JP2020054955A - Stirring device - Google Patents

Stirring device Download PDF

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JP2020054955A
JP2020054955A JP2018187300A JP2018187300A JP2020054955A JP 2020054955 A JP2020054955 A JP 2020054955A JP 2018187300 A JP2018187300 A JP 2018187300A JP 2018187300 A JP2018187300 A JP 2018187300A JP 2020054955 A JP2020054955 A JP 2020054955A
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Prior art keywords
blade
wing
stirring
stirring tank
rotating
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JP6534481B1 (en
Inventor
橋本 真一
Shinichi Hashimoto
真一 橋本
一平 宗岡
Ippei Muneoka
一平 宗岡
康博 青木
Yasuhiro Aoki
康博 青木
真也 小田
Shinya Oda
真也 小田
茂雄 丸田
Shigeo Maruta
茂雄 丸田
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Asada Iron Works Coltd
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Asada Iron Works Coltd
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Priority to TW108133349A priority patent/TWI694861B/en
Priority to CN201910912745.8A priority patent/CN110732251B/en
Priority to KR1020190121531A priority patent/KR102106439B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/17Stirrers with additional elements mounted on the stirrer, for purposes other than mixing
    • B01F27/172Stirrers with additional elements mounted on the stirrer, for purposes other than mixing for cutting, e.g. with knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/07Stirrers characterised by their mounting on the shaft
    • B01F27/074Stirrers characterised by their mounting on the shaft having two or more mixing elements being concentrically mounted on the same shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/09Stirrers characterised by the mounting of the stirrers with respect to the receptacle
    • B01F27/091Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/19Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/192Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/59Mixing reaction ingredients for fuel cells

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

To provide a stirring device that is configured to efficiently stir an object to be stirred put into a stirring tank and efficiently manufacture an object to be manufactured in a large capacity.SOLUTION: A stirring device 1 has a plurality of rotary blades that rotate around different concentric shaft centers, and comprises a stirring tank 2 into which an object to be stirred is put. One rotary shaft 3A is provided with a paddle blade 4, arranged in a posture inclined from a tip thereof toward a bottom part of the stirring tank 2, which stirs up the object to be stirred and a standing-up blade 4B that stands up along an inner wall of the stirring tank 2 in a posture inclining inward in a rotation direction, at an outer periphery side of the paddle blade 4. The other rotary shaft 3B is provided with a rotary blade 6 which is pivotally supported and rotates in proximity to the standing-up blade 4B so as to pass each other on inside of the standing-up blade 4B.SELECTED DRAWING: Figure 1

Description

本発明は、撹拌槽に投入した撹拌対象物を効率よく大容量で撹拌する撹拌装置に関する。   The present invention relates to a stirrer that efficiently stirs a large amount of an object to be stirred into a stirring tank.

従来から複数の撹拌翼を組み合わせて構成した撹拌装置が知られている。例えば、特許文献1に記載の撹拌装置は、同芯状の回転駆動軸に切込み平板大型翼、枠型翼および傾斜パドル翼を備えている。切込み平板大型翼および傾斜パドル翼は、一方の回転駆動軸に他方の回転駆動軸から独立して回転可能に設けられている。また、枠型翼は、他方の回転駆動軸に設けられている。枠型翼は、大型平板翼を外囲するように配置されている(特許文献1を参照)。   Conventionally, a stirring device configured by combining a plurality of stirring blades is known. For example, the stirrer described in Patent Literature 1 has a concentric rotary drive shaft provided with a large incised flat blade, a frame-shaped blade, and an inclined paddle blade. The large notched flat wing and the inclined paddle wing are provided on one rotary drive shaft so as to be rotatable independently of the other rotary drive shaft. The frame-shaped wing is provided on the other rotary drive shaft. The frame type wing is arranged so as to surround the large flat wing (see Patent Document 1).

また、回転軸方向に対して直角である径方向に延びる天枠部と、天枠部に対して回転軸方向に離間する底枠部と、天枠部の両端に連結されており、回転軸を中心軸とする円筒に沿ってねじれた形状(90度)とされた一対の側枠部とからなる一対の遊星型の回転ブレードを備えた攪拌装置が開示されている(特許文献2を参照)。   A top frame portion extending in a radial direction perpendicular to the rotation axis direction, a bottom frame portion separated from the top frame portion in the rotation axis direction, and connected to both ends of the top frame portion; There is disclosed a stirrer provided with a pair of planetary rotating blades, each of which has a pair of side frame portions formed into a shape (90 degrees) twisted along a cylinder having a central axis (see Patent Document 2). ).

特許第6170339号公報Japanese Patent No. 6170339 特許第6118226号公報Japanese Patent No. 6118226

近年、リチウムイオン二次電池が多くの用途に利用されており、使用量が増大する傾向にある。例えば、自動車などの輸送機器の分野において、ガソリンなどの化石燃料で駆動するエンジン車両からニッケル水素やリチウムイオンなどの電気エネルギによって駆動する電動バイク、電動車(ハイブリッド、プラグインハイブリッド、電気自動車、燃料電池車)などへと移行している。特に、電気自動車は、バッテリの満充電時における航続距離を長くするとともに、高出力にするために多数のリチウムイオン二次電池を搭載している。   2. Description of the Related Art In recent years, lithium ion secondary batteries have been used for many purposes, and the amount of use tends to increase. For example, in the field of transportation equipment such as automobiles, electric motorcycles, electric vehicles (hybrid, plug-in hybrid, electric vehicles, fuel vehicles, etc.) driven by electric energy such as nickel metal hydride or lithium ion from engine vehicles driven by fossil fuels such as gasoline Batteries). In particular, electric vehicles are equipped with a large number of lithium ion secondary batteries in order to increase the cruising distance when the battery is fully charged and to increase the output.

しかしながら、リチウムイオン二次電池の電極層の集電体に塗布される活物質ペーストを撹拌装置で製造するとき、従来の撹拌装置では次のような不都合が生じている。製造対象物である活物質ペーストは、撹拌槽に粉体の活物質を投入し、撹拌しながらバインダおよび溶剤を適時に投入して製造する。この製造の初期段階では、固形含有が非常に高く難分散性を有し、撹拌機の電動機にかなりの負荷がかかる。それ故に、撹拌槽の容量の半分以下に活物質の投入量を制限せざるを得ない。また、特許文献2に記載の遊星型の撹拌機における撹拌槽は真円度を保ちながら凹凸のないように機械加工を施す必要があるため、2000L(リットル)程度を超える大容量にスケールアップする際、機械加工が施せず、ひいては大容量の撹拌槽を備えた撹拌機を製造できないという問題が生じている。   However, when the active material paste applied to the current collector of the electrode layer of the lithium ion secondary battery is manufactured by the stirrer, the following inconvenience occurs in the conventional stirrer. The active material paste to be manufactured is manufactured by charging a powdered active material into a stirring tank and then charging a binder and a solvent at appropriate times with stirring. In the early stages of this production, the solids content is very high and difficult to disperse, placing a considerable load on the motor of the stirrer. Therefore, the input amount of the active material must be limited to less than half of the capacity of the stirring tank. Further, since the stirring tank in the planetary stirrer described in Patent Document 2 needs to be machined without irregularities while maintaining roundness, it is scaled up to a large capacity exceeding about 2000 L (liter). In this case, there is a problem that the mechanical processing cannot be performed, and thus, a stirrer having a large-capacity stirring tank cannot be manufactured.

本発明は、撹拌対象物を効率よく撹拌し、製造対象物を効率よく大容量で製造可能な撹拌装置を提供することを目的とするものである。   An object of the present invention is to provide a stirrer capable of efficiently stirring an object to be stirred and efficiently manufacturing the object to be manufactured in a large capacity.

