JP2019017729A - Body pressure support cushion and its manufacturing method - Google Patents

Body pressure support cushion and its manufacturing method Download PDF

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JP2019017729A
JP2019017729A JP2017138963A JP2017138963A JP2019017729A JP 2019017729 A JP2019017729 A JP 2019017729A JP 2017138963 A JP2017138963 A JP 2017138963A JP 2017138963 A JP2017138963 A JP 2017138963A JP 2019017729 A JP2019017729 A JP 2019017729A
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chamber
cell
auxiliary
sheet
support
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晶嗣 御崎
Akitsugu Misaki
晶嗣 御崎
拓也 古田
Takuya Furuta
拓也 古田
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Sumitomo Riko Co Ltd
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Sumitomo Riko Co Ltd
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Priority to JP2017138963A priority Critical patent/JP2019017729A/en
Priority to PCT/JP2018/023504 priority patent/WO2019017137A1/en
Publication of JP2019017729A publication Critical patent/JP2019017729A/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/08Fluid mattresses or cushions
    • A47C27/10Fluid mattresses or cushions with two or more independently-fillable chambers

Abstract

To provide a body pressure support cushion of a new structure in which a superior body pressure dispersion effect can be obtained by a simple structure and the expanding/shrinking deformation properties of support cells can easily be adjusted, and provide a manufacturing method of the body pressure support cushion integrally including the support cells and an auxiliary cell.SOLUTION: A body pressure support cushion 10 comprises: (a) support cells 12 including fluid chambers 20 and capable of expanding/shrinking deformation; (b) an auxiliary cell 14 including an expanding/shrinking auxiliary chamber 44 being brought into communication with the fluid chambers 20; (c) an actuating chamber 42 formed in an opposite side pinching a flexible action film 40 to the expanding/shrinking auxiliary chamber 44 in the auxiliary cell 14; (d) an elastic body 46 housed in the actuating chamber 42; (e) an air opening hole 48 for opening the actuating chamber 42 in the air; (f) a pressure regulation opening 64 enabling supply and discharge of the fluid to the expanding/shrinking auxiliary chamber 44; and (g) a cock member 68 for switching the pressure regulation opening 64 into a communication state and a cut-off state.SELECTED DRAWING: Figure 5

Description

本発明は、使用者の体圧を広い範囲で効果的に分散させることができる体圧支持クッションとその製造方法に関するものである。   The present invention relates to a body pressure support cushion capable of effectively dispersing a user's body pressure over a wide range and a method for manufacturing the body pressure support cushion.

従来から、支持面に使用者が横たわったり座したりする際に、使用者の体に作用する圧力を低減して寝心地や座り心地などの向上を図る体圧支持クッションが知られており、マットレスなどへの適用が検討されている。この体圧支持クッションは、例えば、特開2017−51549号公報(特許文献1)などに開示されているように、内部に流体室を設けられた支持セルを備えており、支持面に配された支持セルが作用する荷重に応じて拡縮変形することによって、使用者と体圧支持クッションの当接面積が大きく確保されて、使用者に作用する圧力が分散されるようになっている。   Conventionally, there has been known a body pressure support cushion that reduces the pressure acting on the user's body when the user lies or sits on the support surface to improve sleeping comfort and sitting comfort. Application to such is being considered. This body pressure support cushion includes a support cell in which a fluid chamber is provided, as disclosed in, for example, JP-A-2017-51549 (Patent Document 1), and is disposed on a support surface. The contact area between the user and the body pressure support cushion is ensured to be large and the pressure acting on the user is dispersed by expanding and contracting according to the load applied by the support cell.

ところで、特許文献1では、支持セルの流体室に連通された拡縮補助室を備える補助セルを設けることによって、支持セルの拡縮変形をより大きなストロークで且つより迅速に生ぜしめ得る構造が提案されている。この補助セルは、外膜の内部に中間膜が配された構造を有しており、中間膜の両側には、支持セルの流体室に連通された拡縮補助室と、弾性手段を収容した作用室とが形成されている。   By the way, in patent document 1, the structure which can produce the expansion-contraction deformation | transformation of a support cell with a larger stroke and more rapidly is proposed by providing the auxiliary cell provided with the expansion-contraction auxiliary chamber connected to the fluid chamber of the support cell. Yes. This auxiliary cell has a structure in which an intermediate film is arranged inside the outer membrane, and an expansion / contraction auxiliary chamber communicated with a fluid chamber of the support cell and an elastic means are accommodated on both sides of the intermediate membrane. A chamber is formed.

そして、支持セルに使用者の体重が作用すると、圧縮された支持セルの流体室から補助セルの拡縮補助室へ流体が移動して、支持セルの圧縮変形が速やかに且つ大きなストロークで許容される。一方、支持セルに作用する荷重が低減乃至は解除されると、補助セルの中間膜が弾性手段の弾性によって拡縮補助室側へ変位することで、補助セルの拡縮補助室から支持セルの流体室へ流体が速やかに移動して、支持セルの圧縮変形量が速やかに低減せしめられるようになっている。   When the weight of the user acts on the support cell, the fluid moves from the compressed fluid chamber of the support cell to the expansion / contraction auxiliary chamber of the auxiliary cell, and the compression deformation of the support cell is allowed quickly and with a large stroke. . On the other hand, when the load acting on the support cell is reduced or released, the intermediate film of the auxiliary cell is displaced toward the expansion / contraction auxiliary chamber side by the elasticity of the elastic means, so that the fluid chamber of the support cell from the expansion / contraction auxiliary chamber of the auxiliary cell. Thus, the fluid moves quickly, and the amount of compressive deformation of the support cell can be quickly reduced.

このような特許文献1の構造では、相互に連通された支持セルの流体室と補助セルの拡縮補助室が、大気に対して密封された空間となっていることから、支持セルの拡縮変形の特性(クッション特性)は、補助セルの弾性手段のばね特性や補助セルの拡縮補助室の内圧などに基づいて任意に変更することができない態様で予め設定されている場合もあった。   In such a structure of Patent Document 1, since the fluid chamber of the support cell and the expansion / contraction auxiliary chamber of the auxiliary cell communicated with each other are a space sealed against the atmosphere, the expansion / contraction deformation of the support cell is prevented. The characteristic (cushion characteristic) may be preset in such a manner that it cannot be arbitrarily changed based on the spring characteristic of the elastic means of the auxiliary cell or the internal pressure of the expansion / contraction auxiliary chamber of the auxiliary cell.

しかしながら、例えば、体圧支持クッションの硬さに対する使用者ごとの好みや使用者の体重の違い、使用環境の温度や気圧の違いなどに応じて、支持セルのクッション特性を体圧支持クッションの使用中や使用後に調節できることが求められる場合もあった。   However, for example, depending on the user's preference for the hardness of the body pressure support cushion, the difference in the user's weight, the temperature of the use environment, the difference in the atmospheric pressure, etc. In some cases, it was required to be able to be adjusted during and after use.

特開2017−51549号公報JP 2017-51549 A

本発明は、上述の事情を背景に為されたものであって、その解決課題は、優れた体圧分散効果を簡単な構造によって実現することができると共に、支持セルのクッション特性を簡易に調節することが可能とされた、新規な構造の体圧支持クッションを提供することにある。   The present invention has been made in the background of the above-mentioned circumstances, and the problem to be solved is that an excellent body pressure dispersion effect can be realized with a simple structure, and the cushion characteristics of the support cell can be easily adjusted. It is an object of the present invention to provide a body pressure support cushion having a novel structure that can be made.

また、本発明は、内部に流体室を備える支持セルと、内部に配された作用膜の両側に拡縮補助室と弾性体を収容する作用室を備える補助セルと、流体室と拡縮補助室を連通する連通路とを一体で形成した体圧支持クッションの製造方法を提供することも、目的とする。   The present invention also includes a support cell having a fluid chamber therein, an auxiliary cell having an expansion / contraction auxiliary chamber and an action chamber for accommodating an elastic body on both sides of a working film disposed therein, a fluid chamber, and an expansion / contraction auxiliary chamber. It is another object of the present invention to provide a method for manufacturing a body pressure support cushion that is integrally formed with a communicating passage that communicates therewith.

以下、このような課題を解決するために為された本発明の態様を記載する。なお、以下に記載の各態様において採用される構成要素は、可能な限り任意の組み合わせで採用可能である。   Hereinafter, the aspect of this invention made | formed in order to solve such a subject is described. In addition, the component employ | adopted in each aspect as described below is employable by arbitrary combinations as much as possible.

すなわち、本発明の第一の態様は、体圧支持クッションであって、内部に流体室を備えて拡縮変形可能とされた支持セルと、該支持セルの該流体室と連通された拡縮補助室を内部に備える補助セルと、該補助セルにおいて該拡縮補助室に対して可撓性の作用膜を挟んだ反対側に形成された作用室と、該補助セルの該作用室に収容された弾性体と、該補助セルの該作用室を大気に開放する大気開放孔と、該補助セルの該拡縮補助室に対する流体の供給と排出を可能とする調圧口と、該調圧口を連通状態と遮断状態に切り替える栓部材とを、含むことを特徴とする。   That is, the first aspect of the present invention is a body pressure support cushion, which is provided with a fluid chamber therein and is capable of expansion / contraction deformation, and an expansion / contraction auxiliary chamber communicated with the fluid chamber of the support cell. An auxiliary cell provided inside, a working chamber formed on the opposite side of the auxiliary cell across the flexible working membrane with respect to the expansion / contraction auxiliary chamber, and elasticity accommodated in the working chamber of the auxiliary cell A body, an atmosphere opening hole that opens the working chamber of the auxiliary cell to the atmosphere, a pressure adjusting port that enables supply and discharge of fluid to and from the expansion / contraction auxiliary chamber of the auxiliary cell, and the pressure adjusting port in communication with each other And a plug member that switches to the shut-off state.

このような第一の態様に従う構造とされた体圧支持クッションによれば、補助セルの拡縮補助室に対して調圧口を通じて空気などの流体を供給又は排出することができることから、拡縮補助室の内圧を調節することで作用室の弾性体の圧縮変形量を調節するなどして、補助セルにおける作用膜の変形特性を簡単に変更することができる。その結果、例えば支持セルに人が載るなどして支持セルが圧縮される際に、支持セルの流体室と補助セルの拡縮補助室の間での流体の流動特性が作用膜の変形特性に応じて変化せしめられて、支持セルの入力に対する変形の程度などのクッション特性が調節されることから、より良好な寝心地などが実現される。   According to the body pressure support cushion having the structure according to the first aspect, fluid such as air can be supplied to or discharged from the expansion / contraction auxiliary chamber of the auxiliary cell through the pressure adjusting port. The deformation characteristics of the working film in the auxiliary cell can be easily changed by adjusting the amount of compressive deformation of the elastic body of the working chamber by adjusting the internal pressure of the working chamber. As a result, when the support cell is compressed, for example, when a person is placed on the support cell, the fluid flow characteristics between the fluid chamber of the support cell and the expansion / contraction auxiliary chamber of the auxiliary cell correspond to the deformation characteristics of the working film. Since the cushion characteristics such as the degree of deformation with respect to the input of the support cell are adjusted, better sleeping comfort and the like are realized.

さらに、補助セルが作用膜を隔てて拡縮補助室と作用室を備える構造とされていることから、支持セルの流体室に連通された拡縮補助室に対する流体の供給又は排出時に、補助セル内で拡縮補助室と作用室の容積の割合の変化が生じる。それ故、作用室内の弾性体の予圧縮量を調節することによる支持セルの変形特性の変更を実現しつつ、支持セルの形状変化を抑えることが可能とされている。これにより、硬いクッション特性を得る際に、支持セルが初期形状において過度に膨張変形して使用者を載せる支持セルの上面が丸くなるのを防ぐことができると共に、柔らかいクッション特性を得る際に、支持セルが初期形状において過度に潰れて、支持セルの変形ストロークが小さくなるのを防ぐことができる。   Furthermore, since the auxiliary cell has a structure including the expansion / contraction auxiliary chamber and the action chamber with the working membrane interposed therebetween, the fluid is supplied to or discharged from the expansion / contraction auxiliary chamber communicated with the fluid chamber of the support cell. A change in the volume ratio between the expansion / contraction assisting chamber and the working chamber occurs. Therefore, it is possible to suppress a change in the shape of the support cell while realizing a change in the deformation characteristics of the support cell by adjusting the amount of pre-compression of the elastic body in the working chamber. As a result, when obtaining a hard cushion characteristic, the support cell can be prevented from excessively expanding and deforming in the initial shape to prevent the upper surface of the support cell from being rounded, and when obtaining a soft cushion characteristic, It is possible to prevent the support cell from being crushed excessively in the initial shape and reducing the deformation stroke of the support cell.

