JP2018152571A - Motor control system - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an isolator capable of improving reliability.SOLUTION: An isolator 100 comprises: a transmission circuit 101 that generates an AC transmission signal using first potential as reference potential on the basis of inputted transmission data; a first insulation element 102 supplied with the AC transmission signal; a second insulation element 103 that generates an AC reception signal using second potential different from the first potential as reference potential by being AC-coupled with the first insulation element 102 via an insulating film; a reception circuit 104 that reproduces reception data on the basis of the AC reception signal; an impedance control part 105 that controls impedance of the first or second insulation element to impedance higher than that before controlling; and a leakage current detection part 106 that detects leakage current flowing between the first and second insulation elements via the first or second insulation element whose impedance is controlled.SELECTED DRAWING: Figure 1

Description

  The present invention relates to an isolator, a semiconductor device, and an isolator control method, and can be suitably used for an isolator including first and second insulating elements, a semiconductor device, and an isolator control method, for example.

  When a signal is transmitted between circuits having greatly different power supply voltages, if the signal is directly transmitted through wiring, a circuit difference or a signal transmission failure may occur due to a voltage difference generated in a DC voltage component of the transmitted signal. Therefore, an isolator has been widely used as a circuit for transmitting a signal while insulating between circuits having different power supply voltages.

  An isolator using a photocoupler is known as a conventional isolator, and in recent years, research on an isolator using an insulating element such as a coil (transformer) or a capacitor has been advanced. An isolator using an insulating element transmits only an AC signal by connecting semiconductor chips having different power supply voltages with an insulating element via an insulating film and AC coupling (AC coupling) between the insulating elements.

  Note that Patent Documents 1 to 3 and Non-Patent Document 1 are known as related techniques.

JP 2010-48746 A JP 2002-222477 A JP 2010-130325 A

Masayuki Hikita et al., "New Approach to Breakdown Study by Measuring Pre-Breakdown Current in Insulating Materials", Japanese Journal of Applied Physics (JJAP), vol.23, No.12, December, 1984, pp.L886-L888

  In recent years, isolators have begun to be used in various applications (application systems). Furthermore, since the use for applications such as in-vehicle systems is rapidly increasing, it is strongly desired to improve the reliability of the isolator.

  Conventionally, however, in an isolator using an insulating element, sufficient consideration has not been given to reliability. For example, if dielectric breakdown occurs in the insulating film between the insulating elements, an excessive short-circuit current flows, which may cause malfunction or destruction of the peripheral circuit. In conventional isolators, it is impossible to prevent dielectric breakdown during actual use, and thus the system cannot be used safely.

  Thus, there is a problem that it is difficult to improve the reliability of the conventional isolator.

  Other problems and novel features will become apparent from the description of the specification and the accompanying drawings.

  According to one embodiment, the isolator includes a transmission circuit, a first insulation element, a second insulation element, a reception circuit, an impedance control unit, and a leakage current detection unit.

  The transmission circuit generates an AC transmission signal having the first potential as a reference potential based on the input transmission data. The first insulating element is supplied with the generated AC transmission signal. The second insulating element is AC-coupled with the first insulating element via an insulating film, whereby an AC reception signal having a second potential different from the first potential as a reference potential according to the AC transmission signal. Is generated. The receiving circuit reproduces the received data based on the generated AC reception signal. The impedance control unit controls the impedance of the first or second insulating element to be higher than that before the control. The leakage current detector detects a leakage current flowing between the first and second insulating elements via the first or second insulating element whose impedance is controlled.

  According to the embodiment, the reliability of the isolator can be improved.

1 is a configuration diagram illustrating a configuration of a semiconductor device including an isolator according to a first embodiment. FIG. 6 is a configuration diagram illustrating a configuration of a control system including an isolator according to a second embodiment. 6 is a plan view schematically showing an example of mounting an isolator according to Embodiment 2. FIG. 6 is a plan view schematically showing an example of mounting an isolator according to Embodiment 2. FIG. FIG. 6 is a cross-sectional view schematically showing an example of mounting an isolator according to the second embodiment. 6 is a plan view schematically showing an example of mounting an isolator according to Embodiment 2. FIG. FIG. 6 is a cross-sectional view schematically showing an example of mounting an isolator according to the second embodiment. 5 is a flowchart showing a method for controlling an isolator according to a second embodiment. 6 is a timing chart showing the operation of the isolator according to the second embodiment. FIG. 10 is a configuration diagram illustrating a configuration of a control system including an isolator according to a third embodiment. 10 is a flowchart illustrating a method for controlling an isolator according to a third embodiment. FIG. 10 is a waveform diagram showing the operation of the isolator according to the third embodiment. FIG. 10 is a configuration diagram illustrating a configuration of a control system including an isolator according to a fourth embodiment. 10 is a flowchart illustrating a method for controlling an isolator according to a fourth embodiment. FIG. 10 is a configuration diagram illustrating a configuration of a control system including an isolator according to a fifth embodiment. FIG. 10 is a configuration diagram illustrating a configuration of a control system including an isolator according to a sixth embodiment. FIG. 10 is a configuration diagram illustrating a configuration of a control system including an isolator according to a seventh embodiment. 18 is a flowchart illustrating a method for controlling an isolator according to a seventh embodiment. FIG. 10 is a configuration diagram illustrating a configuration of a control system including an isolator according to an eighth embodiment. 1 is a configuration diagram illustrating a configuration of a motor control system according to a premise example of an embodiment. It is a perspective view which shows typically the example of mounting of the isolator which concerns on the premise example of embodiment. It is a graph which shows the relationship between the leakage current described in the nonpatent literature 1, and destruction of an insulating film.

(Premise example of embodiment)
Before describing the embodiment, a premise example before applying the embodiment will be described. FIG. 17 shows a configuration of a motor control system according to a premise example of the embodiment.

  As shown in FIG. 17, the motor control system 900 includes a plurality of isolators 910a and 910b (any of which is also referred to as 910), a plurality of gate drivers 930a and 930b (which are also referred to as 930), and a plurality of IGBTs 940a. And 940b (which are also referred to as 940) and a motor 950. For example, an MCU 920, a plurality of isolators 910a and 910b, and a plurality of gate drivers 930a and 930b are mounted on one package of the semiconductor device 901.

  The motor 950 is a three-phase motor having U-phase, V-phase, and W-phase coils. For each of the U-phase, V-phase, and W-phase, an IGBT 940a that is a high-side motor driver and an IGBT 940b that is a low-side motor driver are connected. Isolators 910a and 910b are connected to IGBTs 940a and 940b and motor 950 via gate drivers 930a and 930b, respectively, on the high side and low side of each phase.

  The MCU 920 is connected to the isolators 910a and 910b, transmits control signals to the IGBTs 940a and 940b via the isolators 910a and 910b and the gate drivers 930a and 930b, and switches the IGBTs 940a and 940b alternately. The high-side IGBT 940 a passes current to the motor 950, and the low-side IGBT 940 b draws current from the motor 950, so that the motor 950 is driven to rotate.

