JP2019186274A - Light-emitting device - Google Patents
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- JP2019186274A JP2019186274A JP2018071516A JP2018071516A JP2019186274A JP 2019186274 A JP2019186274 A JP 2019186274A JP 2018071516 A JP2018071516 A JP 2018071516A JP 2018071516 A JP2018071516 A JP 2018071516A JP 2019186274 A JP2019186274 A JP 2019186274A
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- 230000001070 adhesive effect Effects 0.000 description 2
- JNDMLEXHDPKVFC-UHFFFAOYSA-N aluminum;oxygen(2-);yttrium(3+) Chemical compound [O-2].[O-2].[O-2].[Al+3].[Y+3] JNDMLEXHDPKVFC-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
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- 229910019901 yttrium aluminum garnet Inorganic materials 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- XPIIDKFHGDPTIY-UHFFFAOYSA-N F.F.F.P Chemical compound F.F.F.P XPIIDKFHGDPTIY-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
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Abstract
Description
本発明は、発光装置に関する。 The present invention relates to a light emitting device.
発光ダイオード（Light-Emitting Diode、ＬＥＤ）素子等の発光素子を利用した発光装置を利用した照明及び表示装置のバックライト等が知られている。 2. Description of the Related Art Lighting using a light emitting device using a light emitting element such as a light emitting diode (LED) element, a backlight of a display device, and the like are known.
例えば、特許文献１には、ＬＥＤチップと、表面中心部のＬＥＤチップと対応する領域に凹部が形成される光学レンズと、ＬＥＤチップよりも基板に近い位置に配置される反射部材とを有する発光装置が記載される。特許文献１に記載される光学レンズの凹部は、円形の平面形状を有し、ＬＥＤチップから放射された光を、水平成分が均一になるように反射部材に向けて反射する。特許文献１に記載される発光装置は、ＬＥＤチップから放射し光学レンズの凹部で反射した光を反射部材で再度反射して出射することで、出射する光の光指向角を１３５度以上にして、光学レンズの側面から光を水平方向成分が均一になるように出射できる。 For example, Patent Document 1 discloses a light emission including an LED chip, an optical lens in which a concave portion is formed in a region corresponding to the LED chip at the center of the surface, and a reflecting member disposed closer to the substrate than the LED chip. An apparatus is described. The concave portion of the optical lens described in Patent Document 1 has a circular planar shape, and reflects the light emitted from the LED chip toward the reflecting member so that the horizontal component is uniform. The light emitting device described in Patent Document 1 sets the light directivity angle of the emitted light to 135 degrees or more by reflecting the light emitted from the LED chip and reflected by the concave portion of the optical lens again by the reflecting member. The light can be emitted from the side surface of the optical lens so that the horizontal component is uniform.
しかしながら、特許文献１に記載される発光装置では、ＬＥＤチップから放射された光は、光学レンズの側面から水平方向成分が均一になるように出射されるため、バックライトとして格子状に配置されたときに、明暗ムラが発生するおそれがある。 However, in the light emitting device described in Patent Document 1, the light emitted from the LED chip is emitted from the side surface of the optical lens so that the horizontal component is uniform, and thus is arranged in a grid as a backlight. Sometimes, light and dark unevenness may occur.
本発明の目的は、バックライトとして格子状に配置されたときに、明暗ムラが発生するおそれが低い発光装置を提供することである。 An object of the present invention is to provide a light emitting device that is less likely to cause light and dark unevenness when arranged in a grid as a backlight.
本発明に係る発光装置は、正方形状の表面を有する基板と、基板の表面に搭載された発光素子と、発光素子の上方に配置された光学部材と、を有し、光学部材は、発光素子から放射された光の一部を基板の表面に平行であり且つ基板の一辺に直交する第１方向に反射する第１反射面と、発光素子から放射された光の一部を第１方向と反対の第２方向に反射する第２反射面と、発光素子から放射された光の一部を基板の表面に平行であり且つ第１方向に直交する第３方向に反射する第３反射面と、発光素子から放射された光の一部を第３方向と反対の第４方向に反射する第４反射面とを有する。 A light emitting device according to the present invention includes a substrate having a square surface, a light emitting element mounted on the surface of the substrate, and an optical member disposed above the light emitting element, and the optical member is a light emitting element. A first reflecting surface that reflects a part of the light emitted from the light emitting element in a first direction parallel to the surface of the substrate and orthogonal to one side of the substrate; and a part of the light emitted from the light emitting element in the first direction. A second reflecting surface that reflects in the opposite second direction, and a third reflecting surface that reflects part of the light emitted from the light emitting element in a third direction parallel to the surface of the substrate and perpendicular to the first direction; And a fourth reflecting surface for reflecting a part of the light emitted from the light emitting element in a fourth direction opposite to the third direction.
