JP2018155485A - Gas-liquid separation device and refrigeration device including gas-liquid separation device - Google Patents

Gas-liquid separation device and refrigeration device including gas-liquid separation device Download PDF

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JP2018155485A
JP2018155485A JP2018048569A JP2018048569A JP2018155485A JP 2018155485 A JP2018155485 A JP 2018155485A JP 2018048569 A JP2018048569 A JP 2018048569A JP 2018048569 A JP2018048569 A JP 2018048569A JP 2018155485 A JP2018155485 A JP 2018155485A
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liquid
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outlet pipe
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JP7146207B2 (en
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山本 剛
Takeshi Yamamoto
剛 山本
山下 陽子
Yoko Yamashita
陽子 山下
亮平 坂本
Ryohei Sakamoto
亮平 坂本
浩二 志田
Koji Shida
浩二 志田
岩田 博
Hiroshi Iwata
博 岩田
直毅 鹿園
Naoki Shikazono
直毅 鹿園
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NICHIREI KOGYO KK
University of Tokyo NUC
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University of Tokyo NUC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D45/00Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
    • B01D45/12Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces
    • B01D45/16Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by centrifugal forces generated by the winding course of the gas stream, the centrifugal forces being generated solely or partly by mechanical means, e.g. fixed swirl vanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/006Accumulators

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  • General Engineering & Computer Science (AREA)
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  • Separating Particles In Gases By Inertia (AREA)

Abstract

PROBLEM TO BE SOLVED: To solve the problem in which various types of means are adopted regarding improvement in separation performance in a conventional gas-liquid separation device, however, there has been no proposal about how to prevent a gas phase from being mixed with a liquid phase and leaking from a liquid phase outlet pipe, by paying attention to a behavior of a gas phase swirl.SOLUTION: In a gas-liquid separation device, a swirling force is added to a two-phase flow introduced in a cylindrical container from a two-phase flow inlet pipe, a gas and a liquid are separated by a centrifugal force, and a gas phase is flowed out from a gas phase outlet pipe and a liquid phase is flowed out from a liquid phase outlet pipe. A downward conical inclined surface part is formed in which an apex angle is 120 degrees or less in a cross section including a central axis of a cylindrical part, and the liquid outlet pipe is provided at a position of the inclined surface part excluding a connection curved surface provided between the inclined surface part and the cylindrical part of the cylindrical container. Also, in the cross section including the central axis of the cylindrical part, when a ridge line between a cylindrical part inner wall 2b and a connection curved surface inner wall 13a is defined as X, a distance between the ridge line X and the central axis of the cylindrical part is defined as L, and a distance between the ridge line X and a central axis of the liquid phase outlet pipe is defined as L, L/L<0.6 is satisfied.SELECTED DRAWING: Figure 5

Description

本発明は冷凍サイクルや蒸気サイクルや気液二相流を扱う機械システムに使用される気相と液相を分離する気液分離装置およびこれらを用いた冷凍装置や蒸気サイクル装置や気液二相流を扱う機械装置に関し、詳細には、より一層の高性能化、小形化並びに低価格化を図る技術に関する。   The present invention relates to a gas-liquid separation device for separating a gas phase and a liquid phase used in a mechanical system that handles a refrigeration cycle, a vapor cycle, and a gas-liquid two-phase flow, and a refrigeration device, a vapor cycle device, and a gas-liquid two-phase using the same. More particularly, the present invention relates to a technique for further improving performance, downsizing, and reducing the price.

気相冷媒と液相冷媒を分離する気液分離装置、水蒸気と水あるいは空気と水を分離する気液分離装置、油と気体を分離するオイルセパレータ、および、気液二相流を扱う機械システム等の気体と液体とを分離する気液分離装置(以下これらを総称して気液分離装置と呼ぶ)は、二相流を旋回させ、旋回流の遠心力によって液体を壁面に付着させた後、重力によって液体を分離する気液分離装置が主に用いられている。   Gas-liquid separator for separating gas-phase refrigerant and liquid-phase refrigerant, gas-liquid separator for separating water vapor and water or air and water, oil separator for separating oil and gas, and mechanical system for handling gas-liquid two-phase flow A gas-liquid separator that separates gases and liquids (hereinafter collectively referred to as a gas-liquid separator) rotates a two-phase flow and attaches the liquid to the wall surface by the centrifugal force of the swirling flow. Gas-liquid separation devices that separate liquids by gravity are mainly used.

例えば、気相冷媒と液相冷媒を分離する冷凍サイクルの気液分離装置では、容器の上端部に気相出口管を設け、容器の下部に液相出口管を設け、二相流入口管を容器上方に設け、入口管から容器に流入した二相流を容器内壁面に沿って旋回させ、遠心力の作用で気相と液相に分離し、気相は気相出口管から流出させ、液相は容器内壁面に付着させた後、重力の作用により一旦容器の下方に溜め、それを液相出口管から取り出している。   For example, in a gas-liquid separator for a refrigeration cycle that separates a gas phase refrigerant and a liquid phase refrigerant, a gas phase outlet pipe is provided at the upper end of the container, a liquid phase outlet pipe is provided at the lower part of the container, and a two-phase inlet pipe is provided. Provided above the container, the two-phase flow that has flowed into the container from the inlet pipe is swung along the inner wall surface of the container, separated into a gas phase and a liquid phase by the action of centrifugal force, and the gas phase is caused to flow out from the gas phase outlet pipe, After the liquid phase is attached to the inner wall surface of the container, the liquid phase is temporarily stored under the container by the action of gravity, and is taken out from the liquid phase outlet pipe.

特開2005−265387号JP 2005-265387 A 特開2002−061993号JP 2002-061993 特開2007−107861号JP 2007-107861 A 特開2001−99527号JP 2001-99527 A

先に説明した特許文献1〜4の気液分離装置も気液分離性能向上に関しては、種々の手段を講じているが、気相渦との関係で液相出口管の入口位置を決め、液相に混じって気相が吸い込まれ液相出口管より出てしまうのを防止した引用文献は少なかった。   The gas-liquid separators described in Patent Documents 1 to 4 described above have also taken various measures for improving the gas-liquid separation performance, but determined the inlet position of the liquid-phase outlet pipe in relation to the gas-phase vortex, There were few references that prevented the gas phase from being sucked into the phase and coming out of the liquid phase outlet tube.

即ち、引用文献1(図16)と2(図17)に開示された気液分離装置51は、共に底壁に円錐状の斜面部を設け、その最下端に液相出口管の入口位置を設けたもので、底壁を円錐状の斜面部にすることで液面を高くし、性能向上を図ったものである。
しかしながら、この種の気液分離装置にあっては、円錐状の斜面部に沿って旋回しながら流れる液相の旋回流は、遠心力が増す分、下方に行く程発達する。
旋回流が発達すると、底壁に溜められた液相は、図16の破線の如く円筒容器周壁側面に沿って押し上げられる。これに伴い、気相渦の最下端は下がり、液相出口管入口55aに接近し、気相は液相出口管55から流出してしまい、気液分離性能を低下させてしまっていた。
特許文献1、2には、このような旋回流と液相出口管55との関係に着目して、気液分離性能を向上させようとする記載はなかった。
That is, the gas-liquid separation device 51 disclosed in the cited references 1 (FIG. 16) and 2 (FIG. 17) is provided with a conical slope portion on the bottom wall and the inlet position of the liquid phase outlet pipe at the lowermost end. The liquid level is increased by improving the performance by providing a conical slope portion on the bottom wall.
However, in this type of gas-liquid separator, the swirling flow of the liquid phase that flows while swirling along the conical slope portion develops as it goes downward as the centrifugal force increases.
When the swirl flow develops, the liquid phase stored on the bottom wall is pushed up along the side surface of the cylindrical container peripheral wall as shown by the broken line in FIG. Along with this, the lowermost end of the gas phase vortex is lowered, approaches the liquid phase outlet pipe inlet 55a, and the gas phase flows out of the liquid phase outlet pipe 55, which deteriorates the gas-liquid separation performance.
In Patent Documents 1 and 2, there is no description to improve the gas-liquid separation performance by paying attention to the relationship between the swirling flow and the liquid phase outlet pipe 55.

また、特許文献3(図18)は底壁中央部に突起を設け、突起の上端位置より下に液相出口管55を設けたものである。この突起57は、底壁52aに溜る液溜めの液面56を上昇させ液相出口管55から液相と一緒に気相が流れ出ることを防止する意味では大きな働きをしているが、大きな突起57を底壁52aに取付けるには費用がかかり、加工工数も増大するという課題があった。なお、この特許文献3には、旋回流についての記載がなく、突起57の役目として、旋回流にどのように貢献するかということは記載されていない。   In Patent Document 3 (FIG. 18), a protrusion is provided at the center of the bottom wall, and a liquid phase outlet pipe 55 is provided below the upper end position of the protrusion. The protrusion 57 has a large function in the sense of raising the liquid level 56 of the liquid reservoir accumulated in the bottom wall 52a and preventing the gas phase from flowing out from the liquid phase outlet pipe 55 together with the liquid phase. There is a problem that attaching 57 to the bottom wall 52a is expensive and increases the number of processing steps. In addition, this patent document 3 does not describe the swirling flow, and does not describe how the protrusion 57 contributes to the swirling flow.

また、特許文献4(図19)は、液相出口管55を、ほぼ平らな底壁52aの中心でなく、円筒側壁近くに設けたものである。この場合も底壁52aがほぼ平らな為、速度、圧力変動等で容器中心軸より気相渦がふらつきやすく、液相出口管入口55aに気相渦が接近しやすいので、液相出口管55から気相が液相と一緒に流れ出やすい。また、複雑な曲面形状を有す曲面に液相出口管55を設けなければならない為に、穴あけ作業が難しく、また、溶接作業も難しくなる等の課題があった。
また、特許文献1、3と同様に、旋回流について全く記載されておらず、旋回流の挙動に対する考察がなされていない。
以上の特許文献の事例を参考にして検証を行い、発明者は、気相が液相出口管に吸い込まれる現象を明らかにした。即ち、入口管より流入した二相流は、遠心力により液相と気相に分離され、気相は遠心力によって気相渦となり最終的に気相出口管に排出されるが、例えば、機器の運転条件により、二相流の速度、圧力等に変動があると、該気相渦の形状の違いや不安定さの程度により、該気相渦が液相出口管入口に接近し、液相出口管に吸い込まれることとなる。その結果、気液分離性能が悪化することが明らかになった。また、該気相渦の形状や安定さは、容器底部の形状や液相出口管入口の配設位置により変化することも判った。
In Patent Document 4 (FIG. 19), the liquid phase outlet pipe 55 is provided not near the center of the substantially flat bottom wall 52a but near the cylindrical side wall. In this case as well, since the bottom wall 52a is substantially flat, the gas phase vortex is likely to fluctuate from the central axis of the container due to speed and pressure fluctuations, and the gas phase vortex is likely to approach the liquid phase outlet tube inlet 55a. The gas phase easily flows out together with the liquid phase. Further, since the liquid phase outlet pipe 55 has to be provided on a curved surface having a complicated curved surface shape, there are problems such as difficult drilling work and difficult welding work.
Further, as in Patent Documents 1 and 3, there is no description about the swirling flow, and no consideration is given to the behavior of the swirling flow.
The inventor clarified the phenomenon in which the gas phase is sucked into the liquid phase outlet pipe by performing verification with reference to the examples of the above patent documents. That is, the two-phase flow that flows in from the inlet pipe is separated into a liquid phase and a gas phase by centrifugal force, and the gas phase becomes a gas phase vortex by centrifugal force and is finally discharged to the gas phase outlet pipe. If there are fluctuations in the speed, pressure, etc. of the two-phase flow due to the operating conditions, the gas-phase vortex approaches the liquid-phase outlet pipe inlet due to the difference in the shape of the gas-phase vortex and the degree of instability. It will be sucked into the phase outlet pipe. As a result, it became clear that the gas-liquid separation performance deteriorated. It has also been found that the shape and stability of the gas phase vortex varies depending on the shape of the container bottom and the position of the liquid phase outlet pipe inlet.

本発明は上記課題を解決するためになされたものであって、その目的とする所は、旋回流による遠心力で気液の分離を行う小形気液分離装置の性能向上および更なる小形化を図ると共に、更に、冷凍装置や蒸気サイクル装置や気液二相流を扱う流体機械装置などの各種の装置に組み込むことができ、装置の効率や信頼性を向上させることが可能な気液分離装置を提供することにある。   The present invention has been made to solve the above-mentioned problems, and the object of the present invention is to improve the performance and further reduce the size of a small gas-liquid separator that separates gas and liquid by centrifugal force by swirling flow. In addition, the gas-liquid separation device can be incorporated into various devices such as a refrigeration device, a steam cycle device, and a fluid mechanical device that handles a gas-liquid two-phase flow, and can improve the efficiency and reliability of the device. Is to provide.

課題を解決する為の手段Means to solve the problem

本発明は小形のままで性能向上を図れる気液分離装置を提供するものである。
即ち、二相流入口管より円筒容器内に導入される二相流に旋回力を付与し、遠心力で気液を分離し、気相は気相出口管より、液相は液相出口管より、それぞれ流出させるようにした気液分離装置に於いて、円筒容器の円筒部下端に円筒部の中心軸を含む断面で頂角120度以下(好ましくは90〜120度)であり、且つ、円筒部の略中心軸に斜面部外側最下点hを有する下向き円錐形状の斜面部を形成すると共に、該斜面部と円筒容器の円筒部との間に設けられる接続曲面を外した該斜面部の位置に液相出口管を設け、且つ、円筒部の中心軸を含む断面に於いて、円筒部内壁2bと接続曲面内壁13aとの稜線をXとし、稜線Xと円筒部の中心軸との距離をLとし、稜線Xと、液相出口管6の中心軸と該斜面部内側10bとの交点を含む円筒部の中心軸に平行な線分と、の距離をLとしたとき、L/L<0.6とした気液分離装置である。
The present invention provides a gas-liquid separation device that can improve performance while remaining compact.
That is, a swirling force is applied to the two-phase flow introduced into the cylindrical container from the two-phase inlet pipe, and gas and liquid are separated by centrifugal force. The gas phase is from the gas-phase outlet pipe, and the liquid phase is the liquid-phase outlet pipe. Further, in the gas-liquid separation device that is allowed to flow out, the apex angle is 120 degrees or less (preferably 90 to 120 degrees) in a cross section including the central axis of the cylindrical portion at the lower end of the cylindrical portion of the cylindrical container, and The inclined surface portion formed with a downwardly conical inclined surface portion having an inclined surface portion outermost lowermost point h on the substantially central axis of the cylindrical portion, and the connecting curved surface provided between the inclined surface portion and the cylindrical portion of the cylindrical container is removed. In the cross section including the central axis of the cylindrical portion, the ridgeline between the cylindrical portion inner wall 2b and the connection curved inner wall 13a is X, and the ridgeline X and the central axis of the cylindrical portion The distance is L 0 and includes the intersection of the ridgeline X, the central axis of the liquid-phase outlet pipe 6 and the inclined portion inner side 10b. The gas-liquid separator is L 1 / L 0 <0.6, where L 1 is the distance from the line segment parallel to the central axis of the cylindrical portion.

