JP2018178732A - Device and method for monitoring pump - Google Patents

Device and method for monitoring pump Download PDF

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Publication number
JP2018178732A
JP2018178732A JP2017073779A JP2017073779A JP2018178732A JP 2018178732 A JP2018178732 A JP 2018178732A JP 2017073779 A JP2017073779 A JP 2017073779A JP 2017073779 A JP2017073779 A JP 2017073779A JP 2018178732 A JP2018178732 A JP 2018178732A
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Prior art keywords
pump
paint
observation
position information
site
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内田 義弘
Yoshihiro Uchida
義弘 内田
恭輔 菊田
Kyosuke Kikuta
恭輔 菊田
学 辻村
Manabu Tsujimura
学 辻村
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Ebara Corp
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Ebara Corp
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  • Control Of Positive-Displacement Pumps (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a pump monitoring device for easily grasping a specified portion in a pump, and a pump monitoring method capable of repeatedly monitoring the same portion easily.SOLUTION: A pump monitoring method includes: detecting a specified portion in an inside of a monitoring target pump; adding positional information indicating the specified portion; and monitoring the specified portion with the positional information as a sign after elapse of a predetermined period.SELECTED DRAWING: Figure 3

Description

本発明は、ポンプ観察方法およびポンプ観察装置に関する。   The present invention relates to a pump observation method and a pump observation device.

立軸ポンプなどのポンプは、例えば排水機場に設置されて吸込水槽の水を吐出水槽に排出する。ポンプの使用を続けると内部が劣化したり摩耗・腐食したりする可能性があるため、定期的に内部を観察して診断する必要がある。劣化などが検知されると、その部位を継続的に観察して傾向管理を行うこともある。   A pump such as a vertical shaft pump is installed, for example, at a drainage station and discharges water in a suction water tank to a discharge water tank. If the pump continues to be used, the inside may deteriorate, wear or corrode, so it is necessary to monitor and diagnose the inside periodically. When deterioration or the like is detected, the site may be continuously observed to manage tendency.

特開2006−161790号公報JP, 2006-161790, A

しかしながら、ポンプ内は暗かったり汚れていたりするため、ポンプ内のどこを観察しているかを把握しにくく、摩耗・劣化などが検知された場所を次回の点検や診断時に再度観察するのが困難なこともある。   However, because the inside of the pump is dark or dirty, it is difficult to grasp where in the pump is being observed, and it is difficult to observe again the place where wear or deterioration is detected at the next inspection or diagnosis. Sometimes.

本発明はこのような問題点に鑑みてなされたものであり、本発明の課題は、ポンプ内の特定部位を容易に把握するためのポンプ観察装置、および、同じ部位を容易に繰り返し観察できるポンプ観察方法を提供することである。   The present invention has been made in view of such problems, and an object of the present invention is to provide a pump observation device for easily grasping a specific site in a pump, and a pump capable of easily observing the same site repeatedly. It is to provide an observation method.

本発明の一態様によれば、観察対象ポンプの内部における所定部位を検知することと、前記所定部位を示す位置情報を付すことと、所定期間経過後に、前記位置情報を目印として前記所定部位を観察することと、を備えるポンプ観察方法が提供される。
所定部位に位置情報を付すことでこの位置情報が目印となるため、同所定部位を容易に繰り返し観察できる。
According to one aspect of the present invention, detecting the predetermined part inside the observation target pump, adding position information indicating the predetermined part, and after the predetermined period has elapsed, using the position information as a mark for the predetermined part Providing a pump observation method.
Since the positional information serves as a mark by attaching positional information to a predetermined site, the predetermined site can be easily observed repeatedly.

塗料を噴射することによって前記位置情報を付してもよい。
前記塗料は耐水性であってもよいし、蛍光塗料であってもよい。
このような塗料を噴射することで、ポンプ内に適切に位置情報を付すことができる。
The position information may be attached by spraying paint.
The paint may be water resistant or fluorescent paint.
By injecting such a paint, position information can be appropriately attached in the pump.

前記所定部位は、劣化部位あるいは損傷部位であってもよい。
これにより、劣化部位あるいは損傷部位を繰り返し容易に観察できる。
The predetermined site may be a degradation site or a damage site.
As a result, it is possible to repeatedly and easily observe the deteriorated site or the damaged site.

本発明の別の態様によれば、撮像装置と、観察対象ポンプ内の、前記撮像装置による撮像対象と関連付けられた位置に位置情報を付す位置情報付与手段と、を備えるポンプ観察装置が提供される。
位置情報を付すことで、その位置を容易に繰り返し観察できる。
According to another aspect of the present invention, there is provided a pump observation device comprising: an imaging device; and position information giving means in the observation target pump for adding position information to a position associated with the imaging target by the imaging device. Ru.
By attaching position information, the position can be easily observed repeatedly.

