JP2018157642A - Rotor for rotary electric machine for vehicle - Google Patents

Rotor for rotary electric machine for vehicle Download PDF

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Publication number
JP2018157642A
JP2018157642A JP2017050783A JP2017050783A JP2018157642A JP 2018157642 A JP2018157642 A JP 2018157642A JP 2017050783 A JP2017050783 A JP 2017050783A JP 2017050783 A JP2017050783 A JP 2017050783A JP 2018157642 A JP2018157642 A JP 2018157642A
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Prior art keywords
rotor
permanent magnet
bobbin
claw
shaped magnetic
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JP2017050783A
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JP6381717B1 (en
Inventor
達生 川島
Tatsuo Kawashima
達生 川島
吉澤 敏行
Toshiyuki Yoshizawa
敏行 吉澤
将之 坂口
Masayuki Sakaguchi
将之 坂口
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to JP2017050783A priority Critical patent/JP6381717B1/en
Priority to DE102017218605.4A priority patent/DE102017218605A1/en
Priority to FR1760776A priority patent/FR3064132B1/en
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Publication of JP6381717B1 publication Critical patent/JP6381717B1/en
Publication of JP2018157642A publication Critical patent/JP2018157642A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/527Fastening salient pole windings or connections thereto applicable to rotors only
    • H02K3/528Fastening salient pole windings or connections thereto applicable to rotors only of the claw-pole type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/02Details
    • H02K21/04Windings on magnets for additional excitation ; Windings and magnets for additional excitation
    • H02K21/042Windings on magnets for additional excitation ; Windings and magnets for additional excitation with permanent magnets and field winding both rotating
    • H02K21/044Rotor of the claw pole type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/21Devices for sensing speed or position, or actuated thereby
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/30Structural association with control circuits or drive circuits
    • H02K11/33Drive circuits, e.g. power electronics

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Synchronous Machinery (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

PROBLEM TO BE SOLVED: To suppress variance in performance by easily implementing positioning and temporary fixing of permanent magnets in a radial direction until curing an adhesive layer.SOLUTION: A rotor for a rotary electric machine for a vehicle comprises: a pair of rotor cores 13 each including a cylindrical boss part that is press-fitted into a rotor shaft 12, a disc part extending from an axial end of the boss part to the radial outside, and multiple claw-shaped magnetic poles 131 axially extending from an outer peripheral end of the disc part so as to be meshed with one another; multiple permanent magnets 40a and 40b inserted between two claw-shaped magnetic poles 131 that are adjacent in a circumferential direction; a bobbin 50 that is provided around the rotor cores 13; and a rotor winding wire 14 that is provided on the bobbin 50. The bobbin 50 includes a blade part 501 that supports inner radial sides of the permanent magnets 40a and 40b.SELECTED DRAWING: Figure 6

Description

この発明は、車両に搭載される交流発電機などの車両用回転電機の回転子に関するものである。   The present invention relates to a rotor of a vehicular rotating electrical machine such as an AC generator mounted on a vehicle.

従来より、例えば、車両に搭載される交流発電機では、回転子を構成するランデル型の爪状磁極と固定子との間で磁束を確実に受け渡すため、この爪状磁極の側面間に永久磁石を介在させて、爪状磁極間の磁束の漏洩を防止する技術が知られている。さらに、この永久磁石が遠心力により径方向外側に飛び出して破損することを防止するための技術が知られている。
このような従来技術として、例えば特開2008−29124号公報(特許文献1)に開示されているように、回転子を構成する一対の回転子鉄心のディスク部に凹部を設け、さらに爪状磁極の外周部に鍔部を設けて、永久磁石を拘束する車両用回転電機の回転子、あるいは、例えば特開2000−134888号公報(特許文献2)に開示されているように、回転子の側面に溝加工を施し、磁石外周面と溝の間に磁石より軟質な材料を嵌入する車両用回転電機の回転子が知られている。
Conventionally, for example, in an AC generator mounted on a vehicle, a magnetic flux is reliably transferred between a Randell-type claw-shaped magnetic pole constituting a rotor and a stator. A technique for preventing leakage of magnetic flux between claw-shaped magnetic poles by interposing a magnet is known. Furthermore, a technique for preventing the permanent magnet from jumping out to the outside in the radial direction by a centrifugal force and being damaged is known.
As such a conventional technique, for example, as disclosed in Japanese Patent Application Laid-Open No. 2008-29124 (Patent Document 1), a disk portion of a pair of rotor cores constituting a rotor is provided with a recess, and a claw-shaped magnetic pole A rotor of a vehicular rotating electrical machine that provides a flange on the outer periphery of the rotor and restrains a permanent magnet, or a side surface of the rotor as disclosed in, for example, Japanese Patent Laid-Open No. 2000-134888 (Patent Document 2) 2. Description of the Related Art A rotor of a vehicular rotating electrical machine is known in which a groove is machined and a material softer than a magnet is inserted between a magnet outer peripheral surface and a groove.

特開2008−29124号公報JP 2008-29124 A 特開2000−134888号公報JP 2000-134888 A

このような車両用回転電機の回転子においては、永久磁石は接着剤などで固定されることが一般的であるが、接着層が硬化するまでの間、永久磁石を仮固定することを目的として爪状磁極に凹部や溝が設けられている。しかし、このような凹部や溝に対しては永久磁石を後から挿入する必要があるため、凹部や溝の径方向の寸法を永久磁石の寸法より大きくする必要がある。そのため、凹部や溝と永久磁石の径方向には隙間が発生し、その隙間分だけ永久磁石の位置がばらついてしまい、その結果、回転子外部に出ていく磁束が変化するため、性能もばらついてしまう課題がある。   In such a rotor of a vehicular rotating electrical machine, the permanent magnet is generally fixed with an adhesive or the like, but for the purpose of temporarily fixing the permanent magnet until the adhesive layer is cured. The claw-shaped magnetic pole is provided with a recess and a groove. However, since it is necessary to insert a permanent magnet later into such a recess or groove, the radial dimension of the recess or groove needs to be larger than the dimension of the permanent magnet. For this reason, gaps are generated in the radial direction of the concave portions or grooves and the permanent magnets, and the positions of the permanent magnets vary by the gaps. As a result, the magnetic flux that goes out of the rotor changes, so the performance also varies. There is a problem.

