JP2019077922A - Molded body for refining or smelting additive - Google Patents
Molded body for refining or smelting additive Download PDFInfo
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- JP2019077922A JP2019077922A JP2017205998A JP2017205998A JP2019077922A JP 2019077922 A JP2019077922 A JP 2019077922A JP 2017205998 A JP2017205998 A JP 2017205998A JP 2017205998 A JP2017205998 A JP 2017205998A JP 2019077922 A JP2019077922 A JP 2019077922A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
本発明は、膨張剤を含有する精錬又は製錬添加用成型体に関する。 The present invention relates to a molding for refining or smelting addition containing an expanding agent.
精錬又は製錬工程では、目的とする金属、金属化合物またはこれらの精製物を得るために反応系内に脱酸材、昇温材、保温材、造滓材又は加炭材等の種々の添加剤を投入する。 In the refining or smelting process, various additives such as a deoxidizing material, a temperature raising material, a heat retaining material, a steelmaking material or a carbonized material are added to the reaction system to obtain the target metal, metal compound or purified product thereof Add the agent.
例えば、脱酸材とは製鋼工程において溶鋼中の酸素を除去するために用いられ、主にアルミドロスに代表されるアルミニウム系材料を有効成分とする。また、製鋼の分野においてコークスや黒鉛などの炭素材料は昇温材又は保温材の有効成分として用いられ、鋼鉄の炭素量を調整するための加炭材の有効成分としても使用されている。 For example, a deoxidizer is used to remove oxygen in molten steel in a steelmaking process, and mainly contains an aluminum-based material represented by aluminum dross as an active ingredient. In addition, in the field of steel making, carbon materials such as coke and graphite are used as an active component of a temperature raising material or a heat insulating material, and also used as an active component of a carburizing material for adjusting the carbon amount of steel.
これらの添加剤は、系内にてその有効成分が容易に拡散して、その効果を早く発揮することが望まれている。一方で、上記する添加剤は、輸送及び運搬等の利便性の向上;系内へ投入する際の作業性を容易にすること;系内に投入した後の沈降性の上昇;及び系内に投入する際の発塵防止等を達成するために、一定以上の強度を有する必要があるとされる。 It is desirable that these additives readily diffuse their active ingredients in the system to rapidly exhibit their effects. On the other hand, the above-mentioned additives improve the convenience of transportation and transportation, etc .; to make the operation at the time of introduction into the system easy; increase in sedimentation after being introduced into the system; In order to achieve dust prevention and the like at the time of charging, it is considered necessary to have a certain strength or more.
他方、これらの精錬又は製錬工程とは関係のない鋳造の分野において、特許文献1に記載のように膨張効果を発揮する成分の典型例である膨張黒鉛が、中子(なかご)として用いられることが知られている。また、同様の効果を発揮する成分であるバーミキュライトも、特許文献2に記載のように鋳型の分野にて用いられる事が知られている。 On the other hand, in the field of casting not related to these refining or smelting processes, as described in Patent Document 1, expanded graphite, which is a typical example of a component exhibiting an expansion effect, is used as a core (na cage) It is known to be Moreover, it is known that vermiculite which is a component which exhibits the same effect is also used in the field of a mold as described in Patent Document 2.
上記するように、精錬又は製錬工程で使用される添加剤(成型体)は、輸送及び運搬等の利便性の向上等のために、打錠機又はブリケット機等を用いて、円盤状若しくは円柱状等の錠剤、マセック型、タマゴ型又はピロー型等のある程度強い強度を有する形状に成型される。 As described above, the additive (molded body) used in the refining or smelting process is disc-shaped or formed using a tableting machine or a briquette machine for the purpose of improving convenience such as transportation and transportation. It is molded into a shape having a certain degree of strength, such as cylindrical tablets, Macek type, egg type or pillow type.
一方で、上記の様な強度にした成型体を系内に添加すると、これに含有される有効成分が十分に系内に拡散せず、結果としてその効果を発揮させることが難しくなる。 On the other hand, when a molded body having the above strength is added into the system, the active ingredient contained in the system does not sufficiently diffuse into the system, and as a result, it becomes difficult to exhibit the effect.
本発明は、系内に添加後した時に十分な拡散能を発揮しつつ、操作性等に影響を及ぼさない程度に十分な強度を有する、精錬又は製錬工程において添加される成型体を提供することを課題とする。 The present invention provides a shaped body to be added in a refining or smelting process, having sufficient strength not to affect operability, etc. while exhibiting a sufficient diffusion ability when added into the system. To be an issue.
上記する課題を解決すべく本発明者らが鋭意検討を重ねた結果、これまで精錬又は製錬工程に関する分野では用いられていなかった膨張材を採用することによって、十分な強度を有しつつ、且つ添加後の拡散能に富んだ成型体を提供できることを見出した。 As a result of intensive investigations by the present inventors in order to solve the above-mentioned problems, it is possible to obtain sufficient strength by adopting an expansive material which has not been used in the field related to refining or smelting process. And, it has been found that it is possible to provide a shaped body rich in diffusion ability after addition.
本発明は、上記する知見に基づいてなされたものであり、下記に示す態様の発明を広く包含するものである。 The present invention has been made based on the above-described findings, and broadly includes the invention of the embodiments shown below.
