JP2019180289A - Food production apparatus, food production system and control program - Google Patents

Abstract

To provide a food production apparatus capable of automatically producing food that is baked nearly spherically from dough of grain powder in high quality, and provide a food production system and a control program.SOLUTION: A food production apparatus 100 of a food production system 1 is provided for automatically baking dough of grain powder using a robot arm. The food production apparatus includes a heating plate 110, a robot arm 120, an imaging unit 130, a content injection unit 140, an operation terminal 150, and a control unit 160. The heating plate 110 includes a recess 111 for injecting the dough of the grain powder. The robot arm 120 injects the dough by an injection server S for injecting the liquid dough to the heating plate 110, moves a contact surface between the dough and the heating plate 110 by a pick P, and takes out octopus balls by a tong T. The control unit 160 determines a position of recess 111 and controls the heating plate 110 and the robot arm 120.SELECTED DRAWING: Figure 2

Description

  The present disclosure relates to a food manufacturing apparatus, a food manufacturing system, and a control program for baking a grain powder dough such as takoyaki into a substantially spherical shape.

  2. Description of the Related Art Conventionally, there has been known an apparatus for producing a food such as takoyaki by baking a dough made of cereal flour such as wheat flour into a substantially spherical shape (see, for example, Patent Document 1). The manufacturing apparatus such as takoyaki disclosed in Patent Document 1 is a takoyaki manufacturing line that employs a belt conveyor. The first line that heats the dough and the oil is drawn to inject ingredients such as dough and tako. The second line is provided in parallel and is a device that automatically injects oil, dough and ingredients from the second line.

  Moreover, in order to improve the quality of the takoyaki manufactured by such a manufacturing apparatus, the first hot plate provided with a concave portion into which dough or the like is first injected and the first hot plate are in a semi-baked state. There is known a takoyaki manufacturing apparatus including a second hot plate provided so as to sandwich the takoyaki that has been formed (see, for example, Patent Document 2). In this takoyaki manufacturing apparatus, first, the dough is poured into the recesses of the first hot plate and when it becomes solid to some extent, it is transferred to the second hot plate and sandwiched up and down by the second hot plate. Molded. In this way, takoyaki is improved and the shape is improved.

JP-A-7-264965 Japanese Patent No. 4819978

  By the way, in a general takoyaki sales shop, a series of processes of injecting dough into an iron plate, injecting ingredients, forming into a substantially spherical shape, and baking it are performed manually. In particular, because the temperature is slightly different even within the same iron plate, the amount of takoyaki that is produced several times at a time is usually different for each individual, and it is necessary to judge and adjust the takoyaki's baking condition by the eyes of the craftsman. It depends largely on such skills. Such a takoyaki manufactured by hand is very high quality compared to a takoyaki manufactured by the above-described takoyaki manufacturing apparatus.

  However, since such skills are not immediately acquired, there has been a demand for an apparatus that can be manufactured automatically by a machine and can produce high-quality takoyaki.

  Therefore, in the present disclosure, a food production apparatus, a food production system, and a control program capable of automatically producing a high-quality food that is baked into a substantially spherical shape such as a takoyaki dough will be described.

  A food manufacturing apparatus according to an aspect of the present disclosure is a food manufacturing apparatus that uses a robot arm to bake grain flour dough into a substantially spherical shape. The food manufacturing apparatus includes a recess into which the dough is poured, and heats the dough. A heating plate that fires into a spherical shape, a robot arm that pours the dough into the recess of the heating plate, moves the contact surface of the dough injected into the recess with the heating plate, and takes out the baked dough, and the position of the recess in the heating plate And a control unit that controls the operation of the robot arm and the heating plate.

  In the food manufacturing system according to one aspect of the present disclosure, a recess into which the dough is injected is provided, the heating plate that heats the dough and bakes into a substantially spherical shape, the dough is injected into the recess of the heating plate, and the dough is injected into the recess A robot arm that moves the contact surface of the dough with the heating plate and takes out the baked dough, an imaging unit that is arranged above the heating plate and shoots the dough to generate image data, and the position of the recess in the heating plate A food production apparatus comprising: a control unit for determining and controlling the operation of the robot arm and the heating plate; and analyzing the shape and / or color of the dough from the image data connected to the food production apparatus and received from the food production apparatus And a server device including an analysis unit.

  A control program according to an aspect of the present disclosure is a control program for controlling a food manufacturing apparatus that bakes cereal flour dough into a substantially spherical shape using a robot arm, and lifts a server that injects dough into the robot arm. A dough injection step for moving the dough above the recess and injecting the dough into the recess, an imaging step for photographing the dough with an image pickup unit arranged above the heating plate and generating image data, and the shape of the dough from the image data Based on the analysis step for analyzing the color and / or the analysis result of the image data, the fabric movement step for moving the contact surface with the heating plate of the fabric injected into the recess, and the baking based on the analysis result of the image data Causing the electronic computer to execute a dough removing step for taking out the dough.

