JP2020077491A - Battery manufacturing apparatus - Google Patents

Battery manufacturing apparatus Download PDF

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JP2020077491A
JP2020077491A JP2018209022A JP2018209022A JP2020077491A JP 2020077491 A JP2020077491 A JP 2020077491A JP 2018209022 A JP2018209022 A JP 2018209022A JP 2018209022 A JP2018209022 A JP 2018209022A JP 2020077491 A JP2020077491 A JP 2020077491A
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magazine
sheet
processing step
step execution
dry air
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JP6897654B2 (en
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信平 阿部
Shinpei Abe
信平 阿部
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Toyota Motor Corp
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

To prevent sheet-like electrodes from being exposed to the ambient air.SOLUTION: A battery, which is a laminate of sheet-like electrodes (1), is manufactured after a multiple number of processing steps. Between processing step execution devices for executing the respective processing steps, the sheet-like electrodes (1) are conveyed by using a magazine (10) for holding the sheet-like electrodes (1). To shield the processing step execution devices from the ambient air, the processing step execution devices are surrounded by a sealing wall (50), and dry air at a pressure higher than the ambient air pressure is supplied to a space inside the sealing wall (50). While moving the magazine (10) inside the sealing wall (50) into a magazine conveyance sealed container (20), the magazine conveyance sealed container (20) is filled with dry air at a pressure higher than the ambient air pressure inside the sealing wall (50). With the magazine conveyance sealed container (20) filled with the dry air at the pressure higher than the ambient air pressure, the magazine (10) is conveyed between the processing step execution devices.SELECTED DRAWING: Figure 1

Description

本発明は、電池製造装置に関する。   The present invention relates to a battery manufacturing device.

基材上に正極、負極および固体電解質からなる積層体を形成し、気相プロセスが終了した後、積層体を、露点が―45度以下の不活性雰囲気中で、外気に晒すことなく搬送し、この不活性雰囲気中で積層体を封止部材により封止するようにした電池製造装置が公知である(例えば特許文献1を参照)。   After forming a laminated body composed of a positive electrode, a negative electrode and a solid electrolyte on a substrate and completing the gas phase process, the laminated body is transported in an inert atmosphere with a dew point of −45 ° C. or less without being exposed to the outside air. A battery manufacturing apparatus is known in which the laminate is sealed with a sealing member in this inert atmosphere (see, for example, Patent Document 1).

特開2009−64667号公報JP, 2009-64667, A

このようにこの電池製造装置では、積層体が大気中の水分によって劣化しないように、積層体を、露点が―45度以下の不活性雰囲気中で、外気に晒すことなく搬送するようにしている。しかしながら、この電池製造装置は、積層体を、どのようにして、外気に晒すことなく搬送するかについて、全く示唆していない。   As described above, in this battery manufacturing apparatus, the laminated body is transported in an inert atmosphere having a dew point of −45 ° C. or less without being exposed to the outside air so that the laminated body is not deteriorated by moisture in the atmosphere. .. However, this battery manufacturing device does not suggest how to convey the laminated body without exposing it to the outside air.

本発明によれば、複数の処理工程を経てシート状電極の積層体である電池が製造され、これら各処理工程を実施する処理工程実施装置間において、シート状電極を保持するマガジンを用いてシート状電極を搬送する電池製造装置において、処理工程実施装置を大気から遮断するために処理工程実施装置が密閉壁により包囲されており、密閉壁内に、大気圧よりも高圧の乾燥空気が供給されており、密閉壁内のマガジンを、マガジン搬送用密閉容器内に移動すると共にマガジン搬送用密閉容器内を、密閉壁内の大気圧よりも高圧の乾燥空気で満たし、マガジン搬送用密閉容器が、大気圧よりも高圧の乾燥空気により満たされた状態で、処理工程実施装置間を搬送される電池製造装置が提供される。   According to the present invention, a battery, which is a laminated body of sheet-like electrodes, is manufactured through a plurality of treatment steps, and sheets are formed using a magazine that holds the sheet-like electrodes between the treatment step execution devices that perform these respective treatment steps. In the battery manufacturing apparatus that conveys the striped electrode, the processing step performing device is surrounded by a sealing wall in order to shield the processing step performing device from the atmosphere, and dry air having a pressure higher than atmospheric pressure is supplied to the sealing wall. The magazine in the closed wall is moved into the closed container for magazine transfer and the inside of the closed container for magazine transfer is filled with dry air having a pressure higher than the atmospheric pressure in the closed wall. Provided is a battery manufacturing apparatus which is transported between processing step execution apparatuses while being filled with dry air having a pressure higher than atmospheric pressure.

シート状電極が搬送中に大気に露呈されるのを阻止することができる。   It is possible to prevent the sheet electrode from being exposed to the atmosphere during transportation.

