JP2019073770A - Rotary barrel plating device and barrel plating method - Google Patents

Rotary barrel plating device and barrel plating method Download PDF

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JP2019073770A
JP2019073770A JP2017200783A JP2017200783A JP2019073770A JP 2019073770 A JP2019073770 A JP 2019073770A JP 2017200783 A JP2017200783 A JP 2017200783A JP 2017200783 A JP2017200783 A JP 2017200783A JP 2019073770 A JP2019073770 A JP 2019073770A
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barrel
plating
plated
rotary
shape
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JP6957831B2 (en
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聡二郎 桐原
Sojiro Kirihara
聡二郎 桐原
賢太郎 大崎
Kentaro Osaki
賢太郎 大崎
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ERUGU KK
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Abstract

To provide a rotary barrel plating device and a barrel plating method in which a to-be-plated object can be prevented from sticking to a barrel inside wall and products can be prevented from remaining.SOLUTION: A rotary barrel plating device A comprises: a barrel 1 having a hollow cylindrical shape for accommodating a to-be-plated object inside and having liquid permeability; a supporting member 3 for supporting the barrel 1 rotatably in a horizontal state or an almost horizontal state; rotation driving means 4 for rotating the barrel 1; and a liquid-flow changing member 2, which is arranged in the upper side of the barrel 1 so that the lower side 2a gets close to the surface of the rotating barrel 1, comprising a plate-like member having the shape of the lower side 2a corresponding to the surface shape of the barrel 1 in the crosswise direction. A barrel plating method includes a plating process for applying an electroplating treatment or an electroless plating treatment to the to-be-plated object in the barrel 1 while creating a vortex in the barrel 1 changing a flow of plating solution by interrupting the flow of plating solution using the plate-like member in the vicinity of the upper-side surface of the barrel 1.SELECTED DRAWING: Figure 1

Description

本発明は、めっき用回転バレル装置及びバレルめっき方法に関し、より詳細には、どのような形状、大きさの被めっき物であっても、バレル内壁への被めっき物の貼り付きを防止することが可能なめっき用回転バレル装置及びバレルめっき方法に関する。   The present invention relates to a rotary barrel apparatus for plating and a barrel plating method, and more particularly, to prevent sticking of a material to be plated to the inner wall of a barrel, regardless of the shape and size of the material to be plated. Rotary barrel apparatus and barrel plating method capable of

従来より、多数の小物品、小部品などを被めっき物としてめっき処理を施す場合には、多数の被めっき物をバレル内に収容し、このバレルをめっき槽内のめっき液に浸漬して、バレルを回転させてバレル内の被めっき物を移動させながら電気めっき処理、無電解めっき処理を施して、被めっき物の表面上にめっき被膜を形成しているが、バレルが回転している際に、被めっき物がバレルの内壁に貼り付いてしまうという問題があった。   Conventionally, when a plating process is performed on a large number of small articles, small parts, etc. as objects to be plated, a large number of objects to be plated are accommodated in a barrel, and the barrel is immersed in a plating solution in a plating tank. The plating process is performed on the surface of the object by electroplating and electroless plating, while rotating the barrel and moving the object in the barrel while moving the object, but when the barrel is rotating. There is a problem that the object to be plated adheres to the inner wall of the barrel.

そこで、このような被めっき物の貼り付きを防止するため、種々の提案がなされている。特許文献1には、バレル内壁に角錐状の突起(以下ダイヤカットという)を有し、該ダイヤカット頂点間の最短距離Dと、バレルに開けられた孔の中心間の最短間隔Eと、球形メディアの直径Fが、21/2・D<F及びE<Fの関係を満足することを特徴とするバレル式電気メッキ法により、回転中に扁平形状などの被処理物がバレル内壁に貼り付くことを防止することが提案されている。特許文献2には、主として、小部品をめっきするに使用する回転バレル装置として、架台に回転自在に支持させて、周壁面に多数の通液孔を備えるバレルを設けたバレル装置において、該回転バレルの外周に、周方向に沿って多数の凸状カムを間隔を存して配設し、該凸状カムによって回転バレルに打ち当たる状態と離反する状態とを繰り返す打当部材を、架台に支持させて設けたことを特徴とする回転バレル装置により、回転バレルの回転に伴って、該打当部材が、回転バレルに打ち当たるたびに、該回転バレルに振動を与え、この振動によって、付着するワークを剥がしワークの塊に戻すことが提案されている。 Then, in order to prevent the sticking of such a thing to be plated, various proposals are made. Patent Document 1 has pyramidal projections (hereinafter referred to as "diacuts") on the inner wall of the barrel, the shortest distance D between the diamond cut apexes, the shortest distance E between the centers of the holes formed in the barrel, and the spherical shape. An object to be treated such as a flat shape is attached to the inner wall of the barrel during rotation by a barrel type electroplating method characterized in that the media diameter F satisfies the relationship of 2 1/2 · D <F and E <F. It has been proposed to prevent sticking. According to Patent Document 2, as a rotary barrel apparatus mainly used for plating small parts, in a barrel apparatus provided with a barrel rotatably supported on a pedestal and provided with a large number of liquid passing holes in a peripheral wall surface, the rotation A plurality of convex cams are arranged at intervals along the circumferential direction on the outer periphery of the barrel, and a striking member that repeats a state of striking against the rotating barrel and a state of being separated by the convex cams is a rack The rotary barrel apparatus characterized in that it is supported and vibrates the rotary barrel every time the striking member strikes the rotary barrel as the rotary barrel is rotated, and the vibration causes adhesion to occur. It has been proposed to peel the work to be removed back into a lump of work.

特許文献3には、メッキ用バレルの回転によって浮動し舞い上がった極小部品がメッキ用バレルの内面に付着し、メッキ用バレルの内面より離れないことがあるという問題を解決するため、陽極メッキ液を透過するとともに、内部に投入された多数の極小部品を陰極に通電するメッキ用バレルと、上記メッキ用バレルを周方向に回転させる第1の駆動手段と、上記メッキ用バレルを振動させる第2の駆動手段と、上記メッキ用バレルの下部に配設され、上記極小部品を上記陽極メッキ液の液流とともに吸引する吸引手段と、を具備したことを特徴とする極小部品のメッキ用バレル装置及び透液性を有するメッキ用バレル内に多数の極小部品を投入する工程と、上記メッキ用バレルを陽極メッキ液に浸漬し、上記極小部品を陰極にする工程と、上記極小部品を陽極メッキ液の液流とともに下方に吸引するとともに、上記メッキ用バレルを回転および振動させながら、上記極小部品に電気メッキを行なう工程と、を含むことを特徴とする極小部品のメッキ方法が提案されている。特許文献4には、多角形の筒状に構成された胴部と、該胴部の回転軸方向両側に設けられた一対の側壁部と、該胴部に取り付けられた複数のパネル部とを備え、前記胴部は、多角形の角部を構成するフレーム部と、角部の間を架橋するメッシュ部とを有し、前記メッシュ部は被めっき物の流通規制用の多孔を有し、前記パネル部はめっき液の流通用の多孔を有し、前記フレーム部と前記メッシュ部とは、一体成形物として構成されており、前記パネル部は、前記フレーム部と別体であって、前記メッシュ部を覆うように取り付けられている、バレルめっき用バレルにより、メッシュの凹凸や、メッシュ同士の継ぎ目などへの被めっき物の引っ掛かりを解消することが提案されており、更に、胴部の内面と側壁部の内面とが交差する部分に、被めっき物の挟まりを防止する肉盛り部を設けることにより、被めっき物の引っ掛かり防止効果が一層高められていることが記載されている。   Patent Document 3 discloses that an anodic plating solution is used to solve the problem that tiny parts floated up by the rotation of the plating barrel may stick to the inner surface of the plating barrel and not be separated from the inner surface of the plating barrel. A plating barrel which passes through and conducts a large number of extremely small parts introduced inside to the cathode, a first drive means for rotating the plating barrel in the circumferential direction, and a second for vibrating the plating barrel A barrel apparatus for plating a micro part, comprising: a driving means; and a suction means disposed at a lower part of the plating barrel for drawing the micro part together with the flow of the anodic plating solution. The steps of: throwing a large number of micro parts into a plating barrel having liquid properties; immersing the plating barrel in an anodic plating solution to make the micro parts into a cathode; And a step of: electroplating the minimal parts while suctioning the minimal parts downward with the liquid flow of the anodic plating solution and rotating and vibrating the plating barrel; and plating the minimal parts. A method has been proposed. In Patent Document 4, a polygonal tubular body, a pair of side wall portions provided on both sides of the body in the rotational axis direction, and a plurality of panel portions attached to the body are provided. The body portion has a frame portion that constitutes a polygonal corner portion, and a mesh portion that bridges between the corner portions, and the mesh portion has a porosity for restricting the flow of the object to be plated, The panel portion has a porous structure for the flow of the plating solution, and the frame portion and the mesh portion are configured as an integral molding, and the panel portion is a separate body from the frame portion, It has been proposed that the barrel plating barrel attached so as to cover the mesh portion eliminate the unevenness of the mesh and the hooking of the object to be plated on the joints between the meshes, and further, the inner surface of the trunk portion. At the intersection of the wall and the inner surface of the side wall By providing the built-up portion for preventing caught in Kki was caught effect of preventing the object to be plated are described that are further enhanced.