この発明は、前記のような課題に鑑みてなされたものであり、その目的は、接着層が硬化するまでの間、永久磁石の径方向の位置決めと仮固定を容易に実現し、性能のばらつきを抑えることができる車両用回転電機の回転子を提供することにある。   The present invention has been made in view of the problems as described above, and its purpose is to easily realize the radial positioning and temporary fixing of the permanent magnet until the adhesive layer is cured, and the performance variation. An object of the present invention is to provide a rotor of a vehicular rotating electrical machine that can suppress the above-described problem.

この発明に係る車両用回転電機の回転子は、回転子軸に圧入される円筒状のボス部と前記ボス部の軸方向端部から径方向外側に延びるディスク部と前記ディスク部の外周端から互いに噛み合うように軸方向に延びた複数の爪状磁極とを有する一対の回転子鉄心と、
周方向に隣接する2つの前記爪状磁極の間に挿入された複数の永久磁石と、
前記回転子鉄心の周りに設けられたボビンと、
前記ボビンの上に設けられた回転子巻線と、
を備え、
前記ボビンに前記永久磁石の内径側を支持する羽部を設けたことを特徴とする。
A rotor of a vehicular rotating electrical machine according to the present invention includes a cylindrical boss portion press-fitted into a rotor shaft, a disk portion extending radially outward from an axial end portion of the boss portion, and an outer peripheral end of the disk portion. A pair of rotor cores having a plurality of claw-shaped magnetic poles extending in the axial direction so as to mesh with each other;
A plurality of permanent magnets inserted between two claw-shaped magnetic poles adjacent in the circumferential direction;
A bobbin provided around the rotor core;
A rotor winding provided on the bobbin;
With
The bobbin is provided with a wing portion for supporting the inner diameter side of the permanent magnet.

この発明に係る車両用回転電機の回転子によれば、ボビンに設けられた羽部によって、永久磁石を外径側に押し付けることで仮固定し、接着層が硬化するまでの間、永久磁石は適切な位置決めをされた状態で仮固定される。これにより車両用回転電機の性能のばらつきを抑えることができる。   According to the rotor of the rotating electrical machine for a vehicle according to the present invention, the permanent magnet is temporarily fixed by pressing the permanent magnet against the outer diameter side by the wings provided on the bobbin until the adhesive layer is cured. Temporarily fixed with proper positioning. Thereby, the dispersion | variation in the performance of the rotary electric machine for vehicles can be suppressed.

この発明の実施の形態1に係る車両用回転電機の断面図である。It is sectional drawing of the rotary electric machine for vehicles which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る車両用回転電機の正面図である。It is a front view of the rotary electric machine for vehicles which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る車両用回転電機の回転子に、永久磁石を配置していない状態を示す側面図である。It is a side view which shows the state which has not arrange | positioned the permanent magnet in the rotor of the rotary electric machine for vehicles which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る車両用回転電機の回転子の部分側面図である。It is a partial side view of the rotor of the rotary electric machine for vehicles which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る車両用回転電機の回転子の一部を示す周方向断面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a circumferential sectional view showing a part of a rotor of a vehicular rotating electrical machine according to a first embodiment of the present invention. この発明の実施の形態1に係る車両用回転電機の回転子の一部を示す周方向断面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a circumferential sectional view showing a part of a rotor of a vehicular rotating electrical machine according to a first embodiment of the present invention. この発明の実施の形態1に係る車両用回転電機の回転子の一部を示す軸方向断面図である。It is an axial sectional view showing a part of the rotor of the automotive rotary electric machine according to the first embodiment of the present invention. この発明の実施の形態1に係る車両用回転電機の回転子巻線用ボビンを示す図である。It is a figure which shows the bobbin for rotor windings of the rotary electric machine for vehicles which concerns on Embodiment 1 of this invention. この発明の実施の形態1に係る車両用回転電機の回転子の一部を示す軸方向断面図である。It is an axial sectional view showing a part of the rotor of the automotive rotary electric machine according to the first embodiment of the present invention. この発明の実施の形態1に係る車両用回転電機の回転子の部分側面図である。It is a partial side view of the rotor of the rotary electric machine for vehicles which concerns on Embodiment 1 of this invention. この発明の実施の形態2に係る車両用回転電機の回転子巻線用ボビンを示す図である。It is a figure which shows the bobbin for rotor windings of the rotary electric machine for vehicles which concerns on Embodiment 2 of this invention.

以下、この発明に係る車両用回転電機の回転子の好適な実施の形態について図面を参照して説明する。   A preferred embodiment of a rotor of a vehicular rotating electrical machine according to the present invention will be described below with reference to the drawings.

実施の形態1.
図1は、この発明の実施の形態1に係る回転電機の断面図で、正面図を示す図2のA−A線に沿って矢印の方向から視た断面を示している。なお、図2の正面図は後述する制御装置のカバーを取り外した状態を示している。
Embodiment 1 FIG.
1 is a cross-sectional view of a rotary electric machine according to Embodiment 1 of the present invention, and shows a cross section viewed from the direction of an arrow along the AA line of FIG. 2 showing a front view. In addition, the front view of FIG. 2 has shown the state which removed the cover of the control apparatus mentioned later.

図1及び図2に於いて、回転電機1は、回転電機本体2と、回転電機本体2に搭載された制御装置3とを有する制御装置一体型回転電機であり、例えば、内燃機関により駆動される車両に搭載される。この実施の形態1では、回転電機1はブラシ付の交流発電電動機(ACモータジェネレータ)として構成されている。なお、以下の説明では、各図において同一または相当部分に同一符号を付して説明する。   1 and 2, a rotating electrical machine 1 is a control device-integrated rotating electrical machine having a rotating electrical machine body 2 and a control device 3 mounted on the rotating electrical machine body 2, and is driven by, for example, an internal combustion engine. It is mounted on a vehicle. In this Embodiment 1, the rotary electric machine 1 is comprised as an alternating current generator motor (AC motor generator) with a brush. In the following description, the same or corresponding parts are denoted by the same reference numerals in each drawing.

