JP2018044100A - Coating Composition - Google Patents
Coating Composition Download PDFInfo
- Publication number
- JP2018044100A JP2018044100A JP2016181126A JP2016181126A JP2018044100A JP 2018044100 A JP2018044100 A JP 2018044100A JP 2016181126 A JP2016181126 A JP 2016181126A JP 2016181126 A JP2016181126 A JP 2016181126A JP 2018044100 A JP2018044100 A JP 2018044100A
- Authority
- JP
- Japan
- Prior art keywords
- cellulose
- group
- acid
- coating composition
- fine fibrous
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000008199 coating composition Substances 0.000 title claims abstract description 51
- 229920002678 cellulose Polymers 0.000 claims abstract description 91
- 239000001913 cellulose Substances 0.000 claims abstract description 91
- 239000000049 pigment Substances 0.000 claims abstract description 44
- 229920005989 resin Polymers 0.000 claims abstract description 44
- 239000011347 resin Substances 0.000 claims abstract description 44
- 239000000835 fiber Substances 0.000 claims abstract description 34
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 26
- 125000000524 functional group Chemical group 0.000 claims abstract description 20
- 125000000129 anionic group Chemical group 0.000 claims abstract description 19
- 239000003960 organic solvent Substances 0.000 claims abstract description 18
- 239000013078 crystal Substances 0.000 claims abstract description 14
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 10
- 125000000732 arylene group Chemical group 0.000 claims abstract description 10
- 229920000570 polyether Polymers 0.000 claims abstract description 8
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 7
- 150000001412 amines Chemical class 0.000 claims abstract description 7
- 125000005702 oxyalkylene group Chemical group 0.000 claims abstract description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 41
- 239000000203 mixture Substances 0.000 claims description 30
- -1 amine compound Chemical class 0.000 claims description 28
- 239000007787 solid Substances 0.000 claims description 11
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 10
- 238000012644 addition polymerization Methods 0.000 claims description 4
- 238000006068 polycondensation reaction Methods 0.000 claims description 4
- 238000006116 polymerization reaction Methods 0.000 claims description 4
- 239000003973 paint Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 abstract description 12
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 84
- 229920003043 Cellulose fiber Polymers 0.000 description 76
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 60
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 39
- 239000006185 dispersion Substances 0.000 description 28
- 239000007864 aqueous solution Substances 0.000 description 25
- 150000001875 compounds Chemical class 0.000 description 25
- 238000000034 method Methods 0.000 description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 239000002253 acid Substances 0.000 description 22
- 239000000499 gel Substances 0.000 description 21
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 20
- 239000002904 solvent Substances 0.000 description 20
- 238000006243 chemical reaction Methods 0.000 description 17
- 238000005259 measurement Methods 0.000 description 17
- 238000000576 coating method Methods 0.000 description 16
- 239000011248 coating agent Substances 0.000 description 15
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 14
- WTFAGPBUAGFMQX-UHFFFAOYSA-N 1-[2-[2-(2-aminopropoxy)propoxy]propoxy]propan-2-amine Chemical compound CC(N)COCC(C)OCC(C)OCC(C)N WTFAGPBUAGFMQX-UHFFFAOYSA-N 0.000 description 13
- 230000000052 comparative effect Effects 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 13
- 238000012360 testing method Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000003756 stirring Methods 0.000 description 11
- 230000008859 change Effects 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical group CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 9
- 238000007254 oxidation reaction Methods 0.000 description 9
- 239000002002 slurry Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 229920002201 Oxidized cellulose Polymers 0.000 description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 8
- 230000003647 oxidation Effects 0.000 description 8
- 229940107304 oxidized cellulose Drugs 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 8
- 150000008065 acid anhydrides Chemical class 0.000 description 7
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000007800 oxidant agent Substances 0.000 description 7
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 7
- 239000004926 polymethyl methacrylate Substances 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 6
- 239000005708 Sodium hypochlorite Substances 0.000 description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 6
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 6
- 239000003607 modifier Substances 0.000 description 6
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 6
- 239000011122 softwood Substances 0.000 description 6
- 239000004925 Acrylic resin Substances 0.000 description 5
- 229920000178 Acrylic resin Polymers 0.000 description 5
- 241000284156 Clerodendrum quadriloculare Species 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical group OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 5
- 239000002612 dispersion medium Substances 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 125000000468 ketone group Chemical group 0.000 description 5
- 238000006386 neutralization reaction Methods 0.000 description 5
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 125000001424 substituent group Chemical group 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 4
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 125000003172 aldehyde group Chemical group 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- LIWAQLJGPBVORC-UHFFFAOYSA-N ethylmethylamine Chemical compound CCNC LIWAQLJGPBVORC-UHFFFAOYSA-N 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000010419 fine particle Substances 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 4
- 238000000518 rheometry Methods 0.000 description 4
- 238000007665 sagging Methods 0.000 description 4
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 description 4
- 238000006467 substitution reaction Methods 0.000 description 4
- 238000004448 titration Methods 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- AFINAILKDBCXMX-PBHICJAKSA-N (2s,3r)-2-amino-3-hydroxy-n-(4-octylphenyl)butanamide Chemical compound CCCCCCCCC1=CC=C(NC(=O)[C@@H](N)[C@@H](C)O)C=C1 AFINAILKDBCXMX-PBHICJAKSA-N 0.000 description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 208000005156 Dehydration Diseases 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- DJEQZVQFEPKLOY-UHFFFAOYSA-N N,N-dimethylbutylamine Chemical group CCCCN(C)C DJEQZVQFEPKLOY-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- NAPSCFZYZVSQHF-UHFFFAOYSA-N dimantine Chemical group CCCCCCCCCCCCCCCCCCN(C)C NAPSCFZYZVSQHF-UHFFFAOYSA-N 0.000 description 3
- 229950010007 dimantine Drugs 0.000 description 3
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical group CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 229920001038 ethylene copolymer Polymers 0.000 description 3
- 238000006358 imidation reaction Methods 0.000 description 3
- 239000003456 ion exchange resin Substances 0.000 description 3
- 229920003303 ion-exchange polymer Polymers 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- YWWNNLPSZSEZNZ-UHFFFAOYSA-N n,n-dimethyldecan-1-amine Chemical group CCCCCCCCCCN(C)C YWWNNLPSZSEZNZ-UHFFFAOYSA-N 0.000 description 3
- UQKAOOAFEFCDGT-UHFFFAOYSA-N n,n-dimethyloctan-1-amine Chemical group CCCCCCCCN(C)C UQKAOOAFEFCDGT-UHFFFAOYSA-N 0.000 description 3
- XTAZYLNFDRKIHJ-UHFFFAOYSA-N n,n-dioctyloctan-1-amine Chemical group CCCCCCCCN(CCCCCCCC)CCCCCCCC XTAZYLNFDRKIHJ-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- GNVRJGIVDSQCOP-UHFFFAOYSA-N n-ethyl-n-methylethanamine Chemical group CCN(C)CC GNVRJGIVDSQCOP-UHFFFAOYSA-N 0.000 description 3
- VFLWKHBYVIUAMP-UHFFFAOYSA-N n-methyl-n-octadecyloctadecan-1-amine Chemical group CCCCCCCCCCCCCCCCCCN(C)CCCCCCCCCCCCCCCCCC VFLWKHBYVIUAMP-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- DUIOPKIIICUYRZ-UHFFFAOYSA-N semicarbazide Chemical compound NNC(N)=O DUIOPKIIICUYRZ-UHFFFAOYSA-N 0.000 description 3
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical group CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- FJLUATLTXUNBOT-UHFFFAOYSA-N 1-Hexadecylamine Chemical compound CCCCCCCCCCCCCCCCN FJLUATLTXUNBOT-UHFFFAOYSA-N 0.000 description 2
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 2
- NKFNBVMJTSYZDV-UHFFFAOYSA-N 2-[dodecyl(2-hydroxyethyl)amino]ethanol Chemical group CCCCCCCCCCCCN(CCO)CCO NKFNBVMJTSYZDV-UHFFFAOYSA-N 0.000 description 2
- UJTTUOLQLCQZEA-UHFFFAOYSA-N 9h-fluoren-9-ylmethyl n-(4-hydroxybutyl)carbamate Chemical compound C1=CC=C2C(COC(=O)NCCCCO)C3=CC=CC=C3C2=C1 UJTTUOLQLCQZEA-UHFFFAOYSA-N 0.000 description 2
- 241000609240 Ambelania acida Species 0.000 description 2
- 229920002749 Bacterial cellulose Polymers 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- MHZGKXUYDGKKIU-UHFFFAOYSA-N Decylamine Chemical compound CCCCCCCCCCN MHZGKXUYDGKKIU-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- 239000013032 Hydrocarbon resin Substances 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- FZERHIULMFGESH-UHFFFAOYSA-N N-phenylacetamide Chemical compound CC(=O)NC1=CC=CC=C1 FZERHIULMFGESH-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical group OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 2
- SLINHMUFWFWBMU-UHFFFAOYSA-N Triisopropanolamine Chemical group CC(O)CN(CC(C)O)CC(C)O SLINHMUFWFWBMU-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 235000011054 acetic acid Nutrition 0.000 description 2
- 150000001242 acetic acid derivatives Chemical class 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 239000005016 bacterial cellulose Substances 0.000 description 2
- 239000010905 bagasse Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 2
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical compound OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 2
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 2
- 229940043279 diisopropylamine Drugs 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 235000011087 fumaric acid Nutrition 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000011121 hardwood Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 229920006270 hydrocarbon resin Polymers 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 239000004310 lactic acid Substances 0.000 description 2
- 235000014655 lactic acid Nutrition 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
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Landscapes
- Paints Or Removers (AREA)
Abstract
Description
本発明は、塗料組成物およびその塗膜に関する。 The present invention relates to a coating composition and a coating film thereof.
塗料には、顔料、およびフィラー沈降防止、また塗工した際のタレ防止のために、レオロジーコントロール剤が添加されている。現在、このレオロジーコントロール剤としては、合成系および天然系の高分子が使用されているが、最近、分散媒中で微粒子を分散安定化し、かつ高いチキソトロピック性を付与できる微細セルロースが注目されている。例えば特許文献1には、N−オキシル化合物の存在下、共酸化剤を用いて酸化された数平均繊維径が2〜150nmのセルロース繊維をレオロジーコントロール剤として添加した水系塗料組成物が提案されている。 A rheology control agent is added to the paint in order to prevent settling of pigments and fillers and sagging when applied. Currently, synthetic and natural polymers are used as the rheology control agent. Recently, fine cellulose that can stabilize and disperse fine particles in a dispersion medium and impart high thixotropic properties has attracted attention. Yes. For example, Patent Document 1 proposes a water-based coating composition in which cellulose fibers having a number average fiber diameter of 2 to 150 nm oxidized with a co-oxidant in the presence of an N-oxyl compound are added as a rheology control agent. Yes.
特許文献1に記載のセルロース繊維は、親水性が高いため疎水性の溶剤に分散させることはできず、レオロジーコントロール剤としては水系塗料に限定されていた。発明の課題は、セルロース繊維を親油化することで、溶剤中で顔料を長期間分散安定化でき、優れた塗工性を有する塗料組成物、およびその塗料組成物から作製される耐候性に優れた塗膜を提供することにある。 Since the cellulose fiber described in Patent Document 1 has high hydrophilicity, it cannot be dispersed in a hydrophobic solvent, and the rheology control agent is limited to water-based paints. The object of the invention is to provide a coating composition having excellent coating properties and a weather resistance produced from the coating composition by dispersing and stabilizing the pigment in a solvent for a long period of time by making the cellulose fiber oleophilic. The object is to provide an excellent coating film.
本発明者らは、微細繊維状セルロース、有機溶剤、樹脂、および顔料を含有することを特徴とする塗料組成物により、上記課題を解決したものである。
すなわち本発明は、下記[1]ないし[5]を提供することを課題とする。
[1]下記条件(A)〜(E)を満たす微細繊維状セルロース、有機溶剤、樹脂、および顔料を含有することを特徴とする塗料組成物。
(A)数平均繊維径が2nm以上500nm以下
(B)平均アスペクト比が10以上1000以下
(C)セルロースI型結晶構造を有する
(D)アニオン性官能基を有する
(E)(D)記載のアニオン性官能基の一部、または全てに下記式(1)で示すポリエーテルアミンが結合している
The present inventors have solved the above problems with a coating composition characterized by containing fine fibrous cellulose, an organic solvent, a resin, and a pigment.