  According to the present disclosure, the dough is poured into the concave portion of the heating plate by the robot arm, the contact surface of the dough with the heating plate is moved, and the baked dough is taken out. Since the robot arm is controlled by the control unit in accordance with the state of the individual baked dough, the baked product can be automatically manufactured with high quality.

It is a functional block block diagram which shows the food manufacturing system 1 which concerns on one Embodiment of this indication. It is an external view which shows the foodstuff manufacturing apparatus 100 of FIG. It is a schematic diagram which shows the example of the operation screen W1 displayed on the operation terminal 150 of FIG. It is a schematic diagram which shows the example of the takoyaki setting screen W2 displayed on the operation terminal 150 of FIG. It is a schematic diagram which shows the example of the takoyaki image W3 produced | generated by the imaging part 130 of FIG. It is a flowchart which shows the takoyaki manufacturing process which the foodstuff manufacturing apparatus 100 of FIG. 1 performs. FIG. 3 is a functional block configuration diagram illustrating an exemplary configuration of a computer 300 according to an embodiment of the present disclosure.

  Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. Note that the embodiments described below do not unduly limit the content of the present disclosure described in the claims. In addition, all the components shown in the embodiments are not necessarily essential components of the present disclosure.

(Embodiment 1)
<Configuration>
FIG. 1 is a functional block configuration diagram illustrating a food production system 1 according to Embodiment 1 of the present disclosure. The food production system 1 is a system for baking dough of grain powder such as wheat flour into a substantially spherical shape, such as takoyaki, and shows a takoyaki production system that automatically produces takoyaki as an example.

  The food production system 1 includes a food production device 100, a server device 200, and a network NW. The food manufacturing apparatus 100 and the server apparatus 200 are connected via a network NW. The network NW is configured by the Internet, a LAN (Local Area Network), a WAN (Wide Area Network), or the like.

  FIG. 2 is an external view showing the food production apparatus 100 of FIG. 1, and is a perspective view (a) and a front view (b) showing the food production apparatus 100. The food manufacturing apparatus 100 is an apparatus that automatically bakes grain flour dough into a substantially spherical shape using a robot arm, and is configured to be mounted on a mounting table TA such as a table. As shown in FIG. 1, the food manufacturing apparatus 100 includes a heating plate 110, a robot arm 120, an imaging unit 130, a content injection unit 140, an operation terminal 150, and a control unit 160. (Registered trademark) and a LAN so that they can communicate with each other.

  The heating plate 110 is, for example, an iron plate in which a liquid dough of cereal flour is injected, and a heating device by electric heating or gas combustion is disposed in the lower part (not shown), and the dough is heated and hardened by baking. As shown in FIG. 2A, for example, two robot arms 120 are arranged on the left and right sides with the robot arm 120 interposed therebetween. In this heating plate 110, for example, 32 concave portions 111 for firing the injected liquid dough into a substantially spherical shape are arranged on one heating plate 110.

  The heating plate 110 is configured to vibrate in the front-rear and left-right directions under the control of the control unit 160, and a vibration device such as a vibration motor is disposed in the lower portion to vibrate the heating plate 110 (illustrated). Is omitted). Thus, the heating plate 110 is configured to vibrate. In order to uniformly bake the dough as described later, it is necessary to move the contact surface between the dough and the heating plate 110 and apply heat uniformly. The reason is that the dough can be easily removed from the heating plate 110 by slightly vibrating the heating plate 110.

  On the robot arm 120 side of the heating plate 110, a heating button having a switch function for turning on / off heating of the heating plate 110, a temperature change button for changing the heating level of the heating plate 110, and vibration of the heating plate 110 are turned on / off. A panel 112 on which a heating plate vibration button having a switch function for turning off is disposed. This button is pressed by the clamping unit 127 of the robot arm 120 as will be described later.

  The robot arm 120 is a device that performs operations such as grabbing, releasing, and carrying like a human hand, and a series of operations for injecting and baking grain flour dough into the heating plate 110, for example, on the heating plate 110. An injection shown in FIG. 2 (a) for lifting a brush (not shown) for drawing oil such as vegetable oil to draw oil to the heating plate 110 or to inject liquid dough to the heating plate 110 The server S is lifted to inject the dough into the heating plate 110, the contents injecting section 140 to be described later is moved, or the pick P for moving the contact surface of the dough with the heating plate 110 is lifted to the heating plate. 110 is provided for moving the contact surface with 110 or lifting the tongue T for taking out the baked takoyaki and taking out the takoyaki.

