JP2019100507A - Heating device of pipe reclamation member - Google Patents

Heating device of pipe reclamation member Download PDF

Info

Publication number
JP2019100507A
JP2019100507A JP2017234832A JP2017234832A JP2019100507A JP 2019100507 A JP2019100507 A JP 2019100507A JP 2017234832 A JP2017234832 A JP 2017234832A JP 2017234832 A JP2017234832 A JP 2017234832A JP 2019100507 A JP2019100507 A JP 2019100507A
Authority
JP
Japan
Prior art keywords
pipe
hot air
heating chamber
temperature
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2017234832A
Other languages
Japanese (ja)
Other versions
JP6927522B2 (en
Inventor
伸一 谷川
Shinichi Tanigawa
伸一 谷川
村上 経司
Keishi Murakami
経司 村上
越智 聡
Satoshi Ochi
聡 越智
裕久 谷室
Hirohisa Tanimuro
裕久 谷室
山ノ内 智之
Tomoyuki Yamanouchi
智之 山ノ内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Osaka Bousui Construction Co Ltd
Kubota ChemiX Co Ltd
Original Assignee
Osaka Bousui Construction Co Ltd
Kubota ChemiX Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Osaka Bousui Construction Co Ltd, Kubota ChemiX Co Ltd filed Critical Osaka Bousui Construction Co Ltd
Priority to JP2017234832A priority Critical patent/JP6927522B2/en
Publication of JP2019100507A publication Critical patent/JP2019100507A/en
Application granted granted Critical
Publication of JP6927522B2 publication Critical patent/JP6927522B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

To provide a heating device of a pipe reclamation member which can prevent excessive temperature rise in a heating chamber.SOLUTION: A heating device 10 of a pipe reclamation member includes a heating chamber 12. The heating chamber 12 is provided with: a rotary table 38 on which a pipe reclamation member 102 is placed; and a hot air inflow port 66 which sends hot air from a hot air generation device 62 into the heating chamber 12. The heating device includes: a temperature detection part 82 disposed below the rotary table; and a control part 92 which controls the hot air generation device on the basis of a detection result of the temperature detection part.SELECTED DRAWING: Figure 2

Description

この発明は管更生部材の加熱装置に関し、特にたとえば、既設管を更生する管更生部材を既設管内に挿入する前に加熱軟化させる、管更生部材の加熱装置に関する。   The present invention relates to a heating apparatus for a pipe renewal member, and more particularly, to a heating apparatus for a pipe renewal member, which heats and softens a pipe renewal member for rehabilitating an existing pipe before inserting it into the existing pipe.

従来、老朽化した既設管の更生方法として、屈曲変形して縮径させた合成樹脂製の管更生部材を既設管内に挿入した後、円筒状に拡径復元させて、既設管の内面に内張りする方法が知られている。このような管更生部材は、そのままでは既設管内への挿入が困難であるので、既設管内に挿入する際には、挿入抵抗を低減させるために加熱軟化される。   Conventionally, as a method for retiring an existing existing pipe, after inserting a pipe retreading member made of a synthetic resin which has been bent and reduced in diameter into the existing pipe, the diameter is restored to a cylindrical shape and the inner surface of the existing pipe is lined. The way to do it is known. Such a pipe retreading member is difficult to insert into the existing pipe as it is, and therefore, when inserted into the existing pipe, it is heated and softened in order to reduce the insertion resistance.

特許文献1には、管更生部材を既設管内に挿入する前に加熱軟化させる加熱装置の一例が開示される。特許文献1の加熱装置は、管更生部材が収容される加熱室を備える。この加熱室には、加熱室内および管更生部材の内部に蒸気を送り込む蒸気パイプが設けられると共に、管更生部材の表面に付着した水分を気化させるために、熱風発生装置からの熱風を管更生部材よりも下方から加熱室内に送り込む熱風流入口が設けられる。また、加熱室内には、加熱軟化温度測定装置が設けられる。この加熱軟化温度測定装置は、管更生部材と同じ合成樹脂材料からなる中実体と、中実体の内部に設けられる温度検出部(温度計測素子)とを含む。中実体の外表面から温度検出部までの最短距離は、管更生部材の厚みに相関して設定され、温度検出部の周囲には、管更生部材の難加熱部分に近似した環境が作り出される。   Patent Document 1 discloses an example of a heating device that heats and softens a pipe regenerating member before inserting it into an existing pipe. The heating device of Patent Document 1 includes a heating chamber in which a pipe renewal member is accommodated. The heating chamber is provided with a steam pipe for feeding steam into the heating chamber and the inside of the pipe renewal member, and the hot air from the hot air generator is used to vaporize the water adhering to the surface of the pipe renewal member. A hot air inlet is provided which feeds into the heating chamber from below. Further, a heat softening temperature measuring device is provided in the heating chamber. This heat-softening temperature measuring device includes a solid body made of the same synthetic resin material as that of the pipe renewing member, and a temperature detection unit (temperature measurement element) provided inside the solid body. The shortest distance from the outer surface of the solid body to the temperature detecting portion is set in correlation with the thickness of the pipe regenerating member, and an environment similar to the refractory portion of the pipe regenerating member is created around the temperature detecting portion.

特許文献1の技術によれば、難加熱部分の軟化状態を確認しながら管更生部材を加熱することが可能となるので、管更生部材の加熱に必要以上の時間をかけることなく、管更生部材の全体を適切に軟化させることができる。つまり、管更生部材の適切な加熱完了時間を知ることができる。
特開2012−193753号公報
According to the technology of Patent Document 1, it is possible to heat the pipe regenerating member while confirming the softened state of the hard-to-heat portion, so the pipe regenerating member can be heated without heating the pipe regenerating member more than necessary. Can be softened properly. That is, it is possible to know the appropriate heating completion time of the pipe regenerating member.
Unexamined-Japanese-Patent No. 2012-193753

管更生部材の表面を安価かつ短時間に乾燥させるため、加熱室内には高温(たとえば200℃以上)の熱風が送り込まれる。しかしながら、管更生部材の加熱完了時間まで熱風を連続供給すると、加熱室内の温度が時間と共に上昇して、管更生部材に悪影響を及ぼすほどの高温になってしまう恐れがある。また、過度の高温は、加熱装置自体を劣化させる恐れもある。   In order to dry the surface of the pipe renewing member inexpensively and in a short time, high temperature (for example, 200 ° C. or more) hot air is fed into the heating chamber. However, if the hot air is continuously supplied until the heating completion time of the pipe regenerating member, the temperature in the heating chamber may increase with time and may become high enough to adversely affect the pipe regenerating member. Also, excessive high temperature may deteriorate the heating device itself.

それゆえに、この発明の主たる目的は、新規な、管更生部材の加熱装置を提供することである。   Therefore, the main object of the present invention is to provide a novel heating device for a pipe renewal member.

この発明の他の目的は、加熱室内の過度の温度上昇を適切に防止できる、管更生部材の加熱装置を提供することである。   Another object of the present invention is to provide a heating device for a pipe regenerating member capable of appropriately preventing an excessive temperature rise in the heating chamber.

第1の発明は、既設管を更生する管更生部材を既設管内に挿入する前に加熱軟化させる管更生部材の加熱装置であって、管更生部材が収容される加熱室、加熱室内において管更生部材を支持する回転台、加熱室外に設けられる熱風発生装置、回転台よりも下方に配置され、加熱室内に熱風発生装置からの熱風を送り込む熱風流入口、回転台よりも下方に配置され、加熱室内の温度を検出する温度検出部、および温度検出部による検出結果に基づいて熱風発生装置を制御する制御部を備える、管更生部材の加熱装置である。   A first invention relates to a heating device for a pipe renewal member, which heats and softens a pipe renewal member to renovate an existing pipe before inserting the pipe renewal member into the existing pipe, the heating chamber in which the pipe renewal member is accommodated, and the pipe renewal in the heating chamber. A rotating table supporting the members, a hot air generator provided outside the heating chamber, a hot air inlet located below the rotating table, which sends the hot air from the hot air generator into the heating chamber, arranged below the rotating table, heating It is a heating device of a pipe renewal member provided with a temperature detection part which detects temperature in a room, and a control part which controls a hot-air generator based on a detection result by a temperature detection part.