また、支持セルの流体室および補助セルの拡縮補助室に収容される流体の量を、調圧口によって適宜に変更することができることから、例えば、使用者の体重や好みなどに応じて支持セルの硬さを調節することができると共に、気圧や温度などの使用環境の変化による流体室内の流体の膨張や収縮に対して、支持セルの硬さなどを適切に調節することもできる。   Further, since the amount of fluid accommodated in the fluid chamber of the support cell and the expansion / contraction auxiliary chamber of the auxiliary cell can be appropriately changed by the pressure adjusting port, for example, according to the weight and preference of the user, the support cell The hardness of the support cell can be appropriately adjusted with respect to the expansion and contraction of the fluid in the fluid chamber due to changes in the use environment such as atmospheric pressure and temperature.

本発明の第二の態様は、第一の態様に記載された体圧支持クッションにおいて、前記調圧口が前記補助セルに設けられているものである。   According to a second aspect of the present invention, in the body pressure support cushion described in the first aspect, the pressure adjusting port is provided in the auxiliary cell.

第二の態様によれば、調圧口が支持セルの流体室を介することなく補助セルの拡縮補助室に直接的に連通されることによって、調圧口を通じた流体の供給又は排出による変化が補助セルにおいて効率的に生ぜしめられる。したがって、調圧口を通じた拡縮補助室への流体の供給又は排出によって、補助セルのばねの変更による支持セルのクッション特性の調節が効果的に実現されると共に、流体の供給又は排出による支持セルの変形などが低減される。   According to the second aspect, the pressure adjusting port communicates directly with the expansion / contraction auxiliary chamber of the auxiliary cell without passing through the fluid chamber of the support cell, so that the change due to the supply or discharge of the fluid through the pressure adjusting port is performed. It is produced efficiently in the auxiliary cell. Therefore, the supply or discharge of the fluid to the expansion / contraction auxiliary chamber through the pressure adjusting port effectively realizes the adjustment of the cushion characteristic of the support cell by changing the spring of the auxiliary cell, and the support cell by the supply or discharge of the fluid. Such as deformation is reduced.

本発明の第三の態様は、第一又は第二の態様に記載された体圧支持クッションにおいて、前記補助セルが相互に重ね合わされた第一のシートと第二のシートの重ね合わせ面間に前記作用膜を配した構造を有しており、該第一のシートと該作用膜の間に前記作用室が形成されていると共に、該第二のシートと該作用膜の間に前記拡縮補助室が形成されている一方、該第二のシートと該作用膜には相互に重ね合わされて固着される固着片が外側へ延び出して設けられており、該第二のシートの該固着片と該作用膜の該固着片との重ね合わせ面間には該拡縮補助室に連通される調圧通路が形成されていると共に、前記調圧口が該第二のシートの該固着片又は該作用膜の該固着片を貫通して設けられて、該調圧口が該調圧通路を通じて該拡縮補助室に連通されているものである。   A third aspect of the present invention is the body pressure support cushion described in the first or second aspect, wherein the auxiliary cells are overlapped with each other between the overlapping surfaces of the first sheet and the second sheet. The working film has a structure in which the working chamber is formed between the first sheet and the working film, and the expansion / contraction assistance is provided between the second sheet and the working film. While the chamber is formed, the second sheet and the working film are provided with fixing pieces that are overlapped and fixed to each other so as to extend outward, and the fixing pieces of the second sheet and A pressure adjusting passage communicating with the expansion / contraction auxiliary chamber is formed between the overlapping surfaces of the working film and the fixing piece, and the pressure adjusting port is the fixing piece of the second sheet or the action. The pressure adjusting port is provided through the pressure adjusting passage to the expansion / contraction auxiliary chamber. It is what is passed.

第三の態様によれば、補助セルが第一のシートと第二のシートと作用膜を重ね合わせた構造を有していることから、作用膜の両側に作用室と拡縮補助室を備えた構造の補助セルを簡単に形成することができる。   According to the third aspect, since the auxiliary cell has a structure in which the first sheet, the second sheet, and the working film are overlapped, the working chamber and the expansion / contraction auxiliary chamber are provided on both sides of the working film. An auxiliary cell having a structure can be easily formed.

さらに、調圧口が補助セルの外側に延び出した固着片に設けられることにより、補助セルの拡縮補助室に対する流体の供給と排出を、調圧口から支持セルの流体室を介することなく可能としつつ、補助セルに使用者が載る場合に、調圧口が補助セルにおける使用者の載り得る部分から離れて設けられていることで、使用者の調圧口への接触が回避されて異物感などを回避することができる。   Furthermore, by providing the pressure adjusting port on the fixing piece extending outside the auxiliary cell, fluid can be supplied to and discharged from the auxiliary cell expansion / contraction auxiliary chamber without passing through the fluid chamber of the support cell. However, when the user is placed on the auxiliary cell, the pressure adjusting port is provided away from the portion of the auxiliary cell on which the user can be placed, so that contact with the user's pressure adjusting port is avoided and foreign matter is avoided. A feeling or the like can be avoided.

本発明の第四の態様は、第一〜第三の何れか1つの態様に記載された体圧支持クッションにおいて、前記弾性体が前記作用室に対して出入れ可能とされているものである。   According to a fourth aspect of the present invention, in the body pressure support cushion described in any one of the first to third aspects, the elastic body can be put into and out of the working chamber. .

第四の態様によれば、例えばばね特性などが異なる弾性体に変更することで、拡縮補助室の内圧変化に対する作用膜の変形特性を大きく変更することができて、支持セルのクッション特性をより大きな変更幅で調節することができる。したがって、例えば、作用室に収容する弾性体を選択することで、支持セルのクッション特性を大まかに設定した後で、流体を補助セルの拡縮補助室に対して調圧口を通じて供給又は排出することで、支持セルのクッション特性を微調整することができる。   According to the fourth aspect, for example, by changing to an elastic body having a different spring characteristic or the like, the deformation characteristic of the action film with respect to the internal pressure change of the expansion / contraction auxiliary chamber can be greatly changed, and the cushion characteristic of the support cell can be further increased. It can be adjusted with a large change width. Therefore, for example, by selecting an elastic body accommodated in the working chamber, the fluid is supplied to or discharged from the expansion / contraction auxiliary chamber of the auxiliary cell through the pressure adjusting port after roughly setting the cushion characteristics of the support cell. Thus, the cushion characteristics of the support cell can be finely adjusted.

本発明の第五の態様は、相互に重ね合わされる第一のシートと第二のシートによって支持セルと補助セルが一体的に形成されており、該支持セルは該第一のシートと該第二のシートの重ね合わせ面間に拡縮変形可能な流体室を備えている一方、該補助セルは、該第一のシートと該第二のシートの重ね合わせ面間に可撓性の作用膜が配されて該第一のシートと該作用膜との間に作用室が形成されて、該作用室には該第一のシートと該作用膜の間で弾性変形可能とされた弾性体が配設されていると共に、該第二のシートと該作用膜の間に拡縮補助室が形成されており、該第一のシートと該第二のシートの重ね合わせ面間には該支持セルの該流体室と該補助セルの該拡縮補助室を相互に連通する連通路が形成されている体圧支持クッションの製造方法であって、前記第一のシートに対して前記作用膜の外周部分を重ね合わせて溶着して前記弾性体を収容した前記補助セルの前記作用室を形成する工程と、該作用膜を溶着した該第一のシートに前記第二のシートを重ね合わせて溶着して前記支持セルの前記流体室と該補助セルの該拡縮補助室を形成すると共に、該第一のシートおよび該作用膜と該第二のシートとの非溶着部分によって前記連通路を形成する工程とを、有することを特徴とする。   According to a fifth aspect of the present invention, a support cell and an auxiliary cell are integrally formed by a first sheet and a second sheet that are overlapped with each other, and the support cell includes the first sheet and the second sheet. The auxiliary cell has a fluid chamber that can be deformed and expanded between the overlapping surfaces of the two sheets, while the auxiliary cell has a flexible working film between the overlapping surfaces of the first sheet and the second sheet. An action chamber is formed between the first sheet and the action film, and an elastic body that is elastically deformable between the first sheet and the action film is arranged in the action chamber. And an expansion / contraction assisting chamber is formed between the second sheet and the working film, and between the overlapping surfaces of the first sheet and the second sheet, the support cell Manufacturing method of body pressure support cushion in which a communication passage is formed to communicate the fluid chamber and the expansion / contraction auxiliary chamber of the auxiliary cell with each other And forming the working chamber of the auxiliary cell containing the elastic body by overlapping and welding the outer peripheral portion of the working film to the first sheet, and welding the working film The second sheet is overlapped and welded to the first sheet to form the fluid chamber of the support cell and the expansion / contraction auxiliary chamber of the auxiliary cell, and the first sheet, the working film, and the Forming the communication path by a non-welded portion with the second sheet.

このような第五の態様に従う体圧支持クッションの製造方法によれば、支持セルと補助セルを一体形成することができる。しかも、第一のシートと作用膜を相互に溶着することで作用室を形成した後で、第一のシートおよび作用膜と第二のシートとを連通路の形成部分以外で相互に溶着することで、拡縮補助室と連通路を同時に形成することができて、連通路を支持セルおよび補助セルの間に一体的に形成することができる。   According to the method for manufacturing a body pressure support cushion according to the fifth aspect, the support cell and the auxiliary cell can be integrally formed. In addition, after the working chamber is formed by welding the first sheet and the working film to each other, the first sheet, the working film and the second sheet are welded to each other except the portion where the communication path is formed. Thus, the expansion / contraction assisting chamber and the communication path can be formed at the same time, and the communication path can be formed integrally between the support cell and the auxiliary cell.

本発明によれば、補助セルの拡縮補助室に連通された調圧口を設けたことにより、拡縮補助室に対して空気などの流体を供給又は排出することができることから、拡縮補助室の内圧を調節して作用室に収容された弾性体の圧縮量を調節することで、補助セルにおける作用膜の変形特性を簡単に変更して、支持セルの入力に対する変形の程度などのクッション特性を調節することができる。更に、補助セルが作用膜を隔てて拡縮補助室と作用室を備える構造とされており、拡縮補助室に対する流体の供給又は排出時に、補助セル内で拡縮補助室および作用室の容積の割合の変化が生じることから、支持セルの変形特性の変更を実現しつつ、支持セルの形状変化が抑えることが可能とされる。また、支持セルの流体室および補助セルの拡縮補助室に収容される流体の量を、調圧口によって適宜に変更できることから、例えば、使用者の体重やクッション特性への好みの違いなどに対応することができると共に、気圧や温度などの使用環境の違いにも対応することが可能となる。   According to the present invention, by providing the pressure adjusting port connected to the expansion / contraction auxiliary chamber of the auxiliary cell, fluid such as air can be supplied to or discharged from the expansion / contraction auxiliary chamber. By adjusting the compression amount of the elastic body accommodated in the working chamber, the deformation characteristics of the working membrane in the auxiliary cell can be easily changed, and the cushion characteristics such as the degree of deformation with respect to the input of the support cell can be adjusted. can do. Further, the auxiliary cell has a structure including an expansion / contraction auxiliary chamber and a working chamber with the working membrane being separated, and the ratio of the volume of the expansion / contraction auxiliary chamber and the working chamber in the auxiliary cell at the time of supplying or discharging the fluid to the expansion / contraction auxiliary chamber. Since the change occurs, it is possible to suppress the change in the shape of the support cell while realizing the change in the deformation characteristics of the support cell. In addition, the amount of fluid accommodated in the fluid chamber of the support cell and the expansion / contraction auxiliary chamber of the auxiliary cell can be appropriately changed by the pressure adjusting port, so that it can respond to, for example, the user's weight and the difference in cushion characteristics It is possible to cope with differences in the usage environment such as atmospheric pressure and temperature.

