JP2020066777A - Cleaning equipment and cleaning liquid regeneration method in workpiece hardening treatment equipment - Google Patents

Cleaning equipment and cleaning liquid regeneration method in workpiece hardening treatment equipment Download PDF

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JP2020066777A
JP2020066777A JP2018200619A JP2018200619A JP2020066777A JP 2020066777 A JP2020066777 A JP 2020066777A JP 2018200619 A JP2018200619 A JP 2018200619A JP 2018200619 A JP2018200619 A JP 2018200619A JP 2020066777 A JP2020066777 A JP 2020066777A
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cleaning liquid
quenching
distiller
cleaning
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JP6545883B1 (en
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宣一 篠田
Yoshiichi Shinoda
宣一 篠田
良介 小山
Ryosuke Koyama
良介 小山
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Chugai Ro Co Ltd
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Abstract

To provide a cleaning liquid regeneration device and a cleaning liquid regeneration method each of which, when a plurality of different kinds of hardening oil is individually used for performing hardening treatment on a workpiece, enables the cleaning liquid only to be always appropriately separated from the hardening oil with a single distiller even when the cleaning liquid is mixed with different hardening oil, and a remodeling method of workpiece hardening treatment equipment.SOLUTION: The cleaning liquid regeneration device comprises: an airtight distiller 13 to which a mixed liquid M in which cold oil, out of the cold oil and hot oil having vapor pressures different from each other, is mixed with a cleaning liquid C is introduced; a suction pump 16 which sucks gas from the distiller and reduces an internal pressure of the distiller; a pressure regulating valve 18 which is provided between the suction pump and the distiller, and regulates the internal pressure of the distiller to be lower than the vapor pressure of the cleaning liquid and higher than the vapor pressure of the cold oil in order to gasify only the cleaning liquid according to the vapor pressure of the cold oil in the mixed liquid introduced to the distiller; and a liquefaction part 19 which is provided between the pressure regulating valve and the distiller and liquefies the gasified cleaning liquid.SELECTED DRAWING: Figure 2

Description

本発明は、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することが可能な洗浄液の再生装置及び再生方法と、ワーク焼き入れ処理設備の改造方法に関する。   According to the present invention, when a plurality of different types of quenching oils (cooling oils) are individually used for quenching a work, even if the cleaning liquid is mixed with different quenching oils, a single distiller can be used. The present invention relates to a cleaning liquid regenerating apparatus and a regenerating method capable of properly separating only a cleaning liquid from these quenching oils, and a method for modifying work quenching processing equipment.

加熱したワークを冷却用油で冷却して焼き入れ処理し、その後、洗浄液でワークを洗浄して冷却用油を洗い落とすようにした焼き入れ設備について、特許文献1〜4が知られている。   Patent Documents 1 to 4 are known regarding a quenching facility in which a heated work is cooled with a cooling oil for quenching treatment, and then the work is washed with a cleaning liquid to wash off the cooling oil.

特許文献1の「熱処理設備」は、加熱室において加熱された被処理物を、搬送ユニットにより冷却室に搬送させる熱処理設備において、搬送ユニットに、前記の加熱室及び冷却室との間で被処理物を受け渡しする受渡し室と、加熱室において加熱された被処理物を所定の温度で保温させる保温室とを設けるにあたり、この保温室を前記の受け渡し室に対して搬送ユニットの移動方向の少なくとも片側に連結させている。特許文献1には、走行レールに沿って移動される搬送ユニットで、被処理物を搬送し、焼き入れ処理等の熱処理を行うことが示されている。   The "heat treatment facility" of Patent Document 1 is a heat treatment facility for transporting an object to be treated heated in a heating chamber to a cooling chamber by a transport unit, and the transport unit performs treatment between the heating chamber and the cooling chamber. In providing a delivery chamber for delivering the objects and a greenhouse for keeping the object heated in the heating chamber at a predetermined temperature, the greenhouse is provided on at least one side of the delivery chamber in the moving direction of the transport unit. It is connected to. Patent Document 1 discloses that a transport unit that is moved along a traveling rail transports an object to be processed and performs heat treatment such as quenching.

特許文献2の「焼入れ方法及び焼入れ装置」は、焼入れ温度からワークの芯部がワークの芯部のMs点より高い第1の温度域まで第1の冷却速度で冷却する第1の冷却工程と、その後、前記第1の温度域より低い温度域において第1の冷却速度より小さい第2の冷却速度で冷却する第2の冷却工程と、を備え、焼入れ後にワークの表面がマルテンサイト組織となり、且つ、ワークの有効硬化層深さがワークを焼入れ温度から室温まで第2の冷却速度で冷却した場合よりも大きく、ワークを焼入れ温度から室温まで第1の冷却速度で冷却した場合と同じか又は小さく、且つ、ワークの芯部の硬度がワークを焼入れ温度から室温まで第2の冷却速度で冷却した場合と同等になるように、前記第1の冷却速度と前記第2の冷却速度とを制御するようにしている。特許文献2には、焼き入れ処理における冷却速度を変えるために、ホット油とコールド油の2種類の油を使い分けることが示されている。   The "quenching method and the quenching apparatus" of Patent Document 2 includes a first cooling step of cooling at a first cooling rate from the quenching temperature to a first temperature range in which the core of the work is higher than the Ms point of the core of the work. Then, a second cooling step of cooling at a second cooling rate lower than the first cooling rate in a temperature range lower than the first temperature range, and the surface of the work after the quenching has a martensitic structure, In addition, the effective hardened layer depth of the work is larger than when the work is cooled from the quenching temperature to room temperature at the second cooling rate, and is the same as when the work is cooled from the quenching temperature to the room temperature at the first cooling rate, or The first cooling rate and the second cooling rate are controlled so that the hardness of the core of the work is small and is equivalent to that when the work is cooled from the quenching temperature to room temperature at the second cooling rate. To do It is. Patent Document 2 discloses that two types of oil, hot oil and cold oil, are used in order to change the cooling rate in the quenching process.

特許文献3の「多目的雰囲気熱処理装置」は、加工ショップと熱処理装置を貫通するように搬送路を敷設し、この搬送路に沿って走行可能な無人搬送台車を設け、これら無人搬送台車は、外気から遮断され、内部が不活性ガスで置換可能な保持室を有し、立体倉庫用エレベータから受け取った被処理品の各処理セルへの受渡し等を行い、また各処理セルは、無人搬送台車に面する側にシール扉を有し、かつ背面、天井面および前面に配管、各種機器類を有する構造としている。特許文献3には、油脂の付着した被処理品を洗浄液で洗浄するセルを備えることが示されている。   The "multi-purpose atmosphere heat treatment apparatus" of Patent Document 3 lays a transportation path so as to penetrate the processing shop and the heat treatment apparatus, and provides an unmanned transportation vehicle that can travel along this transportation path. It has a holding chamber that can be replaced with an inert gas, and transfers the products to be processed received from the elevator for multi-story warehouse to each processing cell. The structure has a seal door on the facing side, and piping and various devices on the back, ceiling and front. Patent Document 3 discloses that a cell that cleans an object to be treated to which oil and fat is attached with a cleaning liquid is provided.

特許文献4の「真空脱脂洗浄装置」は、真空脱脂洗浄装置本体は、それぞれ密閉された、両端に開閉扉を有する洗浄室と、洗浄室を取り囲む中空の洗浄液タンクと、を有し、いずれの開閉扉からもワークの搬入・搬出を可能とし、洗浄室内で、シャワー洗浄、浸漬洗浄、高温噴射洗浄及び真空乾燥を同一室内で行うようにしている。特許文献4には、ワークに付着した油脂類が浸漬洗浄用タンクに混入し浸漬洗浄に悪影響を及ぼさないように、浸漬洗浄の前に、ワークをシャワー洗浄することが示されている。   In the “vacuum degreasing cleaning device” of Patent Document 4, the vacuum degreasing cleaning device main body has a cleaning chamber that is closed and has opening and closing doors at both ends, and a hollow cleaning liquid tank that surrounds the cleaning chamber. Work can be loaded and unloaded through the open / close door, and shower cleaning, immersion cleaning, high temperature jet cleaning and vacuum drying are performed in the same chamber in the cleaning chamber. Patent Document 4 discloses that the work is shower-washed before the dip cleaning so that the oils and fats attached to the work are not mixed in the dip cleaning tank and do not adversely affect the dip cleaning.

特開2015−206084号公報JP, 2015-206084, A 特開2012−207239号公報JP2012-207239A 特開平6−174377号公報JP-A-6-174377 特開2006−231272号公報JP, 2006-231272, A

焼き入れ処理されたワークは、冷却用油で冷却され、その後、冷却用油を洗い流すために、洗浄液で洗浄される。洗浄液で洗浄を行うと、汚液として、洗浄液と冷却用油とが混ざり合った混合液が生じる。   The quenched work is cooled with a cooling oil, and then washed with a cleaning liquid to wash off the cooling oil. When cleaning is performed with the cleaning liquid, a mixed liquid in which the cleaning liquid and the cooling oil are mixed is generated as the dirty liquid.

洗浄液は高価であるため、洗浄液だけを混合液から再利用可能に分離して回収することが行われている。洗浄液と冷却用油とは、それらが気化する蒸気圧や気化温度に差があり、洗浄液は冷却用油に比べて蒸気圧が高く、気化温度が低い。この差を利用すれば、冷却用油を気化させずに、洗浄液だけを気化させて、これらが混ざり合った混合液中から、洗浄液のみを分離回収することができる。   Since the cleaning liquid is expensive, only the cleaning liquid is reusably separated and collected from the mixed liquid. There is a difference in vapor pressure and vaporization temperature between the cleaning liquid and the cooling oil, and the cleaning liquid has a higher vapor pressure and a lower vaporization temperature than the cooling oil. By utilizing this difference, only the cleaning liquid can be vaporized without vaporizing the cooling oil, and only the cleaning liquid can be separated and recovered from the mixed liquid in which these are mixed.

ところで、焼き入れ条件は種々様々であり、従って、ワークを冷却するための冷却用油も、特許文献2等に示されているように、焼き入れ条件に応じ、複数異種の冷却用油の中から、いずれか一種が選択されて用いられる。複数異種の冷却用油についても、それらの蒸気圧等には差がある。従って、洗浄液と冷却用油の蒸気圧等の差がどの程度であるかは、用いる冷却用油の種類によって相違する。   By the way, there are various quenching conditions. Therefore, as shown in Patent Document 2 and the like, the cooling oil for cooling the workpiece also depends on the quenching condition among a plurality of different cooling oils. Any one of them is selected and used. There is a difference in vapor pressure and the like between a plurality of different types of cooling oils. Therefore, the difference in vapor pressure between the cleaning liquid and the cooling oil depends on the type of the cooling oil used.

洗浄液との蒸気圧差が小さい高蒸気圧の冷却用油(以下、高蒸気圧油と称する)と、当該高蒸気圧油よりも洗浄液との蒸気圧差が大きい低蒸気圧の冷却用油(以下、低蒸気圧油と称する)とから生じる二種類の混合液を個別に、内部圧力が一定圧力に減圧される蒸留器に供給して、1台の蒸留器で各混合液それぞれから洗浄液を気化させて分離させる場合を考える。蒸留器に設定する一定圧力を、洗浄液の蒸気圧より低く、かつ高蒸気圧油に合わせてその蒸気圧を上回るようにすれば(図4中、A参照)、二種類のいずれの混合液であっても、洗浄液だけを気化させて混合液から分離することができる。   A high vapor pressure cooling oil having a small vapor pressure difference with the cleaning liquid (hereinafter referred to as high vapor pressure oil) and a low vapor pressure cooling oil having a larger vapor pressure difference with the cleaning liquid than the high vapor pressure oil (hereinafter, Two types of mixed liquids, which are called low vapor pressure oil), are individually supplied to a distiller whose internal pressure is reduced to a constant pressure, and a single distiller vaporizes the cleaning liquid from each mixed liquid. Consider the case of separation. If the constant pressure set in the distiller is lower than the vapor pressure of the cleaning liquid and is higher than the vapor pressure in accordance with the high vapor pressure oil (see A in FIG. 4), it is possible to use either of the two types of mixed liquids. Even if there is, only the cleaning liquid can be vaporized and separated from the mixed liquid.

しかしながら、低蒸気圧油が混ざった混合液については、低蒸気圧油の蒸気圧と一定圧力の間にかなりの余裕があって、気化されずに残っている洗浄液を徹底的に気化できない。   However, in the case of the mixed liquid in which the low vapor pressure oil is mixed, there is a considerable margin between the vapor pressure of the low vapor pressure oil and the constant pressure, and the cleaning liquid remaining without being vaporized cannot be thoroughly vaporized.

このため、低蒸気圧油の場合には、洗浄液を効率良く分離して回収することができず、廃棄される混合液中に洗浄液が残ったままとなり、無駄が生じるという問題がある。   Therefore, in the case of low vapor pressure oil, the cleaning liquid cannot be efficiently separated and recovered, and the cleaning liquid remains in the discarded mixed liquid, resulting in a waste.

