JP2019011795A - Speed reducer - Google Patents

Speed reducer Download PDF

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JP2019011795A
JP2019011795A JP2017127789A JP2017127789A JP2019011795A JP 2019011795 A JP2019011795 A JP 2019011795A JP 2017127789 A JP2017127789 A JP 2017127789A JP 2017127789 A JP2017127789 A JP 2017127789A JP 2019011795 A JP2019011795 A JP 2019011795A
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Prior art keywords
internal gear
cage
peripheral surface
roller
bearing member
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慎太朗 石川
Shintaro Ishikawa
慎太朗 石川
齋藤 隆英
Takahide Saito
隆英 齋藤
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2017127789A priority Critical patent/JP2019011795A/en
Priority to PCT/JP2018/008659 priority patent/WO2018168588A1/en
Publication of JP2019011795A publication Critical patent/JP2019011795A/en
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Abstract

To provide a speed reducer capable of actualizing a smaller size and higher durability while developing a high output and also avoiding the lowering of operation stability and driving force transmission efficiency in connection with the interference of one member with the other.SOLUTION: The speed reducer includes a casing 2, a fixed internal gear 3 fixed to the casing 2, a movable internal gear 4 supported rotatably relative to the casing 2, an input shaft 5 having an eccentric part 5a on the outer peripheral face, a bearing member 10 arranged on the outer periphery of the eccentric part 5a, first rollers 6 arranged between the fixed internal gear 3 and the bearing member 10, second rollers 7 arranged between the movable internal gear 4 and the bearing member 10, and a holder 8 rotatably holding the rollers 6, 7. The bearing member 10 is arranged on the inner periphery of the holder 8. The holder 8 is rotatably guided with the help of the outer peripheral face of the bearing member 10.SELECTED DRAWING: Figure 1

Description

本発明は、減速機に関する。   The present invention relates to a reduction gear.

従来、車両や産業ロボット等に搭載される減速機として、内歯車の内周面に形成された複数の歯に対してローラを順次係合させて入力軸の回転を出力軸に減速して伝達するローラ式の減速機が知られている。   Conventionally, as a reduction gear mounted on vehicles, industrial robots, etc., a roller is sequentially engaged with a plurality of teeth formed on the inner peripheral surface of an internal gear, and the rotation of the input shaft is decelerated and transmitted to the output shaft. A roller-type speed reducer is known.

一般的にこの種の減速機は、図10に示す例のように、外周面に偏心部100aを有する入力軸100と、内周面に複数の歯が形成された内歯車200と、内歯車200の内周面と入力軸100の偏心部100aとの間に配置された複数のローラ300と、ローラ300を回転可能に保持する保持器400と、保持器400と一体に構成された出力軸500とを備えている(特許文献1参照)。電動モータ等の駆動源から入力軸100に駆動力が入力されて、入力軸100が回転すると、偏心部100aの回転により、ローラ300が内歯車200の歯に順次係合し、入力軸100が1回転するごとに、ローラ300が一歯分ずつ周方向に移動することで、出力軸500が入力軸100に対して減速して回転する。   In general, this type of reduction gear includes an input shaft 100 having an eccentric portion 100a on the outer peripheral surface, an internal gear 200 having a plurality of teeth formed on the inner peripheral surface, and an internal gear, as in the example shown in FIG. 200, a plurality of rollers 300 disposed between the inner peripheral surface of the input shaft 100 and the eccentric portion 100a of the input shaft 100, a holder 400 that rotatably holds the roller 300, and an output shaft that is configured integrally with the holder 400. 500 (see Patent Document 1). When a driving force is input to the input shaft 100 from a driving source such as an electric motor and the input shaft 100 is rotated, the roller 300 is sequentially engaged with the teeth of the internal gear 200 by the rotation of the eccentric portion 100a. As the roller 300 moves by one tooth in the circumferential direction for every rotation, the output shaft 500 rotates at a reduced speed with respect to the input shaft 100.

特開昭62−93565号公報JP 62-93565 A

近年、上記のようなローラ式の減速機においては、高減速比・高出力でありながら、小型のものが望まれている。斯かる要請に対して、高出力化を実現する方法の1つとして、内歯車の歯数を多くして減速比を大きくすることが考えられる。しかしながら、内歯車の歯数を多くすると、内歯車の径方向サイズが大きくなってしまうため、小型化の要請に反することになる。   In recent years, a roller-type speed reducer as described above has been demanded to have a small size while having a high reduction ratio and high output. In response to such a request, as one method for realizing high output, it is conceivable to increase the reduction gear ratio by increasing the number of teeth of the internal gear. However, when the number of teeth of the internal gear is increased, the radial size of the internal gear is increased, which is against the demand for downsizing.

また、図10に示すような構成では、保持器がローラからの力を受けて回転する出力回転体としての機能を兼ねるため、減速比を大きくして高トルクが得られるようにするには、保持器が高トルクに耐え得る強度を確保しなければならないといった課題がある。しかしながら、保持器は、その機能上、大幅に厚みを大きくすることはできないため、トルク増大に対する強度確保が難しい。従って、従来の構成では高出力化の要請に対して十分に対応することが困難であった。   Further, in the configuration as shown in FIG. 10, since the cage also functions as an output rotating body that rotates by receiving the force from the roller, in order to obtain a high torque by increasing the reduction ratio, There exists a subject that the intensity | strength which a cage | basket can endure high torque must be ensured. However, since the cage cannot be significantly increased in thickness due to its function, it is difficult to ensure strength against torque increase. Therefore, it has been difficult to sufficiently respond to the demand for higher output with the conventional configuration.

このような事情から、従来とは異なる新たなローラ式減速機の開発が求められているが、新たなローラ式減速機を開発するにあたって、相対的に回転する部材同士が干渉する虞があると、動作不良や駆動伝達効率の低下につながる。このため、新たなローラ式減速機の開発においては、部材同士の干渉を確実に防止して信頼性の向上を図ることも重要な課題であった。   Under such circumstances, development of a new roller-type speed reducer that is different from the conventional one is required, but when developing a new roller-type speed reducer, there is a possibility that relatively rotating members may interfere with each other. This leads to malfunctions and reduced drive transmission efficiency. For this reason, in the development of a new roller-type speed reducer, it has been an important issue to improve reliability by reliably preventing interference between members.