前記位置情報付与手段は、塗料を噴射する塗料噴射部材であってもよい。
塗料を噴射することで、ポンプ内に適切に位置情報を付すことができる。
The position information giving means may be a paint jetting member for jetting a paint.
By injecting the paint, position information can be appropriately attached in the pump.

立軸ポンプ1の概略図。FIG. 2 is a schematic view of a vertical shaft pump 1; 一実施形態に係るポンプ観察装置100の概略図。BRIEF DESCRIPTION OF THE DRAWINGS Schematic of the pump observation apparatus 100 which concerns on one Embodiment. ポンプ観察手順の一例を示すフローチャート。The flowchart which shows an example of a pump observation procedure.

以下、本発明に係る実施形態について、図面を参照しながら具体的に説明する。以下、観察対象のポンプとして立軸ポンプを例示する。   Hereinafter, embodiments according to the present invention will be specifically described with reference to the drawings. Hereinafter, a vertical axis pump is illustrated as a pump to be observed.

図1は、立軸ポンプ1の概略図である。立軸ポンプ1は揚水管2を備え、その下部の吸込口(吸込ベルマウス)2aから水を吸い上げる。揚水管2にはハンドホール3が設けられている。立軸ポンプ1内を観察する場合、ハンドホール3を開いて、ハンドホール3を通して揚水管2内にポンプ観察装置を入れる。観察によって劣化部位や損傷部位が見つかり、その後定期的に同じ部位の観察を行う必要が生じることがある。   FIG. 1 is a schematic view of a vertical pump 1. The vertical pump 1 is provided with a pumping pipe 2, and sucks water from a suction port (suction bell mouth) 2a at the lower part thereof. The pumping pipe 2 is provided with a handhole 3. When observing the inside of the vertical pump 1, the hand hole 3 is opened, and the pump observation device is inserted into the water pumping pipe 2 through the hand hole 3. It may be necessary to observe the same site periodically after the site of deterioration or damage is found by observation.

そこで、本実施形態では、次のようなポンプ観察装置100を用いて観察を行う。
図2は、一実施形態に係るポンプ観察装置100の概略図である。ポンプ観察装置100は、撮像装置11と、保持部材12と、塗料噴射部材13とを備えている。
So, in this embodiment, it observes using the following pump observation apparatuses 100. FIG.
FIG. 2 is a schematic view of a pump observation device 100 according to an embodiment. The pump observation device 100 includes an imaging device 11, a holding member 12, and a paint injection member 13.

撮像装置11はCCDカメラなどであり、保持部材12の先端に保持されて工業用内視鏡20を構成する。保持部材12内には撮像装置11と接続された配線が通っており、外部から電源供給や撮像装置11の制御が行われたり、撮像装置11で得られた画像データが伝送されたりする。   The imaging device 11 is a CCD camera or the like, and is held by the tip of the holding member 12 to configure the industrial endoscope 20. A wire connected to the imaging device 11 passes through the holding member 12, and power supply and control of the imaging device 11 are performed from the outside, and image data obtained by the imaging device 11 is transmitted.

保持部材12および塗料噴射部材13は同じ方向に延びている。そして、塗料噴射部材13は固定用バンド14などによって保持部材12に取り付けられる。すなわち、保持部材12を介して撮像装置11と塗料噴射部材13とが互いに取り付けられている。保持部材12および塗料噴射部材13は、図1のハンドホール3から所望の観察対象箇所までの距離より長い。また、保持部材12および塗料噴射部材13は可撓性があるのが望ましい。   The holding member 12 and the paint jetting member 13 extend in the same direction. Then, the paint injection member 13 is attached to the holding member 12 by the fixing band 14 or the like. That is, the imaging device 11 and the paint injection member 13 are attached to each other through the holding member 12. The holding member 12 and the paint jetting member 13 are longer than the distance from the handhole 3 of FIG. 1 to the desired observation target. Further, it is desirable that the holding member 12 and the paint jetting member 13 be flexible.