本発明に係る発光装置では、光学部材の表面の形状は、基板の表面の形状と同一であることが好ましい。 In the light emitting device according to the present invention, the shape of the surface of the optical member is preferably the same as the shape of the surface of the substrate.
本発明に係る発光装置は、蛍光体を含有し、発光素子を覆うように配置される封止部材と、封止部材に含有される蛍光体よりも耐湿性が高い光透過性の材料で形成され、封止部材を囲うように配置される枠部材とを更に有することが好ましい。 A light-emitting device according to the present invention is formed of a sealing member that contains a phosphor and is disposed so as to cover the light-emitting element, and a light-transmitting material that has higher moisture resistance than the phosphor contained in the sealing member And a frame member arranged to surround the sealing member.
本発明に係る発光装置では、光学部材は、封止部材に含有される蛍光体よりも耐湿性が高い光透過性の材料で形成されることが好ましい。 In the light emitting device according to the present invention, the optical member is preferably formed of a light transmissive material having higher moisture resistance than the phosphor contained in the sealing member.
本発明に係る発光装置によれば、バックライトとして格子状に配置されたときに、明暗ムラが発生するおそれを低くすることができる。 According to the light emitting device of the present invention, it is possible to reduce the possibility of uneven brightness when arranged in a grid as a backlight.
以下、添付図面を参照して、本発明に係る発光装置について詳細に説明する。ただし、本発明の技術的範囲はそれらの実施の形態に限定されず、特許請求の範囲に記載された発明とその均等物に及ぶ点に留意されたい。 Hereinafter, a light emitting device according to the present invention will be described in detail with reference to the accompanying drawings. However, it should be noted that the technical scope of the present invention is not limited to these embodiments, but extends to the invention described in the claims and equivalents thereof.
（実施形態に係る発光装置の概要）
実施形態に係る発光装置は、ＬＥＤ素子から放射された光の一部を光学部材が四方に反射するので、バックライトとして格子状に配置されたときに、隣接する発光装置から出射された光が均等に干渉するので、明暗ムラが発生するおそれが低くなる。
(Outline of Light Emitting Device According to Embodiment)
In the light emitting device according to the embodiment, since the optical member reflects a part of the light emitted from the LED element in all directions, the light emitted from the adjacent light emitting device is arranged when arranged in a grid as a backlight. Since interference occurs evenly, the possibility of uneven brightness is reduced.
（第１実施形態に係る発光装置）
図１は第１実施形態に係る発光装置の斜視図であり、図２（ａ）は図１のＡ−Ａ´線断面図であり、図２（ｂ）は図１のＢ−Ｂ´線断面図である。図２（ａ）及び２（ｂ）において、ＬＥＤ素子から放射される光は一点鎖線で示される。
(Light-emitting device according to the first embodiment)
1 is a perspective view of the light emitting device according to the first embodiment, FIG. 2A is a cross-sectional view taken along the line AA ′ of FIG. 1, and FIG. 2B is a line BB ′ of FIG. It is sectional drawing. 2 (a) and 2 (b), the light emitted from the LED element is indicated by a one-dot chain line.
発光装置１は、基板１０と、ＬＥＤ素子１１と、封止部材１２と、光学部材１３とを有する。 The light emitting device 1 includes a substrate 10, an LED element 11, a sealing member 12, and an optical member 13.
基板１０は、アルミニウム等の熱伝導率が高い金属で形成される基板である。基板１０は、第１辺１０１、第１辺に対向する第２辺１０２、第１辺１０１及び第２辺１０２に直交する第３辺１０３及び第３辺に対向する第４辺１０４とに囲まれた表面１０５と、表面１０５の反対の裏面１０６とを有する。 The substrate 10 is a substrate formed of a metal having a high thermal conductivity such as aluminum. The substrate 10 is surrounded by a first side 101, a second side 102 that faces the first side, a third side 103 that is orthogonal to the first side 101 and the second side 102, and a fourth side 104 that faces the third side. And a back surface 106 opposite to the front surface 105.