本発明は、以下のような撹拌装置を提供する。   The present invention provides the following stirrer.

すなわち、本発明の実施形態に係る撹拌装置は、下記の構成を有する。
同芯状の異なる軸芯周りに回転する複数の回転翼を有する撹拌装置であって、
撹拌対象物が投入される撹拌槽を備え、
前記複数の回転翼は、一方の回転軸の先端から前記撹拌槽の底部に向けて傾斜姿勢で設けられ、前記撹拌対象物を掻き揚げるパドル翼と、
前記パドル翼の外周側で回転方向に内向き傾斜姿勢で前記撹拌槽の内壁に沿って起立する起立翼と、
他方の回転軸に軸支され、前記起立翼の内側で当該起立翼と近接してすれ違うように回転する回転翼と、
を備えたことを特徴とする。
That is, the stirring device according to the embodiment of the present invention has the following configuration.
A stirrer having a plurality of rotating blades rotating around different concentric cores,
A stirring tank into which a stirring target is charged is provided,
The plurality of rotating blades are provided in an inclined posture from the tip of one of the rotating shafts toward the bottom of the stirring tank, and a paddle blade that lifts the stirring target,
Standing blades that stand along the inner wall of the stirring tank in an inclined position inward in the rotation direction on the outer peripheral side of the paddle blade,
A rotating wing that is supported by the other rotating shaft and rotates so as to pass close to the rising wing inside the rising wing,
It is characterized by having.

この構成によれば、撹拌槽に投入された撹拌対象物は、パドル翼によって撹拌槽の底部から上方に掻き揚げられるとともに、起立翼および回転翼によって軸周りに撹拌される。つまり、撹拌対象物は、撹拌槽の底部および軸周りで滞留することなく上下対流や旋回流を生じさせることにより、槽内で十分な流動が与えられ均一に撹拌される。また、撹拌中に起立翼と回転翼がすれ違うとき、両翼の間隙を通過する撹拌対象物がせん断をうけ、微粒化される。例えば、一方の起立翼を正転させ、他方の回転翼を逆転させた場合、正転方向の内向きに傾斜姿勢で設けられた起立翼は、傾斜面で撹拌対象物を正転方向に押し出しながら傾斜面に沿って内向きに流れる撹拌対象物の一部を後方に受け流す。また、起立翼と回転翼がすれ違うとき、回転翼が逆転方向に撹拌対象物を押し出すとともに、起立翼から後方に受け流す撹拌対象物を、逆転方向に引き込む。   According to this configuration, the object to be stirred put into the stirring tank is lifted upward from the bottom of the stirring tank by the paddle blade, and is stirred around the axis by the upright blade and the rotary blade. That is, the object to be stirred generates a vertical convection or a swirling flow without stagnation around the bottom and the axis of the stirring tank, whereby a sufficient flow is given in the tank and the stirring is uniformly performed. Further, when the standing blade and the rotating blade pass each other during the stirring, the object to be stirred that passes through the gap between the two blades undergoes shearing and is atomized. For example, when one upright wing is rotated forward and the other rotating wing is reversely rotated, the upright wing provided in an inclined posture inward in the forward rotation direction pushes the object to be stirred in the forward rotation direction on the inclined surface. While stirring, a part of the object to be stirred flowing inward along the inclined surface is backflowed. Further, when the standing wing and the rotating blade pass each other, the rotating blade pushes the stirring target in the reverse direction, and the stirring target flowing backward from the standing blade is drawn in the reverse direction.

すなわち、この構成の撹拌装置は、起立翼および回転翼がすれ違うときに両翼の面が撹拌槽の直径方向に面一になる従来の撹拌装置に比べて、起立翼の内縁と回転翼の外縁とによって形成される間隙に撹拌対象物が流動し易くなり、流動速度が増すので、せん断力が高まる。   In other words, the stirring device of this configuration has an inner edge of the rising blade and an outer edge of the rotating blade as compared with a conventional stirring device in which the surfaces of both blades are flush with each other in the diameter direction of the stirring tank when the rising blade and the rotating blade pass each other. The object to be stirred easily flows into the gap formed by the flow, and the flow speed increases, so that the shearing force increases.

また、せん断時の撹拌対象物の流動性の向上に伴って、起立翼および回転翼にかかる抵抗が低減されるので、回転軸の駆動源にかかる負荷の低減につながる。その結果、上記構成の撹拌装置は、従来装置と同じ容量の撹拌槽を利用した場合に従来装置よりも撹拌可能な有効容量を増加させることができる。さらに、駆動源への負荷軽減に伴い低出力のモータなどの駆動装置の利用が可能であり、ひいては従来の撹拌装置では実現不可能な大容量の大形撹拌槽を利用して、撹拌対象物を撹拌することも可能になる。   In addition, with the improvement of the fluidity of the object to be stirred during shearing, the resistance applied to the upright wings and the rotary wings is reduced, which leads to a reduction in the load applied to the drive source of the rotary shaft. As a result, the stirrer with the above configuration can increase the effective capacity capable of stirring compared to the conventional apparatus when using a stirring tank having the same capacity as the conventional apparatus. Furthermore, it is possible to use a driving device such as a low-output motor with the reduction of the load on the driving source, and by using a large-capacity large-size stirring tank that cannot be realized with a conventional stirring device, Can also be stirred.

また、両翼の間隙を通過する撹拌対象物の流動性の向上に伴って、せん断時の摩擦熱の発生が抑制される。したがって、両翼の回転時の周速差を大きくする必要がないので、比較的に小さい周速差で目標とする微粒化された均一な生成物を短時間で製造することができる。   Further, with the improvement of the fluidity of the stirring object passing through the gap between the two wings, generation of frictional heat during shearing is suppressed. Therefore, there is no need to increase the peripheral speed difference during rotation of the two wings, so that a target atomized uniform product can be produced in a short time with a relatively small peripheral speed difference.

さらに、この構成によれば、起立翼と回転翼の協働によって撹拌対象物をせん断するので、従来装置のように、撹拌槽の機械精度が不要となる。すなわち、従来の撹拌装置は、撹拌翼の外縁と撹拌槽の内壁とによって形成される間隙を通過する撹拌対象物をせん断するので、当該間隙を常に一定距離に保つよう、撹拌槽を真円に加工し、かつ、内壁に凹凸がないように機械加工を施す必要がある。しかしながら、この構成によれば、起立翼と回転翼の協働によって撹拌対象物をせん断するので、従来の撹拌装置のような高精度な撹拌槽の利用が要求されない。   Further, according to this configuration, the object to be stirred is sheared by the cooperation of the upright blade and the rotary blade, so that the mechanical accuracy of the stirring tank is not required unlike the conventional device. That is, since the conventional stirring device shears the stirring target passing through the gap formed by the outer edge of the stirring blade and the inner wall of the stirring tank, the stirring tank is formed in a perfect circle so that the gap is always kept at a constant distance. It is necessary to process and machine so that there is no unevenness on the inner wall. However, according to this configuration, the object to be stirred is sheared by the cooperation of the upright blade and the rotary blade, so that it is not necessary to use a highly accurate stirring tank as in a conventional stirring device.

なお、上記構成において、前記回転翼は、長手方向の中心軸を中心に回転可能に構成されていることが好ましい。   In the above configuration, it is preferable that the rotary wing is configured to be rotatable around a central axis in a longitudinal direction.

この構成によれば、撹拌条件に応じて回転翼を回転させて所定の位置で固定することにより、当該回転翼と起立翼によって形成される間隙、両翼によって形成される開き角度および撹拌対象物を導入する側の開口面積を適宜に調整することができる。   According to this configuration, the rotating blade is rotated in accordance with the stirring condition and fixed at a predetermined position, so that the gap formed by the rotating blade and the standing blade, the opening angle formed by the two blades, and the object to be stirred are reduced. The opening area on the introduction side can be appropriately adjusted.

