaging portion 33.

下側保持部材41は、受板21の下面側から略3mmの間隙を保って出退方向に移動自在とされるステンレス製の薄板(請求項の「保持板材」)であって、下流側には、側板12、12に架設される下側保持部材ガイドロッド42が挿通された下側保持部材スライダ43、43が固着され、上流側は、下側保持部材レール44でスライド可能に支持されている。下側保持部材レール44は、レール部支点ピン18、18によって上流側板材15に回動可能に支持されるとともに、レール部固定ピン19、19によって下側保持部材41の支持位置への固定と解放とが自在である。本実施例におけるレール部固定ピン19、19はインデックスプランジャであって、インデックスプランジャのツマミを操作するだけで下側保持部材レール44の支持位置への固定と解放とが容易に行える。 The lower holding member 41 is a thin stainless steel plate (“holding plate material” according to claim) that is movable in the retracting direction while maintaining a gap of about 3 mm from the lower surface side of the receiving plate 21, and is located on the downstream side. Is fixed to the lower holding member sliders 43, 43 through which the lower holding member guide rod 42 erected on the side plates 12, 12 is inserted, and the upstream side is slidably supported by the lower holding member rail 44. There is. The lower holding member rail 44 is rotatably supported by the upstream side plate members 15 by the rail fulcrum pins 18 and 18, and is fixed to the supporting position of the lower holding member 41 by the rail portion fixing pins 19 and 19. It can be released freely. The rail portion fixing pins 19 and 19 in this embodiment are index plungers, and the lower holding member rail 44 can be easily fixed and released to the support position simply by operating the knob of the index plunger.

下側保持部材レール44が支持位置から解放されれば、下側保持部材41がその上流側から、下側係合部33に挿入可能となる。下側保持部材41には、下側係合部33の筒状部両端の略1mmずつ外側を規制し、かつ抜けづらく保持する切り欠きが形成されていて、挿入後に下側係合部33の両端を多少変形させながら切り欠きに引っ掛けることで下側係合部33は略定位置に保持され、しかも着脱が容易である。 When the lower holding member rail 44 is released from the support position, the lower holding member 41 can be inserted into the lower engaging portion 33 from the upstream side thereof. The lower holding member 41 is formed with notches that regulate the outside of both ends of the tubular portion of the lower engaging portion 33 by approximately 1 mm and hold the lower engaging portion 33 so that it is difficult to pull out. The lower engaging portion 33 is held in a substantially fixed position by hooking it on the notch while slightly deforming both ends, and it is easy to attach / detach.

上側保持部材34は、上側係合部32に挿入可能かつ一部に段差をもつ丸棒(請求項の「保持棒」)であって、上側係合部32の筒状部両端の略1mmずつ外側が太い径となされ、移載ベルト31が取り付けられる際には、筒状部両端が径の段差にガイドされることで略定位置に保持される。太い径のさらに外側両端は細い径となされていて、上側保持部材34は上側保持部材係止部16に対して両端略0.5mmずつの間隙をもつ範囲で位置決めされ、上側保持部材固定ピン17、17によって固定される。本実施例における上側保持部材固定ピン17、17はインデックスプランジャであって、インデックスプランジャのツマミを操作するだけで上側保持部材34が容易に上側保持部材係止部16に着脱され、かつ、移載ベルト31は、その幅方向における位置が必要十分に再現される。 The upper holding member 34 is a round bar (“holding bar” according to claim) that can be inserted into the upper engaging portion 32 and has a step on a part thereof, and is approximately 1 mm at both ends of the tubular portion of the upper engaging portion 32. The outer side has a large diameter, and when the transfer belt 31 is attached, both ends of the tubular portion are guided by a step in diameter and are held at a substantially fixed position. The outer ends of the large diameter are made smaller in diameter, and the upper holding member 34 is positioned within a range having a gap of approximately 0.5 mm at both ends with respect to the upper holding member locking portion 16, and the upper holding member fixing pin 17 , 17 fixed. The upper holding member fixing pins 17 and 17 in this embodiment are index plungers, and the upper holding member 34 can be easily attached to and detached from the upper holding member locking portion 16 and transferred by simply operating the knob of the index plunger. The position of the belt 31 in the width direction is reproduced as necessary and sufficient.

移載ベルト31の取り付けの際は、移載ベルト31の下側係合部33が下側保持部材41に取り付けられてから、下側保持部材レール44が支持位置へ固定されて下側保持部材41が支持された後に、移載ベルト31が受板21下面から受板21先端部で折り返され受板21上面へ掛け回される。次いで、上側保持部材34が上側係合部32に挿入されてから、移載ベルト31が上側保持部材係止部16の円筒部に巻き付けられるように上側保持部材34が固定される。この手順によれば、移載ベルト31の両端部の位置が取り外し前と略同位置となり、移載ベルト31の張り具合も取り外し前と略同等に再現されることとなる。なお、移載ベルト31の取り外しの際は、上記手順を逆にたどればよい。 When attaching the transfer belt 31, after the lower engaging portion 33 of the transfer belt 31 is attached to the lower holding member 41, the lower holding member rail 44 is fixed to the support position and the lower holding member After the 41 is supported, the transfer belt 31 is folded back from the lower surface of the receiving plate 21 at the tip of the receiving plate 21 and hung around the upper surface of the receiving plate 21. Next, after the upper holding member 34 is inserted into the upper engaging portion 32, the upper holding member 34 is fixed so that the transfer belt 31 is wound around the cylindrical portion of the upper holding member locking portion 16. According to this procedure, the positions of both ends of the transfer belt 31 are substantially the same as those before the removal, and the tension of the transfer belt 31 is reproduced substantially the same as before the removal. When removing the transfer belt 31, the above procedure may be reversed.

次に、連動手段51について説明する。受板スライダ23、23に回転自在に軸支されたタイミングプーリー52、52に掛け回されたタイミングベルト53は、その一部が受板ガイドロッド22の略中央部に固着されたタイミングベルト固定体54に固定されている。下側保持部材ガイドロッド42が挿通されたタイミングベルト連結体55は、下側保持部材スライダ43、43に回動自在に挟まれていて、タイミングベルト固定体54から出退両方向に、タイミングベルト53における略等しい長さをもつ位置でタイミングベルト53が固定される。 Next, the interlocking means 51 will be described. The timing belt 53 hung on the timing pulleys 52, 52 rotatably supported by the receiving plate sliders 23, 23 is a timing belt fixing body in which a part thereof is fixed to a substantially central portion of the receiving plate guide rod 22. It is fixed at 54. The timing belt connecting body 55 into which the lower holding member guide rod 42 is inserted is rotatably sandwiched between the lower holding member sliders 43 and 43, and the timing belt 53 is rotatably sandwiched from the timing belt fixing body 54 in both directions. The timing belt 53 is fixed at a position having substantially the same length in.

上記の構成によれば、図17に示されるように、エアシリンダー(図示しない)によって、受板21が機枠11に対して距離Sを移動されると、タイミングベルト53を介して、下側保持部材41が受板21に対して同方向に同じ距離Sを移動されるので、下側保持部材41は機枠11に対して距離2Sを移動されることとなる。つまり、下側保持部材41は、受板21の2倍の速度で同方向に移動されるので、連動手段51によって、受板21に掛け回された移載ベルト31はたるむことなく受板21先端部と常に摺接される。 According to the above configuration, as shown in FIG. 17, when the receiving plate 21 is moved by a distance S with respect to the machine frame 11 by an air cylinder (not shown), the lower side is moved via the timing belt 53. Since the holding member 41 is moved in the same direction with respect to the receiving plate 21 by the same distance S, the lower holding member 41 is moved by a distance 2S with respect to the machine frame 11. That is, since the lower holding member 41 is moved in the same direction at twice the speed of the receiving plate 21, the transfer belt 31 hung around the receiving plate 21 by the interlocking means 51 does not sag. Always in sliding contact with the tip.

作業終了後の清掃に際しても、前述したように、移載機具10と移載ベルト31との着脱は容易であり、清掃後の移載ベルト31の取り付けに際しても、張り具合の調節は不要である。なお、移載ベルト31において、使用に伴う経時変化や、劣化や破損に伴う交換のために、張り具合の調節が必要となる場合がある。このときは、上側保持部材係止部16が固定されるボルトを緩め、図12における周方向に回転させてボルトを締めることで、上側保持部材係止部16への移載ベルト31の巻き付け角が変化し、適切な張り具合に調節可能である。 As described above, the transfer machine 10 and the transfer belt 31 can be easily attached to and detached from each other during cleaning after the work is completed, and it is not necessary to adjust the tension when attaching the transfer belt 31 after cleaning. .. It should be noted that the transfer belt 31 may need to be adjusted in tension due to changes over time due to use and replacement due to deterioration or breakage. At this time, by loosening the bolt to which the upper holding member locking portion 16 is fixed, rotating it in the circumferential direction in FIG. 12 and tightening the bolt, the winding angle of the transfer belt 31 to the upper holding member locking portion 16 is set. Changes and can be adjusted to the appropriate tension.

上記のように構成された移載機具10における受板21の下方に、搬送コンベヤ1の搬送方向と直行する方向に沿ってトレー3を移送するトレー移送装置2が設けられている。トレー3は、スライス肉群Mがトレーの移送方向における略中央部に移載されるよう、トレー移送装置2によって好適な位置に移送され持ち上げられる。なお、トレー移送装置2は、2条列のスライス肉群M、Mにおいて、対応するトレー3 、3の一方を好適な位置に移送してからトレー移送装置2の移送動作に影響を受けない高さまで持ち上げる。次いで他方を好適な位置に移送して持ち上げることで、2条列のスライス肉群M、Mに対応するトレー3、3の両方がそれぞれに好適な位置に移送される構成である。 A tray transfer device 2 for transferring the tray 3 along a direction orthogonal to the transfer direction of the transfer conveyor 1 is provided below the receiving plate 21 in the transfer device 10 configured as described above. The tray 3 is transferred to a suitable position by the tray transfer device 2 and lifted so that the sliced meat group M is transferred to a substantially central portion in the tray transfer direction. The tray transfer device 2 has a height that is not affected by the transfer operation of the tray transfer device 2 after transferring one of the corresponding trays 3 and 3 to a suitable position in the sliced meat groups M and M in the two rows. Lift it up. Then, by transferring the other to a suitable position and lifting it up, both the trays 3 and 3 corresponding to the sliced meat groups M and M in the two rows are transferred to a suitable position.