That is, an object of the present invention is to provide the following [1] to [5].
[1] A coating composition comprising fine fibrous cellulose that satisfies the following conditions (A) to (E), an organic solvent, a resin, and a pigment.
(A) Number average fiber diameter of 2 nm to 500 nm (B) Average aspect ratio of 10 to 1000 (C) Cellulose type I crystal structure (D) Anionic functional group (E) (D) A polyetheramine represented by the following formula (1) is bonded to a part or all of the anionic functional group.
[2]上記微細繊維状セルロースがさらに下記条件を満たすことを特徴とする[1]に記載の微粒子含有組成物。
(F)(D)記載のアニオン性官能基の一部、または全てに上記一般式(1)で示すポリエーテルアミンと下記一般式(2)で示すアミン化合物が結合している。
[2] The fine particle-containing composition as described in [1], wherein the fine fibrous cellulose further satisfies the following conditions.
(F) A polyether amine represented by the general formula (1) and an amine compound represented by the following general formula (2) are bonded to a part or all of the anionic functional groups described in (D).
[3]上記微細繊維状セルロースのアニオン性官能基がカルボキシル基であることを特徴とする[1]または[2]記載の塗料組成物。
[4]上記樹脂が、重縮合系樹脂、重付加重合系樹脂、および付加重合系樹脂から選択される、1種又は2種以上であることを特徴とする[1]ないし[3]のいずれか1に記載の塗料組成物。
[5]上記微細繊維状セルロースの固形分含有量が0.05質量%以上3.0質量%以下の範囲であることを特徴とする[1]ないし[4]のいずれか一に記載の塗料組成物。
[3] The coating composition according to [1] or [2], wherein the anionic functional group of the fine fibrous cellulose is a carboxyl group.
[4] Any one of [1] to [3], wherein the resin is one or more selected from a polycondensation resin, a polyaddition polymerization resin, and an addition polymerization resin The coating composition according to claim 1.
[5] The coating material according to any one of [1] to [4], wherein a solid content of the fine fibrous cellulose is in the range of 0.05% by mass to 3.0% by mass. Composition.
本発明の塗料組成物は、溶剤中で顔料を長期間分散安定化でき、優れた塗工性を有するとともに、作製される塗膜は優れた耐候性を有する。 The coating composition of the present invention can disperse and stabilize the pigment in a solvent for a long period of time, has excellent coating properties, and the prepared coating film has excellent weather resistance.
本発明の塗料組成物は所定の微細繊維状セルロース、有機溶剤、樹脂、および顔料を含有する。 The coating composition of the present invention contains a predetermined fine fibrous cellulose, an organic solvent, a resin, and a pigment.
[微細繊維状セルロース]
微細繊維状セルロースは、下記の条件を満たすものである。
[Fine fibrous cellulose]
The fine fibrous cellulose satisfies the following conditions.
<平均繊維径>
上記微細繊維状セルロースの数平均繊維径は2nm以上500nm以下であるが、好ましくは2nm以上150nm以下であり、より好ましくは2nm以上100nm以下であり、特に好ましくは3nm以上80nm以下である。上記数平均繊維径が2nm未満であると、微細繊維状セルロースが溶解することにより、溶剤中で微細繊維状セルロースの3次元的ネットワークが形成されなくなり、顔料を分散安定化できないおそれがあり、上記数平均繊維径が500nmを超える場合も微細繊維状セルロースが沈降するおそれがある。また最大繊維径は、微細繊維状セルロースの分散性の点で、1000nm以下であることが好ましく、特に好ましくは500nm以下である。
<Average fiber diameter>
The number average fiber diameter of the fine fibrous cellulose is 2 nm or more and 500 nm or less, preferably 2 nm or more and 150 nm or less, more preferably 2 nm or more and 100 nm or less, and particularly preferably 3 nm or more and 80 nm or less. If the number average fiber diameter is less than 2 nm, the fine fibrous cellulose dissolves, so that a three-dimensional network of fine fibrous cellulose is not formed in the solvent, and the pigment may not be dispersed and stabilized. Even when the number average fiber diameter exceeds 500 nm, fine fibrous cellulose may be precipitated. The maximum fiber diameter is preferably 1000 nm or less, particularly preferably 500 nm or less, from the viewpoint of dispersibility of the fine fibrous cellulose.
上記微細繊維状セルロースの数平均繊維径および最大繊維径は、例えば、つぎのようにして測定することができる。すなわち、固形分率で0.05〜0.1重量%の微細セルロースの水分散体を調製し、その分散体を、親水化処理済みのカーボン膜被覆グリッド上にキャストして、透過型電子顕微鏡(TEM)の観察用試料とする。なお、大きな繊維径の繊維を含む場合には、ガラス上へキャストした表面の走査型電子顕微鏡(SEM)像を観察してもよい。そして、構成する繊維の大きさに応じて5000倍、10000倍あるいは50000倍のいずれかの倍率で電子顕微鏡画像による観察を行う。その際に、得られた画像内に縦横任意の画像幅の軸を想定し、その軸に対し、20本以上の繊維が交差するよう、試料および観察条件(倍率等)を調節する。そして、この条件を満たす観察画像を得た後、この画像に対し、1枚の画像当たり縦横2本ずつの無作為な軸を引き、軸に交錯する繊維の繊維径を目視で読み取っていく。このようにして、最低3枚の重複しない表面部分の画像を、電子顕微鏡で撮影し、各々2つの軸に交錯する繊維の繊維径の値を読み取る(したがって、最低20本×2×3=120本の繊維径の情報が得られる)。このようにして得られた繊維径のデータにより、最大繊維径および数平均繊維径を算出する。 The number average fiber diameter and the maximum fiber diameter of the fine fibrous cellulose can be measured, for example, as follows. That is, an aqueous dispersion of fine cellulose having a solid content of 0.05 to 0.1% by weight was prepared, and the dispersion was cast on a carbon film-coated grid that had been subjected to a hydrophilization treatment. (TEM) observation sample. In addition, when the fiber of a big fiber diameter is included, you may observe the scanning electron microscope (SEM) image of the surface cast on glass. Then, observation with an electron microscope image is performed at a magnification of 5000 times, 10000 times, or 50000 times depending on the size of the constituent fibers. At that time, an axis having an arbitrary vertical and horizontal image width is assumed in the obtained image, and the sample and observation conditions (magnification, etc.) are adjusted so that 20 or more fibers intersect the axis. Then, after obtaining an observation image that satisfies this condition, two random axes, vertical and horizontal, per image are drawn on this image, and the fiber diameter of the fiber that intersects the axis is visually read. In this way, images of at least three non-overlapping surface portions are taken with an electron microscope, and the fiber diameter values of the fibers intersecting with each of the two axes are read (thus, at least 20 × 2 × 3 = 120). Information on the fiber diameter of the book is obtained). The maximum fiber diameter and the number average fiber diameter are calculated from the fiber diameter data thus obtained.
<平均アスペクト比>
上記微細繊維状セルロースの平均アスペクト比は10以上1000以下であるが、好ましくは100以上、より好ましくは200以上である。平均アスペクト比が10未満であると表面電荷が少なくなり、顔料を分散安定化できないという問題が生じる。
<Average aspect ratio>
The average aspect ratio of the fine fibrous cellulose is 10 or more and 1000 or less, preferably 100 or more, more preferably 200 or more. When the average aspect ratio is less than 10, the surface charge is reduced, and there is a problem that the pigment cannot be dispersed and stabilized.
上記微細繊維状セルロースの平均アスペクト比は、例えば以下の方法で測定することが出来る、すなわち、先に述べた方法に従い、数平均繊維径、および繊維長を算出し、これらの値を用いて平均アスペクト比を下記式に従い算出した。 The average aspect ratio of the fine fibrous cellulose can be measured, for example, by the following method, that is, according to the method described above, the number average fiber diameter and the fiber length are calculated, and the average is calculated using these values. The aspect ratio was calculated according to the following formula.
上記微細繊維状セルロースは、I型結晶構造を有する天然由来のセルロース原料を微細化した繊維である。すなわち、天然セルロースの生合成の過程においては、ほぼ例外なくミクロフィブリルと呼ばれるナノファイバーがまず形成され、これらが多束化して高次な固体構造を構成する。
The fine fibrous cellulose is a fiber obtained by refining a naturally-derived cellulose raw material having an I-type crystal structure. That is, in the process of biosynthesis of natural cellulose, nanofibers called microfibrils are first formed almost without exception, and these form a multi-bundle to form a higher order solid structure.
上記微細繊維状セルロースを構成するセルロースがI型結晶構造を有することは、例えば、広角X線回折像測定により得られる回折プロファイルにおいて、2シータ=14〜17°付近と、2シータ=22〜23°付近の2つの位置に典型的なピークをもつことから同定することができる。 The cellulose constituting the fine fibrous cellulose has an I-type crystal structure, for example, in the diffraction profile obtained by wide-angle X-ray diffraction image measurement, in the vicinity of 2 theta = 14-17 ° and 2 theta = 22-23. It can be identified from the fact that there are typical peaks at two positions near °.
<アニオン性官能基>
上記微細繊維状セルロースはアニオン性官能基を有する。
<Anionic functional group>
The fine fibrous cellulose has an anionic functional group.
本発明のアニオン性官能基としては特に制限されないが具体的には、カルボキシル基、リン酸基、硫酸基が挙げられるが、これらの内、セルロースへのアニオン性官能基の導入の容易さという理由からカルボキシル基が好ましい。 Although it does not restrict | limit especially as an anionic functional group of this invention, Specifically, a carboxyl group, a phosphoric acid group, and a sulfuric acid group are mentioned, Among these, the reason of the ease of introduction | transduction of an anionic functional group to a cellulose is mentioned. To carboxyl group.
セルロースにカルボキシルを導入する方法としては、セルロースの水酸基にカルボキシル基を有する化合物、カルボキシル基を有する化合物の酸無水物およびそれらの誘導体からなる群から選ばれる少なくとも1種を反応させる方法、セルロースの水酸基を酸化する事によりカルボキル基に変換する方法が挙げられる。
上記カルボキシル基を有する化合物としては特に限定されないが、具体的にはハロゲン化酢酸が挙げられ、ハロゲン化酢酸としては、クロロ酢酸、ブロモ酢酸、ヨード酢酸等が挙げられる。
As a method of introducing carboxyl into cellulose, a method of reacting at least one selected from the group consisting of a compound having a carboxyl group at the hydroxyl group of cellulose, an acid anhydride of a compound having a carboxyl group and derivatives thereof, a hydroxyl group of cellulose The method of converting into a carboalkyl group by oxidizing is mentioned.
Although it does not specifically limit as a compound which has the said carboxyl group, Specifically, a halogenated acetic acid is mentioned, As a halogenated acetic acid, chloroacetic acid, bromoacetic acid, iodoacetic acid etc. are mentioned.
上記カルボキシル基を有する化合物の酸無水物としては特に限定されないが、無水マレイン酸、無水コハク酸、無水フタル酸、無水グルタル酸、無水アジピン酸、無水イタコン酸等のジカルボン酸化合物の酸無水物が挙げられる。 The acid anhydride of the compound having a carboxyl group is not particularly limited, but acid anhydrides of dicarboxylic acid compounds such as maleic anhydride, succinic anhydride, phthalic anhydride, glutaric anhydride, adipic anhydride, itaconic anhydride, and the like. Can be mentioned.
上記カルボキシル基を有する化合物の誘導体としては特に限定されないが、カルボキシル基を有する化合物の酸無水物のイミド化物、カルボキシル基を有する化合物の酸無水物の誘導体が挙げられる。 Although it does not specifically limit as a derivative | guide_body of the compound which has the said carboxyl group, The derivative of the acid anhydride of the compound which has a carboxyl group and the acid anhydride imidation of a compound which has a carboxyl group is mentioned.