図1は、処理工程実施装置を図解的に示す図である。FIG. 1 is a diagram schematically showing a processing step execution device. 図2は、マガジンとマガジン搬送用密閉容器を図解的に示す斜視図である。FIG. 2 is a perspective view schematically showing the magazine and the closed container for carrying the magazine. 図3A、3B、3Cおよび3Dは、単位電池およびシート状電極を説明するための図である。3A, 3B, 3C and 3D are diagrams for explaining the unit battery and the sheet electrode. 図4はマガジンおよびマガジン搬送用密閉容器の側面断面図である。FIG. 4 is a side sectional view of the magazine and the closed container for carrying the magazine. 図5は、ロックレバーの作動を説明するための図である。FIG. 5 is a diagram for explaining the operation of the lock lever. 図6は、ピストン装置の閉塞板および基台の斜視図である。FIG. 6 is a perspective view of a closing plate and a base of the piston device. 図7は、ピストン装置閉の塞板および基台の平面図である。FIG. 7 is a plan view of the closing plate and the base of the piston device closed. 図8は、マガジン搬送用密閉容器を下方からみたときの斜視図である。FIG. 8 is a perspective view of the closed magazine transport container as viewed from below. 図9は、図8の受容部の拡大図である。9 is an enlarged view of the receiving portion of FIG.

本発明では、シート状電極が作成され、このシート状電極の積層体から、例えば、車両に搭載される電池が形成される。そこで、まず初めに、このシート状電極について説明する。図3Aおよび図3Bは夫々、このシート状電極を用いて製造される電池の構成要素、即ち、単位電池の平面図と、図3AのX−X線に沿って見た単位電池の断面図とを図解的に示している。なお、単位電池の厚みは1mm以下であり、従って、図3Bでは、各層の厚みがかなり誇張して示されている。   In the present invention, a sheet-shaped electrode is formed, and a battery mounted on a vehicle is formed from the laminated body of the sheet-shaped electrodes. Therefore, first, the sheet electrode will be described. 3A and 3B are a plan view of a constituent element of a battery manufactured by using the sheet electrode, that is, a unit cell, and a cross-sectional view of the unit cell taken along line XX of FIG. 3A. Is shown schematically. It should be noted that the unit cell has a thickness of 1 mm or less, and thus the thickness of each layer is shown in a greatly exaggerated manner in FIG. 3B.

図3Bを参照すると、2は正極集電体層、3は正極活物質層、4は固体電解質層、5は負極活物質層、6は負極集電体層を夫々示す。正極集電体層2は導電性材料から形成されており、本発明による実施例では、この正極集電体層2は集電用金属箔、例えば、アルミニウム箔から形成されている。また、正極活物質層3は、リチウムイオン、ナトリウムイオン、カルシウムイオン等の金属イオンを、放電の際に吸蔵させ、充電の際に放出させることのできる正極活物質から形成されている。また、固体電解質層4は、リチウムイオン、ナトリウムイオン、カルシウムイオン等の金属イオンに対して伝導性を有し、全固体電池の材料として利用可能な材料から形成されている。   Referring to FIG. 3B, 2 is a positive electrode current collector layer, 3 is a positive electrode active material layer, 4 is a solid electrolyte layer, 5 is a negative electrode active material layer, and 6 is a negative electrode current collector layer. The positive electrode current collector layer 2 is formed of a conductive material, and in the embodiment according to the present invention, the positive electrode current collector layer 2 is formed of a current collecting metal foil, for example, an aluminum foil. Further, the positive electrode active material layer 3 is formed of a positive electrode active material capable of occluding metal ions such as lithium ions, sodium ions, and calcium ions during discharge and releasing them during charge. The solid electrolyte layer 4 has conductivity with respect to metal ions such as lithium ions, sodium ions, and calcium ions, and is formed of a material that can be used as a material for an all-solid-state battery.

一方、負極活物質層5は、リチウムイオン、ナトリウムイオン、カルシウムイオン等の金属イオンを、放電の際に放出させ、充電の際に吸蔵させることのできる負極活物質から形成されている。また、負極集電体層6は導電性材料から形成されており、本発明による実施例では、この負極集電体層2は集電用金属箔、例えば、銅箔から形成されている。また、上述の説明からわかるように、本発明による実施例において製造される電池は全固体電池であり、この場合、この電池は、全固体リチウムイオン二次電池であることが好ましい。   On the other hand, the negative electrode active material layer 5 is formed of a negative electrode active material capable of releasing metal ions such as lithium ions, sodium ions, and calcium ions during discharging and occluding them during charging. Further, the negative electrode current collector layer 6 is made of a conductive material, and in the embodiment according to the present invention, the negative electrode current collector layer 2 is made of a current collecting metal foil, for example, a copper foil. Further, as can be seen from the above description, the battery manufactured in the example according to the present invention is an all-solid-state battery, and in this case, this battery is preferably an all-solid-state lithium-ion secondary battery.