第1の発明では、管更生部材の加熱装置は、管更生部材が収容される加熱室を備え、管更生部材を既設管内に挿入する前に加熱軟化させる。加熱室内には、管更生部材を支持する回転台が設けられる。また、加熱室外には、熱風発生装置が設けられ、熱風発生装置からの熱風は、回転台よりも下方に配置される熱風流入口から加熱室内に送り込まれる。さらに、加熱室内には、回転台よりも下方に温度検出部が設けられ、制御部が温度検出部による検出結果に基づいて熱風発生装置を制御する。これによって、加熱室内の温度が所定温度となるように調整される。   In the first aspect of the present invention, the heating device for the pipe renewal member includes a heating chamber in which the pipe renewal member is accommodated, and heats and softens the pipe renewal member before it is inserted into the existing pipe. The heating chamber is provided with a turntable for supporting the pipe regenerating member. In addition, a hot air generator is provided outside the heating chamber, and the hot air from the hot air generator is sent into the heating chamber from a hot air inlet disposed below the rotating table. Furthermore, a temperature detection unit is provided in the heating chamber below the rotary table, and the control unit controls the hot air generator based on the detection result by the temperature detection unit. Thus, the temperature in the heating chamber is adjusted to a predetermined temperature.

第1の発明によれば、温度検出部による検出結果に基づいて熱風発生装置を制御するので、加熱室内の過度の温度上昇を防止できる。また、回転台よりも下方に温度検出部を配置するので、加熱室内が所定温度に達していることをいち早く検出できる。したがって、管更生部材に悪影響を与えることなく、適切に管更生部材を加熱軟化させることができる。   According to the first aspect of the invention, since the hot air generator is controlled based on the detection result by the temperature detection unit, an excessive temperature rise in the heating chamber can be prevented. In addition, since the temperature detection unit is disposed below the rotary table, it is possible to quickly detect that the heating chamber has reached a predetermined temperature. Therefore, the pipe renewal member can be appropriately heated and softened without adversely affecting the pipe renewal member.

第2の発明は、第1の発明に従属し、所定の配置態様で形成される複数の貫通孔を有し、回転台よりも下方であってかつ熱風流入口よりも上方において略水平方向に拡がるように加熱室内に設けられて、熱風の流れを調整する熱流調整板を備え、温度検出部は、回転台と熱流調整板との間の空間に配置される。   A second invention is according to the first invention, has a plurality of through holes formed in a predetermined arrangement, and is substantially horizontal below the rotating table and above the hot air inlet. A heat flow control plate is provided in the heating chamber to spread and control the flow of the hot air, and the temperature detection unit is disposed in the space between the rotating table and the heat flow control plate.

第2の発明では、加熱室内の熱風の流れを調整する熱流調整板を備え、この熱流調整板と回転台との間の空間に温度検出部が配置される。加熱室内には、加熱対象である管更生部材以外にも、複数の部材ないし部品が設けられる。これらの部材ないし部品は、熱風流入口から加熱室内に送り込まれる熱風の流れ(熱流)にとって障害物となり、加熱室内における熱風の供給が偏る可能性があるが、熱流調整板によって熱風の流れを調整することで、熱風が流れ込み難い部分にも熱風を適切に行き渡らせることができる。   In the second aspect of the invention, the heat flow control plate for controlling the flow of the hot air in the heating chamber is provided, and the temperature detection unit is disposed in the space between the heat flow control plate and the rotating table. In the heating chamber, a plurality of members or parts are provided in addition to the pipe renewal member to be heated. These members or parts become an obstacle to the flow (heat flow) of the hot air sent from the hot air inlet into the heating chamber, and the supply of the hot air in the heating chamber may be biased. By doing this, the hot air can be appropriately spread to the portion where the hot air is difficult to flow into.

第2の発明によれば、熱流調整板を備えるので、加熱室内の全体に熱風を適切に行き渡らせることができる。したがって、加熱室内に過度に高温となる部分が生じることを防止でき、管更生部材をその全長に亘って均一に加熱することができる。   According to the second aspect of the invention, since the heat flow adjusting plate is provided, the hot air can be properly spread over the entire heating chamber. Therefore, it is possible to prevent the occurrence of an excessively high temperature portion in the heating chamber, and to uniformly heat the pipe renewal member over its entire length.

また、温度検出部を回転台と熱流調整板との間の空間に配置するので、熱流調整板によって略均一化された温度を検出でき、加熱室内の温度の検出精度を安定化できる。   In addition, since the temperature detection unit is disposed in the space between the rotating table and the heat flow adjustment plate, the temperature substantially uniformized by the heat flow adjustment plate can be detected, and the detection accuracy of the temperature in the heating chamber can be stabilized.

第3の発明は、第2の発明に従属し、温度検出部は、熱流調整板の貫通孔の直上に配置される。   A third invention is according to the second invention, and the temperature detection unit is disposed immediately above the through hole of the heat flow control plate.

第3の発明では、熱流調整板に形成される貫通孔の直上に温度検出部が配置される。つまり、貫通孔を通って上昇する熱風の流れに沿って温度が検出される。これによって、加熱室内の温度の検出精度を安定化できる。   In the third invention, the temperature detection unit is disposed immediately above the through hole formed in the heat flow adjustment plate. That is, the temperature is detected along the flow of the hot air rising through the through hole. By this, the detection accuracy of the temperature in the heating chamber can be stabilized.

第4の発明は、第1から第3のいずれかの発明に従属し、熱風流入口は、加熱室の外周部に配置され、温度検出部は、平面視において、熱風流入口と反対側の位置であって、かつ熱風流入口から回転台の中心軸に向かって延びる線を中心線とする90°の範囲内に配置される。   A fourth invention is according to any one of the first to third inventions, wherein the hot air inlet is disposed on the outer periphery of the heating chamber, and the temperature detection unit is on the opposite side to the hot air inlet in plan view It is located within a range of 90 ° centered on a line extending from the hot air inlet toward the central axis of the turntable.

第4の発明では、熱風流入口と反対側の位置に温度検出部が配置される。これによって、加熱室内の温度の検出精度を安定化できる。   In the fourth invention, the temperature detection unit is disposed at a position opposite to the hot air inlet. By this, the detection accuracy of the temperature in the heating chamber can be stabilized.

第5の発明は、第4の発明に従属し、温度検出部は、加熱室の外周部に配置される。   A fifth invention is according to the fourth invention, and the temperature detection unit is disposed at an outer peripheral portion of the heating chamber.

第5の発明では、熱風が回り込み易く、高温になり易い加熱室の外周部に温度検出部が配置される。これによって、加熱室内の温度の検出精度の安定化を図りつつ、加熱室内に高温部分が生じていることをいち早く検出できる。   In the fifth aspect of the invention, the temperature detection portion is disposed on the outer peripheral portion of the heating chamber which is easily heated by hot air and is likely to have a high temperature. Accordingly, it is possible to quickly detect that the high temperature portion is generated in the heating chamber while stabilizing the detection accuracy of the temperature in the heating chamber.

この発明によれば、温度検出部による検出結果に基づいて熱風発生装置を制御するので、加熱室内の過度の温度上昇を防止できる。また、回転台よりも下方に温度検出部を配置するので、加熱室内が所定温度に達していることをいち早く検出できる。したがって、管更生部材に悪影響を与えることなく、適切に管更生部材を加熱軟化させることができる。   According to the present invention, since the hot air generator is controlled based on the detection result by the temperature detection unit, it is possible to prevent an excessive temperature rise in the heating chamber. In addition, since the temperature detection unit is disposed below the rotary table, it is possible to quickly detect that the heating chamber has reached a predetermined temperature. Therefore, the pipe renewal member can be appropriately heated and softened without adversely affecting the pipe renewal member.

この発明の上述の目的、その他の目的、特徴および利点は、図面を参照して行う後述の実施例の詳細な説明から一層明らかとなろう。   The above-described objects, other objects, features and advantages of the present invention will become more apparent from the detailed description of the following embodiments given with reference to the drawings.

この発明の一実施例である管更生部材の加熱装置を示す図解図である。It is an illustration figure showing a heating device of a pipe renewal member which is one example of this invention. 図1の加熱装置の加熱室部分を拡大して示す概略断面図である。It is a schematic sectional drawing which expands and shows the heating chamber part of the heating apparatus of FIG. 図2の加熱室の底部を示す平面図である。It is a top view which shows the bottom part of the heating chamber of FIG. ドラムレスで巻かれた管更生部材の一例を示す図解図である。It is an illustration figure which shows an example of the pipe renewal member wound by drumless. 図1の加熱装置が備える熱流調整板の一例を示す平面図である。It is a top view which shows an example of the heat flow adjustment board with which the heating apparatus of FIG. 1 is provided. 温度センサの一例を示す図解図である。It is an illustration figure which shows an example of a temperature sensor. 図1の加熱装置の温度センサの取付部分を拡大して示す図解図である。It is an illustration figure which expands and shows the attachment part of the temperature sensor of the heating apparatus of FIG. 温度センサの取付位置を示す図解図である。It is an illustration figure which shows the attachment position of a temperature sensor. 図1の加熱装置の電気的構成を示すブロック図である。It is a block diagram which shows the electric constitution of the heating apparatus of FIG. 図1の加熱装置によって加熱軟化させた管更生部材を用いて既設管を更生する様子を示す図解図である。It is an illustration figure which shows a mode that an existing pipe is regenerated using the pipe renewal member heat-softened by the heating apparatus of FIG. 巻付用ドラムに巻き付けられた管更生部材の一例を示す図解図である。It is an illustration figure which shows an example of the pipe | tube renewal member wound by the drum for winding.

