JP2019163428A - Polyisocyanate composition and coating composition including the same - Google Patents
Polyisocyanate composition and coating composition including the same Download PDFInfo
- Publication number
- JP2019163428A JP2019163428A JP2018053288A JP2018053288A JP2019163428A JP 2019163428 A JP2019163428 A JP 2019163428A JP 2018053288 A JP2018053288 A JP 2018053288A JP 2018053288 A JP2018053288 A JP 2018053288A JP 2019163428 A JP2019163428 A JP 2019163428A
- Authority
- JP
- Japan
- Prior art keywords
- polyisocyanate
- polyol
- diol
- composition
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000005056 polyisocyanate Substances 0.000 title claims abstract description 62
- 229920001228 polyisocyanate Polymers 0.000 title claims abstract description 62
- 239000000203 mixture Substances 0.000 title claims abstract description 41
- 239000008199 coating composition Substances 0.000 title claims abstract description 25
- 229920005862 polyol Polymers 0.000 claims abstract description 52
- 150000002009 diols Chemical class 0.000 claims abstract description 20
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 17
- 229920005749 polyurethane resin Polymers 0.000 claims abstract description 8
- 239000011342 resin composition Substances 0.000 claims abstract description 7
- 150000003077 polyols Chemical class 0.000 claims description 42
- 239000007795 chemical reaction product Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- 239000005057 Hexamethylene diisocyanate Substances 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 16
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 14
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 5
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 4
- -1 acrylic polyols Chemical class 0.000 abstract description 41
- 238000006243 chemical reaction Methods 0.000 description 23
- 239000010408 film Substances 0.000 description 21
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 19
- 238000011156 evaluation Methods 0.000 description 18
- 229920005989 resin Polymers 0.000 description 16
- 239000011347 resin Substances 0.000 description 16
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 14
- 239000003960 organic solvent Substances 0.000 description 14
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 12
- 239000003973 paint Substances 0.000 description 11
- 239000000047 product Substances 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical class OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 10
- 239000000178 monomer Substances 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 229920005906 polyester polyol Polymers 0.000 description 9
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 125000005442 diisocyanate group Chemical group 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 7
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- 239000004359 castor oil Substances 0.000 description 7
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- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 5
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 5
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- 239000007787 solid Substances 0.000 description 5
- IHAYMIVQKCTBBS-UHFFFAOYSA-N 2-[2-(2-hydroxyethyl)phenyl]ethanol Chemical compound OCCC1=CC=CC=C1CCO IHAYMIVQKCTBBS-UHFFFAOYSA-N 0.000 description 4
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical class O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 235000019437 butane-1,3-diol Nutrition 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 4
- 239000012948 isocyanate Substances 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 4
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 3
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 3
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 3
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 description 3
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- XMUZQOKACOLCSS-UHFFFAOYSA-N [2-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=CC=C1CO XMUZQOKACOLCSS-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 239000002981 blocking agent Substances 0.000 description 3
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 3
- 208000012839 conversion disease Diseases 0.000 description 3
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical compound OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 150000002513 isocyanates Chemical group 0.000 description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- 229940117969 neopentyl glycol Drugs 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 229920005672 polyolefin resin Polymers 0.000 description 3
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 3
- 235000013772 propylene glycol Nutrition 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229940043375 1,5-pentanediol Drugs 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
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- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 description 2
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- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
Abstract
Description
本発明は、ポリウレタン樹脂を得る場合などの硬化剤として有用なポリイソシアネート組成物とこれを硬化剤とした塗料組成物に関する。 The present invention relates to a polyisocyanate composition useful as a curing agent for obtaining a polyurethane resin and a coating composition using the polyisocyanate composition as a curing agent.
従来、1,6−ヘキサメチレンジイソアネート(以下HDIという)などの脂肪族イソシアネートから誘導される無黄変ポリイソシアネートは、耐候性に優れることから、塗料・塗装及び接着剤分野等においてしばしば用いられている。その中でもイソシアヌレート結合を含有するポリイソシアネートタイプが化学的、熱的安定性が高く、特に耐候性、耐熱性、耐久性に優れているため、その用途に応じて幅広く使用されており、一層の用途展開が期待されている。 Conventionally, non-yellowing polyisocyanates derived from aliphatic isocyanates such as 1,6-hexamethylene diisocyanate (hereinafter referred to as HDI) are excellent in weather resistance, and are therefore often used in the paint / coating and adhesive fields. It has been. Among them, the polyisocyanate type containing an isocyanurate bond has high chemical and thermal stability, and is particularly excellent in weather resistance, heat resistance, and durability. Therefore, it is widely used depending on its application. Application expansion is expected.
近年では、携帯電話筐体、パソコン筐体、オーディオ機器等のプラスチック製品、タッチパネル、液晶画面等の電子材料部品、冷蔵庫、電子レンジ、洗濯機等の家電製品、家具等の木工製品、ゴルフクラブ、テニスラケット等のスポーツ用品、床、シンク、ドアノブ等の建築内装、自動車の内外装など、様々な分野で、それら表面の更なる耐傷性が求められている。 In recent years, plastic products such as mobile phone cases, personal computer cases, audio equipment, electronic material parts such as touch panels and liquid crystal screens, home appliances such as refrigerators, microwave ovens and washing machines, woodworking products such as furniture, golf clubs, In various fields, such as sports equipment such as tennis rackets, architectural interiors such as floors, sinks and doorknobs, and interiors and exteriors of automobiles, further scratch resistance of these surfaces is required.
上記要求に対し、二液硬化型ポリウレタン系塗料を用いて自己修復性能を有する塗膜とし、耐傷性を付与する方法が知られている(特許文献1から3)。特許文献1では、特定のポリエステルポリオールと、ポリイソシアネート及び錫系ウレタン化触媒を必須成分とする塗料組成物が提案されている。特許文献2では、特定のイソシアネート基当量をもつポリイソシアネート化合物と、特定範囲の平均Tg、平均官能基数、数平均分子量をもつポリエステルポリオールとを必須成分として含有する樹脂組成物により、さらに靭性を付与することが提案されている。特許文献3では、特定のポリエステルポリオールと、特定のジオール化合物及び有機ジイソシアネートを反応させて得られる、イソシアヌレート基を含有しないアロファネート変性ポリイソシアネートを主成分とする硬化剤からなる塗料組成物が提案されている。 In response to the above requirements, a method of forming a coating film having self-healing performance using a two-component curable polyurethane paint and imparting scratch resistance is known (Patent Documents 1 to 3). Patent Document 1 proposes a coating composition containing a specific polyester polyol, a polyisocyanate, and a tin-based urethanization catalyst as essential components. In Patent Document 2, toughness is further imparted by a resin composition containing, as essential components, a polyisocyanate compound having a specific isocyanate group equivalent and a polyester polyol having a specific range of average Tg, average number of functional groups, and number average molecular weight. It has been proposed to do. Patent Document 3 proposes a coating composition comprising a curing agent mainly composed of an allophanate-modified polyisocyanate containing no isocyanurate group, obtained by reacting a specific polyester polyol with a specific diol compound and an organic diisocyanate. ing.
しかしながら、耐候性の求められる分野で一般的に使用されるアクリルポリオール等を使用した場合には、上記提案を適用しても耐傷性に対し不十分な場合が多く、改良が求められていた。 However, when acrylic polyol or the like generally used in a field requiring weather resistance is used, there are many cases where the above-mentioned proposal is not sufficient for scratch resistance, and improvement has been demanded.
本発明は、一般的なアクリルポリオールを用いた場合でも耐傷性を発現でき、また耐候性・密着性にも優れたポリウレタン樹脂組成物、及び塗料組成物を提供することである。 An object of the present invention is to provide a polyurethane resin composition and a coating composition which can exhibit scratch resistance even when a general acrylic polyol is used, and which are excellent in weather resistance and adhesion.
本発明者らは、検討を重ねた結果、特定のジオールとHDIとをウレタン化反応させて得られるポリイソシアネート、及びヌレート型ポリイソシアネートを含むポリイソシアネート組成物を用いることにより、前記課題が解決できることを見出し、本発明に到達した。 As a result of repeated studies, the present inventors can solve the above problems by using a polyisocyanate composition containing a polyisocyanate obtained by urethanation of a specific diol and HDI and a nurate type polyisocyanate. And reached the present invention.
すなわち本発明は、以下の実施形態を含むものである。 That is, the present invention includes the following embodiments.
[1]へキサメチレンジイソシアネートと、分子量が300以下の環状基を有するジオールとのウレタン反応生成物(A)と、へキサメチレンジイソシアネートをヌレート化したヌレート型ポリイソシアネート(B)とを、(A)/(B)=10/90〜60/40(質量比)の範囲で含むことを特徴とするポリイソシアネート組成物。 [1] A urethane reaction product (A) of hexamethylene diisocyanate and a diol having a cyclic group having a molecular weight of 300 or less, and a nurate type polyisocyanate (B) obtained by nitrating hexamethylene diisocyanate (A) ) / (B) = 10/90 to 60/40 (mass ratio).