他方で、一定圧力を、低蒸気圧油の蒸気圧に合わせてその蒸気圧を上回るように、高蒸気圧油の蒸気圧よりも低く設定する(図4中、B参照)と、低蒸気圧油のときには洗浄液だけを効率よく分離できるが、高蒸気圧油が混ざった混合液の場合、洗浄液と一緒に、当該高蒸気圧油が気化してしまって、気化した洗浄液に混入して回収されることになり、洗浄液としては、不純物(冷却用油)が混入したものとなってしまう。   On the other hand, if the constant pressure is set lower than the vapor pressure of the high vapor pressure oil so as to exceed the vapor pressure of the low vapor pressure oil (see B in FIG. 4), the low vapor pressure In the case of oil, only the cleaning liquid can be efficiently separated.However, in the case of a mixed liquid containing high vapor pressure oil, the high vapor pressure oil is vaporized together with the cleaning liquid, and is collected by being mixed with the vaporized cleaning liquid. As a result, the cleaning liquid becomes a mixture of impurities (cooling oil).

不純物が混入してしまうと、洗浄力が低下してしまうため、短期間で洗浄液を交換しなければならず、洗浄液の交換頻度が高まって、ランニングコストが高くなってしまうという問題があった。   If impurities are mixed in, the cleaning power will be reduced, so that the cleaning liquid must be replaced in a short period of time, and the replacement frequency of the cleaning liquid is increased, resulting in an increase in running cost.

折衷案として、一定圧力を、低蒸気圧油と高蒸気圧油の両者の蒸気圧の中間値に設定する(図4中、C参照)ことが考えられるが、洗浄液を高蒸気圧油から分離するときには、洗浄液も廃棄されて無駄が生じる問題、低蒸気圧油から分離するときには、洗浄液へ不純物が混入してしまう問題のいずれについても、明快かつ根本的に解決することはできない。   As a compromise, it is conceivable to set a constant pressure to an intermediate value of the vapor pressure of both low vapor pressure oil and high vapor pressure oil (see C in Fig. 4), but the cleaning liquid is separated from the high vapor pressure oil. In this case, neither the problem that the cleaning liquid is wasted and wasted, or the problem that impurities are mixed into the cleaning liquid when separating from the low vapor pressure oil cannot be solved clearly and fundamentally.

さらに、複数台の蒸留器を設置し、それぞれを複数異種の冷却用油の蒸気圧に個別に合わせることも考えられるが、設備コストが高くなってしまうと同時に、必要な設置スペースが広がってしまうという問題があった。   Furthermore, it is possible to install multiple distillers and individually adjust them to the vapor pressures of different cooling oils, but this will increase the equipment cost and increase the required installation space. There was a problem.

このような課題は、気化温度を利用して洗浄液を気化分離する場合も、複数異種の冷却用油で気化温度が個々に異なるため、蒸留器に設定する一定温度を気化温度の高い冷却用油に合わせたり、低い冷却用油に合わせるようにすると、事情は同様であった。   Even when the cleaning liquid is vaporized and separated using the vaporization temperature, the vaporization temperature is different for a plurality of different types of cooling oils, so the constant temperature set in the distiller is set at a high vaporization temperature. The situation was the same when I adjusted it to a low cooling oil.

本発明は上記従来の課題に鑑みて創案されたものであって、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することが可能な洗浄液の再生装置及び再生方法と、ワーク焼き入れ処理設備の改造方法を提供することを目的とする。   The present invention has been devised in view of the above-mentioned conventional problems, and in the case where a plurality of different types of quenching oils (cooling oils) are individually used to quench a workpiece, quenching with different cleaning liquids is performed. Even if mixed with oil, a single distiller always provides a cleaning liquid regeneration device and regeneration method that can properly separate only the cleaning liquid from these quenching oils, and a work quenching equipment modification method. The purpose is to provide.

本発明にかかる洗浄液の再生装置は、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生装置であって、蒸気圧の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液が導入される気密性の蒸留器と、該蒸留器から気体を吸引して当該蒸留器の内部圧力を減圧するための吸引ポンプと、該吸引ポンプと上記蒸留器との間に設けられ、該蒸留器に導入された上記混合液中の上記焼き入れ油の蒸気圧に応じ、上記洗浄液のみを気化させるために、該蒸留器の内部圧力を、上記洗浄液の蒸気圧よりも低く、当該焼き入れ油の蒸気圧を上回る圧力に調節するための調圧バルブと、該調圧バルブと上記蒸留器との間に設けられ、気化された上記洗浄液を液化する液化部とを備えたことを特徴とする。   The cleaning liquid regenerating apparatus according to the present invention is a cleaning liquid regenerating apparatus for reusably separating a cleaning liquid from a mixed liquid in which quenching oil obtained by quenching a work is mixed with the cleaning liquid for cleaning the work. An airtight distiller into which the mixed liquid in which any one of the quenching oils obtained by quenching a work is mixed with the cleaning liquid is introduced from among a plurality of different quenching oils having different vapor pressures. A suction pump for sucking gas from the distiller to reduce the internal pressure of the distiller, and the mixed liquid introduced into the distiller between the suction pump and the distiller. According to the vapor pressure of the quenching oil inside, in order to vaporize only the cleaning liquid, the internal pressure of the distiller is adjusted to a pressure lower than the vapor pressure of the cleaning liquid and higher than the vapor pressure of the quenching oil. Key to do A valve provided between the 該調 pressure valve and the evaporator, characterized by comprising a liquefaction unit for liquefying vaporized the cleaning liquid.

前記調圧バルブは、前記蒸留器の内部圧力を、前記混合液中の前記焼き入れ油の蒸気圧を僅かに上回る圧力値に調節することを特徴とする。   The pressure regulating valve regulates the internal pressure of the distiller to a pressure value slightly higher than the vapor pressure of the quenching oil in the mixed liquid.

ワークを焼き入れ処理した前記焼き入れ油の種類を検出して検出信号を出力する検出器を備え、前記調圧バルブは、上記検出器から入力される上記検出信号に応じて、前記蒸留器の内部圧力を調節するように作動されることを特徴とする。   The work piece is provided with a detector that detects the type of the quenching oil that has been subjected to quenching processing and outputs a detection signal, and the pressure regulating valve, in accordance with the detection signal input from the detector, of the distiller. It is characterized in that it is actuated to regulate the internal pressure.

本発明にかかる洗浄液の再生方法は、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生方法であって、蒸気圧の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液から、該洗浄液の蒸気圧よりも低く、該焼き入れ油の蒸気圧を上回る圧力の下で、該洗浄液のみを気化させ、その後、気化された該洗浄液を液化する手順を、異種の上記焼き入れ油が上記洗浄液と混ざり合った上記混合液個々に、バッチ処理で実行することを特徴とする。   The cleaning liquid regenerating method according to the present invention is a cleaning liquid regenerating method for reusably separating the cleaning liquid from a mixed liquid in which quenching oil obtained by quenching a work is mixed with the cleaning liquid for cleaning the work. Then, among a plurality of different types of the quenching oils having different vapor pressures, from the mixed solution in which any one of the quenching oils obtained by quenching a work is mixed with the cleaning solution, Low, above the vapor pressure of the quenching oil, vaporize only the cleaning liquid, and then liquefy the vaporized cleaning liquid, the procedure described above wherein different quenching oils are mixed with the cleaning liquid. It is characterized in that the mixed solution is individually executed in a batch process.

本発明にかかる洗浄液の再生装置は、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生装置であって、気化温度の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液が導入される気密性の蒸留器と、該蒸留器から気体を吸引するための吸引ポンプと、上記蒸留器に設けられ、該蒸留器に導入された上記混合液中の上記焼き入れ油の気化温度に応じ、上記洗浄液のみを気化させるために、該蒸留器の内部温度を、上記洗浄液の気化温度よりも高く、当該焼き入れ油の気化温度を下回る温度に調節するための温度調節手段と、上記蒸留器と上記吸引ポンプとの間に設けられ、気化された上記洗浄液を液化する液化部とを備えたことを特徴とする。   The cleaning liquid regenerating apparatus according to the present invention is a cleaning liquid regenerating apparatus for reusably separating a cleaning liquid from a mixed liquid in which quenching oil obtained by quenching a work is mixed with the cleaning liquid for cleaning the work. An airtight distiller into which the mixed liquid in which any one of the quenching oils obtained by quenching a work is mixed with the cleaning liquid is introduced from among a plurality of different quenching oils having different vaporization temperatures. And a suction pump for sucking gas from the distiller, and provided on the distiller, and vaporizes only the cleaning liquid according to the vaporization temperature of the quenching oil in the mixed liquid introduced into the distiller. In order to make the internal temperature of the distiller higher than the vaporization temperature of the cleaning liquid, below the vaporization temperature of the quenching oil temperature control means for adjusting, the distiller and the suction pump Provided between, characterized in that a liquefied portion to liquefy the vaporized above washing solution.

本発明にかかる洗浄液の再生方法は、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生方法であって、気化温度の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液から、該洗浄液の気化温度よりも高く、該焼き入れ油の気化温度を下回る温度の下で、該洗浄液のみを気化させ、その後、気化された該洗浄液のガスを液化する手順を、異種の上記焼き入れ油が上記洗浄液と混ざり合った上記混合液個々に、バッチ処理で実行することを特徴とする。   The cleaning liquid regenerating method according to the present invention is a cleaning liquid regenerating method for reusably separating the cleaning liquid from a mixed liquid in which quenching oil obtained by quenching a work is mixed with the cleaning liquid for cleaning the work. Then, among a plurality of different types of the quenching oils having different vaporization temperatures, any one of the quenching oils obtained by quenching a work is mixed with the cleaning liquid, and the temperature of the cleaning liquid is higher than the vaporization temperature of the cleaning liquid. The procedure of vaporizing only the cleaning liquid at a temperature higher than the vaporization temperature of the quenching oil and then liquefying the gas of the vaporized cleaning liquid is performed by mixing the quenching oil of different kinds with the cleaning liquid. Further, it is characterized in that each of the above-mentioned mixed solutions is executed in a batch process.

本発明にかかるワーク焼き入れ処理設備の改造方法は、上記洗浄液の再生装置を、既存のワーク焼き入れ処理設備に備えるようにして、当該処理設備を改造することを特徴とする。   A method for modifying a work quenching treatment facility according to the present invention is characterized in that the above-mentioned cleaning liquid regenerating apparatus is provided in an existing work quenching treatment facility, and the treatment facility is modified.

本発明にかかる洗浄液の再生装置及び再生方法と、ワーク焼き入れ処理設備の改造方法にあっては、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することができる。   In the cleaning liquid regenerating apparatus and regenerating method and the work quenching treatment equipment remodeling method according to the present invention, a plurality of different types of quenching oils (cooling oils) are individually used for quenching a work. In this case, even if the cleaning liquids are mixed with different quenching oils, it is always possible to adequately separate only the cleaning liquids from these quenching oils in a single distiller.

本発明に係る洗浄液の再生装置及び再生方法が適用可能なワーク焼き入れ処理設備の一例を示す概略平面図である。1 is a schematic plan view showing an example of a work quenching treatment facility to which a cleaning liquid regenerating apparatus and a regenerating method according to the present invention can be applied. 本発明に係る洗浄液の再生装置及び再生方法の好適な一実施形態を示す構成図である。1 is a configuration diagram showing a preferred embodiment of a cleaning liquid regenerating apparatus and a regenerating method according to the present invention. 洗浄液及び焼き入れ油の蒸気圧と気化温度の相関関係の一例を示すCox線図である。It is a Cox diagram which shows an example of the correlation of vapor pressure and vapor pressure of cleaning liquid and quenching oil. 本発明が解決しようとする課題を説明するための説明図である。It is explanatory drawing for demonstrating the subject which this invention tends to solve.

以下に、本発明にかかる洗浄液の再生装置及び再生方法の好適な一実施形態を、添付図面を参照して詳細に説明する。まず、本実施形態に係る洗浄液の再生装置について説明する。   A preferred embodiment of a cleaning liquid regenerating apparatus and a regenerating method according to the present invention will be described below in detail with reference to the accompanying drawings. First, the cleaning liquid regenerator according to the present embodiment will be described.

図1には、ワーク焼き入れ処理設備1の全体構成が示されている。焼き入れ処理されるワークWは、搬入用コンベア2で焼き入れ処理設備1へ搬入され、搬送レール3の一端側から、当該搬送レール3上を走行移動する搬送ユニット4に移載される。搬送ユニット4に移載されたワークWは、搬送レール3に沿って搬送され、当該搬送レール3の両側に配置された複数の加熱室5のいずれかに搬送ユニット4から搬入されて、加熱処理される。   FIG. 1 shows the overall configuration of the work quenching treatment facility 1. The work W to be quenched is carried into the quenching equipment 1 by the carry-in conveyor 2, and is transferred from one end side of the transport rail 3 to the transport unit 4 traveling on the transport rail 3. The work W transferred to the transport unit 4 is transported along the transport rail 3, and is carried into the heating unit 5 from one of the plurality of heating chambers 5 arranged on both sides of the transport rail 3 by the heat treatment. To be done.

加熱処理を終えたワークWは、加熱室5から焼き入れ室6に搬入されて、焼き入れ処理される。焼き入れ処理は、焼き入れ室6内で、ワークWを焼き入れ油Dに漬けることで行われる。   The work W that has undergone the heating process is carried into the quenching chamber 6 from the heating chamber 5 and subjected to the quenching process. The quenching process is performed by immersing the work W in the quenching oil D in the quenching chamber 6.

