JP2019150799A - Coating head and manufacturing method for web with coated film - Google Patents

Coating head and manufacturing method for web with coated film Download PDF

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JP2019150799A
JP2019150799A JP2018039720A JP2018039720A JP2019150799A JP 2019150799 A JP2019150799 A JP 2019150799A JP 2018039720 A JP2018039720 A JP 2018039720A JP 2018039720 A JP2018039720 A JP 2018039720A JP 2019150799 A JP2019150799 A JP 2019150799A
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web
coating
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liquid storage
width direction
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JP6958435B2 (en
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東田 佳久
Yoshihisa Higashida
佳久 東田
剛 近藤
Takeshi Kondo
剛 近藤
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Toray Industries Inc
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Abstract

To provide a coating head configured so that a curl and folding do not occur at an end part of a web, and a manufacturing method for a web with a coated film.SOLUTION: A coating head 2a for coating both sides of a web 1 to be carried with coating liquid comprises: a liquid-storage part 6 for storing coating liquid, which has an opening 10 for the web 1 to be carried to pass therethrough formed at an upstream side in a web carrying direction thereof; a measuring part, provided closer to a downstream side in the web carrying direction than the liquid-storage part 6, which has slits, in which a web width direction in which the carried web 1 passes through the liquid-storage part is set to be a longitudinal direction, formed therein, and adjusts quantities of the coating liquid which is coated to both sides of the web by adjusting an interval of the slits; and a shield member 9a, provided in the liquid-storage part, at a predetermined interval, from both end parts in the web width direction across the outside in the web-width direction of a running surface of the web 1, which is arranged so that a surface thereof perpendicular with respect to the web width direction faces the inside of the liquid-storage part 6 and at least part of the vertical surface dips in coating liquid 7 stored in the liquid-storage part.SELECTED DRAWING: Figure 1

Description

本発明は、ウェブの両面に対して塗膜を形成するための塗布ヘッド、その塗布ヘッドを用いた塗膜付きウェブの製造方法に関する。   The present invention relates to a coating head for forming a coating film on both sides of a web, and a method for producing a web with a coating film using the coating head.

ウェブの両面に塗膜を形成する方法として、ウェブを挟んで両側にロール、ナイフ、スリットダイといった塗布ヘッドを配置してウェブに塗液を塗布する方法が知られており、その塗布方法は、塗布する塗液の組成や粘度、目的とする塗膜の厚みや精度によって適切に選択される。   As a method of forming a coating film on both sides of the web, a method of applying a coating liquid to the web by arranging a coating head such as a roll, a knife, and a slit die on both sides across the web is known. It is appropriately selected depending on the composition and viscosity of the coating liquid to be applied and the thickness and precision of the target coating film.

ウェブの両面に塗膜を塗布する塗布ヘッドとして、特許文献1には、ウェブが貯液部に溜まる塗液中を通過した後、二本水平に間隔を設けて設置した計量部の間を通過させて塗膜を形成する塗布ヘッドが開示されており、ウェブの両面に対してウェブ全幅で一括塗布できることから、好適に用いられる。   As an application head for applying a coating film on both sides of a web, Patent Document 1 discloses that a web passes through a coating liquid that accumulates in a liquid storage part, and then passes between two measuring units that are horizontally spaced. An application head that forms a coating film is disclosed, and can be suitably used because it can be applied to both sides of the web at the full width of the web.

ウェブは、小型化、軽量化など高機能化のために、厚みが10μmを下回るような薄膜品の需要が増している。塗布や搬送にとって不利な条件となる薄膜のウェブを、歩留まり良く高速で塗布を行い、生産性向上を図ることが急務である。   The demand for thin-film products having a thickness of less than 10 μm is increasing for webs in order to achieve high functionality such as miniaturization and weight reduction. There is an urgent need to improve productivity by coating a thin film web, which is a disadvantageous condition for coating and transport, at a high yield with a high yield.

特開2011−12266号公報JP 2011-12266 A

特許文献1の塗布ヘッドは、ウェブが塗布ヘッドの上方から連続して貯液部に溜まる塗液に浸漬し、塗液中を通過した後、二本水平に間隔を設けて設置した計量部の間を通過するので、貯液内に溜まる塗液は、ウェブの搬送により常時渦ができた状態にあり、貯液部内の塗液の表面では、貯液部の壁面からウェブに向かう流れが生じている。そのため、塗布ヘッド内のウェブの端部には、塗液表面に浸漬した時点で、塗布ヘッドの幅方向の両端に位置する貯液部の壁面からウェブの端部に向かう流れが作用する。   The coating head of Patent Document 1 is a measuring unit that is installed with two webs spaced horizontally after the web is immersed in the coating liquid continuously accumulated from above the coating head and passes through the coating liquid. The coating liquid that accumulates in the liquid storage is always swirled by the web transport, and a flow from the wall surface of the liquid storage section toward the web occurs on the surface of the coating liquid in the liquid storage section. ing. Therefore, a flow from the wall surface of the liquid storage portion located at both ends of the coating head in the width direction acts on the end portion of the web in the coating head when immersed in the coating liquid surface.

一般的に、ウェブの剛性は厚みが薄くなるに従って低くなるため、特に剛性が低い薄膜のウェブの端部では、上記のウェブの端部に向かう流れによりカールや折れが発生する。
また、塗布速度が速いと、貯液部内の塗液表面の流れも速くなることから、ウェブ端部のカールや折れは、さらに顕著となる。
In general, since the rigidity of the web is reduced as the thickness is reduced, curling and folding are caused by the flow toward the end of the web, particularly at the end of the thin web having low rigidity.
Further, when the coating speed is high, the flow of the coating liquid surface in the liquid storage portion also becomes fast, so that curling and folding of the web edge portion becomes more remarkable.

ウェブ端部にカールや折れが発生すると、搬送中の蛇行やシワの原因となると共に、巻き取ったロールにおいてエッジ部にヘリ高が生じて巻姿不良となり、安定した生産ができない。   When curl or crease occurs at the end of the web, it causes meandering and wrinkling during conveyance, and a helicopter height is generated at the edge portion of the wound roll, resulting in poor winding shape, and stable production cannot be performed.

特に折れが発生すると、二本水平に間隔を設けて設置した計量部の間を通過する際に、折れた箇所が計量部に引っ掛かることが多分にあり、その結果、ウェブが計量部で破膜し、生産を中断しなければならない、
そこで本発明の目的は、貯液部内でウェブの端部にカールや折れの発生させない塗布ヘッドおよび、この塗布ヘッドを用いた塗膜付きウェブの製造方法を提供することにある。
In particular, when a crease occurs, the folded part is likely to be caught by the weighing unit when passing between the two weighing units installed horizontally spaced apart. And production must be interrupted,
Accordingly, an object of the present invention is to provide a coating head that does not cause curling or bending at the end of the web in the liquid storage section, and a method for producing a coated web using this coating head.