このように構成された移載装置の本実施例における移載方法を、図に基づき説明する。図1は搬送コンベヤ1の終端部が図4に示されるように後退して、搬送コンベヤ1からスライス肉群Mが受板21の上面の移載ベルト31に載置された状態である。なお、搬送コンベヤ1の終端部下面と、受板21の上面の移載ベルト31との間隙は略2mmとされていて、搬送コンベヤ1の終端部を離れ始めたスライス肉群Mの先頭部分以降は、略連続的に受板21の上面の移載ベルト31に接触しながら順次移載されるため、乱れを抑えて整然と移載ベルト31に載置される。また、このとき、トレー3 、3はトレー移送装置2により受板21 、21の下方の好適な位置に移送され持ち上げられている。 The transfer method of the transfer device configured in this manner in this embodiment will be described with reference to the drawings. FIG. 1 shows a state in which the end portion of the transport conveyor 1 is retracted as shown in FIG. 4, and the sliced meat group M is placed on the transfer belt 31 on the upper surface of the receiving plate 21 from the transport conveyor 1. The gap between the lower surface of the terminal portion of the transport conveyor 1 and the transfer belt 31 on the upper surface of the receiving plate 21 is approximately 2 mm, and after the head portion of the sliced meat group M that has begun to leave the terminal portion of the transport conveyor 1. Is sequentially transferred while contacting the transfer belt 31 on the upper surface of the receiving plate 21 substantially continuously, so that the transfer belt 31 is neatly placed on the transfer belt 31 while suppressing disturbance. At this time, the trays 3 and 3 are transferred to a suitable position below the receiving plates 21 and 21 by the tray transfer device 2 and lifted.

次いで、受板21をスライス肉mの重ね方向と直交する方向に沿って退去させる。前述のとおり、移載ベルト31はたるむことなく受板21先端部と常に摺接されるため、受板21上面の移載ベルト31はスライス肉群Mの下面と相対的な位置変化を伴わないまま剥がされるように退去されていき、図5および図6に示されるようにスライス肉群Mは重ね方向における側方部分から落下し始める。 Next, the receiving plate 21 is retracted along the direction orthogonal to the stacking direction of the sliced meat m. As described above, since the transfer belt 31 is always in sliding contact with the tip of the receiving plate 21 without sagging, the transfer belt 31 on the upper surface of the receiving plate 21 does not change its position relative to the lower surface of the sliced meat group M. As they are peeled off, the sliced meat group M begins to fall from the lateral portion in the stacking direction as shown in FIGS. 5 and 6.

ここで、スライス肉群Mを重ね方向における側方から見た図10において、スライス肉の重なる枚数が、中央部分の略4枚に比して先頭部分(図10における左端)と末尾部分(図10における右端)では2枚と、見かけの厚さが薄くなっている。より具体的には、スライス肉群Mにおける中央部分の見かけの厚さはスライス肉mの重なり具合によって少なければスライス肉3枚分から多ければ6枚分程度であるが、折り畳み線のある先頭部分の見かけの厚さはスライス肉略2枚分、末尾部分の見かけの厚さは折り畳む位置によってスライス肉2枚分または1枚分である。 Here, in FIG. 10 when the sliced meat group M is viewed from the side in the stacking direction, the number of overlapping sliced meats is the beginning portion (left end in FIG. 10) and the end portion (FIG. 10) as compared with the substantially four pieces of the central portion. At the right end of 10), the apparent thickness is as thin as two. More specifically, the apparent thickness of the central portion of the sliced meat group M is about 3 to 6 sliced meats if it is small depending on the degree of overlap of the sliced meats m, but it is about 6 sheets if it is large, but the leading portion with a folding line. The apparent thickness is about 2 slices of meat, and the apparent thickness of the tail portion is 2 or 1 slice of meat depending on the folding position.

参考として、折り畳まれていないスライス肉m1によるスライス肉群M1においては、中央部分の見かけの厚さはスライス肉2枚分から4枚分程度であり、先頭部分と末尾部分の厚さはスライス肉1枚分である。 As a reference, in the sliced meat group M1 made of unfolded sliced meat m1, the apparent thickness of the central portion is about 2 to 4 slices of meat, and the thickness of the beginning portion and the ending portion is 1 sliced meat. It is for one sheet.

特許文献1の方法によれば、スライス肉群Mの重ね方向における先頭の折り畳み線部分が搬送コンベヤから略同時に剥がされる。スライス肉は厚さが薄くなるにつれて折り畳み線部分の弾力が小さくなるため、搬送コンベヤにある程度粘着している折り畳み線部分の剥がれ方にばらつきが発生する。加えて、先頭部分が落下中およびトレーに接触する際にも、弾力が小さいために折り畳み線部分を直線的な形状に保ちづらい。これらのことから、厚さが薄いスライス肉のスライス肉群Mは、特に先頭部分を整然とトレーに移載させることが難しい。 According to the method of Patent Document 1, the leading folding line portion of the sliced meat group M in the stacking direction is peeled off from the conveyor at substantially the same time. As the thickness of the sliced meat decreases, the elasticity of the folding line portion decreases, so that the peeling method of the folding line portion that adheres to the conveyor to some extent varies. In addition, it is difficult to keep the folding line part in a straight shape due to its small elasticity even when the leading part is falling or comes into contact with the tray. From these facts, it is difficult to orderly transfer the leading portion of the sliced meat group M of thin sliced meat to the tray.

本実施例においては、スライス肉群Mが側方部分から落下し始めるため、重ね方向における先頭部分と末尾部分は、移載ベルト31から重ね方向と直交する方向(折り畳み線に沿った方向)に順次剥がされながら落下する。このため、スライス肉の厚さが薄くなっても、特に目立つ先頭の折り畳み線部分が直線状の形状を保ちやすく、ひいてはスライス肉群M全体が整然とトレーに移載される。 In this embodiment, since the sliced meat group M starts to fall from the side portion, the head portion and the tail portion in the stacking direction are in the direction orthogonal to the stacking direction (direction along the folding line) from the transfer belt 31. It falls while being peeled off in sequence. Therefore, even if the thickness of the sliced meat is reduced, the particularly conspicuous leading folding line portion tends to maintain a linear shape, and the entire sliced meat group M is transferred to the tray in an orderly manner.

なお、本実施例ではシャトルコンベヤである搬送コンベヤ1の終端部が後退して移載ベルト31にスライス肉群Mを載置するようになしたが、例えば搬送コンベヤは常に終端部を定位置とするコンベヤとされ、搬送コンベヤの終端部における送りに関連させてスライス肉群Mが移載ベルト31上に受け渡されるように、受板21を進出させた移載機具10全体を搬送コンベヤの搬送方向に沿って移動させてもよい。 In this embodiment, the end portion of the transfer conveyor 1 which is a shuttle conveyor is retracted so that the sliced meat group M is placed on the transfer belt 31, but for example, the transfer conveyor always has the end portion at a fixed position. The entire transfer machine 10 with the receiving plate 21 advanced is transferred to the transfer conveyor so that the sliced meat group M is delivered onto the transfer belt 31 in relation to the feed at the end of the transfer conveyor. It may be moved along the direction.

また、本実施例ではトレー移送装置2がトレー3を好適な位置に移送するが、トレー移送装置はトレー3を常に同じ位置に移送し、トレー3に対する好適な位置に移載機具10を移動させてもよい。 Further, in this embodiment, the tray transfer device 2 transfers the tray 3 to a suitable position, but the tray transfer device always transfers the tray 3 to the same position and moves the transfer device 10 to a suitable position with respect to the tray 3. You may.

本発明における、スライス肉群を移載ベルト31からトレー3に整然と移載する装置は、前述した本実施例のように、直線状の動作の組み合わせによる簡易な機構で実現されるため、機械の維持管理や毎日の機械清掃もしやすく、機械のコストも抑えられる。 In the present invention, the device for orderly transferring the sliced meat group from the transfer belt 31 to the tray 3 is realized by a simple mechanism by combining linear movements as in the above-described embodiment, and thus is a machine. It is easy to maintain and clean the machine every day, and the cost of the machine can be reduced.

なお、本発明における移載機具10は、本実施例のように、人手で移載するには軟らかくて姿勢や形状などが乱れやすい、鱗状に積み重ねられたスライス肉群の移載に特に有用であるが、移載する物品は限定されない。また、各部の材質や形状は、機能の要件を備えていれば適宜変更できる。 The transfer device 10 in the present invention is particularly useful for transferring a group of sliced meats stacked in a scale shape, which is soft to be manually transferred and whose posture and shape are easily disturbed as in the present embodiment. However, the items to be transferred are not limited. In addition, the material and shape of each part can be changed as appropriate if they meet the functional requirements.

1 搬送コンベヤ
3 トレー
10 移載機具
11 機枠
21 受板
31 移載ベルト
32 上側係合部
33 下側係合部
34 上側保持部材(保持棒)
41 下側保持部材(保持板材)
53 タイミングベルト
1 Conveyor 3 Tray 10 Transfer equipment 11 Machine frame 21 Receiving plate 31 Transfer belt 32 Upper engaging part 33 Lower engaging part 34 Upper holding member (holding rod)
41 Lower holding member (holding plate material)
53 Timing belt

本発明は、スライス肉をトレー内に移載させる移載装置に関するものである。 The present invention relates to a transfer device for transferring sliced meat into a tray.

