JP2019150884A - Press brake control device and press brake control method - Google Patents

Abstract

To provide a press brake control device which allows a die set in die layout data to be taken out of a die storage and attached to a press brake.SOLUTION: A die to be used for bending sheet metal is selected, and die layout data including a die ID, installation position information, and information on a storage location in a die storage for the selected die are created in advance. A display control unit 202 performs control such that information indicating the storage location of the die is displayed in a display unit 51. A die collation unit 208 collates a die ID read by a reader when an operator takes a die out of the die storage with a die ID of a die included in the die layout data. When the read die ID does not match the die ID of any die included in the die layout data, the display control unit 202 performs control such that a message that the die taken out by the operator is a wrong die is displayed in the display unit 51.SELECTED DRAWING: Figure 2

Description

  The present invention relates to a press brake control device, a press brake control method, a mold management method, and a data structure of mold management data.

  A press brake for bending a sheet metal includes an upper table on which a punch is mounted and a lower table on which a die is mounted. The press brake lowers the upper table to the lower table, and bends the sheet metal disposed on the die between the punch and the die.

  The control device that controls the press brake selects the molds (punch and die) used to bend the sheet metal, and creates mold layout data that sets the positions for mounting the selected molds on the upper and lower tables. To do. The operator takes out the mold set by the mold layout data from the mold storage, and mounts the mold at the position set by the mold layout data.

Japanese Patent No. 6131095 JP-A-9-155542

  If the operator mounts a mold different from the mold set in the mold layout data on the upper table or the lower table, the mold may be damaged or the processing failure of the sheet metal may occur. Therefore, in Patent Document 1, identification information for identifying the mold is given to each mold, and the identification information of the mold to be mounted on the press brake is read and set in the mold layout data. It is described to check whether or not it matches the mold.

  The mold storage has a plurality of stages of storage shelves for mounting molds, and each storage shelf has a plurality of rows of mold mounting parts arranged in the horizontal direction for mounting the molds. The mold mounting portions in each row can mount a plurality of molds in the depth direction. Since the mold storage houses many types of molds with different shapes or sizes for each punch and die, the operator removes the wrong mold from the mold storage and attaches it to the press brake. May end up.

  The present invention can correctly take out the mold set in the mold layout data from the mold storage and attach it to the press brake, and can reduce the occurrence of breakage of the mold or processing failure of the sheet metal. An object of the present invention is to provide a data structure of a press brake control device, a press brake control method, a die management method, and die management data.

  In the present invention, a plurality of molds having mold IDs for individually identifying the respective molds are stored in the mold storage, and the mold management server stores the mold IDs of the respective molds. Mold management data in which mold information including the type and width of each mold is associated with storage location information indicating a storage location of each mold in the mold storage is stored. The mold management data is referred to, a mold to be used for bending the sheet metal to be processed is selected, and the mold to be assembled is mounted in the left-right direction of the mold holder of the press brake. Is set, and a mold ID of the mold to be set, mounting position information indicating a position where the mold to be set is mounted on the mold holder, and storage location information of the mold to be set The mold layout data to be included is created in advance and is included in the mold layout data. Based on the storage location information, a display control unit for controlling the display unit to display information indicating the storage location of the molds in the mold storage in the mold storage, and an operator is displayed on the display unit. When the mold is taken out from the mold storage with reference to the information indicating the storage location and the mold ID of the removed mold is read by a reader, the read mold ID and the mold Collating with the mold ID of the set of molds included in the layout data, and the read mold ID matches the mold ID of one of the molds of the set A mold verification unit that determines whether or not to perform the display control unit, wherein the mold verification unit is configured so that any one of the molds in which the read mold ID is the set If it is determined that it matches the mold ID, the display unit displays the operator. Control is performed to display a first message indicating that the taken-out mold is a correct mold, and the mold collation unit selects any of the molds in which the read mold ID is the set. If it is determined that it does not match the mold ID of the mold, the press is controlled to display a second message indicating that the mold taken out by the operator is an incorrect mold on the display unit. A brake control device is provided.

  In the present invention, a plurality of molds having mold IDs for individually identifying the respective molds are stored in the mold storage, and the mold management server stores the mold IDs of the respective molds. Mold management data in which mold information including the type and width of each mold is associated with storage location information indicating a storage location of each mold in the mold storage is stored. The mold management data is referred to, a mold to be used for bending the sheet metal to be processed is selected, and the mold to be assembled is mounted in the left-right direction of the mold holder of the press brake. Is set, and a mold ID of the mold to be set, mounting position information indicating a position where the mold to be set is mounted on the mold holder, and storage location information of the mold to be set Including mold layout data that has been created in advance, the display control unit Based on the storage location information included in the data, control is performed so that information indicating the storage location of the molds in the set in the mold storage is displayed on the display unit, and the operator displays the information on the display unit. When the mold is taken out from the mold storage with reference to the information indicating the storage location and the mold ID of the extracted mold is read by the reader, the mold verification unit reads the mold The mold ID is compared with the mold ID of the mold to be set included in the mold layout data, and the read mold ID is one of the molds to be the set. It is determined whether or not it matches the mold ID of the mold, and the display control unit is configured so that the mold collation unit can determine which of the molds of the molds in which the read mold ID is the set. If it is determined that it matches the mold ID, the display unit displays the operator. The display control unit is configured to display the first message indicating that the mold is a correct mold. If it is determined that it does not match the mold ID of any of the molds, control is performed so that a second message indicating that the mold taken out by the operator is an incorrect mold is displayed on the display unit. A press brake control method is provided.

  The present invention, the mold storage is provided with a plurality of storage shelves for mounting the mold, each storage shelf has a plurality of rows of mold mounting portions arranged in the lateral direction for mounting the mold, The mold mounting portions in each row are configured to mount a plurality of molds in the depth direction, and the plurality of molds stored in the mold storage are individually identified for each mold. The mold management server has a mold ID, the mold ID of each mold, mold information including the type and width of each mold, and the mold storage for each mold. A mold management characterized by managing a plurality of molds stored in the mold storage by storing mold management data corresponding to storage location information indicating storage locations inside Provide a method.

  The present invention relates to a data structure of mold management data stored in a mold management server and referred to by a control device that controls a press brake, and each mold in a plurality of molds stored in a mold storage. A mold ID for individually identifying a mold, a mold ID associated with the mold ID of each mold, mold information including the type and width of each mold, and a mold ID of each mold Storage location information indicating the storage location in the mold storage of each mold, the data structure is for bending the sheet metal to be processed by the press brake, The control device is referred to select a mold based on the mold information, and mounting position information when the selected mold is mounted on a mold holder of the press brake, and the selected mold Mold ID and the collection of the selected mold Providing a data structure of a mold management data, characterized in that it is referenced in order to create a die layout data including location information.

  According to the data structure of the press brake control device, press brake control method, mold management method, and mold management data of the present invention, the mold set in the mold layout data is correctly taken out from the mold storage. It can be attached to the press brake, and the occurrence of damage to the mold or processing failure of the sheet metal can be reduced.

