JP2020142255A - フラックス及びソルダペースト - Google Patents
フラックス及びソルダペースト Download PDFInfo
- Publication number
- JP2020142255A JP2020142255A JP2019039360A JP2019039360A JP2020142255A JP 2020142255 A JP2020142255 A JP 2020142255A JP 2019039360 A JP2019039360 A JP 2019039360A JP 2019039360 A JP2019039360 A JP 2019039360A JP 2020142255 A JP2020142255 A JP 2020142255A
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- JP
- Japan
- Prior art keywords
- amide compound
- present
- range specified
- acid
- rosin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 229910000679 solder Inorganic materials 0.000 title claims abstract description 221
- 230000004907 flux Effects 0.000 title claims abstract description 179
- -1 cyclic amide compound Chemical class 0.000 claims abstract description 564
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims abstract description 347
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims abstract description 347
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims abstract description 347
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 346
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 346
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 88
- 150000004985 diamines Chemical class 0.000 claims abstract description 67
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 66
- 239000002904 solvent Substances 0.000 claims abstract description 65
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- 150000001412 amines Chemical class 0.000 claims description 36
- 229910052751 metal Inorganic materials 0.000 claims description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 21
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- 238000010438 heat treatment Methods 0.000 abstract description 103
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- 238000011156 evaluation Methods 0.000 description 21
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- 150000001408 amides Chemical class 0.000 description 19
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- 238000010586 diagram Methods 0.000 description 12
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- 239000005642 Oleic acid Substances 0.000 description 10
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- 125000005396 acrylic acid ester group Chemical group 0.000 description 10
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 10
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 10
- 229910052736 halogen Inorganic materials 0.000 description 10
- 150000002367 halogens Chemical class 0.000 description 10
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 10
- 229960004488 linolenic acid Drugs 0.000 description 10
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 10
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 10
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- 239000001361 adipic acid Substances 0.000 description 9