さて、本発明による実施例において用いられるシート状電極は、図3Aと同様な矩形状の平面形状を有しており、図3C又は図3Dに示される断面構造を有している。なお、これら図3Cおよび図3Dは、図3AのX−X線と同様な位置における断面図を示している。なお、これら図3Cおよび図3Dにおいても、図3Bと同様に、2は正極集電体層、3は正極活物質層、4は固体電解質層、5は負極活物質層、6は負極集電体層を示している。図3Cに示されるシート状電極は、中心部に負極集電体層6が位置しており、この負極集電体層6から上方向に向けて、負極活物質層5、固体電解質層4、正極活物質層3、正極集電体層2が順次形成されており、負極集電体層6から下方向に向けて、負極活物質層5、固体電解質層4、正極活物質層3が順次形成されている。この場合、本発明による実施例では、負極集電体層6は銅箔から形成されており、正極集電体層2はアルミニウム箔から形成されている。   Now, the sheet-like electrode used in the example according to the present invention has a rectangular planar shape similar to that of FIG. 3A, and has the sectional structure shown in FIG. 3C or 3D. 3C and 3D show cross-sectional views at the same position as the line XX in FIG. 3A. 3C and 3D, similarly to FIG. 3B, 2 is a positive electrode current collector layer, 3 is a positive electrode active material layer, 4 is a solid electrolyte layer, 5 is a negative electrode active material layer, and 6 is a negative electrode current collector. The body layer is shown. In the sheet-shaped electrode shown in FIG. 3C, the negative electrode current collector layer 6 is located at the center, and the negative electrode active material layer 5, the solid electrolyte layer 4, and the negative electrode current collector layer 6 are directed upward from the negative electrode current collector layer 6. The positive electrode active material layer 3 and the positive electrode current collector layer 2 are sequentially formed, and the negative electrode active material layer 5, the solid electrolyte layer 4, and the positive electrode active material layer 3 are sequentially arranged downward from the negative electrode current collector layer 6. Has been formed. In this case, in the embodiment according to the present invention, the negative electrode current collector layer 6 is made of copper foil, and the positive electrode current collector layer 2 is made of aluminum foil.

一方、図3Dに示されるシート状電極は、中心部に負極集電体層6が位置しており、この負極集電体層6から上下方向に向けて夫々、負極活物質層5、固体電解質層4、正極活物質層3が順次形成されている。即ち、図3Dに示されるシート状電極は正極集電体層2を有していない。図3Dに示される場合でも、負極集電体層6は銅箔から形成されている。本発明による実施例では、図3Dに示される断面形状のシート状電極が形成され、製造工程の途中で図3Dに示される断面形状のシート状電極上にアルミニウム箔(正極集電体)2が貼付され、その結果、図3Cに示される断面形状のシート状電極、即ち、アルミニウム箔2の貼付されたシート状電極が形成される。なお、以下に説明する実施例では、シート状電極1として、図3Dに示される構造を有するシート状電極1を用いた場合が示されている。   On the other hand, in the sheet-shaped electrode shown in FIG. 3D, the negative electrode current collector layer 6 is located at the center, and the negative electrode current collector layer 6 and the solid electrolyte are arranged in the vertical direction. The layer 4 and the positive electrode active material layer 3 are sequentially formed. That is, the sheet electrode shown in FIG. 3D does not have the positive electrode current collector layer 2. Even in the case shown in FIG. 3D, the negative electrode current collector layer 6 is formed of a copper foil. In the example according to the present invention, the sheet-shaped electrode having the cross-sectional shape shown in FIG. 3D is formed, and the aluminum foil (positive electrode current collector) 2 is formed on the sheet-shaped electrode having the cross-sectional shape shown in FIG. As a result, the sheet-like electrode having the cross-sectional shape shown in FIG. 3C, that is, the sheet-like electrode to which the aluminum foil 2 is attached is formed. In the examples described below, the case where the sheet-shaped electrode 1 having the structure shown in FIG. 3D is used as the sheet-shaped electrode 1.