本発明に関連するスライス肉のトレー内への移載方法としては、例えば出願人による特許文献1に開示されたものがある。この方法によれば、折り畳み線を前にして一部を重ねて鱗列状に並べられコンベヤの終端部まで搬送された1パック分量毎のスライス肉群が、コンベヤの終端部から落下して、コンベヤの終端部下方で待機していたトレーに盛り付けられる。このとき、スライス肉群の姿勢を保持したまま一挙に盛り付けるために、スライス肉群がコンベヤの終端部に達すれば、コンベヤの終端部を比較的急速に後退させてスライス肉群をトレー内に落下させる構成である。 As a method for transferring sliced meat into a tray related to the present invention, for example, there is one disclosed in Patent Document 1 by the applicant. According to this method, a group of sliced meat for each pack amount, which is arranged in a scale with a part stacked in front of the folding line and conveyed to the end of the conveyor, falls from the end of the conveyor. It is placed on the tray waiting below the end of the conveyor. At this time, in order to fill the sliced meat group at once while maintaining the posture of the sliced meat group, when the sliced meat group reaches the end portion of the conveyor, the end portion of the conveyor is retracted relatively rapidly and the sliced meat group is dropped into the tray. It is a configuration to make.

特許文献1の方法によれば、肉質や肉の温度によって異なる場合もあるが、スライス肉の厚さが2mmを超えていれば整然とトレーに盛り付けられるものの、2mm以下の場合には、スライス肉の落下時における先頭部分や末尾部分が乱れることがあった。この課題を解決すべく、出願人は特願2018−172016号の提案を行った。この提案には、トレーの内底の幅より狭く形成された移載ベルトにスライス肉群を移載させてから、移載ベルトまたはトレーの少なくともいずれか一方が傾けられて、移載ベルトの先端部とトレーの内底とが近接した状態を維持しながら移載ベルトを後退させて、スライス肉群をトレー内に移載する方法が記載されている。 According to the method of Patent Document 1, it may differ depending on the meat quality and the temperature of the meat, but if the thickness of the sliced meat exceeds 2 mm, it is arranged on the tray in an orderly manner, but if it is 2 mm or less, the sliced meat The beginning and end of the fall may be disturbed. In order to solve this problem, the applicant has proposed Japanese Patent Application No. 2018-172016. In this proposal, the sliced meat group is transferred to a transfer belt formed narrower than the width of the inner bottom of the tray, and then at least one of the transfer belt and the tray is tilted to tilt the tip of the transfer belt. Described is a method of transferring a group of sliced meat into a tray by retracting the transfer belt while maintaining a state in which the portion and the inner bottom of the tray are in close contact with each other.

なお、上記提案の中で公知のものとされた、
支持枠に進退自在に支持された移動板の前後方向に掛けまわされるとともに、スライス肉との接触面側の一部が支持枠に固着されていて、進退手段によって移動板が支持枠に対して直線的に進退することに伴い進退するよう構成された移載ベルト、
については、上記提案では詳細が記載されていないが、例えば特許文献2から特許文献4に具体的に開示されている。
In addition, it was made known in the above proposal.
A moving plate that is freely moved back and forth on the support frame is hung in the front-rear direction, and a part of the contact surface side with the sliced meat is fixed to the support frame. A transfer belt configured to move forward and backward as it moves forward and backward in a straight line,
Although the details are not described in the above proposal, for example, Patent Documents 2 to 4 specifically disclose the above.

特許文献2の構成によれば、移載ベルトがリング状に巻回された出退自在の支持板材(本発明における「受板」に相当)を有していて、支持板材を前進させて、支持板材上面側の移載ベルト上に食品などの物体を移載させ、続いて支持板材を後退させることで、移載ベルト上の物体が所望の位置へ移載される。移載ベルトは、支持板材の先端部と後端部とで折り返して巻回配置され、移載ベルトの一方の端部と他方の端部とは支持板材の上面側で重ねられて、移載本体(本発明における「機枠」に相当)に架設された固定部材と押さえ板によって挟み込まれて複数個の固定ネジによって移載本体に固定されている。 According to the configuration of Patent Document 2, the transfer belt has a retractable support plate material (corresponding to the “reception plate” in the present invention) wound in a ring shape, and the support plate material is advanced. By transferring an object such as food on the transfer belt on the upper surface side of the support plate material and then retracting the support plate material, the object on the transfer belt is transferred to a desired position. The transfer belt is folded and wound around the front end and the rear end of the support plate material, and one end and the other end of the transfer belt are overlapped on the upper surface side of the support plate and transferred. It is sandwiched between a fixing member erected on the main body (corresponding to the "machine frame" in the present invention) and a holding plate, and is fixed to the transfer main body by a plurality of fixing screws.

特許文献3には、移動板(本発明における「受板」に相当)を周回させたベルト(本発明における「移載ベルト」に相当)の両端部を重ね合わせた固定箇所を、凹部と凸部が嵌合される固定具で上下から挟んで固定して、ボルト等の連結具で連結固定する構成が記載されている。また、特許文献4には、スライダ(本発明における「受板」に相当)を周回させたシート(本発明における「移載ベルト」に相当)を二枚の挟持材で挟み込み、両挟持材の両端部を止め具であるクランプレバーで、両挟持材の中間部を止め具であるトグルクランプで、固定する方法が、比較的大きな装置に用いられている例が記載されている。 In Patent Document 3, a fixed portion in which both ends of a belt (corresponding to the "transfer belt" in the present invention) around which a moving plate (corresponding to the "reception plate" in the present invention) is overlapped is defined as a concave portion and a convex portion. A configuration is described in which the portions are sandwiched and fixed from above and below with a fitting to be fitted, and then connected and fixed with a connecting tool such as a bolt. Further, in Patent Document 4, a sheet (corresponding to the "transfer belt" in the present invention) in which a slider (corresponding to the "reception plate" in the present invention) is rotated is sandwiched between two sandwiching materials, and both sandwiching materials are used. An example is described in which a method of fixing both ends with a clamp lever which is a stopper and an intermediate portion of both holding materials with a toggle clamp which is a stopper is used for a relatively large device.

特開2019−64808号広報Japanese Patent Application Laid-Open No. 2019-64808 特開2007−222153号公報JP-A-2007-222153 特開2008−184265号公報Japanese Unexamined Patent Publication No. 2008-184265 特開2017−214108号公報JP-A-2017-214108

スライス肉が一部を重ねた鱗状に積み重ねられて列をなすスライス肉群を、重ね方向における側方から見ると、先頭部分と末尾部分とは重なっているスライス肉の枚数が少ないために見かけの厚さが薄いといえる。特許文献1の方法によれば、コンベヤの終端部を比較的急速に後退させて、スライス肉群における見かけの厚さの薄い先頭部分が、コンベヤから勢いよく剥がされることでスライス肉群の落下が始まる。剥がされる直前においてスライス肉群は、コンベヤを例えば水平から30度傾けても滑り落ちない程度に粘着していて、剥がされ始めた部分は何にもガイドされることなく空中を落下していくこととなる。このため、スライス肉群の先頭の折り畳み線部分の弾力が大きい場合は、その形状を保ったままコンベヤから剥がされ落下していくので乱れにくい。しかし、スライス肉の厚さが薄いなどのために先頭の折り畳み線部分の弾力が小さい場合は、粘着力に負けてコンベヤからの剥がれ方にばらつきが生じ、先頭部分の形状を保てずに落下していってトレーに接触するため、特に先頭部分の乱れが発生することがあった。 When viewed from the side in the stacking direction, a group of sliced meats in which sliced meats are stacked in a scaly shape and are stacked in a row is apparent because the number of sliced meats overlapping at the beginning and end is small. It can be said that the thickness is thin. According to the method of Patent Document 1, the end portion of the conveyor is retracted relatively rapidly, and the thin head portion of the sliced meat group is vigorously peeled off from the conveyor, so that the sliced meat group falls. It starts. Immediately before being peeled off, the sliced meat group is sticky to the extent that it does not slip off even if the conveyor is tilted 30 degrees from the horizontal, and the part that has begun to be peeled off falls in the air without being guided by anything. It becomes. Therefore, when the elasticity of the folding line portion at the head of the sliced meat group is large, the sliced meat group is peeled off from the conveyor while maintaining its shape and falls, so that it is not easily disturbed. However, if the elasticity of the folding line at the beginning is small due to the thinness of the sliced meat, etc., the adhesive force will be lost and the peeling from the conveyor will vary, and the shape of the beginning will not be maintained and the meat will fall. Since it comes into contact with the tray, the head part may be disturbed.

