JP2020075293A - Wire molding machine, and manufacturing method of wire molding - Google Patents
Wire molding machine, and manufacturing method of wire molding Download PDFInfo
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- JP2020075293A JP2020075293A JP2020010603A JP2020010603A JP2020075293A JP 2020075293 A JP2020075293 A JP 2020075293A JP 2020010603 A JP2020010603 A JP 2020010603A JP 2020010603 A JP2020010603 A JP 2020010603A JP 2020075293 A JP2020075293 A JP 2020075293A
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- 238000000465 moulding Methods 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005520 cutting process Methods 0.000 claims abstract description 75
- 238000000034 method Methods 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
Description
本開示は、線材送給装置から送給されてくる線材を線材成形品に成形して後続の線材から切り離す動作を繰り返す線材成形機及び線材成形品の製造方法に関する。 The present disclosure relates to a wire rod molding machine and a method of manufacturing a wire rod molded product that repeats an operation of molding a wire rod fed from a wire rod feeding device into a wire rod molded product and separating the wire rod molded product from a subsequent wire rod.
上記した線材成形機として、ピストンリングや圧縮コイルばねやトーションコイルばね等の様々な線材成形品を成形する様々な構造のものが知られている。また、これら何れの線材成形機も、線材を一定長ずつ間欠的に送給して線材成形品を成形し、後続の線材から切り離す動作を繰り返す(例えば、特許文献1〜3参照)。 Known wire rod forming machines have various structures for forming various wire rod molded products such as piston rings, compression coil springs, and torsion coil springs. Further, in any of these wire rod forming machines, the operation of intermittently feeding the wire rod by a constant length to form a wire rod molded article and separating it from the subsequent wire rod is repeated (for example, refer to Patent Documents 1 to 3).
上記した従来の線材成形機に対し、生産性の向上が望まれている。 It is desired to improve the productivity of the above conventional wire rod forming machine.
上記課題を解決するためになされた請求項1の発明は、線材送給装置から送給されてくる線材を成形工具にてリング状の線材成形品に成形し、切断装置にて後続の線材から切り離すサイクル動作を繰り返す線材成形機において、前記サイクル動作の1サイクル中に線材送給速度を下げた低速送給期間が設けられ、前記線材送給装置に同期して動作し、前記低速送給期間中に前記線材成形品の後端部と共に円弧軌跡を描いて移動可能な可動ベースを有するベース駆動装置を備え、前記切断装置は、前記可動ベースに搭載されて、前記低速送給期間中に前記線材成形品の後端部と共に移動しながら前記線材を切断する線材成形機である。 In order to solve the above-mentioned problems, the invention of claim 1 forms a ring-shaped wire rod molded product from a wire rod fed from a wire rod feeder, and a subsequent wire rod is cut by a cutting device. In a wire rod molding machine that repeats the cycle operation of disconnecting, a low speed feeding period in which the wire rod feeding speed is lowered is provided during one cycle of the cycle operation, and the wire rod feeding device operates in synchronization with the wire rod feeding device, and the low speed feeding period. A base driving device having a movable base that is movable along an arcuate locus along with the rear end portion of the wire rod molded product is provided, and the cutting device is mounted on the movable base, and the cutting device is installed during the low-speed feeding period. The wire rod forming machine cuts the wire rod while moving together with the rear end of the wire rod molded product.
請求項2の発明は、前記ベース駆動装置には、前記可動ベースを前記円弧軌跡を描くように移動する第1駆動機構と、前記可動ベースを前記円弧軌跡の接線方向と交差する方向に移動する第2駆動機構とが備えられ、前記切断装置には、前記第2駆動機構による前記可動ベースの移動方向と直交する回転軸を中心に回転駆動される砥石が備えられている請求項1に記載の線材成形機である。 According to a second aspect of the present invention, in the base drive device, a first drive mechanism that moves the movable base so as to draw the arc locus, and move the movable base in a direction intersecting a tangential direction of the arc locus. The 2nd drive mechanism is provided, The grinder which is rotationally driven centering | focusing on the rotating shaft orthogonal to the moving direction of the said movable base by the said 2nd drive mechanism is provided with the said cutting device. This is a wire rod forming machine.
請求項3の発明は、前記砥石は、前記線材を切断するときには、前記円弧軌跡の接線方向で前記線材の切断面と同じ速度で移動し、その切断後に、前記接線方向で前記線材の切断面より速い速度で移動して前記切断面から離れる請求項2に記載の線材成形機である。 In the invention of claim 3, when the grindstone cuts the wire rod, the grindstone moves at the same speed as the cutting surface of the wire rod in the tangential direction of the arc locus, and after cutting, the cutting surface of the wire rod in the tangential direction. The wire rod forming machine according to claim 2, wherein the wire rod forming machine moves at a higher speed to move away from the cut surface.
請求項4の発明は、前記可動ベースは、第1可動ベースと第2可動ベースとを備えてなり、それら第1と第2の可動ベースは、前記第1駆動機構によって一緒に移動すると共に、前記第2駆動機構によって一方の可動ベースが他方の可動ベースに対して独立に移動可能となるように構成され、前記第1可動ベースは、前記切断装置を搭載し、前記第2可動ベースは、前記線材のうち前記切断装置により切断される切断箇所の近傍をクランプするクランパーを搭載している請求項2又は3に記載の線材成形機である。 In the invention of claim 4, the movable base comprises a first movable base and a second movable base, and the first and second movable bases move together by the first drive mechanism, and One movable base is configured to be independently movable with respect to the other movable base by the second drive mechanism, the first movable base is equipped with the cutting device, and the second movable base is The wire rod molding machine according to claim 2 or 3, wherein a clamper that clamps a portion of the wire rod that is cut by the cutting device is mounted.
