JP2019210703A - Loading method and loading jig for outrigger device - Google Patents

Loading method and loading jig for outrigger device Download PDF

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JP2019210703A
JP2019210703A JP2018107704A JP2018107704A JP2019210703A JP 2019210703 A JP2019210703 A JP 2019210703A JP 2018107704 A JP2018107704 A JP 2018107704A JP 2018107704 A JP2018107704 A JP 2018107704A JP 2019210703 A JP2019210703 A JP 2019210703A
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outrigger
bracket
loading
jig
pair
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JP7074569B2 (en
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啓志 武藤
Keiji Muto
啓志 武藤
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Nippon Sharyo Ltd
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Abstract

To provide a loading method and loading jig for an outrigger device that can achieve a reduction in the transport cost.SOLUTION: The loading method for an outrigger device includes extending an outrigger beam 18 in a vehicle width direction, fixing an outrigger bracket 17 and the outrigger beam 18 linearly, afterward removing an outrigger device 15 from a revolving superstructure 14, then connecting a loading jig 21 to the lower section of the outrigger bracket 17, and supporting the outrigger device 15 using the loading jig 21 and an outrigger jack 19 to load it on a truck loading space. The loading jig 21 includes a support member 21a that is disposed at the lower central section of the outrigger bracket 17 in the vehicle width direction and that protrudes in the vehicle front-rear direction of the outrigger bracket 17, and a connection member 21b that is fixed to the support member 21a and detachably connected to an ear piece 17c for connecting which is provided on the outrigger bracket 17.SELECTED DRAWING: Figure 1

Description

本発明は、アウトリガ装置の積載方法及び積載用治具に関し、詳しくは、大型の杭打機のアウトリガ装置をトラックで輸送する際の積載方法及び積載用治具に関する。   The present invention relates to a loading method and a loading jig for an outrigger device, and more particularly to a loading method and a loading jig for transporting an outrigger device of a large pile driver by a truck.

従来、大型の杭打機は、輸送の際には、下部走行体を分離した上部旋回体から、リーダ，バックステー，リーダブラケット，アウトリガ装置，カウンタウエイト等を取り外して、トラックやトレーラに積載してそれぞれ輸送していた（例えば、特許文献１及び２参照。）。また、上部旋回体からアウトリガ装置を取り外して輸送する際には、アウトリガビームを閉じた状態で積載して輸送するのが一般的であった。   Conventionally, a large pile driver removes a leader, a backstay, a leader bracket, an outrigger device, a counterweight, etc. from an upper rotating body separated from a lower traveling body, and loads it on a truck or trailer. (See, for example, Patent Documents 1 and 2). Further, when the outrigger device is detached from the upper swing body and transported, the outrigger beam is generally loaded and transported in a closed state.

特開２０１３−１３３６７０号公報JP 2013-133670 A 特開平９−１７７０７４号公報Japanese Patent Laid-Open No. 9-177074

しかし、大型の杭打機に用いられるアウトリガ装置では、上述のようにアウトリガ装置を閉じた状態で積載すると、トラックで輸送する際に輸送制限の幅を超えてしまうことがあり、トレーラで輸送せざるを得なくなりコストが嵩むことがあった。   However, with the outrigger device used for large pile drivers, if the outrigger device is loaded in a closed state as described above, the transport limit may be exceeded when transporting by truck. Inevitably, the cost may increase.

そこで本発明は、輸送コストの低減を図ることができるアウトリガ装置の積載方法及び積載用治具を提供することを目的としている。   Therefore, an object of the present invention is to provide a loading method and a loading jig for an outrigger device that can reduce the transportation cost.

上記目的を達成するため、本発明のアウトリガ装置の積載方法は、下部走行体の上部に旋回可能に設けられた上部旋回体の後部に設けられ、該上部旋回体の車体幅方向に設けられるアウトリガブラケットと、該アウトリガブラケットの両側にそれぞれ水平方向に回動可能に設けられる一対のアウトリガビームと、該一対のアウトリガビームにそれぞれ設けられるアウトリガジャッキとを備えたアウトリガ装置の積載方法において、前記アウトリガブラケットに対して、前記一対のアウトリガビームを、輸送するトラックの輸送制限の幅を超えない角度に開いた状態に配置して固定した後、前記アウトリガ装置を前記上部旋回体から取り外し、次いで、前記アウトリガブラケットの下部に積載用治具を連結し、前記アウトリガ装置を、前記積載用治具と一対の前記アウトリガジャッキとで支持して、トラックの荷台に積載することを特徴としている。   In order to achieve the above object, an outrigger device loading method according to the present invention is provided at a rear portion of an upper swing body that is turnably provided on an upper portion of a lower traveling body, and is provided in the vehicle body width direction of the upper swing body. In the stacking method of an outrigger device comprising: a bracket; a pair of outrigger beams provided on both sides of the outrigger bracket so as to be horizontally rotatable; and an outrigger jack provided on each of the pair of outrigger beams. In contrast, after the pair of outrigger beams are disposed and fixed at an angle that does not exceed the transport limit of the truck to be transported, the outrigger device is removed from the upper swing body, and then the outrigger A loading jig is connected to the lower part of the bracket, and the outrigger device is It is supported by the jig and the pair of the outriggers is characterized in that loading the truck bed.