出願人による特願2018−172016号の提案によれば、移載ベルトからトレーへ移載され始めたスライス肉群の先頭の部分は、移載ベルトから剥がされた後も略連続的にトレーの内底に接触する。このため、スライス肉の厚さが薄くなっても、スライス肉の重ね方向における先頭部分と末尾部分を含めたスライス肉群全体が乱れにくく、整然とトレーに移載することができる。しかし、スプリングなどの弾性力を用いて付勢させた移載ベルトの先端部をトレーの内底に当てて追従させると、発泡樹脂製のトレーに傷や割れなどが生じる場合がある。これを避けるには、移載ベルトの先端部を、トレーの内底に傷や割れなどを生じさせない程度に弱い力で接触させたり、スライス肉の厚み程度の僅かな間隙を保ってトレー内底の形状に追従させたりするなどの必要がある。これらは、サーボモーターやセンサーなどを組み合わせて、移載ベルトの先端部の押し付け制御や位置制御を行えば実現できるものの、複雑な機構となってしまう。このような機構では、機械の維持管理や毎日の機械清掃がしにくくなったり、機械のコストアップにつながったりするなどの課題があった。 According to the proposal of Japanese Patent Application No. 2018-172016 by the applicant, the head portion of the sliced meat group that has begun to be transferred from the transfer belt to the tray is substantially continuous even after being peeled off from the transfer belt. Contact the inner bottom. Therefore, even if the thickness of the sliced meat becomes thin, the entire sliced meat group including the beginning portion and the ending portion in the stacking direction of the sliced meat is not easily disturbed and can be transferred to the tray in an orderly manner. However, if the tip of the transfer belt urged by using an elastic force such as a spring is applied to the inner bottom of the tray to follow the tray, the tray made of foamed resin may be scratched or cracked. To avoid this, contact the tip of the transfer belt with a weak force that does not cause scratches or cracks on the inner bottom of the tray, or keep a slight gap about the thickness of the sliced meat and keep the inner bottom of the tray. It is necessary to make it follow the shape of. Although these can be realized by combining a servomotor, a sensor, and the like to perform pressing control and position control of the tip of the transfer belt, the mechanism becomes complicated. With such a mechanism, there are problems such as difficulty in maintenance of the machine and daily cleaning of the machine, and an increase in the cost of the machine.

移載ベルトのように食品と接触する箇所やそこに近接する箇所は、清潔を保つために毎日の清掃が必須であるが、特許文献2から特許文献4に開示されたように移載ベルトを構成すると、移載ベルトの表裏両面と支持板材(または「移動板」および「スライダ」)を清掃するために移載ベルトを取り外す必要がある。特許文献2から特許文献4に開示された構成によれば、移載ベルトの取り外しは各ネジ類を取り外したり緩めたりするだけで行える。しかしながら、移載ベルトの取り付けにおいては、移載の機能を維持するために、移載ベルトの張り具合と幅方向における位置とが略同等に再現される必要があるが、取り付けにおいてこれらが再現される方法については記載されていない。実際に行えば、特に張り具合の再現が難しく、特許文献4のように比較的大きな移載ベルトでは、張り具合の再現の難度が特に高かった。 Daily cleaning is essential to maintain cleanliness at places that come into contact with food and places close to it, such as transfer belts. However, as disclosed in Patent Documents 2 to 4, transfer belts are used. Once configured, the transfer belt must be removed to clean both the front and back sides of the transfer belt and the support plate material (or "moving plate" and "slider"). According to the configurations disclosed in Patent Documents 2 to 4, the transfer belt can be removed only by removing or loosening the screws. However, in the mounting of the transfer belt, in order to maintain the function of the transfer, the tension of the transfer belt and the position in the width direction need to be reproduced substantially the same, but these are reproduced in the mounting. There is no description on how to do this. In practice, it is particularly difficult to reproduce the tension, and with a relatively large transfer belt as in Patent Document 4, it is particularly difficult to reproduce the tension.

食料品店などの店頭において、鱗状に積み重ねられたスライス肉群がトレーに盛り付けられた商品は、スライス肉群が整然と盛り付けられていることも商品価値の一部を担うため、現時点では人手による盛り付けが一般的であるが、生産効率や衛生面から自動化が求められている。本発明の目的は、スライス肉の厚さが薄くても簡易な方法と機構でスライス肉群が整然とトレーに移載され、かつ、移載ベルトの張り具合の再現と移載ベルトの着脱とが簡易になされることである。 In stores such as grocery stores, products in which sliced meat groups stacked in a scale are arranged on a tray are arranged manually because the orderly arrangement of sliced meat groups also plays a part in the product value. Is common, but automation is required from the viewpoint of production efficiency and hygiene. An object of the present invention is that even if the sliced meat is thin, the sliced meat group is systematically transferred to the tray by a simple method and mechanism, and the tension of the transfer belt can be reproduced and the transfer belt can be attached / detached. It is easy to do.

請求項1に記載の発明は、所定枚数のスライス肉から形成されて搬送コンベヤ上で列をなすスライス肉群を、トレー内へ移載させる移載装置を設け、この移載装置には、スライス肉群におけるスライス肉の重ね方向と直交する方向に沿って出退自在である1枚の受板に、移載ベルトが、受板の上面から受板の先端部で折り返されて受板の下面へ掛け回された移載機具が備えられ、この移載機具は、スライス肉群が載置される搬送コンベヤの上面よりも、受板の上面が下方の位置になるように配置され、搬送コンベヤから移載ベルト上に移載されたスライス肉群を、受板を退去させてトレー内へ移載させるように構成されたスライス肉の移載装置であって、2つの移載機具が備えられ、この2つの移載機具を、受板の先端部それぞれを向かい合わせて左右対称に配設し、それぞれの受板を互いに遠ざかるように外側方向に向かって退去させて、2条のスライス肉群が移載ベルト上からトレー内へ移載されるように構成されたことを特徴とするスライス肉の移載装置としている。 The invention according to claim 1 is provided with a transfer device for transferring a group of sliced meat formed from a predetermined number of sliced meats in a row on a transport conveyor into a tray, and the transfer device is provided with a slice. The transfer belt is folded back from the upper surface of the receiving plate at the tip of the receiving plate to the one receiving plate that can move back and forth along the direction orthogonal to the stacking direction of the sliced meat in the meat group, and the lower surface of the receiving plate. A transfer machine is provided, which is arranged so that the upper surface of the receiving plate is located below the upper surface of the transfer conveyor on which the sliced meat group is placed. This is a sliced meat transfer device configured to move the sliced meat group transferred on the transfer belt from the to the tray by moving the backing plate away, and is equipped with two transfer tools. , These two transfer tools are arranged symmetrically with the tips of the receiving plates facing each other, and the respective receiving plates are retracted outward so as to be away from each other, and the two sliced meat groups. Is a sliced meat transfer device characterized in that it is configured to be transferred from the transfer belt into the tray.

請求項2に記載の発明は、移載ベルトが、受板の上面側の端部を、移載機具の機枠に保持された上側保持部材に、受板の下面側の端部を、移載機具の下側保持部材に、それぞれ係脱可能とされた請求項1に記載のスライス肉の移載装置とした。 According to the second aspect of the present invention, the transfer belt transfers the upper end portion of the receiving plate to the upper holding member held by the machine frame of the transferring machine, and the lower end portion of the receiving plate. The sliced meat transfer device according to claim 1, wherein each of the lower holding members of the mounting equipment can be engaged and disengaged.

請求項3に記載の発明は、受板の上面側の移載ベルト端部には、上側保持部材に係脱可能な上側係合部が形成され、受板の下面側の移載ベルト端部には、下側保持部材に係脱可能な下側係合部が形成される請求項2に記載のスライス肉の移載装置とした。 According to the third aspect of the present invention, an upper engaging portion that can be engaged with and disengaged from the upper holding member is formed at the end of the transfer belt on the upper surface side of the receiving plate, and the end of the transfer belt on the lower surface side of the receiving plate. The sliced meat transfer device according to claim 2, wherein a lower engaging portion that can be engaged with and disengaged is formed on the lower holding member.

請求項4に記載の発明は、移載ベルト両端の係合部は、折り返された先端部が当該移載ベルトに固着されて形成される、移載ベルトに囲われた筒状空間であり、移載機具の機枠に保持された上側保持部材は、移載ベルトの一端の係合部に挿入されて両端部が機枠の所定位置に着脱自在とされた保持棒であり、下側保持部材は、少なくとも一方の端部から、移載ベルトの他端の係合部が係脱可能とされた保持板材である請求項3に記載のスライス肉の移載装置とした。 The invention according to claim 4 is a tubular space surrounded by a transfer belt, in which the engaging portions at both ends of the transfer belt are formed by fixing the folded tip portions to the transfer belt. The upper holding member held in the machine frame of the transfer machine is a holding rod inserted into the engaging portion at one end of the transfer belt so that both ends can be attached to and detached from a predetermined position in the machine frame, and the lower holding member is held. The member is the sliced meat transfer device according to claim 3, which is a holding plate material in which the engaging portion at the other end of the transfer belt can be engaged and disengaged from at least one end.

請求項5に記載の発明は、受板と下側保持部材とがタイミングベルトを介して連結され、受板と下側保持部材とのいずれか一方が駆動されることで、受板と下側保持部材とが速度比1:2で同方向に駆動される構成とした請求項2から請求項4のいずれか1項に記載のスライス肉の移載装置とした。 According to the fifth aspect of the present invention, the receiving plate and the lower holding member are connected via a timing belt, and one of the receiving plate and the lower holding member is driven to drive the receiving plate and the lower side. The sliced meat transfer device according to any one of claims 2 to 4, wherein the holding member is driven in the same direction at a speed ratio of 1: 2.

本発明のスライス肉の移載装置は、スライス肉の厚さが薄くなっても、スライス肉の重ね方向と直交する方向に沿って受板を退去させることで、スライス肉群における見かけの厚さが薄い部分の乱れを抑えて整然と、しかも簡易な機構でトレーに移載でき、かつ、移載機具においては、移載ベルトの張り具合の再現と移載ベルトの着脱とが簡易になされる。 The sliced meat transfer device of the present invention moves the backing plate along the direction orthogonal to the stacking direction of the sliced meat even if the thickness of the sliced meat becomes thin, so that the apparent thickness in the sliced meat group is obtained. It can be transferred to the tray in an orderly manner with a simple mechanism while suppressing the disturbance of the thin part, and in the transfer machine, the tension of the transfer belt can be reproduced and the transfer belt can be easily attached and detached.