上記課題を解決する本発明の第1の塗布ヘッドは、搬送されるウェブの両面に塗液を塗布する塗布ヘッドであって、
搬送されるウェブを導入するための開口がウェブ搬送方向上流側にある、塗液を貯めるための貯液部と、
前記貯液部よりもウェブ搬送方向下流側にあって、貯液部内を搬送された前記ウェブが通過するウェブ幅方向が長手方向であるスリットを形成し、このスリットの間隔を調整することでウェブの両面に塗布される塗液の量を調整する計量部と、
前記ウェブの走行面のウェブ幅方向の両端部からウェブ幅方向外側に所定の間隔をあけて、前記貯液部内に設けられた遮蔽部材であって、ウェブ幅方向に対して垂直な面を有し、この垂直な面が貯液部の内側を向いており、この垂直な面の少なくとも一部が貯液部内に貯められる塗液に浸かるように設けられた遮蔽部材と、を備えている。
The first coating head of the present invention that solves the above problems is a coating head that coats a coating liquid on both sides of a web to be conveyed,
An opening for introducing the web to be conveyed is on the upstream side in the web conveying direction, and a liquid storage part for storing the coating liquid;
A slit is formed on the downstream side in the web conveyance direction from the liquid storage unit, and the web width direction through which the web conveyed in the liquid storage unit passes is a longitudinal direction. A weighing unit that adjusts the amount of coating liquid applied to both sides of the
A shielding member provided in the liquid storage part at a predetermined interval from both ends in the web width direction of the running surface of the web to the outside in the web width direction, and having a surface perpendicular to the web width direction. The vertical surface faces the inside of the liquid storage part, and a shielding member is provided so that at least a part of the vertical surface is immersed in the coating liquid stored in the liquid storage part.

上記課題を解決する本発明の第1の塗布ヘッドは、搬送されるウェブの両面に塗液を塗布する塗布ヘッドであって、
搬送されるウェブを導入するための開口がウェブ搬送方向上流側にある、塗液を貯めるための貯液部と、
前記貯液部よりもウェブ搬送方向下流側にあって、貯液部内を搬送された前記ウェブが通過するウェブ幅方向が長手方向であるスリットを形成し、このスリットの間隔を調整することでウェブの両面に塗布される塗液の量を調整する計量部と、
前記ウェブの走行面のウェブ幅方向の両端部の近傍に、ウェブの走行面を含む面からそれぞれ所定の間隔をあけてウェブの走行面を含む面を挟んで対向するように、前記貯液部内に設けられた遮蔽部材であって、ウェブの走行面に平行な面を有し、この平行な面がウェブの走行面を含む面に対向しており、この平行な面の少なくとも一部が貯液部内に貯められる塗液に浸かるように設けられた遮蔽部材と、を備えている。
The first coating head of the present invention that solves the above problem is a coating head that coats a coating liquid on both sides of a web to be conveyed,
An opening for introducing the web to be conveyed is on the upstream side in the web conveying direction, and a liquid storage part for storing the coating liquid;
A slit is formed on the downstream side in the web conveyance direction from the liquid storage unit, and the web width direction through which the web conveyed in the liquid storage unit passes is a longitudinal direction. A weighing unit that adjusts the amount of coating liquid applied to both sides of the
In the liquid storage part, in the vicinity of both end portions in the web width direction of the web running surface, facing each other across the surface including the web running surface at a predetermined interval from the surface including the web running surface. A shielding member provided on the web, having a plane parallel to the running surface of the web, the parallel surface facing a surface including the running surface of the web, and at least a part of the parallel surface is stored. And a shielding member provided so as to be immersed in the coating liquid stored in the liquid portion.

本発明の第2の塗布ヘッドは、前記ウェブの走行面を含む面を挟んで対向する前記遮蔽部材が、その一部がウェブ走行面に面している、ことが好ましい。   In the second coating head of the present invention, it is preferable that a part of the shielding member facing the surface including the running surface of the web faces the web running surface.

本発明の第2の塗布ヘッドは、前記ウェブの走行面を含む面を挟んで対向する前記遮蔽部材の間に、ウェブの走行面のウェブ幅方向の両端部からウェブ幅方向外側に所定の間隔をあけて設けられ、ウェブ幅方向に対して垂直な面を有し、この垂直な面が貯液部の内側を向いており、この垂直な面の少なくとも一部が貯液部内に貯められる塗液に浸かるように設けられた第2の遮蔽部材を有する、ことが好ましい。   The second coating head of the present invention has a predetermined distance from the both ends of the web running surface in the web width direction between the shielding members facing each other across the surface including the web running surface. And has a surface perpendicular to the web width direction, the perpendicular surface facing the inside of the liquid storage section, and at least a part of the vertical surface is stored in the liquid storage section. It is preferable to have the 2nd shielding member provided so that it might be immersed in a liquid.

本発明の塗膜付きウェブの製造方法は、本発明の第1または第2の塗布ヘッドを用い、
ウェブを、前記貯液部の前記開口から挿入し、貯液部に貯められた塗液の中を搬送させ、前記計量部の前記スリットを通過させて、計量部で計量された所定の量の塗液をウェブの両面に塗布し、ウェブの両面に塗膜を形成する塗膜付きウェブの製造方法であって、
前記ウェブが前記塗液中を搬送される際に、ウェブの両端部の位置よりもウェブ幅方向外側にある塗液がウェブの端部に向かう流れを、前記遮蔽部材で遮蔽 してウェブの両面に塗膜を形成する。
The method for producing a coated web of the present invention uses the first or second coating head of the present invention,
A web is inserted from the opening of the liquid storage unit, conveyed in the coating liquid stored in the liquid storage unit, passed through the slit of the measuring unit, and a predetermined amount measured by the measuring unit. A method for producing a coated web in which a coating liquid is applied to both sides of a web and a coating film is formed on both sides of the web,
When the web is transported in the coating liquid, the flow of the coating liquid located on the outer side in the web width direction from the positions of the both ends of the web toward the end of the web is shielded by the shielding member. A coating film is formed on.

本発明の別態様の塗膜付きウェブの製造方法は、前記第2の遮蔽部材を有する本発明の第2の塗布ヘッドを用い、
ウェブを、前記貯液部の前記開口から挿入し、貯液部に貯められた塗液の中を搬送させ、前記計量部の前記スリットを通過させて、計量部で計量された所定の量の塗液をウェブの両面に塗布し、ウェブの両面に塗膜を形成する塗膜付きウェブの製造方法であって、
前記ウェブが前記塗液中を搬送される際に、ウェブの両端部の位置よりもウェブ幅方向外側にある塗液がウェブの端部に向かう流れを、前記遮蔽部材および前記第2の遮蔽部材で遮蔽 してウェブの両面に塗膜を形成する。
The manufacturing method of the web with a coating film of another aspect of the present invention uses the second coating head of the present invention having the second shielding member,
A web is inserted from the opening of the liquid storage unit, conveyed in the coating liquid stored in the liquid storage unit, passed through the slit of the measuring unit, and a predetermined amount measured by the measuring unit. A method for producing a coated web in which a coating liquid is applied to both sides of a web and a coating film is formed on both sides of the web,
When the web is transported through the coating liquid, the shielding liquid and the second shielding member cause the coating liquid located on the outer side in the web width direction from the positions of both ends of the web to flow toward the edge of the web. Shield with and form a coating on both sides of the web.

