JP2020194140A - Developing blade and method for manufacturing the same - Google Patents

Abstract

To obtain a developing blade that can suitably exhibit the function of the developing blade with a simple configuration, and a method for manufacturing the same.SOLUTION: A developing blade has a support member that extends in a longitudinal direction, and an elastic member that extends in the longitudinal direction and is supported by the support member. When viewed in a cross section orthogonal to the longitudinal direction, the elastic member has a first wall part that includes a portion having the largest height from the support member, a second wall part that extends in a short direction from the first wall part and includes a portion having the smallest height from the support member, and a third wall part that extends in the short direction from the second wall part and includes a portion having a height from the support member smaller than the first wall part and larger than the second wall part.SELECTED DRAWING: Figure 4

Description

The present invention relates to a developing blade and its manufacturing apparatus.

Patent Document 1 discloses a developing blade used in a developing apparatus of an electrophotographic image forming apparatus such as a laser printer, a copying machine, and a facsimile. This developing blade has a blade member on the end side portion of the support member. The blade member is composed mainly of silicone rubber, and a coating film for reducing the coefficient of friction is formed on the surface of the silicone rubber.

Patent Document 2 discloses a developing blade in which blank areas are secured on both sides in the longitudinal direction on a long hard plate and an elastic member to be brought into contact with the developing agent is adhered between them, and a mold used for manufacturing the developing blade. ing. In the developing blade mold, a main cavity formed in a shape corresponding to the elastic member and an overflow portion for collecting the material that continuously overflows as a space are provided in a predetermined region corresponding between the two blank areas. In the developing blade, an additional portion of the elastic member corresponding to the overflow portion exists continuously with the elastic member in a predetermined region between the two blank areas.

In the mold for developing blades of Patent Document 2, the overflow portion communicating with the main cavity connects the sub-cavity having a smaller capacity than the main cavity, the main cavity and the sub-cavity, and narrows the cross-sectional area of the flow path between the two cavities. It is composed of a diaphragm part. By collecting the material overflowing from the main cavity at the overflow portion (sub-cavity, drawing portion), it is possible to efficiently manufacture the developing blade without the need for removing the remaining material.

Japanese Unexamined Patent Publication No. 2007-29309 Japanese Patent No. 5399666

However, in Patent Document 2, an overflow portion (sub-cavity, drawing portion) unrelated to the functional portion of the developing blade and an additional portion of an elastic member corresponding thereto must be provided in a predetermined region corresponding to the blank area. Therefore, the structure of the developing blade and its manufacturing apparatus may be complicated.

The present invention has been made based on the above awareness of the problems, and an object of the present invention is to obtain a developing blade and its manufacturing apparatus capable of suitably exhibiting the functions of the developing blade with a simple structure.

The developing blade of the present embodiment has a support member extending in the longitudinal direction and an elastic member extending in the longitudinal direction and supported by the support member, and the elastic member has a cross section orthogonal to the longitudinal direction. When viewed, a first meat portion including a portion having the highest height from the support member and a second portion including a portion extending in the lateral direction from the first meat portion and having the lowest height from the support member. A meat portion and a third meat portion that extends in the lateral direction from the second meat portion and includes a portion whose height from the support member is smaller than that of the first meat portion and larger than that of the second meat portion. It is characterized by having.

The first meat portion has a block portion extending from the support member, and the second meat portion has a curved surface portion extending continuously from the block portion of the first meat portion so as to approach the support member. However, the third meat portion may have a curved surface portion that extends continuously from the curved surface portion of the second meat portion so as to move away from the support member and then extends toward the support member.

The elastic member may have a fourth meat portion extending from the first meat portion in the lateral direction opposite to the second meat portion and the third meat portion.

The height of the fourth meat portion from the support member is the same as or smaller than the height of the portion where the height of the first meat portion from the support member is the largest, and the height of the second meat portion is equal to or smaller than that. The height from the support member may be the same as or higher than the height of the portion having the smallest height.

The height of the fourth meat portion from the support member may be the same as or smaller than the height of the portion where the height of the second meat portion from the support member is the smallest.