項1 膨張黒鉛、バーミキュライト及びパーライトからなる群より選択される少なくとも1つの膨張材を含有する精錬又は製錬添加用成型体。 Item 1 A compact for refining or smelting addition, which contains at least one expansive material selected from the group consisting of expanded graphite, vermiculite and perlite.
項2 さらに、炭素類、鉄、石灰、非鉄金属類、鉱滓類及び樹脂類からなる群より選択される、少なくとも1つを含有する事を特徴とする、項1に記載する精錬又は製錬添加用成型体。 Item 2 The refining or smelting addition according to item 1, further comprising at least one selected from the group consisting of carbons, iron, lime, non-ferrous metals, mineral stalks and resins. Moldings.
項3 前記する炭素類が、石炭、コークス及び黒鉛からなる群より選択される少なくとも一種である、項2に記載する精錬又は製錬添加用成型体。 Item 3 The molded article for refining or smelting addition described in Item 2, wherein the carbons mentioned above are at least one selected from the group consisting of coal, coke and graphite.
項4 前記する非鉄金属類が、ニッケル、クロム、シリコン、マンガン、モリブデン、チタン、リン、硫黄、銅及びバナジウムからなる群より選択される少なくとも一種である、項2に記載する精錬又は製錬添加用成型体。 Item 4 The smelting or smelting addition according to item 2, wherein the nonferrous metals mentioned above are at least one selected from the group consisting of nickel, chromium, silicon, manganese, molybdenum, titanium, phosphorus, sulfur, copper and vanadium Moldings.
項5 前記する鉱滓類が、鉄鋼スラグ及び/又はアルミドロスである、項2に記載する精錬又は製錬添加用成型体。 Item 5 A shaped body for refining or smelting addition according to item 2, wherein the above-described mineral and ore is steel slag and / or aluminum dross.
項6 前記する樹脂類が、炭化水素及び/又はプラスチック類である、項2に記載する精錬又は製錬添加用成型体。 Item 6 The molded article for refining or smelting addition described in Item 2, wherein the above-mentioned resins are hydrocarbons and / or plastics.
項7 前記する炭化水素が、パラフィン、ピッチ及びタールからなる群より選択される、項6に記載する精錬又は製錬添加用成型体。 Item 7 A molded product for refining or smelting addition according to Item 6, wherein the above-mentioned hydrocarbon is selected from the group consisting of paraffin, pitch and tar.
項8 前記するプラスチック類が、フェノール、エポキシ、メラミン、ポリエステル、ポリウレタン、ポリイミド、ポリエチレン、ポリプロピレン、ポリスチレン、ナイロン、ポリカーボネート、アクリル及びポリエチレンテレフタレート樹脂からなる群より選択される、項6に記載する精錬又は製錬添加用成型体。 Item 8 The refining according to item 6, wherein the plastics mentioned above are selected from the group consisting of phenol, epoxy, melamine, polyester, polyurethane, polyimide, polyethylene, polypropylene, polystyrene, nylon, polycarbonate, acrylic and polyethylene terephthalate resins. Molded body for smelting addition.
項9 成型体100質量部に対して0.1〜45重量部の前記膨張材が含有される事を特徴とする、項1〜項8の何れか1項に記載する精錬又は製錬添加用成型体。 Item 9: A molded product for refining or smelting addition according to any one of items 1 to 8, characterized in that 0.1 to 45 parts by weight of the expansive material is contained with respect to 100 parts by mass of the molded product. .
項10 成型体の圧壊強度が30〜1000kgfである事を特徴とする、項1〜項9の何れか1項に記載する精錬又は製錬添加用成型体。 Item 10 A molded product for refining or smelting addition described in any one of Items 1 to 9, characterized in that the crushing strength of the molded product is 30 to 1000 kgf.
項11 形状が、円盤型、円柱型、マセック型、タマゴ型、ピロー型、レンズ型又はアーモンド型である事を特徴とする、項1〜項10の何れか1項に記載する精錬又は製錬添加用成型体。 Item 11: The refining or smelting described in any one of items 1 to 10, characterized in that the shape is a disc shape, a column shape, a machec shape, a egg shape, a pillow shape, a lens shape or an almond shape. Additive molding.
本発明の精錬又は製錬添加用成型体は系内に投与することによって容易に拡散する作用を発揮する。この作用に基づいて、本発明の精錬又は製錬添加用成型体に含まれる有効成分が系内にて溶け残る事がなく、有効成分による効果を早期に発揮することができる。 The molding for refining or smelting addition of the present invention exerts an action of diffusing easily when administered into the system. Based on this action, the active ingredient contained in the molding for refining or smelting addition of the present invention does not remain in the system, and the effect of the active ingredient can be exhibited at an early stage.
本発明の精錬又は製錬添加用形成体は十分な強度を有するので、輸送及び運搬等の利便性の面で有利である。また、これを系内に投入する際の作業性向上、系内に投入した後の沈降性の上昇、及び系内に投入する際の発塵防止等の効果も期待できる。 Since the formation body for refining or smelting addition of the present invention has sufficient strength, it is advantageous in terms of convenience such as transportation and transportation. In addition, it is possible to expect effects such as an improvement in workability when this is introduced into the system, an increase in sedimentation after being introduced into the system, and a prevention of dusting when introduced into the system.