  As shown in FIG. 17, the power supply voltage on the MCU 920 side is 3.3 V to 5 V, and the power supply voltage on the IGBT 940 and motor 950 side is 1 kV. Therefore, the reference potential (corresponding to GND) on the MCU 920 side, the IGBT 940 and the motor 950 side has a difference of about several hundreds to several kV due to the difference in the power supply voltage, and thus the control signal cannot be transmitted directly. Therefore, in order to transmit a drive signal from the MCU 920 to the motor 950, an isolator 910 that insulates the different potential circuits in a DC manner is mediated. An inductor or a capacitor is used as an insulating element of the isolator 910. Since the insulating elements transmit and receive signals by AC coupling through the insulating film, a difference in reference potential between the transmission and reception circuits can be absorbed.

  FIG. 18 schematically shows a mounting structure of an isolator 910 according to a premise example. As shown in FIG. 18, in an isolator 910 included in a semiconductor device 901, a transmitting chip 960 and a receiving chip 970 are mounted on a mounting substrate 911 including an external terminal 912.

  The transmission side chip 960 includes a transmission circuit 961, a transmission side coil (primary side coil) 962a and a reception side coil (secondary side coil) 962b constituting the on-chip transformer 962, and a pad 964 connected to the reception side coil 962b. And 965 are formed. The receiving chip 970 is formed with a receiving circuit 971 and pads 972 and 973 connected to the receiving circuit 971.

  The pad 964 and the pad 972 are connected via a bonding wire 981, and the pad 965 and the pad 973 are connected via a bonding wire 982. That is, the reception circuit 971 and the reception side coil 962b are connected via the pad 972, the bonding wire 981 and the pad 964, and are connected via the pad 973, the bonding wire 982 and the pad 965.

  In the on-chip transformer 962, the transmission side coil 962a and the reception side coil 962b are respectively formed in the first wiring layer and the second wiring layer in the semiconductor chip, and between the transmission side coil 962a and the reception side coil 962b. An interlayer insulating film (also simply referred to as an insulating film) 963 is formed.

  As described above, in the isolator 910, the transmission side coil 962 a and the reception side coil 962 b are AC coupled via the interlayer insulating film 963 to transmit and receive signals. For this reason, the difference in the reference potential that reaches several kV between the transmitting side circuit and the receiving side circuit is applied to the interlayer insulating film 963 between the insulating elements, so that the insulating film may deteriorate as the isolator is used. It becomes a problem.

  The graph of FIG. 19 is a measurement result of the leakage current flowing through the insulating film described in Non-Patent Document 1. In FIG. 19, in the insulating film formed of polyimide having a film thickness of 25 μm, the time until dielectric breakdown and the leakage current at that time are observed.

  In FIG. 19, the applied voltage is monotonously increased at 30 V / s, and can be regarded as being substantially constant in the time range of the graph. Although the absolute value of the applied voltage is unknown, the observation time is at least 3000 V because it is 100 s or longer. Since the withstand voltage of 25 um thick polyimide is 5000 to 6000 V, it is expected to be in a relatively high stress state.

  The experimental results in FIG. 19 show that there is a phenomenon in which the leakage current increases with time under a substantially constant voltage from 10 us to 10 ns before dielectric breakdown, and the increase in leakage current and dielectric breakdown (progress of insulation degradation). ).

  As described above, even in the rated voltage operation, the insulating property of the insulating film is lowered due to long-term use. If it does so, a short circuit will arise between the transmission side circuit of a isolator, and a receiving side circuit, and it will cause a failure of a peripheral device. In automobile motor control and the like, since serious accidents may occur, ensuring reliability is particularly important.

  In order to prevent such a malfunction or failure due to a short circuit, it may be possible to provide a fuse in the motor control system, but the function of safely stopping the system at the time of dielectric breakdown is not realized. In addition, no measures against dielectric breakdown are taken at the isolator level.

  Therefore, in the embodiment described below, the state immediately before the isolator breaks down is detected by utilizing the relationship between the increase in leakage current and the breakdown. That is, in the embodiment, a leakage current detection function for detecting the leakage current of the insulating film in the isolator and its control means are provided. According to the embodiment, it is possible to detect the leakage current that increases due to the deterioration of the insulating film before the chip breakage, and to safely stop the operation of the system. For example, in the example of FIG. 19, the current increase continues for several us before the dielectric breakdown, and thus the system can be controlled safely by detecting the current increase during that time.

(Embodiment 1)
The first embodiment will be described below with reference to the drawings. FIG. 1 shows a configuration of a semiconductor device including an isolator according to this embodiment. As shown in FIG. 1, the semiconductor device 1 includes an isolator 100 and a controller 200 such as an MCU. In addition, a controlled device 300 that is a control target of the controller 200 is connected to the semiconductor device 1.

  The isolator 100 includes a transmission side chip 120, a reception side chip 130, and external terminals T1 to T4. The isolator 100 is connected to the controller 200 via external terminals T1 to T3, and is connected to the controlled device 300 via the external terminal T4.

  The external terminal T1 is a terminal for inputting an impedance control signal S1 for controlling impedance from the controller 200. The external terminal T2 is a terminal for inputting the transmission data VIN from the controller 200. The external terminal T <b> 3 is a terminal for outputting an error signal S <b> 2 that is a detection result of the leakage current to the controller 200. The external terminal T4 is a terminal for outputting the reception data VOUT received via the insulating element to the controlled device 300.

  The transmitting-side chip 120 includes a transmitting circuit 101, an insulating element (transmitting-side insulating element) 102, an insulating element (receiving-side insulating element) 103, pads P1 and P2 connected to the insulating element 103, an impedance control unit 105, and leakage current detection. Part 106 is provided. The receiving chip 130 includes a receiving circuit 104 and pads P3 and P4 connected to the receiving circuit 104.

  The transmission circuit 101 receives the transmission data VIN from the controller 200 via the external terminal T2, and generates an AC transmission signal based on the input transmission data VIN. The AC transmission signal is a signal based on the reference potential GND1 (first reference potential).

  The insulating elements 102 and 103 are, for example, a coil or a capacitor. The insulating element (first insulating element) 102 is supplied with an AC transmission signal from the transmission circuit 101 via the impedance control unit 105. An insulating film 107 is formed between the insulating element 102 and the insulating element 103.

  The insulating element (second insulating element) 103 generates an AC reception signal by AC coupling with the insulating element 102 via the insulating film 107. The AC reception signal is a signal based on a reference potential GND2 (second reference potential) different from the reference potential GND.

  The insulating element 103 and the receiving circuit 104 are connected via the pad P1 of the transmitting chip 120 and the pad P3 of the receiving chip 130, and the pad P2 of the transmitting chip 120 and the pad P4 of the receiving chip are connected. Connected through. The reception circuit 104 receives an AC reception signal via pads P1 and P3 and pads P2 and P4. The reception circuit 104 reproduces the reception data VOUT based on the input AC reception signal, and outputs the reception data VOUT to the controlled device 300 via the external terminal T4.

  The impedance control unit 105 receives an impedance control signal S1 from the controller 200 via the external terminal T1, and controls the impedance of the insulating element 102 to a high impedance based on the input impedance control signal S1. The leak current detection unit 106 detects a leak current flowing between the insulating elements. That is, the leak current detection unit 106 detects a leak current via the insulating element 102 whose impedance is controlled, and outputs an error signal S2 that is a detection result corresponding to the leak current to the controller 200 via the external terminal T3. .

  In the example of FIG. 1, the impedance of the transmission-side insulating element 102 is controlled and the leakage current is detected via the impedance-controlled insulating element 102, but the impedance of the reception-side insulating element 103 is controlled, The leakage current may be detected via the impedance-controlled insulating element 103.