特許文献5には、めっき液中に水平状態で浸漬され、被めっき物を収容する筒状のドラムと、前記ドラムを回転可能に支持する支持部材と、前記ドラムを回転駆動させる駆動機構と、前記ドラムと同軸に配置され、前記ドラムと一体に回転する棒状の導電性部材と、を備えたことを特徴とするバレルめっき装置において、前記ドラムの内部にテーパ部を設けたことによってドラムの内部が滑らかに形成され被めっき物が引っ掛かりにくくなることが記載されている。特許文献6は、断面多角形の容器になる回転式のバレルに多数の被めっき部品を投入し、めっき液に浸漬した状態でバレルを回転してめっき処理するバレル式めっき装置であり、前記バレルの容器内方にはめっき処理時に投入した被めっき部品を攪拌する攪拌部材を備えたものにおいて、前記攪拌部材はその断面形状が円形、ないし楕円形の棒状体で構成し、この攪拌棒をバレル容器内の指定位置に位置決めして着脱可能に支持したことを特徴とするバレル式めっき装置に関して記載されており、バレルの回転に伴うワークの流動、攪拌性を高めるための対策として、前記バレル容器の内方周域に容器壁面と離間してワーク攪拌用の攪拌板を配置していることが記載されている。   In Patent Document 5, a cylindrical drum which is immersed in a plating solution in a horizontal state and accommodates an object to be plated, a support member which rotatably supports the drum, and a driving mechanism which rotationally drives the drum, And a rod-like conductive member disposed coaxially with the drum and rotating integrally with the drum. In the barrel plating apparatus, the inside of the drum is provided with a tapered portion inside the drum. Is described as being formed smoothly so that the object to be plated is difficult to catch. Patent Document 6 is a barrel type plating apparatus in which a large number of parts to be plated are put into a rotary barrel that becomes a container having a polygonal cross section, and the barrel is rotated to perform plating treatment while immersed in a plating solution. The inside of the container is provided with an agitating member for agitating the parts to be plated which has been introduced at the time of the plating treatment, wherein the agitating member is constituted by a rod having a circular or oval cross section. A barrel type plating apparatus characterized in that it is positioned at a designated position in a container and detachably supported, and the barrel container is described as a measure for enhancing the flowability and agitation of the work accompanying the rotation of the barrel It is described that an agitating plate for agitating the work is disposed in the inner circumferential area of the container at a distance from the wall surface of the container.

特開平8−3791号公報Japanese Patent Application Laid-Open No. 8-3791 特開平8−158099号公報JP-A-8-158099 特開2001−192895号公報Japanese Patent Application Publication No. 2001-192895 特開2007−77448号公報JP 2007-77448 A 特開2007−291446号公報JP 2007-291446 A 特開2014−118602号公報JP, 2014-118602, A

しかしながら、上記のめっき用回転バレル装置では、バレルに振動を加えたり、バレル内部に突起物などを配設したり、メッキ液の液流とともに下方に吸引したり、バレル内で攪拌部材により攪拌すると、被めっき物の種類、形状、めっき被膜の種類などによっては、製品の仕上がりに問題が生じる可能性があるという課題があった。更に、上記のめっき用回転バレル装置では、比較的小さく、且つ薄い扁平形状の被めっき物、例えば、厚さ0.01〜1mm、縦幅0.3〜5mm、横幅0.3〜5mmの平板形状を備えた被めっき物であってもバレル内壁への被めっき物の貼り付き(製品残り)を防止するという点では、未だ改良の余地があり、被めっき物がどのような形状、大きさであっても、バレル内壁に貼り付いて、製品残りが生じるのを防止することができる技術の開発が望まれていた。   However, in the above-described plating rotary barrel device, vibration is applied to the barrel, protrusions are disposed inside the barrel, suction is performed downward with the flow of the plating solution, and stirring is performed by the stirring member in the barrel. Depending on the type of the object to be plated, the shape, the type of the plated film, etc., there is a problem that there may be a problem in the finish of the product. Furthermore, in the above-described plating rotary barrel device, a relatively small thin flat object to be plated, for example, a flat plate having a thickness of 0.01 to 1 mm, a vertical width of 0.3 to 5 mm, and a horizontal width of 0.3 to 5 mm Even in the case of an object to be plated having a shape, there is still room for improvement in terms of preventing sticking (product remaining) of the object to be plated to the inner wall of the barrel, and the shape and size of the object to be plated Even if it is stuck on the inner wall of a barrel, development of the technique which can prevent that a product residue arises is desired.

本発明は、上記課題を鑑みなされたもので、被めっき物がどのような種類、形状、大きさであっても、また、めっき被膜がどのような種類であっても、製品の仕上がりに問題が生じることなく、バレル内壁への貼り付きを防止して、製品残りが生じるのを防止することが可能なめっき用回転バレル装置及びバレルめっき方法を提供することを目的とする。   The present invention has been made in view of the above problems, and no matter what kind, shape, or size of the object to be plated, and what kind of plating film is, there is a problem in the finish of the product. It is an object of the present invention to provide a rotating barrel apparatus for plating and a barrel plating method capable of preventing sticking to the inner wall of the barrel without producing a product residue and preventing the formation of product residue.

上記目的を達成するため、本発明は、(1)内部に被めっき物を収容する中空筒形の形状を備えると共に、透液性を有するバレルと、該バレルを回転可能に水平状態乃至は略水平状態に支持する支持部材と、バレルを回転させる回転駆動手段と、を備え、バレルをめっき槽内のめっき液に浸漬させて回転させながら被めっき物をめっき処理するめっき用回転バレル装置であって、バレルの幅方向の表面形状に対応した下辺形状を備えた板状部材からなり、下辺が回転するバレル表面に近接するようにバレルの上方に配設された液流変更部材を備えたことを特徴とするめっき用回転バレル装置及び(2)被めっき物を該被めっき物を通過させない透液性を有する中空筒形の形状を備えるバレルに収容する収容工程と、支持部材に水平状態乃至は略水平状態に取り付けられたバレルをめっき槽内のめっき液中に浸漬させる浸漬工程と、めっき槽内でバレルを回転させて、めっき液の液流を生じさせると共に、液流をバレルの上側表面近傍で板状部材により遮ることにより液流を変えてバレル内に渦をつくりながら、バレル内の被めっき物に電気めっき処理又は無電解めっき処理を施すめっき処理工程と、を備えることを特徴とするバレルめっき方法を提供する。   In order to achieve the above object, the present invention (1) has a hollow cylindrical shape that accommodates an object to be plated inside and has a liquid-permeable barrel, and the barrel can be turned horizontally or substantially in a rotatable state. A rotary barrel apparatus for plating, which comprises a support member supported in a horizontal state and rotational drive means for rotating a barrel, and immersing a barrel in a plating solution in a plating tank and plating the object while rotating it. And a liquid flow changing member disposed on the upper side of the barrel such that the lower side is in proximity to the surface of the rotating barrel and the lower side is a plate-like member having a lower side corresponding to the surface shape of the barrel in the width direction. And (2) a process of containing the object to be plated in a barrel having a hollow cylindrical shape having liquid permeability that does not allow the object to be plated to pass through; Is An immersion step of immersing the horizontally mounted barrel in a plating solution in a plating tank, and rotating the barrel in the plating tank to generate a flow of the plating solution and causing the liquid flow to be near the upper surface of the barrel And a plating process step of subjecting an object to be plated in the barrel to an electroplating process or an electroless plating process while changing the liquid flow by blocking with the plate-like member to create a vortex in the barrel. To provide a barrel plating method.