<用語の説明>
本明細書において使用する「含む」なる用語にも「含有する」なる用語にも、特に断りが無い限り「必須として含む」及び「のみからなる」の両方の意味が包含される。
<Explanation of terms>
The terms "including" and "containing" as used herein, unless otherwise indicated, includes the meanings of both "comprising as essential" and "consisting only of."
本明細書において使用する「精錬」なる用語は、粗金属の純度を高める精製工程を意味する。例えば、粗金属を溶融して酸化又は還元する工程がこれに相当される。 The term "refining" as used herein means a refining step that increases the purity of the crude metal. For example, this corresponds to the step of melting and oxidizing or reducing the crude metal.
本明細書において使用する「製錬」なる用語は、鉱石又はその他の原料から含有金属を分離又は抽出して、金属又は合金の製造工程を意味する。例えば、鉄鋼分野において、鉄鉱石を溶融炉等によって溶解して銑鉄を作製する工程等がこれにする。 As used herein, the term "smelting" refers to the process of producing a metal or alloy by separating or extracting the contained metal from ore or other feedstock. For example, in the steel field, a step of melting iron ore with a melting furnace or the like to produce pig iron, etc.
精錬又は製錬添加用成型体
本発明の精錬又は製錬添加用成型体は、精錬又は製錬の分野に用いられる各種の添加用成型体であって、膨張黒鉛、バーミキュライト及びパーライトからなる群より選択される少なくとも1つの膨張材を含有する。
Molded bodies for refining or smelting addition The shaped bodies for refining or smelting addition according to the present invention are various types of addition molded bodies used in the field of refining or smelting, and from the group consisting of expanded graphite, vermiculite and perlite It contains at least one expander selected.
すなわち、本発明の精錬又は製錬添加用成型体は、精錬又は製錬の分野に用いられる添加剤に対し、膨張黒鉛、バーミキュライト及びパーライトからなる群より選択される少なくとも1つの膨張材を含有させ、これを成型体としたものとも言える。 That is, the molding for refining or smelting addition of the present invention contains at least one expansive material selected from the group consisting of expansive graphite, vermiculite and perlite to an additive used in the field of refining or smelting. It can be said that this is a molded body.
上記する膨張黒鉛とは、本発明の効果を発揮する範囲に限って、特に限定はされない。具体的には、通常は150〜500℃程度で体積変化を生じ、体積変化後の膨張率が通常は200%程度以上、好ましくは400%程度以上の特性を有するものを選択することが出来る。 The expanded graphite described above is not particularly limited as long as the effects of the present invention are exhibited. Specifically, a volume change usually occurs at about 150 to 500 ° C., and a coefficient of expansion after the volume change of about 200% or more, preferably about 400% or more can be selected.
本発明の精錬又は製錬添加用成型体に含有される膨張材を、150℃程度以上で体積変化、すなわち膨張効果を発揮するものとすることで、成型体を系内に投入する前に膨張効果を発揮してしまう事を防ぐ事が可能になる。 The expansion material contained in the molded body for refining or smelting addition of the present invention changes its volume at about 150 ° C. or higher, ie, exerts the expansion effect, thereby expanding the molded body before being introduced into the system. It is possible to prevent the effect from being exhibited.
また、本発明の精錬又は製錬添加用成型体が投入される系内の温度は通常1000℃程度以上であるが、それよりも低い温度となる500℃程度で膨張効果を発揮する方が、膨張材と共に成型体に含有される後記する有効成分をより早く拡散させることができる。 The temperature in the system to which the molding for refining or smelting addition of the present invention is added is usually about 1000 ° C. or higher, but the person who exerts the expansion effect at about 500 ° C., which is a lower temperature, is The active ingredient described later contained in the molded body together with the expansive material can be diffused more quickly.
また、本発明の精錬又は製錬添加用成型体に含有される膨張材の膨張率を200%程度以上とすることによって、成型体に含有される膨張材の量を少なくすることができ、後記する有効成分をより多く配合することが可能となる。 In addition, by setting the expansion coefficient of the expansive material contained in the molded body for refining or smelting addition of the present invention to about 200% or more, the amount of the expansive material contained in the molded body can be reduced, It is possible to blend more active ingredients.
上記するバーミキュライトとは、本発明の効果を発揮する範囲に限って、特に限定はされない。具体的には(Mg1-x(Mg,Fe,Fe3+,Al)3(Si,Al)4O10(OH)2・4H2O)の化学組成を有し、土壌改良、建設資材、ガスケット材、又はシール材等の用途に用いられる成分である。また、上記する膨張黒鉛と同様に通常は150〜500℃程度で体積変化を生じ、体積変化後の膨張率が通常は200%程度以上、好ましくは400%程度以上の特性を有するものを選択することができる。 The vermiculite described above is not particularly limited as long as the effects of the present invention are exhibited. Specifically (Mg 1-x (Mg, Fe, Fe 3+, Al) 3 (Si, Al) 4 O 10 (OH) 2 · 4H 2 O) has a chemical composition of, soil improvement, construction materials , A gasket material, or a component used for applications such as a seal material. Further, similarly to the above-described expanded graphite, a volume change usually occurs at about 150 to 500 ° C., and a coefficient of expansion after the volume change of about 200% or more, preferably about 400% or more is selected. be able to.