請求項5の発明は、線材送給装置から送給されてくる線材を成形工具にてリング状の線材成形品に成形して後続の線材から切り離すサイクル動作を繰り返し、複数の前記線材成形品を製造する線材成形品の製造方法において、前記サイクル動作の1サイクル中に線材送給速度を下げた低速送給期間を設け、前記低速送給期間中に前記線材送給装置に同期して前記線材成形品の後端部と共に切断装置を円弧軌跡を描くように移動しながら前記線材成形品の後端部を後続の線材から切り離す線材成形品の製造方法である。 According to a fifth aspect of the invention, the cycle operation of molding the wire fed from the wire feeding device into a ring-shaped wire molded product with a molding tool and separating it from the subsequent wire is repeated to obtain a plurality of the wire molded products. In the method of manufacturing a wire rod molded article to be manufactured, a low speed feeding period in which a wire rod feeding speed is reduced is provided during one cycle of the cycle operation, and the wire rod is synchronized with the wire rod feeding device during the low speed feeding period. A method for manufacturing a wire rod molded product, in which the rear end portion of the wire rod molded product is separated from the subsequent wire rod while moving the cutting device together with the rear end portion of the molded product so as to draw an arc locus.
請求項6の発明は、前記切断装置として、回転駆動される砥石を備えたものを用い、前記砥石を、前記円弧軌跡の接線方向と交差する方向に進退させて、前記線材を切断する請求項5に記載の線材成形品の製造方法である。 According to a sixth aspect of the present invention, as the cutting device, a device provided with a rotationally driven grindstone is used, and the grindstone is advanced and retracted in a direction intersecting a tangential direction of the arc locus to cut the wire rod. 5 is a method for manufacturing a wire rod molded product.
請求項7の発明は、前記線材を切断するときには、前記砥石を前記円弧軌跡の接線方向で前記線材の切断面と同じ速度で移動し、その切断後に、前記砥石を前記接線方向で前記線材の切断面より速い速度で移動して前記切断面から離す請求項6に記載の線材成形品の製造方法である。 In the invention of claim 7, when cutting the wire rod, the grindstone is moved in the tangential direction of the arc locus at the same speed as the cutting surface of the wire rod, and after the cutting, the grindstone is moved in the tangential direction of the wire rod. The method for manufacturing a wire rod molded article according to claim 6, wherein the wire rod molded article is moved at a speed faster than the cut surface and separated from the cut surface.
請求項1の線材成形機は、線材送給装置から送給されてくる線材をリング状の線材成形品に成形してから切断装置にて後続の線材から切り離すサイクル動作を繰り返す。ここで、線材の成形中に送給を停止すると、再送給する際に線材に痕(以下、「成形開始痕」という)が残ることがあり、その成形開始痕の除去加工のために生産効率が低下し得る。これに対し、請求項1の線材成形機は、線材成形品の後端部と共に円弧軌跡を描いて移動可能な可動ベースを有し、そこに可動ベースが搭載されて線材成形品の後端部と共に移動しながら線材を切断する。つまり、本発明の線材成形機によれば、線材の送給を停止しないで複数の線材成形品を、順次、製造することができる。これにより、成形開始痕の発生が抑えられ生産効率の向上が図られる。 The wire rod forming machine according to the first aspect repeats the cycle operation in which the wire rod fed from the wire rod feeding device is formed into a ring-shaped wire rod molded product and then cut off from the subsequent wire rod by the cutting device. If the feeding is stopped during molding of the wire, traces (hereinafter referred to as "molding start marks") may remain on the wire when the wire is re-sold. Can decrease. On the other hand, the wire rod forming machine according to claim 1 has a movable base that is movable along a rear end portion of the wire rod molded article along an arcuate trajectory, and the movable base is mounted on the movable base, and the rear end portion of the wire rod molded article is mounted. While moving with it, cut the wire. That is, according to the wire rod molding machine of the present invention, a plurality of wire rod molded products can be sequentially manufactured without stopping the feeding of the wire rod. As a result, generation of molding start marks is suppressed and production efficiency is improved.
また、切断装置としては、レーザー切断、ウォータージェット切断、カッター、砥石を備えるものが例示列挙される。また、切断装置が砥石を備えている場合は、請求項2,6の発明のように、線材成形品の後端部の移動方向と交差する方向に砥石を線材に対して進退させればよい。その場合、砥石が線材を切断するときには、線材の切断面と同じ速度で移動し、その切断後には線材の切断面より速い速度で移動して切断面から離れるようにすれば(請求項3,7の発明)、後続の線材と砥石との干渉を確実に防ぐことができる。 Further, as the cutting device, a device provided with laser cutting, water jet cutting, a cutter, and a grindstone is exemplified. When the cutting device is provided with a grindstone, the grindstone may be moved back and forth with respect to the wire rod in a direction intersecting the moving direction of the rear end of the wire rod molded product, as in the inventions of claims 2 and 6. .. In that case, when the grindstone cuts the wire, it moves at the same speed as the cut surface of the wire, and after the cutting, moves at a speed faster than the cut surface of the wire and moves away from the cut surface (claim 3, 7), the interference between the subsequent wire rod and the grindstone can be reliably prevented.
請求項5の発明によれば、請求項1の発明と同様に、線材成形品の製造に係る生産効率の向上を図ることができる。 According to the invention of claim 5, similarly to the invention of claim 1, it is possible to improve the production efficiency in manufacturing the wire rod molded product.
[第1実施形態]
以下、図1〜図5に示された本実施形態の線材成形機10について説明する。図1(A)及び図4に示すように、線材成形機10は、線材送給装置70から送給される線材90を、第1〜第3の成形工具21,22,23によって円弧状に巻回して線材成形品としてのリング91(例えば、ピストンリング等のC字状のリング。図3参照)を成形するものである。線材90の断面は、例えば、長方形、キーストン、テーパ、バレル又は偏心バレルの形状をなし、線材送給装置70は、線材90を水平方向に一直線状に延ばして送給する。以下、線材90が送給される水平方向を横方向H1といい、それと直交する水平方向を前後方向H2(図5参照)ということとする。
[First Embodiment]
Hereinafter, the wire rod forming machine 10 of this embodiment shown in FIGS. 1 to 5 will be described. As shown in FIGS. 1A and 4, the wire rod forming machine 10 turns the wire rod 90 fed from the wire rod feeding device 70 into an arc shape by the first to third forming tools 21, 22, and 23. It is wound to form a ring 91 (for example, a C-shaped ring such as a piston ring, see FIG. 3) as a wire rod molded product. The cross section of the wire rod 90 has, for example, a rectangular shape, a keystone, a taper, a barrel, or an eccentric barrel, and the wire rod feeding device 70 extends the wire rod 90 in a horizontal direction to feed the wire rod 90. Hereinafter, the horizontal direction in which the wire rod 90 is fed will be referred to as the horizontal direction H1, and the horizontal direction orthogonal thereto will be referred to as the front-back direction H2 (see FIG. 5).
