JP2019197927A - Method for optimizing arrangement of part type - Google Patents

Abstract

To provide a method for optimizing the arrangement of part types, with which an automatic feeder device can be utilized effectively and production efficiency can be improved in comprehensive consideration of set-up change operation time and mounting cycle time.SOLUTION: There is provided a method for optimizing the arrangement of part types, with which a plurality of part types are optimally arranged in a plurality of disposal positions when an automatic feeder device which automatically loads part storage tapes, a manual feeder device which does not automatically load part storage tapes, and a reel holding device are disposed in disposal positions on a shared pallet. The method includes: a step for setting a portion of the disposal positions as fixed positions to fix the automatic feeder device; and an optimization step for carrying out a simulation in which the part types are optimally arranged in the disposal positions under the condition that the manual feeder device can be moved to any of the disposal positions other than the fixed positions, and that the automatic feeder device does not move from the fixed position.SELECTED DRAWING: Figure 5

Description

  The present invention optimally arranges a plurality of component types at a plurality of arrangement positions for the purpose of increasing production efficiency when the feeder device is arranged at each of a plurality of arrangement positions arranged on the component mounting machine. The present invention relates to a method for optimizing the arrangement of component types and an optimization apparatus.

  As equipment for producing a substrate on which a large number of components are mounted, there are a solder printer, a component mounting machine, a reflow machine, a board inspection machine, and the like. It has become common to configure a substrate production line by connecting these facilities. Among these, the component mounting machine includes a substrate transfer device, a component supply device, a component transfer device, and a control device. As a typical example of the component supply device, there is a feeder device that feeds a component storage tape that stores components in a plurality of component storage units. In combination with this feeder device, a reel holding device that holds a component supply reel wound with a component storage tape in a rotatable and replaceable manner is used.

  The plurality of feeder devices and the reel holding device are arranged at a plurality of arrangement positions arranged in the component mounter. A plurality of component types of components to be mounted on the board are arranged at a plurality of arrangement positions arranged in a line. At this time, the production efficiency of the substrate changes depending on the arrangement order of the plurality of component types. Therefore, a technology for simulating optimization of component type arrangement has been developed in consideration of the moving distance of the mounting head of the component transfer apparatus, and an example is disclosed in Patent Document 1. In the device arrangement determination method of Patent Document 1, the management apparatus determines the arrangement of a plurality of feeder devices so that the mounting cycle time (tact time) required for producing one substrate is minimized. At this time, the difference in the types of the plurality of feeder devices, the condition of the component types that can be supplied, and the like are taken into consideration (see paragraphs 0026 and 0027 of Patent Document 1).

JP 2009-130337 A

  By the way, in order to change the component type supplied from the feeder device, it is necessary to replace the component supply reel. At this time, in the conventional feeder device, it is necessary to rewind the component storage tape that has been used out to the component supply reel, and to pull out and load the component storage tape from the new component supply reel, which is a troublesome operation. . For this reason, in the conventional technology for optimizing the arrangement of the component types, including Patent Document 1, in order to realize the optimized arrangement order of the component types, the component storage tape is included instead of being replaced. In many cases, the entire feeder was replaced.

  In the above-described conventional method, even if the direct mounting cycle time for executing board production can be shortened, a lot of time is required for the changeover work when changing the type of board to be produced. Therefore, the technique of Patent Document 1 is not necessarily a good idea. In particular, recently, there is a tendency for high-mix low-volume production, and the opportunity for setup change work increases. Therefore, it is important to optimize the arrangement of component types in consideration of reduction of the setup change work. In addition, since a large number of feeder devices are required for replacement, the equipment cost increases.

  Recently, an automatic feeder device (so-called auto loading feeder) having an automatic loading function for automatically loading a component storage tape has been developed with the aim of reducing setup change work. In the automatic feeder device, when changing the arrangement order of the component types, the component storage tape is usually replaced, and the entire feeder device is not replaced. This type of automatic feeder device is preferably used effectively because it has good workability and convenience when replacing the component storage tape. Considering the reduction of the above-mentioned setup change work, the increase in equipment cost, and the effective use of the automatic feeder device, it is necessary to further improve the optimization technique for the component type arrangement.

  The present invention has been made in view of the above-mentioned problems of the background art, and effectively uses an automatic feeder device having an automatic loading function, and at the same time, considers the setup change work time and the mounting cycle time in a comprehensive manner. An object of the present invention is to provide a method and an apparatus for optimizing the arrangement of component types that improve the performance.

  The method for optimizing the component type arrangement according to claim 1 of the present invention that solves the above-described problem automatically loads the component storage tape when a component storage tape that stores components is inserted into a plurality of component storage portions. Component mounting includes an automatic feeder device having an automatic loading function, a manual feeder device not having the automatic loading function, and a reel holding device that rotatably holds a component supply reel around which the component storage tape is wound Optimization of component type arrangement that optimally arranges a plurality of component types of the component at the plurality of arrangement positions when arranged at a plurality of arrangement positions arranged on a common pallet equipped in the machine A fixed setting step of setting a part of the plurality of arrangement positions as fixed positions and setting the automatic feeder device to be disposed at the fixed position; and the automatic feeder device as the fixed position. Simulation is performed to optimally arrange a plurality of component types of the components at the plurality of arrangement positions under the condition that the manual feeder device can be moved to any arrangement position other than the fixed position without moving An optimization step.

  The method for optimizing the arrangement of component types according to claim 2 has an automatic loading function for automatically loading the component storage tape when a component storage tape storing components is inserted into a plurality of component storage units. A plurality of types of automatic feeder devices respectively corresponding to a plurality of component type groups classified based on a difference between a plurality of component types of the components, and a component supply reel around which the component storage tape is wound are rotatably held. When the reel holding device to be installed is arranged at a plurality of arrangement positions arranged on a common pallet equipped on the component mounting machine, the plurality of component types of the parts are optimal for the plurality of arrangement positions. The method of optimizing the arrangement of component types to be arranged in a plurality of positions, wherein the plurality of arrangement positions are determined as fixed positions for each type of the automatic feeder device, and the plurality of types of automatic feeder devices are fixed for each type. A fixed setting step that is set to be disposed in the unit, and a part that belongs to the corresponding component type group within the range of the fixed position for each type without moving the plurality of types of automatic feeder devices from the fixed position for each type. And an optimization step of performing a simulation for optimally arranging a plurality of component types of the components at the plurality of arrangement positions under a condition for changing the arrangement of the product types.

  In the method for optimizing the arrangement of the component types according to the first aspect, when the substrate is produced by using the automatic feeder device and the manual feeder device together, the automatic feeder device is arranged at a fixed position and used regularly. Therefore, it is possible to effectively use the automatic feeder device that has good workability during the setup change work. Furthermore, the optimization of the component type arrangement is performed under the condition that the manual feeder apparatus can be moved to any arrangement position other than the fixed position without moving the automatic feeder apparatus from the fixed position. According to this, when changing the component type at the fixed position, the automatic feeder device is not replaced, but only the reel holding device or the component supply reel is replaced, thereby shortening the setup change operation time. On the other hand, when changing the component type at the arrangement position other than the fixed position, a setup change operation equivalent to the conventional one for exchanging the manual feeder device is performed. Thereby, the shortened mounting cycle time can be realized. Therefore, the production efficiency can be improved by comprehensively considering the setup change work time and the mounting cycle time.