図1および図10を参照して、この発明の一実施例である管更生部材の加熱装置10(以下、単に「加熱装置10」と言う。)は、老朽化した既設管100を内側から補修するための管更生部材102を、既設管100内に挿入する前に加熱して軟化させるための装置である。   With reference to FIG. 1 and FIG. 10, the heating apparatus 10 (it is only hereafter called "the heating apparatus 10") of the pipe renewal member which is one Example of this invention repairs the existing pipe 100 which became old from the inside It is a device for heating and softening the pipe retreading member 102 to be inserted before inserting it into the existing pipe 100.

先ず、加熱装置10の具体的な説明の前に、管更生部材102について簡単に説明する。管更生部材102は、硬質塩化ビニルおよびポリエチレン等の合成樹脂によって形成される長尺管であって、所定の巻き姿に巻かれて搬送等される。図4に示すように、この実施例では、管更生部材102は、平板状部102aとその両端に形成される楕円筒状部102bとを有する断面略瓢箪形の縮径形状とされて、ドラムレスで渦巻き状(ロール状)に巻かれている。   First, prior to the specific description of the heating device 10, the pipe regenerating member 102 will be briefly described. The pipe retreading member 102 is a long pipe made of a rigid vinyl chloride and a synthetic resin such as polyethylene, and is wound in a predetermined form and transported. As shown in FIG. 4, in this embodiment, the tube retreading member 102 has a diameter reduction shape having a substantially wedge-shaped cross section including a flat plate portion 102a and an elliptical cylindrical portion 102b formed at both ends thereof. It is wound in a spiral shape (roll shape).

管更生部材102は、公知の製造方法によって製造することができる。管更生部材102を製造する際には、先ず、所定の径で直管を押出成形する。そして、軟化点以上融点以下の範囲における所定の温度(たとえば硬質塩化ビニル製の管更生部材102では、100℃程度)にその直管を加熱した状態で、押し板やローラ等を用いて偏平させる等の縮径加工を施し、断面略瓢箪形の縮径形状にする。これにより、縮径形状とされた管更生部材102は、再び軟化点以上融点以下の温度に加熱および加圧することによって、円筒形等の元の形状に復元するようになる。なお、管更生部材102は、復元したときの外径が既設管100の内径と略等しいサイズとなるように設定される。更生する既設管100の内径は、たとえば100−700mmである。   The pipe renewal member 102 can be manufactured by a known manufacturing method. When manufacturing the pipe renewal member 102, first, a straight pipe is extruded at a predetermined diameter. Then, in a state in which the straight pipe is heated to a predetermined temperature (for example, about 100 ° C. in the case of the hard vinyl chloride pipe renewal member 102) in the range from the softening point to the melting point, A diameter reduction process such as, etc. is performed to make a cross-sectional substantially wedge-shaped diameter reduction shape. As a result, the reduced diameter tube regenerating member 102 is restored to its original shape such as a cylindrical shape by heating and pressurizing again to a temperature not less than the softening point and not more than the melting point. In addition, the pipe regeneration member 102 is set so that the outer diameter when restored is substantially equal to the inner diameter of the existing pipe 100. The inner diameter of the existing pipe 100 to be rebuilt is, for example, 100-700 mm.

このような管更生部材102は、種々の用途および構成材料の既設管100の更生に適用し得る。たとえば、ガス管、上下水道管およびケーブル保護管等の更生に適用することができ、更生する管路の材質も、鉄筋コンクリート製、鋳鉄製、鋼製および合成樹脂製などのいずれであってもよい。   Such a pipe renewal member 102 can be applied to the rehabilitation of existing pipes 100 of various applications and constituent materials. For example, it can be applied to rehabilitating gas pipes, water and sewage pipes and cable protective pipes, and the material of rehabilitating pipes may be any of reinforced concrete, cast iron, steel and synthetic resin. .

続いて、この発明の一実施例である加熱装置10について具体的に説明する。加熱装置10は、上述のように、管更生部材102を加熱して軟化させるための装置であって、管更生部材102を収容する加熱室12を備える。   Subsequently, a heating device 10 according to an embodiment of the present invention will be specifically described. As described above, the heating device 10 is a device for heating and softening the pipe refreshing member 102, and includes the heating chamber 12 that accommodates the pipe refreshing member 102.

図1−図3に示すように、加熱室12は、基部14と、基部14上に設けられるテント部16とを含み、全体として、中空の略円柱形状に形成される。加熱室12の直径は、たとえば2550mmであり、その上下方向の長さ(つまり背の高さ)は、たとえば1700mmである。   As shown in FIGS. 1 to 3, the heating chamber 12 includes a base 14 and a tent portion 16 provided on the base 14, and is formed in a hollow substantially cylindrical shape as a whole. The diameter of the heating chamber 12 is, for example, 2550 mm, and the length in the vertical direction (that is, the height of the back) is, for example, 1700 mm.

基部14は、加熱室12の底壁を構成する部分であり、鉄およびSUS(ステンレス鋼)などの金属によって円板状に形成される。また、基部14の下には、矩形枠状の基礎フレーム18が設けられており、基部14は、この基礎フレーム18によって下方に所定の空間を有する状態で保持される。   The base 14 is a portion that constitutes the bottom wall of the heating chamber 12 and is formed in a disk shape from iron and a metal such as SUS (stainless steel). Also, under the base 14, a rectangular frame-shaped base frame 18 is provided, and the base 14 is held by the base frame 18 in a state of having a predetermined space below.

テント部16は、加熱室12の天壁および側壁を構成する部分であり、有頂円筒状に形成される。この実施例では、テント部16は、その骨組みを形成するフレーム20と、フレーム20に被せられる天幕シート22とを備える。フレーム20は、たとえば、鉄およびSUS等の金属からなる中空パイプを縦横に組み合わせることによって形成され、縦フレーム20aと、縦フレーム20aの上端部同士を連結する横フレーム20bとを含む。また、天幕シート22は、耐熱ゴム等の弾性材によって形成され、フレーム20の天井部および側部を気密的に覆う。   The tent part 16 is a part which comprises the top wall and side wall of the heating chamber 12, and is formed in a topped cylindrical shape. In this embodiment, the tent portion 16 is provided with a frame 20 forming the framework and an awning sheet 22 placed on the frame 20. The frame 20 is formed, for example, by combining hollow pipes made of iron and metal such as SUS longitudinally and longitudinally, and includes a vertical frame 20a and a horizontal frame 20b connecting upper ends of the vertical frame 20a. Further, the awning sheet 22 is formed of an elastic material such as heat-resistant rubber, and airtightly covers the ceiling portion and the side portion of the frame 20.

また、天幕シート22の上面および外側面を覆うように、被覆部材24が設けられる。被覆部材24は、断熱性、防風性および防水性を有する素材によって形成される。たとえば、被覆部材24としては、樹脂シート等の基材の両面をアルミニウム箔などの金属層で挟み込んで形成される市販の遮熱シートを用いることができる。このような被覆部材24によって加熱室12の外面全体を覆うことで、外気温、風および雨などの外部環境(外乱因子)が、加熱室12の内部環境に及ぼす影響を低減させることができる。したがって、外部環境によらず、加熱室12内における管更生部材102の加熱条件を均一化ないし安定化することができる。なお、ここで言う防風性を有するとは、風を通さない性能を有することを言い、少なくともJIS A6111:2004の防風性の規格(JIS P8117 ガーレー試験機法による通過時間が10秒以上)を満たすものであることを言う。   In addition, a covering member 24 is provided to cover the upper surface and the outer surface of the awning sheet 22. The covering member 24 is formed of a material having heat insulation, wind resistance and water resistance. For example, as the covering member 24, a commercially available heat shielding sheet formed by sandwiching both surfaces of a base material such as a resin sheet with a metal layer such as aluminum foil can be used. By covering the entire outer surface of the heating chamber 12 with such a covering member 24, it is possible to reduce the influence of the external environment (disturbance factor) such as the outside air temperature, wind and rain on the internal environment of the heating chamber 12. Therefore, the heating condition of the pipe regenerating member 102 in the heating chamber 12 can be made uniform or stabilized regardless of the external environment. In addition, having wind resistance said here has the performance which does not pass the wind, and at least meets the standard of wind resistance according to JIS A6111: 2004 (passing time according to JIS P8117 Gurley tester method is 10 seconds or more). Say that it is a thing.