  Here, the injection server S is a container with a handle for storing a liquid dough. A switch for injecting the dough into the handle is provided. When the switch is grasped, the lower part of the container is opened and the liquid dough is lowered. To fall. The pick P is a cooking utensil whose tip is formed in a needle shape and used for rotating takoyaki or the like. The tongue T is a bowl-shaped cooking utensil for grasping and lifting food.

  As shown in FIG. 2B, the robot arm 120 includes a fixing part 121, an upper arm part 122, a joint part 123, a forearm part 124, a wrist part 125, a support part 126, and a clamping part 127. Has been.

  The fixed part 121 is a part where the robot arm 120 is fixed to the mounting table TA, and is a movable part where one end of the upper arm part 122 is connected and the angle with the upper surface of the mounting table TA can be changed. The fixing unit 121 has a built-in servo motor, and is configured such that the servo motor is driven by the control of the control unit 160 to rotate the upper arm unit 122.

  The joint portion 123 is a portion that rotatably connects the other end of the upper arm portion 122 and one end of the forearm portion 124. The joint portion 123 has a built-in servo motor, and is configured such that the servo motor is driven by the control of the control portion 160 to rotate the forearm portion 124.

  The wrist portion 125 is a portion that rotatably connects the other end of the forearm portion 124 and one end of the support portion 126. The wrist portion 125 has a built-in servo motor, and is configured such that the servo motor is driven by the control of the control portion 160 to rotate the support portion 126.

  The sandwiching portion 127 is a portion that sandwiches the brush, the injection server S, the pick P, and the tongue T. The clamping unit 127 has a built-in servo motor. The servo motor is driven by the control of the control unit 160 to clamp the brush, the injection server S, the pick P, and the tongue T with appropriate force. When the dough is injected by S and the takoyaki is taken out by Tong T, each operation can be performed with appropriate force. In addition, the clamping unit 127 moves the content injection unit 140 by pressing the heating button or the heating plate vibration button of the panel 112.

  The imaging unit 130 is a device that captures the heating plate 110 and the injected dough and generates image data. For example, an imaging device such as a charge coupled device (CCD) and a conversion device that converts the captured image into image data. And taking images and converting them into image data at predetermined time intervals.

  For example, a plurality of imaging units 130 are arranged above the heating plate 110, one unit is arranged below the wrist 125 shown in FIG. 2, and a position (not shown) where the entire upper surface of the heating plate 110 can be imaged. Two units are fixedly arranged. The arrangement is such that the position of the clamping unit 127 and the target object are grasped by the imaging unit 130 arranged at the lower part of the wrist 125, and the state of the dough on the heating plate 110 by the other two units. It is for grasping.

  The content injection unit 140 is a device for injecting the contents (for example, ingredients for takoyaki such as octopus and cabbage) to be put into the dough of grain flour into the heating plate 110, and for one heating plate 110. One is disposed adjacent to the heating plate 110. The content injecting unit 140 is configured to slide when it is pulled by the holding unit 127 of the robot arm 120 and to move above the heating plate 110. The content placing unit 141, the slide mechanism 142, And a lower plate 143.

  The content placement unit 141 is a plate-like member on which the content is placed, is formed to have substantially the same size so as to cover the heating plate 110, and has substantially the same size so as to correspond to the recess 111. Thirty-two circular holes are provided.

  The slide mechanism 142 is a mechanism that slides the content placement unit 141 and the lower plate 143 above the heating plate 110, and has a flat plate shape provided with a guide rail that guides the content placement unit 141 and the lower plate 143. The member is provided perpendicular to the mounting table TA.

  The lower plate 143 is a stopper member for holding the contents in the hole portion of the contents placing portion 141. The lower plate 143 slides above the heating plate 110 simultaneously with the content placing unit 141 in a state where the content is placed in the hole of the content placing unit 141, and is held by the holding unit 127 of the robot arm 120. By pulling and sliding only the lower plate 143 in the opposite direction, the lower part of the hole is opened, and the contents are dropped onto the heating plate 110 and injected into the recess 111.

  The operation terminal 150 is an apparatus for operating the food production apparatus 100, and is configured by, for example, a tablet terminal provided with a touch panel. Since the food manufacturing apparatus 100 is an apparatus that automatically manufactures takoyaki, an operation during operation is unnecessary, but a button for starting the manufacture of a baked product, a button for temporarily stopping in the event of an emergency, etc. In order to display a button for stopping, or to display a screen for setting the number of products to be manufactured before the start of manufacturing.