本発明に係るスライス肉の移載装置の実施例における要部を示す平面図である。It is a top view which shows the main part in the Example of the slice meat transfer apparatus which concerns on this invention. 図1のA−A線断面図である。FIG. 1 is a cross-sectional view taken along the line AA of FIG. 図1のB−B線断面図である。It is sectional drawing BB of FIG. 図3の状態に至るために、搬送コンベヤ1の終端部が仮想線の位置から後退して、移載ベルト31にスライス肉群Mが載置された状態の要部を示す。In order to reach the state of FIG. 3, the main part of the state where the end portion of the transport conveyor 1 is retracted from the position of the virtual line and the sliced meat group M is placed on the transfer belt 31 is shown. 図1において、受板21が退去するにつれ、スライス肉群Mが落下していく状態を示す。FIG. 1 shows a state in which the sliced meat group M falls as the receiving plate 21 moves out. 図5のC−C線断面図である。FIG. 5 is a cross-sectional view taken along the line CC of FIG. 図5において、受板21の退去が完了し、スライス肉群Mがトレーに移載された状態を示す。FIG. 5 shows a state in which the receiving plate 21 has been removed and the sliced meat group M has been transferred to the tray. 図7のD−D線断面図である。FIG. 7 is a cross-sectional view taken along the line DD of FIG. 図7のE−E線断面図である。FIG. 7 is a cross-sectional view taken along the line EE of FIG. 図3において、移載ベルト31に載置されたスライス肉群Mの拡大図である。FIG. 3 is an enlarged view of the sliced meat group M placed on the transfer belt 31. 図1において、左側に位置する移載機具の実施例における要部を示す平面図であって、受板21が進出した状態を示す。FIG. 1 is a plan view showing a main part in an embodiment of a transfer device located on the left side, showing a state in which the receiving plate 21 is advanced. 図11のF−F線断面図である。FIG. 11 is a cross-sectional view taken along the line FF of FIG. 図11のG−G線断面図であって、受板21の上面側を上側とした図である。FIG. 11 is a cross-sectional view taken along the line GG of FIG. 11, with the upper surface side of the receiving plate 21 as the upper side. 図11の状態から、受板21が退去した状態を示した平面図である。It is a top view which showed the state which the receiving plate 21 moved out from the state of FIG. 図14のJ−J線断面図である。FIG. 14 is a cross-sectional view taken along the line JJ of FIG. 移載ベルト31の側面図であって、各部の比率を変えて示した模式図である。It is a side view of the transfer belt 31, and is the schematic diagram which showed by changing the ratio of each part. (a)は図11のH−H線断面図の要部を、(b)は図14のK−K線断面図の要部を、各部の比率を変えて示した模式図である。(A) is a schematic view showing a main part of the HK line sectional view of FIG. 11, and (b) is a schematic view showing a main part of the KK line sectional view of FIG. 14 by changing the ratio of each part.

本発明に係るスライス肉の移載装置および移載機具の実施例について、図1から図17に基づき説明する。 Examples of the sliced meat transfer device and the transfer device according to the present invention will be described with reference to FIGS. 1 to 17.

原料である豚ロース肉が食肉スライサー(図示しない)によってスライスされて得られるスライス肉が、折り畳み手段(図示しない)によって搬送コンベヤ1の搬送方向と直交する方向に折り畳み線をもつように折り畳まれ、折り畳み線を搬送コンベヤ1の下流側に向けて搬送コンベヤ1に載置される。なお、折り畳まれるスライス肉の厚さは1mmから2.5mmが市場の大部分を占めていて、しゃぶしゃぶなどに用いられる。 The sliced meat obtained by slicing the raw material pork loin with a meat slicer (not shown) is folded by a folding means (not shown) so as to have a folding line in a direction orthogonal to the conveying direction of the conveying conveyor 1. The folding wire is placed on the conveyor 1 with the folding wire directed to the downstream side of the conveyor 1. The thickness of the sliced meat to be folded is 1 mm to 2.5 mm, which occupies most of the market, and is used for shabu-shabu and the like.

折り畳まれて載置されたスライス肉mが所定の移動量だけ搬送コンベヤ1によって下流側に送られてから、後続のスライス肉mが先行のスライス肉mの一部に重なるよう鱗状に載置される。これを1個のトレー3に盛り付けられる所定枚数の末尾のスライス肉mまで繰り返すと、図1に示されるようにスライス肉群Mが搬送コンベヤ1に載置される。 After the folded and placed sliced meat m is sent downstream by the transport conveyor 1 by a predetermined amount of movement, the subsequent sliced meat m is placed in a scale shape so as to overlap a part of the preceding sliced meat m. To. When this is repeated up to the last sliced meat m of a predetermined number of sheets to be placed on one tray 3, the sliced meat group M is placed on the conveyor 1 as shown in FIG.

食肉スライサーと折り畳み手段は、平行に2条列並んだスライス肉mを搬送コンベヤ1に載置するが、1列のスライス肉mを載置することも可能である。2条列または1列のスライス肉群Mと後続のスライス肉群Mとの間には、区切りが明確となるように搬送コンベヤ1が送られて間隔が設けられ、これが繰り返されてスライス肉群Mは搬送コンベヤ1の終端部まで搬送される。本実施例では、2条列のスライス肉群Mを用いて説明する。 In the meat slicer and the folding means, two rows of sliced meat m arranged in parallel are placed on the conveyor 1, but one row of sliced meat m can also be placed. A conveyor 1 is sent between the two-row or one-row sliced meat group M and the subsequent sliced meat group M so that the division becomes clear, and an interval is provided, and this is repeated to provide the sliced meat group. M is conveyed to the end of the transfer conveyor 1. In this embodiment, a two-row sliced meat group M will be used for explanation.

なお、折り畳み手段は、スライス肉の折り畳む位置を変更することが可能である。折り畳む位置が、スライス肉より外側の位置となるように設定されることで、折り畳まれていないスライス肉m1による鱗状のスライス肉群M1を得ることもできるが、スライス肉m1は多くの場合折り畳まれたスライス肉mより厚くて弾力が大きめであるため移載時に乱れにくい。そのため、本実施例では、折り畳まれたスライス肉mによるスライス肉群Mを用いて説明する。参考として、折り畳まれていないスライス肉m1は、多くの場合3mm以上の厚さで、しょうが焼きやとんかつなどに用いられる。 The folding means can change the folding position of the sliced meat. By setting the folding position to be outside the sliced meat, it is possible to obtain a scale-shaped sliced meat group M1 by the unfolded sliced meat m1, but the sliced meat m1 is often folded. Since it is thicker than the sliced meat m and has a large elasticity, it is not easily disturbed at the time of transfer. Therefore, in this embodiment, the sliced meat group M made of the folded sliced meat m will be described. As a reference, the unfolded sliced meat m1 is often 3 mm or more thick and is used for shogayakiya and pork cutlet.

搬送コンベヤ1は、終端部が下流側へ向けて下降するよう緩やかに傾斜されるとともに、図4に仮想線表示したように、コンベヤ上面に載置された物品の絶対位置を変動させることなく終端部が水平方向に所定距離だけ進退するシャトルコンベヤ(駆動部分などの図示は省略)とされる。なお、図4における搬送コンベヤ1の傾斜は、およそ21度である。 The conveyor 1 is gently inclined so that the end portion descends toward the downstream side, and as shown by a virtual line in FIG. 4, the end portion of the conveyor 1 is terminated without changing the absolute position of the article placed on the upper surface of the conveyor. It is a shuttle conveyor (the drive part and the like are not shown) in which the part advances and retreats in the horizontal direction by a predetermined distance. The inclination of the conveyor 1 in FIG. 4 is about 21 degrees.

搬送コンベヤ1の終端部における下方には、移載機具10、10が、受板21の進出方向先端部を向かい合わせて左右対称に設けられる。 Below the end of the conveyor 1, transfer tools 10 and 10 are provided symmetrically with the leading ends of the receiving plates 21 facing each other in the advancing direction.

移載機具10について、図11に示されるように、受板21が図11の位置に進出、また、図14の位置に退去する左右方向を出退方向とし、図11における上側を上流側、下側を下流側として説明する。移載機具10は、機枠11と、受板21と、受板21に掛け回された移載ベルト31と、移載ベルト31の受板21下面の端部を直線状に出退させる下側保持部材41と、受板21と下側保持部材41とを関連させて出退させる連動手段51と、を備える。 Regarding the transfer device 10, as shown in FIG. 11, the left-right direction in which the receiving plate 21 advances to the position shown in FIG. 11 and moves out to the position shown in FIG. 14 is the exit / exit direction, and the upper side in FIG. 11 is the upstream side. The lower side will be described as the downstream side. The transfer machine 10 is a lower part that linearly moves the machine frame 11, the receiving plate 21, the transfer belt 31 hung around the receiving plate 21, and the lower end of the receiving plate 21 of the transfer belt 31. A side holding member 41 and an interlocking means 51 for associating the receiving plate 21 and the lower holding member 41 with each other and moving them back and forth are provided.

機枠11は、図11に示されるように、側板12、12と、側板12、12に架設される下流側板材13と、下流側板材13の略中央部から上流方向に架設される組付用部材14と、組付用部材14の上流側で下流側板材13と平行に延設される上流側板材15と、組付用部材14と平行に架設され移載ベルト31が巻き付けられる円筒部をもつ上側保持部材係止部16と、を備える。組付用部材14は、断面がコの字の板材で、搬送コンベヤ1の機枠に着脱可能に組み付けられるように組付ボルトなどを備える。 As shown in FIG. 11, the machine frame 11 is assembled with the side plates 12 and 12, the downstream side plate 13 erected on the side plates 12 and 12, and erected upstream from the substantially central portion of the downstream side plate 13. The member 14, the upstream plate 15 extending in parallel with the downstream plate 13 on the upstream side of the assembling member 14, and the cylindrical portion erected in parallel with the assembling member 14 and around which the transfer belt 31 is wound. The upper holding member locking portion 16 is provided. The assembling member 14 is a plate material having a U-shaped cross section, and is provided with an assembling bolt or the like so that it can be detachably assembled to the machine frame of the conveyor 1.

