JP2019056061A - Colored polyester film, supporting body for inspection, and light-shielding member - Google Patents
Colored polyester film, supporting body for inspection, and light-shielding member Download PDFInfo
- Publication number
- JP2019056061A JP2019056061A JP2017181373A JP2017181373A JP2019056061A JP 2019056061 A JP2019056061 A JP 2019056061A JP 2017181373 A JP2017181373 A JP 2017181373A JP 2017181373 A JP2017181373 A JP 2017181373A JP 2019056061 A JP2019056061 A JP 2019056061A
- Authority
- JP
- Japan
- Prior art keywords
- polyester film
- colored polyester
- inspection
- film
- colored
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920006267 polyester film Polymers 0.000 title claims abstract description 71
- 238000007689 inspection Methods 0.000 title abstract description 41
- 239000002245 particle Substances 0.000 claims abstract description 48
- 239000003086 colorant Substances 0.000 claims abstract description 25
- 229920000728 polyester Polymers 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 239000011342 resin composition Substances 0.000 claims abstract description 3
- 239000006229 carbon black Substances 0.000 claims description 8
- 239000012790 adhesive layer Substances 0.000 claims description 5
- 238000012360 testing method Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 8
- 230000010287 polarization Effects 0.000 abstract 1
- 238000002310 reflectometry Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 33
- 229920000139 polyethylene terephthalate Polymers 0.000 description 20
- 238000011156 evaluation Methods 0.000 description 19
- -1 polyethylene terephthalate Polymers 0.000 description 19
- 239000005020 polyethylene terephthalate Substances 0.000 description 19
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- 239000010410 layer Substances 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 17
- 238000000576 coating method Methods 0.000 description 16
- 239000000975 dye Substances 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 13
- 239000011164 primary particle Substances 0.000 description 11
- 239000002994 raw material Substances 0.000 description 9
- 239000011247 coating layer Substances 0.000 description 8
- 230000003287 optical effect Effects 0.000 description 8
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 238000000149 argon plasma sintering Methods 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 230000005284 excitation Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 238000005809 transesterification reaction Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000007756 gravure coating Methods 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920001634 Copolyester Polymers 0.000 description 2
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 2
- 229930182559 Natural dye Natural products 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- RGCKGOZRHPZPFP-UHFFFAOYSA-N alizarin Chemical compound C1=CC=C2C(=O)C3=C(O)C(O)=CC=C3C(=O)C2=C1 RGCKGOZRHPZPFP-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 230000004313 glare Effects 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 229940097275 indigo Drugs 0.000 description 2
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 2
- 239000000978 natural dye Substances 0.000 description 2
- 239000011146 organic particle Substances 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000979 synthetic dye Substances 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- ZYECOAILUNWEAL-NUDFZHEQSA-N (4z)-4-[[2-methoxy-5-(phenylcarbamoyl)phenyl]hydrazinylidene]-n-(3-nitrophenyl)-3-oxonaphthalene-2-carboxamide Chemical compound COC1=CC=C(C(=O)NC=2C=CC=CC=2)C=C1N\N=C(C1=CC=CC=C1C=1)/C(=O)C=1C(=O)NC1=CC=CC([N+]([O-])=O)=C1 ZYECOAILUNWEAL-NUDFZHEQSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- DPBJAVGHACCNRL-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)CCOC(=O)C=C DPBJAVGHACCNRL-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- BCHZICNRHXRCHY-UHFFFAOYSA-N 2h-oxazine Chemical compound N1OC=CC=C1 BCHZICNRHXRCHY-UHFFFAOYSA-N 0.000 description 1
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical group O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 description 1
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 1
- CGLVZFOCZLHKOH-UHFFFAOYSA-N 8,18-dichloro-5,15-diethyl-5,15-dihydrodiindolo(3,2-b:3',2'-m)triphenodioxazine Chemical compound CCN1C2=CC=CC=C2C2=C1C=C1OC3=C(Cl)C4=NC(C=C5C6=CC=CC=C6N(C5=C5)CC)=C5OC4=C(Cl)C3=NC1=C2 CGLVZFOCZLHKOH-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
- PJANXHGTPQOBST-VAWYXSNFSA-N Stilbene Natural products C=1C=CC=CC=1/C=C/C1=CC=CC=C1 PJANXHGTPQOBST-VAWYXSNFSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000999 acridine dye Substances 0.000 description 1
- 239000003522 acrylic cement Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 239000001000 anthraquinone dye Substances 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000000987 azo dye Substances 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 235000011132 calcium sulphate Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000006231 channel black Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007607 die coating method Methods 0.000 description 1
- PPSZHCXTGRHULJ-UHFFFAOYSA-N dioxazine Chemical compound O1ON=CC=C1 PPSZHCXTGRHULJ-UHFFFAOYSA-N 0.000 description 1
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000006232 furnace black Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229940097364 magnesium acetate tetrahydrate Drugs 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- XKPKPGCRSHFTKM-UHFFFAOYSA-L magnesium;diacetate;tetrahydrate Chemical compound O.O.O.O.[Mg+2].CC([O-])=O.CC([O-])=O XKPKPGCRSHFTKM-UHFFFAOYSA-L 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000001434 methanylylidene group Chemical group [H]C#[*] 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 239000001005 nitro dye Substances 0.000 description 1
- 239000001006 nitroso dye Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical compound O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- 239000001008 quinone-imine dye Substances 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 239000010979 ruby Substances 0.000 description 1
- 229910001750 ruby Inorganic materials 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 239000000988 sulfur dye Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000006234 thermal black Substances 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 239000001016 thiazine dye Substances 0.000 description 1
- 239000001017 thiazole dye Substances 0.000 description 1
- ANRHNWWPFJCPAZ-UHFFFAOYSA-M thionine Chemical compound [Cl-].C1=CC(N)=CC2=[S+]C3=CC(N)=CC=C3N=C21 ANRHNWWPFJCPAZ-UHFFFAOYSA-M 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001018 xanthene dye Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesive Tapes (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Description
本発明は、着色ポリエステルフィルムに関する。より詳細には、本発明は、例えば、液晶ディスプレイ(以下、LCDと略記する)に用いられる偏光板、位相差板等のLCD構成部材、有機エレクトロルミネッセンス(以下、有機ELと略記する)構成部材、タッチパネル構成部材等、各種ディスプレイ構成部材の検査支持体、またはカメラ、ビデオカメラ、複写機、現像機等の各種光学装置の遮光部材として、好適な着色ポリエステルフィルムに関する。 The present invention relates to a colored polyester film. More specifically, the present invention relates to, for example, a polarizing plate used for a liquid crystal display (hereinafter abbreviated as LCD), an LCD component such as a retardation plate, an organic electroluminescence (hereinafter abbreviated as organic EL) component. The present invention relates to a colored polyester film suitable as an inspection support for various display structural members such as a touch panel structural member or a light shielding member for various optical devices such as a camera, a video camera, a copying machine, and a developing machine.
従来、ポリエステルフィルムを基材とする機能性フィルムが、LCD用偏光板、位相差板、有機EL構成部材などの各種ディスプレイ構成部材の製造用部材として使用されてきた。 Conventionally, a functional film based on a polyester film has been used as a member for manufacturing various display constituent members such as a polarizing plate for LCD, a retardation plate, and an organic EL constituent member.
その中でも、光学的評価を伴う検査工程において、光を透過させて前記部材を検査する場合、前記部材に、検査支持体として粘着剤層を積層させたポリエステルフィルムと貼り合わせた状態で検査を行う。この時、検査支持体で用いるポリエステルフィルムの透明性が高いと、フィルム自体のぎらつきにより、検出したい異物が検出困難になることがある。 Among them, in the inspection process with optical evaluation, when the member is inspected by transmitting light, the member is inspected in a state of being bonded to a polyester film in which an adhesive layer is laminated as an inspection support. . At this time, if the transparency of the polyester film used for the inspection support is high, it may be difficult to detect a foreign substance to be detected due to glare of the film itself.
そこで、前記部材と検査支持体とを貼り合せた積層構成で光学的評価を行う場合、検査支持体で用いるポリエステルフィルムに着色層を設けた着色ポリエステルフィルムを用いることによって遮光性が付与され、ポリエステルフィルムのぎらつきは抑制されるため、検査精度は向上する。 Therefore, when optical evaluation is performed with a laminated structure in which the member and the inspection support are bonded, a light-shielding property is imparted by using a colored polyester film provided with a colored layer on the polyester film used in the inspection support. Since the glare of the film is suppressed, the inspection accuracy is improved.