カルボキシル基を有する化合物の酸無水物のイミド化物としては特に限定されないが、マレイミド、コハク酸イミド、フタル酸イミド等のジカルボン酸化合物のイミド化物が挙げられる。 Although it does not specifically limit as an acid anhydride imidation thing of a compound which has a carboxyl group, Imidation thing of dicarboxylic acid compounds, such as maleimide, succinic acid imide, and phthalic acid imide, is mentioned.
カルボキシル基を有する化合物の酸無水物の誘導体としては特に限定されないが、ジメチルマレイン酸無水物、ジエチルマレイン酸無水物、ジフェニルマレイン酸無水物等の、カルボキシル基を有する化合物の酸無水物の少なくとも一部の水素原子が置換基(例えば、アルキル基、フェニル基等)で置換されたものが挙げられる。 The acid anhydride derivative of the compound having a carboxyl group is not particularly limited, but at least one of the acid anhydrides of the compound having a carboxyl group, such as dimethylmaleic anhydride, diethylmaleic anhydride, diphenylmaleic anhydride and the like. And those in which a part of the hydrogen atoms are substituted with a substituent (for example, an alkyl group, a phenyl group, etc.).
上記セルロースの水酸基を酸化する方法としては特に制限されないが具体的には、N−オキシル化合物を酸化触媒とし、共酸化剤を作用させる方法が挙げられる。
本発明において、セルロースにカルボキシル基を導入する方法としては、繊維表面の水酸基の選択性に優れており、反応条件も穏やかであることから、セルロースの水酸基を酸化する方法が好ましい。以下、水酸基の酸化によりカルボキシル基が導入されたセルロースを酸化セルロースという。
The method for oxidizing the hydroxyl group of the cellulose is not particularly limited, and specifically, a method in which an N-oxyl compound is used as an oxidation catalyst and a cooxidant is allowed to act.
In the present invention, as a method for introducing a carboxyl group into cellulose, a method of oxidizing the hydroxyl group of cellulose is preferable because of excellent hydroxyl group selectivity on the fiber surface and mild reaction conditions. Hereinafter, cellulose having a carboxyl group introduced by oxidation of a hydroxyl group is referred to as oxidized cellulose.
また、一実施形態としてセルロースにリン酸基を導入する方法としては、以下の方法が挙げられる。すなわち、乾燥した、あるいは湿潤状態のセルロース繊維原料にリン酸またはリン酸誘導体の粉末や水溶液を混合する方法、セルロース繊維原料の分散液にリン酸またはリン酸誘導体の水溶液を添加する方法等が挙げられる。これら方法においては、通常、リン酸またはリン酸誘導体の粉末や水溶液を混合または添加した後に、脱水処理、加熱処理等を行う。ここで、リン酸またはリン酸誘導体としては、リン原子を含有するオキソ酸、ポリオキソ酸あるいはそれらの誘導体から選ばれる少なくとも1種の化合物が挙げられる。これにより、セルロースを構成するグルコースユニットの水酸基にリン酸基を含む化合物またはその塩が脱水反応してリン酸エステルが形成され、リン酸基又はその塩が導入される。 Moreover, the following method is mentioned as a method of introduce | transducing a phosphate group into a cellulose as one Embodiment. That is, a method of mixing phosphoric acid or phosphoric acid derivative powder or aqueous solution into a dried or wet cellulose fiber raw material, a method of adding an aqueous solution of phosphoric acid or phosphoric acid derivative to a dispersion of cellulose fiber raw material, etc. It is done. In these methods, dehydration treatment, heat treatment, and the like are usually performed after mixing or adding a powder or aqueous solution of phosphoric acid or phosphoric acid derivative. Here, examples of phosphoric acid or phosphoric acid derivatives include at least one compound selected from oxo acids, polyoxo acids or derivatives thereof containing a phosphorus atom. Thereby, the compound or salt thereof containing a phosphate group at the hydroxyl group of the glucose unit constituting cellulose undergoes a dehydration reaction to form a phosphate ester, and the phosphate group or salt thereof is introduced.
本発明の微細繊維状セルロースのアニオン性官能基の含量は微細繊維状セルロースの分散性の点から0.5mmol/g以上2.5mmol/g以下の範囲が好ましく、より好ましくは1.5mmol/g以上2.0mmol/g以下の範囲である。 The anionic functional group content of the fine fibrous cellulose of the present invention is preferably in the range of 0.5 mmol / g or more and 2.5 mmol / g or less, more preferably 1.5 mmol / g from the viewpoint of dispersibility of the fine fibrous cellulose. It is the range of 2.0 mmol / g or less.
上記微細繊維状セルロースのアニオン性官能基量は、たとえばアニオン性官能基がカルボキシル基の場合は以下の方法で測定する。すなわち、乾燥重量を精秤したセルロース試料から0.5〜1重量%スラリーを60ml調製し、0.1Mの塩酸水溶液によってpHを約2.5とした後、0.05Mの水酸化ナトリウム水溶液を滴下して、電気伝導度測定を行う。測定はpHが約11になるまで続ける。電気伝導度の変化が緩やかな弱酸の中和段階において消費された水酸化ナトリウム量(V)から、下記の式(2)に従いカルボキシル基量を求めることができる。 The amount of the anionic functional group of the fine fibrous cellulose is measured by the following method, for example, when the anionic functional group is a carboxyl group. That is, 60 ml of a 0.5 to 1% by weight slurry was prepared from a cellulose sample precisely weighed in dry weight, adjusted to pH 2.5 with 0.1 M hydrochloric acid aqueous solution, and then 0.05 M sodium hydroxide aqueous solution was added. Drop and measure the electrical conductivity. The measurement is continued until the pH is about 11. The amount of carboxyl groups can be determined from the amount of sodium hydroxide consumed in the neutralization step of the weak acid with a gentle change in electrical conductivity (V) according to the following formula (2).
微細繊維状セルロースは、ポリエーテルアミンが結合してなる。セルロース繊維はポリエーテルアミンにより表面修飾することで、低極性の溶媒中に分散し、微粒子の分散安定化を発現するものとなる。
The fine fibrous cellulose is formed by bonding polyetheramine. Cellulose fibers are surface-modified with polyetheramine, so that they are dispersed in a low-polarity solvent, and the dispersion of fine particles is expressed.
本発明で好適に使用できるポリエーテルアミンとしては例えば下記式(i): Examples of the polyetheramine that can be suitably used in the present invention include the following formula (i):
があげられる。
Can be given.
市販品で好適に使用できるポリエーテルアミンとしては、例えば、HUNTSMAN社製のJeffamine M−2070、Jeffamine M−2005、Jeffamine M−1000、Jeffamine M−2095、Jeffamine M−3085、XTJ-436、BASF社製のPolyetheramine D 2000等があげられる。 Examples of polyetheramines that can be suitably used in commercial products include, for example, Jeffamine M-2070, Jeffamine M-2005, Jeffamine M-1000, Jeffamine M-2095, Jeffamine M-3085, XTJ-436, manufactured by HUNTSMAN. Examples thereof include Polyetheramine D 2000 manufactured by the Company.
また本発明で好適に使用できるポリエーテルアミンとしては例えば下記式(ii): Examples of the polyetheramine that can be suitably used in the present invention include the following formula (ii):
下記式(iii)
Formula (iii) below
で表される化合物があげられる。
The compound represented by these is mention | raise | lifted.
本発明の上記微細繊維状セルロースは、上記ポリエーテルアミンを1種のみ有していてもよく、2種以上有していてもよい。 The said fine fibrous cellulose of this invention may have only 1 type of the said polyether amine, and may have 2 or more types.
<アミン化合物>
また微細繊維状セルロースのカルボキシル基の一部がポリエーテルアミンと結合してなる場合、残りのカルボキシル基に下記一般式(2)で示されるアミン化合物を結合してもよい。
<Amine compound>
Moreover, when a part of the carboxyl group of the fine fibrous cellulose is bonded to a polyetheramine, an amine compound represented by the following general formula (2) may be bonded to the remaining carboxyl group.
上記式(2)で示されるアミン化合物は特に限定するものではないが例えば、プロピルアミン、ブチルアミン、ヘキシルアミン、シクロヘキシルアミン、オクチルアミン、デシルアミン、ヘキサデシルアミン、オクタデシルアミン、エタノールアミン、ベンジルアミンなどの第一級アミン、ジメチルアミン、ジエチルアミン、ジイソプロピルアミン、ジアリルアミン、ジオクタデシルアミン、メチルエチルアミン、ターシャリーブチルエチルアミン、ジエタノールアミン、ジベンジルアミンなどの第二級アミン、トリエチルアミン、トリイソプロピルアミン、トリブチルアミン、トリオクチルアミン、ジメチルブチルアミン、ジメチルオクチルアミン、ジメチルデシルアミン、ジメチルオクタデシルアミン、ジメチルベンジルアミン、ジエチルメチルアミン、ジオクタデシルメチルアミン、トリエタノールアミン、トリイソプロパノールアミン、ラウリルジエタノールアミン、トリベンジルアミンなどの三級アミン等があげられる。これらの内、プロピルアミン、ブチルアミン、ヘキシルアミン、オクチルアミン、デシルアミン、ヘキサデシルアミン、オクタデシルアミン、エタノールアミン、ジメチルアミン、ジエチルアミン、ジイソプロピルアミン、ジアリルアミン、ジオクタデシルアミン、メチルエチルアミン、ターシャリーブチルエチルアミン、ジエタノールアミン、トリエチルアミン、トリイソプロピルアミン、トリブチルアミン、トリオクチルアミン、ジメチルブチルアミン、ジメチルオクチルアミン、ジメチルデシルアミン、ジメチルオクタデシルアミン、ジメチルベンジルアミン、ジエチルメチルアミン、ジオクタデシルメチルアミン、トリエタノールアミン、トリイソプロパノールアミン、ラウリルジエタノールアミンが好ましく、トリエチルアミン、トリイソプロピルアミン、トリブチルアミン、トリオクチルアミン、ジメチルブチルアミン、ジメチルオクチルアミン、ジメチルデシルアミン、ジメチルオクタデシルアミン、ジメチルベンジルアミン、ジエチルメチルアミン、ジオクタデシルメチルアミンがより好ましい。 The amine compound represented by the formula (2) is not particularly limited, and examples thereof include propylamine, butylamine, hexylamine, cyclohexylamine, octylamine, decylamine, hexadecylamine, octadecylamine, ethanolamine, and benzylamine. Secondary amines such as primary amine, dimethylamine, diethylamine, diisopropylamine, diallylamine, dioctadecylamine, methylethylamine, tertiary butylethylamine, diethanolamine, dibenzylamine, triethylamine, triisopropylamine, tributylamine, trioctyl Amine, dimethylbutylamine, dimethyloctylamine, dimethyldecylamine, dimethyloctadecylamine, dimethylbenzylamine, diethyl Methylamine, dioctadecyl methylamine, triethanolamine, triisopropanolamine, lauryl diethanolamine, tertiary amines such as tribenzylamine, and the like. Among these, propylamine, butylamine, hexylamine, octylamine, decylamine, hexadecylamine, octadecylamine, ethanolamine, dimethylamine, diethylamine, diisopropylamine, diallylamine, dioctadecylamine, methylethylamine, tertiary butylethylamine, diethanolamine , Triethylamine, triisopropylamine, tributylamine, trioctylamine, dimethylbutylamine, dimethyloctylamine, dimethyldecylamine, dimethyloctadecylamine, dimethylbenzylamine, diethylmethylamine, dioctadecylmethylamine, triethanolamine, triisopropanolamine, Lauryl diethanolamine is preferred, triethylamine, Li isopropylamine, tributylamine, trioctylamine, dimethyl butyl amine, dimethyl octylamine, dimethyl decylamine, dimethyl octadecylamine, dimethyl benzylamine, diethyl methyl amine, dioctadecyl methylamine being more preferred.