上記するパーライトとは、本発明の効果を発揮する範囲に限って、特に限定はされない。具体的には、園芸培養、土壌改良、濾過材、保冷温材、又は保冷材等の用途に用いられる成分であり、上記する膨張黒鉛及びバーミキュライトと同様に、通常は150〜500℃程度で体積変化を生じ、体積変化後の膨張率が通常は200%程度以上、好ましくは400%程度以上の特性を有するものを選択することができる。 The above-mentioned perlite is not particularly limited as long as the effects of the present invention are exhibited. Specifically, it is a component used for horticultural culture, soil improvement, filter media, cold storage material, cold storage material, etc., and, like the above-mentioned expanded graphite and vermiculite, it is usually at a volume of about 150 to 500 ° C. A change occurs, and the expansion coefficient after the volume change can be selected to have a characteristic of usually about 200% or more, preferably about 400% or more.
上記する精錬又は製錬の分野にて用いられる添加剤とは、本発明の効果を発揮する範囲に限って特に限定されない。具体的には、加炭材、昇温材、脱酸材、脱硫材、脱リン材、鎮静材又は非鉄金属添加材等を挙げることができる。 The additive used in the above-described refining or smelting field is not particularly limited as long as the effect of the present invention is exhibited. Specifically, a carburizing material, a temperature rising material, a deoxidizing material, a desulfurizing material, a dephosphorizing material, a sedative material, a nonferrous metal additive material, etc. can be mentioned.
上記する加炭材とは、投入対象となる系内の炭素濃度を調整する効果を発揮する材であり、石炭、コークス又は黒鉛等に代表される炭素類を有効成分として含む。 The above-mentioned recarburizing material is a material which exhibits the effect of adjusting the carbon concentration in the system to be charged, and contains carbons typified by coal, coke or graphite as an effective component.
上記する昇温材とは、投入対象となる系内の温度を燃焼反応によって昇温する効果を発揮する材であり、主として石炭、コークス又は黒鉛等に代表される炭素類;シリコン;アルミニウム又はマグネシウム等に代表される非鉄金属類又は鉄等を有効成分として含む。 The above-mentioned temperature raising material is a material which exerts an effect of raising the temperature in the system to be introduced by combustion reaction, carbons mainly represented by coal, coke or graphite, etc .; silicon; aluminum or magnesium Nonferrous metals represented by etc. or iron etc. are included as an active ingredient.
上記する脱酸材とは、投入対象となる系内の酸素濃度を下げる効果を発揮する材であり、アルミニウム又はアルミドロス等を有効成分として含む。 The above-described deoxidizing material is a material that exerts the effect of reducing the oxygen concentration in the system to be charged, and contains aluminum or aluminum dross as an active ingredient.
上記する脱硫材とは、投入対象となる系内の硫黄濃度を下げる効果を発揮する材であり、石灰又はアルミドロス等を有効成分として含む。 The above-mentioned desulfurizing material is a material that exerts the effect of reducing the concentration of sulfur in the system to be charged, and contains lime, aluminum dross, etc. as an active ingredient.
上記する脱リン材とは、投入対象となる系内のリン濃度を下げる効果を発揮する材であり、石灰等を有効成分として含む。 The above-mentioned dephosphorization material is a material which exerts the effect of reducing the phosphorus concentration in the system to be charged, and contains lime or the like as an active ingredient.
上記する鎮静材とは、投入対象となる系内のスロッピングおよびフォーミングを防止または抑制する効果を発揮する材であり、樹脂類を有効成分として含む。 The above-mentioned sedative material is a material which exhibits the effect of preventing or suppressing the sloping and forming in the system to be introduced, and contains resins as an active ingredient.
上記する非鉄金属添加材とは、投入対象となる系内の非鉄金属成分を系内に付与する効果を発揮する材であり、ニッケル、クロム、シリコン、マンガン、モリブデン、チタン、リン、硫黄、銅又はバナジウム等の非鉄金属類を有効成分として含む。 The non-ferrous metal additive described above is a material that exerts the effect of imparting the non-ferrous metal component in the system to be introduced into the system, and nickel, chromium, silicon, manganese, molybdenum, titanium, phosphorus, sulfur, copper Or nonferrous metals, such as vanadium, are included as an active ingredient.
従って、本発明の精錬又は製錬添加用成型体は、上記する膨張材と、石炭、コークス、黒鉛等に代表される炭素類、鉄、石灰、非鉄金属類、鉄鋼スラグ又はアルミドロス等に代表される鉱滓類及び炭化水素又はプラスチック類樹脂類等の有効成分とを含有する態様とすることができる。 Therefore, the compact for refining or smelting addition of the present invention is represented by the expansive material described above, carbons represented by coal, coke, graphite etc., iron, lime, non-ferrous metals, steel slag, aluminum dross etc. It can be set as the aspect containing the active ingredients, such as mineral wastes and hydrocarbon which are carried out, or plastics resin.
なお、上記する炭化水素とは、本発明の効果を発揮する範囲に限って、特に限定されない。例えば、パラフィン、ピッチ又はタール等を挙げることができる。また、上記するプラスチック類とは、本発明の効果を発揮する範囲に限って、特に限定されない。例えば、フェノール、エポキシ、メラミン、ポリエステル、ポリウレタン、ポリイミド、ポリエチレン、ポリプロピレン、ポリスチレン、ナイロン、ポリカーボネート、アクリル又はポリエチレンテレフタレート樹脂等を挙げることができる。 The above-mentioned hydrocarbon is not particularly limited as long as the effect of the present invention is exhibited. For example, paraffin, pitch or tar can be mentioned. Further, the above-described plastics are not particularly limited as long as the effects of the present invention are exhibited. For example, phenol, epoxy, melamine, polyester, polyurethane, polyimide, polyethylene, polypropylene, polystyrene, nylon, polycarbonate, acrylic or polyethylene terephthalate resin can be mentioned.