The first meat portion, the second meat portion, and the third meat portion are formed as a uniform cross section extending in the longitudinal direction, and a plurality of the fourth meat portions are formed at intervals in the longitudinal direction. You may be.

The developing blade manufacturing apparatus of the present embodiment is any of the above-mentioned developing blade manufacturing apparatus, and has a first cavity for forming the first meat portion as a cavity for injecting the material of the elastic member. It is characterized by having a second cavity for forming the second meat portion and a third cavity for forming the third meat portion.

According to the present embodiment, it is possible to obtain a developing blade and its manufacturing apparatus capable of suitably exhibiting the functions of the developing blade with a simple structure.

It is a figure which shows an example of the developing apparatus equipped with the developing blade of this embodiment. It is a figure which shows an example of the whole structure of the developing blade of this embodiment. It is a figure which shows enlarged one end part in the longitudinal direction of the developing blade of this embodiment. It is sectional drawing which follows the IV-IV line of FIG. It is sectional drawing corresponding to FIG. 4 which shows the 1st modification which changed the height from the support member of the 4th meat part (tab part). It is sectional drawing corresponding to FIG. 4 which shows the 2nd modification which changed the height from the support member of the 4th meat part (tab part). It is sectional drawing corresponding to FIG. 4 which shows the 3rd modification which changed the height from the support member of the 4th meat part (tab part). It is a figure which shows an example of the manufacturing apparatus of the developing blade of this embodiment.

FIG. 1 is a diagram showing an example of a developing apparatus 1 equipped with the developing blade 10 of the present embodiment. The developing device 1 can be, for example, a developing device for an electrophotographic image forming device such as a laser printer, a copying machine, or a facsimile. The developing device 1 is for developing a latent image formed on the photoconductor drum 6 in, for example, an image forming device using an electrophotographic image forming process.

The developing device 1 has a hopper 2, a developing roller 3, and a stirring plate 4. The developer 5 inside the hopper 2 is supplied to the developing roller 3 by the rotation of the stirring plate 4, and the developer 5 is thinly and uniformly formed on the peripheral surface of the developing roller 3 by the triboelectric charging of the developing blade 10 and the developing roller 3. It is carried on. Then, the developer 5 is transferred from the developing roller 3 to the photoconductor drum 6 on which the latent image is formed, and development is performed.

FIG. 2 is a diagram showing an example of the overall structure of the developing blade 10 of the present embodiment. The developing blade 10 has a support member 20 extending in the longitudinal direction (left-right direction in the drawing) and an elastic member 30 extending in the longitudinal direction (left-right direction in the drawing) and supported by the support member 20.

As the support member 20, for example, a ceramic substrate or a resin substrate can be used in addition to a metal substrate containing stainless steel, phosphor bronze, or the like. However, the constituent material of the support member 20 has a degree of freedom, and various design changes are possible.

As the elastic member 30, for example, a thermosetting elastic material such as silicone rubber, two-component curable polyurethane, fluororubber, and chloroprene rubber can be used. However, the constituent material of the elastic member 30 has a degree of freedom, and various design changes can be made. A coating film for reducing the coefficient of friction may be formed on the surface of the elastic member 30.

The elastic member 30 is, for example, bonded and fixed by a primer or rubber vulcanized to the central portion (intermediate portion) of the support member 20 in the longitudinal direction (left-right direction in the drawing). The support member 20 has a pair of blank areas 21 on both sides in the longitudinal direction (left-right direction in the drawing) of the elastic member 30 (the elastic member 30 is located between the blank areas 21). The elastic member 30 may be supported over the entire longitudinal direction (left-right direction in the drawing) of the support member 20 by omitting the blank area 21 of the support member 20. Further, in the vicinity of the left end portion of the support member 20 (a portion slightly to the right of the blank area 21 on the left side and corresponding to the fourth meat portion 34 of the elastic member 30 described later), the gate of the fourth cavity 46 of the manufacturing apparatus 40 described later will be formed. An injection port 22 for injecting the material of the elastic member 30 is formed in communication with the portion 46G. Further, the support member 20 has a pilot hole 22 for molding the elastic member 30. In FIG. 2, a pair of pilot holes 22 are drawn separated in the longitudinal direction (left-right direction in the drawing), but the number of pilot holes 22 has a degree of freedom, and various design changes are possible. Further, the support member 20 has a pair of positioning holes 23 formed on both sides of the pair of pilot holes 22. The positioning pins (not shown) of the manufacturing apparatus (mold) 40 for the developing blade 10 described later are inserted into the pair of positioning holes 23.