本発明において、「ウェブの走行面」とは、実際にウェブを搬送させた際に、塗布ヘッド内をウェブが走行する位置に対応する仮想的な面である。   In the present invention, the “web traveling surface” is a virtual surface corresponding to a position where the web travels in the coating head when the web is actually conveyed.

本発明の塗布ヘッドによれば、薄膜のウェブに高速塗布する時においても、ウェブ端部でカールや折れが発生しないので、安定した搬送と塗布が可能となり、高品位な塗膜付きウェブを製造することが可能となる。   According to the coating head of the present invention, even when high-speed coating is performed on a thin film web, curling and folding do not occur at the edge of the web, enabling stable conveyance and coating, and producing a high-quality coated web. It becomes possible to do.

図1は、本発明の第1の塗布ヘッドの概略斜視図である。FIG. 1 is a schematic perspective view of a first coating head of the present invention. 図2は、図1の塗布ヘッドの上面図である。FIG. 2 is a top view of the coating head of FIG. 図3は、図2のA1−A1線に対応する塗布ヘッドの正面左半分断面図である。3 is a front left half sectional view of the coating head corresponding to line A1-A1 in FIG. 図4は、図3のA2−A2線に対応する塗布ヘッドの側面断面図である。4 is a side sectional view of the coating head corresponding to the line A2-A2 in FIG. 図5は、従来の塗布ヘッドの上面図である。FIG. 5 is a top view of a conventional coating head. 図6は、図5のB1−B1線に対応する塗布ヘッドの正面左半分断面図である。6 is a front left half sectional view of the coating head corresponding to line B1-B1 in FIG. 図7は、図6のB2−B2線に対応する塗布ヘッドの側面断面図である。FIG. 7 is a side sectional view of the coating head corresponding to line B2-B2 in FIG. 図8は、本発明の第2の塗布ヘッドの上面図である。FIG. 8 is a top view of the second coating head of the present invention. 図9は、図8のC1−C1線に対応する塗布ヘッドの正面左半分断面図である。FIG. 9 is a front left half sectional view of the coating head corresponding to line C1-C1 in FIG. 図10は、図8の塗布ヘッドで遮蔽部材9をより幅方向内側の位置に配設した態様の上面図である。FIG. 10 is a top view of an aspect in which the shielding member 9 is disposed at a position on the inner side in the width direction in the coating head of FIG. 図11は、図10のD1−D1線に対応する塗布ヘッドの正面左半分断面図である。11 is a front left half sectional view of the coating head corresponding to line D1-D1 in FIG. 図12は、図10の塗布ヘッドでウェブが右方向へ蛇行した状態を表した上面図である。FIG. 12 is a top view showing a state in which the web meanders in the right direction by the coating head of FIG. 図13は、第2の遮蔽部材16を備えた本発明の第2の塗布ヘッドの上面図である。FIG. 13 is a top view of the second coating head of the present invention provided with the second shielding member 16. 図14は、図13のE1−E1線に対応する塗布ヘッドの正面左半分断面図である。FIG. 14 is a front left half sectional view of the coating head corresponding to line E1-E1 in FIG.

本発明の塗布ヘッドと塗膜付きウェブの製造方法について、望ましい実施の形態について図面を参照して説明する。但し、本発明は図面に示された形態に限定されるものではない。   A preferred embodiment of the coating head and the method for producing a coated web according to the present invention will be described with reference to the drawings. However, the present invention is not limited to the form shown in the drawings.

[第1の塗布ヘッド]
図1に、本発明の第1の塗布ヘッドの概略斜視図を示す。図2に、図1の塗布ヘッドの上面図を示す。図3に、図2のA1−A1線に対応する塗布ヘッドの正面左半分断面図を示す。図4に、図3のA2−A2線に対応する塗布ヘッドの側面断面図を示す。
[First coating head]
FIG. 1 shows a schematic perspective view of a first coating head of the present invention. FIG. 2 shows a top view of the coating head of FIG. FIG. 3 is a front left half sectional view of the coating head corresponding to the line A1-A1 in FIG. FIG. 4 is a side sectional view of the coating head corresponding to the line A2-A2 in FIG.

図1および図4に示すように、本発明の第1の塗布ヘッド2aは、貯液部6と計量部11とを備えている。   As shown in FIGS. 1 and 4, the first application head 2 a of the present invention includes a liquid storage unit 6 and a measuring unit 11.

図1および図4に示すように、貯液部6は、ヘッド部材A4、ヘッド部材B3および側板5、5’で周囲を囲われて形成されている。この貯液部6に塗液7が貯留される。   As shown in FIGS. 1 and 4, the liquid storage section 6 is formed so as to be surrounded by a head member A4, a head member B3, and side plates 5, 5 '. The coating liquid 7 is stored in the liquid storage section 6.

図4に示すように、ヘッド部材A4とヘッド部材B3とが、隙間を空けて互いに対向するように配設され、ウェブ1の幅方向が長手方向であるスリット12が形成されている。このスリット12の間隔を調整することで、ウェブ1の両面に塗布される塗膜の量が調整できる。このスリット12が形成されている部分が計量部11となる。   As shown in FIG. 4, the head member A4 and the head member B3 are disposed so as to face each other with a gap therebetween, and a slit 12 whose width direction is the longitudinal direction of the web 1 is formed. By adjusting the distance between the slits 12, the amount of the coating film applied to both surfaces of the web 1 can be adjusted. The portion where the slit 12 is formed becomes the measuring portion 11.

塗布ヘッド2aを用いた塗布は、塗布ヘッド2aの貯液部6の上流側に位置する開口10からウェブ1を導入して下方に向かって搬送させ、このときに貯液部6に貯留する塗液7にウェブ1を浸漬することでウェブ1の全幅に塗液7を接触させて、所定量を計量する計量部11を通過して塗液7を計量することで行う。   The coating using the coating head 2a is performed by introducing the web 1 from the opening 10 located on the upstream side of the liquid storage unit 6 of the coating head 2a and transporting the web 1 downward, and storing the liquid in the liquid storage unit 6 at this time. By immersing the web 1 in the liquid 7, the coating liquid 7 is brought into contact with the entire width of the web 1, and the coating liquid 7 is measured by passing through a measuring unit 11 that measures a predetermined amount.

貯液部6に貯留した塗液7は、塗布によりその量が減っていくので、貯液部6に塗液7を供給するよう、供給管(図示せず)を設けて、貯液部6の塗液7の液量が略一定に保たれるようにすることが好ましい。   Since the amount of the coating liquid 7 stored in the liquid storage unit 6 is reduced by application, a supply pipe (not shown) is provided so as to supply the coating liquid 7 to the liquid storage unit 6, and the liquid storage unit 6. It is preferable that the amount of the coating liquid 7 is kept substantially constant.