撮像装置11はその前方を観察対象として撮像する。塗料噴射部材13は観察者の操作に応じて、撮像装置11による撮像対象と関連付けられた位置、言い換えると、撮像装置11の前方、また言い換えると、揚水管2における観察対象の近傍に特殊な塗料30を噴射する。この塗料30は揚水管2の内面に付着することで目印となる。塗料30は蛍光塗料など輝度が高く暗くても見やすい(撮像されやすい)ものが望ましい。また、この塗料30は揚水管2内に噴射されることから、耐水性であるのが望ましい。   The imaging device 11 captures an image of the front as an observation target. The paint spray member 13 is a special paint in a position associated with the imaging target by the imaging device 11 according to the operation of the observer, in other words, in front of the imaging device 11 or in other words in the vicinity of the observation target in the pumping pipe 2 Inject 30. The paint 30 forms a mark by adhering to the inner surface of the water pumping tube 2. It is desirable that the paint 30 be a fluorescent paint or the like that is easy to view (is easy to be imaged) even if the brightness is high and dark. Moreover, since the paint 30 is injected into the water pumping pipe 2, it is desirable that the paint 30 be water resistant.

なお、撮像装置11より塗料噴射方向前方に塗料噴射部材13の噴射口を設けるなどにより、塗料が撮像装置11にかからないような構造にするのが望ましい。   In addition, it is preferable that the paint is not applied to the imaging device 11 by providing an injection port of the paint spraying member 13 forward in the paint jetting direction from the imaging device 11 or the like.

図3は、ポンプ観察手順の一例を示すフローチャートである。
まず、揚水管2のハンドホール3を開いて内部にポンプ観察装置100を入れる。そして、撮像装置11が取得した画像に基づいて劣化部位あるいは損傷部位を検知する(ステップS1)。この検知は、サンプル画像との比較など画像処理によって行われてもよいし、観察者によって行われてもよい。検知された部位は継続的に観察を行って傾向管理すべき部位であり、以下、要観察部位と呼ぶ。
FIG. 3 is a flowchart showing an example of a pump observation procedure.
First, the handhole 3 of the pumping pipe 2 is opened, and the pump observation device 100 is placed inside. Then, the deteriorated part or the damaged part is detected based on the image acquired by the imaging device 11 (step S1). This detection may be performed by image processing such as comparison with a sample image, or may be performed by an observer. The detected site is a site that should be continuously observed and trend managed, and is hereinafter referred to as an observation required site.

要観察部位が検知されると、観察者がポンプ観察装置100を操作することにより、塗料噴射部材13から同部位またはその近傍に塗料30を噴射する(ステップS2)。これによって要観察部位を示す位置情報が付されることから、塗料噴射部材13は位置情報付与手段と考えることができる。   When a site to be observed is detected, the observer operates the pump observation device 100 to spray the paint 30 from the paint jetting member 13 to the same site or its vicinity (step S2). Since the positional information which shows a required observation site | part is attached by this, the coating material injection member 13 can be considered as a positional information provision means.

位置情報を付与した後、ポンプ観察装置100を揚水管2から取り出し、この時点でのポンプ観察を終了する。その後、定期点検や機能診断時のタイミング(時期)に合わせて要観察部位を再度観察する。すなわち、ハンドホール3を開いて内部に撮像装置を入れる。この撮像装置は図2に示すポンプ観察装置100そのものでもよいし、通常の工業用内視鏡のような撮像装置でもよい。要観察部位には位置情報として輝度が高い塗料が付着しているため、暗い揚水管2内であっても、撮像装置が取得した画像から上記位置情報を目印として同部位を容易に検知でき、再観察できる(ステップS3)。要観察部位は、輝度が高い部分を画像処理によって特定してもよいし、観察者が画像を見ながら特定してもよい。   After providing the position information, the pump observation device 100 is taken out from the pumping pipe 2, and the pump observation at this point is ended. After that, the site to be observed is observed again according to the timing (time) at the time of periodic inspection and function diagnosis. That is, the hand hole 3 is opened and the imaging device is inserted inside. The imaging apparatus may be the pump observation apparatus 100 itself shown in FIG. 2 or an imaging apparatus such as a normal industrial endoscope. Since a paint with high brightness is attached as position information to the site to be observed, even in the dark water pumping pipe 2, the image information acquired from the image acquired by the imaging device can be easily detected using the position information as a mark. It can be observed again (step S3). The observation site may be identified by image processing of a portion with high luminance, or may be identified while the observer looks at the image.

このように、本実施形態では、揚水管2内の要観察部位に特殊な塗料を噴射する。そのため、その後に揚水管2内を観察する際に塗料が目立つ位置情報となり、要観察部位を容易に把握できる。結果として、要観察部位を容易に繰り返し観察できる。なお、本実施形態では塗料噴射によってマーキングする例を示したが、他の手法によって位置情報を付してもよい。   As described above, in the present embodiment, a special paint is jetted to the necessary observation site in the pumping pipe 2. Therefore, when observing the inside of the pumping pipe 2 after that, the paint becomes prominent position information, and it is possible to easily grasp the necessary observation site. As a result, the site to be observed can be easily observed repeatedly. In the present embodiment, an example in which marking is performed by paint spraying is described, but position information may be attached by another method.