ワーク焼き入れ処理設備1については、加熱室5と焼き入れ室6が、図中、仮想線で示すように、隣り合わせで一体的に配置されて、搬送ユニット4を利用することなく、ワークWの加熱処理と焼き入れ処理とが連続して行われる。焼き入れ油は、ワークWの焼き入れ条件に従って、複数異種のものが用意される。   Regarding the workpiece quenching treatment facility 1, the heating chamber 5 and the quenching chamber 6 are integrally arranged next to each other as shown by a phantom line in the drawing, and the workpiece W can be stored without using the transport unit 4. The heat treatment and the quenching treatment are continuously performed. A plurality of different types of quenching oil are prepared according to the quenching conditions for the work W.

焼き入れ室6は、これら複数異種の焼き入れ油ごとに、専用の焼き入れ室として設けられ、3種類の焼き入れ油を使用する場合には、3つの焼き入れ室が、4種類の焼き入れ油を使用する場合には、4つの焼き入れ室が設けられる。本実施形態では、説明を簡略化するために、複数異種の焼き入れ油として、蒸気圧の低いホット油と、蒸気圧の高いコールド油が例示され、これら2種類の焼き入れ油に対応させて、焼き入れ処理設備1には2つの焼き入れ室6が設けられている。   The quenching chamber 6 is provided as a dedicated quenching chamber for each of these different types of quenching oils. When three types of quenching oils are used, the three quenching chambers have four types of quenching oils. If oil is used, four quenching chambers are provided. In the present embodiment, in order to simplify the description, hot oil having a low vapor pressure and cold oil having a high vapor pressure are exemplified as a plurality of different types of quenching oils. Corresponding to these two types of quenching oils, The quenching equipment 1 is provided with two quenching chambers 6.

これら複数異種の焼き入れ油は一般に、図3のCox線図に示すように、それぞれ蒸気圧Vc,Vhが個々に異なる。また、複数異種の焼き入れ油の蒸気圧Vc,Vhは共に、洗浄液Cの蒸気圧Vwよりも低い。そして、加熱処理が完了した各ワークWは、ホット油の焼き入れ室6及びコールド油の焼き入れ室6のいずれかで焼き入れ処理されるようになっている。以後、単に「焼き入れ油」というときは、ホット油とコールド油の双方を含む意味である。   Generally, these different types of quenching oils have different vapor pressures Vc and Vh, respectively, as shown in the Cox diagram of FIG. Further, the vapor pressures Vc and Vh of the plurality of different types of quenching oils are both lower than the vapor pressure Vw of the cleaning liquid C. Then, each work W that has undergone the heat treatment is subjected to the quenching treatment in either the hot oil quenching chamber 6 or the cold oil quenching chamber 6. Hereinafter, when simply referred to as "quenching oil", it is meant to include both hot oil and cold oil.

焼き入れ処理を終えたワークWは、焼き入れ室6から再度搬送ユニット4に移載されて搬送レール3に沿って搬送され、焼き戻し室5aでの処理を経て、洗浄室7に搬入される。洗浄室7では、洗浄液CでワークWから焼き入れ油を洗い流す洗浄処理が行われる。洗浄処理は、焼き入れ油の種類を問わずに行われるため、洗浄室7は1つ設けられる。   The work W that has undergone the quenching process is transferred from the quenching chamber 6 to the transport unit 4 again, transported along the transport rails 3, processed in the tempering chamber 5a, and then loaded into the cleaning chamber 7. . In the cleaning chamber 7, a cleaning process for cleaning the quenching oil from the work W with the cleaning liquid C is performed. Since the cleaning process is performed regardless of the type of quenching oil, one cleaning chamber 7 is provided.

洗浄処理を終えたワークWは、洗浄室7から再度搬送ユニット4に移載され、搬送レール3の他端側で、搬送ユニット4から搬出用コンベア8へ移載され、この搬出用コンベア8で焼き入れ処理設備1から搬出される。   The workpiece W that has undergone the cleaning process is transferred from the cleaning chamber 7 to the transfer unit 4 again, and is transferred from the transfer unit 4 to the transfer conveyor 8 on the other end side of the transfer rail 3 and is transferred to the transfer conveyor 8. It is carried out from the quenching treatment facility 1.

洗浄液Cで焼き入れ油を洗い流した洗浄室7では、焼き入れ油と洗浄液Cとが混ざり合った混合液Mが生じる。図1及び図2に示すように、洗浄室7には、混合液Mから洗浄液Cのみを再利用可能に分離して回収するための洗浄液回収設備9が併設される。   In the cleaning chamber 7 where the quenching oil has been washed away with the cleaning fluid C, a mixed solution M in which the quenching oil and the cleaning fluid C are mixed is produced. As shown in FIGS. 1 and 2, the cleaning chamber 7 is provided with a cleaning liquid recovery facility 9 for reusably separating and recovering only the cleaning liquid C from the mixed liquid M.

洗浄室7には、天井部に、搬入されたワークWへ向けて洗浄液Cを噴霧するためのシャワー10が設けられる。洗浄室7の下部には、シャワー10から噴霧された洗浄液Cと洗浄液CでワークWから洗い落とされた焼き入れ油とが混ざり合った混合液Mが集められる。   A shower 10 for spraying the cleaning liquid C toward the loaded work W is provided on the ceiling of the cleaning chamber 7. In the lower part of the cleaning chamber 7, a mixed liquid M in which the cleaning liquid C sprayed from the shower 10 and the quenching oil washed off the work W with the cleaning liquid C are mixed is collected.

シャワー10には、これに洗浄液Cを供給する洗浄液配管11が接続されると共に、洗浄室7の下部には、洗浄室7から混合液Mを排出する混合液配管12が接続される。混合液配管12には、混合液Mを一次的に貯留するための貯留タンク29が介設される。そして、洗浄室7と洗浄液回収設備9とは、これら洗浄液配管11及び混合液配管12で互いに接続される。   The shower 10 is connected to a cleaning liquid pipe 11 for supplying the cleaning liquid C thereto, and a lower part of the cleaning chamber 7 is connected to a mixed liquid pipe 12 for discharging the mixed liquid M from the cleaning chamber 7. A storage tank 29 for temporarily storing the mixed liquid M is provided in the mixed liquid pipe 12. The cleaning chamber 7 and the cleaning liquid recovery equipment 9 are connected to each other by the cleaning liquid pipe 11 and the mixed liquid pipe 12.

洗浄液回収設備9は、混合液配管12から混合液Mが導入される気密性の蒸留器13と、蒸留器13のほぼ下方部分を包囲して設けられ、蒸留器13内部の温度を安定させるための蓄熱槽14と、蒸留器13に、吸引用配管15を介して接続され、蒸留器13から気体を吸引して蒸留器13の内部圧力を減圧するための吸引ポンプ16と、吸引ポンプ16に接続され、吸引ポンプ16からの排気を排出する排気管17と、吸引ポンプ16と蒸留器13との間に位置させて吸引用配管15に介設され、蒸留器13の内部圧力を調節するための開度調整可能な調圧バルブ18と、調圧バルブ18と蒸留器13との間に位置させて吸引用配管15に介設された液化部としての液化器19と、液化器19に回収用配管20を介して接続された洗浄液タンク21と、洗浄液タンク21に洗浄液Cを補充するための、補充弁22を有する補充用配管23と、蒸留器13の下部に、油排出弁24を有する廃油配管25を介して接続され、蒸留器13の底部から排出される廃油Dを一時的に貯留する廃油タンク26と、廃油タンク26から廃油Dを排出するための、ドレンコック27を有するドレン管28とから構成される。   The cleaning liquid recovery equipment 9 is provided so as to surround an airtight distiller 13 into which the mixed liquid M is introduced from the mixed liquid pipe 12 and a substantially lower part of the distiller 13 in order to stabilize the temperature inside the distiller 13. Of the heat storage tank 14 and the distiller 13 via the suction pipe 15, and a suction pump 16 for sucking gas from the distiller 13 to reduce the internal pressure of the distiller 13, and a suction pump 16. An exhaust pipe 17 that is connected and discharges exhaust gas from the suction pump 16, and is interposed between the suction pump 16 and the distiller 13 and is provided in the suction pipe 15 to adjust the internal pressure of the distiller 13. Of which the opening degree can be adjusted, a liquefier 19 as a liquefaction unit which is located between the pressure regulation valve 18 and the distiller 13 and which is provided in the suction pipe 15, and is collected in the liquefier 19. Cleaning liquid connected via the piping 20 for 21, a replenishment pipe 23 having a replenishment valve 22 for replenishing the washing liquid C to the washing liquid tank 21, and a waste oil pipe 25 having an oil discharge valve 24, which is connected to the lower portion of the distiller 13 via a waste oil pipe 25. It comprises a waste oil tank 26 for temporarily storing the waste oil D discharged from the bottom of the container 13, and a drain pipe 28 having a drain cock 27 for discharging the waste oil D from the waste oil tank 26.

洗浄液タンク21には、これより洗浄室7のシャワー10へ洗浄液Cを供給するために、開閉弁36を備えた上記洗浄液配管11が接続される。洗浄液Cは、洗浄液タンク21内の上部空間を加圧することで、シャワー10へ送られる。洗浄室7を負圧とし、洗浄液Cを吸い込ませるようにしてもよい。洗浄室7から蒸留器13へ混合液Mを導入する混合液配管12には、洗浄室7から貯留タンク29への混合液Mの流量や貯留タンク29から蒸留器13への混合液Mの導入流量をコントロールするために、洗浄室7と貯留タンク29との間及び貯留タンク29と蒸留器13との間それぞれに、開閉弁30,31が設けられる。   The cleaning liquid tank 21 is connected to the cleaning liquid pipe 11 having an opening / closing valve 36 in order to supply the cleaning liquid C to the shower 10 in the cleaning chamber 7. The cleaning liquid C is sent to the shower 10 by pressurizing the upper space in the cleaning liquid tank 21. The cleaning chamber 7 may have a negative pressure and the cleaning liquid C may be sucked therein. In the mixed solution pipe 12 for introducing the mixed solution M from the cleaning chamber 7 to the still 13, the flow rate of the mixed solution M from the cleaning chamber 7 to the storage tank 29 and the introduction of the mixed solution M from the storage tank 29 to the still 13. On / off valves 30 and 31 are provided between the cleaning chamber 7 and the storage tank 29 and between the storage tank 29 and the distiller 13 in order to control the flow rate.

蒸留器13は、吸引ポンプ16によって負圧に保たれているため、開閉弁31を開けることで、貯留タンク29に貯留された混合液Mは、蒸留器13へ吸引される。   Since the distiller 13 is kept at a negative pressure by the suction pump 16, the liquid mixture M stored in the storage tank 29 is sucked into the distiller 13 by opening the opening / closing valve 31.

また、洗浄液回収設備9には、調圧バルブ18の作動を制御して蒸留器13の内部圧力を調節するために、制御系32が設けられる。制御系32は、蒸留器13に設けられ、蒸留器13の内部圧力を検知して出力する圧力計33と、圧力計33及び調圧バルブ18と接続され、圧力計33から入力される蒸留器13の内部圧力が設定された圧力となるように、調圧バルブ18の開度を決定して当該調圧バルブ18に出力するコントローラ34とから構成される。   Further, the cleaning liquid recovery facility 9 is provided with a control system 32 for controlling the operation of the pressure regulating valve 18 to regulate the internal pressure of the distiller 13. The control system 32 is provided in the distiller 13, is connected to the pressure gauge 33 that detects and outputs the internal pressure of the distiller 13, the pressure gauge 33 and the pressure regulating valve 18, and is input from the pressure gauge 33. The controller 34 determines the opening degree of the pressure regulating valve 18 and outputs it to the pressure regulating valve 18 so that the internal pressure of 13 becomes the set pressure.

また、本実施形態にあっては、コントローラ34により、複数異種の焼き入れ油の蒸気圧に応じて調圧バルブ18の開度、すなわち蒸留器13の内部圧力を自動制御するために、ワークWを焼き入れ処理した焼き入れ油が複数異種のうちのいずれの種類であるかを検出して出力する検出器としてのセンサ35が備えられる。   Further, in the present embodiment, the work W is controlled by the controller 34 in order to automatically control the opening degree of the pressure regulating valve 18, that is, the internal pressure of the distiller 13 in accordance with the vapor pressures of a plurality of different types of quenching oils. A sensor 35 is provided as a detector for detecting and outputting which of a plurality of different types of quenching oil that has been quenched.

例えば、ワークWには、当該ワークWを焼き入れ処理する焼き入れ油の種類が表示されたタグが設けられ、センサ35は、このタグを読み取るなどして、ワークWごとに焼き入れ油の種類を検出するようになっている。センサ35は、コントローラ34と接続され、センサ35で検出された焼き入れ油の種類がコントローラ34に入力されるようになっている。   For example, the work W is provided with a tag that displays the type of quenching oil for quenching the work W, and the sensor 35 reads the tag and the type of quenching oil for each work W. It is designed to detect The sensor 35 is connected to the controller 34, and the type of quenching oil detected by the sensor 35 is input to the controller 34.

コントローラ34は、複数異種の焼き入れ油のいずれか一種を含む混合液Mを蒸留器13で処理する際に、蒸留器13の内部圧力が、混合液Mに含まれる焼き入れ油の蒸気圧を僅かに上回る蒸気圧となるように、調圧バルブ18の開度によって、吸引用配管15に作用する吸引ポンプ16の吸引作用を調節するようになっている。   When the controller 34 treats the mixed solution M containing any one of a plurality of different types of quenching oils in the distiller 13, the internal pressure of the distiller 13 determines the vapor pressure of the quenching oil contained in the mixed solution M. The suction action of the suction pump 16 acting on the suction pipe 15 is adjusted by the opening degree of the pressure regulating valve 18 so that the vapor pressure slightly exceeds.