  FIG. 3 is a schematic diagram illustrating an example of the operation screen W1 displayed on the operation terminal 150 of FIG. This operation screen W1 is, for example, a screen displayed on the operation terminal 150 in the initial state of the food manufacturing apparatus 100. As shown in FIG. 3, the alignment mode selection button B1, the takoyaki mode selection button B2, and the start A button B3, a pause button B4, and a stop button B5 are displayed to be pressed.

  The alignment mode selection button B1 is a button for transitioning to a takoyaki setting screen W2, which will be described later. The takoyaki mode selection button B2 is a button that is selected to operate the food manufacturing apparatus 100. The start button B3 is a button that is pressed when the food manufacturing apparatus 100 starts manufacturing takoyaki. The pause button B4 is a button that is pressed when the food manufacturing apparatus 100 needs to be temporarily stopped, for example, when the contents are not placed on the contents injection unit 140. The stop button B5 is a button that is pressed when it is necessary to stop the food manufacturing apparatus 100 in an emergency or the like.

  FIG. 4 is a schematic diagram illustrating an example of a takoyaki setting screen W2 displayed on the operation terminal 150 of FIG. This takoyaki setting screen W2 is a screen that is transitioned and displayed when the alignment mode selection button B1 is pressed on the operation screen W1 when it is desired to set the number of takoyaki manufactured by the food manufacturing apparatus 100 and the cooking time. A cooking time setting field G1 and a takoyaki setting field G2 are displayed.

  The cooking time setting column G1 is a column for setting a cooking time for manufacturing takoyaki, and can be set by inputting time (minutes, seconds). For example, the cooking time varies depending on the state of the heating device that heats the heating plate 110, and the degree of completion of takoyaki varies depending on the ambient temperature and the like. It is provided to adjust the heating time of the plate 110 and the baking time of the takoyaki.

  The takoyaki setting column G2 is a column for setting the number of takoyaki to be manufactured at one time by the food manufacturing apparatus 100, and an image simulating the heating plate 110 is displayed according to the two heating plates 110. For example, the recess 111 4 is tapped on the screen of the operation terminal 150, it is colored as shown by hatching in FIG. 4, and the takoyaki is manufactured at that location, that is, a liquid dough is injected by the injection server S. Which indicates that.

  The control unit 160 is a device that controls the operation of the heating plate 110, the robot arm 120, the imaging unit 130, and the content injection unit 140, and is configured by a PC (Personal Computer) or the like. Specifically, control is performed so that the vibration device of the heating plate 110 is vibrated when the heating plate vibration button of the heating plate 110 is pressed. In addition, the robot arm 120 holds the pouring and pouring server S, picks P and tongs T to inject the dough and take out the takoyaki. In order to move, the operation of the servo motor built in the fixing part 121, the joint part 123, the wrist part 125, and the clamping part 127 is controlled.

  Further, the control unit 160 identifies the image data of the fabric from the image data on the heating plate 110 generated by the imaging unit 130, determines the degree of completion of the fabric from the shape and color of the fabric, and if necessary, the robot arm The contact surface between the takoyaki and the heating plate 110 is moved by the pick P by 120, and the takoyaki is taken out by the tongue T.

  FIG. 5 is a schematic diagram illustrating an example of a takoyaki image W3 generated by the imaging unit 130 of FIG. The takoyaki image W3 is image data generated by being photographed by the imaging unit 130 in a state where a liquid dough is poured into the heating plate 110.

  First, the control unit 160 performs image analysis of the takoyaki image W3 to identify each takoyaki image, and performs segmentation for each section A1. As shown in FIG. 5, the takoyaki image W3 is divided into 24 rows A1 of 4 rows and 6 columns, and one individual image C1 is arranged for each zone A1.

  For each individual image C1, the degree of completion is determined from the shape and color of the fabric based on the learned model stored in the storage unit 210 of the server device 200, which will be described later, and a numerical value (unit) indicating the ratio of the degree of completion Is% and is a number between 0 and 100). When this value is equal to or greater than a predetermined threshold, it is determined that the state is good. In the case of the takoyaki image W3 shown in FIG. 5, a numerical value R1 indicating the degree of completeness is displayed over the individual image C1. When the numerical value R1 is equal to or greater than a predetermined threshold value, it is determined to be in a good state. When the numerical value R1 is equal to or lower than the predetermined threshold value, it is determined to be defective, and takoyaki is moved by the pick P to adjust the shape and color.