It is a figure showing the whole press brake composition of one embodiment. It is a block diagram which shows the functional internal structural example of NC apparatus in the press brake of one Embodiment. It is a perspective view showing the metallic mold storage arranged near the press brake of one embodiment in the state where the metallic mold is not stored. It is a front view which shows an example of the state which accommodated the metal mold | die in the metal mold storage. It is a perspective view which shows an example of the metal mold | die which has metal mold ID. It is a figure which shows notionally an example of the metal mold | die management data memorize | stored in the metal mold | die management server. It is a figure which shows an example of the metal mold | die layout image displayed on a display part based on metal mold | die layout data. It is a figure which shows notionally the state which the operator touched the punch image of the metal mold | die layout image. It is a figure which shows notionally held mold information and use mold information displayed when an operator touches a correction button. It is a figure which shows an example of the metal mold | die layout image displayed on a display part based on the metal mold | die layout data created so that a metal mold | die may be mounted | worn at each of several places of an upper table and a lower table. It is a figure which shows notionally the state which the operator touched the metal mold | die attachment button. It is a figure which shows notionally the storage location display image displayed when an operator touches a metal mold | die attachment button. It is a figure which shows notionally the depth position display image displayed when an operator touches the column number of the storage shelf in which the metal mold | die is accommodated. It is a figure which shows an example of the instruction | indication message displayed when it determines with it being a correct metal mold | die as a result of metal mold collation. It is a figure which shows an example of the warning message displayed when it determines with it being an incorrect metal mold | die as a result of metal mold collation. It is a figure which shows an example of the confirmation message displayed when it determines with the metal mold | die matching as a result of metal mold | die collation, but a different metal mold ID. It is a figure which shows an example of the instruction message which transfers to mounting | wearing of die | dye. It is a figure which shows an example of the instruction | indication message which selects the transfer to mounting | wearing of die | dye, and the transfer to mounting | wearing of the metal mold | die located in right and left. It is a figure which shows an example of the warning message displayed when the instruction | indication which transfers to a process mode is given in the state which the collation of the metal mold | die has not been completed. It is a flowchart which shows a partial process in a series of processes of the setup mode and processing mode by NC apparatus. It is a flowchart which shows the partial process by the NC apparatus following FIG. 17A.

  Hereinafter, a data structure of a press brake control device, a press brake control method, a die management method, and die management data according to an embodiment will be described with reference to the accompanying drawings.

  As shown in FIG. 1, an NC device 20 that functions as a press brake control device is connected to the press brake 10. A mold management server 30 is connected to the NC device 20. The mold management server 30 may be installed at a location away from the NC device 20 via a network. A mold storage 40 is disposed near the press brake 10. A plurality of mold storage units 40 may be provided.

  The press brake 10 includes an upper table 11 and a lower table 12. An upper mold holder 13 is attached to the upper table 11, and a lower mold holder 14 is attached to the lower table 12. The upper table 11 is configured to move up and down by hydraulic cylinders 15L and 15R provided on the left and right.

  Three punches Tp composed of punches Tp1 to Tp3 are mounted on the upper mold holder 13, and two dies Td composed of dies Td1 and Td2 are mounted on the lower mold holder 14. The types and number of punches Tp and dies Td shown in FIG. 1 and the mounting positions of the punches Tp and dies Td with respect to the upper mold holder 13 and the lower mold holder 14 are merely examples.

  FIG. 1 shows a modular type in which the upper mold holder 13 is integrally attached over the entire length of the lower end portion of the upper table 11, but the punch Tp is formed in the longitudinal direction of the lower end portion of the upper table 11. An intermediate plate type to which a plurality of intermediate plates to be attached may be attached. The intermediate plate is also an upper mold holder.

  Mounting the punch Tp on the upper table 11 means mounting the punch Tp on the upper mold holder 13 or the intermediate plate. To attach the die Td to the lower table 12 means to attach the die Td to the lower mold holder 14.

  A back gauge 16 is provided behind the upper table 11 and the lower table 12. The back gauge 16 includes abutting members 17 </ b> L and 17 </ b> R that move in the left-right direction along the stretch 18. The abutting members 17L and 17R are configured to move also in the height direction and the front-rear direction.

  Before the operator places the sheet metal W on the die Td and bends the sheet metal W, the abutting members 17L and 17R move to positions corresponding to the die Td. An operator arrange | positions on the die | dye Td so that the edge part of the back | inner side of the sheet metal W may abut against the abutting members 17L and 17R. That is, the abutting members 17L and 17R act to determine the position of the sheet metal W in the front-rear direction when the sheet metal W is disposed on the die Td.

  Further, as will be described later, the abutting members 17L and 17R are arranged in the horizontal direction or the vertical direction so as to serve as a guide for the mounting position when the punch Tp and the die Td are mounted on the upper mold holder 13 and the lower mold holder 14, respectively. Configured to move in the direction.

  Connected to the NC device 20 is an operation pendant 50 having a display unit 51, a touch panel 52 mounted on the surface side of the display unit 51, and an operation unit 53 including a plurality of operation buttons. The touch panel 52 also functions as an operation unit. An operation input from the touch panel 52 or the operation unit 53 is supplied to the NC device 20.

  Connected to the operation pendant 50 is a two-dimensional code reader 60 which is a reader for reading a two-dimensional code described later provided in the punch Tp and the die Td. The two-dimensional code represents a mold ID (mold identification information) for individually identifying the mold. When a barcode is used instead of the two-dimensional code, a barcode reader may be connected to the operation pendant 50. When an IC tag (RF tag) is used instead of the two-dimensional code, a reader that reads the IC tag may be connected to the operation pendant 50.

  A foot switch 70 having a closed foot switch 71 for lowering the upper table 11 and an open foot switch 72 for raising the upper table 11 is connected to the NC device 20.

  In the press brake 10 configured as described above, the operator places the sheet metal W to be processed on the die Td as shown in FIG. When the operator steps on the closed foot switch 71 and lowers the upper table 11 while the press brake 10 is in the processing mode, the sheet metal W is sandwiched and bent by the punch Tp and the die Td. If the operator steps on the open foot switch 72, the upper table 11 can be raised.

  A functional configuration example inside the NC apparatus 20 will be described with reference to FIG. The NC device 20 includes an operation input receiving unit 201, a display control unit 202, a mold layout setting unit 203, a slide amount calculation unit 204, a mode switching unit 205, a storage location information registration control unit 206, a writing / reading control unit 207, A mold verification unit 208, a back gauge control unit 209, and a slide control unit 210 are included. The operation input receiving unit 201 to the slide control unit 210 can be configured by software (computer program).

  The operation input receiving unit 201 receives operation inputs from the touch panel 52, the operation unit 53, and the foot switch 70. An operation input receiving unit that receives an operation input from the touch panel 52, an operation input receiving unit that receives an operation input from the operation unit 53, and an operation input receiving unit that receives an operation input from the foot switch 70 are configured separately. Also good. The display control unit 202 controls the display unit 51 to display various types of information.

  Information such as images or characters displayed on the display unit 51 may be operation buttons by software operated by the touch panel 52. The display control unit 202 supplies information indicating which part of the information displayed on the display unit 51 is an operation button to the operation input receiving unit 201, so that the operation input receiving unit 201 is operated by the touch panel 52. Button operation input can be accepted.

