JP2020186583A - Precast concrete member and coupling structure of the same - Google Patents

Precast concrete member and coupling structure of the same Download PDF

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JP2020186583A
JP2020186583A JP2019092073A JP2019092073A JP2020186583A JP 2020186583 A JP2020186583 A JP 2020186583A JP 2019092073 A JP2019092073 A JP 2019092073A JP 2019092073 A JP2019092073 A JP 2019092073A JP 2020186583 A JP2020186583 A JP 2020186583A
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precast concrete
concrete member
notch
tensile force
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JP7260849B2 (en
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田中 浩一
Koichi Tanaka
浩一 田中
一成 佐々木
Kazunari Sasaki
一成 佐々木
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Obayashi Corp
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Abstract

To provide a precast concrete member which restricts use of concrete while maintaining good workability of hanging down.SOLUTION: A precast concrete member 103b of the present invention forms a cutout 114 into which coupling units 1, 1 are inserted to have a wide W to be maximum at an insertion side opening 163 and decrease as it enters deeper from the insertion opening so that there is no interference between the coupling units 1, 1 and a distributing bar 167a during the insertion and workability of hanging down increases, and a distributing bar 167b is continuously arranged within a slit 114 so that it is not necessary to maintain a projecting length L by divided arrangement and the width W of the cutout 114 in a lower range can be narrowed, and thus, combined with an increased contact region area of a tensile strength transmission part provided at the cutout 114 and the precast concrete member 103b, a volume of the cutout 114 and the use of concrete can be lowered than a case of a rectangular cross section.SELECTED DRAWING: Figure 2

Description

本発明は、主として床版、特に橋梁用床版として用いられるプレキャストコンクリート部材及びその連結構造に関する。 The present invention mainly relates to a precast concrete member used as a floor slab, particularly a floor slab for a bridge, and a connecting structure thereof.

道路、鉄道、河川、港湾などの社会的経済基盤は、我が国においては、高度経済成長期に集中的に建設されており、その関係で、近年、老朽化が一斉に進行しつつあり、それらの維持管理あるいは更新が急務となっているが、道路や鉄道が敷設された橋梁の上部工においては、床版の損傷が顕著であれば、その架替えが必要になり、上部工が鋼桁の上にRC床版が架け渡されてなる桁の場合、該RC床版を、RC構造やPC構造のプレキャストコンクリート床版(以下、単にプレキャスト床版と呼ぶ)に架け替える対策が広く採用されている。 Social and economic infrastructures such as roads, railroads, rivers, and harbors are being constructed intensively in Japan during the period of high economic growth, and in relation to this, aging has been progressing all at once in recent years. There is an urgent need for maintenance or renewal, but in the superstructure of bridges where roads and railroads are laid, if the floor slab is significantly damaged, it will be necessary to replace it, and the superstructure will be a steel girder. In the case of a girder with an RC floor slab overlaid, measures to replace the RC floor slab with a precast concrete floor slab of RC structure or PC structure (hereinafter, simply referred to as precast floor slab) are widely adopted. There is.

プレキャスト床版を用いて床版の架替えを行うにあたっては、既存の床版を撤去した後、プレキャスト床版を橋軸方向に沿って並べ、しかる後、これらのプレキャスト床版にPC鋼材を挿通して引張力を導入することにより、該プレキャスト床版を互いに連結する工法が採用される(特許文献1)。 When replacing the floor slabs using the precast floor slabs, after removing the existing floor slabs, arrange the precast floor slabs along the bridge axis direction, and then insert PC steel into these precast floor slabs. Then, a method of connecting the precast floor slabs to each other by introducing a tensile force is adopted (Patent Document 1).

一方、既存の床版を全面撤去するのではなく、例えば二車線の一方を通行可能にしつつ、他方を部分撤去して床版を架け替えるようにすれば、工事期間中の全面通行止めを回避することができる(特許文献2)。 On the other hand, instead of completely removing the existing floor slab, for example, if one of the two lanes is allowed to pass while the other is partially removed and the floor slab is replaced, the total road closure during the construction period can be avoided. (Patent Document 2).

特開2017−82496号公報JP-A-2017-82496 特開2016−98490号公報Japanese Unexamined Patent Publication No. 2016-98490

上記部分撤去において、プレキャスト床版を橋軸直交方向に並置する場合だと、PC鋼材の挿入孔が上部工の両側方で開口することとなり、PC鋼材の挿入作業や該PC鋼材を介したプレストレスの導入作業のために足場を別途構築しなければならないとともに、PC鋼材が長尺化するため、橋梁の規模によっては、プレストレスト床版への挿入作業性が悪くなるのみならず、運搬コストや保管コストの増大を招く懸念がある。 In the above partial removal, if the precast floor slabs are juxtaposed in the direction perpendicular to the bridge axis, the insertion holes for the PC steel material will open on both sides of the superstructure, and the PC steel material insertion work and the precast through the PC steel material will be opened. Since scaffolding must be constructed separately for stress introduction work and the length of the PC steel material becomes long, depending on the scale of the bridge, not only the workability of inserting into the prestressed slab deteriorates, but also the transportation cost and transportation cost There is a concern that storage costs will increase.

そのため、本出願人は、2つのプレキャストコンクリート部材のうち、少なくとも一方のプレキャストコンクリート部材に切り欠きを設けておき、次いで、該切り欠き内にPC鋼材が位置決めされるように上述した2つのプレキャストコンクリート部材及びPC鋼材を施工現場で並置し、次いで、切り欠き内にコンクリートを打設することで該切り欠きに引張力伝達部を設けてその引張力伝達部にPC鋼材を埋設し、しかる後、PC鋼材の引張力によって2つのプレキャストコンクリート部材を互いに引き寄せてなる連結構造を開発中であり、かかる連結構造によれば、長尺のPC鋼材を施工現場で2つのプレキャストコンクリート部材に挿通する必要がなくなり、該挿通作業のための足場が不要になるとともに、PC鋼材の引張力については、工場等で予め導入されたものを施工現場で解放すればよいため、引張力導入のための足場も不要となる。 Therefore, the applicant has provided a notch in at least one of the two precast concrete members, and then the above-mentioned two precast concretes so that the PC steel material is positioned in the notch. The members and the PC steel material are juxtaposed at the construction site, and then concrete is placed in the notch to provide a tensile force transmission part in the notch and the PC steel material is embedded in the notch. We are developing a connecting structure in which two precast concrete members are attracted to each other by the tensile force of the PC steel material, and according to this connecting structure, it is necessary to insert a long PC steel material into the two precast concrete members at the construction site. This eliminates the need for a scaffold for the insertion work, and as for the tensile force of the PC steel material, the one introduced in advance at the factory or the like can be released at the construction site, so that the scaffold for introducing the tensile force is also unnecessary. It becomes.

ここで、上述の引張力伝達部は、PC鋼材あるいは該PC鋼材に取り付けられた定着板とプレキャストコンクリート部材との間で荷重伝達を行うための重要な構造要素であるため、強度性能に優れた高品質のコンクリート、例えば常温硬化型の超高強度繊維補強コンクリートで形成されるのが望ましいが、その場合、経済性の観点から、コンクリートの使用量をできるだけ抑えてコスト低減を図ることも併せて求められる。 Here, the above-mentioned tensile force transmitting portion is an important structural element for transmitting a load between the PC steel material or the fixing plate attached to the PC steel material and the precast concrete member, and therefore has excellent strength performance. It is desirable to use high-quality concrete, for example, room-temperature curable ultra-high-strength fiber-reinforced concrete, but in that case, from the viewpoint of economic efficiency, the amount of concrete used should be reduced as much as possible to reduce costs. Desired.

しかしながら、2つのプレキャストコンクリート部材が先行配置された状態で該各プレキャストコンクリート部材のそれぞれに設けられた切り欠き内にPC鋼材が組み込まれた連結ユニットを配置する場合であればともかく、切り欠きが設けられたプレキャストコンクリート部材を先行配置し、その後、連結ユニットの一部が先付けされたプレキャストコンクリート部材を後行配置する場合においては、切り欠きの幅が狭すぎると、連結ユニットの残りの部分が切り欠き対向内面から突出する鉄筋と干渉しがちとなるため、プレキャストコンクリート部材の吊り降ろし作業に時間を要し、吊り降ろし作業自体が困難になることも懸念される。 However, in the case where the connecting unit in which the PC steel material is incorporated is arranged in the notch provided in each of the precast concrete members in the state where the two precast concrete members are arranged in advance, the notch is provided. In the case where the precast concrete member is placed in advance and then the precast concrete member with a part of the connecting unit is placed in the trailing position, if the width of the notch is too narrow, the rest of the connecting unit is cut. Since it tends to interfere with the reinforcing bars protruding from the notched facing inner surface, it takes time to suspend the precast concrete member, and there is a concern that the suspending operation itself becomes difficult.

すなわち、コンクリートの使用量を抑えるために切り欠き幅を小さくすると、施工現場での吊り降ろし作業が困難になり、吊り降ろし時の作業性を高めるために切り欠き幅を大きくすると、コンクリートの使用量が増えてコスト高を招くという問題を生じていた。 That is, if the notch width is reduced to reduce the amount of concrete used, it becomes difficult to carry out the hanging work at the construction site, and if the notch width is increased to improve the workability at the time of hanging, the amount of concrete used is increased. Has caused the problem of increasing costs and leading to high costs.

本発明は、上述した事情を考慮してなされたもので、吊り降ろし作業の作業性を良好に保ちつつ、コンクリートの使用量を抑えることが可能なプレキャストコンクリート部材及びその連結構造を提供することを目的とする。 The present invention has been made in consideration of the above-mentioned circumstances, and provides a precast concrete member capable of reducing the amount of concrete used while maintaining good workability of the hanging work and a connecting structure thereof. The purpose.

上記目的を達成するため、本発明に係るプレキャストコンクリート部材は請求項1に記載したように、接合側端面の側に接合側開口として開口するとともに該接合側端面から互いに背中合わせとなるように直交方向に延びる一対の非接合面のうち、一方の非接合面の側に挿入側開口として開口する切り欠きが設けられてなり、前記切り欠きに後打ちコンクリートからなる引張力伝達部を該後打ちコンクリートにPC鋼材の端部を含む所定範囲が又は該端部に取り付けられた定着手段が埋設された状態で設けることができるようになっているプレキャストコンクリート部材であって、
前記一対の非接合面に平行でかつ前記接合側端面に平行な方向に沿った前記切り欠きの対向内面距離が前記挿入側開口で最大となり、該挿入用開口から深くなるにつれて連続的に又は不連続的に減少するように、前記切り欠きを形成したものである。
In order to achieve the above object, as described in claim 1, the precast concrete member according to the present invention is opened as a joint side opening on the side of the joint side end face and is orthogonal to each other so as to be back to back from the joint side end face. Of the pair of non-joining surfaces extending to, a notch is provided on the side of one of the non-joining surfaces as an opening on the insertion side, and the notch is provided with a tensile force transmitting portion made of post-cast concrete. A precast concrete member that can be provided in a predetermined range including an end portion of a PC steel material or in a state where a fixing means attached to the end portion is embedded.
The facing inner surface distance of the notch along the direction parallel to the pair of non-joining surfaces and parallel to the joining side end surface is maximum at the insertion side opening, and is continuous or non-continuous as it becomes deeper from the insertion opening. The notch is formed so as to decrease continuously.

また、本発明に係るプレキャストコンクリート部材は、前記切り欠きの対向内面をそれぞれ階段状内面としたものである。 Further, in the precast concrete member according to the present invention, the facing inner surfaces of the notches are each stepped inner surfaces.

また、本発明に係るプレキャストコンクリート部材は、前記一対の非接合面に平行でかつ前記接合側端面に平行な方向に沿った鉄筋を二段に離間配置して前記挿入側開口に近い側の鉄筋を第1の配力筋、前記挿入側開口から遠い側の鉄筋を第2の配力筋とするとともに、前記接合側端面に直交する方向に沿った鉄筋を二段に離間配置して前記挿入側開口に近い側の鉄筋を第1の主鉄筋、前記挿入側開口から遠い側の鉄筋を第2の主鉄筋とし、前記第1の配力筋を前記切り欠きの対向内面からそれぞれ延びる部分が突出端として互いに離間するように分断配置するとともに、前記第2の配力筋を前記切り欠きの対向内面の一方から他方へ延びるように連続配置したものである。 Further, in the precast concrete member according to the present invention, reinforcing bars parallel to the pair of non-joining surfaces and along the direction parallel to the joining side end faces are arranged in two stages at intervals, and the reinforcing bars on the side close to the insertion side opening are arranged. Is used as the first reinforcing bar, the reinforcing bar on the side far from the insertion side opening is used as the second reinforcing bar, and the reinforcing bars along the direction orthogonal to the joint side end face are arranged in two stages and inserted. The reinforcing bar on the side closer to the side opening is the first main reinforcing bar, the reinforcing bar on the side far from the insertion side opening is the second main reinforcing bar, and the portion extending from the opposite inner surface of the notch is the first force distribution bar. It is divided and arranged so as to be separated from each other as protruding ends, and the second force distribution bars are continuously arranged so as to extend from one of the opposing inner surfaces of the notch to the other.

また、本発明に係るプレキャストコンクリート部材は、プレストレストコンクリートで構成したものである。 Further, the precast concrete member according to the present invention is made of prestressed concrete.

また、本発明に係るプレキャストコンクリート部材の連結構造は請求項5に記載したように、第1のプレキャストコンクリート部材と、該第1のプレキャストコンクリート部材の接合側端面と接合側端面が対向するように並置された第2のプレキャストコンクリート部材としての請求項1乃至請求項4のいずれか一記載のプレキャストコンクリート部材と、前記第2のプレキャストコンクリート部材と連続一体となるように前記切り欠きに後打ちコンクリートで設けられた引張力伝達部と、一方の端部を含む所定範囲が又は該一方の端部に取り付けられた定着手段が前記第1のプレキャストコンクリート部材に埋設され、他方の端部を含む残りの範囲が又は該他方の端部に取り付けられた定着手段が前記引張力伝達部に埋設されてなるPC鋼材とを備えるとともに、前記第1のプレキャストコンクリート部材及び前記第2のプレキャストコンクリート部材を、それらの接合側端面に互いに作用する圧縮力を反力とした前記PC鋼材の引張力によって互いに引き寄せたものである。 Further, as described in claim 5, the connection structure of the precast concrete member according to the present invention is such that the first precast concrete member and the joint side end face and the joint side end face of the first precast concrete member face each other. The precast concrete member according to any one of claims 1 to 4 as the second precast concrete member juxtaposed, and the post-cast concrete in the notch so as to be continuously integrated with the second precast concrete member. The tensile force transmitting portion provided in the above and the fixing means including a predetermined range including one end or attached to the one end are embedded in the first precast concrete member, and the rest including the other end. The first precast concrete member and the second precast concrete member are provided with a PC steel material having a fixing means attached to the range of or the other end thereof embedded in the tensile force transmitting portion. It is attracted to each other by the tensile force of the PC steel material with the compressive force acting on each other on the end faces on the joint side as a reaction force.