[2]環状基を有するジオールが、シクロヘキサン環、又はベンゼン環を有するジオールであることを特徴とする、上記[1]に記載のポリイソシアネート組成物。 [2] The polyisocyanate composition according to [1] above, wherein the diol having a cyclic group is a diol having a cyclohexane ring or a benzene ring.
[3]環状基を有するジオールが、環状基を2つ以上有するジオールであることを特徴とする、上記[1]又は[2]に記載のポリイソシアネート組成物。 [3] The polyisocyanate composition according to the above [1] or [2], wherein the diol having a cyclic group is a diol having two or more cyclic groups.
[4]上記[1]乃至[3]のいずれかに記載のポリイソシアネート組成物とポリオールとを含むポリウレタン樹脂組成物。 [4] A polyurethane resin composition comprising the polyisocyanate composition according to any one of [1] to [3] and a polyol.
[5]上記[4]に記載のポリウレタン樹脂組成物を含む塗料組成物。 [5] A coating composition comprising the polyurethane resin composition according to [4].
[6]上記[5]に記載の塗料組成物から得られる塗膜。 [6] A coating film obtained from the coating composition according to [5] above.
本発明によれば、一般的なアクリルポリオールを用いた場合でも耐傷性を発現し、また耐候性にも優れた塗膜を得ることができるポリイソシアネート組成物、およびこれを硬化剤とした塗料組成物を得ることができる。 According to the present invention, even when a general acrylic polyol is used, a polyisocyanate composition capable of exhibiting scratch resistance and being able to obtain a coating film excellent in weather resistance, and a coating composition using this as a curing agent You can get things.
以下に、本発明について詳しく説明する。 The present invention is described in detail below.
本発明のポリイソシアネート組成物は、HDIと分子量が300未満の環状基を有するジオールとのウレタン反応生成物(A)、及びヌレート型ポリイソシアネート(B)を含む混合物である。 The polyisocyanate composition of the present invention is a mixture containing a urethane reaction product (A) of HDI and a diol having a cyclic group having a molecular weight of less than 300, and a nurate polyisocyanate (B).
本発明のポリイソシアネート組成物に用いるHDIは、脂肪族ジイソシアネートモノマー(以下、単に脂肪族ジイソシアネートとも言う。)の一種であり、その構造中にベンゼン環を含まないジイソシアネート化合物である。脂肪族ジイソシアネートとしては、HDIの他、テトラメチレンジイソシアネート、ペンタメチレンジイソシアネート、2−メチル−ペンタン−1,5−ジイソシアネート、3−メチル−ペンタン−1,5−ジイソシアネート、リジンジイソシアネート、トリオキシエチレンジイソシアネート等を挙げることができる。HDIは単独で使用または他の脂肪族ジイソシアネートと併用してもよく、イソホロンジイソシアネートやノルボルネンジイソシアネートに代表される脂環族ジイソシアネートと併用してもよい。 HDI used in the polyisocyanate composition of the present invention is a kind of aliphatic diisocyanate monomer (hereinafter, also simply referred to as aliphatic diisocyanate), and is a diisocyanate compound that does not contain a benzene ring in its structure. Examples of aliphatic diisocyanates include HDI, tetramethylene diisocyanate, pentamethylene diisocyanate, 2-methyl-pentane-1,5-diisocyanate, 3-methyl-pentane-1,5-diisocyanate, lysine diisocyanate, trioxyethylene diisocyanate, and the like. Can be mentioned. HDI may be used alone or in combination with other aliphatic diisocyanates, or in combination with alicyclic diisocyanates represented by isophorone diisocyanate or norbornene diisocyanate.
本発明のポリイソシアネート組成物の構成成分の1つである、ウレタン反応生成物(A)とは、ジオールのヒドロキシル基と脂肪族ジイソシアネートのイソシアネート基とがウレタン化反応して得られるもので、次式に示される。 The urethane reaction product (A), which is one of the components of the polyisocyanate composition of the present invention, is obtained by urethanization of the hydroxyl group of diol and the isocyanate group of aliphatic diisocyanate. It is shown in the formula.
[式中R1はヘキサメチレン基を表す。R2は環状基を含むジオール残基を表す。]。 [Wherein R 1 represents a hexamethylene group. R 2 represents a diol residue containing a cyclic group. ].
本発明のウレタン反応生成物(A)に用いる環状基を有するジオールは、分子量が300未満である。また、分子骨格にシクロヘキシル環、ベンゼン環、ナフタレン環等の環状基を有する化合物が好ましい。 The diol having a cyclic group used in the urethane reaction product (A) of the present invention has a molecular weight of less than 300. A compound having a cyclic group such as a cyclohexyl ring, a benzene ring, or a naphthalene ring in the molecular skeleton is preferable.
このような環状基を有する化合物としては、例えばシクロヘキサンジオール、シクロヘキサンジメタノール、ビス(β−ヒドロキシエチル)ベンゼン、ナフタレンジメタノール等が挙げられ、環状構造を複数含むものとしては、例えば2,2’−ビス(4−ヒドロキシシクロヘキシル)プロパンやイソソルビド等が挙げられる。なかでも、耐候性の面から脂環族が好ましく、環状構造を複数含むものがより好ましい。 Examples of such a compound having a cyclic group include cyclohexanediol, cyclohexanedimethanol, bis (β-hydroxyethyl) benzene, naphthalenediethanol, etc. Examples of compounds containing a plurality of cyclic structures include 2,2 ′ -Bis (4-hydroxycyclohexyl) propane, isosorbide, etc. are mentioned. Especially, an alicyclic group is preferable from the surface of a weather resistance, and what contains multiple cyclic structures is more preferable.
本発明のポリイソシアネート組成物のもう1つの構成成分であるヌレート型ポリイソシアネート(B)とは、ジイソシアネートモノマー同士が環化重合したイソシアヌレート基を含むものであり、次式で示される。これは3量化または5量化、多量化したイソシアヌレート基を有するポリイソシアネートとなる。 The nurate polyisocyanate (B), which is another constituent of the polyisocyanate composition of the present invention, contains an isocyanurate group in which diisocyanate monomers are cyclopolymerized with each other, and is represented by the following formula. This is a polyisocyanate having an isocyanurate group which is trimerized, trimerized or pentamerized.
[式中R1はヘキサメチレン基を表す。]。 [Wherein R 1 represents a hexamethylene group. ].
また、本発明のポリイソシアネート組成物中に含有するウレタン反応生成物(A)とヌレート型ポリイソシアネート(B)の質量比は、(A)/(B)=10/90〜60/40の範囲である。ウレタン反応生成物が下限値未満の場合には、十分な耐傷性を発現できない恐れがあり、上限値以上の場合には、耐候性が損なわれる恐れがある。 The mass ratio of the urethane reaction product (A) and the nurate polyisocyanate (B) contained in the polyisocyanate composition of the present invention is in the range of (A) / (B) = 10/90 to 60/40. It is. If the urethane reaction product is less than the lower limit value, sufficient scratch resistance may not be exhibited. If the urethane reaction product is more than the upper limit value, the weather resistance may be impaired.
次に、ポリイソシアネート組成物の具体的な製造方法について説明する。 Next, the specific manufacturing method of a polyisocyanate composition is demonstrated.
第1工程では、有機ジイソシアネートと環状基を含むジオールとを、水酸基に対してイソシアネート基が過剰になる量を仕込んで、有機溶剤の存在下または非存在下、ウレタン化反応させてイソシアネート基末端プレポリマーIを製造する。ここでウレタン化反応の目安としては、中和滴定法によるイソシアネート基含有量と屈折率上昇値により完結の有無を判断する。 In the first step, an organic diisocyanate and a diol containing a cyclic group are charged in an amount in which the isocyanate group is excessive with respect to the hydroxyl group, and urethanized in the presence or absence of an organic solvent to produce an isocyanate group-terminated prepolymer. Polymer I is produced. Here, as a standard of the urethanization reaction, the presence or absence of completion is judged by the isocyanate group content and the refractive index increase value by the neutralization titration method.
第1工程は、窒素ガス、若しくは、乾燥空気気流下で反応を進行させる。 In the first step, the reaction proceeds under nitrogen gas or a dry air stream.
ここで、第1工程における「イソシアネート基が過剰になる量」とは、原料仕込みの際、有機ジイソシアネートのイソシアネート基とモノオールの水酸基とのモル比が、R=イソシアネート基/水酸基で3〜70になるように仕込むことが好ましく、R=5〜35になるように仕込むことがさらに好ましい。下限未満の場合には、ウレタン反応生成物の分子量が高くなり、高粘度化することによりハンドリングが悪化する恐れがある。上限を超える場合には、製品収率が下がり、生産性の低下を招く恐れがある。 Here, the “amount of excess isocyanate group” in the first step means that the molar ratio of the isocyanate group of the organic diisocyanate to the hydroxyl group of the monool is 3 to 70 in terms of R = isocyanate group / hydroxyl group when the raw materials are charged. It is preferable to charge so that it may become, and it is still more preferable to charge so that it may become R = 5-35. When the molecular weight is less than the lower limit, the molecular weight of the urethane reaction product becomes high, and handling may be deteriorated by increasing the viscosity. When the upper limit is exceeded, the product yield decreases, which may lead to a decrease in productivity.