本発明の(1)めっき用回転バレル装置によれば、内部に被めっき物を収容する中空筒形の形状を備えると共に、透液性を有するバレルと、該バレルを回転可能に水平状態乃至は略水平状態に支持する支持部材と、バレルを回転させる回転駆動手段と、を備え、バレルをめっき槽内のめっき液に浸漬させて回転させながら被めっき物をめっき処理するめっき用回転バレル装置であって、バレルの幅方向の表面形状、換言すると、バレルの全幅又は幅方向の一部の表面形状に対応した下辺形状を備えた板状部材からなり、下辺が回転するバレル表面に近接するようにバレルの上方に配設された、換言すると、バレルの幅方向に沿って横設された液流変更部材を備えているので、バレルの回転により生じためっき液の液流がバレル上部外側で流れが変わり、バレル内に渦がつくられることにより、液流変更部材の下辺に近接するバレル内壁周辺部への被めっき物の貼り付きを防止して、製品残りを防止することが可能となる。そして、液流変更部材がバレル上方に設けられているので、例えば、製品が舞って導通不良などの事態が生じるのを防止することもできる。   According to the rotating barrel device for (1) plating of the present invention, a barrel having a hollow cylindrical shape that accommodates the object to be plated inside and a liquid-permeable barrel, and the barrel being rotatable horizontally or A rotary barrel device for plating, which comprises a support member for supporting in a substantially horizontal state, and a rotational drive means for rotating a barrel, and immersing the barrel in a plating solution in a plating tank and plating the object while rotating it. And consists of a plate-like member having a lower surface corresponding to the surface shape in the width direction of the barrel, in other words, the entire width of the barrel or a partial surface shape in the width direction, and the lower side approaches the rotating barrel surface Is provided at the upper side of the barrel, in other words, the flow changing member is provided along the width direction of the barrel so that the flow of the plating solution generated by the rotation of the barrel is outside the upper portion of the barrel flow Instead, the eddy is created in the barrel, to prevent sticking of the object to be plated to the inner wall of the barrel periphery close to the lower side of the liquid flow changing member, it is possible to prevent the product remaining. And since the fluid flow change member is provided above the barrel, it is possible to prevent, for example, the occurrence of a situation such as defective conduction due to the product fluttering.

ここで、液流変更部材が支持部材に取り付けられたものであると、バレル表面と液流変更部材の下辺との離間距離を調整し易くなるので、より好適である。また、バレル表面と液流変更部材の下辺との最短離間距離が1〜30mmであると、液流を変更して適量のめっき液がバレル内に流入するように調整し易くなるので、より好適である。なお、バレル表面と液流変更部材の下辺との最短離間距離とは、例えば、バレルの胴部が円筒状であれば、バレル表面と液流変更部材の下辺との離間距離であり、バレルの胴部が多角形筒状であれば、バレル回転時にバレル角部が液流変更部材の直下に位置した時のバレル角部表面と液流変更部材の下辺との離間距離である。また、後述するように、液流変更部材の底面がテーパ状である場合は、正面視下辺(底面の下側の下辺、換言すると、下端辺)との離間距離である。更に、液流変更部材が、バレルの回転方向に対向するテーパ状の底面を備えたものである、換言すると、液流変更部材の下側の板厚部分がバレルの回転方向に対向するテーパ状になっていると、乱流が起こり難くなるので、より好適である。また、バレルが幅方向両側端側にそれぞれ端部に向かって縮径するテーパ部を備え、該テーパ部の表面形状に対応した下辺形状をそれぞれ有する液流変更部材がバレルの各テーパ部表面の上方にそれぞれ配設されていると、テーパ部のところは、被めっき物が内壁に貼り付き易く、また、一旦、内壁に貼り付いた被めっき物が剥がれ難い場合があるが、本発明の液流変更部材によって、回転しているバレルのテーパ部の上側表面でめっき液の液流が変わり、上側のテーパ部内で渦流が生じ、上記のような貼り付きを防止することができるので、より有用である。   Here, if the fluid flow changing member is attached to the support member, the distance between the barrel surface and the lower side of the fluid flow changing member can be easily adjusted, which is more preferable. In addition, if the shortest distance between the barrel surface and the lower side of the flow change member is 1 to 30 mm, it is easy to adjust the flow so that an appropriate amount of plating solution flows into the barrel, which is more preferable. It is. The shortest distance between the barrel surface and the lower side of the flow change member is, for example, the distance between the barrel surface and the lower side of the flow change member if the barrel of the barrel is cylindrical. If the barrel is a polygonal cylinder, this is the distance between the surface of the barrel corner and the lower side of the fluid flow changing member when the barrel corner is positioned directly below the fluid flow changing member at the time of barrel rotation. Further, as described later, when the bottom surface of the liquid flow changing member is tapered, it is the separation distance from the lower side in the front view (the lower side of the lower side of the bottom surface, in other words, the lower end side). Furthermore, the fluid flow changing member is provided with a tapered bottom facing in the rotational direction of the barrel, in other words, the tapered portion in which the lower thickness portion of the fluid flow changing member faces in the rotational direction of the barrel This is more preferable because turbulence is less likely to occur. Further, the barrel is provided with tapered portions whose diameters are reduced toward the end on both sides in the width direction, and the flow change members respectively having the lower side shape corresponding to the surface shape of the tapered portion When arranged at the upper side, the object to be plated easily adheres to the inner wall at the tapered portion, and the object to be plated once adhered to the inner wall may not easily come off, but the liquid of the present invention The flow changing member changes the flow of the plating solution on the upper surface of the tapered portion of the rotating barrel, generating a vortex in the upper tapered portion and preventing the sticking as described above, which is more useful. It is.

そして、バレルが支持部材に着脱自在に取り付けられたものであると、被めっき物(製品)を取り出す際に、バレルを支持部材から外して、例えば、バレルの開口部を下向きにして振ることによって、バレル内の被めっき物(製品)を振り落すことができるので、製品残りをより有効に防止することができる。   Then, when the barrel is detachably attached to the support member, when taking out the object to be plated (product), the barrel is removed from the support member, for example, by swinging the opening of the barrel downward. Since the material to be plated (product) in the barrel can be shaken off, the product residue can be prevented more effectively.

本発明の(2)バレルめっき方法によれば、被めっき物を該被めっき物を通過させない透液性を有する中空筒形の形状を備えるバレルに収容する収容工程と、支持部材に水平状態乃至は略水平状態に取り付けられたバレルをめっき槽内のめっき液中に浸漬させる浸漬工程と、めっき槽内でバレルを回転させて、めっき液の液流を生じさせると共に、液流をバレルの上側表面近傍で板状部材により遮ることにより液流を変えてバレル内に渦、即ち、めっき液の渦流をつくりながらバレル内の被めっき物に電気めっき処理又は無電解めっき処理を施すめっき処理工程と、を備えているので、バレルの回転運動に合わせて、めっき液の渦流がバレル内壁に作用して、被めっき物の内壁への貼り付きを防止したり、また、被めっき物が内壁に貼り付いたとしても、剥がすことが可能となる。   According to the (2) barrel plating method of the present invention, the step of containing the object to be plated in a barrel having a hollow cylindrical shape having liquid permeability that does not allow the object to be plated to pass through; The immersing step of immersing the barrel mounted in a substantially horizontal state in the plating solution in the plating tank, and rotating the barrel in the plating tank to generate a liquid flow of the plating liquid, and the liquid flow on the upper side of the barrel A plating process for changing the liquid flow by blocking by a plate-like member in the vicinity of the surface to make the vortices in the barrel, ie, the vortices of the plating solution, perform electroplating or electroless plating on an object to be plated in the barrel Because the vortex of the plating solution acts on the inner wall of the barrel according to the rotational movement of the barrel, it prevents sticking to the inner wall of the object, and the object adheres to the inner wall. Attached As also, it is possible to peel off.