そこで、本発明は、高出力でありながら小型化及び耐久性の向上を実現でき、さらに、部材同士の干渉に伴う動作安定性の低下や駆動力伝達効率の低下を回避できる減速機を提供することを目的とする。   Therefore, the present invention provides a reduction gear capable of realizing a reduction in size and an improvement in durability while having a high output, and further avoiding a decrease in operational stability and a decrease in driving force transmission efficiency due to interference between members. For the purpose.

前述の目的を達成するための技術的手段として、本発明は、ケーシングと、ケーシングに固定され、内周面に複数の歯が設けられた固定内歯車と、ケーシングに対して回転可能に支持され、内周面に複数の歯が設けられた可動内歯車と、固定内歯車及び可動内歯車に対して偏心した偏心部を外周面に有する入力軸と、偏心部の外周に配置された軸受部材と、固定内歯車の内周面と軸受部材との間に配置された複数の第1ローラと、可動内歯車の内周面と軸受部材との間に配置された複数の第2ローラと、第1ローラ及び第2ローラを回転可能に保持する保持器とを備え、入力軸が1回転するごとに、第1ローラが固定内歯車の一歯分ずつ周方向に移動すると共に、第2ローラが可動内歯車の一歯分ずつ周方向に移動することで、可動内歯車が入力軸に対して減速して回転する減速機であって、軸受部材は保持器の内周に配置され、軸受部材の外周面によって保持器を回転可能に案内するように構成したことを特徴とする。   As technical means for achieving the above-mentioned object, the present invention includes a casing, a fixed internal gear fixed to the casing and provided with a plurality of teeth on the inner peripheral surface, and rotatably supported with respect to the casing. A movable internal gear provided with a plurality of teeth on the inner peripheral surface, an input shaft having an eccentric portion eccentric to the fixed internal gear and the movable internal gear on the outer peripheral surface, and a bearing member disposed on the outer periphery of the eccentric portion A plurality of first rollers disposed between the inner peripheral surface of the fixed internal gear and the bearing member; a plurality of second rollers disposed between the inner peripheral surface of the movable internal gear and the bearing member; A holder that rotatably holds the first roller and the second roller, and each time the input shaft makes one rotation, the first roller moves in the circumferential direction by one tooth of the fixed internal gear, and the second roller Moves in the circumferential direction by one tooth of the movable internal gear, so that the movable internal gear A speed reducer that decelerates and rotates with respect to a force shaft, wherein the bearing member is disposed on the inner periphery of the cage, and is configured to guide the cage rotatably by the outer peripheral surface of the bearing member. To do.

本発明に係る減速機においては、入力軸が1回転するごとに、第1ローラが固定内歯車の一歯分ずつ周方向に移動することで、保持器が入力軸に対して減速回転する。さらに、保持器の減速回転に伴って、第2ローラが入力軸の1回転ごとに可動内歯車の一歯分ずつ周方向に移動することで、可動内歯車が入力軸に対して減速回転する。このように、固定内歯車と第1ローラとの間、可動内歯車と第2ローラとの間で減速して回転を伝達する構成とすることで、従来の減速機において内歯車の歯数を増やして高出力化する対策に比べて、高出力でありながら、小型の減速機を提供できるようになる。   In the speed reducer according to the present invention, each time the input shaft rotates once, the first roller moves in the circumferential direction by one tooth of the fixed internal gear, so that the cage rotates at a reduced speed with respect to the input shaft. Further, as the cage is decelerated, the second roller moves in the circumferential direction by one tooth of the movable internal gear for each rotation of the input shaft, so that the movable internal gear rotates at a reduced speed with respect to the input shaft. . As described above, by reducing the speed between the fixed internal gear and the first roller and between the movable internal gear and the second roller and transmitting the rotation, the number of teeth of the internal gear can be reduced in the conventional speed reducer. Compared to measures to increase the power output by increasing the number, it is possible to provide a small speed reducer with high output.

また、本発明に係る減速機においては、可動内歯車が出力回転体として機能するため、保持器を出力回転体とする従来の構成に比べて剛性を確保しやすくなる。すなわち、可動内歯車は保持器に比べて径方向寸法に自由度があり、肉厚に形成することができるので、高出力化に伴うトルク増大にも十分に対応することができる。   In the speed reducer according to the present invention, since the movable internal gear functions as an output rotator, it becomes easier to ensure rigidity compared to the conventional configuration in which the cage is the output rotator. That is, the movable internal gear has a degree of freedom in the radial direction as compared with the cage and can be formed thick, so that it can sufficiently cope with an increase in torque associated with higher output.

さらに、本発明に係る減速機においては、軸受部材の外周面によって保持器を回転可能に案内することで、保持器の径方向の振れ回り(径方向の移動)を防止することができる。これにより、固定内歯車又は可動内歯車に対する保持器の干渉を確実に防止できるようになり、これらの干渉に伴う動作不良や駆動力伝達効率の低下を回避できるようになる。また、保持器の径方向の振れ回りを防止することで、保持器と固定内歯車又は可動内歯車との間隔が狭くなることによる第1ローラ又は第2ローラの噛み込みの発生も防止できるようになり、信頼性が向上する。   Furthermore, in the speed reducer according to the present invention, the cage can be rotatably rotated by the outer peripheral surface of the bearing member to prevent the cage from swinging in the radial direction (movement in the radial direction). As a result, it is possible to reliably prevent the cage from interfering with the fixed internal gear or the movable internal gear, and to avoid malfunctions and reduction in driving force transmission efficiency due to these interferences. In addition, by preventing the cage from swinging in the radial direction, it is possible to prevent the first roller or the second roller from being caught due to a narrow interval between the cage and the fixed internal gear or the movable internal gear. And reliability is improved.

例えば、保持器の内周面を軸受部材の外周面に直接接触させることで、保持器を軸受部材の外周面によって案内する構成とすることができる。   For example, the cage can be guided by the outer circumferential surface of the bearing member by directly contacting the inner circumferential surface of the cage with the outer circumferential surface of the bearing member.

また、保持器の内周面と軸受部材の外周面との間に環状部材を配置し、環状部材を介して保持器を軸受部材の外周面に接触させてもよい。   Further, an annular member may be disposed between the inner peripheral surface of the cage and the outer peripheral surface of the bearing member, and the cage may be brought into contact with the outer peripheral surface of the bearing member via the annular member.