また、前記着色ポリエステルフィルムは遮光性を有することから、カメラ、ビデオカメラ、複写機、現像機等の各種光学装置の遮光部材にも用いられる。従来、シャッターや絞りなどの遮光部材には金属が使用されていたが、小型化、軽量化及び低コスト化に伴い、着色ポリエステルフィルムが用いられることが多くなっている。 Further, since the colored polyester film has a light shielding property, it is also used as a light shielding member for various optical devices such as a camera, a video camera, a copying machine, and a developing machine. Conventionally, metals have been used for light shielding members such as shutters and diaphragms, but with the reduction in size, weight, and cost, colored polyester films are increasingly used.
特許文献1には、塗布欠陥を検査する際に、ポリエステルフィルム基材の裏面側からの反射光が検査の障害になる技術課題の存在が示唆されている。当該技術課題に対する対応策として、油性インキを簡易的に裏面のポリエステルフィルムに塗布した対策が提案されている。 Patent Document 1 suggests the existence of a technical problem in which reflected light from the back side of the polyester film base material becomes an obstacle to inspection when coating defects are inspected. As a countermeasure against the technical problem, a countermeasure is proposed in which oil-based ink is simply applied to a polyester film on the back surface.
しかしながら、特許文献1の手法は油性インキの塗布という性格上、検査の安定性に欠けるとともに、検査対象の面積が大きくなるに伴い、フィルムへの油性インク塗布面積が大きくなる。それにより、油性インクを塗布した場所によっては、濃淡ムラが生じ、均一性に乏しくなるなどの課題を抱えることとなるため、大面積での高度なレベルの欠陥検査が必要とされる場合には、当該手法は不向きであった。
そのため、特に検査支持体として、より高度なレベルで、遮光性と反射防止性とを両立させたポリエステルフィルムが必要とされる状況にあった。
However, the technique of Patent Document 1 lacks the stability of inspection due to the nature of application of oil-based ink, and the area of application of oil-based ink to the film increases as the area to be inspected increases. As a result, depending on the location where oil-based ink is applied, density unevenness may occur and problems such as poor uniformity may occur, so when a high level of defect inspection is required in a large area The method was unsuitable.
For this reason, a polyester film having both a light shielding property and an antireflection property at a higher level is particularly required as an inspection support.
本発明は上記実情に鑑みなされたものであって、その解決課題は、LCD用偏光板、位相差板、有機EL構成部材、タッチパネル構成部材等、各種ディスプレイ構成部材製造時の検査支持体として、高度なレベルで欠陥検査が容易に行える着色ポリエステルフィルムを提供する。 The present invention has been made in view of the above circumstances, and the problem to be solved is as an inspection support when manufacturing various display components such as a polarizing plate for LCD, a retardation plate, an organic EL component, a touch panel component, etc. Provided is a colored polyester film that can be easily inspected for defects at a high level.
本発明者は、上記実状に鑑み、鋭意検討した結果、特定の構成からなる着色ポリエステルフィルムを用いることによれば、上記課題を容易に解決できることを見出し、本発明を完成させるに至った。 As a result of intensive studies in view of the above-described actual situation, the present inventors have found that the above-mentioned problems can be easily solved by using a colored polyester film having a specific configuration, and have completed the present invention.
すなわち、本発明の要旨は、ポリエステル、着色剤および平均粒径が3.5μm以上の粒子を含む樹脂組成物からなり、透過濃度が1.0以上、かつ、400nm〜800nmの波長領域における絶対反射率が6.0%以下であることを特徴とする着色ポリエステルフィルムに存する。 That is, the gist of the present invention consists of polyester, a colorant, and a resin composition containing particles having an average particle size of 3.5 μm or more, and has an absolute reflection in a wavelength region of 400 nm to 800 nm with a transmission density of 1.0 or more. It exists in the colored polyester film characterized by a rate being 6.0% or less.
本発明による着色ポリエステルフィルムを用いれば、例えば、粘着剤層を介して、検査支持体として用いた場合、異物検査などの光学的評価を伴う検査工程において、欠陥検出が容易となる。また、ロールtoロール方式で着色ポリエステルフィルムを搬送させる工程において、ロールとフィルムとの摩擦による傷入りを抑えることができるため、上述の検査を阻害することがなく、その工業的価値は高い。 When the colored polyester film according to the present invention is used, for example, when used as an inspection support through an adhesive layer, defect detection is facilitated in an inspection process involving optical evaluation such as foreign object inspection. Further, in the process of transporting the colored polyester film by the roll-to-roll method, since the scratch caused by the friction between the roll and the film can be suppressed, the above inspection is not hindered and the industrial value is high.
[着色ポリエステルフィルム]
以下、本発明をさらに詳細に説明する。
本発明の着色ポリエステルフィルムは単層構成であっても2層以上の積層構成であってもよい。
[Colored polyester film]
Hereinafter, the present invention will be described in more detail.
The colored polyester film of the present invention may have a single layer structure or a laminated structure of two or more layers.
着色ポリエステルフィルムに用いるポリエステルは、ホモポリエステルであっても共重合ポリエステルであってもよい。ホモポリエステルからなる場合、芳香族ジカルボン酸と脂肪族グリコールとを重縮合させて得られるものが好ましい。芳香族ジカルボン酸としては、テレフタル酸、2,6−ナフタレンジカルボン酸などが挙げられ、脂肪族グリコールとしては、エチレングリコール、ジエチレングリコール、1,4−シクロヘキサンジメタノール等が挙げられる。代表的なポリエステルとしては、ポリエチレンテレフタレート(PET)等が例示される。一方、共重合ポリエステルのジカルボン酸成分としては、イソフタル酸、フタル酸、テレフタル酸、2,6−ナフタレンジカルボン酸、アジピン酸、セバシン酸等の一種または二種以上が挙げられ、グリコール成分として、エチレングリコール、ジエチレングリコール、プロピレングリコール、ブタンジオール、1,4−シクロヘキサンジメタノール、ネオペンチルグリコール等の一種または二種以上が挙げられる。何れにしても本発明でいうポリエステルとは、通常60モル%以上、好ましくは80モル%以上がエチレンテレフタレート単位であるポリエステルを指す。 The polyester used for the colored polyester film may be a homopolyester or a copolyester. In the case of a homopolyester, those obtained by polycondensation of an aromatic dicarboxylic acid and an aliphatic glycol are preferred. Examples of the aromatic dicarboxylic acid include terephthalic acid and 2,6-naphthalenedicarboxylic acid, and examples of the aliphatic glycol include ethylene glycol, diethylene glycol, and 1,4-cyclohexanedimethanol. Representative polyester includes polyethylene terephthalate (PET) and the like. On the other hand, examples of the dicarboxylic acid component of the copolyester include one or more of isophthalic acid, phthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, adipic acid, sebacic acid, and the like. One kind or two or more kinds of glycol, diethylene glycol, propylene glycol, butanediol, 1,4-cyclohexanedimethanol, neopentyl glycol and the like can be mentioned. In any case, the term “polyester” as used in the present invention refers to a polyester having an ethylene terephthalate unit of usually 60 mol% or more, preferably 80 mol% or more.
着色ポリエステルフィルムにおいて、遮光性を付与するために着色剤を含有する必要がある。
本発明における前記着色剤が粒子状の場合、着色剤の一次粒径が0.001〜3μmであるものを指す。前記一次粒径は、好ましくは0.005〜2μm、より好ましくは0.01〜1.5μmである。
前記一次粒径が0.001μm以上であることで、フィルム中における粒子が分散されるため、色ムラを抑制することができる。一方、3μm以下であることで、フィルム幅方向における遮光性能のばらつきが抑えられる。
In the colored polyester film, it is necessary to contain a colorant in order to impart light shielding properties.
When the colorant in the present invention is in the form of particles, the colorant has a primary particle diameter of 0.001 to 3 μm. The primary particle size is preferably 0.005 to 2 μm, more preferably 0.01 to 1.5 μm.