第1〜第3の成形工具21,22,23は、例えば、支持ベース53(図1(A)参照)に支持されて前方に片持ち梁状に延びている。また、第1成形工具21は、線材90のうち線材送給装置70から延びる直線部分に上方から当接する位置に配置され、第2成形工具22は、第1成形工具21に対して線材90の送給方向の前方において僅かに下方に配置されている。そして、線材90が線材送給装置70に押されて第2成形工具22に押し付けられて下方に向けられ、円弧状に成形される。また、第3成形工具23は、第1と第2の成形工具21,22の間に配置されて、線材90のうち円弧状に湾曲した部分に下方から第3成形工具23が当接する。これらにより、線材90が、第3成形工具23の下方で前後方向H2に延びる架空の巻回中心C1(図1(A)参照)を中心としたリング状に成形されて、線材成形品としてのリング91になる。また、第2成形工具22の下方には、例えば支持ベース53に支持されたガイド工具24が備えられて、円弧状に成形された線材90に内側から当接している。そして、第1〜第3の成形工具21,22,23及びガイド工具24の位置を調整して、成形される線材90の円弧の曲率半径が変更される。 The first to third forming tools 21, 22, and 23 are supported by, for example, a support base 53 (see FIG. 1A) and extend forward in a cantilever shape. Further, the first forming tool 21 is arranged at a position where it comes into contact with a straight line portion of the wire rod 90 extending from the wire rod feeding device 70 from above, and the second forming tool 22 moves the wire rod 90 of the wire rod 90 relative to the first forming tool 21. It is arranged slightly downward at the front in the feeding direction. Then, the wire rod 90 is pressed by the wire rod feeding device 70, pressed against the second forming tool 22 and directed downward, and is formed into an arc shape. The third forming tool 23 is arranged between the first and second forming tools 21 and 22, and the third forming tool 23 comes into contact with a portion of the wire 90 curved in an arc shape from below. As a result, the wire rod 90 is formed into a ring shape around the imaginary winding center C1 (see FIG. 1 (A)) extending in the front-rear direction H2 below the third forming tool 23 to form a wire rod molded product. Become ring 91. A guide tool 24 supported by, for example, a support base 53 is provided below the second forming tool 22 and abuts on the arc-shaped wire rod 90 from the inside. Then, by adjusting the positions of the first to third forming tools 21, 22, 23 and the guide tool 24, the radius of curvature of the arc of the wire rod 90 to be formed is changed.
上記の如く成形されたリング91は、切断装置30によって後続の線材90から切り離される(図2(B)及び図4参照)。後続の線材90から切り離される前のリング91は、図1(B)に示すように、後続の線材90の送給によって巻回中心C1を中心に回転し、ガイド工具24により僅かに前方に案内されて後続の線材90の前側に重ねられていく。これに対し、本実施形態では、切断装置30がリング91の後端部91Eと共に回動しながら前後に移動し、線材90の送給を停止せずにリング91を後続の線材90から切り離すようになっている。 The ring 91 formed as described above is separated from the subsequent wire rod 90 by the cutting device 30 (see FIGS. 2B and 4). As shown in FIG. 1 (B), the ring 91 before being separated from the subsequent wire rod 90 rotates around the winding center C1 by the feeding of the subsequent wire rod 90 and is guided slightly forward by the guide tool 24. Then, the wires 90 are stacked on the front side of the succeeding wire rod 90. On the other hand, in the present embodiment, the cutting device 30 moves back and forth while rotating together with the rear end portion 91E of the ring 91 so that the ring 91 is separated from the subsequent wire rod 90 without stopping the feeding of the wire rod 90. It has become.
具体的には、切断装置30は、例えば、ディスク形の砥石31を備え、図5(A)に概念的に示した砥石移動機構40Aに支持されている。砥石移動機構40Aは、前後方向H2に直動するように固定ベース43に支持された直動ベース44と、巻回中心C1を中心に回動するように直動ベース44に支持された第1可動ベース51とを有し、第1可動ベース51に切断装置30が搭載されている。切断装置30は、砥石31が、例えば、巻回中心C1を含む面内で巻回中心C1の下方に位置するように配置されている。また、直動ベース44は、図示しない第1サーボモータにて位置制御されると共に、第1可動ベース51は、図示しない第2サーボモータにて制御される。そして、前述の線材送給装置70の駆動源である図示しない送給用サーボモータと、第1及び第2のサーボモータとの制御により、切断装置30の砥石31がリング91の後端部91Eの動作に同期する直動及び回動して、上述の如く、線材90の送給を停止せずにリング91を後続の線材90から切り離す。 Specifically, the cutting device 30 includes, for example, a disc-shaped grindstone 31 and is supported by a grindstone moving mechanism 40A conceptually shown in FIG. The grindstone moving mechanism 40A includes a linear base 44 supported by a fixed base 43 so as to linearly move in the front-rear direction H2, and a first linear base 44 supported by the linear base 44 so as to rotate around a winding center C1. The movable base 51 and the cutting device 30 are mounted on the first movable base 51. The cutting device 30 is arranged such that the grindstone 31 is located below the winding center C1 in a plane including the winding center C1, for example. The position of the linear movement base 44 is controlled by a first servo motor (not shown), and the first movable base 51 is controlled by a second servo motor (not shown). The grindstone 31 of the cutting device 30 causes the rear end portion 91E of the ring 91 to be controlled by the feeding servo motor (not shown) that is a drive source of the wire rod feeding device 70 and the first and second servo motors. As described above, the ring 91 is separated from the succeeding wire rod 90 without stopping the feeding of the wire rod 90 by linearly moving and rotating in synchronism with the above operation.
なお、例えば、図5(B)に示すように、砥石移動機構40Aを、固定ベース43に回動可能に支持された回動ベース46に直動ベース47を直動可能に支持した構成とし、その直動ベース47に切断装置30が搭載されていてもよい。 In addition, for example, as shown in FIG. 5B, the grindstone moving mechanism 40A has a structure in which a linear base 47 is movably supported by a rotary base 46 rotatably supported by a fixed base 43. The cutting device 30 may be mounted on the linear motion base 47.