回転電機本体2は、筒状の固定子4と、固定子4の内側空間部に配置され、固定子4に対して回転可能な回転子5と、固定子4及び回転子5を支持するハウジング6を有している。ハウジング6は、固定子4をその軸方向両端部で挟持する略椀形状のフロントブラケット7及びリヤブラケット8と、フロントブラケット7とリヤブラケット8との間に装架され、フロントブラケット7とリヤブラケット8とを互いに接近する方向に締め付ける複数の締結ボルト9を有している。フロントブラケット7とリヤブラケット8は金属製である。略椀形状のフロントブラケット7及びリヤブラケット8の底部には、吸気孔(図示せず)がそれぞれ複数形成され、同様にフロントブラケット7およびリヤブラケット8の外周両肩部には排気孔(図示せず)が複数形成されている。   The rotating electrical machine main body 2 includes a cylindrical stator 4, a rotor 5 that is disposed in an inner space of the stator 4, and that can rotate with respect to the stator 4, and a housing that supports the stator 4 and the rotor 5. 6. The housing 6 is mounted between the front bracket 7 and the rear bracket 8 and the front bracket 7 and the rear bracket 8, which are mounted between the front bracket 7 and the rear bracket 8. And a plurality of fastening bolts 9 that fasten 8 in a direction approaching each other. The front bracket 7 and the rear bracket 8 are made of metal. A plurality of intake holes (not shown) are formed on the bottoms of the substantially bowl-shaped front bracket 7 and rear bracket 8, and similarly, exhaust holes (not shown) are formed on the outer shoulders of the front bracket 7 and the rear bracket 8. 2) are formed.

固定子4は、フロントブラケット7及びリヤブラケット8との間に挟持されて締結ボルト9により締め付けられた筒状の固定子鉄心10と、固定子鉄心10に設けられた固定子巻線11を有している。この実施の形態1に於いては、固定子巻線11は回転電機1の電機子巻線を構成している。固定子巻線11は、それぞれスター結線またはデルタ結線からなる1つもしくは複数の3相交流巻線により構成されている。   The stator 4 has a cylindrical stator core 10 sandwiched between a front bracket 7 and a rear bracket 8 and fastened by a fastening bolt 9, and a stator winding 11 provided on the stator core 10. doing. In the first embodiment, the stator winding 11 constitutes an armature winding of the rotating electrical machine 1. The stator winding 11 is composed of one or a plurality of three-phase AC windings each having a star connection or a delta connection.

回転子5は、回転子5の軸線上に配置された回転子軸12と、回転子軸12の軸方向の中間部に固定された一対の回転子鉄心13と、これらの回転子鉄心13により包囲された界磁巻線としての回転子巻線14を有している。一対の回転子鉄心13は、回転子5側が電磁石となり固定子巻線11で発電される、所謂、クローポール型磁極を構成しており、回転子軸12に圧入して組み付けられる円筒状のボス部と、このボス部の軸方向端部から径方向外側に延びるディスク部と、このディスク部の外周端から互いに噛み合うように軸方向に延びる複数の爪状磁極とを備えている。この一対の回転子鉄心13は鉄製で、それぞれ後述するように、例えば8つの爪状磁極が外周縁に周方向に等角ピッチで形成されると共に、回転子軸12の軸方向に突設され、爪状磁極をかみ合わせるように対向して回転子軸12に固定されている。   The rotor 5 includes a rotor shaft 12 disposed on the axis of the rotor 5, a pair of rotor cores 13 fixed to an intermediate portion in the axial direction of the rotor shaft 12, and these rotor cores 13. It has a rotor winding 14 as an enclosed field winding. The pair of rotor cores 13 constitutes so-called claw pole type magnetic poles in which the rotor 5 side becomes an electromagnet and is generated by the stator winding 11, and are cylindrical bosses that are press-fitted and assembled to the rotor shaft 12. , A disk portion extending radially outward from the axial end of the boss portion, and a plurality of claw-shaped magnetic poles extending in the axial direction so as to mesh with each other from the outer peripheral end of the disk portion. The pair of rotor cores 13 are made of iron, and as will be described later, for example, eight claw-shaped magnetic poles are formed on the outer peripheral edge at an equiangular pitch in the circumferential direction, and project in the axial direction of the rotor shaft 12. The claw-shaped magnetic poles are fixed to the rotor shaft 12 so as to face each other.

回転子軸12は、フロントブラケット7及びリヤブラケット8を貫通し、フロントブラケット7及びリヤブラケット8のそれぞれに設けられた一対の軸受15を介して回転自在に支持されている。回転子鉄心13の外周部は、固定子4の内周部に所定の間隙を介して対向している。また、回転子鉄心13の軸方向両端部には、回転子5と一体に回転される送風用の一対の冷却ファン16が設けられている。   The rotor shaft 12 passes through the front bracket 7 and the rear bracket 8 and is rotatably supported via a pair of bearings 15 provided on each of the front bracket 7 and the rear bracket 8. The outer peripheral portion of the rotor core 13 is opposed to the inner peripheral portion of the stator 4 with a predetermined gap. A pair of cooling fans 16 for blowing air that is rotated integrally with the rotor 5 are provided at both axial ends of the rotor core 13.

回転子軸12のフロントブラケット7側の軸方向端部には、プーリ17が固定されている。プーリ17には、車両に搭載された内燃機関(図示せず)の回転軸と連動する伝達ベルト(図示せず)が巻き掛けられ、この伝達ベルトを介して回転電機1と内燃機関との間で動力の授受を行なう。また、回転子軸12のリヤブラケット8側の軸方向端部近傍には、回転子軸12の回転に応じた信号を発生する回転位置検出センサ18と、回転子巻線14に電気的に接続された一対のスリップリング19が設けられている。これらのスリップリング19は、回転子軸12の外周部を囲む環状の導電性部材により構成されている。   A pulley 17 is fixed to the axial end of the rotor shaft 12 on the front bracket 7 side. The pulley 17 is wound around a transmission belt (not shown) that interlocks with the rotation shaft of an internal combustion engine (not shown) mounted on the vehicle, and between the rotary electric machine 1 and the internal combustion engine via the transmission belt. Send and receive power at. Further, in the vicinity of the axial end of the rotor shaft 12 on the rear bracket 8 side, a rotational position detection sensor 18 that generates a signal corresponding to the rotation of the rotor shaft 12 and the rotor winding 14 are electrically connected. A pair of slip rings 19 is provided. These slip rings 19 are constituted by an annular conductive member surrounding the outer periphery of the rotor shaft 12.

導電性材料により構成された一対のブラシ20は、リヤブラケット8に固定されたブラシホルダ21に保持され、各スリップリング19に接触する方向に一対の押圧ばね22によりそれぞれ付勢されている。ブラシ20とスリップリング19は、回転子5の回転に伴って摺動接触し、界磁電流をブラシ20とスリップリング19を介して固定子巻線11に供給する。   A pair of brushes 20 made of a conductive material is held by a brush holder 21 fixed to the rear bracket 8 and is urged by a pair of pressing springs 22 in a direction contacting each slip ring 19. The brush 20 and the slip ring 19 are in sliding contact with the rotation of the rotor 5, and a field current is supplied to the stator winding 11 via the brush 20 and the slip ring 19.