- 235000011037 adipic acid Nutrition 0.000 description 9
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 9
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- CFQZKFWQLAHGSL-FNTYJUCDSA-N (3e,5e,7e,9e,11e,13e,15e,17e)-18-[(3e,5e,7e,9e,11e,13e,15e,17e)-18-[(3e,5e,7e,9e,11e,13e,15e)-octadeca-3,5,7,9,11,13,15,17-octaenoyl]oxyoctadeca-3,5,7,9,11,13,15,17-octaenoyl]oxyoctadeca-3,5,7,9,11,13,15,17-octaenoic acid Chemical compound OC(=O)C\C=C\C=C\C=C\C=C\C=C\C=C\C=C\C=C\OC(=O)C\C=C\C=C\C=C\C=C\C=C\C=C\C=C\C=C\OC(=O)C\C=C\C=C\C=C\C=C\C=C\C=C\C=C\C=C CFQZKFWQLAHGSL-FNTYJUCDSA-N 0.000 description 6
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 6
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- 150000004678 hydrides Chemical class 0.000 description 6
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 6
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- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本実施の形態のフラックスは、チキソ剤と、ロジンと、アクリル樹脂と、溶剤を含む。チキソ剤は、環状アミド化合物と非環状アミド化合物からなる。
本実施の形態のソルダペーストは、上述したフラックスと、金属粉を含む。金属粉は、Sn単体のはんだの粉体、または、Sn−Ag系、Sn−Cu系、Sn−Ag−Cu系、Sn−Bi系、Sn-In系等、あるいは、これらの合金にSb、Bi、In、Cu、Zn、As、Ag、Cd、Fe、Ni、Co、Au、Ge、P、Pb等を添加したはんだ合金の粉体で構成される。
上記の数(1)式中、As、Sb、Bi、及びPbは各々合金組成での含有量(質量ppm)を表す。
275≦2As+Sb+Bi+Pb≦5300・・・(1b)
上記の数(1a)及び数(1b)式中、As、Sb、Bi、及びPbは各々合金組成での含有量(質量ppm)を表す。
上記の数(2)式中、As、Sb、Bi、及びPbは各々合金組成での含有量(質量ppm)を表す。
上記の数(2a)式中、As、Sb、Bi及びPbは各々合金組成での含有量(質量ppm)を表す。
チキソ剤と、アクリル樹脂と、ロジンと、溶剤を含み、チキソ剤が、環状アミド化合物と非環状アミド化合物からなるフラックスでは、チキソ剤が非環状アミド化合物からなる場合と比較して、非環状アミド化合物の含有量を増やすことなく、チキソ性を向上させることができ、チキソ剤の析出を抑制することができる。このフラックスを用いたソルダペーストでは、にじみ、かすれ等が抑制された良好な印刷性を得ることができ、また、印刷後のソルダペーストが流れる印刷ダレを抑制することができる。更に、はんだ付け時の加熱によるソルダペーストの加熱ダレを抑制することができる。
(1)検証方法
チキソ性の評価は、JIS Z3284−3 4.2に準拠し、スパイラル方式粘度計を用いて行った。粘度計の回転速度を3rpmと30rpmに設定し、所定時間回転後の粘度を読み取ってチキソ比を算出した。
〇〇:チキソ比が0.60以上
〇 :チキソ比が0.30以上0.60未満
× :チキソ比が0.30未満
(1)検証方法
ソルダペーストの印刷ダレ抑制能の評価は、JIS Z3284−3 4.3に準拠し、所定のパターンでソルダペースト印刷部が形成されたステンレス製メタルマスクを使用して銅板にソルダペーストを印刷し、メタルマスクを取り除いた後、室温25±5℃、相対湿度50±10%で10〜20分間保管し、印刷された各パターンのうち、印刷されたソルダペースト全てが一体にならない最小間隔を目視により確認した。メタルマスクの厚みは0.2mm、ソルダペースト印刷部は四角形の開口で、大きさは3.0×1.5mmとなっている。ソルダペースト印刷部は、同じ大きさの複数の開口が間隔を異ならせて並び、開口の間隔Lは0.2−0.3−0.4−0.5−0.6−0.7−0.8−0.9−1.0−1.1−1.2mmとなっている。
〇:印刷後、一体にならない最小間隔が0.2mm以下
×:印刷後、一体にならない最小間隔が0.2mm超
(1)検証方法
ソルダペーストの印刷性の評価は、JIS Z3284−3 4.1に準拠し、所定のパターンでソルダペースト印刷部が形成されたステンレス製メタルマスクを使用して銅板にソルダペーストを印刷し、印刷初期及び連続印刷時において、にじみ、かすれがないかを目視により確認した。
〇:印刷後、にじみ・かすれがない
×:印刷後、にじみ・かすれがある
(1)検証方法
ソルダペーストの加熱ダレ抑制能の評価は、JIS Z3284−3 4.4に準拠し、所定のパターンでソルダペースト印刷部が形成されたステンレス製メタルマスクを使用して銅板にソルダペーストを印刷し、メタルマスクを取り除いた後、150±10℃にて10分間加熱を行い、印刷された各パターンのうち、印刷されたソルダペースト全てが一体にならない最小間隔を目視により確認した。メタルマスクの厚みは0.2mm、ソルダペースト印刷部は四角形の開口で、大きさは3.0×1.5mmとなっている。ソルダペースト印刷部は、同じ大きさの複数の開口が間隔を異ならせて並び、開口の間隔Lは0.2−0.3−0.4−0.5−0.6−0.7−0.8−0.9−1.0−1.1−1.2mmとなっている。
〇:一体にならない最小間隔が1.0mm以下
×:一体にならない最小間隔が1.0mm超
(1)検証方法