When the primary particle size is 0.001 μm or more, the particles in the film are dispersed, so that color unevenness can be suppressed. On the other hand, the variation in the light shielding performance in the film width direction is suppressed by being 3 μm or less.
前記着色剤は、1種または2種以上併用して使用することができる。前記着色剤の含有量は好ましくは0.01〜10重量%、より好ましくは0.05〜7.5重量%、さらに好ましくは0.1〜5重量%である。
当該含有量が0.01重量%以上であることで、十分に着色され、所望する遮光性を得ることができる。一方、10重量%以下であることで、生産性が十分に得られることができる。
The colorants can be used alone or in combination of two or more. The content of the colorant is preferably 0.01 to 10% by weight, more preferably 0.05 to 7.5% by weight, and still more preferably 0.1 to 5% by weight.
When the content is 0.01% by weight or more, the content is sufficiently colored, and a desired light-shielding property can be obtained. On the other hand, when it is 10% by weight or less, sufficient productivity can be obtained.
着色剤として、具体的には染料または顔料が挙げられる。
着色ポリエステルフィルムに含有される染料としては、天然染料と合成染料に分類することができ、天然染料としては、インジゴ(藍)等が代表される。合成染料としては、アゾ染料、アントラキノン染料、インジゴイド染料、硫化染料、トリフェニルメタン染料、ピラゾロン染料、スチルベン染料、ジフェニルメタン染料、キサンテン染料、アリザリン染料、アクリジン染料、キノンイミン染料(例えば、アジン染料、オキサジン染料、チアジン染料)、チアゾール染料、メチン染料、ニトロ染料、ニトロソ染料、シアニン色素などが挙げられる。
Specific examples of the colorant include dyes and pigments.
The dyes contained in the colored polyester film can be classified into natural dyes and synthetic dyes, and examples of natural dyes include indigo (indigo). Synthetic dyes include azo dyes, anthraquinone dyes, indigoid dyes, sulfur dyes, triphenylmethane dyes, pyrazolone dyes, stilbene dyes, diphenylmethane dyes, xanthene dyes, alizarin dyes, acridine dyes, quinoneimine dyes (for example, azine dyes, oxazine dyes) , Thiazine dyes), thiazole dyes, methine dyes, nitro dyes, nitroso dyes, cyanine dyes and the like.
また、着色ポリエステルフィルムに含有される顔料としては、有機顔料と無機顔料とに分類することができる。有機顔料としては、フタロシアニン系、ジオキサジン系、アントラキノン系などの顔料で、代表的なものとして、キナクリドン、ウォッチアングレッド、ジオキサジンバイオレット等が挙げられる。無機顔料としては、チタン白、亜鉛華、鉛白、カーボンブラック、ベンガラ、朱、カドミウム赤、黄鉛、群青、コバルト青、コバルト紫、ジンククロメート等が挙げられる。 The pigments contained in the colored polyester film can be classified into organic pigments and inorganic pigments. Examples of organic pigments include phthalocyanine-based, dioxazine-based, and anthraquinone-based pigments, and typical examples include quinacridone, watch ang red, and dioxazine violet. Examples of inorganic pigments include titanium white, zinc white, lead white, carbon black, bengara, vermilion, cadmium red, yellow lead, ultramarine, cobalt blue, cobalt purple, zinc chromate and the like.
前記着色剤の中でも、添加量に対して効率良く検査波長領域(400nm〜800nm)の遮光性及び反射防止性を得ることが出来る点で、カーボンブラック粒子を用いるのが好ましい。カーボンブラック粒子の具体例としては、チャネルブラック、サーマルブラック、ファーネスブラック等を挙げることができる。カーボンブラック粒子の一次粒径は、好ましくは10〜100nm、より好ましくは15〜70nm、さらに好ましくは20〜50nmである。カーボンブラック粒子の一次粒径が10nm以上とすることで、フィルム中において粒子が分散されるため、フィルムの色ムラが抑制されたり、溶融押出機でのフィルターライフが長くなり、十分な生産性が得られたりすることができる。
また、カーボンブラック粒子の一次粒径が100nm以下とすることで、フィルム幅方向における遮光性能のばらつきが抑えられる場合がある。
Among the colorants, it is preferable to use carbon black particles in that the light shielding property and the antireflection property in the inspection wavelength region (400 nm to 800 nm) can be efficiently obtained with respect to the added amount. Specific examples of the carbon black particles include channel black, thermal black, furnace black and the like. The primary particle size of the carbon black particles is preferably 10 to 100 nm, more preferably 15 to 70 nm, and still more preferably 20 to 50 nm. When the primary particle size of the carbon black particles is 10 nm or more, the particles are dispersed in the film, so that the color unevenness of the film is suppressed, the filter life in the melt extruder is increased, and sufficient productivity is achieved. Or can be obtained.
Moreover, the dispersion | variation in the light-shielding performance in a film width direction may be suppressed because the primary particle diameter of carbon black particle shall be 100 nm or less.
また、着色ポリエステルフィルムの取扱性および遮光性の観点で、着色剤以外に平均粒径が3.5μm以上の粒子を含むことが重要である。
本発明の着色ポリエステルフィルムは、平均粒径が3.5μm以上の粒子が含まれることによって、着色ポリエステルフィルム表面の粗面化による光散乱性およびフィルム搬送適性を付与することができる。
着色ポリエステルフィルムの作製にあたり、着色剤のみでは着色剤自体の波長依存性による影響が大きくなる。たとえ着色剤の含有量を大きくしても、全ての検査波長領域(400nm〜800nm)において高いレベルでの遮光性および反射防止性を保持することは困難である。そこで、着色ポリエステルフィルムに着色剤および平均粒径が3.5μm以上の粒子を含有することによって、全ての検査波長領域(400nm〜800nm)での遮光性および反射防止性を保持することが可能となる。
In addition, from the viewpoint of handleability and light shielding properties of the colored polyester film, it is important to include particles having an average particle size of 3.5 μm or more in addition to the colorant.
When the colored polyester film of the present invention contains particles having an average particle size of 3.5 μm or more, it can impart light scattering properties and film transportability by roughening the surface of the colored polyester film.
In the production of the colored polyester film, the influence of the wavelength dependency of the colorant itself is increased only with the colorant. Even if the content of the colorant is increased, it is difficult to maintain a light shielding property and an antireflection property at a high level in all inspection wavelength regions (400 nm to 800 nm). Therefore, by containing a colorant and particles having an average particle size of 3.5 μm or more in the colored polyester film, it is possible to maintain light shielding properties and antireflection properties in all inspection wavelength regions (400 nm to 800 nm). Become.
前記粒子の種類は、本発明の主旨を損なわない範囲であれば、特に限定されるものではない。具体例としては、例えば、シリカ、炭酸カルシウム、炭酸マグネシウム、炭酸バリウム、硫酸カルシウム、リン酸カルシウム、リン酸マグネシウム、カオリン、酸化アルミニウム、酸化チタン等の粒子が挙げられる。また、特公昭59−5216号公報、特開昭59−217755号公報等に記載されている耐熱性有機粒子を用いてもよい。この他の耐熱性有機粒子の例として、熱硬化性尿素樹脂、熱硬化性フェノール樹脂、熱硬化性エポキシ樹脂、ベンゾグアナミン樹脂等が挙げられる。さらに、ポリエステル製造工程中、触媒等の金属化合物の一部を沈殿、微分散させた析出粒子を用いることもできる。
中でも汎用的に用いることが可能な点で、シリカ粒子がより好ましい。
The type of the particle is not particularly limited as long as it does not impair the gist of the present invention. Specific examples include particles of silica, calcium carbonate, magnesium carbonate, barium carbonate, calcium sulfate, calcium phosphate, magnesium phosphate, kaolin, aluminum oxide, titanium oxide, and the like. Further, the heat-resistant organic particles described in JP-B-59-5216, JP-A-59-217755 and the like may be used. Examples of other heat-resistant organic particles include thermosetting urea resins, thermosetting phenol resins, thermosetting epoxy resins, benzoguanamine resins, and the like. Furthermore, precipitated particles obtained by precipitating and finely dispersing a part of a metal compound such as a catalyst during the polyester production process can also be used.
Among these, silica particles are more preferable because they can be used for general purposes.