上述した実施形態は、本発明が属する技術分野における通常の知識を有する者が本発明を実施できることを目的として記載されたものである。上記実施形態の種々の変形例は、当業者であれば当然になしうることであり、本発明の技術的思想は他の実施形態にも適用しうることである。したがって、本発明は、記載された実施形態に限定されることはなく、特許請求の範囲によって定義される技術的思想に従った最も広い範囲とすべきである。   The embodiments described above are described for the purpose of enabling one skilled in the art to which the present invention belongs to to practice the present invention. Various modifications of the above-described embodiment can naturally be made by those skilled in the art, and the technical idea of the present invention can also be applied to other embodiments. Therefore, the present invention should not be limited to the described embodiments, but should be the broadest scope in accordance with the technical idea defined by the claims.

1 立軸ポンプ
2 揚水管
2a 吸込口(吸込ベルマウス)
3 ハンドホール
11 撮像装置
12 保持部材
13 塗料噴射部材
20 工業用内視鏡
30 塗料
100 ポンプ観察装置
1 Vertical pump 2 Pumping pipe 2a Suction port (suction bell mouth)
Reference Signs List 3 handhole 11 imaging device 12 holding member 13 paint injection member 20 industrial endoscope 30 paint 100 pump observation device

Claims (7)

観察対象ポンプの内部における所定部位を検知することと、
前記所定部位を示す位置情報を付すことと、
所定期間経過後に、前記位置情報を目印として前記所定部位を観察することと、を備えるポンプ観察方法。
Detecting a predetermined site inside the observation target pump;
Adding position information indicating the predetermined part;
Observing the predetermined part using the position information as a mark after a predetermined period has elapsed.
塗料を噴射することによって前記位置情報を付す、請求項1に記載のポンプ観察方法。   The pump observation method according to claim 1, wherein the position information is attached by injecting a paint. 前記塗料は耐水性である、請求項2に記載のポンプ観察方法。   The pump observation method according to claim 2, wherein the paint is water resistant. 前記塗料は蛍光塗料である、請求項2または3に記載のポンプ観察方法。   The pump observation method according to claim 2, wherein the paint is a fluorescent paint. 前記所定部位は、劣化部位あるいは損傷部位である、請求項1乃至4のいずれかに記載のポンプ観察方法。   The pump observation method according to any one of claims 1 to 4, wherein the predetermined site is a degraded site or a damaged site. 撮像装置と、
観察対象ポンプ内の、前記撮像装置による撮像対象と関連付けられた位置に位置情報を付す位置情報付与手段と、を備えるポンプ観察装置。
An imaging device,
A pump observation device comprising position information giving means for giving position information to a position associated with an imaging target by the imaging device in an observation target pump.
前記位置情報付与手段は、塗料を噴射する塗料噴射部材である、請求項6に記載のポンプ観察装置。   The pump observation device according to claim 6, wherein the position information giving unit is a paint spraying member that sprays a paint.
JP2017073779A 2017-04-03 2017-04-03 Device and method for monitoring pump Pending JP2018178732A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6159259A (en) * 1984-08-31 1986-03-26 Power Reactor & Nuclear Fuel Dev Corp Remote observation apparatus with marking device
JPH0616928U (en) * 1992-08-14 1994-03-04 オリンパス光学工業株式会社 Endoscope device
JPH10277912A (en) * 1997-04-04 1998-10-20 Nippon Steel Corp Surface flaw treatment method for steel piece
JP2002340805A (en) * 2001-05-18 2002-11-27 Sho Bond Constr Co Ltd Measuring method of damaged part of concrete structure
JP2009150262A (en) * 2007-12-19 2009-07-09 Ebara Corp Pump, pump state inspecting and confirming method, and pump state inspecting and confirming device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6159259A (en) * 1984-08-31 1986-03-26 Power Reactor & Nuclear Fuel Dev Corp Remote observation apparatus with marking device
JPH0616928U (en) * 1992-08-14 1994-03-04 オリンパス光学工業株式会社 Endoscope device
JPH10277912A (en) * 1997-04-04 1998-10-20 Nippon Steel Corp Surface flaw treatment method for steel piece
JP2002340805A (en) * 2001-05-18 2002-11-27 Sho Bond Constr Co Ltd Measuring method of damaged part of concrete structure
JP2009150262A (en) * 2007-12-19 2009-07-09 Ebara Corp Pump, pump state inspecting and confirming method, and pump state inspecting and confirming device

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