温度サイクル信頼性の評価は、実施例、比較例のフラックスをCu板上に塗布し、Cu板上に残渣を形成した。このCu板上に形成された残渣を、−30℃と+110℃でそれぞれ30分ずつ保持する処理を繰り返す試験を500サイクル行った際の残渣の割れの有無を目視で評価した。
〇:残渣に亀裂の発生が見られなかった
×:残渣に亀裂の発生が見られた
〇:フラックスのチキソ性の評価が〇〇または〇、かつ、ソルダペーストの印刷ダレ抑制能の評価、ソルダペーストの印刷性の評価、ソルダペーストの加熱ダレ抑制能の評価、温度サイクル信頼性の評価の何れも〇であった
×:フラックスのチキソ性の評価、ソルダペーストの印刷ダレ抑制能の評価、ソルダペーストの印刷性の評価、ソルダペーストの加熱ダレ抑制能の評価、温度サイクル信頼性の評価の何れか、または全てが×であった
上述した各実施例のフラックスと、以下の表4に示す組成のはんだ合金を使用して調合したソルダペーストの増粘抑制効果についても検証した。
得られたソルダペーストについて、JIS Z 3284−3の「4.2 粘度特性試験」に記載された方法に従って、回転粘度計(PCU−205、株式会社マルコム製)を用い、回転数:10rpm、測定温度:25℃にて、粘度を12時間測定し続けた。そして、初期粘度(撹拌30分後の粘度)と12時間後の粘度とを比較し、以下の基準に基づいて増粘抑制効果の評価を行った。
(2)判定基準
〇:13時間後の粘度≦初期粘度×1.2:経時での粘度上昇が小さく良好
×:13時間後の粘度>初期粘度×1.2:経時での粘度上昇が大きく不良
Claims (16)
- アクリル樹脂と、ロジンと、チキソ剤と、溶剤を含み、
チキソ剤は、環状アミド化合物と非環状アミド化合物からなり、環状アミド化合物を0.1wt%以上8.0wt%以下、非環状アミド化合物を0.5wt%以上8.0wt%以下で含み、かつ、環状アミド化合物と非環状アミド化合物の合計が1.5wt%以上10.0wt%以下であり、
環状アミド化合物は、ジカルボン酸及び/またはトリカルボン酸と、ジアミン及び/またはトリアミンが環状に重縮合した分子量が3000以下のアミド化合物であり、
非環状アミド化合物は、モノカルボン酸、ジカルボン酸及び/またはトリカルボン酸と、モノアミン、ジアミン及び/またはトリアミンが非環状に縮合したアミド化合物である
ことを特徴とするフラックス。 - 環状アミド化合物は、ジカルボン酸及びトリカルボン酸の炭素数が3以上10以下である
ことを特徴とする請求項1に記載のフラックス。 - 環状アミド化合物は、ジカルボン酸及びトリカルボン酸の炭素数が6以上10以下である
ことを特徴とする請求項1に記載のフラックス。 - 環状アミド化合物は、ジアミン及びトリアミンの炭素数が2以上54以下である
ことを特徴とする請求項2または請求項3に記載のフラックス。 - 環状アミド化合物は、ジアミン及びトリアミンの炭素数が6である
ことを特徴とする請求項2または請求項3に記載のフラックス。 - 環状アミド化合物は、炭素数が3以上10以下のジカルボン酸と、炭素数が2以上54以下のジアミンが環状に重縮合したアミド化合物である
ことを特徴とする請求項1に記載のフラックス。 - 環状アミド化合物は、炭素数が6以上10以下のジカルボン酸と、炭素数が6のジアミンが環状に重縮合したアミド化合物である
ことを特徴とする請求項1に記載のフラックス。 - 環状アミド化合物は、ジカルボン酸及びトリカルボン酸の炭素数が3以上10以下、ジアミン及びトリアミンの炭素数が2以上54以下であり、
非環状アミド化合物は、モノカルボン酸、ジカルボン酸及びトリカルボン酸の炭素数が2以上28以下、モノアミン、ジアミン及びトリアミンの炭素数が0以上54以下である
ことを特徴とする請求項1に記載のフラックス。 - チキソ剤は、さらにエステル化合物を含む
ことを特徴とする請求項1〜請求項8の何れか1項に記載のフラックス。 - チキソ剤は、エステル化合物としてヒマシ硬化油を含む
ことを特徴とする請求項9に記載のフラックス。 - チキソ剤は、環状アミド化合物を0.5wt%以上1.5wt%以下、非環状アミド化合物を0.5wt%以上4.0wt%以下含む
ことを特徴とする請求項1に記載のフラックス。 - チキソ剤は、エステル化合物を0wt%以上8.0wt%以下含む
ことを特徴とする請求項9または請求項10に記載のフラックス。 - アクリル樹脂を5.0wt%以上45.0wt%以下含む
ことを特徴とする請求項1〜請求項12の何れか1項に記載のフラックス。 - ロジンを5.0wt%以上45.0wt%以下含み、ロジンとアクリル樹脂の合計の含有量が35.0wt%60.0wt%以下であり、ロジンの合計の含有量と、アクリル樹脂の合計の含有量との比率が0.1以上9.0以下である
ことを特徴とする請求項13に記載のフラックス。 - さらに、有機酸を0wt%以上15.0wt%以下、
アミンを0wt%以上20.0wt%、
有機ハロゲン化合物を0wt%以上5.0wt%以下、
アミンハロゲン化水素酸塩を0wt%以上2.0wt%以下、
酸化防止剤を0wt%以上5.0wt%以下含む
ことを特徴とする請求項1〜請求項14の何れか1項に記載のフラックス。 - 請求項1〜請求項15の何れか1項に記載のフラックスと、金属粉を含む
ことを特徴とするソルダペースト。
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JP2014036985A (ja) * | 2012-08-16 | 2014-02-27 | Tamura Seisakusho Co Ltd | はんだ組成物およびそれを用いたプリント配線基板 |
JP2017177166A (ja) * | 2016-03-30 | 2017-10-05 | 株式会社タムラ製作所 | ジェットディスペンサー用はんだ組成物 |
JP6477842B1 (ja) * | 2017-11-24 | 2019-03-06 | 千住金属工業株式会社 | フラックス及びソルダペースト |
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JP2014036985A (ja) * | 2012-08-16 | 2014-02-27 | Tamura Seisakusho Co Ltd | はんだ組成物およびそれを用いたプリント配線基板 |
JP2017177166A (ja) * | 2016-03-30 | 2017-10-05 | 株式会社タムラ製作所 | ジェットディスペンサー用はんだ組成物 |
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