また、二相流入口管より円筒容器内に導入される二相流に旋回力を付与し、遠心力で気液を分離し、気相は気相出口管より、液相は液相出口管より、それぞれ流出させるようにした気液分離装置に於いて、円筒容器の円筒部下端に円筒部の中心軸を含む断面で頂角120度以下(好ましくは90〜120度)であり、且つ、円筒部の略中心軸以外に斜面部外側最下点hを有する下向き円錐形状の斜面部を形成すると共に、該斜面部と円筒容器の円筒部との間に設けられる接続曲面を外した該斜面部の位置で、且つ、円筒部の中心軸に対して斜面部外側最下点hと反対側の該斜面部の位置に液相出口管を設け、且つ、円筒部の中心軸を含む断面に於いて、円筒部内壁2bと接続曲面内壁13aとの稜線をXとし、稜線Xと円筒部の中心軸との距離をLとし、斜面部外側最下点hを含む円筒部の中心軸に平行な線分と円筒部の中心軸との距離をL、稜線Xと、液相出口管の中心軸と該斜面部内側10bとの交点を含む円筒部の中心軸に平行な線分と、の距離の短い側をLとしたとき、L/(L+L)<0.6とした気液分離装置である。 Further, a swirling force is applied to the two-phase flow introduced into the cylindrical container from the two-phase inlet pipe, and gas and liquid are separated by centrifugal force. The gas phase is from the gas-phase outlet pipe, and the liquid phase is the liquid-phase outlet pipe. Further, in the gas-liquid separation device that is allowed to flow out, the apex angle is 120 degrees or less (preferably 90 to 120 degrees) in a cross section including the central axis of the cylindrical portion at the lower end of the cylindrical portion of the cylindrical container, and In addition to the substantially central axis of the cylindrical portion, the inclined surface is formed with a downward cone-shaped inclined surface portion having an outermost lowermost point h, and the connecting curved surface provided between the inclined surface portion and the cylindrical portion of the cylindrical container is removed. A liquid phase outlet pipe is provided at the position of the slope portion on the opposite side of the slope portion outer lowest point h with respect to the central axis of the cylindrical portion, and the cross section includes the central axis of the cylindrical portion. In this case, the ridge line between the inner wall 2b of the cylindrical portion and the inner wall 13a of the connecting curved surface is defined as X, and the distance between the ridge line X and the central axis of the cylindrical portion. It was a L 0, the distance L 2 between the center axis of the parallel line segments and the cylindrical portion to the central axis of the cylindrical part including the inclined surface portion outer lowermost point h, the ridge line X, the central axis and the liquid phase outlet pipe Gas liquid with L 1 / (L 0 + L 2 ) <0.6, where L 1 is the short side of the distance from the line segment parallel to the central axis of the cylindrical portion including the intersection with the slope portion inner side 10b. Separation device.

また、二相流入口管より円筒容器内に導入される二相流に旋回力を付与し、遠心力で気液を分離し、気相は気相出口管より、液相は液相出口管より、それぞれ流出させるようにした気液分離装置に於いて、円筒容器の円筒部下端に円筒部の中心軸を含む断面で頂角120度以下(好ましくは90〜120度)の下向き円錐形状の斜面部を形成すると共に、該斜面部と円筒容器の円筒部との間に設けられる接続曲面を外した円筒部下端の位置に液相出口管を設け、且つ、円筒部の中心軸を含む断面に於いて、円筒部内壁2bと接続曲面内壁13aとの稜線をXとし、稜線Xと接続曲面を外した円筒部下端の位置に設けられる液相出口管の外径下端との距離をLとし、液相出口管の内径をdとした時、L/d<2.5とした気液分離装置である。   Further, a swirling force is applied to the two-phase flow introduced into the cylindrical container from the two-phase inlet pipe, and gas and liquid are separated by centrifugal force. The gas phase is from the gas-phase outlet pipe, and the liquid phase is the liquid-phase outlet pipe. Further, in the gas-liquid separation device that is allowed to flow out, a downward conical shape having a vertical angle of 120 degrees or less (preferably 90 to 120 degrees) in a cross section including the central axis of the cylindrical portion at the lower end of the cylindrical portion of the cylindrical container. A cross section that includes a liquid phase outlet pipe at the position of the lower end of the cylindrical portion that forms the inclined portion and removes the connecting curved surface provided between the inclined portion and the cylindrical portion of the cylindrical container, and includes the central axis of the cylindrical portion Where X is the ridgeline between the inner wall 2b of the cylindrical portion and the connecting curved inner wall 13a, and L is the distance between the ridgeline X and the lower end of the outer diameter of the liquid phase outlet pipe provided at the lower end of the cylindrical portion where the connecting curved surface is removed. The gas-liquid separator is L / d <2.5, where d is the inner diameter of the liquid phase outlet pipe.

また、円筒容器の円筒部下端の斜面部最下端内側に突起を設けた前記した気液分離装置である。   Further, the gas-liquid separation device described above is provided with a protrusion on the inner side of the lowermost end of the slope portion at the lower end of the cylindrical portion of the cylindrical container.

また、斜面部最下端内側に形成される突起は、円筒容器と一体に形成された前記した気液分離装置である。   Further, the protrusion formed at the innermost lower end of the slope portion is the above-described gas-liquid separation device formed integrally with the cylindrical container.

また、斜面部最下端内側に形成される突起は、円筒容器の斜面部先端を封止するろう材を斜面部最下端内側に隆起させて形成した前記した気液分離装置である。   Further, the projection formed on the inner side of the lower end of the slope portion is the gas-liquid separator described above formed by raising a brazing material that seals the tip of the slope portion of the cylindrical container to the inner side of the lower end of the slope portion.

また、斜面部最下端内側に形成される突起は、円筒容器の円筒部の中心軸を含む断面に於いて、円筒部内壁2bと接続曲面内壁13aとの稜線をXとし、稜線Xを含む円筒部の中心軸に垂直な平面と円筒容器の円筒部下端の斜面部内側最下点hinとの距離をhとし、突起の頂点を含む円筒部の中心軸に垂直な平面と円筒容器の円筒部下端の斜面部内側最下点hinとの距離をhとした時、h/h>0.06とした前記した気液分離装置である。 Further, the projection formed on the innermost lower end of the slope portion is a cylinder including the ridgeline X, where X is the ridgeline between the cylindrical portion inner wall 2b and the connection curved inner wall 13a in the cross section including the central axis of the cylindrical portion of the cylindrical container. part of the distance between the inclined surface portion inside the lowest point h in the cylindrical portion the lower end of the vertical plane and the cylindrical container to the central axis and h 1 of the vertical plane and the cylindrical container the central axis of the cylindrical part including the apex of the protrusion when the distance between the inclined surface portion inside the lowest point h in the cylindrical portion the lower end to the h 0, a gas-liquid separator described above in which the h 0 / h 1> 0.06.

また、本気液分離装置を冷凍サイクルの圧縮機吐出管と凝縮器の間に配設し、気液分離装置の二相流入口管に圧縮機吐出管を接続し、気液分離装置の液相出口管を流量調整絞りを介して圧縮機吸い込み管に接続し、一方気液分離装置の気相出口管を凝縮器に至る管路に接続した冷凍装置である。   In addition, the gas-liquid separator is disposed between the compressor discharge pipe and the condenser of the refrigeration cycle, the compressor discharge pipe is connected to the two-phase inlet pipe of the gas-liquid separator, and the liquid phase of the gas-liquid separator is This is a refrigeration system in which the outlet pipe is connected to the compressor suction pipe via a flow rate adjusting throttle, while the gas-phase outlet pipe of the gas-liquid separator is connected to a conduit leading to the condenser.

また、本気液分離装置を冷凍サイクルの減圧器と蒸発器の間に配設し、減圧器出口管に気液分離装置の二相流入口管を接続し、液相出口管を蒸発器入口に接続し、気相出口管を蒸発器をバイパスさせた後に圧縮機吸い込み管に接続した冷凍装置である。   In addition, the gas-liquid separator is disposed between the decompressor and evaporator of the refrigeration cycle, the two-phase inlet pipe of the gas-liquid separator is connected to the decompressor outlet pipe, and the liquid-phase outlet pipe is connected to the evaporator inlet. It is a refrigeration apparatus which is connected and connected to a compressor suction pipe after the vapor phase outlet pipe bypasses the evaporator.

また、本気液分離装置を配設した、気液二相流を気相と液相に分離する流体機械装置である。   Further, the fluid mechanical device is provided with the gas-liquid separation device and separates the gas-liquid two-phase flow into a gas phase and a liquid phase.

本発明の気液分離装置は、斜面部を持ち、液相出口管を最適位置に規定したものであるから、小形で、気液分離性能がよい気液分離装置とすることができる。更には、本発明の気液分離装置は、量産性がよく安価な気液分離装置とすることもできる。更に、本気液分離装置を採用することにより、装置の効率や信頼性を向上させた冷凍装置や蒸気サイクル装置や気液二相流を扱う機械装置などの各種の装置とすることが出来る。   Since the gas-liquid separator of the present invention has a slope portion and the liquid-phase outlet pipe is defined at an optimum position, it can be a small-sized gas-liquid separator having good gas-liquid separation performance. Furthermore, the gas-liquid separation device of the present invention can be a gas-liquid separation device that has good mass productivity and is inexpensive. Furthermore, by adopting the gas-liquid separation device, various devices such as a refrigeration device, a steam cycle device, and a mechanical device that handles a gas-liquid two-phase flow can be obtained with improved efficiency and reliability of the device.

本発明を備えた実施形態1の気液分離装置を示す断面図である。It is sectional drawing which shows the gas-liquid separation apparatus of Embodiment 1 provided with this invention. 図1とは異なる、本発明を備えた実施形態1の気液分離装置を示す断面図である。It is sectional drawing which shows the gas-liquid separation apparatus of Embodiment 1 provided with this invention different from FIG. 図1に示す気液分離装置の拡大A−A断面図である。It is an expanded AA sectional view of the gas-liquid separation device shown in FIG. 図1−1の要部拡大説明図である。It is principal part expansion explanatory drawing of FIGS. 1-1. 図3で示す液相出口管の取付け位置(L/d)と液相出口側気相混入割合、およびL/dと距離Lとの関係の一実施例である。FIG. 4 is an example of the relationship between the mounting position (L / d) of the liquid phase outlet pipe and the liquid phase outlet side vapor phase mixing ratio shown in FIG. 3 and the relationship between L / d and distance L. 図1とは異なる液相出口管の取付け位置を説明する断面図である。It is sectional drawing explaining the attachment position of the liquid phase exit pipe | tube different from FIG. 図4の要部拡大説明図である。FIG. 5 is an enlarged explanatory view of a main part of FIG. 4. 図1、図4とは異なる液相出口管の取付け位置を説明する断面図の要部拡大説明図である。FIG. 5 is an enlarged explanatory view of a main part of a cross-sectional view for explaining a mounting position of a liquid phase outlet pipe different from FIGS. 1 and 4. 円筒容器下部絞り形状の異なる遠心式気液分離装置の液相出口側気相混入割合を比較検討した説明図である。It is explanatory drawing which compared and examined the liquid phase exit side gaseous-phase mixing ratio of the centrifugal gas-liquid separation apparatus from which a cylindrical container lower part throttle shape differs. 図6に於ける検証結果のうち、本発明を備えた気液分離装置と従来構造の気液分離装置について、液相出口側気相混入割合と気相出口側液相混入割合との関係を検証した説明図である。Among the verification results shown in FIG. 6, the relationship between the liquid phase outlet-side gas phase mixing ratio and the gas phase outlet-side liquid phase mixing ratio for the gas-liquid separation apparatus equipped with the present invention and the gas-liquid separation apparatus having the conventional structure is shown. It is explanatory drawing verified. 図6に於ける検証結果のうち、上向きの突起の大小と液相出口側気相混入割合を検証した説明図である。It is explanatory drawing which verified the magnitude | size of the upward protrusion and the liquid-phase exit side gaseous-phase mixing ratio among the verification results in FIG. 図5で示す液相出口管の取付け位置(L/L)を可変させた時の液相出口側気相混入割合を検証した説明図であるIs a diagram of the liquid phase outlet vapor contamination ratio was verified when the mounting position of the liquid outlet pipe (L 1 / L 0) was variable shown in FIG. 5 円錐形状頂角と液相出口側気相混入割合の関係を示す図である。It is a figure which shows the relationship between a cone-shaped apex angle and a liquid phase exit side vapor phase mixing ratio. 本発明を備えた気液分離装置の液相出口管部の液相と気相の動きを写真で説明した図である。It is the figure explaining the movement of the liquid phase and gas phase of the liquid phase exit pipe | tube part of the gas-liquid separator provided with this invention with the photograph. 本発明を備えていない気液分離装置の液相出口管部の液相と気相の動きを写真で説明した図である。It is the figure explaining the movement of the liquid phase and gas phase of the liquid phase exit pipe | tube part of the gas-liquid separator which is not equipped with this invention with the photograph. 図4とは異なる気液分離装置の構造の要部を説明する断面図である。It is sectional drawing explaining the principal part of the structure of the gas-liquid separator different from FIG. 図11とは異なる液相出口管の取付け位置を説明する断面図である。It is sectional drawing explaining the attachment position of the liquid phase exit pipe | tube different from FIG. 図1−1と異なる上向きの突起を説明する断面図である。It is sectional drawing explaining the upward protrusion different from FIG. 本発明を備えた実施形態を示すもので、気液分離装置を冷凍サイクルに使用した場合の冷凍サイクル構成図である。The embodiment provided with this invention is shown and it is a refrigeration cycle block diagram at the time of using a gas-liquid separator for a refrigeration cycle. 図13とは異なる、本発明の気液分離装置を冷凍サイクルに使用した場合の他の冷凍サイクル構成図の一例である。FIG. 14 is an example of another refrigeration cycle configuration diagram when the gas-liquid separation device of the present invention is used in a refrigeration cycle, which is different from FIG. 13. 本発明を備えた他の実施形態を示すもので、気液分離装置を気液二相流を扱う流体機械装置に適用した系統図である。FIG. 9 is a system diagram showing another embodiment including the present invention, in which a gas-liquid separation device is applied to a fluid mechanical device that handles a gas-liquid two-phase flow. 従来の気液分離装置の構造と気液分離状態を説明する図である。It is a figure explaining the structure and gas-liquid separation state of the conventional gas-liquid separation apparatus. 図16とは異なる構造の従来の気液分離装置の構造と気液分離状態を説明する図である。It is a figure explaining the structure and gas-liquid separation state of the conventional gas-liquid separator of the structure different from FIG. 図16、図17とは異なる構造の従来の気液分離装置の構造と気液分離状態を説明する図である。It is a figure explaining the structure and gas-liquid separation state of the conventional gas-liquid separation apparatus of the structure different from FIG. 16, FIG. 図16〜図18とは異なる構造の従来の気液分離装置の構造と気液分離状態を説明する図である。It is a figure explaining the structure and gas-liquid separation state of the conventional gas-liquid separation apparatus of the structure different from FIGS.