ここで、被めっき物が厚さ0.01〜1mm、縦幅0.3〜5mm、横幅0.3〜5mmの平板形状を備えるものであると、このような極薄で極小の被めっき物の場合、バレル内で舞い易く、内壁に貼り付き易いのみならず、バレルの透液性を確保するために備えられるメッシュ部、スリット、小孔の孔径などを被めっき物の通過を規制するために小さくすると、めっき液がバレル内に流入し難くなり、バレルの回転のみでは、被めっき物の内壁への貼り付きを十分に防いだり、内壁に貼り付いた被めっき物を剥がしたりし難くなりやすいが、本発明のめっき方法によれば、めっき液の液流を生じさせると共に、バレルの上側表面でめっき液流を変えてバレル内に渦をつくるので、被めっき物の内壁への貼り付きを十分に防いだり、内壁に貼り付いた被めっき物を剥がし易くなるので、より有用である。また、バレルの回転数が10rpm以下であると、バレルの回転による製品の浮きを防止し易くなるので、より好適である。そして、めっき用回転バレル装置として本発明の(1)めっき用回転バレル装置を使用すると、液流変更部材が液流をバレルの上側表面近傍で遮る板状部材となり、上述した工程を実現することがより容易となる。   Here, if the object to be plated has a flat plate shape with a thickness of 0.01 to 1 mm, a vertical width of 0.3 to 5 mm, and a horizontal width of 0.3 to 5 mm, such an extremely thin and minimally plated object In this case, it is easy to fly in the barrel and not only to stick to the inner wall, but also to control the passage of the material to be plated, such as the mesh portion, slit and small hole diameter provided to secure the liquid permeability of the barrel. If it is too small, the plating solution will not easily flow into the barrel, and it will be difficult to sufficiently prevent sticking to the inner wall of the material to be plated or to peel off the material to be plated stuck to the inner wall by rotating the barrel alone. Although it is easy, according to the plating method of the present invention, a flow of the plating solution is generated, and the flow of the plating solution is changed on the upper surface of the barrel to create a vortex in the barrel. Enough to prevent Since easily peeled off the object to be plated marked with, it is more useful. In addition, it is more preferable that the rotation speed of the barrel is 10 rpm or less, since it becomes easy to prevent the floating of the product due to the rotation of the barrel. When the rotary barrel device for plating (1) of the present invention is used as a rotary barrel device for plating, the liquid flow changing member becomes a plate-like member that blocks the liquid flow near the upper surface of the barrel, and realizes the above-described steps. Becomes easier.

本発明によれば、被めっき物がどのような種類、形状、大きさであっても、また、めっき被膜がどのような種類であっても、製品の仕上がりに問題が生じることなく、バレル内壁への貼り付きを防止して、製品残りが生じるのを防止することが可能となる。   According to the present invention, no matter what kind, shape, or size of the object to be plated, and what kind of plating film, there is no problem in the finish of the product, and the inner wall of the barrel It becomes possible to prevent sticking to the product and to prevent the generation of product residue.

本発明のめっき用回転バレル装置の第一構成例を説明するめっき用回転バレル装置を配設しためっき槽の一部破断概略正面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a partially broken schematic front view of the plating tank which arrange | positioned the rotation barrel apparatus for plating explaining the 1st structural example of the rotation barrel apparatus for plating of this invention. 図1のめっき用回転バレル装置を構成するバレルの概略拡大縦断面図である。It is a schematic enlarged longitudinal cross-sectional view of the barrel which comprises the rotation barrel apparatus for plating of FIG. 図1中のa部分の概略拡大図である。It is a schematic enlarged view of a part in FIG. 図1中のX−X線に沿っためっき用回転バレル装置の概略拡大断面図である。It is a schematic expanded sectional view of the rotary barrel apparatus for plating in alignment with XX in FIG. 上記第一構成例を構成するバレルと支持部材の着脱方法を説明する模式図である。It is a schematic diagram explaining the attachment or detachment method of the barrel and support member which comprise the said 1st structural example. 本発明のめっき用回転バレル装置の第二構成例を説明するめっき用回転バレル装置の概略断面図である。It is a schematic sectional drawing of the rotation barrel apparatus for plating explaining the 2nd structural example of the rotation barrel apparatus for plating of this invention.

以下、本発明につき、図面を参照して、更に詳細に説明する。なお、以下の図面において、同一又は対応する部分については、同一の符号を付している。図1は、本発明のめっき用回転バレル装置の第一構成例を説明するために、第一構成例に係るめっき用回転バレル装置Aを配設しためっき槽を縦方向に破断してめっき用回転バレル装置Aの構成を模式的に示した一部破断概略正面図、図2は、めっき用回転バレル装置Aの液流変更部材を取付けた支持部材に支持されたバレルの構成を説明する概略拡大縦断面図、図3は、めっき用回転バレル装置Aの液流変更部材とバレルとの位置関係を説明するために図1中のa部分を拡大して示した概略拡大図、図4は、めっき用回転バレル装置Aの液流変更部材とバレルとの位置関係を説明するために図1中のX−X線に沿ってめっき用回転バレル装置を縦方向に破断して拡大して示した概略拡大断面図、図5は、めっき用回転バレル装置Aのバレルを支持部材に着脱自在に取り付ける構成を説明する模式図である。   Hereinafter, the present invention will be described in more detail with reference to the drawings. In the following drawings, the same or corresponding parts are denoted by the same reference numerals. FIG. 1 is a plan view of a plating tank provided with a rotary barrel apparatus for plating A according to a first embodiment of the present invention, for explaining the first configuration example of the rotary barrel apparatus for plating of the present invention. A partially broken schematic front view schematically showing the configuration of the rotary barrel device A. FIG. 2 is a schematic view for explaining the configuration of a barrel supported by a support member on which the liquid flow changing member of the plating rotary barrel device A is attached. FIG. 3 is a schematic enlarged view showing a portion a in FIG. 1 in an enlarged manner for explaining the positional relationship between the flow change member and the barrel of the plating rotary barrel apparatus A. FIG. In order to explain the positional relationship between the flow change member of the rotary barrel device for plating A and the barrel, the rotary barrel device for plating is longitudinally broken and enlarged along the line X-X in FIG. 5 is an enlarged schematic cross-sectional view of FIG. It is a schematic view illustrating the detachable mounting structure to a support member.

めっき用回転バレル装置Aは、内部に被めっき物を収容する中空筒形の形状を備えた透液性を有するバレル1と、固設された液流変更部材2,2がそれぞれバレル1の幅方向両側端側のテーパ部1a,1aの上方に近接するようにバレル1を回転可能に水平状態乃至は略水平状態に支持する支持部材3と、バレル1を回転させる回転駆動手段4とを備え、図示しない搬送装置によって支持部材3に取り付けられたバレル1をめっき槽5内のめっき液6に浸漬させて回転させながら図示しない被めっき物をめっき処理するものである。   The plating rotary barrel device A has a liquid-permeable barrel 1 having a hollow cylindrical shape that accommodates the object to be plated inside, and the width of the barrel 1 of the liquid flow change members 2 and 2 fixed. A support member 3 for rotatably supporting the barrel 1 horizontally or substantially horizontally so as to be close to the upper side of the tapered portions 1a, 1a on both sides in the direction direction, and rotation driving means 4 for rotating the barrel 1 While the barrel 1 attached to the support member 3 is immersed in the plating solution 6 in the plating tank 5 by a transport device (not shown) and is rotated, the plating object (not shown) is plated.