FIG. 3 is an enlarged view showing one end (right end in FIG. 2) of the developing blade 10 of the present embodiment in the longitudinal direction. FIG. 4 is a cross-sectional view taken along the line IV-IV of FIG. The other end of the developing blade 10 in the longitudinal direction (the left end in FIG. 2) has the same configuration.

As shown in FIGS. 3 and 4, the elastic member 30 is located in the middle portion in the lateral direction (vertical direction in FIG. 3 and horizontal direction in FIG. 4) when viewed in a cross section orthogonal to the longitudinal direction. It has a first meat portion 31 as a partition portion. The elastic member 30 has a second meat portion (first main body) as a main body portion extending from the first meat portion 31 as a partition portion to one end side (downward in FIG. 3, right direction in FIG. 4) in the lateral direction. It has a portion) 32 and a third meat portion (second main body portion) 33. The elastic member 30 has a fourth meat portion 34 as a tab portion extending from the first meat portion 31 as a partition portion to the other end side in the lateral direction (upward direction in FIG. 3 and left direction in FIG. 4). doing. The fourth meat portion 34 extends from the first meat portion 31 in the lateral direction on the side opposite to the second meat portion 32 and the third meat portion 33.

As shown in FIGS. 2 and 3, the first meat portion (partition portion) 31, the second meat portion (first main body portion) 32, and the third meat portion (second main body portion) 33 are in the longitudinal direction (in the drawing). It is formed as a uniform cross section extending in the left-right direction of. On the other hand, a plurality of fourth meat portions (tab portions) 34 are formed at intervals in the longitudinal direction (left-right direction in the drawing). In the present embodiment, a pair of fourth meat portions (tab portions) 34 separated in the longitudinal direction (left-right direction in the drawing) are drawn, but the number of fourth meat portions (tab portions) 34 has a degree of freedom. Yes, various design changes are possible.

The first meat portion (partition portion) 31 includes a portion having the highest height from the support member 20. More specifically, the first meat portion (partition portion) 31 has a block portion extending from the support member 20.

The second meat portion (first main body portion) 32 extends in the lateral direction from the first meat portion (partition portion) 31 and includes a portion having the smallest height from the support member 20. More specifically, the second meat portion (first main body portion) 32 has a curved surface portion that extends continuously from the block portion of the first meat portion (partition portion) 31 so as to approach the support member 20.

The third meat portion (second main body portion) 33 extends in the lateral direction from the second meat portion (first main body portion) 32, and the height from the support member 20 is higher than that of the first meat portion (partition portion) 31. Also includes a portion smaller than the second meat portion (first main body portion) 32. More specifically, the third meat portion (second main body portion) 33 extends from the curved surface portion of the second meat portion (first main body portion) 32 so as to be continuously away from the support member 20, and then becomes the support member 20. It has a curved surface that extends closer to it.

The curved surfaces of the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33 have different signs and absolute values of curvature (radius of curvature), and both curved surfaces are inflectional. The dots are connected together. The curved surface portion of the second meat portion (first main body portion) 32 has a curvature so as to have a concave shape with respect to the space directly above itself, and the curved surface portion of the third meat portion (second main body portion) is , Has a curvature that makes it convex with respect to the space directly above it.

In FIGS. 3 and 4, the virtual line (dashed line) that separates the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33 is an example. For example, of the curved surfaces of the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33, the second meat portion is defined as the portion having the smallest height from the support member 20. The (first main body portion) 32 and the third meat portion (second main body portion) 33 can be partitioned. Alternatively, of the curved surfaces of the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33, the position (support member) slightly passing through the portion having the smallest height from the support member 20. The second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33 may be partitioned with the position (position where the height from 20 is slightly increased) as a boundary. In any case, the second meat portion (first main body portion) 32 may include a portion having the smallest height from the support member 20.