また、本発明に係るプレキャストコンクリート部材の連結構造は請求項6に記載したように、第3のプレキャストコンクリート部材としての請求項1乃至請求項4のいずれか一記載のプレキャストコンクリート部材と、該第3のプレキャストコンクリート部材の接合側端面と接合側端面が対向するように並置された第4のプレキャストコンクリート部材としての請求項1乃至請求項4のいずれか一記載のプレキャストコンクリート部材と、前記第3のプレキャストコンクリート部材と前記第4のプレキャストコンクリート部材のそれぞれと連続一体となるように該各プレキャストコンクリート部材に属する前記各切り欠きに後打ちコンクリートでそれぞれ設けられた2つの引張力伝達部と、該各引張力伝達部のうち、前記第3のプレキャストコンクリート部材に属する引張力伝達部に一方の端部を含む所定範囲が又は該一方の端部に取り付けられた定着手段が埋設され、前記第4のプレキャストコンクリート部材に属する引張力伝達部に他方の端部を含む残りの範囲が又は該他方の端部に取り付けられた定着手段が埋設されてなるPC鋼材とを備えるとともに、前記第3のプレキャストコンクリート部材及び前記第4のプレキャストコンクリート部材を、それらの接合側端面に互いに作用する圧縮力を反力とした前記PC鋼材の引張力によって互いに引き寄せたものである。 Further, as described in claim 6, the connecting structure of the precast concrete member according to the present invention includes the precast concrete member according to any one of claims 1 to 4 as the third precast concrete member and the first. 3. The precast concrete member according to any one of claims 1 to 4, and the third precast concrete member as the fourth precast concrete member arranged side by side so that the joint side end faces and the joint side end faces of the precast concrete member 3 face each other. Two tensile force transmitting portions provided with post-cast concrete in each notch belonging to each precast concrete member so as to be continuously integrated with each of the precast concrete member and the fourth precast concrete member. Among the tensile force transmitting portions, a fixing means having a predetermined range including one end or being attached to the one end is embedded in the tensile force transmitting portion belonging to the third precast concrete member, and the fourth The third precast is provided with a PC steel material in which the remaining range including the other end is embedded in the tensile force transmitting portion belonging to the precast concrete member or the fixing means attached to the other end is embedded. The concrete member and the fourth precast concrete member are attracted to each other by the tensile force of the PC steel material having the compressive force acting on the end faces on the joint side as a reaction force.

本発明に係るプレキャストコンクリート部材においては、接合側端面の側に接合側開口として開口するとともに該接合側端面から互いに背中合わせとなるように直交方向に延びる一対の非接合面のうち、一方の非接合面の側に挿入側開口として開口する切り欠きが設けてあるが、該切り欠きは、一対の非接合面に平行でかつ接合側端面に平行な方向(以下、幅方向と呼ぶ)に沿った対向内面距離(以下、幅Wと呼ぶ)が挿入側開口で最大となり、該挿入用開口から深くなるにつれて連続的に又は不連続的に減少するように形成してある。 In the precast concrete member according to the present invention, one of a pair of non-joining surfaces that opens as a joining-side opening on the side of the joining-side end face and extends in the orthogonal direction from the joining-side end face so as to be back to back with each other is non-joined. A notch that opens as an insertion-side opening is provided on the surface side, and the notch is along a direction parallel to the pair of non-joining surfaces and parallel to the joining-side end surface (hereinafter referred to as a width direction). The facing inner surface distance (hereinafter, referred to as width W) is formed so as to be maximum at the insertion side opening and continuously or discontinuously decrease as the depth from the insertion opening increases.

このようにすると、切り欠きの幅が挿入側開口で大きくなっているので、PC鋼材が組み込まれた連結ユニットの挿入作業がやりやすくなる。 In this way, since the width of the notch is large at the opening on the insertion side, the insertion work of the connecting unit in which the PC steel material is incorporated becomes easy.

また、挿入用開口から深くなるにつれて切り欠きの幅が減少するので、切り欠きの断面積は、深さに対して幅が一定である場合(矩形断面の場合)と同等になることに加え、切り欠きに設けられる引張力伝達部とプレキャストコンクリート部材との接触領域面積が矩形断面の場合よりも大きくなるため、コンクリートの使用量を低減することができる。 In addition, since the width of the notch decreases as it gets deeper from the insertion opening, the cross-sectional area of the notch becomes equivalent to the case where the width is constant with respect to the depth (in the case of a rectangular cross section). Since the contact area area between the tensile force transmitting portion provided in the notch and the precast concrete member is larger than that in the case of the rectangular cross section, the amount of concrete used can be reduced.

プレキャストコンクリート部材は、床版、特に橋梁の床版として製作されるものを典型例とするが、壁、柱、梁といった他の部位を用途として製作されるものでもかまわないし、港湾その他の土木構造物をはじめ、建築構造物にも適用可能である。 Typical examples of precast concrete members are those manufactured as floor slabs, especially those manufactured as floor slabs for bridges, but precast concrete members may be manufactured for other parts such as walls, columns, and beams, and harbors and other civil engineering structures. It can be applied to building structures as well as objects.

なお、プレキャストコンクリート部材が床版の場合においては、周面のうち、連結対象となる別のプレキャストコンクリート部材と対向する面、連結状態では鉛直となる面が接合側端面となり、連結状態では水平に延びる面(上面、下面)が一対の非接合面となり、壁の場合においては、周面のうち、連結対象となる別のプレキャストコンクリート部材と対向する面、連結状態では鉛直あるいは水平となる面が接合側端面となり、連結状態では鉛直に延びる面(側面)が一対の非接合面となり、梁の場合においては、周面のうち、連結対象となる別のプレキャストコンクリート部材と対向する面、連結状態では鉛直となる面が接合側端面となり、連結状態では水平に延びる面(上面、下面)が一対の非接合面となる。 When the precast concrete member is a floor slab, the surface of the peripheral surface facing another precast concrete member to be connected, which is vertical in the connected state, is the end surface on the joint side, and is horizontally in the connected state. The extending surfaces (upper surface, lower surface) are a pair of non-joining surfaces, and in the case of a wall, the surface facing another precast concrete member to be connected, and the surface that is vertical or horizontal in the connected state, is the peripheral surface. It becomes the end surface on the joint side, and the vertically extending surface (side surface) becomes a pair of non-joint surfaces in the connected state, and in the case of a beam, the surface of the peripheral surface facing another precast concrete member to be connected, the connected state. In this case, the vertical surface is the end surface on the joint side, and the horizontally extending surfaces (upper surface and lower surface) are a pair of non-joint surfaces in the connected state.

挿入側開口は、一対の非接合面のうち、いずれか一方に形成されるが、これは、他方の非接合面に別の開口、いわば非挿入側開口が形成される構成を排除するものではなく、かかる非挿入側開口を形成した構成によれば、鉄筋が配置される場合において、鉄筋のかぶり領域が狭隘になって粗骨材が詰まり、鉄筋周囲のコンクリートの固結状態が不良になるのを防止することができる。 The insertion side opening is formed on one of a pair of non-joining surfaces, but this does not exclude a configuration in which another opening, so to speak, a non-inserting side opening is formed on the other non-joining surface. However, according to the configuration in which the non-insertion side opening is formed, when the reinforcing bar is arranged, the covering area of the reinforcing bar becomes narrow and the coarse aggregate is clogged, and the solidified state of the concrete around the reinforcing bar becomes poor. Can be prevented.

切り欠きは、その幅が挿入側開口で最大となり、該挿入用開口から深くなるにつれて連続的に又は不連続的に減少するように形成されている限り、その断面形状は任意であって、一対の非接合面に対し、対向内面がそれぞれ斜めになっている構成、対向内面のうち、一方が斜めになっていて他方が直立している構成なども包摂されるが、対向内面をそれぞれ階段状内面としたならば、引張力伝達部とプレキャストコンクリート部材との接触領域面積をさらに増大させることができるとともに、その結果として、切り欠きの全長を大幅に短くし、ひいてはコンクリートの使用量をさらに低減することが可能となる。 The notch is arbitrary in cross-sectional shape and is paired, as long as the notch is formed so that its width is maximal at the insertion opening and decreases continuously or discontinuously as it gets deeper from the insertion opening. A configuration in which the facing inner surfaces are slanted with respect to the non-joining surfaces of the above, and a configuration in which one of the facing inner surfaces is slanted and the other is upright are included. If it is an inner surface, the contact area area between the tensile force transmission part and the precast concrete member can be further increased, and as a result, the total length of the notch is significantly shortened, and thus the amount of concrete used is further reduced. It becomes possible to do.

加えて、階段状内面によるほぞ作用(ダウエル作用)により、一対の非接合面に対して直交する方向の外力に対する抵抗力も向上する。 In addition, the tenon action (dowel action) of the stepped inner surface also improves the resistance to external forces in the direction orthogonal to the pair of non-joining surfaces.

プレキャストコンクリート部材に鉄筋を配置する場合の配置構成は任意であるが、切り欠きの幅方向に沿った鉄筋を二段に離間配置して挿入側開口に近い側の鉄筋を第1の配力筋、挿入側開口から遠い側の鉄筋を第2の配力筋とするとともに、接合側端面に直交する方向に沿った鉄筋を二段に離間配置して挿入側開口に近い側の鉄筋を第1の主鉄筋、挿入側開口から遠い側の鉄筋を第2の主鉄筋とし、第1の配力筋を切り欠きの対向内面からそれぞれ延びる部分が突出端として互いに離間するように分断配置するとともに、第2の配力筋を、切り欠きの対向内面の一方から他方へ延びるように連続配置した構成が典型例となる。 When arranging the reinforcing bars on the precast concrete member, the arrangement configuration is arbitrary, but the reinforcing bars along the width direction of the notch are arranged in two steps and the reinforcing bar on the side close to the insertion side opening is the first force distribution bar. , The reinforcing bar on the side far from the insertion side opening is used as the second force distribution bar, and the reinforcing bars along the direction orthogonal to the joint side end face are arranged in two stages and the reinforcing bar on the side close to the insertion side opening is the first. The main rebar and the rebar on the side far from the insertion side opening are used as the second main rebar, and the first rebar is divided and arranged so that the portions extending from the opposite inner surfaces of the notches are separated from each other as protruding ends. A typical example is a configuration in which the second force distribution bars are continuously arranged so as to extend from one of the opposing inner surfaces of the notch to the other.

なお、上記典型例においては、PC鋼材も二段配置され、挿入側開口に近い側では、第1の配力筋の各突出端に挟まれた空間に配置され、挿入側開口から遠い側では、第2の配力筋と交差する形で配置される。 In the above typical example, the PC steel materials are also arranged in two stages, and are arranged in the space sandwiched between the protruding ends of the first force distribution bars on the side close to the insertion side opening, and on the side far from the insertion side opening. , Arranged so as to intersect the second force distribution muscle.

プレキャストコンクリート部材は、鉄筋コンクリートや繊維補強コンクリートで構成することもできるが、プレストレストコンクリートで構成した場合には、強度や耐久性を向上させることが可能となる。 The precast concrete member can be made of reinforced concrete or fiber reinforced concrete, but when it is made of prestressed concrete, it is possible to improve the strength and durability.

また、本発明に係るプレキャストコンクリート部材の連結構造は、PC鋼材を2つのプレキャストコンクリート部材に貫通させるのではなく、該PC鋼材の各端部が露出しないように2つのプレキャストコンクリート部材にそれぞれ配置した構成としてある。 Further, in the connecting structure of the precast concrete member according to the present invention, the PC steel material is not penetrated through the two precast concrete members, but is arranged in each of the two precast concrete members so that each end of the PC steel material is not exposed. It is a configuration.

すなわち、本発明に係るプレキャストコンクリート部材の連結構造においては、2つのプレキャストコンクリート部材のうち、一方を第1のプレキャストコンクリート部材、他方を第2のプレキャストコンクリート部材とし、該第1のプレキャストコンクリート部材にPC鋼材の一方の端部又は該端部に取り付けられた定着手段を埋設するとともに、第2のプレキャストコンクリート部材の切り欠きに引張力伝達部を後打ちコンクリートで設けて該引張力伝達部にPC鋼材の他方の端部又は該端部に取り付けられた定着手段を埋設し、あるいは第3のプレキャストコンクリート部材と第4のプレキャストコンクリート部材に形成された各切り欠きに引張力伝達部をそれぞれ後打ちコンクリートで設け、該各引張力伝達部にPC鋼材の各端部又は該各端部に取り付けられた定着手段をそれぞれ埋設した構成とした上、該PC鋼材の引張力によって2つのプレキャストコンクリート部材を互いに引き寄せた構成としてある。 That is, in the connecting structure of the precast concrete member according to the present invention, of the two precast concrete members, one is a first precast concrete member and the other is a second precast concrete member, and the first precast concrete member is used. One end of the PC steel material or a fixing means attached to the end is embedded, and a tensile force transmitting portion is provided in the notch of the second precast concrete member with post-cast concrete, and the PC is provided in the tensile force transmitting portion. The other end of the steel material or the fixing means attached to the end is embedded, or the tensile force transmission part is post-cast in each notch formed in the third precast concrete member and the fourth precast concrete member. It is provided with concrete, and each end of the PC steel material or the fixing means attached to each end is embedded in each tensile force transmitting portion, and two precast concrete members are formed by the tensile force of the PC steel material. It is a structure that attracts each other.

このようにすると、長尺のPC鋼材を施工現場で2つのプレキャストコンクリート部材に挿通させる必要がなくなり、該挿通作業のための足場が不要になるとともに、PC鋼材の引張力については、工場等で予め導入されたものを施工現場で解放すればよいため、引張力解放のための足場も不要となる。 In this way, it is not necessary to insert a long PC steel material into two precast concrete members at the construction site, a scaffolding for the insertion work becomes unnecessary, and the tensile force of the PC steel material can be adjusted at a factory or the like. Since it is sufficient to release the pre-introduced material at the construction site, a scaffolding for releasing the tensile force is not required.

ちなみに、本発明におけるPC鋼材の引張力解放は、それによってコンクリートに圧縮力というプレストレスを導入するという意味で、PC鋼材貫通型の従来の連結構成と同様であるが、本発明では、2つのプレキャストコンクリート部材の接合側端面近傍に拡がるコンクリート領域にのみ、つまりは引寄せのための反力として必要な領域にのみ圧縮力を発生させるものであり、プレキャストコンクリート部材全体に圧縮力を導入して該部材をプレストレストコンクリート構造とする従来の連結構成とは明確に異なる。 Incidentally, the release of the tensile force of the PC steel material in the present invention is similar to the conventional connection configuration of the PC steel material penetration type in the sense that it introduces a prestress of compressive force into the concrete, but in the present invention, there are two. The compressive force is generated only in the concrete area extending near the end face on the joint side of the precast concrete member, that is, only in the area required as a reaction force for attraction, and the compressive force is introduced into the entire precast concrete member. It is clearly different from the conventional connection structure in which the member has a prestressed concrete structure.