このような加熱室12内には、管更生部材102を回転させるための回転機構として、ベース台26およびベース軸28が設けられる。ベース台26は、鉄およびSUS等の金属によって円環板状に形成され、基部14の上面に設置される。このベース台26の外周面には、ギア歯が形成されており、ベース台26のギア歯には、伝達ギア30が連結される。駆動モータ32の駆動力は、伝達チェーン34等を介して伝達ギア30に伝えられ、この伝達ギア30から回転駆動力を受けることによって、ベース台26はその軸周りに回転可能とされる。   In such a heating chamber 12, a base 26 and a base shaft 28 are provided as a rotating mechanism for rotating the pipe refreshing member 102. The base 26 is formed in an annular plate shape from iron and a metal such as SUS, and is installed on the upper surface of the base 14. Gear teeth are formed on the outer peripheral surface of the base 26, and the transmission gear 30 is connected to the gear teeth of the base 26. The driving force of the driving motor 32 is transmitted to the transmission gear 30 via the transmission chain 34 or the like, and by receiving the rotational driving force from the transmission gear 30, the base 26 can be rotated about its axis.

また、ベース軸28は、鉄およびSUS等の金属によって直管状に形成され、ベース台26の中央部に一体的に立設される。ベース軸28は、ベース台26と共に回転する。また、ベース軸28の内部には、パイプ立上げ部36が設けられる。パイプ立上げ部36は、鉄およびSUS等の金属によって直管状にされ、ベース台26およびベース軸28とは一体回転しないように、基部14上に立設されている。このパイプ立上げ部36の内部には、後述する第1蒸気パイプ46の立上り部分が挿通される。   Further, the base shaft 28 is formed in a straight tubular shape by iron and a metal such as SUS, and is integrally erected at the central portion of the base 26. The base shaft 28 rotates with the base 26. In addition, a pipe rising portion 36 is provided inside the base shaft 28. The pipe rising portion 36 is a straight pipe made of iron and a metal such as SUS, and is erected on the base 14 so as not to rotate integrally with the base 26 and the base shaft 28. Inside the pipe rising portion 36, a rising portion of a first steam pipe 46, which will be described later, is inserted.

さらに、ベース台26上には、管更生部材102を載置するための回転台(ターンテーブル)38が設けられる。回転台38は、鉄およびSUS等の金属によって円環板状に形成され、その外径は、たとえば900mmである。また、回転台38の中央部には、回転軸40が一体的に立設される。回転軸40は、鉄およびSUS等の金属によって直管状に形成され、ベース軸28の外周面を囲繞するように設けられる。ベース台26と回転台38とは、係合ピン等によって連結されており、回転台38および回転軸40は、ベース台26の回転に伴って回転する。   Furthermore, on the base 26, a turntable 38 for mounting the pipe refreshing member 102 is provided. The rotating table 38 is formed in an annular plate shape by iron and a metal such as SUS, and the outer diameter thereof is, for example, 900 mm. Further, at the central portion of the rotating table 38, the rotating shaft 40 is integrally provided. The rotating shaft 40 is formed in a straight tubular shape by iron and a metal such as SUS, and is provided to surround the outer peripheral surface of the base shaft 28. The base 26 and the rotating table 38 are connected by an engagement pin or the like, and the rotating table 38 and the rotating shaft 40 rotate as the base 26 rotates.

そして、この回転台38上にドラムレスタイプの管更生部材102が装着される。すなわち、管更生部材102の巻中心に回転軸40が挿通されて、回転台38上に管更生部材102が載置される。回転台38上に載置された管更生部材102は、回転台38および回転軸40の回転に伴って回転する。   Then, the drumless type pipe regenerating member 102 is mounted on the rotary table 38. That is, the rotating shaft 40 is inserted through the winding center of the pipe regenerating member 102, and the pipe regenerating member 102 is placed on the rotary table 38. The pipe renewal member 102 placed on the turntable 38 rotates with the rotation of the turntable 38 and the rotation shaft 40.

また、加熱室12には、蒸気供給部が設けられる。蒸気供給部は、加熱室12の内部に蒸気を供給するものであり、この実施例では、第1蒸気パイプ46と第2蒸気パイプ48とを含む。ただし、蒸気供給部の具体的構成は、以下の構成に限定されるものではないことを予め指摘しておく。たとえば、第1蒸気パイプ46および第2蒸気パイプ48のいずれか一方を省略することもできる。   Further, the heating chamber 12 is provided with a steam supply unit. The steam supply unit supplies steam to the inside of the heating chamber 12, and in this embodiment, includes a first steam pipe 46 and a second steam pipe 48. However, it is pointed out in advance that the specific configuration of the steam supply unit is not limited to the following configuration. For example, any one of the first steam pipe 46 and the second steam pipe 48 can be omitted.

第1蒸気パイプ46および第2蒸気パイプ48の上流側端部には、接続ホース50を介して、加熱室12の外部に設けられる蒸気発生装置52が接続される。そして、所定の値に加熱および加圧された蒸気が蒸気発生装置52から第1蒸気パイプ46および第2蒸気パイプ48に供給される。   A steam generator 52 provided outside the heating chamber 12 is connected to the upstream ends of the first steam pipe 46 and the second steam pipe 48 via a connection hose 50. Then, the steam heated and pressurized to a predetermined value is supplied from the steam generator 52 to the first steam pipe 46 and the second steam pipe 48.

第1蒸気パイプ46は、基部14の下方空間を横方向に延びて加熱室12の中央部で立ち上がり、パイプ立上げ部36の内部を通って上方向に延びる。第1蒸気パイプ46の下流側端部(上端部)には、公知のスイベル等の回転部材54が設けられ、この回転部材54に蒸気ホース56の上流側端部が接続される。この蒸気ホース56の下流側端部が管更生部材102の巻始め側の端部に接続される。そして、蒸気発生装置52からの蒸気は、第1蒸気パイプ46および蒸気ホース56等を介して、管更生部材102の内面側に供給される。管更生部材102の内面側に供給された蒸気は、管更生部材102の巻終り側の端部から加熱室12内に排出される。   The first steam pipe 46 extends laterally in the lower space of the base 14 and rises at the central portion of the heating chamber 12 and extends upward through the inside of the pipe rising portion 36. The downstream end (upper end) of the first steam pipe 46 is provided with a rotating member 54 such as a known swivel, and the upstream end of the steam hose 56 is connected to the rotating member 54. The downstream end of the steam hose 56 is connected to the winding start end of the pipe renewal member 102. Then, the steam from the steam generating device 52 is supplied to the inner surface side of the pipe renewal member 102 through the first steam pipe 46, the steam hose 56, and the like. The vapor supplied to the inner surface side of the pipe renewal member 102 is discharged into the heating chamber 12 from the end on the winding end side of the pipe renewal member 102.

また、第2蒸気パイプ48は、基部14の下方空間を横方向に延びてベース台26の周辺部で立ち上がり、ベース台26を囲むように矩形状に配管される。この第2蒸気パイプ48の管壁には、複数の上向きの放出孔が所定間隔で形成されており、蒸気発生装置52からの蒸気は、第2蒸気パイプ48の放出孔から加熱室12の内部(管更生部材102の外面側)に供給される。   Further, the second steam pipe 48 extends laterally in the lower space of the base 14, stands up at the periphery of the base 26, and is piped in a rectangular shape so as to surround the base 26. A plurality of upward discharge holes are formed at predetermined intervals in the pipe wall of the second steam pipe 48, and the steam from the steam generator 52 passes through the discharge holes of the second steam pipe 48 to the inside of the heating chamber 12 It is supplied to (the outer surface side of the pipe regeneration member 102).