また、本発明の積載用治具は、前記アウトリガブラケットの車体幅方向中央部の下部に配置され、該アウトリガブラケットの車体前後方向に突出する支持部材と、該支持部材に固着され、アウトリガブラケットの車体幅方向中央部の下端に突設された連結用耳片に着脱可能に連結される連結部材とを備えていることを特徴としている。   Further, the loading jig of the present invention is disposed at a lower portion of the center portion in the vehicle body width direction of the outrigger bracket, and is fixed to the support member that protrudes in the vehicle longitudinal direction of the outrigger bracket. And a connecting member that is detachably connected to a connecting ear piece that protrudes from the lower end of the vehicle body width direction center portion.

本発明のアウトリガ装置の積載方法によれば、アウトリガビームを開いた状態で安定性よく積載することができることから、アウトリガ装置を閉じた状態で積載していた従来よりも、積載幅を狭く抑えることができ、大型のアウトリガ装置であってもトラックで輸送することが可能となり、輸送コストの削減を図ることができる。   According to the loading method of the outrigger device of the present invention, it is possible to load the outrigger beam with stability while the outrigger beam is open, so that the loading width is suppressed to be narrower than in the conventional case where the outrigger device is loaded in a closed state. Therefore, even a large outrigger device can be transported by truck, and the transportation cost can be reduced.

また、積載用治具は、支持部材がアウトリガブラケットの車体前後方向に突出するとともに、連結部材がアウトリガブラケットの連結用耳片に連結されることから、アウトリガ装置を確実に支持することができる。   Moreover, since the supporting member protrudes in the vehicle body front-rear direction of the outrigger bracket and the connecting member is connected to the connecting ear piece of the outrigger bracket, the loading jig can reliably support the outrigger device.

本発明の一形態例を示す積載用治具をアウトリガ装置に取付けて吊り上げる状態の正面図である。It is a front view of the state which attached and lifted the loading jig | tool which shows one example of this invention to an outrigger apparatus. 図１のII-II断面図である。It is II-II sectional drawing of FIG. 本発明の一形態例を示す積載用治具をアウトリガ装置に取付けて吊り上げる状態の側面図である。It is a side view of the state which attached and lifted the loading jig | tool which shows one example of this invention to an outrigger apparatus. 同じくトラックに積載された状態のアウトリガ装置の平面図である。It is a top view of the outrigger apparatus of the state similarly mounted on the truck. 同じく積載用治具の斜視図である。It is a perspective view of a jig for loading similarly. 同じく杭打機の側面図である。It is a side view of a pile driver similarly.

図１乃至図６は、本発明の一形態例を示すアウトリガ装置の積載方法及び積載用治具を示す図で、図６はアウトリガ装置を備えた杭打機を示している。杭打機１１は、クローラ１２ａを備えた下部走行体１２の上部に、旋回ベアリング１３を介して上部旋回体１４が旋回可能に設けられている。上部旋回体１４の前部には、リーダなどの杭打用の作業装置（図示せず）が設けられ、上部旋回体１４の後部には後端下部にアウトリガ装置１５が、後部上方にはガントリ１６がそれぞれ設けられている。   FIGS. 1 to 6 are views showing a loading method and a loading jig of an outrigger device according to an embodiment of the present invention, and FIG. The pile driving machine 11 is provided with an upper turning body 14 on the upper part of a lower traveling body 12 provided with a crawler 12a via a turning bearing 13 so as to be able to turn. A working device (not shown) for driving piles such as a leader is provided at the front of the upper swing body 14, an outrigger device 15 is provided at the rear lower portion of the rear of the upper swing body 14, and a gantry above the rear portion. 16 are provided.