以下本発明の実施の形態について、図を参照しながら説明する。なお、この実施の形態によって、この発明が限定されるものではない。また、各実施の形態において、ある実施の形態において既に説明された内容について、別の実施の形態では説明を省略する場合がある。従って、発明の効果を阻害しない範囲において、各実施の形態で説明された構成を自由に組み合わせることができる。   Embodiments of the present invention will be described below with reference to the drawings. In addition, this invention is not limited by this embodiment. Further, in each embodiment, the description already given in one embodiment may be omitted in another embodiment. Therefore, the configurations described in the embodiments can be freely combined within a range that does not impair the effects of the invention.

実施の形態1Embodiment 1

図1、図1−1、図2、図3で、本発明の第1の実施の形態を説明する。ここで、図1は、本発明を備えた気液分離装置1の構造および旋回流と液相出口管6との関係を説明する断面図であり、図1−1は、図1に於いて傾斜部下端の内側に上向き突起を追加した構造の断面図であり、図2は、図1、図1−1のA−A断面図であり、図3は、図1−1の要部拡大説明図である。
図1、図2に於いて、本発明の気液分離装置1は、円筒容器2を構成する円筒部2a、接続曲面13、それに、斜面部10等を有し、上記円筒容器2により外郭が形成されている。そして、この円筒容器2は、図2にも示す如く上部壁面横から中心線をずらして設けられた二相流入口管7を有している。また円筒容器2は、円筒容器2を中心軸方向に貫通した気相出口管9、円筒容器2の下部壁面横に液相出口管6を有している。なお円筒容器2の内径をDとし、液相出口管6の内径をdとした時、d/D≦0.3になるよう、液相出口管6の内径を設定している。なお、d/Dは、0.29以下、0.28以下、0.27以下、0.26以下等であってもよい。また、d/Dは、0.10以上、0.13以上、0.16以上、0.19以上等であってもよい。
3は上記円筒容器2内に形成される気液分離室であり、4は液溜めであり、5、5aは液溜め4の液面を示す。10は円筒部下部を形成する斜面部で下向き円錐形状をなしており、その頂角は円筒部の中心軸を含む断面で、90〜120度である。なお、頂角の下限値は、50度、55度、60度、65度、70度、75度、80度、85度等であってもよい。
以下に、円錐形状の斜面部10についてその効果を述べる。
液面5aは本発明の、円筒部下部が円錐形状の斜面部10である場合の液面である。液面5は円筒部底部が、例えば平らな場合の液面であり,液面5aとの違いを説明するために表示している。
液面5、5aは、液相出口管6の入口6aより常に上方にあるように設計管理されており、該液相出口管6より気相が液相と一緒になって流れ出て、分離性能が低下するのを防止している。
円筒部下部が円錐形状の斜面部10であることにより、遠心力が増加するので液相の旋回流(液相渦)は、例えば、円筒部底部が平らな場合に比べ、液面5aは、液面5より、中央部は更に凹み、外周部は円筒部内壁2bに沿って更に立ち上がる。
円筒部下部が円錐形状の斜面部10の場合は、円筒部底面が平らな場合より、円筒部内壁2bに於ける液面5と液面5aとの高低差の分だけ、液相出口管6の入口6aから液面が離れるので、例えば運転条件により液面が変動しても入口6aが液面でふさがれやすくなり、液相出口管6への気相混入割合を抑えることができる。液面を上げるには、円筒容器を長くして液面5を高く設計管理することもできるが、この場合は、円筒容器の小型化に逆行することになる。本発明のように円筒部下部に円錐形状の斜面部10を設ければ、円筒容器を長くしないで、即ち、気液分離装置を大きくしないで、分離性能を高く維持できるものである。更に、上記斜面部10は気液分離室3内に流入する気相の旋回流(気相渦)を斜面部に沿って円錐形状の中心に誘導し集める働きを有しており、液相出口管6への気相混入割合を抑えるものである。
The first embodiment of the present invention will be described with reference to FIG. 1, FIG. 1-1, FIG. 2, and FIG. Here, FIG. 1 is a cross-sectional view for explaining the structure of the gas-liquid separation device 1 equipped with the present invention and the relationship between the swirling flow and the liquid phase outlet pipe 6, and FIG. FIG. 2 is a cross-sectional view of a structure in which an upward projection is added to the inside of the lower end of the inclined portion, FIG. 2 is a cross-sectional view taken along line AA in FIGS. 1 and 1-1, and FIG. It is explanatory drawing.
1 and 2, a gas-liquid separation device 1 of the present invention has a cylindrical portion 2 a constituting a cylindrical container 2, a connecting curved surface 13, and an inclined surface portion 10. Is formed. The cylindrical container 2 has a two-phase inlet pipe 7 provided with the center line shifted from the side of the upper wall surface as shown in FIG. The cylindrical container 2 has a gas phase outlet pipe 9 penetrating the cylindrical container 2 in the central axis direction, and a liquid phase outlet pipe 6 beside the lower wall surface of the cylindrical container 2. The inner diameter of the liquid phase outlet pipe 6 is set so that d / D ≦ 0.3, where D is the inner diameter of the cylindrical container 2 and d is the inner diameter of the liquid phase outlet pipe 6. D / D may be 0.29 or less, 0.28 or less, 0.27 or less, 0.26 or less, and the like. Further, d / D may be 0.10 or more, 0.13 or more, 0.16 or more, 0.19 or more, and the like.
3 is a gas-liquid separation chamber formed in the cylindrical container 2, 4 is a liquid reservoir, and 5 and 5 a are liquid levels of the liquid reservoir 4. Reference numeral 10 denotes a slope part forming the lower part of the cylindrical part, which has a downward conical shape, and its apex angle is 90 to 120 degrees in a cross section including the central axis of the cylindrical part. The lower limit value of the apex angle may be 50 degrees, 55 degrees, 60 degrees, 65 degrees, 70 degrees, 75 degrees, 80 degrees, 85 degrees, or the like.
Below, the effect is described about the cone-shaped slope part 10. FIG.
The liquid surface 5a is a liquid surface in the present invention when the lower portion of the cylindrical portion is the conical slope portion 10. The liquid level 5 is the liquid level when the bottom of the cylindrical portion is flat, for example, and is displayed to explain the difference from the liquid level 5a.
The liquid surfaces 5 and 5a are designed and managed so that they are always above the inlet 6a of the liquid phase outlet pipe 6, and the gas phase flows out of the liquid phase outlet pipe 6 together with the liquid phase, thereby separating performance. Is prevented from falling.
Since the lower part of the cylindrical part is the conical slope part 10, the centrifugal force increases, so that the swirling flow of the liquid phase (liquid phase vortex) is, for example, compared with the case where the bottom part of the cylindrical part is flat, From the liquid level 5, the central portion is further recessed, and the outer peripheral portion further rises along the cylindrical portion inner wall 2b.
In the case where the lower portion of the cylindrical portion is the conical slope portion 10, the liquid phase outlet pipe 6 is equivalent to the height difference between the liquid surface 5 and the liquid surface 5a on the inner wall 2b of the cylindrical portion, as compared with the case where the bottom surface of the cylindrical portion is flat. Since the liquid level is separated from the inlet 6a, the inlet 6a is easily blocked by the liquid level even if the liquid level fluctuates depending on operating conditions, for example, and the gas phase mixing ratio to the liquid phase outlet pipe 6 can be suppressed. In order to raise the liquid level, the cylindrical container can be lengthened and the liquid level 5 can be designed and managed higher. In this case, however, the size of the cylindrical container is reversed. If the conical slope part 10 is provided in the lower part of the cylindrical part as in the present invention, the separation performance can be maintained high without lengthening the cylindrical container, that is, without enlarging the gas-liquid separator. Further, the inclined surface portion 10 has a function of guiding and collecting a swirling flow (gas phase vortex) in a gas phase flowing into the gas-liquid separation chamber 3 to the center of the conical shape along the inclined surface portion. This is to suppress the mixing ratio of the gas phase into the pipe 6.

次に、円筒容器2への液相出口管6の取付け構造について図3を用いて説明する。なお、図3では液面を省略してある。
図3に於いて、1は気液分離装置であり、2は円筒容器、6は液相出口管、7は二相流入口管、9は気相出口管、10は斜面部で、この斜面部10は円筒部の中心軸を含む断面で頂角90〜120度の下向き円錐形状を作る斜面部である。11は上向きの突起である。なお、図3に於いても、実施の形態2で後述するL/Lは実施の形態2と同様に定義でき、L/Lはゼロであり、L/L<0.6を満足している。即ち、実施の形態2と同様の考え方により、円筒容器の円筒部の中心軸を含む断面に於いて、Lは、円筒部内壁2bと接続曲面内壁13aとの稜線をXとしたとき、稜線Xと円筒部の中心軸との距離と定義される。また、Lは、稜線Xと、液相出口管6の中心軸と(実施の形態2では斜面部内側10bに相当する)該円筒部内壁2bとの交点を含む円筒部の中心軸に平行な線分との距離と定義されるが、該平行な線分は即ち円筒部内壁2bであり、したがってL=0である。これより、L/L=0である。なお、L/Lは、0.5未満、0.4未満、0.3未満、0.2未満等であってもよい。
Next, the mounting structure of the liquid phase outlet pipe 6 to the cylindrical container 2 will be described with reference to FIG. In FIG. 3, the liquid level is omitted.
In FIG. 3, 1 is a gas-liquid separator, 2 is a cylindrical container, 6 is a liquid phase outlet pipe, 7 is a two-phase inlet pipe, 9 is a gas phase outlet pipe, and 10 is a slope portion. The portion 10 is a slope portion that forms a downward conical shape with an apex angle of 90 to 120 degrees in a cross section including the central axis of the cylindrical portion. Reference numeral 11 denotes an upward projection. In FIG. 3, L 1 / L 0 described later in the second embodiment can be defined in the same manner as in the second embodiment, L 1 / L 0 is zero, and L 1 / L 0 <0. 6 is satisfied. That is, according to the same concept as in the second embodiment, in the cross section including the central axis of the cylindrical portion of the cylindrical container, L 0 is a ridge line when the ridge line between the cylindrical portion inner wall 2b and the connection curved inner wall 13a is X. It is defined as the distance between X and the central axis of the cylindrical portion. Further, L 1 is a ridge line X, (corresponding to Embodiment 2, the inclined surface portion inside 10b) central axis of the liquid outlet pipe 6 parallel to the central axis of the cylindrical part including the intersection of the cylindrical inner wall 2b The parallel line segment is the cylindrical inner wall 2b, and therefore L 1 = 0. Thus, L 1 / L 0 = 0. Note that L 1 / L 0 may be less than 0.5, less than 0.4, less than 0.3, less than 0.2, or the like.

本発明は、円筒部下部に下向き円錐形状を構成し、且つ、円筒容器2への液相出口管6の取付け位置を規定することにより、液相出口管6への気相混入割合を抑えると共に、小形化、液相出口管6の取付け作業性を向上させたものである。なお、液相出口側気相混入割合はゼロが理想であるが、実用上許容される液相出口側気相混入割合は0.03である。   In the present invention, a downward conical shape is formed in the lower part of the cylindrical portion, and the position where the liquid phase outlet pipe 6 is attached to the cylindrical container 2 is regulated, thereby suppressing the gas phase mixing ratio into the liquid phase outlet pipe 6. , Downsizing, and improving the workability of mounting the liquid phase outlet pipe 6. In addition, the ideal liquid phase outlet-side gas phase mixing ratio is zero, but the practically acceptable liquid phase outlet-side gas phase mixing ratio is 0.03.

図3に於いて、液相出口管6は、接続曲面内壁13aを外した円筒部下端側に設けられている。また、図3に於いては、液相出口管6は、稜線Xよりも上側に設けられている。   In FIG. 3, the liquid phase outlet pipe 6 is provided on the lower end side of the cylindrical portion from which the connection curved inner wall 13a is removed. In FIG. 3, the liquid phase outlet pipe 6 is provided above the ridgeline X.

ここで、接続曲面内壁13aを外した円筒部下端側に設けられる液相出口管6の位置を、円筒容器の円筒部の中心軸を含む断面に於いて、円筒部内壁2bと接続曲面内壁13aとの稜線をXとし、稜線Xと液相出口管外径下端との距離をLとし、液相出口管内径をdとしたとき、L/d<2.5と管理することにより、液相出口側気相混入割合がより小さくなり、小形化が可能となり、一方、液相出口管取付けのための円筒容器加工性も優れる。またLが短くなり、貯液量を少なくできるので、滞在する液量を少なくでき、冷凍サイクルの省資源化に寄与できる気液分離装置を得ることができる。なお、ここで示す液相出口管外径下端とは、円筒容器と液相出口管6との接続部における、液相出口管の外径下端部を示す。   Here, the position of the liquid-phase outlet pipe 6 provided on the lower end side of the cylindrical portion from which the connection curved inner wall 13a is removed is set to the cylindrical inner wall 2b and the connection curved inner wall 13a in the cross section including the central axis of the cylindrical portion of the cylindrical container. By managing L / d <2.5, where X is the ridge line with L, L is the distance between the ridge line X and the lower end of the liquid phase outlet pipe outer diameter, and d is the liquid phase outlet pipe inner diameter, The exit-side gas-phase mixture ratio becomes smaller and the size can be reduced. On the other hand, the processability of the cylindrical container for mounting the liquid-phase outlet pipe is excellent. Further, since L is shortened and the amount of stored liquid can be reduced, the amount of staying liquid can be reduced, and a gas-liquid separator that can contribute to resource saving of the refrigeration cycle can be obtained. In addition, the liquid phase exit pipe outer diameter lower end shown here shows the outer diameter lower end part of the liquid phase exit pipe at the connecting portion between the cylindrical container and the liquid phase exit pipe 6.

例えば、円筒容器の内径Dを35mm、液相出口管の内径dを6mm、液相出口管の外径下端と稜線Xとの距離Lを15mmとした時、L/d=2.5となる。
図3−1に、図3で示す液相出口管の取付け位置(L/d)と液相出口側気相混入割合および距離Lとの関係を実施例で示す。
図3−1から明らかなように、液相出口側気相混入割合が実用上許容される値0.03以下である為には、L/d<19であればよいが、この場合は、円筒容器の全長が長くなってしまう。更にLを短くしL/d<6.5になると、液相出口側気相混入割合が実用上許される0.03より小さい0.02以下の高性能が確保されるが、小形化、加工性、貯液性の点で最適でない。L/d<2.5、即ちL=15mm以下で、液相出口側気相混入割合を0.02に維持しつつ、小形化、加工性、貯液性が最適となる。
また、L/d<2.5とすることで、図7で後述するように、気相出口側液相混入割合を小さく維持しつつ液相出口側気相混入割合を大幅に改善することができる。
なお、L/dは、2.0未満、1.5未満、1.0未満、0.5未満等であってもよい。
なお、液相出口管を接続曲面13から外す理由は、下記のとおりである。
即ち、接続曲面内壁13aは、円筒部内壁2bと円錐状の斜面部内側10bとを、滑らかに接続した複雑な曲面であるので、曲面上に液相出口管6の取付け穴を形成し、また高精度でろう付けすることは加工難度が高い。したがって、接続曲面内壁13aを避けて液相出口管6を取付けることにより、穴あけ作業、溶接作業が容易となる。
For example, when the inner diameter D of the cylindrical container is 35 mm, the inner diameter d of the liquid phase outlet pipe is 6 mm, and the distance L between the outer diameter lower end of the liquid phase outlet pipe and the ridge line X is 15 mm, L / d = 2.5. .
FIG. 3A shows an example of the relationship between the mounting position (L / d) of the liquid phase outlet pipe shown in FIG.
As is clear from FIG. 3-1, in order for the liquid phase outlet side gas phase mixing ratio to be 0.03 or less which is practically acceptable, L / d <19 may be satisfied. The overall length of the cylindrical container becomes long. When L is further shortened and L / d <6.5, a high-performance of 0.02 or less, which is less than 0.03, which is practically acceptable, is ensured. Not optimal in terms of sex and liquid storage. When L / d <2.5, that is, L = 15 mm or less, the liquid phase outlet side gas phase mixing ratio is maintained at 0.02, and the miniaturization, workability, and liquid storage properties are optimal.
In addition, by setting L / d <2.5, as will be described later with reference to FIG. 7, it is possible to significantly improve the liquid phase outlet side gas phase mixing ratio while maintaining the gas phase outlet side liquid phase mixing ratio small. it can.
Note that L / d may be less than 2.0, less than 1.5, less than 1.0, less than 0.5, or the like.
The reason for removing the liquid phase outlet pipe from the connection curved surface 13 is as follows.
That is, the connecting curved inner wall 13a is a complicated curved surface in which the cylindrical inner wall 2b and the conical sloped inner surface 10b are smoothly connected, so that a mounting hole for the liquid phase outlet pipe 6 is formed on the curved surface. It is difficult to braze with high accuracy. Therefore, the drilling operation and the welding operation are facilitated by attaching the liquid phase outlet pipe 6 while avoiding the connecting curved inner wall 13a.