遮蔽部材9aは、ヘッド部材A4から金具8により支持され、ウェブ1が塗布ヘッド2内で走行する位置であるウェブ走行面の両端部近傍に配設される。さらに、遮蔽部材9aは、一部が塗液7に浸かるように配設される。   The shielding member 9a is supported by the metal member 8 from the head member A4, and is disposed in the vicinity of both ends of the web traveling surface, which is the position where the web 1 travels within the coating head 2. Further, the shielding member 9 a is disposed so that a part thereof is immersed in the coating liquid 7.

金具8の位置や形状は特に限定するものではないが、ヘッド部材A4またはヘッド部材B3いずれか一方に取り付けることが好ましい。スリット12の間隔を変更して計量部11を調整する際、ヘッド部材A4に対してヘッド部材B3を相対的に移動させるので、金具8がヘッド部材A4とヘッド部材B3に跨がって取り付けられていない方がよい。   The position and shape of the metal fitting 8 are not particularly limited, but are preferably attached to either the head member A4 or the head member B3. When adjusting the measuring unit 11 by changing the interval between the slits 12, the head member B3 is moved relative to the head member A4, so that the metal fitting 8 is attached across the head member A4 and the head member B3. It is better not to.

遮蔽部材9aについて、本発明の第1の塗布ヘッドと、従来の塗布ヘッド内部の塗液7の流れを比較しながら説明する。   The shielding member 9a will be described while comparing the flow of the coating liquid 7 inside the first coating head of the present invention and the conventional coating head.

図5に、従来の塗布ヘッドの上面図を示す。図6に、図5のB1−B1線に対応する塗布ヘッドの正面左半分断面図を示す。図7に、図6のB2−B2線に対応する塗布ヘッドの側面断面図を示す。   FIG. 5 shows a top view of a conventional coating head. FIG. 6 shows a front left half sectional view of the coating head corresponding to line B1-B1 in FIG. FIG. 7 is a side sectional view of the coating head corresponding to the line B2-B2 in FIG.

図5に示す従来の塗布ヘッド2c内の塗液7の流れは、側面から見ると図7のようにウェブ1が上方から下方に向かって搬送されることにより、矢印で示す向きに渦を巻いて流れている。   The flow of the coating liquid 7 in the conventional coating head 2c shown in FIG. 5 is swirled in the direction indicated by the arrow when the web 1 is conveyed from above to below as seen from the side as shown in FIG. It is flowing.

また、塗布ヘッドの幅方向端部では、図5および図6に示すように、貯液部6の壁面からウェブ1に向かって流れが生じている。   Further, at the end in the width direction of the coating head, as shown in FIGS. 5 and 6, a flow is generated from the wall surface of the liquid storage unit 6 toward the web 1.

したがって、ウェブ1の剛性が低い場合、塗布ヘッド2cの幅方向の両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部へ向かう流れが作用し、ウェブ1が塗液7の表面に浸漬した時点で、ウェブ1の端部が流れに押されて、ウェブ端部にカールや折れ14が発生する。   Therefore, when the rigidity of the web 1 is low, a flow from the wall surface (the liquid contact surface of the side plate 5) of the liquid storage unit 6 located at both ends in the width direction of the coating head 2 c acts toward the end of the web 1. Is immersed in the surface of the coating liquid 7, the end of the web 1 is pushed by the flow, and curling and folding 14 occur at the end of the web.

ここで、特に重要なことは、ウェブ1が塗液7に浸漬した部分を起点として、カールや折れ14が発生することである。つまり、塗液7表面の流れがウェブ端部を押すことが、カールや折れ14の原因となっている。   Here, it is particularly important that the curl or crease 14 occurs starting from the portion where the web 1 is immersed in the coating liquid 7. That is, the flow on the surface of the coating liquid 7 presses the edge of the web, which causes the curl and the break 14.

したがって、塗布速度が速いと、塗液7表面の流れも速くなることから、ウェブ端部のカールや折れ14はさらに顕著となる。   Accordingly, when the coating speed is high, the flow of the surface of the coating liquid 7 is also fast, so that the curl or fold 14 at the web edge becomes more prominent.

ウェブ1の厚みに関わらず、ウェブ1が塗液7に浸漬するまでのフリースパンが長い場合、ウェブ搬送方向におけるウェブの支持間距離が離れているため、ウェブ端部は僅かな外乱の影響を受けやすい。したがって、ウェブ1は塗液表面の流れの影響を受けやすくなるため、ウェブ端部のカールや折れ14がより発生しやすくなる。   Regardless of the thickness of the web 1, when the free span until the web 1 is immersed in the coating liquid 7 is long, the distance between the web supports in the web conveyance direction is long, so that the web edge is slightly affected by disturbance. Easy to receive. Accordingly, since the web 1 is easily affected by the flow of the coating liquid surface, curling and folding 14 at the web end portion are more likely to occur.

また、ウェブ1が製膜された時の熱履歴や、スリットされた時に生じた端部の残留歪みなどにより、ウェブ1自身が僅かな外力で容易にカールしやすい状態である場合も多い。   In many cases, the web 1 itself is easily curled with a slight external force due to a thermal history when the web 1 is formed or a residual distortion at the end portion when the web 1 is slit.


このようなことから、カールや折れ14は、ウェブ1の両端部で生じる場合もあれば、片端部だけで生じる場合もある。

For this reason, the curl or fold 14 may occur at both ends of the web 1 or may occur only at one end.

一方、図2に示す本発明の第1の塗布ヘッド2aでは、遮蔽部材9aが、ウェブ1の走行面のウェブ幅方向の両端部からウェブ幅方向外側に所定の幅方向間隔13をあけて、貯液部6内に設けられている。   On the other hand, in the first coating head 2a of the present invention shown in FIG. 2, the shielding member 9a is spaced from the both ends of the running surface of the web 1 in the web width direction by a predetermined width direction interval 13 outside the web width direction. It is provided in the liquid reservoir 6.

遮蔽部材9aは、ウェブ幅方向に対して垂直な面を有し、この垂直な面が貯液部6の内側を向いており、この垂直な面の少なくとも一部が貯液部6内に貯められる塗液7に浸かるように配設される。   The shielding member 9 a has a surface perpendicular to the web width direction, and the perpendicular surface faces the inside of the liquid storage unit 6, and at least a part of the vertical surface is stored in the liquid storage unit 6. It arrange | positions so that it may be immersed in the coating liquid 7 to be formed.

このような構成とすることで、図2と図3に示すように、塗液7の表面において、塗布ヘッド2aの幅方向両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れが、遮蔽部材9aによって遮断される。さらに、遮蔽部材9aの垂直な面が内側を向くことにより、遮蔽部材9aを回り込む流れがウェブ1の端部へ作用することを抑制できるので、ウェブ1端部にカールや折れが生じなくなる。遮蔽部9aの貯液部6の内側を向いている面が垂直面ではなく、内側に向かって凸となった面であると、遮蔽部材9aを回り込む流れが発生するため、ウェブ1端部にカールや折れが生じる懸念がある。   By adopting such a configuration, as shown in FIGS. 2 and 3, on the surface of the coating liquid 7, the wall surfaces (liquid contact surfaces of the side plates 5) of the liquid storage section 6 located at both ends in the width direction of the coating head 2a. To the end of the web 1 is blocked by the shielding member 9a. Further, since the vertical surface of the shielding member 9a faces inward, the flow around the shielding member 9a can be prevented from acting on the end portion of the web 1, so that the end portion of the web 1 is not curled or broken. If the surface facing the inside of the liquid storage portion 6 of the shielding portion 9a is not a vertical surface but a surface that is convex toward the inside, a flow around the shielding member 9a is generated, so that the web 1 end portion There is a concern of curling or breaking.