アウトリガ装置１５は、上部旋回体１４の車体幅方向に設けられるアウトリガブラケット１７と、該アウトリガブラケット１７の両側にそれぞれ水平方向に回動可能に設けられた一対のアウトリガビーム１８，１８と、各アウトリガビーム１８に設けられたアウトリガジャッキ１９とを備えている。アウトリガブラケット１７は、直方体状に形成された本体部１７ａと、該本体部１７ａの車体幅方向両端部から、車体幅方向外側に突出して、アウトリガビーム１８を回動可能に連結する一対の連結部１７ｂとを備えている。また、本体部１７ａの車体幅方向中央部の下端には、車体前後方向に突出する一対の連結用耳片１７ｃ，１７ｃが、上面の四隅には、吊上げ片１７ｄがそれぞれ設けられている。各連結部１７ｂは、先端側が上下に分岐した二股状に形成され、アウトリガビーム１８の基端部を挟み込んで、上下方向に挿通される支軸２０によって水平方向に回動可能に連結される。   The outrigger device 15 includes an outrigger bracket 17 provided in the vehicle body width direction of the upper swing body 14, a pair of outrigger beams 18, 18 provided on both sides of the outrigger bracket 17 so as to be horizontally rotatable, and each outrigger An outrigger jack 19 provided on the beam 18 is provided. The outrigger bracket 17 has a main body portion 17a formed in a rectangular parallelepiped shape, and a pair of connecting portions that protrude outward from the both ends in the vehicle body width direction of the main body portion 17a to connect the outrigger beam 18 so as to be rotatable. 17b. A pair of connecting ear pieces 17c, 17c projecting in the longitudinal direction of the vehicle body are provided at the lower end of the vehicle body width direction central portion of the main body portion 17a, and lifting pieces 17d are provided at the four corners of the upper surface. Each connecting portion 17b is formed in a bifurcated shape whose front end is branched up and down, and is connected to the base end portion of the outrigger beam 18 so as to be rotatable in the horizontal direction by a support shaft 20 inserted in the up and down direction.

各アウトリガビーム１８は、基部側が前記支軸２０を介して前記連結部１７ｂにそれぞれ軸支され、先端側には前記アウトリガジャッキ１９が、さらに、先端部にはバックステーの固定部１８ａがそれぞれ設けられている。   Each outrigger beam 18 is pivotally supported by the connecting portion 17b on the base side via the support shaft 20, the outrigger jack 19 is provided on the distal end side, and the backstay fixing portion 18a is provided on the distal end portion. It has been.

アウトリガ装置１５は、輸送時に上部旋回体１４から取り外され、積載用治具２１を用いてトラックに積載される。積載用治具２１は、アウトリガブラケット１７の車体幅方向中央部の下部に配置され、アウトリガブラケット１７の車体前後方向に突出する支持部材２１ａと、該支持部材２１ａに固着され、連結用耳片１７ｃに着脱可能に連結される連結部材２１ｂとを備えている。支持部材２１ａは、チャンネル材で形成された一対の脚部２１ｃ，２１ｃと、該脚部２１ｃ，２１ｃを繋ぐ連結板２１ｄとで形成されている。また、連結部材２１ｂには、連結用耳片１７ｃ，１７ｃと連結するための連結ピン２２，２２の挿通孔２１ｅ，２１ｅを備えた挿通部２１ｆ，２１ｆが突設されている。   The outrigger device 15 is detached from the upper swing body 14 during transportation and is loaded on the truck using the loading jig 21. The loading jig 21 is disposed at the lower part of the vehicle width direction center portion of the outrigger bracket 17, and is fixed to the support member 21a protruding in the vehicle longitudinal direction of the outrigger bracket 17, and the connecting ear piece 17c. And a connecting member 21b that is detachably connected thereto. The support member 21a is formed of a pair of leg portions 21c and 21c formed of a channel material and a connecting plate 21d that connects the leg portions 21c and 21c. The connecting member 21b is provided with insertion portions 21f and 21f provided with insertion holes 21e and 21e for the connection pins 22 and 22 for connection to the connection ear pieces 17c and 17c.