蒸留器13の内部には、混合液配管12から混合液Mが導入される。コールド油で焼き入れ処理したワークWを洗浄室7で洗浄したときには、コールド油だけを含む混合液Mが導入され、ホット油で焼き入れ処理したワークWを洗浄室7で洗浄したときには、ホット油だけを含む混合液Mが導入されるというように、ホット油とコールド油が混ざり合わないように、蒸留器13には、複数異種の焼き入れ油のいずれか一種の焼き入れ油だけが混ざり合った混合液Mが、バッチ処理で導入される。   The mixed liquid M is introduced into the distiller 13 from the mixed liquid pipe 12. When the work W hardened with cold oil is washed in the washing chamber 7, the mixed solution M containing only cold oil is introduced, and when the work W hardened with hot oil is washed in the washing chamber 7, Only one kind of quenching oil is mixed in the distiller 13 so that the hot oil and the cold oil do not mix such that the mixed solution M containing only The mixed solution M is introduced in a batch process.

言い換えれば、洗浄室7では、焼き入れ油の種別ごとに洗浄が行われ、その際の混合液Mが1バッチで、蒸留器13に導入される。   In other words, in the cleaning chamber 7, cleaning is performed for each type of quenching oil, and the mixed liquid M at that time is introduced into the distiller 13 in one batch.

蒸留器13の内部には、混合液Mの気化、具体的には洗浄液Cのみを気化させて焼き入れ油からの分離を促進するために、混合液配管12から導入される混合液Mを受けるトレイ13aが設けられる。トレイ13aは、その上に受けた混合液Mが相当の滞留時間をかけて、広がりつつ流下していくように、大きな平面外形寸法で形成されると共に、スロープを形成するように傾斜して配置される。図示では、トレイ13aを3段設けた例が示されている。   The distiller 13 receives the mixed solution M introduced from the mixed solution pipe 12 in order to vaporize the mixed solution M, specifically, only the cleaning solution C to promote the separation from the quenching oil. A tray 13a is provided. The tray 13a is formed with a large planar outer dimension so that the mixed liquid M received on the tray 13a flows down while spreading over a considerable residence time, and is arranged so as to be inclined so as to form a slope. To be done. In the figure, an example in which the trays 13a are provided in three stages is shown.

トレイ13では、スロープにより、混合液配管12からの混合液Mがゆっくりと流下される。混合液Mは、スロープの上端側に流れ落ち、スロープを流下する間に当該混合液M中から洗浄液Cが気化され、スロープの下端側に達すると、当該下端側から蒸留器13の底部へ流れ落ちるようになっている。従って、主として、このトレイ13a上での滞留期間中に洗浄液Cが気化される。背景技術で説明したように、この滞留期間中に効率良く洗浄液Cを気化させることが望ましく、気化し得なかった洗浄液Cは、トレイ13aから流れ落ちてしまうことになる。   In the tray 13, the mixed liquid M from the mixed liquid pipe 12 is slowly flowed down due to the slope. The mixed solution M flows down to the upper end side of the slope, and while the cleaning solution C is vaporized from the mixed solution M while flowing down the slope and reaches the lower end side of the slope, it flows down from the lower end side to the bottom of the distiller 13. It has become. Therefore, the cleaning liquid C is mainly vaporized during the retention period on the tray 13a. As described in the background art, it is desirable to efficiently vaporize the cleaning liquid C during this retention period, and the cleaning liquid C that could not be vaporized will flow down from the tray 13a.

蒸留器13の底部に流れ落ちて集められる混合液Mは廃油Dとなり、閉じられていた油排出弁24が開放されることで、廃油配管25を介して廃油タンク26に集められ、廃油タンク26に集められた廃油Dは、閉じられていたドレンコック27が開放されることで、洗浄液回収設備9から排出される。   The mixed liquid M flowing down to the bottom of the distiller 13 and collected is the waste oil D, and the closed oil discharge valve 24 is opened, so that the mixed liquid M is collected in the waste oil tank 26 through the waste oil pipe 25 and is collected in the waste oil tank 26. The collected waste oil D is discharged from the cleaning liquid recovery equipment 9 when the closed drain cock 27 is opened.

蒸留器13に導入される混合液Mの温度は、ホット油とコールド油とでは異なる。これに対し、蒸留器13の内部温度は、蓄熱槽14によっておおよそ一定に安定的に維持される。蓄熱槽14は、内部に熱媒油Fが充満されたタンクであり、蓄熱槽14内部には、熱媒油Fを加熱するヒータ14aが設けられ、間接加熱により蒸留器13の内部を温度調節する。   The temperature of the mixed liquid M introduced into the distiller 13 differs between hot oil and cold oil. On the other hand, the internal temperature of the distiller 13 is stably maintained approximately constant by the heat storage tank 14. The heat storage tank 14 is a tank filled with the heat transfer oil F, and a heater 14 a for heating the heat transfer oil F is provided inside the heat storage tank 14 to adjust the temperature inside the distiller 13 by indirect heating. To do.

また、図示しないが、トレイ13aの下面に熱媒油の流路を設け、ヒータ14aで加熱した熱媒油をポンプで循環供給するようにしている。このようにすることで、洗浄液Cの気化を促進している。   Although not shown, a flow path for heat transfer oil is provided on the lower surface of the tray 13a, and the heat transfer oil heated by the heater 14a is circulated and supplied by a pump. By doing so, the vaporization of the cleaning liquid C is promoted.

また、蓄熱槽14には、その内部温度を測定する温度計14bが設けられ、蒸留器13の内部温度をおおよそ一定とするために、温度計14bで検出された温度に応じて、ヒータ14aが運転されあるいは停止される。   Further, the heat storage tank 14 is provided with a thermometer 14b for measuring the internal temperature thereof, and in order to make the internal temperature of the distiller 13 approximately constant, the heater 14a is provided in accordance with the temperature detected by the thermometer 14b. Driven or stopped.

吸引ポンプ16は、蒸留器13の内部から気体を吸引して内部圧力を減圧し、これにより、蒸留器13の内部での混合液Mからの洗浄液Cの気化が行われる。そしてまた、吸引ポンプ16は、蒸留器13から、気化した洗浄液Cを吸引し、吸引された洗浄液Cの気化分は、吸引用配管15を介して、液化器19へ供給される。   The suction pump 16 sucks gas from the inside of the distiller 13 to reduce the internal pressure, and thereby the cleaning liquid C from the mixed liquid M inside the distiller 13 is vaporized. Further, the suction pump 16 also sucks the vaporized cleaning liquid C from the distiller 13, and the vaporized portion of the suctioned cleaning liquid C is supplied to the liquefier 19 via the suction pipe 15.

液化器19には、気化して焼き入れ油から分離された洗浄液Cを液化するために液化器19の内部温度を下げるクーラ19aが設けられる。冷却によって気化状態から液化した洗浄液Cは、液化器19の底部に集められ、この液化器19の底部から、回収用配管20を介して洗浄液タンク21に送られて回収される。補充が必要な場合は、閉じられていた補充弁22を開くことで、洗浄液タンク21に、補充用配管23から新しい洗浄液Cが補充される。   The liquefier 19 is provided with a cooler 19a that lowers the internal temperature of the liquefier 19 in order to liquefy the cleaning liquid C that is vaporized and separated from the quenching oil. The cleaning liquid C that has been liquefied from the vaporized state by cooling is collected at the bottom of the liquefier 19, and sent from the bottom of the liquefier 19 to the cleaning liquid tank 21 via the recovery pipe 20 to be recovered. When replenishment is required, the replenishment valve 22 that has been closed is opened to replenish the cleaning liquid tank 21 with new cleaning liquid C from the replenishment pipe 23.

調圧バルブ18は、液化器19と吸引ポンプ16との間に設けられ、基本的には、その開度調整により蒸留器13の内部圧力を一定に保持するもので、洗浄液Cのみを気化させる目的では、吸引ポンプ16の減圧作用による蒸留器13の内部圧力を、後述する第1圧力または第2圧力に切り替えかつ一定に調節するようになっている。   The pressure regulating valve 18 is provided between the liquefier 19 and the suction pump 16, and basically keeps the internal pressure of the distiller 13 constant by adjusting the opening degree thereof, and vaporizes only the cleaning liquid C. For the purpose, the internal pressure of the distiller 13 due to the depressurizing action of the suction pump 16 is switched to a first pressure or a second pressure which will be described later and is constantly adjusted.

調圧バルブ18には、コントローラ34が接続され、蒸留器13の内部圧力がおおよそ一定圧力に維持されるように、圧力計33で検知されコントローラ34に入力された蒸留器13の内部圧力に応じて、その開度が制御される。   A controller 34 is connected to the pressure regulating valve 18, and according to the internal pressure of the distiller 13 detected by the pressure gauge 33 and input to the controller 34, the internal pressure of the distiller 13 is maintained at a substantially constant pressure. Then, the opening is controlled.

加えて、調圧バルブ18は、センサ35で検知された焼き入れ油の種類に応じた開度制御信号がコントローラ34から入力されることにより、蒸留器13の内部圧力を、コールド油に対応する第1圧力またはホット油に対応する第2圧力に切り替えて保持するように作動される。   In addition, the pressure regulating valve 18 receives the opening control signal corresponding to the type of quenching oil detected by the sensor 35 from the controller 34, so that the internal pressure of the distiller 13 corresponds to the cold oil. It is operated to switch and hold the first pressure or a second pressure corresponding to hot oil.

調圧バルブ18は、開度が小さいときには、減圧作用が弱くなり、蒸留器13の内部圧力が比較的高く維持される一方で、開度を大きくすると、減圧作用が強められて、蒸留器13の内部圧力が低くなるようになっている。   When the opening of the pressure regulating valve 18 is small, the depressurizing action is weakened and the internal pressure of the distiller 13 is maintained relatively high. The internal pressure of is low.

そして、調圧バルブ18は、蒸気圧の高いコールド油が混ざり合った混合液Mが蒸留器13に導入されているときには、減圧作用が弱くなるように開度調整され、これにより蒸留器13の内部圧力がコールド油の蒸気圧Vcを僅かに上回る第1圧力に調整され、蒸気圧が低いホット油が混ざり合った混合液Mが蒸留器13に導入されているときには、減圧作用が強くなるように開度調整され、これにより蒸留器13の内部圧力が、コールド油の場合よりも低い、ホット油の蒸気圧Vhを僅かに上回る第2圧力に調整される。   Then, the pressure regulating valve 18 is adjusted in its opening degree so that the depressurizing action is weakened when the mixed liquid M in which cold oil having a high vapor pressure is mixed is introduced into the distiller 13, and thereby the depressurizing action is weakened. When the internal pressure is adjusted to a first pressure slightly higher than the vapor pressure Vc of cold oil and the mixed liquid M in which hot oil having a low vapor pressure is mixed is introduced into the distiller 13, the depressurizing action becomes strong. The degree of opening is adjusted so that the internal pressure of the distiller 13 is adjusted to a second pressure that is slightly lower than the vapor pressure Vh of the hot oil, which is lower than that in the case of cold oil.

すなわち、圧力計33及びセンサ35に接続されたコントローラ34は、蒸留器13に導入された混合液Mに含まれる焼き入れ油の種別ごとに、当該焼き入れ油個々の蒸気圧Vc,Vhに応じて、蒸留器13の内部圧力を第1圧力または第2圧力に保持するように、バッチ処理で調圧バルブ18を制御するようになっている。   That is, the controller 34 connected to the pressure gauge 33 and the sensor 35 responds to the vapor pressures Vc and Vh of each quenching oil for each type of quenching oil contained in the mixed liquid M introduced into the distiller 13. Thus, the pressure regulating valve 18 is controlled by batch processing so that the internal pressure of the still 13 is maintained at the first pressure or the second pressure.

コールド油またはホット油それぞれの場合に、各焼き入れ油の蒸気圧Vc,Vhを僅かに上回る第1圧力または第2圧力に調整することにより、洗浄液Cのみを素早く確実に気化させるようにしている。   In the case of cold oil or hot oil, by adjusting the first pressure or the second pressure slightly higher than the vapor pressure Vc, Vh of each quenching oil, only the cleaning liquid C is vaporized quickly and surely. .

ここで、「僅かに上回る」というのは、確実に洗浄液Cが蒸気化する焼き入れ油の蒸気化条件に近づけるという理由により、具体的には、焼き入れ油の蒸気化圧力よりも約0.5kPa〜3.0kPa程度上回っていることをいう。   Here, "slightly higher" means that the cleaning liquid C surely approaches the vaporization condition of the quenching oil that vaporizes, and specifically, it is about 0. It means that it exceeds about 5 kPa to 3.0 kPa.

次に、本実施形態に係る洗浄液の回収方法について説明する。焼き入れ油と洗浄液Cとが混ざり合った混合液Mから洗浄液Cのみを分離して回収する処理は、異なる種類の焼き入れ油で洗浄処理がなされ得る各ワークW1つ1つごとに、これを1バッチとしてバッチ処理される。   Next, a method of collecting the cleaning liquid according to this embodiment will be described. The process of separating and recovering only the cleaning liquid C from the mixed liquid M in which the quenching oil and the cleaning liquid C are mixed is performed for each work W that can be washed with different types of quenching oil. Batch processing is performed as one batch.