また、上記構成において、前記起立翼は、前記回転軸方向から見た断面において、内側を先細りテーパ状に形成されていることが好ましい。   Further, in the above configuration, it is preferable that the upright wing is formed to have a tapered inner side in a cross section viewed from the rotation axis direction.

この構成によれば、起立翼の内側が先鋭になっているので、撹拌対象物を効率よくせん断することができる。   According to this configuration, since the inside of the upright wing is sharp, the object to be stirred can be efficiently sheared.

上記構成において、前記起立翼は、前記回転軸方向から見た断面において、外側を外向きに先細りテーパ状に形成されており、かつ、当該テーパ状の先端が前記撹拌槽の内壁と近接対向するように構成することが好ましい。   In the above configuration, in the cross section viewed from the rotation axis direction, the upright blade is formed so as to taper outward and outward, and the tapered tip is closely opposed to the inner wall of the stirring tank. It is preferable to configure as follows.

この構成によれば、撹拌中に撹拌槽と起立翼の間隙を通過する撹拌対象物が、せん断される。すなわち、撹拌装置は、起立翼と回転翼の協働による撹拌対象物のせん断と撹拌槽の内壁と起立翼の協働による撹拌対象物の補助的なせん断とによって、撹拌対象物をより効率よくせん断することができる。   According to this configuration, the stirring target that passes through the gap between the stirring tank and the upright blade during the stirring is sheared. In other words, the stirrer can efficiently stir the object to be stirred by the shearing of the object to be stirred by the cooperation of the standing blade and the rotating blade and the auxiliary shearing of the object to be stirred by the cooperation of the inner wall of the stirring tank and the standing blade. Can be sheared.

なお、上記構成において、前記パドル翼と同軸に傾斜翼を備えることが好ましい。   In the above configuration, it is preferable that an inclined blade is provided coaxially with the paddle blade.

この構成によれば、傾斜翼は、パドル翼と協働して撹拌対象物を撹拌槽内で上下方向に循環させるとともに、撹拌槽の中央を通過する撹拌対象物のせん断にも寄与する。したがって、当該構成は、撹拌対象物をより効率よくせん断しながら撹拌することができる。   According to this configuration, the inclined blade cooperates with the paddle blade to circulate the object to be stirred in the stirring tank in the vertical direction, and also contributes to the shearing of the object to be stirred passing through the center of the stirring tank. Therefore, this configuration can stir while stirring the object to be stirred more efficiently.

また、上記構成において、前記起立翼の内側で回転する前記回転翼は、門型の回転翼であり、
前記傾斜翼は、前記門型の回転翼内で回転するように構成することが好ましい。
Further, in the above configuration, the rotor that rotates inside the standing wing is a portal-type rotor,
It is preferable that the inclined wing is configured to rotate within the portal rotor.

上記構成によれば、門型の回転翼は、回転時に大型の平板状の回転翼に比べて撹拌対象物を受ける面積を小さくすることができるので、回転翼にかかる負荷を低減することができる。また、門型の回転翼の内側に傾斜翼を設けることにより、回転軸周りに生じやすい滞留を抑制することができる。したがって、当該構成によれば、撹拌対象物が、より効率よく撹拌される。   According to the above configuration, the portal rotor can reduce the area for receiving the object to be agitated as compared with the large flat rotor during rotation, so that the load on the rotor can be reduced. . In addition, by providing the inclined wing inside the portal-shaped rotary wing, stagnation that is likely to occur around the rotation axis can be suppressed. Therefore, according to this configuration, the object to be stirred is more efficiently stirred.

また、上記構成において、前記撹拌槽は、円筒状の胴部と先細りテーパ状の底部とからなり、
前記パドル翼は、その底縁を前記底部の底面に近接するように構成することが好ましい。
Further, in the above configuration, the agitation tank comprises a cylindrical body and a tapered bottom.
It is preferable that the paddle blade is configured such that a bottom edge thereof is close to a bottom surface of the bottom portion.

この構成によれば、パドル翼が撹拌対象物を回転方向の前方に押し出しながら、その底縁と撹拌槽の底面との間隙に撹拌対象物を通過させる。すなわち、撹拌対象物が間隙を通過するとき、パドル翼の底縁によってせん断される。したがって、撹拌対象物がより効率よくせん断および撹拌される。   According to this configuration, the paddle blade pushes the stirring target object forward in the rotation direction, and passes the stirring target object through the gap between the bottom edge thereof and the bottom surface of the stirring tank. That is, when the object to be stirred passes through the gap, it is sheared by the bottom edge of the paddle blade. Therefore, the object to be stirred is more efficiently sheared and stirred.

本発明の撹拌装置によれば、撹拌槽に投入された撹拌対象物を効率よく撹拌し、製造対象物を効率よく製造することができる。   ADVANTAGE OF THE INVENTION According to the stirring apparatus of this invention, the stirring target object put into the stirring tank is efficiently stirred, and a manufacturing target object can be manufactured efficiently.

本発明の撹拌装置の外観および内部構造を示す縦断面図である。It is a longitudinal cross-sectional view which shows the external appearance and internal structure of the stirring device of this invention. パドル翼の斜視図である。It is a perspective view of a paddle wing. 図1のX-X矢視断面である。FIG. 2 is a cross-sectional view taken along line XX of FIG. 1. 起立翼と回転翼がすれ違う過程で、両翼間を通過する撹拌対象物の流れの変化を模式的に示す図である。It is a figure which shows typically the change of the flow of the to-be-stirred object which passes between both wing | wings in the process of a wing | wing and a rotating wing passing each other. 起立翼と回転翼がすれ違う過程で、両翼間を通過する撹拌対象物の流れの変化を模式的に示す図である。It is a figure which shows typically the change of the flow of the to-be-stirred object which passes between both wing | wings in the process of a wing | wing and a rotating wing passing each other. 起立翼と回転翼がすれ違う過程で、両翼間を通過する撹拌対象物の流れの変化を模式的に示す図である。It is a figure which shows typically the change of the flow of the to-be-stirred object which passes between both wing | wings in the process of a wing | wing and a rotating wing passing each other. 図1の部分拡大図である。It is the elements on larger scale of FIG. 比較シミュレーションを行った従来装置の縦断面図である。FIG. 4 is a longitudinal sectional view of a conventional device on which a comparative simulation has been performed.

以下、本発明の撹拌装置の一実施形態について、添付図面に基づき詳細に説明する。なお、本実施形態の撹拌装置では、リチウムイオン二次電池の製造に利用される活物質ペーストを製造する用途を例にとって説明するが、当該用途に限定されない。したがって、本実施形態の撹拌装置は、化学、医薬、電子、セラミックス、食品、飼料などの他の分野においても利用可能である。   Hereinafter, an embodiment of the stirring device of the present invention will be described in detail with reference to the accompanying drawings. In addition, in the stirring device of the present embodiment, a description will be given of an example of a use of manufacturing an active material paste used for manufacturing a lithium ion secondary battery, but the present invention is not limited to the use. Therefore, the stirring device of the present embodiment can be used in other fields such as chemistry, medicine, electronics, ceramics, food, and feed.

図1は、本実施形態に係る撹拌装置の外観および内部構造を示す縦断面図である。   FIG. 1 is a longitudinal sectional view showing an external appearance and an internal structure of the stirring device according to the present embodiment.