上記ポリエーテルアミンとアミン化合物を併用する場合、微細繊維状セルロースの分散性と作製される塗膜の耐候性の点から配合比率はモル比でポリエーテルアミン/アミン化合物=99/1〜25/75が好ましく、50/50〜25/75がより好ましい。 When the polyether amine and the amine compound are used in combination, the mixing ratio is polyether amine / amine compound = 99/1 to 25 / in terms of molar ratio from the viewpoint of the dispersibility of the fine fibrous cellulose and the weather resistance of the prepared coating film. 75 is preferable, and 50/50 to 25/75 is more preferable.
[有機溶剤]
本発明塗料組成物に使用できる有機溶剤としては、特に制限されないが具体的には、後述する微細繊維状セルロースの製造工程で使用する有機溶剤をそのまま使用することができる。
[Organic solvent]
Although it does not restrict | limit especially as an organic solvent which can be used for this invention coating composition, Specifically, the organic solvent used at the manufacturing process of the fine fibrous cellulose mentioned later can be used as it is.
[樹脂]
本発明に好適に使用できる樹脂としては、特に限定されないが、重縮合系樹脂、重付加重合系樹脂、付加縮合系樹脂、付加重合系樹脂などがあげられる。
[resin]
The resin that can be suitably used in the present invention is not particularly limited, and examples thereof include a polycondensation resin, a polyaddition polymerization resin, an addition condensation resin, and an addition polymerization resin.
上記重縮合系樹脂としては、例えば、アミド樹脂、アルキド樹脂、フタル酸樹脂、脂肪酸変性フタル酸樹脂、フェノール変性フタル酸樹脂、不飽和ポリエステル樹脂、ポリカーボネートなどがあげられる。 Examples of the polycondensation resin include amide resins, alkyd resins, phthalic resins, fatty acid-modified phthalic resins, phenol-modified phthalic resins, unsaturated polyester resins, and polycarbonates.
上記重付加重合系樹脂としては、例えば、ウレタン樹脂、エポキシ樹脂、アルデヒド樹脂、ケトン樹脂などがあげられる。 Examples of the polyaddition polymerization resin include urethane resin, epoxy resin, aldehyde resin, and ketone resin.
上記付加縮合系樹脂としては、例えば、フェノール樹脂、尿素樹脂、尿素メラミン樹脂などがあげられる。 Examples of the addition condensation resin include phenol resin, urea resin, urea melamine resin, and the like.
上記付加重合系樹脂としては、例えば、アクリル系樹脂、酸ビニル系樹脂、塩化ビニル系樹脂塩化ビニリデン系樹脂や炭化水素系樹脂、およびこれらの共重合体などがあげられる。アクリル系樹脂としては、例えば、ポリアクリル酸エステル、ポリメタクリル酸エステル等のアクリル系樹脂、およびその共重合体等である。酸ビニル系樹脂としては、例えば、アクリル−スチレン共重合体、アクリル−酢酸ビニル共重合体、アクリル−塩化ビニル共重合体、アクリル−エチレン共重合体、ポリ酢酸ビニル、酢酸ビニル−塩ビ共重合体、酢酸ビニル−エチレン共重合体、酢酸ビニル−スチレン共重合体等である。塩化ビニル系樹脂としては、例えば、ポリ塩化ビニル、塩ビ−アクリル共重合体、塩ビ−エチレン共重合体、塩ビ−スチレン共重合体等である。炭化水素系樹脂としては、例えば、ポリエチレン、ポリプロピレン、ポリスチレン、ポリイソブチレン、フッ素樹脂、シリコーン樹脂等である。これらの他に無機成分で変性した合成樹脂も使用でき、セラミック変性フッ素樹脂、セラミック変性ウレタン樹脂、セラミック変性アクリル樹脂などがあげられる。また、2種以上の異種ポリマーを粒子内に含む複合樹脂も使用可能であり、ウレタン/アクリル、エポキシ/アクリル、シリコーン/アクリル、ポリエステル/アクリル、フッ素樹脂/アクリル、コロイダルシリカ/アクリル、ニトロセルロース/アクリル、メラミン樹脂/アクリル等があげられる。 Examples of the addition polymerization resins include acrylic resins, vinyl acid resins, vinyl chloride resins, vinylidene chloride resins and hydrocarbon resins, and copolymers thereof. Examples of the acrylic resin include acrylic resins such as polyacrylic acid esters and polymethacrylic acid esters, and copolymers thereof. Examples of the vinyl acid resin include acrylic-styrene copolymer, acrylic-vinyl acetate copolymer, acrylic-vinyl chloride copolymer, acrylic-ethylene copolymer, polyvinyl acetate, vinyl acetate-vinyl chloride copolymer. Vinyl acetate-ethylene copolymer, vinyl acetate-styrene copolymer, and the like. Examples of the vinyl chloride resin include polyvinyl chloride, a vinyl chloride-acrylic copolymer, a vinyl chloride-ethylene copolymer, a vinyl chloride-styrene copolymer, and the like. Examples of the hydrocarbon resin include polyethylene, polypropylene, polystyrene, polyisobutylene, fluorine resin, and silicone resin. In addition to these, synthetic resins modified with inorganic components can be used, and examples thereof include ceramic-modified fluororesins, ceramic-modified urethane resins, and ceramic-modified acrylic resins. In addition, composite resins containing two or more different types of polymers in the particles can also be used. Urethane / acrylic, epoxy / acrylic, silicone / acrylic, polyester / acrylic, fluororesin / acrylic, colloidal silica / acrylic, nitrocellulose / Examples thereof include acrylic and melamine resin / acrylic.
[顔料]
本発明に好適に用いられる顔料としては、例えば無機顔料、有機顔料等があげられる。これらは単独でもしくは2種以上併せて用いられる。
[Pigment]
Examples of the pigment suitably used in the present invention include inorganic pigments and organic pigments. These may be used alone or in combination of two or more.
上記無機顔料としては、例えば、カーボンブラック、酸化チタン、亜鉛華、ベンガラ、酸化クロム、鉄黒、コバルトブルー、アルミナホワイト、酸化鉄黄、ビリジアン、硫化亜鉛、カドミウムイエロー、朱、ガドミウムレッド、黄鉛、モリブデードオレンジ、ジンククロメート、ストロンチウムクロメート、ホワイトカーボン、クレー、タルク、群青、バライト粉、鉛白、紺青、マンガンバイオレット、アルミニウム粉、真鍮粉等があげられる。 Examples of the inorganic pigment include carbon black, titanium oxide, zinc white, bengara, chromium oxide, iron black, cobalt blue, alumina white, iron oxide yellow, viridian, zinc sulfide, cadmium yellow, vermilion, cadmium red, yellow Lead, molybdate orange, zinc chromate, strontium chromate, white carbon, clay, talc, ultramarine, barite powder, lead white, bitumen, manganese violet, aluminum powder, brass powder and the like.
上記有機顔料としては、例えば、アゾレーキ、不溶性アゾ顔料、キレートアゾ顔料、フタロシアニン顔料、ペリレン及びペリレン顔料、アントラキノン顔料、キナクリドン顔料、染料レーキニトロ顔料、ニトロソ顔料等があげられる。 Examples of the organic pigment include azo lake, insoluble azo pigment, chelate azo pigment, phthalocyanine pigment, perylene and perylene pigment, anthraquinone pigment, quinacridone pigment, dye lake nitro pigment, nitroso pigment and the like.
本発明における塗料組成物において、微細繊維状セルロースの含有量は顔料の均一な分散性と保存安定性の点から、0.05質量%以上3.0質量%以下が好ましく、0.05質量%以上1.0質量%以下がより好ましい。 In the coating composition in the present invention, the content of fine fibrous cellulose is preferably 0.05% by mass or more and 3.0% by mass or less, from the viewpoint of uniform dispersibility of the pigment and storage stability, and 0.05% by mass. More preferred is 1.0% by mass or less.
本発明における塗料組成物において、樹脂の含有量は顔料の均一な分散性と保存安定性の点から、5.0質量%以上30質量%以下が好ましく、10質量%以上30質量%以下がより好ましい。 In the coating composition of the present invention, the resin content is preferably 5.0% by mass or more and 30% by mass or less, more preferably 10% by mass or more and 30% by mass or less, from the viewpoint of uniform dispersibility of the pigment and storage stability. preferable.
本発明における塗料組成物において、顔料の含有量は顔料の均一な分散性と保存安定性の点から、1.0質量%以上30質量%以下が好ましく、1.0質量%以上20質量%以下がより好ましい。 In the coating composition of the present invention, the pigment content is preferably 1.0% by mass or more and 30% by mass or less, and 1.0% by mass or more and 20% by mass or less from the viewpoint of uniform dispersibility and storage stability of the pigment. Is more preferable.
本発明における塗料組成物において、微細繊維状セルロースと顔料の含有量の比率である、顔料/微細繊維状セルロースの値は、顔料の均一な分散性と保存安定性の点から質量比で1〜1000が好ましく、より好ましくは10〜100の範囲である。 In the coating composition according to the present invention, the value of pigment / fine fibrous cellulose, which is the ratio of the content of fine fibrous cellulose and pigment, is 1 to 1 in terms of mass ratio from the viewpoint of uniform dispersibility and storage stability of the pigment. 1000 is preferable, and the range of 10 to 100 is more preferable.
[その他の添加剤]
本発明の塗料組成物には、必要に応じ、本発明の効果を妨げない範囲で、任意成分を含むことができる。
[Other additives]
The coating composition of the present invention can contain an optional component as long as it does not interfere with the effects of the present invention.
前記任意成分としては、ラメ剤、パール剤、防腐剤、香料、可塑剤、消泡剤、充填剤、酸化防止剤、紫外線吸収剤、硬化剤、触媒、溶剤、界面活性剤、難燃剤、帯電防止剤、熱安定剤、顔料分散、皮張り防止、レベリング、乾燥促進、等の目的で添加される添加剤、等が挙げられる。 The optional ingredients include lame, pearl, preservative, fragrance, plasticizer, antifoam, filler, antioxidant, UV absorber, curing agent, catalyst, solvent, surfactant, flame retardant, electrification Examples thereof include additives added for the purpose of preventing agents, heat stabilizers, pigment dispersion, prevention of skinning, leveling, acceleration of drying and the like.
[微細繊維状セルロースの製造方法]
本発明の微細繊維状セルロースは、下記工程(1)〜(4)を有する製造方法によれば、より効率的に製造できるため好ましい。
工程(1):セルロースI型結晶構造を有するセルロース繊維を水に分散させた後、そのセルロース繊維の水酸基を、カルボキシル基を有する置換基に変換する工程
工程(2):上記セルロース繊維の分散媒である水を有機溶剤に置換する工程
工程(3):上記分散媒置換後のセルロース繊維にポリエーテルアミンを添加する工程
工程(4):上記ポリエーテルアミンが結合したセルロース繊維を上記有機溶媒中でナノ解繊する工程
[Production method of fine fibrous cellulose]
The fine fibrous cellulose of the present invention is preferable because it can be more efficiently produced by the production method having the following steps (1) to (4).
Step (1): Dispersing cellulose fibers having a cellulose I-type crystal structure in water, and then converting the hydroxyl groups of the cellulose fibers to substituents having a carboxyl group (2): Dispersion medium for the cellulose fibers Step (3) of substituting water with an organic solvent: Step of adding polyetheramine to the cellulose fiber after substitution of the dispersion medium (4): Cellulose fibers bonded with the polyetheramine in the organic solvent Nano-defibration process
<工程(1)>
工程(1)は、セルロースI型結晶構造を有するセルロースの水酸基を、酸化等によりカルボキシル基を有する置換基(カルボキシル基、カルボキシル塩基、カルボキシルアルキル基等)に変換させる工程である。
<Step (1)>
Step (1) is a step of converting the hydroxyl group of cellulose having a cellulose I-type crystal structure into a substituent having a carboxyl group (carboxyl group, carboxyl base, carboxylalkyl group, etc.) by oxidation or the like.