  When testing the leakage current between the insulating elements, the controller 200 inputs a test preset signal that maintains a high level as the transmission data VIN. Accordingly, the reception data VOUT of the reception circuit 104 and the controlled device 300 are controlled to be in a constant state, and the reference potential GND2 becomes higher than the reference potential GND1, so that a leakage current is generated. The controller 200 controls the impedance of the transmission-side insulating element 102 of the isolator 100 to a high impedance, and the leak current detection unit 106 detects the leak current via the transmission-side insulating element 102. The leak current detection unit 106 transmits an error signal S2 corresponding to the leak current amount to the controller 200. The controller 200 determines the insulation (degradation state of the insulating film) from the received error signal S2, and controls the operation of the isolator 100.

  Thus, in this embodiment, the isolator detects the leak current by controlling the impedance of the insulating element, and outputs an error signal corresponding to the detected leak current. Thereby, deterioration of the insulating film can be detected before dielectric breakdown, and the isolator can be stopped safely, so that the reliability of the isolator can be improved.

(Embodiment 2)
The second embodiment will be described below with reference to the drawings. In this embodiment, a more specific structure and operation of the isolator shown in Embodiment 1 will be described.

FIG. 2 shows a configuration of a motor control system including the isolator according to the present embodiment. The motor control system controls the rotation operation of the motor 301 as an example of the controlled device 300 to be controlled. The controlled device 300 may be a power supply circuit, a measuring instrument, a sensor, or the like in addition to the motor. Other systems may be used as long as the system (application) can maintain the reference potential on the reception circuit side (secondary side) at a potential higher than the reference potential on the transmission circuit side, such as a motor and IGBT.
For example, the motor 301 is a three-phase motor, and has a high-side IGBT and isolator and a low-side IGBT and isolator for each phase, as in FIG. Only the side-side IGBT and isolator and the low-side IGBT are shown. Note that a gate driver as shown in FIG. 17 may be provided as necessary.

  The semiconductor device 1 is connected to the motor 301 and the IGBTs 1 and 2 in order to control the rotation operation of the motor 301. IGBT1 is a high-side motor driver, and IGBT2 is a low-side motor driver. The IGBT 1 has a gate connected to the external terminal T 4, a power supply VD 3 that is a DC power supply for the IGBT supplied to the collector, and an emitter connected to the motor 301 via the reference potential GND 2, the collector of the IGBT 2, and the coil L 3.

  The semiconductor device 1 in FIG. 2 has the same configuration as the semiconductor device 1 in FIG. 1, and further includes specific circuit configurations of insulating elements 102 and 103, an impedance control unit 105, and a leakage current detection unit 106.

  That is, the semiconductor device 1 includes an isolator 100 and a controller 200 as in FIG. The isolator 100 is connected to the controller 200 via the external terminals T1 to T3, and is connected to the IGBT 1 via the external terminal T4. The isolator 100 includes a transmission side chip 120 and a reception side chip 130.

  The transmission-side chip 120 includes a transmission circuit 101, an insulating element 102, an insulating element 103, pads P1 and P2, an impedance control unit 105, and a leakage current detection unit 106. A power supply VD1 of several volts is supplied to the transmission circuit 101, and the reference potential GND1 on the transmission circuit 101 side from the insulating element 102 is about 0V.

  The receiving-side chip 130 includes a receiving circuit 104 and pads P3 and P4. The receiving circuit 104 is supplied with several V of power VD2, and the IGBT 1 connected to the receiving circuit 104 is supplied with several kV of power VD3. The reference potential GND2 on the receiving circuit 104 side from the insulating element 103 is several kV. It will be about.

  In the example of FIG. 2, as the insulating elements 102 and 103, a transmission side coil L1 and a reception side coil L2 are provided. As the impedance control unit 105, switches SW1 and SW2 are provided. As the leakage current detection unit 106, a capacitor C1 (parasitic capacitance) and a comparator CMP1 are provided.

  The connection relationship of these configurations will be described. The first output terminal for outputting the AC transmission signal of the transmission circuit 101 is connected to one end of the coil L1 via the switch SW1, and the second output terminal for outputting the AC transmission signal of the transmission circuit 101 is connected to the switch SW2. To the other end of the coil L1.

  The switch SW1 is connected between the first output terminal of the transmission circuit 101 and one end of the coil L1, and the control terminal is connected to the external terminal T1. The switch SW1 is turned on / off according to the impedance control signal S1 input from the controller 200 to the control terminal, and switches connection / disconnection between the first output terminal of the transmission circuit 101 and one end of the coil L1.

  The switch SW2 is connected between the second output terminal of the transmission circuit 101 and the other end of the coil L1, and the control terminal is connected to the external terminal T1. The switch SW2 is turned on / off according to the impedance control signal S1 input from the controller 200 to the control terminal, and switches connection / disconnection between the second output terminal of the transmission circuit 101 and the other end of the coil L1.

  One end of the capacitor C1 is connected to the other end of the coil L1, and the other end is connected to the reference potential GND1. Capacitor C1 charges a leak current flowing through coil L1, and generates a leak voltage VL that is a voltage corresponding to the leak current.

  The comparator CMP1 has a positive input terminal connected to one end of the capacitor C1 (the other end of the coil L1), a threshold input (threshold voltage) Vth input to the negative input terminal, and an output terminal connected to the external terminal T3. . The comparator CMP1 compares the leak voltage VL charged in the capacitor C1 with the threshold value Vth, and outputs the comparison result to the controller 200 as an error signal S2. The comparator CMP1 outputs a high level to the error signal S2 when the leak voltage VL is larger than the threshold value Vth.

  3A is an example of a plan view of a wiring layer in which the transmission side coil L1 is formed in the transmission side chip 120 included in the isolator 100 of FIG. 2, and FIG. 3B is a reception side coil L2 in the transmission side chip 120. FIG. 3C is an example of a cross-sectional view taken along the line AA ′ of the transmission-side chip 120 in FIGS. 3A and 3B.

  As shown in FIGS. 3A to 3C, the transmission-side chip 120 has a gate electrode layer GL10 and wiring layers WL11 to WL18 stacked in order on a silicon substrate SUB1. In the gate electrode layer GL10 and the wiring layers WL11 to 18, the gate electrode and the metal wiring constituting the circuit of the transmission side chip 120 are formed in a desired pattern, and the interlayer insulating film 107 is formed so as to fill the gate electrode and the metal wiring. Has been.

  The transmission circuit 101 is formed in the gate electrode layer GL10 and the wiring layers WL11 to WL18. A wiring is formed in the wiring layer WL15 so as to connect the external terminal T2 to which the transmission data VIN is input and the transmission circuit 101.

  The switch SW2 of the impedance control unit 105 includes a MOS transistor 105a. MOS transistor 105a has two diffusion layers formed on the surface of silicon substrate SUB1 and a gate electrode formed on gate electrode layer GL10 on silicon substrate SUB1.

  A wiring of the wiring layer WL13 and a contact hole penetrating from the wiring layer WL13 to the gate electrode layer GL10 are formed so as to connect the transmission circuit 101 and one diffusion layer of the MOS transistor 105a. A contact hole penetrating from the wiring layer WL14 to the gate electrode layer GL10 is formed so as to connect the gate of the MOS transistor 105a and the external terminal T1 for inputting the impedance control signal S1.