また、1バッチの処理とは、洗浄室7でワークWの洗浄を開始した時点から、ワークWの洗浄を終了した後、全ての混合液Mが当該洗浄室7から排出され、さらに貯留タンク29も空となり、貯留タンク29から蒸留器13への混合液Mの導入が途絶え、さらに、蒸留器13でのトレイ13aを利用した洗浄液Cの気化による焼き入れ油からの分離が済み、気化した全ての洗浄液Cが液化器19で液化されて、洗浄液タンク21への洗浄液Cの回収が完了した時点までの期間をいう。   Further, the processing of one batch means that after the cleaning of the work W is started from the time when the cleaning of the work W is started in the cleaning chamber 7, all the mixed liquid M is discharged from the cleaning chamber 7 and the storage tank 29 Is also empty, the introduction of the mixed liquid M from the storage tank 29 to the distiller 13 is interrupted, and further, the cleaning liquid C using the tray 13a in the distiller 13 has been separated from the quenching oil by vaporization and all vaporized. The cleaning liquid C is liquefied by the liquefier 19 and is a period until the cleaning liquid C is completely collected in the cleaning liquid tank 21.

すなわち、洗浄室7から洗浄液回収設備9にわたる一連の装置に、異なる焼き入れ油が全く存在しない状態で、洗浄液Cの気化・回収処理が実施される。また、同じ焼き入れ油で焼き入れ処理された複数のワークWが順次連続して洗浄室7で洗浄される場合には、洗浄室7で1つのワークWを1回洗浄する度に洗浄液Cの気化・回収処理を実施しなくてもよく、これら連続する同じ焼き入れ油の洗浄処理で生じた混合液Mを貯留タンク29に貯めるようにして、これを1バッチとして、気化・回収処理しても良い。   That is, the vaporization / recovery process of the cleaning liquid C is performed in a state where different quenching oils do not exist in the series of devices from the cleaning chamber 7 to the cleaning liquid recovery facility 9. Further, when a plurality of works W that have been subjected to the quenching treatment with the same quenching oil are successively washed in the washing chamber 7, the cleaning liquid C is added every time one workpiece W is washed in the washing chamber 7. It is not necessary to carry out the vaporization / recovery process, and the mixed solution M generated by the continuous cleaning process of the same quenching oil is stored in the storage tank 29, and this is treated as one batch to be vaporized / collected. Is also good.

焼き入れ処理されて搬送ユニット4から洗浄室7に搬入されたワークWを洗浄室7で洗浄する際、当該ワークWが複数異種の焼き入れ油のうち、いずれの焼き入れ油によって焼き入れ処理されたか、具体的にはコールド油であるかホット油であるかが、センサ35によるワークWのタグの読み取りによって検知され、コントローラ34に入力される。   When cleaning the workpiece W that has been quenched and carried into the cleaning chamber 7 from the transport unit 4 in the cleaning chamber 7, the workpiece W is quenched by any one of a plurality of different types of quenching oils. Whether it is cold oil or hot oil is detected by reading the tag of the work W by the sensor 35, and is input to the controller 34.

吸引ポンプ16の起動と共に、コントローラ34により、調圧バルブ18は、蒸留器13の内部圧力が、焼き入れ油の種別に応じた、例えばコールド油の蒸気圧Vcに応じた第1圧力(蒸気圧Vcを僅かに上回る圧力)で一定に保持される開度に調節される。以下、コールド油の場合を例にとって説明する。   When the suction pump 16 is activated, the controller 34 causes the pressure regulating valve 18 to control the first pressure (vapor pressure) in which the internal pressure of the distiller 13 corresponds to the type of quenching oil, for example, the vapor pressure Vc of cold oil. The pressure is slightly higher than Vc), and the opening is adjusted to be kept constant. Hereinafter, the case of cold oil will be described as an example.

洗浄室7では、ワークWに付着したコールド油の洗浄が開始される。洗浄開始から洗浄終了までにわたる間、継続的にコールド油と洗浄液Cとが混ざり合った混合液Mが発生し、混合液Mは、洗浄室7の下部に集められ溜まっていく。   In the cleaning chamber 7, cleaning of cold oil attached to the work W is started. During the period from the start of cleaning to the end of cleaning, a mixed solution M in which cold oil and the cleaning solution C are continuously mixed is generated, and the mixed solution M is collected and accumulated in the lower part of the cleaning chamber 7.

このように、ワークWを焼き入れ処理したコールド油が当該ワークWを洗浄する洗浄液Cと混ざり合った混合液Mから、洗浄液Cだけを再利用可能に分離するに際し、洗浄室7の混合液Mは、混合液配管12を流れる流量が開閉弁30,31でコントロールされて、貯留タンク29に一時的に貯留されながら、この貯留タンク29を経て、蒸留器13に順次供給される。   As described above, when the cold oil obtained by quenching the work W is mixed with the cleaning liquid C for cleaning the work W so that only the cleaning liquid C is reusable, the mixed liquid M in the cleaning chamber 7 is separated. The flow rate of the liquid flowing through the mixed liquid pipe 12 is controlled by the opening / closing valves 30 and 31, and is temporarily stored in the storage tank 29, and is sequentially supplied to the distiller 13 via the storage tank 29.

蓄熱槽14によっておおよそ一定の温度に維持される蒸留器13の内部圧力は、継続的に圧力計3で検知され、吸引ポンプ16が気体を吸引することによる減圧作用の下、コントローラ34により調圧バルブ18の開度が制御されて、コールド油の蒸気圧Vcを僅かに上回る第1圧力に調整維持される。   The internal pressure of the distiller 13, which is maintained at a substantially constant temperature by the heat storage tank 14, is continuously detected by the pressure gauge 3, and the controller 34 regulates the pressure under the depressurizing action of the suction pump 16 sucking the gas. The opening degree of the valve 18 is controlled and adjusted and maintained at the first pressure slightly higher than the vapor pressure Vc of the cold oil.

この第1圧力下で、トレイ13aに導入されて広がりつつスロープを流下する混合液Mから、コールド油の気化が生じることなく、洗浄液Cのみが気化され、コールド油から洗浄液Cが分離される。コールド油から分離され気化された洗浄液Cは、吸引ポンプ16による吸引作用で、吸引用配管15に流通し、液化器19に達する。洗浄液Cは、液化器19で液化され、洗浄液タンク21に回収される。   Under this first pressure, only the cleaning liquid C is vaporized and the cleaning liquid C is separated from the cold oil from the mixed liquid M introduced into the tray 13a and flowing down the slope while spreading, without vaporization of the cold oil. The cleaning liquid C separated and vaporized from the cold oil is circulated in the suction pipe 15 by the suction action of the suction pump 16 and reaches the liquefier 19. The cleaning liquid C is liquefied by the liquefier 19 and collected in the cleaning liquid tank 21.

洗浄液Cの液化・回収は、ワークWの洗浄が終了した後、洗浄室7の底部に溜まっている混合液Mの全量が、貯留タンク29を経て蒸留器13で全て処理され、さらに気化された洗浄液Cが全て液化器19で液化されて洗浄液タンク21に回収されるまで行われる。   In the liquefaction / recovery of the cleaning liquid C, after the cleaning of the workpiece W is completed, the entire amount of the mixed liquid M accumulated in the bottom of the cleaning chamber 7 is entirely processed in the distiller 13 via the storage tank 29 and further vaporized. The cleaning liquid C is completely liquefied by the liquefier 19 and is collected in the cleaning liquid tank 21.

ワークWを焼き入れ処理したコールド油を含む混合液Mから洗浄液Cの分離回収が完了した後、次いで、ホット油で焼き入れ処理したワークWが洗浄室7に搬入されるときには、コールド油の場合と同様に、センサ35からの焼き入れ油の種別の検出信号がコントローラ34に入力され、コントローラ34は、蒸留器13の内部圧力が、ホット油の蒸気圧Vhを僅かに上回る第2圧力で一定に保持されるように、調圧バルブ18の開度を調節する。   After the separation and recovery of the cleaning liquid C from the mixed liquid M containing the cold oil obtained by quenching the work W are completed, the next time the workpiece W quenched by hot oil is carried into the cleaning chamber 7 Similarly to the above, the detection signal of the type of quenching oil from the sensor 35 is input to the controller 34, and the controller 34 keeps the internal pressure of the distiller 13 constant at a second pressure slightly higher than the vapor pressure Vh of the hot oil. The opening degree of the pressure regulating valve 18 is adjusted so as to be held at.

コールド油と異なるホット油を処理する際には、洗浄室7から蒸留器13にわたる間には、コールド油を含む混合液Mは空となっていて、ホット油と洗浄液Cとが混ざり合った混合液Mだけが流通される。   When processing hot oil different from cold oil, the mixed solution M containing cold oil is empty between the cleaning chamber 7 and the distiller 13, and the hot oil and the cleaning solution C are mixed together. Only the liquid M is distributed.

ホット油を含む混合液Mが蒸留器13に導入されると、ホット油の蒸気圧Vhを僅かに上回る第2圧力下で、トレイ13aに導入された混合液Mから、ホット油の気化が生じることなく、洗浄液Cのみが気化されてホット油から分離され、気化された洗浄液Cは、コールド油の場合と同様にして、洗浄液タンク21に回収される。   When the mixed solution M containing the hot oil is introduced into the distiller 13, the vaporization of the hot oil occurs from the mixed solution M introduced into the tray 13a under the second pressure slightly higher than the vapor pressure Vh of the hot oil. However, only the cleaning liquid C is vaporized and separated from the hot oil, and the vaporized cleaning liquid C is recovered in the cleaning liquid tank 21 in the same manner as in the case of cold oil.

ホット油及びコールド油いずれの場合であっても、洗浄液タンク21には、洗浄液Cのみが回収され、この洗浄液Cは、その後の洗浄処理に再利用される。   In both cases of hot oil and cold oil, only the cleaning liquid C is collected in the cleaning liquid tank 21, and this cleaning liquid C is reused in the subsequent cleaning process.

本実施形態に係る洗浄液の再生装置及び再生方法にあっては、吸引ポンプ16で蒸留器13の内部圧力を減圧する際に、調圧バルブ18により、当該蒸留器13の内部圧力を、バッチ処理で蒸留器13に導入される、混合液Mに混合されているコールド油もしくはホット油の蒸気圧Vc,Vh個々に応じ、その蒸気圧を僅かに上回る第1または第2圧力に調整維持することにより、洗浄液Cの蒸気圧Vwよりも、できるだけ低い圧力で気化できるので、いずれの焼き入れ油の場合であっても、洗浄液Cだけを素早く確実に気化させて焼き入れ油から分離でき、単一の蒸留器13で常に、洗浄液Cを適切に回収して再利用することができる。   In the cleaning liquid regenerating apparatus and the regenerating method according to the present embodiment, when reducing the internal pressure of the distiller 13 by the suction pump 16, the internal pressure of the distiller 13 is batch processed by the pressure regulating valve 18. According to the vapor pressures Vc and Vh of the cold oil or the hot oil mixed in the mixed liquid M introduced into the distiller 13 at, the first and second pressures slightly higher than the vapor pressures are adjusted and maintained. As a result, the cleaning liquid C can be vaporized at a pressure as low as possible, which is lower than the vapor pressure Vw of the cleaning liquid C. Therefore, no matter which quenching oil is used, only the cleaning liquid C can be vaporized quickly and reliably and separated from the quenching oil. The cleaning liquid C can always be appropriately collected and reused in the distiller 13 of FIG.

洗浄液Cのみが分離・回収されるので、洗浄液Cの洗浄力低下が抑えられ、繰り返し再利用される洗浄液Cの使用期間を延ばすことができ、洗浄液Cの交換にかかるコストやメンテナンス時間も少なくすることができる。   Since only the cleaning liquid C is separated and collected, the deterioration of the cleaning power of the cleaning liquid C can be suppressed, the usage period of the cleaning liquid C that is repeatedly reused can be extended, and the cost and maintenance time for replacing the cleaning liquid C can be reduced. be able to.

また、調圧バルブ18の開度制御により、洗浄液Cを気化させることができるので、確実に洗浄液Cだけを混合液から分離することができる。このように確実に洗浄液Cを分離できるので、蒸留器13の廃油配管25から、未分離の洗浄液Cが排出されることを抑制して、高価な洗浄液Cが無駄に捨てられることを防止できる。   Further, since the cleaning liquid C can be vaporized by controlling the opening degree of the pressure regulating valve 18, it is possible to reliably separate only the cleaning liquid C from the mixed liquid. Since the cleaning liquid C can be reliably separated in this way, it is possible to prevent the unseparated cleaning liquid C from being discharged from the waste oil pipe 25 of the distiller 13 and prevent the expensive cleaning liquid C from being wastefully discarded.

圧力計33で検知された蒸留器13の内部圧力をコントローラ34に入力し、コントローラ34で調圧バルブ18の開度を制御するようにしたので、確実に洗浄液Cのみを気化させることができる。   Since the internal pressure of the distiller 13 detected by the pressure gauge 33 is input to the controller 34 and the controller 34 controls the opening of the pressure regulating valve 18, only the cleaning liquid C can be surely vaporized.

センサ35で検出された焼き入れ油の種別をコントローラ34に入力し、このコントローラ34により、複数異種の焼き入れ油それぞれの蒸気圧に対応させて調圧バルブ18の開度を制御するようにしたので、単一の蒸留器13で、異なる蒸気圧の焼き入れ油から洗浄液Cだけを的確に分離することができる。   The type of quenching oil detected by the sensor 35 is input to the controller 34, and the controller 34 controls the opening degree of the pressure regulating valve 18 in accordance with the vapor pressures of the quenching oils of different types. Therefore, the single distiller 13 can accurately separate only the cleaning liquid C from the quenching oil having different vapor pressures.