PC鋼材の端部等をコンクリートに埋設する構成は上述したように、2つのプレキャストコンクリート部材のいずれか一つだけに切り欠きを形成する場合と、両方に切り欠きを形成する場合とで異なり、前者においては、切り欠きを設けていない側のプレキャストコンクリート部材にPC鋼材の一方の端部等を埋設し、他方の端部等は、切り欠きを設けた側のプレキャストコンクリート部材と連続一体に後打ちコンクリートで設けられた引張力伝達部に埋設した構成とし、後者においては、各プレキャストコンクリート部材と連続一体となるように後打ちコンクリートでそれぞれ設けられた各引張力伝達部にPC鋼材の各端部等をそれぞれ埋設した構成とする。 As described above, the configuration in which the end portion of the PC steel material is embedded in concrete differs between the case where a notch is formed in only one of the two precast concrete members and the case where a notch is formed in both. In the former, one end of the PC steel material is embedded in the precast concrete member on the side without the notch, and the other end or the like is continuously integrated with the precast concrete member on the side with the notch. It is configured to be embedded in the tensile force transmission part provided with cast concrete, and in the latter, each end of the PC steel material is provided in each tensile force transmission part provided with post-cast concrete so as to be continuously integrated with each precast concrete member. The structure is such that each part is buried.

ここで、上記埋設構成は、PC鋼材の引張力を該PC鋼材の周面における付着を介して周辺コンクリートの圧縮力とバランスさせる場合には、一方の端部を含む所定範囲と他方の端部を含む残りの範囲とをそれぞれ埋設するものとし、各端部近傍に取り付けられた定着手段における支圧を介してPC鋼材の引張力を周辺コンクリートの圧縮力とバランスさせる場合には、一方の端部に取り付けられた定着手段と他方の端部に取り付けられた定着手段とをそれぞれ埋設するものとする。 Here, in the above-mentioned buried configuration, when the tensile force of the PC steel material is balanced with the compressive force of the surrounding concrete through adhesion on the peripheral surface of the PC steel material, a predetermined range including one end portion and the other end portion are used. When the tensile force of the PC steel material is balanced with the compressive force of the surrounding concrete via the bearing pressure in the fixing means attached near each end, the remaining range including the above is to be buried, and one end is used. The fixing means attached to the portion and the fixing means attached to the other end portion shall be embedded respectively.

引張力伝達部は、プレキャストコンクリート部材と連続一体となるように設けられる限り、鉄筋コンクリート、繊維補強コンクリートなど任意の構造で構成することが可能であるが、これらの引張力伝達部は、PC鋼材あるいは該PC鋼材に取り付けられた定着板とプレキャストコンクリート部材との間で荷重伝達を行うための重要な構造要素であるため、それらを構成する後打ちコンクリートは、強度性能に優れた高品質のコンクリート、特に、常温硬化型の超高強度繊維補強コンクリートを採用するのが望ましい。 The tensile force transmitting portion can be configured by any structure such as reinforced concrete and fiber reinforced concrete as long as it is provided so as to be continuously integrated with the precast concrete member, but these tensile force transmitting portions are made of PC steel or Since it is an important structural element for carrying out load transmission between the fixing plate attached to the PC steel material and the precast concrete member, the post-casting concrete constituting them is a high-quality concrete having excellent strength performance. In particular, it is desirable to use room temperature curing type ultra-high strength fiber reinforced concrete.

第1実施形態に係るプレキャストコンクリート部材の連結構造104を橋梁の床版101に適用した様子を示した図であり、(a)は平面図、(b)はC−C線方向から見た矢視図。It is a figure which showed the appearance which the connection structure 104 of the precast concrete member which concerns on 1st Embodiment was applied to the floor slab 101 of a bridge, (a) is a plan view, (b) is an arrow seen from the CC line direction. View. プレキャストコンクリート部材の連結構造104に用いるプレキャストコンクリート部材103bを示した図であり、(a)は平面断面図、(b)はD−D線に沿った鉛直断面図、(c)はE−E線に沿った鉛直断面図。It is a figure which showed the precast concrete member 103b used for the connection structure 104 of the precast concrete member, (a) is a plan sectional view, (b) is a vertical sectional view along the DD line, (c) is EE. Vertical cross section along the line. プレキャストコンクリート部材の連結構造104を示した図であり、(a)は水平断面図、(b)はF−F線に沿った鉛直断面図。It is a figure which showed the connection structure 104 of the precast concrete member, (a) is a horizontal sectional view, (b) is a vertical sectional view along the FF line. プレキャストコンクリート部材の連結構造104を構築する際に用いる連結ユニット1の図であり、(a)は正面図、(b)は正面から見た組立図。It is a figure of the connection unit 1 used when constructing the connection structure 104 of a precast concrete member, (a) is a front view, (b) is an assembly view seen from the front. 連結ユニット1の組立斜視図。Assembly perspective view of the connecting unit 1. 連結ユニット1を、一部を断面で示した矢視図であり、(a)はA−A線方向を見た矢視図、(b)はB−B線方向を見た矢視図。A partial cross-sectional view of the connecting unit 1 is an arrow view, (a) is an arrow view looking in the AA line direction, and (b) is an arrow view looking in the BB line direction. 連結ユニット1のPC鋼棒2に引張力を導入する手順を示した図。The figure which showed the procedure which introduced the tensile force to the PC steel rod 2 of the connecting unit 1. プレキャストコンクリート部材の連結構造104の構築手順を、橋梁の床版を架け替える手順として示した図。The figure which showed the construction procedure of the connection structure 104 of the precast concrete member as the procedure of replacing the floor slab of a bridge. 引き続き橋梁の床版を架け替える様子を、後打ちコンクリート打設前の様子として示した図であって、(a)は水平断面図、(b)はG−G線に沿う鉛直断面図。It is a view showing the state of continuously replacing the floor slab of the bridge as the state before the post-casting concrete is placed, (a) is a horizontal sectional view, and (b) is a vertical sectional view along the GG line. 引き続き橋梁の床版を架け替える様子を、後打ちコンクリート打設前の様子として示したH−H線に沿う鉛直断面図。A vertical cross-sectional view along the HH line showing the state of continuously replacing the floor slab of the bridge as the state before placing the post-casting concrete. 引き続き橋梁の床版を架け替える様子を、後打ちコンクリート打設後の様子として示した水平断面図。A horizontal cross-sectional view showing how the floor slab of the bridge is continuously replaced as it is after the post-casting concrete is placed. 引き続き橋梁の床版を架け替える様子を示した図であって、(a)は、PC鋼棒2の引張力を解放している様子を示した平面図、(b)は、解放されたPC鋼棒2の引張力によってプレキャストコンクリート部材103a,103bが互いに連結される様子を示した平面図。It is the figure which showed the state of changing the floor slab of a bridge continuously, (a) is a plan view which showed the state that the tensile force of PC steel rod 2 is released, (b) is a released PC. FIG. 5 is a plan view showing how the precast concrete members 103a and 103b are connected to each other by the tensile force of the steel rod 2. 連結ユニット1の変形例を示した図。The figure which showed the modification of the connection unit 1. プレキャストコンクリート部材の連結構造104を構築する別の手順を示した水平断面図。A horizontal cross-sectional view showing another procedure for constructing a connecting structure 104 of precast concrete members. 変形例に係るプレキャストコンクリート部材を示した鉛直断面図。A vertical sectional view showing a precast concrete member according to a modified example. 第2実施形態に係るプレキャストコンクリート部材の連結構造144を橋梁の床版141に適用した様子を示した図であり、(a)は平面図、(b)はI−I線方向から見た矢視図。It is a figure which showed the appearance which the connection structure 144 of the precast concrete member which concerns on 2nd Embodiment was applied to the floor slab 141 of a bridge, (a) is a plan view, (b) is an arrow seen from the direction of line I-I. View. プレキャストコンクリート部材の連結構造144を示した図であり、(a)は水平断面図、(b)はJ−J線に沿った鉛直断面図。It is a figure which showed the connection structure 144 of the precast concrete member, (a) is a horizontal sectional view, (b) is a vertical sectional view along the JJ line. プレキャストコンクリート部材の連結構造144の構築手順を、橋梁の床版を架け替える手順における後打ちコンクリート打設前の様子として示した図であって、(a)は水平断面図、(b)はK−K線に沿う鉛直断面図。It is the figure which showed the construction procedure of the connection structure 144 of the precast concrete member as the state before the post-casting concrete is placed in the procedure of replacing the floor slab of a bridge, (a) is a horizontal sectional view, (b) is K -Vertical cross section along the K line. 同じくプレキャストコンクリート部材の連結構造144の構築手順を、橋梁の床版を架け替える手順における後打ちコンクリート打設後の様子として示した水平断面図。Similarly, a horizontal cross-sectional view showing the construction procedure of the connecting structure 144 of the precast concrete member as a state after the post-casting concrete is placed in the procedure of replacing the floor slab of the bridge.

以下、本発明に係るプレキャストコンクリート部材及びその連結構造の実施の形態について、添付図面を参照して説明する。 Hereinafter, embodiments of the precast concrete member and its connecting structure according to the present invention will be described with reference to the accompanying drawings.

[第1実施形態]
図1は、本発明に係るプレキャストコンクリート部材の連結構造を橋梁の床版101に適用した様子を示した全体図であり、(a)は平面図、(b)はC−C線方向から見た矢視図である。
[First Embodiment]
FIG. 1 is an overall view showing a state in which the connection structure of the precast concrete member according to the present invention is applied to the floor slab 101 of the bridge, (a) is a plan view, and (b) is a view from the CC line direction. It is a view of the arrow.

同図に示すように、床版101は、矩形状のプレキャストコンクリート部材103a,103bを橋軸直交方向に互いに並置する形で橋梁の主桁102に架け渡してあるとともに、これらを橋軸方向に沿って列状に敷設して構成してあるが、プレキャストコンクリート部材の連結構造104は、かかるプレキャストコンクリート部材103a,103bを橋軸直交方向に互いに連結して構成してある。 As shown in the figure, in the floor slab 101, rectangular precast concrete members 103a and 103b are bridged over the main girder 102 of the bridge in a form in which the rectangular precast concrete members 103a and 103b are juxtaposed with each other in the direction perpendicular to the bridge axis, and these are bridged in the bridge axis direction. Although it is laid in a row along the bridge, the connecting structure 104 of the precast concrete members is configured by connecting the precast concrete members 103a and 103b to each other in the direction orthogonal to the bridge axis.

プレキャストコンクリート部材103a,103bは、プレストレストコンクリートで構成することにより、耐久性や強度の向上を図ることが可能である。 By forming the precast concrete members 103a and 103b with prestressed concrete, it is possible to improve durability and strength.

ここで、プレキャストコンクリート部材103a,103bは図2に示すように、それぞれの接合側端面115a,115bを互いに対向させる形で連結してあるが、プレキャストコンクリート部材103bには切り欠き114を設けてあり、該切り欠きは、接合側端面115bの側に接合側開口161として開口するとともに、該接合側端面から互いに背中合わせとなるように直交方向に延びる一対の非接合面(同図(b)では左右に延びる上面及び下面)のうち、一方の非接合面としての上面162aの側に挿入側開口163として開口し、下面162bの側に非挿入側開口164として開口するように形成してあり、挿入側開口163を介して、後述する連結ユニット1,1が上下二段に挿入配置されるようになっている。 Here, as shown in FIG. 2, the precast concrete members 103a and 103b are connected so that their joint side end faces 115a and 115b face each other, but the precast concrete member 103b is provided with a notch 114. The notch opens as a joint-side opening 161 on the side of the joint-side end surface 115b, and a pair of non-joint surfaces extending in the orthogonal direction from the joint-side end surface so as to be back to back with each other (left and right in the figure (b)). (Upper surface and lower surface), one of which is formed so as to open as an insertion side opening 163 on the side of the upper surface 162a as a non-joining surface and as a non-insertion side opening 164 on the lower surface 162b side. The connecting units 1 and 1, which will be described later, are inserted and arranged in two upper and lower stages through the side opening 163.

切り欠き114は、一対の非接合面である上面162a及び下面162bに平行でかつ接合側端面115bに平行な方向(同図(a)では上下方向、(c)では左右方向。以下、幅方向と呼ぶ)に沿った対向内面距離(以下、幅Wと呼ぶ)が、挿入側開口163で最大となり(Wmax)、該挿入用開口から深くなるにつれて不連続的に減少し、非挿入側開口164で最小となるように形成してあるが、本実施形態では特に、同図(c)に示す通り、対向内面166,166をそれぞれ階段状内面としてある。 The notch 114 is in a direction parallel to the upper surface 162a and the lower surface 162b, which are a pair of non-joining surfaces, and parallel to the joining side end surface 115b (vertical direction in FIG. 3A, horizontal direction in FIG. The facing inner surface distance (hereinafter referred to as width W) along the insertion side opening becomes maximum (W max ) at the insertion side opening 163, and decreases discontinuously as the depth from the insertion side opening increases, and the non-insertion side opening Although it is formed so as to be the minimum in 164, in the present embodiment, as shown in FIG. 6C, the facing inner surfaces 166 and 166 are respectively stepped inner surfaces.

プレキャストコンクリート部材103bには、切り欠き114の幅方向に沿った鉄筋を二段に離間配置して挿入側開口163に近い側の鉄筋を第1の配力筋としての配力筋167a、挿入側開口163から遠い側、すなわち非挿入側開口164に近い側の鉄筋を第2の配力筋としての配力筋167bとしてあるとともに、接合側端面115bに直交する方向に沿った鉄筋を二段に離間配置して挿入側開口163に近い側の鉄筋を第1の主鉄筋としての主鉄筋168a、挿入側開口163から遠い側、すなわち非挿入側開口164に近い側の鉄筋を第2の主鉄筋としての主鉄筋168bとしてあり、配力筋167aについては、切り欠き114の対向内面166,166からそれぞれ延びる部分が突出端として互いに離間するように分断配置するとともに、配力筋167bについては、切り欠き114の対向内面166,166の一方から他方へ延びるように連続配置してある。 In the precast concrete member 103b, reinforcing bars along the width direction of the notch 114 are arranged in two steps apart from each other, and the reinforcing bars on the side close to the insertion side opening 163 are the force distribution bars 167a as the first force distribution bars, and the insertion side. Reinforcing bars on the side far from the opening 163, that is, on the side closer to the non-insertion side opening 164 are used as the second reinforcing bars 167b, and the reinforcing bars along the direction orthogonal to the joint side end surface 115b are provided in two stages. The reinforcing bars on the side closer to the insertion side opening 163 are the main reinforcing bars 168a as the first main reinforcing bars, and the reinforcing bars on the side farther from the insertion side opening 163, that is, the side closer to the non-insertion side opening 164 are the second main reinforcing bars. The main reinforcing bar 168b is provided as a main reinforcing bar 168b, and the force distribution bar 167a is divided and arranged so that the portions extending from the opposite inner surfaces 166 and 166 of the notch 114 are separated from each other as protruding ends, and the force distribution bar 167b is cut. The notches 114 are continuously arranged so as to extend from one of the opposing inner surfaces 166,166 to the other.