  Although the sectional view is omitted, the switch SW1 of the impedance control unit 105 is composed of a MOS transistor like the switch SW2, and the transmission circuit 101 and one diffusion layer of the MOS transistor are connected to each other. The gate is connected to the external terminal T1, and the other diffusion layer of the MOS transistor is connected to the transmission side coil L1.

  The comparator CMP1 of the leakage current detection unit 106 includes MOS transistors 106a and 106b. MOS transistors 106a and 106b have two diffusion layers formed on the surface of silicon substrate SUB1, and a gate electrode formed on gate electrode layer GL10 on silicon substrate SUB1.

  A contact hole penetrating from the wiring layer WL16 to the gate electrode layer GL10 is formed so as to connect one diffusion layer of the MOS transistor 106a and the external terminal T3 from which the error signal S2 in which the leak current is detected is output. A wiring of the wiring layer WL12 and two contact holes penetrating from the wiring layer WL12 to the gate electrode layer GL10 are formed so as to connect the gate of the MOS transistor 106a and one diffusion layer of the MOS transistor.

  The capacitor C1 of the leakage current detection unit 106 includes a wiring formed in the wiring layer WL11 and the wiring layer WL13, and an insulating film 107 between the wirings. A contact hole penetrating the gate electrode layer GL10 is formed so as to connect the wiring on the wiring layer WL11 side of the capacitor C1 and the silicon substrate SUB1.

  The transmission side coil L1 is composed of wiring patterned in a spiral shape on the wiring layer WL14. A contact hole penetrating from the wiring layer WL13 to the gate electrode layer GL10 so as to connect the transmission side coil L1 to the other diffusion layer of the MOS transistor 105a, the gate of the MOS transistor 106b, and the wiring on the wiring layer WL13 side of the capacitor C1. Wiring of the wiring layer WL13, contact holes penetrating from the wiring layer WL14 to the gate electrode layer GL10, and wiring of the wiring layer WL14 are formed.

  The receiving coil L2 is composed of wiring patterned in a spiral shape on the wiring layer WL18. The transmission side coil L1 and the reception side coil L2 are formed so as to face each other with an interlayer insulating film 107 formed in the wiring layers WL15 to WL17. The receiving coil L2 is connected to pads P1 and P2 formed on the wiring layer WL18.

  4A is an example of a plan view of the receiving-side chip 130 included in the isolator 100 of FIG. 2, and FIG. 4B is an example of a cross-sectional view taken along the line B-B ′ of the receiving-side chip 130 of FIG. 4A.

  As shown in FIGS. 4A and 4B, the receiving chip 130 is formed by sequentially stacking a gate electrode layer GL20 and wiring layers WL21 to 28 on the silicon substrate SUB2, similar to the transmitting chip 120, and between each wiring. An interlayer insulating film 207 is formed.

  The receiving circuit 104 is formed in the gate electrode layer GL20 and the wiring layers WL21 to WL28. The pad P3 is formed in the wiring layer WL28, and the wiring is formed in the wiring layer WL28 so as to connect the pad P3 and the receiving circuit 104. Although a cross-sectional view of the pad P4 is omitted, the pad P4 is formed in the wiring layer WL28 and is connected to the receiving circuit 104 by the wiring of the wiring layer WL28, similarly to the pad P3. A wiring is formed in the wiring layer WL27 so as to connect the external terminal T4 that outputs the reception data VOUT and the reception circuit 104.

  Next, an isolator control method according to the present embodiment will be described with reference to FIGS. FIG. 5 is a flowchart showing a control method of the isolator 100 (a test for detecting leakage current or a test method for testing deterioration of the insulating film), and FIG. 6 is a timing chart showing an example of a signal waveform of the control method. is there.

  As shown in FIG. 5, first, the controller 200 transmits a signal to increase the high-side voltage (S101). In detecting the leakage current between the insulating elements, the controller 200 connected to the outside of the isolator 100 first transmits transmission data VIN (preset signal) maintaining a high level (Hi) to the isolator 100 (401 in FIG. 6). ). Then, the transmission circuit 101 applies a voltage to the transmission side coil L1 in response to the rise of the transmission data VIN, and a positive current I1 temporarily flows through the transmission side coil L1 (402 in FIG. 6). For this reason, in the receiving coil L2, an electromotive force is generated according to the change in the current I1 of the transmitting coil L1, and the induced voltage V2 temporarily rises (403 in FIG. 6). The reception circuit 104 raises the reception data VOUT to a high level because the induced voltage V2 has increased (404 in FIG. 6).

  As a result, the IGBT 1 connected to the subsequent stage of the isolator 100 is always turned on, the reference potential GND2 is fixed to about the power supply voltage (˜kV) of the IGBT 1 (405 in FIG. 6), and the voltage V21 of the receiving coil is also induced. After the change of the voltage V2, it is fixed to about the power supply voltage (˜kV) (406 in FIG. 6).

  Subsequently, the controller 200 turns off the switches SW1 and SW2 (S102). The controller 200 raises the impedance control signal S1 to a high level (407 in FIG. 6). As a result, the switch SW1 and the switch SW2 of the transmission-side chip 120 of the isolator 100 are turned off, and the coil L1 that is the transmission-side insulating element and the transmission circuit 101 are electrically disconnected, so both ends of the coil L1 that is the transmission-side insulating element The child becomes high impedance.

  Subsequently, the isolator 100 detects the leakage voltage VL of the coil L1 after a certain time (S103). Since the switches SW1 and SW2 are turned off, the current flowing between the coil L1 which is the transmission-side insulating element and the transmission circuit 101 is prevented, and the detection sensitivity of the leakage current between the insulating elements of the coils L1 and L2 is improved. When the switches SW1 and SW2 are turned off, the coil L1, which is a transmission-side insulating element, is in a potential state immediately before the switch is turned off. Since the potential of the receiving circuit 104 is higher than the potential of the transmitting circuit 101 (several kV), a leakage current corresponding to the deterioration state of the insulating film 107 flows from the coil L2 that is the receiving side insulating element into the coil L1 that is the transmitting side insulating element. . The leakage current is charged into a voltage detection means added to the coil L1 which is a transmission side insulating element, for example, a capacitor C1 which is a capacitance (including parasitic capacitance), and is converted into a voltage (leakage voltage VL). Since the leakage voltage VL is a value obtained by integrating the leakage current, it increases with time (408 in FIG. 6).

  Subsequently, the isolator 100 determines whether or not the leakage voltage LV of the coil L1 is equal to or lower than the threshold value Vth (S104). Isolation is performed by inputting the voltage of the capacitor C1 to the comparator CMP1 and setting a voltage value corresponding to a leakage current value, which is a criterion for determining whether the insulating film is normal or abnormal, to a threshold value (reference voltage) Vth of the comparator CMP1. Detects film degradation. The comparator CMP1 compares the leak voltage VL obtained by integrating the leak current flowing while the impedance control signal S1 is at the high level with the threshold value Vth. The comparison result of the comparator CMP1 is output to the controller 200 as an error signal S2, and the controller 200 controls the operation of the isolator 100 according to the error signal S2.

  When the leakage voltage VL of the coil L1 is equal to or lower than the threshold value Vth, the controller 200 starts a normal operation (S105). The comparator CMP1 keeps the error signal S2 at the low level when the leak voltage VL is equal to or lower than the threshold (409 in FIG. 6). The controller 200 determines that the isolator 100 is normal and starts normal operation because a low-level error signal S2 corresponding to a leak current equal to or less than a predetermined value is input for a predetermined period (period in which the impedance control signal S1 is high). (410 in FIG. 6). The controller 200 inputs transmission data VIN for controlling the motor 301 to the isolator 100, drives the IGBT 1, and starts rotating the motor 301.