  When the material information such as the material, thickness, and bending length of the sheet metal W to be processed is input by the touch panel 52 (or the operation unit 53), the mold layout setting unit 203 presses the sheet metal W to be processed into a press brake. The mold used for bending by 10 is automatically set to create mold layout data. The length for bending the sheet metal W is the width in the left-right direction of the portion where the sheet metal W is bent when viewed from the front of the press brake 10. As will be described later, the mold layout setting unit 203 is used to bend the sheet metal W from a plurality of molds stored in the mold storage 40 and registered in the mold management server 30. Select the mold and create the mold layout data.

  When the operator operates the touch panel 52 (or the operation unit 53) to correct the mold to be used, the mold layout setting unit 203 corrects the mold to be used. As will be described later, the correction of the mold to be used includes changing the position of the mold when using a plurality of molds and changing the mold to be used. When the mold used by the operator is corrected, the mold layout setting unit 203 corrects the mold layout data. The display control unit 202 controls the display unit 51 to display a mold layout image based on the mold layout data.

  Here, the mold layout setting unit 203 provided in the NC device 20 automatically creates the mold layout data corresponding to the sheet metal W to be processed. As an example of the external device, a computer device functioning as a CAM may create mold layout data, and the NC device 20 may read the mold layout data. An operator may create mold layout data manually by the NC device 20.

  The mold management data is referred to by any configuration or method, a mold to be used for bending the sheet metal W to be processed is selected, and the mold to be set is used as an upper mold holder of the press brake 10. It is only necessary that the mounting position in the left-right direction of 13 or the lower mold holder 14 is set and mounting position information indicating the mounting position is generated. The mold layout data including the mold ID of the mold to be set, the mounting position information, and the storage location information of the mold to be set may be created in advance by an arbitrary configuration or method.

  The slide amount calculation unit 204 calculates a slide amount for lowering the upper table 11 based on the material and thickness of the sheet metal W, information on the mold to be used, and the like. The slide amount calculation unit 204 may calculate the slide amount in consideration of various other information in order to calculate the slide amount more strictly. Details of the slide amount will be described later.

  The mode switching unit 205 sets the NC device 20 (press brake 10) to one of a plurality of modes in accordance with an operation by the touch panel 52 (or the operation unit 53). A plurality of modes include a registration mode for registering a mold storage location in the mold storage 40, a processing data creation mode for creating mold layout data and calculating a slide amount, and attaching a mold to an operator. And a processing mode for processing the sheet metal W.

  When the mode switching unit 205 sets the NC device 20 to the registration mode by a predetermined operation using the touch panel 52, the storage location information registration control unit 206 registers the mold storage location in the mold storage 40 in the mold management server 30. Control to do. Each time the operator purchases a new mold, the operator registers the mold storage location in the mold management server 30. A specific method of registering the mold storage location will be described later.

  The writing / reading control unit 207 controls the mold management server 30 to write the mold storage location and read the mold information registered in the mold management server 30 from the mold management server 30.

  When the mode switching unit 205 sets the NC device 20 to the setup mode by a predetermined operation on the touch panel 52, the mold collating unit 208 includes a mold to be attached to the press brake 10 by the operator and mold layout data. Check with the mold set in. Details of the mold verification will be described later.

  The back gauge control unit 209 controls the back gauge 16 to move the abutting members 17L and 17R to predetermined positions. The slide controller 210 controls the hydraulic cylinders 15L and 15R to control the lowering or raising of the upper table 11.

  Here, the structure of the mold storage 40, the registration method of the mold storage location in the mold management server 30, and the management method of the mold stored in the mold storage 40 by the mold management server 30 will be described. .

  As shown in FIG. 3, the mold storage 40 includes a frame 41 and storage shelves 421 to 425 attached to the frame 41. The storage shelves 421 to 425 are collectively referred to as a storage shelf 42. The storage shelf 42 stores a plurality of molds. On the frame 41, numbers indicating the number of stages of the storage shelves 42 are marked at positions corresponding to the respective storage shelves 42. The storage shelf 42 can be pulled out from the frame 41. The storage shelves 42 are not limited to five levels, and may be one level or any number of levels.

  Formed on the upper surface of each storage shelf 42 are a plurality of rows of mold mounting portions 4201 arranged in the lateral direction, each of which includes a recess for mounting a die. Here, the mold mounting portions 4201 are in 12 rows. As shown in the front view of FIG. 4, each storage shelf 42 is mounted with a punch Tp or a die Td. It is preferable to store only the punch Tp or only the die Td without mixing the punch Tp and the die Td in one storage unit. FIG. 4 shows a state after registering the mold storage location in the mold management server 30 as will be described later.

  Since the mold mounting part 4201 extends from the front end to the back end of the storage shelves 421 to 425, the storage shelves 421 to 425 can mount a plurality of molds in the depth direction. Grooves into which the partition plate is inserted are formed in the mold mounting portion 4201 at a predetermined distance. When a plurality of molds are mounted in the depth direction of the mold mounting portion 4201, the two adjacent molds are partitioned by a partition plate.

  The operator sets the NC device 20 to the registration mode, stores the mold in the mold storage 40 and registers the mold storage location in the mold management server 30 as follows. First, the operator operates the touch panel 52 to instruct the NC device 20 of the storage location in the mold storage 40 of the mold to be registered. As an example, the operator sets the storage location such as the number “1” of the mold storage 40, the number of stages of the storage shelf 42 “1”, the column number “1” of the 12 columns, and the number “1” in the depth direction. Instruct.

  As shown in FIG. 5, each die is provided with a two-dimensional code Tqr representing a die ID by, for example, laser marking. FIG. 5 illustrates a punch Tp in which the two-dimensional code Tqr is formed. The operator uses the two-dimensional code reader 60 to read the two-dimensional code Tqr of the mold instructing the storage location as described above. After the two-dimensional code Tqr is read by the two-dimensional code reader 60, the NC device 20 may be instructed of the storage location in the mold storage 40.

  When the storage location in the mold storage 40 of the mold is instructed, the storage location information registration control unit 206 registers the mold ID and the storage location in association with each other in the mold management server 30. The mold management server 30 stores in advance a mold ID and mold information including at least a mold type indicating a distinction between the punch Tp and the die Td and a mold width. The mold information may further include information such as the mold height, the tip angle of the punch Tp, and the angle of the V groove of the die Td. Since the width of the mold corresponds to the bending length of the sheet metal W, it may be referred to as the length of the mold.

  As shown in FIG. 6, the mold management server 30 manages each mold by storing mold management data in which mold information and storage location information are associated with each other in a mold ID. In FIG. 6, the mold ID is a three-digit number for simplification, but the actual number of digits may be larger and may include alphabets.

  After registering the mold storage location in the mold management server 30 as described above, the operator stores the registered mold in the registered storage location of the mold storage 40. Since the operator registers all the mold storage locations in the mold management server 30 and stores them in the mold storage 40, all the molds stored in the mold storage 40 are stored in the mold management server. 30.

  The processing of the NC device 20 when the mode switching unit 205 sets the NC device 20 in the machining data creation mode by a predetermined operation using the touch panel 52 will be described with reference to FIGS. When the operator instructs the touch panel 52 to create new machining data and the material information of the sheet metal W is input, the mold layout setting unit 203 automatically creates the mold layout data. As illustrated in FIG. 7, the display control unit 202 controls the display unit 51 to display a mold layout image 81 based on the mold layout data.