図2(B)に示すように切断装置30により線材90を切断する際に、その切断箇所を間に挟んだ線材90の2位置を保持するためのクランパー60、65が切断装置30の前方に設けられ、クランパー移動機構40Bに支持されている。クランパー移動機構40Bは、巻回中心C1を中心に回動する第2可動ベース52を有し、第2可動ベース52にクランパー60、65が取り付けられている。また、クランパー60,65は、例えば、エアーアクチュエータ又はソレノイド等の動力源を有し、オンオフ制御によりクランプ状態とアンクランプ状態とに切り替えられる。 When the wire rod 90 is cut by the cutting device 30 as shown in FIG. It is provided and supported by the clamper moving mechanism 40B. The clamper moving mechanism 40B has a second movable base 52 that rotates around the winding center C1, and the clampers 60 and 65 are attached to the second movable base 52. The clampers 60 and 65 have a power source such as an air actuator or a solenoid, and can be switched between a clamp state and an unclamp state by on / off control.
なお、クランパー移動機構40Bは、巻回中心C1回りの回転動力を、砥石移動機構40Aとの間に備えた図示しない動力伝達機構を介して第2サーボモータから受けて第2可動ベース52が回動するようになっていてもよいし、第1駆動機構41とは別の動力源であるサーボモータを備えて、第1駆動機構41の回動と同期して第2可動ベース52が回動するようになっていてもよい。 The clamper moving mechanism 40B receives the rotational power around the winding center C1 from the second servo motor via a power transmission mechanism (not shown) provided between the clamper moving mechanism 40B and the grindstone moving mechanism 40A, and the second movable base 52 rotates. The second movable base 52 may rotate in synchronization with the rotation of the first drive mechanism 41 by providing a servomotor that is a power source different from the first drive mechanism 41. You may be allowed to do so.
なお、本実施形態では、第1可動ベース51、第2可動ベース52、砥石移動機構40A、クランパー移動機構40Bから、「ベース駆動装置40」が構成されている。また、本実施形態では、砥石移動機構40Aのうち第1可動ベース51を回動させる機構と、クランパー移動機構40Bのうち第2可動ベースを回動させる機構とによって、第1及び第2可動ベース51,52をリング91の後端部91Eの移動方向である第1方向に駆動する「第1駆動機構41」が構成されている。また、砥石移動機構40Aのうち固定ベース43に対して直動ベース44を直動させる機構によって、第1可動ベース51を前記第1方向と交差する方向に移動する「第2駆動機構42」が構成されている。また、以下では、第1可動ベース51と第2可動ベース52とを合わせて、適宜、可動ベース50と呼ぶこととする。 In the present embodiment, the "base drive device 40" is composed of the first movable base 51, the second movable base 52, the grindstone moving mechanism 40A, and the clamper moving mechanism 40B. In addition, in the present embodiment, the mechanism for rotating the first movable base 51 of the grindstone moving mechanism 40A and the mechanism for rotating the second movable base of the clamper moving mechanism 40B allow the first and second movable bases to be rotated. A “first drive mechanism 41” that drives 51 and 52 in the first direction, which is the moving direction of the rear end portion 91E of the ring 91, is configured. In addition, the "second drive mechanism 42" that moves the first movable base 51 in the direction intersecting the first direction by the mechanism that directly moves the linear movement base 44 with respect to the fixed base 43 in the grindstone moving mechanism 40A is provided. It is configured. In the following, the first movable base 51 and the second movable base 52 will be collectively referred to as the movable base 50 as appropriate.
本実施形態の線材成形機10の第1サーボモータ、第2サーボモータ、送給用サーボモータ等は、切断装置30の砥石31が以下の位置に配置されるように制御される。即ち、図1(A)及び図1(B)に示した回動原点位置では、例えば、砥石31はリング91の巻回中心C1の略真下位置に配置され、回動終端位置は、回動原点位置から反時計回りに略30〜90度離れている。そして、線材90のうち円弧状に成形された部分(以下、「線材90の円弧部」という)と同じ角速度で、砥石31が回動原点位置から回動終端位置に向かって回動し(図2(A)参照)、その間に、砥石31が前後に往復して線材90が切断され(図2(B)参照)、円弧状に成形された線材90がリング91として後続の線材90から切り離される(図3(A)及び図3(B)参照)。 The first servo motor, the second servo motor, the feeding servo motor, and the like of the wire rod forming machine 10 of the present embodiment are controlled so that the grindstone 31 of the cutting device 30 is arranged at the following position. That is, at the rotation origin position shown in FIGS. 1 (A) and 1 (B), for example, the grindstone 31 is disposed substantially directly below the winding center C1 of the ring 91, and the rotation end position is rotated. The position is approximately 30 to 90 degrees counterclockwise from the origin position. Then, the grindstone 31 rotates from the rotation origin position to the rotation end position at the same angular velocity as that of the arc-shaped portion of the wire rod 90 (hereinafter, referred to as “arc portion of the wire rod 90”) (see FIG. 2 (A)), during which the grindstone 31 reciprocates back and forth to cut the wire 90 (see FIG. 2B), and the arc-shaped wire 90 is separated from the subsequent wire 90 as a ring 91. (See FIG. 3 (A) and FIG. 3 (B)).
ここで、線材送給装置70は、線材90の円弧部の角速度が第1角速度ω1(図1(A)参照)になるように線材90を送給する第1送給処理と、線材90の円弧部の角速度が第1角速度ω1より小さい第2角速度ω2(図2(A)参照)になるように線材90を送給する第2送給処理とを繰り返す。そして、それら第1送給処理及び第2送給処理を含む送給サイクル動作が行われる送給サイクルの間の線材90の送給量が、リング91の全長になるように線材送給装置70の送給用サーボモータが制御される。また、線材送給装置70が停止状態から起動した時には、第2角速度ω2になるように線材90を送給する初動処理を行ってから、前記した送給サイクルの動作を繰り返す。 Here, the wire rod feeding device 70 performs the first feeding process of feeding the wire rod 90 so that the angular velocity of the arc portion of the wire rod 90 becomes the first angular velocity ω1 (see FIG. 1A), and The second feeding process of feeding the wire rod 90 is repeated so that the angular velocity of the arc portion becomes the second angular velocity ω2 (see FIG. 2A) that is smaller than the first angular velocity ω1. Then, the wire rod feeding device 70 such that the feeding amount of the wire rod 90 during the feeding cycle in which the feeding cycle operation including the first feeding process and the second feeding process is performed becomes the entire length of the ring 91. The feeding servo motor is controlled. Further, when the wire rod feeding device 70 is started from the stopped state, an initial motion process of feeding the wire rod 90 so as to have the second angular velocity ω2 is performed, and then the above-described feeding cycle operation is repeated.