  In the method for optimizing the component type arrangement according to the second aspect, when a substrate is produced using a plurality of types of automatic feeder devices, a fixed position is determined for each type of automatic feeder device and is used regularly. Therefore, it is possible to effectively utilize a plurality of types of automatic feeder devices that have good workability during the setup change work. Furthermore, the optimization of the component type arrangement is performed under the condition that the arrangement of the component type is changed within the range of the fixed position for each type without moving a plurality of types of automatic feeder devices. According to this, when changing the component type at the fixed position for each type, the automatic feeder device does not move, but only the reel holding device or the component supply reel is replaced, thereby shortening the setup change operation time. In addition, a shortened mounting cycle time can be realized. Therefore, the production efficiency can be improved by comprehensively considering the setup change work time and the mounting cycle time.

It is a top view which simplifies and shows the whole structure of a component mounting machine typically. It is a side view which shows the structural example of the use condition which mounted | wore the common pallet with the automatic feeder apparatus and the reel holding | maintenance apparatus. It is the figure which showed the arithmetic processing flow which concerns on the optimization method of component kind arrangement | positioning of 1st Embodiment with the work item. It is the figure of the feeder arrangement | positioning table which showed an example of the calculation processing result obtained at the fixed setting step in the calculation processing flow. It is the figure of the feeder arrangement | positioning table | surface which showed an example of the calculation processing result obtained at an optimization step. It is a figure of the feeder arrangement | positioning table | surface which showed an example of the arithmetic processing result obtained at a fixed setting step, when the arithmetic processing flow of FIG. 3 is performed in 2nd Embodiment. It is the figure of the feeder arrangement | positioning table | surface which showed an example of the calculation process result obtained by an optimization step, when the calculation process flow of FIG. 3 is performed in 2nd Embodiment.

(1. Overall configuration of component mounting machine 1)
First, the overall configuration of a component mounter 1 that performs the method for optimizing the component type arrangement according to the first and second embodiments of the present invention will be described with reference to FIG. FIG. 1 is a plan view schematically showing the overall configuration of the component mounting machine 1 in a simplified manner. The direction from the right side to the left side in FIG. 1 is the X-axis direction for loading and unloading the substrate K, and the direction from the rear side on the lower side to the front side on the upper side is the Y-axis direction. The component mounting machine 1 is configured by assembling a substrate carrier device 12, a detachable manual feeder device 7 and an automatic feeder device 9, a component transfer device 14, a component camera 15, a control device 16 and the like on a machine base 19. Yes. The substrate transfer device 12, each feeder device 7, 9, the component transfer device 14, and the component camera 15 are controlled by the control device 16, and each performs a predetermined operation.

  The substrate transfer device 12 carries the substrate K into the mounting position, positions it, and carries it out. The substrate transfer device 12 includes a pair of first and second guide rails 121 and 122, a pair of conveyor belts, a clamp device, and the like. The first and second guide rails 121 and 122 extend in the transport direction (X-axis direction) across the center of the upper surface of the machine base 19 and are assembled to the machine base 19 in parallel with each other. A pair of endless annular conveyor belts (not shown) are arranged in parallel inside the first and second guide rails 121 and 122 facing each other. The pair of conveyor belts rotate in a state where both edges of the substrate K are placed on the conveyor conveyance surface, and carry the substrate K to and from the mounting position set in the center of the machine base 19. A clamp device (not shown) is provided below the conveyor belt at the mounting position. The clamp device pushes up the substrate K, clamps it in a horizontal posture, and positions it at the mounting position. As a result, the component transfer device 14 can perform the mounting operation at the mounting position.

  The manual feeder device 7 and the automatic feeder device 9 sequentially supply parts. Each feeder device 7 and 9 has a flat shape with a small size in the width direction, and is arranged in the first to ninth slots SL1 to SL9 of the common pallet 5 mounted on the machine base 19 (details will be described later). In FIG. 1, the automatic feeder device 9 is disposed in the third to seventh slots SL3 to SL7, and the manual feeder device 7 is disposed in the other slots SL1, SL2, SL8, and SL9. A reel holding device 6 that can be attached to and detached from the common pallet 5 is disposed behind the automatic feeder device 9. On the other hand, the manual feeder device 7 is integrally provided with a reel holding device. In an actual component mounting machine, a large number of feeder devices 7 and 9 are often arranged in a row.

  The component transfer device 14 picks up and picks up components from the supply positions 94 of the plurality of feeder devices 7 and 9 and conveys and mounts them to the positioned substrate K. The component transfer device 14 is an XY robot type device that can move horizontally in the X-axis direction and the Y-axis direction. The component transfer device 14 includes a pair of Y-axis rails 141 and 142, a Y-axis slider 143, a mounting head 144, a nozzle tool 145, a board camera 146, and the like. The pair of Y-axis rails 141 and 142 are disposed near both side surfaces of the machine base 19 and extend in the front-rear direction (Y-axis direction). A Y-axis slider 143 is mounted on the Y-axis rails 141 and 142 so as to be movable in the Y-axis direction. The Y-axis slider 143 is driven in the Y-axis direction by an unillustrated Y-axis ball screw mechanism.

  The mounting head 144 is mounted on the Y-axis slider 143 so as to be movable in the X-axis direction. The mounting head 144 is driven in the X-axis direction by an unillustrated X-axis ball screw mechanism. The nozzle tool 145 is held on the mounting head 144 in a replaceable manner. The nozzle tool 145 has one or a plurality of suction nozzles for sucking components and mounting them on the substrate K. The substrate camera 146 is provided alongside the nozzle tool 145 on the mounting head 144. The substrate camera 146 detects the accurate position of the substrate K by imaging the fiducial mark attached to the substrate K.

  The component camera 15 is provided upward at the center position in the width direction of the upper surface of the machine base 19 between the substrate transfer device 12 and the feeder devices 7 and 9. The component camera 15 images the state of the component sucked by the suction nozzle while the mounting head 144 moves on the substrate K from the feeder devices 7 and 9. When the image pickup data of the component camera 15 reveals an error in the suction position of the component, a deviation in the rotation angle, or the like, the control device 16 finely adjusts the component mounting operation as necessary. Control to discard.

  The control device 16 holds mounting sequence data designating the component type, mounting position, mounting order, compatible nozzle, and the like of components to be mounted on the board K. The control device 16 controls the component mounting operation according to the mounting sequence data based on the imaging data of the board camera 146 and the component camera 15 and the detection data of a sensor (not shown). In addition, the control device 16 sequentially collects and updates operation status data such as the number of boards K that have been produced, the mounting time required for mounting components, and the number of occurrences of component suction errors.