ここで、配力筋167aの突出部分は、後述の引張力伝達部113が後打ちコンクリートで切り欠き114に設けられる際、該後打ちコンクリートがプレキャストコンクリート部材103bと連続一体化するように、それらの突出長Lを適宜設定してある。 Here, the protruding portion of the force distribution bar 167a is formed so that when the tensile force transmitting portion 113 described later is provided in the notch 114 with the post-cast concrete, the post-cast concrete is continuously integrated with the precast concrete member 103b. The protrusion length L of is appropriately set.

プレキャストコンクリート部材の連結構造104は図3に示すように、PC鋼材としてのPC鋼棒2の一方の端部に取り付けられた定着手段としての円板状の定着板3aをプレキャストコンクリート部材103aに、他方の端部に取り付けられた定着手段としての円板状の定着板3bを、プレキャストコンクリート部材103bと連続一体になるように切り欠き114に設けられた後打ちコンクリートからなる引張力伝達部113にそれぞれ埋設してあるとともに、プレキャストコンクリート部材103a,103bの接合側端面115a,115bの間に同じく後打ちコンクリートからなる接合部116を設けてなり、定着板3a,3bにおける支圧を介してPC鋼棒2の引張力を周囲のコンクリートに生じる圧縮力とバランスさせ、さらにはプレキャストコンクリート部材103a,103bの接合側端面115a,115bから圧縮反力をとることで、該PC鋼棒の引張力でプレキャストコンクリート部材103a,103bを互いに引き寄せて連結してある。 As shown in FIG. 3, the connecting structure 104 of the precast concrete member uses a disk-shaped fixing plate 3a as a fixing means attached to one end of the PC steel rod 2 as a PC steel material to the precast concrete member 103a. The disc-shaped fixing plate 3b as a fixing means attached to the other end is connected to the tensile force transmitting portion 113 made of post-cast concrete provided in the notch 114 so as to be continuously integrated with the precast concrete member 103b. In addition to being buried respectively, a joint portion 116 also made of post-cast concrete is provided between the joint side end faces 115a and 115b of the precast concrete members 103a and 103b, and PC steel is provided through bearing pressure in the fixing plates 3a and 3b. By balancing the tensile force of the rod 2 with the compressive force generated in the surrounding concrete and taking the compressive reaction force from the joint side end faces 115a and 115b of the precast concrete members 103a and 103b, the tensile force of the PC steel rod is used for precasting. The concrete members 103a and 103b are attracted to each other and connected to each other.

PC鋼材2及び定着板3a,3bは、同図(b)でよくわかるように、プレキャストコンクリート部材103a,103bの厚み方向に沿って上下二段に2組配置してある。 As can be clearly seen in FIG. 3B, the PC steel material 2 and the fixing plates 3a and 3b are arranged in two sets in two upper and lower stages along the thickness direction of the precast concrete members 103a and 103b.

プレキャストコンクリート部材103bの接合側端面115bは、該プレキャストコンクリート部材と接合部116との付着強度が高まるように、切り欠き114の幅方向に突条を形成してあるとともに、プレキャストコンクリート部材103aの接合側端面115aについても、該プレキャストコンクリート部材と接合部116との付着強度が高まるように、切り欠き114の幅方向に突条を形成してある。 The joint side end surface 115b of the precast concrete member 103b is formed with a ridge in the width direction of the notch 114 so that the adhesion strength between the precast concrete member and the joint portion 116 is increased, and the precast concrete member 103a is joined. Also on the side end surface 115a, ridges are formed in the width direction of the notch 114 so that the adhesion strength between the precast concrete member and the joint portion 116 is increased.

なお、PC鋼棒2及び定着板3a,3bは、後述する連結ユニット1を構成する要素の一部であって、該連結ユニットに属する他の構成要素も引張力伝達部113や接合部116に埋設されるが、かかる他の構成要素は、連結構造として特段の作用を発揮するものではないため、図3からは省略した。 The PC steel rod 2 and the fixing plates 3a and 3b are a part of the elements constituting the connecting unit 1 described later, and other components belonging to the connecting unit are also connected to the tensile force transmission unit 113 and the joint portion 116. Although it is buried, such other components are omitted from FIG. 3 because they do not exert a special effect as a connecting structure.

図4乃至図6は、プレキャストコンクリート部材の連結構造104に用いる連結ユニット1を示した図である。これらの図に示すように、連結ユニット1は、PC鋼棒2と、定着板3a,3bと、反力部材としての一対の筒状反力部材4a,4bと、反力発生解放機構としての一対の雌ネジ部材5a,5bとを備える。 4 to 6 are views showing a connecting unit 1 used in the connecting structure 104 of the precast concrete member. As shown in these figures, the connecting unit 1 includes a PC steel rod 2, fixing plates 3a and 3b, a pair of tubular reaction force members 4a and 4b as reaction force members, and a reaction force generation and release mechanism. It includes a pair of female screw members 5a and 5b.

筒状反力部材4a,4bはそれぞれ中空円筒部材で構成してあり、PC鋼棒2に引張力を導入するための反力である圧縮力がPC鋼棒2の各端近傍に伝達されるように、かつPC鋼棒2が挿通される形で該PC鋼棒と同軸に配置してあり、本実施形態では、互いに反対側となる端部7a,7bを介して定着板3a,3bの対向面に上述の圧縮力を作用させることにより、PC鋼棒2に引張力を導入できるようになっている。 The tubular reaction force members 4a and 4b are each composed of hollow cylindrical members, and a compressive force, which is a reaction force for introducing a tensile force into the PC steel rod 2, is transmitted to the vicinity of each end of the PC steel rod 2. As described above, the PC steel rod 2 is arranged coaxially with the PC steel rod so as to be inserted through the PC steel rod, and in the present embodiment, the fixing plates 3a and 3b are arranged via the end portions 7a and 7b opposite to each other. By applying the above-mentioned compressive force to the facing surfaces, a tensile force can be introduced into the PC steel rod 2.

雌ネジ部材5a,5bは、筒状反力部材4a,4bの対向端部8a,8bに形成された右ネジである雄ネジ9a,9bにそれぞれ螺合されるようになっており、該雄ネジに螺合された状態でそれぞれ左に回すことにより、後述する円環状滑り部材10を介して互いから材軸方向の反力をとりつつ、筒状反力部材4a,4bの対向端部8a,8bを押し拡げてそれらを離間させ、上述した圧縮力を発生させるとともに、反対方向(右回り)に回すことで、対向端部8a,8bを接近させて該圧縮力を解放することができるようになっている。 The female screw members 5a and 5b are screwed into the male screws 9a and 9b, which are right-hand threads formed on the opposing ends 8a and 8b of the tubular reaction force members 4a and 4b, respectively. By turning each of them counterclockwise while being screwed into a screw, the opposing ends 8a of the tubular reaction force members 4a and 4b are taken from each other via the annular sliding member 10 described later. , 8b are expanded to separate them to generate the above-mentioned compressive force, and by turning them in the opposite direction (clockwise), the opposing ends 8a and 8b can be brought close to each other to release the compressive force. It has become like.

連結ユニット1は図6でよくわかるように、対向端部8aの内周面とPC鋼棒2の外周面との間の環状空間に一端が、対向端部8bの内周面とPC鋼棒2の外周面との間の環状空間に他端がそれぞれ挿入できるように構成されてなる筒状の材端ガイド部材6を備えており、筒状反力部材4a,4bの伸縮に伴う対向端部8a,8bの材軸方向相対移動を許容しつつ、該各材軸に直交する方向への対向端部8a,8bの相対移動を拘束するようになっている。 As can be clearly seen in FIG. 6, the connecting unit 1 has one end in the annular space between the inner peripheral surface of the facing end portion 8a and the outer peripheral surface of the PC steel rod 2, and the inner peripheral surface of the facing end portion 8b and the PC steel rod. A tubular material end guide member 6 is provided so that the other end can be inserted into the annular space between the two outer peripheral surfaces, and the opposite ends of the tubular reaction force members 4a and 4b are expanded and contracted. While allowing the relative movement of the portions 8a and 8b in the material axis direction, the relative movement of the opposing end portions 8a and 8b in the direction orthogonal to the respective material axes is restrained.

また、連結ユニット1は、一対の雌ネジ部材5a,5bに挟まれる形で該雌ネジ部材の間に円環状滑り部材10を配置してある。 Further, in the connecting unit 1, an annular sliding member 10 is arranged between the female screw members so as to be sandwiched between the pair of female screw members 5a and 5b.

円環状滑り部材10は、材端ガイド部材6の周面から鍔状に突設されてなる中央板11と、その両側に配置され材端ガイド部材6を貫通させるための貫通孔13a,13bが形成された側板12a,12bとで構成してある。 The annular sliding member 10 has a central plate 11 that is projected from the peripheral surface of the material end guide member 6 in a brim shape, and through holes 13a and 13b that are arranged on both sides of the central plate 11 and that allow the material end guide member 6 to pass through. It is composed of the formed side plates 12a and 12b.

ここで、雌ネジ部材5a,5bを左回りに回転させると、中央板11と側板12a,12bとの当接面には、それらの間に作用する圧縮力の大きさに応じて摩擦力が発生するが、かかる摩擦力によって雌ネジ部材5a,5bの回転操作が阻害されないよう、換言すれば、中央板11と側板12a,12bとの当接面が滑り面となるように、中央板11は、適当な基材の両面にPTFE(ポリテトラフルオロエチレン)を被覆して構成し、側板12a,12bは、それぞれステンレス鋼板で構成してある。 Here, when the female screw members 5a and 5b are rotated counterclockwise, a frictional force is applied to the contact surface between the central plate 11 and the side plates 12a and 12b according to the magnitude of the compressive force acting between them. However, the central plate 11 is generated so that the rotational operation of the female screw members 5a and 5b is not hindered by the frictional force, in other words, the contact surface between the central plate 11 and the side plates 12a and 12b becomes a sliding surface. Is configured by coating both sides of an appropriate base material with PTFE (polytetrafluoroethylene), and the side plates 12a and 12b are each composed of stainless steel plates.

かかる構成によれば、雌ネジ部材5a,5bは、円環状滑り部材10を介してそれらの材軸方向に互いから反力をとりつつ、それらの回転操作によって筒状反力部材4a,4bの対向端部8a,8bを押し拡げて離間させるとともに、それに伴って筒状反力部材4a,4bに発生する圧縮力でPC鋼棒2に引張力を導入することが可能となる。 According to such a configuration, the female screw members 5a and 5b take reaction forces from each other in the material axial direction via the annular sliding member 10, and the tubular reaction force members 4a and 4b are operated by their rotation operations. It is possible to push and expand the opposing end portions 8a and 8b to separate them, and to introduce a tensile force to the PC steel rod 2 by the compressive force generated in the tubular reaction force members 4a and 4b.

側板12a,12bは、雌ネジ部材5a,5bからの圧縮力が中央板11の各面に均等に伝達するように構成するのが望ましい。 It is desirable that the side plates 12a and 12b are configured so that the compressive force from the female screw members 5a and 5b is evenly transmitted to each surface of the central plate 11.

次に、本実施形態に係るプレキャストコンクリート部材の連結構造104の構築手順を、橋梁の床版架替えに適用する場合について説明する。 Next, a case where the construction procedure of the connecting structure 104 of the precast concrete member according to the present embodiment is applied to the replacement of the floor slab of the bridge will be described.

まず、連結ユニット1を構成するPC鋼棒2に引張力を導入すべく、筒状反力部材4a,4bの材軸方向変形が収縮状態に拘束されるように雌ネジ部材5a,5bを操作する。 First, in order to introduce a tensile force into the PC steel rod 2 constituting the connecting unit 1, the female screw members 5a and 5b are operated so that the axial deformation of the tubular reaction force members 4a and 4b is restrained in the contracted state. To do.

PC鋼棒2への引張力導入工程を具体的に説明すると、最初に、PC鋼棒2を、筒状反力部材4a、雌ネジ部材5a、円環状滑り部材10が取り付けられた材端ガイド部材6、雌ネジ部材5b、筒状反力部材4bに順次挿通する。このとき、材端ガイド部材6の一端が筒状反力部材4aの対向端部8aに、他端が筒状反力部材4bの対向端部8bにそれぞれ挿入されるようにする。 To specifically explain the process of introducing the tensile force into the PC steel rod 2, first, the material end guide to which the tubular reaction force member 4a, the female screw member 5a, and the annular sliding member 10 are attached to the PC steel rod 2. It is sequentially inserted into the member 6, the female screw member 5b, and the tubular reaction force member 4b. At this time, one end of the material end guide member 6 is inserted into the opposing end portion 8a of the tubular reaction force member 4a, and the other end is inserted into the opposing end portion 8b of the tubular reaction force member 4b.

次に、雌ネジ部材5a,5bを筒状反力部材4a,4bの雄ネジ9a,9bに螺合するとともに、雌ネジ部材5a,5bをそれぞれ右回りに回して該雌ネジ部材を対向端部8a,8bから定着板3a,3b側にいったん退避させておき、かかる状態でPC鋼棒2の各端に例えば螺着によって定着板3a,3bをそれぞれ取り付ける。 Next, the female screw members 5a and 5b are screwed into the male screws 9a and 9b of the tubular reaction force members 4a and 4b, and the female screw members 5a and 5b are turned clockwise respectively to rotate the female screw members to the facing ends. The fixing plates 3a and 3b are temporarily retracted from the portions 8a and 8b to the fixing plates 3a and 3b, and in this state, the fixing plates 3a and 3b are attached to each end of the PC steel rod 2 by, for example, screwing.

次に、図7(a)に示すように、雌ネジ部材5a,5bをそれぞれ左回りに回してそれらの対向面を円環状滑り部材10の側板12a,12bにそれぞれ当接させ、この状態からさらに回転操作を継続する。 Next, as shown in FIG. 7A, the female screw members 5a and 5b are turned counterclockwise to bring their facing surfaces into contact with the side plates 12a and 12b of the annular sliding member 10, respectively, from this state. Further, the rotation operation is continued.

このようにすると、雌ネジ部材5a,5bは同図に示すように、円環状滑り部材10を介して互いから材軸方向の反力をとりつつ、筒状反力部材4a,4bの対向端部8a,8bを押し拡げて該対向端部を離間させるとともに、それに伴って、筒状反力部材4a,4bには圧縮力が発生し、その圧縮力が反力となってPC鋼棒2に引張力が導入される。 In this way, as shown in the figure, the female screw members 5a and 5b take reaction forces in the material axial direction from each other via the annular sliding member 10, and the opposite ends of the tubular reaction force members 4a and 4b. The portions 8a and 8b are expanded to separate the opposing ends, and a compressive force is generated in the tubular reaction force members 4a and 4b, and the compressive force becomes a reaction force and the PC steel rod 2 Tensile force is introduced into.