バレル1は、内部に図示しない被めっき物を収容するものであり、六角形筒形の胴部1bの幅方向(図1中の左右方向)両側端側が上述したように、側壁1c,1cに向かって縮径するテーパ部1a,1aとなっている。側壁1c,1cは胴部1bと一体成形されたものであっても、別々に成形したものを接合したものであっても良い。なお、本発明のめっき用回転バレル装置において、バレルの形状は、特に制限されるものではなく、円筒形であっても、多角形筒形であっても良く、また、テーパ部を備えない筒形形状であっても良い。バレル1は、収容する図示しない被めっき物として、厚さ0.01〜1mm、縦幅0.3〜5mm、横幅0.3〜5mmの平板形状を備えた製品に対応するものであるが、本発明において、被めっき物の大きさ、形状は、特に制限されるものではなく、被めっき物としては、例えば、断面略コ字型の板形状、上端開口部を有する箱型形状、上端及び下端にフランジを有する断面略コ字型の板形状、上端開口部にフランジを有する箱型形状を備えた製品などが挙げられる。   The barrel 1 accommodates an object to be plated (not shown) inside, and as described in the width direction (left and right direction in FIG. 1) of the hexagonal tubular body 1b, the side walls 1c and 1c It becomes taper part 1a and 1a to which diameter is reduced toward it. The side walls 1c and 1c may be integrally formed with the body portion 1b or may be formed separately and joined. In the rotary barrel apparatus for plating of the present invention, the shape of the barrel is not particularly limited, and may be cylindrical or polygonal cylindrical, and a cylinder having no tapered portion. It may be shaped. The barrel 1 corresponds to a product having a flat plate shape with a thickness of 0.01 to 1 mm, a vertical width of 0.3 to 5 mm, and a horizontal width of 0.3 to 5 mm as an unshown plated object to be accommodated. In the present invention, the size and shape of the object to be plated are not particularly limited, and examples of the object to be plated include a plate shape having a substantially U-shaped cross section, a box shape having an upper end opening, an upper end and A product having a plate shape having a substantially U-shaped cross section having a flange at its lower end and a box-like shape having a flange at its upper end opening can be mentioned.

そして、バレル1は、上述した図示しない被めっき物は通過させず、めっき液は通過させる透液性を有するために、図2に示すように胴部1bに複数のメッシュ部1dを備えている。なお、他の図面においては、図面上、メッシュ部は省略している。ここで、本発明のめっき用回転バレル装置において、バレルの透液性を有するための手段は、特に制限されるものではなく、バレル周壁に多数のスリット又は小孔を開設したりしても良い。メッシュ部1dの孔径(メッシュの目の大きさ)は、上述した被めっき物を通過させず、且つめっき液がバレル内に流入し易い大きさであり、被めっき物の大きさなどに合わせて適宜選定することができ、特に制限されるものではないが、めっき液のバレル内への流入し易さを考慮すると、好ましくはメッシュ数の数値として70メッシュ以下、また、めっき液のバレル内への流入し易さと被めっき物の大きさを考慮すると、より好ましくは50〜70メッシュであると、より好適である。メッシュの孔径が小さすぎると、めっき液がバレル内に流入し難くなる場合があり、大きすぎると、被めっき物がバレル外に放出され易くなったり、メッシュの目につまり易くなる場合がある。なお、メッシュの孔径が小さくなり、めっき液がバレル内に流入し難くなると、バレルの回転により生じる液流のみでは、被めっき物の内壁への貼り付きを十分に防いだり、内壁に貼り付いた被めっき物を剥がしたりし難くなりやすいが、本発明の場合、液流変更部材によって、バレル内にめっき液の渦流が生じるので、被めっき物の内壁への貼り付きを十分に防いだり、内壁に貼り付いた被めっき物を剥がしたりし易くすることが可能となる。   The barrel 1 is provided with a plurality of mesh portions 1d in the body portion 1b as shown in FIG. . In the other drawings, mesh portions are omitted in the drawings. Here, in the rotary barrel apparatus for plating of the present invention, the means for providing liquid permeability of the barrel is not particularly limited, and a large number of slits or small holes may be opened in the barrel peripheral wall. . The pore size (mesh size of mesh) of the mesh portion 1d is a size that does not allow the above-mentioned material to be plated to pass through and the plating solution easily flows into the barrel, and is adjusted according to the size of the material to be plated It can be selected appropriately, and is not particularly limited, but in consideration of the flowability of the plating solution into the barrel, it is preferable that the mesh number is 70 mesh or less, and preferably into the plating solution barrel. It is more preferable that the mesh size is 50 to 70 mesh in consideration of the inflowability of the metal and the size of the object to be plated. When the pore diameter of the mesh is too small, the plating solution may not flow into the barrel in some cases, and when it is too large, the object to be plated may be easily released out of the barrel or may be easily clogged in the mesh. In addition, when the hole diameter of the mesh decreased and the plating solution did not easily flow into the barrel, the liquid flow generated by the rotation of the barrel sufficiently prevented sticking to the inner wall of the object to be plated, or stuck to the inner wall Although it tends to be difficult to peel off the object to be plated, in the case of the present invention, since the eddy current of the plating solution is generated in the barrel by the liquid flow changing member, sticking to the inner wall of the object to be plated is sufficiently prevented. It becomes possible to make it easy to peel off the to-be-plated thing stuck to these.

バレル1の側壁1c,1cには、回転軸7,7がそれぞれ連結されており、図1に示すように一方(図面上右側)の回転軸7は、ギア48に連結している。回転軸7,7は、後述するように支持部材3の支持板31,31の切欠き部32,32内を摺動し、取付けられるすべり軸受8,8に挿入されている。すべり軸受8,8は、くびれ部8a,8aを備え、図5に示すように、くびれ部8aの直径rは支持板31の切欠き部32内を摺動可能となるように切欠き部32の高さhに合わせて設定されていると共に、支持板31,31の切欠き部32,32から脱落を防止するロックナット9,9とベアリング10,10がそれぞれ取り付けられている。   The rotating shafts 7 are connected to the side walls 1c of the barrel 1 respectively, and as shown in FIG. 1, the rotating shaft 7 on one side (right side in the drawing) is connected to the gear 48. The rotary shafts 7, 7 slide in the notches 32, 32 of the support plates 31, 31 of the support member 3 as described later, and are inserted into the slide bearings 8, 8 to be attached. The slide bearings 8, 8 are provided with constricted parts 8a, 8a, and as shown in FIG. 5, the diameter r of the constricted part 8a is a notch 32 so as to be slidable in the notch 32 of the support plate 31. The lock nuts 9, 9 and the bearings 10, 10 are attached, respectively, which are set according to the height h of the support plate 31 and prevent the dropouts from the notches 32, 32 of the support plates 31, 31.

図中1eは、バレル1のテーパ部1aの角部であり、図3に示すように液流変更部材2の正面視下辺2aの下方にのテーパ部1aの角部1eが位置した際のバレル1のテーパ部1a表面と正面視下辺2aとの最短離間距離Lが設定される。最短離間距離Lは、バレル1が回転している際に、液流変更部材がバレル1のテーパ部1aと衝突、接触しないような空隙を有する距離であり、好ましくは1〜30mm、より好ましくは1〜10mm、更に好ましくは1〜5mmであると、より好適である。距離が短すぎると、バレルの回転時の揺れ幅によっては、バレルと液流変更部材が接触するのを予防し難くなる場合があり、距離が離れすぎると本発明の作用効果が十分に得られ難くなる場合がある。なお、バレル1は、図示しない蓋材が1箇所設けられている。   In the figure, 1e is a corner of the tapered portion 1a of the barrel 1, and as shown in FIG. 3, the barrel when the corner 1e of the tapered portion 1a is located below the lower side 2a of the liquid flow changing member 2 in a front view. The shortest separation distance L between the surface of the first taper portion 1a and the lower side 2a in a front view is set. The shortest separation distance L is a distance having a gap such that the fluid flow changing member does not collide with or contact the tapered portion 1a of the barrel 1 when the barrel 1 is rotating, preferably 1 to 30 mm, more preferably More preferably, it is 1 to 10 mm, more preferably 1 to 5 mm. If the distance is too short, it may be difficult to prevent contact between the barrel and the fluid flow changing member depending on the swing width of the barrel during rotation, and if the distance is too long, the function and effect of the present invention can be sufficiently obtained. It may be difficult. The barrel 1 is provided with a lid (not shown) at one place.