また、本発明のウレタン化反応の反応温度は、20〜150℃が好ましく、60〜130℃がさらに好ましい。尚、ウレタン化反応の際、公知のウレタン化触媒を用いることができ、例えばジブチル錫ジアセテート、ジブチル錫ジラウレート、ジオクチル錫ジラウレート等の有機金属化合物や、トリエチレンジアミンやトリエチルアミン等の有機アミンやその塩等を挙げることができる。これらの触媒は、単独または2種以上併用することができる。 Moreover, 20-150 degreeC is preferable and, as for the reaction temperature of the urethanation reaction of this invention, 60-130 degreeC is more preferable. In the urethanization reaction, a known urethanization catalyst can be used. For example, organic metal compounds such as dibutyltin diacetate, dibutyltin dilaurate and dioctyltin dilaurate, organic amines such as triethylenediamine and triethylamine, and salts thereof Etc. These catalysts can be used alone or in combination of two or more.
ウレタン化反応の反応時間は、触媒の有無、種類、および温度により異なるが、一般には10時間以内、好ましくは1〜5時間で十分である。 The reaction time of the urethanization reaction varies depending on the presence or absence of the catalyst, the type, and the temperature, but is generally within 10 hours, preferably 1 to 5 hours is sufficient.
また、ウレタン反応生成物の製造においては、有機溶媒等を含まずに反応を行う方法や有機溶媒の存在下で反応を行う方法が適宜選ばれる。 In the production of the urethane reaction product, a method of performing the reaction without including an organic solvent or a method of performing the reaction in the presence of the organic solvent is appropriately selected.
有機溶媒の存在下で反応を行う場合には、反応に影響を与えない有機溶媒を用いることができる。有機溶媒としては、例えばオクタン等の脂肪族炭化水素類、シクロヘキサン、メチルシクロヘキサン等の脂環族炭化水素類、メチルイソブチルケトン、シクロヘキサノン等のケトン類、酢酸ブチル、酢酸イソブチル等のエステル類、エチレングリコールエチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、3−メチル−3−メトキシブチルアセテート、エチル−3−エトキシプロピオネート等のグリコールエーテルエステル類、ジオキサン等のエーテル類、ヨウ化メチレン、モノクロロベンゼン等のハロゲン化炭化水素類、N−メチルピロリドン、ジメチルホルムアミド、ジメチルアセトアミド、ジメチルスルホキシド、ヘキサメチルホスホニルアミド等の極性非プロトン溶媒等が挙げられる。これらの溶媒は単独で、または2種以上を組み合わせて用いることができる。 When the reaction is performed in the presence of an organic solvent, an organic solvent that does not affect the reaction can be used. Examples of the organic solvent include aliphatic hydrocarbons such as octane, alicyclic hydrocarbons such as cyclohexane and methylcyclohexane, ketones such as methyl isobutyl ketone and cyclohexanone, esters such as butyl acetate and isobutyl acetate, ethylene glycol Ethyl ether acetate, propylene glycol monomethyl ether acetate, 3-methyl-3-methoxybutyl acetate, glycol ether esters such as ethyl-3-ethoxypropionate, ethers such as dioxane, halogens such as methylene iodide and monochlorobenzene And polar aprotic solvents such as N-methylpyrrolidone, dimethylformamide, dimethylacetamide, dimethyl sulfoxide, hexamethylphosphonilamide and the like. These solvents can be used alone or in combination of two or more.
反応で使用した有機溶媒は、次の第2工程における遊離の有機ジイソシアネートの除去時に同時に除去される。 The organic solvent used in the reaction is removed simultaneously with the removal of free organic diisocyanate in the next second step.
第2工程の精製工程では、反応混合物中に存在している遊離の未反応の有機ジイソシアネートを、例えば、10〜100Paの高真空下、120〜150℃で薄膜蒸留による除去法や有機溶剤による抽出法により、遊離の未反応の有機ジイソシアネート残留含有率を1質量%以下にする。尚、有機ジイソシアネートの残留含有率が上限値を超える場合は、臭気の発生や貯蔵安定性の低下を招く恐れがある。 In the purification step of the second step, free unreacted organic diisocyanate present in the reaction mixture is removed by thin film distillation or extraction with an organic solvent at 120 to 150 ° C., for example, under a high vacuum of 10 to 100 Pa. By the method, the residual unreacted organic diisocyanate residual content is adjusted to 1% by mass or less. In addition, when the residual content rate of organic diisocyanate exceeds an upper limit, there exists a possibility of causing the generation | occurrence | production of an odor and the fall of storage stability.
精製して得られたウレタン反応生成物(A)は、ポットライフの延長や塗料組成物の一液化を目的として、公知のブロック剤を用いてブロックイソシアネートとすることも可能である。これにより、ブロック化されたポリイソシアネートは、常温時は不活性であるが、加熱することでブロック剤が解離し、再びイソシアネート基が活性化することで、活性水素基と反応する潜在的な機能を付加することができる。 The urethane reaction product (A) obtained by purification can be converted to a blocked isocyanate using a known blocking agent for the purpose of extending the pot life or making the coating composition one component. As a result, the blocked polyisocyanate is inactive at room temperature, but when heated, the blocking agent dissociates, and the isocyanate group is activated again, thereby causing a potential function to react with the active hydrogen group. Can be added.
本発明に用いることができるブロック剤としては、活性水素を分子内に1個有する化合物であり、例えば、アルコール系、アルキルフェノール系、フェノール系、活性メチレン、メルカプタン系、酸アミド系、酸イミド系、イミダゾール系、尿素系、オキシム系、アミン系、イミド系、ピラゾール系化合物等がある。 The blocking agent that can be used in the present invention is a compound having one active hydrogen in the molecule, for example, an alcohol, alkylphenol, phenol, active methylene, mercaptan, acid amide, acid imide, There are imidazole, urea, oxime, amine, imide, and pyrazole compounds.
このようにして得られたウレタン反応生成物は、ゲルパーミエーションクロマトグラフィー測定(以下GPC測定もしくは単にGPCという)から得られた数平均分子量は、400〜2000が好ましく、500〜1000がさらに好ましい。 The urethane reaction product thus obtained has a number average molecular weight of preferably 400 to 2000, more preferably 500 to 1000, obtained from gel permeation chromatography measurement (hereinafter referred to as GPC measurement or simply GPC).
一連の反応で得られたウレタン反応生成物(A)は、ヌレート型ポリイソシアネート(B)と混合することで、本発明のポリイソシアネート組成物とすることができる。ウレタン反応生成物(A)とヌレート型ポリイソシアネート(B)の質量比は、(A)/(B)=10/90〜60/40であり、30/70〜50/50が好ましい。 The urethane reaction product (A) obtained by a series of reactions can be made into the polyisocyanate composition of the present invention by mixing with the nurate type polyisocyanate (B). The mass ratio of the urethane reaction product (A) and the nurate polyisocyanate (B) is (A) / (B) = 10/90 to 60/40, preferably 30/70 to 50/50.
なお、ヌレート型ポリイソシアネート(B)としては、ヌレート型ポリイソシアネートを含む市販品を使用することができる。このような市販品としては、例えばコロネートHX、コロネートHXR、コロネートHXLV(いずれも東ソー社製)等を挙げることができる。 In addition, as a nurate type polyisocyanate (B), the commercial item containing a nurate type polyisocyanate can be used. Examples of such commercially available products include Coronate HX, Coronate HXR, Coronate HXLV (all manufactured by Tosoh Corporation) and the like.
更に、上記で得られたポリイソシアネート組成物は、ポリオールを配合することによって、本発明の塗料組成物を得ることができる。 Furthermore, the polyisocyanate composition obtained above can obtain the coating composition of the present invention by blending a polyol.
ここで、本発明の塗料組成物に使用されるポリオールとしては、特に限定されるものではないが、イソシアネート基との反応基として活性水素基を含有する化合物であり、ポリエステルポリオール、ポリエーテルポリオール、ポリカーボネートポリオール、ポリオレフィンポリオール、アクリルポリオール、シリコーンポリオール、ヒマシ油系ポリオール、フッ素系ポリオール、2種類以上のポリオールのエステル交換物、及びポリイソシアネートとウレタン化反応した水酸基末端プレポリマー等が好適に用いられ、これらは1種類又は2種類以上の混合物として使用することもできる。 Here, the polyol used in the coating composition of the present invention is not particularly limited, but is a compound containing an active hydrogen group as a reactive group with an isocyanate group, such as a polyester polyol, a polyether polyol, Polycarbonate polyols, polyolefin polyols, acrylic polyols, silicone polyols, castor oil-based polyols, fluorine-based polyols, transesterification products of two or more polyols, and hydroxyl-terminated prepolymers that have undergone a urethanization reaction with polyisocyanates are preferably used. These can also be used as one kind or a mixture of two or more kinds.