  Further, the control unit 160 performs image analysis of such a takoyaki image W3 at predetermined time intervals. Then, the order of the movement of the takoyaki by the pick P and the extraction of the takoyaki by the tong T are changed according to the value of the numerical value R1 indicating the degree of completion of the takoyaki. Usually, the dough is injected into the heating plate 110, the contact surface between the takoyaki and the heating plate 110 is moved by the pick P, and the order of taking out the takoyaki is a predetermined order, for example, in the case of the takoyaki image W3 in FIG. The first row is shifted from 111 to the right, the upper row is shifted down by one row, the second row is shifted leftward, and this is repeated until the lower left is reached. In a predetermined order. However, depending on the value of the numerical value R1, that is, the degree of completion of takoyaki, it is necessary to form the takoyaki when the movement with the pick P is not necessary or when the movement with the pick P is performed. This is because a temperature difference may occur in the heating plate 110. Therefore, the priority order of the movement of the takoyaki by the pick P and the extraction of the takoyaki by the tong T are changed according to the value of the numerical value R1.

  Further, the control unit 160 performs image analysis at predetermined time intervals, and when no change is observed in the value R1, the controller 160 determines that the heat applied by the heating device applied to the heating plate 110 is low, and holds the robot arm 120 between The temperature of the heating plate 110 is increased by causing the part 127 to press the temperature change button. If it is determined that the heat from the heating device applied to the heating plate 110 is high depending on the change in the value R1, the temperature of the heating plate 110 is lowered by the temperature change button. This temperature adjustment is performed as necessary according to the cooking time on the takoyaki setting screen W2.

  A server apparatus 200 illustrated in FIG. 1 is a server apparatus that analyzes a takoyaki image W3, and includes a storage unit 210 and a control unit 220.

  The storage unit 210 stores programs for executing various control processes and functions in the control unit 220, input data, and the like, and includes a RAM (Random Access Memory), a ROM (Read Only Memory), and the like. . In addition, the storage unit 210 stores a learned model of the shape and color of the fabric that has been analyzed and trained by the analysis unit 221 described later.

  The control unit 220 controls the overall operation of the server device 200 by executing a program stored in the storage unit 210, and includes a CPU (Central Processing Unit) and the like. An analysis unit 221 is provided as a function of the control unit 220. The analysis unit 221 is activated and executed by a program stored in the storage unit 210.

  The analysis unit 221 acquires a large amount of image data such as the takoyaki image W3, learning is performed by deep learning, for example, and a learned model for determining the individual image C1 is constructed. Similar to the control unit 160, image analysis of the takoyaki image W3 is performed to perform segmentation for each section A1, and the shape and color of the fabric are identified for each individual image C1. Then, training is performed to determine whether the takoyaki of each individual image C1 is good or bad, numerical values of the degree of completion are calculated for each shape and color of the fabric, and a threshold value is set for whether or not it is good As a result, good takoyaki can be discriminated.

<Process flow>
Hereinafter, an example of the takoyaki manufacturing process executed by the food manufacturing system 1 will be described with reference to FIG. FIG. 6 is a flowchart showing a takoyaki manufacturing process performed by the food manufacturing apparatus 100 of FIG.

  Before the takoyaki manufacturing process, the cooking time is set in the cooking time setting field G1 of the takoyaki setting screen W2 of the operation terminal 150, the number of takoyaki to be manufactured is set in the takoyaki setting field G2, and the operation screen W1 is started. When button B3 is pressed, the takoyaki manufacturing process is started, and the process proceeds to step S101. In addition, when it is not necessary to change the cooking time and the number of takoyaki to be manufactured set in advance in the food manufacturing apparatus 100, the setting on the takoyaki setting screen W2 may be omitted.

  As a process of step S101, the servo motor of the fixing part 121 of the robot arm 120, the joint part 123, the wrist part 125, and the clamping part 127 is driven by the control of the control part 160, and the clamping part 127 moves to the panel 112 and heats. The button is pressed. Thereby, heating of the heating plate 110 is started.

  As a process in step S102, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 draws oil. Move to the position where is placed, and lift and hold the brush.

  In step S103, the servo motor of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 is driven by the control of the control unit 160, and the clamping unit 127 that clamps the brushes is operated. It moves to the upper part of the recessed part 111 which manufactures takoyaki, and the clamping part 127 moves to the downward direction, and oil drawing is performed.

  As a process of step S104, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 places the injection server S. Move to position and lift and hold injection server S.

  As a process of step S105, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 that clamps the injection server S is driven. It moves upward of the concave portion 111 for manufacturing takoyaki, the clamping portion 127 moves downward, the switch of the injection server S is grasped, the liquid dough falls downward, and the dough is injected into the concave portion 111.

