JP2020110178A - Utilizing method of cassava fermentation residue - Google Patents

Utilizing method of cassava fermentation residue Download PDF

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JP2020110178A
JP2020110178A JP2020052188A JP2020052188A JP2020110178A JP 2020110178 A JP2020110178 A JP 2020110178A JP 2020052188 A JP2020052188 A JP 2020052188A JP 2020052188 A JP2020052188 A JP 2020052188A JP 2020110178 A JP2020110178 A JP 2020110178A
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cassava
residue
milk
fermentation
ethanol
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JP6887631B2 (en
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善則 村田
Yoshinori Murata
善則 村田
毅 杉田
Takeshi Sugita
毅 杉田
雅志 町田
Masashi Machida
雅志 町田
智 牛若
Satoshi Ushiwaka
智 牛若
バイタノムサット ピラニー
Vaithanomsat PILANEE
バイタノムサット ピラニー
ブーンダェング アンティカ
Boontaeng Antika
ブーンダェング アンティカ
タナパセ ワルニー
Thanapase WARUNEE
タナパセ ワルニー
クーナウートリットリオン スコーン
Kuunautrittorion Scone
クーナウートリットリオン スコーン
ケムサワット ジラヤット
Khemsawad Jirayat
ケムサワット ジラヤット
ジャッタワ ダナイ
Jattawa Danai
ジャッタワ ダナイ
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Japan International Research Center for Agricultural Sciences JIRCAS
Kasetsart University
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Kasetsart University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P60/87Re-use of by-products of food processing for fodder production

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Abstract

To provide animal feed to control somatic cell count in milk.SOLUTION: The cassava residue, which is a dreg after extracting starch from cassava, is ethanol-fermented with a starch-degrading enzyme and a microorganism, ethanol is removed from the obtained ethanol fermentation product to obtain cassava fermentation residue that reduces the number of somatic cells in milk, and the cassava fermentation residue is used as animal feed. Somatic cell count in milk is an indicator of milk quality, and it becomes possible to provide high-quality milk.SELECTED DRAWING: Figure 3

Description

本発明は、キャッサバ芋のでんぷんを抽出した後に残ったキャッサバ残渣を原料とし、これをエタノール発酵してエタノールを除去した後に残ったキャッサバ発酵残物を、動物用飼料として有効活用する方法に関するものである。 The present invention relates to a method for effectively utilizing the cassava fermentation residue remaining after the cassava residue remaining after extracting the starch of cassava potato as a raw material and ethanol-fermenting it to remove ethanol. is there.

キャッサバ芋を含め、でんぷんを含む作物は世界各地で重要な作物として栽培されており、でんぷんは、食用や工業原料として広く利用されている。例えば、トウモロコシでんぷんは、食用として利用されるほか、トウモロコシを原料としてエタノールを製造することが行われており、エタノールを抽出した残渣(トウモロコシDDGS:トウモロコシ醸造粕)を家畜用飼料として利用することが知られている(引用文献1)。
キャッサバ芋の場合、根茎に含まれるでんぷんを食用にするほか、でんぷんを抽出した後のキャッサバの残渣を原料として、エタノールを製造することが検討されている(特許文献2)。
Starch-containing crops, including cassava, are cultivated as important crops around the world, and starch is widely used as an edible or industrial raw material. For example, corn starch is used not only as food but also as ethanol is produced from corn as a raw material, and the residue (corn DDGS: corn brewed lees) extracted from ethanol can be used as feed for livestock. It is known (cited document 1).
In the case of cassava, it is considered that starch contained in rhizome is edible and ethanol is produced using the residue of cassava after starch is extracted as a raw material (Patent Document 2).