ここで、雌ネジ部材5a,5bを回転させていくと、図7(b)に示すように、該雌ネジ部材と共回りする側板12a,12bが中央板11の各面に当接した状態で、互いに逆方向、雌ネジ部材5a,5b側から見ればいずれも右回りに回転しようとするが、上述したように中央板11と側板12a,12bとの間で滑りが生じるように円環状滑り部材10を構成してあり、当接面に生じる摩擦力はわずかであるため、側板12a,12bは、中央板11の各面上を摺動し、雌ネジ部材5a,5bの回転操作が阻害されるおそれはない。 Here, when the female screw members 5a and 5b are rotated, as shown in FIG. 7B, the side plates 12a and 12b that rotate together with the female screw member are in contact with each surface of the central plate 11. Then, they all try to rotate clockwise when viewed from the female screw members 5a and 5b in opposite directions, but as described above, they are annular so that slip occurs between the central plate 11 and the side plates 12a and 12b. Since the sliding member 10 is formed and the frictional force generated on the contact surface is small, the side plates 12a and 12b slide on each surface of the central plate 11, and the female screw members 5a and 5b can be rotated. There is no risk of being hindered.

なお、材端ガイド部材6は、筒状反力部材4a,4bの伸縮に伴う対向端部8a,8bの材軸方向相対移動を許容するようになっているので、筒状反力部材4a,4bの離間に伴う対向端部8a,8bでの材軸方向相対移動が材端ガイド部材6によって拘束されることはない。 Since the material end guide member 6 allows the relative movement of the opposing end portions 8a and 8b in the material axial direction due to the expansion and contraction of the tubular reaction force members 4a and 4b, the tubular reaction force members 4a and 4a, The relative movement in the material axial direction at the opposing ends 8a and 8b due to the separation of 4b is not restricted by the material end guide member 6.

一方、雌ネジ部材5a,5bの回転操作が進むに伴い、筒状反力部材4a,4bに生じる圧縮力が大きくなって座屈が発生したり、円環状滑り部材10を構成する中央板11の各面に生じる摩擦力が周方向に不均一になったり、あるいは両面に作用する摩擦力のバランスが崩れたりといった理由で、筒状反力部材4a,4bの対向端部8a,8bが図7(c)に示すように横ずれを起こそうとする場合があるが、筒状反力部材4a,4bの対向端部8a,8bにおける材軸直交方向への相対移動が、材端ガイド部材6によって拘束されているので、横ずれを起こそうとする荷重が生じたとしても、該横ずれ荷重は、同図に示すように、対向端部8a,8bの内周面と材端ガイド部材6の外周面との間の荷重伝達を介して材端ガイド部材6で支持され、筒状反力部材4a,4bの対向端部8a,8bが横ずれを起こすおそれはない。 On the other hand, as the rotation operation of the female screw members 5a and 5b progresses, the compressive force generated in the tubular reaction force members 4a and 4b increases and buckling occurs, or the central plate 11 constituting the annular sliding member 10 is formed. The opposing ends 8a and 8b of the tubular reaction force members 4a and 4b are shown in the figure because the frictional force generated on each surface of the above surface becomes non-uniform in the circumferential direction or the balance of the frictional force acting on both surfaces is lost. As shown in 7 (c), lateral displacement may occur, but the relative movement of the tubular reaction force members 4a and 4b at the opposing ends 8a and 8b in the direction perpendicular to the material axis causes the material end guide member 6 to move. Therefore, even if a load that causes lateral displacement occurs, the lateral displacement load is applied to the inner peripheral surfaces of the opposing end portions 8a and 8b and the outer circumference of the material end guide member 6, as shown in the figure. It is supported by the material end guide member 6 via the load transmission with the surface, and there is no possibility that the opposing end portions 8a, 8b of the tubular reaction force members 4a, 4b cause lateral displacement.

連結ユニット1を構成するPC鋼棒2への引張力導入が完了したら、該連結ユニットの定着板3aがプレキャストコンクリート部材103aに埋設されるように、かつ連結ユニット1がプレキャストコンクリート部材103aに二段配置されるように、該プレキャストコンクリート部材を製作する。 When the introduction of the tensile force into the PC steel rod 2 constituting the connecting unit 1 is completed, the fixing plate 3a of the connecting unit is embedded in the precast concrete member 103a, and the connecting unit 1 is in two stages in the precast concrete member 103a. The precast concrete member is manufactured so as to be arranged.

一方、連結ユニット1への引張力導入とは別工程で、プレキャストコンクリート部材103bに切り欠き114が形成されるように該プレキャストコンクリート部材を製作する。 On the other hand, in a process different from the introduction of the tensile force into the connecting unit 1, the precast concrete member is manufactured so that the notch 114 is formed in the precast concrete member 103b.

次に、上下二段となるように連結ユニット1,1が先付けされたプレキャストコンクリート部材103aと、切り欠き114が形成されたプレキャストコンクリート部材103bとを搬送し、施工現場である橋梁の床版架替え現場に搬入する。 Next, the precast concrete member 103a to which the connecting units 1 and 1 are attached in advance so as to have two upper and lower stages and the precast concrete member 103b in which the notch 114 is formed are conveyed, and the slab of the bridge at the construction site. Bring it to the replacement site.

橋梁の床版架替えは、例えば片側二車線の場合、そのうちの一車線のみ通行止めとし、残りの一車線の通行を許可するようにすれば、全面通行止めを回避して道路渋滞を避けることができるので、これを例とすると、まず、図8(a)に示すように、架替え対象となる既存床版121a,121bのうち、まずは既存床版121bだけを撤去し、次いで、同図(b)に示すように、その撤去箇所に切り欠き114が形成されたプレキャストコンクリート部材103bを設置する。 For example, in the case of two lanes on each side, if only one lane of the bridge is closed and the remaining one lane is allowed to pass, it is possible to avoid full road closure and avoid road congestion. Therefore, taking this as an example, first, as shown in FIG. 8 (a), of the existing floor slabs 121a and 121b to be replaced, only the existing floor slab 121b is first removed, and then the same figure (b). ), A precast concrete member 103b having a notch 114 formed at the removed portion is installed.

次に、同図(c)に示すように既存床版121aを撤去した後、同図(d)に示すように、その撤去箇所に連結ユニット1,1が先付けされたプレキャストコンクリート部材103aを設置する。 Next, after removing the existing floor slab 121a as shown in FIG. 3C, a precast concrete member 103a to which the connecting units 1 and 1 are attached is installed at the removed portion as shown in FIG. To do.

プレキャストコンクリート部材103aを設置するにあたっては、図9(a)に示す通り、該プレキャストコンクリート部材に先付けされた連結ユニット1,1が、プレキャストコンクリート部材103bに形成された切り欠き114の幅中心に位置決めされるように吊り降ろすが、その際、図10に示すように、連結ユニット1,1のうち、下段の連結ユニット1が、切り欠き114内に突出する配力筋167aにぶつかることなく該配力筋の突出部分に挟まれた配置空間をスムーズに通過して配力筋167bの直上に重ねることができるとともに、上段の連結ユニット1が、切り欠き114内に突出する配力筋167aにぶつかることなく、該配力筋の突出部分に挟まれた配置空間にスムーズに位置決めできるよう、配力筋167aの突出長Lや該配力筋の突出部分周りへの後打ちコンクリートの充填可否を考慮しつつ、切り欠き114の幅Wmax、段差部の幅Sw及び段差部の深さSdを適宜設定しておく。 When installing the precast concrete member 103a, as shown in FIG. 9A, the connecting units 1 and 1 attached to the precast concrete member are positioned at the center of the width of the notch 114 formed in the precast concrete member 103b. At that time, as shown in FIG. 10, the lower connecting unit 1 of the connecting units 1 and 1 is arranged without hitting the force distribution muscle 167a protruding into the notch 114. It can smoothly pass through the arrangement space sandwiched between the protruding portions of the force muscles and can be stacked directly above the force distribution muscle 167b, and the upper connecting unit 1 collides with the force distribution muscle 167a protruding into the notch 114. Consideration is given to the protrusion length L of the power distribution bar 167a and whether or not postcast concrete can be filled around the protrusion of the force distribution bar so that the space can be smoothly positioned in the arrangement space sandwiched between the projecting parts of the force distribution bar. While doing so, the width W max of the notch 114, the width Sw of the step portion, and the depth Sd of the step portion are appropriately set.

次に、図11に示すように、切り欠き114内にコンクリートを打設するとともに、雌ネジ部材5a,5bを操作するための操作作業領域131を除いて、プレキャストコンクリート部材103a,103bの接合側端面115a,115bに拡がる空間にコンクリートを打設する。 Next, as shown in FIG. 11, concrete is cast in the notch 114, and the joint side of the precast concrete members 103a and 103b is excluded except for the operation work area 131 for operating the female screw members 5a and 5b. Concrete is poured into the space extending over the end faces 115a and 115b.

後打ちコンクリートとして打設される上述のコンクリートは、常温硬化型の超高強度繊維補強コンクリートとするのが望ましい。 The above-mentioned concrete to be cast as post-casting concrete is preferably a room temperature hardening type ultra-high strength fiber reinforced concrete.

このようにすると、切り欠き114には、プレキャストコンクリート部材103bと連続一体化する形で引張力伝達部113が設けられるとともに、該引張力伝達部には、定着板3bが埋設される。 In this way, the notch 114 is provided with the tensile force transmitting portion 113 in a form of being continuously integrated with the precast concrete member 103b, and the fixing plate 3b is embedded in the tensile force transmitting portion.

また、プレキャストコンクリート部材103a,103bの接合側端面115a,115bに拡がる空間には、プレキャストコンクリート部材103a,103bと連続一体化する形で接合部116が設けられる。 Further, in the space extending to the joint side end faces 115a and 115b of the precast concrete members 103a and 103b, the joint portion 116 is provided in a form of being continuously integrated with the precast concrete members 103a and 103b.

次に、引張力伝達部113や接合部116のコンクリート強度が発現した後、筒状反力部材4a,4bの収縮状態が解除されるように雌ネジ部材5a,5bを操作する。 Next, after the concrete strength of the tensile force transmitting portion 113 and the joint portion 116 is developed, the female screw members 5a and 5b are operated so that the contracted state of the tubular reaction force members 4a and 4b is released.

具体的には、図12(a)に示すように、雌ネジ部材5a,5bを右回りに回転させて筒状反力部材4a,4bを接近させる。 Specifically, as shown in FIG. 12A, the female screw members 5a and 5b are rotated clockwise to bring the tubular reaction force members 4a and 4b closer to each other.

なお、既に述べた通り、円環状滑り部材10を構成する側板12a,12bと中央板11との間で滑りが生じるように該円環状滑り部材を構成してあるので、雌ネジ部材5a,5bをスムーズに緩めることが可能である。 As described above, since the annular sliding member is configured so that slip occurs between the side plates 12a and 12b constituting the annular sliding member 10 and the central plate 11, the female screw members 5a and 5b Can be loosened smoothly.

このように雌ネジ部材5a,5bを操作すると、筒状反力部材4a,4bに生じていた圧縮力、ひいてはそれを反力としていたPC鋼棒2の引張力が解放されるとともに、解放されたPC鋼材2の引張力は、同図(b)に示すように、定着板3b,3aにおける支圧を介して周辺コンクリートにおける圧縮力とバランスするとともに、該コンクリートの圧縮力は、プレキャストコンクリート部材103a,103bの接合側端面115a,115bから受ける圧縮反力でそれぞれバランスし、かくして、2つのプレキャストコンクリート部材103a,103bは、接合部116を介してそれらの接合側端面115a,115bに互いに作用する圧縮力を反力としたPC鋼材2の引張力によって互いに引き寄せられ連結される。 When the female screw members 5a and 5b are operated in this way, the compressive force generated in the tubular reaction force members 4a and 4b and the tensile force of the PC steel rod 2 using the compressive force as a reaction force are released and released. As shown in FIG. 3B, the tensile force of the PC steel material 2 is balanced with the compressive force of the surrounding concrete through the bearing pressure of the fixing plates 3b and 3a, and the compressive force of the concrete is the precast concrete member. The compressive reaction forces received from the joint side end faces 115a and 115b of 103a and 103b balance each other, and thus the two precast concrete members 103a and 103b interact with each other on the joint side end faces 115a and 115b via the joint portion 116. The PC steel materials 2 are attracted to each other and connected by the tensile force of the PC steel material 2 having a compressive force as a reaction force.

箱抜きされた操作作業領域131については、引張力解放後、コンクリートやモルタルを適宜充填すればよい。 The unboxed operation work area 131 may be appropriately filled with concrete or mortar after the tensile force is released.

以上説明したように、本実施形態に係るプレキャストコンクリート部材103bによれば、接合側端面115b、上面162a、下面162bの側に接合側開口161、挿入側開口163、非挿入側開口164としてそれぞれ開口する切り欠き114を設けるとともに、該切り欠きを、その幅Wが、挿入側開口163で最大となり(Wmax)、該挿入用開口から深くなるにつれて不連続的に減少し、非挿入側開口164で最小となるように形成したので、切り欠き114は、連結ユニット1,1が挿入される挿入側開口163でその幅Wが拡がる。 As described above, according to the precast concrete member 103b according to the present embodiment, the joint side opening 161 and the insertion side opening 163 and the non-insertion side opening 164 are opened on the joint side end surface 115b, the upper surface 162a, and the lower surface 162b, respectively. The notch 114 is provided, and the width W of the notch is maximized at the insertion side opening 163 (W max ) and decreases discontinuously as the depth from the insertion opening is increased to the non-insertion side opening 164. The width W of the notch 114 is widened at the insertion side opening 163 into which the connecting units 1 and 1 are inserted because the notch 114 is formed so as to be the minimum.

そのため、プレキャストコンクリート部材103bを吊り降ろす際、該プレキャストコンクリート部材に先付けされた連結ユニット1,1が切り欠き114の対向内面166,166から突出する配力筋167aと干渉して吊り降ろし作業に時間を要したり、吊り降ろし自体が困難になるといったおそれがなくなる。 Therefore, when the precast concrete member 103b is suspended, the connecting units 1 and 1 attached to the precast concrete member interfere with the force distribution bars 167a protruding from the facing inner surfaces 166 and 166 of the notch 114, and the suspension work takes time. There is no risk that it will be necessary or that the hanging itself will be difficult.