撹拌装置1は、撹拌槽2に同芯状の軸芯周りに独立して回転可能な2つの回転軸3A、3Bに異なる形状の回転翼4〜6を備えている。   The stirring device 1 is provided with rotating blades 4 to 6 having different shapes on two rotating shafts 3 </ b> A and 3 </ b> B independently rotatable around a concentric shaft in a stirring tank 2.

撹拌槽2は、円筒状の胴体2Aと当該胴体2Aの下部から下方に先細りテーパ状に形成された底部2Bとから構成されている。底部2Bのテーパ状の先端には、撹拌槽2内の生成物などを排出するための排出口が形成されている。排出口には、開閉弁7を介して流路8が連通接続されている。また、撹拌槽2の上部には、撹拌槽2を密閉する蓋部2Cが設けられている。なお、本実施形態の撹拌槽2は、密閉型である。   The stirring tank 2 includes a cylindrical body 2A and a bottom portion 2B tapered downward from a lower portion of the body 2A. A discharge port for discharging products and the like in the stirring tank 2 is formed at the tapered tip of the bottom 2B. A flow path 8 is connected to the discharge port via an on-off valve 7. In addition, a lid 2 </ b> C that seals the stirring tank 2 is provided above the stirring tank 2. In addition, the stirring tank 2 of this embodiment is a closed type.

撹拌槽2の上方には、ベアリングケース9が設けられている。また、撹拌槽2の外周には、冷却水などの冷媒または温水などの熱媒を循環させるジャケット10が付設されている。   A bearing case 9 is provided above the stirring tank 2. A jacket 10 for circulating a coolant such as cooling water or a heating medium such as hot water is provided on the outer periphery of the stirring tank 2.

ベアリングケース9は、外部設置のモータなどの駆動装置からの回転駆動力を、チェーンなどを介して同芯状の回転軸3を構成する内方回転軸3Aおよび外方回転軸3Bのそれぞれに伝達する。したがって、ベアリングケース9は、撹拌槽2の蓋部2Cを貫通し、回転軸3を撹拌槽2の底部2Bに向けて懸垂支持しながら蓋部2Cの外部に受動部を露出している。   The bearing case 9 transmits a rotational driving force from a driving device such as an externally mounted motor to each of the inner rotating shaft 3A and the outer rotating shaft 3B constituting the concentric rotating shaft 3 via a chain or the like. I do. Therefore, the bearing case 9 penetrates the lid 2C of the stirring tank 2, and exposes the passive part to the outside of the lid 2C while suspending and supporting the rotating shaft 3 toward the bottom 2B of the stirring tank 2.

内方回転軸3Aおよび外方回転軸3Bのそれぞれは、ベアリングBを介して独立駆動する。一方の内方回転軸3Aは、先端から基端向けてパドル翼4および傾斜翼5の順に備えている。他方の外方回転軸3Bは、門型の回転翼6を備えている。   Each of the inner rotation shaft 3A and the outer rotation shaft 3B is independently driven via a bearing B. One inner rotation shaft 3A is provided with a paddle blade 4 and an inclined blade 5 in this order from the distal end toward the proximal end. The other outer rotating shaft 3B includes a portal-shaped rotating blade 6.

パドル翼4は、環状に形成された左右一対の環状フレームからなる。環状フレーム4Aは、内方回転軸3Aの周りに互いに180度離れた位置に接続されている。パドル翼4は、図1を正面視したときに外形は略五角形であるが、環状フレーム4Aの内形状は、図2に示すように、六角形である。また、パドル翼4は、斜め上向きに傾斜するように内方回転軸3Aの先端側に接続されている。この状態でパドル翼4が内方回転軸3Aに対して傾斜している。なお、パドル翼4は、例えば金属プレートから打ち抜き加工によって形成されており、環状フレーム4Aの内縁が鋭利になっている。   The paddle blade 4 includes a pair of left and right annular frames formed in an annular shape. The annular frames 4A are connected at positions 180 degrees apart from each other around the inner rotation axis 3A. The paddle blade 4 has a substantially pentagonal outer shape when the front view of FIG. 1 is viewed, but the inner shape of the annular frame 4A is a hexagonal shape as shown in FIG. Further, the paddle blade 4 is connected to the distal end side of the inner rotation shaft 3A so as to be inclined obliquely upward. In this state, the paddle blades 4 are inclined with respect to the inner rotation axis 3A. The paddle blade 4 is formed by, for example, punching a metal plate, and the inner edge of the annular frame 4A is sharp.

環状フレーム4Aのうち撹拌槽2の底面に沿って延伸する下部フレームは、当該底面と一定距離を保った近接状態にある。また、撹拌槽2の胴体2Aの連接部で屈曲し、胴体2Aの垂直な内壁に沿って延伸する外側フレームは、胴体2Aの内壁と平行して近接状態を保っている。すなわち、下部フレームを底面に近接状態で沿わせて延伸するためには、下部フレームは、底面の曲率に合わせて傾斜方向の上向きに捻られている。この捻り加工された下部フレームは、円錐形状の底部2Bの曲率に応じて下向きに僅かに膨出し、同様に外周側で底部2Bから胴体2Aに沿って傾斜する外側フレームも胴体2Aの曲率に応じて僅かに膨出している。   The lower frame extending along the bottom surface of the stirring tank 2 in the annular frame 4A is in a close state in which the lower frame is kept at a certain distance from the bottom surface. In addition, the outer frame that is bent at the connecting portion of the body 2A of the stirring tank 2 and extends along the vertical inner wall of the body 2A keeps the proximity state in parallel with the inner wall of the body 2A. That is, in order to extend the lower frame so as to be close to the bottom surface, the lower frame is twisted upward in the inclined direction in accordance with the curvature of the bottom surface. The twisted lower frame slightly bulges downward according to the curvature of the conical bottom 2B, and similarly, the outer frame inclined along the body 2A from the bottom 2B on the outer peripheral side also corresponds to the curvature of the body 2A. Slightly bulging.

したがって、パドル翼4が正転するとき、撹拌槽2の底部2Bの撹拌対象物を環状フレーム4Aの前面によって回転方向の上向きに掻き揚げるとともに、環状フレーム4Aの開口部を通過する撹拌対象物をせん断する。すなわち、環状フレーム4Aの内形状を多角形(本実施例では六角形)にしているので、環状フレーム4Aの角部に撹拌対象物の引っ掛かりが生じ、開口部の中央とパドル翼4の内壁周りで撹拌対象物の流速に速度が生じやすくなる。当該速度差によって撹拌対処物のせん断作用が生じる。   Therefore, when the paddle blade 4 rotates forward, the stirring object at the bottom 2B of the stirring tank 2 is scraped upward by the front surface of the annular frame 4A in the rotational direction, and the stirring object passing through the opening of the annular frame 4A is removed. Shear. That is, since the inner shape of the annular frame 4A is polygonal (in this embodiment, hexagonal), the stirring target is caught at the corners of the annular frame 4A, and the center of the opening and the inner wall of the paddle blade 4 As a result, a speed is easily generated in the flow velocity of the object to be stirred. The speed difference causes a shearing action of the agitation target.

なお、本実施形態のパドル翼4のフレームの幅Wを同じに設定しているが、環状フレームの位置ごとに幅Wを変更してもよい。すなわち、パドル翼4は、環状フレームの幅を適宜に設定変更して開口面積を調整することにより、撹拌対象物の掻き揚げ能力とせん断能力を変更および調整することができる。例えば、開口面積を小さくした場合、掻き揚げ能力は上がるが、開口に通過させる撹拌対象物の量が少なくなり、ひいてはせん断能力を低く設定することができる。開口面積を広くすると、その逆で掻き揚げ能力は下げるが、開口に通過させる撹拌対象物の量が多くなり、ひいてはせん断能力を高く設定することができる。   In addition, although the width W of the frame of the paddle blade 4 of this embodiment is set to be the same, the width W may be changed for each position of the annular frame. That is, the paddle blade 4 can change and adjust the scraping ability and the shearing ability of the stirring target object by appropriately setting and changing the width of the annular frame and adjusting the opening area. For example, when the opening area is reduced, the scraping ability increases, but the amount of the object to be stirred that passes through the opening decreases, and the shearing ability can be set low. If the opening area is widened, on the contrary, the scraping ability is reduced, but the amount of the stirring target to be passed through the opening is increased, so that the shearing ability can be set high.