米国特許第8399224号US Patent No. 8399224 特開2014?14337号Japanese Unexamined Patent Publication No. 2014-14337

特許文献1に記載されたDDGSは、でんぷんを含むトウモロコシを醸造して得た醸造粕を開示するもので、トウモロコシからでんぷんを抽出した残渣を原料としてエタノール発酵して得られたものを開示するものではない。特許文献2は、でんぷんを抽出したキャッサバ残渣をエタノール発酵する技術であって、エタノール分離後の残渣の利用を開示するものではない。すなわち、キャッサバにおいては、これまで、エタノール抽出後の残渣を利用することは行われていない。 The DDGS described in Patent Document 1 discloses a brewer's meal obtained by brewing corn containing starch, and discloses a product obtained by ethanol-fermenting a residue obtained by extracting starch from corn as a raw material. is not. Patent Document 2 is a technique for ethanol-fermenting a cassava residue obtained by extracting starch, and does not disclose use of the residue after ethanol separation. That is, in cassava, the residue after ethanol extraction has not been used so far.

本発明者らは、アミノ酸やビタミン等の栄養価がもともと乏しいでんぷん抽出後のキャッサバ残渣(以降、本願明細書では、単にキャッサバ残渣という。)を有効活用することを目的として、研究を進めたところ、キャッサバ残渣をでんぷん分解酵素と微生物とで発酵処理し、得られたキャッサバ残渣の発酵物からエタノールを除去して得られたキャッサバ発酵物の残渣(以後、「キャッサバ残渣DDGS」又は「キャッサバ発酵残物」という)には粗タンパク質含有量が豊富に含まれているだけでなく、キャッサバ残渣DDGS(キャッサバ発酵残物)を与えた乳牛のミルク中の白血球数が減少する知見を得て、キャッサバ発酵残物が家畜の病気等の予防に寄与することを見出し、本発明を完成するに至った。
すなわち、本発明の目的は、キャッサバ残渣を原料とした栄養価の高い動物又は魚類用飼料を提供することにある。
The present inventors have conducted research for the purpose of effectively utilizing cassava residue after starch extraction (hereinafter, simply referred to as cassava residue), which has originally poor nutritional values such as amino acids and vitamins. , The residue of the cassava fermentation product obtained by fermenting the cassava residue with a starch degrading enzyme and a microorganism and removing ethanol from the obtained fermented product of the cassava residue (hereinafter referred to as "cassava residue DDGS" or "cassava fermentation residue"). Not only is rich in crude protein content, but it was also found that the white blood cell count in milk of dairy cows fed cassava residue DDGS (cassava fermentation residue) decreased The present inventors have found that the residues contribute to the prevention of diseases of livestock, and have completed the present invention.
That is, an object of the present invention is to provide a highly nutritious animal or fish feed using cassava residue as a raw material.

本発明の動物用飼料であるキャッサバ残渣DDGSは、でんぷん抽出後のキャッサバ残渣を原料とするものであり、キャッサバ残渣をでんぷん分解酵素と微生物とで発酵処理した後、当該アルコールを除去した後に得られるもので、好ましくは、発酵処理後、液体成分を除去して得られるものである。 The cassava residue DDGS that is an animal feed of the present invention is obtained by using cassava residue after starch extraction as a raw material, and is obtained after fermenting the cassava residue with a starch-degrading enzyme and a microorganism and then removing the alcohol. However, it is preferably obtained by removing the liquid component after the fermentation treatment.

本発明により、これまで利用価値のなかったキャッサバ残渣DDGSを栄養価の高い飼料として利用することが可能となる。 According to the present invention, it is possible to use cassava residue DDGS, which has not been useful until now, as a highly nutritious feed.

キャッサバ残渣及びキャッサバDDGS(デンプンを抽出していないキャッサバをエタノール発酵し、エタノールを除去して得られた残渣)と比較した、本発明のキャッサバ残渣DDGS(キャッサバ発酵残物)を与えた乳牛のミルク生産量を示すグラフである。Milk of dairy cows fed cassava residue DDGS (cassava fermentation residue) of the present invention compared to cassava residue and cassava DDGS (residue obtained by ethanol fermentation of cassava from which starch has not been extracted and ethanol removed) It is a graph which shows a production amount. キャッサバ残渣及びキャッサバDDGSと比較した、本発明のキャッサバ残渣DDGS(キャッサバ発酵残物)を与えた乳牛のミルク中のラクトース含量を示すグラフである。FIG. 6 is a graph showing the lactose content in milk of dairy cows fed cassava residue DDGS (cassava fermentation residue) of the present invention compared to cassava residue and cassava DDGS. キャッサバ残渣及びキャッサバDDGSと比較した、本発明のキャッサバ残渣DDGS(キャッサバ発酵残物)とを与えた乳牛のミルク中の体細胞数を示すグラフである。Figure 3 is a graph showing the number of somatic cells in milk of dairy cows fed cassava residue DDGS (cassava fermentation residue) of the present invention compared to cassava residue and cassava DDGS.