制御装置3は、固定子巻線11に電気的に接続された2個のパワーモジュール構成体23と、直流電源としての車載バッテリ(図示せず)からの直流電力を調整して界磁電流として回転子巻線14に供給する1個の界磁回路部24と、パワーモジュール構成体23と界磁回路部24を制御する1個の制御回路部25と、パワーモジュール構成体23と界磁回路部24と制御回路部25との間で制御信号の送受信を行う信号中継装置26とを有している。制御装置3は、後述するように、リヤブラケット8の軸方向端部に固定されており、絶縁樹脂により構成されたカバー27により覆われている。また、制御回路部25には、外部機器(例えば内燃機関制御ユニットなど)との間で信号の送受信を行うための外部接続用のコネクタ28が設けられている。   The control device 3 adjusts the DC power from the two power module components 23 electrically connected to the stator winding 11 and an in-vehicle battery (not shown) as a DC power source as a field current. One field circuit unit 24 supplied to the rotor winding 14, one control circuit unit 25 for controlling the power module component 23 and the field circuit unit 24, and the power module component 23 and the field circuit And a signal relay device 26 that transmits and receives control signals between the unit 24 and the control circuit unit 25. As will be described later, the control device 3 is fixed to an end portion in the axial direction of the rear bracket 8 and is covered with a cover 27 made of an insulating resin. In addition, the control circuit unit 25 is provided with an external connection connector 28 for transmitting and receiving signals to and from an external device (for example, an internal combustion engine control unit).

制御回路部25は、制御回路を有する制御基板251を備え、この制御基板251は樹
脂252により保護されている。制御回路部25には、信号中継装置26を通じて回転位置検出センサ18からの信号が送信されると共に、コネクタ28を介して内燃機関制御ユニットなどの外部機器からの信号が送信される。制御回路部25は、これらの送信された信号による情報に基づいて、界磁回路部24及びパワーモジュール構成体23にそれぞれ設けられたスイッチング素子(図示せず)をスイッチング制御する。
The control circuit unit 25 includes a control board 251 having a control circuit, and the control board 251 is protected by a resin 252. A signal from the rotational position detection sensor 18 is transmitted to the control circuit unit 25 through the signal relay device 26, and a signal from an external device such as an internal combustion engine control unit is transmitted through the connector 28. The control circuit unit 25 performs switching control of switching elements (not shown) provided in the field circuit unit 24 and the power module component 23 based on information by these transmitted signals.

界磁回路部24は、モールド樹脂によりモールドされたスイッチング素子などの電子部品により構成されており、制御回路部25によりスイッチング素子がスイッチング制御され、回転子巻線14への界磁電流を調整する。界磁回路部24には、冷却フィン241(図2参照)を備えたヒートシンク242が設けられている。界磁回路部24により調整された界磁電流は、回転子巻線14に供給されて回転子巻線14に直流磁界を発生させる。回転子巻線14に発生した直流磁界による磁束は、回転子5の周面に於いて一方の回転子鉄心13から他方の回転子鉄心13に至るように流れ、その間に固定子巻線11と鎖交する。   The field circuit unit 24 is composed of electronic components such as a switching element molded with a mold resin, and the switching element is subjected to switching control by the control circuit unit 25 to adjust the field current to the rotor winding 14. . The field circuit unit 24 is provided with a heat sink 242 provided with cooling fins 241 (see FIG. 2). The field current adjusted by the field circuit unit 24 is supplied to the rotor winding 14 to generate a DC magnetic field in the rotor winding 14. The magnetic flux generated by the DC magnetic field generated in the rotor winding 14 flows from one rotor core 13 to the other rotor core 13 on the peripheral surface of the rotor 5, and between the stator winding 11 and the rotor winding 13. Interlink.

同一構成の2個のパワーモジュール構成体23は、電力変換回路を構成する6個のスイッチング素子を備えたパワーモジュール29をそれぞれ備えている。これらのスイッチング素子により構成された電力変換回路は、バッテリ(図示せず)からの直流電力を交流電力に変換して固定子巻線11に供給するインバータ回路として動作し、または、固定子巻線11からの交流電力を直流電力に変換してバッテリを充電すると共に車載機器に直流電力を供給するコンバータ回路として動作する。電力変換回路を構成するスイッチング素子は、例えば、パワートランジスタ、MOSFET、IGBTなどの半導体スイッチング素子により構成される。2個のパワーモジュール構成体23は、2組の電機子巻線に1対1で対応する3相電力変換回路を構成している。   The two power module components 23 having the same configuration are each provided with a power module 29 including six switching elements constituting a power conversion circuit. The power conversion circuit configured by these switching elements operates as an inverter circuit that converts DC power from a battery (not shown) into AC power and supplies the AC power to the stator winding 11 or the stator winding. 11 operates as a converter circuit that converts AC power from DC to DC power, charges the battery, and supplies DC power to the in-vehicle device. The switching elements constituting the power conversion circuit are configured by semiconductor switching elements such as power transistors, MOSFETs, and IGBTs, for example. The two power module constituting bodies 23 constitute a three-phase power conversion circuit corresponding one-to-one with two sets of armature windings.

信号中継装置26は、パワーモジュール構成体23と界磁回路部24のそれぞれに電気的に接続された信号中継部材30と、この信号中継部材30に設けられ、制御回路部25に接続される信号中継接続部31とを有している。パワーモジュール構成体23及び界磁回路部24と制御回路部25との間の信号の送受信は、前述のように構成された信号中継装置26を介して行われる。   The signal relay device 26 includes a signal relay member 30 electrically connected to each of the power module component 23 and the field circuit unit 24, and a signal provided to the signal relay member 30 and connected to the control circuit unit 25. And a relay connection unit 31. Transmission / reception of signals between the power module component 23 and the field circuit unit 24 and the control circuit unit 25 is performed via the signal relay device 26 configured as described above.