受板21はステンレス製の薄板であって、下流側は、側板12、12に架設される受板ガイドロッド22が挿通された受板スライダ23、23が固着され、上流側は、受板レール24でスライド可能に支持されていて、出退方向に移動自在とされる。進出方向における受板21先端部は、下面側へ重ねるように折り曲げられてなる丸みを帯びた端部であって、移載ベルト31と摺接可能となるように配慮されている。また、進出方向における受板21後端部は下方へ略45度折り曲げられていて、受板21上面側の移載ベルト31に受板21後端のエッジ部分が当たらないように配慮されている。 The receiving plate 21 is a thin stainless steel plate, and the receiving plate sliders 23 and 23 through which the receiving plate guide rods 22 erected on the side plates 12 and 12 are inserted are fixed to the downstream side, and the receiving plate rails are fixed to the upstream side. It is slidably supported by 24 and is movable in the exit / exit direction. The tip end portion of the receiving plate 21 in the advancing direction is a rounded end portion that is bent so as to overlap the lower surface side, and is considered so that it can be slidably contacted with the transfer belt 31. Further, the rear end portion of the receiving plate 21 in the advancing direction is bent downward by approximately 45 degrees so that the edge portion of the rear end of the receiving plate 21 does not hit the transfer belt 31 on the upper surface side of the receiving plate 21. ..

移載ベルト31は、受板21上面から受板21先端部で折り返され受板21下面へと掛け回される。
また、図16に示されるように、移載ベルト31の両端部は、それぞれ先端部が折り返されて、移載ベルト31に囲われた筒状空間が形成されるように、当該移載ベルト31に接着されている。両端に形成された筒状空間は、一方が受板21の上面側で上側保持部材34と係脱可能な上側係合部32、他方が受板21の下面側で下側保持部材41と係脱可能な下側係合部33とされる。
The transfer belt 31 is folded back from the upper surface of the receiving plate 21 at the tip of the receiving plate 21 and hung around the lower surface of the receiving plate 21.
Further, as shown in FIG. 16, the transfer belt 31 is formed so that the tip portions of both ends of the transfer belt 31 are folded back to form a tubular space surrounded by the transfer belt 31. It is glued to. The tubular spaces formed at both ends are engaged with the upper holding member 34 on the upper surface side of the receiving plate 21 and the upper engaging portion 32 which can be engaged with and disengaged from the upper holding member 34, and the other is engaged with the lower holding member 41 on the lower surface side of the receiving plate 21. It is a detachable lower engaging portion 33.

下側保持部材41は、受板21の下面側から略3mmの間隙を保って出退方向に移動自在とされるステンレス製の薄板(請求項の「保持板材」)であって、下流側には、側板12、12に架設される下側保持部材ガイドロッド42が挿通された下側保持部材スライダ43、43が固着され、上流側は、下側保持部材レール44でスライド可能に支持されている。下側保持部材レール44は、レール部支点ピン18、18によって上流側板材15に回動可能に支持されるとともに、レール部固定ピン19、19によって下側保持部材41の支持位置への固定と解放とが自在である。本実施例におけるレール部固定ピン19、19はインデックスプランジャであって、インデックスプランジャのツマミを操作するだけで下側保持部材レール44の支持位置への固定と解放とが容易に行える。 The lower holding member 41 is a thin stainless steel plate (“holding plate material” according to claim) that is movable in the retracting direction while maintaining a gap of about 3 mm from the lower surface side of the receiving plate 21, and is located on the downstream side. Is fixed to the lower holding member sliders 43, 43 through which the lower holding member guide rod 42 erected on the side plates 12, 12 is inserted, and the upstream side is slidably supported by the lower holding member rail 44. There is. The lower holding member rail 44 is rotatably supported by the upstream side plate members 15 by the rail fulcrum pins 18 and 18, and is fixed to the supporting position of the lower holding member 41 by the rail portion fixing pins 19 and 19. It can be released freely. The rail portion fixing pins 19 and 19 in this embodiment are index plungers, and the lower holding member rail 44 can be easily fixed and released to the support position simply by operating the knob of the index plunger.

下側保持部材レール44が支持位置から解放されれば、下側保持部材41がその上流側から、下側係合部33に挿入可能となる。下側保持部材41には、下側係合部33の筒状部両端の略1mmずつ外側を規制し、かつ抜けづらく保持する切り欠きが形成されていて、挿入後に下側係合部33の両端を多少変形させながら切り欠きに引っ掛けることで下側係合部33は略定位置に保持され、しかも着脱が容易である。 When the lower holding member rail 44 is released from the support position, the lower holding member 41 can be inserted into the lower engaging portion 33 from the upstream side thereof. The lower holding member 41 is formed with notches that regulate the outside of both ends of the tubular portion of the lower engaging portion 33 by approximately 1 mm and hold the lower engaging portion 33 so that it is difficult to pull out. The lower engaging portion 33 is held in a substantially fixed position by hooking it on the notch while slightly deforming both ends, and it is easy to attach / detach.

上側保持部材34は、上側係合部32に挿入可能かつ一部に段差をもつ丸棒(請求項の「保持棒」)であって、上側係合部32の筒状部両端の略1mmずつ外側が太い径となされ、移載ベルト31が取り付けられる際には、筒状部両端が径の段差にガイドされることで略定位置に保持される。太い径のさらに外側両端は細い径となされていて、上側保持部材34は上側保持部材係止部16に対して両端略0.5mmずつの間隙をもつ範囲で位置決めされ、上側保持部材固定ピン17、17によって固定される。本実施例における上側保持部材固定ピン17、17はインデックスプランジャであって、インデックスプランジャのツマミを操作するだけで上側保持部材34が容易に上側保持部材係止部16に着脱され、かつ、移載ベルト31は、その幅方向における位置が必要十分に再現される。 The upper holding member 34 is a round bar (“holding bar” according to claim) that can be inserted into the upper engaging portion 32 and has a step on a part thereof, and is approximately 1 mm at both ends of the tubular portion of the upper engaging portion 32. The outer side has a large diameter, and when the transfer belt 31 is attached, both ends of the tubular portion are guided by a step in diameter to be held at a substantially fixed position. The outer ends of the large diameter are made smaller in diameter, and the upper holding member 34 is positioned within a range having a gap of approximately 0.5 mm at both ends with respect to the upper holding member locking portion 16, and the upper holding member fixing pin 17 , 17 fixed. The upper holding member fixing pins 17 and 17 in this embodiment are index plungers, and the upper holding member 34 can be easily attached to and detached from the upper holding member locking portion 16 and transferred by simply operating the knob of the index plunger. The position of the belt 31 in the width direction is reproduced as necessary and sufficient.

移載ベルト31の取り付けの際は、移載ベルト31の下側係合部33が下側保持部材41に取り付けられてから、下側保持部材レール44が支持位置へ固定されて下側保持部材41が支持された後に、移載ベルト31が受板21下面から受板21先端部で折り返され受板21上面へ掛け回される。次いで、上側保持部材34が上側係合部32に挿入されてから、移載ベルト31が上側保持部材係止部16の円筒部に巻き付けられるように上側保持部材34が固定される。この手順によれば、移載ベルト31の両端部の位置が取り外し前と略同位置となり、移載ベルト31の張り具合も取り外し前と略同等に再現されることとなる。なお、移載ベルト31の取り外しの際は、上記手順を逆にたどればよい。 When attaching the transfer belt 31, after the lower engaging portion 33 of the transfer belt 31 is attached to the lower holding member 41, the lower holding member rail 44 is fixed to the support position and the lower holding member After the 41 is supported, the transfer belt 31 is folded back from the lower surface of the receiving plate 21 at the tip of the receiving plate 21 and hung around the upper surface of the receiving plate 21. Next, after the upper holding member 34 is inserted into the upper engaging portion 32, the upper holding member 34 is fixed so that the transfer belt 31 is wound around the cylindrical portion of the upper holding member locking portion 16. According to this procedure, the positions of both ends of the transfer belt 31 are substantially the same as those before the removal, and the tension of the transfer belt 31 is reproduced substantially the same as before the removal. When removing the transfer belt 31, the above procedure may be reversed.

次に、連動手段51について説明する。受板スライダ23、23に回転自在に軸支されたタイミングプーリー52、52に掛け回されたタイミングベルト53は、その一部が受板ガイドロッド22の略中央部に固着されたタイミングベルト固定体54に固定されている。下側保持部材ガイドロッド42が挿通されたタイミングベルト連結体55は、下側保持部材スライダ43、43に回動自在に挟まれていて、タイミングベルト固定体54から出退両方向に、タイミングベルト53における略等しい長さをもつ位置でタイミングベルト53が固定される。 Next, the interlocking means 51 will be described. The timing belt 53 hung on the timing pulleys 52, 52 rotatably supported by the receiving plate sliders 23, 23 is a timing belt fixing body in which a part thereof is fixed to a substantially central portion of the receiving plate guide rod 22. It is fixed at 54. The timing belt connecting body 55 into which the lower holding member guide rod 42 is inserted is rotatably sandwiched between the lower holding member sliders 43 and 43, and the timing belt 53 is rotatably sandwiched from the timing belt fixing body 54 in both directions. The timing belt 53 is fixed at a position having substantially the same length in.