  On the other hand, when the leakage voltage VL of the coil L1 is larger than the threshold value, the controller 200 outputs an alarm (S106) and performs a safe stop (S107). When the leakage voltage VL exceeds the threshold value, the comparator CMP1 raises the error signal S2 to a high level (411 in FIG. 6). The controller 200 determines that the insulating film of the isolator 100 is abnormal because the high-level error signal S2 corresponding to the leak current equal to or higher than the specified value is input within a predetermined period, and stops the operation of the isolator 100 ( 412 in FIG. The controller 200 inputs low-level transmission data VIN to the isolator 100, turns off the IGBT 1, and stops the rotation of the motor 301. This prevents the entire system from being destroyed.

  Thus, in the present embodiment, as a specific example of the first embodiment, the insulating elements 102 and 103 are configured by the coils L1 and L2, the impedance control unit 105 is configured by the switches SW1 and SW2, and the leakage current detection unit 106 is constituted by a capacitor C1 and a comparator CMP1. In this configuration, the leakage current is detected by controlling the impedance of the coil which is an insulating element, and an error signal corresponding to the detected leakage current is transmitted. Thereby, it is possible to detect the deterioration of the insulating film before the dielectric breakdown between the coils, and it is possible to stop the isolator safely, so that the reliability of the isolator can be improved.

(Embodiment 3)
The third embodiment will be described below with reference to the drawings. In this embodiment, a means for applying an initial potential to the isolator that detects the leak current is added to the isolator shown in the second embodiment, and the fluctuation of the leak current is changed from the first threshold value to the second threshold value. It is an example for determining whether or not it is within a threshold value range.

  FIG. 7 shows a configuration of a motor control system including the isolator according to the present embodiment. In FIG. 7, compared with FIG. 2 of the second embodiment, the transmission side chip 120 of the isolator 100 is provided with a switch SW0. In addition, the leakage current detection unit 106 includes comparators CMP1 and CMP2 and a logic circuit OR1. Other configurations are the same as those in FIG.

  The switch SW0 is connected between the third output terminal of the transmission circuit 101 and one end of the coil L1, and the control terminal is connected to the external terminal T0. The switch SW0 is turned on / off according to the bias control signal S0 input from the controller 200 to the control terminal, and switches connection / disconnection between the third output terminal of the transmission circuit 101 and one end of the coil L1.

  The comparator CMP1 has a positive input terminal connected between the other end of the coil L1 and the reference potential GND1, a negative input terminal to which the first threshold value Vth1 is input, and an output terminal connected to the logic circuit OR1. The comparator CMP1 compares the leakage voltage VL corresponding to the leakage current of the coil L1 with the threshold value Vth1, and outputs the comparison result to the logic circuit OR1. The comparator CMP1 outputs a high level when the leak voltage VL is larger than the threshold value Vth1.

  In the comparator CMP2, the second threshold value Vth2 is input to the positive input terminal, the negative input terminal is connected between the other end of the coil L1 and the reference potential GND1, and the output terminal is connected to the logic circuit OR1. The comparator CMP2 compares the leak voltage VL corresponding to the leak current of the coil L1 with the threshold value Vth2, and outputs the comparison result to the logic circuit OR1. The comparator CMP2 outputs a high level when the leak voltage VL is smaller than the threshold value Vth2.

  The logic circuit OR1 has one input terminal connected to the output terminal of the comparator CMP1, the other input terminal connected to the output terminal of the comparator CMP2, and the output terminal connected to the external terminal T3. The logic circuit OR1 performs an OR logic operation on inputs from the plurality of comparators and outputs an operation result. When the output of the comparator CMP1 is high level or the output of the comparator CMP2 is high level, the logic circuit OR1 sets the error signal S2 to high level. That is, the logic circuit OR1 sets the error signal S2 to the high level when the leak voltage VL is larger than the threshold value Vth1 or when the leak voltage VL is smaller than the threshold value Vth2.

  Next, an isolator control method according to the present embodiment will be described with reference to FIGS. FIG. 8 is a flowchart showing a control method of the isolator 100 (a test for detecting leakage current or a test method for testing deterioration of the insulating film), and FIG. 9 shows the voltage VL of the transmission-side insulating element in the control method. An example of a signal waveform is shown.

  As shown in FIG. 8, first, similarly to FIG. 5 of the second embodiment, the controller 200 transmits a signal so as to increase the high-side voltage (S101). Similarly to FIG. 6, when the controller 200 transmits a high-level preset signal to the isolator 100, the IGBT 1 is turned on via the coil L1 and the coil L2, and the reference potential GND2 rises.

  Subsequently, the controller 200 turns on the switch SW0 (S111), and then turns off the switches SW0, SW1, and SW2 (S112).

  In the second embodiment, after S101, the transmission-side insulating element and the transmission circuit are separated by switches SW1 and SW2. At this time, since the transmission-side insulating element is in the potential state before the switch is turned off, the potential is indefinite. Since the initial potential of the insulating element greatly affects the detection sensitivity of the leak current, in this embodiment, the initial potential is controlled by the switch SW0.

  That is, in this embodiment, before controlling the impedance of the insulating element, the controller 200 sets the bias control signal S0 to high level to turn on the switch SW0 (501 in FIG. 9). Then, an arbitrary initial voltage (for example, VDD / 2) is applied in advance by the transmission circuit 101 and the power supply Vbias connected to the coil L1 of the transmission-side insulating element via the switch SW0. Thereafter, the controller 200 sets the bias control signal S0 to the low level and the impedance control signal S1 to the high level to turn off the switches SW0, SW1, and SW2 (502 in FIG. 9).

  Subsequently, the isolator 100 detects the leakage voltage VL of the coil L1 after a certain time (S103), and determines whether or not the leakage voltage VL of the coil L1 is greater than the first threshold value Vth1, or the second It is determined whether it is smaller than the threshold value Vth (S113).

  In the present embodiment, two comparators CMP1 and CMP2 connected in parallel are used as voltage detectors in detecting leakage current. Threshold values (reference voltages) Vth1 and Vth2 are input to the comparators CMP1 and CMP2, respectively. The first threshold value Vth1 is connected to the reference side of one comparator CMP1, the second threshold value Vth2 is connected to the input side of the other comparator CMP2, and the leakage voltage VL fluctuated by the leakage current is in the range of Vth1 to Vth2. (503 in FIG. 9), and the determination result is output from the logic circuit OR1 to the controller 200 as the error signal S2.

  When the voltage of the coil L1 is within the range of the threshold values Vth1 to Vth2, the controller 200 determines that the isolator 100 is normal (no leakage current) and starts normal operation (S105). The comparator CMP1 has an output signal at a low level when the leak voltage VL is equal to or lower than the threshold value Vth1, and the comparator CMP2 has an output signal at a low level when the leak voltage VL is equal to or higher than the threshold value Vth2. OR1 keeps the error signal S2 at a low level. The controller 200 determines that the isolator 100 is normal and performs normal operation because the low level error signal S2 corresponding to the leakage current within the specified value range is input for a predetermined period (period in which the impedance control signal S1 is high level). Start.