次に、本発明による実施例について説明すると、本発明による実施例において扱われているシート状電極1は全固体電池を製造するためのものであり、このシート状電極1は大気に晒されると劣化する。従って、シート状電極1を扱う際には、シート状電極1が大気に晒されないようにする必要がある。ところで、本発明による実施例では、複数回の処理工程を経てシート状電極1の積層体である電池が製造され、図1には、これら複数回の処理工程のうちで、シート状電極1を製造する処理工程を実施するための装置Aと、装置Aにおいて製造されたシート状電極1の積層体を製造する処理工程を実施するための装置Bとが図解的に示されている。以下、これらの装置A、Bを処理工程実施装置と称する。   Next, an example according to the present invention will be described. The sheet-like electrode 1 dealt with in the example according to the present invention is for manufacturing an all-solid-state battery, and the sheet-like electrode 1 is exposed to the atmosphere. to degrade. Therefore, when handling the sheet electrode 1, it is necessary to prevent the sheet electrode 1 from being exposed to the atmosphere. By the way, in the example according to the present invention, a battery which is a laminated body of the sheet-shaped electrode 1 is manufactured through a plurality of treatment steps, and the sheet-shaped electrode 1 is shown in FIG. 1 among the plurality of treatment steps. An apparatus A for carrying out a processing step for manufacturing and an apparatus B for carrying out a processing step for manufacturing a laminate of the sheet-shaped electrodes 1 manufactured in the apparatus A are schematically shown. Hereinafter, these apparatuses A and B will be referred to as processing step execution apparatuses.

さて、本発明による実施例では、シート状電極1を保持するマガジンを、マガジン搬送用密閉容器に入れて、処理工程実施装置Aから処理工程実施装置Bに搬送するようにしている。図2には、これらマガジン10およびマガジン搬送用密閉容器20が図解的に示されている。図2に示されるにように、マガジン10は、底板11と、底板11から上方に延びる複数個のガイド部材からなり、底板11上には作成されたシート状電極1が積み重ねられている。一方、マガジン搬送用密閉容器20は、底板21と、底板21上に密封的に固定はれている密閉容器本体22からなる。   Now, in the embodiment according to the present invention, the magazine holding the sheet-shaped electrode 1 is placed in the magazine transporting closed container and is transported from the processing step performing apparatus A to the processing step performing apparatus B. FIG. 2 schematically shows the magazine 10 and the closed magazine 20 for carrying the magazine. As shown in FIG. 2, the magazine 10 includes a bottom plate 11 and a plurality of guide members extending upward from the bottom plate 11, and the sheet-shaped electrodes 1 formed on the bottom plate 11 are stacked. On the other hand, the magazine transport closed container 20 includes a bottom plate 21 and a closed container main body 22 that is hermetically fixed on the bottom plate 21.

図1に示されるように、処理工程実施装置Aは、処理工程実施装置Aを大気から遮断するために処理工程実施装置Aの全体が密閉壁50により包囲されており、この密閉壁50の上壁には、マガジン10の搬入搬出口51が形成されている。この処理工程実施装置A内には、このマガジン搬入搬出口51を閉鎖可能な閉塞板52を上下動するためのピストン装置53が設けられている。同様に、処理工程実施装置Bは、処理工程実施装置Bを大気から遮断するために処理工程実施装置Bの全体が密閉壁60により包囲されており、この密閉壁60の上壁には、マガジン10の搬入搬出口61が形成されている。この処理工程実施装置B内には、このマガジン搬入搬出口61を閉鎖可能な閉塞板62を上下動するためのピストン装置63が設けられている。   As shown in FIG. 1, in the processing step execution device A, the entire processing step execution device A is surrounded by a sealing wall 50 in order to shield the processing step execution device A from the atmosphere. A loading / unloading port 51 for the magazine 10 is formed on the wall. A piston device 53 for vertically moving a closing plate 52 capable of closing the magazine loading / unloading port 51 is provided in the processing step execution device A. Similarly, in the processing step execution device B, the entire processing step execution device B is surrounded by a sealing wall 60 in order to shield the processing step execution device B from the atmosphere. Ten loading / unloading ports 61 are formed. A piston device 63 for vertically moving a closing plate 62 capable of closing the magazine loading / unloading port 61 is provided in the processing step execution device B.

図1に示されるように、これら処理工程実施装置Aの密閉壁50内および処理工程実施装置Bの密閉壁60内には、大気圧よりも高圧の乾燥空気を製造する乾燥空気製造装置Cから、露点がー70度であって大気圧よりも高圧の乾燥空気が供給される。従って、これら処理工程実施装置Aの密閉壁50内および処理工程実施装置Bの密閉壁60内は、大気圧よりも高圧の乾燥空気によって満たされている。   As shown in FIG. 1, the inside of the sealing wall 50 of the processing step execution apparatus A and the inside of the sealing wall 60 of the processing step execution apparatus B are from a dry air manufacturing apparatus C that manufactures dry air at a pressure higher than atmospheric pressure. , Dry air having a dew point of −70 degrees and higher than atmospheric pressure is supplied. Therefore, the inside of the sealing wall 50 of the processing step performing apparatus A and the inside of the sealing wall 60 of the processing step performing apparatus B are filled with dry air having a pressure higher than the atmospheric pressure.