<ポリエステルポリオール>
ポリエステルポリオールとしては、例えばフタル酸、イソフタル酸、テレフタル酸、ナフタレンジカルボン酸、コハク酸、酒石酸、シュウ酸、マロン酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、グルタコン酸、アゼライン酸、セバシン酸、1,4−シクロヘキシルジカルボン酸、α−ハイドロムコン酸、β−ハイドロムコン酸、α−ブチル−α−エチルグルタル酸、α,β−ジエチルサクシン酸、マレイン酸、フマル酸等のジカルボン酸またはこれらの無水物等の1種類以上と、エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,8−オクタンジオール、1,9−ノナンジオール、3−メチル−1,5−ペンタンジオール、3,3−ジメチロールヘプタン、ジエチレングリコール、ジプロピレングリコール、ネオペンチルグリコール、シクロヘキサン−1,4−ジオール、シクロヘキサン−1,4−ジメタノール、ダイマー酸ジオール、ビスフェノールAのエチレンオキサイドやプロピレンオキサイド付加物、ビス(β−ヒドロキシエチル)ベンゼン、キシリレングリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール等の分子量500以下の低分子ポリオール類の1種類以上との縮重合反応から得られるものを挙げることができる。また、ε−カプロラクトン、アルキル置換ε−カプロラクトン、δ−バレロラクトン、アルキル置換δ−バレロラクトン等の環状エステル(いわゆるラクトン)モノマーの開環重合から得られるラクトン系ポリエステルポリオール等を挙げることができる。更に、低分子ポリオールの一部をヘキサメチレンジアミン、イソホロンジアミン、モノエタノールアミン等の低分子ポリアミンや低分子アミノアルコールに代えて得られるポリエステル−アミドポリオールを使用することもできる。
<Polyester polyol>
Examples of the polyester polyol include phthalic acid, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid, succinic acid, tartaric acid, oxalic acid, malonic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, glutaconic acid, azelaic acid, sebacic acid 1,4-cyclohexyldicarboxylic acid, α-hydromuconic acid, β-hydromuconic acid, α-butyl-α-ethylglutaric acid, α, β-diethylsuccinic acid, maleic acid, fumaric acid and other dicarboxylic acids or these One or more anhydrides such as ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 5-pentanediol, 1,6-hexanediol, 1,8-octanediol, 1,9 Nonanediol, 3-methyl-1,5-pentanediol, 3,3-dimethylolheptane, diethylene glycol, dipropylene glycol, neopentyl glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer One or more kinds of low molecular weight polyols having a molecular weight of 500 or less such as acid diol, ethylene oxide or propylene oxide adduct of bisphenol A, bis (β-hydroxyethyl) benzene, xylylene glycol, glycerin, trimethylolpropane, pentaerythritol, and the like And those obtained from the polycondensation reaction. Also, lactone polyester polyols obtained from ring-opening polymerization of cyclic ester (so-called lactone) monomers such as ε-caprolactone, alkyl-substituted ε-caprolactone, δ-valerolactone, and alkyl-substituted δ-valerolactone can be exemplified. Furthermore, a polyester-amide polyol obtained by replacing a part of the low molecular polyol with a low molecular polyamine such as hexamethylene diamine, isophorone diamine, monoethanolamine, or a low molecular amino alcohol can also be used.
<ポリエーテルポリオール>
また、ポリエーテルポリオールとしては、例えばエチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,8−オクタンジオール、1,9−ノナンジオール、3−メチル−1,5−ペンタンジオール、3,3−ジメチロールヘプタン、ジエチレングリコール、ジプロピレングリコール、ネオペンチルグリコール、シクロヘキサン−1,4−ジオール、シクロヘキサン−1,4−ジメタノール、ダイマー酸ジオール、ビスフェノールA、ビス(β−ヒドロキシエチル)ベンゼン、キシリレングリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール等の低分子ポリオール類、またはエチレンジアミン、プロピレンジアミン、トルエンジアミン、メタフェニレンジアミン、ジフェニルメタンジアミン、キシリレンジアミン等の低分子ポリアミン類等のような活性水素基を2個以上、好ましくは2〜3個有する化合物を開始剤として、エチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等のようなアルキレンオキサイド類を付加重合させることによって得られるポリエーテルポリオール、或いはメチルグリシジルエーテル等のアルキルグリシジルエーテル類、フェニルグリシジルエーテル等のアリールグリシジルエーテル類、テトラヒドロフラン等の環状エーテルモノマーを開環重合することで得られるポリエーテルポリオールを挙げることができる。
<Polyether polyol>
Examples of the polyether polyol include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5 -Pentanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 3-methyl-1,5-pentanediol, 3,3-dimethylolheptane, diethylene glycol, dipropylene glycol, Neopentyl glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer acid diol, bisphenol A, bis (β-hydroxyethyl) benzene, xylylene glycol, glycerin, trimethylolpropane, pentaerythritol, etc. Low molecular weight All compounds or compounds having 2 or more, preferably 2 to 3 active hydrogen groups such as ethylenediamine, propylenediamine, toluenediamine, metaphenylenediamine, diphenylmethanediamine, low molecular weight polyamines such as xylylenediamine, etc. are started. As an agent, polyether polyols obtained by addition polymerization of alkylene oxides such as ethylene oxide, propylene oxide, butylene oxide, etc., or alkyl glycidyl ethers such as methyl glycidyl ether, aryl glycidyl ethers such as phenyl glycidyl ether And polyether polyols obtained by ring-opening polymerization of cyclic ether monomers such as tetrahydrofuran.
<ポリカーボネートポリオール>
また、ポリカーボネートポリオールとしては、例えばエチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,2−ブタンジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,8−オクタンジオール、1,9−ノナンジオール、3−メチル−1,5−ペンタンジオール、3,3−ジメチロールヘプタン、ジエチレングリコール、ジプロピレングリコール、ネオペンチルグリコール、シクロヘキサン−1,4−ジオール、シクロヘキサン−1,4−ジメタノール、ダイマー酸ジオール、ビスフェノールAのエチレンオキサイドやプロピレンオキサイド付加物、ビス(β−ヒドロキシエチル)ベンゼン、キシリレングリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール等の低分子ポリオールの1種類以上と、ジメチルカーボネート、ジエチルカーボネート等のジアルキルカーボネート類、エチレンカーボネート、プロピレンカーボネート等のアルキレンカーボネート類、ジフェニルカーボネート、ジナフチルカーボネート、ジアントリルカーボネート、ジフェナントリルカーボネート、ジインダニルカーボネート、テトラヒドロナフチルカーボネート等のジアリールカーボネート類との脱アルコール反応や脱フェノール反応から得られるものを挙げることができる。
<Polycarbonate polyol>
Examples of the polycarbonate polyol include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5- Pentanediol, 1,6-hexanediol, 1,8-octanediol, 1,9-nonanediol, 3-methyl-1,5-pentanediol, 3,3-dimethylolheptane, diethylene glycol, dipropylene glycol, neo Pentyl glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, dimer acid diol, ethylene oxide or propylene oxide adduct of bisphenol A, bis (β-hydroxyethyl) benzene, xylylene glycol, glycerin, bird One or more kinds of low molecular polyols such as tyrolpropane and pentaerythritol, dialkyl carbonates such as dimethyl carbonate and diethyl carbonate, alkylene carbonates such as ethylene carbonate and propylene carbonate, diphenyl carbonate, dinaphthyl carbonate, dianthryl carbonate, di Examples thereof include those obtained from a dealcoholization reaction or a dephenol reaction with diaryl carbonates such as phenanthryl carbonate, diindanyl carbonate, and tetrahydronaphthyl carbonate.
また、ポリカーボネートポリオールとポリエステルポリオールと低分子ポリオールのエステル交換反応により得られたポリオールも好適に用いることができる。 Moreover, the polyol obtained by transesterification of polycarbonate polyol, polyester polyol, and low molecular polyol can also be used suitably.
<ポリオレフィンポリオール>
ポリオレフィンポリオールとしては、例えば水酸基を2個以上有するポリブタジエン、水素添加ポリブタジエン、ポリイソプレン、水素添加ポリイソプレン等を挙げることができる。
<Polyolefin polyol>
Examples of the polyolefin polyol include polybutadiene having two or more hydroxyl groups, hydrogenated polybutadiene, polyisoprene, and hydrogenated polyisoprene.