When the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33 have a curved surface shape as shown in FIG. 4, the mating component (for example, the developing roller in the developing apparatus 1 of FIG. 1) It is possible to prevent interference with the support component (3) and realize excellent layout efficiency. Further, at the time of manufacturing the developing blade 10, the surplus portion of the material of the elastic member 30 after filling the portions (cavities) corresponding to the first meat portion (partition portion) 31 and the fourth meat portion (tab portion) 34. Flows into the portion (cavity) corresponding to the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33. That is, the material overflowing in the portion (cavity) corresponding to the first meat portion (partition portion) 31 and the fourth meat portion (tab portion) 34 is applied to the second meat portion (first main body portion) 32 and the third meat portion (third meat portion) ( By collecting at the portion (cavity) corresponding to the second main body portion) 33, the developing blade 10 can be efficiently manufactured without the need for removing the remaining material.

In Patent Document 2 described above, an additional portion of an elastic member corresponding to an overflow portion is provided between blank areas on both sides in the longitudinal direction of the hard plate. On the other hand, the developing blade 10 of the present embodiment has an elastic member 30 corresponding to the overflow portion so as to be continuous in the lateral direction of the support member 20 and as a uniform cross section continuous in the longitudinal direction of the support member 20. A second meat portion (first main body portion) 32 and a third meat portion (second main body portion) 33 are provided. The second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33 are portions that are responsible for the function of the elastic member 30 (the function of supporting the developer 5 by triboelectric charging), and in this respect. , It is different from the additional part of the elastic member corresponding to the overflow part unrelated to the functional part of the developing blade in Patent Document 2 (a distinction is made).

By the way, since the height of the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33 of the elastic member 30 from the support member 20 is very small, the material of the elastic member 30 is used. There may be a problem that the cavity corresponding to these does not enter well (material fluidity is poor).

Therefore, in the present embodiment, the first meat portion (partition portion) 31 extends in the lateral direction opposite to the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33. The shape of the fourth meat portion (tab portion) 34 is also devised.

It has been common general knowledge that the tab portion of the conventional developing blade has a height from the support member as small as possible (thin) and a length in the lateral direction (depth direction) as large as possible. However, when the tab portion of the conventional developing blade is applied to the developing blade 10 of the present embodiment as it is, the material of the elastic member 30 is the second meat portion (first main body portion) 32 and the third meat portion (second main body portion). ) It does not go well into the cavity corresponding to 33 (material fluidity is poor). Not only that, as a result of excess or deficiency of the supply of elastic member material in the cavity corresponding to the tab portion, molding failure of the tab portion due to insufficient supply of elastic member material and burr generation due to excessive supply of elastic member material occur. I invite you.

In the present embodiment, the height of the fourth meat portion (tab portion) 34 from the support member 20 is the same as the height of the portion of the first meat portion (partition portion) 31 having the highest height from the support member 20. It is preferable that the height from the support member 20 of the second meat portion (first main body portion) 32 is the same as or larger than the height of the portion having the smallest height.

In FIG. 4, the height of the fourth meat portion (tab portion) 34 from the support member 20 is the same as the height of the portion of the first meat portion (partition portion) 31 having the highest height from the support member 20. In a certain case, that is, a case where the fourth meat portion (tab portion) 34 and the first meat portion (partition portion) 31 form the same surface is depicted.

FIG. 5 shows that the height of the fourth meat portion (tab portion) 34 from the support member 20 is the height of the portion where the height of the second meat portion (first main body portion) 32 from the support member 20 is the smallest. It depicts the case of being the same.

In FIG. 6, the height of the fourth meat portion (tab portion) 34 from the support member 20 is smaller than the height of the portion where the height of the first meat portion (partition portion) 31 from the support member 20 is the largest. Moreover, the case where the height of the second meat portion (first main body portion) 32 from the support member 20 is larger than the height of the smallest portion is depicted.