遮蔽部材9aの貯液部6の内側に向いている垂直な面の大きさは、カールや折れが生じないよう、塗布ヘッド2aの幅方向両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れを抑えられる大きさであれば、小さい方が好ましい。垂直な面の面積が小さいほど、遮蔽部材9aを境として貯液部6の両端部付近で塗液7が滞留することを防止できる。   The size of the vertical surface facing the inside of the liquid storage part 6 of the shielding member 9a is such that the wall surface of the liquid storage part 6 located at both ends in the width direction of the coating head 2a (the side plate 5) A smaller one is preferable as long as the flow from the liquid contact surface) toward the end of the web 1 can be suppressed. As the area of the vertical surface is smaller, the coating liquid 7 can be prevented from staying in the vicinity of both ends of the liquid storage section 6 with the shielding member 9a as a boundary.

垂直な面の面積は、塗液7の粘度、ウェブ1の搬送速度、貯液部6のサイズなどによって適宜決定することが好ましいが、目安としては、開口10の面積に対して最大でも1/2程度とすれば、カールや折れの防止と滞留防止を両立できる場合が多い。   The area of the vertical surface is preferably determined as appropriate depending on the viscosity of the coating liquid 7, the conveyance speed of the web 1, the size of the liquid storage section 6, and the like. If it is about 2, it is often possible to achieve both curl and breakage prevention and retention prevention.

遮蔽部材9aを塗液7に浸ける深さは、塗布ヘッド2aの幅方向両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れを抑えられるよう、塗液7の粘度、ウェブ1の搬送速度、貯液部6のサイズ、および、塗布による塗液の消費や塗液の供給による液面の変化を考慮して、適宜決定することが好ましい。   The depth at which the shielding member 9a is immersed in the coating liquid 7 is such that the flow from the wall surface (the liquid contact surface of the side plate 5) of the liquid storage unit 6 located at both ends in the width direction of the coating head 2a to the end of the web 1 can be suppressed. The viscosity is preferably determined in consideration of the viscosity of the coating liquid 7, the conveyance speed of the web 1, the size of the liquid storage unit 6, and the change in the liquid level due to the coating liquid consumption and the coating liquid supply.

ウェブ幅方向の両端部から遮蔽部材9aまでの幅方向間隔13は、ウェブ1が蛇行により遮蔽部材9aへ接触しない範囲で狭い方が、遮蔽部材9aの貯液部6の内側に向いている垂直な面からウェブ1の端部に向かう流れを減らせるので好ましい。   The width direction interval 13 from the both ends in the web width direction to the shielding member 9a is perpendicular to the inside of the liquid storage part 6 of the shielding member 9a when the web 1 is narrow in a range where the web 1 does not contact the shielding member 9a due to meandering. Since the flow which goes to the edge part of the web 1 from a smooth surface can be reduced, it is preferable.

遮蔽部材9aの形状は、塗布ヘッド2aの幅方向両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れを抑えられるよう、ウェブ幅方向に対して垂直な面を有することができるならば、ブロック状や板状などいかなる形状であってもよいが、製作の簡便さや、塗液に接触する部分であり、清浄に保つことが要求されることから、洗浄作業が容易な板状であることが好ましい。   The shape of the shielding member 9a is such that the flow from the wall surface (liquid contact surface of the side plate 5) of the liquid storage unit 6 located at both ends in the width direction of the coating head 2a to the end of the web 1 can be suppressed. It can be any shape such as a block or plate shape as long as it can have a vertical surface, but it must be easy to manufacture and be in contact with the coating solution and must be kept clean. Therefore, it is preferably a plate shape that can be easily cleaned.

遮蔽部材9aの材質は、特に限定するものではないが、ウェブ1との接触を懸念するならば樹脂製とすることでウェブ1への傷付きや破膜を抑制することができるので好ましい。塗液7が溶剤を含む場合は、ポリテトラフルオロエチレンなど耐溶剤性の樹脂を用いることが好ましい。   The material of the shielding member 9a is not particularly limited. However, if there is a concern about contact with the web 1, it is preferable to use a resin because the web 1 can be prevented from being damaged or broken. When the coating liquid 7 contains a solvent, it is preferable to use a solvent resistant resin such as polytetrafluoroethylene.

[第2の塗布ヘッド]
本発明の第2の塗布ヘッドについて、図8、図9を用いて説明する。図8は、本発明の第2の塗布ヘッドの上面図を示す。図9は、図8のC1−C1線に対応する正面左半分断面図である。
[Second application head]
The second coating head of the present invention will be described with reference to FIGS. FIG. 8 shows a top view of the second coating head of the present invention. 9 is a front left half sectional view corresponding to line C1-C1 of FIG.

遮蔽部材9bは、ウェブ1が塗布ヘッド2b内で走行する位置であるウェブ走行面のウェブ幅方向の両端部の近傍に、ウェブの走行面を含む面からそれぞれ所定の対向間隔15をあけてウェブの走行面を含む面を挟んで対向するように、貯液部6内に設けられている。遮蔽部材9bは、ウェブ走行面を含んでいる仮想的な面を挟んで対向していればよく、ウェブ走行面に面していなくともよい。   The shielding member 9b is a web having a predetermined facing interval 15 from the surface including the web traveling surface in the vicinity of both ends in the web width direction of the web traveling surface where the web 1 travels within the coating head 2b. It is provided in the liquid storage part 6 so that it may oppose on both sides of the surface containing this traveling surface. The shielding member 9b only needs to face the virtual surface including the web traveling surface, and may not face the web traveling surface.

遮蔽部材9bは、ウェブの走行面に平行な面を有し、この平行な面がウェブの走行面を含む面に対向しており、この平行な面の少なくとも一部が貯液部6内に貯められる塗液7に浸かるように配設される。   The shielding member 9b has a surface parallel to the traveling surface of the web, and the parallel surface faces the surface including the traveling surface of the web, and at least a part of the parallel surface is in the liquid storage section 6. It arrange | positions so that it may be immersed in the coating liquid 7 stored.