また、パドル翼4は、環状フレーム4Aの構成に限定されずプレート状であってもよい。また、パドル翼4の外形は、五角形に限定されず多角形であってもよいし、或は、撹拌槽2の底部2Bが湾曲形状である場合には、底部2Bの曲率に応じて膨出し、当該底面に一定距離の近接状態を保つ曲線部を有する形状であってもよい。さらに、パドル翼4の内形は、外形と異なっているが同じであってもよい。   Further, the paddle blade 4 is not limited to the configuration of the annular frame 4A and may be a plate. The outer shape of the paddle blade 4 is not limited to a pentagon and may be polygonal. Alternatively, when the bottom 2B of the stirring tank 2 has a curved shape, the paddle blade 4 protrudes according to the curvature of the bottom 2B. Alternatively, the bottom surface may have a curved portion that maintains a close proximity of a certain distance. Further, the inner shape of the paddle blade 4 is different from the outer shape but may be the same.

また、パドル翼4は、その外周側の端縁から回転方向に内向き傾斜姿勢で撹拌槽2の内壁に沿って起立する起立翼4Bが設けられている。起立翼4Bは、パドル翼4に一体的に接合された三角柱である。図2および図3に示すように、回転軸3の方向から見た断面において、三角柱のテーパ状の1つの先端(内縁)が、後述するように、回転翼6の外縁とすれ違い、他の先端(外縁)が撹拌槽2の内壁側に向き、残りの先端が回転方向の後方を向くように設置されている。   In addition, the paddle blade 4 is provided with an upright blade 4B that rises along the inner wall of the stirring tank 2 in a posture inclined inward in the rotational direction from the outer edge of the paddle blade. The upright wing 4 </ b> B is a triangular prism integrally joined to the paddle wing 4. As shown in FIGS. 2 and 3, in a cross section viewed from the direction of the rotating shaft 3, one tapered tip (inner edge) of the triangular prism passes an outer edge of the rotary wing 6 and the other tip, as described later. (Outer edge) faces the inner wall side of the stirring tank 2, and the other end faces rearward in the rotation direction.

また、起立翼4Bは、図3〜図6に示すように、回転翼6とすれ違う過程で、起立翼4Bの内縁と回転翼6の外縁から外向きに延伸した仮想線Aとが交差するように設定されている。例えば、起立翼4Bが正転(R方向)し、かつ、回転翼6が逆転(L方向)しているとき、図4に示す起立翼4Bと回転翼6とがすれ違う前から図5に示すすれ違う時点までにおいて、両翼4B、6が相対的に接近してゆく。図5に示す両翼4B、6がすれ違う時点で、起立翼4Bの内縁と回転翼6の仮想線Aとが交差し始める。その後に、図6に示すように、両翼4B、6が互いに離反してゆく。なお、図4〜図6において、理解し易いように、両翼4B、6の間隙を流れる撹拌対象物の流れる方向しか矢印で示していないが、実際には起立翼4Bおよび回転翼6のそれぞれによって前方に押し出される撹拌対象物の流れも存在する。   As shown in FIGS. 3 to 6, the upright wing 4 </ b> B crosses the inner edge of the upright wing 4 </ b> B and the imaginary line A extending outward from the outer edge of the rotary wing 6 in the process of passing the rotary wing 6. Is set to For example, when the upright wing 4B is rotating forward (R direction) and the rotating wing 6 is rotating backward (L direction), FIG. 5 shows the state before the upstanding wing 4B and the rotating wing 6 shown in FIG. 4 pass each other. By the time when they pass each other, the wings 4B and 6 relatively approach each other. When the two wings 4B and 6 shown in FIG. 5 pass each other, the inner edge of the standing wing 4B and the virtual line A of the rotary wing 6 start to intersect. Thereafter, as shown in FIG. 6, the two wings 4B and 6 move away from each other. In FIGS. 4 to 6, for the sake of simplicity, arrows indicate only the direction in which the object to be stirred flows in the gap between the two blades 4B and 6. There is also a flow of the stirring target that is pushed forward.

両翼4B、6がすれ違うまでの間、起立翼4Bの正転側で起立翼4Bの前面と回転翼6の表面とが成す角度αが経時的に変化するように設定されている。なお、本実施形態において、図3に示す状態の角度αは、0度から180度の範囲で適宜に設定変更可能であり、好ましくは60〜140度である。   Until the two wings 4B and 6 pass each other, the angle α between the front surface of the wing 4B and the surface of the rotary wing 6 on the normal rotation side of the wing 4B is set to change with time. In the present embodiment, the angle α in the state shown in FIG. 3 can be appropriately changed and set within a range of 0 to 180 degrees, and is preferably 60 to 140 degrees.

また、両翼4B、6がすれ違う間、起立翼4Bの内縁と回転翼6の外縁との間隙Gが徐々に狭くなる。すなわち、間隙Gは、両翼4B、6のすれ違い時点で最小幅Gminとなる。なお、最小幅Gminは、図7に示す撹拌槽2の内径D1、パドル翼4の外径D2、起立翼4Bの幅D3、回転翼6の外径D4、回転翼6の幅D5、撹拌層2と起立翼4Bの間隙D6、起立翼4Bと回転翼6の間隙D7、傾斜翼5の幅D8のスケールに応じて適宜に設定変更される。例えば、各スケールは、スケールとの相互関係で、D3/D1=1/12〜1/10、D3=D5、D6/D3=1/5〜1/4、D8/D1=1/2.5〜1/2、D7/D6=1/3〜1/2となるような比率に設定することが好ましい。   Further, while the two wings 4B and 6 pass each other, the gap G between the inner edge of the upright wing 4B and the outer edge of the rotary wing 6 gradually narrows. That is, the gap G has a minimum width Gmin when the two wings 4B and 6 pass each other. Note that the minimum width Gmin is the inner diameter D1 of the stirring tank 2, the outer diameter D2 of the paddle blade 4, the width D3 of the upright blade 4B, the outer diameter D4 of the rotary blade 6, the width D5 of the rotary blade 6 shown in FIG. The setting is appropriately changed according to the scale of the gap D6 between the wing 2 and the upright wing 4B, the gap D7 between the upright wing 4B and the rotating wing 6, and the width D8 of the inclined wing 5. For example, each scale is D3 / D1 = 1/12 to 1/10, D3 = D5, D6 / D3 = 1/5 to 1/4, and D8 / D1 = 1 / 2.5 in relation to the scale. It is preferable to set the ratio such that 〜, D7 / D6 = 1/3 to 1 /.

したがって、パドル翼4とともに起立翼4Bを正転させ、かつ、回転翼6を逆転させた場合、正転方向の内向きに傾斜姿勢で設けられた起立翼4Bは、傾斜面で撹拌対象物を正転方向(前方)に押し出しながら傾斜面に沿って内向きに流れる撹拌対象物の一部を後方に受け流す。回転翼6は、起立翼4Bに比べて前方に撹拌対象物を積極的に押し出す。   Therefore, when the upright wing 4B is rotated forward together with the paddle wing 4 and the rotary wing 6 is rotated in reverse, the upright wing 4B provided in an inclined position inward in the forward rotation direction allows the object to be stirred by the inclined surface. A part of the object to be stirred that flows inward along the inclined surface while being pushed out in the normal rotation direction (forward) is backflowed. The rotary blade 6 positively pushes the stirring target forward compared to the standing blade 4B.