上記の構成によれば、図17に示されるように、エアシリンダー(図示しない)によって、受板21が機枠11に対して距離Sを移動されると、タイミングベルト53を介して、下側保持部材41が受板21に対して同方向に同じ距離Sを移動されるので、下側保持部材41は機枠11に対して距離2Sを移動されることとなる。つまり、下側保持部材41は、受板21の2倍の速度で同方向に移動されるので、連動手段51によって、受板21に掛け回された移載ベルト31はたるむことなく受板21先端部と常に摺接される。 According to the above configuration, as shown in FIG. 17, when the receiving plate 21 is moved by a distance S with respect to the machine frame 11 by an air cylinder (not shown), the lower side is moved via the timing belt 53. Since the holding member 41 is moved in the same direction with respect to the receiving plate 21 by the same distance S, the lower holding member 41 is moved by a distance 2S with respect to the machine frame 11. That is, since the lower holding member 41 is moved in the same direction at twice the speed of the receiving plate 21, the transfer belt 31 hung around the receiving plate 21 by the interlocking means 51 does not sag. Always in sliding contact with the tip.

作業終了後の清掃に際しても、前述したように、移載機具10と移載ベルト31との着脱は容易であり、清掃後の移載ベルト31の取り付けに際しても、張り具合の調節は不要である。なお、移載ベルト31において、使用に伴う経時変化や、劣化や破損に伴う交換のために、張り具合の調節が必要となる場合がある。このときは、上側保持部材係止部16が固定されるボルトを緩め、図12における周方向に回転させてボルトを締めることで、上側保持部材係止部16への移載ベルト31の巻き付け角が変化し、適切な張り具合に調節可能である。 As described above, the transfer machine 10 and the transfer belt 31 can be easily attached to and detached from each other during cleaning after the work is completed, and it is not necessary to adjust the tension when attaching the transfer belt 31 after cleaning. .. It should be noted that the transfer belt 31 may need to be adjusted in tension due to changes over time due to use and replacement due to deterioration or breakage. At this time, by loosening the bolt to which the upper holding member locking portion 16 is fixed, rotating it in the circumferential direction in FIG. 12 and tightening the bolt, the winding angle of the transfer belt 31 to the upper holding member locking portion 16 is set. Changes and can be adjusted to the appropriate tension.

上記のように構成された移載機具10における受板21の下方に、搬送コンベヤ1の搬送方向と直行する方向に沿ってトレー3を移送するトレー移送装置2が設けられている。トレー3は、スライス肉群Mがトレーの移送方向における略中央部に移載されるよう、トレー移送装置2によって好適な位置に移送され持ち上げられる。なお、トレー移送装置2は、2条列のスライス肉群M、Mにおいて、対応するトレー3 、3の一方を好適な位置に移送してからトレー移送装置2の移送動作に影響を受けない高さまで持ち上げる。次いで他方を好適な位置に移送して持ち上げることで、2条列のスライス肉群M、Mに対応するトレー3、3の両方がそれぞれに好適な位置に移送される構成である。 A tray transfer device 2 for transferring the tray 3 along a direction orthogonal to the transfer direction of the transfer conveyor 1 is provided below the receiving plate 21 in the transfer device 10 configured as described above. The tray 3 is transferred to a suitable position by the tray transfer device 2 and lifted so that the sliced meat group M is transferred to a substantially central portion in the tray transfer direction. The tray transfer device 2 has a height that is not affected by the transfer operation of the tray transfer device 2 after transferring one of the corresponding trays 3 and 3 to a suitable position in the sliced meat groups M and M in the two rows. Lift it up. Then, by transferring the other to a suitable position and lifting it up, both the trays 3 and 3 corresponding to the sliced meat groups M and M in the two rows are transferred to a suitable position.

このように構成された移載装置の本実施例における移載方法を、図に基づき説明する。図1は搬送コンベヤ1の終端部が図4に示されるように後退して、搬送コンベヤ1からスライス肉群Mが受板21の上面の移載ベルト31に載置された状態である。なお、搬送コンベヤ1の終端部下面と、受板21の上面の移載ベルト31との間隙は略2mmとされていて、搬送コンベヤ1の終端部を離れ始めたスライス肉群Mの先頭部分以降は、略連続的に受板21の上面の移載ベルト31に接触しながら順次移載されるため、乱れを抑えて整然と移載ベルト31に載置される。また、このとき、トレー3 、3はトレー移送装置2により受板21 、21の下方の好適な位置に移送され持ち上げられている。 The transfer method of the transfer device configured in this manner in this embodiment will be described with reference to the drawings. FIG. 1 shows a state in which the end portion of the transport conveyor 1 is retracted as shown in FIG. 4, and the sliced meat group M is placed on the transfer belt 31 on the upper surface of the receiving plate 21 from the transport conveyor 1. The gap between the lower surface of the terminal portion of the transport conveyor 1 and the transfer belt 31 on the upper surface of the receiving plate 21 is approximately 2 mm, and after the head portion of the sliced meat group M that has begun to leave the terminal portion of the transport conveyor 1. Is sequentially transferred while contacting the transfer belt 31 on the upper surface of the receiving plate 21 substantially continuously, so that the transfer belt 31 is neatly placed on the transfer belt 31 while suppressing disturbance. At this time, the trays 3 and 3 are transferred to a suitable position below the receiving plates 21 and 21 by the tray transfer device 2 and lifted.

次いで、受板21をスライス肉mの重ね方向と直交する方向に沿って退去させる。前述のとおり、移載ベルト31はたるむことなく受板21先端部と常に摺接されるため、受板21上面の移載ベルト31はスライス肉群Mの下面と相対的な位置変化を伴わないまま剥がされるように退去されていき、図5および図6に示されるようにスライス肉群Mは重ね方向における側方部分から落下し始める。 Next, the receiving plate 21 is retracted along the direction orthogonal to the stacking direction of the sliced meat m. As described above, since the transfer belt 31 is always in sliding contact with the tip of the receiving plate 21 without sagging, the transfer belt 31 on the upper surface of the receiving plate 21 does not change its position relative to the lower surface of the sliced meat group M. As they are peeled off, the sliced meat group M begins to fall from the lateral portion in the stacking direction as shown in FIGS. 5 and 6.

ここで、スライス肉群Mを重ね方向における側方から見た図10において、スライス肉の重なる枚数が、中央部分の略4枚に比して先頭部分(図10における左端)と末尾部分(図10における右端)では2枚と、見かけの厚さが薄くなっている。より具体的には、スライス肉群Mにおける中央部分の見かけの厚さはスライス肉mの重なり具合によって少なければスライス肉3枚分から多ければ6枚分程度であるが、折り畳み線のある先頭部分の見かけの厚さはスライス肉略2枚分、末尾部分の見かけの厚さは折り畳む位置によってスライス肉2枚分または1枚分である。 Here, in FIG. 10 when the sliced meat group M is viewed from the side in the stacking direction, the number of overlapping sliced meats is the beginning portion (left end in FIG. 10) and the end portion (FIG. 10) as compared with the substantially four pieces of the central portion. At the right end of 10), the apparent thickness is as thin as two. More specifically, the apparent thickness of the central portion of the sliced meat group M is about 3 to 6 sliced meats if it is small depending on the degree of overlap of the sliced meats m, but it is about 6 sheets if it is large, but the leading portion with a folding line. The apparent thickness is about 2 slices of meat, and the apparent thickness of the tail portion is 2 or 1 slice of meat depending on the folding position.

参考として、折り畳まれていないスライス肉m1によるスライス肉群M1においては、中央部分の見かけの厚さはスライス肉2枚分から4枚分程度であり、先頭部分と末尾部分の厚さはスライス肉1枚分である。 As a reference, in the sliced meat group M1 made of unfolded sliced meat m1, the apparent thickness of the central portion is about 2 to 4 slices of meat, and the thickness of the beginning portion and the ending portion is 1 sliced meat. It is for one sheet.

特許文献1の方法によれば、スライス肉群Mの重ね方向における先頭の折り畳み線部分が搬送コンベヤから略同時に剥がされる。スライス肉は厚さが薄くなるにつれて折り畳み線部分の弾力が小さくなるため、搬送コンベヤにある程度粘着している折り畳み線部分の剥がれ方にばらつきが発生する。加えて、先頭部分が落下中およびトレーに接触する際にも、弾力が小さいために折り畳み線部分を直線的な形状に保ちづらい。これらのことから、厚さが薄いスライス肉のスライス肉群Mは、特に先頭部分を整然とトレーに移載させることが難しい。 According to the method of Patent Document 1, the leading folding line portion of the sliced meat group M in the stacking direction is peeled off from the conveyor at substantially the same time. As the thickness of the sliced meat decreases, the elasticity of the folding line portion decreases, so that the peeling method of the folding line portion that adheres to the conveyor to some extent varies. In addition, it is difficult to keep the folding line part in a straight shape due to its small elasticity even when the leading part is falling or comes into contact with the tray. From these facts, it is difficult to orderly transfer the leading portion of the sliced meat group M of thin sliced meat to the tray.

本実施例においては、スライス肉群Mが側方部分から落下し始めるため、重ね方向における先頭部分と末尾部分は、移載ベルト31から重ね方向と直交する方向(折り畳み線に沿った方向)に順次剥がされながら落下する。このため、スライス肉の厚さが薄くなっても、特に目立つ先頭の折り畳み線部分が直線状の形状を保ちやすく、ひいてはスライス肉群M全体が整然とトレーに移載される。 In this embodiment, since the sliced meat group M starts to fall from the side portion, the head portion and the tail portion in the stacking direction are in the direction orthogonal to the stacking direction (direction along the folding line) from the transfer belt 31. It falls while being peeled off in sequence. Therefore, even if the thickness of the sliced meat is reduced, the particularly conspicuous leading folding line portion tends to maintain a linear shape, and the entire sliced meat group M is transferred to the tray in an orderly manner.