  As the processing of step S106, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 is positioned at the contents injection unit 140. The content injection unit 140 is pulled toward the heating plate 110 by the sandwiching unit 127 and slides above the heating plate 110. Takoyaki ingredients such as octopus and cabbage are placed on the content placement unit 141 of the content injection unit 140.

  In step S107, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 is moved to the end of the lower plate 143. When the lower plate 143 moves and slides, the ingredients for takoyaki such as octopus and cabbage placed on the contents placing portion 141 fall downward and are injected into the dough in the recess 111.

  As a process of step S108, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 places the injection server S. Move to position and lift and hold injection server S.

  As a process of step S109, the servo motor of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 is driven by the control of the control unit 160, and the clamping unit 127 that clamps the injection server S is driven. Moving to the upper part of the recess 111 for manufacturing takoyaki, the clamping part 127 moves downward, the switch of the injection server S is gripped, the liquid dough falls downward, and the dough is injected again into the recess 111.

  In step S110, the image on the heating plate 110 is photographed by the imaging unit 130 and image data is generated. The control unit 160 performs image analysis of the takoyaki image W3 and individually determines the degree of completion of takoyaki. . If it is determined that the surface is in a semi-burned state and the contact surface with the heating plate 110 should be moved by the pick P, the process proceeds to step S111.

  In step S111, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 is moved to the panel 112 and heated. The plate vibration button is pressed. Thereby, the vibration of the heating plate 110 is started.

  As a process of step S112, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 is at the position where the pick P is placed. To pick up and pick the pick P.

  In step S113, the servo motor of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 is driven by the control of the control unit 160, and the clamping unit 127 that clamps the pick P is used. Moving to the upper part of the recess 111 where the takoyaki is manufactured, the holding part 127 is moved downward, the pick P pushes out the periphery of the takoyaki, and the contact surface with the heating plate 110 is moved.

  In step S114, the image on the heating plate 110 is photographed by the imaging unit 130 and image data is generated. The control unit 160 performs image analysis of the takoyaki image W3 and individually determines the degree of completion of takoyaki. . If it is determined that the completed state has been reached, the process proceeds to step S115.

  As a process of step S115, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 is at the position where the tongue T is placed. And lift the tongue T and pinch it.

  As a process in step S116, the servo motors of the fixing unit 121, the joint unit 123, the wrist unit 125, and the clamping unit 127 of the robot arm 120 are driven by the control of the control unit 160, and the clamping unit 127 that clamps the tongue T is provided. Moving to the upper part of the recess 111 where the takoyaki is manufactured, the holding part 127 is moved downward and the tung T is used to hold the takoyaki and take it out. This takoyaki is placed on a dish D shown in FIG.

  As described above, in the food manufacturing apparatus according to the present embodiment, the robot arm is driven by the control unit, moves onto the heating plate while sandwiching the injection server, and the liquid dough is injected into the recess, and the content is injected. The contents are injected by the section, and the baked takoyaki is taken out by the tongue held by the robot arm. This makes it possible to automatically manufacture takoyaki.

  Further, the state of the fabric on the heating plate is photographed by the imaging unit, the image data of the fabric is identified by the control unit, and the degree of completion of the fabric is determined from the shape and color of the fabric. Thereby, it is possible to automatically manufacture high quality takoyaki.

  Although the present embodiment has been described with respect to the case where takoyaki is automatically manufactured by the robot arm, it may be configured such that takoyaki is automatically manufactured by the arm portion of the robot having a communication function.

(Embodiment 2 (program))
FIG. 7 is a functional block configuration diagram showing an example of the configuration of the computer 300. The computer 300 includes a CPU 301, a main storage device 302, an auxiliary storage device 303, and an interface 304.

  Here, details of a control program for realizing each function constituting the control unit 160 according to the embodiment will be described. The control unit 160 is mounted on the computer 300. The operation of each component of the control unit 160 is stored in the auxiliary storage device 303 in the form of a program. The CPU 301 reads a program from the auxiliary storage device 303 and develops it in the main storage device 302, and executes the above processing according to the program. Further, the CPU 301 secures a storage area corresponding to the above-described storage unit in the main storage device 302 according to the program.

  Specifically, in the computer 300, the computer 300 lifts the server for injecting the dough into the robot arm and moves the server above the recess of the heating plate to inject the dough into the recess, and above the heating plate. An imaging step for photographing the fabric with the imaging unit arranged in the image and generating image data, an analysis step for analyzing the shape and / or color of the fabric from the image data, and injecting into the recess based on the analysis result of the image data This is a control program that realizes a dough moving step for moving the contact surface of the dough with the heating plate and a dough taking out step for taking out the baked dough based on the analysis result of the image data.