また、起立翼4Bと回転翼6がすれ違うとき、回転翼6が起立翼4Bの逆方向に撹拌対象物を押し出すとともに、起立翼4Bから後方に受け流す撹拌対象物を、逆転方向に引き込む。すなわち、起立翼4Bと回転翼6との間隙を通過する撹拌対象物は、図4に示すように両翼4B、6の間隙の広い状態から図3および図5に示すように最小幅Gminへの変化に応じて両翼4B、6による互いの押圧が増す。起立翼4Bの傾斜面に沿って後方に受け流される一部の撹拌対象物の流速が徐々に高まり、図5に示すように両翼4B、6がすれ違った後に互いに離反した所定時間経過後に回転翼6による撹拌対象物の引き込み作用によって流速が急激に高まる。換言すれば、撹拌対象物の加速度が増す。   When the standing blade 4B and the rotating blade 6 pass each other, the rotating blade 6 pushes out the object to be stirred in the opposite direction of the standing blade 4B, and draws the object to be stirred to be passed backward from the standing blade 4B in the reverse direction. That is, the stirring target passing through the gap between the upright blade 4B and the rotary blade 6 moves from the wide gap between the two blades 4B and 6 as shown in FIG. 4 to the minimum width Gmin as shown in FIGS. The mutual pressing by both wings 4B and 6 increases according to the change. After a lapse of a predetermined period of time, the flow velocity of a part of the stirring target that is received rearward along the inclined surface of the upright blade 4B gradually increases and the two blades 4B and 6 pass each other after passing each other as shown in FIG. Due to the drawing action of the object to be stirred by 6, the flow velocity sharply increases. In other words, the acceleration of the stirring target increases.

次に、傾斜翼5は、パドル翼4とベアリングケース9の間の所定高さに設置されている。すなわち、傾斜翼5は、撹拌対象物の浸漬した状態で門型の回転翼6の2枚の翼の間で回転するように設置されている。本実施形態の傾斜翼5は、回転軸周りに等間をおいて4枚の平板状の翼を備えているが、スケールまたは攪拌対象物に応じて枚数を適宜に設定変更することができる。すなわち、傾斜翼5は、複数枚の翼を有していればよい。各翼は、パドル翼4の傾斜方向と逆向きに設定されている。したがって、内方回転軸3Aを正転させたとき、パドル翼4が撹拌対象物を上方に掻き揚げる一方で、傾斜翼5が撹拌対象物を下方に押し下げる。また、内方回転軸3Aを逆転させたとき、パドル翼4によって撹拌槽2の底部2Bに押し下げられた撹拌対象物が、撹拌槽2の底面を沿って移動した後に胴体2Aの内壁に沿って上昇する一方で、傾斜翼5によって撹拌対象物は上方に押し上げられる。傾斜翼5は、回転方向に依存することなく回転軸周りの撹拌対象物をせん断する機能を有する。なお、傾斜翼5は、本実施形態の翼形状に限定されず、例えば、円板状の外周に複数のせん断歯を備えたディスパ翼であってもよい。   Next, the inclined blade 5 is installed at a predetermined height between the paddle blade 4 and the bearing case 9. That is, the inclined blade 5 is installed so as to rotate between the two blades of the portal-shaped rotary blade 6 in a state where the object to be stirred is immersed. Although the inclined blades 5 of the present embodiment include four flat blades at regular intervals around the rotation axis, the number of blades can be appropriately changed according to the scale or the object to be stirred. That is, the inclined blade 5 only needs to have a plurality of blades. Each wing is set in a direction opposite to the inclination direction of the paddle wing 4. Therefore, when the inner rotation shaft 3A is rotated forward, the paddle blades 4 scoop up the object to be stirred, while the inclined blades 5 push down the object to be stirred. Further, when the inner rotation shaft 3A is reversed, the stirring target pushed down to the bottom 2B of the stirring tank 2 by the paddle blade 4 moves along the bottom surface of the stirring tank 2 and then moves along the inner wall of the body 2A. While rising, the object to be stirred is pushed upward by the inclined blades 5. The inclined blade 5 has a function of shearing the object to be stirred around the rotation axis without depending on the rotation direction. In addition, the inclined blade 5 is not limited to the blade shape of the present embodiment, and may be, for example, a disper blade having a plurality of shear teeth on a disk-shaped outer periphery.

門型の回転翼6は、図1に示すように、外方回転軸3Bの軸芯Pに対して線対称の2枚の平板翼の組み合わせによって構成されている。すなわち、各平板翼は、外方回転軸3Bから水平方向に延伸した後に垂直下方に屈曲している。また、撹拌槽2を平面視したとき、図3に示すように、回転翼6の両翼面が、撹拌槽2の直径の同一直線上に沿うように整列している。また、回転翼6は、図1および図3に示すように、長手方向の中心軸PYを中心に回転および固定可能にブラケットに装着されている。したがって、図3に示す角度α(開き角度)を0度から180度の範囲で撹拌条件に応じて適宜に設定変更し、起立翼4Bと回転翼6によって形成される間隙Gおよび撹拌対象物の受け入れ開口面積を調整することができる。   As shown in FIG. 1, the portal rotor 6 is configured by a combination of two flat blades that are line-symmetric with respect to the axis P of the outer rotation shaft 3B. That is, each flat blade extends in the horizontal direction from the outer rotation shaft 3B and then bends vertically downward. When the stirring tank 2 is viewed in a plan view, as shown in FIG. 3, both blade surfaces of the rotary blade 6 are aligned so as to be along the same straight line having the diameter of the stirring tank 2. As shown in FIGS. 1 and 3, the rotary wing 6 is mounted on a bracket so as to be rotatable and fixable about a longitudinal central axis PY. Therefore, the angle α (opening angle) shown in FIG. 3 is appropriately set and changed in the range of 0 ° to 180 ° according to the stirring conditions, and the gap G formed by the upright wings 4B and the rotary wings 6 and the object to be stirred are set. The receiving opening area can be adjusted.

次に、撹拌槽の全容量が2000Lを超える上記実施形態の撹拌装置と従来の撹拌装置を利用して活物質ペーストを製造する場合の装置特性の比較シミュレーションを行った。   Next, a comparative simulation of device characteristics in the case of producing an active material paste using the stirring device of the above-described embodiment in which the total volume of the stirring tank exceeds 2000 L and a conventional stirring device was performed.