さらに、加熱室12には、熱風供給部58が設けられる。熱風供給部58は、所定温度(たとえば200℃以上)に加熱された熱風(乾燥空気)を加熱室12内に供給するためのものであり、基部14の下方空間を横方向に延びるように設けられる。熱風供給部58の上流側端部には、可撓性を有する耐熱ホース60を介して、ジェットヒータ等の熱風発生装置62が接続される。また、熱風供給部58の上流側端部には、熱風供給部58の内部通路を開閉自在に封止するシャッタ64が設けられる。一方、熱風供給部58の下流側端部(熱風流入口66)は、基部14の周縁部において略台形状に上向きに開口する。つまり、加熱室12内に熱風を送り込む熱風流入口66は、回転台38よりも下方に設けられる。熱風発生装置62からの熱風は、耐熱ホース60および熱風供給部58を介して、熱風流入口66から加熱室12の内部に供給される。熱風流入口66から加熱室12内に供給された熱風は、管更生部材102の表面に付着した水分を気化させて、管更生部材102の表面を乾燥状態に保つ。これによって、既設管100内に挿入するために管更生部材102を加熱室12から取り出したときに、付着した水分の気化熱によって管更生部材102の温度が低下してしまうことが防止される。   Furthermore, a hot air supply unit 58 is provided in the heating chamber 12. The hot air supply unit 58 is for supplying hot air (dry air) heated to a predetermined temperature (for example, 200 ° C. or more) into the heating chamber 12, and is provided to extend the space below the base 14 in the lateral direction. Be A hot air generator 62 such as a jet heater is connected to the upstream end of the hot air supply unit 58 via a flexible heat-resistant hose 60. Further, at the upstream end of the hot air supply unit 58, a shutter 64 for sealing the internal passage of the hot air supply unit 58 in an openable and closable manner is provided. On the other hand, the downstream end (hot air inlet 66) of the hot air supply unit 58 opens upward in a substantially trapezoidal shape at the peripheral portion of the base 14. That is, the hot air inlet 66 for feeding the hot air into the heating chamber 12 is provided below the rotating table 38. Hot air from the hot air generator 62 is supplied from the hot air inlet 66 to the inside of the heating chamber 12 via the heat resistant hose 60 and the hot air supply unit 58. The hot air supplied from the hot air inlet 66 into the heating chamber 12 evaporates the moisture adhering to the surface of the pipe refreshing member 102 to keep the surface of the pipe refreshing member 102 dry. As a result, when the pipe regenerating member 102 is taken out of the heating chamber 12 for insertion into the existing pipe 100, the temperature of the pipe regenerating member 102 is prevented from decreasing due to the heat of vaporization of the attached water.

また、加熱室12には、回転台38よりも下方であってかつ熱風流入口66よりも上方において略水平方向に拡がるように、熱流調整板70が設けられる。熱流調整板70は、熱風流入口66から加熱室12内に送り込まれる熱風の流れを調整ないし制御して、加熱室12内の全体に熱風が適切に行き渡るようにするための部材である。   A heat flow adjusting plate 70 is provided in the heating chamber 12 so as to expand in a substantially horizontal direction below the rotary table 38 and above the hot air inlet 66. The heat flow adjusting plate 70 is a member for adjusting or controlling the flow of the hot air sent from the hot air inlet 66 into the heating chamber 12 so that the hot air can properly spread throughout the heating chamber 12.

具体的には、熱流調整板70は、鉄およびSUS等の金属によって円環板状に形成され、ベース台26の外側面から加熱室12の内側面に亘るように、略水平方向に拡がって設けられる。熱流調整板70の下面には、複数の脚部72が設けられ、熱流調整板70は、この脚部72によって、管更生部材102と熱風流入口66との間の所定の高さ位置に保持される。   Specifically, the heat flow adjusting plate 70 is formed in an annular plate shape with metal such as iron and SUS, and spreads in a substantially horizontal direction so as to extend from the outer surface of the base 26 to the inner surface of the heating chamber 12. Provided. A plurality of legs 72 are provided on the lower surface of the heat flow adjusting plate 70, and the heat flow adjusting plate 70 is held by the legs 72 at a predetermined height position between the pipe renewal member 102 and the hot air inlet 66 Be done.

この熱流調整板70には、その上面と下面とを連通させる複数の円形の貫通孔74が所定の配置態様で形成される。貫通孔74は、熱風の通路となる部分であって、この貫通孔74の配置態様によって、上方へ向かう熱風の流れを調整することができる。各貫通孔74の径は、たとえば20mmである。   A plurality of circular through holes 74 communicating the upper surface and the lower surface of the heat flow adjusting plate 70 are formed in a predetermined arrangement. The through hole 74 is a portion that becomes a hot air passage, and the arrangement of the through hole 74 can adjust the flow of the hot air directed upward. The diameter of each through hole 74 is, for example, 20 mm.

この実施例では、貫通孔74による熱流調整板70の開口率は、熱流調整板70の下方に存在する障害物(たとえば、伝達ギア30を収容するギアボックス76および補強リブ78)の熱風の流れ方向における下流側よりも上流側の方が小さく設定される。これは、障害物があると、熱風が障害物に当たってその手前側(上流側)で上昇し、障害物の奥側(下流側)には熱風が回り込み難くなるからである。また、熱流調整板70の熱風流入口66の直上部分には、貫通孔74が形成されないか、ほとんど形成されないようにされる。これは、熱風流入口66の直上部分は、最も熱風が上昇し易い位置であるからである。つまり、この実施例では、熱風が流れ込み易い(上昇し易い)部分については、熱流調整板70の開口率を小さくすることによって、熱風が流れ込み難い部分にも熱風が適切に行き渡るようにしている。   In this embodiment, the opening ratio of the heat flow adjusting plate 70 by the through holes 74 is the flow of the hot air of the obstacle (for example, the gear box 76 accommodating the transmission gear 30 and the reinforcing rib 78) located below the heat flow adjusting plate 70. The upstream side is set smaller than the downstream side in the direction. This is because when there is an obstacle, the hot air strikes the obstacle and rises on the near side (upstream side) thereof, and the hot air hardly reaches the back side (downstream side) of the obstacle. Further, the through holes 74 are not formed or hardly formed in the portion immediately above the hot air inlet 66 of the heat flow adjusting plate 70. This is because the portion directly above the hot air inlet 66 is the position where the hot air is most likely to rise. That is, in this embodiment, by reducing the opening ratio of the heat flow control plate 70, the hot air appropriately spreads to the part where the hot air does not easily flow in the part where the hot air easily flows in (is easy to ascend).

具体的には、図5からよく分かるように、ギアボックス76の熱流方向上流側の領域A1における熱流調整板70の開口率は、ギアボックス76の熱流方向下流側の領域A2における熱流調整板70の開口率よりも、小さく設定される。また、補強リブ78の熱流方向上流側の領域B1における熱流調整板70の開口率は、補強リブ78の熱流方向下流側の領域B2における熱流調整板70の開口率よりも、小さく設定される。さらに、加熱室12の外周部は熱風が回り込み易いので、加熱室12の周縁領域C1における熱流調整板70の開口率は、それよりも中央側の内側領域C2における熱流調整板70の開口率よりも、小さく設定される。また、上述のように、熱風流入口66の直上部分における熱流調整板70の開口率は、ゼロまたはゼロに近い値に設定される。   Specifically, as is clearly understood from FIG. 5, the opening ratio of the heat flow control plate 70 in the region A1 on the heat flow direction upstream side of the gearbox 76 is the heat flow control plate 70 in the region A2 on the heat flow direction downstream of the gear box 76. It is set smaller than the aperture ratio of. Further, the opening ratio of the heat flow control plate 70 in the region B1 upstream of the reinforcing rib 78 in the heat flow direction is set smaller than the opening ratio of the heat flow control plate 70 in the region B2 downstream of the heat flow direction of the reinforcing rib 78. Furthermore, since the hot air easily wraps around the outer peripheral portion of the heating chamber 12, the opening ratio of the heat flow adjusting plate 70 in the peripheral region C1 of the heating chamber 12 is higher than the opening ratio of the heat flow adjusting plate 70 in the inner region C2 on the center side Is also set small. Also, as described above, the opening ratio of the heat flow control plate 70 immediately above the hot air inlet 66 is set to zero or a value close to zero.

このような熱流調整板70を加熱室12内に設けることによって、熱風流入口66から加熱室12内に送り込まれる熱風の流れを調整ないし制御できるので、加熱室12内の全体に熱風を適切に行き渡らせることができる。すなわち、加熱室12内の温度分布が一様となるように調整できるので、加熱室12内に過度に高温となる部分が生じることを防止できる。また、管更生部材102の全体を可及的均一に加熱軟化させることができる。   By providing such a heat flow adjusting plate 70 in the heating chamber 12, the flow of hot air fed from the hot air inlet 66 into the heating chamber 12 can be adjusted or controlled, so that the hot air can be properly applied to the entire heating chamber 12. You can get it around. That is, since the temperature distribution in the heating chamber 12 can be adjusted to be uniform, it is possible to prevent the occurrence of an excessively high temperature portion in the heating chamber 12. In addition, the entire pipe renewal member 102 can be heated and softened as uniformly as possible.

