JP2019532815A5 - - Google Patents

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JP2019532815A5
JP2019532815A5 JP2019504698A JP2019504698A JP2019532815A5 JP 2019532815 A5 JP2019532815 A5 JP 2019532815A5 JP 2019504698 A JP2019504698 A JP 2019504698A JP 2019504698 A JP2019504698 A JP 2019504698A JP 2019532815 A5 JP2019532815 A5 JP 2019532815A5
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workpiece
laser pulse
pulse
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laser
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Priority claimed from PCT/US2017/043229 external-priority patent/WO2018022441A1/en
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一般的に、第2のポジショナ108がビーム軸を移動して、プロセススポットを位置決め(これにより第2のスキャニング範囲内で第1のスキャニング範囲をスキャン)できる帯域幅(すなわち第2の位置決め帯域幅)は、第1の位置決め帯域幅よりも狭い。一実施形態においては、第2の位置決め帯域幅は、900Hzから5kHzの範囲にある。他の実施形態においては、第1の位置決め帯域幅は、2kHzから3kHz(例えば約2.5kHz)の範囲にある。例えば、第2のポジショナ108は、2つのガルバノメータミラーコンポーネントを含むガルバノメータミラーシステムとして提供される。1つのガルバノメータミラーコンポーネントは、ワークピース102に対してX方向に沿ってビーム軸を移動するように構成されており、他のガルバノメータミラーコンポーネントは、ワークピース102に対してY方向に沿ってビーム軸を移動するように構成されている。しかしながら、他の実施形態においては、第2のポジショナ108は、回転多面鏡システムなどとして提供されてもよい。このように、第2のポジショナ108及び第1のポジショナ106の特定の構成によっては、第2の位置決め帯域幅が第1の位置決め帯域幅以上であってもよいことは理解されよう。

In general, a bandwidth (ie, a second positioning bandwidth) that allows the second positioner 108 to move the beam axis to position the process spot (and thereby scan the first scanning range within the second scanning range). ) Is narrower than the first positioning bandwidth. In one embodiment, the second positioning bandwidth is in the range 900Hz to 5kHz. In other embodiments, the first positioning bandwidth is in the range of 2kHz to 3kHz (eg, about 2.5kHz). For example, the second positioner 108 is provided as a galvanometer mirror system that includes two galvanometer mirror components. One galvanometer mirror component is configured to move the beam axis along the X direction relative to the workpiece 102, and the other galvanometer mirror component is configured to move the beam axis along the Y direction relative to the workpiece 102. Is configured to move. However, in other embodiments, the second positioner 108 may be provided as a rotating polygon mirror system or the like. Thus, it will be appreciated that the second positioning bandwidth may be greater than or equal to the first positioning bandwidth, depending on the particular configuration of the second positioner 108 and the first positioner 106.

Claims (17)