一方、前記粒子の形状に関しても特に限定されるわけではなく、球状、塊状、棒状、扁平状等のいずれを用いてもよい。また、その硬度、比重、色等についても特に制限はない。これら一連の粒子は、必要に応じて2種類以上を併用してもよい。 On the other hand, the shape of the particles is not particularly limited, and any of a spherical shape, a block shape, a rod shape, a flat shape, and the like may be used. Moreover, there is no restriction | limiting in particular also about the hardness, specific gravity, a color, etc. These series of particles may be used in combination of two or more as required.
前記粒子の平均粒径の下限は3.5μm以上であり、好ましくは4μm以上である。平均粒径が3.5μm以上であることで、可視光線領域において十分な光散乱効果が得られ、遮光性にも寄与する。また、着色ポリエステルフィルムに十分な耐傷性を有することができる。
一方、前記粒子の平均粒径の上限は特に限定はされないが、20μm以下がより好ましく、10μm以下がさらに好ましい。平均粒径が20μm以下であることで、着色ポリエステルフィルムの搬送中に前記粒子の脱落が抑制される。
The lower limit of the average particle diameter of the particles is 3.5 μm or more, preferably 4 μm or more. When the average particle size is 3.5 μm or more, a sufficient light scattering effect is obtained in the visible light region, which contributes to light shielding properties. Further, the colored polyester film can have sufficient scratch resistance.
On the other hand, the upper limit of the average particle diameter of the particles is not particularly limited, but is preferably 20 μm or less, and more preferably 10 μm or less. When the average particle diameter is 20 μm or less, dropping of the particles is suppressed during conveyance of the colored polyester film.
前記粒子の含有量は、好ましくは0.01〜10重量%、より好ましくは0.1〜5重量%の範囲である。前記粒子の含有量が0.01重量%以上であることにより、十分な光散乱性、機械的特性を得ることが出来る。一方、10重量%以下であることにより、ロールtoロール方式にてフィルムを搬送させる工程において、ロールとの摩擦によってフィルム表面に生じる傷を低減することができる。 The content of the particles is preferably in the range of 0.01 to 10% by weight, more preferably 0.1 to 5% by weight. When the content of the particles is 0.01% by weight or more, sufficient light scattering properties and mechanical properties can be obtained. On the other hand, when it is 10% by weight or less, it is possible to reduce scratches on the film surface due to friction with the roll in the step of transporting the film by the roll-to-roll method.
なお着色ポリエステルフィルムは、前記粒子以外に本発明の主旨を損なわない範囲で、従来公知の酸化防止剤、帯電防止剤、熱安定剤、潤滑剤、紫外線吸収剤等を必要に応じて添加することができる。 In addition to the particles, the colored polyester film may be added with a conventionally known antioxidant, antistatic agent, thermal stabilizer, lubricant, ultraviolet absorber, etc. as necessary, as long as the gist of the present invention is not impaired. Can do.
本発明において、着色ポリエステルフィルムの透過濃度は1.0以上にすることが必要である。透過濃度はISO5/2の方法に準じるもので、光線透過率(%)を用いて下式により算出される。透過濃度が1.0未満の場合は遮光性が不十分であるため、検査工程において検査不良を生じるおそれがある。
透過濃度=log(100/光線透過率)
In the present invention, the transmission density of the colored polyester film needs to be 1.0 or more. The transmission density conforms to the ISO 5/2 method, and is calculated by the following equation using the light transmittance (%). When the transmission density is less than 1.0, the light shielding property is insufficient, and thus there is a possibility of causing an inspection failure in the inspection process.
Transmission density = log (100 / light transmittance)
本発明において、平均粒径が3.5μm以上の粒子を含有させることで、粗面化したフィルムを得られる。着色ポリエステルフィルムの光散乱性やフィルム搬送適性を両立させるためには、着色ポリエステルフィルムの算術平均粗さ(Ra)が80nm以上であることが好ましく、より好ましくは90nm以上、さらに好ましくは100nm以上である。 In the present invention, a roughened film can be obtained by containing particles having an average particle size of 3.5 μm or more. In order to achieve both light scattering properties and film transportability of the colored polyester film, the arithmetic average roughness (Ra) of the colored polyester film is preferably 80 nm or more, more preferably 90 nm or more, and even more preferably 100 nm or more. is there.
着色ポリエステルフィルムの算術平均粗さ(Ra)が80nm以上とすることで、十分な光散乱性が得られるだけでなく、ロールtoロール方式にてフィルムを搬送させる工程において、ロールとフィルムの摩擦によりフィルム表面に傷が低減されるため好ましい。 When the arithmetic average roughness (Ra) of the colored polyester film is 80 nm or more, not only a sufficient light scattering property can be obtained, but also in the process of transporting the film by a roll-to-roll method, the friction between the roll and the film This is preferable because scratches are reduced on the film surface.
本発明の着色ポリエステルフィルムの光散乱性の基準として、400nm〜800nmの波長領域における絶対反射率は6.0%以下であり、好ましくは5.0%以下であり、より好ましくは4.5%以下である。前記波長領域における絶対反射率を6.0%以下とすることで、着色ポリエステルフィルムからの光の反射の影響を抑制し、検査工程における不具合の発生を抑えることができ、遮光部材としても有効である。 As a standard of the light scattering property of the colored polyester film of the present invention, the absolute reflectance in the wavelength region of 400 nm to 800 nm is 6.0% or less, preferably 5.0% or less, more preferably 4.5%. It is as follows. By setting the absolute reflectance in the wavelength region to 6.0% or less, the influence of light reflection from the colored polyester film can be suppressed, the occurrence of defects in the inspection process can be suppressed, and it is also effective as a light shielding member. is there.
また、各波長領域での検査精度を上げるには、400nm〜800nmの波長領域における絶対反射率の最大値と最小値の差(ΔR)が1.0%以下であることが好ましく、0.8%以下がより好ましく、0.5%以下がさらに好ましい。
前記絶対反射率、前記ΔRは、着色剤の種類および含有量、粒子の平均粒径および含有量などを調整することによって達成することができる。
In order to increase the inspection accuracy in each wavelength region, the difference (ΔR) between the maximum and minimum absolute reflectances in the wavelength region of 400 nm to 800 nm is preferably 1.0% or less, 0.8 % Or less is more preferable, and 0.5% or less is more preferable.
The absolute reflectance and ΔR can be achieved by adjusting the type and content of the colorant, the average particle size and content of the particles, and the like.
着色ポリエステルフィルムの厚さは、フィルムとして製膜可能な範囲であれば特に限定されるものではないが、用途上好ましくは9μm〜250μm、より好ましくは12μm〜100μm、さらに好ましくは25μm〜75μmの範囲である。 The thickness of the colored polyester film is not particularly limited as long as it can be formed as a film, but is preferably 9 μm to 250 μm, more preferably 12 μm to 100 μm, and still more preferably 25 μm to 75 μm for use. It is.
続いて、着色ポリエステルフィルムの製造例について具体的に説明するが、以下の製造例に何ら限定されるものではない。 Then, although the manufacture example of a colored polyester film is demonstrated concretely, it is not limited to the following manufacture examples at all.
着色ポリエステルフィルムに前記着色剤および前記粒子を添加する方法としては、特に限定されるものではなく、従来公知の方法を採用しうる。例えば、ポリエステルを製造する任意の段階において添加することができるが、好ましくはエステル化の段階、もしくはエステル交換反応終了後の段階でもよい。
また、ベント付き混練押出機を用い、エチレングリコールまたは水などに分散させた前記着色剤および前記粒子のスラリーとポリエステル原料とをブレンドする方法、または、混練押出機を用い、乾燥させた前記着色剤および前記粒子とポリエステル原料とをブレンドする方法などによって行われる。
The method for adding the colorant and the particles to the colored polyester film is not particularly limited, and a conventionally known method can be adopted. For example, it can be added at any stage for producing the polyester, but it may be preferably at the stage of esterification or the stage after completion of the transesterification reaction.
Also, a method of blending the colorant dispersed in ethylene glycol or water with a vented kneading extruder and a slurry of the polyester and a polyester raw material, or the colorant dried using a kneading extruder And a method of blending the particles and the polyester raw material.