(2. Configuration example of automatic feeder device 9, reel holding device 6, and manual feeder device 7)
Next, configuration examples of the automatic feeder device 9 and the reel holding device 6 will be described. FIG. 2 is a side view showing a configuration example of a use state in which the automatic feeder device 9 and the reel holding device 6 are mounted on the common pallet 5.

  The common pallet 5 is detachably mounted on the upper side of the machine base 19. However, the common pallet 5 may be fixedly installed on the upper side of the machine base 19. The common pallet 5 has a feeder mounting portion 51 and a reel mounting portion 55. The feeder mounting portion 51 is formed by providing an upright portion 53 on the front side of a substantially rectangular flat portion 52, and is substantially L-shaped in a side view. Nine first to ninth slots SL <b> 1 to SL <b> 9 extending in the front-rear direction are engraved in the plane portion 52 side by side in the width direction. FIG. 1 shows the positions of the first, fifth, and ninth slots SL1, SL5, SL9 in the width direction. The automatic feeder device 9 is inserted and mounted from the rear of the slots SL1 to SL9 toward the front upright portion 53. The first to ninth slots SL1 to SL9 correspond to arrangement positions where the feeder devices 7 and 9 are arranged.

  The automatic feeder device 9 has a tape insertion port 91 in the vicinity of the intermediate height at the rear end, and an insertion lever 92 near the upper portion of the rear end. By lifting the insertion lever 92, the first and second component storage tapes 85 and 86 can be sequentially inserted into the tape insertion port 91. A feeding rail 93 is arranged from the tape insertion port 91 of the automatic feeder device 9 toward the upper part of the front end. A supply position 94 is set on the upper surface near the front end of the feed rail 93. A standby position 96 is set on the upper surface of the feeding rail 93 near the rear portion near the tape insertion opening 91. The inserted first and second component storage tapes 85 and 86 are advanced to the standby position 96 and temporarily stopped.

  A tape control unit 95 is provided above the standby position 96. The tape control unit 95 allows the first component storage tape 85 to be fed out from the standby position 96 and causes the second component storage tape 86 to wait. In addition, when the first component storage tape 85 runs out, the tape control unit 95 automatically allows the second component storage tape 86 to be extended from the standby position 96. Therefore, the splicing work for connecting the first and second component storage tapes 85 and 86 is not necessary. A specific configuration of the tape control unit 95 is disclosed in, for example, Japanese Patent Application Laid-Open No. 2014-82454.

  Further, the automatic feeder device 9 includes a tape feeding mechanism (not shown) constituted by a servo motor, a sprocket, and the like. When the first component storage tape 85 is inserted up to the standby position 96, the automatic feeder device 9 drives the servo motor to rotate forward. As a result, the automatic feeder device 9 automatically draws out and loads the first component storage tape 85, and preparation for production of the substrate K is completed. That is, the automatic feeder device 9 has an automatic loading function. The second component storage tape 86 may be inserted immediately after the first component storage tape 85 is inserted, or may be in the middle of production using the first component storage tape 85.

  When the automatic feeder device 9 receives the discharge command, the automatic feeder device 9 rotates the servo motor in the reverse direction. Thereby, the automatic feeder device 9 discharges the cut end of the loaded first or second component storage tape 85, 86 from the supply position 94 toward the tape insertion port 91. That is, the automatic feeder device 9 has an automatic discharge function. The discharge command is instructed from the control device 16, or instructed by pressing an unillustrated discharge button attached to the automatic feeder device 9 by the operator. The automatic feeder device 9 includes a tape control unit 95 and has an automatic loading function and an automatic discharging function, thereby greatly reducing the labor of reel replacement work. The applicant of the present application has applied for a detailed configuration example of the automatic feeder device 9 in international application JP 2014/064443, international application JP 2014/083619, and the like.

  The reel mounting portion 55 of the common pallet 5 includes two arm members 56, a front plate 57, a rear plate 58, and the like. The reel mounting part 55 can mount one or a plurality of reel holding devices 6. More specifically, the two arm members 56 are fixed to the rear portions on both sides of the feeder mounting portion 51 in the width direction. The arm member 56 is formed so as to extend in the horizontal rear at first and then incline toward the rear lower direction, and to extend in the horizontal rear at the end. A forward plate 57 is passed so as to connect the inclined portions of the two arm members 56. A rearward plate 58 is passed so as to connect the horizontal portions behind the two arm members 56. The reel holding device 6 is detachably mounted on the upper side of the front transfer plate 57 and the rear transfer plate 58.

  The reel holding device 6 holds the first and second component supply reels 81 and 82 so as to be rotatable while being arranged in the front-rear direction. The reel holding device 6 is not limited in size in the width direction (reel axis direction), and holds one or a plurality of first and second component supply reels 81 and 82 side by side in the width direction. Accordingly, the reel holding device 6 is mounted on the rear side corresponding to one or a plurality of automatic feeder devices 9.

  When changing the arrangement order of the component types arranged in the slots SL1 to SL9 according to the optimization simulation result, the operator replaces the reel holding device 6 arranged behind the automatic feeder device 9, or first Only the first and second component supply reels 81 and 82 are exchanged. Subsequently, the operator pulls the first and second component storage tapes 85 and 86 from the first and second component supply reels 81 and 82 and inserts them from the tape insertion port 91 of the automatic feeder device 9 to the standby position 96. Thereby, the automatic loading function of the automatic feeder device 9 works, and the first and second component storage tapes 85 and 86 are sequentially fed out to the supply position 94.

  On the other hand, the manual feeder device 7 is integrally provided with a reel holding device, and directly holds the component supply reel. When a new component supply reel is set in the reel holding device of the manual feeder device 7, the operator needs to pull out the component storage tape and load it into the manual feeder device 7. For this reason, the reel replacement work is troublesome for the operator. When changing the arrangement order of the component types arranged in each of the slots SL1 to SL9 according to the optimization simulation result, the operator replaces the whole manual feeder device 7 together with the normal reel holding device, and performs the reel replacement operation. Not performed. Since the manual feeder device 7 can be configured based on various known techniques, detailed description thereof is omitted.

(3. Optimization method of component type arrangement of the first embodiment)
Next, a method for optimizing the component type arrangement according to the first embodiment will be described with reference to FIGS. The component type arrangement optimizing method of the first embodiment is realized by an arithmetic processing function of a control device (host computer) (not shown) that manages a board production line including the component mounter 1. The optimization method is not limited to this, and may be realized by the control device 16 of the component mounting machine 1 or a separate computer device that shares various data such as mounting sequence data. FIG. 3 is a diagram illustrating a calculation processing flow according to the optimization method for component type arrangement according to the first embodiment, together with work items. FIG. 4 is a feeder arrangement table showing an example of the calculation processing result obtained in the fixed setting step S1 in the calculation processing flow. Further, FIG. 5 is a diagram of a feeder arrangement table showing an example of the calculation processing result obtained in the optimization step S4.