環状部材は、例えば、第1ローラが収容された保持器のポケットと第2ローラが収容された保持器のポケットとの間に配置される。また、環状部材は、保持器の軸方向両端部に配置されてもよい。   For example, the annular member is disposed between a pocket of the cage in which the first roller is accommodated and a pocket of the cage in which the second roller is accommodated. Moreover, an annular member may be arrange | positioned at the axial direction both ends of a holder | retainer.

環状部材がすべり軸受として機能することで、環状部材を介して保持器が円滑に回転できるようになる。   Since the annular member functions as a slide bearing, the cage can be smoothly rotated via the annular member.

また、環状部材は、摺動性を有する樹脂材料で形成されていることが望ましい。   The annular member is preferably formed of a resin material having slidability.

本発明によれば、高出力でありながら小型化及び耐久性を向上させ、さらに、部材同士の干渉に伴う動作安定性の低下や駆動力伝達効率の低下を回避できる。   According to the present invention, it is possible to improve the miniaturization and durability while maintaining a high output, and further, it is possible to avoid a decrease in operational stability and a decrease in driving force transmission efficiency due to interference between members.

本発明の一実施形態に係る減速機の縦断面図である。It is a longitudinal section of a reduction gear concerning one embodiment of the present invention. 図1に示す減速機の分解斜視図である。It is a disassembled perspective view of the reduction gear shown in FIG. 図1におけるA−A線矢視断面図である。It is an AA arrow directional cross-sectional view in FIG. 図1におけるB−B線矢視断面図である。It is a BB sectional view taken on the line in FIG. 本発明の他の実施形態に係る減速機の縦断面図である。It is a longitudinal cross-sectional view of the reduction gear which concerns on other embodiment of this invention. 図5に示す減速機の分解斜視図である。It is a disassembled perspective view of the reduction gear shown in FIG. 図5におけるC−C線矢視断面図である。It is CC sectional view taken on the line in FIG. 本発明のさらに別の実施形態に係る減速機の縦断面図である。It is a longitudinal cross-sectional view of the reduction gear which concerns on another embodiment of this invention. 図8に示す減速機の分解斜視図である。It is a disassembled perspective view of the reduction gear shown in FIG. 従来の減速機の縦断面図である。It is a longitudinal cross-sectional view of the conventional reduction gear.

以下、添付の図面に基づき、本発明について説明する。なお、本発明を説明するための各図面において、同一の機能もしくは形状を有する部材や構成部品等の構成要素については、判別が可能な限り同一符号を付すことにより一度説明した後ではその説明を省略する。   Hereinafter, the present invention will be described with reference to the accompanying drawings. In the drawings for explaining the present invention, components such as members and components having the same function or shape are denoted by the same reference numerals as much as possible, and once described, the description will be given. Omitted.

図1は、本発明の一実施形態に係る減速機の縦断面図、図2は、図1に示す減速機の分解斜視図である。また、図3は、図1におけるA−A線矢視断面図、図4は、図1におけるB−B線矢視断面図である。   FIG. 1 is a longitudinal sectional view of a reduction gear according to an embodiment of the present invention, and FIG. 2 is an exploded perspective view of the reduction gear shown in FIG. 3 is a cross-sectional view taken along line AA in FIG. 1, and FIG. 4 is a cross-sectional view taken along line BB in FIG.

図1〜図4に示すように、本実施形態に係る減速機1は、ケーシング2と、ケーシング2に固定された固定内歯車3と、ケーシング2に対して回転可能に支持された可動内歯車4と、偏心部5aを外周面に有する入力軸5と、固定内歯車3の内周面と偏心部5aとの間に配置された複数の第1ローラ6と、可動内歯車4の内周面と偏心部5aとの間に配置された複数の第2ローラ7と、第1ローラ6及び第2ローラ7を回転可能に保持する保持器8とを主な構成とする。   As shown in FIGS. 1 to 4, the speed reducer 1 according to the present embodiment includes a casing 2, a fixed internal gear 3 fixed to the casing 2, and a movable internal gear supported rotatably with respect to the casing 2. 4, the input shaft 5 having the eccentric portion 5 a on the outer peripheral surface, the plurality of first rollers 6 disposed between the inner peripheral surface of the fixed internal gear 3 and the eccentric portion 5 a, and the inner periphery of the movable internal gear 4 A plurality of second rollers 7 disposed between the surface and the eccentric portion 5a and a cage 8 that rotatably holds the first roller 6 and the second roller 7 are mainly configured.

ケーシング2は、円筒状に形成されている。ケーシング2の内周面における軸方向のほぼ中間には、径方向の段差面2a(図1参照)が形成されており、この段差面2aを境界として、軸方向の一方に小さい内径の小内径部2cが形成され、軸方向の他方に小内径部2cよりも大きい内径の大内径部2dが形成されている。   The casing 2 is formed in a cylindrical shape. A radial step surface 2a (see FIG. 1) is formed in the middle of the inner peripheral surface of the casing 2 in the axial direction. A small inner diameter having a small inner diameter on one side in the axial direction with the step surface 2a as a boundary. A portion 2c is formed, and a large inner diameter portion 2d having a larger inner diameter than the small inner diameter portion 2c is formed on the other side in the axial direction.

固定内歯車3は、内周面に複数の歯3aが形成された環状の歯車部材である。複数の歯3aは固定内歯車3の周方向に等間隔に配置され、各歯3aの間には曲線状の歯溝3c(図3参照)が形成されている。固定内歯車3には、複数の孔部3bが周方向に等間隔に設けられている。これらの孔部3bに対してケーシング2の段差面2aに設けられた凸部2bが嵌め込まれることで、固定内歯車3はケーシング2の大内径部2dの内周に回転しないように固定されている。また、固定内歯車3はケーシング2の内面に一体に形成されていてもよい。   The fixed internal gear 3 is an annular gear member having a plurality of teeth 3a formed on the inner peripheral surface. The plurality of teeth 3a are arranged at equal intervals in the circumferential direction of the fixed internal gear 3, and a curved tooth groove 3c (see FIG. 3) is formed between the teeth 3a. The fixed internal gear 3 is provided with a plurality of holes 3b at equal intervals in the circumferential direction. The projection 2b provided on the stepped surface 2a of the casing 2 is fitted into these holes 3b, so that the fixed internal gear 3 is fixed so as not to rotate on the inner periphery of the large inner diameter portion 2d of the casing 2. Yes. The fixed internal gear 3 may be integrally formed on the inner surface of the casing 2.