本発明の第一の実施形態としての流体セル式マットレスを示す斜視図。The perspective view which shows the fluid cell type mattress as 1st embodiment of this invention. 図1に示す流体セル式マットレスを別角度で示す斜視図。The perspective view which shows the fluid cell type mattress shown in FIG. 1 at another angle. 図1に示す流体セル式マットレスの平面図。The top view of the fluid cell type mattress shown in FIG. 図1に示す流体セル式マットレスの底面図。The bottom view of the fluid cell type mattress shown in FIG. 図1の流体セル式マットレスの要部を拡大して示す断面図であって、図6のV−V断面に相当する図。It is sectional drawing which expands and shows the principal part of the fluid cell type mattress of FIG. 1, Comprising: The figure corresponded in the VV cross section of FIG. 図1に示す流体セル式マットレスの要部を拡大して示す平面図。The top view which expands and shows the principal part of the fluid cell type mattress shown in FIG. 図6のVII−VII断面図。VII-VII sectional drawing of FIG. 図6のVIII−VIII断面図。VIII-VIII sectional drawing of FIG. 図1の流体セル式マットレスの要部を拡大して示す断面図であって、調圧口から空気を供給した状態を示す図。It is sectional drawing which expands and shows the principal part of the fluid cell type mattress of FIG. 1, Comprising: The figure which shows the state which supplied air from the pressure regulation opening | mouth. 図1に示す流体セル式マットレスの要部を使用状態で示す断面図であって、(a)が支持セルに対する荷重の非入力状態を、(b)が支持セルに対する荷重の入力状態を、それぞれ示す。It is sectional drawing which shows the principal part of the fluid cell type mattress shown in FIG. 1 in a use condition, (a) is the non-input state of the load with respect to a support cell, (b) is the input state of the load with respect to a support cell, respectively. Show. 本発明の別の一実施形態としての流体セル式マットレスの要部を示す断面図。Sectional drawing which shows the principal part of the fluid cell type mattress as another one Embodiment of this invention. 本発明のまた別の一実施形態としての流体セル式マットレスを構成する補助セルを示す斜視図。The perspective view which shows the auxiliary | assistant cell which comprises the fluid cell type mattress as another one Embodiment of this invention. 本発明の更に別の一実施形態としての流体セル式マットレスの要部を示す正面図。The front view which shows the principal part of the fluid cell type mattress as another embodiment of this invention. 本発明の更にまた別の一実施形態としての流体セル式マットレスを構成する補助セルを示す斜視図。The perspective view which shows the auxiliary | assistant cell which comprises the fluid cell type mattress as another one Embodiment of this invention.

以下、本発明の実施形態について、図面を参照しつつ説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1〜4には、本発明に従う構造とされた体圧支持クッションの第一の実施形態として、流体セル式マットレス10(以下、マットレス10)が示されている。マットレス10は、複数の支持セル12と、それら支持セル12の左右両側に配された複数の補助セル14とを備えている。以下の説明において、上下方向とはマットレス10の使用状態での鉛直上下方向である図3の紙面直交方向を、左右方向とはマットレス10の幅方向である図3の左右方向を、前後方向とはマットレス10の長さ方向である図3の上下方向を、それぞれ言う。   1-4, a fluid cell mattress 10 (hereinafter, mattress 10) is shown as a first embodiment of a body pressure support cushion having a structure according to the present invention. The mattress 10 includes a plurality of support cells 12 and a plurality of auxiliary cells 14 disposed on the left and right sides of the support cells 12. In the following description, the up-down direction is the vertical direction in FIG. 3 which is the vertical up-down direction when the mattress 10 is used, and the left-right direction is the left-right direction in FIG. Means the vertical direction of FIG. 3 which is the length direction of the mattress 10, respectively.

より詳細には、支持セル12は、図5に示すように、合成樹脂などの可撓性膜で形成された上外膜16と下外膜18の間に流体室としての受圧流体室20を備える中空構造を有している。本実施形態では、上外膜16が下向きに開口する逆向き凹形状とされていると共に、下外膜18が上向きに開口する凹形状とされており、上外膜16の開口部と下外膜18の開口部が突き合わされることによって、それら上外膜16と下外膜18の間に受圧流体室20が形成されている。また、受圧流体室20には、支持弾性体22が収容されている。この支持弾性体22は、本実施形態では略平行六面体とされて、好適には連続気泡を有する多孔質の弾性体とされており、例えば発泡率の大きな発泡ウレタンフォームなどで形成されている。   More specifically, as shown in FIG. 5, the support cell 12 includes a pressure receiving fluid chamber 20 as a fluid chamber between an upper outer membrane 16 and a lower outer membrane 18 formed of a flexible membrane such as a synthetic resin. It has a hollow structure. In the present embodiment, the upper outer membrane 16 has a reverse concave shape that opens downward, and the lower outer membrane 18 has a concave shape that opens upward. The pressure receiving fluid chamber 20 is formed between the upper outer membrane 16 and the lower outer membrane 18 by the opening portions of the membrane 18 being abutted with each other. The pressure receiving fluid chamber 20 contains a support elastic body 22. In this embodiment, the support elastic body 22 is a substantially parallelepiped, and is preferably a porous elastic body having open cells, and is formed of, for example, a foamed urethane foam having a high foaming rate.

そして、支持セル12は、上外膜16と下外膜18の変形が受圧流体室20内に対する空気の流入と排出および支持弾性体22の弾性変形によって許容されて、上下方向に伸縮変形可能とされている。なお、受圧流体室20内の流体は、空気以外の気体であっても良いし、液体であっても良いが、好適には圧縮性流体とされることにより、流体の圧縮性によって衝撃的な荷重作用時のクッション性が向上し得ると共に、荷重作用時に上下の外膜16,18への作用力が流体の圧縮性によって軽減されて、耐久性や耐荷重性能の向上が図られ得る。本実施形態では、受圧流体室20内の流体が空気とされている。   The support cell 12 can be deformed in the vertical direction by allowing the deformation of the upper outer film 16 and the lower outer film 18 to be permitted by the inflow and discharge of air into the pressure receiving fluid chamber 20 and the elastic deformation of the support elastic body 22. Has been. Note that the fluid in the pressure receiving fluid chamber 20 may be a gas other than air or a liquid, but is preferably a compressible fluid, which is more shocking due to the compressibility of the fluid. The cushioning property at the time of loading can be improved, and the acting force on the upper and lower outer films 16 and 18 at the time of loading can be reduced by the compressibility of the fluid, so that the durability and load bearing performance can be improved. In the present embodiment, the fluid in the pressure receiving fluid chamber 20 is air.

このような構造とされた支持セル12は、図1〜4に示すように、マットレス10において複数が前後方向および左右方向に並んで配設されている。本実施形態のマットレス10において、支持セル12は、前後方向で21列且つ左右方向で9列となるように189個が配設されている。尤も、本実施形態のマットレス10は、前後方向で3つに分割された分割体24,24,24を組み合わせて形成されていることから、各分割体24を構成する前後方向で7列且つ左右方向で9列に並んで配された63個の支持セル12が一体形成されている。なお、分割体24を構成する63個の支持セル12は、それらの上外膜16が相互に繋がって後述する第一のシート78として一体形成されていると共に、それらの下外膜18が相互に繋がって後述する第二のシート80として一体形成されている。   As shown in FIGS. 1 to 4, a plurality of support cells 12 having such a structure are arranged side by side in the front-rear direction and the left-right direction in the mattress 10. In the mattress 10 of the present embodiment, 189 support cells 12 are arranged in 21 rows in the front-rear direction and 9 rows in the left-right direction. However, since the mattress 10 of the present embodiment is formed by combining the divided bodies 24, 24, 24 divided into three in the front-rear direction, the row and the left and right sides constituting each divided body 24 are arranged in seven rows. 63 support cells 12 arranged in 9 rows in the direction are integrally formed. The 63 support cells 12 constituting the divided body 24 are integrally formed as a first sheet 78 to be described later with their upper and outer membranes 16 connected to each other, and their lower outer membranes 18 are mutually connected. And is integrally formed as a second sheet 80 to be described later.

また、各分割体24において隣り合って配置された支持セル12,12は、図6〜8に示すように、所定の間隔で相互に離れて配置されており、各支持セル12の上外膜16の下端に連続する格子状の上重ね部26と、各支持セル12の下外膜18の上端に連続する格子状の下重ね部28が、隣り合う支持セル12,12の間で相互に重ね合わされて溶着されている。これにより、各支持セル12は、上重ね部26および下重ね部28によって所定の相対位置に位置決めされていると共に、上重ね部26および下重ね部28の変形による傾動や変位を許容されている。   Further, the support cells 12 and 12 arranged adjacent to each other in each divided body 24 are arranged apart from each other at a predetermined interval as shown in FIGS. The lattice-shaped upper overlapping portion 26 that is continuous with the lower end of 16 and the lattice-shaped upper overlapping portion 28 that is continuous with the upper end of the lower outer membrane 18 of each support cell 12 are mutually connected between the adjacent support cells 12 and 12. It is overlapped and welded. As a result, each support cell 12 is positioned at a predetermined relative position by the upper overlap portion 26 and the lower overlap portion 28, and is allowed to tilt and displace due to deformation of the upper overlap portion 26 and the lower overlap portion 28. .

なお、上下の重ね部26,28の幅寸法は、溶着のし易さや溶着の信頼性の確保などの観点から3mm以上とされていることが望ましいと共に、支持セル12および補助セル14の相互間の距離(間隔)が大きくなりすぎるのを防いで、違和感のないマットレス10の上面を構成するために、15mm以下とされていることが望ましい。   Note that the width of the upper and lower overlapping portions 26 and 28 is preferably 3 mm or more from the viewpoint of ease of welding and ensuring the reliability of welding, and between the support cell 12 and the auxiliary cell 14. In order to prevent the distance (interval) from becoming excessively large and to form the upper surface of the mattress 10 without a sense of incongruity, it is desirable that the distance is set to 15 mm or less.

さらに、上下の重ね部26,28において相互に溶着される領域の幅寸法は、好適には、上下の重ね部26,28の幅寸法の20%以上且つ80%以下とされている。蓋し、溶着される領域の幅が上下の重ね部26,28の幅寸法に対して20%未満とされていると、溶着の耐久性や信頼性が十分に確保できなくなるおそれがある一方、80%を超えると、上重ね部26と下重ね部28の面方向での相対位置の誤差などに起因して、溶着される領域の実質的な幅寸法を安定して確保することが難しくなるなどの不具合が生じ得るからである。なお、溶着される領域は、上下の重ね部26,28の左右方向の中央に設定されることが望ましく、これによって、上下の重ね部26,28の相対位置や溶着位置の誤差などが許容され易くなる。更に、上下の重ね部26,28の溶着面積を十分に確保するために、面方向における上下の重ね部26,28の相対的な位置のずれは、好ましくは、上下の重ね部26,28の幅に対して20%未満、より好適には10%未満とされる。   Furthermore, the width dimension of the regions welded to each other in the upper and lower overlapping parts 26 and 28 is preferably 20% or more and 80% or less of the width dimension of the upper and lower overlapping parts 26 and 28. If the width of the region to be covered and welded is less than 20% with respect to the width dimension of the upper and lower overlapping portions 26, 28, the durability and reliability of welding may not be sufficiently secured, If it exceeds 80%, it becomes difficult to stably secure the substantial width dimension of the welded region due to an error in the relative position in the surface direction of the upper overlap portion 26 and the lower overlap portion 28. This is because problems such as the above may occur. Note that the area to be welded is desirably set at the center in the left-right direction of the upper and lower overlapping portions 26 and 28, thereby allowing errors in the relative positions of the upper and lower overlapping portions 26 and 28, welding positions, and the like. It becomes easy. Further, in order to ensure a sufficient welding area of the upper and lower overlapping portions 26 and 28, the relative positional deviation between the upper and lower overlapping portions 26 and 28 in the surface direction is preferably that of the upper and lower overlapping portions 26 and 28. The width is less than 20%, more preferably less than 10%.