次に、杭打機１１からアウトリガ装置１５を分解して輸送する輸送手順について説明する。まず、作業状態の杭打機１１を操作して、アウトリガビーム１８を車体幅方向に張り出し、アウトリガブラケット１７と一対のアウトリガビーム１８，１８とを、一直線状に開いた状態に配置して固定した後、吊上げ片１７ｄにワイヤロープ２３を架け渡し、アウトリガ装置１５を吊上げながら、アウトリガ装置１５を上部旋回体１４から取り外す。次いで、アウトリガブラケット１７の下方に積載用治具２１を配置し、アウトリガブラケット１７の連結用耳片１７ｃ，１７ｃと、積載用治具２１の連結部材２１ｂの挿通部２１ｆ，２１ｆの位置を合わせて連結ピン２２，２２で連結する。次に、クレーンでアウトリガ装置１５とともに積載用治具２１を吊り上げて、トラックの荷台に移送して積載し、積載用治具２１と一対のアウトリガジャッキ１９，１９とでアウトリガ装置１５を水平状体に支持して輸送する。   Next, a transportation procedure for disassembling and transporting the outrigger device 15 from the pile driving machine 11 will be described. First, the pile driver 11 in the working state is operated to project the outrigger beam 18 in the vehicle body width direction, and the outrigger bracket 17 and the pair of outrigger beams 18 and 18 are arranged and fixed in a straight open state. Thereafter, the wire rope 23 is laid over the lifting piece 17d, and the outrigger device 15 is removed from the upper swing body 14 while the outrigger device 15 is lifted. Next, the stacking jig 21 is disposed below the outrigger bracket 17, and the positions of the connecting ear pieces 17 c and 17 c of the outrigger bracket 17 and the insertion portions 21 f and 21 f of the connecting member 21 b of the stacking jig 21 are aligned. The connecting pins 22 and 22 are connected. Next, the loading jig 21 is lifted together with the outrigger device 15 by a crane, transferred to the truck bed and loaded, and the outrigger device 15 and the pair of outrigger jacks 19, 19 are attached to the horizontal body. Support and transport.

本形態例では、上述のようにアウトリガ装置１５を輸送する際に、アウトリガビーム１８，１８を開いた状態でトラックの荷台に安定性よく積載することができる。これにより、アウトリガ装置１５を閉じた状態で積載していた従来よりも、積載幅を狭く抑えることができ、大型のアウトリガ装置であってもトラックで輸送することが可能となり、輸送コストの削減を図ることができる。また、積載用治具２１は、アウトリガブラケット１７の連結用耳片１７ｃ，１７ｃに連結部材２１ｂが着脱可能に設けられていることにより、積載用治具２１をアウトリガブラケット１７に確実に装着させることができ、また、支持部材２１ａがアウトリガブラケット１７の車体前後方向に突出することから、アウトリガ装置１５を安定した状態でトラックに積載することができる。   In the present embodiment, when the outrigger device 15 is transported as described above, the outrigger beams 18 and 18 can be opened with good stability on the truck bed. As a result, the stacking width can be kept narrower than in the conventional case where the outrigger device 15 is loaded in a closed state, and even a large outrigger device can be transported by truck, thereby reducing transportation costs. Can be planned. In addition, the stacking jig 21 can be securely attached to the outrigger bracket 17 by detachably connecting the coupling member 21b to the coupling ear pieces 17c, 17c of the outrigger bracket 17. In addition, since the support member 21a projects in the vehicle longitudinal direction of the outrigger bracket 17, the outrigger device 15 can be loaded on the truck in a stable state.

なお、本発明は上述の形態例のように、アウトリガブラケットと一対のアウトリガビームとを一直線状に配置して固定した状態で輸送するものに限らず、アウトリガブラケットに対して、一対のアウトリガビームを、輸送するトラックの輸送制限の幅を超えない角度に開いた状態に配置して固定した状態で輸送するものでもよい。さらに、アウトリガ装置の輸送時に、予め、トラックの荷台に積載用治具を配置してから、アウトリガ装置を吊り上げてトラックの荷台に移送し、トラックの荷台で積載用治具を連結させることもできる。また、本発明は、杭打機に用いられるアウトリガ装置の輸送方法及び積載用治具に限らず、その他の建設機械に用いられるアウトリガ装置及び積載用治具の輸送方法にも適用することができる。   Note that the present invention is not limited to transporting the outrigger bracket and the pair of outrigger beams arranged in a straight line, as in the above-described embodiment, and the pair of outrigger beams is provided to the outrigger bracket. Alternatively, the vehicle may be transported in a state where it is arranged and fixed in an open state at an angle that does not exceed the transport limit of the truck to be transported. Furthermore, when the outrigger device is transported, a loading jig can be arranged in advance on the truck bed, and then the outrigger device can be lifted and transferred to the truck bed, and the loading jig can be connected to the truck bed. . Further, the present invention is not limited to the outrigger device transportation method and the loading jig used in the pile driving machine, but can be applied to the outrigger device and the loading jig transportation method used in other construction machines. .