  The mold layout image 81 includes an upper table image 11i, a lower table image 12i, and a sheet metal image Wi that conceptually show the upper table 11, the lower table 12, and the sheet metal W to be processed. The mold layout setting unit 203 selects a punch Tp and a die Td necessary to bend the sheet metal W to be processed from the molds stored in the mold storage 40 and managed by the mold management server 30. select.

  Here, it is assumed that three punches Tp composed of the punches Tp1 to Tp3 and two dies Td composed of the dies Td1 and Td2 are selected. The mold layout image 81 includes punch images Tp1i to Tp3i indicating punches Tp1 to Tp3 and die images Td1i and Td2i indicating dies Td1 and Td2.

  When the operator touches the punch images Tp1i to Tp3i, for example, the display control unit 202 changes the colors of the punch images Tp1i to Tp3i as shown by hatching the punch images Tp1i to Tp3i in FIG. At the same time, the display control unit 202 displays the correction button 82 and the mold attachment button 83 or activates the correction button 82 and the mold attachment button 83 that have been made inactive. When the operator touches the correction button 82, the mold layout data can be corrected.

  When the operator touches the correction button 82, as shown in FIG. 9, the display control unit 202 displays holding mold information 84 indicating a list of molds stored in the mold storage 40 and the mold to be used. Control is performed so that the mold information 85 indicating the information and the order of arrangement is displayed on the display unit 51. Since the punch images Tp1i to Tp3i have been touched here, the held mold information 84 indicates a list of punches Tp stored in the mold storage 40, and the used mold information 85 indicates information and arrangement of the punches Tp1 to Tp3. Indicates the order. In FIG. 9, information on the punches Tp1 to Tp3 arranged side by side in the left-right direction is displayed side by side in the vertical direction, but may be arranged in the left-right direction.

  Although the mold width and the mold ID are displayed as the held mold information 84 and the used mold information 85, the mold ID may not be displayed, and the mold width and the mold other than the width are displayed. Type information may be displayed. Of the molds displayed in the held mold information 84, the mold selected as the mold to be used and displayed in the used mold information 85 is displayed in gray.

  As shown in FIG. 9, the operator can change the arrangement order by dragging and dropping a rectangular area in which the mold information in the used mold information 85 is displayed with a finger. Further, the selection can be canceled by dragging and dropping the rectangular area in the used mold information 85 to the held mold information 84, and the rectangular area displayed in the held mold information 84 can be changed to the used mold information 85. You can select a new mold by dragging and dropping.

  In this way, when the operator changes the arrangement order of the dies or the dies to be used on the display unit 51, the dies layout setting unit 203 corrects the dies layout data. The mold layout data automatically set as described above or corrected by the operator includes the mold ID of the mold used to bend the sheet metal W and the mold in the upper table 11 or the lower table 12. It includes mounting position information to be mounted and mold storage location information. The mold layout data may further include mold information. The mold layout data is stored in the mold layout setting unit 203.

  The slide amount calculation unit 204 calculates the slide amount of the upper table 11 based on the information on the sheet metal W and the mold layout data. Specifically, the slide amount calculation unit 204 calculates a pinching position where the tip of the punch Tp contacts the sheet metal W and a final target position of the tip of the punch Tp, and moves the punch Tp from the pinching position to the final target position. Calculate the distance (stroke amount) to descend. The slide amount calculator 204 calculates the stroke amount based on the sheet thickness, material, and mold height of the sheet metal W.

  The slide amount of the upper table 11 may be a stroke amount, but in order to bend the sheet metal W with high accuracy, a depth value (D value) obtained by adding a correction distance to the stroke amount is preferable. The slide amount calculation unit 204 can calculate the D value by calculating the correction distance in consideration of the amount of springback bent into a V shape, the deflection of the upper table 11 and the lower table 12, and the like.

  By the way, in the example shown in FIGS. 7 and 8, a mold layout image 81 is shown in which the mold is mounted only at one place on each of the upper table 11 and the lower table 12. As in the mold layout image 81 shown in FIG. 10, the mold layout data may be created so that the molds are mounted at a plurality of locations on the upper table 11 and the lower table 12.

  The mold layout setting unit 203 automatically sets the mold layout so that the mold is arranged at the center of the upper table 11 and the lower table 12. By manually shifting the mold image in the mold layout image 81 to the left or right, the operator can create mold layout data for mounting the molds at a plurality of locations.

  In the mold layout image 81 shown in FIG. 10, one of the set of the punch image Tp4i and the die image Td4i and the set of the punch images Tp5i and Tp6i and the die image Td5i is set first, and the other is set next. An example is shown. A set of the punch images Tp1i to Tp3i and the die images Td1i and Td2i is set last and arranged in the center.

  11 to 13, 14A to 14C, 15A, and 15B, the NC device 20 when the mode switching unit 205 sets the NC device 20 to the setup mode by a predetermined operation using the touch panel 52. The process will be described.

  In FIG. 11, when the operator touches the mold attachment button 83, the NC apparatus 20 can be shifted to the setup mode. When the NC apparatus 20 shifts to the setup mode, the writing / reading control unit 207 reads the mold storage location information from the mold management server 30.

  As shown in FIG. 12, the display control unit 202 indicates the position in the mold storage 40 in which the punches Tp1 to Tp3 are stored on the display unit 51 based on the read mold storage location information. The storage location display image 86 is controlled to be displayed. Since “1” is assigned to the mold storage 40 as the number of the mold storage, “mold storage 1” is displayed above the storage location display image 86.

  In the storage location display image 86, the column numbers of the mold mounting portions 4201 of each stage are described in correspondence with the number of stages 1 to 5 of the storage shelves 42 of the mold storage 40. The punches Tp <b> 1 to Tp <b> 3 are mounted on the third and sixth rows of mold mounting portions 4201 in the storage shelf 422 which is the second storage shelf 42. The display control unit 202 makes the colors of the column numbers 3 and 6 on which the punches Tp1 to Tp3 are mounted different from the other column numbers.

  As illustrated in FIG. 13, when the operator touches, for example, the column number 3 of the storage shelf 422, the display control unit 202 changes the color of the column number 3. In addition, the display control unit 202 stores one of the punches Tp among the punches Tp1 to Tp3 in the third-row mold mounting unit 4201 based on the mold storage location information. Control is performed to display a depth position display image 87 indicating the position in the depth direction. In the example shown in FIG. 12, two punches Tp among the punches Tp1 to Tp3 are stored in the first and fifth in the depth direction.

  Although not shown, when the operator touches the column number 6 of the storage shelf 422, the display control unit 202 changes the color of the column number 6, and the remaining one punch Tp becomes the mold mounting unit 4201 in the sixth column. A depth position display image 87 indicating where in the depth direction is stored is displayed.

  The operator can recognize where the punches Tp <b> 1 to Tp <b> 3 are stored in the mold storage 40 by the storage location display image 86 and the depth position display image 87. Here, the storage location of the mold is displayed separately in the storage location display image 86 and the depth position display image 87, but the display method of the storage location of the mold is not limited. Integrally including all the information on the storage shelves 42 in which the molds are stored, the information on the rows of the mold mounting portions 4201 in which the molds in the storage shelves 42 are stored, and the information on the position in the depth direction. A good image may be used.