上記するエポキシ、メラミン及びアクリル樹脂は、何れも、本発明の効果を発揮する範囲に限って、特に限定されない。例えば、公知の樹脂を適宜選択することができる。 The above-mentioned epoxy, melamine and acrylic resins are not particularly limited as long as the effects of the present invention are exhibited. For example, known resins can be appropriately selected.
本発明の精錬又は製錬添加用成型体における上記する膨張材の含有量は、本発明の効果を発揮する範囲に限って、特に限定はされない。具体的には、精錬又は製錬添加用成型体100重量部に対して、通常は0.1〜45重量部程度、好ましくは0.3〜30重量部程度、更に好ましくは0.5〜10重量部程度である。 The content of the above-mentioned intumescent material in the molding for refining or smelting addition of the present invention is not particularly limited as long as the effect of the present invention is exhibited. Specifically, the amount is usually about 0.1 to 45 parts by weight, preferably about 0.3 to 30 parts by weight, and more preferably about 0.5 to 10 parts by weight, with respect to 100 parts by weight of the molding for refining or smelting.
本発明の精錬又は製錬添加用成型体100重量部に対して0.1重量部程度以上の膨張材を含有させることによって、系内に投入した添加剤が崩壊しやすくなり、成型体に含まれる有効成分が十分に拡散する効果を発揮しやすい傾向となる。 By adding an expansion material of about 0.1 part by weight or more with respect to 100 parts by weight of the molding for refining or smelting addition of the present invention, the additive added into the system is easily disintegrated and the effect contained in the molding is It tends to be easy to exhibit the effect that a component spreads sufficiently.
また、精錬又は製錬添加用成型体100重量部に対する膨張材の含有量を45重量部程度以下とすることによって、上記する成型体に含有される有効成分による効果を十分に発揮しやすい傾向となる。 Further, by setting the content of the expansive material to about 45 parts by weight or less with respect to 100 parts by weight of the molding for refining or smelting addition, there is a tendency that the effect by the active ingredient contained in the above-mentioned molding can be sufficiently exhibited. Become.
本発明の精錬又は製錬添加用成型体の圧壊強度は、本発明の効果を発揮する範囲に限って、特に限定はされない。具体的には、JIS Z 8841「造粒物-強度試験方法」の圧壊強度試験方法によって測定した数値として、通常は30〜1000kgf程度、好ましくは50〜500kgf程度、更に好ましくは100〜200kgf程度を挙げることができる。 The crushing strength of the molding for refining or smelting addition of the present invention is not particularly limited as long as the effect of the present invention is exhibited. Specifically, as a numerical value measured by a crushing strength test method according to JIS Z 8841 "granulated product-strength test method", usually about 30 to 1000 kgf, preferably about 50 to 500 kgf, more preferably about 100 to 200 kgf It can be mentioned.
本発明の精錬又は製錬添加用成型体の圧壊強度を30kgf程度以上とすることによって、成型体にすることで発塵を抑制し、かつハンドリング性が良くなるとの効果を発揮しやすい傾向となる。また、本発明の精錬又は製錬添加用成型体の圧壊強度を1000kgf程度以下とすることによって、系内への投入後、成型体が速やかに解れ、分散し有効成分の効果を発揮するとの効果を発揮しやすい傾向となる。 By setting the crushing strength of the molded body for refining or smelting addition of the present invention to about 30 kgf or more, dusting is suppressed by forming the molded body, and the effect of improving the handling property tends to be easily exhibited. . In addition, by setting the crushing strength of the molding for refining or smelting addition of the present invention to about 1000 kgf or less, after being introduced into the system, the molding is rapidly disintegrated and dispersed, and the effect of exhibiting the effect of the active ingredient Tend to exert
本発明の精錬又は製錬添加用成型体の形状は、本発明の効果を発揮する範囲に限って、特に限定されない。例えば、円盤型、円柱型、マセック型、タマゴ型、ピロー型、レンズ型、又はアーモンド型等を挙げることができる。 The shape of the molding for refining or smelting addition of the present invention is not particularly limited as long as the effect of the present invention is exhibited. For example, a disk type, a cylinder type, a Macek type, a egg type, a pillow type, a lens type, an almond type etc. can be mentioned.
上記する精錬又は製錬添加用成型体は、精錬又は製錬の分野にて用いられている種々の添加剤に、必要であればバインダーと共に、上記する膨張材を配合して得ることができる。 The above-mentioned molding for refining or smelting addition can be obtained by blending the above-mentioned expansive agent together with a binder, if necessary, with various additives used in the field of refining or smelting.
本発明の精錬又は製錬添加用成型体の具体的な大きさは、本発明の効果を発揮する範囲に限って、特に限定されない。例えば、三方の長さを通常は20〜90mm程度とすることができる。また、直径を通常は20〜90mm程度とすることができる。 The specific size of the molding for refining or smelting addition of the present invention is not particularly limited as long as the effect of the present invention is exhibited. For example, the length of three sides can usually be set to about 20 to 90 mm. In addition, the diameter can usually be about 20 to 90 mm.