特許文献2に記載のような従来装置は、図8に示すように、回転駆動軸21を備えたベアリングケース20に独立回転駆動する2つの回転翼22、23を備えている。各回転翼22、23は、断面が三角形のフレームを矩形状に屈曲形成した翼を更に回転駆動軸24、25の軸芯P1、P2周りに90度に捻り加工されている。したがって、両回転翼22、23は、ベアリングケース20の回転駆動軸21の軸芯P周りに回転(公転)しながら、各軸芯P1、P2によって互いに正逆転する。すなわち、両翼22、23のそれぞれが自転しながら回転駆動軸21を中心に公転する過程で、両翼22、23の側縁がすれ違う時に撹拌対象物をせん断するように構成されている。また、従来装置は、ベアリングケース20に独立駆動する2つのせん断用のディスパ翼26を備えている。ディスパ翼26は、回転翼22、23と同様にそれぞれが自転しながら回転駆動軸21を中心に公転しながら撹拌対象物をせん断するように構成されている。なお、他方のディスパ翼26は、図8において図示されていないが、回転翼22、23を挟んだ紙面奥側に配置されている。   As shown in FIG. 8, a conventional device as described in Patent Literature 2 includes two rotating blades 22 and 23 that are independently rotated and driven by a bearing case 20 having a rotating drive shaft 21. Each of the rotating blades 22 and 23 is formed by twisting a blade having a triangular cross section into a rectangular shape and bending it around the axes P1 and P2 of the rotary drive shafts 24 and 25 by 90 degrees. Therefore, the rotating blades 22 and 23 rotate forward and backward with respect to each other while rotating (orbiting) around the axis P of the rotary drive shaft 21 of the bearing case 20. That is, in the process where each of the two blades 22 and 23 revolves around the rotary drive shaft 21 while rotating, the stirring object is sheared when the side edges of the two blades 22 and 23 pass each other. Further, the conventional apparatus is provided with two shearing dispers blades 26 which are independently driven by the bearing case 20. The dispersing blades 26 are configured to shear the object to be stirred while revolving around the rotary drive shaft 21 while rotating on their own, similarly to the rotating blades 22 and 23. Although not shown in FIG. 8, the other disperser blade 26 is arranged on the far side of the drawing across the rotary blades 22 and 23.

各撹拌装置の特性の詳細は、以下の表に示されている。
Details of the characteristics of each stirrer are provided in the table below.

上述のように、従来装置および実施例装置の撹拌槽の全容量を略同じに設定した。従来装置の撹拌槽の全容量が2016Lであり、実施例装置の撹拌槽の全容量が2054Lである。撹拌槽の容量は、実施例装置の方が従来装置に比べて僅かに大きいが略同じに設定されている。しかしながら、実施例装置の本体サイズは、従来装置よりも小さくなっている。具体的には、従来装置の全高6873mm、全幅3424mmに対して実施例装置は全高3890mm、全幅2424mmとなっており、全高で約57%、全幅で約30%まで小型化されている。本実施例装置の小型化に寄与しているのは、モータおよび減速機である。すなわち、本実施例装置の内方回転軸および外方回転軸のいずれもモータの出力が、従来装置のモータの出力の半分である。出力の小さいモータを利用することにより、ベアリングケースの小型化が可能になる。   As described above, the total volumes of the stirring tanks of the conventional apparatus and the example apparatus were set to be substantially the same. The total capacity of the stirring tank of the conventional apparatus is 2016 L, and the total capacity of the stirring tank of the example apparatus is 2054 L. The capacity of the stirring tank is set to be approximately the same as that of the conventional apparatus, although it is slightly larger than that of the conventional apparatus. However, the body size of the embodiment apparatus is smaller than that of the conventional apparatus. More specifically, the apparatus of the embodiment has a total height of 3890 mm and a total width of 2424 mm, compared to a total height of 6873 mm and a total width of 3424 mm of the conventional apparatus, and is reduced in size to about 57% in total height and about 30% in total width. The motor and the speed reducer contribute to downsizing of the device of the present embodiment. That is, the motor output of each of the inner rotation shaft and the outer rotation shaft of the apparatus of this embodiment is half of the output of the motor of the conventional apparatus. By using a motor having a small output, the size of the bearing case can be reduced.

また、従来装置では、低速側の回転軸の周速を2.3m/s、高速側の回転軸の周速を23.9m/sであり、両軸を相対的に逆方向に回転させたときの周速差が、40倍以上になる。両軸を同じ方向に回転させても周速差は10倍以上になる。これに対して、実施例装置は、内方回転軸の周速を2.2m/s、外方回転軸の周速を5.1m/sであり、両軸を相対的に逆方向に回転させたときの周差が、約10倍である。周速差だけを見れば、実施例装置のせん断力が小さくなるように思えるが、従来装置よりもせん断力が高い。すなわち、本実施例装置は、起立翼4Bと回転翼6との相互作用によって、両翼4B、6のすれ違う過程で流速が徐々に増し、両翼4B、6がすれ違った後に互いに離反するときに回転翼6による撹拌対象物の引き込み作用によって流速が急激に増し、せん断力は従来装置以上になる。また、実施例装置は、周速差が小さいので、従来装置よりも摩擦熱の発生を抑制される。   In the conventional device, the peripheral speed of the low-speed side rotating shaft is 2.3 m / s, and the peripheral speed of the high-speed side rotating shaft is 23.9 m / s, and both shafts are relatively rotated in opposite directions. The peripheral speed difference at that time becomes 40 times or more. Even if both shafts are rotated in the same direction, the peripheral speed difference becomes 10 times or more. On the other hand, in the apparatus of the embodiment, the peripheral speed of the inner rotating shaft is 2.2 m / s, the peripheral speed of the outer rotating shaft is 5.1 m / s, and both shafts are relatively rotated in opposite directions. The circumferential difference at the time of this is about 10 times. Looking only at the peripheral speed difference, it seems that the shearing force of the embodiment apparatus is smaller, but the shearing force is higher than that of the conventional apparatus. That is, the apparatus according to the present embodiment is configured such that the interaction between the upright wing 4B and the rotary wing 6 causes the flow velocity to gradually increase in the course of the passing of the two wings 4B and 6, and that the rotary wing 4B and 6 move away from each other after passing each other. Due to the drawing action of the stirring object by 6, the flow velocity sharply increases, and the shearing force becomes higher than that of the conventional device. Further, since the peripheral speed difference is small in the example device, the generation of frictional heat is suppressed as compared with the conventional device.

さらに、実施例装置の撹拌槽に投入可能な撹拌対象物の容量は1400Lであり、従来装置で投入可能な撹拌対象物の量は1000Lである。したがって、実施例装置は、撹拌可能な有効容量を従来装置に比べて40%増加させることができる。すなわち、撹拌槽の容量のみに着目すれば、生産効率を40%高くすることができる。   Furthermore, the capacity of the stirring target that can be put into the stirring tank of the example apparatus is 1400 L, and the amount of the stirring target that can be put into the conventional apparatus is 1000 L. Therefore, the example apparatus can increase the effective volume that can be stirred by 40% compared to the conventional apparatus. That is, if attention is paid only to the capacity of the stirring tank, the production efficiency can be increased by 40%.

以上、本発明の好適な実施の形態について説明したが、本発明は上述の実施形態に限られるものではなく、特許請求の範囲に記載した限りにおいて様々な設計変更が可能なものである。   As described above, the preferred embodiments of the present invention have been described. However, the present invention is not limited to the above-described embodiments, and various design changes can be made within the scope of the claims.

(1)上述の実施形態において、回転翼6が門型であったが、平板状、格子状、起立翼4Bと同様に三角柱または平板を折り曲げたL字状であってもよい。この場合、パドル翼4と同じ内方回転軸3Aに設けた傾斜翼5は、回転翼6と接触しない位置に設ける。例えば、傾斜翼5は、パドル翼4と回転翼6の間に設ける。或は、傾斜翼5は、パドル翼4の上方であって、撹拌対象物に浸漬する状態に配置する。   (1) In the above-described embodiment, the rotary wing 6 has a gate shape, but may have a flat plate shape, a lattice shape, or an L-shape obtained by bending a triangular prism or a flat plate like the upright wing 4B. In this case, the inclined wing 5 provided on the same inner rotating shaft 3A as the paddle wing 4 is provided at a position not in contact with the rotating wing 6. For example, the inclined blade 5 is provided between the paddle blade 4 and the rotary blade 6. Alternatively, the inclined blade 5 is disposed above the paddle blade 4 and is immersed in the object to be stirred.