一方、連結ユニット1,1をスリット114内に上下二段に配置するにあたり、下段については、上段のように配力筋167aをスリット114内で分断配置してそれらの突出端に挟まれた配置空間に配置するのではなく、配力筋167bをスリット114内で連続配置してそれに重ねる形で配置するようにしたので、分断配置による突出長Lの確保が不要になり、下段範囲での切り欠き114の幅Wを狭くすることが可能となる。 On the other hand, when the connecting units 1 and 1 are arranged in the slit 114 in two upper and lower stages, in the lower stage, the force distribution bars 167a are divided and arranged in the slit 114 as in the upper stage and sandwiched between the protruding ends thereof. Instead of arranging the force distribution muscles 167b in the space, the force distribution muscles 167b are continuously arranged in the slit 114 and arranged so as to overlap the slits 114. Therefore, it is not necessary to secure the protruding length L by the divided arrangement, and the cutting in the lower range. It is possible to narrow the width W of the notch 114.

そのため、切り欠き114の断面積は、深さに対して幅が一定である、つまりは矩形断面である場合と同程度に抑えることができるとともに、切り欠き114の対向内面166,166が直立ではないため、引張力伝達部113とプレキャストコンクリート部材103bとの接触領域面積が矩形断面である場合よりも増加し、それゆえ同等の接触領域面積を確保するのに必要な切り欠き114の長さが、矩形断面の場合よりも短くて済むこととなり、かくして切り欠き114の容積、ひいてはコンクリートの使用量を矩形断面の場合よりも少なくすることが可能となる。 Therefore, the cross-sectional area of the notch 114 can be suppressed to the same extent as in the case where the width is constant with respect to the depth, that is, a rectangular cross section, and the facing inner surfaces 166 and 166 of the notch 114 are upright. Therefore, the contact area area between the tensile force transmitting portion 113 and the precast concrete member 103b is larger than that in the case of the rectangular cross section, and therefore the length of the notch 114 required to secure the same contact area area is increased. Therefore, the volume of the notch 114, and thus the amount of concrete used, can be reduced as compared with the case of the rectangular cross section.

また、本実施形態に係るプレキャストコンクリート部材103bによれば、切り欠き114の対向内面166,166をそれぞれ階段状内面としたので、引張力伝達部113とプレキャストコンクリート部材103bとの接触領域面積をさらに増大させることができるとともに、その結果として、切り欠き114の全長をより短くしてコンクリートの使用量をさらに少なくすることが可能となる。 Further, according to the precast concrete member 103b according to the present embodiment, since the facing inner surfaces 166 and 166 of the notch 114 are each stepped inner surfaces, the contact area area between the tensile force transmitting portion 113 and the precast concrete member 103b is further increased. It can be increased, and as a result, the total length of the notch 114 can be shortened to further reduce the amount of concrete used.

加えて、階段状内面によってほぞ作用(ダウエル作用)が発揮されるので、配力筋167bをスリット114内で連続配置したことによるせん断抵抗力の増大とも相俟って、上面162a及び下面162bに対して直交する方向の外力に対する抵抗力も向上する。 In addition, since the tenon action (dowel action) is exerted by the stepped inner surface, the shear resistance force is increased by continuously arranging the force distribution muscles 167b in the slit 114, and the upper surface 162a and the lower surface 162b are formed. On the other hand, the resistance to external force in the orthogonal direction is also improved.

また、本実施形態に係るプレキャストコンクリート部材の連結構造104によれば、プレキャストコンクリート部材103aにPC鋼棒2の一方の端部に取り付けられた定着板3aを埋設するとともに、他方の端部に取り付けられた定着板3bをプレキャストコンクリート部材103bと連続一体に設けられた引張力伝達部113に埋設した上、PC鋼棒2の引張力によってプレキャストコンクリート部材103a,103bを互いに引き寄せるようにしたので、2つのプレキャストコンクリート部材に挿通させねばならなかった関係で、PC鋼材の長尺化を余儀なくされていた従来構成に比べ、該PC鋼材を短尺化することが可能となり、搬送、搬入、据付けといった各作業性が大幅に向上するほか、PC鋼材を施工現場で2つのプレキャストコンクリート部材に挿通させる必要がなくなるため、該挿通作業のための足場が不要になるとともに、PC鋼棒2の引張力については、工場等で予め導入されたものを施工現場で解放すればよいため、引張力解放のための足場も不要となり、施工現場での引張力管理あるいは緊張力管理も不要になる。 Further, according to the connection structure 104 of the precast concrete member according to the present embodiment, the fixing plate 3a attached to one end of the PC steel rod 2 is embedded in the precast concrete member 103a and attached to the other end. The fixed fixing plate 3b was embedded in the tensile force transmitting portion 113 provided continuously integrally with the precast concrete member 103b, and the precast concrete members 103a and 103b were attracted to each other by the tensile force of the PC steel rod 2. Therefore, 2 Since the PC steel material had to be inserted through one precast concrete member, the PC steel material could be made shorter than the conventional configuration, which had to be lengthened, and each work such as transportation, loading, and installation was possible. In addition to greatly improving the properties, it is not necessary to insert the PC steel material into the two precast concrete members at the construction site, so that a scaffold for the insertion work becomes unnecessary, and the tensile force of the PC steel rod 2 is increased. Since it is sufficient to release what has been introduced in advance at the factory or the like at the construction site, a scaffold for releasing the tensile force is not required, and the tensile force management or the tension force management at the construction site is also unnecessary.

本実施形態では、プレキャストコンクリート部材103a,103bをプレストレストコンクリートで構成するようにしたが、これに代えて、鉄筋コンクリートや繊維補強コンクリートで構成してもかまわない。 In the present embodiment, the precast concrete members 103a and 103b are made of prestressed concrete, but instead of this, they may be made of reinforced concrete or fiber reinforced concrete.

また、本実施形態では、プレキャストコンクリート部材103a,103bの間に接合部116を介在させたが、該接合部を、接合側端面115a,115bに設けられた突条とともに省略したとしても、プレキャストコンクリート部材103a,103bの荷重伝達が確実に行われるのであれば、これらを省略してもかまわない。 Further, in the present embodiment, the joint portion 116 is interposed between the precast concrete members 103a and 103b, but even if the joint portion is omitted together with the ridges provided on the joint side end faces 115a and 115b, the precast concrete As long as the load transmission of the members 103a and 103b is surely performed, these may be omitted.

また、本実施形態では、本発明の各定着手段を、単体である定着板3aと同じく単体である定着板3bでそれぞれ構成したが、これに代えて、該各定着手段を複数個からなる定着板でそれぞれ構成してもかまわない。 Further, in the present embodiment, each fixing means of the present invention is composed of a single fixing plate 3a as well as a single fixing plate 3a, but instead of this, each fixing means is fixed by a plurality of fixing means. It may be composed of boards.

また、本実施形態では、連結ユニット1において、中央板11と側板12a,12bとの当接面が滑り面となるように、中央板11を、適当な基材の両面にPTFE(ポリテトラフルオロエチレン)を被覆して構成するとともに、側板12a,12bを、それぞれステンレス鋼板で構成するようにしたが、摩擦低減を図るための素材や材料の組み合わせは任意であって、実施形態で挙げたステンレス鋼板とPTFEが被膜された鋼板という組み合わせのほか、ステンレス鋼板と樹脂が被膜された鋼板、PTFEが被膜された鋼板同士、樹脂が被膜された鋼板同士、潤滑剤が塗布された鋼板同士といった構成が可能である。なお、雌ネジ部材5a,5bの形状や素材を適宜選定することにより、雌ネジ部材5a,5bを回転させる際に、それらの対向面が互いに当接した状況でも、該対向面で生じる摩擦力で回転操作が阻害されないのであれば、円環状滑り部材10を省略してもかまわない。 Further, in the present embodiment, in the connecting unit 1, the central plate 11 is placed on both sides of an appropriate base material with PTFE (polytetrafluoro) so that the contact surface between the central plate 11 and the side plates 12a and 12b becomes a sliding surface. The side plates 12a and 12b are each made of stainless steel plates while being coated with (ethylene), but the materials and combinations of materials for reducing friction are arbitrary, and the stainless steels mentioned in the embodiment are used. In addition to the combination of steel plate and PTFE coated steel plate, there are configurations such as stainless steel plate and resin coated steel plate, PTFE coated steel plate to each other, resin coated steel plate to resin, and lubricant coated steel plate to each other. It is possible. By appropriately selecting the shapes and materials of the female screw members 5a and 5b, even when the female screw members 5a and 5b are rotated and their facing surfaces are in contact with each other, the frictional force generated on the facing surfaces is generated. If the rotation operation is not hindered by the above method, the annular sliding member 10 may be omitted.

また、本実施形態では、雌ネジ部材5a,5bを回転操作する際、筒状反力部材4a,4bの対向端部8a,8bが互いに横ずれを起こす荷重が生じることを前提としたが、かかる横ずれ荷重が起きるおそれがないのであれば、材端ガイド部材6を省略してもかまわない。 Further, in the present embodiment, it is assumed that when the female screw members 5a and 5b are rotated, a load is generated on which the opposing ends 8a and 8b of the tubular reaction force members 4a and 4b are laterally displaced from each other. If there is no risk of lateral displacement load, the material end guide member 6 may be omitted.

また、本実施形態では、本発明の反力発生解放機構を、内周面に右ネジがそれぞれ形成されてなる雌ネジ部材5a,5bで構成したが、これに代えて、両方を左ネジとしてもかまわないし、さらには、一方を右ネジ、他方を左ネジとしてもかまわない。 Further, in the present embodiment, the reaction force generation / release mechanism of the present invention is composed of female screw members 5a and 5b in which right-handed screws are formed on the inner peripheral surfaces, respectively, but instead, both are left-handed screws. It does not matter, and one may be a right-handed screw and the other may be a left-handed screw.

ここで、一対の雌ネジ部材のうち、一方を右ネジ、他方を左ネジとした上記変形例においては、反力発生及び解放の際、一対の雌ネジ部材が相対回転しないので、本発明の円環状滑り部材に相当する構成は不要であるとともに、図13に示すように、各端に左ネジと右ネジが形成されてなる反力発生解除機構としてのカプラー74で置換することが可能である。 Here, in the above-described modification in which one of the pair of female screw members is a right-hand screw and the other is a left-hand screw, the pair of female screw members do not rotate relative to each other when a reaction force is generated and released. A configuration corresponding to an annular sliding member is not required, and as shown in FIG. 13, it can be replaced with a coupler 74 as a reaction force generation releasing mechanism in which a left-hand screw and a right-hand screw are formed at each end. is there.

また、本実施形態では、連結ユニット1を、PC鋼棒2と、その各端部に取り付けられた定着板3a,3bと、PC鋼棒2に引張力を導入するための反力が該PC鋼棒の各端近傍に伝達されるようにPC鋼棒2が挿通される形で該PC鋼棒と同軸に配置された反力部材としての一対の筒状反力部材4a,4bと、該筒状反力部材の材軸方向変形を収縮状態に拘束することで上述の反力を発生させるとともにその拘束状態を解除することで該反力を解放することができるようになっている反力発生解放機構としての雌ネジ部材5a,5bとを備える形で構成することにより、PC鋼棒2の引張力を定着板3a,3bにおける支圧を介して周辺コンクリートに解放するようにしたが、連結ユニット1に代えて、図14に示すように、筒状PC鋼棒81と、該筒状PC鋼棒に引張力を導入するための反力が該PC鋼棒の各端近傍に伝達されるようにその筒状PC鋼棒に挿通される形で該PC鋼棒と同軸に配置された棒状反力部材82と、該棒状反力部材の材軸方向変形を収縮状態に拘束することで上述の反力を発生させるとともにその拘束状態を解除することで該反力を解放することができるようになっている反力発生解放機構83とを備えてなる連結ユニット84を用いて、プレキャストコンクリート部材103a,103bを連結するようにしてもよい。 Further, in the present embodiment, the connection unit 1 has a PC steel rod 2, fixing plates 3a and 3b attached to each end thereof, and a reaction force for introducing a tensile force into the PC steel rod 2. A pair of tubular reaction force members 4a and 4b as reaction force members arranged coaxially with the PC steel rod so that the PC steel rod 2 is inserted so as to be transmitted to the vicinity of each end of the steel rod, and the said The above-mentioned reaction force is generated by restraining the material axial deformation of the tubular reaction force member in the contracted state, and the reaction force can be released by releasing the restrained state. By providing the female screw members 5a and 5b as the generation and release mechanism, the tensile force of the PC steel rod 2 is released to the surrounding concrete via the bearing pressure on the fixing plates 3a and 3b. Instead of the connecting unit 1, as shown in FIG. 14, the tubular PC steel rod 81 and the reaction force for introducing a tensile force into the tubular PC steel rod are transmitted to the vicinity of each end of the PC steel rod. By restraining the rod-shaped reaction force member 82 arranged coaxially with the PC steel rod so as to be inserted through the tubular PC steel rod and the material axial deformation of the rod-shaped reaction force member in a contracted state. Precast concrete using a connecting unit 84 including a reaction force generation / release mechanism 83 that can release the reaction force by generating the above-mentioned reaction force and releasing the restrained state. The members 103a and 103b may be connected.

かかる変形例においては、筒状PC鋼棒81のおよそ半分の長さ範囲(図14ではおよそ左半分)をプレキャストコンクリート部材103aに、残りの長さ範囲(同じく右半分)をプレキャストコンクリート部材103bと連続一体に設けられた引張力伝達部113にそれぞれ埋設してあり、筒状PC鋼棒81の引張力をその周面における付着を介して周辺コンクリートに解放するようになっているとともに、反力発生解放機構83が筒状PC鋼棒81の他方の端部に設けてあるが、これらの点を除けば、連結ユニット1を用いた場合と同様の連結工程であり、詳細な説明についてはこれを省略する。 In such a modification, the length range of about half of the tubular PC steel rod 81 (about the left half in FIG. 14) is defined as the precast concrete member 103a, and the remaining length range (also the right half) is defined as the precast concrete member 103b. It is embedded in each of the tensile force transmitting portions 113 provided continuously and integrally, and the tensile force of the tubular PC steel rod 81 is released to the surrounding concrete through adhesion on the peripheral surface thereof, and the reaction force is also provided. The generation / release mechanism 83 is provided at the other end of the tubular PC steel rod 81. Except for these points, the connection process is the same as when the connection unit 1 is used. Is omitted.

また、本実施形態では、切り欠き114の対向内面166,166を、全体として階段状に形成したことに加え、下段範囲については、斜面を含めることによって下方に向けて徐々に幅が狭くなる部位が存在する構成としたが、これに代えて、図15(a)に示したように、下段範囲を直立壁とすることにより、全体として単純な階段状内面をなす対向内面171,171としてもかまわない。 Further, in the present embodiment, in addition to forming the facing inner surfaces 166, 166 of the notch 114 in a stepped shape as a whole, the lower range is a portion whose width gradually narrows downward by including the slope. However, instead of this, as shown in FIG. 15 (a), by setting the lower range as an upright wall, the opposing inner surfaces 171 and 171 forming a simple stepped inner surface as a whole can be used. It doesn't matter.