ただし、図5に示した貫通孔74の配置態様は単なる例示であり、熱流調整板70に形成する貫通孔74の数、大きさ、形状および位置などの配置態様は、加熱室12内の構造などに応じて適宜変更可能である。また、熱流調整板70は、1枚の板部材で形成してもよいし、たとえば2枚の半円形の板部材を繋ぎ合わせて円形とする等、複数の板部材を組み合わせて形成してもよい。   However, the arrangement of the through holes 74 shown in FIG. 5 is merely an example, and the arrangement of the through holes 74 formed in the heat flow control plate 70, such as the number, size, shape and position of the through holes 74 It can be changed as appropriate according to the situation. Further, the heat flow adjusting plate 70 may be formed of a single plate member, or may be formed by combining a plurality of plate members, for example, connecting two semicircular plate members to make them circular. Good.

そして、この実施例では、温度検出部(測温素子82)が回転台38と熱流調整板70との間の空間に位置するように、加熱室12に温度センサ80が設けられる。   In this embodiment, the temperature sensor 80 is provided in the heating chamber 12 so that the temperature detection unit (temperature measuring element 82) is located in the space between the rotating table 38 and the heat flow adjustment plate 70.

温度センサ80の種類は特に限定されないが、この実施例では、図6に示すようなシース測温抵抗体タイプのものを用いている。この温度センサ80は、白金などの金属または金属酸化物を温度検出部である測温素子82とし、その電気抵抗を測定することで温度を検出するものである。温度センサ80は、保護管84の先端部に収容される測温素子82を備えており、この測温素子82は、リード線を介して端子箱86内の端子と接続されている。   The type of the temperature sensor 80 is not particularly limited, but in this embodiment, a sheath resistance temperature sensor type as shown in FIG. 6 is used. The temperature sensor 80 uses a metal such as platinum or a metal oxide as a temperature measuring element 82 which is a temperature detection unit, and detects the temperature by measuring the electric resistance. The temperature sensor 80 includes a temperature measuring element 82 housed at the tip of the protective tube 84, and the temperature measuring element 82 is connected to a terminal in the terminal box 86 via a lead wire.

図7からよく分かるように、温度センサ80は、たとえば、固定治具88を用いて基部14に固定される。端子箱86内の端子は、図示しない配線を介して後述する制御部92に接続される。また、保護管84は、基部14の孔内および熱流調整板70の貫通孔74内を通るように配設され、測温素子82は、回転台38よりも下方であってかつ熱流調整板70よりも上方に配置される。回転台38よりも下方に測温素子82を配置する、つまり管更生部材102に到達する前の熱風の温度を検出することで、加熱室12内が所定温度に達していることをいち早く検出できる。また、熱流調整板70よりも上方に測温素子82を配置することで、熱流調整板70によって略均一化された温度を検出でき、加熱室12内の温度の検出精度を安定化できる。また、測温素子82は、熱流調整板70の貫通孔74の直上に配置されることが好ましい。これは、貫通孔74を通って上昇する熱風の流れに沿って温度を検出することで、加熱室12内の温度の検出精度をより安定化できるからである。   As clearly seen in FIG. 7, the temperature sensor 80 is fixed to the base 14 using, for example, a fixing jig 88. The terminals in the terminal box 86 are connected to a control unit 92 described later via a wire (not shown). Further, the protective tube 84 is disposed so as to pass through the hole of the base 14 and the through hole 74 of the heat flow control plate 70, and the temperature measuring element 82 is below the rotary table 38 and the heat flow control plate 70. It is located above the top. By disposing the temperature measuring element 82 below the rotary table 38, that is, by detecting the temperature of the hot air before reaching the pipe renewal member 102, it is possible to quickly detect that the inside of the heating chamber 12 has reached a predetermined temperature. . Further, by disposing the temperature measuring element 82 above the heat flow adjusting plate 70, the temperature substantially uniformized by the heat flow adjusting plate 70 can be detected, and the detection accuracy of the temperature in the heating chamber 12 can be stabilized. Moreover, it is preferable that the temperature measuring element 82 be disposed immediately above the through hole 74 of the heat flow control plate 70. This is because detecting the temperature along the flow of the hot air rising through the through hole 74 can further stabilize the detection accuracy of the temperature in the heating chamber 12.

また、図8に示すように、測温素子82は、平面視において、熱風流入口66と反対側の位置であって、かつ熱風流入口66の中心部から回転台38の中心軸Xに向かって延びる線Yを中心線とする90°の範囲W内に配置されることが好ましい。これによって、加熱室12内の温度の検出精度をより安定化できるからである。この中でも、測温素子82は、加熱室12の外周部に配置されることより好ましい。加熱室12の外周部は、熱風が回り込み易く高温になり易い部分なので、検出精度の安定化を図りつつ、加熱室12内に高温部分が生じていることをいち早く検出できるからである。   Further, as shown in FIG. 8, the temperature measuring element 82 is a position opposite to the hot air inlet 66 in a plan view, and is directed from the central portion of the hot air inlet 66 toward the central axis X of the rotating table 38. It is preferable to arrange in the range W of 90 degrees centering on the line Y extended. This is because the detection accuracy of the temperature in the heating chamber 12 can be further stabilized by this. Among these, the temperature measuring element 82 is more preferable than being disposed on the outer peripheral portion of the heating chamber 12. This is because the outer peripheral portion of the heating chamber 12 is a portion where hot air easily flows around and becomes hot, so it is possible to quickly detect that a high temperature portion is generated in the heating chamber 12 while stabilizing detection accuracy.

ただし、加熱室12に対する温度センサ80の取付方法および取付位置は、図7および図8に示す態様に限定されず、適宜変更可能である。   However, the attachment method and attachment position of the temperature sensor 80 with respect to the heating chamber 12 are not limited to the aspect shown in FIG. 7 and FIG.

図1に戻って、加熱室12の外部には、制御装置90が設けられる。制御装置90は、CPUおよびメモリ等を含む制御部92、および図示しない操作ボタン等の操作部などを備える。図9に示すように、制御部92には、熱風発生装置62および温度センサ80等が接続される。温度センサ80の測温素子82の検出結果(つまり加熱室12内の温度データ)は、制御部92に出力される。制御部92は、その検出結果に基づいて、熱風発生装置62のオン-オフを制御することで、加熱室12内を所定温度に調整する。すなわち、制御部92は、熱風発生装置62による加熱室12内への熱風供給を開始した後、測温素子82の検出結果が予め設定しておいた設定温度に達すると、熱風発生装置62に対して熱風供給を停止させる停止信号を出力する。一方、測温素子82の検出結果が設定温度より下がると、熱風発生装置62に対して熱風供給を開始させる作動信号を出力する。この実施例では、制御部92は、測温素子82によって検出された温度が140℃に達すると停止信号を出力し、140℃から0.5℃下がると作動信号を出力するようにして、熱風発生装置62のオン-オフを制御する。これによって、管更生部材102周囲の平均温度が100〜110℃の適温に保たれ、加熱室12内の温度が過度に上昇してしまうことが防止される。   Returning to FIG. 1, a control device 90 is provided outside the heating chamber 12. The control device 90 includes a control unit 92 including a CPU, a memory and the like, and an operation unit such as an operation button (not shown). As shown in FIG. 9, the control unit 92 is connected to the hot air generator 62, the temperature sensor 80, and the like. The detection result of the temperature measuring element 82 of the temperature sensor 80 (that is, the temperature data in the heating chamber 12) is output to the control unit 92. The control unit 92 adjusts the inside of the heating chamber 12 to a predetermined temperature by controlling the on / off of the hot air generator 62 based on the detection result. That is, after the control unit 92 starts the supply of hot air into the heating chamber 12 by the hot air generator 62, when the detection result of the temperature measuring element 82 reaches the preset temperature set in advance, the controller 92 causes the hot air generator 62 to At the same time, it outputs a stop signal to stop the hot air supply. On the other hand, when the detection result of the temperature measuring element 82 falls below the set temperature, an operation signal for starting the hot air supply to the hot air generator 62 is output. In this embodiment, the control unit 92 outputs a stop signal when the temperature detected by the temperature measuring element 82 reaches 140 ° C., and outputs an operation signal when the temperature falls from 140 ° C. to 0.5 ° C. Control the on / off of the generator 62. As a result, the average temperature around the pipe renewal member 102 is maintained at an appropriate temperature of 100 to 110 ° C., and the temperature in the heating chamber 12 is prevented from being excessively raised.

続いて、図1および図10を参照して、加熱装置10および管更生部材102を用いて老朽化した既設管100を更生する工法について説明する。   Then, with reference to FIG. 1 and FIG. 10, the construction method of rehabilitating the existing pipe 100 which has become obsolete using the heating device 10 and the pipe rehabilitating member 102 will be described.