  The operator takes out the punches Tp1 to Tp3 in an arbitrary order from the storage location of the mold storage 40 shown by the storage location display image 86 and the depth position display image 87. For example, the operator first takes out the punch Tp1 from the mold storage 40 and reads the two-dimensional code Tqr of the punch Tp1 with the two-dimensional code reader 60. In the setup mode, the mode switching unit 205 supplies the mold ID represented by the read two-dimensional code Tqr to the mold verification unit 208.

  The mold collation unit 208 collates the read mold ID with the mold ID of the mold (here, punch Tp) set in the mold layout data stored in the mold layout setting unit 203. . As a result of the collation, if the read mold ID matches any of the mold IDs of the mold set in the mold layout data, the mold collation unit 208 sends the mold to the display control unit 202 and the back gauge control unit 209. Notify that the type IDs match.

  Then, as shown in FIG. 14A, when the display control unit 202 is notified that the mold IDs match, the display unit 51 recognizes the correct mold and attaches the correct mold to the press brake 10. Control is performed so as to display an instruction message 88a (first message) including a sentence to instruct. At the same time, the back gauge control unit 209 controls the abutting members 17L and 17R to move to a position corresponding to the mounting position where the extracted punch Tp1 is to be mounted. The operator attaches the punch Tp1 to the upper mold holder 13 using the positions of the abutting members 17L and 17R as a guide.

  Suppose that the operator erroneously takes out a mold different from the mold set in the mold layout data and reads the wrong two-dimensional code Tqr of the mold with the two-dimensional code reader 60. As a result of the collation by the mold collation unit 208, the read mold ID does not match any of the mold IDs of the molds set in the mold layout data, so that the mold collation unit 208 includes the display control unit 202 and the back The gauge control unit 209 is notified that the mold IDs do not match.

  Then, as shown in FIG. 14B, when notified that the mold IDs do not match, the display control unit 202 instructs the display unit 51 to take out the wrong mold and to take out the correct mold. Control is performed so as to display a warning message 88b (second message) including a text to that effect. At this time, the back gauge control unit 209 does not move the abutting members 17L and 17R. By not moving the warning message 88b and the abutting members 17L and 17R, the operator can recognize that the wrong mold has been taken out. Therefore, it can prevent almost certainly that an operator attaches the wrong metal mold | die to the press brake 10. FIG.

  Similarly, the operator sequentially takes out the punches Tp2 and Tp3 from the mold storage 40 and reads the two-dimensional code Tqr of the punches Tp2 and Tp3 with the two-dimensional code reader 60. When the instruction message 88a is displayed on the display unit 51 and the abutting members 17L and 17R are moved, the operator mounts the punches Tp2 and Tp3 on the upper mold holder 13 in order. As described above, the order of taking out the punches Tp1 to Tp3 and mounting them on the upper mold holder 13 is arbitrary.

  It is assumed that the punch Tp (Tp3) with the mold ID 211 shown in FIG. 6 and the punch Tp with the mold ID 212 are the same mold. The mold set in the mold layout data is the punch Tp3 of the mold ID 211, and the operator intentionally takes out the punch Tp of the mold ID 212 that is the same mold and reads the two-dimensional code Tqr. To do. In this case, the display control unit 202 may display the warning message 88b shown in FIG. 14B on the display unit 51, but may display the confirmation message 88c (third message) shown in FIG. 14C on the display unit 51. .

  As shown in FIG. 14C, when the display control unit 202 is notified that the mold IDs are not the same but are the same mold, the display unit 51 matches the molds but has different mold IDs. Control is performed so that a confirmation message 88c for notifying that the mold is used and for determining whether or not to use the mold is displayed. When the operator intentionally takes out a mold that is different from the mold set in the mold layout data, the operator may touch the OK button 881 in the confirmation message 88c. The operation input receiving unit 201 notifies the mold layout setting unit 203 that the punch Tp of the mold ID 212 is used.

  The mold layout setting unit 203 instructs the writing / reading control unit 207 to read out information on the storage location of the punch Tp of the mold ID 212 taken out by the operator. The mold layout setting unit 203 uses the punch Tp3 of the mold ID 211 in the mold layout data and the information on the storage location thereof as the punch Tp of the mold ID 212 and the punch Tp of the mold ID 212 read from the mold management server 30. Replace with the storage location information.

  The back gauge control unit 209 does not move the abutting members 17L and 17R when the confirmation message 88c is displayed. When the OK button 881 is touched, the back gauge control unit 209 moves the abutting members 17L and 17R to positions where the punch Tp of the mold ID 212 is to be mounted. The position where the punch Tp of the mold ID 212 is to be mounted is the same as the position where the punch Tp3 of the mold ID 211 is to be mounted.

  The mold collation unit 208 stores, as a collation completion mold, a collated mold that has been collated with the correct mold among the molds set in the mold layout data. As an example, the mold verification unit 208 may add a verification completion flag to a mold ID of a mold for which correct mold verification has been completed. The case where the operator intentionally changes the mold in FIG. 14C is included when the correct mold verification is completed.

  Whether the mold collation unit 208 has collated all correct molds in each of the set of punches Tp mounted on the upper mold holder 13 and the group of dies Td mounted on the lower mold holder 14. It can be determined whether or not.

  As shown in FIG. 15A, when all the collations of the punches Tp1 to Tp3 are completed, the display control unit 202 controls the display unit 51 to display an instruction message 89a indicating that the die Td is to be mounted. The instruction message 89a includes an instruction button 891 for shifting to mounting of the die Td. When the operator touches the instruction button 891, in FIG. 8, the display control unit 202 returns the colors of the punch images Tp1i to Tp3i to the original colors and changes the colors of the die images Td1i and Td2i.

  In the setup mode, the operation of the operator when the dies Td1 and Td2 are mounted on the press brake 10 and the processing by the NC device 20 are the same as those when the punches Tp1 to Tp3 are mounted on the press brake 10.

  Similarly, when the operator touches the correction button 82, the dies Td1 and Td2 set in the mold layout data can be corrected. When the operator touches the mold attachment button 83, the storage location display image 86 and the depth position display image 87 can recognize where the dies Td1 and Td2 are stored in the mold storage 40.

  The operator takes out the dies Td1 and Td2 in an arbitrary order from the storage locations of the mold storage 40 shown by the storage location display image 86 and the depth position display image 87, and the two-dimensional code reader 60 uses the dies Td1 and Td1. The two-dimensional code Tqr of Td2 is read in order. When the instruction message 88a is displayed on the display unit 51 as a result of the collation by the mold collation unit 208 and the abutting members 17L and 17R are moved, the operator attaches the dies Td1 and Td2 to the lower mold holder 14 in order.

  Here, as shown in FIG. 8, a mold layout image 81 in which the mold is mounted only at one place on each of the upper table 11 and the lower table 12 is taken as an example. If it has been done, the NC device 20 shifts to an instruction for mounting the die Td. When the die Td is selected as the first mold to be mounted, the display control unit 202 displays an instruction button for shifting to mounting of the punch Tp on the display unit 51 instead of the instruction button 891 in FIG. 15A. Control to do.