線材90の円弧部が一定の第2角速度ω2で移動している間に、砥石31は、線材90の円弧部と同じ一定の第2角速度ω2で回動原点位置の近傍位置から回動終端位置の近傍位置に向けて回動する。また、砥石31は、例えば、線材90の円弧部が、一定の第2角速度ω2から加速され始めたときに回動の速度を下げて停止し、回動方向を反転させて(図3(B)参照)、線材90の円弧部が第1角速度ω1で回転している間に、回動終端位置から回動原点位置へと第2角速度ω2より大きな第3角速度ω3で回動させて、もとの状態に戻す。 While the circular arc portion of the wire rod 90 is moving at the constant second angular velocity ω2, the grindstone 31 moves from the position near the rotation origin position to the rotation end position at the constant second angular velocity ω2 that is the same as the circular arc portion of the wire rod 90. Rotate toward a position near. Further, for example, when the circular arc portion of the wire rod 90 starts to accelerate from the constant second angular velocity ω2, the grindstone 31 reduces the rotation speed and stops, and reverses the rotation direction (see FIG. )), While the arc portion of the wire rod 90 is rotating at the first angular velocity ω1, the wire rod 90 is rotated from the rotation end position to the rotation origin position at the third angular velocity ω3 larger than the second angular velocity ω2. And return to the state of.
また、第2駆動機構42は、第1駆動機構41が第1可動ベース51を一定の第2角速度ω2で回動させている間に、砥石31が、線材90を切断し始め、切断し終わり(図2(B)参照)、反転して後退し(図3(A)参照)、後続の線材90の円弧部から後方に離間する動作を行うように、第1可動ベース51を前後方向H2に移動する。 In addition, the second drive mechanism 42 starts to cut the wire rod 90 by the grindstone 31 while the first drive mechanism 41 rotates the first movable base 51 at the constant second angular velocity ω2, and finishes cutting. (Refer to FIG. 2 (B)), the first movable base 51 is moved back and forth (see FIG. 3 (A)), and the first movable base 51 is moved in the front-rear direction H2 so as to move backward from the arc portion of the subsequent wire rod 90. Move to.
また、クランパー60,65は、可動ベース50が回動原点位置に配置された状態ではアンクランプ状態になっている。そして、クランパー60,65は、砥石31が一定の第2角速度ω2で移動する間のうち、線材90の切断が開始される前のタイミングで線材90のうち切断予定位置を挟んだ2位置をクランプし(図2(A)参照)、砥石31が切断後に線材90から離間した後のタイミングで、アンクランプする(図3(B)には、アンクランプ後の状態が示されている)。 Further, the clampers 60 and 65 are in an unclamped state when the movable base 50 is located at the rotation origin position. Then, the clampers 60 and 65 clamp the two positions of the wire rod 90 sandwiching the planned cutting position at the timing before the cutting of the wire rod 90 is started while the grindstone 31 moves at the constant second angular velocity ω2. Then, the grindstone 31 is unclamped at a timing after the grindstone 31 is separated from the wire 90 after cutting (FIG. 3B shows a state after unclamping).
後続の線材90から切り離されたリング91(図3(B)参照)は、線材成形機10の前面側に設けられた図示しない排出手段により排出され、回収される。 The ring 91 (see FIG. 3B) separated from the subsequent wire rod 90 is discharged and collected by a discharge means (not shown) provided on the front side of the wire forming machine 10.
なお、上記したサーボモータ同士の同期のために、コントローラ80(図1(A)参照)に備えられた制御基板のROMには、前述した送給サイクルを複数に細分する単位時間毎に送給用サーボモータの回転位置を対応させた第1データマップが記憶されている。そして、コントローラ80が操作されると、単位時間が経過する毎に第1データマップに基づく回転位置に送給用サーボモータが位置制御され、これにより、線材90の円弧部の角速度が第1と第2の角速度ω1,ω2に交互に切り替わるように線材90が送給される。また、コントローラ80の速度変更ボタンの操作により、前述の単位時間が変更されて線材90の送給速度、及び、第1及び第2の角速度ω1,ω2が変更される。 In order to synchronize the servo motors with each other, the ROM of the control board provided in the controller 80 (see FIG. 1A) is fed to the ROM at each unit time for subdividing the feeding cycle into a plurality of units. A first data map in which the rotational position of the servo motor for the vehicle is associated is stored. Then, when the controller 80 is operated, the feeding servomotor is position-controlled to the rotational position based on the first data map every time a unit time elapses, whereby the angular velocity of the arc portion of the wire material 90 is set to the first value. The wire rod 90 is fed so as to alternately switch to the second angular velocities ω1 and ω2. Further, by operating the speed changing button of the controller 80, the unit time is changed and the feeding speed of the wire rod 90 and the first and second angular velocities ω1 and ω2 are changed.
また、ROMには、単位時間毎の送給用サーボモータの各回転位置に対して、第1サーボモータ及び第2サーボモータの回転位置を対応させた第2データマップが記憶されると共に、単位時間毎の送給用サーボモータの各回転位置に対してクランパー60,65のクランプとアンクランプのタイミングを対応させた第3データマップとが記憶されている。そして、送給用サーボモータの回転位置に基づいて、第2データマップの対応関係を維持するように第1サーボモータ、第2サーボモータが送給用サーボモータに追従するように制御されると共に、第3データマップの対応関係を維持するようにクランパー60,65の動力源が制御される。 In addition, the ROM stores a second data map in which the rotational positions of the first servo motor and the second servo motor are associated with the rotational positions of the feeding servo motor for each unit time. A third data map in which the clamp and unclamp timings of the clampers 60 and 65 are associated with each rotational position of the feeding servo motor for each time is stored. Then, based on the rotational position of the feeding servo motor, the first servo motor and the second servo motor are controlled so as to follow the feeding servo motor while maintaining the correspondence relationship of the second data map. , The power sources of the clampers 60 and 65 are controlled so as to maintain the correspondence relationship of the third data map.