なお、本実施例ではシャトルコンベヤである搬送コンベヤ1の終端部が後退して移載ベルト31にスライス肉群Mを載置するようになしたが、例えば搬送コンベヤは常に終端部を定位置とするコンベヤとされ、搬送コンベヤの終端部における送りに関連させてスライス肉群Mが移載ベルト31上に受け渡されるように、受板21を進出させた移載機具10全体を搬送コンベヤの搬送方向に沿って移動させてもよい。 In this embodiment, the end portion of the transfer conveyor 1 which is a shuttle conveyor is retracted so that the sliced meat group M is placed on the transfer belt 31, but for example, the transfer conveyor always has the end portion at a fixed position. The entire transfer machine 10 with the receiving plate 21 advanced is transferred to the transfer conveyor so that the sliced meat group M is delivered onto the transfer belt 31 in relation to the feed at the end of the transfer conveyor. It may be moved along the direction.

また、本実施例ではトレー移送装置2がトレー3を好適な位置に移送するが、トレー移送装置はトレー3を常に同じ位置に移送し、トレー3に対する好適な位置に移載機具10を移動させてもよい。 Further, in this embodiment, the tray transfer device 2 transfers the tray 3 to a suitable position, but the tray transfer device always transfers the tray 3 to the same position and moves the transfer device 10 to a suitable position with respect to the tray 3. You may.

本発明における、スライス肉群を移載ベルト31からトレー3に整然と移載する装置は、前述した本実施例のように、直線状の動作の組み合わせによる簡易な機構で実現されるため、機械の維持管理や毎日の機械清掃もしやすく、機械のコストも抑えられる。 In the present invention, the device for orderly transferring the sliced meat group from the transfer belt 31 to the tray 3 is realized by a simple mechanism by combining linear movements as in the above-described embodiment, and thus is a machine. It is easy to maintain and clean the machine every day, and the cost of the machine can be reduced.

なお、本発明における移載機具10は、本実施例のように、人手で移載するには軟らかくて姿勢や形状などが乱れやすい、鱗状に積み重ねられたスライス肉群の移載に特に有用であるが、移載する物品は限定されない。また、各部の材質や形状は、機能の要件を備えていれば適宜変更できる。 The transfer device 10 in the present invention is particularly useful for transferring a group of sliced meats stacked in a scale shape, which is soft to be manually transferred and whose posture and shape are easily disturbed as in the present embodiment. However, the items to be transferred are not limited. In addition, the material and shape of each part can be changed as appropriate if they meet the functional requirements.

1 搬送コンベヤ
3 トレー
10 移載機具
11 機枠
21 受板
31 移載ベルト
32 上側係合部
33 下側係合部
34 上側保持部材(保持棒)
41 下側保持部材(保持板材)
53 タイミングベルト
1 Conveyor 3 Tray 10 Transfer equipment 11 Machine frame 21 Receiving plate 31 Transfer belt 32 Upper engaging part 33 Lower engaging part 34 Upper holding member (holding rod)
41 Lower holding member (holding plate material)
53 Timing belt

Claims (9)

所定枚数のスライス肉が、一部を重ねた鱗状に積み重ねられて搬送コンベヤ上で列をなすスライス肉群を、移載させる移載装置であって、
スライス肉群におけるスライス肉の重ね方向と直交する方向に沿って出退自在である受板に、移載ベルトが、受板上面から受板先端部で折り返され受板下面へ掛け回された移載機具が、
スライス肉群が載置された搬送コンベヤ上面よりも、受板上面が下方の位置になるように配置され、
搬送コンベヤから移載ベルト上に移載されたスライス肉群を、受板を退去させてトレー内へ移載させる
ようになされたことを特徴とするスライス肉の移載装置。
A transfer device for transferring a group of sliced meats in which a predetermined number of sliced meats are stacked in a scale shape and arranged in a row on a conveyor.
The transfer belt is folded back from the upper surface of the receiving plate at the tip of the receiving plate and hung around the lower surface of the receiving plate on the receiving plate which can move back and forth along the direction orthogonal to the stacking direction of the sliced meat in the sliced meat group. The mounting equipment is
It is arranged so that the upper surface of the receiving plate is located below the upper surface of the conveyor on which the sliced meat group is placed.
A sliced meat transfer device characterized in that a group of sliced meat transferred from a conveyor to a transfer belt is moved out of a receiving plate and transferred into a tray.
スライス肉群におけるスライス肉が、重ね方向と直交する方向に折り畳み線をもつように折り畳まれていることを特徴とする、
請求項1に記載のスライス肉の移載装置。
The sliced meat in the sliced meat group is characterized in that it is folded so as to have a folding line in a direction orthogonal to the stacking direction.
The sliced meat transfer device according to claim 1.
スライス肉群が、スライス肉群におけるスライス肉の重ね方向に沿って、搬送コンベヤによって搬送されることを特徴とする、
請求項1または請求項2に記載のスライス肉の移載装置。
The sliced meat group is conveyed by a conveyor along the stacking direction of the sliced meat in the sliced meat group.
The sliced meat transfer device according to claim 1 or 2.
スライス肉群が、単一トレーへの所定の移載量であることが特徴とされる、
請求項1から請求項3のいずれか1項に記載のスライス肉の移載装置。
The sliced meat group is characterized by a predetermined transfer amount to a single tray.
The sliced meat transfer device according to any one of claims 1 to 3.
移載ベルトが、受板上面側の端部を、移載機具の機枠に保持された上側保持部材に、
受板下面側の端部を、移載機具の下側保持部材に、
それぞれ係脱可能とされたことを特徴とする移載機具が具備される
請求項1から請求項4のいずれか1項に記載のスライス肉の移載装置。
The transfer belt attaches the end on the upper surface side of the receiving plate to the upper holding member held by the machine frame of the transfer machine.
Attach the lower end of the receiving plate to the lower holding member of the transfer equipment.
The sliced meat transfer device according to any one of claims 1 to 4, wherein the transfer device is provided with a transfer device, each of which is detachable.
受板上面側の移載ベルト端部には、上側保持部材に係脱可能な上側係合部が形成されていて、
受板下面側の移載ベルト端部には、下側保持部材に係脱可能な下側係合部が形成されている
ことを特徴とする移載機具が具備される
請求項1から請求項5のいずれか1項に記載のスライス肉の移載装置。
At the end of the transfer belt on the upper surface side of the receiving plate, an upper engaging portion that can be engaged with and disengaged from the upper holding member is formed.
Claim 1 to claim 1, wherein the transfer belt end portion on the lower surface side of the receiving plate is provided with a transfer device characterized in that a lower engaging portion that can be engaged with and disengaged from the lower holding member is formed. 5. The sliced meat transfer device according to any one of 5.
受板と下側保持部材とがタイミングベルトを介して連結されていて、
受板と下側保持部材とのいずれか一方が駆動されることで、
受板と下側保持部材とが速度比1:2で同方向に駆動される
ことを特徴とする移載機具が具備される
請求項1から請求項6のいずれか1項に記載のスライス肉の移載装置。
The receiving plate and the lower holding member are connected via a timing belt,
By driving either the receiving plate or the lower holding member,
The sliced meat according to any one of claims 1 to 6, which is provided with a transfer device characterized in that the receiving plate and the lower holding member are driven in the same direction at a speed ratio of 1: 2. Transfer device.
移載ベルト両端の係合部は、折り返された先端部が当該移載ベルトに固着されて形成される、移載ベルトに囲われた筒状空間であって、
移載機具の機枠に保持された上側保持部材は、移載ベルトの一方の係合部に挿入されて両端部が機枠の所定位置に着脱自在とされた保持棒であり、
下側保持部材は、少なくとも片方の端部から、移載ベルトの他方の係合部が係脱可能とされた保持板材である
ことを特徴とする移載機具が具備される
請求項1から請求項7のいずれか1項に記載のスライス肉の移載装置。
The engaging portions at both ends of the transfer belt are tubular spaces surrounded by the transfer belt, formed by fixing the folded tip portions to the transfer belt.
The upper holding member held by the machine frame of the transfer machine is a holding rod inserted into one engaging portion of the transfer belt and having both ends detachable at predetermined positions of the machine frame.
The lower holding member is claimed from claim 1, wherein the lower holding member is provided with a transfer device from at least one end, wherein the other engaging portion of the transfer belt is a holding plate material that can be engaged and disengaged. Item 7. The sliced meat transfer device according to any one of Items 7.
スライス肉群は2条並列して搬送コンベヤで搬送されていて、
2台の移載機具は受板の先端部を向かい合わせて左右対称に配設され、それぞれ受板を互いに遠ざかる外側方向に向かって退去させて、スライス肉群が移載ベルト上からトレー内へ移載される
ようになされたことを特徴とする、
請求項1から請求項8のいずれか1項に記載のスライス肉の移載装置。


The sliced meat group is conveyed in parallel by a conveyor,
The two transfer machines are arranged symmetrically with the tips of the receiving plates facing each other, and the receiving plates are moved away from each other in the outward direction, and the sliced meat group is moved from the transfer belt into the tray. Characterized by being reprinted,
The sliced meat transfer device according to any one of claims 1 to 8.


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JP2018203371A (en) * 2017-06-09 2018-12-27 古川機工株式会社 Food storage method and food storage device
JP2019104499A (en) * 2017-12-11 2019-06-27 株式会社日本キャリア工業 Device for dishing up sliced pork ribs on tray and method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0439214A (en) * 1990-05-30 1992-02-10 Food Supply Jiyasuko:Kk Transport and housing device for sliced meat or the like
JPH07329919A (en) * 1994-06-06 1995-12-19 Nippon Kiyaria Kogyo:Kk Apparatus for putting sliced meat into tray
JP2002211509A (en) * 2001-01-12 2002-07-31 Nihon Career Ind Co Ltd Apparatus for folding and carrying sliced meat piece
JP2018203371A (en) * 2017-06-09 2018-12-27 古川機工株式会社 Food storage method and food storage device
JP2019104499A (en) * 2017-12-11 2019-06-27 株式会社日本キャリア工業 Device for dishing up sliced pork ribs on tray and method thereof

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