さらに、上重ね部26において左右に隣り合う支持セル12,12の間に位置する部分には、図5〜8に示すように、下面に開口して左右へ直線的に延びる上凹溝30が形成されていると共に、下重ね部28において左右に隣り合う支持セル12,12の間に位置する部分には、上面に開口して左右へ直線的に延びる下凹溝32が形成されている。そして、上重ね部26と下重ね部28が重ね合わされた状態において、上凹溝30の下面開口と下凹溝32の上面開口が相互に突き合わされており、上重ね部26と下重ね部28の重ね合わせ面間には左右に延びる支持セル連通路34が形成されている。支持セル連通路34は、両端部が支持セル12の受圧流体室20に連通されており、左右に隣り合う支持セル12,12の受圧流体室20,20が支持セル連通路34を通じて相互に連通されている。本実施形態では、左右に並んで配された9個の支持セル12の受圧流体室20が、支持セル連通路34によって相互に連通されている。なお、支持セル連通路34の通路断面積や通路長さ、通路断面形状などは、要求特性などに応じて変更され得る。   Furthermore, as shown in FIGS. 5 to 8, an upper concave groove 30 that opens to the lower surface and extends linearly to the left and right is formed in a portion located between the support cells 12, 12 adjacent to the left and right in the upper overlap portion 26. In the lower overlap portion 28, a lower concave groove 32 that opens to the upper surface and extends linearly to the left and right is formed in a portion that is formed between the support cells 12 and 12 that are adjacent to the left and right in the lower overlap portion 28. Then, in a state where the upper overlapping portion 26 and the lower overlapping portion 28 are overlapped, the lower surface opening of the upper concave groove 30 and the upper surface opening of the lower concave groove 32 are abutted with each other. A support cell communication path 34 extending left and right is formed between the overlapping surfaces. Both ends of the support cell communication path 34 communicate with the pressure receiving fluid chamber 20 of the support cell 12, and the pressure receiving fluid chambers 20, 20 of the support cells 12, 12 adjacent to the left and right communicate with each other through the support cell communication path 34. Has been. In the present embodiment, the pressure receiving fluid chambers 20 of the nine support cells 12 arranged side by side are connected to each other by the support cell communication passage 34. The passage cross-sectional area, the passage length, the passage cross-sectional shape, etc. of the support cell communication passage 34 can be changed according to required characteristics.

一方、左右方向の両端に位置する支持セル12の左右外側には、補助セル14がそれぞれ配設されている。補助セル14は、可撓性の合成樹脂膜などで形成された上外膜36と下外膜38の間に可撓性の作用膜40が配設された構造を有しており、上外膜36と作用膜40の間に作用室42が形成されていると共に、作用膜40と下外膜38の間に拡縮補助室44が形成された中空構造を有している。なお、本実施形態の作用室42と拡縮補助室44には、それぞれ空気が収容されているが、例えば、拡縮補助室44には支持セル12の受圧流体室20と同様に空気以外の気体や液体なども収容され得る。また、補助セル14の上外膜36が、支持セル12の上外膜16と一体形成されて、第一のシート78(後述)に設けられていると共に、補助セル14の下外膜38が、支持セル12の下外膜18と一体形成されて、第二のシート80(後述)に設けられている。   On the other hand, auxiliary cells 14 are disposed on the left and right outer sides of the support cells 12 located at both ends in the left-right direction. The auxiliary cell 14 has a structure in which a flexible working film 40 is disposed between an upper outer film 36 and a lower outer film 38 formed of a flexible synthetic resin film. The working chamber 42 is formed between the membrane 36 and the working membrane 40, and the expansion / contraction auxiliary chamber 44 is formed between the working membrane 40 and the lower outer membrane 38. Note that air is accommodated in each of the working chamber 42 and the expansion / contraction assisting chamber 44 of the present embodiment. For example, in the expansion / contraction assisting chamber 44, as with the pressure receiving fluid chamber 20 of the support cell 12, Liquids and the like can also be accommodated. Further, the upper outer membrane 36 of the auxiliary cell 14 is integrally formed with the upper outer membrane 16 of the support cell 12 and is provided on a first sheet 78 (described later), and the lower outer membrane 38 of the auxiliary cell 14 is provided. The support cell 12 is integrally formed with the lower outer membrane 18 and provided on a second sheet 80 (described later).

さらに、拡縮補助室44に対して作用膜40を挟んだ反対側に設けられる作用室42には、作用膜40と下外膜38の間で弾性変形可能とされた弾性体としての作用弾性体46が収容されている。この作用弾性体46は、支持セル12の支持弾性体22と同様の材料で形成された発泡弾性体であって、本実施形態では、支持弾性体22と同様に略平行六面体とされている。なお、作用弾性体46は、支持弾性体22と同様に非発泡の弾性体としても良い。   Furthermore, the working chamber 42 provided on the opposite side of the expansion / contraction auxiliary chamber 44 with the working film 40 interposed therebetween has a working elastic body as an elastic body that can be elastically deformed between the working film 40 and the lower outer film 38. 46 is accommodated. The action elastic body 46 is a foamed elastic body formed of the same material as that of the support elastic body 22 of the support cell 12. In the present embodiment, the action elastic body 46 is a substantially parallelepiped like the support elastic body 22. The working elastic body 46 may be a non-foamed elastic body, like the supporting elastic body 22.

更にまた、作用室42の壁部を構成する補助セル14の上外膜36には、上下に貫通する大気開放孔48が形成されており、補助セル14の作用室42が大気開放孔48を通じて大気に開放されている。なお、大気開放孔48は、本実施形態では上外膜36の上壁部の四隅に貫通形成されているが、例えば上外膜36の上壁部の中央に貫通形成されていても良い。更に、大気開放孔48の孔断面形状や孔断面積などは、特に限定されるものではなく、要求される支持セル12のクッション特性などに応じて適宜に設定される。   Furthermore, the upper outer membrane 36 of the auxiliary cell 14 constituting the wall portion of the working chamber 42 is formed with an atmosphere opening hole 48 penetrating vertically, and the working chamber 42 of the auxiliary cell 14 passes through the atmosphere opening hole 48. Open to the atmosphere. In the present embodiment, the air opening holes 48 are formed through the four corners of the upper wall portion of the upper outer film 36, but may be formed through the center of the upper wall portion of the upper outer film 36, for example. Furthermore, the hole cross-sectional shape and the hole cross-sectional area of the air opening hole 48 are not particularly limited, and are appropriately set according to the required cushioning characteristics of the support cell 12 and the like.

補助セル14は、図1〜4に示すように、左右に並ぶ9個の支持セル12の左右外側に配設されており、補助セル14の上外膜36が支持セル12の上外膜16と一体形成されていると共に、補助セル14の下外膜38が支持セル12の下外膜18と一体形成されていることによって、支持セル12と一体形成されている。また、補助セル14は、マットレス10の前後方向に複数が並んで配設されており、本実施形態では、各分割体24において前後方向で7列の支持セル12が一体形成されていることから、左右各7個の補助セル14が前後方向に並んで一体形成されている。なお、本実施形態では、補助セル14がマットレス10の左右両端部に配設されているが、例えば左右何れか一方の端部にのみ配設されていても良いし、前後方向の端部に左右方向で並んで配設されていても良い。   As shown in FIGS. 1 to 4, the auxiliary cell 14 is disposed on the left and right outer sides of the nine support cells 12 arranged side by side, and the upper outer membrane 36 of the auxiliary cell 14 is the upper outer membrane 16 of the support cell 12. And the lower outer membrane 38 of the auxiliary cell 14 is integrally formed with the lower outer membrane 18 of the support cell 12, thereby being integrally formed with the support cell 12. A plurality of auxiliary cells 14 are arranged in the front-rear direction of the mattress 10, and in this embodiment, seven rows of support cells 12 are integrally formed in the front-rear direction in each divided body 24. The left and right auxiliary cells 14 are integrally formed side by side in the front-rear direction. In the present embodiment, the auxiliary cells 14 are disposed at the left and right ends of the mattress 10, but may be disposed, for example, only at either the left or right end, or at the ends in the front-rear direction. You may arrange | position along with the left-right direction.

さらに、各分割体24において、補助セル14の上外膜36には、図6〜8に示すように、下端から周囲へ広がる上重ね部50が一体形成されていると共に、補助セル14の下外膜38には、上端から周囲へ広がる下重ね部52が一体形成されている。そして、上重ね部50と下重ね部52が相互に重ね合わされて溶着されており、左右に隣り合う補助セル14と支持セル12が上重ね部50および下重ね部52によって相互に連結されていると共に、前後に隣り合う補助セル14,14が上重ね部50および下重ね部52によって相互に連結されている。このように、左右方向で隣り合う補助セル14と支持セル12および前後方向で隣り合う補助セル14,14は、それぞれ上重ね部50および下重ね部52を挟んで配設されていることにより、所定の間隔で離れて配されている。   Furthermore, in each divided body 24, the upper outer film 36 of the auxiliary cell 14 is integrally formed with an upper overlapping portion 50 extending from the lower end to the periphery as shown in FIGS. The outer film 38 is integrally formed with a lower overlapping portion 52 that extends from the upper end to the periphery. The upper overlapping portion 50 and the lower overlapping portion 52 are overlapped and welded to each other, and the auxiliary cell 14 and the support cell 12 adjacent to each other on the left and right are connected to each other by the upper overlapping portion 50 and the lower overlapping portion 52. At the same time, the auxiliary cells 14, 14 adjacent to each other in the front-rear direction are connected to each other by the upper overlapping portion 50 and the lower overlapping portion 52. Thus, the auxiliary cells 14 and the support cells 12 that are adjacent in the left-right direction and the auxiliary cells 14 and 14 that are adjacent in the front-rear direction are disposed with the upper overlap portion 50 and the lower overlap portion 52 interposed therebetween, respectively. They are spaced apart at a predetermined interval.

更にまた、下重ね部52における補助セル14と支持セル12の間に位置する部分には、図5〜8に示すように、上面に開口して左右へ直線的に延びる下凹溝54が形成されており、上重ね部50と下重ね部52が重ね合わされた状態において、下凹溝54の上面開口が上重ね部50で覆われて、上重ね部50と下重ね部52の重ね合わせ面間を左右に延びる連通路としての補助セル連通路56が形成されている。この補助セル連通路56は、左右一方の端部が支持セル12の受圧流体室20に連通されていると共に、左右他方の端部が補助セル14の拡縮補助室44に連通されており、それら受圧流体室20と拡縮補助室44が補助セル連通路56を通じて相互に連通されている。なお、補助セル連通路56の通路断面積や通路長さ、通路断面形状などは、要求特性などに応じて変更され得るが、本実施形態では、略半円形の通路断面形状を有しており、通路断面積が支持セル連通路34よりも小さくされている。   Furthermore, as shown in FIGS. 5 to 8, a lower concave groove 54 that opens to the upper surface and linearly extends to the left and right is formed in a portion of the lower overlap portion 52 located between the auxiliary cell 14 and the support cell 12. In the state where the upper overlap portion 50 and the lower overlap portion 52 are overlapped, the upper surface opening of the lower concave groove 54 is covered with the upper overlap portion 50, and the overlap surface of the upper overlap portion 50 and the lower overlap portion 52 is covered. An auxiliary cell communication path 56 is formed as a communication path extending left and right. The auxiliary cell communication passage 56 has one end on the left and right connected to the pressure receiving fluid chamber 20 of the support cell 12 and the other end on the left and right connected to the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14. The pressure receiving fluid chamber 20 and the expansion / contraction auxiliary chamber 44 are communicated with each other through the auxiliary cell communication passage 56. The passage cross-sectional area, passage length, passage cross-sectional shape, etc. of the auxiliary cell communication passage 56 can be changed according to required characteristics, etc., but in this embodiment, it has a substantially semicircular passage cross-sectional shape. The cross-sectional area of the passage is made smaller than that of the support cell communication passage 34.