次に、図1を参照しつつ、処理工程実施装置Aから処理工程実施装置Bへのマガジン10の搬送方法について説明する。処理工程実施装置A内では、図3Dに示されるシート状電極1が作成され、作成されたシート状電極1が、X1で示される空のマガジン10内に、X2で示されるように、積み重ねられる。一方、このとき、ピストン装置53の閉塞板52は下降位置にあり、空のマガジン搬送用密閉容器20がマガジン搬入搬出口51を密封的に閉鎖するように密閉壁50上に固締されている。このとき、マガジン搬送用密閉容器20の内部は、マガジン10の挿入口23を介して密閉壁50内に連通しており、従って、マガジン搬送用密閉容器20の内部は、密閉壁50内の大気圧よりも高圧の乾燥空気によって満たされている。   Next, a method of transporting the magazine 10 from the processing step execution device A to the processing step execution device B will be described with reference to FIG. In the processing step execution apparatus A, the sheet-like electrode 1 shown in FIG. 3D is created, and the created sheet-like electrode 1 is stacked in the empty magazine 10 indicated by X1 as indicated by X2. .. On the other hand, at this time, the closing plate 52 of the piston device 53 is in the lowered position, and the empty magazine transporting closed container 20 is fastened on the sealing wall 50 so as to hermetically close the magazine loading / unloading port 51. .. At this time, the interior of the magazine transporting hermetic container 20 communicates with the interior of the hermetically sealed wall 50 via the insertion port 23 of the magazine 10. Therefore, the interior of the magazine transporting hermetically sealed container 20 is the large interior of the hermetically sealed wall 50. It is filled with dry air at a pressure higher than atmospheric pressure.

一方、シート状電極1を保持したマガジン10は、X3で示されるように、ピストン装置53の閉塞板52上に移動せしめられる。次いで、閉塞板52がピストン装置53により上昇せしめられると、マガジン10の底板11がマガジン搬送用密閉容器20のマガジン挿入口23に密封的に固締され、ピストン装置53の閉塞板52がマガジン搬入搬出口51を密封的に閉鎖する。マガジン搬入搬出口51が閉塞板52によって密封的に閉鎖されると、次いで、図1の矢印で示されるように、マガジン搬送用密閉容器20が大気圧よりも高圧の乾燥空気により満たされている状態で、処理工程実施装置Bの密閉壁60上に移動せしめられる。   On the other hand, the magazine 10 holding the sheet electrode 1 is moved onto the closing plate 52 of the piston device 53, as indicated by X3. Then, when the closing plate 52 is lifted by the piston device 53, the bottom plate 11 of the magazine 10 is hermetically fixed to the magazine insertion opening 23 of the closed container 20 for carrying the magazine, and the closing plate 52 of the piston device 53 is loaded into the magazine. The carry-out port 51 is hermetically closed. When the magazine loading / unloading port 51 is hermetically closed by the closing plate 52, then, as shown by the arrow in FIG. 1, the magazine transporting closed container 20 is filled with dry air having a pressure higher than atmospheric pressure. In this state, it is moved onto the sealing wall 60 of the processing step execution apparatus B.

このとき、処理工程実施装置Bのマガジン10の搬入搬出口61は、ピストン装置63の閉塞板62によって密封的に閉鎖されている。マガジン搬送用密閉容器20が処理工程実施装置Bのマガジン10の搬入搬出口61上に載置されると、閉塞板62がピストン装置63によって、マガジン10を載置した状態で下降し、図1においてY1で示される場所に移動せしめられる。このとき、マガジン搬送用密閉容器20の内部は、密閉壁60内の大気圧よりも高圧の乾燥空気によって再び満たされる。次いで、処理工程実施装置B内では、マガジン10からシート状電極1が一枚ずつ取り出されて、シート状電極1上にアルミニウム箔2が貼付され、次いで、図3Cで示されるシート状電極1の積層体が生成される。   At this time, the loading / unloading port 61 of the magazine 10 of the processing step execution apparatus B is hermetically closed by the closing plate 62 of the piston device 63. When the closed magazine transporting container 20 is placed on the loading / unloading port 61 of the magazine 10 of the processing step execution apparatus B, the closing plate 62 is lowered by the piston device 63 while the magazine 10 is placed, At Y1, it is moved to the place indicated by Y1. At this time, the inside of the closed container 20 for carrying the magazine is filled again with the dry air having a pressure higher than the atmospheric pressure in the closed wall 60. Next, in the processing step execution apparatus B, the sheet-shaped electrodes 1 are taken out one by one from the magazine 10, the aluminum foil 2 is attached onto the sheet-shaped electrodes 1, and then the sheet-shaped electrodes 1 shown in FIG. A laminate is created.