以下、本発明の好ましい実施形態を説明する。
本発明で得られるキャッサバ残渣DDGSは、キャッサバ残渣をでんぷん分解酵素とクリベロミセス属微生物とで発酵処理し、得られた発酵物から液体成分を除去して製造することができる。
Hereinafter, preferred embodiments of the present invention will be described.
The cassava residue DDGS obtained in the present invention can be produced by fermenting a cassava residue with a starch-degrading enzyme and a Kluyveromyces genus microorganism, and removing a liquid component from the obtained fermented product.

キャッサバ残渣とは、キャッサバ芋からでんぷんを搾取した滓であり、搾取後の水分含有量は、通常、70重量%以上であるが、これに限定されるものではなく、水分含有量は、糖化発酵のためには、30重量%以上であればよい。
また、乾燥したキャッサバ残渣を使用してもよい。乾燥キャッサバ残渣を使用する場合は、水を加え、前述の水分値に調整すればよく、また、乾燥キャッサバをでんぷん搾取後の高水分含有のキャッサバ残渣に混合して使用してもよい。
The cassava residue is a slag obtained by extracting starch from cassava potato, and the water content after extraction is usually 70% by weight or more, but the water content is not limited to this, and the water content is saccharification and fermentation. In order to satisfy the requirement, it may be 30% by weight or more.
Alternatively, dried cassava residue may be used. When the dried cassava residue is used, water may be added to adjust the water content to the above-mentioned value, or the dried cassava residue may be mixed with the high water content cassava residue after starch extraction.

キャッサバ残渣は、そのまま発酵処理してもよいが、キャッサバ残渣に残存するでんぷんを糊化するため、発酵処理の前に加熱処理することが好ましい。加熱条件は、60℃以上で、5分以上行えばよい。加熱温度が60℃以下の場合、キャッサバ残渣に残存するでんぷんの糊化効率が低くなることがある。
加熱時間は、特に限定されるものではなく、加熱温度を考慮して適宜定めればよい。
The cassava residue may be subjected to fermentation treatment as it is, but it is preferable to heat-treat it before the fermentation treatment in order to gelatinize the starch remaining in the cassava residue. The heating conditions may be 60° C. or higher and 5 minutes or longer. When the heating temperature is 60° C. or lower, the gelatinization efficiency of the starch remaining in the cassava residue may decrease.
The heating time is not particularly limited and may be appropriately determined in consideration of the heating temperature.

加熱処理後、キャッサバ残渣を冷却し、でんぷん分解酵素と微生物とで発酵処理する。でんぷん分解酵素による処理と発酵処理とは、別々に行ってもよいが、同時に行ってもよい。 After the heat treatment, the cassava residue is cooled and fermented with a starch-degrading enzyme and a microorganism. The treatment with a starch-degrading enzyme and the fermentation treatment may be performed separately, but may be performed simultaneously.

発酵処理に用いる微生物は、エタノール発酵に使用できる微生物であればよいが、酵母菌が好ましい。酵母菌として、具体的には、サッカロミセス属セレビシエ(Saccharomyces cerevisiae)又はクリベロミセス属マーキシアナス(Kluyveromyces marxianus)を用いることができるが、栄養価の観点及び発酵処理におけるコンタミネーションを防止する観点から、サッカロミセス属セレビシエよりも温度が高い条件下でも生育及び発酵が可能な耐熱性酵母であるクリベロミセス属マーキシアナスが好ましい。
発酵条件は、使用する酵素及び微生物に応じ、適宜定めてよい。
The microorganism used for the fermentation treatment may be any microorganism that can be used for ethanol fermentation, but yeast is preferable. As the yeast, specifically, Saccharomyces cerevisiae (Saccharomyces cerevisiae) or Kluyveromyces marxianus (Kluyveromyces marxianus) can be used. Cliveromyces genus Marxianas, which is a heat-resistant yeast capable of growing and fermenting even under conditions of higher temperature, is preferable.
Fermentation conditions may be appropriately determined depending on the enzyme and microorganism used.