可動内歯車4は、内周面に複数の歯4aを有し、固定内歯車3とほぼ同等の外径寸法及び内径寸法に形成された環状の歯車部材である。複数の歯4aは可動内歯車4の周方向に等間隔に形成され、各歯4aの間には曲線状の歯溝4c(図4参照)が形成されている。また、可動内歯車4の歯数は、固定内歯車3の歯数とは異なる数に設定されている。可動内歯車4は、ケーシング2の大内径部2dの内周に、固定内歯車3に対して軸方向に隣り合って(ケーシング2の開口側に)配置され、大内径部2dの内周面に対して摺動することで回転可能に支持されている。また、可動内歯車4には、複数の孔部4bが周方向に等間隔に設けられている。これらの孔部4bに、図示しない出力側の部材に設けられた凸部が嵌め込まれることで、可動内歯車4に対して出力側の部材が固定可能に構成されている。また、可動内歯車4は図示しない出力側の部材と一体に形成されていてもよい。   The movable internal gear 4 is an annular gear member that has a plurality of teeth 4 a on the inner peripheral surface and is formed to have substantially the same outer diameter and inner diameter as the fixed internal gear 3. The plurality of teeth 4a are formed at equal intervals in the circumferential direction of the movable internal gear 4, and curved tooth grooves 4c (see FIG. 4) are formed between the teeth 4a. The number of teeth of the movable internal gear 4 is set to a number different from the number of teeth of the fixed internal gear 3. The movable internal gear 4 is arranged on the inner periphery of the large inner diameter portion 2d of the casing 2 adjacent to the fixed internal gear 3 in the axial direction (on the opening side of the casing 2), and the inner peripheral surface of the large inner diameter portion 2d. It is supported so as to be able to rotate by sliding with respect to. Further, the movable internal gear 4 is provided with a plurality of holes 4b at equal intervals in the circumferential direction. The output side member can be fixed to the movable internal gear 4 by fitting convex portions provided on the output side member (not shown) into these holes 4b. The movable internal gear 4 may be formed integrally with an output side member (not shown).

入力軸5は、電動モータ等の図示しない駆動源から駆動力が入力される円柱状の部材である。入力軸5の軸方向中間部には、入力軸5の中心軸(回転軸)に対して径方向に距離Y偏心した外周面を有する偏心部5aが設けられている。偏心部5aは、入力軸5のその他の部分よりも径方向に突出して形成され、固定内歯車3及び可動内歯車4の内周に位置している。   The input shaft 5 is a cylindrical member to which driving force is input from a driving source (not shown) such as an electric motor. An eccentric portion 5 a having an outer peripheral surface that is eccentric in the radial direction by a distance Y with respect to the central axis (rotating shaft) of the input shaft 5 is provided at an intermediate portion in the axial direction of the input shaft 5. The eccentric portion 5 a is formed so as to protrude in the radial direction from the other portions of the input shaft 5, and is located on the inner circumferences of the fixed internal gear 3 and the movable internal gear 4.

入力軸5の外周には、軸受部材としての2つの転がり軸受10,11が配置されている。一方の転がり軸受10は、偏心部5aの外周面に圧入され、入力軸5の中心軸に対して偏心した偏心軸受である。第1ローラ6及び第2ローラ7は、この転がり軸受10と固定内歯車3の内周面又は可動内歯車4の内周面との間に配置され、転がり軸受10の外周面上を転動可能に構成されている。他方の転がり軸受11は、入力軸5の一端部側の外周面とケーシング2の小内径部2cとの間に圧入されており、この転がり軸受11によって入力軸5はケーシング2に対して回転可能に支持されている。   Two rolling bearings 10 and 11 as bearing members are arranged on the outer periphery of the input shaft 5. One rolling bearing 10 is an eccentric bearing that is press-fitted into the outer peripheral surface of the eccentric portion 5 a and is eccentric with respect to the central axis of the input shaft 5. The first roller 6 and the second roller 7 are disposed between the rolling bearing 10 and the inner peripheral surface of the fixed internal gear 3 or the inner peripheral surface of the movable internal gear 4, and roll on the outer peripheral surface of the rolling bearing 10. It is configured to be possible. The other rolling bearing 11 is press-fitted between the outer peripheral surface on one end side of the input shaft 5 and the small inner diameter portion 2 c of the casing 2, and the input shaft 5 can be rotated with respect to the casing 2 by the rolling bearing 11. It is supported by.

保持器8は、円筒状の部材であり、偏心部5aに圧入されている転がり軸受10と各内歯車3,4との間に回転可能に配置されている。保持器8には、周方向に等間隔に配置された複数のポケット8a,8bが軸方向に二列形成されている。一方の列のポケット(第1ポケット)8aには、第1ローラ6が1つずつ収容され、他方の列のポケット(第2ポケット)8bには、第2ローラ7が1つずつ収容されている。また、各ローラ6,7は、ポケット8a,8b内で径方向に移動可能に保持されている。   The cage 8 is a cylindrical member, and is rotatably disposed between the rolling bearing 10 press-fitted into the eccentric portion 5 a and the internal gears 3 and 4. In the cage 8, a plurality of pockets 8a and 8b arranged at equal intervals in the circumferential direction are formed in two rows in the axial direction. One row of pockets (first pockets) 8a contains one first roller 6, and the other row of pockets (second pockets) 8b contains one second roller 7. Yes. The rollers 6 and 7 are held so as to be movable in the radial direction in the pockets 8a and 8b.