前述のポリエステル原料を使用し、ダイから押し出された溶融シートを冷却ロールで冷却固化して未延伸シートを得る方法が好ましい。この場合、シートの平面性を向上させるためシートと回転冷却ドラムとの密着性を高める必要があり、静電印加密着法および/または液体塗布密着法が好ましく採用される。 A method of using the above-mentioned polyester raw material and cooling and solidifying a molten sheet extruded from a die with a cooling roll to obtain an unstretched sheet is preferable. In this case, in order to improve the flatness of the sheet, it is necessary to improve the adhesion between the sheet and the rotary cooling drum, and an electrostatic application adhesion method and / or a liquid application adhesion method are preferably employed.
次に得られた未延伸シートは少なくとも一軸方向に延伸されるのが好ましく、中でも二軸方向に延伸されるのがより好ましい。
逐次二軸延伸の場合、最初に前記未延伸シートを一方向にロールまたはテンター方式の延伸機により延伸する。延伸温度は、好ましくは70〜120℃、より好ましくは80〜110℃であり、延伸倍率は好ましくは2.5〜7倍、より好ましくは3.0〜6倍である。次いで、一段目の延伸方向と直交する方向に延伸する。延伸温度は通常70〜170℃であり、延伸倍率は好ましくは3.0〜7倍、より好ましくは3.5〜6倍である。そして、引き続き180〜270℃の温度で緊張下または30%以内の弛緩下で熱処理を行い、二軸配向フィルムを得る。前記二軸延伸において、一方向の延伸を2段階以上で行う方法を採用することもできる。その場合、最終的に二方向の延伸倍率がそれぞれ上記範囲となるように行うのが好ましい。
Next, the obtained unstretched sheet is preferably stretched at least in a uniaxial direction, and more preferably stretched in a biaxial direction.
In the case of sequential biaxial stretching, first, the unstretched sheet is stretched in one direction by a roll or a tenter type stretching machine. The stretching temperature is preferably 70 to 120 ° C, more preferably 80 to 110 ° C, and the stretching ratio is preferably 2.5 to 7 times, more preferably 3.0 to 6 times. Next, the film is stretched in a direction orthogonal to the first-stage stretching direction. The stretching temperature is usually 70 to 170 ° C., and the stretching ratio is preferably 3.0 to 7 times, more preferably 3.5 to 6 times. Subsequently, heat treatment is performed at a temperature of 180 to 270 ° C. under tension or under relaxation within 30% to obtain a biaxially oriented film. In the biaxial stretching, a method of performing unidirectional stretching in two or more stages may be employed. In that case, it is preferable to carry out so that the draw ratios in the two directions finally fall within the above ranges.
また、着色ポリエステルフィルムの製造に関しては同時二軸延伸法を採用することもできる。同時二軸延伸法は前記未延伸シートを好ましくは70〜120℃、より好ましくは80〜110℃で温度コントロールされた状態で機械方向(縦方向)および幅方向(横方向)に同時に延伸し配向させる方法で、延伸倍率としては、面積倍率で好ましくは4〜50倍、より好ましくは7〜35倍、さらに好ましくは10〜25倍である。そして、引き続き、170〜250℃の温度で緊張下または30%以内の弛緩下で熱処理を行い、二軸延伸フィルムを得る。上述の延伸方式を採用する同時二軸延伸装置に関しては、スクリュー方式、パンタグラフ方式、リニアー駆動方式等、従来から公知の延伸方式を採用することができる。 For the production of the colored polyester film, a simultaneous biaxial stretching method can also be adopted. In the simultaneous biaxial stretching method, the unstretched sheet is preferably stretched simultaneously in the machine direction (longitudinal direction) and in the width direction (transverse direction) in a state where the temperature is controlled preferably at 70 to 120 ° C., more preferably at 80 to 110 ° C. The stretching ratio is preferably 4 to 50 times, more preferably 7 to 35 times, and still more preferably 10 to 25 times as an area ratio. Subsequently, heat treatment is performed at a temperature of 170 to 250 ° C. under tension or under relaxation within 30% to obtain a biaxially stretched film. With respect to the simultaneous biaxial stretching apparatus that employs the above-described stretching method, conventionally known stretching methods such as a screw method, a pantograph method, and a linear drive method can be employed.
また本発明の主旨を損なわない範囲において、着色ポリエステルフィルムの少なくとも片面に粘着剤層、離型層、帯電防止層、オリゴマー析出防止層等の塗布層を設けてもよい。 In addition, a coating layer such as a pressure-sensitive adhesive layer, a release layer, an antistatic layer, and an oligomer precipitation preventing layer may be provided on at least one surface of the colored polyester film as long as the gist of the present invention is not impaired.
前記塗布層を設ける方法の1つとして、前記着色ポリエステルフィルムの延伸工程中にフィルム表面を処理する、いわゆる塗布延伸法(インラインコーティング)を挙げられる。例えば、逐次二軸延伸においては1段目の延伸が終了して、2段目の延伸前に塗布処理を施すことができる。
塗布延伸法により着色ポリエステルフィルム上に塗布層が設けられる場合には、延伸と同時に塗布が可能になると共に塗布層の厚さを延伸倍率に応じて薄くすることができ、着色ポリエステルフィルムとして好適なフィルムを製造できる。
One method for providing the coating layer is a so-called coating stretching method (inline coating) in which the film surface is treated during the stretching step of the colored polyester film. For example, in the sequential biaxial stretching, the first stage of stretching is completed, and the coating treatment can be performed before the second stage of stretching.
When a coating layer is provided on a colored polyester film by a coating stretching method, coating can be performed simultaneously with stretching and the thickness of the coating layer can be reduced according to the stretching ratio, which is suitable as a colored polyester film. A film can be manufactured.
着色ポリエステルフィルムに塗布層を設ける方法としては、リバースグラビアコート、ダイレクトグラビアコート、ロールコート、ダイコート、バーコート、カーテンコート等、従来公知の塗工方式を用いることができる。塗工方式に関しては「コーティング方式槇書店 原崎勇次著 1979年発行」に記載例がある。 As a method of providing the coating layer on the colored polyester film, a conventionally known coating method such as reverse gravure coating, direct gravure coating, roll coating, die coating, bar coating, curtain coating, or the like can be used. Regarding the coating method, there is a description example in “Coating method bookstore Yuji Harasaki published in 1979”.
着色ポリエステルフィルム上に塗布層を形成する際の硬化条件に関しては特に限定されるわけではなく、オフラインコーティングにより塗布層を設ける場合、好ましくは120〜200℃で1分間〜10分間、より好ましくは100〜180℃で1分間〜10分間熱処理を行うのがよい。また、必要に応じて熱処理と紫外線照射等の活性エネルギー線照射とを併用してもよい。なお、活性エネルギー線照射による硬化のためのエネルギー源としては、従来から公知の装置、エネルギー源を用いることができる。 The curing conditions for forming the coating layer on the colored polyester film are not particularly limited. When the coating layer is provided by off-line coating, it is preferably 120 to 200 ° C. for 1 minute to 10 minutes, more preferably 100. Heat treatment is preferably performed at ˜180 ° C. for 1 minute to 10 minutes. Moreover, you may use together heat processing and active energy ray irradiation, such as ultraviolet irradiation, as needed. In addition, a conventionally well-known apparatus and an energy source can be used as an energy source for hardening by active energy ray irradiation.
なお、塗布層を設ける前の着色ポリエステルフィルムは、必要に応じてコロナ処理、プラズマ処理等の表面処理を施してもよい。 In addition, you may perform surface treatment, such as a corona treatment and a plasma treatment, as needed for the colored polyester film before providing an application layer.
[検査支持体]
続いて、検査支持体について説明する。本発明における検査支持体とは、着色ポリエステルフィルムに粘着剤層を積層させた積層体を指す。
[Inspection support]
Subsequently, the inspection support will be described. The inspection support in the present invention refers to a laminate in which a pressure-sensitive adhesive layer is laminated on a colored polyester film.
前記粘着剤層は、粘着性を有する材料から構成される層を意味し、本発明における主旨を損なわない範囲において、シリコーン系粘着剤、アクリル系粘着剤等、従来から公知の材料を用いることができる。 The said adhesive layer means the layer comprised from the material which has adhesiveness, and uses a conventionally well-known material, such as a silicone type adhesive and an acrylic adhesive, in the range which does not impair the main point in this invention. it can.