使用するアミラーゼ分解酵素は、特に限定されるものではなく、でんぷんを分解する酵素であればよく、例えばαアミラーゼ、グルコアミラーゼを挙げることができる。
キャッサバ残渣の粘性を下げるために、でんぷん分解酵素以外に、ペクチナーゼ、セルラーゼを併用してもよい。
The amylase degrading enzyme to be used is not particularly limited and may be an enzyme that degrades starch, and examples thereof include α-amylase and glucoamylase.
In order to reduce the viscosity of the cassava residue, pectinase and cellulase may be used together with the starch-degrading enzyme.

α?アミラーゼは、キャッサバ残渣1g当たり9×10?5U以上600U以下、好ましくは8×10?3U以上0.6U以下で添加する。グルコアミラーゼは、キャッサバ残渣1g当たり3×10?4U以上200U以下、好ましくは3×10?2U以上0.2U以下で添加する。
セルラーゼ分解酵素を用いる場合、添加量は、キャッサバ残渣1g当たり1×10?4U以上100U以下、で添加することが好ましい。
ペクチナーゼを用いる場合は、キャッサバ残渣1g当たり1×10?3U以上1000U以下、特に1×10?1U以上1U以下で添加することが好ましい。
alpha? amylase, 9 × 10? 5 U or 600U less per cassava residue 1g, preferably added below 8 × 10? 3 U or 0.6 U. Glucoamylase, cassava residue 1g per 3 × 10? 4 U or 200U less, preferably added below 3 × 10? 2 U or 0.2 U.
When a cellulase-degrading enzyme is used, it is preferably added at 1×10 4 U or more and 100 U or less per 1 g of cassava residue.
When pectinase is used, it is preferably added at 1×10 −3 U or more and 1000 U or less, particularly 1×10 −1 U or more and 1 U or less per 1 g of cassava residue.

得られた発酵物に含まれるエタノール等の液体成分は、発酵物を圧搾あるいは加熱して、発酵物から液体を除去する操作により行えばよい。 The liquid component such as ethanol contained in the obtained fermented product may be obtained by squeezing or heating the fermented product to remove the liquid from the fermented product.

キャッサバ残渣DDGSは、粗タンパク質、ビタミン類を豊富に含むだけでなく、家畜の病気等の予防にも優れた効果を有するため、動物又は魚類用飼料として利用することができる。 The cassava residue DDGS not only contains abundant crude proteins and vitamins, but also has an excellent effect on prevention of diseases of livestock, and thus can be used as a feed for animals or fish.

以上述べたように、これまで用途のなかったキャッサバ残渣DDGS(キャッサバ発酵残物)を動物又は魚類用飼料として利用することができる。
以下、いくつかの実施例を挙げてさらに説明する。
As described above, the cassava residue DDGS (cassava fermentation residue), which has not been used so far, can be used as a feed for animals or fish.
Hereinafter, some examples will be further described.

キャッサバ残渣(含水分率75%)1gを80℃で1時間加熱処理した。
ついで、1.0ユニットのセルラーゼ及び10ユニットのペクチナーゼ、5.5ユニットのα?アミラーゼ及び2.0ユニットのグルコアミラーゼを用い、加熱処理したキャッサバ残渣を37℃以上で酵素処理した。
1 g of cassava residue (water content 75%) was heat-treated at 80° C. for 1 hour.
Then, the cassava residue which had been heat-treated was enzyme-treated at 37° C. or higher using 1.0 unit of cellulase, 10 units of pectinase, 5.5 units of α-amylase and 2.0 units of glucoamylase.