  When the mold layout data is created so that the molds are mounted at a plurality of locations on the upper table 11 and the lower table 12 as in the mold layout image 81 shown in FIG. The instruction message 89b shown in FIG. 15B can be displayed on the display unit 51.

  The instruction message 89b includes an instruction button 891 for shifting to mounting of the die Td, an instruction button 892 for shifting to mounting of a mold mounted on the left side, and mounting of a mold mounted on the right side. An instruction button 893 to be displayed. When all three punches Tp on the upper table 11 are mounted, the operator can shift to mounting the three dies Td on the lower table 12. When the operator completes the installation of the punch Tp and the die Td at each location, the operator can shift to the installation of the punch Tp and the die Td at other locations.

  When the operator determines that all the punches Tp and the dies Td have been mounted, the operator presses a processing start button on the operation unit 53. When the processing start button is pressed, the operation input receiving unit 201 instructs the mode switching unit 205 to shift to the processing mode. The machining mode is a mode in which the NC device 20 receives an operation by the foot switch 70 and is in a state where the sheet metal W can be actually bent.

  The mode switching unit 205 confirms whether or not collation of all punches Tp and dies Td has been completed in the mold collation unit 208. If the collation of all punches Tp and dies Td is not completed, the mode switching unit 205 does not supply a permission signal for accepting an operation by the foot switch 70 to the operation input accepting unit 201 and does not shift the NC device 20 to the machining mode. . At this time, the display control unit 202 is instructed by the mode switching unit 205 to display a warning message via the mold verification unit 208 (or directly).

  As shown in FIG. 16, the display control unit 202 displays a warning message 91 on the display unit 51 indicating that the mold matching has not been completed and the process mode cannot be entered until all the molds have been verified. Control to display. The warning message 91 may be deleted after a predetermined time so that the operator who has confirmed the warning message 91 touches the instruction button 891 (or 892 or 893), or the warning message 91 is displayed at a position not overlapping the instruction message 89a or 89b. It may be displayed.

  On the other hand, if the collation of all punches Tp and dies Td has been completed, the mode switching unit 205 supplies the operation input receiving unit 201 with a permission signal for accepting an operation by the foot switch 70, thereby causing the NC device 20 to operate in the machining mode. To migrate. The operator can bend the sheet metal W by placing the sheet metal W on the die Td and stepping on the closed foot switch 71 to lower the upper table 11.

  A series of processing of the setup mode and the machining mode by the NC device 20 described above will be described again using the flowcharts shown in FIGS. 17A and 17B. In FIG. 17A, the NC device 20 determines whether or not there is an instruction to shift to the setup mode in step S1. If there is no instruction to shift to the setup mode (NO), the NC device 20 repeats the process of step S1. If there is an instruction to shift to the setup mode (YES), the NC device 20 causes the press brake 10 to shift to the setup mode in which the processes after step S2 are executed.

  In step S2, the NC device 20 displays the storage location display image 86 of one or a plurality of molds selected in advance among the punch Tp and the die Td on the display unit 51. In step S3, the NC device 20 determines whether or not the column number of the storage shelf 42 that stores the mold set in the mold layout data in the storage location display image 86 has been touched.

  If the column number is not touched (NO), the NC device 20 repeats the process of step S3. If the column number is touched (YES), the NC device 20 displays the depth position display image 87 on the display unit 51 in step S4. The operator can take out the mold set by the mold layout data from the mold storage 40 by looking at the storage location display image 86 and the depth position display image 87. When the operator takes out the mold, the operator can read the two-dimensional code Tqr (mold ID) with the two-dimensional code reader 60.

  In step S5, the NC device 20 determines whether or not the mold ID has been read. If the mold ID is not read (NO), the NC device 20 returns the process to step S3. If the mold ID is read (YES), the NC apparatus 20 collates the read mold ID with the mold ID of the mold set in the mold layout data in step S6.

  In step S7, the NC device 20 determines whether or not the read mold ID matches the mold ID of any mold set in the mold layout data. If the mold IDs match (YES), the NC device 20 stores the verified mold as a verification completed mold in step S8, and presses the mold on the display unit 51 in step S9. 10 is displayed. The NC device 20 moves the abutting members 17L and 17R in step S10. The order of steps S8 to S10 is arbitrary and may be executed simultaneously.

  In step S11, the NC device 20 determines whether or not collation of all selected dies has been completed. If the collation is not completed (NO), the NC device 20 returns the process to step S5.

  On the other hand, if the mold IDs do not match in step S7 (NO), the NC device 20 displays a warning message 88b on the display unit 51 in step S12, and returns the process to step S5.

  In FIG. 17B, the NC device 20 determines in step S13 whether or not an instruction to shift to the machining mode is made by pressing the machining start button. If an instruction to shift to the machining mode is given (YES), the NC device 20 determines whether or not all collation of the punch Tp and the die Td has been completed in step S14. If all the checks of the punch Tp and the die Td have not been completed (NO), the NC device 20 displays a warning message 91 on the display unit 51 in step S15, and shifts the processing to step S17.

  If no instruction to shift to the machining mode is given in step S13 (NO), the NC device 20 determines in step S16 whether or not all collation of the punch Tp and the die Td has been completed. If all the checks of the punch Tp and the die Td have not been completed (NO), the NC apparatus 20 displays an instruction button 891 (or 891) for shifting to mounting of an unselected mold on the display unit 51 in step S17. ~ 893) are displayed. If all collations of the punch Tp and the die Td have been completed (YES), the NC apparatus 20 returns the process to step S13.

  In step S18, the NC device 20 determines whether or not the instruction button 891 (or 892 or 893) has been touched. If the instruction button 891 (or 892 or 893) is not touched (NO), the NC device 20 returns the process to step S13. If instruction button 891 (or 892 or 893) is touched (YES), NC device 20 returns the process to step S2.

  As in the example shown in FIG. 7, if the layout data is mold layout data in which a mold is mounted only in one place on each of the upper table 11 and the lower table 12, punching Tp is performed by repeating the processes in steps S <b> 2 to S <b> 11 twice. And all matching of the die Td is completed. As in the example shown in FIG. 10, if the mold layout data is to mount the molds at the three positions of the upper table 11 and the lower table 12, the processes of steps S <b> 2 to S <b> 11 are repeated six times, All verification of the die Td is completed.

  In step S13, an instruction to shift to the machining mode is given (YES), and in step S14, if all collation of the punch Tp and the die Td is completed (YES), the NC device 20 presses in step S21. The brake 10 is shifted to a machining mode that accepts an operation by the foot switch 70.

  The NC device 20 determines whether or not there is an input from the closed foot switch 71 in step S22. If there is no input of the closed foot switch 71 (NO), the NC device 20 repeats the process of step S22. If there is an input from the closed foot switch 71 (YES), the NC device 20 lowers the upper table 11 by the set slide amount in step S23.

  The NC device 20 determines whether or not there is an input of the open foot switch 72 in step S24. If there is no input of the open foot switch 72 (NO), the NC device 20 repeats the process of step S224. If there is an input from the open foot switch 72 (YES), the NC apparatus 20 raises the upper table 11 to the upper end in step S25.

  In step S26, the NC device 20 determines whether or not all the bending processes using the dies at all the locations set in the dies layout data have been completed. If all the bending processes are not completed (NO), the NC apparatus 20 returns the process to step S22. If all the bending processes are completed (YES), the NC apparatus 20 ends the bending process of the sheet metal W.