ここで、偏心部5aの外周面に圧入されている転がり軸受(偏心軸受)10は、入力軸5の中心軸に対して偏心しているので、図3及び図4に示すように、この転がり軸受10の外周面上に並ぶ第1ローラ6及び第2ローラ7の中心軸を通る円の中心Q1,Q2も、入力軸5の中心軸Oに対して径方向に距離Y偏心している。これに対して、固定内歯車3及び可動内歯車4の各中心軸は、入力軸5の中心軸Oと同軸上に配置されている。このため、各ローラ6,7の中心軸を通る円の中心Q1,Q2は、固定内歯車3及び可動内歯車4の各中心軸に対して偏心している。よって、第1ローラ6及び第2ローラ7は、それぞれの軌道の周方向の一部の箇所(図3及び図4の下側)において対向する内歯車(固定内歯車3又は可動内歯車4)の歯溝に対して接近して係合する位置(歯溝内に入り込んだ位置)に配置され、これとは反対側の箇所(図3及び図4の上側)において対向する内歯車の歯溝に対して離間し係合しない位置に配置されている。   Here, since the rolling bearing (eccentric bearing) 10 press-fitted into the outer peripheral surface of the eccentric portion 5a is eccentric with respect to the central axis of the input shaft 5, as shown in FIG. 3 and FIG. The centers Q1 and Q2 of the circles passing through the central axes of the first roller 6 and the second roller 7 arranged on the outer peripheral surface 10 are also eccentric in the radial direction Y with respect to the central axis O of the input shaft 5. On the other hand, the central axes of the fixed internal gear 3 and the movable internal gear 4 are arranged coaxially with the central axis O of the input shaft 5. For this reason, the centers Q1 and Q2 of the circles passing through the central axes of the rollers 6 and 7 are eccentric with respect to the central axes of the fixed internal gear 3 and the movable internal gear 4. Therefore, the first roller 6 and the second roller 7 are internal gears (fixed internal gear 3 or movable internal gear 4) that face each other at a part of the circumference of each track (the lower side of FIGS. 3 and 4). The tooth groove of the internal gear which is disposed at a position where the tooth groove approaches and engages with the tooth groove (a position where the tooth groove enters the tooth groove) and is opposed to the opposite position (upper side in FIGS. 3 and 4). It is arrange | positioned in the position which is spaced apart and does not engage with.

各ローラ6,7の個数は、対応する内歯車(固定内歯車3又は可動内歯車4)の減速比に応じて適宜決定される。具体的には、固定内歯車3の減速比をi1、可動内歯車4の減
速比をi2とすると、各歯3a,4aの歯数は、対応する内歯車の減速比よりも1つ多い
数(i1+1),(i2+1)、又は1つ少ない数(i1−1),(i2−1)に設定さ
れる。また、各ローラ6,7の個数は、各減速比i1,i2の約数に設定される。
The number of rollers 6 and 7 is appropriately determined according to the reduction ratio of the corresponding internal gear (fixed internal gear 3 or movable internal gear 4). Specifically, if the reduction ratio of the fixed internal gear 3 is i1 and the reduction ratio of the movable internal gear 4 is i2, the number of teeth of each tooth 3a, 4a is one more than the reduction ratio of the corresponding internal gear. It is set to (i1 + 1), (i2 + 1), or one less number (i1-1), (i2-1). The number of rollers 6 and 7 is set to a divisor of the reduction ratios i1 and i2.

続いて、本実施形態に係る減速機の動作について説明する。   Then, operation | movement of the reduction gear which concerns on this embodiment is demonstrated.

入力軸5に駆動力が入力されて、入力軸5が回転すると、これに伴って偏心部5aが回転することで、第1ローラ6及び第2ローラ7が固定内歯車3及び可動内歯車4に対して径方向に往復運動する。このとき、第1ローラ6が固定内歯車3の歯溝に沿って回転しながら隣の歯溝へ移動することで、偏心部5aが1回転するごとに、保持器8が固定内歯車3の一歯分ずつ周方向に移動する。これにより、保持器8が入力軸5に対して減速されて回転する。   When the driving force is input to the input shaft 5 and the input shaft 5 is rotated, the eccentric portion 5a is rotated accordingly, whereby the first roller 6 and the second roller 7 are fixed to the fixed internal gear 3 and the movable internal gear 4. Reciprocating in the radial direction. At this time, the first roller 6 rotates along the tooth groove of the fixed internal gear 3 and moves to the adjacent tooth groove, so that the cage 8 of the fixed internal gear 3 rotates each time the eccentric portion 5a rotates once. Move in the circumferential direction by one tooth. As a result, the cage 8 is decelerated relative to the input shaft 5 and rotates.

また、保持器8が回転すると、保持器8に保持されている第2ローラ7も回転する。これと同時に、第2ローラ7は上記偏心部5aの回転に伴う径方向の往復運動もするので、第2ローラ7は可動内歯車4の歯溝に沿って回転しながら隣の歯溝へ移動する。このとき、第2ローラ7が歯溝の壁を押すことで、可動内歯車4が周方向の力を受け回転する。これにより、可動内歯車4は、偏心部5aが1回転するごとに、可動内歯車4の一歯分ずつ回転し、入力軸5に対して減速して回転する。また、可動内歯車4は、保持器8の回転に伴って回転するので、入力軸5の回転に伴う減速回転に加えて、保持器8の回転数分だけ回転する。このため、可動内歯車4の回転数は、入力軸5の回転に伴う減速回転での回転数と、保持器8の回転数の差分の絶対値となる。   Further, when the cage 8 rotates, the second roller 7 held by the cage 8 also rotates. At the same time, since the second roller 7 also reciprocates in the radial direction accompanying the rotation of the eccentric portion 5a, the second roller 7 moves to the adjacent tooth groove while rotating along the tooth groove of the movable internal gear 4. To do. At this time, when the second roller 7 presses the wall of the tooth gap, the movable internal gear 4 rotates by receiving a circumferential force. Thereby, the movable internal gear 4 rotates by one tooth of the movable internal gear 4 every time the eccentric portion 5 a rotates once, and rotates at a reduced speed with respect to the input shaft 5. Since the movable internal gear 4 rotates with the rotation of the cage 8, the movable internal gear 4 rotates by the number of rotations of the cage 8 in addition to the decelerated rotation accompanying the rotation of the input shaft 5. For this reason, the rotational speed of the movable internal gear 4 is an absolute value of the difference between the rotational speed at the reduced speed accompanying the rotation of the input shaft 5 and the rotational speed of the cage 8.

すなわち、固定内歯車3の減速比をi1、可動内歯車4の減速比をi2とすると、本実
施形態に係る減速機による減速比は、下記式1によって求められる。
That is, assuming that the reduction ratio of the fixed internal gear 3 is i1 and the reduction ratio of the movable internal gear 4 is i2, the reduction ratio by the reduction gear according to the present embodiment can be obtained by the following equation (1).