液流変更部材2,2は、正面視形状が四角形であり、正面視下辺2a,2aの形状がバレル1のテーパ部1a,1aの角部1e,1eの表面形状と対応している。そして、液流変更部材2,2は、バレル1が支持部材3に取り付けられた時に、バレル1のテーパ部1a,1a表面と液流変更部材2,2の正面視下辺2a,2aとの最短離間距離Lが上述した距離となるように、支持部材3の支持板31,31にそれぞれ固設されている。なお、本発明において、液流変更部材は、バレルの上方の全幅に亘って配設されていてもよく、又は、バレルの幅方向中間部の上方であったり、液流変更部材2,2のようにバレルの幅方向の左右側端側の上方というように、バレルの幅方向の一部の上方のみに横設されていてもよい。従って、液流変更部材の正面視下辺形状は、取付け位置のバレルの幅方向の、換言すると、バレルの全幅又は幅方向の一部の表面形状に対応した形状となる。また、バレル表面と液流変更部材の下辺との最短離間距離とは、例えば、バレルの胴部が円筒状であれば、バレル表面と液流変更部材との平均離間距離であり、バレルの胴部が多角形筒状であれば、バレル回転時にバレル角部が液流変更部材の直下に位置した時のバレル角部表面と液流変更部材との平均離間距離である。また、本発明において、液流変更部材は、バレルの上方に配設されるものであり、例えば、支持部材に取り付けられたバレルを正面視した時の高さ方向の上半分の表面の上方に配設することもできるが、液流変更部材2の配設による作用効果が十分に得やすくなることを考慮すれば、図4中の矢印Pに示すように、バレル1の高さの4分の1程度上側の上方とすると好適である。   The liquid flow change members 2 and 2 have a square shape in a front view, and the shape of the lower sides 2a and 2a in a front view corresponds to the surface shape of the corners 1e and 1e of the tapered portions 1a and 1a of the barrel 1. When the barrel 1 is attached to the support member 3, the liquid flow changing members 2 and 2 have the shortest surfaces of the tapered portions 1 a and 1 a of the barrel 1 and the lower sides 2 a and 2 a of the liquid flow changing members 2 and 2 in front view Each of the support plates 31 and 31 of the support member 3 is fixed so that the separation distance L is the above-described distance. In the present invention, the flow change member may be disposed over the entire width above the barrel, or may be above the middle in the width direction of the barrel, or in the flow change members 2 and 2. As in the case of the upper side of the left and right side end sides in the width direction of the barrel, it may be provided laterally only above a part in the width direction of the barrel. Accordingly, the shape of the lower side in a front view of the liquid flow change member corresponds to the surface shape of the width direction of the barrel in the mounting position, in other words, the entire width of the barrel or a part of the width direction. Further, the shortest separation distance between the barrel surface and the lower side of the flow change member is, for example, the average separation distance between the barrel surface and the flow change member if the barrel of the barrel is cylindrical, and the barrel of the barrel It is an average separation distance between the surface of the barrel corner portion and the fluid flow changing member when the barrel corner portion is positioned directly below the fluid flow changing member at the time of barrel rotation if the portion has a polygonal cylindrical shape. Further, in the present invention, the fluid flow changing member is disposed above the barrel, and, for example, above the surface of the upper half in the height direction when the barrel attached to the support member is viewed from the front. Although it can be disposed, in consideration of the fact that the effect by the disposition of the fluid flow changing member 2 can be sufficiently obtained, as shown by the arrow P in FIG. It is preferred that the upper side of the upper side of the

支持部材3は、バレル1を回転可能に支持する一対の支持板31,31と支持部材31,31の下側に架設された下側連結棒33と支持部材31,31の上側に架設された上側連接棒34とを備え、支持板31,31には上述したように液流変更部材2,2がそれぞれ固設されている。そして、図2,図5に示すように、支持板31,31の切欠き部32,32にバレル1の回転軸7,7が挿入されたすべり軸受8,8のくびれ部8a,8aを切欠き部32,32の奥まで摺動させ、ロックナット9,9により支持板31,31に、バレル1が回転可能で、且つ脱落をしないように締め付け調整して、バレル1を回転可能に、且つ着脱自在に支持している。   The support member 3 is constructed on the upper side of a pair of support plates 31, 31 for rotatably supporting the barrel 1 and the lower connecting rod 33 installed under the support members 31, 31 and the support members 31, 31. An upper connecting rod 34 is provided, and the flow change members 2 and 2 are fixed to the support plates 31 and 31 as described above. Then, as shown in FIGS. 2 and 5, the narrow portions 8a, 8a of the plain bearings 8, 8 in which the rotary shafts 7, 7 of the barrel 1 are inserted into the notches 32, 32 of the support plates 31, 31 are cut. Slide the barrel 32 to the back of the notches 32, 32, and adjust the tightening of the barrel 1 to the support plates 31, 31 by the lock nuts 9, 9 so that the barrel 1 can rotate and not fall off. And it supports removably.

なお、本発明において、バレル、支持部材の材質、大きさなどは、特に制限されるものではなく、従来と同様の樹脂などの材質を適宜選定することができ、大きさなどもめっき処理する対象に合わせて適宜選定することができる。また、液流変更部材の材質は支持部材に合わせると、支持部材への固設が容易となるので、より好適であり、大きさなどは、バレル、支持部材の大きさなどに合わせて適宜選定することができる。なお、液流変更部材の支持部材への固設手段は特に制限されず、例えば、材質に合わせた接着手段を適宜選定して固設することができる。   In the present invention, the material, size, etc. of the barrel and the support member are not particularly limited, and the same material such as a resin as in the prior art can be appropriately selected, and the size and the like are also plated It can be selected as appropriate. Further, the material of the liquid flow changing member is more suitable because it can be easily fixed to the supporting member if it is matched to the supporting member, and the size and the like are appropriately selected according to the size of the barrel and the supporting member. can do. In addition, the fixing means in particular to the support member of a liquid flow change member is not restrict | limited, For example, the adhesion means according to the material can be selected suitably and can be fixed.

バレル1を回転させる回転駆動手段4は、バレル回転駆動モータ41と、バレル回転駆動モータ41のモータ軸42に連結されたギア43と、ギア43と噛み合うギア44と、ギア44に連結されたバレル回転駆動軸45と、バレル回転駆動軸45に連結されたギア46と、ギア46と噛み合うギア47と、ギア47と噛み合うギア48とを備え、ギア48は上述したように、バレル1の回転軸7に連結している。そして、バレル回転駆動モータ41はモータ取付部材49によりめっき槽5に取り付けられる。回転駆動機構4は、バレル回転駆動モータ41を駆動させ、バレル回転駆動モータ41のモータ軸42の回転をギア43を介してギア44に伝達してギア44を回転させ、ギア44の回転をバレル回転駆動軸45を介してギア46に伝達し、ギア46と噛み合うギア47を介してギア47と噛み合うギア48を回転させることによって、ギア48に連結したバレル1の回転軸7を回転駆動させることができる。なお、本発明のめっき用回転バレル装置において、回転駆動手段の構成は、特に制限されるものではなく、例えば、回転駆動手段のモータを支持部材の上部に取り付けた構成とすることもできる。   The rotary drive means 4 for rotating the barrel 1 includes a barrel rotation drive motor 41, a gear 43 connected to the motor shaft 42 of the barrel rotation drive motor 41, a gear 44 meshing with the gear 43, and a barrel connected to the gear 44 The rotational drive shaft 45, a gear 46 connected to the barrel rotational drive shaft 45, a gear 47 meshing with the gear 46, and a gear 48 meshing with the gear 47, the gear 48 being the rotational shaft of the barrel 1 as described above It is linked to 7. The barrel rotation drive motor 41 is attached to the plating tank 5 by the motor attachment member 49. The rotation drive mechanism 4 drives the barrel rotation drive motor 41, transmits the rotation of the motor shaft 42 of the barrel rotation drive motor 41 to the gear 44 via the gear 43 to rotate the gear 44, and barrels the rotation of the gear 44 The rotational shaft 7 of the barrel 1 connected to the gear 48 is rotationally driven by rotating the gear 48 engaged with the gear 47 via the gear 47 which is transmitted to the gear 46 via the rotational drive shaft 45 and engages with the gear 46 Can. In the plating rotary barrel device of the present invention, the configuration of the rotation driving means is not particularly limited, and for example, the motor of the rotation driving means may be mounted on the upper portion of the support member.