<アクリルポリオール>
アクリルポリオールとしては、アクリル酸エステル及び/又はメタクリル酸エステル〔以下(メタ)アクリル酸エステルという〕と、反応点となりうる少なくとも分子内に1個以上の水酸基を有するアクリル酸ヒドロキシ化合物及び/又はメタクリル酸ヒドロキシ化合物〔以下(メタ)アクリル酸ヒドロキシ化合物という〕と、重合開始剤とを熱エネルギーや紫外線または電子線などの光エネルギー等を使用し、アクリルモノマーを共重合したものを挙げることができる。
<Acrylic polyol>
Examples of the acrylic polyol include acrylic acid ester and / or methacrylic acid ester (hereinafter referred to as (meth) acrylic acid ester), acrylic acid hydroxy compound and / or methacrylic acid having at least one hydroxyl group in the molecule that can be a reaction point. Examples thereof include those obtained by copolymerizing an acrylic monomer using a thermal compound, a light energy such as an ultraviolet ray or an electron beam, and the like with a hydroxy compound (hereinafter referred to as a (meth) acrylic acid hydroxy compound) and a polymerization initiator.
<(メタ)アクリル酸エステル>
(メタ)アクリル酸エステルとしては、例えば炭素数1〜20のアルキルエステルを挙げることができる。このような(メタ)アクリル酸エステルとしては、例えば(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ペンチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸−2−エチルヘキシル、(メタ)アクリル酸オクチル、(メタ)アクリル酸ノニル、(メタ)アクリル酸デシル、(メタ)アクリル酸ドデシル等の(メタ)アクリル酸アルキルエステル;シクロヘキシル(メタ)アクリレート等の(メタ)アクリル酸の脂環属アルコールとのエステル;(メタ)アクリル酸フェニル、(メタ)アクリル酸ベンジル等の(メタ)アクリル酸アリールエステル等を挙げることができる。このような(メタ)アクリル酸エステルは単独または2種類以上組み合わせて使用しても良い。
<(Meth) acrylic acid ester>
Examples of (meth) acrylic acid esters include alkyl esters having 1 to 20 carbon atoms. Examples of such (meth) acrylic acid esters include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, pentyl (meth) acrylate, (meth Alkyl (meth) acrylates such as hexyl acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate Esters; esters of (meth) acrylic acid such as cyclohexyl (meth) acrylate with alicyclic alcohols; (meth) acrylic acid aryl esters such as phenyl (meth) acrylate and benzyl (meth) acrylate it can. Such (meth) acrylic acid esters may be used alone or in combination of two or more.
<(メタ)アクリル酸ヒドロキシ化合物>
(メタ)アクリル酸ヒドロキシ化合物としては、例えばポリイソシアネートとの反応点となりうる少なくとも分子内に1個以上の水酸基を有しており、具体的には、2−ヒドロキシエチルアクリレート、2−ヒドロキシプロピルアクリレート、4−ヒドロキシブチルアクリレート、3−ヒドロキシ−2,2−ジメチルプロピルアクリレート、ペンタエリスリトールトリアクリレート等のアクリル酸ヒドロキシ化合物等が挙げられる。また、2−ヒドロキシエチルメタクリレート、2−ヒドロキシプロピルメタクリレート、4−ヒドロキシブチルメタクリレート、3−ヒドロキシ−2,2−ジメチルプロピルメタクリレート、ペンタエリスリトールトリメタクリレート等のメタクリル酸ヒドロキシ化合物が挙げられる。これら(メタ)アクリル酸ヒドロキシ化合物は、単独または2種以上を組み合わせて使用しても良い。
<(Meth) acrylic acid hydroxy compound>
As the (meth) acrylic acid hydroxy compound, for example, it has at least one hydroxyl group in the molecule which can be a reaction point with polyisocyanate. Specifically, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate And hydroxy hydroxy compounds such as 4-hydroxybutyl acrylate, 3-hydroxy-2,2-dimethylpropyl acrylate, and pentaerythritol triacrylate. Also, hydroxy methacrylate compounds such as 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 4-hydroxybutyl methacrylate, 3-hydroxy-2,2-dimethylpropyl methacrylate, pentaerythritol trimethacrylate, and the like can be given. These (meth) acrylic acid hydroxy compounds may be used alone or in combination of two or more.
<シリコーンポリオール>
シリコーンポリオールとしては、例えばγ−メタクリロキシプロピルトリメトキシシラン等を重合したビニル基含有シリコーン化合物、及び分子中に少なくとも1個の末端水酸基を有する、α,ω−ジヒドロキシポリジメチルシロキサン、α,ω−ジヒドロキシポリジフェニルシロキサン等のポリシロキサンを挙げることができる。
<Silicone polyol>
Examples of the silicone polyol include a vinyl group-containing silicone compound obtained by polymerizing γ-methacryloxypropyltrimethoxysilane and the like, and α, ω-dihydroxypolydimethylsiloxane having at least one terminal hydroxyl group in the molecule, α, ω- Mention may be made of polysiloxanes such as dihydroxypolydiphenylsiloxane.
<ヒマシ油系ポリオール>
ヒマシ油系ポリオールとしては、例えばヒマシ油脂肪酸とポリオールとの反応により得られる線状または分岐状ポリエステルポリオールが挙げられる。また、脱水ヒマシ油、一部分を脱水した部分脱水ヒマシ油、水素を付加させた水添ヒマシ油も使用することができる。
<Castor oil-based polyol>
Examples of the castor oil-based polyol include linear or branched polyester polyols obtained by a reaction between a castor oil fatty acid and a polyol. Dehydrated castor oil, partially dehydrated castor oil partially dehydrated, and hydrogenated castor oil added with hydrogen can also be used.
<フッ素系ポリオール>
フッ素系ポリオールとしては、例えば必須成分として含フッ素モノマーとヒドロキシ基を有するモノマーとの共重合反応により得られる線状または分岐状のポリオールを挙げることができる。ここで、含フッ素モノマーとしては、フルオロオレフィンであることが好ましく、例えば、テトラフルオロエチレン、クロロトリフルオロエチレン、トリクロロフルオロエチレン、ヘキサフルオロプロピレン、フッ化ビニリデン、フッ化ビニル、トリフルオロメチルトリフルオロエチレンが挙げられる。また、ヒドロキシル基を有するモノマーとしては、例えば、ヒドロキシエチルビニルエーテル、4−ヒドロキシブチルビニルエーテル、シクロヘキサンジオールモノビニルエーテル等のヒドロキシアルキルビニルエーテル、2−ヒドロキシエチルアリルエーテル等のヒドロキシアルキルアリルエーテル、ヒドロキシアルキルクロトン酸ビニル等のヒドロキシル基含有カルボン酸ビニル又はアリルエステル等のヒドロキシル基を有するモノマーが挙げられる。
<Fluorine-based polyol>
As a fluorine-type polyol, the linear or branched polyol obtained by the copolymerization reaction of a fluorine-containing monomer and the monomer which has a hydroxyl group as an essential component can be mentioned, for example. Here, the fluorine-containing monomer is preferably a fluoroolefin, for example, tetrafluoroethylene, chlorotrifluoroethylene, trichlorofluoroethylene, hexafluoropropylene, vinylidene fluoride, vinyl fluoride, trifluoromethyl trifluoroethylene. Is mentioned. Examples of the monomer having a hydroxyl group include hydroxyalkyl vinyl ethers such as hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether and cyclohexanediol monovinyl ether, hydroxyalkyl allyl ethers such as 2-hydroxyethyl allyl ether, and hydroxyalkyl vinyl crotonates. Examples thereof include monomers having a hydroxyl group, such as hydroxyl group-containing vinyl carboxylate or allyl ester.
また、ポリオールは、1分子中の活性水素基数(平均官能基数)が1.9〜6.0であることが好ましい。活性水素基数が下限値未満の場合には、塗膜物性が低下する恐れがある。また、上限値を超える場合には、密着性が低下する恐れがある。 The polyol preferably has an active hydrogen group number (average functional group number) in one molecule of 1.9 to 6.0. When the number of active hydrogen groups is less than the lower limit, the physical properties of the coating film may be reduced. Moreover, when exceeding an upper limit, there exists a possibility that adhesiveness may fall.
また、ポリオールの数平均分子量は、750〜50000の範囲にあることが好ましい。下限値未満の場合には、密着性低下の恐れがあり、上限値を超えると低極性有機溶剤に対する溶解性の低下や密着性低下を招く恐れがある。 Moreover, it is preferable that the number average molecular weight of a polyol exists in the range of 750-50000. If it is less than the lower limit, the adhesion may be reduced, and if it exceeds the upper limit, the solubility in a low-polar organic solvent may be lowered or the adhesion may be lowered.