既設管100を更生する際には、先ず、既設管100の更生区間内の滞留物等を除去洗浄する。また、始点の立坑110側には、加熱装置10を設置し、加熱室12内の回転台38上に管更生部材102を装着する。また、終点の立坑112側には、牽引ワイヤ114を巻き取るためのウインチ116を設置する。   When the existing pipe 100 is to be rebuilt, first, the remaining material and the like in the regenerating section of the existing pipe 100 are removed and cleaned. Further, the heating device 10 is installed on the side of the shaft 110 at the starting point, and the pipe regenerating member 102 is mounted on the rotating table 38 in the heating chamber 12. In addition, on the end shaft 112 side, a winch 116 for winding the pulling wire 114 is installed.

次に、加熱装置10を用いて管更生部材102を加熱軟化させる。管更生部材102を加熱軟化させる際には、先ず、ベース台26を作動させて、回転台38に載置された管更生部材102を回転させる。続いて、蒸気発生装置52を作動させて、第1蒸気パイプ46等を介して管更生部材102の内面側に蒸気を供給すると共に、第2蒸気パイプ48等を介して加熱室12内の全体に蒸気を供給する。また、熱風発生装置62を作動させて、熱風流入口66から加熱室12の内部に熱風を供給し、加熱室12内に供給された蒸気を熱風によってさらに加熱する。この際、測温素子82の検出結果に基づいて熱風発生装置62のオン-オフが制御されるので、加熱室12内の温度が過度に上昇してしまうことが防止される。また、熱流調整板70が加熱室12内に設けられるので、加熱室12内の全体に熱風を略均等に行き渡らせることができ、過度に高温となる部分が加熱室12内に生じることを防止できる。   Next, the pipe renewal member 102 is heated and softened using the heating device 10. To heat and soften the pipe renewal member 102, first, the base 26 is operated to rotate the pipe renewal member 102 placed on the rotary table 38. Subsequently, the steam generator 52 is operated to supply steam to the inner surface side of the pipe renewing member 102 through the first steam pipe 46 etc., and the entire inside of the heating chamber 12 through the second steam pipe 48 etc. Supply steam to Further, the hot air generator 62 is operated to supply hot air from the hot air inlet 66 to the inside of the heating chamber 12, and the steam supplied into the heating chamber 12 is further heated by the hot air. At this time, since the on / off of the hot air generator 62 is controlled based on the detection result of the temperature measuring element 82, the temperature in the heating chamber 12 is prevented from being excessively increased. Further, since the heat flow adjusting plate 70 is provided in the heating chamber 12, the hot air can be distributed substantially equally throughout the entire heating chamber 12, and generation of an excessively high temperature portion in the heating chamber 12 is prevented. it can.

所定の雰囲気温度の中で管更生部材102を所定時間加熱することで、管更生部材102が十分に加熱軟化されると、続いて、加熱室12内から管更生部材102を引き出して既設管100内に挿入する。すなわち、牽引ワイヤ114を管更生部材102の先端に接続し、その後、牽引ワイヤ114をウインチ116で巻き取ることにより、管更生部材102を既設管100内に引き込む。この際、管更生部材102の表面は、熱風発生装置62による加熱によって乾燥状態に保たれているので、気化熱によって温度低下することがない。したがって、既設管100内への挿入に必要な管更生部材102の軟化状態を適切に継続できる。   When the pipe renewal member 102 is sufficiently heated and softened by heating the pipe renewal member 102 for a predetermined time in a predetermined atmosphere temperature, the pipe renewal member 102 is subsequently drawn out from the inside of the heating chamber 12 and the existing pipe 100 is installed. Insert inside That is, the pull wire 114 is connected to the tip of the pipe renewal member 102, and then the pipe regeneration member 102 is drawn into the existing pipe 100 by winding the pull wire 114 with the winch 116. At this time, since the surface of the pipe regenerating member 102 is kept in a dry state by heating by the hot air generator 62, the temperature does not decrease due to the heat of vaporization. Therefore, the softened state of the pipe renewal member 102 necessary for the insertion into the existing pipe 100 can be properly continued.

管更生部材102の先端が立坑112に到達すると、管更生部材102の両端を切断して、そこに拡径用金具等を取り付け、管更生部材102の管端を封止する。そして、蒸気発生装置を用いて管更生部材102内に蒸気を供給し、管更生部材102を加熱すると共に内圧をかける。すると、管更生部材102は、断面形状が真円形状または略真円形状に拡径復元されて、管更生部材102の外周面全体が既設管100の内周面全体に略密着される。   When the tip end of the pipe member 102 reaches the vertical shaft 112, both ends of the pipe member 102 are cut, metal fittings for expansion and the like are attached thereto, and the pipe end of the pipe member 102 is sealed. Then, steam is supplied into the pipe renewal member 102 using a steam generator to heat the pipe renewal member 102 and apply an internal pressure. Then, the cross-sectional shape of the pipe regenerating member 102 is restored to a true circular shape or a substantially true circular shape, and the entire outer peripheral surface of the tube regenerating member 102 is in close contact with the entire inner peripheral surface of the existing pipe 100.

その後、内圧を保持した状態で、冷却ノズル等から管更生部材102内に冷却空気を供給して、管更生部材102を冷却する。冷却後、管更生部材102内から圧力空気を排出し、後処理を適宜実行することによって、管更生部材102を用いた既設管100の補修が完了する。   Thereafter, in a state where the internal pressure is maintained, cooling air is supplied from the cooling nozzle or the like into the pipe refreshing member 102 to cool the pipe refreshing member 102. After cooling, the pressurized air is exhausted from the inside of the pipe renewal member 102, and the post-treatment is appropriately performed to complete the repair of the existing pipe 100 using the pipe renewal member 102.

以上のように、この実施例によれば、測温素子(温度検出部)82による検出結果に基づいて熱風発生装置62を制御するので、加熱室12内の過度の温度上昇を防止できる。また、回転台38よりも下方に測温素子82を配置するので、加熱室12内が所定温度に達していることをいち早く検出できる。したがって、管更生部材102に悪影響を与えることなく、適切に管更生部材102を加熱軟化させることができる。   As described above, according to this embodiment, since the hot air generating device 62 is controlled based on the detection result by the temperature measuring element (temperature detecting unit) 82, an excessive temperature rise in the heating chamber 12 can be prevented. In addition, since the temperature measuring element 82 is disposed below the rotary table 38, it is possible to quickly detect that the inside of the heating chamber 12 has reached a predetermined temperature. Therefore, the pipe regeneration member 102 can be appropriately heated and softened without adversely affecting the pipe regeneration member 102.

また、この実施例によれば、加熱室12内に熱風の流れを調整する熱流調整板70を設けたので、加熱室12内の全体に熱風を適切に行き渡らせることができる。したがって、加熱室12内に過度に高温となる部分が生じることを防止でき、管更生部材102をその全長に亘って均一に加熱することができるので、施工品質の安定化など、様々な効果を発揮できる。   Further, according to this embodiment, since the heat flow adjusting plate 70 for adjusting the flow of the hot air is provided in the heating chamber 12, the hot air can be appropriately spread over the entire inside of the heating chamber 12. Therefore, it is possible to prevent the occurrence of an excessively high temperature in the heating chamber 12 and to uniformly heat the pipe renewal member 102 over its entire length, so various effects such as stabilization of construction quality can be achieved. It can be demonstrated.

なお、上述の実施例では、管更生部材102は、断面略瓢箪形の縮径形状とされてドラムレスで巻かれているが、管更生部材102の縮径形状および巻き姿は、特に限定されない。たとえば、折り畳み加工により折り畳まれた縮径形状であってもよいし、周方向の一部が押し込まれた断面略ハート形状を有する縮径形状であってもよい。   In addition, in the above-mentioned Example, although the pipe regeneration member 102 is made into the diameter reduction shape of a cross-sectional substantially wedge shape, and is wound by a drumless, the diameter reduction shape and winding appearance of the pipe regeneration member 102 are not specifically limited. For example, it may be a diameter-reduced shape that is folded by folding, or may be a diameter-reduced shape that has a substantially heart-shaped cross section in which a part in the circumferential direction is pressed.

また、図11に示すように、巻付用ドラム120に巻き付けられた管更生部材102を用いてもよい。たとえば、巻付用ドラム120は、胴部122およびフランジ124を含み、鉄およびSUS等の金属によって形成される。胴部122は、内筒および外筒を備える2重筒構造を有しており、その外周面に管更生部材102が渦巻き状に巻き付けられる。フランジ124は、胴部122の両端部に設けられ、胴部122の外周面から径方向外側に鍔状に突出する。   Further, as shown in FIG. 11, a pipe retreading member 102 wound around a winding drum 120 may be used. For example, the winding drum 120 includes a body 122 and a flange 124, and is formed of iron and a metal such as SUS. The body portion 122 has a double cylinder structure including an inner cylinder and an outer cylinder, and the pipe regenerating member 102 is spirally wound around the outer peripheral surface thereof. The flanges 124 are provided at both ends of the body portion 122, and project outward in the form of a bowl from the outer peripheral surface of the body portion 122 in the radial direction.