  The auxiliary storage device 303 is an example of a tangible medium that is not temporary. Other examples of the tangible medium that is not temporary include a magnetic disk, a magneto-optical disk, a CD-ROM, a DVD-ROM, and a semiconductor memory connected via the interface 304. When this program is distributed to the computer 300 via a network, the computer 300 that has received the distribution may develop the program in the main storage device 302 and execute the above-described processing.

Further, the program may be for realizing a part of the functions described above. Further, the program realizes the above-described function in combination with another program already stored in the auxiliary storage device 303, a so-called difference file (difference program).
It may be.

  While the embodiments according to the disclosure have been described above, these can be implemented in various other forms, and can be implemented with various omissions, substitutions, and changes. These embodiments and modifications, as well as modifications, omissions, substitutions, and modifications are included in the technical scope of the claims and their equivalents.

DESCRIPTION OF SYMBOLS 1 Food manufacturing system, 100 Food manufacturing apparatus, 110 Heating plate, 111 Concave part, 112 Panel, 120 Robot arm, 121 Fixing part, 122 Upper arm part, 123 Joint part, 124 Forearm part, 125 Wrist part, 126 Support part, 127 Clamping Unit, 130 imaging unit, 140 content injection unit, 141 content placement unit, 142 slide mechanism, 143 lower plate, 150 operation terminal, 160 control unit, 200 server device, 210 storage unit, 220 control unit, 221 analysis unit 300 computers, NW network

A food manufacturing apparatus according to an aspect of the present disclosure is a food manufacturing apparatus that uses a robot arm to bake grain flour dough into a substantially spherical shape. The food manufacturing apparatus includes a recess into which the dough is poured, and heats the dough. Placed above the heating plate , a heating plate that sinters into a spherical shape, a robot arm that pours the dough into the recess of the heating plate, moves the contact surface of the dough injected into the recess with the heating plate, and takes out the baked dough An imaging unit that shoots the fabric and generates image data; and a control unit that determines the position of the recess in the heating plate and controls the operation of the robot arm and the heating plate . A recess is provided, and the robot arm lifts a pick for moving the dough and moves it above the recess to move the contact surface of the dough with the heating plate and pinches the dough The control unit identifies the image data of the dough in the concave portion of the heating plate and divides the image data into a plurality of sections for each concave portion. Each fabric is judged on the basis of the shape and / or color of the fabric analyzed from the image data of the fabric, and the priority order of the movement with the contact surface of the fabric and the take-out of the fabric is defined based on the degree of the fabric. A plurality of doughs are fired by changing each time and operating the robot arm in accordance with the changed priority order to move the dough with the contact surface of the dough and take out the dough.

In the food manufacturing system according to one aspect of the present disclosure, a recess into which the dough is injected is provided, the heating plate that heats the dough and bakes into a substantially spherical shape, the dough is injected into the recess of the heating plate, and the dough is injected into the recess A robot arm that moves the contact surface of the dough with the heating plate and takes out the baked dough, an imaging unit that is arranged above the heating plate and shoots the dough to generate image data, and the position of the recess in the heating plate A food production apparatus comprising: a control unit for determining and controlling the operation of the robot arm and the heating plate; and analyzing the shape and / or color of the dough from the image data connected to the food production apparatus and received from the food production apparatus and a server device comprising an analysis unit, the heating plate has a plurality of recesses are provided, the robot arm, lift the pick to move the dough The upper surface of the heating plate is moved to move the contact surface of the dough with the heating plate, the tongs holding the dough are lifted and moved to the upper side of the recess to lift and take out the baked dough. The image data of the fabric is identified, the image data is divided into a plurality of sections for each recess, and the degree of completion of the fabric is determined based on the shape and / or color of the fabric analyzed from the fabric image data for each section. Based on the degree of completion of the fabric, the priority of movement with the contact surface of the fabric and the removal priority of the fabric are changed for each section, and the robot arm is operated according to the changed priority to move with the contact surface of the fabric. And a food manufacturing system for baking a plurality of doughs by taking out the doughs .

A control program according to an aspect of the present disclosure is a control program for controlling a food manufacturing apparatus that bakes cereal flour dough into a substantially spherical shape using a robot arm, and lifts a server that injects dough into the robot arm. Image data is generated by moving the fabric plate above the recessed portion of the heating plate provided with a plurality of recessed portions and injecting the fabric into the recessed portion, and photographing the fabric with the imaging unit disposed above the heating plate. Based on the imaging step and the image data of the fabric in the recess of the heating plate, the image data is divided into a plurality of sections for each recess, and based on the shape and / or color of the fabric analyzed from the image data of the fabric for each section an analysis step to determine the completeness of the fabric Te, based on the analysis result of the image data, the upper having a pick of moving the fabric by the robot arm A dough moving step of moving the contact surface with the heating plate fabric injected into the recess and moved above the recess Te, based on the analysis result of the image data, the recess by lifting the tongue for holding the fabric by the robot arm and fabric take-out step of taking out the dough was baked moves upward, it was executed in the computer, in the dough moving step and fabric removal step, the movement of the contact surface of the fabric based on the dough perfection and priority of taking out dough The order is changed for each section, and the robot arm is operated according to the changed priority order to move the dough with the contact surface of the dough and take out the dough, thereby firing a plurality of doughs.