セルロースI型結晶構造を有するセルロースとしては、通常、天然セルロースが用いられる。ここで、天然セルロースとは、植物,動物,バクテリア産生ゲル等のセルロースの生合成系から単離した精製セルロースを意味する。より具体的には、針葉樹系パルプ、広葉樹系パルプ、コットンリンター,コットンリント等の綿系パルプ、麦わらパルプ,バガスパルプ等の非木材系パルプ、バクテリアセルロース(BC)、ホヤから単離されるセルロース、海草から単離されるセルロース等があげられる。なかでも、針葉樹系パルプ、広葉樹系パルプ、コットンリンター、コットンリント等の綿系パルプ、麦わらパルプ,バガスパルプ等の非木材系パルプが好ましい。上記天然セルロースは、叩解等の表面積を高める処理を施すと、反応効率を高めることができ、生産性を高めることができるため好ましい。 As the cellulose having a cellulose I-type crystal structure, natural cellulose is usually used. Here, natural cellulose means purified cellulose isolated from a biosynthetic system of cellulose such as plants, animals, and bacteria-producing gels. More specifically, softwood pulp, hardwood pulp, cotton pulp such as cotton linter and cotton lint, non-wood pulp such as straw pulp and bagasse pulp, bacterial cellulose (BC), cellulose isolated from sea squirt, seaweed Cellulose isolated from Among these, softwood pulp, hardwood pulp, cotton pulp such as cotton linter and cotton lint, and non-wood pulp such as straw pulp and bagasse pulp are preferable. The natural cellulose is preferably subjected to a treatment for increasing the surface area such as beating, because the reaction efficiency can be increased and the productivity can be increased.
セルロースがI型結晶構造を有することは、例えば、広角X線回折像測定により得られる回折プロファイルにおいて、2シータ=14〜17°付近と、2シータ=22〜23°付近の2つの位置に典型的なピークをもつことから同定することができる。 The fact that cellulose has the I-type crystal structure is typical in two positions of 2 theta = 14 to 17 ° and 2 theta = 22 to 23 ° in a diffraction profile obtained by wide-angle X-ray diffraction image measurement. It can be identified from having a typical peak.
上記セルロース繊維表面の水酸基がカルボキシル基を有する置換基に変換されたセルロースとしては、例えば、酸化セルロース、カルボキシメチルセルロース、多価カルボキシメチルセルロース、あるいは、その塩、等があげられる。なかでも、繊維表面の水酸基の選択性に優れており、反応条件も穏やかである、N−オキシル化合物を酸化剤として用いた酸化セルロースが好ましい。 Examples of the cellulose in which the hydroxyl group on the surface of the cellulose fiber is converted to a substituent having a carboxyl group include oxidized cellulose, carboxymethyl cellulose, polyvalent carboxymethyl cellulose, or a salt thereof. Of these, oxidized cellulose using an N-oxyl compound as an oxidizing agent, which is excellent in the selectivity of hydroxyl groups on the fiber surface and has mild reaction conditions, is preferable.
上記の通り、本発明のカルボキシル基を有する微細繊維状セルロースの内、より好適に選択できるN−オキシル化合物を酸化剤として用いて酸化セルロースを得る方法について、以下に詳述する。 As described above, a method for obtaining oxidized cellulose using an N-oxyl compound that can be more suitably selected from among the fine fibrous cellulose having a carboxyl group of the present invention as an oxidizing agent will be described in detail below.
(酸化処理工程)
上記酸化セルロースは上記天然セルロースと、N−オキシル化合物と、共酸化剤の存在下で酸化処理をして、カルボキシ基を含有するセルロース繊維を得られる。
(Oxidation process)
The oxidized cellulose is oxidized in the presence of the natural cellulose, the N-oxyl compound, and a co-oxidant to obtain a cellulose fiber containing a carboxy group.
上記酸化反応におけるセルロースの分散媒体は水であり、反応水溶液中のセルロース濃度は、セルロースの充分な拡散が可能な濃度であれば任意である。通常は、反応水溶液の重量に対して約5%以下であるが、機械的撹拌力の強い装置を使用することにより反応濃度を上げることができる。 The dispersion medium of cellulose in the oxidation reaction is water, and the concentration of cellulose in the reaction aqueous solution is arbitrary as long as the cellulose can be sufficiently diffused. Usually, it is about 5% or less based on the weight of the reaction aqueous solution, but the reaction concentration can be increased by using a device having a strong mechanical stirring force.
上記N−オキシル化合物としては、例えば、一般に酸化触媒として用いられるニトロキシラジカルを有する化合物があげられる。上記N−オキシル化合物は、水溶性の化合物が好ましく、なかでもピペリジンニトロキシオキシラジカルが好ましく、特に2,2,6,6−テトラメチルピペリジノオキシラジカル、または4−アセトアミド−2,2,6,6−テトラメチルピペリジノオキシラジカルが好ましい。上記N−オキシル化合物の添加は、触媒量で充分であり、好ましくは0.1〜4mmol/l、さらに好ましくは0.2〜2mmol/lの範囲で反応水溶液に添加する。 As said N-oxyl compound, the compound which has a nitroxy radical generally used as an oxidation catalyst is mention | raise | lifted, for example. The N-oxyl compound is preferably a water-soluble compound, more preferably a piperidine nitroxyoxy radical, particularly a 2,2,6,6-tetramethylpiperidinooxy radical, or 4-acetamido-2,2, 6,6-tetramethylpiperidinooxy radical is preferred. The N-oxyl compound is added in a catalytic amount, preferably 0.1 to 4 mmol / l, more preferably 0.2 to 2 mmol / l.
上記共酸化剤とは、直接的にセルロースの水酸基を酸化する物質ではなく、酸化触媒として用いられるN−オキシル化合物を酸化する物質のことである。例えば、次亜ハロゲン酸またはその塩、亜ハロゲン酸またはその塩、過ハロゲン酸またはその塩、過酸化水素、過有機酸等があげられる。これらは単独でもしくは二種以上併せて用いられる。なかでも、次亜塩素酸ナトリウム、次亜臭素酸ナトリウム等のアルカリ金属次亜ハロゲン酸塩が好ましい。そして、上記次亜塩素酸ナトリウムを使用する場合は、臭化ナトリウム等の臭化アルカリ金属の存在下で反応を進めることが、反応速度の点において好ましい。上記臭化アルカリ金属の添加量は、上記N−オキシル化合物に対して約1〜40倍モル量、好ましくは約10〜20倍モル量である。 The co-oxidant is not a substance that directly oxidizes a hydroxyl group of cellulose, but a substance that oxidizes an N-oxyl compound used as an oxidation catalyst. Examples thereof include hypohalous acid or a salt thereof, halous acid or a salt thereof, perhalogenic acid or a salt thereof, hydrogen peroxide, a perorganic acid, and the like. These may be used alone or in combination of two or more. Of these, alkali metal hypohalites such as sodium hypochlorite and sodium hypobromite are preferable. And when using the said sodium hypochlorite, it is preferable in terms of reaction rate to advance reaction in presence of alkali bromide metals, such as sodium bromide. The addition amount of the alkali metal bromide is about 1 to 40 times mol, preferably about 10 to 20 times mol for the N-oxyl compound.
上記反応水溶液のpHは約8〜11の範囲で維持されることが好ましい。水溶液の温度は約4〜40℃において任意であるが、反応は室温(25℃)で行うことが可能であり、特に温度の制御は必要としない。 The pH of the aqueous reaction solution is preferably maintained in the range of about 8-11. The temperature of the aqueous solution is arbitrary at about 4 to 40 ° C., but the reaction can be performed at room temperature (25 ° C.), and the temperature is not particularly required to be controlled.
目的とするカルボキシル基量等を得るために、酸化の程度を共酸化剤の添加量と反応時間により制御する。 In order to obtain the target amount of carboxyl groups and the like, the degree of oxidation is controlled by the amount of co-oxidant added and the reaction time.
(還元処理工程)
上記酸化処理後のセルロース繊維は、還元剤により還元させることが好ましい。これにより、アルデヒド基およびケトン基の一部ないし全部が還元され、水酸基に戻る。なお、カルボキシル基は還元されない。そして、上記還元による、上記酸化セルロースの、後述するセミカルバジド法によって算出されるカルボニル基(アルデヒド基とケトン基)の合計含量は、0.3mmol/g以下とすることが好ましく、特に好ましくは0.1mmol/g以下である。これにより、微細繊維状セルロースの分子量低下が抑制され、溶剤中での増粘効果を長期間維持することができる。なお、カルボニル基が0.5mmol/gを超えると、長期保存による凝集物の発生や、粘度が時間経過と共に著しく低下するといったおそれがある。なお、上記還元反応に使用する還元剤としては、一般的なものを使用することが可能であるが、好ましくは、LiBH4、NaBH3CN、NaBH4があげられる。なかでも、NaBH4は、コスト及び利用可能性という観点から特に好ましい。
(Reduction treatment process)
The cellulose fiber after the oxidation treatment is preferably reduced with a reducing agent. As a result, part or all of the aldehyde group and the ketone group are reduced to return to the hydroxyl group. Note that the carboxyl group is not reduced. The total content of carbonyl groups (aldehyde group and ketone group) calculated by the semicarbazide method described later of the oxidized cellulose by the reduction is preferably 0.3 mmol / g or less, particularly preferably 0.8. 1 mmol / g or less. Thereby, the molecular weight fall of fine fibrous cellulose is suppressed and the thickening effect in a solvent can be maintained for a long time. In addition, when a carbonyl group exceeds 0.5 mmol / g, there exists a possibility that generation | occurrence | production of the aggregate by long-term storage and a viscosity may fall remarkably with time passage. As the reducing agent used in the reduction reaction, it is possible to use a common one, preferably, LiBH 4, NaBH 3 CN, NaBH 4 and the like. Among these, NaBH 4 is particularly preferable from the viewpoint of cost and availability.
カルボキシル基を有する置換基に変換されたセルロースを還元剤の量は、基準として、0.1〜20重量%の範囲が好ましく、特に好ましくは3〜10重量%の範囲内である。反応条件は室温または室温より若干高い温度で、10分〜10時間、好ましくは30分〜2時間行なわれる。 The amount of the reducing agent in the cellulose converted into a substituent having a carboxyl group is preferably in the range of 0.1 to 20% by weight, particularly preferably in the range of 3 to 10% by weight, based on the standard. The reaction is carried out at room temperature or slightly higher than room temperature for 10 minutes to 10 hours, preferably 30 minutes to 2 hours.
セミカルバジド法による、カルボニル基(アルデヒド基とケトン基)の合計含量の測定は、例えば、つぎのようにして行われる。すなわち、まず、乾燥させた試料に、リン酸緩衝液によりpH=5に調整したセミカルバジド塩酸塩3g/l水溶液を正確に50ml加え、密栓し、二日間振とうする。ついで、この溶液10mlを正確に100mlビーカーに採取し、5N硫酸を25ml、0.05Nヨウ素酸カリウム水溶液5mlを加え、10分間撹拌する。その後、5%ヨウ化カリウム水溶液10mlを加えて、直ちに自動滴定装置を用いて、0.1Nチオ硫酸ナトリウム溶液にて滴定し、その滴定量等から、下記の式に従い、試料中のカルボニル基量を求めることができる。なお、セミカルバジドは、アルデヒド基やケトン基と反応してシッフ塩基(イミン)を形成するが、カルボキシル基とは反応しないことから、上記測定により、カルボニル基量のみを定量できると考えられる。 The total content of carbonyl groups (aldehyde group and ketone group) by the semicarbazide method is measured as follows, for example. That is, first, 50 ml of a semicarbazide hydrochloride 3 g / l aqueous solution adjusted to pH = 5 with a phosphate buffer is added to a dried sample, sealed, and shaken for 2 days. Next, 10 ml of this solution is accurately collected in a 100 ml beaker, 25 ml of 5N sulfuric acid and 5 ml of 0.05N potassium iodate aqueous solution are added and stirred for 10 minutes. Thereafter, 10 ml of a 5% potassium iodide aqueous solution was added, and immediately titrated with a 0.1N sodium thiosulfate solution using an automatic titrator. From the titration amount and the like, the amount of carbonyl groups in the sample was determined according to the following formula. Can be requested. Semicarbazide reacts with an aldehyde group or a ketone group to form a Schiff base (imine), but does not react with a carboxyl group. Therefore, it is considered that only the carbonyl group amount can be quantified by the above measurement.