遮蔽部材9bがウェブの走行面に平行な面を有し、この平行な面がウェブの走行面を含む面に対向することにより、対向間隔15の中は、遮蔽部材9bが形成する平行平面間の流れとなり、周囲より流動抵抗が高くなる。そのため、塗布ヘッド2の幅方向両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れが遅くなり、ウェブ端部に作用してカールや折れを生じさせるまでの力が発生しない。   The shielding member 9b has a surface parallel to the running surface of the web, and this parallel surface faces the surface including the running surface of the web, so that the facing interval 15 is between the parallel planes formed by the shielding member 9b. The flow resistance becomes higher than the surroundings. Therefore, the flow from the wall surface of the liquid storage unit 6 (the liquid contact surface of the side plate 5) located at both ends in the width direction of the coating head 2 toward the end of the web 1 is slow, and acts on the end of the web to curl or break. No force is generated until it is generated.

その一方で、遮蔽部材9bの対向間隔15の中に存在する塗液7は、その流れは遅いながらも流動しているので、滞留が生じづらく、コンタミによる塗布不良は起きにくくなる。   On the other hand, the coating liquid 7 existing in the facing interval 15 of the shielding member 9b is flowing although the flow is slow. Therefore, the coating liquid 7 is difficult to stay and application failure due to contamination is less likely to occur.

また、対向する遮蔽部材9bは、ウェブの走行面をウェブ幅方向外側に延長した位置が、対向間隔15の間となるように設けられているため、ウェブ1に蛇行が生じても、遮蔽部材9bに接触することがない。   Further, since the opposing shielding member 9b is provided so that the position where the traveling surface of the web extends outward in the web width direction is between the opposing intervals 15, even if the web 1 is meandering, the shielding member 9b There is no contact with 9b.

遮蔽部材9bは、カールや折れを生じさせないために、塗布ヘッド2bの幅方向両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れを抑えられるよう、対向間隔15を狭くしたり、遮蔽部材9bの幅方向長さを長くして流動抵抗を増した方が好ましいが、塗液7の粘度、ウェブ1の搬送速度、貯液部6のサイズなども考慮し、適宜決定すればよい。   Since the shielding member 9b does not cause curling or bending, the flow from the wall surface (the liquid contact surface of the side plate 5) of the liquid storage unit 6 located at both ends in the width direction of the coating head 2b to the end of the web 1 can be suppressed. As described above, it is preferable to increase the flow resistance by narrowing the facing interval 15 or increasing the length in the width direction of the shielding member 9b. However, the viscosity of the coating liquid 7, the conveyance speed of the web 1, and the size of the liquid storage section 6 are preferred. These may be determined as appropriate.

また、遮蔽部材9bを塗液7に浸ける深さは、塗布ヘッド2bの幅方向の両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れを抑えられるよう、塗液7の粘度、ウェブ1の搬送速度、貯液部6のサイズ、および、塗布による塗液の消費や塗液の供給による液面の変化を考慮して、適宜決定することが好ましい。   Further, the depth at which the shielding member 9b is immersed in the coating liquid 7 is such that the flow from the wall surface (the liquid contact surface of the side plate 5) of the liquid storage unit 6 located at both ends in the width direction of the coating head 2b toward the end of the web 1 is performed. In order to be suppressed, it is determined appropriately in consideration of the viscosity of the coating liquid 7, the conveyance speed of the web 1, the size of the liquid storage section 6, and the change in the liquid level due to the consumption of the coating liquid and the supply of the coating liquid. Is preferred.

また、ウェブ幅方向の両端部から遮蔽部材9bまでの幅方向間隔13は、狭い方が、塗布ヘッド2の幅方向の両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れの中で、図8に示す斜め矢印の流れの影響を受け難くなるので好ましい。   Moreover, the narrower one in the width direction interval 13 from both ends in the web width direction to the shielding member 9b is from the wall surface (the liquid contact surface of the side plate 5) of the liquid storage part 6 located at both ends in the width direction of the coating head 2. In the flow toward the edge part of the web 1, it becomes difficult to receive the influence of the flow of the diagonal arrow shown in FIG.

図10は、図8の塗布ヘッド2bで、遮蔽部材9bを塗布ヘッド2bのより幅方向内側の位置に配設した場合の上面図である。図11は、図10のD1−D1線に対応する塗布ヘッドの正面左半分断面図である。図12は、図10の塗布ヘッドでウェブが塗布ヘッド2の幅方向右側へ蛇行した状態を表した上面図である。   FIG. 10 is a top view of the coating head 2b of FIG. 8 when the shielding member 9b is disposed at a position on the inner side in the width direction of the coating head 2b. 11 is a front left half sectional view of the coating head corresponding to line D1-D1 in FIG. FIG. 12 is a top view showing a state in which the web meanders to the right in the width direction of the coating head 2 by the coating head of FIG.

ウェブ1の蛇行量が大きい場合は、図10に示すように、ウェブの走行面を含む面を挟んで対向する遮蔽部材9bが、その一部がウェブ走行面に面するように配設することで、ウェブ1の端部と遮蔽部材9bが重なっている状態にあることが好ましい。   When the amount of meandering of the web 1 is large, as shown in FIG. 10, the shielding members 9b facing each other across the surface including the traveling surface of the web are arranged so that a part thereof faces the web traveling surface. And it is preferable that it exists in the state which the edge part of the web 1 and the shielding member 9b have overlapped.

ウェブ1が図10に示した状態からから図12に示すように蛇行した場合、図12に示すウェブ幅方向右側では、ウェブ1と遮蔽部材9bとの重なり量が増えていく。このとき、塗布ヘッド2の幅方向の右端に位置する貯液部6の壁面(側板5’の接液面)からウェブ1の端部に向かう流れの抑制は維持しつつも、ウェブ1が遮蔽部材9bと接触するようなことはない。   When the web 1 meanders from the state shown in FIG. 10 as shown in FIG. 12, the amount of overlap between the web 1 and the shielding member 9b increases on the right side in the web width direction shown in FIG. At this time, the web 1 is shielded while maintaining the suppression of the flow from the wall surface (the liquid contact surface of the side plate 5 ′) of the liquid storage unit 6 positioned at the right end in the width direction of the coating head 2 toward the end of the web 1. There is no contact with the member 9b.

一方、ウェブ幅方向左側は、ウェブ1の端部が遮蔽部材9bから外れて重なっていない状態となるが、この状態であっても、前述した図8に示した塗布ヘッドと同様の状態にある。そのため、塗布ヘッド2bの幅方向の左端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れの抑制は維持できており、ウェブ1の両端部でカールや折れは生じない。   On the other hand, the left side in the web width direction is in a state where the end of the web 1 is not overlapped with the shielding member 9b, but even in this state, it is in the same state as the coating head shown in FIG. . For this reason, the suppression of the flow from the wall surface (the liquid contact surface of the side plate 5) of the liquid storage unit 6 located at the left end of the coating head 2b in the width direction to the end of the web 1 can be maintained. No curling or folding.

重なり量は、蛇行量や、塗布ヘッド2bの幅方向の両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れを抑制できる幅方向間隔13の最大値や、遮蔽部材9bの幅方向長さをもとに、適宜決定することが好ましい。   The amount of overlap is a meandering amount or a widthwise interval 13 that can suppress the flow from the wall surface (the liquid contact surface of the side plate 5) of the liquid storage unit 6 located at both ends in the width direction of the coating head 2 b to the end of the web 1. It is preferable to determine appropriately based on the maximum value and the width direction length of the shielding member 9b.