なお、線材成形機10を起動するときには、例えば、マニュアル操作で線材送給装置70から線材90を送給し、線材90が概ね3/4の円状に成形された状態にして停止する。そして、制御基板のROMに記憶されている制御プログラムを制御基板のCPUが実行すると、前述した初動処理が実行され、線材送給装置70が線材90の円弧部を一定の第2角速度ω2で回動させると共に、ベース駆動装置40が可動ベース50を一定の第2角速度ω2で回動させた状態にする。そして、可動ベース50の第1可動ベース51が前進するように起動される。その第1可動ベース51の前進の起動タイミングとなる際の送給用サーボモータの回転位置が、第2データマップにおける第1可動ベース51の前進の起動タイミングとなる位置に設定されて前記送給サイクルの残りが実行された後、前記送給サイクルを繰り返す連続運転が実行される。 When the wire rod forming machine 10 is started, for example, the wire rod 90 is fed by a manual operation from the wire rod feeding device 70, and the wire rod 90 is formed into a substantially 3/4 circular shape and stopped. When the CPU of the control board executes the control program stored in the ROM of the control board, the above-described initial motion process is executed and the wire rod feeding device 70 rotates the arc portion of the wire rod 90 at a constant second angular velocity ω2. The base drive device 40 causes the movable base 50 to rotate at a constant second angular velocity ω2 while being moved. Then, the first movable base 51 of the movable base 50 is activated so as to move forward. The rotational position of the feeding servo motor at the forward start timing of the first movable base 51 is set to the position that is the forward start timing of the first movable base 51 in the second data map, and the feed is performed. After the rest of the cycle has been carried out, a continuous operation is carried out in which the feeding cycle is repeated.
本実施形態の線材成形機10の構成に関する説明は以上である。以下、本実施形態の線材成形機10及び線材成形機10を用いたリング91の製造方法の効果について説明する。上記したように本実施形態の線材成形機10及び製造方法では、線材90の送給を停止しないで複数の線材成形品であるリング91を、順次、製造することができる。ここで、従来の線材成形機及び製造方法では、線材90の成形中に送給を停止するため、再送給する際に線材90に成形開始痕が残ることがあり、その成形開始痕の除去加工のために生産効率の低下が問題になっていた。 The description of the configuration of the wire rod forming machine 10 of the present embodiment is as above. Hereinafter, the effects of the wire rod molding machine 10 of the present embodiment and the method of manufacturing the ring 91 using the wire rod molding machine 10 will be described. As described above, in the wire rod forming machine 10 and the manufacturing method of the present embodiment, it is possible to sequentially manufacture the rings 91 that are a plurality of wire rod molded products without stopping the feeding of the wire rod 90. Here, in the conventional wire rod forming machine and manufacturing method, since the feeding is stopped during the forming of the wire rod 90, a forming start trace may remain on the wire rod 90 when the wire rod 90 is re-sent, and the forming start trace is removed. Due to this, the decrease in production efficiency was a problem.
これに対し、本実施形態の線材成形機10及び製造方法によれば、成形開始痕の発生が抑えられるので、成形開始痕の除去加工を無くすか減らすことができ、生産効率の向上が図られると共に、リング91の品質向上も図られる。また、本実施形態の線材成形機10及び製造方法では、繰り返してリング91を成形するサイクル動作の1サイクルのうち線材90の送給速度を下げた低速送給期間(第1可動ベース51が角速度ω1未満の角速度で移動している期間)中に線材90を切断するので、切断面の品質を安定させることができる。しかも、線材90をクランプした状態で切断するので、このことによっても、切断面の品質を安定させることができる。 On the other hand, according to the wire rod forming machine 10 and the manufacturing method of the present embodiment, since the generation of the molding start mark is suppressed, the removal process of the molding start mark can be eliminated or reduced, and the production efficiency can be improved. At the same time, the quality of the ring 91 can be improved. In addition, in the wire rod forming machine 10 and the manufacturing method of the present embodiment, in one cycle of the cycle operation in which the ring 91 is repeatedly formed, the feed speed of the wire rod 90 is reduced to a low speed feed period (the first movable base 51 has an angular velocity). Since the wire material 90 is cut during the period of moving at an angular velocity less than ω1, the quality of the cut surface can be stabilized. Moreover, since the wire rod 90 is cut while being clamped, the quality of the cut surface can be stabilized also by this.
また、本実施形態では、線材90として、断面が、例えば、長方形、キーストン、テーパ、バレル又は偏心バレルの形状をなすものを用いた場合、線材送給装置70が線材90の断面の短手方向がリング91の軸方向を向くように線材90を送給すると共に、砥石31が、線材90の切断の際にリング91の軸方向に移動するようにすれば、線材90を容易に切断することができる。 Further, in the present embodiment, when the wire rod 90 has a cross section of, for example, a rectangle, a keystone, a taper, a barrel, or an eccentric barrel, the wire rod feeding device 70 causes the wire rod feeding device 70 to have a crosswise direction. The wire rod 90 is fed so that the wire rod faces the axial direction of the ring 91, and the grindstone 31 moves in the axial direction of the ring 91 when the wire rod 90 is cut, so that the wire rod 90 can be easily cut. You can
[第2実施形態]
第2実施形態では、第2駆動機構42が第1可動ベース51の前進と後退を行う間に、第1駆動機構41による第1可動ベース51の回動の角速度が一定となっていない点が、上記第1実施形態とは異なる。具体的には、切断装置30が線材90を切断し終わってから後続の線材90の円弧部に対して後方に離間するまでの間、第1駆動機構41によって、第1可動ベース51が、リング91の後端部91Eの切断面の角速度(即ち、第2可動ベース52の角速度である第2角速度ω2)よりも速い角速度で回動する。この構成では、切断装置30が線材を切断し終わってから、第1可動ベース51の角速度が上がり始まる前に、クランパー60,65のうち少なくとも他方のクランパー65をアンクランプ状態にすればよい。
[Second Embodiment]
In the second embodiment, the angular velocity of the rotation of the first movable base 51 by the first drive mechanism 41 is not constant while the second drive mechanism 42 advances and retracts the first movable base 51. , Different from the first embodiment. Specifically, the first driving mechanism 41 causes the first movable base 51 to move the ring until the cutting device 30 cuts the wire 90 and is separated rearward from the arc portion of the subsequent wire 90. It rotates at an angular velocity faster than the angular velocity of the cut surface of the rear end portion 91E of 91 (that is, the second angular velocity ω2 which is the angular velocity of the second movable base 52). With this configuration, after the cutting device 30 has finished cutting the wire and before the angular velocity of the first movable base 51 begins to increase, at least the other clamper 65 of the clampers 60, 65 may be unclamped.