前記粘着剤層は上述の塗布延伸法(インラインコーティング)等のフィルム製造工程内において、着色ポリエステルフィルム上に設けられても良く、一旦製造したフィルム上に系外で塗布する、いわゆるオフラインコーティングを採用してもよく、何れの手法を採用してもよい。 The pressure-sensitive adhesive layer may be provided on a colored polyester film in the film production process such as the above-described coating stretching method (inline coating), and employs a so-called off-line coating that is applied outside the system on the produced film. Any method may be adopted.
また本発明の主旨を損なわない範囲において、検査支持体は粘着剤層が設けられていない面に離型層、帯電防止層、オリゴマー析出防止層等の塗布層を設けてもよい。 Moreover, in the range which does not impair the main point of this invention, you may provide coating layers, such as a mold release layer, an antistatic layer, and an oligomer precipitation prevention layer, in the test | inspection support body in the surface in which the adhesive layer is not provided.
以下、本発明を実施例によりさらに詳細に説明するが、本発明はその要旨を越えない限り、以下の実施例に限定されるものではない。また、本発明で用いた測定法は次のとおりである。 EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited to a following example, unless the summary is exceeded. The measuring method used in the present invention is as follows.
(1)ポリエステルの極限粘度の測定
ポリエステルに非相溶な他のポリマー成分および顔料を除去したポリエステル1gを精秤し、フェノール/テトラクロロエタン=50/50(重量比)の混合溶媒100mlを加えて溶解させ、30℃で測定した。
(1) Measurement of intrinsic viscosity of polyester 1 g of polyester from which other polymer components and pigments incompatible with polyester have been removed are precisely weighed, and 100 ml of a mixed solvent of phenol / tetrachloroethane = 50/50 (weight ratio) is added. It was dissolved and measured at 30 ° C.
(2)平均粒径(d50:μm)の測定
遠心沈降式粒度分布測定装置(株式会社島津製作所社製SA−CP3型)を使用して測定した等価球形分布における積算(重量基準)50%の値を平均粒径とした。
(2) Measurement of average particle diameter (d 50 : μm) Integration (weight basis) 50% in equivalent spherical distribution measured using centrifugal sedimentation type particle size distribution measuring device (SA-CP3 type manufactured by Shimadzu Corporation) Was the average particle size.
(3)着色剤の一次粒径
試料フィルム小片をエポキシ樹脂にて固定成型した後、ミクロトームで切断し、フィルムの断面を透過型電子顕微鏡にて観察した。フィルム断面中に観察される着色剤の最大径(a)とそれと直交する径(b)とを計測し、下式から一次粒径を求めた。ランダムに抽出された500個の着色剤について同様の測定を行い、相加平均を着色剤の一次粒径とした。
一次粒径=(a+b)/2
(3) Primary particle size of colorant A sample film piece was fixed and molded with an epoxy resin, cut with a microtome, and the cross section of the film was observed with a transmission electron microscope. The maximum diameter (a) of the colorant observed in the cross section of the film and the diameter (b) orthogonal thereto were measured, and the primary particle diameter was determined from the following formula. The same measurement was performed on 500 colorants extracted at random, and the arithmetic average was defined as the primary particle size of the colorant.
Primary particle size = (a + b) / 2
(4)着色ポリエステルフィルムの厚さ測定
試料フィルムを厚み計(Mahr社製、Mahr 1301, Millimar 1240)によって測定した。
(4) Thickness measurement of colored polyester film The sample film was measured with a thickness meter (Mahr 1301, Millimar 1240, manufactured by Mahr).
(5)着色ポリエステルフィルムの算術平均粗さ(Ra)測定
表面粗さ測定機(小坂研究所製、SE3500)を用い、JIS−B−0601−1994の方法に準じてRaを測定した。なおカットオフ値は80μmとして測定した。
(5) Arithmetic average roughness (Ra) measurement of colored polyester film Ra was measured according to the method of JIS-B-0601-1994 using a surface roughness measuring machine (SE3500, manufactured by Kosaka Laboratory). The cut-off value was measured as 80 μm.
(6)着色ポリエステルフィルムの絶対反射率測定
紫外可視赤外分光光度計(日本分光社製、V−670)により、偏光子をN偏光、入射角を5°、走査速度を1000nm/min、データ取り込み間隔を1.0nmとし、波長300nm〜800nm領域で連続的に絶対反射率を測定した。測定結果から波長400nm、500nm、600nm、700nm、800nmにおける絶対反射率を抽出した。また、波長400nm〜800nmにおける、絶対反射率の最大値と最小値を抽出し、その差をΔRとした。
(6) Absolute reflectance measurement of colored polyester film Using an ultraviolet-visible infrared spectrophotometer (manufactured by JASCO Corporation, V-670), the polarizer is N-polarized light, the incident angle is 5 °, the scanning speed is 1000 nm / min, and data The absolute reflectance was measured continuously in the wavelength region of 300 nm to 800 nm with the capture interval being 1.0 nm. Absolute reflectances at wavelengths of 400 nm, 500 nm, 600 nm, 700 nm, and 800 nm were extracted from the measurement results. Further, the maximum and minimum absolute reflectance values at wavelengths of 400 nm to 800 nm were extracted, and the difference between them was taken as ΔR.
(7)着色ポリエステルフィルムの透過濃度、遮光性評価
ポータブル白黒透過濃度計(伊原電子工業社製、Ihac−T5)を用いて、得られたフィルム単枚の透過濃度を測定した。得られた透過濃度の測定値は、下記評価基準により遮光性の評価を行った。
《評価基準》
A:透過濃度が2.0以上(実用上好ましいレベル)
B:透過濃度が1.0以上2.0未満(実用可能なレベル)
C:透過濃度が1.0未満(実用困難なレベル)
(7) Transmission Density of Colored Polyester Film and Light-shielding Evaluation The transmission density of a single obtained film was measured using a portable black and white transmission densitometer (Ihara Electronics Co., Ltd., Ihac-T5). The measured value of the obtained transmission density was evaluated for light shielding properties according to the following evaluation criteria.
"Evaluation criteria"
A: Transmission density is 2.0 or more (practically preferred level)
B: Transmission density is 1.0 or more and less than 2.0 (practical level)
C: Transmission density less than 1.0 (practical level)
(8)着色ポリエステルフィルムの耐傷性評価
ラビングテスター(大平理化工業社製)にて、平坦なステンレス(SUS)板(50mm×70mm)を取り付けたアームの総重量を725g、走査速度6m/min、往復回数10回とし、平坦なSUS板と、操作板側に固定した着色ポリエステルフィルム(200mm×100mm)とを擦り合わせた後、着色ポリエステルフィルム表面に入った傷を評価した。ここで述べる傷とは、フィルムに折れ目が入るほどきつい状態であるものを指す。下記評価基準により耐傷性の評価を行った。
《評価基準》
A:傷は全く入らない。(実用上好ましいレベル)
B:1つ以上の傷が入る。(実用困難なレベル)
(8) Scratch resistance evaluation of colored polyester film A rubbing tester (manufactured by Ohira Rika Kogyo Co., Ltd.), the total weight of the arm to which a flat stainless steel (SUS) plate (50 mm × 70 mm) was attached was 725 g, the scanning speed was 6 m / min, The number of reciprocations was 10, and a flat SUS plate and a colored polyester film (200 mm × 100 mm) fixed on the operation plate side were rubbed together, and then scratches on the colored polyester film surface were evaluated. The scratch described here refers to a scratch that is so tight that a crease is formed in the film. The scratch resistance was evaluated according to the following evaluation criteria.