As shown in FIGS. 4 to 6, by optimally setting the height of the fourth meat portion (tab portion) 34 from the support member 20, when the developing blade 10 is manufactured, the elastic member 30 is the third material. The surplus portion after filling the portion (cavity) corresponding to the 1 meat portion (partition portion) 31 and the 4th meat portion (tab portion) 34 is the 2nd meat portion (1st main body portion) 32 and the 3rd meat portion (3rd meat portion). It flows into the portion (cavity) corresponding to the second main body portion) 33. At this time, the material of the elastic member 30 that has lost the escape place flows into the portion (cavity) corresponding to the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33 at a high filling pressure. Therefore, it is possible to mold the second meat portion (first main body portion) 32 and the third meat portion (second main body portion) 33 with high accuracy. Further, since the fourth meat portion (tab portion) 34 does not protrude upward from the first meat portion (partition portion) 31, the fourth meat portion (tab portion) 34 is the mating part (for example, the development of FIG. 1). It is possible to prevent interference with the supporting component of the developing roller 3 in the apparatus 1) and realize excellent layout efficiency.

As shown in FIGS. 2 to 6, the protrusion length of the fourth meat portion (tab portion) 34 from the support member 20 toward the other end side in the lateral direction is the second meat portion (first main body portion) 32. The length of protrusion of the third meat portion (second main body portion) 33 from the support member 20 toward one end in the lateral direction is the same as or smaller than that. In this way, by making the length of the fourth meat portion (tab portion) 34 in the lateral direction (depth direction) as small as possible, the space in the lateral direction (depth direction) of the fourth meat portion (tab portion) 34 is reduced. It is possible to improve efficiency and effectively prevent burrs from being generated on the fourth meat portion (tab portion) 34.

Further, although the configuration is based on a technical idea different from that of FIGS. 1 to 6, as shown in FIG. 7, the height of the fourth meat portion (tab portion) 34 from the support member 20 is set to the height of the second meat portion (tab portion). The height of the first main body portion) 32 from the support member 20 may be the same as or smaller than the height of the portion having the smallest height. In this case, it is possible to effectively prevent the material of the elastic member 30 from being excessively supplied to the portion (cavity) corresponding to the fourth meat portion (tab portion) 34 and causing burrs.

FIG. 8 is a diagram showing an example of the manufacturing apparatus (mold) 40 for the developing blade 10 of the present embodiment. FIG. 8 illustrates a three-piece manufacturing apparatus 40 that simultaneously molds three developing blades 10, but it can also be applied to a type that molds one, two, or four or more developing blades 10. is there. Further, in FIG. 8, for convenience of drawing, the manufacturing apparatus 40 is simplified and drawn.

The manufacturing apparatus 40 has a mounting portion 41 for mounting the support member 20 of the developing blade 10.

The manufacturing apparatus 40 has a first cavity (partition cavity) 43 for forming the first meat portion (partition portion) 31 and a second meat portion (first main body) as cavities for injecting the material of the elastic member 30. Second cavity (cavity for main body, cavity for first main body) 44 for forming 32 (part) 32, and third cavity (for main body) 33 for forming third meat part (second main body) 33 It has a cavity (cavity for a second main body) 45, and a fourth cavity (cavity for a tab portion) 46 for forming a fourth meat portion (tab portion) 34.

The fourth cavity (cavity for the tab portion) 46 is provided with a pair of left and right corresponding to the pair of left and right fourth meat portions (tab portions) 34, and is supported by the fourth cavity (cavity for the tab portion) 46 on the left side. A gate portion 46G for injecting the material of the elastic member 30 is formed in cooperation with the injection port 22 of the member 20 (aligned). Here, there is a degree of freedom in where and how the gate portion 46G is provided, and various design changes are possible. For example, the gate portion 46G may be in a mode of injecting the material of the elastic member 30 from the back side of the support member 20 through the support member 20 (injection port 22), or may be elastic from the side of the support member 20. The material of the member 30 may be injected.