上記実施形態では、センサ35を用いて調圧バルブ18の開度を自動制御するようにしたが、これに代えて、焼き入れ油の種別に応じて、手動で調圧バルブ18の開度を変えるようにしても良い。   In the above embodiment, the sensor 35 is used to automatically control the opening of the pressure regulating valve 18, but instead of this, the opening of the pressure regulating valve 18 is manually adjusted according to the type of quenching oil. You may change it.

次に、上記実施形態に係る洗浄液の再生装置及び再生方法の変形例を説明する。図3に示すように、洗浄液や各種の焼き入れ油は、いずれかの所定温度において、蒸気圧に高低の差があるだけでなく、いずれか所定の蒸気圧において、気化温度に高低の差がある(洗浄液Cの気化温度:Tw,コールド油の気化温度:Tc,ホット油の気化温度:Th)ことは周知である。   Next, modified examples of the cleaning liquid regenerating apparatus and the regenerating method according to the above embodiment will be described. As shown in FIG. 3, the cleaning liquid and various quenching oils have not only a difference in vapor pressure at any given temperature but also a difference in vaporization temperature at any given vapor pressure. It is well known that (vaporization temperature of cleaning liquid C: Tw, vaporization temperature of cold oil: Tc, vaporization temperature of hot oil: Th).

変形例では、気化温度の高低差に着目して、蒸留器13に設けられている蓄熱槽14を温度調節手段として用い、蒸留器13に導入された混合液M中の焼き入れ油の気化温度に応じバッチ処理で、洗浄液Cのみを気化させるために、蓄熱槽14の温度調節により、蒸留器13の内部温度を、洗浄液Cの気化温度よりも高く当該焼き入れ油の気化温度を僅かに下回る温度に調節するようにしてもよい。この場合には、温度計14bが圧力計33に代替され、また、調圧バルブ18は不要である。   In the modification, paying attention to the difference in vaporization temperature, the heat storage tank 14 provided in the distiller 13 is used as a temperature adjusting means, and the vaporization temperature of the quenching oil in the mixed liquid M introduced into the distiller 13 is used. In order to vaporize only the cleaning liquid C in a batch process according to the above, the internal temperature of the distiller 13 is higher than the vaporization temperature of the cleaning liquid C and slightly lower than the vaporization temperature of the quenching oil by adjusting the temperature of the heat storage tank 14. You may make it adjust to temperature. In this case, the thermometer 14b is replaced by the pressure gauge 33, and the pressure regulating valve 18 is unnecessary.

その際、蒸留器13の内部温度を、焼き入れ油が気化しない、その気化温度を僅かに下回る温度とし、洗浄液Cの気化温度よりもできるだけ高い温度にすることで、活発に洗浄液Cだけを素早く確実に気化させることができ、上記実施形態と同様の作用効果を得ることができる。   At that time, the internal temperature of the distiller 13 is set to a temperature slightly below the vaporization temperature at which the quenching oil does not vaporize and is set to a temperature as high as possible higher than the vaporization temperature of the cleaning liquid C, so that only the cleaning liquid C can be rapidly activated. It is possible to surely vaporize, and it is possible to obtain the same effect as that of the above-described embodiment.

ここで、「僅かに下回る」というのは、確実に洗浄液Cが蒸気化する焼き入れ油の蒸気化条件に近づけるという理由により、具体的には、焼き入れ油の蒸気化温度よりも約5℃〜15℃程度下回っていることをいう。   Here, "slightly below" means that the cleaning liquid C is surely brought close to the vaporization condition of the quenching oil, so that it is about 5 ° C. higher than the vaporization temperature of the quenching oil. It means that the temperature is below about 15 ° C.

この変形例であっても、センサ35により焼き入れ油の種別を検出し、当該種別に応じて蓄熱槽14の温度を自動制御で設定変更するようにしても良い。   Even in this modified example, the type of quenching oil may be detected by the sensor 35, and the temperature of the heat storage tank 14 may be automatically set and changed according to the type.

ただし、蒸留器13の内部温度が変化するには、しばらく時間を要するのに対し、内部圧力の変化は、調圧バルブ18の開度変更だけで瞬時に行え、作業時間を短縮できる。   However, while it takes a while for the internal temperature of the still 13 to change, the internal pressure can be changed instantaneously only by changing the opening degree of the pressure regulating valve 18, and the working time can be shortened.

上記実施形態に係る洗浄液の再生装置は、既存のワーク焼き入れ処理設備に備えるようにして当該設備を改造するようにしてもよい。   The cleaning liquid regenerator according to the above-described embodiment may be provided in an existing work quenching treatment facility and the facility may be modified.

この場合、例えば、既存のワーク焼き入れ処理設備が洗浄室7と、蒸留器13と、液化器19と、吸引ポンプ16を備えていれば、改造にあたっては、図2に示すように、蒸気圧制御の場合には、少なくとも蒸留器13の内部圧力を調節する調圧バルブ18を増設して、この調圧バルブ18の開度調整により、蒸留器13の内部圧力が所望の圧力に調節できるように構成すればよい。   In this case, for example, if the existing work quenching treatment facility is provided with the cleaning chamber 7, the distiller 13, the liquefier 19, and the suction pump 16, the steam pressure as shown in FIG. In the case of control, at least a pressure adjusting valve 18 for adjusting the internal pressure of the distiller 13 is added, and the internal pressure of the distiller 13 can be adjusted to a desired pressure by adjusting the opening degree of the pressure adjusting valve 18. Can be configured as.

また、気化温度制御の場合には、少なくとも蒸留器13の内部温度を調節する温度調節手段(蓄熱槽14)を増設して、この温度調節手段により、蒸留器13の内部温度が所望の温度に調節できるように構成すればよい。   Further, in the case of vaporization temperature control, at least a temperature adjusting means (heat storage tank 14) for adjusting the internal temperature of the distiller 13 is added, and the internal temperature of the distiller 13 is set to a desired temperature by this temperature adjusting means. It may be configured to be adjustable.

既存のワーク焼き入れ処理設備を改造するにあたっても、きわめて簡単かつ容易に改造することができる。そしてまた、この改造方法により、上記実施形態と同様の作用効果を確保することができる。   Even when modifying the existing work quenching processing equipment, it can be modified very easily and easily. Further, by this remodeling method, it is possible to secure the same effects as those of the above embodiment.

1 ワーク焼き入れ処理設備
2 搬入用コンベア
3 搬送レール
4 搬送ユニット
5 加熱室
5a 焼き戻し室
6 焼き入れ室
7 洗浄室
8 搬出用コンベア
9 洗浄液回収設備
10 シャワー
11 洗浄液配管
12 混合液配管
13 蒸留器
13a トレイ
14 蓄熱槽
14a ヒータ
14b 温度計
15 吸引用配管
16 吸引ポンプ
17 排気管
18 調圧バルブ
19 液化器
19a クーラ
20 回収用配管
21 洗浄液タンク
22 補充弁
23 補充用配管
24 油排出弁
25 廃油配管
26 廃油タンク
27 ドレンコック
28 ドレン管
29 貯留タンク
30,31 開閉弁
32 制御系
33 圧力計
34 コントローラ
35 センサ
36 開閉弁
C 洗浄液
D 廃油
F 熱媒油
M 混合液
Tc コールド油の気化温度
Th ホット油の気化温度
Tw 洗浄液の気化温度
Vc コールド油の蒸気圧
Vh ホット油の蒸気圧
Vw 洗浄液の蒸気圧
W ワーク
1 Work hardening processing equipment 2 Conveyor for carrying in 3 Conveying rail 4 Conveying unit 5 Heating room 5a Tempering room 6 Quenching room 7 Cleaning room 8 Carrying out conveyor 9 Cleaning liquid recovery equipment 10 Shower 11 Cleaning liquid pipe 12 Mixed liquid pipe 13 Distiller 13a tray 14 heat storage tank 14a heater 14b thermometer 15 suction pipe 16 suction pump 17 exhaust pipe 18 pressure regulating valve 19 liquefier 19a cooler 20 recovery pipe 21 cleaning liquid tank 22 replenishment valve 23 replenishment pipe 24 oil discharge valve 25 waste oil pipe 26 Waste Oil Tank 27 Drain Cock 28 Drain Pipe 29 Storage Tank 30, 31 Open / close Valve 32 Control System 33 Pressure Gauge 34 Controller 35 Sensor 36 Open / close Valve C Cleaning Liquid D Waste Oil F Heat Transfer Oil M Mixed Liquid Tc Cold Oil Vaporization Temperature Th Hot Oil Vaporization temperature of Tw Cleaning solution Vapor pressure W workpiece vapor pressure Vw cleaning liquid vapor pressure Vh hot oil temperature Vc cold oil

本発明は、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することが可能なワーク焼き入れ処理設備における洗浄設備及びワーク焼き入れ処理設備の洗浄液の再生方法と、ワーク焼き入れ処理設備の改造方法に関する。 According to the present invention, when a plurality of different types of quenching oils (cooling oils) are individually used for quenching a work, even if the cleaning liquid is mixed with different quenching oils, a single distiller can be used. The present invention relates to a cleaning equipment in a work quenching treatment equipment capable of properly separating only a cleaning fluid from these quenching oils , a method of regenerating the cleaning fluid of the work quenching treatment equipment, and a method of modifying the work quenching treatment equipment.

本発明は上記従来の課題に鑑みて創案されたものであって、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することが可能なワーク焼き入れ処理設備における洗浄設備及びワーク焼き入れ処理設備の洗浄液の再生方法と、ワーク焼き入れ処理設備の改造方法を提供することを目的とする。 The present invention has been devised in view of the above-mentioned conventional problems, and in the case where a plurality of different types of quenching oils (cooling oils) are individually used to quench a workpiece, quenching with different cleaning liquids is performed. Even if mixed with oil, a single distiller can always separate only the cleaning liquid from these quenching oils properly, so that the cleaning equipment in the work quenching equipment and the cleaning fluid in the work quenching equipment can be regenerated. An object of the present invention is to provide a method and a method for modifying a work quenching treatment facility.

本発明にかかるワーク焼き入れ処理設備における洗浄設備は、加熱室と焼き入れ室と洗浄室とを備えたワーク焼き入れ処理設備において、上記洗浄室の洗浄液の再生装置は、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するために、蒸気圧の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液が導入される気密性の蒸留器と 該蒸留器から気体を吸引して当該蒸留器の内部圧力を減圧するための吸引ポンプと該吸引ポンプと上記蒸留器との間に設けられ、該蒸留器に導入された上記混合液中の上記焼き入れ油の蒸気圧に応じ、上記洗浄液のみを気化させるために、該蒸留器の内部圧力を、上記洗浄液の蒸気圧よりも低く、当該焼き入れ油の蒸気圧を上回る圧力に調節するための調圧バルブと該調圧バルブと上記蒸留器との間に設けられ、気化された上記洗浄液を液化する液化部と;ワークを焼き入れ処理した前記焼き入れ油の種類を検出して検出信号を出力する検出器とを備え、前記調圧バルブは、上記検出器から入力される上記検出信号に応じて、前記蒸留器の内部圧力を調節するように作動されることを特徴とする。 The cleaning equipment in the work quenching treatment equipment according to the present invention is a work quenching treatment equipment including a heating chamber, a quenching chamber, and a washing chamber, and the cleaning liquid regenerating device in the cleaning chamber quenches the work. In order to reusably separate the cleaning liquid from the mixed liquid in which the quenching oil was mixed with the cleaning liquid for cleaning the work, the work was quenched among a plurality of different types of the above-mentioned quenching oils having different vapor pressures. An airtight distiller into which the mixed liquid in which any one of the quenching oil is mixed with the cleaning liquid is introduced ; Suction for sucking gas from the distiller to reduce the internal pressure of the distiller pump and; provided between the suction pump and the evaporator, depending on the vapor pressure of the quenching oil in the mixed liquid that is introduced into the distiller, to vaporize only the washing solution, the distillation Of the internal pressure lower than the vapor pressure of the cleaning fluid, pressure regulating valve and for adjusting the pressure above the vapor pressure of the quenching oil; provided between the該調pressure valve and the evaporator, vaporizing A liquefaction unit for liquefying the cleaning liquid thus obtained; and a detector for detecting the type of the quenching oil that has quenched the work and outputting a detection signal, wherein the pressure regulating valve is input from the detector. It is operated to adjust the internal pressure of the still according to the detection signal .

前記調圧バルブは、前記蒸留器の内部圧力を、前記混合液中の前記焼き入れ油の蒸気圧よりも0.5kPa〜3.0kPa上回る圧力値に調節することを特徴とする。 The pressure regulating valve regulates the internal pressure of the distiller to a pressure value that is 0.5 kPa to 3.0 kPa higher than the vapor pressure of the quenching oil in the mixed liquid.