また、本実施形態では、切り欠き114の上面162aに挿入側開口163を設けたほか、下面162bに非挿入側開口164を設けたが、切り欠き114へのコンクリート充填性に問題がないのであれば、図15(b)に示したように、非挿入側開口164を省略してもかまわない。 Further, in the present embodiment, the insertion side opening 163 is provided on the upper surface 162a of the notch 114, and the non-insertion side opening 164 is provided on the lower surface 162b, but there is no problem in the concrete filling property of the notch 114. For example, as shown in FIG. 15B, the non-insertion side opening 164 may be omitted.

また、本実施形態では、切り欠き114の対向内面166,166を、全体として階段状に形成したが、本発明の切り欠きは、幅Wが挿入側開口で最大となり、該挿入用開口から深くなるにつれて連続的に又は不連続的に減少するように形成してあれば足りるのであって、そもそも階段状に限定されるものではなく、図15(c)に示したように、挿入用開口163から深くなるにつれて幅Wが連続的に減少するように、つまりは斜面で構成してなる対向内面172,172としてもかまわない。 Further, in the present embodiment, the facing inner surfaces 166, 166 of the notch 114 are formed in a stepped shape as a whole, but the notch of the present invention has a width W maximum at the insertion side opening and is deep from the insertion opening. It suffices if it is formed so as to decrease continuously or discontinuously as it becomes, and it is not limited to a stepped shape in the first place, and as shown in FIG. 15 (c), the insertion opening 163 The width W may be continuously reduced from the beginning to the depth, that is, the facing inner surfaces 172 and 172 formed of slopes may be used.

なお、本実施形態では、切り欠き114の対向内面166,166を幅中心について対称となるように形成したが、これに代えて、非対称となるように形成することも可能である。 In the present embodiment, the facing inner surfaces 166 and 166 of the notch 114 are formed so as to be symmetrical with respect to the width center, but instead, they can be formed so as to be asymmetrical.

[第2実施形態]
次に、第2実施形態について説明するが、第1実施形態と実質同一の構成要素については、同一の番号を付してその説明を省略する。
[Second Embodiment]
Next, the second embodiment will be described, but the components substantially the same as those of the first embodiment are designated by the same numbers and the description thereof will be omitted.

図16は、本発明に係るプレキャストコンクリート部材の連結構造を橋梁の床版141に適用した様子を示した全体図であり、(a)は平面図、(b)はI−I線方向から見た矢視図である。 FIG. 16 is an overall view showing a state in which the connection structure of the precast concrete member according to the present invention is applied to the floor slab 141 of the bridge, (a) is a plan view, and (b) is a view from the direction of the I-I line. It is a view of the arrow.

同図に示すように、床版141は、矩形状のプレキャストコンクリート部材143a,143bを橋軸直交方向に互いに並置する形で橋梁の主桁102に架け渡してあるとともに、これらを橋軸方向に沿って列状に敷設して構成してあるが、プレキャストコンクリート部材143a,143bは、プレキャストコンクリート部材の連結構造144を用いて橋軸直交方向に互いに連結してある。 As shown in the figure, the floor slab 141 has rectangular precast concrete members 143a and 143b juxtaposed with each other in the direction perpendicular to the bridge axis and bridged over the main girder 102 of the bridge, and these are bridged in the direction of the bridge axis. Although they are laid in rows along the bridge, the precast concrete members 143a and 143b are connected to each other in the direction orthogonal to the bridge axis by using the connecting structure 144 of the precast concrete members.

ここで、プレキャストコンクリート部材143a,143bは図17に示すように、それぞれの接合側端面115a,115bを互いに対向させる形で連結してあるが、いずれも第1実施形態のプレキャストコンクリート部材103bと同一の構成であり、ここではその詳細な説明を省略する。 Here, as shown in FIG. 17, the precast concrete members 143a and 143b are connected so that the end faces 115a and 115b on the joint side face each other, but they are all the same as the precast concrete member 103b of the first embodiment. The detailed description thereof will be omitted here.

なお、説明の便宜上、プレキャストコンクリート部材143a,143bでは、切り欠き114を切り欠き114a,114b、引張力伝達部113を引張力伝達部113a,113bと呼ぶこととする。 For convenience of explanation, in the precast concrete members 143a and 143b, the notch 114 is referred to as a notch 114a and 114b, and the tensile force transmitting portion 113 is referred to as a tensile force transmitting portion 113a and 113b.

プレキャストコンクリート部材の連結構造144は図17に示すように、PC鋼棒2の一方の端部に取り付けられた定着板3aをプレキャストコンクリート部材143aと連続一体になるように切り欠き114aに設けられた後打ちコンクリートからなる引張力伝達部113aに、他方の端部に取り付けられた定着板3bを、プレキャストコンクリート部材143bと連続一体になるように切り欠き114bに設けられた後打ちコンクリートからなる引張力伝達部113bにそれぞれ埋設してあるとともに、プレキャストコンクリート部材143a,143bの接合側端面115a,115bの間に同じく後打ちコンクリートからなる接合部116を設けてなり、定着板3a,3bにおける支圧を介してPC鋼棒2の引張力を周囲のコンクリートに生じる圧縮力とバランスさせ、さらにはプレキャストコンクリート部材143a,143bの接合側端面115a,115bから圧縮反力をとることで、該PC鋼棒の引張力でプレキャストコンクリート部材143a,143bを互いに引き寄せて連結してある。 As shown in FIG. 17, the connecting structure 144 of the precast concrete member is provided in the notch 114a so that the fixing plate 3a attached to one end of the PC steel rod 2 is continuously integrated with the precast concrete member 143a. A tensile force made of post-cast concrete provided in a notch 114b so that a fixing plate 3b attached to the other end of the tensile force transmitting portion 113a made of post-cast concrete is continuously integrated with the precast concrete member 143b. In addition to being embedded in the transmission portion 113b, a joint portion 116 also made of post-cast concrete is provided between the joint side end faces 115a and 115b of the precast concrete members 143a and 143b to provide bearing pressure on the fixing plates 3a and 3b. By balancing the tensile force of the PC steel rod 2 with the compressive force generated in the surrounding concrete, and further taking the compression reaction force from the joint side end faces 115a, 115b of the precast concrete members 143a, 143b, the PC steel rod The precast concrete members 143a and 143b are attracted to each other by a tensile force and connected to each other.

PC鋼材2及び定着板3a,3bは、同図(b)でよくわかるように、プレキャストコンクリート部材143a,143bの厚み方向に沿って上下二段に2組配置してある。 As can be clearly seen in FIG. 6B, the PC steel material 2 and the fixing plates 3a and 3b are arranged in two sets in two upper and lower stages along the thickness direction of the precast concrete members 143a and 143b.

プレキャストコンクリート部材143aの接合側端面115aは、該プレキャストコンクリート部材と接合部116との付着強度が高まるように、切り欠き114aの幅方向に突条を形成してあるとともに、プレキャストコンクリート部材143bの接合側端面115bについても、該プレキャストコンクリート部材と接合部116との付着強度が高まるように、切り欠き114bの幅方向に突条を形成してある。 The joint-side end surface 115a of the precast concrete member 143a is formed with ridges in the width direction of the notch 114a so that the adhesion strength between the precast concrete member and the joint portion 116 is increased, and the precast concrete member 143b is joined. As for the side end surface 115b, a ridge is formed in the width direction of the notch 114b so that the adhesion strength between the precast concrete member and the joint portion 116 is increased.

なお、PC鋼棒2及び定着板3a,3bは、連結ユニット1を構成する要素の一部であって、該連結ユニットに属する他の構成要素も引張力伝達部113a,113bや接合部116に埋設されるが、かかる他の構成要素は、連結構造として特段の作用を発揮するものではないため、図17からは省略した。 The PC steel rod 2 and the fixing plates 3a and 3b are a part of the elements constituting the connecting unit 1, and other components belonging to the connecting unit are also connected to the tensile force transmitting portions 113a and 113b and the joint portion 116. Although it is buried, such other components are omitted from FIG. 17 because they do not exert a special effect as a connecting structure.

次に、連結ユニット1を用いたプレキャストコンクリート部材143a,143bの連結方法を、橋梁の床版架替えに適用する場合について説明する。 Next, a case where the method of connecting the precast concrete members 143a and 143b using the connecting unit 1 is applied to the replacement of the floor slab of the bridge will be described.

まず、第1実施形態と同様の手順で、PC鋼棒2に引張力を導入する。 First, a tensile force is introduced into the PC steel rod 2 in the same procedure as in the first embodiment.

次に、2つのプレキャストコンクリート部材143a,143bにそれぞれ切り欠き114a,114bが形成されるよう、該2つのプレキャストコンクリート部材を製作する。かかるプレキャストコンクリート部材143a,143bの製作は、PC鋼棒2への引張力導入工程とどちらが先でもよいし、同時でもかまわない。 Next, the two precast concrete members are manufactured so that notches 114a and 114b are formed in the two precast concrete members 143a and 143b, respectively. The precast concrete members 143a and 143b may be manufactured either earlier or at the same time as the step of introducing the tensile force into the PC steel rod 2.

次に、連結ユニット1及びプレキャストコンクリート部材143a,143bを、施工現場である橋梁の床版架替え現場に搬送搬入する。 Next, the connecting unit 1 and the precast concrete members 143a and 143b are transported and carried into the floor slab replacement site of the bridge, which is the construction site.

次に、第1実施形態の図8で説明したと同様、架替え対象となる既存床版121a,121bのうち、まずは既存床版121bだけを撤去して、その撤去箇所にプレキャストコンクリート部材143bを設置し、次いで、既存床版121aを撤去して、その撤去箇所にプレキャストコンクリート部材143aを設置することで、プレキャストコンクリート部材143a,143bを並置する。 Next, as described in FIG. 8 of the first embodiment, of the existing floor slabs 121a and 121b to be replaced, first, only the existing floor slab 121b is removed, and the precast concrete member 143b is placed at the removed portion. The precast concrete members 143a and 143b are juxtaposed by installing the existing floor slab 121a and then installing the precast concrete member 143a at the removed portion.

次に、2つの連結ユニット1,1を2つのプレキャストコンクリート部材143a,143bを跨ぐ形で上下二段に設置するが、その際、図18に示すように、プレキャストコンクリート部材143aに形成された切り欠き114a内にPC鋼棒2の定着板3aが、プレキャストコンクリート部材143bに形成された切り欠き114b内にPC鋼棒2の定着板3bがそれぞれ位置決めされるように、連結ユニット1,1を挿入配置する。 Next, the two connecting units 1 and 1 are installed in two upper and lower stages so as to straddle the two precast concrete members 143a and 143b. At that time, as shown in FIG. 18, the cut formed on the precast concrete member 143a is installed. The connecting units 1 and 1 are inserted so that the fixing plate 3a of the PC steel rod 2 is positioned in the notch 114a and the fixing plate 3b of the PC steel rod 2 is positioned in the notch 114b formed in the precast concrete member 143b. Deploy.

ここで、切り欠き114a,114bの幅Wmax、段差部の幅Sw及び段差部の深さSdについては、第1実施形態と同様、連結ユニット1,1のうち、下段の連結ユニット1が、切り欠き114a,114b内に突出する配力筋167aにぶつかることなく該配力筋の突出部分に挟まれた配置空間をスムーズに通過して配力筋167bの直上に重ねることができるとともに、上段の連結ユニット1が、切り欠き114a,114b内に突出する配力筋167aにぶつかることなく、該配力筋の突出部分に挟まれた配置空間にスムーズに位置決めできるよう、配力筋167aの突出長Lや該配力筋の突出部分周りへの後打ちコンクリートの充填可否を考慮しつつ、適宜設定してあるので、連結ユニット1,1の挿入配置をスムーズに行うことができる。 Here, regarding the width W max of the notches 114a and 114b, the width Sw of the step portion and the depth Sd of the step portion, the lower connecting unit 1 of the connecting units 1 and 1 is the same as in the first embodiment. It can smoothly pass through the arrangement space sandwiched between the protruding portions of the distribution muscles without hitting the distribution muscles 167a protruding into the notches 114a and 114b, and can be stacked directly above the distribution muscles 167b. Projection of the force distribution muscle 167a so that the connecting unit 1 of the above can be smoothly positioned in the arrangement space sandwiched between the protrusions of the force distribution muscle without hitting the force distribution muscle 167a protruding into the notches 114a and 114b. Since the setting is appropriately made while considering whether or not the length L and the post-casting concrete can be filled around the protruding portion of the force distribution bar, the connecting units 1 and 1 can be smoothly inserted and arranged.

次に、図19に示すように、切り欠き114a,114b内にコンクリートを打設するとともに、雌ネジ部材5a,5bを操作するための操作作業領域151を除いて、プレキャストコンクリート部材143a,143bの接合側端面115a,115bに拡がる空間にコンクリートを打設する。 Next, as shown in FIG. 19, concrete is placed in the notches 114a and 114b, and the precast concrete members 143a and 143b are provided except for the operation work area 151 for operating the female screw members 5a and 5b. Concrete is placed in the space extending to the end faces 115a and 115b on the joint side.

後打ちコンクリートとして打設される上述のコンクリートは、常温硬化型の超高強度繊維補強コンクリートとするのが望ましい。 The above-mentioned concrete to be cast as post-casting concrete is preferably a room temperature hardening type ultra-high strength fiber reinforced concrete.

このようにすると、切り欠き114aには、プレキャストコンクリート部材143aと連続一体化する形で引張力伝達部113aが設けられるとともに、該引張力伝達部には定着板3aが埋設される。同様に、切り欠き114bには、プレキャストコンクリート部材143bと連続一体化する形で引張力伝達部113bが設けられるとともに、該引張力伝達部には定着板3bが埋設される。 In this way, the notch 114a is provided with the tensile force transmitting portion 113a in a form of being continuously integrated with the precast concrete member 143a, and the fixing plate 3a is embedded in the tensile force transmitting portion. Similarly, the notch 114b is provided with a tensile force transmitting portion 113b in a form of being continuously integrated with the precast concrete member 143b, and a fixing plate 3b is embedded in the tensile force transmitting portion.

また、プレキャストコンクリート部材143a,143bの接合側端面115a,115bに拡がる空間には、プレキャストコンクリート部材143a,143bと連続一体化する形で接合部116が設けられる。 Further, in the space extending to the joint side end faces 115a and 115b of the precast concrete members 143a and 143b, the joint portion 116 is provided in a form of being continuously integrated with the precast concrete members 143a and 143b.

次に、引張力伝達部113a,113bや接合部116のコンクリート強度が発現した後、第1実施形態と同様にして、筒状反力部材4a,4bの収縮状態が解除されるように雌ネジ部材5a,5bを操作し、筒状反力部材4a,4bに生じていた圧縮力、ひいてはそれを反力としていたPC鋼棒2の引張力を解放する。 Next, after the concrete strength of the tensile force transmitting portions 113a and 113b and the joint portion 116 is developed, the female screw so that the contracted state of the tubular reaction force members 4a and 4b is released in the same manner as in the first embodiment. The members 5a and 5b are operated to release the compressive force generated in the tubular reaction force members 4a and 4b and the tensile force of the PC steel rod 2 which is the reaction force.