酵素処理後、クリベロミセス属マーキシアナス(Kluyveromyces marxianus)を加え、30℃で発酵処理を行った。表1に、キャッサバ残渣とキャッサバ残渣の発酵物とに含まれる粗タンパク質、ビタミン類の含有量を示す。 After the enzyme treatment, Kluyveromyces marxianus was added and fermentation treatment was performed at 30°C. Table 1 shows the contents of crude proteins and vitamins contained in the cassava residue and the fermented product of the cassava residue.

表1に示すように、キャッサバ残渣の発酵物は、キャッサバ残渣に比べ、粗タンパク質量、ビタミン類を豊富に含み、栄養分が高いことがわかる。 As shown in Table 1, it can be seen that the fermented product of the cassava residue contains a large amount of crude protein and vitamins and has a high nutrition content as compared with the cassava residue.

得られたキャッサバ残渣の発酵物を圧搾して、エタノールを含む液体を除去してキャッサバ残渣DDGS(キャッサバ発酵残物)を製造した。
キャッサバ残渣、キャッサバ残渣DDGS(キャッサバ発酵残物)及び、でんぷん未抽出のキャッサバを原料としてエタノール発酵を行った後、エタノールを抽出して残った残渣(キャッサバDDGS)(Sunshine Biotech International Co.,Ltd製商品)を餌として乳牛に60日間与え、ミルクの生産量、ミルク中のラクトース含量及び、牛の健康状態を把握するため、ミルク中の白血球数と体細胞数とを調べた。
結果を図1から図3に示す。
図2のミルク中のラクトース含量は、ミルクの品質を示す指標であり、ラクトース含量は値が高いほど鮮度が高いことを示し、図3の体細胞数もミルクの品質を示す指標であるが、体細胞数が低いほど牛の健康状態が良い状況に保たれていることを意味する。
なお、グラフ横軸の記号「CP」はキャッサバ残渣、「FCP」はキャッサバ残渣DDGS(キャッサバ発酵残物)を示す。「DDGS」は、でんぷん未抽出のキャッサバを原料としてエタノール発酵を行った後、エタノールを抽出して残った残渣(Sunshine Biotech International Co.,Ltd製商品)を意味する。
本発明のキャッサバ残渣DDGS(キャッサバ発酵残物)を与えた場合、キャッサバ残渣(CP)又はでんぷん未抽出のキャッサバを原料としてエタノール発酵を行った後、エタノールを抽出して残った残渣(Sunshine Biotech International Co.,Ltd製商品)(DDGS)を餌とした場合に比べ、ミルクの生産量が高く、鮮度がよく、乳牛の健康状態を良い状態に保つことができ、キャッサバ残渣DDGS(キャッサバ発酵残物)が飼料として優れたものであることがわかる。
The fermented product of the obtained cassava residue was squeezed to remove the liquid containing ethanol to produce cassava residue DDGS (cassava fermentation residue).
Cassava residue, cassava residue DDGS (cassava fermentation residue), and the residue (cassava DDGS) (Sunshine Biotech International Co., Ltd.) left after extracting ethanol and performing ethanol fermentation using cassava with no starch extracted as a raw material. (Product) was fed to dairy cows as food for 60 days, and the number of white blood cells and the number of somatic cells in the milk were examined in order to grasp the milk production amount, the lactose content in the milk, and the health condition of the cow.
The results are shown in FIGS.
The lactose content in milk in FIG. 2 is an index indicating the quality of milk, the higher the lactose content, the higher the freshness, and the somatic cell count in FIG. 3 is also an index indicating the quality of milk. The lower the number of somatic cells, the better the health of the cow.
The symbol "CP" on the horizontal axis of the graph represents cassava residue, and "FCP" represents cassava residue DDGS (cassava fermentation residue). “DDGS” means a residue (a product manufactured by Sunshine Biotech International Co., Ltd) that remains after the ethanol fermentation using cassava that has not been extracted with starch as the raw material.
When cassava residue DDGS (cassava fermentation residue) of the present invention was given, cassava residue (CP) or cassava unextracted with starch was used as a raw material to perform ethanol fermentation, and ethanol was then extracted to leave residue (Sunshine Biotech International Co., Ltd product) (DDGS) compared to when fed as a feed, milk production is high, freshness is good, the health of dairy cows can be kept in good condition, cassava residue DDGS (cassava fermentation residue) ) Is excellent as a feed.