図13は、第2の塗布ヘッドのさらに別の実施形態を示した上面図である。図14は、図13のE1−E1線に対応する塗布ヘッドの正面左半分断面図である。   FIG. 13 is a top view showing still another embodiment of the second coating head. FIG. 14 is a front left half sectional view of the coating head corresponding to line E1-E1 in FIG.

塗液7の粘度やウェブ1の搬送速度によって、塗液7表面の流れが極めて速く、カールや折れが生じる懸念が高まる場合は、ウェブの走行面を含む面を挟んで対向する遮蔽部材9bの間に第2の遮蔽部材16を有することが好ましい。第2の遮蔽部材16は、ウェブの走行面のウェブ幅方向の両端部からウェブ幅方向外側に所定の幅方向間隔13’をあけて設けられており、ウェブ幅方向に対して垂直な面を有し、この垂直な面が貯液部6の内側を向いており、この垂直な面の少なくとも一部が貯液部7内に貯められる塗液7に浸かっている。   When the flow of the surface of the coating liquid 7 is extremely fast due to the viscosity of the coating liquid 7 and the conveyance speed of the web 1, and there is an increased concern about curling and folding, the shielding member 9 b facing the surface including the traveling surface of the web It is preferable to have the 2nd shielding member 16 in between. The second shielding member 16 is provided with a predetermined width direction interval 13 ′ on the outer side in the web width direction from both ends in the web width direction of the running surface of the web, and has a surface perpendicular to the web width direction. The vertical surface faces the inside of the liquid storage unit 6, and at least a part of the vertical surface is immersed in the coating liquid 7 stored in the liquid storage unit 7.

第2の遮蔽部材16は、塗布ヘッド2bの幅方向の両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れを確実に遮断するので、ウェブ1の両端部においてカールや折れが生じない。   Since the 2nd shielding member 16 interrupts | blocks reliably the flow which goes to the edge part of the web 1 from the wall surface (liquid contact surface of the side plate 5) of the liquid storage part 6 located in the both ends of the width direction of the coating head 2b, No curling or folding occurs at both ends of 1.

第2の遮蔽部材16を塗液7に浸ける深さは、塗布ヘッド2bの幅方向の両端に位置する貯液部6の壁面(側板5の接液面)からウェブ1の端部に向かう流れを抑えられるよう、塗液7の粘度、ウェブ1の搬送速度、貯液部6のサイズ、および、塗布による塗液の消費や塗液の供給による液面の変化を考慮して、適宜決定することが好ましい。   The depth at which the second shielding member 16 is immersed in the coating liquid 7 is a flow from the wall surface (liquid contact surface of the side plate 5) of the liquid storage unit 6 located at both ends in the width direction of the coating head 2b toward the end of the web 1. In consideration of the viscosity of the coating liquid 7, the conveyance speed of the web 1, the size of the liquid storage unit 6, and the change in the liquid level due to the consumption of the coating liquid and the supply of the coating liquid. It is preferable.

以上より、本発明の塗布ヘッドを使用すれば、ウェブの端部で、カールや折れが生じない安定した塗布が可能となり、ウェブの広幅化や薄膜化、高速塗布時においても、端部でカールや折れが発生しないので、安定した搬送状態と良好な巻姿を得られることから高品位な塗膜付きウェブを製造することが可能となる。   As described above, when the coating head of the present invention is used, it is possible to perform stable coating without causing curling or bending at the edge of the web, and curling at the edge even when the web is widened, thinned, or applied at high speed. Since no breakage occurs, a stable conveyance state and a good winding shape can be obtained, so that a high-quality web with a coating film can be produced.

<実施例1>
図2に示す塗布ヘッド2aを用い、厚み10μm×幅300mmのプラスチックフィルムに、計量部のスリット間隔50μm、塗布速度30m/minで塗布を行った。
遮蔽部材9aは、厚み2mm×15mm×15mmのポリテトラフルオロエチレン製板をウェブ端部から幅方向間隔10mmの位置に設置し、液面には10mm浸した。
塗布スタートから、カールや折れ無く安定した塗布を行うことができた。
<Example 1>
Using a coating head 2a shown in FIG. 2, coating was performed on a plastic film having a thickness of 10 μm and a width of 300 mm at a slit interval of a measuring portion of 50 μm and a coating speed of 30 m / min.
As the shielding member 9a, a plate made of polytetrafluoroethylene having a thickness of 2 mm × 15 mm × 15 mm was installed at a position 10 mm apart in the width direction from the end of the web, and was immersed in the liquid surface by 10 mm.
From the start of application, stable application was possible without curling or breaking.

<実施例2>
図8に示す塗布ヘッド2bを用い、塗布条件は実施例1と同様にした。
遮蔽部材9bは、厚み2mm×15mm×15mmのポリテトラフルオロエチレン製板を対向間隔3mm、ウェブ端面から幅方向間隔5mmの位置に設置し、液面には10mm浸した。
塗布スタートから、カールや折れ無く安定した塗布を行うことができた。
<Example 2>
A coating head 2b shown in FIG. 8 was used, and the coating conditions were the same as in Example 1.
For the shielding member 9b, a polytetrafluoroethylene plate having a thickness of 2 mm × 15 mm × 15 mm was placed at a position with a facing interval of 3 mm and a width direction interval of 5 mm from the web end surface, and immersed in the liquid surface by 10 mm.
From the start of application, stable application was possible without curling or breaking.

<比較例1>
図5に示す塗布ヘッド2cを用い、塗布条件は実施例1と同様にした。
塗布をスタートし、塗布速度30m/minまでの増速の過程で、塗布ヘッド幅方向端部の塗液がウェブ端部に向いて流動を始めると同時にカールが発生し、塗布速度30m/minに到達する直前で、折れへと推移した。
<Comparative Example 1>
A coating head 2c shown in FIG. 5 was used, and the coating conditions were the same as in Example 1.
In the process of starting coating and increasing the coating speed to 30 m / min, the coating liquid at the end in the coating head width direction starts to flow toward the end of the web and curls at the same time, reaching a coating speed of 30 m / min. Immediately before reaching, it turned into a fold.

本発明は、両面に同時に塗膜を付けた紙や金属薄膜、フィルム、布などのウェブの製造に適用できるが、これに限られるものではない。   The present invention can be applied to the production of webs such as papers, metal thin films, films, and cloths that are simultaneously coated on both sides, but is not limited thereto.