減速比=i1×i2/|i1−i2|・・・式1   Reduction ratio = i1 × i2 / | i1-i2 |

例えば、固定内歯車3の減速比(i1)が60、可動内歯車4の減速比(i2)が63
の場合、上記式1から減速比は1260となる。
For example, the reduction ratio (i1) of the fixed internal gear 3 is 60, and the reduction ratio (i2) of the movable internal gear 4 is 63.
In this case, the reduction ratio is 1260 from Equation 1 above.

このように、本実施形態に係る減速機では、大きな減速比によって高トルクを得ることが可能である。また、本実施形態に係る減速機のように、固定内歯車3と可動内歯車4とを備え、これらの内歯車3,4と各ローラ6,7との間で減速して回転を伝達する構成とすることで、従来の減速機において内歯車の歯数を増やして高出力化する対策に比べて、高出力でありながら、小型の減速機を提供できるようになる。   Thus, in the reduction gear according to the present embodiment, high torque can be obtained with a large reduction ratio. In addition, like the speed reducer according to the present embodiment, the fixed internal gear 3 and the movable internal gear 4 are provided, and the rotation is transmitted between the internal gears 3 and 4 and the rollers 6 and 7 to transmit the rotation. By adopting the configuration, it is possible to provide a small reduction gear while maintaining a high output as compared with a countermeasure for increasing the number of teeth of the internal gear in the conventional reduction gear to increase the output.

また、本実施形態に係る減速機においては、可動内歯車4が出力回転体として機能するため、保持器を出力回転体とする従来の構成に比べて剛性を確保しやすくなる。すなわち、可動内歯車4は保持器に比べて径方向寸法に自由度があり、肉厚に形成することができるので、高出力化に伴うトルク増大にも十分に対応することができる。   Further, in the speed reducer according to the present embodiment, the movable internal gear 4 functions as an output rotator, so that it is easier to ensure rigidity compared to the conventional configuration in which the cage is the output rotator. That is, the movable internal gear 4 has a degree of freedom in the radial direction as compared with the cage and can be formed thick, so that it can sufficiently cope with an increase in torque associated with higher output.

ところで、上記偏心部5aの回転に伴って第1ローラ6及び第2ローラ7が径方向に往復移動する際、各ローラ6,7は各内歯車3,4の歯溝から様々な方向の荷重を受ける。そして、歯溝から受ける荷重は、各ローラ6,7を介して保持器8にも作用するため、保持器8は径方向に移動する力を受ける。これにより、仮に、保持器8が径方向に振れ回って固定内歯車3又は可動内歯車4の歯に接触すると、保持器8や可動内歯車4の回転が阻害され、動作不良や駆動力伝達効率の低下を招くことになる。また、保持器8の径方向の振れ回りにより、保持器8と固定内歯車3又は可動内歯車4との間隔が狭くなることで、第1ローラ6又は第2ローラ7の噛み込みが生じ、回転できなくなることも考えられる。   By the way, when the first roller 6 and the second roller 7 reciprocate in the radial direction along with the rotation of the eccentric portion 5a, the rollers 6, 7 are loaded in various directions from the tooth grooves of the internal gears 3, 4. Receive. And since the load received from a tooth gap acts also on the holder | retainer 8 via each roller 6 and 7, the holder | retainer 8 receives the force which moves to radial direction. As a result, if the cage 8 swings in the radial direction and comes into contact with the teeth of the fixed internal gear 3 or the movable internal gear 4, the rotation of the cage 8 and the movable internal gear 4 is hindered, causing malfunction and transmission of driving force. The efficiency will be reduced. In addition, due to the radial swing of the cage 8, the gap between the cage 8 and the fixed internal gear 3 or the movable internal gear 4 is narrowed, so that the first roller 6 or the second roller 7 is engaged, It may be impossible to rotate.

そこで、本実施形態に係る減速機においては、保持器8の径方向の振れ回りを防止するため、保持器8の内周面を転がり軸受(偏心軸受)10の外周面に直接接触させ、保持器8の内周面を転がり軸受10の外周面で案内するように構成している(図1参照)。本実施形態では、保持器8の内周面を全周に渡って転がり軸受10の(外輪の)外周面に対して接触させているが(図3又は図4参照)、保持器8の径方向の振れ回りを防止できれば、保持器8の内周面を周方向における複数箇所(例えば、周方向に等間隔に配置された3箇所又は4箇所)で転がり軸受10の外周面に対して接触させるようにしてもよい。このように、保持器8の内周面を転がり軸受10の外周面で案内して、保持器8の径方向の振れ回り(径方向の移動)を防止することで、固定内歯車3又は可動内歯車4に対する保持器8の干渉を確実に防止し、これらの干渉に伴う動作不良や駆動力伝達効率の低下を回避できるようになる。また、保持器8の径方向の振れ回りを防止することで、第1ローラ6又は第2ローラ7の噛み込みの発生も防止できるようになる。   Therefore, in the reduction gear according to the present embodiment, the inner peripheral surface of the cage 8 is brought into direct contact with the outer peripheral surface of the rolling bearing (eccentric bearing) 10 in order to prevent the cage 8 from swinging in the radial direction. The inner peripheral surface of the container 8 is guided by the outer peripheral surface of the rolling bearing 10 (see FIG. 1). In the present embodiment, the inner peripheral surface of the cage 8 is in contact with the outer peripheral surface (of the outer ring) of the rolling bearing 10 over the entire circumference (see FIG. 3 or FIG. 4). If the whirling of the direction can be prevented, the inner peripheral surface of the cage 8 comes into contact with the outer peripheral surface of the rolling bearing 10 at a plurality of locations in the circumferential direction (for example, three or four locations arranged at equal intervals in the circumferential direction). You may make it make it. In this way, the inner peripheral surface of the cage 8 is guided by the outer peripheral surface of the rolling bearing 10 to prevent the cage 8 from swinging in the radial direction (moving in the radial direction). It is possible to reliably prevent the cage 8 from interfering with the internal gear 4, and to avoid malfunctions and reductions in driving force transmission efficiency due to these interferences. In addition, by preventing the cage 8 from swinging in the radial direction, the occurrence of biting of the first roller 6 or the second roller 7 can be prevented.