工程(2)は、上記処理後のセルロース繊維を酸で洗浄することで、上記工程(1)で導入したカルボキシル基を酸型にし、適宜、ろ過と水洗とを繰り返して精製し、遠心分離機等により固液分離を行った後、有機溶剤によるセルロースの洗浄を、繰り返し行い、水から有機溶剤へと溶媒置換を行う工程である。
In the step (2), the cellulose fiber after the treatment is washed with an acid so that the carboxyl group introduced in the step (1) is converted into an acid form, and is appropriately purified by repeated filtration and washing with a centrifugal separator. In this step, after the solid-liquid separation is performed, etc., the cellulose is repeatedly washed with an organic solvent to replace the water with the organic solvent.
(酸)
上記酸は、セルロース繊維水分散液を酸性に維持できればよいため、酸の種類は特に限定されず、塩酸、硝酸、硫酸、リン酸、酢酸、過酸化水素などの無機酸、クエン酸、リンゴ酸、乳酸、アジピン酸、セバシン酸、セバシン酸ソーダ、ステアリン酸、マレイン酸、コハク酸、酒石酸、フマール酸、グルコン酸などの有機酸のいずれであっても用いることができる。酸によるセルロース繊維の変質や損傷を回避でき、廃液処理の容易さなどの観点から、塩酸を用いることが好ましい。
(acid)
The acid is not particularly limited as long as the aqueous cellulose fiber dispersion can be maintained acidic, and there are no particular limitations on the type of acid. Inorganic acids such as hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid, acetic acid, and hydrogen peroxide, citric acid, malic acid Any of organic acids such as lactic acid, adipic acid, sebacic acid, sodium sebacate, stearic acid, maleic acid, succinic acid, tartaric acid, fumaric acid and gluconic acid can be used. Hydrochloric acid is preferably used from the standpoints of avoiding deterioration and damage of cellulose fibers due to acid and facilitating waste liquid treatment.
(有機溶媒)
上記有機溶媒は、特に限定するものではない。例えば、メタノール、エタノール、イソプロピルアルコール、2−ブタノール、1−ペンタノール、オクチルアルコール、デシルアルコール、ラウリルアルコール、ミリスチルアルコール、ステアリルアルコール、グリセリン、エチレングリコール、プロピレングリコール、エチレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、2-メチル−1−プロパノールグリセリン等のアルコール類、酢酸、プロピオン酸、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、オレイン酸、ステアリン、オレイン酸、リノレン酸、乳酸、安息香酸、コハク酸、マレイン酸、フマル酸等のカルボン酸類、ヘキサン、ヘプタン、オクタン、デカン、流動パラフィン等の炭化水素類、トルエン、キシレン、エチルベンゼン、ナフタレン等の芳香族炭化水素類、ジメチルスルホキシド、ジメチルホルムアミド、ジメチルアセトアミド、アセトアニリド等のアミド類、アセトン、メチルエチルケトン、ジエチルケトン、メチルイソブチルケトン、シクロヘキサノン、ベンゾフェノン等のケトン類、塩化メチレン、クロロホルム、四塩化炭素、トリクロロエチレン、テトラクロロエチレン等のハロゲン類、エチレンカーボネート、プロピレンカーボネート、ジメチルカーボネート、ジエチルカーボネート等のカーボネート類、酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチル、酪酸メチル、アジピン酸ジ2-エチルヘキシル、アジピン酸ジイソノニル、アジピン酸ジイソデシル、セバシン酸ジ2-エチルヘキシル、アゼライン酸ジ2-エチルヘキシル、4-シクロヘキセン-1, 2-ジカルボン酸ビス(2-エチルヘキシル)、リン酸トリクレジル、ソルビタン脂肪酸エステル、ポリオキシエチレンソルビタン脂肪酸エステル、ポリオキシエチレンソルビトール脂肪酸エステル、グリセリン脂肪酸エステル、ポリオキシエチレン脂肪酸エステル等のエステル類、ポリエチレングリコール、ポリテトラメチレンオキシド、ポリオキシエチレンアルキルエーテル等のポリエーテル類、ポリジメチルシロキサン等のシリコーンオイル類、ジメチルスルホキシド、アセトニトリル、プロピオニトリル、エステル油、軽油、灯油、原油、サラダ油、大豆油、ヒマシ油、トリグリセライド、ポリイソプレン、フッ素変性油等があげられる。これらは単独でもしくは二種以上併せて用いられる。また、有機溶剤の代わりに、反応性の官能基を含む有機性媒体でもよい。例えば、アクリル酸メチル、メタクリル酸メチル、アクリル酸エチル、メタクリル酸エチル、アクリル酸ブチル、メタクリル酸ブチル、アクリル酸n―へキシル、メタクリル酸n―へキシル、アクリル酸2−エチルヘキシル、メタアクリル酸2−エチルヘキシル、ノナンジオールジアクリレート、フェノキシエチルアクリレート、2-ヒドロキシ-3-フェノキシプロピルアクリレート、フェニルグリシジルエーテルアクリレート、ヘキサメチレンジイソシアネートウレタンプレポリマー、フェニルグリシジルエーテルアクリレートトルエンジイソシアネートウレタンプレポリマー、ペンタエリスリトールトリアクリレートヘキサメチレンジイソシアネートウレタンプレポリマー、ペンタエリスリトールトリアクリレートトルエンジイソシアネートウレタンプレポリマー、ペンタエリスリトールトリアクリレートイソホロンジイソシアネートウレタンプレポリマー、ジペンタエリスリトールペンタアクリレートヘキサメチレンジイソシアネートウレタンプレポリマー、エチレングリコールジグリシジルエーテル、ジエチレングリコールジグリシジルエーテル、トリプロピレングリコールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、クロロスチレン、メトキシスチレン、ブトキシスチレン、ビニル安息香酸等があげられる。
(Organic solvent)
The organic solvent is not particularly limited. For example, methanol, ethanol, isopropyl alcohol, 2-butanol, 1-pentanol, octyl alcohol, decyl alcohol, lauryl alcohol, myristyl alcohol, stearyl alcohol, glycerin, ethylene glycol, propylene glycol, ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, Propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, alcohols such as 2-methyl-1-propanol glycerol, acetic acid, propionic acid, caprylic acid, capric acid, lauric acid, myristic acid, palmitic acid, oleic acid, stearin, olein Carboxylic acids such as acid, linolenic acid, lactic acid, benzoic acid, succinic acid, maleic acid, fumaric acid, hexane, Hydrocarbons such as heptane, octane, decane, liquid paraffin, aromatic hydrocarbons such as toluene, xylene, ethylbenzene, naphthalene, amides such as dimethyl sulfoxide, dimethylformamide, dimethylacetamide, acetanilide, acetone, methyl ethyl ketone, diethyl ketone , Ketones such as methyl isobutyl ketone, cyclohexanone, benzophenone, halogens such as methylene chloride, chloroform, carbon tetrachloride, trichloroethylene, tetrachloroethylene, carbonates such as ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, methyl acetate, acetic acid Ethyl, propyl acetate, butyl acetate, methyl butyrate, di-2-ethylhexyl adipate, diisononyl adipate, adipic acid Diisodecyl, di-2-ethylhexyl sebacate, di-2-ethylhexyl azelate, 4-cyclohexene-1,2-dicarboxylate bis (2-ethylhexyl), tricresyl phosphate, sorbitan fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyoxy Esters such as ethylene sorbitol fatty acid esters, glycerin fatty acid esters, polyoxyethylene fatty acid esters, polyethylene glycol, polytetramethylene oxide, polyethers such as polyoxyethylene alkyl ether, silicone oils such as polydimethylsiloxane, dimethyl sulfoxide, Acetonitrile, propionitrile, ester oil, light oil, kerosene, crude oil, salad oil, soybean oil, castor oil, triglyceride, polyisoprene, fluorine-modified oil, etc. That. These may be used alone or in combination of two or more. Further, an organic medium containing a reactive functional group may be used instead of the organic solvent. For example, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, n-hexyl acrylate, n-hexyl methacrylate, 2-ethylhexyl acrylate, methacrylic acid 2 -Ethylhexyl, nonanediol diacrylate, phenoxyethyl acrylate, 2-hydroxy-3-phenoxypropyl acrylate, phenyl glycidyl ether acrylate, hexamethylene diisocyanate urethane prepolymer, phenyl glycidyl ether acrylate toluene diisocyanate urethane prepolymer, pentaerythritol triacrylate hexamethylene Diisocyanate urethane prepolymer, pentaerythritol triacrylate toluene diisocyanate urea Tan prepolymer, pentaerythritol triacrylate isophorone diisocyanate urethane prepolymer, dipentaerythritol pentaacrylate hexamethylene diisocyanate urethane prepolymer, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, Examples thereof include glycerin diglycidyl ether, trimethylolpropane triglycidyl ether, polyethylene glycol diglycidyl ether, chlorostyrene, methoxystyrene, butoxystyrene, and vinyl benzoic acid.
<工程(3)>
工程(3)は、上記分散媒置換後の酸化セルロースに対し、上記式(1)に示されるポリエーテルアミンを添加する工程である。これにより、上記酸化セルロースのカルボキシル基に、上記式(1)に示されるポリエーテルアミンが結合し、セルロースの親油化が行われる。なお、上記反応は、上記有機溶媒中で行われる。
<Step (3)>
Step (3) is a step of adding the polyetheramine represented by the above formula (1) to the oxidized cellulose after the dispersion medium substitution. Thereby, the polyether amine shown by the said Formula (1) couple | bonds with the carboxyl group of the said oxidized cellulose, and the lipophilicity of a cellulose is performed. In addition, the said reaction is performed in the said organic solvent.
<工程(4)>
工程(4)は、上記親油化後のセルロース繊維を有機溶剤中でナノ解繊する工程である。上記ナノ解繊に使用する分散機としては、例えば、高速回転下でのホモミキサー、高圧ホモジナイザー、超高圧ホモジナイザー、超音波分散処理、ビーター、ディスク型レファイナー、コニカル型レファイナー、ダブルディスク型レファイナー、グラインダー等の強力で叩解能力のある装置を使用することで、より微細化することが可能となり、より効率的かつ高度なダウンサイジングが可能となる。なお、上記分散機としては、例えば、スクリュー型ミキサー、パドルミキサー、ディスパー型ミキサー、タービン型ミキサー等を用いても差し支えない。
<Process (4)>
Step (4) is a step of nano-defining the oleophilic cellulose fiber in an organic solvent. Examples of the disperser used for the nano-defibration include, for example, a homomixer under high-speed rotation, a high-pressure homogenizer, an ultra-high pressure homogenizer, an ultrasonic dispersion treatment, a beater, a disc type refiner, a conical type refiner, a double disc type refiner, and a grinder. By using a powerful and beating ability apparatus such as the above, it becomes possible to further miniaturize, and more efficient and advanced downsizing becomes possible. As the disperser, for example, a screw mixer, a paddle mixer, a disper mixer, a turbine mixer, or the like may be used.
実施例について比較例等と併せて説明する。ただし、本発明はこれらの実施例に限定されるものではない。なお、例中、「%」とあるのは、特に限定のない限り重量基準を意味する。 Examples will be described together with comparative examples. However, the present invention is not limited to these examples. In the examples, “%” means a weight basis unless otherwise specified.
まず、実施例および比較例に先立ち、実施例用のセルロース繊維A1〜A4および比較例用のセルロース繊維A’1,A’2を、以下の製造例1〜6に従って調製した。 First, prior to Examples and Comparative Examples, cellulose fibers A1 to A4 for Examples and cellulose fibers A′1 and A′2 for Comparative Examples were prepared according to the following Production Examples 1 to 6.