次に、めっき用回転バレル装置Aを使用した本発明のバレルめっき方法の実施の形態を説明する。まず、図示しない被めっき物をバレル1の図示しない蓋部を開口させて、バレル1内に収容する(収容工程)。そして、液流変更部材2,2を固設した支持部材3にバレル1を上述したように支持部材3の支持板31,31に水平状態に取り付け、支持部材3の上側連結棒34を図示しない搬送装置に引掛けてバレル1をめっき槽5内のめっき液6中に浸漬させる(浸漬工程)。ここで、めっき用回転バレル装置Aを使用しためっき方法は、電気めっき方法であっても、無電解めっき方法であっても良く、めっき方法に合わせてめっき液、めっき槽内の装置、部材などが適宜選定される。なお、電気めっき方法の場合は、一方の回転軸7を利用してバルブ1内に図示しない陰極端子を挿入する。そして、バレル1を回転駆動機構4によりめっき槽5内で回転させて、めっき液6の液流を生じさせると共に、バレル1の上側表面でめっき液流を変えてバレル1内に渦をつくりながらバレル1内の図示しない被めっき物に電気めっき処理又は無電解めっき処理を施す(めっき処理工程)。そして、図示しない搬送装置によりバレル1をめっき槽5から引き揚げ、ロックナット9,9を緩めてバレル1を支持部材3から取り外し、図示しないバレル1の蓋部を開けて、バレル1内のめっき処理された製品(図示せず)を取り出す。   Next, an embodiment of the barrel plating method of the present invention using the plating rotary barrel apparatus A will be described. First, an unshown material to be plated is stored in the barrel 1 by opening a lid (not shown) of the barrel 1 (accommodating step). Then, the barrel 1 is horizontally mounted on the support plates 31 and 31 of the support member 3 as described above on the support member 3 in which the liquid flow change members 2 and 2 are fixed, and the upper connecting rod 34 of the support member 3 is not illustrated. The barrel 1 is dipped in the plating solution 6 in the plating tank 5 by being hooked to the transfer device (immersion step). Here, the plating method using the plating rotary barrel apparatus A may be either an electroplating method or an electroless plating method, and according to the plating method, a plating solution, an apparatus in a plating tank, members, etc. Is selected as appropriate. In addition, in the case of the electroplating method, the cathode terminal which is not shown in figure is inserted in the valve | bulb 1 using one rotating shaft 7. FIG. Then, the barrel 1 is rotated in the plating tank 5 by the rotary drive mechanism 4 to generate a flow of the plating solution 6 and change the flow of the plating solution on the upper surface of the barrel 1 to create a vortex in the barrel 1 The object to be plated (not shown) in the barrel 1 is subjected to an electroplating process or an electroless plating process (plating process step). Then, the barrel 1 is pulled up from the plating tank 5 by a transport device (not shown), the lock nuts 9 and 9 are loosened, the barrel 1 is removed from the support member 3, the lid of the barrel 1 (not shown) is opened, Take out the finished product (not shown).

このバレルめっき方法によれば、バレル1の回転運動に合わせて、めっき液6の渦流がバレル1内壁に作用して、図示しない被めっき物の内壁への貼り付きを防止したり、また、被めっき物が内壁に貼り付いたとしても、剥がすことが可能となる。そして、バレル1が支持部材3に着脱自在に取り付けられているので、被めっき物を取り出し易くなる。従って、めっき用回転バレル装置Aによれば、被めっき物がどのような種類、形状、大きさであっても、また、めっき被膜がどのような種類であっても、製品の仕上がりに問題が生じることなく、バレル内壁への貼り付きを防止して、製品残りが生じるのを防止することが可能となる。   According to this barrel plating method, the eddy current of the plating solution 6 acts on the inner wall of the barrel 1 in accordance with the rotational movement of the barrel 1 to prevent sticking to the inner wall of the object to be plated (not shown). Even if the plating adheres to the inner wall, it can be peeled off. And since the barrel 1 is detachably attached to the support member 3, it becomes easy to take out a to-be-plated thing. Therefore, according to the plating rotary barrel apparatus A, no matter what kind, shape, or size of the object to be plated, and what kind of plating film is, there is a problem in the finish of the product. It is possible to prevent sticking to the inner wall of the barrel and prevent the formation of product residue without being generated.

なお、バレル1に収容する図示しない被めっき物は、上述したように、厚さ0.01〜1mm、縦幅0.3〜5mm、横幅0.3〜5mmの平板形状である。ここで、本発明のバレルめっき方法を利用する被めっき物は、その大きさ、形状が特に制限されるものではないが、本発明の目的、効果を考慮すると、厚さが好ましくは0.01〜1mm、より好ましくは0.05〜0.1mm、縦幅が好ましくは0.3〜5mm、より好ましくは1〜2mm、横幅が好ましくは0.3〜5mm、より好ましくは1〜2mmの平板形状であると、より好適である。また、バレルの回転数は特に制限されるものではないが、好ましくは10rpm以下、より好ましくは3〜8rpm、更に好ましくは5〜7rpmとすると、好適である。回転数が少なすぎると、被めっき物のバレル内壁への貼り付きを十分に防止し難くなる場合があり、多すぎると、回転の勢いで製品が浮き易くなる場合がある。   In addition, the to-be-plated thing which is accommodated in the barrel 1 and which is not shown in figure is flat form of 0.01-1 mm in thickness, 0.3-5 mm in height, and 0.3-5 mm in width as mentioned above. Here, the object to be plated using the barrel plating method of the present invention is not particularly limited in its size and shape, but in consideration of the object and effects of the present invention, the thickness is preferably 0.01. 1 mm, more preferably 0.05 to 0.1 mm, the width preferably 0.3 to 5 mm, more preferably 1 to 2 mm, the width preferably 0.3 to 5 mm, more preferably 1 to 2 mm The shape is more preferable. The number of revolutions of the barrel is not particularly limited, but preferably 10 rpm or less, more preferably 3 to 8 rpm, and still more preferably 5 to 7 rpm. If the number of rotations is too small, it may be difficult to sufficiently prevent sticking of the object to be plated to the inner wall of the barrel. If the number is too large, the product may be easily lifted by the momentum of rotation.

次に、本発明のめっき用回転バレル装置の第二構成例を図6を用いて説明する。図6は図4のように第二構成例に係るめっき用回転バレル装置A1をバレルのテーパ部の部分で縦方向に断面し、側方からめっき用回転バレル装置A1を視た状態を示した概略断面図であり、めっき用回転バレル装置A1は、バレル11の胴部11bが円筒形で、テーパ部11a,11a、円形の一対の側壁1c(図6では片方のみ図示している)を有し、液流変更部材21(図6では片方のみ図示している)は底面21bがバレル11の回転方向(図中の矢印Q)に対向するテーパ状となっており、正面視下辺21aがテーパ部11aの表面形状に対応している。このめっき用回転バレル装置A1の場合、バレル表面と液流変更部材との最短離間距離Lは、テーパ部11a表面と液流変更部材21の底面21bの下側の下辺(下端辺)である正面視下辺21aとの離間距離である。   Next, a second configuration example of the plating rotary barrel device of the present invention will be described with reference to FIG. FIG. 6 shows a state in which the plating rotary barrel device A1 according to the second configuration example is longitudinally cut at the tapered portion of the barrel as shown in FIG. 4 and the plating rotary barrel device A1 is viewed from the side. It is a schematic cross-sectional view, and the barrel portion 11b of the barrel 11 has a cylindrical shape, and the plating rotary barrel device A1 has tapered portions 11a and 11a, and a pair of circular side walls 1c (only one is shown in FIG. 6). The bottom 21b of the liquid flow changing member 21 (only one of which is shown in FIG. 6) is tapered such that the bottom surface 21b faces the rotational direction of the barrel 11 (arrow Q in the drawing). It corresponds to the surface shape of the portion 11a. In the case of this plating rotary barrel apparatus A1, the shortest separation distance L between the barrel surface and the liquid flow changing member is the front surface which is the lower side (lower end side) of the tapered portion 11a surface and the bottom 21b of the liquid flow changing member 21. It is a distance from the visual lower side 21a.