基板１０は、ＬＥＤ素子１１を搭載する表面１０５に不図示の配線パターンが形成されると共に、表面１０５の反対側の裏面１０６にアノード及びカソードとも称される不図示の一対の電極が配置される。基板１０の表面１０５に形成される配線パターンと、基板１０の裏面１０６に形成されるアノード及びカソードのそれぞれとは、不図示のビアを介して電気的に接続される。発光装置１は、基板１０の裏面１０６に配置されるアノードとカソードとの間に所定の直流電圧が印加されることに応じて発光する。基板１０は、金属で形成される実装基板と、ガラスエポキシ基板等の回路基板とにより形成されてもよい。 In the substrate 10, a wiring pattern (not shown) is formed on the front surface 105 on which the LED element 11 is mounted, and a pair of electrodes (not shown) also called an anode and a cathode are arranged on the back surface 106 on the opposite side of the front surface 105. . The wiring pattern formed on the front surface 105 of the substrate 10 and each of the anode and the cathode formed on the back surface 106 of the substrate 10 are electrically connected via vias (not shown). The light emitting device 1 emits light in response to a predetermined DC voltage applied between an anode and a cathode disposed on the back surface 106 of the substrate 10. The substrate 10 may be formed of a mounting substrate made of metal and a circuit substrate such as a glass epoxy substrate.
ＬＥＤ素子１１は、発光素子の一例であり、例えば発光波長帯域が４５０〜４６０ｎｍ程度の青色光を発光する略正方形の青色ＬＥＤである。ＬＥＤ素子１１の下面は、透明な絶縁性の接着剤等により、基板１０の表面１０５に固定されて、基板１０に搭載される。また、ＬＥＤ素子１１は上面に一対の素子電極を有し、基板１０の表面１０５に形成される配線パターンに不図示のワイヤにより電気的に接続される。基板１０の裏面１０６に配置されるアノードとカソードとの間に所定の直流電圧が印加されることに応じて、順方向電流が流れて光を放射する。 The LED element 11 is an example of a light emitting element, and is, for example, a substantially square blue LED that emits blue light having an emission wavelength band of about 450 to 460 nm. The lower surface of the LED element 11 is fixed to the surface 105 of the substrate 10 by a transparent insulating adhesive or the like and mounted on the substrate 10. The LED element 11 has a pair of element electrodes on the upper surface, and is electrically connected to a wiring pattern formed on the surface 105 of the substrate 10 by a wire (not shown). In response to application of a predetermined DC voltage between the anode and the cathode disposed on the back surface 106 of the substrate 10, forward current flows to emit light.
封止部材１２は、シリコーン樹脂等の無色且つ透明な合成樹脂によって形成され、ＬＥＤ素子１１を保護し且つ封止する。また、封止部材１２には、黄色蛍光体等の蛍光体が分散混入される。黄色蛍光体は、ＬＥＤ素子１１が出射した青色光を吸収して黄色光に波長変換する、例えばＹＡＧ（yttrium aluminum garnet）等の粒子状の蛍光体材料である。発光装置１は、青色ＬＥＤであるＬＥＤ素子１１からの青色光と、それによって黄色蛍光体を励起させて得られる黄色光とを混合させることで得られる白色光を出射する。 The sealing member 12 is formed of a colorless and transparent synthetic resin such as a silicone resin, and protects and seals the LED element 11. In addition, a phosphor such as a yellow phosphor is dispersed and mixed in the sealing member 12. The yellow phosphor is a particulate phosphor material such as YAG (yttrium aluminum garnet) that absorbs blue light emitted from the LED element 11 and converts the wavelength into yellow light. The light emitting device 1 emits white light obtained by mixing blue light from the LED element 11 which is a blue LED and yellow light obtained by exciting the yellow phosphor thereby.
また、封止部材１２は、例えば緑色蛍光体と赤色蛍光体等の複数種類の蛍光体を含有してもよい。緑色蛍光体は、ＬＥＤ素子１１が出射した青色光を吸収して緑色光に波長変換する(BaSr)2SiO4：Eu2+等の粒子状の蛍光体材料である。赤色蛍光体は、ＬＥＤ素子１１が出射した青色光を吸収して赤色光に波長変換するフッ化物蛍光体（K2SiF6:Mn4+（KSF））等の粒子状の蛍光体材料である。この場合、発光装置１は、青色ＬＥＤであるＬＥＤ素子１１からの青色光と、青色光によって緑色蛍光体及び赤色蛍光体を励起させて得られる緑色光及び赤色光とを混合させることで得られる白色光を出射する。 Further, the sealing member 12 may contain a plurality of types of phosphors such as a green phosphor and a red phosphor. The green phosphor is a particulate phosphor material such as (BaSr) 2 SiO 4 : Eu 2+ that absorbs blue light emitted from the LED element 11 and converts the wavelength into green light. The red phosphor is a particulate phosphor material such as a fluoride phosphor (K 2 SiF 6 : Mn 4+ (KSF)) that absorbs blue light emitted from the LED element 11 and converts the wavelength into red light. . In this case, the light emitting device 1 is obtained by mixing blue light from the LED element 11 that is a blue LED and green light and red light obtained by exciting the green phosphor and the red phosphor with the blue light. White light is emitted.