図11に示すようなドラム巻タイプの管更生部材102の場合、回転台38および回転軸40の代わりに、巻付用ドラム120がベース台26上に取り付けられる。そして、巻付用ドラム120および管更生部材102は、ベース台26の回転に伴って回転する。すなわち、この場合には、巻付用ドラム120の下側のフランジ124が、管更生部材102を支持する回転台となる。   In the case of the drum winding type pipe renewal member 102 as shown in FIG. 11, a winding drum 120 is mounted on the base 26 instead of the turntable 38 and the rotating shaft 40. Then, the winding drum 120 and the pipe renewing member 102 rotate as the base 26 rotates. That is, in this case, the lower flange 124 of the winding drum 120 serves as a rotating table for supporting the pipe refreshing member 102.

なお、上で挙げた寸法などの具体的数値および各部分の具体的形状などはいずれも単なる一例であり、製品の仕様などの必要に応じて適宜変更可能である。   Note that the specific numerical values such as the dimensions mentioned above and the specific shapes of the respective parts are all merely examples, and can be appropriately changed according to the necessity of the specification of the product and the like.

10 …加熱装置
12 …加熱室
38 …回転台
46 …第1蒸気パイプ
48 …第2蒸気パイプ
62 …熱風発生装置
66 …熱風流入口
70 …熱流調整板
74 …貫通孔
80 …温度センサ
82 …測温素子(温度検出部)
92 …制御部
100 …既設管
102 …管更生部材
DESCRIPTION OF SYMBOLS 10 ... Heating device 12 ... Heating chamber 38 ... Rotation stand 46 ... 1st steam pipe 48 ... 2nd steam pipe 62 ... Hot air generation device 66 ... Hot air flow inlet 70 ... Heat flow adjustment board 74 ... Through hole 80 ... Temperature sensor 82 ... Measurement Thermal element (temperature detection unit)
92 ... control unit 100 ... existing pipe 102 ... pipe renewal member

Claims (5)

既設管を更生する管更生部材を前記既設管内に挿入する前に加熱軟化させる管更生部材の加熱装置であって、
前記管更生部材が収容される加熱室、
前記加熱室内において前記管更生部材を支持する回転台、
前記加熱室外に設けられる熱風発生装置、
前記回転台よりも下方に配置され、前記加熱室内に前記熱風発生装置からの熱風を送り込む熱風流入口、
前記回転台よりも下方に配置され、前記加熱室内の温度を検出する温度検出部、および
前記温度検出部による検出結果に基づいて前記熱風発生装置を制御する制御部を備える、管更生部材の加熱装置。
A heating device for a pipe renewal member, which heats and softens a pipe renewal member for renewing an existing pipe before inserting the pipe renewal member into the existing pipe,
A heating chamber in which the pipe renewal member is accommodated;
A rotary table for supporting the pipe renewal member in the heating chamber;
A hot air generator provided outside the heating chamber,
A hot air inlet, which is disposed below the rotating table and feeds hot air from the hot air generator into the heating chamber;
Heating of a pipe refreshing member, comprising a temperature detection unit disposed below the rotary table and detecting a temperature in the heating chamber, and a control unit controlling the hot air generator based on the detection result by the temperature detection unit apparatus.
所定の配置態様で形成される複数の貫通孔を有し、前記回転台よりも下方であってかつ前記熱風流入口よりも上方において略水平方向に拡がるように前記加熱室内に設けられて、前記熱風の流れを調整する熱流調整板を備え、
前記温度検出部は、前記回転台と前記熱流調整板との間の空間に配置される、請求項1記載の管更生部材の加熱装置。
It has a plurality of through holes formed in a predetermined arrangement, and is provided in the heating chamber so as to expand in a substantially horizontal direction below the rotating table and above the hot air inlet. It has a heat flow adjustment plate to adjust the flow of hot air,
The heating device for a pipe renewal member according to claim 1, wherein the temperature detection unit is disposed in a space between the rotating table and the heat flow control plate.
前記温度検出部は、前記熱流調整板の前記貫通孔の直上に配置される、請求項2記載の管更生部材の加熱装置。   The heating device for a pipe renewal member according to claim 2, wherein the temperature detection unit is disposed immediately above the through hole of the heat flow adjustment plate. 前記熱風流入口は、前記加熱室の外周部に配置され、
前記温度検出部は、平面視において、前記熱風流入口と反対側の位置であって、かつ前記熱風流入口から前記回転台の中心軸に向かって延びる線を中心線とする90°の範囲内に配置される、請求項1から3のいずれかに記載の管更生部材の加熱装置。
The hot air inlet is disposed at an outer peripheral portion of the heating chamber,
The temperature detection unit is located at a position opposite to the hot air inlet in a plan view, and within a range of 90 ° centered on a line extending from the hot air inlet toward the central axis of the rotating table. The heating device for a pipe renewal member according to any one of claims 1 to 3, which is disposed at.
前記温度検出部は、前記加熱室の外周部に配置される、請求項4記載の管更生部材の加熱装置。   The heating device for a pipe renewal member according to claim 4, wherein the temperature detection unit is disposed at an outer peripheral portion of the heating chamber.
JP2017234832A 2017-12-07 2017-12-07 Heating device for pipe rehabilitation members Active JP6927522B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2017234832A JP6927522B2 (en) 2017-12-07 2017-12-07 Heating device for pipe rehabilitation members

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2017234832A JP6927522B2 (en) 2017-12-07 2017-12-07 Heating device for pipe rehabilitation members

Publications (2)

Publication Number Publication Date
JP2019100507A true JP2019100507A (en) 2019-06-24
JP6927522B2 JP6927522B2 (en) 2021-09-01

Family

ID=66976567

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2017234832A Active JP6927522B2 (en) 2017-12-07 2017-12-07 Heating device for pipe rehabilitation members

Country Status (1)

Country Link
JP (1) JP6927522B2 (en)

Also Published As

Publication number Publication date
JP6927522B2 (en) 2021-09-01

Similar Documents

Publication Publication Date Title
JP2005191494A5 (en)
JP2019100507A (en) Heating device of pipe reclamation member
JP2012193753A (en) Device for measuring heating softening temperature of pipe rehabilitation member, and heating apparatus equipped with the same
JP2009236039A (en) Steam valve device and steam turbine plant equipped with the same
JP2010162749A (en) Method for manufacturing pipe-lining material
KR20140058859A (en) Heating pipe for semiconductor manufacturing apparatus
JP6334425B2 (en) Hot water storage water heater and method of assembling hot water storage water heater
JP6829164B2 (en) How to manufacture heat shrink tubing
JP6779496B2 (en) Heating device for pipe rehabilitation members
FR2794843A1 (en) Pressure regulator for e.g. liquid helium reservoir has closed heating chamber extending through reservoir wall with inlet and outlet conduits for heating fluid in external surface of chamber
JP6792263B2 (en) How to heat pipe rehabilitation member
JP6792261B2 (en) Heating device for pipe rehabilitation members
KR101743266B1 (en) Heater pipe apparatus for detecting a gas leak
JP6400418B2 (en) Manufacturing method of ribbed bent pipe and heat treatment jig used therefor
JP2018063021A (en) Heating method and heating device of pipe reclamation member
JP2019108956A (en) Heating device of pipe reclamation member and installation method of the same
JP2014034163A (en) Manufacturing method of a heat-shrinkable tube and manufacturing apparatus of a heat-shrinkable tube
JP6405250B2 (en) Hot water storage water heater
JP2019209668A (en) Existing pipe renovation method and renovation pipe local heating apparatus
TWI580301B (en) With heater
JP3468539B2 (en) Pipeline repair method and its repair device
KR102151097B1 (en) Boiler using carbon heater
JP6833214B2 (en) Resin pipe heating device
JP2011050817A (en) Apparatus and method for curtain coating
KR20230026542A (en) Electrical heating element, and softening device therefor and control method

Legal Events

Date Code Title Description
A625 Written request for application examination (by other person)

Free format text: JAPANESE INTERMEDIATE CODE: A625

Effective date: 20200617

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20210329

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20210406

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20210527

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20210706

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20210727

R150 Certificate of patent or registration of utility model

Ref document number: 6927522

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150