"Evaluation criteria"
A: There is no scratch at all. (Practically preferred level)
B: One or more scratches enter. (Practical difficulty level)
(9)検査適性評価
光源としてA光源(タングステン電球)、C光源(平均昼光相当の光源)、レーザー発信源としてアルゴンレーザー(スペクトラフィジック社製、波長:514.5nm)、ルビーレーザー(アポロ社製、波長:694nm)、YAGレーザー励起色素レーザー(コンテニュアム社、可変波長域:420〜560nm「THG励起」)、YAGレーザー励起色素レーザー(550〜740nm「SHG励起」)の計6つの光源、発信源のランプまたはレーザーを使用した検出機((株)メック社製、LSC−6000)を用い、検査支持体の上に樹脂シートを設けた積層体の欠点検出を行った。下記評価基準により検査適性の評価を行った。
《判定基準》
A:全ての検出機で検査が可能である。(実用上好ましいレベル)
B:1つでも検査できないことがある。(実用困難なレベル)
(9) Evaluation of inspection suitability A light source (tungsten bulb), C light source (light source equivalent to average daylight) as a light source, argon laser (Spectra Physic, wavelength: 514.5 nm), ruby laser (Apollo) as a laser source Manufactured, wavelength: 694 nm), YAG laser excitation dye laser (Continuum, variable wavelength range: 420 to 560 nm “THG excitation”), YAG laser excitation dye laser (550 to 740 nm “SHG excitation”), a total of six light sources, transmission A detector using a source lamp or laser (manufactured by Mec Co., Ltd., LSC-6000) was used to detect defects in the laminate in which a resin sheet was provided on the inspection support. Inspection suitability was evaluated according to the following evaluation criteria.
<Criteria>
A: All detectors can be inspected. (Practically preferred level)
B: Even one cannot be inspected. (Practical difficulty level)
(10)総合評価
試料フィルムの各項目における評価結果を元に下記評価基準により評価を行った。
《評価基準》
○:遮光性、耐傷性、検査適性のすべてが実用上好ましい、もしくは実用可能なレベルにある。
×:遮光性、耐傷性、検査適性のうち、いずれか1つでも実用困難なレベルのものがある。
(10) Comprehensive evaluation Based on the evaluation result in each item of a sample film, it evaluated by the following evaluation criteria.
"Evaluation criteria"
○: All of light shielding properties, scratch resistance, and inspection suitability are practically preferable or at a practical level.
X: Any one of light shielding properties, scratch resistance, and inspection suitability is difficult to use.
実施例および比較例で用いたポリエステルは、以下の通りである。 The polyester used in Examples and Comparative Examples is as follows.
〈ポリエステルの製造〉
製造例1(ポリエチレンテレフタレートA)
ジメチルテレフタレート100重量部、エチレングリコール60重量部および酢酸マグネシウム4水塩0.09重量部を反応器にとり、加熱昇温すると共にメタノールを留去し、エステル交換反応を行い、反応開始から4時間を要して230℃に昇温し、実質的にエステル交換反応を終了した。次いで、エチルアシッドフォスフェートのエチレングリコールスラリーを0.04重量部、三酸化アンチモンを0.03重量部添加した後、100分で温度を280℃、圧力を15mmHgに達せしめ、以後も徐々に圧力を減じ、最終的に0.3mmHgとした。4時間後、系内を常圧に戻し、極限粘度が0.65dl/gのポリエチレンテレフタレートAを得た。
<Manufacture of polyester>
Production Example 1 (Polyethylene terephthalate A)
100 parts by weight of dimethyl terephthalate, 60 parts by weight of ethylene glycol and 0.09 parts by weight of magnesium acetate tetrahydrate are placed in a reactor, heated to a temperature and distilled off of methanol to carry out a transesterification reaction. In short, the temperature was raised to 230 ° C., and the transesterification reaction was substantially completed. Next, 0.04 part by weight of ethylene glycol slurry of ethyl acid phosphate and 0.03 part by weight of antimony trioxide were added, and then the temperature reached 280 ° C. and the pressure reached 15 mmHg in 100 minutes. Was finally reduced to 0.3 mmHg. After 4 hours, the system was returned to normal pressure to obtain polyethylene terephthalate A having an intrinsic viscosity of 0.65 dl / g.
製造例2(ポリエチレンテレフタレートB)
製造例1において製造したポリエチレンテレフタレートAを80重量部と一次粒径20nmのカーボンブラック粒子20重量部とをドライブレンドし、二軸混練押出機を用いて押出し、ポリエチレンテレフタレートBを得た。得られたポリエチレンテレフタレートBの極限粘度は0.58dl/gであった。
Production Example 2 (Polyethylene terephthalate B)
80 parts by weight of polyethylene terephthalate A produced in Production Example 1 and 20 parts by weight of carbon black particles having a primary particle diameter of 20 nm were dry blended and extruded using a twin-screw kneading extruder to obtain polyethylene terephthalate B. The intrinsic viscosity of the obtained polyethylene terephthalate B was 0.58 dl / g.
製造例3(ポリエチレンテレフタレートC)
エステル交換反応開始から4時間を要して240℃に昇温した以外は、製造例1と同様の方法でポリエチレンテレフタレートC’を得た。前記ポリエチレンテレフタレートC’を96.5重量部と平均粒径4.1μmのシリカ粒子3.5重量部とをドライブレンドし、二軸混練押出機を用いて押出し、ポリエチレンテレフタレートCを得た。得られたポリエチレンテレフタレートCの極限粘度は、0.70dl/gであった。
Production Example 3 (Polyethylene terephthalate C)
Polyethylene terephthalate C ′ was obtained in the same manner as in Production Example 1, except that it took 4 hours from the start of the transesterification reaction and the temperature was raised to 240 ° C. 96.5 parts by weight of the polyethylene terephthalate C ′ and 3.5 parts by weight of silica particles having an average particle size of 4.1 μm were dry blended and extruded using a twin-screw kneading extruder to obtain polyethylene terephthalate C. The intrinsic viscosity of the obtained polyethylene terephthalate C was 0.70 dl / g.
製造例4(ポリエチレンテレフタレートD)
製造例1において製造したポリエチレンテレフタレートAを98.75重量部と平均粒径3.2μmのシリカ粒子1.25重量部とをドライブレンドし、二軸混練押出機を用いて押出し、ポリエチレンテレフタレートDを得た。得られたポリエチレンテレフタレートDの極限粘度は、0.64dl/gであった。
Production Example 4 (Polyethylene terephthalate D)
98.75 parts by weight of polyethylene terephthalate A produced in Production Example 1 and 1.25 parts by weight of silica particles having an average particle diameter of 3.2 μm were dry blended and extruded using a twin-screw kneading extruder to obtain polyethylene terephthalate D. Obtained. The intrinsic viscosity of the obtained polyethylene terephthalate D was 0.64 dl / g.
(実施例1)
上記ポリエチレンテレフタレートA、B、Cをそれぞれ87重量%、5重量%、8重量%の割合で混合した原料を、溶融押出機により溶融押出し、冷却したキャスティングドラム上に、シートを共押出し冷却固化させて、単層の無配向シートを得た。次いで、機械方向(縦方向)に86℃で3.3倍延伸した後、さらにテンター内で予熱工程を経て機械方向と垂直方向(横方向)に115℃で4.3倍延伸した。二軸延伸をした後は、235℃で3秒間の熱処理を行い、その後に幅方向に2.0%の弛緩処理を行い、厚さ38μmの着色ポリエステルフィルムを得た。
次にオフラインにて、下記粘着剤組成物からなる粘着剤層を塗布量(乾燥後)が25g/m2になるようにリバースグラビアコート方式により塗布、次いで、100℃、5分間乾燥させた後、検査支持体を得た。評価結果は下表2に示す。
《粘着剤組成物》
常法により、酢酸エチル中でブチルアクリレート(100重量部)、アクリル酸6重量部)を共重合して重量平均分子量60万(ポリスチレン換算)のアクリル系共重合体の溶液(固形分30重量%)を得た。アクリル系共重合体100重量部(固形分)に対し、N,N−ジメチルアミノエチルアクリレート、0.2重量部、エポキシ系架橋剤であるテトラッドC(三菱瓦斯化学製)6重量部を添加し粘着剤組成物を得た。
Example 1
The raw materials in which the above polyethylene terephthalates A, B, and C are mixed at a ratio of 87% by weight, 5% by weight, and 8% by weight are melt extruded by a melt extruder, and the sheet is coextruded on a cooled casting drum to be cooled and solidified. Thus, a single-layer non-oriented sheet was obtained. Subsequently, the film was stretched 3.3 times at 86 ° C. in the machine direction (longitudinal direction), and further stretched 4.3 times at 115 ° C. in the direction perpendicular to the machine direction (lateral direction) through a preheating step in a tenter. After biaxial stretching, a heat treatment was performed at 235 ° C. for 3 seconds, followed by a 2.0% relaxation treatment in the width direction to obtain a colored polyester film having a thickness of 38 μm.