光学部材１３は、シリコーン樹脂等の無色且つ透明な合成樹脂によって形成され、第１反射面１３１と、第２反射面１３２と、第３反射面１３３と、第４反射面１３４とを有する。第１反射面１３１、第２反射面１３２、第３反射面１３３及び第４反射面１３４のそれぞれは、中央部が放物線状の断面形状を有し且つ中央部から側面方向に離隔するに従って中央部の放物線形状が徐々に扁平するように形成される。 The optical member 13 is formed of a colorless and transparent synthetic resin such as a silicone resin, and includes a first reflection surface 131, a second reflection surface 132, a third reflection surface 133, and a fourth reflection surface 134. Each of the first reflection surface 131, the second reflection surface 132, the third reflection surface 133, and the fourth reflection surface 134 has a parabolic cross section at the center and a central portion as it is separated from the center in the lateral direction. The parabolic shape is formed so as to be gradually flattened.
第１反射面１３１は、ＬＥＤ素子１１から放射された光の一部を基板１０の表面１０５に平行であり且つ基板１０の第１辺１０１に直交する第１方向に反射する。第２反射面１３２は、ＬＥＤ素子１１から放射された光の一部を基板１０の表面１０５に平行であり且つ基板１０の第２辺１０２に直交する第２方向に反射する。第２反射面１３２が光を反射する第２方向は、第１反射面１３１が光を反射する第１方向の反対の方向である。 The first reflecting surface 131 reflects a part of the light emitted from the LED element 11 in a first direction parallel to the surface 105 of the substrate 10 and orthogonal to the first side 101 of the substrate 10. The second reflecting surface 132 reflects a part of the light emitted from the LED element 11 in a second direction parallel to the surface 105 of the substrate 10 and orthogonal to the second side 102 of the substrate 10. The second direction in which the second reflecting surface 132 reflects light is a direction opposite to the first direction in which the first reflecting surface 131 reflects light.
第３反射面１３３は、ＬＥＤ素子１１から放射された光の一部を基板１０の表面１０５に平行であり且つ基板１０の第３辺１０３に直交する第３方向に反射する。第３反射面１３３が光を反射する第３方向は、第１反射面１３１及び第２反射面１３２が光を反射する第１方向及び第２方向に直交する方向である。第４反射面１３４は、ＬＥＤ素子１１から放射された光の一部を基板１０の表面１０５に平行であり且つ基板１０の第４辺１０４に直交する第４方向に反射する。第４反射面１３４が光を反射する第４方向は、第３反射面１３３が光を反射する第３方向の反対の方向である。 The third reflecting surface 133 reflects a part of the light emitted from the LED element 11 in a third direction parallel to the surface 105 of the substrate 10 and orthogonal to the third side 103 of the substrate 10. The third direction in which the third reflecting surface 133 reflects light is a direction orthogonal to the first direction and the second direction in which the first reflecting surface 131 and the second reflecting surface 132 reflect light. The fourth reflecting surface 134 reflects a part of the light emitted from the LED element 11 in a fourth direction parallel to the surface 105 of the substrate 10 and orthogonal to the fourth side 104 of the substrate 10. The fourth direction in which the fourth reflecting surface 134 reflects light is the direction opposite to the third direction in which the third reflecting surface 133 reflects light.