以上のように、本実施形態に係る減速機によれば、高出力でありながら小型化及び耐久性の向上を実現でき、さらに、保持器8の径方向の振れ回りを防止して保持器8と内歯車3,4との干渉やローラ6,7の噛み込みを回避できるので、車両や各種装置等への搭載性に優れ、信頼性の高い減速機を提供することができるようになる。例えば、本発明に係る減速機は、自動車のエンジンの吸気バルブと排気バルブの一方又は両方のバルブの開閉タイミングを変更する可変バルブタイミング装置などに適用可能である。また、これに限らず、本発明に係る減速機は、高減速比で高出力が要求されるその他の装置にも適用可能である。   As described above, according to the speed reducer according to the present embodiment, it is possible to reduce the size and improve the durability while maintaining high output, and further prevent the cage 8 from swinging in the radial direction. Therefore, it is possible to avoid the interference with the internal gears 3 and 4 and the biting of the rollers 6 and 7, so that it is possible to provide a highly reliable reduction gear that is excellent in mountability to vehicles and various devices. For example, the speed reducer according to the present invention can be applied to a variable valve timing device that changes the opening / closing timing of one or both of an intake valve and an exhaust valve of an automobile engine. In addition, the speed reducer according to the present invention is not limited to this, and can be applied to other devices that require a high output with a high reduction ratio.

図5は、本発明の他の実施形態に係る減速機の縦断面図、図6は、図5に示す減速機の分解斜視図、図7は、図5におけるC−C線矢視断面図である。   5 is a longitudinal sectional view of a reduction gear according to another embodiment of the present invention, FIG. 6 is an exploded perspective view of the reduction gear shown in FIG. 5, and FIG. 7 is a sectional view taken along the line CC in FIG. It is.

図5〜図7に示すように、本実施形態に係る減速機1においては、保持器8の径方向の振れ回りを防止するため、保持器8の内周面と転がり軸受10の外周面との間に環状部材14が配置されている。環状部材14は、全周に渡って同じ幅(同じ軸方向寸法)であって同じ厚さ(同じ径方向寸法)の円環状に形成されている。その他の構成は、上記実施形態に係る減速機と基本的に同様である。   As shown in FIGS. 5 to 7, in the speed reducer 1 according to the present embodiment, in order to prevent the radial swing of the cage 8, the inner circumferential surface of the cage 8 and the outer circumferential surface of the rolling bearing 10 An annular member 14 is disposed between them. The annular member 14 is formed in an annular shape having the same width (same axial dimension) and the same thickness (same radial dimension) over the entire circumference. Other configurations are basically the same as those of the speed reducer according to the embodiment.

このように、保持器8の内周面と転がり軸受10の外周面との間に環状部材14を配置することで、環状部材14を介して保持器8が転がり軸受10の外周面によって回転可能に案内される。これにより、保持器8の径方向の振れ回りを防止できるようになり、保持器8と固定内歯車3又は可動内歯車4とが干渉することに伴う動作不良や駆動力伝達効率の低下を回避できるようになる。また、保持器8の径方向の振れ回りを防止することで、第1ローラ6又は第2ローラ7の噛み込みの発生も回避できるようになる。また、本実施形態のように、環状部材14を介在させる構成とすることで、図1〜図4に示す構成に比べて、保持器8を薄く形成することが可能である。   Thus, by arranging the annular member 14 between the inner circumferential surface of the cage 8 and the outer circumferential surface of the rolling bearing 10, the cage 8 can be rotated by the outer circumferential surface of the rolling bearing 10 via the annular member 14. Be guided to. As a result, it is possible to prevent the cage 8 from swinging in the radial direction, and avoid malfunctions and reductions in driving force transmission efficiency due to interference between the cage 8 and the fixed internal gear 3 or the movable internal gear 4. become able to. Further, by preventing the cage 8 from swinging in the radial direction, it is possible to avoid the occurrence of biting of the first roller 6 or the second roller 7. Further, by adopting a configuration in which the annular member 14 is interposed as in the present embodiment, the cage 8 can be formed thinner than the configuration shown in FIGS.

また、保持器8が回転する際、環状部材14に対して保持器8が摺動するように構成することで、保持器8の回転が円滑に行われる。すなわち、環状部材14がすべり軸受として機能することで、保持器8の回転が円滑に行われるようになり、駆動力伝達効率が向上する。そのため、環状部材14は、摺動性を有する樹脂材料などで形成されることが好ましい。   Further, when the cage 8 rotates, the cage 8 is configured to slide relative to the annular member 14, so that the cage 8 is smoothly rotated. That is, when the annular member 14 functions as a sliding bearing, the cage 8 is smoothly rotated, and the driving force transmission efficiency is improved. Therefore, the annular member 14 is preferably formed of a resin material having slidability.

本実施形態では、環状部材14が、保持器8の内周面と転がり軸受10の(外輪の)外周面とに対して全周に渡って接触しているが(図7参照)、保持器8の径方向の振れ回りを防止できれば、保持器8の内周面及び転がり軸受10の外周面に対して環状部材14を周方向における複数箇所(例えば、周方向に等間隔に配置された3箇所又は4箇所)で接触させるようにしてもよい。   In the present embodiment, the annular member 14 is in contact with the inner peripheral surface of the cage 8 and the outer peripheral surface (of the outer ring) of the rolling bearing 10 over the entire circumference (see FIG. 7). 8 can be prevented from swinging in the radial direction, the annular member 14 is arranged at a plurality of locations in the circumferential direction with respect to the inner circumferential surface of the cage 8 and the outer circumferential surface of the rolling bearing 10 (for example, 3 arranged at equal intervals in the circumferential direction). You may make it contact in a place or 4 places.

また、本実施形態では、1つの環状部材14が、保持器8の軸方向中央部、すなわち第1ローラ6が収容されているポケット8aと第2ローラ7が収容されているポケット8bとの間に配置されている(図5参照)。ただし、環状部材14の個数や配置は、これに限定されるものではない。   In the present embodiment, one annular member 14 is located in the axial center of the cage 8, that is, between the pocket 8a in which the first roller 6 is accommodated and the pocket 8b in which the second roller 7 is accommodated. (See FIG. 5). However, the number and arrangement of the annular members 14 are not limited to this.