上記構成のめっき用回転バレル装置A1によれば、上述しためっき用回転バレル装置Aと同様に、本発明のバレルめっき方法に好適に使用することができ、被めっき物がどのような種類、形状、大きさであっても、また、めっき被膜がどのような種類であっても、製品の仕上がりに問題が生じることなく、バレル内壁への貼り付きを防止して、製品残りが生じるのを防止することが可能となる。   According to the plating rotary barrel apparatus A1 having the above configuration, like the above-described plating rotary barrel apparatus A, it can be suitably used for the barrel plating method of the present invention, and the kind and shape of the object to be plated Regardless of the size or size of the plating film, it prevents sticking to the inner wall of the barrel without causing any problem in the finish of the product and prevents the product residue from occurring It is possible to

なお、本発明は、上記構成に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々変更することができる。   The present invention is not limited to the above configuration, and can be variously modified without departing from the scope of the present invention.

A、A1 めっき用回転バレル装置
1、11 バレル
1a、11a テーパ部
2、21 液流変更部材
2a、21a 下辺
21b 底面
3 支持部材
4 回転駆動手段
L 最短離間距離
A, A1 Rotary barrel device for plating 1, 11 Barrel 1a, 11a Tapered portion 2, 21 Liquid flow changing member 2a, 21a Bottom side 21b Bottom surface 3 Support member 4 Rotational drive means L Shortest separation distance

Claims (10)

内部に被めっき物を収容する中空筒形の形状を備えると共に、透液性を有するバレルと、該バレルを回転可能に水平状態乃至は略水平状態に支持する支持部材と、上記バレルを回転させる回転駆動手段と、を備え、上記バレルをめっき槽内のめっき液に浸漬させて回転させながら上記被めっき物をめっき処理するめっき用回転バレル装置であって、上記バレルの幅方向の表面形状に対応した下辺形状を備えた板状部材からなり、上記下辺が回転する上記バレル表面に近接するように上記バレルの上方に配設された液流変更部材を備えたことを特徴とするめっき用回転バレル装置。 A hollow cylindrical shape for accommodating the object to be plated is provided inside, and a liquid-permeable barrel, a support member rotatably supporting the barrel horizontally or substantially horizontally, and the barrel are rotated. A rotary barrel apparatus for plating, which is provided with a rotary drive means and which dips the barrel into a plating solution in a plating tank and rotates the plating object while rotating the barrel, and has a surface shape in the width direction of the barrel. A rotary member for plating characterized in that it comprises a plate-like member having a corresponding lower side shape, and a liquid flow changing member disposed above the barrel so that the lower side approaches the surface of the rotating barrel. Barrel device. 上記液流変更部材が上記支持部材に取り付けられた請求項1に記載のめっき用回転バレル装置。 The plating rotary barrel apparatus according to claim 1, wherein the liquid flow changing member is attached to the support member. 上記バレル表面と上記液流変更部材の上記下辺との最短離間距離が1〜30mmである請求項1又は2に記載のめっき用回転バレル装置。 The plating rotary barrel apparatus according to claim 1 or 2, wherein the shortest distance between the surface of the barrel and the lower side of the fluid flow changing member is 1 to 30 mm. 上記液流変更部材が、上記バレルの回転方向に対向するテーパ状の底面を備えた請求項1、2又は3項に記載のめっき用回転バレル装置。 The plating rotary barrel apparatus according to any one of claims 1 to 3, wherein the liquid flow changing member includes a tapered bottom surface facing in the rotational direction of the barrel. 上記バレルが幅方向両側端側にそれぞれ端部に向かって縮径するテーパ部を備え、該テーパ部の表面形状に対応した下辺形状をそれぞれ有する上記液流変更部材が上記バレルの各テーパ部表面の上方にそれぞれ配設された請求項1乃至4のいずれか1項に記載のめっき用回転バレル装置。 The above-mentioned liquid flow change member which has the taper part which diameter-reduces toward the end on the width direction both ends side of the above-mentioned barrel and which has the shape of the lower side corresponding to the surface shape of the taper part The rotary barrel apparatus for plating according to any one of claims 1 to 4, which is disposed above each of. 上記バレルが上記支持部材に着脱自在に取り付けられた請求項1乃至5のいずれか1項に記載のめっき用回転バレル装置。 The plating rotary barrel apparatus according to any one of claims 1 to 5, wherein the barrel is detachably attached to the support member. 被めっき物を該被めっき物を通過させない透液性を有する中空筒形の形状を備えるバレルに収容する収容工程と、支持部材に水平状態乃至は略水平状態に取り付けられた上記バレルをめっき槽内のめっき液中に浸漬させる浸漬工程と、上記めっき槽内で上記バレルを回転させて、上記めっき液の液流を生じさせると共に、上記液流を上記バレルの上側表面近傍で板状部材により遮ることにより上記液流を変えて上記バレル内に渦をつくりながら、上記バレル内の上記被めっき物に電気めっき処理又は無電解めっき処理を施すめっき処理工程と、を備えることを特徴とするバレルめっき方法。 A step of containing the object to be plated in a barrel having a liquid-permeable hollow cylindrical shape which does not allow the object to be plated to pass through, and the above-mentioned barrel attached horizontally or substantially horizontally to the support member The immersion step of immersing in the plating solution and rotating the barrel in the plating tank to create a flow of the plating solution and causing the liquid flow to be in the vicinity of the upper surface of the barrel by a plate member A plating treatment step of subjecting the object to be plated in the barrel to electroplating or electroless plating while changing the liquid flow to create a vortex in the barrel; Plating method. 上記被めっき物が厚さ0.01〜1mm、縦幅0.3〜5mm、横幅0.3〜5mmの平板形状を備える請求項7に記載のバレルめっき方法。 The barrel plating method according to claim 7, wherein the object to be plated has a flat plate shape having a thickness of 0.01 to 1 mm, a vertical width of 0.3 to 5 mm, and a horizontal width of 0.3 to 5 mm. 上記バレルの回転数が10rpm以下である請求項7又は8に記載のバレルめっき方法。 The barrel plating method according to claim 7 or 8, wherein the rotation speed of the barrel is 10 rpm or less. 請求項1乃至6のいずれか1項に記載のめっき用回転バレル装置を使用する請求項7、8又は9に記載のバレルめっき方法。 The barrel plating method according to claim 7, 8 or 9, wherein the plating rotary barrel device according to any one of claims 1 to 6 is used.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110423995A (en) * 2019-08-26 2019-11-08 惠州市安泰普表面处理科技有限公司 Stainless steel product method of barrel electroplating and activating solution
CN115558975A (en) * 2022-11-17 2023-01-03 临沭县旭坤五金制造有限公司 Irregular hardware fitting electroplating equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110423995A (en) * 2019-08-26 2019-11-08 惠州市安泰普表面处理科技有限公司 Stainless steel product method of barrel electroplating and activating solution
CN110423995B (en) * 2019-08-26 2022-01-04 惠州市安泰普表面处理科技有限公司 Stainless steel product barrel plating method and activating solution
CN115558975A (en) * 2022-11-17 2023-01-03 临沭县旭坤五金制造有限公司 Irregular hardware fitting electroplating equipment

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