Y2で示されるようにマガジン10が空になると、空のマガジン10は、破線の矢印で示されるように、同様な方法で、マガジン搬送用密閉容器20により処理工程実施装置Aに搬送され、X1に示されるように処理工程実施装置Aの密閉壁50内に戻される。このときも、マガジン搬送用密閉容器20の内部は、密閉壁60内の大気圧よりも高圧の乾燥空気によって満たされている。   When the magazine 10 becomes empty as indicated by Y2, the empty magazine 10 is conveyed to the processing step execution apparatus A by the closed container 20 for magazine conveyance in the same manner as indicated by the broken line arrow, and X1 As shown in FIG. Also at this time, the inside of the closed container 20 for carrying the magazine is filled with the dry air having a pressure higher than the atmospheric pressure in the closed wall 60.

次に、処理工程実施装置Aの密閉壁50のマガジン搬入搬出口51に取り付けられたマガジン搬送用密閉容器20内に、マガジン10が取り付けられたところを示す図4を参照しつつ、マガジン10およびマガジン搬送用密閉容器20の構造について詳細に説明する。図1を参照しつつ説明したように、シート状電極1を保持したマガジン10は、X3で示されるように、ピストン装置53の閉塞板52上に移動せしめられ、次いで、閉塞板52がピストン装置53により上昇せしめられると、マガジン10の底板11がマガジン搬送用密閉容器20のマガジン挿入口23に内に密封的に固締され、ピストン装置53の閉塞板52がマガジン搬入搬出口51を密封的に閉鎖する。図4はこのときを示している。   Next, referring to FIG. 4 showing a state where the magazine 10 is attached in the magazine transporting closed container 20 attached to the magazine loading / unloading port 51 of the sealing wall 50 of the processing step execution apparatus A, referring to FIG. The structure of the magazine transport closed container 20 will be described in detail. As described with reference to FIG. 1, the magazine 10 holding the sheet electrode 1 is moved onto the closing plate 52 of the piston device 53, as indicated by X3, and then the closing plate 52 is moved to the piston device. When it is raised by 53, the bottom plate 11 of the magazine 10 is hermetically fixed in the magazine insertion opening 23 of the magazine transport closed container 20, and the closing plate 52 of the piston device 53 seals the magazine loading / unloading port 51. To close. FIG. 4 shows this case.

図4を参照すると、マガジン搬送用密閉容器20の底板21の周辺部底壁面上には図5(A)から(C)に示されるような複数個の凹溝23が形成されており、これら凹溝23にロックレバー24が配置されている。ロックレバー24の一端はヒンジピン25により凹溝23の内壁面に枢着されており、ロックレバー24の他端にはマガジン10の底板11の周辺部底壁面と係合可能なベアリング26が取り付けられている。このベアリング26にはフックレバー71のU字型先端部が係合している。一方、密閉壁50の上壁面上には、矩形リング状の基台70が固定されており、各フックレバー71は基台70内において摺動可能に支持されている。   Referring to FIG. 4, a plurality of recessed grooves 23 as shown in FIGS. 5A to 5C are formed on the peripheral bottom wall surface of the bottom plate 21 of the closed magazine transport container 20. A lock lever 24 is arranged in the groove 23. One end of the lock lever 24 is pivotally attached to the inner wall surface of the groove 23 by a hinge pin 25, and the other end of the lock lever 24 is provided with a bearing 26 engageable with the peripheral bottom wall surface of the bottom plate 11 of the magazine 10. ing. The U-shaped tip portion of the hook lever 71 is engaged with the bearing 26. On the other hand, a rectangular ring-shaped base 70 is fixed on the upper wall surface of the sealing wall 50, and each hook lever 71 is slidably supported in the base 70.

次にこのフックレバー71の作動制御装置について、簡単に説明する。図6および図7を参照すると、フックレバー71の外端部は、ガイドロッド72により横方向に移動可能に支持されたフックレバー制御アーム73の両端部に連結される。このフックレバー制御アーム73の下端部は、基台70の周辺部に沿ってコ字型に延びる制御板74に形成されたカム溝75と係合している。一方、コ字型制御板74に形成されたカム溝76には、基台70により支持された制御モータ77の回転軸に取り付けられたロッドが係合している。制御モータ77が回転すると、コ字型制御板74は基台70の長手方向に移動する。このとき、カム溝75と係合しているフックレバー制御アーム73が横方向に移動し、その結果、全てのフックレバー71が同時に基台70内で摺動移動せしめられる。   Next, the operation control device for the hook lever 71 will be briefly described. Referring to FIGS. 6 and 7, the outer end of the hook lever 71 is connected to both ends of a hook lever control arm 73 supported by a guide rod 72 so as to be movable in the lateral direction. The lower end of the hook lever control arm 73 is engaged with a cam groove 75 formed in a control plate 74 extending in a U shape along the peripheral portion of the base 70. On the other hand, a rod attached to the rotation shaft of the control motor 77 supported by the base 70 is engaged with the cam groove 76 formed in the U-shaped control plate 74. When the control motor 77 rotates, the U-shaped control plate 74 moves in the longitudinal direction of the base 70. At this time, the hook lever control arm 73 engaged with the cam groove 75 moves laterally, and as a result, all the hook levers 71 are simultaneously slidably moved in the base 70.