  As a precondition, it is assumed that the component mounting machine 1 first produces the board K of the first board type B1, and then produces the board K of the second board type B2. Nine types of components of the first to ninth component types P1 to P9 are mounted on the substrate K of the first substrate type B1, and these nine types of components are supplied from the first to ninth component supply reels R1 to R9. The As the automatic feeder apparatus 9 that can be used, five first to fifth automatic feeder apparatuses ALF1 to ALF5 are prepared, and as the manual feeder apparatus 7, a large number (n units) of manual feeder apparatuses M1 to Mn are prepared. The first to seventh component types P1 to P7 can be supplied from any of the first to fifth automatic feeder devices ALF1 to ALF5 and the manual feeder devices M1 to Mn, and the eighth and ninth component types P8 and P9 are It can be supplied only from the manual feeder devices M1 to Mn.

  The feeder arrangement table shown in FIG. 4 and FIG. 5 is composed of 10 columns and 4 columns, and the first column shows the display contents of each column. As indicated by the slot number of the first column, the second to tenth stages correspond to the first to ninth slots SL1 to SL9, respectively. In the second column, component types arranged in the first to ninth slots SL1 to SL9 are displayed. In the third column, a unique name of the feeder device mounted in the first to ninth slots SL1 to SL9 is displayed. In the fourth column, a feeder state indicating whether or not the feeder device displayed in the third column is movable is displayed. That is, “variable” indicates a state where the movement of the feeder device is permitted, and “fixed” indicates a state where the feeder device is fixed and the movement is prohibited.

  In the fixed setting step S1 of FIG. 3, the control device determines a part of the first to ninth slots SL1 to SL9 as fixed positions. The control device sets the first to fifth automatic feeder devices ALF1 to ALF5 so as to be arranged at fixed positions. In the example of the arithmetic processing result of FIG. 4, continuous third to seventh slots SL3 to SL7 are defined at fixed positions. The first automatic feeder device ALF1 is disposed in the third slot SL3, the second automatic feeder device ALF2 is disposed in the fourth slot SL4, and the following are sequentially arranged. Thus, the first to fifth automatic feeder devices ALF1 to ALF5 are collectively arranged in a range of continuous slots. This setting is performed based on an operator input setting operation or the like. In general, the automatic feeder device 9 that is advantageous in reducing the reel replacement work is often applied to a part type that is quickly consumed. For this reason, it is often advantageous to dispose the automatic feeder device 9 near the center in the width direction close to the component camera 15 and the substrate K, but it is not generally determined.

  In the next step S2, the worker actually installs the first to fifth automatic feeder apparatuses ALF1 to ALF5 in the third to seventh slots SL3 to SL7 so as to match the setting.

  In the next step S3, the control device sets the first substrate type B1 of the substrate to be produced. This setting is performed based on the operator's input setting operation or a board production plan that is input and set in advance. Thereby, it is determined to arrange the first to ninth component types P1 to P9 in the first to ninth slots SL1 to SL9, and the arrangement position is not determined.

  In the next optimization step S4, the control device performs a simulation for optimally arranging the first to ninth component types P1 to P9 in the first to ninth slots SL1 to SL9. That is, the first to ninth component types P1 to P9 are arranged in the first to ninth slots SL1 to SL9 so that the positions of the first to ninth parts SL1 to SL9 can be changed within the constraint conditions, and the mounting cycle time required for producing one board under each arrangement condition. To simulate. And a control apparatus employ | adopts arrangement | positioning of the 1st-9th component types P1-P9 from which mounting | wearing cycle time becomes the shortest. As a constraint, the first to fifth automatic feeder devices ALF1 to ALF5 are not moved from the fixed positions of the third to seventh slots SL3 to SL7. Accordingly, the eighth and ninth component types P8 and P9 that can be supplied only from the manual feeder devices M1 to Mn are disposed in any of the first, second, eighth, and ninth slots SL1, SL2, SL8, and SL9. Is done.

  In the simulation, the positional relationship between the slots SL1 to SL9, the component camera 15 and the substrate K, the number of mounting points of the component types P1 to P9 mounted on one substrate K, the performance of the nozzle tool 145, and the like are considered. In general, a component type having a large number of mounting points is arranged in the fifth slot SL5 that faces the center of the component camera 15 and the substrate K, but it is not generally determined. Since various techniques are publicly known regarding a specific method of simulation, detailed description thereof is omitted.

  The optimal arrangement of the first to ninth component types P1 to P9 in the first to ninth slots SL1 to SL9 is determined by simulation. In the example of the arithmetic processing result of FIG. 5, the first to fifth component types P1 to P5 are respectively placed in the fifth, fourth, third, sixth, and seventh slots SL5, SL4, SL3, SL6, and SL7. Be placed. Thereby, component types P3, P2, P1, P4, and P5 supplied from the first to fifth automatic feeder apparatuses ALF1 to ALF5 are determined, respectively.

  On the other hand, the sixth to ninth component types P6 to P9 are disposed in the first, second, eighth, and ninth slots SL1, SL2, SL8, and SL9, respectively. However, the name of the manual feeder device 7 is not determined. The control device searches for the first manual feeder device M1 in which the sixth component supply reel R6 that supplies the sixth component type P6 is set, and sets the first manual feeder device M1 to be arranged in the first slot SL1. When there is no manual feeder device 7 on which the sixth component supply reel R6 is set, the control device sets the first manual feeder device M1 on which the sixth component supply reel R6 can be set. Similarly, the control device supplies second to fourth manual feeder devices M2 to M4 that supply seventh to ninth component types P7 to P9 to the second, eighth, and ninth slots SL2, SL8, and SL9, respectively. Set to place.

  As a result, the feeder arrangement table shown in FIG. 5 is completed. The control device displays the completed feeder arrangement table for the worker and instructs the work contents of the setup change work.

  In step S5, the operator performs a setup change operation according to the feeder arrangement table. In the setup change work for the first to fifth automatic feeder devices ALF1 to ALF5, the operator reels each component supply reel R3, R2, R1, R4, R5 corresponding to each component type P3, P2, P1, P4, P5. The reel holding device 6 is set on the holding device 6 and attached to the rear of each automatic feeder device ALF1 to ALF5.

  Here, the reel holding device 6 is optimally configured to hold the five types of component supply reels R3, R2, R1, R4, and R5 so as to be rotatable in the described order. This is because the worker only has to mount one reel holding device 6 during the setup change work, and the workability is particularly good. Moreover, according to the reel holding device 6 that holds a plurality of types of component supply reels 81 and 82, not five types, the setup change work for the first to fifth automatic feeder devices ALF1 to ALF5 is reduced.