以下に、本発明をより詳細に説明するために、本発明の精錬又は製錬添加用成型体の典型例となる各種成型体の温度応答性を確認した実験結果を示す。なお、本発明が以下の実施例に示す発明に限定して解釈されない事はいうまでもない。 Hereinafter, in order to explain the present invention in more detail, experimental results showing temperature responsiveness of various molded articles as typical examples of the refined or smelted addition molded article of the present invention will be shown. Needless to say, the present invention is not interpreted as being limited to the inventions shown in the following examples.
実施例1
石炭粉及び鉄粉を含有する加炭および昇温用添加剤に、膨張黒鉛を添加して得られる成型体
下記の表1に示す割合で膨張黒鉛(中国産)を配合した加炭および昇温用添加剤(石炭粉:鉄粉=4:1)をバインダーと共に混錬し、その後ロール成型機;自社製を用いてマセック型に成型した。なお、表中の圧壊強度(kgf)はプレス機;自社製を用いて測定した数値の平均値(10個)である。測定手段はJIS Z 8841「造粒物-強度試験方法」に記載する圧壊強度試験方法に準じて行った。また。表中の見掛比重(g/mL)は5個の成型体の平均値である。
Example 1
Molded body obtained by adding expansive graphite to carburizing and heating additives containing coal powder and iron powder Carburization and temperature raising compounding expansive graphite (China) at a ratio shown in Table 1 below The additives (coal powder: iron powder = 4: 1) were mixed with a binder and then molded into a machek type using a roll molding machine; The crush strength (kgf) in the table is the average value (10 pieces) of the values measured using a press; manufactured by our company. The measurement means was carried out according to the crushing strength test method described in JIS Z 8841 "granulated product-strength test method". Also. The apparent specific gravity (g / mL) in the table is an average value of 5 molded bodies.
このようにして作製した成型体を1000℃又は1400℃に加熱した電気炉に投入し、その崩壊の様子を写真像(遮光板を通して炉内を撮影した像)によって観察した。その結果を図1〜4に示す。 The molded body produced in this manner was introduced into an electric furnace heated to 1000 ° C. or 1400 ° C., and the state of the collapse was observed by a photographic image (image obtained by photographing the inside of the furnace through a light shielding plate). The results are shown in FIGS.
図1及び図3から、従来配合の膨張黒鉛を含有しない成型体は、1000℃の温度条件であっても1400℃の温度条件であっても、共に投入から4分を目途に崩壊することはなかった。一方で、膨張黒鉛を含む成型体は、その含有割合に従って崩壊することが明らかとなった。 From FIG. 1 and FIG. 3, it is possible that the molded body which does not contain the expansive graphite of the conventional compounding collapses within 4 minutes from the introduction both at the temperature condition of 1000 ° C. and the temperature condition of 1400 ° C. It was not. On the other hand, it has become clear that the compact containing the expanded graphite collapses according to the content ratio.
例えば、図1及び2から1000℃の温度条件では0.1重量%の膨張黒鉛を含む成型体は3分50秒で崩壊し、0.3重量%では2分42秒、0.5重量%では2分25秒、そして1重量%では2分4秒で崩壊した。 For example, in FIG. 1 and 2 to a temperature condition of 1000 ° C., a compact containing 0.1% by weight of expanded graphite disintegrates in 3 minutes and 50 seconds, and 0.3% by weight is 2 minutes and 42 seconds, and 0.5% by weight is 2 minutes and 25 seconds. And at 1 wt%, it disintegrated in 2 minutes and 4 seconds.
また、1400℃の温度条件では1000℃の温度条件よりも早く崩壊し、図3及び4から0.1重量%の膨張黒鉛を含む成型体は3分14秒で崩壊し、0.3重量%では1分27秒、0.5重量%では1分12秒、そして1重量%では1分5秒で崩壊した。 Also, the temperature condition of 1400 ° C. disintegrates faster than the temperature condition of 1000 ° C., and the molded body containing 0.1% by weight of expanded graphite from FIGS. 3 and 4 collapses in 3 minutes and 14 seconds, and 0.3% by weight makes 1 minute 27 It disintegrated in 1 minute 12 seconds for 0.5 second, and in 1 minute 5 seconds for 1 weight%.
なお、上記する表1に示すようにこれらの成型体の圧壊強度は100kgfを超えており、一般的に成型体の運搬及び投入時のオペレーションに不自由がない強度であると言える。 As shown in Table 1 above, the crush strength of these molded bodies exceeds 100 kgf, and it can be generally said that the strength is such that there is no inconvenience in the operations at the time of transportation and injection of the molded bodies.
実施例2
脱酸用添加剤に、各種配合量にて各種膨張材を添加して得られる成型体
製鋼の分野に用いられるアルミドロスに対して、膨張材であるバーミキュライト及び膨張黒鉛を所定の濃度で含有する成型体を作製した。
Example 2
Molded articles obtained by adding various expansive agents in various compounding amounts to the additive for deoxidizing Aluminous dross used in the field of steel making contains expansive agents vermiculite and expansive graphite at a predetermined concentration A molded body was produced.