このようにすると、解放されたPC鋼材2の引張力は、図12(b)で説明したと同様、定着板3b,3aにおける支圧を介して周辺コンクリートにおける圧縮力とバランスするとともに、該コンクリートの圧縮力は、プレキャストコンクリート部材143a,143bの接合側端面115a,115bから受ける圧縮反力でそれぞれバランスし、かくして、2つのプレキャストコンクリート部材143a,143bは、接合部116を介してそれらの接合側端面115a,115bに互いに作用する圧縮力を反力としたPC鋼材2の引張力によって互いに引き寄せられ連結される。 In this way, the tensile force of the released PC steel 2 is balanced with the compressive force of the surrounding concrete through the bearing pressure of the fixing plates 3b and 3a, as described in FIG. 12 (b), and the concrete. The compressive forces of the precast concrete members 143a, 143b are balanced by the compressive reaction forces received from the joint side end faces 115a, 115b, respectively, and thus the two precast concrete members 143a, 143b are connected to their joint side via the joint portion 116. The PC steel materials 2 are attracted to each other and connected by the tensile force of the PC steel material 2 having the compressive force acting on the end faces 115a and 115b as a reaction force.

箱抜きされた操作作業領域151については、引張力解放後、コンクリートやモルタルを適宜充填すればよい。 The unboxed operation work area 151 may be appropriately filled with concrete or mortar after the tensile force is released.

以上説明したように、本実施形態に係るプレキャストコンクリート部材143a,143bによれば、第1実施形態で述べたプレキャストコンクリート部材103bと同様、切り欠き114a,114bは、連結ユニット1,1が挿入される挿入側開口163でその幅Wが拡がる。 As described above, according to the precast concrete members 143a and 143b according to the present embodiment, the connecting units 1 and 1 are inserted into the notches 114a and 114b as in the precast concrete member 103b described in the first embodiment. The width W is widened at the insertion side opening 163.

そのため、並置されたプレキャストコンクリート部材143a,143bに連結ユニット1,1を吊り降ろす際、該連結ユニットが切り欠き114a,114bの対向内面166,166から突出する配力筋167aと干渉して吊り降ろし作業に時間を要したり、吊り降ろし自体が困難になるといったおそれがなくなる。 Therefore, when the connecting units 1 and 1 are suspended from the juxtaposed precast concrete members 143a and 143b, the connecting units interfere with the force distribution bars 167a protruding from the facing inner surfaces 166 and 166 of the notches 114a and 114b and suspended. There is no risk that the work will take time or the hanging itself will be difficult.

一方、連結ユニット1,1をスリット114a,114b内に上下二段に配置するにあたり、下段については、上段のように配力筋167aをスリット114a,114b内で分断配置してそれらの突出端に挟まれた配置空間に配置するのではなく、配力筋167bをスリット114a,114b内で連続配置してそれに重ねる形で配置するようにしたので、分断配置による突出長Lの確保が不要になり、下段範囲での切り欠き114a,114bの幅Wを狭くすることが可能となる。 On the other hand, when the connecting units 1 and 1 are arranged in the slits 114a and 114b in two upper and lower stages, the force distribution bars 167a are divided and arranged in the slits 114a and 114b as in the upper stage and are arranged at the protruding ends thereof. Instead of arranging the force distribution bars 167b in the sandwiched arrangement space, the force distribution muscles 167b are continuously arranged in the slits 114a and 114b and arranged so as to overlap each other, so that it is not necessary to secure the protrusion length L by the divided arrangement. It is possible to narrow the width W of the notches 114a and 114b in the lower range.

そのため、切り欠き114a,114bの断面積は、深さに対して幅が一定である、つまりは矩形断面である場合と同程度に抑えることができるとともに、切り欠き114a,114bの対向内面166,166が直立ではないため、引張力伝達部113a,113bとプレキャストコンクリート部材143a,143bとの接触領域面積が矩形断面である場合よりも増加し、それゆえ同等の接触領域面積を確保するのに必要な切り欠き114a,114bの長さが、矩形断面の場合よりも短くて済むこととなり、かくして切り欠き114a,114bの容積、ひいてはコンクリートの使用量を矩形断面の場合よりも少なくすることが可能となる。 Therefore, the cross-sectional area of the notches 114a and 114b can be suppressed to the same extent as in the case where the width is constant with respect to the depth, that is, a rectangular cross section, and the facing inner surfaces 166 and the notches 114a and 114b are formed. Since the 166 is not upright, the contact area area between the tensile force transmitting portions 113a, 113b and the precast concrete members 143a, 143b is larger than that in the case of a rectangular cross section, and is therefore necessary to secure an equivalent contact area area. The lengths of the notches 114a and 114b can be shorter than those of the rectangular cross section, and thus the volume of the notches 114a and 114b and the amount of concrete used can be reduced as compared with the case of the rectangular cross section. Become.

以下、切り欠き114a,114bに関する作用効果は、第1実施形態で述べた切り欠き114と同様であるので、ここではその説明を省略する。 Hereinafter, the effects of the notches 114a and 114b are the same as those of the notches 114 described in the first embodiment, and thus the description thereof will be omitted here.

また、本第2実施形態に係るプレキャストコンクリート部材の連結構造144の作用効果は、第1実施形態の作用効果とほぼ同様であるとともに、第1実施形態で述べた変形例については、本第2実施形態にも同様に適用し得るが、それらの詳細については、重複を避けるため、説明を省略する。 Further, the action and effect of the connecting structure 144 of the precast concrete member according to the second embodiment is almost the same as the action and effect of the first embodiment, and the modified example described in the first embodiment is described in the second embodiment. The same can be applied to the embodiments, but the details thereof will be omitted in order to avoid duplication.

1 連結ユニット
2 PC鋼棒(PC鋼材)
3a,3b 定着板(定着手段)
4a,4b 筒状反力部材
5a,5b 雌ネジ部材(反力発生解放機構)
74 カプラー(反力発生解放機構)
84 連結ユニット
103a,103b プレキャストコンクリート部材
104 プレキャストコンクリート部材の連結構造
113 引張力伝達部
114 切り欠き
115a,115b 接合側端面
143a,143b プレキャストコンクリート部材
113a,11b 引張力伝達部
114a,114b 切り欠き
144 プレキャストコンクリート部材の連結構造
161 接合側開口
162a 上面(一方の非接合面)
163 挿入側開口
164 非挿入側開口
166,166 対向内面
167a 配力筋(第1の配力筋)
167b 配力筋(第2の配力筋)
168a 主鉄筋(第1の主鉄筋)
168b 主鉄筋(第2の主鉄筋)
171,171 対向内面
172,172 対向内面
1 Connecting unit 2 PC steel rod (PC steel material)
3a, 3b fixing plate (fixing means)
4a, 4b Cylindrical reaction force member 5a, 5b Female screw member (reaction force generation / release mechanism)
74 Coupler (reaction force generation release mechanism)
84 Connection unit 103a, 103b Precast concrete member 104 Connection structure of precast concrete member 113 Tensile force transmission part 114 Notch 115a, 115b Joint side end face 143a, 143b Precast concrete member 113a, 11b Tensile force transmission part 114a, 114b Notch 144 Precast Connecting structure of concrete member 161 Joint side opening 162a Upper surface (one non-joined surface)
163 Insertion side opening 164 Non-insertion side opening 166, 166 Opposing inner surface 167a Force distribution muscle (first distribution muscle)
167b Force distribution muscle (second distribution muscle)
168a Main rebar (first main rebar)
168b Main rebar (second main rebar)
171,171 Opposing inner surface 172,172 Opposing inner surface

Claims (6)

接合側端面の側に接合側開口として開口するとともに該接合側端面から互いに背中合わせとなるように直交方向に延びる一対の非接合面のうち、一方の非接合面の側に挿入側開口として開口する切り欠きが設けられてなり、前記切り欠きに後打ちコンクリートからなる引張力伝達部を該後打ちコンクリートにPC鋼材の端部を含む所定範囲が又は該端部に取り付けられた定着手段が埋設された状態で設けることができるようになっているプレキャストコンクリート部材であって、
前記一対の非接合面に平行でかつ前記接合側端面に平行な方向に沿った前記切り欠きの対向内面距離が前記挿入側開口で最大となり、該挿入用開口から深くなるにつれて連続的に又は不連続的に減少するように、前記切り欠きを形成したことを特徴とするプレキャストコンクリート部材。
It opens as a joint-side opening on the side of the joint-side end face and opens as an insertion-side opening on the side of one of the non-joint surfaces extending in the orthogonal direction from the joint-side end face so as to be back to back. A notch is provided, and a tensile force transmission portion made of post-cast concrete is provided in the notch, and a predetermined range including an end portion of a PC steel material is embedded in the post-cast concrete, or a fixing means attached to the end portion is embedded. It is a precast concrete member that can be installed in a state of being
The facing inner surface distance of the notch along the direction parallel to the pair of non-joining surfaces and parallel to the joining side end surface is maximum at the insertion side opening, and is continuous or non-continuous as it becomes deeper from the insertion opening. A precast concrete member characterized in that the notch is formed so as to decrease continuously.
前記切り欠きの対向内面をそれぞれ階段状内面とした請求項1記載のプレキャストコンクリート部材。 The precast concrete member according to claim 1, wherein the facing inner surfaces of the notches are stepped inner surfaces. 前記一対の非接合面に平行でかつ前記接合側端面に平行な方向に沿った鉄筋を二段に離間配置して前記挿入側開口に近い側の鉄筋を第1の配力筋、前記挿入側開口から遠い側の鉄筋を第2の配力筋とするとともに、前記接合側端面に直交する方向に沿った鉄筋を二段に離間配置して前記挿入側開口に近い側の鉄筋を第1の主鉄筋、前記挿入側開口から遠い側の鉄筋を第2の主鉄筋とし、前記第1の配力筋を前記切り欠きの対向内面からそれぞれ延びる部分が突出端として互いに離間するように分断配置するとともに、前記第2の配力筋を前記切り欠きの対向内面の一方から他方へ延びるように連続配置した請求項1又は請求項2記載のプレキャストコンクリート部材。 Reinforcing bars parallel to the pair of non-joining surfaces and along the direction parallel to the joining side end faces are arranged in two stages, and the reinforcing bars on the side closer to the insertion side opening are the first force distribution bar, the insertion side. The reinforcing bar on the side far from the opening is used as the second force distribution bar, and the reinforcing bars along the direction orthogonal to the joint side end face are arranged in two stages and the reinforcing bar on the side close to the insertion side opening is used as the first reinforcing bar. The main reinforcing bar and the reinforcing bar on the side far from the insertion side opening are used as the second main reinforcing bar, and the first force distribution bar is divided and arranged so that the portions extending from the opposite inner surfaces of the notches are separated from each other as protruding ends. The precast concrete member according to claim 1 or 2, wherein the second force distribution bars are continuously arranged so as to extend from one of the opposing inner surfaces of the notch to the other. プレストレストコンクリートで構成した請求項1乃至請求項3のいずれか一記載のプレキャストコンクリート部材。 The precast concrete member according to any one of claims 1 to 3, which is made of prestressed concrete. 第1のプレキャストコンクリート部材と、該第1のプレキャストコンクリート部材の接合側端面と接合側端面が対向するように並置された第2のプレキャストコンクリート部材としての請求項1乃至請求項4のいずれか一記載のプレキャストコンクリート部材と、前記第2のプレキャストコンクリート部材と連続一体となるように前記切り欠きに後打ちコンクリートで設けられた引張力伝達部と、一方の端部を含む所定範囲が又は該一方の端部に取り付けられた定着手段が前記第1のプレキャストコンクリート部材に埋設され、他方の端部を含む残りの範囲が又は該他方の端部に取り付けられた定着手段が前記引張力伝達部に埋設されてなるPC鋼材とを備えるとともに、前記第1のプレキャストコンクリート部材及び前記第2のプレキャストコンクリート部材を、それらの接合側端面に互いに作用する圧縮力を反力とした前記PC鋼材の引張力によって互いに引き寄せたことを特徴とするプレキャストコンクリート部材の連結構造。 Any one of claims 1 to 4 as a first precast concrete member and a second precast concrete member juxtaposed so that the joint side end face and the joint side end face of the first precast concrete member face each other. A predetermined range including the described precast concrete member, a tensile force transmitting portion provided with post-cast concrete in the notch so as to be continuously integrated with the second precast concrete member, and one end, or one of the two. The fixing means attached to the end of the first precast concrete member is embedded in the first precast concrete member, and the remaining range including the other end or the fixing means attached to the other end is attached to the tensile force transmitting portion. The tension force of the PC steel material provided with the embedded PC steel material, and the compressive force acting on the joint side end faces of the first precast concrete member and the second precast concrete member as a reaction force. A connecting structure of precast concrete members, characterized by being attracted to each other. 第3のプレキャストコンクリート部材としての請求項1乃至請求項4のいずれか一記載のプレキャストコンクリート部材と、該第3のプレキャストコンクリート部材の接合側端面と接合側端面が対向するように並置された第4のプレキャストコンクリート部材としての請求項1乃至請求項4のいずれか一記載のプレキャストコンクリート部材と、前記第3のプレキャストコンクリート部材と前記第4のプレキャストコンクリート部材のそれぞれと連続一体となるように該各プレキャストコンクリート部材に属する前記各切り欠きに後打ちコンクリートでそれぞれ設けられた2つの引張力伝達部と、該各引張力伝達部のうち、前記第3のプレキャストコンクリート部材に属する引張力伝達部に一方の端部を含む所定範囲が又は該一方の端部に取り付けられた定着手段が埋設され、前記第4のプレキャストコンクリート部材に属する引張力伝達部に他方の端部を含む残りの範囲が又は該他方の端部に取り付けられた定着手段が埋設されてなるPC鋼材とを備えるとともに、前記第3のプレキャストコンクリート部材及び前記第4のプレキャストコンクリート部材を、それらの接合側端面に互いに作用する圧縮力を反力とした前記PC鋼材の引張力によって互いに引き寄せたことを特徴とするプレキャストコンクリート部材の連結構造。 The precast concrete member according to any one of claims 1 to 4 as a third precast concrete member, and the joint side end face and the joint side end face of the third precast concrete member are juxtaposed so as to face each other. The precast concrete member according to any one of claims 1 to 4 as the precast concrete member of No. 4 and the third precast concrete member and the fourth precast concrete member are continuously integrated with each other. Two tensile force transmitting portions provided with post-cast concrete in each of the notches belonging to each precast concrete member, and a tensile force transmitting portion belonging to the third precast concrete member among the respective tensile force transmitting portions. A predetermined range including one end or a fixing means attached to the one end is embedded, and the tensile force transmitting portion belonging to the fourth precast concrete member has the remaining range including the other end. A PC steel material in which a fixing means attached to the other end is embedded is provided, and the third precast concrete member and the fourth precast concrete member are compressed to act on their joint side end faces. A connecting structure of precast concrete members, characterized in that they are attracted to each other by the tensile force of the PC steel material with a force as a reaction force.
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