  On the other hand, in the setup change work related to the first to fourth manual feeder devices M1 to M4, the operator has the first, second, eighth, and ninth slots SL1, SL2, in which the feeder state is “variable”, The first to fourth manual feeder devices M1 to M4 are exchanged between SL8 and SL9. Alternatively, the operator sets the sixth to ninth component supply reels R6 to R9 on the reel holding device of the first to fourth manual feeder devices M1 to M4 outside the component mounter 1. Then, the worker carries in the first to fourth manual feeder devices M1 to M4 and installs them in the slots SL1, SL2, SL8, and SL9.

  When the setup change operation is completed, in step S6, the control device performs the production of the substrate K of the first substrate type B1. When the production of the predetermined number of substrates K is completed, the control device returns the execution of the arithmetic processing flow to step S3.

  Prior to the production of the next substrate K of the second substrate type B2, step S3, optimization step S4, and step S5 are performed again. Even if the substrate K to be produced is changed from the first substrate type B1 to the second substrate type B2, the first to fifth automatic feeder devices ALF1 to ALF5 are not moved from the fixed positions of the third to seventh slots SL3 to SL7. . In response to the change in the component type arrangement indicated by the simulation result, only the reel holding device 6 or the component supply reels R1 to R5 are replaced in the first to fifth automatic feeder devices ALF1 to ALF5. On the other hand, the first to fourth manual feeder devices M1 to M4 are exchanged between the first, second, eighth, and ninth slots SL1, SL2, SL8, and SL9 in response to the change of the component type arrangement. The Alternatively, the fifth and subsequent manual feeder devices M5 to Mn are loaded and mounted in the first, second, eighth, and ninth slots SL1, SL2, SL8, and SL9.

(4. Aspects and effects of the first embodiment)
The method for optimizing the arrangement of component types according to the first embodiment is an automatic loading method in which component storage tapes 85 and 86 are automatically loaded when component storage tapes 85 and 86 respectively storing components are inserted into a plurality of component storage units. Automatic feeder device 9 having a function, manual feeder device 7 not having an automatic loading function, and reel holding device 6 for rotatably holding component supply reels 81 and 82 around which component storage tapes 85 and 86 are wound. Are arranged at a plurality of arrangement positions (first to ninth slots SL1 to SL9) arranged on the common pallet 5 provided in the component mounting machine 1, a plurality of component types P1 of the components. -P9 is an optimization method of component type arrangement that optimally arranges P9 at a plurality of arrangement positions, wherein a part of the plurality of arrangement positions (third to seventh slots SL3 to SL7) is determined as a fixed position, 1st to 5th automatic feeder device Fixed setting step S1 for setting LF1 to ALF5 to be disposed at fixed positions, and the first to fourth manual feeder apparatuses M1 to M4 without moving the first to fifth automatic feeder apparatuses ALF1 to ALF5 from the fixed position. Can be moved to any arrangement position other than the fixed position (first, second, eighth, and ninth slots SL1, SL2, SL8, SL9). And an optimization step S4 for performing a simulation for optimal placement at a plurality of placement positions.

  According to this, when the substrate K is produced by using the automatic feeder device 9 and the manual feeder device 7 together, the first to fifth automatic feeder devices ALF1 to ALF5 are fixed positions (third to seventh slots SL3 to SL7). ) To be used regularly. Therefore, the first to fifth automatic feeder apparatuses ALF1 to ALF5 having good workability during the setup change work can be effectively utilized. Furthermore, optimization of the component type arrangement is performed under the condition that the first to fifth automatic feeder devices ALF1 to ALF5 are not moved from the fixed position and the manual feeder device 7 can be moved to any arrangement position other than the fixed position. A simulation was performed. According to this, when changing the component type at the fixed position, the first to fifth automatic feeder devices ALF1 to ALF5 do not move, but only the reel holding device 6 or the component supply reels R1 to R5 are replaced, Replacement work time can be shortened. On the other hand, when changing the component type at the arrangement position other than the fixed position, a setup change operation equivalent to the conventional one in which the manual feeder device 7 is replaced is performed. Thereby, the shortened mounting cycle time can be realized. Therefore, the production efficiency can be improved by comprehensively considering the setup change work time and the mounting cycle time.

  In addition, since the first to fifth automatic feeder devices ALF1 to ALF5 are regularly used, the number of replacement feeder devices 7 and 9 is reduced. Thereby, an installation cost is suppressed.

  Further, the reel holding device 6 includes first to fifth component supply reels R1 to R5 around which component storage tapes used for the first to fifth automatic feeder devices ALF1 to ALF5 are wound, or a plurality of types of component supply reels. 81 and 82 are rotatably held. In the fixed setting step S1, the first to fifth automatic feeder apparatuses ALF1 to ALF5 are set so as to be collectively arranged in a range in which a plurality of slots are continuous (third to seventh slots SL3 to SL7).

  According to this, the operator may mount a smaller number of reel holding devices 6 than the number of first to fifth automatic feeder devices ALF1 to ALF5 during the setup change work. Therefore, the setup change work for the first to fifth automatic feeder apparatuses ALF1 to ALF5 is further reduced.

  Note that the component type arrangement optimizing method of the first embodiment can also be implemented as an optimizing device. That is, the component type arrangement optimizing device according to the embodiment includes an automatic feeder having an automatic loading function that automatically loads the component storage tape when a component storage tape storing components is inserted into a plurality of component storage units. Component mounting device 9 and manual feeder device 7 having no automatic loading function and reel holding device 6 that rotatably holds component supply reels 81 and 82 around which component storage tapes 85 and 86 are wound When arranging at a plurality of arrangement positions (first to ninth slots SL1 to SL9) arranged on a common pallet 5 equipped in the machine 1, a plurality of component types P1 to P9 of a component are set to a plurality of positions. A device for optimizing the arrangement of component types that is optimally arranged at an arrangement position, wherein a part of the plurality of arrangement positions (third to seventh slots SL3 to SL7) are set as fixed positions, and the automatic feeder device 9 is fixed. Position The fixed setting section to be set as described above and the automatic feeder device 9 are not moved from the fixed position, and the manual feeder device 7 is placed at any arrangement position other than the fixed position (first, second, eighth, and ninth slots SL1. , SL2, SL8, and SL9), and an optimization unit that performs a simulation that optimally arranges a plurality of component types at a plurality of arrangement positions.

  The operation and effect of the component type arrangement optimizing device of this embodiment are the same as those of the component type arrangement optimization method of the first embodiment.

(5. Method for optimizing component type arrangement of second embodiment)
Next, the component type arrangement optimizing method of the second embodiment will be described with reference to FIGS. The component type arrangement optimization method of the second embodiment is realized by the arithmetic processing function of the control device as in the first embodiment, and the arithmetic processing flow of FIG. 3 is also the same. However, the second embodiment is different from the first embodiment in that a plurality of types of automatic feeder devices are used. FIG. 6 is a diagram of a feeder arrangement table showing an example of a calculation processing result obtained in the fixed setting step S1 when the calculation processing flow of FIG. 3 is executed in the second embodiment. Furthermore, FIG. 7 is a diagram of a feeder arrangement table showing an example of a calculation processing result obtained in the optimization step S4 when the calculation processing flow of FIG. 3 is executed in the second embodiment.