1 ウェブ
2a、2a’、2b、2c 塗布ヘッド
3 ヘッド部材B
4 ヘッド部材A
5、5’ 側板
6 貯液部
7 塗液
8 金具
9a、9b 遮蔽部材
10 開口
11 計量部
12 スリット
13、13’ 幅方向間隔
14 カール、折れ
15 対向間隔
16 第2の遮蔽部材
1 Web 2a, 2a ', 2b, 2c Coating head 3 Head member B
4 Head member A
5, 5 'Side plate 6 Liquid storage part 7 Coating liquid 8 Metal fittings 9a, 9b Shield member 10 Opening 11 Metering part 12 Slit 13, 13' Width direction interval 14 Curl, fold 15 Opposite interval 16 Second shielding member

Claims (6)

搬送されるウェブの両面に塗液を塗布する塗布ヘッドであって、
搬送されるウェブを導入するための開口がウェブ搬送方向上流側にある、塗液を貯めるための貯液部と、
前記貯液部よりもウェブ搬送方向下流側にあって、貯液部内を搬送された前記ウェブが通過するウェブ幅方向が長手方向であるスリットを形成し、このスリットの間隔を調整することでウェブの両面に塗布される塗液の量を調整する計量部と、
前記ウェブの走行面のウェブ幅方向の両端部からウェブ幅方向外側に所定の間隔をあけて、前記貯液部内に設けられた遮蔽部材であって、ウェブ幅方向に対して垂直な面を有し、この垂直な面が貯液部の内側を向いており、この垂直な面の少なくとも一部が貯液部内に貯められる塗液に浸かるように設けられた遮蔽部材と、を備えた塗布ヘッド。
An application head for applying a coating liquid on both sides of a web to be conveyed,
An opening for introducing the web to be conveyed is on the upstream side in the web conveying direction, and a liquid storage part for storing the coating liquid;
A slit is formed on the downstream side in the web conveyance direction from the liquid storage unit, and the web width direction through which the web conveyed in the liquid storage unit passes is a longitudinal direction. A weighing unit that adjusts the amount of coating liquid applied to both sides of the
A shielding member provided in the liquid storage part at a predetermined interval from both ends in the web width direction of the running surface of the web to the outside in the web width direction, and having a surface perpendicular to the web width direction. And a shielding member provided so that the vertical surface faces the inside of the liquid storage portion, and at least a part of the vertical surface is immersed in the coating liquid stored in the liquid storage portion. .
搬送されるウェブの両面に塗液を塗布する塗布ヘッドであって、
搬送されるウェブを導入するための開口がウェブ搬送方向上流側にある、塗液を貯めるための貯液部と、
前記貯液部よりもウェブ搬送方向下流側にあって、貯液部内を搬送された前記ウェブが通過するウェブ幅方向が長手方向であるスリットを形成し、このスリットの間隔を調整することでウェブの両面に塗布される塗液の量を調整する計量部と、
前記ウェブの走行面のウェブ幅方向の両端部の近傍に、ウェブの走行面を含む面からそれぞれ所定の間隔をあけてウェブの走行面を含む面を挟んで対向するように、前記貯液部内に設けられた遮蔽部材であって、ウェブの走行面に平行な面を有し、この平行な面がウェブの走行面を含む面に対向しており、この平行な面の少なくとも一部が貯液部内に貯められる塗液に浸かるように設けられた遮蔽部材と、を備えた塗布ヘッド。
An application head for applying a coating liquid on both sides of a web to be conveyed,
An opening for introducing the web to be conveyed is on the upstream side in the web conveying direction, and a liquid storage part for storing the coating liquid;
A slit is formed on the downstream side in the web conveyance direction from the liquid storage unit, and the web width direction through which the web conveyed in the liquid storage unit passes is a longitudinal direction. A weighing unit that adjusts the amount of coating liquid applied to both sides of the
In the liquid storage part, in the vicinity of both end portions in the web width direction of the web running surface, facing each other across the surface including the web running surface at a predetermined interval from the surface including the web running surface. A shielding member provided on the web, having a plane parallel to the running surface of the web, the parallel surface facing a surface including the running surface of the web, and at least a part of the parallel surface is stored. And a shielding member provided so as to be immersed in the coating liquid stored in the liquid portion.
前記ウェブの走行面を含む面を挟んで対向する前記遮蔽部材が、その一部がウェブ走行面に面している、請求項2の塗布ヘッド。   The coating head according to claim 2, wherein a part of the shielding member facing the web including a running surface of the web faces the web running surface. 前記ウェブの走行面を含む面を挟んで対向する前記遮蔽部材の間に、ウェブの走行面のウェブ幅方向の両端部からウェブ幅方向外側に所定の間隔をあけて設けられ、ウェブ幅方向に対して垂直な面を有し、この垂直な面が貯液部の内側を向いており、この垂直な面の少なくとも一部が貯液部内に貯められる塗液に浸かるように設けられた第2の遮蔽部材を備えた、請求項2または3の塗布ヘッド。   Between the shielding members facing each other across the surface including the traveling surface of the web, the web traveling surface is provided with a predetermined interval from the both ends in the web width direction to the outside in the web width direction. A second surface provided so as to be immersed in a coating liquid stored in the liquid storage portion, the vertical surface facing the inner side of the liquid storage portion. The coating head according to claim 2, comprising the shielding member. 請求項1から3のいずれかの塗布ヘッドを用い、
ウェブを、前記貯液部の前記開口から挿入し、貯液部に貯められた塗液の中を搬送させ、前記計量部の前記スリットを通過させて、計量部で計量された所定の量の塗液をウェブの両面に塗布し、ウェブの両面に塗膜を形成する塗膜付きウェブの製造方法であって、
前記ウェブが前記塗液中を搬送される際に、ウェブの両端部の位置よりもウェブ幅方向外側にある塗液がウェブの端部に向かう流れを、前記遮蔽部材で遮蔽する、塗膜付きウェブの製造方法。
Using the coating head according to any one of claims 1 to 3,
A web is inserted from the opening of the liquid storage unit, conveyed in the coating liquid stored in the liquid storage unit, passed through the slit of the measuring unit, and a predetermined amount measured by the measuring unit. A method for producing a coated web in which a coating liquid is applied to both sides of a web and a coating film is formed on both sides of the web,
When the web is transported through the coating liquid, the coating liquid that shields the flow of the coating liquid on the outer side in the web width direction from the position of both ends of the web toward the end of the web is provided with the coating member. Web manufacturing method.
請求項4の塗布ヘッドを用い、
ウェブを、前記貯液部の前記開口から挿入し、貯液部に貯められた塗液の中を搬送させ、前記計量部の前記スリットを通過させて、計量部で計量された所定の量の塗液をウェブの両面に塗布し、ウェブの両面に塗膜を形成する塗膜付きウェブの製造方法であって、
前記ウェブが前記塗液中を搬送される際に、ウェブの両端部の位置よりもウェブ幅方向外側にある塗液がウェブの端部に向かう流れを、前記遮蔽部材および前記第2の遮蔽部材で遮蔽する、塗膜付きウェブの製造方法。
Using the coating head of claim 4,
A web is inserted from the opening of the liquid storage unit, conveyed in the coating liquid stored in the liquid storage unit, passed through the slit of the measuring unit, and a predetermined amount measured by the measuring unit. A method for producing a coated web in which a coating liquid is applied to both sides of a web and a coating film is formed on both sides of the web,
When the web is transported through the coating liquid, the shielding liquid and the second shielding member cause the coating liquid located on the outer side in the web width direction from the positions of both ends of the web to flow toward the edge of the web. The manufacturing method of the web with a coating film shielded by.
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