次に、図1、図9に於いて、円筒容器の円筒部の中心軸を含む断面で下向き円錐形状の頂角を90〜120度と設定した理由を説明する。図9は、図1の形状で頂角を90〜180度まで変化させた場合の液相出口側気相混入割合を示しており、横軸は下向き円錐形状の頂角、縦軸は液相出口側気相混入割合である。更に、太線は液相出口側気相混入割合の実測値であり、上下の細線は、液相出口側気相混入割合実測値に対するばらつきを示す。ここで、ばらつきを含めて実用上許容される液相出口側気相混入割合0.03に対応する頂角は120度となる。即ち、上記頂角90〜120度は液相出口側気相混入割合を図9に示す如く0.03以下に維持できる角度である。
なお、液相出口側気相混入割合0.03は実用上許容される液相出口側気相混入割合であるが、後述する図8に於いて、L/L<0.6に対応する液相出口側気相混入割合0.03は曲率変化の開始点でもあるので、頂角の上限を0.03に対応する120度としている。頂角の下限については、頂角が小さくなるほど、液相出口側気相混入割合は改善される。実験値からの近似式により推定すると、例えば、頂角90度で0.019、頂角60度で0.011、図3に於いて液相出口管が最下端であるL=0の時、頂角は約50度で0.009となる。一方、頂角が小さくなると、気液分離器の全長が長くなってしまう。例えば、頂角が約50度では円錐部長さが37mmなってしまい、加工費、材料費も増大してしまう。気液分離性能を重視するか、全長を重視するかにより、頂角は選択が可能であるが、頂角の下限は構造上約50度である。分離性能と全長のバランスを考慮すれば、好ましくは頂角の下限は60度であり、より好ましくは頂角の下限は90度であり、この時円錐部長さは約18mmである。
Next, in FIG. 1 and FIG. 9, the reason why the apex angle of the downward cone shape is set to 90 to 120 degrees in the cross section including the central axis of the cylindrical portion of the cylindrical container will be described. FIG. 9 shows the liquid phase outlet side vapor phase mixing ratio when the apex angle is changed from 90 to 180 degrees in the shape of FIG. 1, the horizontal axis is the apex angle of the downward cone shape, and the vertical axis is the liquid phase. It is the exit side vapor phase mixing ratio. Further, the bold line is the actual measurement value of the liquid phase outlet side vapor phase mixing ratio, and the upper and lower thin lines indicate the variation with respect to the actual measurement value of the liquid phase outlet side gas phase mixing ratio. Here, the vertex angle corresponding to the practically acceptable liquid phase outlet side gas phase mixing ratio 0.03 including variations is 120 degrees. That is, the apex angle of 90 to 120 degrees is an angle at which the liquid phase outlet side gas phase mixing ratio can be maintained at 0.03 or less as shown in FIG.
The liquid phase outlet side gas phase mixing ratio 0.03 is a practically acceptable liquid phase outlet side gas phase mixing ratio, but corresponds to L 1 / L 0 <0.6 in FIG. 8 described later. Since the liquid phase outlet side vapor phase mixing ratio 0.03 is also the starting point of curvature change, the upper limit of the apex angle is set to 120 degrees corresponding to 0.03. Regarding the lower limit of the apex angle, the smaller the apex angle, the better the liquid phase outlet side vapor phase mixing ratio. When estimated by an approximate expression from experimental values, for example, 0.019 at an apex angle of 90 degrees, 0.011 at an apex angle of 60 degrees, and when L = 0 at which the liquid phase outlet pipe is the lowest end in FIG. The apex angle is 0.009 at about 50 degrees. On the other hand, when the apex angle becomes small, the total length of the gas-liquid separator becomes long. For example, when the apex angle is about 50 degrees, the length of the conical portion becomes 37 mm, and the processing cost and material cost also increase. The apex angle can be selected depending on whether the emphasis is on gas-liquid separation performance or the total length, but the lower limit of the apex angle is about 50 degrees in terms of structure. Considering the balance between the separation performance and the total length, the lower limit of the apex angle is preferably 60 degrees, more preferably the lower limit of the apex angle is 90 degrees, and the conical part length is about 18 mm.

次に、図3に於いて、円筒容器の円筒部下部の斜面部最下端内側の円筒部の中心軸付近に上向きの突起を設けた気液分離装置の実施例を説明する。
即ち、円錐形状斜面部下端に上向きの突起があると、液相の旋回流(液相渦)は上向きの突起の周りを旋回しようとするため、液相渦は円錐形状斜面部の中心に保持される。
そのため、気相渦も液相渦の動きに伴い円錐形状中心部に、より一層安定的に保持される。
Next, referring to FIG. 3, an embodiment of a gas-liquid separation device in which an upward projection is provided in the vicinity of the central axis of the cylindrical portion inside the lowermost end of the slope portion of the cylindrical portion of the cylindrical container will be described.
That is, if there is an upward protrusion at the lower end of the conical slope, the liquid phase swirl (liquid vortex) tends to rotate around the upward protrusion, so the liquid vortex is held at the center of the conical slope. Is done.
Therefore, the gas phase vortex is also more stably held at the center of the conical shape with the movement of the liquid phase vortex.

また、二相流の流入速度が速く気相渦の下端が上向きの突起まで到達する場合もある。この場合には気相渦が上向きの突起の周りを旋回しようとするため、気相渦は円錐形状中心部に、より一層安定的に保持される。
即ち、上記構成にすることにより、後段で詳述する円錐形状斜面部の作用効果と上向きの突起の作用効果の両方の作用効果により、液相渦、気相渦は円錐形状中心部に、より一層安定的に保持される。
In addition, the inflow speed of the two-phase flow may be high and the lower end of the gas phase vortex may reach an upward projection. In this case, since the gas phase vortex tends to swivel around the upward protrusion, the gas phase vortex is held more stably at the conical center.
That is, with the above-described configuration, the liquid-phase vortex and the gas-phase vortex are more concentrated in the central portion of the cone due to the operational effects of the conical slope portion and the upward projection described in detail later. It is held more stably.

次に、図3に於いて、円筒容器の斜面部先端を封止するろう材を斜面部最下端内側に隆起させて、上向きの突起を形成させた気液分離装置の実施例を説明する。
本発明の上向きの突起11は従来の如く気液分離装置1の製作段階で特別な別部品を使用して作るものでなく構成上必要な部材を使用して構成されるものである。従って、従来の気液分離装置の容器底面に別部品を使用して設けた突起に比べ、構成部品も工程も少なくて済み、量産に向いた構造である。例えば、スピニング加工やヘラ絞り加工によって製作する気液分離装置に於いて、工程の一部であるろう付け時に、ろう材を斜面部最下端内側に隆起するように充填するものである。
上記のろう付けによる突起形成を詳説すれば下記の通りである。即ち、斜面部10をスピニング加工、ヘラ絞り加工で形成すると、絞り加工の最終段階で斜面部10の先端部に穴ができる。通常、この穴はろう付けで塞ぐ。本発明の突起11はそのろう付けで使用するろう材11aで、上向きの突起11を形成するもので、ろう付けする時、傾斜部10の端部を上面にして、穴を塞ぐようにろう材11aを注ぎ、ろう材11aを自重で垂下させて上向きの突起11を形成するものである。
以上の如く、突起をろう材を使用して構成することにより、先に記した突起の作用効果が得られることは勿論である。
Next, referring to FIG. 3, an embodiment of a gas-liquid separation device will be described in which a brazing material that seals the tip of the slope portion of the cylindrical container is raised inside the bottom end of the slope portion to form an upward projection.
The upward projection 11 of the present invention is not formed by using a special separate part in the production stage of the gas-liquid separator 1 as in the prior art, but is formed by using a member necessary for the structure. Therefore, compared with the protrusion provided by using another component on the bottom of the container of the conventional gas-liquid separator, the number of components and processes is reduced, and the structure is suitable for mass production. For example, in a gas-liquid separation device manufactured by spinning or spatula drawing, a brazing material is filled so as to rise inside the lowermost end of the slope portion when brazing is part of the process.
The details of the above-described projection formation by brazing are as follows. That is, when the slope portion 10 is formed by spinning or spatula drawing, a hole is formed at the tip of the slope portion 10 at the final stage of drawing. Normally, this hole is closed by brazing. The projection 11 of the present invention is a brazing material 11a used in the brazing, and forms the upward projection 11. When brazing, the brazing material closes the hole with the end of the inclined portion 10 as the upper surface. 11a is poured and the brazing material 11a is suspended by its own weight to form an upward projection 11.
As described above, it is a matter of course that the effect of the protrusion described above can be obtained by using the brazing material for the protrusion.

以上の実施の形態1をまとめて、本発明を備えた二相流入口管7より気液分離室3内に入る旋回流の動きと、上記した円錐形状の斜面部10、上向きの突起の旋回流との係り、更には、これらのものによる気液分離性能向上との係りについて説明する。
即ち、円筒容器2の気液分離室3内を二相流が旋回すると、遠心力の作用により、密度の高い液相成分は円筒内外周部に沿って旋回し、密度の小さな気相成分は旋回する液相成分の内側、即ち円筒内中心部付近を旋回する。この時、遠心力の作用により液相と気相の境界面である液相渦の液面は、実線液面5(図1に図示)のように、円筒容器の円筒部の中心を軸とした回転放物体状になる。即ち、液面の旋回中心部は液溜めの中まで入り込み、中心がくぼむ。
In summary of the first embodiment, the movement of the swirling flow entering the gas-liquid separation chamber 3 from the two-phase inlet pipe 7 provided with the present invention, and the swirling of the cone-shaped slope portion 10 and the upward projection described above. The relationship with the flow, and further the relationship with the improvement of the gas-liquid separation performance by these will be described.
That is, when the two-phase flow swirls in the gas-liquid separation chamber 3 of the cylindrical container 2, the liquid phase component with high density swirls along the outer periphery of the cylinder by the action of centrifugal force, and the gas phase component with low density becomes The inside of the swirling liquid phase component, that is, the vicinity of the central portion in the cylinder is swirled. At this time, the liquid surface vortex liquid surface, which is the boundary surface between the liquid phase and the gas phase by the action of centrifugal force, is centered on the center of the cylindrical portion of the cylindrical container, as shown by the solid line liquid surface 5 (shown in FIG. 1). It becomes a rotating parabolic shape. That is, the swivel center of the liquid level enters into the liquid reservoir, and the center is recessed.

円筒下部が円錐形状の斜面になっていると、円錐形状の斜面部10に沿って旋回半径が小さくなるので、遠心力が増す。その為、遠心力が増す分、液相渦は、破線液面5a(図1に図示)のように、より一層下方に向けて発達すると共に、円錐形状の中心下部に、より一層安定的に保持される。
一方、気相渦も液相渦の動きに伴い円錐形状の中心下部に誘導されるので、気相渦の下端は円錐形状中心部に安定的に保持される。
更に、先に記したように、円錐形状斜面部10下端に上向きの突起11があると、液相渦は突起の周りを旋回しようとするため、液相渦の中心は突起11の中心、即ち、円錐形状斜面部10の中心に保持される。そのため、気相渦も液相渦の動きに伴い円錐形状中心部に、より一層安定的に保持される。
If the lower part of the cylinder has a conical slope, the turning radius decreases along the conical slope 10 and the centrifugal force increases. Therefore, as the centrifugal force increases, the liquid phase vortex develops further downward as shown by the broken liquid surface 5a (shown in FIG. 1), and more stably at the lower center of the conical shape. Retained.
On the other hand, the gas phase vortex is also guided to the lower center portion of the conical shape along with the movement of the liquid phase vortex, so that the lower end of the gas phase vortex is stably held at the central portion of the conical shape.
Furthermore, as described above, if the conical slope portion 10 has an upward protrusion 11 at the lower end, the liquid phase vortex tends to rotate around the protrusion, so the center of the liquid phase vortex is the center of the protrusion 11, that is, , Held at the center of the conical slope 10. Therefore, the gas phase vortex is also more stably held at the center of the conical shape with the movement of the liquid phase vortex.

上述した円錐形状斜面部の作用効果と上向きの突起の作用効果との両方により、気相渦のふらつきは抑制され、気相が液相に混ざって液相出口管より流出するのを防止できる。従って、気液分離性能を大幅に向上させた気液分離装置が得られるものである。   The fluctuation of the gas phase vortex is suppressed by both the effect of the cone-shaped slope portion and the effect of the upward projection described above, and the gas phase can be prevented from being mixed with the liquid phase and flowing out from the liquid phase outlet pipe. Therefore, a gas-liquid separation device with greatly improved gas-liquid separation performance can be obtained.

一方、機器の運転条件により、気液分離装置内に流入する二相流の速度、圧力および気相液相の割合等が変動する場合がある。この時、本発明の形状でない場合、気相渦の下端旋回中心位置は円錐形状の中心部から外れふらつくことがあるが、本発明に於いては気相渦の下端旋回中心を円錐形状中心部付近に保持し、液相出口管6との距離を常に一定値以上確保しているので、気相渦のふらつきは抑えられ、気相が液相出口管6から流出することを抑えることができる。   On the other hand, the speed of two-phase flow flowing into the gas-liquid separator, the pressure, the ratio of the gas-phase liquid phase, and the like may vary depending on the operating conditions of the equipment. At this time, if the shape of the gas phase vortex is not the shape of the present invention, the lower end swirling center position of the gas phase vortex may deviate from the center portion of the conical shape. Since the distance between the liquid phase outlet pipe 6 and the liquid phase outlet pipe 6 is always kept at a certain value or more, fluctuation of the gas phase vortex can be suppressed and the gas phase can be prevented from flowing out of the liquid phase outlet pipe 6. .