  As a precondition, it is assumed that the component mounting machine 1 first produces the substrate K of the third board type B3, and subsequently produces the board K of the fourth board type B4. Five types of components of 11th to 15th component types P11 to P15 are mounted on the substrate K of the third substrate type B3, and these 5 types of components are supplied from the 11th to 15th component supply reels R11 to R15. The The eleventh and twelfth component types P11 and P12 are classified into a small component group, the thirteenth and fourteenth component types P13 and P14 are classified into a medium component group, and the fifteenth component type P15 is classified into a large component group.

  As feeder devices that can be used, first and second small automatic feeder devices ALS1, ALS2, first and second medium automatic feeder devices ALM1, ALM2, and a large automatic feeder device ALL are prepared. The five automatic feeder devices ALS1, ALS2, ALM1, ALM2, ALL are structurally the same as the automatic feeder device 9 described in the first embodiment, and have dimensions according to the size of the parts to be supplied. has been edited.

  The first and second small automatic feeders ALS1, ALS2 can supply both the eleventh and twelfth component types P11, P12 belonging to the small component group. The first and second medium-sized automatic feeder devices ALM1, ALM2 can supply both the thirteenth and fourteenth component types P13, P14 belonging to the medium-sized component group. The large automatic feeder device ALL can supply the fifteenth component type P15 belonging to the large component group. However, each of the automatic feeder apparatuses ALS1, ALS2, ALM1, ALM2, ALL cannot supply different types of parts of different sizes.

  In the fixed setting step S <b> 1 in the second embodiment, the control device determines the third to seventh slots SL <b> 3 to SL <b> 7 as fixed positions for each type of automatic feeder device. And a control apparatus is set so that three types of automatic feeder apparatuses ALS1, ALS2, ALM1, ALM2, ALL may be arrange | positioned in the fixed position for every kind. In the example of the arithmetic processing result of FIG. 6, the fourth and fifth slots SL4 and SL5 are determined as fixed positions for small size, and the arrangement of the first and second small automatic feeder devices ALS1 and ALS2 is set. In addition, the sixth and seventh slots SL6 and SL7 are determined as fixed positions for the medium size, and the arrangement of the first and second medium size automatic feeder devices ALM1 and ALM2 is set. Further, the third slot SL3 is set at a fixed position for large size, and the arrangement of the large size automatic feeder device ALL is set.

  In the next step S2, the operator actually installs five automatic feeder apparatuses ALL, ALS1, ALS2, ALM1, and ALM2 in the third to seventh slots SL3 to SL7 so as to match the setting.

  In the next step S3, the control device sets the third substrate type B3 of the substrate to be produced. Accordingly, it is determined that the 11th to 15th component types P11 to P15 are arranged in the third to seventh slots SL3 to SL7. Then, it is determined that the large fifteenth component type P15 is arranged in the third slot SL3 to which the large automatic feeder device ALL is fixed. Other 11th-14th component types P11-P14 are not determined to an arrangement position.

  In the next optimization step S4, the control device arranges the 11th to 14th component types P11 to P14 in the 4th to 7th slots SL7 to SL7 within the range of the constraint condition so that the position can be changed. The mounting cycle time required for the production of one board is simulated. The control device employs an arrangement of the 11th to 14th component types P11 to P14 that has the shortest mounting cycle time. As a constraint, the four small and medium automatic feeders ALS1, ALS2, ALM1, and ALM2 are not moved from the fixed positions of the fourth to seventh slots SL4 to SL7.

  Due to constraints, the eleventh component P11 is arranged in the fifth slot SL5, conversely, when the small eleventh component P11 is arranged in the fourth slot SL4 and the small twelfth component P12 is arranged in the fifth slot SL5. There are two possible cases where the twelfth component P12 is arranged in the fourth slot SL4. Similarly, the 13th component P13 is arranged in the 7th slot SL7, contrary to the case where the 13th component P13 of the middle size is arranged in the sixth slot SL6 and the 14th component P14 of the middle size is arranged in the seventh slot SL7. There are two possible cases where the fourteenth component P14 is arranged in the sixth slot SL6. Therefore, in the second embodiment, the simulation may be performed under 2 conditions × 2 conditions in all 4 conditions.

  By simulation, the optimal arrangement of the 11th to 14th component types P11 to P14 in the 4th to 7th slots SL4 to SL7 is determined. In the example of the calculation processing result of FIG. 7, the 11th to 14th component types P11 to P14 are arranged in the 4th to 7th slots SL4 to SL7, respectively. As a result, the component types P11 to P15 supplied from the five automatic feeder apparatuses ALS1, ALS2, ALM1, ALM2, and ALL are respectively determined.

  As a result, the feeder arrangement table shown in FIG. 7 is completed. The control device displays the completed feeder arrangement table for the worker and instructs the work contents of the setup change work. In step S5, the operator performs a setup change operation according to the feeder arrangement table. The operator sets the component supply reels R15, R11 to R14 corresponding to the component types P15 and P11 to 14 to the reel holding device 6, and the reel holding device 6 is set to each automatic feeder device ALL, ALS1, ALS2, ALM1, and ALM2. At the back of each.

  When the setup change operation is completed, in step S6, the control device performs the production of the substrate K of the third substrate type B3. When the production of the predetermined number of substrates K is completed, the control device returns the execution of the arithmetic processing flow to step S3.

  Prior to the production of the next substrate K of the fourth substrate type B4, step S3, optimization step S4, and step S5 are performed again. Even if the substrate K to be produced is changed from the third substrate type B3 to the fourth substrate type B4, the five automatic feeder devices ALS1, ALS2, ALM1, ALM2, ALL are fixed to the third to seventh slots SL3 to SL7. Not moved from position. Then, only the reel holding device 6 or the 11th to 15th component supply reels R11 to R15 are exchanged corresponding to the change of the component type arrangement.

(6. Aspects and effects of the second embodiment)
The method for optimizing the arrangement of component types according to the second embodiment is an automatic loading in which component storage tapes 85 and 86 are automatically loaded when component storage tapes 85 and 86 respectively storing components are inserted into a plurality of component storage units. A total of five automatic feeder devices ALL, ALS1, and ALS2 for three types of small, medium, and large types that have functions and that correspond to multiple component type groups that are classified based on differences in multiple component types of components. , ALM1 and ALM2, and a reel holding device 6 that rotatably holds the component supply reels 81 and 82 around which the component storage tapes 85 and 86 are wound, are arranged on a common pallet 5 provided in the component mounter 1. When arranging at a plurality of arranged positions (first to ninth slots SL1 to SL9), a plurality of component types P11 to P15 of the parts are optimally arranged at the plurality of arranged positions. A method for optimizing the arrangement of product types, wherein a plurality of arrangement positions (third to seventh slots SL3 to SL7) are determined as fixed positions for each type of automatic feeder device (the third slot SL3 is a fixed position for a large size, The fourth and fifth slots SL4 and SL5 are fixed positions for small size, the sixth and seventh slots SL6 and SL7 are fixed positions for medium size), and a plurality of types of automatic feeder devices are arranged at fixed positions for each type. The fixed setting step S1 is set, and the arrangement of the component types P11 to P15 belonging to the corresponding component type group within the range of the fixed position for each type without moving the plurality of types of automatic feeder devices from the fixed position for each type. And an optimization step S4 for performing a simulation for optimally arranging a plurality of component types of components at a plurality of arrangement positions under the changing condition.