図３は、光学部材１３の指向特性を示す図である。図３（ａ）は第１反射面１３１の指向特性を示すであり、図３（ｂ）は第２反射面１３２の指向特性を示す図であり、図３（ｃ）は第３反射面１３３の指向特性を示す図であり、図３（ｄ）は第４反射面１３４の指向特性を示す図である。図３（ａ）〜３（ｄ）のそれぞれにおいて、０°は第１反射面１３１〜第４反射面１３４のそれぞれを平面視したときの中央部に対応し、４５°及び−４５°は第１反射面１３１〜第４反射面１３４のそれぞれを平面視したときの端部に対応する。 FIG. 3 is a diagram showing the directivity characteristics of the optical member 13. 3A shows the directivity characteristics of the first reflecting surface 131, FIG. 3B shows the directivity characteristics of the second reflecting surface 132, and FIG. 3C shows the third reflecting surface 133. FIG. 3D is a diagram showing the directivity characteristics of the fourth reflecting surface 134. In each of FIGS. 3A to 3D, 0 ° corresponds to the central portion of each of the first reflecting surface 131 to the fourth reflecting surface 134 in plan view, and 45 ° and −45 ° are the first. Each of the first reflecting surface 131 to the fourth reflecting surface 134 corresponds to an end when viewed in plan.
第１反射面１３１〜第４反射面１３４のそれぞれは、中央部から±５０°の範囲に亘って略均一な指向特性を有する。 Each of the first reflecting surface 131 to the fourth reflecting surface 134 has a substantially uniform directivity characteristic over a range of ± 50 ° from the central portion.
（第１実施形態に係る発光装置の製造工程）
図４は発光装置１の製造工程を示す図であり、図４（ａ）は第１工程を示し、図４（ｂ）は第１工程の次の第２工程を示し、図４（ｃ）は第２工程の次の第３工程を示し、図４（ｄ）は第３工程の次の第４工程を示す。
(Manufacturing process of the light emitting device according to the first embodiment)
FIG. 4 is a diagram showing a manufacturing process of the light emitting device 1, FIG. 4 (a) shows a first process, FIG. 4 (b) shows a second process following the first process, and FIG. 4 (c). Shows a third step subsequent to the second step, and FIG. 4D shows a fourth step subsequent to the third step.
まず、第１工程において、複数のＬＥＤ素子１１は、切断することで基板１０が形成可能な基板材１１０の表面に所定の間隔で格子状に配置される。複数のＬＥＤ素子１１のそれぞれは、透明な絶縁性の接着剤等により、基板１０の表面１０５に固定される。次いで、複数のＬＥＤ素子１１のそれぞれの素子電極は、基板材１１０に形成される配線パターンにワイヤボンディングされる。 First, in the first step, the plurality of LED elements 11 are arranged in a grid pattern at predetermined intervals on the surface of the substrate material 110 on which the substrate 10 can be formed by cutting. Each of the plurality of LED elements 11 is fixed to the surface 105 of the substrate 10 with a transparent insulating adhesive or the like. Next, each element electrode of the plurality of LED elements 11 is wire-bonded to a wiring pattern formed on the substrate material 110.
次いで、第２工程において、封止材１１２は、複数のＬＥＤ素子１１のそれぞれを覆うように、蛍光体を含むシリコーン樹脂等の樹脂材が充填されて、形成される。封止材１１２は、例えば、基板材１１０の周囲に不図示の枠体を配置して、粘性のある液体状の樹脂材を充填して固化することで形成される。 Next, in the second step, the sealing material 112 is formed by filling a resin material such as a silicone resin containing a phosphor so as to cover each of the plurality of LED elements 11. The sealing material 112 is formed, for example, by disposing a frame (not shown) around the substrate material 110 and filling and solidifying a viscous liquid resin material.
次いで、第３工程において、切断することで光学部材１３が形成可能な反射材１１３は、封止材１１２の表面に配置される。反射材１１３は、不図示の成形装置により金型成形させることで形成される。 Next, in the third step, the reflecting material 113 that can be formed by cutting the optical member 13 is disposed on the surface of the sealing material 112. The reflective material 113 is formed by molding with a molding device (not shown).
そして、第４工程において、複数の発光装置１は、互いに分離されることで、形成される。複数の発光装置１は、例えば、ダイシングソーにより切断されることで、互いに分離される。 In the fourth step, the plurality of light emitting devices 1 are formed by being separated from each other. The plurality of light emitting devices 1 are separated from each other, for example, by being cut by a dicing saw.
（第１実施形態に係る発光装置の作用効果）
図５（ａ）は格子状に配置された第１実施形態に係る発光装置を有するバックライトの斜視図であり、図５（ｂ）は格子状に配置された比較例に係る発光装置を有するバックライトの斜視図である。
(Operational effect of the light emitting device according to the first embodiment)
FIG. 5A is a perspective view of a backlight having the light emitting device according to the first embodiment arranged in a grid pattern, and FIG. 5B has a light emitting device according to a comparative example arranged in a grid pattern. It is a perspective view of a backlight.