１１…杭打機、１２…下部走行体、１２ａ…クローラ、１３…旋回ベアリング、１４…上部旋回体、１５…アウトリガ装置、１６…ガントリ、１７…アウトリガブラケット、１７ａ…本体部、１７ｂ…連結部、１７ｃ…連結用耳片、１７ｄ…吊上げ片、１８…アウトリガビーム、１８ａ…固定部、１９…アウトリガジャッキ、２０…支軸、２１…積載用治具、２１ａ…支持部材、２１ｂ…連結部材、２１ｃ…脚部、２１ｄ…連結板、２１ｅ…挿通孔、２１ｆ…挿通部、２２…連結ピン、２３…ワイヤロープ   DESCRIPTION OF SYMBOLS 11 ... Pile driver, 12 ... Lower traveling body, 12a ... Crawler, 13 ... Turning bearing, 14 ... Upper turning body, 15 ... Outrigger device, 16 ... Gantry, 17 ... Outrigger bracket, 17a ... Main part, 17b ... Connection part 17c: Connection ear piece, 17d: Lifting piece, 18 ... Outrigger beam, 18a ... Fixed portion, 19 ... Outrigger jack, 20 ... Support shaft, 21 ... Loading jig, 21a ... Support member, 21b ... Connection member, 21c ... Leg part, 21d ... Connecting plate, 21e ... Inserting hole, 21f ... Inserting part, 22 ... Connecting pin, 23 ... Wire rope

Claims (2)

下部走行体の上部に旋回可能に設けられた上部旋回体の後部に設けられ、該上部旋回体の車体幅方向に設けられるアウトリガブラケットと、該アウトリガブラケットの両側にそれぞれ水平方向に回動可能に設けられる一対のアウトリガビームと、該一対のアウトリガビームにそれぞれ設けられるアウトリガジャッキとを備えたアウトリガ装置の積載方法において、前記アウトリガブラケットに対して、前記一対のアウトリガビームを、輸送するトラックの輸送制限の幅を超えない角度に開いた状態に配置して固定した後、前記アウトリガ装置を前記上部旋回体から取り外し、次いで、前記アウトリガブラケットの下部に積載用治具を連結し、前記アウトリガ装置を、前記積載用治具と一対の前記アウトリガジャッキとで支持して、トラックの荷台に積載することを特徴とするアウトリガ装置の積載方法。 It is provided at the rear of the upper revolving structure provided on the upper part of the lower traveling structure, and is provided with an outrigger bracket provided in the vehicle body width direction of the upper revolving structure, and horizontally rotatable on both sides of the outrigger bracket. In the stacking method of an outrigger apparatus comprising a pair of provided outrigger beams and an outrigger jack provided on each of the pair of outrigger beams, transportation restrictions on a truck that transports the pair of outrigger beams to the outrigger bracket. The outrigger device is removed from the upper swing body, and then a loading jig is connected to the lower portion of the outrigger bracket, and the outrigger device is Supported by the loading jig and the pair of outrigger jacks, Loading method of outrigger device characterized by loading the platform. 請求項１に記載のアウトリガ装置の積載方法に使用される積載用治具であって、前記アウトリガブラケットの車体幅方向中央部の下部に配置され、該アウトリガブラケットの車体前後方向に突出する支持部材と、該支持部材に固着され、アウトリガブラケットの車体幅方向中央部の下端に突設された連結用耳片に着脱可能に連結される連結部材とを備えていることを特徴とする積載用治具。 It is a loading jig used for the loading method of the outrigger device of Claim 1, Comprising: The supporting member which is arrange | positioned in the lower part of the vehicle width direction center part of the said outrigger bracket, and protrudes in the vehicle body front-back direction of this outrigger bracket And a connecting member fixed to the support member and detachably connected to a connecting ear piece projecting from a lower end of a vehicle width direction center portion of the outrigger bracket. Ingredients.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6032159U (en) * 1983-08-10 1985-03-05 株式会社タダノ Outrigger device
JPS6121786U (en) * 1984-07-13 1986-02-07 株式会社神戸製鋼所 Outrigger device for vertical disassembly type crane
JPH0959978A (en) * 1995-08-21 1997-03-04 Sato Kensetsu Kogyo Kk Work device capable of being assembled and disassembled
WO2014061528A1 (en) * 2012-10-19 2014-04-24 日立建機株式会社 Wheeled work machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6032159U (en) * 1983-08-10 1985-03-05 株式会社タダノ Outrigger device
JPS6121786U (en) * 1984-07-13 1986-02-07 株式会社神戸製鋼所 Outrigger device for vertical disassembly type crane
JPH0959978A (en) * 1995-08-21 1997-03-04 Sato Kensetsu Kogyo Kk Work device capable of being assembled and disassembled
WO2014061528A1 (en) * 2012-10-19 2014-04-24 日立建機株式会社 Wheeled work machine

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