  On the other hand, when the voltage increase of the leakage voltage VL of the coil L1 becomes larger than Vth1, or when the voltage drop becomes lower than Vth2, the controller 200 determines that it is abnormal (there is a leakage current) and outputs an alarm (S106). Then, a safe stop is performed (S107). The comparator CMP1 sets the output signal to a high level when the leak voltage VL exceeds the threshold value Vth1, and the comparator CMP2 sets the output signal to a high level when the leak voltage VL becomes lower than the threshold value Vth2. The logic circuit OR1 raises the error signal S2 to a high level.

  The controller 200 determines that the insulating film of the isolator 100 is abnormal because the high-level error signal S2 corresponding to the leakage current outside the specified value range is input within a predetermined period, and stops the operation of the isolator 100. . This prevents the entire system from being destroyed.

  As described above, in the present embodiment, in addition to the second embodiment, the initial potential of the insulating element is made constant by the switch SW0, and the comparators CMP1 and CMP2 cause leakage within the range of the threshold value Vth1 and the threshold value Vth2. The current was detected. With such a configuration, the leak current can be detected not only when the current flows into the leak current detection unit 106 but also when the current flows out from the leak current detection unit 106. That is, depending on the potential difference between the coil L1 and the coil L2, there is a case where a leak current flows from the coil L2 to the coil L1, and a case where a leak current flows from the coil L1 to the coil L2. In this embodiment, in either case Leakage current can be detected with high accuracy.

(Embodiment 4)
The fourth embodiment will be described below with reference to the drawings. The present embodiment is an example in which storage means for storing a leakage voltage is added to the isolator shown in the second embodiment.

  FIG. 10 shows a configuration of a motor control system including the isolator according to the present embodiment. 10, compared to FIG. 2 of the second embodiment, the leakage current detection unit 106 includes a storage circuit M1 in addition to the capacitor C1 and the comparator CMP1. Other configurations are the same as those in FIG.

  The memory circuit M1 is connected to the positive input terminal of the comparator CMP1, and is connected to the negative input terminal of the comparator CMP1. The storage circuit M1 receives the leak voltage VL compared by the comparator CMP1 this time, and stores the input voltage VL. Further, the memory circuit M1 outputs the leak voltage VL + ΔV used and stored in the previous comparison with the comparator CMP1 as the threshold value Vth of the current comparator CMP1.

  FIG. 11 is a flowchart showing a method for controlling isolator 100 according to the present embodiment (a test for detecting leakage current or a test method for testing deterioration of insulating film).

  As shown in FIG. 11, first, similarly to FIG. 5 of the second embodiment, the controller 200 transmits a signal to increase the high-side voltage (S101), and turns off the switches SW1 and SW2 (S102). .

  Subsequently, the isolator 100 detects the leakage voltage VL of the coil L1 after a certain time (S103). The isolator 100 reads the threshold value Vth from the memory circuit M1 (S121), and determines whether or not the leakage voltage VL of the coil L1 is equal to or lower than the read threshold value Vth (S104).

  The memory circuit M1 stores the leak voltage VL detected in the previous leak current test, reads the previous leak voltage VL + ΔV as the threshold value Vth, and inputs it to the negative input terminal of the comparator CMP1. Then, the comparator CMP1 compares the current leakage voltage of the coil L1 with the previous leakage voltage VL + ΔV.

  When the leakage voltage VL of the coil L1 is equal to or lower than the threshold value Vth, the memory circuit M1 stores the leakage voltage of the coil L1 (S122), and the controller 200 starts normal operation (S105). The comparator CMP1 keeps the error signal S2 at the low level when the current leakage voltage VL is equal to or lower than the previous leakage voltage VL + ΔV. Then, the memory circuit M1 stores the leak voltage VL compared with the comparator CMP1 this time. Further, since the low-level error signal S2 is input for a predetermined period, the controller 200 determines that the isolator 100 is normal and starts normal operation.

  On the other hand, when the leakage voltage VL of the coil L1 is larger than the threshold value Vth, the controller 200 outputs an alarm (S106) and performs a safe stop (S107). The comparator CMP1 raises the error signal S2 to a high level when the current leak voltage VL exceeds the previous leak voltage VL + ΔV. The controller 200 determines that the insulating film of the isolator 100 is abnormal because the high-level error signal S2 is input within a predetermined period, and stops the operation of the isolator 100. This prevents the entire system from being destroyed.

  The method of defining the insulating film abnormality determination standard with a constant leakage current value may not provide sufficient detection accuracy due to various variations and the influence of noise. Therefore, in this embodiment, the state of the insulating film at the previous test is used as a determination criterion, and abnormality is determined by observing the difference in leakage current from this state. When the leak voltage VL of the comparator CMP1 generated by charging the leak current exceeds the threshold value (reference voltage) Vth, an error signal S2 is transmitted to the controller 200 as the insulation film deterioration. Since the voltage applied between the insulating elements is substantially determined by the power supply voltage of the IGBT 1, the leak current values are almost equal in each test as long as the insulating film is not deteriorated.

  Therefore, the leakage current measurement result (VL) is held in the memory circuit M1 such as a register during the test, and the previous leakage voltage VL + ΔV read out is set as the threshold value Vth during the next test. Here, ΔV is an arbitrary voltage margin, and may be introduced in order to eliminate the influence of variations and noise.

  Thus, in the present embodiment, in addition to the second embodiment, the memory circuit M1 that stores the leak voltage corresponding to the leak current is further provided, and the leak voltage used in the previous test is changed to the next leak voltage. It was decided to use it as a threshold value for judging. Thereby, since the fluctuation | variation of leak current can be detected, the deterioration state of an insulating film can be detected accurately.

(Embodiment 5)
The fifth embodiment will be described below with reference to the drawings. The present embodiment is an example in which means for stopping the isolator in response to detection of leakage current is added to the isolator shown in the second embodiment.

  FIG. 12 shows a configuration of a motor control system including the isolator according to the present embodiment. In FIG. 12, compared with FIG. 2 of the second embodiment, the transmission-side chip 120 of the isolator 100 is provided with a switch SW4. Other configurations are the same as those in FIG.

  The switch SW4 is connected between the other end of the coil L1 and the reference potential GND1, and the control terminal is connected to the output terminal of the comparator CMP1. The switch SW4 is turned on / off according to the error signal S2 input to the control terminal from the comparator CMP1, and switches connection / disconnection between the other end of the coil L1 and the reference potential GND1. It can be said that the switch SW4 is a reference potential supply circuit in which the coil L1 is set to the reference potential GN1 according to the error signal S2.

  In each of the above embodiments, it is important to ensure the detection accuracy of insulation deterioration and the feedback time of the detection result. For example, in the actual measurement result of Non-Patent Document 1, the time when the influence of the insulating film deterioration starts to appear is several us to several ns before the breakdown, and the leak current increases as the breakdown approaches.

  In this way, the trade-off that the time margin until the system is controlled by feeding back the detection result to the controller 200 is shortened as the large leak current is set as the error criterion in order to improve the detection accuracy of the insulation deterioration. is there. For example, when the scale of the circuit / system is large, there is a possibility that the system control time via the controller 200 cannot be secured sufficiently and becomes a problem.

  Therefore, in the present embodiment, not only the output signal from the comparator CMP1 is transmitted to the controller 200 but also the isolator 100 is directly stopped.