アルミドロスに対してバーミキュライトを5重量%又は10重量%となるようにバインダーと共に混錬し、これらを上記実施例1に示す手段を採用してマセック型に成型した。なお、5重量%のバーミキュライトを含有する成型体は、その強度を上記する実施例1にて確認した手段を採用しながら、その圧壊強度をそれぞれ150kgf又は500kgfとなるように成型した。また、これと同様にアルミドロスに対して膨張黒鉛を0.5重量%又は1重量%となるように含有する成型体も作製した。 Vermiculite was mixed with a binder so as to be 5% by weight or 10% by weight with respect to aluminum dross, and these were molded into Macek type by employing the means described in Example 1 above. The molded body containing 5% by weight of vermiculite was molded to have a crushing strength of 150 kgf or 500 kgf, respectively, using the means whose strength was confirmed in Example 1 described above. Further, similarly, a molded body was prepared which contained 0.5% by weight or 1% by weight of expanded graphite with respect to aluminum dross.
このようにして作製した成型体を1000℃又は1400℃の電気炉に投入し、その崩壊の様子を写真像(炉外にて撮影した像)によって観察した。その結果を図5〜7に示す。 The molded body thus produced was placed in an electric furnace at 1000 ° C. or 1400 ° C., and the state of the collapse was observed by a photographic image (image taken outside the furnace). The results are shown in FIGS.
図5に示すように、5重量%のバーミキュライトを含有する成型体は、圧壊強度が150kgfの時は投入から3分後および5分後と長時間になるにつれて、その崩壊の度合いが進行したのに対して、圧壊強度が500kgfの時は投入から3分後も5分後も共に崩壊すらしないことが明らかとなった。 As shown in FIG. 5, when the crush strength is 150 kgf, the degree of disintegration of the molded body increases as it becomes long after 3 minutes and 5 minutes after the introduction, as shown in FIG. On the other hand, when the crushing strength was 500 kgf, it was revealed that neither collapse occurred 3 minutes after addition nor 5 minutes after addition.
なお、バーミキュライトを10質量%含む場合の成型体(この時の圧壊強度は320kgfである)は3分後および5分後と長時間になるにつれて、その崩壊の度合いが進行した。 The degree of disintegration progressed as the molded body containing 10% by mass of vermiculite (the crush strength at this time is 320 kgf) became longer after 3 minutes and 5 minutes.
実施例3
各種圧力で成型した、各種膨張材を含有する添加用成型体
製鋼の分野に用いられるアルミドロスに対して、膨張材であるバーミキュライト及び膨張黒鉛を所定の添加量で含有する成型体を作製した。
Example 3
An additive-formed compact containing various expansive materials compacted under various pressures. A compact was prepared containing a predetermined amount of the expansive materials vermiculite and expansive graphite with respect to the aluminum dross used in the field of steel making.
アルミドロスを2t、4t、6t、8t及び10tと、所定の圧力にて円柱型の成型体を作製した。具体的には上記する実施例1にて作製した手段(油圧式プレス機を用いた点が異なる)を採用することによって成型体を作製した。 Columnar molds were produced at a predetermined pressure of 2 t, 4 t, 6 t, 8 t and 10 t of aluminum dross. Specifically, a molded body was produced by adopting the means produced in the above-mentioned Example 1 (the difference is that a hydraulic press was used).
なお、2tの場合は約80〜120kgf程度、4tの場合は約180〜220kgf程度、6tの場合は約280〜320kgf程度、8tの場合は約380〜420kgf程度そして10tの場合は約480〜520kgf程度の圧壊強度となる。 In the case of 2t, it is about 80-120kgf, in the case of 4t, about 180-220kgf, in the case of 6t, about 280-320kgf, in the case of 8t, about 380-420kgf and in the case of 10t, about 480-520kgf. It will be a degree of crushing strength.
また、アルミドロスに対してバーミキュライトを1重量%となるように混錬して包含させた成型体も同様に作製した。この時、2tの圧力をかけて作製した成型体は約70〜120kgf程度、4tの場合は約160〜210kgf程度、6tの場合は約250〜300kgf程度、8tの場合は約350〜400kgf程度、そして10tの場合は約450〜500kgf程度の圧壊強度となる。 In addition, a molded body was prepared in the same manner by mixing and containing vermiculite so as to be 1% by weight with respect to aluminum dross. At this time, a molded body produced by applying a pressure of 2 t is about 70 to 120 kgf, about 160 to 210 kgf in the case of 4 t, about 250 to 300 kgf in the case of 6 t, and about 350 to 400 kgf in the case of 8 t. In the case of 10 t, the crush strength is about 450 to 500 kgf.
そして、アルミドロスに対してバーミキュライトを5重量%となるように包含させた成型体も同様に作製した。この時、2tの圧力をかけて作製した成型体は約50〜100kgf程度、4tの場合は約160〜210kgf程度、6tの場合は約230〜280kgf程度、8tの場合は約320〜370kgf程度、そして10tの場合は約420〜470kgf程度の圧壊強度となる。 Then, a molded body containing vermiculite in an amount of 5% by weight based on aluminum dross was similarly produced. At this time, a molded body produced by applying a pressure of 2 t is about 50 to 100 kgf, about 160 to 210 kgf in the case of 4 t, about 230 to 280 kgf in the case of 6 t, and about 320 to 370 kgf in the case of 8 t. In the case of 10 t, the crush strength is about 420 to 470 kgf.