バックライト１００は格子状に配置された４つの発光装置１を有し、バックライト９００は格子状に配置された４つの発光装置９０１を有する。発光装置９０１は、特許文献１に記載される発光装置等であり、水平成分が均一になるように光を出射する。 The backlight 100 has four light emitting devices 1 arranged in a grid pattern, and the backlight 900 has four light emitting devices 901 arranged in a grid pattern. The light emitting device 901 is a light emitting device described in Patent Document 1, and emits light so that a horizontal component is uniform.
図６（ａ）は図５（ａ）に示すバックライトを平面視したときの輝度分布を示す図であり、図６（ｂ）は図５（ａ）に示すバックライトの輝度の広がりを示す図である。図６（ｃ）は図５（ｂ）に示すバックライトを平面視したときの輝度分布を示す図であり、図６（ｄ）は図５（ｂ）に示すバックライトの輝度の広がりを示す図である。図６（ａ）及び６（ｃ）において、横軸及び縦軸はバックライトの一辺の長さを示す。また、図６（ｂ）及び６（ｄ）において、横軸はそれぞれの輝度を示す画素数を示し、縦軸は輝度を示す。 6A is a diagram showing a luminance distribution when the backlight shown in FIG. 5A is viewed in plan, and FIG. 6B is a diagram showing the spread of luminance of the backlight shown in FIG. 5A. FIG. FIG. 6C is a diagram showing the luminance distribution when the backlight shown in FIG. 5B is viewed in plan, and FIG. 6D shows the spread of luminance of the backlight shown in FIG. 5B. FIG. 6A and 6C, the horizontal axis and the vertical axis indicate the length of one side of the backlight. In FIGS. 6B and 6D, the horizontal axis indicates the number of pixels indicating each luminance, and the vertical axis indicates the luminance.
発光装置１が格子状に配置されたバックライト１００を平面視したときの輝度分布は、発光装置９０１が格子状に配置されたバックライト９００を平面視したときの輝度分布よりも均一性が高く、明暗ムラが抑制される。 The luminance distribution when the backlight 100 in which the light emitting device 1 is arranged in a grid is viewed in plan is higher in uniformity than the luminance distribution in the plan view of the backlight 900 in which the light emitting device 901 is arranged in a grid. , Light and dark unevenness is suppressed.
また、発光装置１では、光学部材１３の表面の形状は、基板１０の表面の形状と同一であるので、基板１０にＬＥＤ素子１１、封止材１１２及び反射材１１３を順次搭載した部材をダイシングすることで容易に製造することができる。 In the light emitting device 1, the shape of the surface of the optical member 13 is the same as the shape of the surface of the substrate 10. Therefore, a member in which the LED element 11, the sealing material 112, and the reflective material 113 are sequentially mounted on the substrate 10 is diced. By doing so, it can be easily manufactured.
（第２実施形態に係る発光装置）
図７は第２実施形態に係る発光装置の斜視図であり、図８（ａ）は図７のＡ−Ａ´線断面図であり、図８（ｂ）は図７のＢ−Ｂ´線断面図である。図８（ａ）及び８（ｂ）において、ＬＥＤ素子から放射される光は一点鎖線で示される。
(Light Emitting Device According to Second Embodiment)
7 is a perspective view of the light emitting device according to the second embodiment, FIG. 8A is a cross-sectional view taken along the line AA ′ of FIG. 7, and FIG. 8B is a line BB ′ of FIG. It is sectional drawing. 8 (a) and 8 (b), the light emitted from the LED element is indicated by a one-dot chain line.
発光装置２は、封止部材１４を封止部材１２の代わりに有することが発光装置１と相違する。また、発光装置２は、枠部材１５を有することが発光装置１と相違する。封止部材１４及び枠部材１５以外の発光装置２の構成要素の構成及び機能は、同一符号が付された発光装置１の構成要素の構成及び機能と同様なので、ここでは詳細な説明は省略する。 The light emitting device 2 is different from the light emitting device 1 in that it has a sealing member 14 instead of the sealing member 12. The light emitting device 2 is different from the light emitting device 1 in that it has a frame member 15. The configurations and functions of the components of the light emitting device 2 other than the sealing member 14 and the frame member 15 are the same as the configurations and functions of the components of the light emitting device 1 denoted by the same reference numerals, and detailed description thereof is omitted here. .