  In the example of FIG. 12, the reference potential GND1 (˜0 V) is connected to the coil L1 that is the transmission-side insulating element via the switch SW4. The switch SW4 is turned off only when the output of the comparator CMP1 is at a high level (Hi), that is, when an insulation deterioration error is output, and the potential level of the transmission-side insulating element is forcibly lowered to a low level (Low). As a result, the IGBT 1 is turned off, and the high voltage application state between the insulating elements is released.

  Thus, in the present embodiment, in addition to the second embodiment, the switch SW4 that controls the potential of the coil according to the detection of the leakage current is further provided. Thereby, when the leak current before dielectric breakdown is detected, the controller 200 can stop the whole after the isolator main body is urgently stopped. Therefore, the system can be surely stopped without causing a short circuit between the insulating elements.

(Embodiment 6)
The sixth embodiment will be described below with reference to the drawings. This embodiment is an example in which a leak current is converted into a voltage using an amplifier instead of a capacitor with respect to the isolator shown in the second embodiment.

  FIG. 13 shows a configuration of a motor control system including the isolator according to the present embodiment. In FIG. 13, compared with FIG. 2 of the second embodiment, the leak current detection unit 106 includes a comparator CMP1 and an amplifier AMP1. Other configurations are the same as those in FIG.

  The amplifier AMP1 is a current-voltage conversion amplifier circuit that converts a leak current into a voltage and amplifies it. The amplifier AMP1 has a positive input terminal connected to the reference voltage Vth1, a negative input terminal connected to the other end of the coil L1, an output terminal connected to the negative input terminal via a resistor R1, and a negative input to the comparator CMP1. Connected to input terminal.

As in the above embodiment, the capacitance is not necessarily used for detecting the leakage current. In the present embodiment, as shown in FIG. 13, the leakage current is directly amplified by the amplifier AMP1, and then input to the error detection comparator CMP1. When the leakage current is IL and the feedback resistance is R1, the difference voltage ΔVL between the output voltage of the amplifier AMP1 and the reference voltage Vth1 is expressed by the following (formula 1).
[Equation 1]
ΔVL = IL × R1 (Formula 1)
It is preferable that the leakage current IL is large enough to obtain a leakage voltage VL corresponding to the leakage current IL by amplification of the amplifier AMP1. If the voltage corresponding to the leak current value without deterioration of the insulating film is set to the threshold value Vth2 of the comparator CMP1, an error can be detected when an abnormal increase in the leak current occurs.

  Thus, in the present embodiment, in contrast to the second embodiment, an amplifier is used instead of the capacitor as the current-voltage conversion means of the leakage current detection unit. Even when an amplifier is used, the leakage current can be detected as in the above embodiment. Therefore, it is possible to generate an error signal in accordance with the leak current and stop the isolator before breaking the insulating film, so that the reliability of the isolator can be improved.

(Embodiment 7)
The seventh embodiment will be described below with reference to the drawings. This embodiment is an example of controlling the operations of all the isolators in accordance with the detection results of the plurality of isolators shown in the second embodiment.

  FIG. 14 shows a configuration of a motor control system including the isolator according to the present embodiment. As shown in FIG. 14, the semiconductor device 1 includes a controller 200 and a plurality of isolators 100 (100a to 100c), and a plurality of IGBTs (IGBT1 to IGBT3) are connected thereto. The semiconductor device 1 further includes a logic circuit OR2 between the controller 200 and the plurality of isolators 100.

  The logic circuit OR2 has a plurality of input terminals connected to an external terminal T3 that outputs an error signal (individual error signal) S2 of each isolator 100, and an output terminal connected to an input terminal of an error signal (overall error signal) SE of the controller 200. Connected. The logic circuit OR2 performs an OR logic operation on inputs from a plurality of isolators and outputs an operation result. The logic circuit OR2 outputs the error signal SE to the controller 200 as a high level when any of the error signals S2 of the plurality of isolators 100 is at a high level.

  FIG. 15 is a flowchart showing a method for controlling isolator 100 according to the present embodiment (a test for detecting leakage current or a test method for testing deterioration of insulating film).

  As shown in FIG. 15, first, the controller 200 selects the isolator 100 to be tested (S131). For example, the controller 200 selects the isolators 100a to 100c in order from the isolator 100a. Here, the test is performed by sequentially selecting the isolators, but a plurality of isolators may be simultaneously tested. In this case, S101 to S104 are performed simultaneously for all the isolators.

  Subsequently, as in FIG. 5 of the second embodiment, the controller 200 transmits a signal to the selected isolator 100 so as to increase the high-side voltage (S101), and turns off the switches SW1 and SW2 (S101). S102). Further, the selected isolator 100 detects the leakage voltage VL of the coil L1 after a certain time (S103), and determines whether or not the leakage voltage VL of the coil L1 is equal to or lower than the threshold value Vth (S104).

  When the leakage voltage VL of the coil L1 of the selected isolator 100 is equal to or lower than the threshold value Vth, the controller 200 determines whether or not the tests of all the isolators 100 are completed (S132). The controller 200 returns to S131 when testing the remaining isolators, selects the next isolator 100, and starts normal operation when all the isolator tests are completed (S105).

  The comparator CMP1 of the isolator 100 outputs the error signal S2 that remains at the low level when the leak voltage VL is equal to or lower than the threshold value Vth. Since the input error signal S2 is at the low level, the logic circuit OR2 outputs the error signal SE that remains at the low level to the controller 200.

  Since the low-level error signal SE is input for a predetermined period, the controller 200 determines that the selected isolator 100 is normal, repeats the next isolator test, and normally completes all isolator tests. Start operation.

  If the leakage voltage VL of the coil L1 of the selected isolator 100 is larger than the threshold value Vth, the controller 200 outputs an alarm (S106) and safely stops all the isolators (S133).

  The comparator CMP1 of the isolator 100 raises the error signal S2 to a high level when the leak voltage VL exceeds the threshold value. The logic circuit OR2 raises the error signal SE because the input error signal S2 is at a high level. The controller 200 determines that the insulating film of the selected isolator 100 is abnormal because the high-level error signal SE is input within the predetermined period. Then, the controller 200 stops the operation of all the isolators 100. This prevents the entire system from being destroyed.

  Motor control requires three-phase isolators, and if any one of them is short-circuited, malfunction or system damage will occur. Therefore, in this embodiment, all the isolators are monitored, and if any of the insulating properties deteriorates, the operation of all the ICs (isolators) is stopped. Thereby, the reliability of the isolator can be further improved.

(Embodiment 8)
The eighth embodiment will be described below with reference to the drawings. In this embodiment, in addition to the isolator shown in the second embodiment, an isolator that detects a leakage current of the receiving-side insulating element is provided.

  FIG. 16 shows a configuration of a motor control system including the isolator according to the present embodiment. As shown in FIG. 16, the semiconductor device 1 includes a controller 200, an isolator 100, an isolator 100-2, and a logic circuit OR3.

  The isolator 100 transmits a signal from the controller 200 to the motor 301. The isolator 100-2 transmits a signal from the motor 301 to the controller 200.

  The isolator 100-2 includes a transmission-side chip 120-2 and a reception-side chip 130-2. The transmission-side chip 120-2 includes a transmission circuit 101-2. The receiving-side chip 130-2 includes an insulating element 102, an insulating element 103, a receiving circuit 104-2, an impedance control unit 105, and a leak current detection unit 106.

  The transmission circuit 101-2 receives the transmission data VIN from the error detection circuit 302 via the external terminal T4, and generates an AC transmission signal based on the input transmission data VIN. This AC transmission signal is a signal based on the reference potential GND2 (second reference potential).