次に、回転電機1の回転子5について詳細に説明する。
図3は、永久磁石を挿入していない状態の回転子5の側面図である。回転子5は、一対の回転子鉄心13のそれぞれの爪状磁極131が互いに噛み合うように構成されており、回転子巻線14に界磁電流が通電されると、周方向に隣り合う2つの爪状磁極131の一方がN極に磁化され、他方がS極に磁化されるとともに、互いに対向する周方向側面の間で磁束が周方向に受け渡される。
Next, the rotor 5 of the rotating electrical machine 1 will be described in detail.
FIG. 3 is a side view of the rotor 5 with no permanent magnet inserted. The rotor 5 is configured such that the claw-shaped magnetic poles 131 of the pair of rotor cores 13 are engaged with each other. When a field current is applied to the rotor winding 14, the rotor 5 is adjacent to each other in the circumferential direction. One of the claw-shaped magnetic poles 131 is magnetized to the N pole, the other is magnetized to the S pole, and the magnetic flux is transferred in the circumferential direction between the circumferential side surfaces facing each other.

一つの爪状磁極131と隣り合う爪状磁極131の周方向側面によって空隙が形成される。爪状磁極131は、横断面がほぼ台形形状を有し、先端部に近づくほど先細形状であって、外周面に後述する鍔部132a、132bが形成されている。一つの爪状磁極131と隣り合う爪状磁極131の周方向側面によって形成された空隙には、後述する永久磁石が挿入されている。回転子鉄心13のディスク部には、軸方向に深堀りされて凹部となる段差部が周方向側面と鍔部132a、132bに連接して形成されている。永久磁石の軸方向端面は、この段差部によって軸方向に拘束される。なお、段差部の径方向寸法は、永久磁石の径方向厚さよりも大きく設定されている。   A gap is formed by a circumferential side surface of the claw-shaped magnetic pole 131 adjacent to one claw-shaped magnetic pole 131. The claw-shaped magnetic pole 131 has a substantially trapezoidal cross section and tapers toward the tip, and has flanges 132a and 132b to be described later on the outer peripheral surface. A permanent magnet, which will be described later, is inserted into a gap formed by a circumferential side surface of the claw-shaped magnetic pole 131 adjacent to one claw-shaped magnetic pole 131. On the disk portion of the rotor core 13, a step portion that is deepened in the axial direction to form a recess is formed so as to be connected to the circumferential side surface and the flange portions 132 a and 132 b. The axial end surface of the permanent magnet is constrained in the axial direction by this stepped portion. The radial dimension of the stepped portion is set to be larger than the radial thickness of the permanent magnet.

永久磁石は、周方向の2つの側面の一方がN極の磁極面をなし、他方がS極の磁極面をなす。そして、永久磁石は、N極の側面がN極に磁化される爪状磁極131の周方向側面に対向するように、かつ、S極の側面がS極に磁化される爪状磁極131の周方向側面に
対向するように、2つの爪状磁極131の間に配置される。これにより爪状磁極131と固定子4の間で確実に磁束を受け渡すことが可能になる。なお、永久磁石は、直方体に構成されたネオジウム磁石などの希土類磁石であり、長手方向が軸方向を向くように回転子5に組み込まれている。
In the permanent magnet, one of two circumferential side surfaces forms an N-pole magnetic pole surface, and the other forms an S-pole magnetic pole surface. The permanent magnet has a circumferential surface of the claw-shaped magnetic pole 131 whose side surface of the S pole is magnetized to the S pole so that the side surface of the N pole is opposed to the circumferential side surface of the claw-shaped magnetic pole 131 magnetized to the N pole. It arrange | positions between the two claw-shaped magnetic poles 131 so as to face the direction side surface. This makes it possible to reliably transfer the magnetic flux between the claw-shaped magnetic pole 131 and the stator 4. The permanent magnet is a rare earth magnet such as a neodymium magnet configured in a rectangular parallelepiped, and is incorporated in the rotor 5 such that the longitudinal direction is in the axial direction.

図4は、回転子5の一部を側面から見た展開図であり、図3の爪状磁極131と図3では図示省略した永久磁石40a、40bのみを示した簡易図である。なお、図4では、爪状磁極131を爪状磁極131a〜131cとして図示している。
図4に示すように、爪状磁極131a〜131cの間にそれぞれ永久磁石40a及び40bが挿入されている。図の上方向が、プーリ17(図1参照)が組み付けられるフロント側であり、図の下方向が、制御装置3(図1参照)が組み付けられるリヤ側である。
4 is a developed view of a part of the rotor 5 as viewed from the side, and is a simplified view showing only the claw-shaped magnetic pole 131 of FIG. 3 and the permanent magnets 40a and 40b not shown in FIG. In FIG. 4, the claw-shaped magnetic pole 131 is illustrated as claw-shaped magnetic poles 131a to 131c.
As shown in FIG. 4, permanent magnets 40a and 40b are inserted between the claw-shaped magnetic poles 131a to 131c, respectively. The upward direction in the figure is the front side where the pulley 17 (see FIG. 1) is assembled, and the downward direction in the figure is the rear side where the control device 3 (see FIG. 1) is assembled.

図5は、図4のA−A断面図で磁石挿入前の断面図である。回転子鉄心13の周りにボビン50が設けられており、その上に回転子巻線14が設けられている。さらに、回転子巻線14と爪状磁極131aとを電気的に絶縁するために、ボビン50には羽部501が一体的に設けられている。ここで、羽部501のフロント側をフロント側羽部501f、リヤ側をリヤ側羽部501rとすると、フロント側羽部501fが永久磁石40aの挿入される位置まで伸びている。なお、ボビン50と羽部501とは、必ずしも一体的に設ける必要はないが、羽部501と一体的に設けることにより製造が容易になる利点がある。   FIG. 5 is a cross-sectional view taken along the line AA of FIG. 4 before the magnet is inserted. A bobbin 50 is provided around the rotor core 13, and a rotor winding 14 is provided thereon. Further, in order to electrically insulate the rotor winding 14 and the claw-shaped magnetic pole 131a, the bobbin 50 is integrally provided with a wing portion 501. Here, if the front side of the wing part 501 is a front side wing part 501f and the rear side is a rear side wing part 501r, the front side wing part 501f extends to a position where the permanent magnet 40a is inserted. The bobbin 50 and the wing part 501 are not necessarily provided integrally, but there is an advantage that manufacturing is facilitated by providing the bobbin 50 and the wing part 501 integrally.