本実施形態では、砥石31が、線材90を切断するときには、リング91の後端部91Eの移動方向である第1方向で、線材90の後端部91Eの切断面と同じ速度で移動し、その切断後には前記第1方向で線材90の切断面より速い速度で移動して該切断面から離れる構成となっているので、後続の線材90と砥石31との干渉を確実に防ぐことができる。 In the present embodiment, when cutting the wire rod 90, the grindstone 31 moves at the same speed as the cutting surface of the rear end portion 91E of the wire rod 90 in the first direction that is the moving direction of the rear end portion 91E of the ring 91, After the cutting, it moves in the first direction at a speed faster than the cut surface of the wire rod 90 and moves away from the cut surface, so that the interference between the subsequent wire rod 90 and the grindstone 31 can be surely prevented. ..
[他の実施形態]
(1)上記実施形態では、線材90を砥石31で切断する切断装置30が設けられていたが、線材90をレーザー切断、ウォータージェット切断、又は、カッターで切断する切断装置が設けられていてもよい。カッター31Wを備える切断装置30Wの例としては、図6に示すように、前後のカッター31W,31Wにて線材90をせん断により切断するものが挙げられる。また、切断装置30がレーザーやウォータージェットで切断する場合には、第2駆動機構42が備えられていなくてもよい。
[Other Embodiments]
(1) In the above embodiment, the cutting device 30 that cuts the wire rod 90 with the grindstone 31 is provided, but even if a cutting device that cuts the wire rod 90 by laser cutting, water jet cutting, or a cutter is provided. Good. As an example of the cutting device 30W including the cutter 31W, as shown in FIG. 6, there is a device that cuts the wire rod 90 by shearing with the front and rear cutters 31W and 31W. Further, when the cutting device 30 cuts with a laser or a water jet, the second drive mechanism 42 may not be provided.
(2)上記実施形態では、線材90を切断するために、砥石31を、リング91の軸方向に移動させていたが、リング91の後端部91Eの移動方向である第1方向と交差する第2方向に移動させればよく、例えば、リング91の径方向に移動させてもよい。この場合、砥石31の移動方向は、上下方向であってもよいし、横方向H1であってもよい。 (2) In the above embodiment, the grindstone 31 is moved in the axial direction of the ring 91 in order to cut the wire rod 90. However, the grindstone 31 intersects the first direction, which is the moving direction of the rear end portion 91E of the ring 91. It may be moved in the second direction, and may be moved in the radial direction of the ring 91, for example. In this case, the moving direction of the grindstone 31 may be the vertical direction or the horizontal direction H1.
(3)上記実施形態では、クランパー60,65によって、線材90の切断箇所の両側部分がクランプされたが、クランパー60又はクランパー65の何れかによって線材90の切断箇所の片側部分がクランプされてもよい。また、上記実施形態において、クランパー60又はクランパー65が、1対設けられて、線材90の切断箇所の両側に配置されていてもよい。 (3) In the above embodiment, both sides of the cut portion of the wire rod 90 are clamped by the clampers 60 and 65, but one side portion of the cut portion of the wire rod 90 may be clamped by either the clamper 60 or the clamper 65. Good. In addition, in the above-described embodiment, a pair of clampers 60 or 65 may be provided and arranged on both sides of the cut portion of the wire rod 90.
(4)上記実施形態では、線材送給装置70による線材90の送給速度が一定ではなかったが、一定であってもよい(例えば、線材90の円弧部の角速度が第2角速度ω2になる送給速度)。この場合、切断装置30が線材成形品の後端部と共に移動しながら線材90を切断することで、サイクルタイムを短縮させて生産効率の向上を図ることができる。 (4) In the above embodiment, the feeding speed of the wire rod 90 by the wire rod feeding device 70 is not constant, but it may be constant (for example, the angular velocity of the arc portion of the wire rod 90 becomes the second angular velocity ω2). Feeding speed). In this case, the cutting device 30 cuts the wire rod 90 while moving together with the rear end portion of the wire rod molded product, thereby shortening the cycle time and improving the production efficiency.
(5)上記実施形態では、線材成形機が線材90から形成する線材成形品が、リング91であったが、これに限定されるものではなく、例えば、圧縮コイルバネや引張コイルばね、トーションコイルばね等であってもよい。このようなコイルばねを形成する線材成形機として、図6には、線材90を成形工具T1で成形してコイル部91Wを形成し、線材90のうちコイル部91Wの後端に続く直線部91Sを切断装置30Wで切断するものが示されている。この線材成形機も、可動ベースに搭載された切断装置30Wが、線材成形品の後端部と共に(直線部91Sと共に)移動しながら線材90を切断する構成となっている。この場合、線材90を切断する際に線材90の送給を停止する従来の切断方法を採用しても、上述の「成形開始痕」が生じないが、同図の構成によれば、サイクルタイムを短縮させて生産効率の向上を図ることが可能となる。なお、切断装置30Wは、線材90の切断を、成形工具T1による線材90の成形中に行ってもよいし、成形工具T1が線材90から離れている時に行ってもよい。 (5) In the above embodiment, the wire rod molded product formed from the wire rod 90 by the wire rod molding machine is the ring 91. However, the present invention is not limited to this. For example, a compression coil spring, a tension coil spring, or a torsion coil spring. And so on. As a wire rod forming machine for forming such a coil spring, in FIG. 6, a wire rod 90 is formed by a forming tool T1 to form a coil portion 91W, and a linear portion 91S of the wire rod 90 that follows the rear end of the coil portion 91W. What is cut by the cutting device 30W is shown. This wire rod forming machine also has a configuration in which the cutting device 30W mounted on the movable base cuts the wire rod 90 while moving together with the rear end portion of the wire rod molded product (along with the straight line portion 91S). In this case, even if the conventional cutting method of stopping the feeding of the wire rod 90 when cutting the wire rod 90 is adopted, the above-mentioned "molding start mark" does not occur, but according to the configuration of the figure, the cycle time It is possible to improve the production efficiency by shortening. The cutting device 30W may perform the cutting of the wire rod 90 during the forming of the wire rod 90 by the forming tool T1 or when the forming tool T1 is separated from the wire rod 90.