500kHzよりも高いパルス繰り返し率で200ps未満のパルス持続時間と、スポットサイズと、パルスエネルギーとを有する第1のレーザパルスビームを生成し、
第1の面と、前記第1の面と反対側の第2の面とを有するワークピースと交差するビーム軸に沿って前記第1のレーザパルスビームを照射し、
連続的に照射されるレーザパルスが前記ワークピースに非ゼロバイトサイズで当たって前記ワークピースの前記第1の面にフィーチャを形成するように前記ビーム軸を加工軌跡に沿ってスキャンし、前記フィーチャは、1.0μm未満の平均表面粗さ(Ra)を有する加工済ワークピース表面を有するものとして特徴付けられる、
方法。
Producing a first laser pulse beam having a pulse duration of less than 200 ps, a spot size and a pulse energy at a pulse repetition rate higher than 500 kHz,
Irradiating the first laser pulse beam along a beam axis that intersects a workpiece having a first surface and a second surface opposite the first surface ,
Scanning the beam axis along a machining trajectory such that a continuously emitted laser pulse impinges on the workpiece with a non-zero bite size to form a feature on the first surface of the workpiece. Is characterized as having a processed workpiece surface with an average surface roughness (Ra) of less than 1.0 μm,
Method.
前記パルス持続時間は1ps以下である、請求項1の方法。 The method of claim 1, wherein the pulse duration is 1 ps or less. 前記パルス持続時間は800fs以下である、請求項の方法。 The method of claim 2 , wherein the pulse duration is 800 fs or less. 前記パルス繰り返し率は1264kHzよりも高い、請求項1から3のいずれかの方法。 Method according to any of claims 1 to 3, wherein the pulse repetition rate is higher than 1264kHz. 前記パルス繰り返し率は1800kHz以上である、請求項の方法。 The method of claim 4 , wherein the pulse repetition rate is 1800 kHz or higher. 前記パルス繰り返し率は1900kHz以上である、請求項の方法。 The method of claim 5 , wherein the pulse repetition rate is 1900 kHz or higher. 前記パルス繰り返し率は2000kHz以上である、請求項の方法。 7. The method of claim 6 , wherein the pulse repetition rate is 2000 kHz or higher. 前記パルス繰り返し率は3000kHz以上である、請求項の方法。 8. The method of claim 7 , wherein the pulse repetition rate is 3000 kHz or higher. 前記平均表面粗さ(Ra)は0.75μm未満である、請求項1から8のいずれかの方法。 9. The method according to claim 1, wherein the average surface roughness (Ra) is less than 0.75 μm. 前記平均表面粗さ(Ra)は0.5μm未満である、請求項の方法。 The method of claim 9 , wherein the average surface roughness (Ra) is less than 0.5 μm. 前記平均表面粗さ(Ra)は0.4μm未満である、請求項10の方法。 11. The method of claim 10 , wherein the average surface roughness (Ra) is less than 0.4 μm. 前記平均表面粗さ(Ra)は0.3μm未満である、請求項11の方法。 The method of claim 11 , wherein the average surface roughness (Ra) is less than 0.3 μm. 前記平均表面粗さ(Ra)は0.25μm未満である、請求項12の方法。 13. The method of claim 12 , wherein the average surface roughness (Ra) is less than 0.25 μm. さらに、
第2のレーザパルスビームを生成し、
前記第2のレーザパルスビーム中のレーザパルスを集束させてビームウェストを生成し、
前記ビームウェストが前記ワークピース内又は前記ワークピースの前記第2の面上に配置されるように、前記集束させた第2のレーザパルスビームを前記加工済ワークピース表面と交差するビーム軸に沿って照射し、
前記ビームウェストで前記ワークピースを加工する、
請求項1から13のいずれかの方法。
further,
Generate a second laser pulse beam,
Focusing the laser pulse in the second laser pulse beam to produce a beam waist,
Along the beam axis intersecting the focused second laser pulse beam with the machined workpiece surface such that the beam waist is located within the workpiece or on the second surface of the workpiece. Irradiate
Processing the workpiece with the beam waist,
The method according to any one of claims 1 to 13.
前記ワークピースは、前記第1のレーザパルスビーム中のレーザパルスの波長に対してよりも、前記第2のレーザパルスビーム中のレーザパルスの波長に対してより透過的である、請求項14の方法。 15. The workpiece of claim 14, wherein the workpiece is more transparent to wavelengths of laser pulses in the second laser pulse beam than to wavelengths of laser pulses in the first laser pulse beam. Method. 第1の面と、前記第1の面と反対側の第2の面とを有するワークピースと交差するビーム軸に沿って第1のレーザパルスビームを照射し、 Irradiating a first laser pulse beam along a beam axis that intersects a workpiece having a first surface and a second surface opposite the first surface,
連続的に照射されるレーザパルスが非ゼロバイトサイズで前記ワークピースに当たって前記ワークピースの前記第1の面にフィーチャが形成されるように前記ビーム軸を加工軌跡に沿ってスキャンし、前記フィーチャは、加工済ワークピース表面を有するものとして特徴付けられ、 Scanning the beam axis along a machining trajectory such that a continuously radiated laser pulse hits the workpiece at a non-zero bite size to form a feature on the first surface of the workpiece, the feature , Characterized as having a machined workpiece surface,
前記加工済ワークピース表面に交差するビーム軸に沿って第2のレーザパルスビームを照射し、前記第2のレーザパルスビーム中のレーザパルスを集束させて前記ワークピース内に又は前記ワークピースの前記第2の面上にビームウェストを形成し、 Irradiating a second laser pulse beam along a beam axis that intersects the machined workpiece surface to focus the laser pulses in the second laser pulse beam into or within the workpiece. Forming a beam waist on the second surface,
前記ビームウェストで前記ワークピースを加工する、 Processing the workpiece with the beam waist,
方法。Method.
前記ワークピースは、前記第1のレーザパルスビーム中のレーザパルスの波長に対してよりも、前記第2のレーザパルスビーム中のレーザパルスの波長に対してより透過的である、請求項16の方法。 17. The workpiece of claim 16, wherein the workpiece is more transparent to the wavelength of laser pulses in the second laser pulse beam than to the wavelength of laser pulses in the first laser pulse beam. Method.
JP2019504698A 2016-07-28 2017-07-21 Laser processing apparatus and method of laser processing workpiece Pending JP2019532815A (en)

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US201662368053P 2016-07-28 2016-07-28
US62/368,053 2016-07-28
PCT/US2017/043229 WO2018022441A1 (en) 2016-07-28 2017-07-21 Laser processing apparatus and methods of laser-processing workpieces

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