Claims (13)

A food manufacturing apparatus that uses a robot arm to bake dough of grain flour into a substantially spherical shape,
A recess in which the dough is poured, and a heating plate that heats the dough and fires it into a substantially spherical shape;
A robot arm that injects the dough into the recess of the heating plate, moves a contact surface of the dough injected into the recess with the heating plate, and takes out the fired dough;
A food manufacturing apparatus comprising: a controller that determines a position of the recess in the heating plate and controls operations of the robot arm and the heating plate. An imaging unit that is disposed above the heating plate and that captures the fabric and generates image data;
The food manufacturing apparatus according to claim 1, wherein the control unit controls operations of the robot arm and the heating plate based on an analysis result obtained by analyzing the image data.   The control unit identifies image data of the fabric in the recess of the heating plate, determines the degree of completion of the fabric based on the shape and / or color of the fabric analyzed from the image data of the fabric, The food manufacturing apparatus according to claim 2, wherein operations of the robot arm and the heating plate are controlled based on a determination result. The heating plate is provided with a plurality of the recesses,
The said control part divides | segments the said image data into a some division for every said recessed part, The perfection degree of the said fabric is determined based on the shape and / or color of the said cloth for every said division. Food production equipment.   The said control part moves the said cloth | dough by the said robot arm based on the perfection degree of the said cloth | dough determined for every said division, and changes the priority which takes out the said cloth for every said division. Food production equipment.   The said control part determines the perfection degree of the said fabric based on the shape and / or color of the said fabric analyzed by machine learning from the image data of the said past in the past. The food production apparatus according to item. The robot arm is
Lifting the brush that draws oil into the concave portion of the heating plate, moving above the concave portion to perform oiling to the concave portion,
Lift the server for injecting the dough, move above the recess and inject the dough into the recess,
Lift the pick to move the dough, move above the recess to move the contact surface of the dough with the heating plate,
The food manufacturing apparatus according to any one of claims 1 to 6, wherein a tong that sandwiches the dough is lifted, and the dough that is moved and moved above the concave portion is lifted and taken out.   The food control device according to any one of claims 1 to 7, wherein the controller vibrates the heating plate when the heating plate heats the dough.   The food manufacturing apparatus according to claim 8, wherein the controller vibrates the heating plate by pressing a switch for performing on / off control of vibration of the heating plate on the robot arm.   The food manufacturing apparatus according to any one of claims 1 to 9, further comprising a content injection unit that injects the content to be mixed into the dough into the recess of the heating plate.   The content injecting portion is provided above the heating plate so as to slide in a direction parallel to the heating plate, and a hole for placing the content is provided so as to correspond to the concave portion of the heating plate. The food manufacturing apparatus according to claim 10, wherein an operation of the robot arm opens a lower part of the hole above the heating plate and the contents are injected into the recess of the heating plate. A heating plate that is provided with a recess into which a dough of grain flour is poured, and heats the dough to form a substantially spherical shape;
A robot arm that injects the dough into the recess of the heating plate, moves a contact surface of the dough injected into the recess with the heating plate, and takes out the fired dough;
An imaging unit that is arranged above the heating plate and shoots the fabric to generate image data;
A controller that determines the position of the recess in the heating plate and controls the operation of the robot arm and the heating plate;
A food production apparatus comprising:
A food production system comprising: a server device that is connected to the food production device and includes an analysis unit that analyzes the shape and / or color of the dough from the image data received from the food production device. A control program for controlling a food production apparatus that uses a robot arm to bake grain flour dough into a substantially spherical shape,
A dough pouring step of lifting the server for pouring the dough into the robot arm and moving the server above the recess of the heating plate to inject the dough into the recess;
An imaging step of generating image data by photographing the fabric with an imaging unit disposed above the heating plate;
An analysis step of analyzing the shape and / or color of the fabric from the image data;
Based on the analysis result of the image data, a fabric movement step of moving a contact surface of the fabric injected into the recess with the heating plate;
A control program for causing a computer to execute a dough removing step for taking out the baked dough based on the analysis result of the image data.