図6は、図4のA−A断面図で磁石挿入後の断面図である。永久磁石40aはフロント側から挿入され、その過程でボビン50に設けられた羽部501のフロント側羽部501fを押し曲げる。ボビン50は例えばポリアミド系樹脂などの軟らかく弾性力のある部材で構成されており、永久磁石40aの挿入は容易に行うことが出来る。永久磁石40aが挿入された後、フロント側羽部501fの弾性力によって永久磁石40aは外径側へと押し付けられる。前述のように、爪状磁極131aの外周面には遠心力によって永久磁石40aが外周面に飛び出さないように鍔部132aが形成されており、永久磁石40aは鍔部132aと、後述の図7で説明する爪状磁極131bに同様に形成された鍔部132bに押し当てられる。これにより、永久磁石40aは鍔部132a及び鍔部132bを基準に安定した径方向の位置決めがなされる。また、フロント側羽部501fの弾性力により、永久磁石40aは仮固定され、自重などにより位置がずれることはない。このように、フロント側羽部501fによって永久磁石40aの挿入、位置決め、仮固定の工程が容易に行える。   6 is a cross-sectional view taken along the line AA of FIG. 4 after the magnet is inserted. The permanent magnet 40a is inserted from the front side, and in the process, the front side wing portion 501f of the wing portion 501 provided on the bobbin 50 is pushed and bent. The bobbin 50 is made of a soft and elastic member such as polyamide resin, and the permanent magnet 40a can be easily inserted. After the permanent magnet 40a is inserted, the permanent magnet 40a is pressed toward the outer diameter side by the elastic force of the front wing portion 501f. As described above, the flange portion 132a is formed on the outer peripheral surface of the claw-shaped magnetic pole 131a so that the permanent magnet 40a does not jump out of the outer peripheral surface by centrifugal force. 7 is pressed against the flange 132b formed similarly to the claw-shaped magnetic pole 131b described in FIG. Thereby, the permanent magnet 40a is stably positioned in the radial direction with reference to the flange 132a and the flange 132b. Further, the permanent magnet 40a is temporarily fixed by the elastic force of the front wing portion 501f, and the position does not shift due to its own weight or the like. Thus, the steps of inserting, positioning, and temporarily fixing the permanent magnet 40a can be easily performed by the front wing portion 501f.

図7は、図4のB−B断面図である。ボビン50の羽部501は、フロント側羽部501fとリヤ側羽部501rがあり、図7ではフロント側羽部501fのみが永久磁石40aを支持しているが、リヤ側羽部501rのみで支持してもよく、あるいはフロント側羽部501fとリヤ側羽部501rの両方で支持しても構わない。   7 is a cross-sectional view taken along the line BB in FIG. The wing portion 501 of the bobbin 50 has a front side wing portion 501f and a rear side wing portion 501r. In FIG. 7, only the front side wing portion 501f supports the permanent magnet 40a, but it is supported only by the rear side wing portion 501r. Alternatively, it may be supported by both the front wing portion 501f and the rear wing portion 501r.

図8はボビン50の概形図である。図8では永久磁石を押し付ける構造になっているのがフロント側羽部501fのみの場合の一例であるため、フロント側羽部501fのみが拡張されている。   FIG. 8 is a schematic view of the bobbin 50. In FIG. 8, the structure for pressing the permanent magnet is an example in the case of only the front wing portion 501f, and therefore, only the front wing portion 501f is expanded.

なお、図5、図6、図7では、永久磁石40aをすべてフロント側から挿入する前提であるが、もし、リヤ側のボビン50のリヤ側羽部501rが永久磁石40aの挿入エリアまで伸びていると、リヤ側羽部501rの先端に永久磁石40aが引っかかって磁石の挿入が困難となる可能性があり磁石挿入の容易性が得られない。そのため、永久磁石の挿入方向と同じ側のボビン50の羽部501のみで永久磁石を支持することにより、一層容易に磁石挿入が可能となる。また、永久磁石はリヤ側から挿入しても構わない。その場合、ボビン50はリヤ側羽部501rのみが永久磁石を押し付ける構造がより望ましい。   5, 6, and 7, it is assumed that all the permanent magnets 40 a are inserted from the front side. However, if the rear wing portion 501 r of the rear bobbin 50 extends to the insertion area of the permanent magnet 40 a. If this is the case, the permanent magnet 40a may be caught at the tip of the rear wing 501r, making it difficult to insert the magnet, making it difficult to insert the magnet. Therefore, the magnet can be inserted more easily by supporting the permanent magnet only by the wing portion 501 of the bobbin 50 on the same side as the direction in which the permanent magnet is inserted. Further, the permanent magnet may be inserted from the rear side. In that case, the bobbin 50 preferably has a structure in which only the rear side wing portion 501r presses the permanent magnet.

図9は、図4のB−B断面図の他の例である。図9では永久磁石40aと鍔部132a、132bの間に非磁性体で構成された平板状の保護部材90を搭載している。図7の場合、永久磁石40aを挿入する際、ボビン50のフロント側羽部501fによって外径側に押しつけられるため、永久磁石40aと鍔部132a、132bと擦れて永久磁石40aに傷がつく可能性があり、このため永久磁石40aを保護する目的で非磁性体で構成された保護部材90を搭載している。   FIG. 9 is another example of a cross-sectional view taken along the line BB in FIG. In FIG. 9, a flat protective member 90 made of a non-magnetic material is mounted between the permanent magnet 40a and the flanges 132a and 132b. In the case of FIG. 7, when the permanent magnet 40a is inserted, the permanent magnet 40a is pressed against the outer diameter side by the front wing portion 501f of the bobbin 50. Therefore, for the purpose of protecting the permanent magnet 40a, a protection member 90 made of a non-magnetic material is mounted.

以上のように、実施の形態1に係る車両用回転電機の回転子によれば、ボビン50に設けられた羽部501のフロント側羽部501fとリヤ側羽部501rの何れか一方、もしくは両方の弾性力によって、永久磁石40a、40bを爪状磁極131a、13bの外周面側に押し付けることで仮固定し、かつ、爪状磁極131の鍔部132a、132bを基準に径方向に位置決めされるため、接着層が硬化するまでの間、永久磁石40a、40bは適切な位置決めをされた状態で仮固定される。これにより車両用回転電機の性能のばらつきを抑えることができる。   As described above, according to the rotor of the rotating electrical machine for a vehicle related to the first embodiment, either or both of the front wing 501f and the rear wing 501r of the wing 501 provided on the bobbin 50, or both. Is temporarily fixed by pressing the permanent magnets 40a, 40b against the outer peripheral surfaces of the claw-shaped magnetic poles 131a, 13b, and is positioned in the radial direction with reference to the flanges 132a, 132b of the claw-shaped magnetic pole 131. Therefore, the permanent magnets 40a and 40b are temporarily fixed in an appropriately positioned state until the adhesive layer is cured. Thereby, the dispersion | variation in the performance of the rotary electric machine for vehicles can be suppressed.