  In the flowcharts shown in FIG. 17A and FIG. 17B, a process of displaying a warning message 91 when an instruction to shift to the machining mode is given in a state where all the verifications of the punch Tp and the die Td are not completed, step S11 Only the steps following are executed. Similar processing may be provided following other steps.

  As can be seen from the above, the data structure of the mold management data according to the present embodiment is configured as follows. The data structure of the die management data is stored in the die management server 30 and is referred to by the NC device 20 which is a control device that controls the press brake 10. The data structure includes a mold ID for individually identifying each mold in a plurality of molds stored in the mold storage 40, and a type of each mold associated with the mold ID of each mold. And mold information including the width, and storage location information indicating a storage location in the mold storage 40 of each mold.

  The data structure is referred to in order for the NC device 20 to select a mold based on the mold information in order to bend the sheet metal W to be processed by the press brake 10. The data structure includes mounting position information when the selected mold is mounted on the upper mold holder 13 or the lower mold holder 14 of the press brake 10, the mold ID of the selected mold, and the selected mold. Referenced to create mold layout data including mold storage location information.

  The present invention is not limited to the embodiment described above, and various modifications can be made without departing from the scope of the present invention. In configuring the press brake control device of the present embodiment, the use of software and hardware is arbitrary. The present invention is not limited to the configuration in which the function of the NC device 20 shown in FIG. 2 is realized by software.

DESCRIPTION OF SYMBOLS 10 Press brake 11 Upper table 12 Lower table 13 Upper mold holder 14 Lower mold holder 15L, 15R Hydraulic cylinder 16 Back gauge 17L, 17R Abutting member 20 NC apparatus 30 Mold management server 40 Mold storage 42,421- 425 Storage shelf 50 Operation pendant 51 Display unit 52 Touch panel 53 Operation unit 60 Two-dimensional code reader (reader)
70 foot switch 71 closed foot switch 72 open foot switch 202 display control unit 203 mold layout setting unit 205 mode switching unit 208 mold verification unit 209 back gauge control unit Td die Tp punch Tqr two-dimensional code W sheet metal

The present invention relates to a press brake control device and a press brake control how.

The present invention can correctly take out the mold set in the mold layout data from the mold storage and attach it to the press brake, and can reduce the occurrence of breakage of the mold or processing failure of the sheet metal. and to provide a press brake control device and a press brake control how.

In the present invention, a plurality of molds having mold IDs for individually identifying the respective molds are stored in the mold storage, and the mold management server stores the mold IDs of the respective molds. Mold management data in which mold information including the type and width of each mold is associated with storage location information indicating a storage location of each mold in the mold storage is stored. , A mold used to bend the sheet metal to be processed with reference to the mold management data , and a set of punches composed of a plurality of punches mounted side by side on the upper table of the press brake. Selecting a set of dies composed of a plurality of dies mounted side by side on the lower table of the press brake, a position for mounting the punch set in the left and right direction of the upper table, and a set of the dies. Set the position to attach to the lower table Mounting position information indicating the mold ID of each mold of the punch group and the die group, the position where the punch group is mounted on the upper table, and the position where the die group is mounted on the lower table A mold layout setting unit for creating mold layout data including storage location information in the mold storage of each mold of the punch group and the die group, and included in the mold layout data Based on the storage location information, information indicating the storage location of each punch in the punch set in the mold storage, and the storage location of each die in the die set in the mold storage a display control unit that controls to display the information in the display unit, the operator of any of the set of the punch from the die storage case with reference to the information indicating the storage location displayed in the display unit Remove the wrench, when read by the machine reading the mold ID punch taken out has a mold ID read, with each mold ID set of the punch that is contained in the mold layout data Information indicating the storage location displayed on the display unit by collating and determining whether or not the read mold ID matches the mold ID of any one of the punch sets. When any die in the set of dies is taken out from the die storage with reference to the die ID and the die ID of the die taken out is read by a reader, the read die ID and the die Check whether each die ID of the set of dies included in the layout data matches the die ID of any die in the set of dies. to determine the mold A collation unit, and the display control unit is configured such that the mold collation unit reads the mold ID of any die in the punch group or the die group in the die group. If it is determined that the molds are the same but not the ID, the display unit controls to display a message indicating that the mold ID does not match but is the same mold, and the operator has read the mold. When instructed to use a punch or die having an ID, the die layout setting unit is configured to execute a punch or die having a read die ID after the punch set or the die set in the die layout data. a punch or die of the same mold, providing up less brake control device for replacing the punch or die having a die ID read.

In the press brake control device, the display control unit may be configured such that the mold collation unit reads the mold ID of the mold of either the punch group or the die group. If it is determined that they match, the display unit is controlled to display a message indicating that the mold taken out by the operator is a correct mold, and the mold verification unit detects that the read mold ID is the punch If it is determined that it does not match the mold ID of any mold of the set of dies or the set of dies, a message is displayed on the display unit that the mold taken out by the operator is an incorrect mold. You may control to do.
  In the press brake control device, the mold collation unit performs collation in which the mold IDs of the plurality of molds read match the mold IDs of all the molds in the punch set and the die set. If not completed, the press brake is not shifted to the processing mode for bending the sheet metal, and further provided with a mode switching unit for shifting the press brake to the processing mode if the verification is completed. Also good.

In the present invention, a plurality of molds having mold IDs for individually identifying the respective molds are stored in the mold storage, and the mold management server stores the mold IDs of the respective molds. Mold management data in which mold information including the type and width of each mold is associated with storage location information indicating a storage location of each mold in the mold storage is stored. The mold layout setting unit is a mold used to bend the sheet metal to be processed with reference to the mold management data, and a plurality of the mold layout setting units are mounted side by side on the upper table of the press brake. A position in which a punch set consisting of punches and a die set consisting of a plurality of dies mounted side by side on the lower table of the press brake are selected, and the punch set is mounted in the left-right direction of the upper table. And the lower die And the position of mounting the punch group on the upper table and the group of the die on the lower table. Creating mold layout data including mounting position information indicating a mounting position, and storage location information in the mold storage of each mold of the punch set and the die set, the display control unit, Based on the storage location information included in the die layout data, information indicating the storage location of each punch in the punch set in the die storage, or the die of each die in the die set Control is performed so that information indicating the storage location in the storage is displayed on the display unit, and the operator refers to the information indicating the storage location displayed on the display unit so that the group of punches from the mold storage is Z When such a punch is taken out and the mold ID of the removed punch is read by a reader, the mold collation unit reads the mold ID read and the punch ID included in the mold layout data. Each mold ID of the set is collated to determine whether or not the read mold ID matches the mold ID of any punch in the set of punches, and the operator enters the display unit. When any die in the set of dies is taken out from the die storage with reference to the information indicating the displayed storage location, and the die ID of the taken-out die is read by a reader, the die The collation unit collates the read mold ID with each mold ID of the die set included in the mold layout data, and the read mold ID is included in the die set. One of the dies It is determined whether or not it matches with the mold ID, and the display control unit is configured so that the mold collation unit has the read mold ID in any one of the punch sets or the die set. If it does not match the die ID of any of the dies but is determined to be the same die, the display unit controls to display a message that the die ID does not match but is the same die, When the operator instructs to use the punch or die having the read mold ID, the mold layout setting unit reads the mold read after the punch set or the die set in the mold layout data. Provided is a press brake control method for replacing a punch or die of the same mold as a punch or die having an ID with a punch or die having a read mold ID .