以下に、図6、図7、図7−1を用いて、縷々説明してきた本発明の効果を従来例と比較しながら説明する。
まず、気液分離性能として、液相出口側気相混入割合と気相出口側液相混入割合を、以下のように定義する。
即ち、入口管から流入する二相流のうち、液相全流量をW、気相全流量をWとし、
液相出口管から吐出する二相流のうち、液相流量をWL(液相出口管)、気相流量をWg(液相出口管)とし
気相出口管から吐出する二相流のうち、液相流量をWL(気相出口管)、気相流量をWg(気相出口管)とし
液相出口側気相混入割合を、Wg(液相出口管)/Wと定義し、
気相出口側液相混入割合を、WL(気相出口管)/Wと定義する。
本定義によれば、液相出口側気相混入割合および気相出口側液相混入割合は、いずれも値が小さいほど、気液分離性能が良い。
また、気液分離装置の理想的機能としては、液相出口側気相混入割合は0が望ましいが、実用上、多くの場合、液相出口側気相混入割合は0.03程度まで許容される。
Hereinafter, the effects of the present invention that have been frequently described will be described using FIG. 6, FIG. 7, and FIG.
First, as the gas-liquid separation performance, the liquid phase outlet side gas phase mixture ratio and the gas phase outlet side liquid phase mixture ratio are defined as follows.
That is, of the two-phase flow flowing from the inlet pipe, the liquid phase total flow rate is W L , the gas phase total flow rate is W g ,
Of the two-phase flow discharged from the liquid phase outlet pipe, the liquid phase flow rate is WL (liquid phase outlet pipe) , the gas phase flow rate is W g (liquid phase outlet pipe) ,
Of the two-phase flow discharged from the gas phase outlet pipe, the liquid phase flow rate is W L (gas phase outlet pipe) , the gas phase flow rate is W g (gas phase outlet pipe) ,
The liquid phase outlet side gas phase mixing ratio is defined as W g (liquid phase outlet pipe) / W g ,
The vapor outlet liquid phase mixture ratio, W L (vapor outlet pipe) / W L and defined.
According to this definition, the smaller the value of the liquid phase outlet side gas phase mixing ratio and the gas phase outlet side liquid phase mixing ratio, the better the gas-liquid separation performance.
In addition, as an ideal function of the gas-liquid separator, the liquid phase outlet side gas phase mixing ratio is preferably 0, but in practice, in many cases, the liquid phase outlet side gas phase mixing ratio is allowed to about 0.03. The

図6は、円筒容器下部形状を変えた場合の、液相出口側気相混入割合を比較検証した結果を示す図である。なお、この時の試験条件は次の通りである。
1.流入する二相流流量を一定とする。
2.流入する気相と液相の割合を一定とする。
3.気相出口側液相混入割合を一定とする。
この試験結果からも明らかな如く、液相出口側気相混入割合が目標の0.03以下を達成しているものは、「C 本発明円錐形状」と「D 本発明円錐形状+突起形状低」と「E 本発明円錐形状+突起形状高」であり、従来形状の「A 従来円錐形状(液相出口管が円筒容器の円筒部と同心である)」、「B 鏡板形状」は本発明で目標とする0.03を達成できない。
これは、「C 本発明円錐形状」と「D 本発明円錐形状+突起形状低」と「E 本発明円錐形状+突起形状高」は、斜面部を有し、更に、液相出口管6の取付け位置をL/L=0、即ち、L/L<0.6として、気相渦のふらつきを抑え込み、ふらつきが液相出口管6に届かないようにした為である。
また、「C 本発明円錐形状」より「D 本発明円錐形状+突起形状低」と「E 本発明円錐形状+突起形状高」の方が良い結果となるのは、上向きの突起が、気相渦のふらつきを、より一層抑え込み、液相出口管より気相が流出するのを防止している為である。
FIG. 6 is a diagram showing a result of comparison and verification of the liquid phase outlet side vapor phase mixing ratio when the cylindrical container lower part shape is changed. The test conditions at this time are as follows.
1. The inflowing two-phase flow rate is constant.
2. The ratio of the inflowing gas phase and liquid phase is constant.
3. The gas phase outlet side liquid phase mixture ratio is constant.
As is clear from this test result, the liquid phase outlet side gas phase mixing ratio that achieves the target of 0.03 or less is “C cone shape of the present invention” and “D cone shape of the present invention + low protrusion shape”. "E" Conical shape of the present invention + projection shape height "," A Conventional conical shape (the liquid phase outlet pipe is concentric with the cylindrical portion of the cylindrical container) "," B End plate shape "of the conventional shape The target of 0.03 cannot be achieved.
This is because “C-cone shape of the present invention”, “D-cone shape of the present invention + low projection shape” and “E-cone shape of the present invention + protrusion shape high” have a slope, and the liquid phase outlet pipe 6 This is because the mounting position is set to L 1 / L 0 = 0, that is, L 1 / L 0 <0.6, and the fluctuation of the gas phase vortex is suppressed so that the fluctuation does not reach the liquid phase outlet pipe 6.
In addition, “D Conical shape of the present invention + low protrusion shape” and “E Conical shape of the present invention + high protrusion shape” are better than “C Conical shape of the present invention”. This is because the fluctuation of the vortex is further suppressed and the gas phase is prevented from flowing out from the liquid phase outlet pipe.

次に図7は、本発明を備えた気液分離装置(図1または、図6の「C 本発明円錐形状」)と従来構造の気液分離装置(図17または、図6の「A 従来円錐形状(液相出口管が円筒容器の円筒部と同心である)」)に於ける、液相出口側気相混入割合と気相出口側液相混入割合の関係を示し、横軸を液相出口側気相混入割合に、縦軸を気相出口側液相混入割合としたグラフである。なお、この時の試験条件は次の通りである。
1.流入する二相流流量を一定とする。
2.流入する気相と液相の割合を一定とする。
図7からわかるように、従来構造(図17または、図6の「A 従来円錐形状(液相出口管が円筒容器の円筒部と同心である)」)では、液相出口側気相混入割合を小さくしようとする(即ち、液相出口側の気液分離性能を向上させようとする)と、気相出口側液相混入割合が増加して気相側の気液分離性能が悪くなってしまうが、本発明を備えた気液分離装置(図1または、図6の「C 本発明円錐形状」)では、液相出口側気相混入割合を小さくして液相側の気液分離性能を向上させても、気相出口側液相混入割合が小さいまま維持でき、気相側の気液分離性能を良く維持できている。
即ち、本発明を備えた気液分離装置(図6の「C 本発明円錐形状」)であると気相出口側液相混入割合を小さく維持しつつ液相出口側気相混入割合を大幅に小さく改善できることが検証された。
Next, FIG. 7 shows a gas-liquid separator equipped with the present invention (FIG. 1 or “C-conical shape of the present invention” in FIG. 6) and a conventional gas-liquid separator (FIG. 17 or “A conventional” in FIG. 6). In a conical shape (the liquid phase outlet pipe is concentric with the cylindrical portion of the cylindrical container))), the relationship between the liquid phase outlet side vapor phase mixing ratio and the gas phase outlet side liquid phase mixing ratio is shown. It is a graph which made the vertical axis | shaft the gas-phase exit side liquid phase mixing rate in the phase-outlet side gas-phase mixing rate. The test conditions at this time are as follows.
1. The inflowing two-phase flow rate is constant.
2. The ratio of the inflowing gas phase and liquid phase is constant.
As can be seen from FIG. 7, in the conventional structure (FIG. 17 or “A Conventional conical shape (the liquid phase outlet pipe is concentric with the cylindrical portion of the cylindrical container)” in FIG. If the gas phase is reduced (that is, the gas-liquid separation performance on the liquid-phase outlet side is improved), the gas-phase outlet-side liquid-phase mixing ratio increases and the gas-phase gas-liquid separation performance deteriorates. However, in the gas-liquid separation apparatus (FIG. 1 or “C-cone shape of the present invention” in FIG. 6) provided with the present invention, the gas-liquid separation performance on the liquid phase side is reduced by reducing the liquid phase outlet side vapor phase mixing ratio. Even if it improves, the gaseous-phase exit side liquid phase mixing ratio can be maintained with small, and the gas-liquid separation performance of the gaseous-phase side can be maintained well.
In other words, the gas-liquid separation device equipped with the present invention ("C-cone shape of the present invention" in FIG. 6) greatly reduces the liquid phase outlet side gas phase mixing ratio while keeping the gas phase outlet side liquid phase mixing ratio small. It was verified that small improvements could be made.

次に、先に記した、「C 本発明円錐形状」と「D 本発明円錐形状+突起形状低」と「E 本発明円錐形状+突起形状高」即ち、上向きの突起11の高さと液相出口側気相混入割合の関係を、図3、図7−1で説明する。
まず、図3に於いて、上向きの突起11の高さを、下記のように定義する。即ち、円筒容器の円筒部の中心軸を含む断面に於いて、円筒部内壁2bと接続曲面内壁13aとの稜線をXとし、Xを含む円筒容器中心軸に垂直な平面と円筒容器の円筒部下端の斜面部内側最下点hinとの距離をh、上向きの突起の頂点を含む円筒容器中心軸に垂直な平面と円筒容器の円筒部下端の斜面部内側最下点hinとの距離をhとする。この時、図7−1のように、h/hを横軸に、液相出口側気相混入割合を縦軸にとると、h/h>0.06とすることにより、液相出口管から気相が流出するのをより一層抑え込むことができる。上向きの突起がなくても、実用上許容される液相出口側気相混入割合0.03は確保できるが、h/h>0.06とすることにより、液相出口管から気相が流出するのをより一層抑え込むことができる。
なお、h/hは、0.07超、0.08超、0.09超、0.1超等であってもよい。また、h/hは、1未満、0.8未満、0.6未満、0.5未満、0.4未満、0.35未満等であってもよい。0.35>h/hの場合、突起なしに比べ液相出口側気相混入割合を約1/2に抑え込むことができる。
Next, the “C cone shape of the present invention”, “D cone shape of the present invention + low projection shape”, and “E cone shape of the present invention + projection shape height” described above, that is, the height of the upward projection 11 and the liquid phase The relationship of the outlet side gas phase mixing ratio will be described with reference to FIGS.
First, in FIG. 3, the height of the upward projection 11 is defined as follows. That is, in the cross section including the central axis of the cylindrical portion of the cylindrical container, the ridgeline between the cylindrical inner wall 2b and the connecting curved inner wall 13a is X, and the plane perpendicular to the cylindrical container central axis including X and the cylindrical portion of the cylindrical container the distance between the inclined surface portion inside the lowest point h in the bottom h 1, of the cylindrical portion the lower end of the vertical plane and the cylindrical container in a cylindrical container the central axis including the apex of the upward projection inclined surface portion of the inner lowest point h in distance to h 0. At this time, when h 0 / h 1 is taken on the horizontal axis and the liquid phase outlet side vapor phase mixing ratio is taken on the vertical axis, as shown in FIG. 7A, by setting h 0 / h 1 > 0.06, It is possible to further suppress the outflow of the gas phase from the liquid phase outlet pipe. Even if there is no upward projection, a practically acceptable liquid phase outlet side gas phase mixing ratio of 0.03 can be ensured, but by setting h 0 / h 1 > 0.06, the gas phase can be removed from the liquid phase outlet pipe. Can be further suppressed.
Note that h 0 / h 1 may be greater than 0.07, greater than 0.08, greater than 0.09, greater than 0.1, or the like. Further, h 0 / h 1 may be less than 1, less than 0.8, less than 0.6, less than 0.5, less than 0.4, less than 0.35, or the like. In the case of 0.35> h 0 / h 1, the liquid phase outlet side vapor phase mixing ratio can be suppressed to about ½ compared to the case without protrusions.

例えば、h/h>0.06を満たすように、斜面部の高さ寸法hを14.5mm、上向きの突起高さ寸法hを0.88mm(即ち、h/h>0.06)あるいは、5mm(即ち、h/h<0.35)とした気液分離装置であると、先に記した上向きの突起の効果が得られる。
換言すると、先に記したように、この上向きの突起(例えば、0.88mmあるいは、5mm)があることにより、液相渦は上向きの突起の周りを旋回する。これにより気相渦も液相渦にならって円錐形状中心部に安定的に保持される。従って、気相渦が、ふらつかず、液相出口管入口6aに近づかず、液相と一緒に流出しないので、気液分離性能を低下させることがなくなる。
For example, in order to satisfy h 0 / h 1 > 0.06, the height h 1 of the slope is 14.5 mm, and the upward projection height h 0 is 0.88 mm (that is, h 0 / h 1 > 0.06) or 5 mm (that is, h 0 / h 1 <0.35), the above-described upward projection effect can be obtained.
In other words, as described above, due to the upward protrusion (for example, 0.88 mm or 5 mm), the liquid phase vortex swirls around the upward protrusion. As a result, the gas phase vortex is also stably held in the center of the conical shape following the liquid phase vortex. Accordingly, the gas phase vortex does not fluctuate, does not approach the liquid phase outlet pipe inlet 6a, and does not flow out together with the liquid phase, so that the gas-liquid separation performance is not deteriorated.