実施の形態2.
次に、この発明の実施の形態2に係る車両用回転電機の回転子について説明する。
実施の形態1では永久磁石がすべてフロント側もしくはリヤ側の同一方向から挿入されることを前提として説明したが、この場合、例えば図10に示す永久磁石40aと永久磁石40bのように、挿入の軌道が互いに干渉しあい、同時に挿入できない永久磁石が存在する。これを解決するため実施の形態2は、挿入の軌道が干渉しあう永久磁石をそれぞれフロント側とリヤ側から挿入する構造にすることで、永久磁石40aと永久磁石40bの同時挿入を可能にするものである。
Embodiment 2. FIG.
Next, a rotor of a vehicular rotating electrical machine according to a second embodiment of the present invention will be described.
The first embodiment has been described on the assumption that all the permanent magnets are inserted from the same direction on the front side or the rear side. However, in this case, for example, the permanent magnets 40a and 40b shown in FIG. There are permanent magnets whose tracks interfere with each other and cannot be inserted at the same time. In order to solve this problem, the second embodiment enables the simultaneous insertion of the permanent magnet 40a and the permanent magnet 40b by adopting a structure in which the permanent magnets that interfere with the insertion trajectory are inserted from the front side and the rear side, respectively. Is.

この場合、ボビン50の形状が実施の形態1とは異なり、フロント側から挿入される永久磁石をフロント側羽部501fが、リヤ側から挿入される永久磁石をリヤ側羽部501rが押し付ける構造が望ましい。その理由は実施の形態1と同じである。実施の形態2におけるボビン50の形状例を図11に示す。図8ではフロント側羽部501fもしくはリヤ側羽部501rのみ面積が拡張されているが、図11ではフロント側羽部501fとリヤ側羽部501rの両方の面積が拡張されている   In this case, the shape of the bobbin 50 is different from that of the first embodiment, and the structure is such that the front side wing part 501f presses the permanent magnet inserted from the front side and the rear side wing part 501r presses the permanent magnet inserted from the rear side. desirable. The reason is the same as in the first embodiment. An example of the shape of the bobbin 50 in the second embodiment is shown in FIG. In FIG. 8, the area of only the front wing 501f or the rear wing 501r is expanded, but in FIG. 11, the areas of both the front wing 501f and the rear wing 501r are expanded.

実施の形態3.
次に、この発明の実施の形態3に係る車両用回転電機の回転子について説明する。
実施の形態1及び実施の形態2では、回転子5を一通り組み合わせた後、永久磁石40a、40bを挿入する構造になっている。図示は省略されているが実施の形態3では、フロント側及びリヤ側の回転子鉄心13を組み合わせるときに永久磁石40a、40bも一緒に組み合わせる構造となっている。この場合、永久磁石40a、40bの保持のため、立方体形状の永久磁石の6面の内、内径側をボビン50が支持し、残りの5面を鍔部132a、132bのように爪状磁極131で覆うことにより、永久磁石40a、40bを保持する。
Embodiment 3 FIG.
Next, a rotor of a rotary electric machine for vehicles according to Embodiment 3 of the present invention will be described.
In the first embodiment and the second embodiment, the permanent magnets 40a and 40b are inserted after the rotors 5 are combined together. Although not shown, the third embodiment has a structure in which the permanent magnets 40a and 40b are combined together when the front and rear rotor cores 13 are combined. In this case, in order to hold the permanent magnets 40a and 40b, the bobbin 50 supports the inner diameter side of the six surfaces of the cubic permanent magnet, and the remaining five surfaces are claw-shaped magnetic poles 131 like the flanges 132a and 132b. The permanent magnets 40a and 40b are held by covering with.

実施の形態3では、実施の形態1及び実施の形態2のように永久磁石40a、40bを挿入しないため、挿入の容易性を得る必要がない。そのため、永久磁石40a、40bを押し付けるボビン50の羽部501は、フロント側羽部501f、またはリヤ側羽部501r、あるいはその両方であっても構わない。この実施の形態3では径方向の位置決め及び仮固定の容易性が得られる効果がある。   In Embodiment 3, since permanent magnets 40a and 40b are not inserted as in Embodiments 1 and 2, it is not necessary to obtain ease of insertion. Therefore, the wing portion 501 of the bobbin 50 that presses the permanent magnets 40a and 40b may be the front wing portion 501f, the rear wing portion 501r, or both. In the third embodiment, there is an effect that the radial positioning and the ease of temporary fixing can be obtained.

以上、この発明の実施の形態1から実施の形態3に係る車両用回転電機の回転子について説明したが、この発明は、その発明の範囲内において、各実施の形態を自由に組み合わ
せたり、各実施の形態を適宜、変形、省略することが可能である。
As mentioned above, although the rotor of the rotary electric machine for vehicles which concerns on Embodiment 1 to Embodiment 3 of this invention was demonstrated, this invention can combine each embodiment freely within the scope of the invention, The embodiment can be modified or omitted as appropriate.

1 回転電機、2 回転電機本体、3 制御装置、4 固定子、5 回転子、6 ハウジング、7 フロントブラケット、8 リヤブラケット、9 締結ボルト、10 固定子鉄心、11 固定子巻線、12 回転子軸、13 回転子鉄心、131 爪状磁極、131a 爪状磁極、131b 爪状磁極、131c 爪状磁極、14 回転子巻線、15 軸受、16 冷却ファン、17 プーリ、18 回転位置検出センサ、19 スリップリング、20 ブラシ、21 ブラシホルダ、22 押圧ばね、23 パワーモジュール構成体、24 界磁回路部、241 冷却フィン、242 ヒートシンク、25 制御回路部、251 制御基板、252 樹脂、26 信号中継装置、27 カバー、28 コネクタ、29 パワーモジュール、30 信号中継部材、31 信号中継接続部、40a、40b 永久磁石、50 ボビン、501 羽部、501f フロント側羽部、501r リヤ側羽部、132a、132b 鍔部、90 保護部材 DESCRIPTION OF SYMBOLS 1 Rotating electrical machine, 2 Rotating electrical machine main body, 3 Control device, 4 Stator, 5 Rotor, 6 Housing, 7 Front bracket, 8 Rear bracket, 9 Fastening bolt, 10 Stator iron core, 11 Stator winding, 12 Rotor Shaft, 13 Rotor core, 131 Claw-shaped magnetic pole, 131a Claw-shaped magnetic pole, 131b Claw-shaped magnetic pole, 131c Claw-shaped magnetic pole, 14 Rotor winding, 15 Bearing, 16 Cooling fan, 17 Pulley, 18 Rotation position detection sensor, 19 Slip ring, 20 brush, 21 brush holder, 22 pressure spring, 23 power module component, 24 field circuit section, 241 cooling fin, 242 heat sink, 25 control circuit section, 251 control board, 252 resin, 26 signal relay device, 27 Cover, 28 Connector, 29 Power module, 30 Signal relay member, 31 Signal relay connection part, 40a, 40b Permanent magnet, 50 bobbin, 501 wing part, 501f Front side wing part, 501r Rear side wing part, 132a, 132b collar part, 90 Protection member