〔製造例1:セルロース繊維A1(実施例用)の調製〕
針葉樹パルプ2gに、水150ml、臭化ナトリウム0.25g、TEMPO0.025gを加え、充分撹拌して分散させた後、13%次亜塩素酸ナトリウム水溶液(共酸化剤)を、上記パルプ1.0gに対して次亜塩素酸ナトリウム量が5.2mmol/gとなるように加え、反応を開始した。反応の進行に伴いpHが低下するため、pHを10〜11に保持するように0.5N水酸化ナトリウム水溶液を滴下しながら、pHの変化が見られなくなるまで反応した(反応時間:120分)。反応終了後、0.1N塩酸を添加して中和した後、遠心分離機で固液分離し、純水を加えて固形分濃度4%に調整した。その後、24%NaOH水溶液にてスラリーのpHを10に調整した。スラリーの温度を30℃として水素化ホウ素ナトリウムをセルロース繊維に対して0.2mmol/g加え、2時間反応させることで還元処理した。反応後、0.1N塩酸を添加して中和した後、ろ過と水洗を繰り返して精製し、セルロース繊維A1を得た。
[Production Example 1: Preparation of cellulose fiber A1 (for Examples)]
After adding 150 ml of water, 0.25 g of sodium bromide, and 0.025 g of TEMPO to 2 g of softwood pulp, and thoroughly stirring and dispersing, 13% sodium hypochlorite aqueous solution (co-oxidant) was added to 1.0 g of the above pulp. Was added so that the amount of sodium hypochlorite was 5.2 mmol / g, and the reaction was started. Since the pH decreased with the progress of the reaction, the reaction was carried out until no change in pH was observed while adding a 0.5N aqueous sodium hydroxide solution so that the pH was maintained at 10 to 11 (reaction time: 120 minutes). . After completion of the reaction, 0.1N hydrochloric acid was added for neutralization, followed by solid-liquid separation with a centrifuge, and pure water was added to adjust the solid content concentration to 4%. Thereafter, the pH of the slurry was adjusted to 10 with a 24% NaOH aqueous solution. The slurry was reduced to 30 ° C. by adding 0.2 mmol / g of sodium borohydride to the cellulose fiber and reacting for 2 hours. After the reaction, the reaction mixture was neutralized by adding 0.1N hydrochloric acid, and then purified by repeating filtration and washing to obtain cellulose fiber A1.
〔製造例2:セルロース繊維A2(実施例用)の調製〕
次亜塩素酸ナトリウム水溶液の添加量を、上記パルプ1.0gに対して12.0mmol/gとした以外は、セルロース繊維A1の調製法に準じて、セルロース繊維A2を得た。
[Production Example 2: Preparation of cellulose fiber A2 (for Examples)]
Cellulose fiber A2 was obtained according to the preparation method of cellulose fiber A1, except that the amount of sodium hypochlorite aqueous solution added was 12.0 mmol / g with respect to 1.0 g of the pulp.
〔製造例3:セルロース繊維A3(実施例用)の調製〕
針葉樹パルプ100gを、イソプロパノール(IPA) 435gと水65gとNaOH9.9gの混合液中にいれ、30℃で1時間撹拌した。このスラリー系に50%モノクロル酢酸のIPA 溶液23.0gを加え、70℃に昇温し1.5時間反応させた。得られた反応物を80%メタノールで洗浄し、その後メタノールで置換し乾燥させ、セルロース繊維A3を得た。
[Production Example 3: Preparation of cellulose fiber A3 (for Examples)]
100 g of softwood pulp was placed in a mixed solution of 435 g of isopropanol (IPA), 65 g of water and 9.9 g of NaOH, and stirred at 30 ° C. for 1 hour. To this slurry system was added 23.0 g of an IPA solution of 50% monochloroacetic acid, and the temperature was raised to 70 ° C. and reacted for 1.5 hours. The obtained reaction product was washed with 80% methanol, then substituted with methanol and dried to obtain cellulose fiber A3.
〔製造例4:セルロース繊維A4(実施例用)の調整〕
尿素 20g、リン酸二水素ナトリウム二水和物 12g、リン酸水素二ナトリウム 8gを20gの水に溶解させてリン酸化剤を調整し、家庭用ミキサーで粉砕した針葉樹パルプ(LBKP)20gをニーダーで攪拌しながらスプレー噴霧し、リン酸化剤含浸パルプを得た。次いで、リン酸化剤含浸パルプを140℃に加熱したダンパー付きの送風乾燥機内で60分間、加熱処理してリン酸化パルプを得た。得られたリン酸化パルプに水を加えて固形分濃度2%とし、攪拌、混合して均一に分散させた後、濾過、脱水の操作を2回繰り返した。次いで、得られた回収パルプに、水を加えて、固形分濃度2%とし、攪拌しながら、1N水酸化ナトリウム水溶液を少しずつ添加し、pH12〜13のパルプスラリーを得た。続いて、このパルプスラリーを濾過、脱水し、更に水を加えて濾過、脱水の操作を2回繰り返し、その後メタノールで置換し乾燥させ、セルロース繊維A4を得た。
[Production Example 4: Preparation of cellulose fiber A4 (for Examples)]
20 g of urea, 12 g of sodium dihydrogen phosphate dihydrate, 8 g of disodium hydrogen phosphate were dissolved in 20 g of water to adjust the phosphorylating agent, and 20 g of softwood pulp (LBKP) pulverized with a home mixer was kneaded. Spraying with stirring, a phosphoric acid impregnated pulp was obtained. Next, phosphoric acid-impregnated pulp was heat-treated for 60 minutes in a blow dryer with a damper heated to 140 ° C. to obtain phosphorylated pulp. Water was added to the resulting phosphorylated pulp to a solid content concentration of 2%, and the mixture was stirred, mixed and uniformly dispersed, and then filtration and dehydration were repeated twice. Next, water was added to the obtained recovered pulp to obtain a solid content concentration of 2%, and a 1N sodium hydroxide aqueous solution was added little by little while stirring to obtain a pulp slurry having a pH of 12 to 13. Subsequently, this pulp slurry was filtered and dehydrated, and further, filtration and dehydration operations were repeated twice by adding water, followed by replacement with methanol and drying to obtain cellulose fibers A4.
〔製造例5:セルロース繊維A’1(比較例用)の調製〕
針葉樹漂白クラフトパルプ(NBKP)50gを水4950gに分散させ、パルプ濃度2%の分散液を調製した。この分散液をセレンディピターMKCA6−3(増幸産業社製)で30回処理し、セルロース繊維A’1を得た。
[Production Example 5: Preparation of cellulose fiber A′1 (for comparative example)]
50 g of softwood bleached kraft pulp (NBKP) was dispersed in 4950 g of water to prepare a dispersion having a pulp concentration of 2%. This dispersion was treated 30 times with serendipeater MKCA6-3 (manufactured by Masuko Sangyo Co., Ltd.) to obtain cellulose fiber A′1.
〔製造例6:セルロース繊維A’2(比較例用)の調製〕
原料の針葉樹パルプに替えて再生セルロースを使用するとともに、次亜塩素酸ナトリウム水溶液の添加量を、再生セルロース1.0gに対して27.0mmol/gとした以外は、セルロース繊維A1の調製法に準じて、セルロース繊維A’2を調製した。
上記セルロース繊維を用いて、下記評価方法に従い、各特性の評価を行った。
[Production Example 6: Preparation of cellulose fiber A′2 (for comparative example)]
In addition to using regenerated cellulose in place of the raw conifer pulp and adding 27.0 mmol / g of sodium hypochlorite aqueous solution to 1.0 g of regenerated cellulose, the preparation method of cellulose fiber A1 Accordingly, cellulose fiber A′2 was prepared.
Each characteristic was evaluated according to the following evaluation method using the said cellulose fiber.
<結晶構造>
X線回折装置(リガク社製、RINT−Ultima3)を用いて、セルロース繊維の回折プロファイルを測定し、2シータ=14〜17°付近と、2シータ=22〜23°付近の2つの位置に典型的なピークが見られる場合は結晶構造(I型結晶構造)が「あり」と評価し、ピークが見られない場合は「なし」と評価した。
<Crystal structure>
Using an X-ray diffractometer (Rigaku Corporation, RINT-Utima3), the diffraction profile of cellulose fiber was measured, and typical at two positions, 2 theta = 14-17 ° and 2 theta = 22-23 °. When a typical peak was observed, the crystal structure (type I crystal structure) was evaluated as “present”, and when no peak was observed, it was evaluated as “none”.
<カルボキシル基量の測定>
上記セルロース繊維0.25gを水に分散させたセルロース水分散体60mlを調製し、0.1Mの塩酸水溶液によってpHを約2.5とした後、0.05Mの水酸化ナトリウム水溶液を滴下して、電気伝導度測定を行った。測定はpHが11になるまで続けた。電気伝導度の変化が緩やかな弱酸の中和段階において、消費された水酸化ナトリウム量(V)から、下記式に従いカルボキシル基量を求めた。
<Measurement of carboxyl group content>
After preparing 60 ml of a cellulose aqueous dispersion in which 0.25 g of the above cellulose fiber is dispersed in water, the pH is adjusted to about 2.5 with a 0.1 M hydrochloric acid aqueous solution, and then a 0.05 M sodium hydroxide aqueous solution is added dropwise. The electrical conductivity was measured. The measurement was continued until the pH was 11. The amount of carboxyl groups was determined from the amount of sodium hydroxide consumed (V) in accordance with the following formula in the neutralization step of a weak acid with a gradual change in electrical conductivity.
<カルボキシメチル基量の測定>
上記セルロース繊維を0.6質量%スラリーに調製し、0.1M塩酸水溶液を加えてpH2.4とした後、0.05Nの水酸化ナトリウム水溶液を滴下してpHが11になるまで電気伝導度を測定し、電気伝導度の変化が緩やかな弱酸の中和段階において消費された水酸化ナトリウム量からカルボキシル基量を測定し、下式を用いて算出することが出来る。
<Measurement of the amount of carboxymethyl group>
The cellulose fiber is prepared in a slurry of 0.6% by mass and 0.1M hydrochloric acid aqueous solution is added to adjust the pH to 2.4, and then 0.05N sodium hydroxide aqueous solution is added dropwise until the pH reaches 11. , And the amount of carboxyl groups is measured from the amount of sodium hydroxide consumed in the neutralization step of the weak acid, where the change in electrical conductivity is gradual, and can be calculated using the following equation.
<リン酸基量の測定>
上記セルロース繊維をイオン交換水で固形分濃度0.2質量%となるように希釈した後、イオン交換樹脂による処理、アルカリを用いた滴定によって測定した。イオン交換樹脂による処理では、0.2質量%微細セルロース繊維含有スラリーに体積で1/10の強酸性イオン交換樹脂(アンバージェット1024;オルガノ株式会社、コンディショング済)を加え、1時間振とう処理を行った。その後、目開き90μmのメッシュ上に注ぎ、樹脂とスラリーを分離した。アルカリを用いた滴定では、イオン交換後の微細セルロース繊維水分散体に、0.1Nの水酸化ナトリウム水溶液を加えながら、水分散体が示す電気伝導度の値の変化を計測した。すなわち、電気伝導度の値が最も小さくなるまでに加えたアルカリ量[mmol]を、滴定対象スラリー中の固形分[g]で除して、リン酸基量[mmol/g]とした。
<Measurement of phosphate group amount>
The cellulose fiber was diluted with ion-exchanged water to a solid content concentration of 0.2% by mass, and then measured by treatment with an ion-exchange resin and titration with an alkali. In the treatment with an ion exchange resin, 1/10 by volume of a strongly acidic ion exchange resin (Amberjet 1024; Organo Corporation, conditioned) is added to a slurry containing 0.2% by mass of fine cellulose fibers and shaken for 1 hour. Went. Thereafter, the mixture was poured onto a mesh having an opening of 90 μm to separate the resin and the slurry. In titration using an alkali, a change in the value of electrical conductivity exhibited by the aqueous dispersion was measured while adding a 0.1N aqueous sodium hydroxide solution to the fine cellulose fiber aqueous dispersion after ion exchange. That is, the alkali amount [mmol] added until the value of electric conductivity was minimized was divided by the solid content [g] in the slurry to be titrated to obtain the phosphate group amount [mmol / g].