一方、アルミドロスに対してF品(膨張率:約900%)及びN品(N品:膨張率:約3600%)と称する2種類の膨張黒鉛を1重量%となるように包含させた成型体を作製した。上記のバーミキュライト包含成型体と同様に、2t、4t、6t、8t及び10tと、所定の圧力にて円柱状の成型体を作製した。 On the other hand, a molded product containing 1% by weight of two types of expanded graphite called product F (expansion coefficient: about 900%) and product N (product N: expansion coefficient: about 3600%) with respect to aluminum dross The body was made. In the same manner as the vermiculite-containing molded body described above, a cylindrical molded body was produced at 2t, 4t, 6t, 8t and 10t at a predetermined pressure.
ここで、F品の2tの場合は約80〜120kgf程度、4tの場合は約180〜220kgf程度、6tの場合は約280〜320kgf程度、8tの場合は約380〜420kgf程度、そして10tの場合は約480〜520kgf程度の圧壊強度となる。 Here, in the case of 2t of product F, about 80 to 120 kgf, in the case of 4 t, about 180 to 220 kgf, in the case of 6 t, about 280 to 320 kgf, in the case of 8 t, about 380 to 420 kgf, and in the case of 10 t. The crush strength is about 480 to 520 kgf.
そして、N品の2tの場合は約80〜120kgf程度、4tの場合は約180〜220kgf程度、6tの場合は約280〜320kgf程度、8tの場合は約380〜420kgf程度、そして10tの場合は約480〜520kgf程度の圧壊強度となる。 And in the case of 2t of N product, it is about 80 to 120kgf, in the case of 4t, about 180 to 220kgf, in the case of 6t, about 280 to 320kgf, in the case of 8t, about 380 to 420kgf, and in the case of 10t. The crush strength is about 480 to 520 kgf.
このようにして作製した各種成型体を1200℃の電気炉に投入し、所定時間経過後の成型体の様子を観察した。図8〜10にその結果を示す。 The various molded bodies thus produced were put into an electric furnace at 1200 ° C., and the appearance of the molded bodies after a predetermined time elapsed was observed. The results are shown in FIGS.
図8は、アルミドロス単独の成型体の1200℃の電気炉への投入前、投入後5分、10分及び20分の様子を示す。2tの場合は5分後より崩壊しつつあるが、その他の圧力で作製した成型体は20分間投入し続けても崩壊することはなかった。以上より、成型体を作製する際の圧力を高くすればするほど、たとえ成型体に膨張成分を含有されないとしても、その崩壊性が低くなる傾向となることが明らかとなった。 FIG. 8 shows the appearance of the molded body of aluminum dross alone before being introduced into an electric furnace at 1200 ° C., and after, 5 minutes, 10 minutes and 20 minutes. In the case of 2 t, although disintegration was taking place after 5 minutes, the molded bodies produced at other pressures did not disintegrate even if the injection was continued for 20 minutes. From the above, it has become clear that as the pressure at the time of producing the molded body is increased, the disintegrability tends to be lowered even if the molded body does not contain the expansion component.
図9は、アルミドロスに1重量%又は5重量%のバーミキュライトを包含させた成型体の1200℃の電気炉への投入前及び投入後5分の様子を示す。両者共に、成型体作製時の圧力が高くなるにつれて、5分後の成型体の崩壊の程度が減少していく傾向が見れとれ、10tの圧力では共に殆んど崩壊しない事が明らかとなった。 FIG. 9 shows the appearance of a molded body in which 1% by weight or 5% by weight of vermiculite is contained in aluminum dross before and after charging into a 1200 ° C. electric furnace. In both cases, it was found that the degree of collapse of the molded body after 5 minutes tended to decrease as the pressure at the time of forming the molded body increased, and it became clear that both did not almost collapse at a pressure of 10 t. .
図10は、1%のF品又はN品の膨張黒鉛を包含するアルミドロスの成型体を1200℃の電気炉に投入する前及び投入後5分の様子を示す。F品もN品も共に、5分後は全ての圧力で作製した成型体が崩壊することが明らかとなった。 FIG. 10 shows the appearance of a molded aluminum dross containing 1% of expanded graphite of product F or N for 5 minutes before and after charging into an electric furnace at 1200 ° C. After 5 minutes, it became clear that the molded object produced by all the pressure collapses with both F goods and N goods.
以上の結果から、膨張率の高い膨張黒鉛を使用した方が、崩壊性が高くなる事が明らかとなった。 From the above results, it is clear that the use of expanded graphite having a high expansion coefficient has a higher disintegration property.
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JPS57145918A (en) * | 1981-02-27 | 1982-09-09 | Shinagawa Rozai Kk | Slag forming material |
JPS59159909A (en) * | 1983-02-28 | 1984-09-10 | Yahashi Kogyo Kk | Thermal collapsing type granulated desulfurizing agent and desulfurizing method |
JPH0472006A (en) * | 1990-05-14 | 1992-03-06 | Toshiba Ceramics Co Ltd | Antifoaming agent |
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JP2006527466A (en) * | 2003-06-10 | 2006-11-30 | バラード パワー システムズ インコーポレイティド | Electrochemical fuel cell using fluid distribution layer with non-uniform permeability |
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