本発明にかかるワーク焼き入れ処理設備の洗浄液の再生方法は、上記ワーク焼き入れ処理設備に用いられ、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生方法であって、蒸気圧の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液から、該洗浄液の蒸気圧よりも低く、該焼き入れ油の蒸気圧を上回る圧力の下で、該洗浄液のみを気化させ、その後、気化された該洗浄液を液化する手順を、異種の上記焼き入れ油が上記洗浄液と混ざり合った上記混合液個々に、バッチ処理で実行することを特徴とする。 A method of regenerating a cleaning liquid of a work quenching treatment facility according to the present invention is used in the work quenching treatment facility, and a quenching oil quenching a work is mixed with a cleaning liquid for washing the work. What is claimed is: 1. A method of regenerating a cleaning liquid for reusable separation, wherein, among a plurality of different types of the above-mentioned quenching oils having different vapor pressures, any one of the quenching oils obtained by quenching a work is the cleaning liquid. A step of vaporizing only the cleaning liquid from the mixed liquid mixed with the above liquid under a pressure lower than the vapor pressure of the cleaning liquid and higher than the vapor pressure of the quenching oil, and then liquefying the vaporized cleaning liquid. Is performed in a batch process for each of the mixed solutions in which different types of quenching oils are mixed with the cleaning solution.

本発明にかかるワーク焼き入れ処理設備における洗浄設備は、加熱室と焼き入れ室と洗浄室とを備えたワーク焼き入れ処理設備において、上記洗浄室の洗浄液の再生装置は、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するために、気化温度の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液が導入される気密性の蒸留器と該蒸留器から気体を吸引するための吸引ポンプと上記蒸留器に設けられ、該蒸留器に導入された上記混合液中の上記焼き入れ油の気化温度に応じ、上記洗浄液のみを気化させるために、該蒸留器の内部温度を、上記洗浄液の気化温度よりも高く、当該焼き入れ油の気化温度を下回る温度に調節するための温度調節手段と上記蒸留器と上記吸引ポンプとの間に設けられ、気化された上記洗浄液を液化する液化部と;ワークを焼き入れ処理した前記焼き入れ油の種類を検出して検出信号を出力する検出器とを備え、前記温度調節手段は、上記検出器から入力される上記検出信号に応じて、前記蒸留器の内部温度を調節するように作動されることを特徴とする。 The cleaning equipment in the work quenching treatment equipment according to the present invention is a work quenching treatment equipment including a heating chamber, a quenching chamber, and a washing chamber, and the cleaning liquid regenerating device in the cleaning chamber quenches the work. In order to reusably separate the cleaning liquid from the mixed liquid in which the quenching oil was mixed with the cleaning liquid for cleaning the work, the work was quenched among a plurality of different types of the above-mentioned quenching oils having different vaporization temperatures. An airtight distiller into which the mixed liquid in which any one of the quenching oils is mixed with the cleaning liquid is introduced ; a suction pump for sucking gas from the distiller ; provided in the distiller, According to the vaporization temperature of the quenching oil in the mixture introduced into the distiller, the vaporization temperature of the distiller is set higher than the vaporization temperature of the washing liquid in order to vaporize only the washing liquid. A temperature adjusting means for adjusting a temperature below the vaporization temperature of the hardening oil; provided between the evaporator and the suction pump, the liquefied portion and to liquefy the vaporized said cleaning fluid; quenching the workpiece And a detector that outputs a detection signal by detecting the type of the quenching oil that has been processed, the temperature adjusting means, in accordance with the detection signal input from the detector, the internal temperature of the distiller It is characterized in that it is actuated to adjust .

本発明にかかるワーク焼き入れ処理設備の洗浄液の再生方法は、上記ワーク焼き入れ処理設備に用いられ、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生方法であって、気化温度の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液から、該洗浄液の気化温度よりも高く、該焼き入れ油の気化温度を下回る温度の下で、該洗浄液のみを気化させ、その後、気化された該洗浄液のガスを液化する手順を、異種の上記焼き入れ油が上記洗浄液と混ざり合った上記混合液個々に、バッチ処理で実行することを特徴とする。また、上記ワーク焼き入れ処理設備を用いられ、1バッチのバッチ処理ごとに、異なる種類の焼き入れ油の洗浄処理で前記蒸留器の内部圧力または内部温度が変更されることを特徴とする。 A method of regenerating a cleaning liquid of a work quenching treatment facility according to the present invention is used in the work quenching treatment facility, and a quenching oil quenching a work is mixed with a cleaning liquid for washing the work. What is claimed is: 1. A method of regenerating a cleaning liquid for reusably separating the cleaning liquid, wherein, among a plurality of different types of the quenching oils having different vaporization temperatures, any one of the quenching oils obtained by quenching a work is the cleaning liquid. From the mixed liquid mixed with the above, the cleaning liquid alone is vaporized at a temperature higher than the vaporization temperature of the cleaning liquid and lower than the vaporization temperature of the quenching oil, and then the vaporized gas of the cleaning liquid is liquefied. The procedure described above is performed in a batch process for each of the mixed liquids in which different kinds of quenching oils are mixed with the cleaning liquid. Further, the above-mentioned work quenching treatment facility is used, and the internal pressure or internal temperature of the distiller is changed by cleaning treatment of different types of quenching oil for each batch treatment.

本発明にかかるワーク焼き入れ処理設備の改造方法は、上記ワーク焼き入れ処理設備における洗浄設備に、既存のワーク焼き入れ処理設備における洗浄設備を改造することを特徴とする。 The method for modifying work quenching processing equipment according to the present invention is characterized by modifying the cleaning equipment in the existing work hardening processing equipment to the cleaning equipment in the work hardening processing equipment .

本発明にかかるワーク焼き入れ処理設備における洗浄設備及びワーク焼き入れ処理設備の洗浄液の再生方法と、ワーク焼き入れ処理設備の改造方法にあっては、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することができる。 A plurality of different types of quenching oils (cooling oils) are provided in the cleaning equipment in the work quenching treatment equipment and the method for regenerating the cleaning liquid for the work quenching treatment equipment and the method for modifying the work quenching treatment equipment according to the present invention. When individually quenching workpieces, even if the cleaning fluids are mixed with different quenching oils, a single distiller can always properly separate only the cleaning fluids from these quenching oils. it can.

本発明に係るワーク焼き入れ処理設備における洗浄設備及びワーク焼き入れ処理設備の洗浄液の再生方法が適用可能なワーク焼き入れ処理設備の一例を示す概略平面図である。FIG. 1 is a schematic plan view showing an example of a work quenching treatment facility to which a cleaning facility in the work quenching treatment facility and a cleaning liquid regenerating method for the work quenching treatment facility according to the present invention can be applied. 本発明に係るワーク焼き入れ処理設備における洗浄設備及びワーク焼き入れ処理設備の洗浄液の再生方法の好適な一実施形態を示す構成図である。It is a block diagram which shows suitable one Embodiment of the washing | cleaning equipment in the work hardening processing equipment and the cleaning liquid reproduction | regeneration method of a work hardening processing equipment which concern on this invention. 洗浄液及び焼き入れ油の蒸気圧と気化温度の相関関係の一例を示すCox線図である。It is a Cox diagram which shows an example of the correlation of vapor pressure and vapor pressure of cleaning liquid and quenching oil. 本発明が解決しようとする課題を説明するための説明図である。It is explanatory drawing for demonstrating the subject which this invention tends to solve.

以下に、本発明にかかるワーク焼き入れ処理設備における洗浄設備及びワーク焼き入れ処理設備の洗浄液の再生方法の好適な一実施形態を、添付図面を参照して詳細に説明する。まず、本実施形態に係るワーク焼き入れ処理設備及びこれに備えられる洗浄設備の洗浄液の再生装置について説明する。 BEST MODE FOR CARRYING OUT THE INVENTION A preferred embodiment of a cleaning equipment in a work quenching treatment equipment and a method of regenerating a cleaning liquid in a work quenching treatment equipment according to the present invention will be described in detail below with reference to the accompanying drawings. First, a work quenching treatment facility according to the present embodiment and a cleaning liquid regenerator of a cleaning facility provided therein will be described.

本実施形態に係るワーク焼き入れ処理設備における洗浄設備及びワーク焼き入れ処理設備の洗浄液の再生方法にあっては、吸引ポンプ16で蒸留器13の内部圧力を減圧する際に、調圧バルブ18により、当該蒸留器13の内部圧力を、バッチ処理で蒸留器13に導入される、混合液Mに混合されているコールド油もしくはホット油の蒸気圧Vc,Vh個々に応じ、その蒸気圧を僅かに上回る第1または第2圧力に調整維持することにより、洗浄液Cの蒸気圧Vwよりも、できるだけ低い圧力で気化できるので、いずれの焼き入れ油の場合であっても、洗浄液Cだけを素早く確実に気化させて焼き入れ油から分離でき、単一の蒸留器13で常に、洗浄液Cを適切に回収して再利用することができる。 In the cleaning equipment in the work quenching treatment equipment and the method for regenerating the cleaning liquid in the work quenching treatment equipment according to the present embodiment, when the internal pressure of the distiller 13 is reduced by the suction pump 16, the pressure adjustment valve 18 is used. The internal pressure of the distiller 13 is slightly changed depending on the vapor pressures Vc and Vh of the cold oil or the hot oil mixed in the mixed liquid M, which are introduced into the distiller 13 by batch processing. By adjusting and maintaining the first pressure or the second pressure higher than the above, vaporization can be performed at a pressure as low as possible than the vapor pressure Vw of the cleaning liquid C. Therefore, in any case of quenching oil, only the cleaning liquid C can be quickly and surely secured. It can be vaporized and separated from the quenching oil, and the single distiller 13 can always properly collect and reuse the cleaning liquid C.

次に、上記実施形態に係るワーク焼き入れ処理設備における洗浄設備及びワーク焼き入れ処理設備の洗浄液の再生方法の変形例を説明する。図3に示すように、洗浄液や各種の焼き入れ油は、いずれかの所定温度において、蒸気圧に高低の差があるだけでなく、いずれか所定の蒸気圧において、気化温度に高低の差がある(洗浄液Cの気化温度:Tw,コールド油の気化温度:Tc,ホット油の気化温度:Th)ことは周知である。 Next, a modified example of the cleaning equipment in the work quenching treatment equipment and the method for regenerating the cleaning liquid of the work quenching treatment equipment according to the above embodiment will be described. As shown in FIG. 3, the cleaning liquid and various quenching oils have not only a difference in vapor pressure at any given temperature but also a difference in vaporization temperature at any given vapor pressure. It is well known that (vaporization temperature of cleaning liquid C: Tw, vaporization temperature of cold oil: Tc, vaporization temperature of hot oil: Th).

上記実施形態に係るワーク焼き入れ処理設備における洗浄設備の洗浄液の再生装置は、既存のワーク焼き入れ処理設備に備えるようにして当該設備を改造するようにしてもよい。
The apparatus for regenerating the cleaning liquid of the cleaning equipment in the work quenching treatment equipment according to the above-described embodiment may be equipped with the existing work quenching treatment equipment to modify the equipment.

本発明は、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することが可能なワーク焼き入れ処理設備における洗浄設備及び洗浄液の再生方法に関する。 According to the present invention, when a plurality of different types of quenching oils (cooling oils) are individually used for quenching a work, even if the cleaning liquid is mixed with different quenching oils, a single distiller can be used. always relates to cleaning equipment and reproducing method of the cleaning liquid in the work hardening treatment facility capable of only a properly separated washing liquid from these quenching oil.

本発明は上記従来の課題に鑑みて創案されたものであって、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することが可能なワーク焼き入れ処理設備における洗浄設備及び洗浄液の再生方法を提供することを目的とする。 The present invention has been devised in view of the above-mentioned conventional problems, and in the case where a plurality of different types of quenching oils (cooling oils) are individually used to quench a workpiece, quenching with different cleaning liquids is performed. It is an object of the present invention to provide a cleaning equipment for a work quenching treatment facility and a method for regenerating the cleaning fluid, which is capable of appropriately separating only the cleaning fluid from these quenching oils with a single distiller even when mixed with oil. To aim.

本発明にかかる洗浄液の再生方法は、上記ワーク焼き入れ処理設備に用いられ、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生方法であって、蒸気圧の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液から、該洗浄液の蒸気圧よりも低く、該焼き入れ油の蒸気圧を上回る圧力の下で、該洗浄液のみを気化させ、その後、気化された該洗浄液を液化する手順を、異種の上記焼き入れ油が上記洗浄液と混ざり合った上記混合液個々に、バッチ処理で実行することを特徴とする。 The cleaning liquid regenerating method according to the present invention is used in the work quenching treatment facility, and the cleaning liquid can be reused from a mixed liquid in which the quenching oil obtained by quenching the work is mixed with the cleaning liquid for cleaning the work. A method of regenerating a cleaning liquid for separating into a plurality of different types of the above quenching oils having different vapor pressures, wherein any one of the quenching oils obtained by quenching a work is mixed with the above washing liquid. From the liquid, the procedure in which only the cleaning liquid is vaporized under a pressure lower than the vapor pressure of the cleaning liquid and higher than the vapor pressure of the quenching oil, and then the vaporized cleaning liquid is liquefied It is characterized in that it is carried out in a batch process for each of the mixed liquids in which the oil is mixed with the cleaning liquid.