(6)上記実施形態では、可動ベース50が回動する構成であったが、直動する構成であってもよい。この場合、例えば、図6に示すように、可動ベースは、直線状に移動している線材成形品の後端部(直線部91S)と共に移動する。 (6) Although the movable base 50 is configured to rotate in the above embodiment, it may be configured to move linearly. In this case, for example, as shown in FIG. 6, the movable base moves together with the rear end portion (straight portion 91S) of the wire rod molded product that is linearly moving.
(7)上記実施形態では、砥石31によって線材90が切断される際に、第1可動ベース51が回動原点位置から回動終端位置に向かって、線材90の円弧部と同じ角速度で回動したが、線材90の円弧部よりも遅い角速度で回動してもよいし、速い角速度で回動してもよい。 (7) In the above embodiment, when the wire rod 90 is cut by the grindstone 31, the first movable base 51 rotates from the rotation origin position to the rotation end position at the same angular velocity as the arc portion of the wire member 90. However, the wire rod 90 may be rotated at an angular velocity slower than that of the arc portion of the wire material 90, or may be rotated at a higher angular velocity.
10 線材成形機
30 切断装置
31 砥石
40 ベース駆動装置
41 第1駆動機構
42 第2駆動機構
50 可動ベース
51 第1可動ベース
52 第2可動ベース
60 クランパー
65 クランパー
90 線材
91 リング
10 wire rod forming machine 30 cutting device 31 grindstone 40 base drive device 41 first drive mechanism 42 second drive mechanism 50 movable base 51 first movable base 52 second movable base 60 clamper 65 clamper 90 wire rod 91 ring
Claims (7)
前記サイクル動作の1サイクル中に線材送給速度を下げた低速送給期間が設けられ、
前記線材送給装置に同期して動作し、前記低速送給期間中に前記線材成形品の後端部と共に円弧軌跡を描いて移動可能な可動ベースを有するベース駆動装置を備え、
前記切断装置は、前記可動ベースに搭載されて、前記低速送給期間中に前記線材成形品の後端部と共に移動しながら前記線材を切断する線材成形機。 In a wire rod forming machine that repeats the cycle operation of forming a ring-shaped wire rod molded product with a molding tool, the wire rod fed from the wire rod feeding device, and cutting it from the subsequent wire rod with a cutting device,
A low speed feeding period in which the wire feeding speed is reduced is provided during one cycle of the cycle operation,
A base drive device that operates in synchronization with the wire rod feeding device and has a movable base that is movable along a rear end portion of the wire rod molded article along an arc locus during the low speed feeding period;
The cutting device is mounted on the movable base and cuts the wire rod while moving with the rear end of the wire rod molded product during the low-speed feeding period.
前記切断装置には、前記第2駆動機構による前記可動ベースの移動方向と直交する回転軸を中心に回転駆動される砥石が備えられている請求項1に記載の線材成形機。 The base driving device includes a first driving mechanism that moves the movable base so as to draw the arc locus, and a second driving mechanism that moves the movable base in a direction intersecting a tangential direction of the arc locus. The
The wire rod forming machine according to claim 1, wherein the cutting device includes a grindstone that is driven to rotate about a rotation axis that is orthogonal to a moving direction of the movable base by the second drive mechanism.
それら第1と第2の可動ベースは、前記第1駆動機構によって一緒に移動すると共に、前記第2駆動機構によって一方の可動ベースが他方の可動ベースに対して独立に移動可能となるように構成され、
前記第1可動ベースは、前記切断装置を搭載し、
前記第2可動ベースは、前記線材のうち前記切断装置により切断される切断箇所の近傍をクランプするクランパーを搭載している請求項2又は3に記載の線材成形機。 The movable base comprises a first movable base and a second movable base,
The first and second movable bases are moved together by the first drive mechanism, and one movable base is independently movable by the second drive mechanism with respect to the other movable base. Was
The first movable base is equipped with the cutting device,
The wire rod forming machine according to claim 2 or 3, wherein the second movable base is equipped with a clamper that clamps a portion of the wire rod that is cut by the cutting device.
前記サイクル動作の1サイクル中に線材送給速度を下げた低速送給期間を設け、
前記低速送給期間中に前記線材送給装置に同期して前記線材成形品の後端部と共に切断装置を円弧軌跡を描くように移動しながら前記線材成形品の後端部を後続の線材から切り離す線材成形品の製造方法。 Manufacture a plurality of wire rod molded products by repeating the cycle operation of molding the wire rod fed from the wire rod feeder into a ring-shaped wire rod molded product with a molding tool and separating it from the subsequent wire rod In the method
A low-speed feeding period in which the wire feeding speed is lowered is provided during one cycle of the cycle operation,
During the low-speed feeding period, the rear end of the wire rod molded article is moved from the subsequent wire rod while moving the cutting device together with the rear end of the wire rod molded article in a circular arc locus in synchronization with the wire rod feeder. A method for manufacturing a wire rod molded product to be separated.
前記砥石を、前記円弧軌跡の接線方向と交差する方向に進退させて、前記線材を切断する請求項5に記載の線材成形品の製造方法。 As the cutting device, one having a whetstone that is rotationally driven is used,
The method for producing a wire rod molded article according to claim 5, wherein the grindstone is advanced and retracted in a direction intersecting a tangential direction of the arc locus to cut the wire rod.
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