また、上重ね部50と下重ね部52における補助セル14から左右外側に位置する部分は、上下の固着片58,60とされている。上下の固着片58,60は、上重ね部50と下重ね部52の他の部分に比して上外膜36と下外膜38から左右外側へ大きく延び出しており、上下に重ね合わされて溶着されていると共に、補助セル14の前後中央に対応する部分が、相互に固着されることなく離隔可能な状態で重ね合わされた非固着領域62とされている。この非固着領域62は、左右方向に延びており、左右一方の端部が上下の外膜36,38の突合せ部分である上下の重ね部50,52の内周端まで達していると共に、左右他方の端部が上下の重ね部50,52の外周端まで達することなく閉塞されている。   In addition, the portions located on the left and right outsides of the auxiliary cell 14 in the upper overlapping portion 50 and the lower overlapping portion 52 are upper and lower fixing pieces 58 and 60. The upper and lower fixing pieces 58 and 60 extend from the upper outer film 36 and the lower outer film 38 to the left and right outside as compared with the other parts of the upper overlapping part 50 and the lower overlapping part 52, and are overlapped vertically. While being welded, the portions corresponding to the front and rear centers of the auxiliary cells 14 are non-adhering regions 62 that are overlapped with each other without being fixed to each other. The non-adhesion region 62 extends in the left-right direction, and one of the left and right ends reaches the inner peripheral end of the upper and lower overlapping portions 50, 52, which are the butted portions of the upper and lower outer films 36, 38. The other end portion is closed without reaching the outer peripheral ends of the upper and lower overlapping portions 50 and 52.

さらに、上下の固着片58,60の間には、作用膜40の外周端部に設けられた固着片63が上下に挟まれた状態で配されている。この固着片63は、上側の固着片58に対して前後方向の全体が溶着されている一方、下側の固着片60に対しては、非固着領域62を外れた部分において溶着されていると共に、非固着領域62において溶着されることなく離隔可能に重ね合わされている。これにより、非固着領域62における上下の固着片58,60間の空間は、下側の固着片60と中間の固着片63の間を通じて補助セル14の拡縮補助室44に連通される調圧通路66を構成している。   Furthermore, between the upper and lower fixing pieces 58 and 60, the fixing piece 63 provided on the outer peripheral end portion of the working film 40 is arranged in a state of being sandwiched between the upper and lower sides. The fixing piece 63 is welded in its entirety in the front-rear direction to the upper fixing piece 58, while it is welded to the lower fixing piece 60 at a portion outside the non-adhering region 62. In the non-fixed region 62, they are overlapped without being welded. Thereby, the space between the upper and lower fixing pieces 58, 60 in the non-adhesion region 62 is communicated with the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 through the space between the lower fixing piece 60 and the intermediate fixing piece 63. 66 is constituted.

さらに、補助セル14における下重ね部52の固着片60には、調圧口64が設けられている。調圧口64は、全体として筒状とされて、下重ね部52の固着片60を貫通して固着片60から下方へ向けて突出するように設けられており、調圧口64の上端部が固着片60における非固着領域62に固着されている。そして、調圧口64の内孔が、非固着領域62において上重ね部50の固着片58と下重ね部52の固着片60との間に形成される調圧通路66に連通されている。この調圧通路66は、一方の端部が固着片58,60の溶着によって閉塞されていると共に、他方の端部が拡縮補助室44に連通されていることから、調圧口64は、調圧通路66を介して補助セル14の拡縮補助室44に連通されている。したがって、補助セル14の拡縮補助室44は、調圧通路66と調圧口64を介して大気に開放可能とされていると共に、図9に示すように調圧口64にポンプ76などを接続することで、空気を能動的に供給又は排出することも可能とされている。なお、調圧口64は、好適には、軟質の合成樹脂やゴム弾性体などで形成された柔らかい部材とされることにより、万一マットレス10上の使用者が調圧口64に触れたとしても、痛みを感じるなどの不具合を回避することができる。   Furthermore, a pressure adjusting port 64 is provided in the fixing piece 60 of the lower overlapping portion 52 in the auxiliary cell 14. The pressure adjusting port 64 has a cylindrical shape as a whole, and is provided so as to penetrate the fixing piece 60 of the lower overlap portion 52 and protrude downward from the fixing piece 60, and the upper end portion of the pressure adjusting port 64. Is fixed to the non-fixed region 62 of the fixed piece 60. The inner hole of the pressure adjusting port 64 is communicated with a pressure adjusting passage 66 formed between the fixed piece 58 of the upper overlapped portion 50 and the fixed piece 60 of the lower overlapped portion 52 in the non-fixed region 62. The pressure adjusting passage 66 is closed at one end by welding of the fixing pieces 58 and 60, and the other end communicates with the expansion / contraction auxiliary chamber 44. It communicates with the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 via the pressure passage 66. Therefore, the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 can be opened to the atmosphere through the pressure adjusting passage 66 and the pressure adjusting port 64, and a pump 76 and the like are connected to the pressure adjusting port 64 as shown in FIG. By doing so, it is also possible to actively supply or discharge air. The pressure adjusting port 64 is preferably a soft member formed of a soft synthetic resin or a rubber elastic body, so that the user on the mattress 10 should touch the pressure adjusting port 64 by any chance. Even troubles such as feeling pain can be avoided.

また、調圧通路66と反対側に位置する調圧口64の内孔の下開口は、図5に示すように、栓部材としての栓体68によって閉塞可能とされており、調圧口64の外部への連通状態と遮断状態が栓体68の調圧口64の開口への着脱によって切替可能とされている。栓体68は、例えば、調圧口64の内孔へ挿入可能な小径柱状とされていると共に、下端にフランジ状の鍔を有することで、調圧口64への挿入量が制限されるようになっている。なお、栓体68は、調圧口64とは別体であっても良いが、例えば、図5に示すように、栓体68の鍔と調圧口64の外周面が可撓性の連結部70によって相互に連結されていても良く、浮き輪などに設けられる空気栓の如き構造が調圧口64および栓体68に適用され得る。また、本実施形態では、左右何れか一方の補助セル14に設けられた上重ね部50と下重ね部52においてのみ固着片58,60が形成されており、調圧口64および調圧通路66がマットレス10の左右何れか一方の端部にのみ設けられているが、調圧口64および調圧通路66を左右両側の補助セル14に設けることもできる。   Further, as shown in FIG. 5, the lower opening of the inner hole of the pressure adjusting port 64 located on the side opposite to the pressure adjusting passage 66 can be closed by a plug body 68 as a plug member. The connection state to the outside and the blocking state can be switched by attaching / detaching the plug body 68 to / from the opening of the pressure adjusting port 64. The plug body 68 is, for example, a small-diameter column that can be inserted into the inner hole of the pressure adjusting port 64 and has a flange-shaped flange at the lower end so that the amount of insertion into the pressure adjusting port 64 is limited. It has become. The plug body 68 may be a separate body from the pressure adjusting port 64, but for example, as shown in FIG. 5, the collar of the plug body 68 and the outer peripheral surface of the pressure adjusting port 64 are connected flexibly. The parts 70 may be connected to each other, and a structure such as an air plug provided in a floating ring or the like may be applied to the pressure adjusting port 64 and the plug body 68. In the present embodiment, the fixing pieces 58 and 60 are formed only in the upper overlap portion 50 and the lower overlap portion 52 provided in either the left or right auxiliary cell 14, and the pressure adjusting port 64 and the pressure adjusting passage 66 are formed. However, the pressure adjusting port 64 and the pressure adjusting passage 66 may be provided in the auxiliary cells 14 on both the left and right sides.

かくの如き構造を有する支持セル12および補助セル14を備えたマットレス10は、図10(a)に示すように、ベッド72の支持面74上に敷かれた状態で使用される。マットレス10を構成する三つの分割体24,24,24は、予め相互に固定された状態でベッド72の支持面74上に配設されるようにしても良いし、相互に非固定でベッド72の支持面74上に並べて配設されるようにしても良い。また、マットレス10は、例えば布製のシーツやカバーによって表面を覆われた状態で使用されても良く、マットレス10に対する汚れの付着などを回避することができる。なお、図10では、調圧口64および調圧通路66の図示を省略した。   The mattress 10 including the support cell 12 and the auxiliary cell 14 having such a structure is used in a state of being laid on the support surface 74 of the bed 72 as shown in FIG. The three divided bodies 24, 24, 24 constituting the mattress 10 may be arranged on the support surface 74 of the bed 72 in a state of being fixed to each other in advance, or may be unfixed to each other and the bed 72. The support surfaces 74 may be arranged side by side. Further, the mattress 10 may be used in a state where the surface is covered with, for example, a cloth sheet or cover, and adhesion of dirt to the mattress 10 can be avoided. In FIG. 10, the pressure adjusting port 64 and the pressure adjusting passage 66 are not shown.

そして、ベッド72に敷かれたマットレス10に使用者が載って横臥すると、図10(b)に示すように、使用者の体重を支える支持セル12が上下で圧縮されて、圧縮された支持セル12の受圧流体室20内の空気が、支持セル連通路34で接続された他の支持セル12の受圧流体室20へ移動する。これにより、圧縮された支持セル12の反発力が低減されると共に、圧縮された支持セル12の周囲の支持セル12が伸長することで使用者に接触して、使用者がより広い面積で支持されるようになる。その結果、使用者の体圧の分散化が図られて、良好な寝心地や褥瘡の防止などが図られ得る。なお、図10は、あくまでも概略図であって、各セル12,14の変形態様などを具体的に示すものではない。   When the user rests on the mattress 10 laid on the bed 72 and lies down, the support cells 12 that support the weight of the user are compressed up and down as shown in FIG. The air in the twelve pressure receiving fluid chambers 20 moves to the pressure receiving fluid chamber 20 of another supporting cell 12 connected by the supporting cell communication path 34. As a result, the repulsive force of the compressed support cell 12 is reduced, and the support cell 12 around the compressed support cell 12 extends to come into contact with the user and support the user in a wider area. Will come to be. As a result, the body pressure of the user can be dispersed, and a good sleeping comfort and pressure ulcer prevention can be achieved. Note that FIG. 10 is a schematic diagram only, and does not specifically show the modification of the cells 12 and 14.

しかも、支持セル12の受圧流体室20が補助セル連通路56によって補助セル14の拡縮補助室44に接続されていることから、支持セル12が圧縮されると、支持セル12の受圧流体室20から補助セル14の拡縮補助室44へ空気が移動する。これにより、使用者を支持する支持セル12の圧縮変形がより大きなストロークで且つ速やかに許容されて、支持セル12と使用者との接触面の面圧(体圧)がより有利に低減される。   In addition, since the pressure receiving fluid chamber 20 of the support cell 12 is connected to the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 by the auxiliary cell communication path 56, the pressure receiving fluid chamber 20 of the support cell 12 is compressed when the support cell 12 is compressed. From the air to the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14. Thereby, the compression deformation of the support cell 12 that supports the user is allowed with a larger stroke and quickly, and the surface pressure (body pressure) of the contact surface between the support cell 12 and the user is more advantageously reduced. .

さらに、補助セル14は、拡縮補助室44に対して作用膜40を挟んだ反対側に作用室42が形成された構造を有していることから、支持セル12から拡縮補助室44へ空気が流入して拡縮補助室44の内圧が上昇すると、作用膜40が作用室42側へ押し込まれて、拡縮補助室44の容積が増大すると共に、作用室42の容積が減少する。これにより、補助セル14は、外形の大幅な変化を回避しつつ、支持セル12からの空気の流入を十分に許容することが可能とされている。なお、作用室42には、作用弾性体46が収容されており、作用弾性体46のばね特性に応じて作用膜40の変形特性が設定されることから、作用弾性体46のばね特性を適宜に選択することで支持セル12のクッション特性を調節することもできる。   Furthermore, since the auxiliary cell 14 has a structure in which the working chamber 42 is formed on the opposite side of the expansion / contraction auxiliary chamber 44 with the action film 40 interposed therebetween, air is supplied from the support cell 12 to the expansion / contraction auxiliary chamber 44. When the internal pressure of the expansion / contraction assisting chamber 44 increases and the working film 40 is pushed into the working chamber 42 side, the volume of the expansion / contraction assisting chamber 44 increases and the volume of the working chamber 42 decreases. Thereby, the auxiliary cell 14 can sufficiently allow the inflow of air from the support cell 12 while avoiding a significant change in the outer shape. The action chamber 42 accommodates the action elastic body 46, and the deformation characteristic of the action film 40 is set according to the spring characteristic of the action elastic body 46. Therefore, the spring characteristic of the action elastic body 46 is appropriately set. The cushion characteristic of the support cell 12 can also be adjusted by selecting this.