封止部材１４は、シリコーン樹脂等の無色且つ透明な合成樹脂によって形成され、ＬＥＤ素子１１を保護し且つ封止する。また、封止部材１４は、緑色蛍光体と赤色蛍光体とを含有する。緑色蛍光体は、ＬＥＤ素子１１が出射した青色光を吸収して緑色光に波長変換する、例えば(BaSr)2SiO4：Eu2+等の粒子状の蛍光体材料である。赤色蛍光体は、ＬＥＤ素子１１が出射した青色光を吸収して赤色光に波長変換するＫＳＦである。ＫＳＦは耐湿性が比較的低い蛍光体である。 The sealing member 14 is formed of a colorless and transparent synthetic resin such as a silicone resin, and protects and seals the LED element 11. Moreover, the sealing member 14 contains a green phosphor and a red phosphor. The green phosphor is a particulate phosphor material such as (BaSr) 2 SiO 4 : Eu 2+ that absorbs blue light emitted from the LED element 11 and converts the wavelength into green light. The red phosphor is a KSF that absorbs the blue light emitted from the LED element 11 and converts the wavelength into red light. KSF is a phosphor with relatively low moisture resistance.
枠部材１５は、ＫＳＦよりも耐湿性が高いシリコーン樹脂等の無色且つ透明な合成樹脂、すなわち光透過性の材料によって形成され、封止部材を囲うように配置される。 The frame member 15 is formed of a colorless and transparent synthetic resin such as a silicone resin that has higher moisture resistance than KSF, that is, a light-transmitting material, and is disposed so as to surround the sealing member.
（第２実施形態に係る発光装置の製造工程）
図９は、発光装置２の製造工程を示す図である。図９（ａ）は第１工程を示し、図９（ｂ）は第１工程の次の第２工程を示し、図９（ｃ）は第２工程の次の第３工程を示し、図９（ｄ）は第３工程の次の第４工程を示す。図９（ｅ）は第４工程の次の第５工程を示し、図９（ｆ）は第５工程の次の第６工程を示す。
(Manufacturing process of the light emitting device according to the second embodiment)
FIG. 9 is a diagram illustrating a manufacturing process of the light emitting device 2. FIG. 9A shows the first step, FIG. 9B shows the second step after the first step, FIG. 9C shows the third step after the second step, and FIG. (D) shows the 4th process following the 3rd process. FIG. 9E shows a fifth step subsequent to the fourth step, and FIG. 9F shows a sixth step subsequent to the fifth step.
まず、第１工程において、図４を参照して説明された発光装置１の第１工程と同様に、複数のＬＥＤ素子１１は、切断することで基板１０が形成可能な基板材１１０の表面に格子状に配置される。 First, in the first step, similarly to the first step of the light emitting device 1 described with reference to FIG. 4, the plurality of LED elements 11 are cut on the surface of the substrate material 110 on which the substrate 10 can be formed. Arranged in a grid.
次いで、第２工程において、封止材１１４は、複数のＬＥＤ素子１１のそれぞれを覆うように、緑色蛍光体及び赤色蛍光体であるＫＳＦを含むシリコーン樹脂等の樹脂材が充填されて、形成される。封止材１１４は、例えば、基板材１１０の周囲に不図示の枠体を配置して、粘性のある液体状の樹脂材を充填して固化することで形成される。 Next, in the second step, the sealing material 114 is formed by filling a resin material such as a silicone resin containing KSF which is a green phosphor and a red phosphor so as to cover each of the plurality of LED elements 11. The The sealing material 114 is formed, for example, by disposing a frame (not shown) around the substrate material 110 and filling and solidifying a viscous liquid resin material.
次いで、第３工程において、封止材１１４をハーフダイシングして、枠部材１５を形成するための樹脂材を充填するための溝部を格子状に形成する。 Next, in a third step, the sealing material 114 is half-diced to form a groove for filling a resin material for forming the frame member 15 in a lattice shape.
次いで、第４工程において、切断することで枠部材１５が形成可能な枠材１１５を第４工程で形成された溝部に配置する。枠材１１５は、例えば、ＫＳＦよりも耐湿性が高く且つ粘性のある液体状の樹脂材を充填して固化することで形成される。 Next, in the fourth step, the frame member 115 that can be formed by cutting the frame member 15 is placed in the groove formed in the fourth step. The frame material 115 is formed, for example, by filling and solidifying a liquid resin material having higher moisture resistance and viscosity than KSF.