また、上述の実施形態において、パドル翼4は環状フレームによって構成していたが、環状フレームと同様に撹拌槽2の底面に応じて捻り加工をしたプレート状の翼であってもよい。   Further, in the above-described embodiment, the paddle blade 4 is configured by the annular frame, but may be a plate-shaped blade that is twisted according to the bottom surface of the stirring tank 2 similarly to the annular frame.

(2)上述の実施形態では、パドル翼4と同じ内方回転軸3Aに傾斜翼5を備えているが、傾斜翼5を備えない構成であってもよい。   (2) In the above embodiment, the inclined blades 5 are provided on the same inner rotation shaft 3A as the paddle blades 4. However, a configuration without the inclined blades 5 may be employed.

(3)上述の実施形態では、起立翼4Bの形状が三角柱であるが当該形状に限定されず、回転方向の面が内向き傾斜姿勢になる構成であればよい。例えば、回転軸側から平面視したときアルファベットのL字状に屈折したプレートであってもよい。この場合、L字状の短辺側の面を撹拌槽2の内壁に対向させ、長辺の先端側の内縁と回転翼6の外縁とがすれ違うように構成すればよい。この構成によれば、上記実施形態と同様に両翼4B、6の間隙を通過する撹拌対象物を効率よくせん断することができる。   (3) In the above-described embodiment, the shape of the upright wing 4B is a triangular prism. However, the shape is not limited to the triangular prism. For example, the plate may be bent in an L-shape of an alphabet when viewed from the rotation axis side in a plan view. In this case, the surface on the short side of the L-shape may be opposed to the inner wall of the stirring tank 2 so that the inner edge on the tip side of the longer side and the outer edge of the rotary blade 6 may pass each other. According to this configuration, similarly to the above-described embodiment, the object to be stirred that passes through the gap between the two wings 4B and 6 can be efficiently sheared.

(4)上述の各実施形態では、撹拌中にパドル翼4と回転翼6が逆方向に回転しているが、パドル翼4に設けられた起立翼4Bおよび回転翼6の両周速度に差が生じ、起立翼4Bと回転翼6にすれ違いが生じればよい。例えば、起立翼4Bおよび回転翼6を同じ方向に回転させながら、いずれかの翼の回転速度を相対的に遅くまたは速くすればよい。或は、起立翼4Bまたは回転翼6のいずれかの回転を停止し、他方の翼のみを回転させてもよい。   (4) In each of the above-described embodiments, the paddle blade 4 and the rotary blade 6 rotate in the opposite directions during the stirring, but there is a difference between the peripheral speeds of the upright blade 4B and the rotary blade 6 provided on the paddle blade 4. Is generated, and the standing wing 4B and the rotary wing 6 may pass each other. For example, while rotating the upright wing 4B and the rotary wing 6 in the same direction, the rotation speed of one of the wings may be relatively slowed or increased. Alternatively, the rotation of either the upright wing 4B or the rotary wing 6 may be stopped, and only the other wing may be rotated.

1 撹拌装置
2 撹拌槽
2A 胴体
2B 底部
2C 蓋部
3 回転軸
3A 内方回転軸
3B 外方回転軸
4 パドル翼
4A 環状フレーム
4B 起立翼
5 傾斜翼
6 門型の回転翼
7 開閉弁
8 流路
9 ベアリングケース
10 ジャケット
DESCRIPTION OF SYMBOLS 1 Stirrer 2 Stirring tank 2A Body 2B Bottom 2C Lid 3 Rotating shaft 3A Inner rotating shaft 3B Outer rotating shaft 4 Paddle blade 4A Annular frame 4B Standing blade 5 Inclined blade 6 Gate type rotary blade 7 Open / close valve 8 Flow path 9 Bearing case 10 Jacket

すなわち、本発明の実施形態に係る撹拌装置は、下記の構成を有する。
同芯状の異なる軸芯周りに回転する複数の回転翼を有する撹拌装置であって、
撹拌対象物が投入される撹拌槽を備え、
前記複数の回転翼は、一方の回転軸の先端から前記撹拌槽の底部に向けて傾斜姿勢で設けられ、前記撹拌対象物を掻き揚げるパドル翼と、
前記パドル翼の外周側で回転方向に内向き傾斜姿勢で前記撹拌槽の内壁に沿って起立するとともに、平面を有する起立翼と、
他方の回転軸に軸支され、前記起立翼の内側で回転する平面を有する回転翼と、を備え
少なくとも前記起立翼を回転させたとき、当該起立翼の平面のエッジと前記回転翼の平面のエッジが近接してすれ違うように構成されている
ことを特徴とする。
That is, the stirring device according to the embodiment of the present invention has the following configuration.
A stirrer having a plurality of rotating blades rotating around different concentric cores,
A stirring tank into which a stirring target is charged is provided,
The plurality of rotating blades are provided in an inclined posture from the tip of one of the rotating shafts toward the bottom of the stirring tank, and a paddle blade that lifts the stirring target,
Standing wings having a flat surface while standing upright along the inner wall of the stirring tank in an inclined position facing inward in the rotation direction on the outer peripheral side of the paddle blades,
Is supported on the other rotary shaft, and a rotary blade having a plane of rotation inside said upright wings,
At least when the upright wing is rotated, the edge of the plane of the upright wing and the edge of the plane of the rotary wing are configured to be close to and pass each other .

Claims (5)

同芯状の異なる軸芯周りに回転する複数の回転翼を有する撹拌装置であって、
撹拌対象物が投入される撹拌槽を備え、
前記複数の回転翼は、一方の回転軸の先端から前記撹拌槽の底部に向けて傾斜姿勢で設けられ、前記撹拌対象物を掻き揚げるパドル翼と、
前記パドル翼の外周側で回転方向に内向き傾斜姿勢で前記撹拌槽の内壁に沿って起立する起立翼と、
他方の回転軸に軸支され、前記起立翼の内側で当該起立翼と近接してすれ違うように回転する回転翼と、
を備えたことを特徴とする撹拌装置。
A stirrer having a plurality of rotating blades rotating around different concentric cores,
A stirring tank into which a stirring target is charged is provided,
The plurality of rotating blades are provided in an inclined posture from the tip of one of the rotating shafts toward the bottom of the stirring tank, and a paddle blade that lifts the stirring target,
Standing blades that stand along the inner wall of the stirring tank in an inclined position inward in the rotation direction on the outer peripheral side of the paddle blade,
A rotating wing that is supported by the other rotating shaft and rotates so as to pass close to the rising wing inside the rising wing,
A stirring device comprising:
前記回転翼は、長手方向の中心軸を中心に回転可能に構成されている
ことを特徴とする請求項1に記載の撹拌装置。
The stirrer according to claim 1, wherein the rotating blade is configured to be rotatable around a central axis in a longitudinal direction.
前記パドル翼と同軸に傾斜翼を備えた
ことを特徴とする請求項1または2に記載の撹拌装置。
The stirrer according to claim 1, further comprising an inclined blade coaxially with the paddle blade.
前記起立翼の内側で回転する前記回転翼は、門型の回転翼であり、
前記傾斜翼は、前記門型の回転翼内で回転するように構成した
ことを特徴とする請求項3に記載の撹拌装置。
The rotor that rotates inside the standing wing is a portal rotor,
The stirrer according to claim 3, wherein the inclined blade is configured to rotate in the portal-shaped rotary blade.
前記撹拌槽は、円筒状の胴部と先細りテーパ状の底部とからなり、
前記パドル翼は、その底縁を前記底部の底面に近接するように構成した
ことを特徴とする請求項1ないし請求項4のいずれかに記載の撹拌装置。
The stirring tank is composed of a cylindrical body and a tapered bottom.
The stirrer according to any one of claims 1 to 4, wherein the paddle blade has a bottom edge close to a bottom surface of the bottom portion.
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