本実施形態では、相互に隣り合う支持セル12,12の受圧流体室20,20を連通する支持セル連通路34の通路断面積が、相互に隣り合う支持セル12と補助セル14の受圧流体室20と拡縮補助室44を連通する補助セル連通路56の通路断面積よりも大きくされている。それ故、支持セル12,12の間での空気の移動量が、支持セル12と補助セル14の間での空気の移動量よりも多くなって、支持セル12の伸縮変形が優先的に生ぜしめられることから、支持セル12の上面が使用者の体表面に沿う形状に速やかに変形して、体圧の分散化が有効に実現される。   In the present embodiment, the passage cross-sectional area of the support cell communication passage 34 that communicates the pressure receiving fluid chambers 20, 20 of the support cells 12, 12 adjacent to each other is the pressure receiving fluid chamber of the support cell 12 and the auxiliary cell 14 adjacent to each other. 20 and the passage cross-sectional area of the auxiliary cell communication passage 56 that communicates the expansion / contraction auxiliary chamber 44 with each other. Therefore, the amount of air movement between the support cells 12 and 12 is larger than the amount of air movement between the support cell 12 and the auxiliary cell 14, and the expansion and contraction of the support cell 12 occurs preferentially. As a result, the upper surface of the support cell 12 is quickly deformed into a shape along the user's body surface, and dispersion of body pressure is effectively realized.

また、使用者がマットレス10上からいなくなるなどして、支持セル12に作用した圧縮荷重が解除されると、支持セル12の受圧流体室20に収容された支持弾性体22の形状復元性によって、上下に圧縮された支持セル12が上下に伸長する。これに伴って、支持セル12の受圧流体室20内が減圧されることから、他の支持セル12の受圧流体室20や補助セル14の拡縮補助室44から空気が流入する。その結果、支持セル12は、圧縮荷重の解除によって速やかに圧縮変形前の初期形状に復元して、マットレス10の上面の凹凸が解消されることで、次回使用時の初期の寝心地の悪化や底付きなどの不具合が回避される。   Further, when the compressive load acting on the support cell 12 is released due to the user disappearing from the mattress 10 or the like, the shape elastic property of the support elastic body 22 accommodated in the pressure receiving fluid chamber 20 of the support cell 12 is released. The support cell 12 compressed vertically is extended vertically. Along with this, the pressure receiving fluid chamber 20 of the support cell 12 is depressurized, so that air flows from the pressure receiving fluid chamber 20 of the other support cell 12 and the expansion / contraction assisting chamber 44 of the auxiliary cell 14. As a result, the support cell 12 is quickly restored to the initial shape before compression deformation by releasing the compressive load, and the unevenness on the upper surface of the mattress 10 is eliminated. Problems such as sticking are avoided.

さらに、使用者が寝返りなどによってマットレス10上で移動して、使用者の体重の作用位置がマットレス10上で変化する場合には、支持セル連通路34によって連通された複数の支持セル12の受圧流体室20間で空気が移動することによって、各支持セル12が作用荷重の大きさに応じて伸長変形又は収縮変形せしめられる。これにより、使用者の移動後にも、使用者が支持セル12によって広い面積で支持される状態が維持されて、体圧の分散が図られる。   Further, when the user moves on the mattress 10 due to turning over or the like, and the action position of the weight of the user changes on the mattress 10, the pressure received by the plurality of support cells 12 communicated by the support cell communication path 34. As the air moves between the fluid chambers 20, each support cell 12 is expanded or contracted according to the magnitude of the applied load. Thereby, even after the user moves, the state in which the user is supported in a wide area by the support cell 12 is maintained, and the body pressure is dispersed.

また、マットレス10は、例えば、調圧口64から空気を吹き入れたり、図9に示すように調圧口64にポンプ76を装着して空気を圧送することにより、補助セル14における拡縮補助室44へ空気を送り込んで、拡縮補助室44の内圧を高めることが可能とされている。これにより、補助セル14の作用膜40が作用室42側へ押されて、作用室42内の作用弾性体46が上下に圧縮される。その結果、作用弾性体46の更なる圧縮変形の許容量が小さくなって、拡縮補助室44の容積の拡張率が小さくなることから、支持セル12に圧縮荷重が作用する際に、支持セル12の受圧流体室20から補助セル14の拡縮補助室44へ流入可能な空気量が少なくなる。したがって、支持セル12の変形が生じ難くなって、支持セル12のクッション特性が硬くなる。   In addition, the mattress 10 is, for example, blown in air from the pressure adjusting port 64, or is attached with a pump 76 to the pressure adjusting port 64 as shown in FIG. It is possible to increase the internal pressure of the expansion / contraction assisting chamber 44 by sending air to 44. Thereby, the action film 40 of the auxiliary cell 14 is pushed to the action chamber 42 side, and the action elastic body 46 in the action chamber 42 is compressed up and down. As a result, the allowable amount of further compressive deformation of the working elastic body 46 is reduced, and the expansion rate of the volume of the expansion / contraction auxiliary chamber 44 is reduced. Therefore, when the compression load is applied to the support cell 12, the support cell 12. The amount of air that can flow from the pressure receiving fluid chamber 20 into the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 is reduced. Therefore, the support cell 12 is hardly deformed, and the cushion characteristic of the support cell 12 is hardened.

一方、調圧口64を大気に開放した状態で補助セル14を圧縮したり、調圧口64に接続したポンプ76によって空気を吸い出すことにより、補助セル14における拡縮補助室44から空気を外部へ排出させて、拡縮補助室44の内圧を低くすることができる。これにより、拡縮補助室44に収容された余分な空気を排出することができると共に、支持セル12に圧縮荷重が作用する際に、支持セル12の受圧流体室20から補助セル14の拡縮補助室44への空気の流入がより効率的に生ぜしめられて、支持セル12の変形が生じ易くなることから、支持セル12のクッション特性が柔らかくなる。   On the other hand, by compressing the auxiliary cell 14 with the pressure adjusting port 64 open to the atmosphere, or sucking out air by the pump 76 connected to the pressure adjusting port 64, the air is discharged from the expansion / contraction auxiliary chamber 44 in the auxiliary cell 14 to the outside. By discharging, the internal pressure of the expansion / contraction auxiliary chamber 44 can be lowered. Thereby, excess air accommodated in the expansion / contraction auxiliary chamber 44 can be discharged, and when a compressive load acts on the support cell 12, the expansion / contraction auxiliary chamber of the auxiliary cell 14 from the pressure receiving fluid chamber 20 of the support cell 12. Since the inflow of air to 44 is more efficiently generated and the support cell 12 is easily deformed, the cushion characteristic of the support cell 12 is softened.

このように、マットレス10は、調圧口64を通じた空気の供給と排出によって、補助セル14における作用膜40の変形特性を調節することが可能とされており、それによって、支持セル12の受圧流体室20と補助セル14の拡縮補助室44の間での流体の流動特性を調節することができて、支持セル12のクッション特性が調節可能とされている。しかも、支持セル12の内圧を調節して支持セル12のクッション特性を調節する場合に比して、受圧流体室20の内圧の変化による支持セル12の初期形状の変化が抑えられて、マットレス10の使用者への接触面積の減少や底付きなどが生じ難くなり得る。   As described above, the mattress 10 can adjust the deformation characteristics of the working film 40 in the auxiliary cell 14 by supplying and discharging air through the pressure adjusting port 64, thereby receiving the pressure of the support cell 12. The fluid flow characteristic between the fluid chamber 20 and the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 can be adjusted, and the cushion characteristic of the support cell 12 can be adjusted. Moreover, compared to the case where the internal pressure of the support cell 12 is adjusted to adjust the cushion characteristics of the support cell 12, the change in the initial shape of the support cell 12 due to the change in the internal pressure of the pressure receiving fluid chamber 20 is suppressed, and It may be difficult to reduce the contact area to the user or to have a bottom.

なお、支持セル12の受圧流体室20と補助セル14の拡縮補助室44の空気を調圧口64から排出させて、マットレス10を薄く変形させることにより、保管時や輸送時などに必要なスペースを小さくすることも可能である。   The space required for storage or transportation is provided by discharging air from the pressure receiving fluid chamber 20 of the support cell 12 and the expansion / contraction assisting chamber 44 of the auxiliary cell 14 from the pressure adjusting port 64 to deform the mattress 10 thinly. Can be reduced.

また、調圧口64は、上下の固着片58,60の非固着領域62を利用して形成された調圧通路66を介して補助セル14の拡縮補助室44に連通されており、補助セル14の上下外膜36,38に対して左右外側に離れて配設されていることから、使用者が調圧口64に接触し難く、調圧口64への接触による違和感や痛みなどを使用者に与えにくい。   The pressure adjusting port 64 is communicated with the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 through a pressure adjusting passage 66 formed by using the non-adhesion regions 62 of the upper and lower adhering pieces 58 and 60. 14 is arranged away from the left and right outer sides with respect to the upper and lower outer membranes 36, 38, so that it is difficult for the user to contact the pressure adjusting port 64, and the user feels uncomfortable or painful due to the contact with the pressure adjusting port 64. It is hard to give to the person.

さらに、調圧口64は、支持セル12の受圧流体室20を介することなく、補助セル14の拡縮補助室44に連通されており、調圧口64による空気の供給および排出が拡縮補助室44の内圧に直接的に影響することから、補助セル14における作用膜40の変形特性を有効に調節することができる。   Further, the pressure adjusting port 64 communicates with the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 without passing through the pressure receiving fluid chamber 20 of the support cell 12, and supply and discharge of air through the pressure adjusting port 64 is performed by the expansion / contraction auxiliary chamber 44. Therefore, the deformation characteristics of the working film 40 in the auxiliary cell 14 can be effectively adjusted.

ところで、本実施形態のマットレス10は、例えば、以下の各工程を有する製造方法によって製造され得る。   By the way, the mattress 10 of this embodiment can be manufactured by the manufacturing method which has the following each process, for example.

すなわち、先ず、支持セル12の上外膜16と、補助セル14の上外膜36と、上重ね部26,50と、上側の固着片58とを、一体的に備える第一のシート78を準備すると共に、支持セル12の下外膜18と、補助セル14の下外膜38と、下重ね部28,52と、下側の固着片60とを、一体的に備える第二のシート80を準備する。なお、第一のシート78と第二のシート80は、全体として互いに略同じ構造を有している一方、第一のシート78の上外膜36を構成する部分に大気開放孔48が形成されていると共に、第二のシート80に対して調圧口64が後固着されて設けられている。   That is, first, the first sheet 78 that integrally includes the upper outer film 16 of the support cell 12, the upper outer film 36 of the auxiliary cell 14, the upper overlapping portions 26 and 50, and the upper fixing piece 58. A second sheet 80 that is prepared and integrally includes the lower outer membrane 18 of the support cell 12, the lower outer membrane 38 of the auxiliary cell 14, the lower overlapping portions 28 and 52, and the lower fixing piece 60. Prepare. The first sheet 78 and the second sheet 80 have substantially the same structure as a whole, while an air opening hole 48 is formed in a portion constituting the upper outer film 36 of the first sheet 78. In addition, the pressure adjusting port 64 is provided after being fixed to the second sheet 80.

さらに、作用膜40をそれら第一のシート78および第二のシート80とは別に準備する。更にまた、支持セル12の支持弾性体22と補助セル14の作用弾性体46とをそれぞれ準備する。   Further, the working film 40 is prepared separately from the first sheet 78 and the second sheet 80. Furthermore, the support elastic body 22 of the support cell 12 and the action elastic body 46 of the auxiliary cell 14 are prepared.