例えば、図8及び図9に示す実施形態のように、環状部材14を2つ用い、保持器8の軸方向の両端部に環状部材14を1つずつ配置してもよい。この場合も、各環状部材14を介して保持器8が転がり軸受10の外周面によって回転可能に案内されるため、保持器8の径方向の振れ回りを防止できる。なお、図8及び図9に示す実施形態において、環状部材14の配置以外の構成は、図5〜図7に示す実施形態と基本的に同様である。   For example, as in the embodiment shown in FIGS. 8 and 9, two annular members 14 may be used, and one annular member 14 may be arranged at each end of the cage 8 in the axial direction. Also in this case, since the cage 8 is rotatably guided by the outer peripheral surface of the rolling bearing 10 via each annular member 14, the cage 8 can be prevented from swinging in the radial direction. In the embodiment shown in FIGS. 8 and 9, the configuration other than the arrangement of the annular member 14 is basically the same as the embodiment shown in FIGS.

また、図5〜図7に示す実施形態、図8及び図9に示す実施形態では、環状部材14が保持器8や転がり軸受10とは別体で構成されているが、環状部材14を保持器8又は転がり軸受10と一体に構成してもよい。   In the embodiment shown in FIGS. 5 to 7 and the embodiment shown in FIGS. 8 and 9, the annular member 14 is configured separately from the cage 8 and the rolling bearing 10, but the annular member 14 is held. The unit 8 or the rolling bearing 10 may be integrated.

以上、本発明に係る減速機の実施形態について説明したが、本発明は上記実施形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことである。   The embodiment of the speed reducer according to the present invention has been described above. However, the present invention is not limited to the above embodiment, and can be implemented in various forms without departing from the gist of the present invention. Of course.

1 減速機
2 ケーシング
3 固定内歯車
3a 歯
4 可動内歯車
4a 歯
5 入力軸
5a 偏心部
6 第1ローラ
7 第2ローラ
8 保持器
10 転がり軸受(軸受部材)
14 環状部材
DESCRIPTION OF SYMBOLS 1 Reduction gear 2 Casing 3 Fixed internal gear 3a Teeth 4 Movable internal gear 4a Teeth 5 Input shaft 5a Eccentric part 6 1st roller 7 2nd roller 8 Cage 10 Rolling bearing (bearing member)
14 Ring member

Claims (7)

ケーシングと、
前記ケーシングに固定され、内周面に複数の歯が設けられた固定内歯車と、
前記ケーシングに対して回転可能に支持され、内周面に複数の歯が設けられた可動内歯車と、
前記固定内歯車及び前記可動内歯車に対して偏心した偏心部を外周面に有する入力軸と、
前記偏心部の外周に配置された軸受部材と、
前記固定内歯車の内周面と前記軸受部材との間に配置された複数の第1ローラと、
前記可動内歯車の内周面と前記軸受部材との間に配置された複数の第2ローラと、
前記第1ローラ及び前記第2ローラを回転可能に保持する保持器とを備え、
前記入力軸が1回転するごとに、前記第1ローラが前記固定内歯車の一歯分ずつ周方向に移動すると共に、前記第2ローラが前記可動内歯車の一歯分ずつ周方向に移動することで、前記可動内歯車が前記入力軸に対して減速して回転する減速機であって、
前記軸受部材は前記保持器の内周に配置され、前記軸受部材の外周面によって前記保持器を回転可能に案内するように構成したことを特徴とする減速機。
A casing,
A fixed internal gear fixed to the casing and provided with a plurality of teeth on the inner peripheral surface;
A movable internal gear supported rotatably with respect to the casing and provided with a plurality of teeth on the inner peripheral surface;
An input shaft having an eccentric portion eccentric to the fixed internal gear and the movable internal gear on an outer peripheral surface;
A bearing member disposed on the outer periphery of the eccentric part;
A plurality of first rollers disposed between an inner peripheral surface of the fixed internal gear and the bearing member;
A plurality of second rollers disposed between an inner peripheral surface of the movable internal gear and the bearing member;
A holder for rotatably holding the first roller and the second roller;
Each time the input shaft makes one rotation, the first roller moves in the circumferential direction by one tooth of the fixed internal gear, and the second roller moves in the circumferential direction by one tooth of the movable internal gear. The movable internal gear is a speed reducer that rotates at a reduced speed with respect to the input shaft,
The reduction gear according to claim 1, wherein the bearing member is disposed on an inner periphery of the cage, and is configured to guide the cage rotatably by an outer circumferential surface of the bearing member.
前記保持器の内周面を前記軸受部材の外周面に直接接触させた請求項1に記載の減速機。   The speed reducer according to claim 1, wherein an inner peripheral surface of the cage is brought into direct contact with an outer peripheral surface of the bearing member. 前記保持器の内周面と前記軸受部材の外周面との間に環状部材を配置し、前記環状部材を介して前記保持器を前記軸受部材の外周面に接触させた請求項1に記載の減速機。   The annular member is arrange | positioned between the inner peripheral surface of the said holder | retainer, and the outer peripheral surface of the said bearing member, The said retainer was made to contact the outer peripheral surface of the said bearing member via the said annular member. Decelerator. 前記環状部材を前記第1ローラが収容された前記保持器のポケットと前記第2ローラが収容された前記保持器のポケットとの間に配置した請求項3に記載の減速機。   The speed reducer according to claim 3, wherein the annular member is disposed between a pocket of the cage in which the first roller is accommodated and a pocket of the cage in which the second roller is accommodated. 前記環状部材を前記保持器の軸方向両端部に配置した請求項3に記載の減速機。   The speed reducer according to claim 3, wherein the annular member is disposed at both axial ends of the cage. 前記環状部材をすべり軸受とした請求項3から5のいずれか1項に記載の減速機。   The speed reducer according to any one of claims 3 to 5, wherein the annular member is a slide bearing. 前記環状部材を摺動性を有する樹脂材料で形成した請求項6に記載の減速機。   The speed reducer according to claim 6, wherein the annular member is formed of a resin material having slidability.
JP2017127789A 2017-03-15 2017-06-29 Speed reducer Pending JP2019011795A (en)

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JP2017127789A JP2019011795A (en) 2017-06-29 2017-06-29 Speed reducer
PCT/JP2018/008659 WO2018168588A1 (en) 2017-03-15 2018-03-06 Speed reducer

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