バナメイエビの餌として、キャッサバ残渣DDGS又はキャッサバ残渣を配合した飼料を用い(飼料成分を表2に示す)、エビの稚魚7匹を1ロットとして、それぞれの飼料について4ロットを4週間養殖した。 As a banana prawn feed, a feed containing cassava residue DDGS or cassava residue was used (feed components are shown in Table 2), and 7 shrimp fry were used as 1 lot, and 4 lots of each feed were cultured for 4 weeks.

養殖後のエビの個体重量は、キャッサバ残渣DDGS(キャッサバ発酵残物)配合飼料を用いた場合に増加する傾向がみられたほか、生存率に大きな相違がみられた。
生存率は、キャッサバ残渣を配合した飼料で64.3%であるのに対し、キャッサバ残渣DDGS(キャッサバ発酵残物)配合飼料では、75.0%と高くなっており、エビの総重量もキャッサバ残渣配合飼料が78.92gに対し、キャッサバ残渣DDGS配合飼料では、100.3gであった。
The individual weight of shrimp after cultivation tended to increase when the cassava residue DDGS (cassava fermentation residue)-containing feed was used, and there was a large difference in the survival rate.
The survival rate was 64.3% with the cassava residue-containing feed, whereas it was 75.0% with the cassava residue DDGS (cassava fermentation residue)-containing feed, and the total weight of the shrimp was also cassava. The residual mixed feed was 78.92 g, whereas the cassava residual DDGS mixed feed was 100.3 g.

Claims (5)

キャッサバ芋からでんぷんを搾取した後の滓であるキャッサバ残渣を、でんぷん分解酵素と微生物とでエタノール発酵し、
得られたエタノール発酵物からエタノールを除去して、乳中の体細胞数を減少するキャッサバ発酵残物を得て、
該キャッサバ発酵残物を動物用飼料として用いることを特徴とする、キャッサバ発酵残物の利用方法。
The cassava residue, which is a slag after extracting starch from cassava, is ethanol-fermented with a starch-degrading enzyme and a microorganism,
By removing ethanol from the obtained ethanol fermentation product, to obtain a cassava fermentation residue that reduces the number of somatic cells in milk,
A method for utilizing a cassava fermentation residue, which comprises using the cassava fermentation residue as an animal feed.
前記キャッサバ残渣を飼料とした場合に比べて、前記乳中の体細胞数が減少する、請求項1に記載のキャッサバ発酵残物の利用方法。 The method of using the cassava fermentation residue according to claim 1, wherein the number of somatic cells in the milk is reduced as compared with the case where the cassava residue is used as feed. 前記でんぷん未抽出のキャッサバを原料としてエタノール発酵して得られる残渣を飼料とした場合に比べて、前記乳中の体細胞数が減少する、請求項1に記載のキャッサバ発酵残物の利用方法。 The method for utilizing a cassava fermentation residue according to claim 1, wherein the number of somatic cells in the milk is reduced as compared with the case where the residue obtained by ethanol fermentation of the cassava unextracted with starch as a raw material is used as a feed. 前記微生物が、クリベロミセス属微生物又はサッカロミセス属微生物である、請求項1〜3のいずれかに記載のキャッサバ発酵残物の利用方法。 The method for utilizing the cassava fermentation residue according to any one of claims 1 to 3, wherein the microorganism is a Kluyveromyces genus microorganism or a Saccharomyces genus microorganism. 前記乳中の体細胞数が626000cells/mlより少ない、請求項1〜4のいずれか1項に記載のキャッサバ発酵残物の利用方法。 The method for utilizing the cassava fermentation residue according to any one of claims 1 to 4, wherein the somatic cell count in the milk is less than 626000 cells/ml.
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