実施の形態2Embodiment 2

次に、図4、図5、図5−1、図8、図10a、図10b、図11、図11−1で、本発明の第2の実施の形態を説明する。第2の実施の形態は、液相出口管6を円筒部下部の円錐形状斜面部10に設けた構造である。
図4は図1−1で液相出口管6を円筒部下部の円錐形状斜面部10に設け、円錐形状の中心軸が円筒部2aの中心軸と同心である場合の断面図であり、図5は図4の要部拡大説明図であり、図5−1は液相出口管6を斜面部10に略直角に取付けた断面図であり、図8は液相出口管6の位置と液相出口側気相混入割合の関係を示す図であり、図10aは本発明を備えた液相出口管部の液相と気相の動きを示した写真であり、図10bは本発明を備えていない液相出口管部の液相と気相の動きを示した写真であり、図11は円錐形状の中心軸が円筒部2aの中心軸と同心でなく、且つ、平行でない場合の断面図であり、図11−1は液相出口管6を斜面部10に略直角に取付けた断面図である。なお、図3と同様に、液面は省略してある。
まず、図4、図5に於いて、液相出口管6を接続曲面13を外した斜面部10に設け、且つ、円筒容器2の円筒部2aの中心軸と円錐形状の中心軸とが同心である場合、即ち、円筒部の略中心軸に斜面部10の外側最下点hを有する場合の実施例を説明する。円筒容器2の円筒部2aの中心軸を含む断面に於いて、液相出口管6を接続曲面内壁13aを外した斜面部10に円筒部2aの中心軸に略平行に設けると共に、先の稜線Xと円錐形状の中心軸即ち円筒部12の中心軸との距離をL0、先の稜線Xと液相出口管6の中心軸との距離をLとしたとき、L/L<0.6と管理し、液相出口管6の位置を気相渦の中心からずらすことにより、気相出口側液相混入割合を0.02以下と小さく維持しつつ、図8のように、液相出口側気相混入割合を小さくすることができる。
なお、上記では、円筒部の中心軸と円錐形状の中心軸とが同心であるとしたが、円錐形状の斜面部外側最下点hが円筒部の略中心軸にあれば同様の効果が得られる。また、円錐形状の斜面部の作用効果は、実施の形態1と同様である。
また、図5では、液相出口管6を円筒部の中心軸に略平行に設けているが、液相出口管6は、斜面部にあって、且つ、L/L<0.6であればよく、円筒部の中心軸に略平行でなくても良い。即ち、斜面部内側10bと液相出口管6の中心軸とのなす角度θが任意の角度であっても図5と同様な効果が得られる。ここで、液相出口管6が円筒部の中心軸に略平行でない場合、Lは、稜線Xと液相出口管6の中心軸と該斜面部内側10bとの交点を含む円筒部の中心軸に平行な線分との距離である。
図5−1は、液相出口管6を斜面部10に略直角に設けた場合であるが、図5と同様な効果が得られる。
図8は、図5と同一構造で、且つ、上向きの突起のない場合に、L/Lを変化させたときの、液相出口側気相混入割合の変化を示した図である。図8の試験条件は次の通りである。
1.流入する気相と液相の割合を一定とする。
2.気相側液相混入割合を一定とする。
本発明に於いて、液相出口側気相混入割合は0.03以下を目標値として設定しているが、図8から明らかなように、L/L<0.6と設定することにより、液相出口側気相混入割合を0.03以下にできる。
また、L/L<0.6であれば、液相出口管が、横取り出し(図3)でも、下取り出し(図5)でも、気相出口側液相混入割合を小さく維持しつつ、液相出口側気相混入割合を小さくすることができることを確認した。
上述のように、L/L<0.6とすることにより、従来の気液分離装置単体の性能を大幅に向上させることができることは勿論、小形軽量化が図れるので、製品等への組み込み性も向上する。
Next, a second embodiment of the present invention will be described with reference to FIGS. 4, 5, 5-1, 8, 10 a, 10 b, 11, and 11-1. The second embodiment has a structure in which the liquid phase outlet pipe 6 is provided on the conical slope part 10 at the lower part of the cylindrical part.
4 is a cross-sectional view when the liquid phase outlet pipe 6 is provided on the conical slope portion 10 at the bottom of the cylindrical portion in FIG. 1-1, and the central axis of the conical shape is concentric with the central axis of the cylindrical portion 2a. 5 is an enlarged explanatory view of the main part of FIG. 4, FIG. 5-1 is a sectional view in which the liquid phase outlet pipe 6 is attached to the slope part 10 at a substantially right angle, and FIG. 8 shows the position of the liquid phase outlet pipe 6 and the liquid It is a figure which shows the relationship of the phase-outlet side gaseous-phase mixing ratio, FIG. 10a is the photograph which showed the movement of the liquid phase and gaseous phase of the liquid phase exit pipe | tube part provided with this invention, FIG. 10b is equipped with this invention. FIG. 11 is a cross-sectional view when the central axis of the conical shape is not concentric with and parallel to the central axis of the cylindrical portion 2a. FIG. 11A is a cross-sectional view in which the liquid phase outlet pipe 6 is attached to the inclined surface portion 10 at a substantially right angle. In addition, the liquid level is abbreviate | omitted similarly to FIG.
First, in FIGS. 4 and 5, the liquid phase outlet pipe 6 is provided on the slope portion 10 from which the connecting curved surface 13 is removed, and the central axis of the cylindrical portion 2a of the cylindrical container 2 and the conical center axis are concentric. In other words, an example in which the outermost lowermost point h of the slope portion 10 is provided on the substantially central axis of the cylindrical portion will be described. In the cross section including the central axis of the cylindrical portion 2a of the cylindrical container 2, the liquid phase outlet pipe 6 is provided on the slope portion 10 from which the connecting curved inner wall 13a is removed, substantially parallel to the central axis of the cylindrical portion 2a, and the previous ridgeline When the distance between X and the central axis of the conical shape, that is, the central axis of the cylindrical portion 12 is L 0, and the distance between the previous ridge line X and the central axis of the liquid phase outlet pipe 6 is L 1 , L 1 / L 0 < By managing the position of the liquid phase outlet pipe 6 from the center of the gas phase vortex, and managing the gas phase outlet side liquid phase mixing ratio as small as 0.02 or less, as shown in FIG. The liquid phase outlet side vapor phase mixing ratio can be reduced.
In the above description, the central axis of the cylindrical portion and the central axis of the conical shape are concentric. However, the same effect can be obtained if the outermost lowermost point h of the conical slope portion is on the substantially central axis of the cylindrical portion. It is done. The operational effect of the conical slope is the same as in the first embodiment.
Further, in FIG. 5, the liquid phase outlet pipe 6 is provided substantially parallel to the central axis of the cylindrical portion. However, the liquid phase outlet pipe 6 is located on the inclined surface and L 1 / L 0 <0.6. And may not be substantially parallel to the central axis of the cylindrical portion. That is, the same effect as in FIG. 5 can be obtained even if the angle θ formed between the slope portion inner side 10b and the central axis of the liquid phase outlet pipe 6 is an arbitrary angle. Here, when the liquid phase outlet pipe 6 is not substantially parallel to the central axis of the cylindrical portion, L 1, the center of the cylindrical part including the intersection of the central axis and the swash surface portion inside 10b of the ridgeline X and the liquid phase outlet pipe 6 This is the distance from the line parallel to the axis.
FIG. 5A is a case where the liquid phase outlet pipe 6 is provided at a substantially right angle to the inclined surface portion 10, but the same effect as in FIG. 5 can be obtained.
FIG. 8 is a diagram showing a change in the liquid phase outlet side vapor phase mixing ratio when L 1 / L 0 is changed in the same structure as FIG. 5 and without an upward protrusion. The test conditions in FIG. 8 are as follows.
1. The ratio of the inflowing gas phase and liquid phase is constant.
2. The gas phase side liquid phase mixing ratio is constant.
In the present invention, the liquid phase outlet side gas phase mixing ratio is set to 0.03 or less as a target value, but as is clear from FIG. 8, it is set to L 1 / L 0 <0.6. By this, the liquid phase outlet side vapor phase mixing ratio can be made 0.03 or less.
In addition, if L 1 / L 0 <0.6, the liquid phase outlet pipe can keep the gas phase outlet side liquid phase mixture ratio small in both horizontal extraction (FIG. 3) and lower extraction (FIG. 5). It was confirmed that the liquid phase outlet side vapor phase mixing ratio can be reduced.
As described above, by setting L 1 / L 0 <0.6, the performance of the conventional gas-liquid separator alone can be greatly improved, and of course, it is possible to reduce the size and weight. Incorporation is also improved.

図10aは、図5の構造の気液分離装置に於いて、本発明を備えた場合(L/L≒0.3、即ち、L/L<0.6)の、液溜め4付近の流れの状態を写真で示したもので、気相渦下端は円錐形状中心部付近に保持され、液相出口管6からは、液相のみが流出していることが確認できる。
図10bは、図5の構造の気液分離装置に於いて、本発明を備えていない場合(L/L≒0.7、即ち、L/L≧0.6)の液溜め4付近の流れの状態を写真で示したもので、気相渦下端が液相出口管6に近づいており、液相に混じり、気相が液相出口管6から流出していることが確認できる。
FIG. 10a shows a liquid reservoir in the gas-liquid separator having the structure shown in FIG. 5 when the present invention is provided (L 1 / L 0 ≈0.3, ie, L 1 / L 0 <0.6). The state of the flow in the vicinity of 4 is shown in the photograph, and the lower end of the gas phase vortex is held near the center of the conical shape, and it can be confirmed that only the liquid phase flows out from the liquid phase outlet pipe 6.
FIG. 10b shows a liquid reservoir in the gas-liquid separator having the structure shown in FIG. 5 when the present invention is not provided (L 1 / L 0 ≈0.7, that is, L 1 / L 0 ≧ 0.6). The state of the flow around 4 is shown in the photograph, and it is confirmed that the lower end of the gas phase vortex is close to the liquid phase outlet pipe 6, is mixed with the liquid phase, and the gas phase flows out of the liquid phase outlet pipe 6. it can.

次に図11で、円錐形状の中心軸が円筒部の中心軸と同心でなく、且つ、平行でない場合であって、更に図5のように、液相出口管6を、接続曲面13を外した斜面部10に、円筒部の中心軸と平行に設けた場合の実施例を説明する。
本実施例は、円筒容器2の径が小さくなった時でも、図5で示したL/L<0.6の値を容易に得る手段であると共に、液相出口側気相混入割合を、より一層小さくできる手段である。
以下、図11で本発明を詳説する。即ち、図5に於いて円筒容器2の径が小さくなると、当然L/L<0.6を得ることが難しくなる。この時、例えば、偏心絞り加工あるいはプレス、鍛造等を用いて、図11の如く、斜面部10外側最下点hを液相出口管6から離れる方向にL移動すれば、図から明らかなように、円筒容器2の径が小さくL寸法が小さくても、L/L<0.6が容易になる。即ち、図11に於いて、L/L<0.6と同様に定義すれば、先の稜線Xと円筒部2aの中心軸との距離をL0、先の稜線Xと液相出口管6の中心軸との距離の短い側をL、円錐形状斜面部外側最下点hを含む円筒部の中心軸に平行な線分と円筒部2aの中心軸との距離をLとし、L/(L+L)<0.6と定義することができ、L/L<0.6と同様に、液相出口管6の位置を気相渦の中心から、より一層離すことができ、液相出口側気相混入割合を、より一層小さくでき、液相出口管への気相の流出を抑えることが出来る。
なお、円筒容器2の径が必ずしも小さくなくても、L/(L+L)<0.6であれば、上記の効果が得られることは明らかである。L/(L+L)は、0以上0.6未満であればよく、例えば、0.55未満、0.5未満、0.45未満、0.4未満等であってもよい。
また、上記説明に於いて、Lは、例えば、Lの1/5〜1/2、Lの1/4〜1/2であるが、実用上、Lの1/3〜1/2となることが好ましい。
なお、上記では、円錐形状の中心軸が円筒部の中心軸と同心でなく、且つ、平行でない場合であるが、当然、円錐形状の中心軸は、円筒部の中心軸と平行であってもよい。
また、図11は、液相出口管6が円筒部の中心軸に略平行な場合の実施例であるが、図11−1のように、液相出口管6を斜面部10に略直角に設けてもよい。更に、液相出口管6は、斜面部にあって、且つ、L/(L+L)<0.6であればよく、円筒部の中心軸に略平行でなくても良い。即ち、斜面部内側10bと液相出口管6の中心軸とのなす角度θが任意の角度であっても図11と同様な効果が得られる。
図11、図11−1の実施形態は、円筒部の中心軸と円錐形状の中心軸とが同心でないこと以外は、前述(図5、図5−1)の円筒部の中心軸と円錐形状の中心軸とが同心である場合と同じ構造であり、作用効果も円筒部の中心軸と円錐形状の中心軸とが同心である場合と同様である。
Next, in FIG. 11, when the central axis of the conical shape is not concentric and parallel to the central axis of the cylindrical portion, the liquid phase outlet pipe 6 is connected to the connection curved surface 13 as shown in FIG. An embodiment in the case where the inclined surface portion 10 is provided in parallel with the central axis of the cylindrical portion will be described.
The present embodiment is a means for easily obtaining the value of L 1 / L 0 <0.6 shown in FIG. 5 even when the diameter of the cylindrical container 2 becomes small, and the liquid phase outlet side vapor phase mixing ratio Is a means that can be further reduced.
Hereinafter, the present invention will be described in detail with reference to FIG. That is, when the diameter of the cylindrical container 2 is reduced in FIG. 5, it is naturally difficult to obtain L 1 / L 0 <0.6. At this time, for example, eccentric drawing or pressing, by using a forging, as shown in FIG. 11, if L 2 moves away the slant portion 10 outside the lowermost point h from the liquid phase outlet pipe 6, is evident from FIG. as described above, even if the diameter of the cylindrical container 2 is small L 0 small dimensions, L 1 / L 0 <0.6 is facilitated. That, in FIG. 11, L 1 / L 0 if defined as for <0.6, the distance between the center axis of the previous ridge X and the cylindrical portion 2a L 0, the previous ridge X and the liquid phase outlet L 1 is the short side of the distance from the central axis of the tube 6, and L 2 is the distance between the line segment parallel to the central axis of the cylindrical portion including the outermost lowermost point h of the conical slope and the central axis of the cylindrical portion 2 a. , L 1 / (L 0 + L 2 ) <0.6, and in the same way as L 1 / L 0 <0.6, the position of the liquid phase outlet pipe 6 is further increased from the center of the gas phase vortex. It can be further separated, the liquid phase outlet side gas phase mixing ratio can be further reduced, and the outflow of the gas phase to the liquid phase outlet pipe can be suppressed.
Even if the diameter of the cylindrical container 2 is not necessarily small, it is clear that the above-described effect can be obtained if L 1 / (L 0 + L 2 ) <0.6. L 1 / (L 0 + L 2) may be less than 0 to 0.6, such as less than 0.55, less than 0.5, less than 0.45, may be such as less than 0.4.
Further, in the above description, L 2 is, for example, a 1/4 to 1/2 of 1/5 to 1/2, L 0 of L 0, practically, 1 / 3-1 of the L 0 / 2 is preferable.
In the above description, the conical central axis is not concentric with and parallel to the central axis of the cylindrical portion. Naturally, the conical central axis may be parallel to the central axis of the cylindrical portion. Good.
FIG. 11 shows an embodiment in which the liquid phase outlet pipe 6 is substantially parallel to the central axis of the cylindrical portion, but the liquid phase outlet pipe 6 is substantially perpendicular to the inclined surface portion 10 as shown in FIG. It may be provided. Furthermore, the liquid phase outlet pipe 6 may be on the inclined surface and L 1 / (L 0 + L 2 ) <0.6, and may not be substantially parallel to the central axis of the cylindrical part. That is, the same effect as in FIG. 11 can be obtained even if the angle θ formed between the slope portion inner side 10b and the central axis of the liquid phase outlet pipe 6 is an arbitrary angle.
11 and 11-1, the central axis of the cylindrical portion and the conical shape of the cylindrical portion described above (FIGS. 5 and 5-1) except that the central axis of the cylindrical portion and the central axis of the conical shape are not concentric. This is the same structure as the case where the central axis of the cylindrical portion is concentric, and the operational effect is also the same as the case where the central axis of the cylindrical portion and the central axis of the conical shape are concentric.

実施の形態3Embodiment 3

次に実施の形態1(図1−1、図3)とは異なる形成方法で作られる突起形状を、図12を用いて説明する。
本実施例は、上向き突起を、円筒容器と一体に形成した気液分離装置であり、例えば、鍛造またはプレス加工で斜面部10を形成する時に、上向きの突起11を同時に一体で形成するものである。本実施例によれば、実施の形態1(図3)のようにろう付けをする必要がないので構成部品も加工工数も少なくてすみ、また、寸法精度もよいので、量産性に優れたものとなる。
上記構成は、加工方法が異なるのみで液溜め4側の形状および作用効果は実施の形態1(図3)と同じであり、図3と同様の斜面部10と上向きの突起11を設けることができるので、実施の形態1と同等の効果が得られるものである。
なお、突起形状は、図3、図6のD、E、図12の他に、山形の突起形状でも、銛状の突起形状でもよい。
Next, the shape of the protrusion produced by a different formation method from that of Embodiment 1 (FIGS. 1-1 and 3) will be described with reference to FIG.
This embodiment is a gas-liquid separation device in which upward protrusions are formed integrally with a cylindrical container. For example, when forming the slope portion 10 by forging or pressing, the upward protrusions 11 are formed integrally at the same time. is there. According to this example, there is no need for brazing as in the first embodiment (FIG. 3), so it is possible to reduce the number of components and processing steps, and the dimensional accuracy is good, so that mass production is excellent. It becomes.
The above configuration is the same as that of the first embodiment (FIG. 3) except that the processing method is different, and the shape and function and effect on the liquid reservoir 4 side are the same as those in FIG. Therefore, the same effect as in the first embodiment can be obtained.
The protrusion shape may be a mountain-shaped protrusion shape or a hook-shaped protrusion shape in addition to D, E, and FIG. 12 in FIGS.