また、二液型塗料組成物のポリイソシアネート組成物と、ポリオールとの配合の割合は、特に限定するものではないが、イソシアネート組成物中のイソシアネート基とポリオール中の水酸基のモル比が、R=イソシアネート基/水酸基で0.5〜2.5となるように配合することが好ましい。下限値未満の場合には水酸基が過剰になり、密着性の低下を招く恐れがある。また、架橋密度が低下し耐久性の低下や塗膜の機械的強度が低下する恐れがある。上限値を超える場合にはイソシアネート基が過剰になり、空気中の水分と反応し、塗膜の膨れやこれに伴う密着性の低下を生じる恐れがある。 Further, the proportion of the polyisocyanate composition of the two-component coating composition and the polyol is not particularly limited, but the molar ratio of the isocyanate group in the isocyanate composition to the hydroxyl group in the polyol is R = It is preferable to mix so that it may become 0.5-2.5 by an isocyanate group / hydroxyl group. If it is less than the lower limit, the hydroxyl group becomes excessive, which may cause a decrease in adhesion. Moreover, there exists a possibility that a crosslinking density may fall and durability and the mechanical strength of a coating film may fall. When the upper limit is exceeded, the isocyanate group becomes excessive and reacts with moisture in the air, which may cause swelling of the coating film and a decrease in adhesion.
また、希釈溶剤として使用する有機溶剤としては、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類、酢酸エチル、酢酸ブチル、酢酸セロソルブ等のエステル類、ブタノール、イソプロピルアルコール等のアルコール類、トルエン、キシレン、シクロヘキサン、ミネラルスピリット、ナフサ等の炭化水素類等からなる群から、目的及び用途に応じて適宜選択して使用することができる。これらの溶剤は単独で用いてもよく、2種以上を併用してもよい。 Moreover, as an organic solvent used as a diluting solvent, ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone, esters such as ethyl acetate, butyl acetate and cellosolve, alcohols such as butanol and isopropyl alcohol, toluene, xylene, From the group consisting of hydrocarbons such as cyclohexane, mineral spirits, naphtha and the like, it can be appropriately selected and used according to the purpose and application. These solvents may be used alone or in combination of two or more.
また、二液型塗料組成物は、ポットライフ、硬化条件、及び作業条件等を考慮し、適宜公知のウレタン化触媒を用いることができる。具体的には、ジブチル錫ジアセテート、ジブチル錫ジラウレート、ジオクチル錫ジラウレート等の有機金属化合物や、トリエチレンジアミンやトリエチルアミン等の有機アミンやその塩を選択して用いる。これらの触媒は、単独または2種以上併用することができる。 In addition, the two-component coating composition can use a known urethanization catalyst as appropriate in consideration of pot life, curing conditions, working conditions, and the like. Specifically, organic metal compounds such as dibutyltin diacetate, dibutyltin dilaurate and dioctyltin dilaurate, organic amines such as triethylenediamine and triethylamine, and salts thereof are selected and used. These catalysts can be used alone or in combination of two or more.
また、二液型塗料組成物の硬化条件としては、特に限定されるものではないが、硬化温度が−5〜120℃、湿度が10〜95%RH、養生時間が0.5〜168時間であることが好ましい。 In addition, the curing conditions of the two-component coating composition are not particularly limited, but the curing temperature is -5 to 120 ° C, the humidity is 10 to 95% RH, and the curing time is 0.5 to 168 hours. Preferably there is.
本発明によって得られた二液型塗料組成物には、必要に応じて、例えば、2,6−ジ−tert−ブチル−4−メチルフェノール等の酸化防止剤、紫外線吸収剤、顔料、染料、溶剤、難燃剤、加水分解抑制剤、潤滑剤、可塑剤、充填材、帯電防止剤、分散剤、触媒、貯蔵安定剤、界面活性剤、レベリング剤等の添加剤を適宜配合することができる。 In the two-component coating composition obtained by the present invention, for example, an antioxidant such as 2,6-di-tert-butyl-4-methylphenol, an ultraviolet absorber, a pigment, a dye, Additives such as a solvent, a flame retardant, a hydrolysis inhibitor, a lubricant, a plasticizer, a filler, an antistatic agent, a dispersant, a catalyst, a storage stabilizer, a surfactant, and a leveling agent can be appropriately blended.
また、本発明によって得られた二液型塗料組成物は、スプレー、刷毛、浸漬、コーター等の公知の方法により被着体の表面上に塗布され、塗膜を形成する。 In addition, the two-component coating composition obtained by the present invention is applied onto the surface of an adherend by a known method such as spraying, brushing, dipping, or coater to form a coating film.
ここで被着体は特に限定されるものではなく、ステンレス、リン酸処理鋼、亜鉛鋼、鉄、銅、アルミニウム、真鍮、ガラス、スレート、アクリル樹脂、ポリカーボネート樹脂、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリブチレンフタレート樹脂、ポリスチレン樹脂、AS樹脂、ABS樹脂、ポリカーボネート−ABS樹脂、6−ナイロン樹脂、6,6−ナイロン樹脂、MXD6ナイロン樹脂、ポリ塩化ビニル樹脂、ポリビニルアルコール樹脂、ポリウレタン樹脂、フェノール樹脂、メラミン樹脂、ポリアセタール樹脂、塩素化ポリオレフィン樹脂、ポリオレフィン樹脂、ポリアミド樹脂、ポリエーテルエーテルケトン樹脂、ポリフェニレンスルフィド樹脂、NBR樹脂、クロロプレン樹脂、SBR樹脂、SEBS樹脂などの素材で成形された被着体、コロナ放電処理やその他表面処理を施されたポリエチレン、ポリプロピレン等のオレフィン樹脂、または前記被着体表面に中間形成となりうる塗膜層が形成された被着体を用いることができる。 The adherend is not particularly limited, and is stainless steel, phosphated steel, zinc steel, iron, copper, aluminum, brass, glass, slate, acrylic resin, polycarbonate resin, polyethylene terephthalate resin, polyethylene naphthalate resin. , Polybutylene phthalate resin, polystyrene resin, AS resin, ABS resin, polycarbonate-ABS resin, 6-nylon resin, 6,6-nylon resin, MXD6 nylon resin, polyvinyl chloride resin, polyvinyl alcohol resin, polyurethane resin, phenol resin , Melamine resin, polyacetal resin, chlorinated polyolefin resin, polyolefin resin, polyamide resin, polyether ether ketone resin, polyphenylene sulfide resin, NBR resin, chloroprene resin, SBR resin, SEB An adherend formed of a material such as a resin, an olefin resin such as polyethylene or polypropylene that has been subjected to corona discharge treatment or other surface treatment, or a coat layer that can be formed on the surface of the adherend. A kimono can be used.
被着体表層に形成される塗膜の膜厚は、リコート性や耐久性に優れるため、被着体に少なくとも10μmの膜厚を形成すれば良い。膜厚が10μm未満である場合には耐久性が低下し、衝撃により塗膜の破れ等を生じる恐れがある。 Since the film thickness of the coating film formed on the adherend surface layer is excellent in recoatability and durability, a film thickness of at least 10 μm may be formed on the adherend. When the film thickness is less than 10 μm, the durability is lowered, and there is a possibility that the coating film is torn by impact.
本発明のポリイソシアネート組成物は、非常に低粘度であるため、二液型塗料組成物とした場合、高固形分化が可能となり、有機溶剤の削減ができる。 Since the polyisocyanate composition of the present invention has a very low viscosity, when it is a two-component coating composition, high solid differentiation is possible, and organic solvents can be reduced.
以上のように、本発明のポリイソシアネート組成物、及び二液型塗料組成物は自動車塗料用途へ好適に用いられる。 As described above, the polyisocyanate composition and the two-component paint composition of the present invention are suitably used for automotive paint applications.
以下に、実施例に基づいて本発明を更に詳細に説明するが、本発明は、以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to the following examples.
<ポリイソシアネート組成物の合成>
<実施例1>
攪拌機、温度計、冷却管、および窒素ガス導入管を備えた容量1リットルの四つ口フラスコに、HDI(東ソー社製、NCO含量:49.9質量%)875g、および水素化ビスフェノールA(丸善石油化学社製、以下HBPAという)125gを仕込み、これらを撹拌しながら100℃に加熱し、所定の反応転化率に達するまでウレタン化反応させた。ここで反応生成物から、薄膜蒸留(条件:140℃,0.04kPa)により過剰のHDIを除去し、ポリイソシアネートC−1を290g得た。
<Synthesis of polyisocyanate composition>
<Example 1>
In a 4-liter flask having a capacity of 1 liter equipped with a stirrer, a thermometer, a condenser tube, and a nitrogen gas introduction tube, 875 g of HDI (manufactured by Tosoh Corporation, NCO content: 49.9% by mass) and hydrogenated bisphenol A (Maruzen) 125 g (manufactured by Petrochemical Co., Ltd., hereinafter referred to as “HBPA”) were charged, and these were heated to 100 ° C. with stirring, and urethanated until reaching a predetermined reaction conversion rate. Here, excess HDI was removed from the reaction product by thin-film distillation (conditions: 140 ° C., 0.04 kPa) to obtain 290 g of polyisocyanate C-1.