本発明にかかる洗浄液の再生方法は、上記ワーク焼き入れ処理設備に用いられ、ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生方法であって、気化温度の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液から、該洗浄液の気化温度よりも高く、該焼き入れ油の気化温度を下回る温度の下で、該洗浄液のみを気化させ、その後、気化された該洗浄液のガスを液化する手順を、異種の上記焼き入れ油が上記洗浄液と混ざり合った上記混合液個々に、バッチ処理で実行することを特徴とする。 The cleaning liquid regenerating method according to the present invention is used in the work quenching treatment facility, and the cleaning liquid can be reused from a mixed liquid in which the quenching oil obtained by quenching the work is mixed with the cleaning liquid for cleaning the work. A method of regenerating a cleaning liquid for separation into a plurality of different types of the above-mentioned quenching oils having different vaporization temperatures, wherein any one of the quenching oils obtained by quenching a work is mixed with the washing liquid. From the liquid, only the cleaning liquid is vaporized at a temperature higher than the vaporization temperature of the cleaning liquid and lower than the vaporization temperature of the quenching oil, and then the vaporized gas of the cleaning liquid is liquefied. The quenching oil is batch-processed for each of the mixed liquids mixed with the cleaning liquid .

本発明にかかるワーク焼き入れ処理設備における洗浄設備及び洗浄液の再生方法にあっては、複数異種の焼き入れ油(冷却用の油)を個々に使用してワークを焼き入れ処理する場合に、洗浄液が異なる焼き入れ油と混ざり合っていても、単一の蒸留器で常に、これら焼き入れ油から洗浄液のみを適切に分離することができる。 In the cleaning equipment and the cleaning liquid regenerating method in the workpiece quenching processing equipment according to the present invention, the cleaning liquid is used when quenching a work by individually using a plurality of different types of quenching oils (cooling oils). However, a single distiller can always properly separate only the cleaning liquid from these quenching oils, even if they are mixed with different quenching oils.

本発明に係るワーク焼き入れ処理設備における洗浄設備及び洗浄液の再生方法が適用可能なワーク焼き入れ処理設備の一例を示す概略平面図である。It is a schematic plan view showing an example of the work quenching treatment equipment to which the cleaning equipment and the cleaning liquid regenerating method in the work quenching treatment equipment according to the present invention can be applied. 本発明に係るワーク焼き入れ処理設備における洗浄設備及び洗浄液の再生方法の好適な一実施形態を示す構成図である。FIG. 1 is a configuration diagram showing a preferred embodiment of a cleaning equipment and a cleaning liquid regenerating method in a work quenching processing equipment according to the present invention. 洗浄液及び焼き入れ油の蒸気圧と気化温度の相関関係の一例を示すCox線図である。It is a Cox diagram which shows an example of the correlation of vapor pressure and vapor pressure of cleaning liquid and quenching oil. 本発明が解決しようとする課題を説明するための説明図である。It is explanatory drawing for demonstrating the subject which this invention tends to solve.

以下に、本発明にかかるワーク焼き入れ処理設備における洗浄設備及び洗浄液の再生方法の好適な一実施形態を、添付図面を参照して詳細に説明する。まず、本実施形態に係るワーク焼き入れ処理設備及びこれに備えられる洗浄設備の洗浄液の再生装置について説明する。 BEST MODE FOR CARRYING OUT THE INVENTION A preferred embodiment of a cleaning equipment and a cleaning liquid regenerating method in a work quenching treatment equipment according to the present invention will be described in detail below with reference to the accompanying drawings. First, a work quenching treatment facility according to the present embodiment and a cleaning liquid regenerator of a cleaning facility provided therein will be described.

本実施形態に係るワーク焼き入れ処理設備における洗浄設備及び洗浄液の再生方法にあっては、吸引ポンプ16で蒸留器13の内部圧力を減圧する際に、調圧バルブ18により、当該蒸留器13の内部圧力を、バッチ処理で蒸留器13に導入される、混合液Mに混合されているコールド油もしくはホット油の蒸気圧Vc,Vh個々に応じ、その蒸気圧を僅かに上回る第1または第2圧力に調整維持することにより、洗浄液Cの蒸気圧Vwよりも、できるだけ低い圧力で気化できるので、いずれの焼き入れ油の場合であっても、洗浄液Cだけを素早く確実に気化させて焼き入れ油から分離でき、単一の蒸留器13で常に、洗浄液Cを適切に回収して再利用することができる。 In the cleaning equipment and the method of regenerating the cleaning liquid in the work quenching treatment equipment according to the present embodiment, when the internal pressure of the distiller 13 is reduced by the suction pump 16, the distiller 13 of the distiller 13 is controlled by the pressure regulating valve 18. The first or second internal pressure slightly exceeds the vapor pressure Vc, Vh of the cold oil or hot oil mixed in the mixed liquid M, which is introduced into the distiller 13 in a batch process, slightly exceeding the vapor pressure. By adjusting and maintaining the pressure, it is possible to vaporize the cleaning liquid C at a pressure as low as possible, lower than the vapor pressure Vw of the cleaning liquid C. Therefore, no matter what quenching oil is used, only the cleaning liquid C is vaporized quickly and surely. Therefore, the cleaning liquid C can always be properly collected and reused by the single distiller 13 at all times.

次に、上記実施形態に係るワーク焼き入れ処理設備における洗浄設備及び洗浄液の再生方法の変形例を説明する。図3に示すように、洗浄液や各種の焼き入れ油は、いずれかの所定温度において、蒸気圧に高低の差があるだけでなく、いずれか所定の蒸気圧において、気化温度に高低の差がある(洗浄液Cの気化温度:Tw,コールド油の気化温度:Tc,ホット油の気化温度:Th)ことは周知である。 Next, a modified example of the cleaning equipment and the method of regenerating the cleaning liquid in the work quenching treatment equipment according to the above-described embodiment will be described. As shown in FIG. 3, the cleaning liquid and various quenching oils have not only a difference in vapor pressure at any given temperature but also a difference in vaporization temperature at any given vapor pressure. It is well known that (vaporization temperature of cleaning liquid C: Tw, vaporization temperature of cold oil: Tc, vaporization temperature of hot oil: Th).

上記実施形態に係るワーク焼き入れ処理設備における洗浄設備は、既存のワーク焼き入れ処理設備に備えるようにして当該設備を改造するようにしてもよい。
The cleaning equipment in the work quenching treatment equipment according to the above-mentioned embodiment may be equipped with the existing work quenching treatment equipment to modify the equipment.

Claims (7)

ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生装置であって、
蒸気圧の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液が導入される気密性の蒸留器と、
該蒸留器から気体を吸引して当該蒸留器の内部圧力を減圧するための吸引ポンプと、
該吸引ポンプと上記蒸留器との間に設けられ、該蒸留器に導入された上記混合液中の上記焼き入れ油の蒸気圧に応じ、上記洗浄液のみを気化させるために、該蒸留器の内部圧力を、上記洗浄液の蒸気圧よりも低く、当該焼き入れ油の蒸気圧を上回る圧力に調節するための調圧バルブと、
該調圧バルブと上記蒸留器との間に設けられ、気化された上記洗浄液を液化する液化部とを備えたことを特徴とする洗浄液の再生装置。
A cleaning liquid regenerating device for reusably separating the cleaning liquid from a mixed liquid in which the quenching oil obtained by quenching the workpiece is mixed with the cleaning liquid for cleaning the workpiece,
Among a plurality of different types of quenching oils having different vapor pressures, an airtight distiller into which the mixed solution in which any one of the quenching oils obtained by quenching a work is mixed with the cleaning solution is introduced,
A suction pump for sucking gas from the distiller to reduce the internal pressure of the distiller;
Inside the distiller, which is provided between the suction pump and the distiller, and vaporizes only the cleaning liquid in accordance with the vapor pressure of the quenching oil in the mixed liquid introduced into the distiller. A pressure adjusting valve for adjusting the pressure to a pressure lower than the vapor pressure of the cleaning liquid and higher than the vapor pressure of the quenching oil,
A cleaning liquid regenerating apparatus, comprising: a liquefaction unit that is provided between the pressure regulating valve and the distiller and liquefies the vaporized cleaning liquid.
前記調圧バルブは、前記蒸留器の内部圧力を、前記混合液中の前記焼き入れ油の蒸気圧を僅かに上回る圧力値に調節することを特徴とする請求項1に記載の洗浄液の再生装置。   The cleaning liquid regenerating apparatus according to claim 1, wherein the pressure adjusting valve adjusts an internal pressure of the distiller to a pressure value slightly higher than a vapor pressure of the quenching oil in the mixed liquid. . ワークを焼き入れ処理した前記焼き入れ油の種類を検出して検出信号を出力する検出器を備え、前記調圧バルブは、上記検出器から入力される上記検出信号に応じて、前記蒸留器の内部圧力を調節するように作動されることを特徴とする請求項1または2に記載の洗浄液の再生装置。   The work piece is provided with a detector that detects the type of the quenching oil that has been subjected to quenching processing and outputs a detection signal, and the pressure regulating valve, in accordance with the detection signal input from the detector, of the distiller. The cleaning liquid regenerator according to claim 1 or 2, which is operated to adjust an internal pressure. ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生方法であって、
蒸気圧の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液から、該洗浄液の蒸気圧よりも低く、該焼き入れ油の蒸気圧を上回る圧力の下で、該洗浄液のみを気化させ、その後、気化された該洗浄液を液化する手順を、異種の上記焼き入れ油が上記洗浄液と混ざり合った上記混合液個々に、バッチ処理で実行することを特徴とする洗浄液の再生方法。
A method of regenerating a cleaning liquid for reusably separating the cleaning liquid from a mixed liquid in which a quenching oil obtained by quenching a work is mixed with a cleaning liquid for cleaning the workpiece,
Of a plurality of different types of quenching oils having different vapor pressures, any one of the quenching oils obtained by quenching a workpiece is mixed with the cleaning solution, and the mixture has a lower vapor pressure than the cleaning solution. The procedure in which only the cleaning liquid is vaporized under a pressure higher than the vapor pressure of the quenching oil, and then the vaporized cleaning liquid is liquefied is described in the following procedure, in which the different quenching oils are mixed with the cleaning liquid. In addition, a method for regenerating a cleaning liquid, which is characterized in that it is executed in a batch process.
ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生装置であって、
気化温度の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液が導入される気密性の蒸留器と、
該蒸留器から気体を吸引するための吸引ポンプと、
上記蒸留器に設けられ、該蒸留器に導入された上記混合液中の上記焼き入れ油の気化温度に応じ、上記洗浄液のみを気化させるために、該蒸留器の内部温度を、上記洗浄液の気化温度よりも高く、当該焼き入れ油の気化温度を下回る温度に調節するための温度調節手段と、
上記蒸留器と上記吸引ポンプとの間に設けられ、気化された上記洗浄液を液化する液化部とを備えたことを特徴とする洗浄液の再生装置。
A cleaning liquid regenerating device for reusably separating the cleaning liquid from a mixed liquid in which the quenching oil obtained by quenching the workpiece is mixed with the cleaning liquid for cleaning the workpiece,
Of a plurality of different types of quenching oils having different vaporization temperatures, any one of the quenching oils obtained by quenching a work is introduced into the cleaning solution, and the gas-tight distiller into which the mixed solution is introduced,
A suction pump for sucking gas from the distiller,
According to the vaporization temperature of the quenching oil in the mixed liquid introduced into the distiller, the internal temperature of the distiller is set to the vaporization temperature of the washing liquid in order to vaporize only the washing liquid. Temperature control means for controlling the temperature higher than the temperature and lower than the vaporization temperature of the quenching oil,
A cleaning liquid regenerating apparatus, comprising: a liquefaction unit that is provided between the distiller and the suction pump and liquefies the vaporized cleaning liquid.
ワークを焼き入れ処理した焼き入れ油が当該ワークを洗浄する洗浄液と混ざり合った混合液から、該洗浄液を再利用可能に分離するための洗浄液の再生方法であって、
気化温度の異なる複数異種の上記焼き入れ油のうち、ワークを焼き入れ処理したいずれか一種の該焼き入れ油が上記洗浄液と混ざり合った上記混合液から、該洗浄液の気化温度よりも高く、該焼き入れ油の気化温度を下回る温度の下で、該洗浄液のみを気化させ、その後、気化された該洗浄液のガスを液化する手順を、異種の上記焼き入れ油が上記洗浄液と混ざり合った上記混合液個々に、バッチ処理で実行することを特徴とする洗浄液の再生方法。
A method of regenerating a cleaning liquid for reusably separating the cleaning liquid from a mixed liquid in which a quenching oil obtained by quenching a work is mixed with a cleaning liquid for cleaning the workpiece,
Among a plurality of different types of the quenching oils having different vaporization temperatures, any one of the quenching oils obtained by quenching a work is mixed with the cleaning liquid, and is higher than the vaporization temperature of the cleaning liquid. The procedure of vaporizing only the cleaning liquid below the vaporization temperature of the quenching oil, and then liquefying the gas of the vaporized cleaning liquid is the mixing of the quenching oil of different types mixed with the cleaning liquid. A method for regenerating a cleaning liquid, which is characterized in that each liquid is executed in a batch process.
請求項1または5に記載の洗浄液の再生装置を、既存のワーク焼き入れ処理設備に備えるようにして、当該処理設備を改造することを特徴とするワーク焼き入れ処理設備の改造方法。   A method for modifying work quenching treatment equipment, comprising: modifying the treatment equipment by equipping an existing work quenching treatment equipment with the cleaning liquid regenerator according to claim 1 or 5.
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JPH06346265A (en) * 1993-06-07 1994-12-20 Ebara Corp Cleaning oil regenerating device
JPH1133302A (en) * 1997-07-16 1999-02-09 Denso Corp Apparatus for recovering solvent and method for recovering solvent
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6908950B1 (en) * 2021-03-05 2021-07-28 アクトファイブ株式会社 Vaporization cleaning liquid recovery device

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