実施の形態4Embodiment 4

図13は、上記した気液分離装置を冷凍サイクルに使用した場合の冷凍サイクル構成図である。図13に示した冷凍サイクル構成図には本実施形態を説明するために必要な基本的構成要素を示している。即ち、圧縮機18は第一のシリンダ19のみを有し、圧縮機で吸い込んだ低温低圧の気相冷媒は第一のシリンダ19で圧縮され高温高圧気相冷媒となり冷媒吐出管20を経て、凝縮器21で凝縮器用送風機22で送られる空気に放熱し、高圧液冷媒となる。その液冷媒は第一の減圧器23で減圧され二相流となり、二相流入口管7から気液分離装置1に流入し、液相冷媒は液相出口管6から蒸発器24に入り蒸発器用送風機25で送られる空気から熱を奪い低温低圧の気相冷媒となり、圧縮機18に吸い込まれる。一方、気液分離装置で分離された気相冷媒は気相出口管9から蒸発器バイパス管26を経て圧縮機18に吸い込まれる。   FIG. 13 is a configuration diagram of a refrigeration cycle when the gas-liquid separator described above is used in a refrigeration cycle. The refrigeration cycle configuration diagram shown in FIG. 13 shows basic components necessary for explaining the present embodiment. That is, the compressor 18 has only the first cylinder 19, and the low-temperature and low-pressure gas-phase refrigerant sucked in by the compressor is compressed by the first cylinder 19 to become a high-temperature and high-pressure gas-phase refrigerant and is condensed through the refrigerant discharge pipe 20. The heat is dissipated to the air sent by the condenser blower 22 in the condenser 21 to become a high-pressure liquid refrigerant. The liquid refrigerant is decompressed by the first decompressor 23 to become a two-phase flow and flows into the gas-liquid separator 1 from the two-phase inlet pipe 7, and the liquid refrigerant enters the evaporator 24 from the liquid-phase outlet pipe 6 and evaporates. Heat is taken from the air sent by the blower 25 for equipment and becomes a low-temperature and low-pressure gas-phase refrigerant, which is sucked into the compressor 18. On the other hand, the gas-phase refrigerant separated by the gas-liquid separator is sucked into the compressor 18 from the gas-phase outlet pipe 9 through the evaporator bypass pipe 26.

気液分離装置1を用いない場合には、減圧器23で減圧された二相流の気相冷媒も蒸発器に流入するため、蒸発器用送風機25で送られる空気温度が低い場合には蒸発圧力が低下し、気相冷媒の密度は小さくなり体積流量が大きくなるため、蒸発器24での圧力損失が大きく蒸発器24の出口圧力、即ち、圧縮機吸込み圧力が低下するため、圧縮動力が増大し、高効率な運転ができなくなる。
それに対して、本実施例で示したように気液分離装置1を設け、分離された気相冷媒を気相出口管9から蒸発器バイパス管26を経て圧縮機18に吸い込ませることにより、冷却に寄与が極めて少ない気相冷媒は蒸発器24に流入しないため蒸発器24での圧力損失を抑えることができ、圧縮動力が節減でき、高効率な運転を可能にできる。
When the gas-liquid separation device 1 is not used, the two-phase gas-phase refrigerant decompressed by the decompressor 23 also flows into the evaporator. Therefore, when the air temperature sent by the evaporator blower 25 is low, the evaporation pressure Since the density of the gas-phase refrigerant decreases and the volume flow rate increases, the pressure loss in the evaporator 24 increases and the outlet pressure of the evaporator 24, that is, the compressor suction pressure decreases, and the compression power increases. However, highly efficient operation cannot be performed.
On the other hand, the gas-liquid separation device 1 is provided as shown in the present embodiment, and the separated gas-phase refrigerant is sucked into the compressor 18 from the gas-phase outlet pipe 9 through the evaporator bypass pipe 26, thereby cooling. Since the gas-phase refrigerant that contributes very little to the evaporator 24 does not flow into the evaporator 24, pressure loss in the evaporator 24 can be suppressed, compression power can be reduced, and highly efficient operation can be achieved.

実施の形態5Embodiment 5

図14は気液分離装置を冷凍サイクルに使用した場合の図13とは異なる冷凍サイクル構成図である。図14はセパレート型エアコンの例であり、室外ユニット27と室内ユニット28より構成され、冷房運転時のサイクルを示している。圧縮機18で圧縮された高温高圧気相冷媒には冷凍機油が混入しており、圧縮機から吐出された気相冷媒に混入する冷凍機油量が多くなると、冷凍サイクル冷媒流路の圧力損失が増加し、また蒸発熱伝達率および凝縮熱伝達率が低下し、冷凍サイクル効率の低下の原因になる。更に、圧縮機起動時には圧縮機内に封入されている冷凍機油がフォーミングし、大量の冷凍機油が気相冷媒に混入し圧縮機から吐出され、冷凍サイクルに流出する。特にセパレート型エアコンの場合には、室内ユニットと室外ユニットを接続する接続配管が設けられており、この接続配管34が長い場合には、冷凍サイクルに流出した冷凍機油は長時間圧縮機に戻らず、運転条件によっては圧縮機内の冷凍機油が不足し、圧縮機の信頼性に支障をきたす問題があった。   FIG. 14 is a refrigeration cycle configuration diagram different from FIG. 13 when the gas-liquid separator is used in the refrigeration cycle. FIG. 14 shows an example of a separate type air conditioner, which includes an outdoor unit 27 and an indoor unit 28, and shows a cycle during cooling operation. Refrigerating machine oil is mixed in the high-temperature and high-pressure gas-phase refrigerant compressed by the compressor 18, and when the amount of refrigerating machine oil mixed in the gas-phase refrigerant discharged from the compressor increases, the pressure loss of the refrigeration cycle refrigerant flow path increases. In addition, the evaporative heat transfer coefficient and the condensation heat transfer coefficient are decreased, causing a decrease in the efficiency of the refrigeration cycle. Furthermore, when the compressor is started, the refrigerating machine oil enclosed in the compressor forms, and a large amount of the refrigerating machine oil is mixed into the gas phase refrigerant and discharged from the compressor, and flows out to the refrigerating cycle. In particular, in the case of a separate type air conditioner, a connecting pipe for connecting the indoor unit and the outdoor unit is provided. When this connecting pipe 34 is long, the refrigerating machine oil that has flowed into the refrigeration cycle does not return to the compressor for a long time. Depending on the operating conditions, there is a problem that the compressor oil in the compressor is insufficient and the reliability of the compressor is hindered.

そこで、図14は上記課題を解決するために、圧縮機18の冷媒吐出管にコンパクトな気液分離装置1を設け、冷凍サイクル効率の向上および圧縮機の信頼性確保を図るものである。即ち、圧縮機18で吸い込んだ低温低圧の気相冷媒は圧縮機18で圧縮され高温高圧気相冷媒となり圧縮機吐出管を経て、気液分離装置1の二相流入口管7から気液分離装置に流入する。圧縮機18で圧縮された高温高圧気相冷媒には冷凍機油が混入しており、気液分離装置1内で冷凍機油は液相として、気相冷媒は気相として分離され、それぞれ液相出口管6および気相出口管9から取り出される。液相出口管6を出た冷凍機油は液レシーバ30、流量調整絞り31をへて、圧縮機吸込み管32に吸い込まれ、冷凍機油は圧縮機に戻る。流量調整絞り31を設けている理由は、通常の運転条件では圧縮機18から吐出される高温高圧気相冷媒に混入している冷凍機油は気相冷媒に比べて少ないため、気液分離装置1で分離した冷凍機油を流量調整絞り31で徐々に圧縮機18に冷凍機油を戻すためである。また、液レシーバ30を設けている理由は、圧縮機起動時に圧縮機内に封入されている冷凍機油がフォーミングし、大量の冷凍機油が気相冷媒に混入し圧縮機から吐出されるが、これは一時的な現象であるため、気液分離装置1で分離した冷凍機油を一時的に溜め込み、流量調整絞り31で徐々に圧縮機18に冷凍機油を戻すためである。   Therefore, in order to solve the above problems, FIG. 14 provides a compact gas-liquid separation device 1 in the refrigerant discharge pipe of the compressor 18 to improve the refrigeration cycle efficiency and ensure the reliability of the compressor. That is, the low-temperature and low-pressure gas-phase refrigerant sucked in by the compressor 18 is compressed by the compressor 18 to become a high-temperature and high-pressure gas-phase refrigerant, passes through the compressor discharge pipe, and is separated from the two-phase inlet pipe 7 of the gas-liquid separator 1. Flows into the device. The high-temperature and high-pressure gas-phase refrigerant compressed by the compressor 18 is mixed with refrigerating machine oil, and the refrigerating machine oil is separated as a liquid phase and the gas-phase refrigerant is separated as a gas phase in the gas-liquid separation device 1. It is taken out from the pipe 6 and the gas phase outlet pipe 9. The refrigerating machine oil that has exited the liquid phase outlet pipe 6 passes through the liquid receiver 30 and the flow rate adjusting throttle 31, and is sucked into the compressor suction pipe 32, and the refrigerating machine oil returns to the compressor. The reason why the flow rate adjusting throttle 31 is provided is that, under normal operating conditions, the amount of refrigerating machine oil mixed in the high-temperature and high-pressure gas-phase refrigerant discharged from the compressor 18 is smaller than that in the gas-phase refrigerant. This is because the refrigeration oil separated in step (3) is gradually returned to the compressor 18 by the flow rate adjusting throttle 31. The reason why the liquid receiver 30 is provided is that the refrigerating machine oil enclosed in the compressor is formed at the time of starting the compressor, and a large amount of refrigerating machine oil is mixed in the gas phase refrigerant and discharged from the compressor. This is a temporary phenomenon, so that the refrigerating machine oil separated by the gas-liquid separator 1 is temporarily stored, and the refrigerating machine oil is gradually returned to the compressor 18 by the flow rate adjusting throttle 31.

一方、気液分離装置1内で分離された気相冷媒は気相出口管9から四方弁33を経て、凝縮器21で凝縮器用送風機22から送られる空気に放熱し、高圧液冷媒となる。その液冷媒は第一の減圧器23で減圧され低温低圧の二相流となり、蒸発器24に入り蒸発器用送風機25で送られる空気から熱を奪い低温低圧の気相冷媒となり、圧縮機18に吸い込まれる。したがって、気液分離装置1内で冷凍機油は液相として分離され、液相出口管6から液レシーバ30、流量調整絞り31を経て、圧縮機吸込み管32に吸い込まれ、冷凍機油は圧縮機に戻るため、冷凍機油が冷凍サイクルに流出するのを防止でき、高効率な冷凍サイクル運転が可能になり、また、起動時にも冷凍機油が冷凍サイクルに流出するのを防止でき、信頼性の高い運転が可能になる。   On the other hand, the gas-phase refrigerant separated in the gas-liquid separation device 1 radiates heat to the air sent from the condenser blower 22 through the four-way valve 33 from the gas-phase outlet pipe 9, and becomes high-pressure liquid refrigerant. The liquid refrigerant is decompressed by the first decompressor 23 to become a low-temperature and low-pressure two-phase flow, takes heat from the air that enters the evaporator 24 and is sent by the evaporator blower 25, and becomes a low-temperature and low-pressure gas-phase refrigerant. Inhaled. Therefore, the refrigerating machine oil is separated as a liquid phase in the gas-liquid separation device 1 and is sucked into the compressor suction pipe 32 through the liquid receiver 30 and the flow rate adjusting throttle 31 from the liquid phase outlet pipe 6, and the refrigerating machine oil enters the compressor. Because it returns, it is possible to prevent refrigeration oil from flowing into the refrigeration cycle, enabling highly efficient refrigeration cycle operation, and also preventing refrigeration oil from flowing into the refrigeration cycle even at start-up, so that reliable operation is possible. Is possible.

実施の形態6Embodiment 6

図15は気液分離装置を気液二相流を扱う機械装置に適用した一例を示す系統図である。
具体的には、図15は空気清浄装置であり、空気中に混入している臭い成分、微粒子成分等の汚れ成分を除去し、清浄な空気を得るものである。臭い成分、微粒子成分を含んだ汚れ空気35は送風機36で汚れ吸着室37に送られる。一方、ポンプ38から吸着水39がノズル40に送られ、ノズル40から汚れ吸着室37内に微細水滴41を噴霧する。微細水滴41は汚れ吸着室37に送られた汚れ空気の臭い成分、微粒子成分を吸着し、下方に落下しドレン管42から取り出される。一方、清浄化された空気は空気取り出し部43から取り出されるが、その空気中には多数の微細水滴41が含まれている。そこで、多数の微細水滴を含む清浄化された空気を気液分離装置1の二相流入口管7から気液分離装置1内に導入して、微細水滴41を分離し、その微細水滴は液相出口管6より取り出す。一方、微細水滴を除いた清浄化された空気は気相出口管9より取り出される。従って、本発明の気液分離装置を用いることにより、気相成分を効率的に取り出すことができる。
FIG. 15 is a system diagram showing an example in which the gas-liquid separator is applied to a mechanical device that handles a gas-liquid two-phase flow.
Specifically, FIG. 15 shows an air purifier, which removes dirt components such as odor components and fine particle components mixed in the air to obtain clean air. Dirty air 35 containing odorous components and fine particle components is sent to a dirt adsorption chamber 37 by a blower 36. On the other hand, adsorbed water 39 is sent from the pump 38 to the nozzle 40, and fine water droplets 41 are sprayed from the nozzle 40 into the dirt adsorbing chamber 37. The fine water droplet 41 adsorbs the odor component and fine particle component of the dirty air sent to the dirt adsorption chamber 37, falls downward and is taken out from the drain pipe 42. On the other hand, the purified air is taken out from the air take-out unit 43, and the air contains a large number of fine water droplets 41. Therefore, purified air containing a large number of fine water droplets is introduced into the gas-liquid separation device 1 from the two-phase inlet pipe 7 of the gas-liquid separation device 1 to separate the fine water droplets 41, and the fine water droplets are liquid. Take out from the phase outlet pipe 6. On the other hand, the purified air excluding the fine water droplets is taken out from the gas phase outlet pipe 9. Therefore, the gas phase component can be efficiently extracted by using the gas-liquid separation device of the present invention.