上記操作にて得られたポリイソシアネートC−1を100gと、コロネートHXLV(ポリイソシアヌレート、東ソー社製、NCO含量:23.1質量%、以下C−HXLVという)を900gの割合で混合し、ポリイソシアネート組成物P−1を1000g得た。 100 g of polyisocyanate C-1 obtained by the above operation was mixed with coronate HXLV (polyisocyanurate, manufactured by Tosoh Corporation, NCO content: 23.1% by mass, hereinafter referred to as C-HXLV) at a ratio of 900 g, 1000 g of polyisocyanate composition P-1 was obtained.
<実施例2〜3>
表2に示す条件で、C−1とC−HXLVとの混合を行い、ポリイソシアネート組成物P−2、P−3を得た。
<Examples 2-3>
Under the conditions shown in Table 2, C-1 and C-HXLV were mixed to obtain polyisocyanate compositions P-2 and P-3.
<比較例1〜2>
表3に示す条件で、C−1とC−HXLVとの混合を行い、ポリイソシアネート組成物P−4、P−5を得た。
<Comparative Examples 1-2>
Under the conditions shown in Table 3, C-1 and C-HXLV were mixed to obtain polyisocyanate compositions P-4 and P-5.
<比較例3>
攪拌機、温度計、冷却管、および窒素ガス導入管を備えた容量1リットルの四つ口フラスコに、HDI950g、および1,3−ブチレングリコール(KHネオケム社製、以下1,3−BGという)50gを仕込み、これらを撹拌しながら100℃に加熱し、所定の反応転化率に達するまでウレタン化反応させた。ここで反応生成物から、薄膜蒸留(条件:140℃,0.04kPa)により過剰のHDIを除去し、ポリイソシアネートC−2を230g得た。
<Comparative Example 3>
In a 4-liter flask having a capacity of 1 liter equipped with a stirrer, a thermometer, a condenser tube, and a nitrogen gas inlet tube, 950 g of HDI and 50 g of 1,3-butylene glycol (KH Neochem, hereinafter referred to as 1,3-BG) Were heated to 100 ° C. with stirring, and urethanated until a predetermined reaction conversion rate was reached. Here, excess HDI was removed from the reaction product by thin film distillation (conditions: 140 ° C., 0.04 kPa) to obtain 230 g of polyisocyanate C-2.
上記操作にて得られたポリイソシアネートC−2を100gと、C−HXLVを900gの割合で混合し、ポリイソシアネート組成物P−6を1000g得た。 100 g of polyisocyanate C-2 obtained by the above operation was mixed with 900 g of C-HXLV to obtain 1000 g of polyisocyanate composition P-6.
<比較例4〜5>
表3に示す条件で、C−2とC−HXLVとの混合を行い、ポリイソシアネート組成物P−7、P−8を得た。
<Comparative Examples 4-5>
Under the conditions shown in Table 3, C-2 and C-HXLV were mixed to obtain polyisocyanate compositions P-7 and P-8.
<比較例6>
攪拌機、温度計、冷却管、および窒素ガス導入管を備えた容量1リットルの四つ口フラスコに、HDI940g、および1,4−シクロヘキサンジメタノール(長瀬産業社製、以下CHDMという)60gを仕込み、これらを撹拌しながら40℃に加熱し、1時間ウレタン化反応を行った。その後60℃に昇温し、この反応液中にアロファネート化触媒であるオクチル酸ジルコニール(第一稀元素化学工業社製)0.1gを添加し、110℃にて所定の反応転化率に達するまで反応させた後、反応停止剤である酸性リン酸エステル(JP−508、城北化学工業社製)0.11gを添加し、60℃で1時間停止反応を行った。ここで、薄膜蒸留(条件:140℃,0.04kPa)により反応生成物から過剰のHDIを除去し、ポリイソシアネートC−3を320g得た。
<Comparative Example 6>
HDI (940 g) and 1,4-cyclohexanedimethanol (manufactured by Nagase Sangyo Co., Ltd., hereinafter referred to as CHDM) are charged into a 1-liter four-necked flask equipped with a stirrer, thermometer, cooling pipe, and nitrogen gas introduction pipe, These were heated to 40 ° C. with stirring, and urethanization reaction was performed for 1 hour. Thereafter, the temperature is raised to 60 ° C., and 0.1 g of zirconyl octylate (Daiichi Rare Element Chemical Co., Ltd.), which is an allophanate catalyst, is added to the reaction solution until a predetermined reaction conversion rate is reached at 110 ° C. After the reaction, 0.11 g of acidic phosphate ester (JP-508, manufactured by Johoku Chemical Industry Co., Ltd.) as a reaction terminator was added, and a termination reaction was performed at 60 ° C. for 1 hour. Here, excess HDI was removed from the reaction product by thin film distillation (conditions: 140 ° C., 0.04 kPa) to obtain 320 g of polyisocyanate C-3.
上記操作にて得られたポリイソシアネートC−3を100gと、C−HXLVを900gの割合で混合し、ポリイソシアネート組成物P−9を1000g得た。 100 g of polyisocyanate C-3 obtained by the above operation was mixed with 900 g of C-HXLV to obtain 1000 g of polyisocyanate composition P-9.
<比較例7〜8>
表3に示す条件で、C−3とC−HXLVとの混合を行い、ポリイソシアネート組成物P−10、P−11を得た。
<Comparative Examples 7-8>
Under the conditions shown in Table 3, C-3 and C-HXLV were mixed to obtain polyisocyanate compositions P-10 and P-11.
<比較例9>
市販の東ソー社製ポリイソシアヌレートC−HXLVを用いた。
<Comparative Example 9>
Commercially available Tosoh polyisocyanurate C-HXLV was used.
<二液塗料組成物の調製>
耐傷性評価用塗料配合液は表4、表5に示すように、ポリオールとポリイソシアネート組成物とをR(イソシアネート基/水酸基のモル比)=1.0になるように配合し、更に有機溶剤で固形分が50質量%になるように、二液塗料組成物(S−1〜S−12)を調製した(配合量の単位はg)。ここでは、ポリオールには、アクリルポリオール(商品名:アクリディック49−394−IM、水酸基価:25mgKOH/g、固形分:50質量%、DIC社製)を使用し、有機溶剤には、酢酸ブチルを使用し、顔料には酸化チタンCR−90(石原産業製)を使用し、調製した。
<Preparation of two-component coating composition>
As shown in Tables 4 and 5, the paint blending liquid for scratch resistance evaluation is blended with a polyol and a polyisocyanate composition so that R (molar ratio of isocyanate group / hydroxyl group) = 1.0, and further an organic solvent. The two-component coating composition (S-1 to S-12) was prepared so that the solid content was 50% by mass (unit: g). Here, acrylic polyol (trade name: ACRYDIC 49-394-IM, hydroxyl value: 25 mg KOH / g, solid content: 50% by mass, manufactured by DIC) is used as the polyol, and butyl acetate is used as the organic solvent. And titanium oxide CR-90 (manufactured by Ishihara Sangyo) was used as the pigment.
<二液塗料組成物の調製(耐候性、密着性)>
耐候性、密着性評価用塗料配合液は表6、表7に示すように、ポリオールとポリイソシアネート組成物とをR(イソシアネート基/水酸基のモル比)=1.0になるように配合し、更に有機溶剤で固形分が50質量%になるように、二液塗料組成物(S−1〜S−12)を調製した(配合量の単位はg)。ここでは、ポリオールには、アクリルポリオール(商品名:アクリディックA−801、水酸基価:50mgKOH/g、固形分:50質量%、DIC社製)を使用し、有機溶剤には、酢酸ブチルを使用し、顔料には酸化チタンCR−50(石原産業製)を使用し、調製した。
<Preparation of two-component coating composition (weather resistance, adhesion)>
As shown in Tables 6 and 7, the paint blending solution for weather resistance and adhesion evaluation was blended with polyol and polyisocyanate composition so that R (isocyanate group / hydroxyl molar ratio) = 1.0, Further, a two-component coating composition (S-1 to S-12) was prepared so that the solid content was 50% by mass with an organic solvent (the unit of the blending amount was g). Here, acrylic polyol (trade name: Acrydic A-801, hydroxyl value: 50 mgKOH / g, solid content: 50% by mass, manufactured by DIC) is used as the polyol, and butyl acetate is used as the organic solvent. The pigment was prepared using titanium oxide CR-50 (Ishihara Sangyo).