In the above-described press brake control method, the display control unit, the mold collation unit, and the read mold ID are a mold ID of one of the punch group or the die group. If it is determined that they match, the display unit is controlled to display a message indicating that the mold taken out by the operator is a correct mold, and the mold verification unit detects that the read mold ID is the punch If it is determined that it does not match the mold ID of any mold of the set of dies or the set of dies, a message is displayed on the display unit that the mold taken out by the operator is an incorrect mold. You may control to do.
  In the press brake control method, the mode switching unit, the mold collation unit, and the mold IDs of the plurality of molds read are mold IDs of all the molds in the punch group and the die group. If the collation is not completed, the press brake is not shifted to the processing mode for bending the sheet metal, and if the collation is completed, the press brake is shifted to the processing mode. Good.

According to a press brake control device and a press brake control how the present invention may be a mold that is set in the mold layout data is taken out correctly from the mold storage case mounted on the press brake, breakage of the mold Or generation | occurrence | production of the processing defect of sheet metal can be reduced.

Hereinafter, with the press brake control device and a press brake control how the embodiment will be described with reference to the accompanying drawings.

Claims (10)

In the mold storage, a plurality of molds having mold IDs for individually identifying the respective molds are stored,
In the mold management server, the mold ID of each mold includes mold information including the type and width of each mold, and storage indicating the storage location of each mold in the mold storage. The mold management data corresponding to the location information is stored,
With reference to the mold management data, a mold to be used for bending the sheet metal to be processed is selected, and a position for mounting the mold to be set in the left-right direction of the mold holder of the press brake is determined. Set,
A mold layout including a mold ID of the mold to be set, mounting position information indicating a position at which the mold to be set is mounted on the mold holder, and storage location information of the mold to be set The data has been created in advance
Based on the storage location information included in the mold layout data, a display control unit that controls the display unit to display information indicating the storage location of the mold in the mold storage,
It was read when the operator took out the mold from the mold storage with reference to the information indicating the storage location displayed on the display unit, and read the mold ID of the removed mold by the reader. The mold ID is compared with the mold ID of the mold to be set included in the mold layout data, and the read mold ID is one of the molds to be the set. A mold verification unit that determines whether or not the mold ID of the mold matches,
With
The display control unit
If the mold collation unit determines that the read mold ID matches the mold ID of one of the molds in the set, the mold taken out by the operator is displayed on the display unit. Control the mold to display the first message that the mold is correct,
If the mold verification unit determines that the read mold ID does not match the mold ID of any of the molds in the set, the operator has taken out the display unit. A press brake control device, wherein the mold is controlled to display a second message indicating that the mold is an incorrect mold.   If the mold collation unit determines that the read mold ID matches the mold ID of any of the molds in the set, the abutting member in the back gauge is read. The press brake control device according to claim 1, further comprising a back gauge control unit that controls to move the mold having the mold ID to a position corresponding to a mounting position where the mold is mounted.   If the mold collating unit has not completed collation for determining that the mold IDs of the plurality of read molds match the mold IDs of the molds that form the set, the press brake is connected to the sheet metal. 3. The press according to claim 1, further comprising a mode switching unit that shifts the press brake to the processing mode when the collation is completed without shifting to the processing mode of bending the press. Brake control device. The NC device that controls the press brake includes the display control unit and the mold verification unit,
The NC device refers to the mold management data, selects the molds corresponding to the sheet metal to be processed, generates the mounting position information, and creates the mold layout data The press brake control device according to any one of claims 1 to 3, further comprising a mold layout setting unit.
The NC device that controls the press brake includes the display control unit and the mold verification unit,
The press brake control device according to any one of claims 1 to 3, wherein the NC device reads the mold layout data created by an external device. In the mold storage, a plurality of molds having mold IDs for individually identifying the respective molds are stored,
In the mold management server, the mold ID of each mold includes mold information including the type and width of each mold, and storage indicating the storage location of each mold in the mold storage. The mold management data corresponding to the location information is stored,
With reference to the mold management data, a mold to be used for bending the sheet metal to be processed is selected, and a position for mounting the mold to be set in the left-right direction of the mold holder of the press brake is determined. Set,
A mold layout including a mold ID of the mold to be set, mounting position information indicating a position at which the mold to be set is mounted on the mold holder, and storage location information of the mold to be set The data has been created in advance
A display control unit controls the display unit to display information indicating a storage location in the mold storage of the molds based on the storage location information included in the mold layout data. ,
When the operator takes out the mold from the mold storage with reference to the information indicating the storage location displayed on the display unit, and reads the mold ID of the removed mold by the reader, the mold verification The unit collates the read mold ID with the mold ID of the mold that is included in the mold layout data, and the read mold ID becomes the set To determine whether it matches the mold ID of one of the molds,
If the mold control unit determines that the read mold ID matches the mold ID of one of the molds in the set, the display control unit displays the mold ID on the display unit. Control to display a first message that the mold taken out by the operator is a correct mold,
If the mold control unit determines that the read mold ID does not match the mold ID of any of the molds in the set, the display control unit displays the display unit on the display unit. The press brake control method is characterized in that control is performed to display a second message indicating that the mold taken out by the operator is an incorrect mold.   If the mold collation unit determines that the read mold ID matches the mold ID of any of the molds in the set, the back gauge control unit performs a back gauge abutment. 7. The press brake control method according to claim 6, wherein the member is controlled to move to a position corresponding to a mounting position where a mold having the read mold ID is mounted. The mode switching part
If the mold collating unit has not completed collation for determining that the mold IDs of the plurality of read molds match the mold IDs of the molds that form the set, the press brake is connected to the sheet metal. Without shifting to the processing mode of bending
The press brake control method according to claim 6 or 7, wherein the press brake is shifted to the processing mode if the mold verification unit has completed the verification. The mold storage is provided with a plurality of storage shelves for mounting the molds, and each storage shelf has a plurality of mold mounting parts arranged in the horizontal direction for mounting the molds. The mold mounting part is configured to mount a plurality of molds in the depth direction,
The plurality of molds stored in the mold storage has a mold ID for individually identifying each mold,
The mold management server stores the mold ID of each mold, mold information including the type and width of each mold, and the storage location indicating the storage location of each mold in the mold storage A mold management method characterized by managing a plurality of molds stored in the mold storage by storing mold management data corresponding to information. A data structure of mold management data stored in the mold management server and referred to by a control device that controls the press brake,
A mold ID for individually identifying each mold in a plurality of molds stored in the mold storage;
Mold information associated with the mold ID of each mold and including the type and width of each mold;
Storage location information that is associated with the mold ID of each mold and that indicates the storage location of each mold in the mold storage;
Including
The data structure is
In order to bend the sheet metal to be processed by the press brake, the control device is referred to select a mold based on the mold information,
A mold including mounting position information when the selected mold is mounted on the mold holder of the press brake, a mold ID of the selected mold, and storage location information of the selected mold A data structure of mold management data that is referred to in order to create layout data.

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