第５工程及び第６工程は、図４を参照して説明された発光装置１の製造工程の第３工程及び第４工程と同様なので、ここでは詳細な説明は省略する。 Since the fifth step and the sixth step are the same as the third step and the fourth step of the manufacturing process of the light emitting device 1 described with reference to FIG. 4, detailed description is omitted here.
（第２実施形態に係る発光装置の作用効果）
発光装置２は、封止部材１４に含有される蛍光体よりも耐湿性が高い材料で形成される枠部材１５が封止部材１４を囲うように配置されるので、封止部材１４に含有される蛍光体が湿度によって劣化することを防止できる。
(Operational effect of the light emitting device according to the second embodiment)
The light emitting device 2 is contained in the sealing member 14 because the frame member 15 formed of a material having higher moisture resistance than the phosphor contained in the sealing member 14 is disposed so as to surround the sealing member 14. It is possible to prevent deterioration of the fluorescent material due to humidity.
（実施形態に係る発光装置の変形例）
発光装置２では、封止部材１４を囲うように配置される枠部材１５は、封止部材１４に含有される蛍光体よりも耐湿性が高い材料で形成される。しかしながら、実施形態に係る発光装置では、封止部材の上面を覆う光学部材も封止部材に含有される蛍光体よりも耐湿性が高い材料で形成されてもよい。封止部材の上面を覆う光学部材を封止部材に含有される蛍光体よりも耐湿性が高い材料で形成することで、実施形態に係る発光装置は、封止部材１４に含有される蛍光体が湿度による劣化を更に効率良く防止できる。
(Modification of Light Emitting Device According to Embodiment)
In the light emitting device 2, the frame member 15 disposed so as to surround the sealing member 14 is formed of a material having higher moisture resistance than the phosphor contained in the sealing member 14. However, in the light emitting device according to the embodiment, the optical member that covers the upper surface of the sealing member may also be formed of a material having higher moisture resistance than the phosphor contained in the sealing member. By forming the optical member that covers the upper surface of the sealing member with a material having higher moisture resistance than the phosphor contained in the sealing member, the light emitting device according to the embodiment has the phosphor contained in the sealing member 14. However, deterioration due to humidity can be prevented more efficiently.
１、２ 発光装置
１０ 基板
１１ ＬＥＤ素子（発光素子）
１２、１４ 封止部材
１３ 光学部材
１５ 枠部材
1, 2 Light emitting device 10 Substrate 11 LED element (light emitting element)
12, 14 Sealing member 13 Optical member 15 Frame member
Claims (4)
前記基板の表面に搭載された発光素子と、
前記発光素子の上方に配置された光学部材と、を有し、
前記光学部材は、
前記発光素子から放射された光の一部を前記基板の表面に平行であり且つ前記基板の一辺に直交する第１方向に反射する第１反射面と、
前記発光素子から放射された光の一部を前記第１方向と反対の第２方向に反射する第２反射面と、
前記発光素子から放射された光の一部を前記基板の表面に平行であり且つ前記第１方向に直交する第３方向に反射する第３反射面と、
前記発光素子から放射された光の一部を前記第３方向と反対の第４方向に反射する第４反射面と、
を有する、ことを特徴とする発光装置。 A substrate having a square-shaped surface;
A light emitting device mounted on the surface of the substrate;
An optical member disposed above the light emitting element,
The optical member is
A first reflecting surface that reflects a part of the light emitted from the light emitting element in a first direction parallel to the surface of the substrate and orthogonal to one side of the substrate;
A second reflecting surface for reflecting a part of the light emitted from the light emitting element in a second direction opposite to the first direction;
A third reflecting surface that reflects a part of the light emitted from the light emitting element in a third direction parallel to the surface of the substrate and perpendicular to the first direction;
A fourth reflecting surface for reflecting a part of the light emitted from the light emitting element in a fourth direction opposite to the third direction;
A light emitting device characterized by comprising:
前記封止部材に含有される前記蛍光体よりも耐湿性が高い光透過性の材料で形成され、前記封止部材を囲うように配置される枠部材と、
を更に有する、請求項１又は２に記載の発光装置。 A sealing member containing a phosphor and arranged to cover the light emitting element;
A frame member that is formed of a light-transmitting material having higher moisture resistance than the phosphor contained in the sealing member and is disposed so as to surround the sealing member;
The light-emitting device according to claim 1, further comprising:
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