再び、図4および図5に戻ると、ピストン装置53の閉塞板52上に載置されたマガジン10を、基台70に形成されたマガジン10の搬入搬出口51からマガジン搬送用密閉容器20内に挿入するときには、フックレバー71が図5(A)に示される位置よりももっと左側の最大後退位置まで後退された状態で、ピストン装置53により閉塞板52がマガジン搬入搬出口51内に密封的に押圧される。次いで、制御モータ77によりフックレバー71が図5(A)に示される位置から図5(c)に示される位置まで移動せしめられる。
フックレバー71が図5(C)に示される位置まで移動せしめられると、マガジン搬送用密閉容器20の底板21と、マガジン10の底板11に配置されているOリング27によってマガジン搬送用密閉容器20の内部は外気から完全に遮断され、更にロックレバー24は図5(C)に示されるロック状態に保持される。
4 and 5, the magazine 10 placed on the closing plate 52 of the piston device 53 is transferred from the carry-in / carry-out port 51 of the magazine 10 formed on the base 70 into the closed container 20 for carrying the magazine. 5A, when the hook lever 71 is retracted to the maximum retracted position on the left side of the position shown in FIG. 5A, the closing plate 52 is hermetically sealed in the magazine loading / unloading port 51 by the piston device 53. Is pressed. Next, the control motor 77 moves the hook lever 71 from the position shown in FIG. 5 (A) to the position shown in FIG. 5 (c).
When the hook lever 71 is moved to the position shown in FIG. 5 (C), the bottom plate 21 of the magazine carrying closed container 20 and the O-ring 27 arranged on the bottom plate 11 of the magazine 10 are used to move the magazine carrying closed container 20. The inside of is completely shielded from the outside air, and the lock lever 24 is held in the locked state shown in FIG. 5 (C).

このようにマガジン搬送用密閉容器20の内部が外気から完全に遮断され、ロックレバー24がロック状態に保持されると、マガジン搬送用密閉容器20が基台70から取り外し可能となる。このときマガジン搬送用密閉容器20が基台70から取り外されると、マガジン搬送用密閉容器20の内部は前述したように、大気圧よりも高圧の乾燥空気でもって満たされている。一方、マガジン搬送用密閉容器20が基台70から取り外された後は、フックレバー71が図5(C)に示される位置に保持される。従って、一旦取り外されたマガジン搬送用密閉容器20が再び基台70に取り付けられたときには、ロックレバー24のベアリング26がフックレバー71のU字型先端部内に侵入せしめられる。このときには、フックレバー71が図5(C)に示される位置から最大後退位置まで後退され、その後、マガジン10はピストン装置53の閉塞板52に載置された状態で密閉壁50の内部まで下降せしめられる。なお、図6および図7に示されるように、マガジン搬送用密閉容器20を基台70に容易に取り付けられるように、基台70上には多数のガイドローラ78が設けられている。   As described above, when the inside of the magazine transporting hermetic container 20 is completely shielded from the outside air and the lock lever 24 is held in the locked state, the magazine transporting hermetic container 20 can be removed from the base 70. At this time, when the magazine transporting hermetic container 20 is removed from the base 70, the interior of the magazine transporting hermetic container 20 is filled with dry air having a pressure higher than atmospheric pressure, as described above. On the other hand, after the magazine transport closed container 20 is removed from the base 70, the hook lever 71 is held at the position shown in FIG. 5C. Therefore, when the magazine transporting closed container 20 that has been once removed is attached to the base 70 again, the bearing 26 of the lock lever 24 is caused to enter the U-shaped tip portion of the hook lever 71. At this time, the hook lever 71 is retracted from the position shown in FIG. 5C to the maximum retracted position, and then the magazine 10 is lowered to the inside of the sealing wall 50 while being mounted on the closing plate 52 of the piston device 53. Be punished. As shown in FIGS. 6 and 7, a large number of guide rollers 78 are provided on the base 70 so that the magazine transport closed container 20 can be easily attached to the base 70.