  The insulating element 103 is supplied with an AC transmission signal from the transmission circuit 101. An insulating film 107 is formed between the insulating element 102 and the insulating element 103. The insulating element 102 generates an AC reception signal by AC coupling with the insulating element 103 through the insulating film 107. This AC reception signal is a signal based on a reference potential GND1 (first reference potential) different from the reference potential GND.

  The reception circuit 104 receives an AC reception signal from the insulating element 102 via the impedance control unit 105. The reception circuit 104 reproduces the reception data VOUT based on the input AC reception signal, and outputs the reception data VOUT to the controller 200 via the external terminal T2.

  Similar to the isolator 100, the impedance control unit 105 receives the impedance control signal S1 from the controller 200 via the external terminal T1, and controls the impedance of the insulating element 102 to high impedance based on the input impedance control signal S1. Like the isolator 100, the leak current detection unit 106 detects a leak current via the insulating element 102 whose impedance is controlled, and sends an error signal S2 that is a detection result corresponding to the leak current to the controller via the external terminal T3. Output to 200.

  The logic circuit OR <b> 3 has a plurality of input terminals connected to an external terminal T <b> 3 that outputs an error signal S <b> 2 of each isolator, and an output terminal connected to the input terminal of the error signal SE of the controller 200. The logic circuit OR3 performs an OR logic operation on inputs from a plurality of isolators and outputs an operation result. The logic circuit OR3 outputs the error signal SE to the controller 200 as a high level when the error signal S2 of any of the plurality of isolators 100 is at a high level.

  In applications such as in-vehicle motor control where reliability is important, not only the isolator state but also the IGBT and motor states are monitored. For example, as shown in FIG. 16, an error detection circuit 302 is provided that monitors and outputs detection of isolator disconnection, IGBT overcurrent detection, overheat detection, and the like. In the present embodiment, another isolator 100-2 is provided to return the monitoring result signal to the primary side. A leakage current detector is also provided on the receiving side of the feedback isolator.

  Thus, even when a leakage current detection unit is provided on the receiving side, the leakage current can be detected as in the above embodiment. Therefore, it is possible to generate an error signal in accordance with the leak current and stop the isolator before breaking the insulating film, so that the reliability of the isolator can be improved.

  As mentioned above, the invention made by the present inventor has been specifically described based on the embodiment. However, the present invention is not limited to the embodiment, and various modifications can be made without departing from the scope of the invention. Needless to say.

  Note that an isolator is a circuit that can transmit a signal between different potential circuits in a non-contact manner. The signal transmission system of the isolator includes a magnetic field (magnetic coupling) using a coil (L), an electric field (capacitive coupling) using a capacitor (C), light using a coupler, radio waves using an antenna, etc. The signal on the receiving circuit side (secondary side) can be controlled as in the above embodiment. In the case of an isolator having at least an insulating element with an insulating film interposed therebetween, the state before the insulating film is broken can be detected and the reliability can be improved by applying the above embodiment.

DESCRIPTION OF SYMBOLS 1 Semiconductor device 100 Isolator 101 Transmission circuit 102 Insulation element (transmission side insulation element)
103 Insulating element (receiving side insulating element)
104 Reception Circuit 105 Impedance Control Unit 105a MOS Transistor 106 Leakage Current Detection Unit 106a, 106b MOS Transistor 107 Insulating Film (Interlayer Insulating Film)
120 Transmission Side Chip 130 Reception Side Chip 200 Controller 207 Interlayer Insulating Film 300 Controlled Device 301 Motor 302 Error Detection Circuits P1 to P4 Pads T0 to T4 External Terminal L1 Coil (Transmission Side Coil)
L2 coil (receiver side coil)
L3 Coil SW0 to SW4 Switch C1 Capacitor CMP1, CMP2 Comparator OR1 to OR3 Logic circuit M1 Memory circuit AMP1 Amplifier R1 Resistor SUB1, SUB2 Silicon substrate GL10, GL20 Gate electrode layers WL11 to WL18 Wiring layers WL21 to WL28 Wiring layers

Claims (14)

A transmission circuit that generates an AC transmission signal based on the input transmission data;
A first coil to which the AC transmission signal is supplied;
A second coil for generating an AC reception signal corresponding to the AC transmission signal by AC coupling with the first coil;
A reception circuit that receives the AC reception signal and outputs reception data based on the AC reception signal;
An insulating film disposed between the first coil and the second coil;
A leakage current detector for detecting a leakage current of the insulating film;
A first electronic device comprising:
A second electronic device for controlling the motor based on the received data;
With motor control system. The first electronic device includes an impedance control unit configured to increase the impedance of the first coil or the second coil.
The motor control system according to claim 1. The impedance control unit is a switch circuit connected between the first coil and the transmission circuit, or a switch circuit connected between the second coil and the reception circuit.
The motor control system according to claim 2. The leakage current detection unit detects an abnormality of the leakage current according to a current flowing through the first or second coil whose impedance is controlled for a predetermined period.
The motor control system according to claim 2. The leakage current detector is
A current-voltage conversion circuit that converts a current flowing in the first or second coil whose impedance is controlled during the predetermined period into a leakage voltage;
A comparison circuit that detects an abnormality of the leakage current according to a comparison result between the leakage voltage and a predetermined threshold;
The motor control system according to claim 4. The current-voltage conversion circuit is the first or second coil in which the impedance is controlled for the predetermined period.
The motor control system according to claim 5. A storage circuit for storing the leakage voltage;
The comparison circuit uses the leakage voltage stored in the storage circuit when the leakage current detection unit has detected the leakage current last time as the threshold value, and the current voltage / voltage conversion circuit has converted this time. Compare with voltage,
The motor control system according to claim 5. The threshold includes the leakage voltage and a voltage margin.
The motor control system according to claim 7. A bias circuit for supplying an initial potential to the first or second coil before controlling the impedance;
The motor control system according to claim 2. The leakage current detector is
According to a comparison result between a first threshold and a leakage voltage corresponding to a current flowing through the first or second coil to which the initial potential is supplied and the impedance is controlled, A first comparison circuit for detecting an abnormality;
A second comparison circuit that detects an abnormality of the leakage current according to a comparison result between the leakage voltage and a second threshold value that is smaller than the first threshold value;
The motor control system according to claim 9. The first comparison circuit detects an abnormality of the leakage current when the leakage voltage is larger than the first threshold value,
The second comparison circuit detects an abnormality of the leakage current when the leakage voltage is smaller than the second threshold;
The motor control system according to claim 10. Depending on the detection result of the leak current, the potential of the first coil whose impedance is controlled is set as a first reference potential, or the potential of the second coil whose impedance is controlled is set as a second potential. Provided with a reference potential supply circuit as a reference potential,
The motor control system according to claim 2. The reference potential supply circuit connects one end of the first coil and the first reference potential according to a detection result of the leakage current, or one end of the second coil and the first 2 is a switch circuit for connecting between two reference potentials,
The motor control system according to claim 12. The leakage current detector is
A current-voltage conversion amplifier circuit that converts and amplifies the current flowing through the first or second coil with controlled impedance into a leakage voltage;
A comparison circuit for detecting an abnormality of the leakage current according to a comparison result between the amplified leakage voltage and a predetermined threshold value,
The motor control system according to claim 2.

Images