<塗装方法及び試験片の調製>
調製した二液塗料組成物を、それぞれメチルエチルケトンで脱脂した鋼板(JIS G3141、商品名:SPCC−SB、処理方法:PF−1077、パルテック社製)にアプリケーターを用い、任意の膜厚になるように塗布した。その後、温度60℃の乾燥機中で1時間加熱処理を行い、続いて温度23℃、相対湿度50%の環境下で7日間養生し、コーティング塗膜S−1〜S−12を得た。
<Coating method and test piece preparation>
The prepared two-component paint composition is defatted with methyl ethyl ketone (JIS G3141, trade name: SPCC-SB, treatment method: PF-1077, manufactured by Partec Co., Ltd.) using an applicator so as to have an arbitrary film thickness. Applied. Thereafter, heat treatment was performed in a dryer at a temperature of 60 ° C. for 1 hour, followed by curing for 7 days in an environment at a temperature of 23 ° C. and a relative humidity of 50% to obtain coating films S-1 to S-12.
<耐傷性評価>
表4、表5に示す配合で得られた塗料から作製したコーティング塗膜(乾燥後膜厚約20μm)を、下記条件の耐傷性試験により押込み硬度を測定した。結果を表8、表9に示す。評価Aであれば良好と言える。
・試験装置:フィッシャースコープHM2000(フィッシャー・インストルメンツ社製)
・圧子:ビッカースダイヤモンド
・試験温度:25℃
<耐傷性評価基準>
押込み硬度の値を、下記基準にて分類した。
・125N/mm2以上:(評価)A
・110N/mm2以上〜125N/mm2未満:(評価)B
・110N/mm2未満:(評価)C。
<Scratch resistance evaluation>
The indentation hardness of a coating film (film thickness after drying of about 20 μm) prepared from the paint obtained by the formulation shown in Tables 4 and 5 was measured by a scratch resistance test under the following conditions. The results are shown in Tables 8 and 9. An evaluation A is good.
Test equipment: Fischer scope HM2000 (Fischer Instruments)
・ Indenter: Vickers diamond ・ Test temperature: 25 ℃
<Scratch resistance evaluation criteria>
The indentation hardness values were classified according to the following criteria.
・ 125 N / mm 2 or more: (Evaluation) A
· 110N / mm 2 or more ~125N / mm 2 less than :( evaluation) B
-Less than 110 N / mm < 2 >: (Evaluation) C.
<耐候性評価>
表6、表7に示す配合で得られた塗料から作製したコーティング塗膜(乾燥後膜厚約20μm)を、下記の条件で耐候性の加速試験を行った。
・試験装置:QUV(Q−LAB社製)
・ランプ:EL−313
・照度:0.59w/m2
・λmax:313nm
・1サイクル:12時間〔UV照射:8時間(温度70℃)、結露:4時間(温度50℃)〕
・試験時間:576時間
<耐候性評価基準>
JIS Z8741に準じて、光沢度計(製品名:マイクロ−グロス、BYK社製)にて、60°における光沢度を測定し、光沢保持率を算出した。光沢保持率は次式により求めた。結果を表8、表9に示す。評価Aであれば良好と言える。
<Weather resistance evaluation>
An accelerated weather resistance test was performed on the coating film (film thickness after drying of about 20 μm) prepared from the paints obtained with the formulations shown in Tables 6 and 7 under the following conditions.
・ Test equipment: QUV (manufactured by Q-LAB)
・ Lamp: EL-313
・ Illuminance: 0.59 w / m2
・ Λmax: 313 nm
1 cycle: 12 hours [UV irradiation: 8 hours (temperature 70 ° C.), condensation: 4 hours (temperature 50 ° C.)]
Test time: 576 hours <Weather resistance evaluation criteria>
According to JIS Z8741, the glossiness at 60 ° was measured with a gloss meter (product name: Micro-Gloss, manufactured by BYK), and the gloss retention was calculated. The gloss retention was determined by the following formula. The results are shown in Tables 8 and 9. An evaluation A is good.
光沢保持率(%)=100×耐候試験後光沢度÷初期光沢度 (式)
・80%以上:(評価)A
・70%以上〜80%未満:(評価)B
・70%未満:(評価)C。
Gloss retention (%) = 100 × Glossiness after weathering test ÷ Initial glossiness (Formula)
・ 80% or more: (Evaluation) A
・ 70% to less than 80%: (Evaluation) B
-Less than 70%: (Evaluation) C.
<密着性評価用メタリックベース塗料の調製>
水性アクリルポリオール(製品名:バーノックWE−303、DIC社製)25.0gに、レオロジーコントロール剤(製品名:BYK−425、BYK社製)0.5g、消泡剤(製品名:BYK−012、BYK社製)0.5g、湿潤分散剤(製品名:DISPERBYK−192、BYK社製)1.0gを添加し、アルミニウムペースト(製品名:アルペーストWXM5660、東洋アルミニウム社製)2.0gを配合し、更にメタノールを15.0g加えることで粘度を調整した。
<Preparation of metallic base paint for adhesion evaluation>
Aqueous acrylic polyol (product name: Bernock WE-303, manufactured by DIC) 25.0 g, rheology control agent (product name: BYK-425, manufactured by BYK) 0.5 g, antifoaming agent (product name: BYK-012) 0.5 g of BYK), 1.0 g of a wetting and dispersing agent (product name: DISPERBYK-192, manufactured by BYK) and 2.0 g of aluminum paste (product name: Alpaste WXM5660, manufactured by Toyo Aluminum Co., Ltd.) The viscosity was adjusted by adding 15.0 g of methanol.
<密着性評価>
調製したメタリックベース塗料を、メチルエチルケトンで脱脂した鋼板(JIS G3141、商品名:SPCC−SB、処理方法:PF−1077、パルテック社製)に、乾燥後の膜厚約30μmになるようにスプレーで塗布した。その後、温度23℃、相対湿度50%の環境下で30分養生し、60℃の条件で30分加熱処理を行った。さらに、表4で調製した二液塗料組成物を、メタリックベースを塗布した鋼板の上からアプリケーターを用いて塗布し、常温にて10分予備乾燥後、90℃の乾燥機中で30分加熱処理を行った後、80℃の条件で10時間加熱処理を行い、コーティング塗膜を得た。
<密着性評価基準>
得られた塗膜をJIS K5600−5−6に準じて、クロスカット法による付着性試験を実施した。結果を表8、表9に示す。評価Aであれば良好と言える。
・分類0〜1:A
・分類2〜5:B
<Adhesion evaluation>
The prepared metallic base paint is applied to a steel plate (JIS G3141, trade name: SPCC-SB, treatment method: PF-1077, manufactured by Partec Co.) degreased with methyl ethyl ketone by spraying so that the film thickness after drying is about 30 μm. did. Thereafter, it was cured for 30 minutes in an environment of a temperature of 23 ° C. and a relative humidity of 50%, and heat-treated for 30 minutes at 60 ° C. Further, the two-component coating composition prepared in Table 4 was applied on the steel plate coated with the metallic base using an applicator, pre-dried at room temperature for 10 minutes, and then heat-treated in a dryer at 90 ° C. for 30 minutes. Then, heat treatment was performed for 10 hours at 80 ° C. to obtain a coating film.
<Adhesion evaluation criteria>
The obtained coating film was subjected to an adhesion test by a cross-cut method according to JIS K5600-5-6. The results are shown in Tables 8 and 9. An evaluation A is good.
・ Classification 0 to 1: A
・ Classification 2 to 5: B
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JPH01297420A (en) * | 1988-05-24 | 1989-11-30 | Takeda Chem Ind Ltd | Polyisocyanate composition and resin composition containing the same |
JPH0797423A (en) * | 1993-09-29 | 1995-04-11 | Nippon Polyurethane Ind Co Ltd | Polyisocyanate curing agent, and coating composition and adhesive composition containing same |
JPH08151424A (en) * | 1994-11-29 | 1996-06-11 | Nippon Polyurethane Ind Co Ltd | Polyurethane resin composition and adhesive, sealing agent and binder containing same |
JP2011173988A (en) * | 2010-02-24 | 2011-09-08 | Canon Chemicals Inc | Aliphatic polyurea resin composition and aliphatic polyurea resin |
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JPS6291569A (en) * | 1985-10-18 | 1987-04-27 | Dainippon Ink & Chem Inc | Coating method for surface finish |
JPH01297420A (en) * | 1988-05-24 | 1989-11-30 | Takeda Chem Ind Ltd | Polyisocyanate composition and resin composition containing the same |
JPH0797423A (en) * | 1993-09-29 | 1995-04-11 | Nippon Polyurethane Ind Co Ltd | Polyisocyanate curing agent, and coating composition and adhesive composition containing same |
JPH08151424A (en) * | 1994-11-29 | 1996-06-11 | Nippon Polyurethane Ind Co Ltd | Polyurethane resin composition and adhesive, sealing agent and binder containing same |
JP2011173988A (en) * | 2010-02-24 | 2011-09-08 | Canon Chemicals Inc | Aliphatic polyurea resin composition and aliphatic polyurea resin |
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JP2021102742A (en) * | 2019-12-25 | 2021-07-15 | 東ソー株式会社 | Modified polyisocyanate composition |
JP7435117B2 (en) | 2019-12-25 | 2024-02-21 | 東ソー株式会社 | Modified polyisocyanate composition |
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