そして、第一のシート78における補助セル14の上外膜36を形成する凹形状の部分に対して、作用弾性体46を差し入れると共に、開口を塞ぐように作用膜40を重ね合わせて全周に亘って第一のシート78と溶着する。これにより、作用弾性体46を収容した補助セル14の作用室42を第一のシート78と作用膜40の間に形成する工程を完了する。なお、作用弾性体46は、第一のシート78と作用膜40の間で弾性変形可能とされている。   Then, the action elastic body 46 is inserted into the concave portion forming the upper outer film 36 of the auxiliary cell 14 in the first sheet 78, and the action film 40 is overlaid so as to close the opening. The first sheet 78 is welded over the entire length. Thereby, the process of forming the working chamber 42 of the auxiliary cell 14 containing the working elastic body 46 between the first sheet 78 and the working film 40 is completed. The working elastic body 46 can be elastically deformed between the first sheet 78 and the working film 40.

次に、作用膜40を溶着した第一のシート78に対して第二のシート80を重ね合わせて、第一のシート78の上外膜16と第二のシート80の下外膜18との間に支持弾性体22を配設すると共に、第一のシート78の上重ね部26,50と第二のシート80の下重ね部28,52を溶着する。これにより、複数の支持セル12を第一のシート78と第二のシート80によって一体形成して、支持弾性体22を収容した支持セル12の受圧流体室20を第一のシート78と第二のシート80の間に形成すると共に、補助セル14を第一のシート78と第二のシート80によって支持セル12と一体形成して、補助セル14の拡縮補助室44を第二のシート80と作用膜40の間に形成する工程を完了する。なお、上記からも理解されるように、本実施形態の製造方法では、受圧流体室20を備える支持セル12と、作用室42および拡縮補助室44を備える補助セル14とが、一体的に形成される。また、補助セル14は第一のシート78と第二のシート80の重ね合わせ面間に作用膜40を配した構造とされており、3つのシート状の部材78,40,80が上下に重ね合わされた構造を有している。更に、第二のシート80は、第一のシート78だけに溶着されていても良いが、作用膜40の外周部分にも溶着され得る。   Next, the second sheet 80 is superposed on the first sheet 78 to which the working film 40 is welded, and the upper outer film 16 of the first sheet 78 and the lower outer film 18 of the second sheet 80 are formed. The support elastic body 22 is disposed therebetween, and the upper overlapping portions 26 and 50 of the first sheet 78 and the lower overlapping portions 28 and 52 of the second sheet 80 are welded. As a result, the plurality of support cells 12 are integrally formed by the first sheet 78 and the second sheet 80, and the pressure receiving fluid chamber 20 of the support cell 12 containing the support elastic body 22 is formed in the first sheet 78 and the second sheet 80. The auxiliary cell 14 is formed integrally with the support cell 12 by the first sheet 78 and the second sheet 80, and the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 is formed with the second sheet 80. The process of forming between the working films 40 is completed. As can be understood from the above, in the manufacturing method of the present embodiment, the support cell 12 including the pressure-receiving fluid chamber 20 and the auxiliary cell 14 including the working chamber 42 and the expansion / contraction auxiliary chamber 44 are integrally formed. Is done. The auxiliary cell 14 has a structure in which the working film 40 is disposed between the overlapping surfaces of the first sheet 78 and the second sheet 80, and three sheet-like members 78, 40, and 80 are vertically stacked. Has a structured. Furthermore, the second sheet 80 may be welded only to the first sheet 78, but may be welded to the outer peripheral portion of the working film 40.

ここにおいて、左右方向で相互に隣り合う支持セル12,12間における支持セル連通路34の形成部分と、左右方向で相互に隣り合う支持セル12と補助セル14間における補助セル連通路56の形成部分と、調圧通路66を構成する固着片58,60の非固着領域62とを、それぞれ外れた部分において、第一のシート78の上重ね部26,50と第二のシート80の下重ね部28,52を溶着する。特に、補助セル連通路56の形成部分において、作用膜40の外周部分が第二のシート80の下重ね部52に対して非固着で離隔した状態とされる。更に、非固着領域62において、第一のシート78の固着片58と第二のシート80の固着片60が非固着で離隔可能に重ね合わされた状態とされると共に、第二のシート80の固着片60と作用膜40の固着片63も非固着で離隔可能に重ね合わされた状態とされる。このように、補助セル連通路56の形成部分と非固着領域62において、作用膜40と第二のシート80を溶着しないことにより、非溶着部分によって拡縮補助室44に連通される補助セル連通路56と調圧通路66を形成する工程を完了する。   Here, the formation part of the support cell communication path 34 between the support cells 12 and 12 adjacent to each other in the left-right direction, and the formation of the auxiliary cell communication path 56 between the support cell 12 and the auxiliary cell 14 adjacent to each other in the left-right direction. The upper overlap portions 26 and 50 of the first sheet 78 and the lower overlap of the second sheet 80 are provided at portions where the portions and the non-adhesion regions 62 of the fixation pieces 58 and 60 constituting the pressure adjusting passage 66 are removed. The parts 28 and 52 are welded. In particular, in the portion where the auxiliary cell communication path 56 is formed, the outer peripheral portion of the working film 40 is in a state of being non-adheringly separated from the lower overlap portion 52 of the second sheet 80. Further, in the non-adhesion region 62, the adhering piece 58 of the first sheet 78 and the adhering piece 60 of the second sheet 80 are brought into a state of being non-adhering and being separated from each other. The piece 60 and the fixing piece 63 of the working film 40 are also non-fixed and overlapped so as to be separated from each other. In this way, the auxiliary cell communication passage 56 communicated with the expansion / contraction auxiliary chamber 44 by the non-welded portion by not welding the working film 40 and the second sheet 80 in the formation portion of the auxiliary cell communication passage 56 and the non-adhering region 62. The step of forming the pressure adjusting passage 66 with 56 is completed.

このような各工程を有する製造方法によれば、支持セル12と補助セル14が一体的に形成されるだけでなく、支持セル連通路34と補助セル連通路56と調圧通路66が支持セル12および補助セル14と一体的に形成されることから、マットレス10の分割体24を少ない部品点数で簡単に製造することができる。しかも、第一のシート78と作用膜40を溶着して作用室42を形成した後で、第一のシート78および作用膜40と第二のシート80を溶着して受圧流体室20および拡縮補助室44を形成することにより、第一のシート78および作用膜40と第二のシート80の非溶着部分によって補助セル連通路56を簡単に形成することができる。   According to the manufacturing method having such steps, not only the support cell 12 and the auxiliary cell 14 are integrally formed, but also the support cell communication path 34, the auxiliary cell communication path 56, and the pressure adjusting path 66 are provided to the support cell. 12 and the auxiliary cell 14 are formed integrally with each other, so that the divided body 24 of the mattress 10 can be easily manufactured with a small number of parts. In addition, after the first sheet 78 and the working film 40 are welded to form the working chamber 42, the first sheet 78, the working film 40 and the second sheet 80 are welded, and the pressure receiving fluid chamber 20 and the expansion / contraction assistance. By forming the chamber 44, the auxiliary cell communication path 56 can be easily formed by the first sheet 78 and the non-welded portion of the working film 40 and the second sheet 80.

以上、本発明の実施形態について詳述してきたが、本発明はその具体的な記載によって限定されない。例えば、調圧口64は、補助セル14の上外膜36又は下外膜38に設けられていても良い。更に、調圧口64は、支持セル12に設けられていても良く、その場合には補助セル14の拡縮補助室44に対して受圧流体室20を介して連通される。   As mentioned above, although embodiment of this invention was explained in full detail, this invention is not limited by the specific description. For example, the pressure adjusting port 64 may be provided in the upper outer film 36 or the lower outer film 38 of the auxiliary cell 14. Further, the pressure adjusting port 64 may be provided in the support cell 12, and in that case, the pressure adjusting port 64 communicates with the expansion / contraction auxiliary chamber 44 of the auxiliary cell 14 via the pressure receiving fluid chamber 20.

さらに、調圧口64は、拡縮補助室44に連通されていれば、必ずしも第二のシート80に設けられていなくても良く、例えば作用膜40に設けることも可能である。具体的には、例えば、図11に示す補助セル82では、第一のシート78の固着片58の左右寸法が小さくされていると共に、作用膜40の固着片63が固着片58よりも左右外側へ大きく延び出しており、作用膜40の固着片63が第二のシート80の固着片60と溶着されていると共に、それら固着片60,63の間に調圧通路66が形成されている。そして、補助セル82の調圧口64は、作用膜40の固着片63に設けられて上向きに突出しており、固着片60,63の間に形成された調圧通路66に連通されている。   Furthermore, as long as the pressure adjusting port 64 communicates with the expansion / contraction auxiliary chamber 44, the pressure adjusting port 64 may not necessarily be provided in the second sheet 80, and may be provided in the working film 40, for example. Specifically, for example, in the auxiliary cell 82 shown in FIG. 11, the left and right dimensions of the fixing piece 58 of the first sheet 78 are made small, and the fixing piece 63 of the working film 40 is outside of the fixing piece 58 on the left and right sides. The fixing piece 63 of the working film 40 is welded to the fixing piece 60 of the second sheet 80, and a pressure adjusting passage 66 is formed between the fixing pieces 60, 63. The pressure adjusting port 64 of the auxiliary cell 82 is provided in the fixing piece 63 of the working film 40 and protrudes upward, and communicates with a pressure adjusting passage 66 formed between the fixing pieces 60 and 63.

また、大気開放孔の形成位置や形成数、孔断面積、孔形状などは、特に限定されるものではない。更に、例えば、図12に示す補助セル84のように、一つの比較的に大きな大気開放孔86が形成されており、作用弾性体46が大気開放孔86を通じて作用室42に対して出入れ可能とされていても良い。これによれば、例えば、要求される作用膜40の変形特性に応じて、形状や大きさ、材質などの違いによってばね特性などが異なる複数種類の作用弾性体46a,46b,46c・・・から一つを選択的に作用室42へ収容して、求められる特性を実現することができる。特に、作用弾性体46を交換すれば、調圧口64による拡縮補助室44への空気の出し入れによる支持セル12のクッション特性の調節に比して、支持セル12のクッション特性を大幅に変更することも可能になる。なお、作用弾性体46の作用室42に対する出し入れは、必ずしも大気開放孔86を通じて行われる必要はなく、開閉可能な出し入れ口を大気開放孔86とは別に設けても良い。なお、図12と図14(後述)では、補助セル84,92が単体で示されているが、補助セル84,92も第一の実施形態と同様に支持セル12と一体形成され得る。   Further, the formation position and number of the air opening holes, the hole cross-sectional area, the hole shape, etc. are not particularly limited. Further, for example, as in the auxiliary cell 84 shown in FIG. 12, one relatively large atmosphere opening hole 86 is formed, and the action elastic body 46 can enter and leave the action chamber 42 through the atmosphere opening hole 86. It may be said. According to this, for example, depending on the required deformation characteristics of the working film 40, the spring characteristics and the like are different depending on the shape, size, material, etc., from a plurality of types of acting elastic bodies 46a, 46b, 46c. One can be selectively accommodated in the working chamber 42 to achieve the required characteristics. In particular, if the working elastic body 46 is replaced, the cushion characteristic of the support cell 12 is significantly changed as compared with the adjustment of the cushion characteristic of the support cell 12 by the introduction and removal of air into and from the expansion / contraction auxiliary chamber 44 by the pressure adjusting port 64. It becomes possible. It should be noted that the working elastic body 46 does not necessarily have to be inserted into and removed from the working chamber 42, and an opening / closing port that can be opened and closed may be provided separately from the air opening hole 86. 12 and 14 (described later), the auxiliary cells 84 and 92 are shown as a single unit, but the auxiliary cells 84 and 92 can also be integrally formed with the support cell 12 as in the first embodiment.