As described above, in the developing blade 10 of the present embodiment, the elastic member 30 includes the first meat portion 31 including the portion having the largest height from the support member 20 when viewed in a cross section orthogonal to the longitudinal direction, and the first meat portion 31. The second meat portion 32 extending from the meat portion 3 in the lateral direction and including the portion having the smallest height from the support member 20, and the second meat portion 32 extending in the lateral direction from the second meat portion 32 and having a height from the support member 20. Has a third meat portion 33 including a portion smaller than the first meat portion 31 and larger than the second meat portion 32. As a result, the functions of the developing blade 10 can be suitably exhibited with a simple structure.

In the developing blade 10 of the present embodiment, when the elastic member 30 is viewed in a cross section orthogonal to the longitudinal direction, the partition portion 31 is located in the middle portion in the lateral direction and the elastic member 30 is located on one end side in the lateral direction from the partition portion 31. It has main body portions 32 and 33 extending, and a tab portion 34 extending from the partition portion 31 to the other end side in the lateral direction. Further, the height of the tab portion 34 from the support member 20 is the same as or smaller than the height of the portion where the height of the partition portion 31 from the support member 20 is the largest, and the support of the main bodies 32 and 33 is supported. The height from the member 20 is the same as or higher than the height of the smallest portion. As a result, the functions of the developing blade 10 can be suitably exhibited with a simple structure.

The developing blade of the present embodiment and the manufacturing apparatus thereof can be applied to, for example, a developing apparatus of an electrophotographic image forming apparatus such as a laser printer, a copying machine, and a facsimile.

1 Developing device 2 Hopper 3 Developing roller 4 Stirring plate 5 Developer 6 Photoreceptor drum 10 Developing blade 20 Support member 21 Blank area 22 Injection port 30 Elastic member 31 First meat part (partition part)
32 Second meat part (main body part, first main body part)
33 Third meat part (main body part, second main body part)
34 4th meat part (tab part)
40 Development blade manufacturing equipment (mold)
41 Mounting part 43 First cavity (Cavity for partition part)
44 Second cavity (cavity for main body, cavity for first main body)
45 Third cavity (cavity for main body, cavity for second main body)
46 Fourth cavity (cavity for tab part)
46G gate

Claims (7)

Support members extending in the longitudinal direction and
An elastic member that extends in the longitudinal direction and is supported by the support member,
Have,
The elastic member is
When viewed in a cross section orthogonal to the longitudinal direction
The first meat portion including the portion having the highest height from the support member, and
A second meat portion extending from the first meat portion in the lateral direction and including a portion having the lowest height from the support member, and a second meat portion.
A third meat portion that extends from the second meat portion in the lateral direction and includes a portion whose height from the support member is smaller than that of the first meat portion and larger than that of the second meat portion.
A developing blade characterized by having. The first meat portion has a block portion extending from the support member, and has a block portion.
The second meat portion has a curved surface portion that extends continuously from the block portion of the first meat portion so as to approach the support member.
The third meat portion has a curved surface portion that extends continuously from the curved surface portion of the second meat portion so as to move away from the support member and then extends toward the support member.
The developing blade according to claim 1. The elastic member has a fourth meat portion extending from the first meat portion in the lateral direction opposite to the second meat portion and the third meat portion.
The developing blade according to claim 1 or 2, wherein the developing blade is characterized in that. The height of the fourth meat portion from the support member is the same as or smaller than the height of the portion where the height of the first meat portion from the support member is the largest, and the height of the second meat portion is equal to or smaller than that. The height from the support member is the same as or higher than the height of the smallest portion.
The developing blade according to claim 3. The height of the fourth meat portion from the support member is the same as or smaller than the height of the portion where the height of the second meat portion from the support member is the smallest.
The developing blade according to claim 3. The first meat portion, the second meat portion, and the third meat portion are formed as a uniform cross section extending in the longitudinal direction.
A plurality of the fourth meat portions are formed at intervals in the longitudinal direction.
The developing blade according to any one of claims 3 to 5, wherein the developing blade is characterized in that. The developing blade manufacturing apparatus according to any one of claims 1 to 6.
To form the first cavity for forming the first meat portion, the second cavity for forming the second meat portion, and the third meat portion as the cavity for injecting the material of the elastic member. With a third cavity,
A developing blade manufacturing device characterized by this.

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