さて、マガジン10の底板11をマガジン搬送用密閉容器20の底板21にロックレバー24を用いて固締するためには、マガジン10の底板11を、ピストン装置53の閉塞板52上の設定された位置に正確に載置する必要がある。そのために、図6および図7に示されるように、ピストン装置53の閉塞板52上には、位置決め用の一対のガイドピン54,55が設けられており、これらガイドピン54,55を受容するための一対の受容部13,14が、図8に示されるように、マガジン10の底板11の底壁面上に設けられている。図8および図9に示されるように、一方の受容部13は、対応するガイドピン54上を転動しかつ互いに90度の角度間隔を隔てて配置された4個のベアリング15からなり、他方の受容部14は、対応するガイドピン54上を転動しかつこれら受容部13,14を通る直線に対して直角方向に配置された一対のベアリング16からなる。このようにベアリング15、16を用いることによって、ガイドピン54,55が受容部13,14内に挿入される際に切り屑が発生するのを回避することができる。   Now, in order to fasten the bottom plate 11 of the magazine 10 to the bottom plate 21 of the magazine transport closed container 20 by using the lock lever 24, the bottom plate 11 of the magazine 10 is set on the closing plate 52 of the piston device 53. It must be placed exactly in position. Therefore, as shown in FIGS. 6 and 7, a pair of guide pins 54, 55 for positioning are provided on the closing plate 52 of the piston device 53, and receive the guide pins 54, 55. As shown in FIG. 8, a pair of receiving portions 13 and 14 are provided on the bottom wall surface of the bottom plate 11 of the magazine 10. As shown in FIGS. 8 and 9, one receiving part 13 consists of four bearings 15 rolling on corresponding guide pins 54 and arranged at angular intervals of 90 degrees from each other, and The receiving portion 14 of the roller comprises a pair of bearings 16 rolling on the corresponding guide pins 54 and arranged at right angles to the straight line passing through these receiving portions 13, 14. By using the bearings 15 and 16 in this manner, it is possible to avoid generation of chips when the guide pins 54 and 55 are inserted into the receiving portions 13 and 14.

なお、マガジン搬送用密閉容器20の搬送中はマガジン10の底板11が外気に露呈され、従って、マガジン10の底板11上には大気中の水分が付着する。従って、マガジン10の底板11をピストン装置53の閉塞板52上に載置して密閉壁50の内部まで下降したときに、この水分が密閉壁50内に散逸する危険性がある。従って、本発明による実施例では、この水分が密閉壁50内に散逸しないように、図6および図7に示されるように、ピストン装置53の閉塞板52上には、吸引孔56と、この吸引孔56に連通する吸引溝57が形成されており、吸引装置(図示せず)によって吸引孔56から水分を吸引するようにしている。   Note that the bottom plate 11 of the magazine 10 is exposed to the outside air during the transportation of the closed container 20 for carrying the magazine, so that moisture in the atmosphere adheres to the bottom plate 11 of the magazine 10. Therefore, when the bottom plate 11 of the magazine 10 is placed on the closing plate 52 of the piston device 53 and lowered into the inside of the sealing wall 50, there is a risk that this moisture will be dissipated in the sealing wall 50. Therefore, in the embodiment according to the present invention, the suction hole 56 and the suction hole 56 are formed on the closing plate 52 of the piston device 53 as shown in FIGS. A suction groove 57 communicating with the suction hole 56 is formed, and moisture is sucked from the suction hole 56 by a suction device (not shown).

1 シート状電極
10 マガジン
20 マガジン搬送用密閉容器
50、60 密閉壁
A,B 処理工程実施装置
1 Sheet Electrode 10 Magazine 20 Magazine Transport Sealed Container 50, 60 Sealed Wall A, B Treatment Process Implementation Device

Claims (1)

複数の処理工程を経てシート状電極の積層体である電池が製造され、これら各処理工程を実施する処理工程実施装置間において、シート状電極を保持するマガジンを用いてシート状電極を搬送する電池製造装置において、処理工程実施装置を大気から遮断するために処理工程実施装置が密閉壁により包囲されており、該密閉壁内に、大気圧よりも高圧の乾燥空気が供給されており、該密閉壁内のマガジンを、マガジン搬送用密閉容器内に移動すると共にマガジン搬送用密閉容器内を、密閉壁内の大気圧よりも高圧の乾燥空気で満たし、マガジン搬送用密閉容器が、大気圧よりも高圧の乾燥空気により満たされた状態で、処理工程実施装置間を搬送される電池製造装置。   A battery that is a laminated body of sheet-shaped electrodes is manufactured through a plurality of processing steps, and a battery that conveys the sheet-shaped electrodes using a magazine that holds the sheet-shaped electrodes between the processing-step performing devices that perform these processing steps. In the manufacturing apparatus, the processing step executing device is surrounded by a sealing wall to shut off the processing step executing device from the atmosphere, and dry air having a pressure higher than atmospheric pressure is supplied to the sealing wall, and the sealing is performed. Move the magazine in the wall into the closed magazine transport container and fill the closed magazine transport magazine with dry air at a pressure higher than the atmospheric pressure in the closed wall so that the closed magazine transport container does not exceed the atmospheric pressure. A battery manufacturing device that is transported between processing process execution devices while being filled with high-pressure dry air.
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