また、前記実施形態では、補助セル14の外壁部分がそれぞれシート状の上外膜36と下外膜38によって構成されていたが、作用室42の壁部を構成する上外膜36に相当する部分は、必ずしもシート状に限定されない。具体的には、例えば、図13に示す補助セル88のように、補助セル14の外壁部分の上半が多数の網目を有するメッシュ部材90とされていても良く、この場合には作用室42を大気に開放する大気開放孔が網目によって構成される。更に、補助セルにおいて作用室42の壁部を構成する上外膜36に相当する部分は、作用弾性体46を作用膜40との間で圧縮可能であれば良く、例えば、図14に示す補助セル92のように、上外膜36に相当する部分を帯状部材94で構成することもできる。   In the above embodiment, the outer wall portion of the auxiliary cell 14 is constituted by the sheet-like upper outer membrane 36 and the lower outer membrane 38, respectively, but corresponds to the upper outer membrane 36 constituting the wall portion of the working chamber 42. The portion is not necessarily limited to a sheet shape. Specifically, for example, like the auxiliary cell 88 shown in FIG. 13, the upper half of the outer wall portion of the auxiliary cell 14 may be a mesh member 90 having a large number of meshes. An air opening hole for opening the air to the atmosphere is constituted by a mesh. Further, the portion corresponding to the upper outer membrane 36 constituting the wall portion of the working chamber 42 in the auxiliary cell may be any portion as long as the working elastic body 46 can be compressed between the working membrane 40. For example, the auxiliary cell shown in FIG. Like the cell 92, a portion corresponding to the upper outer film 36 can be constituted by the belt-like member 94.

前記実施形態では、支持セル12および補助セル14の左右間に支持セル連通路34と補助セル連通路56が形成された構造を例示したが、例えば、支持セル12および補助セル14の前後間にも連通路を設けることができる。更に、前後に隣り合う支持セル12,12の受圧流体室20,20と前後に隣り合う補助セル14,14の拡縮補助室44,44の少なくとも一方が、前後方向で連通されている場合には、前後に並ぶ補助セル14の全てに調圧口64を設ける必要はなく、一つの調圧口64によって複数の補助セル14の拡縮補助室44に対する空気などの供給および排出を可能としても良い。   In the embodiment, the structure in which the support cell communication path 34 and the auxiliary cell communication path 56 are formed between the left and right of the support cell 12 and the auxiliary cell 14 is illustrated. Can also be provided with a communication path. Further, when at least one of the pressure-receiving fluid chambers 20 and 20 of the support cells 12 and 12 adjacent to the front and rear and the expansion and contraction auxiliary chambers 44 and 44 of the auxiliary cells 14 and 14 adjacent to the front and rear is communicated in the front-rear direction. In addition, it is not necessary to provide the pressure adjusting ports 64 in all of the auxiliary cells 14 arranged in the front-rear direction, and one pressure adjusting port 64 may enable supply and discharge of air and the like to the expansion / contraction auxiliary chamber 44 of the plurality of auxiliary cells 14.

さらに、支持セル連通路34や補助セル連通路56は、必ずしも支持セル12および補助セル14に対して一体的に設けられる構造に限定されず、例えば、支持セル12や補助セル14に対して後付けされる別体のチューブの内孔によって支持セル連通路34や補助セル連通路56を構成することもできる。   Further, the support cell communication path 34 and the auxiliary cell communication path 56 are not necessarily limited to a structure provided integrally with the support cell 12 and the auxiliary cell 14. For example, the support cell communication path 34 and the auxiliary cell communication path 56 are retrofitted to the support cell 12 and the auxiliary cell 14. The support cell communication path 34 and the auxiliary cell communication path 56 can also be configured by the inner holes of the separate tubes.

また、前記実施形態において、支持セル12がそれぞれ凹形状を呈する上外膜16と下外膜18の開口部を相互に突き合わせて形成されていると共に、補助セル14がそれぞれ凹形状を呈する上外膜36と下外膜38の開口部を相互に突き合わせて形成されているが、例えば、下外膜18,38を備える第二のシート80を平膜形状として、下外膜18,38を平坦な形状とすることもできる。   Further, in the above embodiment, the support cell 12 is formed by abutting the openings of the upper outer membrane 16 and the lower outer membrane 18 each having a concave shape, and the auxiliary cells 14 each have a concave shape. The openings of the film 36 and the lower outer film 38 are formed to face each other. For example, the second sheet 80 including the lower outer films 18 and 38 is formed into a flat film shape, and the lower outer films 18 and 38 are flattened. It can also be made into a simple shape.

また、前記実施形態では、ベッド72の支持面74の全体に対して支持セル12および補助セル14が配設されているが、例えば、ベッド72の支持面74上に支持セル12および補助セル14が部分的に配設されていても良い。なお、流体セル式マットレスがベッド72の支持面74に対して小さくされて、例えばベッド72の支持面74に対して前後方向の一部にのみ流体セル式マットレスが敷かれるようにしても良いが、流体セル式マットレスが支持セル12および補助セル14で構成された部分と、ウレタンフォームなどの合成樹脂エラストマで構成された部分とを備えるようにしても良い。   In the embodiment, the support cell 12 and the auxiliary cell 14 are disposed on the entire support surface 74 of the bed 72. For example, the support cell 12 and the auxiliary cell 14 are provided on the support surface 74 of the bed 72. May be partially disposed. The fluid cell mattress may be made smaller than the support surface 74 of the bed 72 so that the fluid cell mattress is laid only on a part of the support surface 74 of the bed 72 in the front-rear direction. The fluid cell mattress may include a portion constituted by the support cell 12 and the auxiliary cell 14 and a portion constituted by a synthetic resin elastomer such as urethane foam.

さらに、前記実施形態では、本発明に係る体圧支持クッションの一例として、ベッド用のマットレス10を例示したが、本発明は、例えば、椅子(車椅子を含む)の座面に敷かれるクッションや枕などにも適用され得る。   Furthermore, in the said embodiment, although the mattress 10 for beds was illustrated as an example of the body pressure support cushion which concerns on this invention, this invention is a cushion and pillow laid on the seat surface of a chair (a wheelchair is included), for example. The present invention can also be applied.

10:流体セル式マットレス(体圧支持クッション)、12:支持セル、14,82,84,88,92:補助セル、20:受圧流体室(流体室)、40:作用膜、42:作用室、44:拡縮補助室、46:作用弾性体(弾性体)、48,86:大気開放孔、56:補助セル連通路(連通路)、60,63:固着片、64:調圧口、66:調圧通路、68:栓体(栓部材)、78:第一のシート、80:第二のシート 10: fluid cell mattress (body pressure support cushion), 12: support cell, 14, 82, 84, 88, 92: auxiliary cell, 20: pressure receiving fluid chamber (fluid chamber), 40: working membrane, 42: working chamber , 44: expansion / contraction auxiliary chamber, 46: action elastic body (elastic body), 48, 86: air release hole, 56: auxiliary cell communication path (communication path), 60, 63: fixing piece, 64: pressure adjusting port, 66 : Pressure adjusting passage, 68: Plug body (plug member), 78: First sheet, 80: Second sheet

Claims (5)

内部に流体室を備えて拡縮変形可能とされた支持セルと、
該支持セルの該流体室と連通された拡縮補助室を内部に備える補助セルと、
該補助セルにおいて該拡縮補助室に対して可撓性の作用膜を挟んだ反対側に形成された作用室と、
該補助セルの該作用室に収容された弾性体と、
該補助セルの該作用室を大気に開放する大気開放孔と、
該補助セルの該拡縮補助室に対する流体の供給と排出を可能とする調圧口と、
該調圧口を連通状態と遮断状態に切り替える栓部材と
を、含むことを特徴とする体圧支持クッション。
A support cell having a fluid chamber therein and capable of expansion and contraction;
An auxiliary cell provided therein with an expansion / contraction auxiliary chamber communicated with the fluid chamber of the support cell;
A working chamber formed on the opposite side of the auxiliary cell with the flexible working membrane sandwiched between the expansion and contraction auxiliary chamber;
An elastic body housed in the working chamber of the auxiliary cell;
An air opening hole for opening the working chamber of the auxiliary cell to the atmosphere;
A pressure adjusting port that enables supply and discharge of fluid to and from the expansion / contraction auxiliary chamber of the auxiliary cell;
A body pressure support cushion comprising: a plug member that switches the pressure adjusting port between a communication state and a blocking state.
前記調圧口が前記補助セルに設けられている請求項1に記載の体圧支持クッション。   The body pressure support cushion according to claim 1, wherein the pressure adjusting port is provided in the auxiliary cell. 前記補助セルが相互に重ね合わされた第一のシートと第二のシートの重ね合わせ面間に前記作用膜を配した構造を有しており、該第一のシートと該作用膜の間に前記作用室が形成されていると共に、該第二のシートと該作用膜の間に前記拡縮補助室が形成されている一方、
該第二のシートと該作用膜には相互に重ね合わされて固着される固着片が外側へ延び出して設けられており、該第二のシートの該固着片と該作用膜の該固着片との重ね合わせ面間には該拡縮補助室に連通される調圧通路が形成されていると共に、前記調圧口が該第二のシートの該固着片又は該作用膜の該固着片を貫通して設けられて、該調圧口が該調圧通路を通じて該拡縮補助室に連通されている請求項1又は2に記載の体圧支持クッション。
The auxiliary cell has a structure in which the action film is disposed between the overlapping surfaces of the first sheet and the second sheet on which the auxiliary cells are overlapped with each other, and the auxiliary cell is disposed between the first sheet and the action film. While the working chamber is formed, the expansion / contraction assisting chamber is formed between the second sheet and the working film,
The second sheet and the working film are provided with sticking pieces that are overlapped and fixed to each other so as to extend outward, the fixing pieces of the second sheet and the fixing pieces of the working film A pressure adjusting passage communicating with the expansion / contraction auxiliary chamber is formed between the overlapping surfaces of the second sheet, and the pressure adjusting port passes through the fixing piece of the second sheet or the fixing piece of the working film. The body pressure support cushion according to claim 1 or 2, wherein the pressure adjusting port is communicated with the expansion / contraction assisting chamber through the pressure adjusting passage.
前記弾性体が前記作用室に対して出入れ可能とされている請求項1〜3の何れか一項に記載の体圧支持クッション。   The body pressure support cushion according to any one of claims 1 to 3, wherein the elastic body can be moved in and out of the working chamber. 相互に重ね合わされる第一のシートと第二のシートによって支持セルと補助セルが一体的に形成されており、該支持セルは該第一のシートと該第二のシートの重ね合わせ面間に拡縮変形可能な流体室を備えている一方、該補助セルは、該第一のシートと該第二のシートの重ね合わせ面間に可撓性の作用膜が配されて該第一のシートと該作用膜との間に作用室が形成されて、該作用室には該第一のシートと該作用膜の間で弾性変形可能とされた弾性体が配設されていると共に、該第二のシートと該作用膜の間に拡縮補助室が形成されており、
該第一のシートと該第二のシートの重ね合わせ面間には該支持セルの該流体室と該補助セルの該拡縮補助室を相互に連通する連通路が形成されている体圧支持クッションの製造方法であって、
前記第一のシートに対して前記作用膜の外周部分を重ね合わせて溶着して前記弾性体を収容した前記補助セルの前記作用室を形成する工程と、
該作用膜を溶着した該第一のシートに前記第二のシートを重ね合わせて溶着して前記支持セルの前記流体室と該補助セルの該拡縮補助室を形成すると共に、該第一のシートおよび該作用膜と該第二のシートとの非溶着部分によって前記連通路を形成する工程と
を、有することを特徴とする体圧支持クッションの製造方法。
A support cell and an auxiliary cell are integrally formed by a first sheet and a second sheet that are overlapped with each other, and the support cell is located between the overlapping surfaces of the first sheet and the second sheet. The auxiliary cell is provided with a fluid chamber capable of expansion and contraction deformation, and the auxiliary cell includes a flexible working film disposed between the overlapping surfaces of the first sheet and the second sheet. An action chamber is formed between the action film, and an elastic body that is elastically deformable between the first sheet and the action film is disposed in the action chamber, and the second chamber An expansion / contraction auxiliary chamber is formed between the sheet and the working film,
A body pressure support cushion in which a communication path is formed between the overlapping surfaces of the first sheet and the second sheet so that the fluid chamber of the support cell and the expansion / contraction auxiliary chamber of the auxiliary cell communicate with each other. A manufacturing method of
Forming the working chamber of the auxiliary cell containing the elastic body by overlapping and welding the outer peripheral portion of the working film to the first sheet;
The first sheet on which the working film is welded is overlapped and welded to form the fluid chamber of the support cell and the expansion / contraction assisting chamber of the auxiliary cell, and the first sheet And a step of forming the communication path by a non-welded portion between the working membrane and the second sheet.
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