  According to this, when a substrate K is produced using three types of automatic feeder devices ALS1, ALS2, ALM1, ALM2, and ALL in total, a fixed position is determined for each type of automatic feeder device. I made it. Therefore, it is possible to effectively utilize a plurality of types of automatic feeder devices that have good workability during the setup change work. Further, a total of five types of automatic feeders are not moved in the three types, but within the range of the fixed position for each type (the third slot SL3 is for the large size, the fourth and fifth slots SL4 and SL5 are for the small size, the sixth, In the seventh slot SL6, SL7 is for the medium size), the optimization of the component type arrangement is performed under the condition of changing the arrangement of the component types P11 to P15. According to this, when changing the component type at the fixed position for each type, the automatic feeder device does not move, and only the reel holding device 6 or the 11th to 15th component supply reels R11 to R15 are replaced, Replacement work time can be shortened. In addition, a shortened mounting cycle time can be realized. Therefore, the production efficiency can be improved by comprehensively considering the setup change work time and the mounting cycle time.

  In addition, since the five automatic feeder devices ALS1, ALS2, ALM1, ALM2, ALL are regularly used, the number of replacement feeder devices 7, 9 is reduced. Thereby, an installation cost is suppressed.

  Further, the reel holding device 6 is a first to fifteenth component supply reels R11 to R15 wound with component storage tapes used for five automatic feeder devices ALS1, ALS2, ALM1, ALM2, ALL, or a plurality of types. In the fixed setting step S1, the five automatic feeder devices ALS1, ALS2, ALM1, ALM2, ALL are connected in a continuous range of a plurality of slots (third to seventh slots). SL3 to SL7).

  According to this, the operator only has to install a smaller number of reel holding devices 6 than the five automatic feeder devices ALS1, ALS2, ALM1, ALM2, and ALL during the setup change work. Therefore, the setup change work is further reduced.

  It should be noted that the component type arrangement optimizing method of the second embodiment can also be implemented as an optimizing device. That is, the component type arrangement optimizing device according to the embodiment automatically loads the component storage tapes 85 and 86 when the component storage tapes 85 and 86 respectively storing components are inserted into a plurality of component storage units. Three types of automatic feeder devices ALL, ALS1, ALS2, ALM1, and ALM2 that have functions and correspond to a plurality of component type groups that are classified based on the difference between a plurality of component types. And a plurality of reel holding devices 6 that rotatably hold the component supply reels 81 and 82 around which the component storage tapes 85 and 86 are wound are arranged on the common pallet 5 provided in the component mounter 1. Optimization of component type arrangement in which a plurality of component types are optimally arranged at a plurality of arrangement positions when arranged at the arrangement positions (first to ninth slots SL1 to SL9) The plurality of arrangement positions (third to seventh slots SL3 to SL7) are determined as fixed positions for each type of automatic feeder device (the third slot SL3 is a fixed position for large size, fourth and fifth positions). Slots SL4 and SL5 are fixed positions for small size, and the sixth and seventh slots SL6 and SL7 are fixed positions for medium size). Fixed setting for setting plural types of automatic feeder devices at fixed positions for each type. Parts and a plurality of types of automatic feeder devices are not moved from the fixed positions for each type, and the components are changed under the condition of changing the arrangement of the component types P11 to P15 belonging to the corresponding component type group within the range of the fixed positions for each type. And an optimization unit that performs a simulation for optimally arranging the plurality of component types at a plurality of arrangement positions.

  The operation and effect of the component type arrangement optimizing device of this embodiment are the same as those of the component type arrangement optimization method of the second embodiment.

(7. Applications and modifications of the first and second embodiments)
The first and second embodiments are examples in which the slots SL1 to SL9 are simplified to nine. In practice, a larger number of manual feeder devices 7 and automatic feeder devices 9 are often used. . In the first and second embodiments, the automatic feeder device 9 does not necessarily have to be arranged in a continuous slot range. For example, in the second embodiment, there is a case where the components of the 11th to 14th component types P11 to P14 are mounted in the first component mounting cycle and the component of the 15th component type P15 is mounted in the second component mounting cycle. is there. In this case, the large automatic feeder device ALL may be arranged away from the other automatic feeder devices ALS1, ALS2, ALM1, ALM2.

  Furthermore, in the second embodiment, when more than five types of parts are supplied, the manual feeder 7 is used in addition to the three automatic feeders ALL, ALS1, ALS2, ALM1, and ALM2 in total. . In this case, the arrangement position of the manual feeder device 7 is variable in the first, second, eighth, and ninth slots SL1, SL2, SL8, SL9, and is optimized by using the method of the first embodiment together. The simulation may be performed. Various other applications and modifications are possible for the present invention.

1: component mounting machine 5: common pallet 51: feeder mounting unit 55: reel mounting unit 6: reel holding device 7: manual feeder device 81, 82: first and second component supply reels 85, 86: first and second Component storage tape 9: Automatic feeder device SL1 to SL9: 1st to 9th slots (arrangement positions)
P1 to P9, P11 to P15: 1st to 9th, 11th to 15th component types ALF1 to ALF5: 1st to 5th automatic feeder devices ALS1, ALS2: 1st and 2nd small automatic feeder devices ALM1, ALM2: 1st and 2nd medium size automatic feeder apparatus ALL: Large automatic feeder apparatus M1-M4: 1st-4th manual feeder apparatus

The present invention optimally arranges a plurality of component types at a plurality of arrangement positions for the purpose of increasing production efficiency when the feeder device is arranged at each of a plurality of arrangement positions arranged on the component mounting machine. about the optimization how the component type arrangement that.

The present invention has been made in view of the above-mentioned problems of the background art, and effectively uses an automatic feeder device having an automatic loading function, and at the same time, considers the setup change work time and the mounting cycle time in a comprehensive manner. the problem to be solved is to provide an optimized how the component type arrangement to improve.

The method for optimizing the component type arrangement according to claim 1 of the present invention for solving the above-described problem is that the component storage is performed when a component storage tape wound around a component supply reel and storing components in a plurality of component storage portions is inserted. automatic feeder apparatus having an automatic loading function for automatically loading a tape, and the manual feeder apparatus having no automatic loading function, a plurality of arranged which are arrayed on a common pallet to be mounted to the component mounting machine A component type arrangement optimization method for optimally arranging a plurality of component types of the component at a plurality of the arrangement positions when arranged at a position, wherein the substrate type of a board to be produced is set, and a plurality of types wherein the determining step of determining a plurality of the component type of the component to be placed at the arrangement position, the constraint condition of not moving the automatic feeder device, a plurality of the arranged plurality of the component type of the component position What to do with optimization step of performing a simulation of placing in suitable, in accordance with the result of the simulation, the setup change work the component storage tape which has been inserted into the automatic feeder device to exchange the parts supply reel wound Steps .