以上に述べた実施の形態4及び実施の形態5の気液分離装置は、冷媒HFC−32と冷凍機油を用いた実験による知見に基づき考案されたものであるが、その基本的考え方は他のHFC系冷媒、HFO系冷媒、自然冷媒にも適用可能である。また、実施の形態6の気液分離装置は、空気―水の二相流の事例であるが、一般的な気相と液相からなる二相流にも適用可能である。   The gas-liquid separators of the fourth embodiment and the fifth embodiment described above are devised based on findings from experiments using refrigerant HFC-32 and refrigeration oil. It can also be applied to HFC refrigerants, HFO refrigerants, and natural refrigerants. Further, the gas-liquid separation device of the sixth embodiment is an example of a two-phase air-water flow, but can also be applied to a general two-phase flow consisting of a gas phase and a liquid phase.

空気調和機等の冷凍装置やガスインジェクションを備えた冷凍装置や蒸気サイクル装置や気液二相流を扱う機械装置に、本発明の気液分離装置を組み込むことにより、効率が良く、信頼性を向上させた、低価格の冷凍装置や蒸気サイクル装置や気液二相流を扱う機械装置が得られるものである。
なお、二相流を扱う機械装置には、実施の形態6の空気浄化装置の他に、燃料電池のように排気(窒素等)に混入している水を分離する装置、超臨界水による廃プラスチック油化装置のように生成ガスと油や水を分離する装置、超臨界水によるバイオガス生産装置のように生成ガス(メタン等)と水を分離する装置、電気化学によるオゾン水発生装置のようにカソードで生成する水素と水を分離する装置等が含まれる。
By incorporating the gas-liquid separation device of the present invention into a refrigeration device such as an air conditioner, a refrigeration device equipped with gas injection, a steam cycle device, or a mechanical device that handles gas-liquid two-phase flow, it is efficient and reliable. An improved low-cost refrigeration apparatus, steam cycle apparatus, and mechanical apparatus that handles a gas-liquid two-phase flow can be obtained.
In addition to the air purification device of the sixth embodiment, the mechanical device that handles the two-phase flow includes a device that separates water mixed in exhaust gas (such as nitrogen), such as a fuel cell, and waste by supercritical water. A device that separates product gas from oil and water, such as a plastic oil refiner, a device that separates product gas (such as methane) and water, such as a biogas production device that uses supercritical water, and an ozone water generator that uses electrochemistry. Thus, an apparatus for separating hydrogen and water produced at the cathode is included.

1 気液分離装置
2 円筒容器 2a 円筒部 2b 円筒部内壁
3 気液分離室
4 液溜め
5 実線液面 5a破線液面
6 液相出口管 6a入口
7 二相流入口管
8 気相渦先端
9 気相出口管
10 斜面部 10b 斜面部内側
11 上向きの突起 11aろう材
12 円筒部下端
13 接続曲面 13a接続曲面内壁
18 圧縮機
19 第一のシリンダ
20 冷媒吐出管
21 凝縮器
22 凝縮器用送風機
23 第一の減圧器
24 蒸発器
25 蒸発器用送風機
26 蒸発器バイパス管
27 室外ユニット
28 室内ユニット
29 冷媒吐出管
30 液レシーバー
31 流量調整絞り
33 四方弁
34 接続配管
35 汚れ空気
36 送風機
37 汚れ吸着室
38 ポンプ
39 吸着水
40 ノズル
41 微細水滴
42 ドレン管
43 空気取り出し部
51 気液分離装置 51a内周壁
52 容器 52a底壁
53 二相流の入口
54 気相出口管
55 液相出口管 55a入口
56 液面
57 突起
1 Gas-liquid separator
2 cylindrical container 2a cylindrical part 2b cylindrical part inner wall
3 Gas-liquid separation chamber 4 Liquid reservoir
5 Solid line liquid surface 5a Broken line liquid surface 6 Liquid phase outlet pipe 6a inlet 7 Two-phase inlet pipe 8 Gas phase vortex tip 9 Gas phase outlet pipe 10 Slope portion 10b Slope portion inner side 11 Upward projection 11a Brazing material 12 Cylindrical lower end 13 Connection curved surface 13a Connection curved inner wall 18 Compressor 19 First cylinder 20 Refrigerant discharge pipe 21 Condenser 22 Condenser blower 23 First decompressor 24 Evaporator 25 Evaporator blower 26 Evaporator bypass pipe 27 Outdoor unit 28 Indoor unit 29 Refrigerant discharge pipe 30 Liquid receiver 31 Flow rate adjusting throttle 33 Four-way valve 34 Connection pipe 35 Dirty air 36 Blower 37 Dirty adsorption chamber 38 Pump 39 Adsorbed water 40 Nozzle 41 Fine water droplet 42 Drain pipe 43 Air outlet 51 Gas-liquid separator 51a Inner peripheral wall 52 container 52a bottom wall 53 two-phase flow inlet 54 gas-phase outlet pipe 55 liquid-phase outlet pipe 55a inlet 56 liquid level 57 Cause

Claims (10)

二相流入口管より円筒容器内に導入される二相流に旋回力を付与し、遠心力で気液を分離し、気相は気相出口管より、液相は液相出口管より、それぞれ流出させるようにした気液分離装置に於いて、
円筒容器の円筒部下端に円筒部の中心軸を含む断面で頂角120度以下であり、且つ、円筒部の略中心軸に斜面部外側最下点hを有する下向き円錐形状の斜面部を形成すると共に、該斜面部と円筒容器の円筒部との間に設けられる接続曲面を外した該斜面部の位置に液相出口管を設け、且つ、
円筒部の中心軸を含む断面に於いて、円筒部内壁と接続曲面内壁との稜線をXとし、稜線Xと円筒部の中心軸との距離をLとし、稜線Xと、液相出口管の中心軸と該斜面部内側との交点を含む円筒部の中心軸に平行な線分と、の距離をLとしたとき、L/L<0.6としたことを特徴とする気液分離装置。
A swirl force is applied to the two-phase flow introduced into the cylindrical vessel from the two-phase flow inlet pipe, the gas and liquid are separated by centrifugal force, the gas phase is from the gas phase outlet pipe, and the liquid phase is from the liquid phase outlet pipe. In the gas-liquid separator designed to flow out,
A downward cone-shaped slope portion having an apex angle of 120 degrees or less in the cross section including the central axis of the cylindrical portion at the lower end of the cylindrical portion of the cylindrical container and having the slope portion outermost lowermost point h on the substantially central axis of the cylindrical portion is formed. And a liquid phase outlet pipe is provided at the position of the slope portion from which the connection curved surface provided between the slope portion and the cylindrical portion of the cylindrical container is removed, and
In the cross section including the central axis of the cylindrical portion, the ridge line between the inner wall of the cylindrical portion and the inner wall of the connecting curved surface is X, the distance between the ridge line X and the central axis of the cylindrical portion is L 0 , the ridge line X and the liquid phase outlet pipe L 1 / L 0 <0.6, where L 1 is the distance between the central axis of the cylindrical portion and the line segment parallel to the central axis of the cylindrical portion including the intersection of the slope portion inside Gas-liquid separator.
二相流入口管より円筒容器内に導入される二相流に旋回力を付与し、遠心力で気液を分離し、気相は気相出口管より、液相は液相出口管より、それぞれ流出させるようにした気液分離装置に於いて、
円筒容器の円筒部下端に円筒部の中心軸を含む断面で頂角120度以下であり、且つ、円筒部の略中心軸以外に斜面部外側最下点hを有する下向き円錐形状の斜面部を形成すると共に、該斜面部と円筒容器の円筒部との間に設けられる接続曲面を外した該斜面部の位置で、且つ、円筒部の中心軸に対して斜面部外側最下点hと反対側の該斜面部の位置に液相出口管を設け、且つ、
円筒部の中心軸を含む断面に於いて、円筒部内壁と接続曲面内壁との稜線をXとし、稜線Xと円筒部の中心軸との距離をLとし、斜面部外側最下点hを含む円筒部の中心軸に平行な線分と円筒部の中心軸との距離をLとし、稜線Xと、液相出口管の中心軸と該斜面部内側との交点を含む円筒部の中心軸に平行な線分と、の距離の短い側をLとしたとき、L/(L+L)<0.6としたことを特徴とする気液分離装置。
A swirl force is applied to the two-phase flow introduced into the cylindrical vessel from the two-phase flow inlet pipe, the gas and liquid are separated by centrifugal force, the gas phase is from the gas phase outlet pipe, and the liquid phase is from the liquid phase outlet pipe. In the gas-liquid separator designed to flow out,
A downward-cone-shaped inclined surface portion having a vertical angle of 120 degrees or less in a cross section including the central axis of the cylindrical portion at the lower end of the cylindrical portion of the cylindrical container and having an outermost lowermost point h on the inclined surface portion in addition to the substantially central axis of the cylindrical portion. At the position of the inclined surface portion formed by removing the connecting curved surface provided between the inclined surface portion and the cylindrical portion of the cylindrical container, and opposite to the lowermost point h outside the inclined surface portion with respect to the central axis of the cylindrical portion A liquid phase outlet pipe is provided at the position of the slope portion on the side, and
In the section including the center axis of the cylindrical portion, the ridge line of the cylindrical inner wall and the connecting curved inner wall and X, the distance between the center axis of the ridge line X and the cylindrical portion and L 0, the slope portion outer lowermost point h center of the cylindrical part including the distance between the center axis of the parallel line segments and the cylindrical portion to the central axis of the cylindrical portion and L 2, and the ridge line X, the intersection between the central axis and the swash surface inside the liquid outlet pipe comprising A gas-liquid separation device characterized in that L 1 / (L 0 + L 2 ) <0.6, where L 1 is the short side of the line parallel to the axis.
二相流入口管より円筒容器内に導入される二相流に旋回力を付与し、遠心力で気液を分離し、気相は気相出口管より、液相は液相出口管より、それぞれ流出させるようにした気液分離装置に於いて、
円筒容器の円筒部下端に円筒部の中心軸を含む断面で頂角120度以下の下向き円錐形状の斜面部を形成すると共に、該斜面部と円筒容器の円筒部との間に設けられる接続曲面を外した円筒部下端の位置に液相出口管を設け、且つ、
円筒部の中心軸を含む断面に於いて、円筒部内壁と接続曲面内壁との稜線をXとし、稜線Xと接続曲面を外した円筒部下端の位置に設けられる液相出口管の外径下端との距離をLとし、液相出口管の内径をdとした時、L/d<2.5であることを特徴とする気液分離装置である。
A swirl force is applied to the two-phase flow introduced into the cylindrical vessel from the two-phase flow inlet pipe, the gas and liquid are separated by centrifugal force, the gas phase is from the gas phase outlet pipe, and the liquid phase is from the liquid phase outlet pipe. In the gas-liquid separator designed to flow out,
A curved surface provided between the inclined surface portion and the cylindrical portion of the cylindrical container is formed at the lower end of the cylindrical portion of the cylindrical container with a downward conical inclined surface portion having an apex angle of 120 degrees or less in a cross section including the central axis of the cylindrical portion. A liquid phase outlet pipe is provided at the lower end of the cylindrical portion, and
In the cross section including the central axis of the cylindrical portion, the ridgeline between the inner wall of the cylindrical portion and the inner wall of the connecting curved surface is X, and the lower end of the outer diameter of the liquid phase outlet pipe provided at the lower end of the cylindrical portion excluding the ridgeline X and the connecting curved surface L / d <2.5, where L is the distance between the liquid phase outlet tube and d is the inner diameter of the liquid phase outlet pipe.
円筒容器の円筒部下端の斜面部最下端内側に突起を設けたことを特徴とする請求項1〜3の記載の気液分離装置。   The gas-liquid separation device according to claim 1, wherein a protrusion is provided on the inside of the lowermost end of the slope portion at the lower end of the cylindrical portion of the cylindrical container. 斜面部最下端内側に形成される突起は、円筒容器と一体に形成されたことを特徴とする請求項4記載の気液分離装置。   5. The gas-liquid separator according to claim 4, wherein the protrusion formed on the innermost lower end of the slope portion is formed integrally with the cylindrical container. 斜面部最下端内側に形成される突起は、円筒容器の斜面部先端を封止するろう材を斜面部最下端内側に隆起させて形成したことを特徴とする請求項4記載の気液分離装置。   5. The gas-liquid separation device according to claim 4, wherein the protrusion formed on the inner side of the lower end of the slope portion is formed by raising a brazing material sealing the tip of the slope portion of the cylindrical container on the inner side of the lower end of the slope portion. . 円筒容器の円筒部の中心軸を含む断面に於いて、円筒部内壁と接続曲面内壁との稜線をXとし、稜線Xを含む円筒部の中心軸に垂直な平面と円筒容器の円筒部下端の斜面部内側最下点hinとの距離をhとし、上向きの突起の頂点を含む円筒部の中心軸に垂直な平面と円筒容器の円筒部下端の斜面部内側最下点hinとの距離をhとした時、h/h>0.06としたことを特徴とする請求項4〜6記載の気液分離装置。 In the cross section including the central axis of the cylindrical portion of the cylindrical container, the ridgeline between the cylindrical portion inner wall and the connecting curved inner wall is X, and the plane perpendicular to the central axis of the cylindrical portion including the ridgeline X and the lower end of the cylindrical portion of the cylindrical container The distance from the slope innermost point h in is h 1, and the plane perpendicular to the central axis of the cylindrical portion including the apex of the upward projection and the slope inner lower point h in at the lower end of the cylindrical portion of the cylindrical container The gas-liquid separation device according to claim 4, wherein h 0 / h 1 > 0.06 when the distance is h 0 . 請求項1から請求項7のいずれか一項記載の気液分離装置を冷凍サイクルの圧縮機吐出管と凝縮器の間に配設し、気液分離装置の二相流入口管に圧縮機吐出管を接続し、気液分離装置の液相出口管を流量調整絞りを介して圧縮機吸い込み管に接続し、気液分離装置の気相出口管を凝縮器に至る管路に接続したことを特徴とする冷凍装置。   The gas-liquid separator according to any one of claims 1 to 7 is disposed between a compressor discharge pipe and a condenser of a refrigeration cycle, and the compressor discharges into a two-phase inlet pipe of the gas-liquid separator. Connect the pipe, connect the liquid-phase outlet pipe of the gas-liquid separator to the compressor suction pipe through the flow rate adjusting throttle, and connect the gas-phase outlet pipe of the gas-liquid separator to the pipe leading to the condenser. Refrigeration equipment characterized. 請求項1から請求項7のいずれか一項記載の気液分離装置を冷凍サイクルの減圧器と蒸発器の間に配設し、減圧器出口管を気液分離装置の二相流入口管に接続し、液相出口管を蒸発器入口に接続し、気相出口管を蒸発器をバイパスさせた後に圧縮機吸い込み管に接続したことを特徴とする冷凍装置。   The gas-liquid separator according to any one of claims 1 to 7 is arranged between a decompressor and an evaporator of a refrigeration cycle, and the decompressor outlet pipe is a two-phase inlet pipe of the gas-liquid separator. A refrigeration apparatus comprising: a liquid phase outlet pipe connected to an evaporator inlet; and a gas phase outlet pipe bypassed the evaporator and then connected to a compressor suction pipe. 請求項1から請求項項7のいずれか一項記載の気液分離装置を配設し、気液二相流を気相と液相に分離することを特徴とする流体機械装置。   A fluid machine device comprising the gas-liquid separation device according to any one of claims 1 to 7 and separating a gas-liquid two-phase flow into a gas phase and a liquid phase.
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