Next, after applying an offline pressure-sensitive adhesive layer comprising the following pressure-sensitive adhesive composition by a reverse gravure coating method so that the coating amount (after drying) is 25 g / m 2 , and then drying at 100 ° C. for 5 minutes. An inspection support was obtained. The evaluation results are shown in Table 2 below.
<< Adhesive composition >>
A solution of an acrylic copolymer having a weight average molecular weight of 600,000 (polystyrene equivalent) by copolymerizing butyl acrylate (100 parts by weight, acrylic acid 6 parts by weight) in ethyl acetate by a conventional method (solid content 30% by weight) ) To 100 parts by weight (solid content) of an acrylic copolymer, N, N-dimethylaminoethyl acrylate, 0.2 parts by weight, and 6 parts by weight of Tetrad C (manufactured by Mitsubishi Gas Chemical), which is an epoxy-based crosslinking agent, are added. A pressure-sensitive adhesive composition was obtained.
(実施例2〜5、比較例1〜4)
着色ポリエステルフィルムの原料配合を表1の通りに変更する以外は実施例1と同様にして製造し、検査支持体を得た。評価結果は下表2に示す。
(Examples 2-5, Comparative Examples 1-4)
A test support was obtained in the same manner as in Example 1 except that the raw material composition of the colored polyester film was changed as shown in Table 1. The evaluation results are shown in Table 2 below.
(比較例5)
上記ポリエチレンテレフタレートAおよびDを86重量%、14重量%の割合でそれぞれ混合した原料を表層用の原料とし、ポリエチレンテレフタレートAを100重量%としたものを中間層用の原料とした。それぞれ異なる溶融押出機により溶融押出し、冷却したキャスティングドラム上に、シートを共押出し冷却固化させて、2種3層積層(表層/中間層/表層)の無配向シートを得た。次いで、機械方向(縦方向)に86℃で3.3倍延伸した後、さらにテンター内で予熱工程を経て機械方向と垂直方向(横方向)に115℃で4.3倍延伸した。二軸延伸をした後は、235℃で3秒間の熱処理を行い、その後に幅方向に2.0%の弛緩処理を行い、厚さ38μmの着色ポリエステルフィルムを得た。
次にオフラインにて実施例1と同様に粘着剤層を積層させて、検査支持体を得た。評価結果は下表2に示す。
(Comparative Example 5)
A raw material in which polyethylene terephthalate A and D were mixed at a ratio of 86% by weight and 14% by weight was used as a raw material for the surface layer, and a raw material containing 100% by weight of polyethylene terephthalate A was used as a raw material for the intermediate layer. The sheets were melt-extruded by different melt extruders and co-extruded on a cooled casting drum and cooled and solidified to obtain a non-oriented sheet of two types and three layers (surface layer / intermediate layer / surface layer). Subsequently, the film was stretched 3.3 times at 86 ° C. in the machine direction (longitudinal direction), and further stretched 4.3 times at 115 ° C. in the direction perpendicular to the machine direction (lateral direction) through a preheating step in a tenter. After biaxial stretching, a heat treatment was performed at 235 ° C. for 3 seconds, followed by a 2.0% relaxation treatment in the width direction to obtain a colored polyester film having a thickness of 38 μm.
Next, the pressure-sensitive adhesive layer was laminated off-line in the same manner as in Example 1 to obtain an inspection support. The evaluation results are shown in Table 2 below.
本発明の着色ポリエステルフィルムを各種部材の検査に用いた場合、高度なレベルにおいて、遮光性および反射防止性を有するため、光学的評価を伴う検査工程において、異物検査などの欠陥検査が容易であり、LCDバックライト、有機EL、無機EL等、各種ディスプレイ用光学部材製造時の検査支持体だけでなく、カメラ、ビデオカメラ、複写機、現像機等の光学装置の遮光部材としても好適に利用することができる。 When the colored polyester film of the present invention is used for inspection of various members, it has a light shielding property and antireflection property at a high level, so that it is easy to inspect defects such as foreign matter inspection in an inspection process involving optical evaluation. , LCD backlight, organic EL, inorganic EL, etc., as well as inspection support when manufacturing various display optical members, and also suitable as a light-shielding member for optical devices such as cameras, video cameras, copying machines, developing machines, etc. be able to.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2017181373A JP7151067B2 (en) | 2017-09-21 | 2017-09-21 | Colored polyester film for test support, test support and light-shielding member |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2017181373A JP7151067B2 (en) | 2017-09-21 | 2017-09-21 | Colored polyester film for test support, test support and light-shielding member |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2019056061A true JP2019056061A (en) | 2019-04-11 |
JP7151067B2 JP7151067B2 (en) | 2022-10-12 |
Family
ID=66107091
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2017181373A Active JP7151067B2 (en) | 2017-09-21 | 2017-09-21 | Colored polyester film for test support, test support and light-shielding member |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP7151067B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020189273A1 (en) * | 2019-03-15 | 2020-09-24 | 東レ株式会社 | Film and method for manufacturing recovered film using same |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011128598A (en) * | 2009-11-20 | 2011-06-30 | Sumitomo Metal Mining Co Ltd | Black heat-resistant light-blocking film, method for producing the same, and aperture stop, light quantity adjusting module and heat-resistant light-blocking tape each using the black heat-resistant light-blocking film |
JP2012194514A (en) * | 2011-03-01 | 2012-10-11 | Sumitomo Metal Mining Co Ltd | Light shielding film, manufacturing method thereof, and application therefor |
JP2014185243A (en) * | 2013-03-23 | 2014-10-02 | Mitsubishi Plastics Inc | Flame-retardant black polyester film |
-
2017
- 2017-09-21 JP JP2017181373A patent/JP7151067B2/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011128598A (en) * | 2009-11-20 | 2011-06-30 | Sumitomo Metal Mining Co Ltd | Black heat-resistant light-blocking film, method for producing the same, and aperture stop, light quantity adjusting module and heat-resistant light-blocking tape each using the black heat-resistant light-blocking film |
JP2012194514A (en) * | 2011-03-01 | 2012-10-11 | Sumitomo Metal Mining Co Ltd | Light shielding film, manufacturing method thereof, and application therefor |
JP2014185243A (en) * | 2013-03-23 | 2014-10-02 | Mitsubishi Plastics Inc | Flame-retardant black polyester film |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020189273A1 (en) * | 2019-03-15 | 2020-09-24 | 東レ株式会社 | Film and method for manufacturing recovered film using same |
Also Published As
Publication number | Publication date |
---|---|
JP7151067B2 (en) | 2022-10-12 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5703566B2 (en) | Biaxially stretched polyethylene terephthalate film for mold release | |
WO2009107326A1 (en) | Release film | |
JPH08294988A (en) | Release film | |
JP2009204755A (en) | Release film for liquid crystal polarizing plate | |
JP2009178908A (en) | Mold release film | |
JP4521704B2 (en) | Release film | |
JP7151067B2 (en) | Colored polyester film for test support, test support and light-shielding member | |
JP2009199024A (en) | Mold release film | |
JP5014616B2 (en) | Optical laminated polyester film | |
JP2009199023A (en) | Mold release film | |
JP2009178920A (en) | Mold release film | |
JP2009178933A (en) | Mold release film | |
JP6634981B2 (en) | Release film | |
JP2009178929A (en) | Mold release film | |
JP2011212891A (en) | Mold releasing film | |
JP6291830B2 (en) | Multilayer laminated film | |
JP2009178930A (en) | Mold release film | |
JP2009204754A (en) | Release film for liquid crystal polarizing plate | |
JP2009161574A (en) | Polyester film for mold-releasing film | |
JP2007156287A (en) | Polyester film for prism sheet | |
JP2010175620A (en) | Release film | |
JP6163867B2 (en) | Optical polyester film | |
JP2014177521A (en) | Pressure-sensitive adhesive sheet for optical substrate | |
JP5607992B2 (en) | Polyester film for polarizing plate release film | |
JP2010169869A (en) | Polyester film for mold releasing film |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20200911 |
|
RD02 | Notification of acceptance of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7422 Effective date: 20200911 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20210712 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20210810 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20211007 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20220405 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20220525 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20220830 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20220912 |
|
R151 | Written notification of patent or utility model registration |
Ref document number: 7151067 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R151 |