この発明に係る車両用回転電機の回転子は、回転子軸に圧入される円筒状のボス部と前記ボス部の軸方向端部から径方向外側に延びるディスク部と前記ディスク部の外周端から互いに噛み合うように軸方向に延びた複数の爪状磁極とを有する一対の回転子鉄心と、周方向に隣接する2つの前記爪状磁極の間に挿入された複数の永久磁石と、前記回転子鉄心の周りに設けられたボビンと、前記ボビンの上に設けられた回転子巻線と、を備え、
前記ボビンに前記永久磁石の内径側を支持する羽部を設け、前記永久磁石の挿入方向と同じ側の前記羽部のみが前記永久磁石の内径側を支持することを特徴とする。
A rotor of a vehicular rotating electrical machine according to the present invention includes a cylindrical boss portion press-fitted into a rotor shaft, a disk portion extending radially outward from an axial end portion of the boss portion, and an outer peripheral end of the disk portion. A pair of rotor cores having a plurality of claw-shaped magnetic poles extending in the axial direction so as to mesh with each other, a plurality of permanent magnets inserted between two claw-shaped magnetic poles adjacent in the circumferential direction, and the rotor A bobbin provided around the iron core, and a rotor winding provided on the bobbin,
The bobbin is provided with a wing portion for supporting the inner diameter side of the permanent magnet, and only the wing portion on the same side as the insertion direction of the permanent magnet supports the inner diameter side of the permanent magnet .

以上のように、実施の形態1に係る車両用回転電機の回転子によれば、ボビン50に設けられた羽部501のフロント側羽部501fとリヤ側羽部501rの何れか一方、もしくは両方の弾性力によって、永久磁石40a、40bを爪状磁極131a、131bの外周面側に押し付けることで仮固定し、かつ、爪状磁極131の鍔部132a、132bを基準に径方向に位置決めされるため、接着層が硬化するまでの間、永久磁石40a、40bは適切な位置決めをされた状態で仮固定される。これにより車両用回転電機の性能のばらつきを抑えることができる。
As described above, according to the rotor of the rotating electrical machine for a vehicle related to the first embodiment, either or both of the front wing 501f and the rear wing 501r of the wing 501 provided on the bobbin 50, or both. Is temporarily fixed by pressing the permanent magnets 40a and 40b against the outer peripheral surfaces of the claw-shaped magnetic poles 131a and 131b , and is positioned in the radial direction with reference to the flanges 132a and 132b of the claw-shaped magnetic pole 131. Therefore, the permanent magnets 40a and 40b are temporarily fixed in an appropriately positioned state until the adhesive layer is cured. Thereby, the dispersion | variation in the performance of the rotary electric machine for vehicles can be suppressed.

Claims (5)

回転子軸に圧入される円筒状のボス部と前記ボス部の軸方向端部から径方向外側に延びるディスク部と前記ディスク部の外周端から互いに噛み合うように軸方向に延びた複数の爪状磁極とを有する一対の回転子鉄心と、
周方向に隣接する2つの前記爪状磁極の間に挿入された複数の永久磁石と、
前記回転子鉄心の周りに設けられたボビンと、
前記ボビンの上に設けられた回転子巻線と、
を備え、
前記ボビンに前記永久磁石の内径側を支持する羽部を設けたことを特徴とする車両用回転電機の回転子。
A cylindrical boss portion press-fitted into the rotor shaft, a disk portion extending radially outward from the axial end portion of the boss portion, and a plurality of claws extending in the axial direction so as to mesh with each other from the outer peripheral end of the disk portion A pair of rotor cores having magnetic poles;
A plurality of permanent magnets inserted between two claw-shaped magnetic poles adjacent in the circumferential direction;
A bobbin provided around the rotor core;
A rotor winding provided on the bobbin;
With
A rotor of a rotating electrical machine for a vehicle, wherein the bobbin is provided with a wing portion that supports an inner diameter side of the permanent magnet.
前記ボビンを弾性力のある部材で構成すると共に、前記羽部を前記ボビンと一体的に構成したことを特徴とする請求項1に記載の車両用回転電機の回転子。   The rotor of a vehicular rotating electrical machine according to claim 1, wherein the bobbin is formed of an elastic member and the wing portion is formed integrally with the bobbin. 前記永久磁石の挿入方向と同じ側の前記羽部のみが前記永久磁石の内径側を支持することを特徴とする請求項1または2に記載の車両用回転電機の回転子。   3. The rotor of the rotating electrical machine for a vehicle according to claim 1, wherein only the wing portion on the same side as the insertion direction of the permanent magnet supports the inner diameter side of the permanent magnet. 前記爪状磁極の外周面に形成された鍔部の内径面と前記永久磁石の外径側表面の間に、非磁性体で構成された保護部材を備えたことを特徴とする請求項1から3の何れか一項に記載の車両用回転電機の回転子。   The protective member made of a non-magnetic material is provided between the inner diameter surface of the collar portion formed on the outer peripheral surface of the claw-shaped magnetic pole and the outer diameter side surface of the permanent magnet. The rotor of the rotary electric machine for vehicles as described in any one of Claims 3. 前記永久磁石を直方体とし、前記永久磁石の内径側表面を除く5面を前記爪状磁極で構成される面により囲うように配置したことを特徴とする請求項1から4の何れか一項に記載の車両用回転電機の回転子。
5. The permanent magnet according to claim 1, wherein the permanent magnet is a rectangular parallelepiped, and five surfaces excluding the inner diameter side surface of the permanent magnet are surrounded by a surface constituted by the claw-shaped magnetic poles. The rotor of the rotary electric machine for vehicles as described.
JP2017050783A 2017-03-16 2017-03-16 Rotor for rotating electrical machine for vehicles Active JP6381717B1 (en)

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