The method for optimizing the arrangement of component types according to claim 2 is such that when a component storage tape wound around a component supply reel and storing components in a plurality of component storage portions is inserted, the component storage tape is automatically loaded. A plurality of types of automatic feeder devices corresponding to a plurality of component type groups classified on the basis of a difference between a plurality of component types of the components , on a common pallet mounted on the component mounter substrate when disposed in a plurality of arrangement positions which are arrayed, a method of optimizing component type arrangement which optimally arranging a plurality of component types of the components to a plurality of the disposed position, to produce the set of board type, a determination step of determining a plurality of the component type of the component to be arranged in a plurality of the arrangement position, the constraint condition that does not move the plurality of types of the automatic feeder device, the And optimization step of performing a simulation to optimally arranging a plurality of the component species of goods to a plurality of the disposed position in accordance with the result of the simulation, the component housing tape that is inserted in the automatic feeder device winding And a work step for performing a setup change work for exchanging the component supply reel .

In the method for optimizing the component type arrangement according to the first aspect, when the substrate is produced by using the automatic feeder device and the manual feeder device together, the automatic feeder device is normally used under the constraint that the automatic feeder device is not moved . Therefore, it is possible to effectively use the automatic feeder device that has good workability during the setup change work. Furthermore, a simulation for optimizing the component type arrangement is performed under the constraint that the automatic feeder device is not moved . According to this, in accordance with the simulation results, the automatic feeder device to replace only part product supply reel without changing, can shorten the setup change work time. On the other hand, it performs the same setup change work in the conventional exchanging manual feeder device. Thereby, the shortened mounting cycle time can be realized. Therefore, the production efficiency can be improved by comprehensively considering the setup change work time and the mounting cycle time.

Further, in the method for optimizing the arrangement of component types according to claim 2, when a substrate is produced using a plurality of types of automatic feeder devices, it is regularly used under the constraint that the plurality of types of automatic feeder devices are not moved . . Therefore, it is possible to effectively utilize a plurality of types of automatic feeder devices that have good workability during the setup change work. In addition, a simulation of optimizing the component type arrangement is performed under the constraint that a plurality of types of automatic feeder devices are not moved . According to this, when changing parts varieties each type, automatic feeder device to replace only part product supply reel without moving, can shorten the setup change work time. In addition, a shortened mounting cycle time can be realized. Therefore, the production efficiency can be improved by comprehensively considering the setup change work time and the mounting cycle time.

Claims (5)

An automatic feeder device having an automatic loading function for automatically loading the component storage tape when a component storage tape storing components in a plurality of component storage portions is inserted, and a manual feeder not having the automatic loading function A device and a reel holding device that rotatably holds a component supply reel around which the component storage tape is wound are arranged at a plurality of arrangement positions arranged in a line on a common pallet equipped in the component mounting machine. A method for optimizing a component type arrangement for optimally arranging a plurality of component types of the component at the plurality of arrangement positions,
A fixed setting step of setting a part of the plurality of arrangement positions as fixed positions and setting the automatic feeder device to be arranged at the fixed positions;
The plurality of component types of the component are arranged in the plurality of arrangement positions on the condition that the automatic feeder device is not moved from the fixed position and the manual feeder device can be moved to any arrangement position other than the fixed position. And an optimization step for performing a simulation for optimally arranging the component types. It has an automatic loading function to automatically load the component storage tape when a component storage tape storing components in a plurality of component storage units is inserted, and is classified based on the difference between a plurality of component types of the components. The component mounter is commonly equipped with a plurality of types of automatic feeder devices that respectively correspond to a plurality of component type groups and a reel holding device that rotatably holds a component supply reel on which the component storage tape is wound. A component type arrangement optimization method for optimally arranging a plurality of component types of the component at the plurality of arrangement positions when arranged at a plurality of arrangement positions arranged on a pallet,
A fixed setting step for setting the plurality of arrangement positions as fixed positions for each type of the automatic feeder device, and setting the plurality of types of automatic feeder devices to be arranged at the fixed positions for each type;
The plural types of the automatic feeder apparatus are not moved from the fixed positions for the respective types, and the plurality of the parts are arranged under a condition for changing the arrangement of the part types belonging to the corresponding part type group within the range of the fixed positions for the respective types. And an optimization step of performing a simulation for optimally arranging the component types at the plurality of arrangement positions. The specific reel holding device rotatably holds a plurality of component supply reels each wound with a component storage tape used for a plurality of specific automatic feeder devices,
3. The method of optimizing the arrangement of component types according to claim 1 or 2, wherein in the fixed setting step, the plurality of specific automatic feeder devices are set so as to be collectively arranged in a continuous range of the plurality of arrangement positions. . An automatic feeder device having an automatic loading function for automatically loading the component storage tape when a component storage tape storing components in a plurality of component storage portions is inserted, and a manual feeder not having the automatic loading function A device and a reel holding device that rotatably holds a component supply reel around which the component storage tape is wound are arranged at a plurality of arrangement positions arranged in a line on a common pallet equipped in the component mounting machine. A component type arrangement optimization device that optimally arranges a plurality of component types of the component at the plurality of arrangement positions,
A fixed setting unit that sets a part of the plurality of arrangement positions as fixed positions and sets the automatic feeder device to be arranged at the fixed positions;
The plurality of component types of the component are arranged in the plurality of arrangement positions on the condition that the automatic feeder device is not moved from the fixed position and the manual feeder device can be moved to any arrangement position other than the fixed position. And an optimization unit that performs a simulation for optimally arranging the component types, and an optimization device for component type arrangement. It has an automatic loading function for automatically loading the component storage tape when a component storage tape that stores components in a plurality of component storage units is inserted, and is classified based on the difference between a plurality of component types of the components. The component mounting machine is commonly equipped with a plurality of types of automatic feeder devices respectively corresponding to a plurality of component type groups and a reel holding device that rotatably holds a component supply reel around which the component storage tape is wound. A component type arrangement optimizing device that optimally arranges a plurality of component types of the components at the plurality of arrangement positions when arranged at a plurality of arrangement positions arranged on a pallet,
A fixed setting section that sets the plurality of arrangement positions as fixed positions for each type of the automatic feeder device, and sets the plurality of types of automatic feeder devices to be arranged at the fixed positions for each type;
The plurality of types of the automatic feeder apparatus are not moved from the fixed position for each type, and a plurality of the parts are arranged under a condition for changing the arrangement of the part types belonging to the corresponding part type group within the range of the fixed position for each type. And an optimization unit that performs a simulation for optimally arranging the component types at the plurality of arrangement positions.

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