<カルボニル基量の測定>
上記セルロース繊維を約0.2g精秤し、これに、リン酸緩衝液によりpH=5に調整したセミカルバジド塩酸塩3g/l水溶液を正確に50ml加え、密栓し、二日間振とうした。つぎに、この溶液10mlを正確に100mlビーカーに採取し、5N硫酸25ml、0.05Nヨウ素酸カリウム水溶液5mlを加え、10分間撹拌した。その後、5%ヨウ化カリウム水溶液10mlを加え、直ちに自動滴定装置を用いて、0.1Nチオ硫酸ナトリウム溶液にて滴定し、その滴定量等から、下記式に従い、試料中のカルボニル基量(アルデヒド基とケトン基との合計含量)を求めた。
<Measurement of amount of carbonyl group>
About 0.2 g of the above cellulose fiber was precisely weighed, and precisely 50 ml of a 3 g / l aqueous solution of semicarbazide hydrochloride adjusted to pH = 5 with a phosphate buffer was added thereto, sealed, and shaken for 2 days. Next, 10 ml of this solution was accurately collected in a 100 ml beaker, 25 ml of 5N sulfuric acid and 5 ml of 0.05N potassium iodate aqueous solution were added and stirred for 10 minutes. Thereafter, 10 ml of a 5% potassium iodide aqueous solution was added, and immediately titrated with a 0.1N sodium thiosulfate solution using an automatic titrator. From the titration, etc., the amount of carbonyl group (aldehyde) in the sample was determined according to the following formula. Group and ketone group total content).
上記セルロース繊維A1にメタノールを加えてろ過し、メタノール洗浄を繰り返して、上記セルロース繊維に含まれる水をメタノールに置換した。その後、メタノールと、上記セルロース繊維A1のカルボキシル基量と等量のポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)とを加えて、セルロース繊維濃度を2%になるように希釈し、高圧ホモジナイザー(スギノマシン社製、スターバースト)を用いて圧力100MPaで1回処理し、ゲル状組成物を得た。上記ゲル状組成物にトルエンを加えて、ロータリーエバポレーター(東京理化機器社製)によりメタノールを留去することで、分散溶剤をトルエンに置換した。その後、さらにトルエン(分散溶剤と同溶剤)とPMMA(東京化成社製)と酸化チタン(石原産業社製、タイペーク CR−50)を加え、T.K.ホモミクサー(PRIMIX社製)を用いて8000rpm×10分間撹拌することにより、セルロース濃度を0.5%、樹脂濃度を20%、顔料濃度を10%に調整した塗料組成物を得た。
上記ゲル状組成物、塗料組成物を用いて、下記評価方法に従い、各特性の評価を行った。
Methanol was added to the cellulose fiber A1, filtered, and methanol washing was repeated to replace water contained in the cellulose fiber with methanol. Thereafter, methanol and polyetheramine (JEFFAMINE M-2070, manufactured by HUNTSMAN Co., Ltd.) in an amount equal to the carboxyl group amount of the cellulose fiber A1 are added to dilute the cellulose fiber concentration to 2%, and a high-pressure homogenizer. (Sugino Machine Co., Ltd., Starburst) was used to perform the treatment once at a pressure of 100 MPa to obtain a gel composition. Toluene was added to the gel composition and methanol was distilled off by a rotary evaporator (manufactured by Tokyo Rika Kikai Co., Ltd.) to replace the dispersion solvent with toluene. Thereafter, toluene (the same solvent as the dispersion solvent), PMMA (manufactured by Tokyo Chemical Industry Co., Ltd.) and titanium oxide (manufactured by Ishihara Sangyo Co., Ltd., Taipei CR-50) were added. K. By stirring using a homomixer (manufactured by PRIMIX) at 8000 rpm × 10 minutes, a coating composition having a cellulose concentration adjusted to 0.5%, a resin concentration adjusted to 20%, and a pigment concentration adjusted to 10% was obtained.
Each characteristic was evaluated according to the following evaluation method using the said gel-like composition and coating composition.
<数平均繊維径、アスペクト比の測定>
上記ゲル状組成物のセルロース繊維の数平均繊維径、および繊維長を、透過型電子顕微鏡(TEM、日本電子社製JEM−1400)を用いて観察した。すなわち、各セルロース繊維を親水化処理済みのカーボン膜被覆グリッド上にキャストした後、2%ウラニルアセテートでネガティブ染色したTEM像(倍率:10000倍)から、先に述べた方法に従い、数平均繊維径、および繊維長を算出した。さらに、これらの値を用いてアスペクト比を下記式に従い、算出した。
<Measurement of number average fiber diameter and aspect ratio>
The number average fiber diameter and fiber length of the cellulose fiber of the gel composition were observed using a transmission electron microscope (TEM, JEM-1400 manufactured by JEOL Ltd.). That is, after each cellulose fiber was cast on a hydrophilized carbon film-coated grid and negatively stained with 2% uranyl acetate, the number average fiber diameter was determined according to the method described above. And fiber length were calculated. Furthermore, the aspect ratio was calculated according to the following formula using these values.
<粘度の測定>
上記塗料組成物をスクリュー瓶に75gはかりとり、一晩保存後、回転粘度計(回転数:30rpm、測定時間:180秒、BROOKFIELD社製)を用いて粘度[mPa・s]を測定した。セルロース繊維が凝集し、顔料が沈降している場合は「×」と評価した。
<Measurement of viscosity>
75 g of the coating composition was weighed into a screw bottle, stored overnight, and then the viscosity [mPa · s] was measured using a rotational viscometer (rotation speed: 30 rpm, measurement time: 180 seconds, manufactured by BROOKFIELD). When the cellulose fiber aggregated and the pigment settled, it evaluated as "x".
<分散度の測定>
塗料組成物を試験管に移しとり、一日保存した後、試験管中の系全体に対して、顔料が分散している層(分散層)の割合を試験管の目盛または定規等により長さを測定し、分散度[%]を算出した。セルロース繊維が凝集し、顔料が沈降している場合は「×」と評価した。
<Measurement of dispersity>
After the coating composition is transferred to a test tube and stored for a day, the ratio of the layer in which the pigment is dispersed (dispersed layer) is determined by the scale of the test tube or a ruler with respect to the entire system in the test tube. And the degree of dispersion [%] was calculated. When the cellulose fiber aggregated and the pigment settled, it evaluated as "x".
<保存安定性の測定>
塗料組成物を試験管に移しとり、40℃で一ヶ月保存した後、試験管中の系全体に対して、顔料が分散している層(分散層)の割合を試験管の目盛または定規等により長さを測定し、分散度(保存後)[%]を算出した。上記分散度[%]と上記分散度(保存後)[%]から、下記式を用いて、保存安定性[%]を算出した。上記<分散度の測定>の評価が「×」の場合、保存安定性の測定は行わないこととした。
<Measurement of storage stability>
After the coating composition is transferred to a test tube and stored at 40 ° C. for one month, the ratio of the layer in which the pigment is dispersed (dispersed layer) with respect to the entire system in the test tube The length was measured by the above, and the degree of dispersion (after storage) [%] was calculated. From the degree of dispersion [%] and the degree of dispersion (after storage) [%], storage stability [%] was calculated using the following formula. When the <dispersion measurement> evaluation is “x”, the storage stability is not measured.
<塗工性の評価>
上記塗料組成物を、ローラーコーター(家庭用市販品、万能タイプ、ローラー幅150mm)を用いて、垂直に保持した亜鉛メッキ鋼板に塗工し、塗料のタレ状態を、下記の判定基準に従い、目視で判定した。上記<分散度の測定>の評価が「×」の場合、塗工性の評価は行わないこととした。
◎:全くタレがない。
○:ほとんどタレがない。
△:わずかにタレが認められる。
× :明らかにタレが認められる。
<Evaluation of coatability>
Using a roller coater (commercial product for household use, universal type, roller width 150 mm), the above coating composition is applied to a galvanized steel sheet held vertically, and the sagging state of the coating is visually checked according to the following criteria. Judged by. When the <dispersion measurement> evaluation is “x”, the coatability is not evaluated.
A: There is no dripping at all.
○: There is almost no sauce.
Δ: Slight sagging is observed.
X: Sagging is clearly observed.
<耐候性の評価>
JIS K5600に準じて、耐候性を1000時間実施した。試験後には、下記の評価試験を行った。上記<分散度の測定>の評価が「×」の場合、耐候性の評価は行わないこととした。
(鉛筆硬度試験)
JIS K5600に準じて、塗膜面に鉛筆を押し当てて、塗膜の硬度を調査した。
◎:試験前と比較して、硬度に変化が認められない。
○:試験前と比較して、硬度に1ランクの変化が認められる。
△:試験前と比較して、硬度に2ランクの変化が認められる。
×:試験前と比較して、硬度に3ランク以上の変化が認められる。
*1ランクとは例えば硬度がHから2Hに変化することである。
<Evaluation of weather resistance>
According to JIS K5600, weather resistance was implemented for 1000 hours. After the test, the following evaluation test was performed. When the <dispersion measurement> evaluation was “x”, the weather resistance was not evaluated.
(Pencil hardness test)
In accordance with JIS K5600, a pencil was pressed against the surface of the coating to investigate the hardness of the coating.
(Double-circle): A change is not recognized by hardness compared with before a test.
○: A change of 1 rank in hardness is recognized compared with before the test.
(Triangle | delta): The 2 rank change is recognized by hardness compared with the test before.
X: A change of 3 ranks or more in hardness is recognized as compared with before the test.
* 1 rank means that the hardness changes from H to 2H, for example.
(付着力試験)
ASTM D−3359に準じて、塗膜に碁盤目を入れ粘着テープを密着させ、すぐ剥がしたときの付着力を調査した。
○:剥離が認められない。
△:部分的に剥離が認められる。
×:全面的に剥離が認められる。
(Adhesion test)
According to ASTM D-3359, a cross-cut was put in the coating film, and the adhesive tape was closely adhered, and the adhesive force when immediately peeled was investigated.
○: No peeling is observed.
Δ: Partial peeling is observed.
X: Peeling is recognized over the entire surface.
〔実施例2、5〜12、比較例1〕
セルロース繊維種類と、分散溶剤であるトルエンと、修飾剤であるポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)と、樹脂であるPMMA(東京化成社製)と、顔料である酸化チタン(石原産業社製、タイペーク CR−50)と、塗料組成物中のセルロース繊維濃度と樹脂濃度と顔料濃度を、下記の表2のように変更した。それ以外は実施例1と同様の手法でゲル状組成物、および塗料組成物を調製し、各特性の評価を行った。
[Examples 2, 5-12, Comparative Example 1]
Cellulose fiber type, toluene as a dispersion solvent, polyetheramine as a modifier (manufactured by HUNTSMAN, JEFFAMINE M-2070), resin as PMMA (manufactured by Tokyo Chemical Industry Co., Ltd.), and pigment as titanium oxide (Ishihara) Sangyo Co., Ltd., Taipei CR-50), and the cellulose fiber concentration, resin concentration, and pigment concentration in the coating composition were changed as shown in Table 2 below. Otherwise, a gel composition and a coating composition were prepared in the same manner as in Example 1, and each characteristic was evaluated.
〔実施例3〕
セルロース繊維A3に水を加え、固形分1%に希釈し、T.K.ホモミクサー(PRIMIX社製)を用いて8000rpm×10分間撹拌しながら、溶液のpHが2になるまで1N塩酸を加えた。その後、濾過を行い、水で十分洗浄し、さらにメタノールで繰り返して洗浄することで、メタノールに溶剤置換した酸型セルロース繊維A3を作製した。上記酸型セルロース繊維A3にメタノールと、上記セルロース繊維A3のカルボキシル基量と等量のポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)とを加えて、2%に希釈し、高圧ホモジナイザー(スギノマシン社製、スターバースト)を用いて圧力100MPaで1回処理し、ゲル状組成物を得た。上記ゲル状組成物にトルエンを加えて、ロータリーエバポレーター(東京理化機器社製)によりメタノールを留去することで、分散溶剤をトルエンに置換した。その後、さらにトルエンとPMMA(東京化成社製)と酸化チタン(石原産業社製、タイペーク CR−50)を加え、T.K.ホモミクサー(PRIMIX社製)を用いて8000rpm×10分間撹拌することにより、セルロース濃度を0.5%、樹脂濃度を20%、顔料濃度を10%に調整した塗料組成物を得た。上記ゲル状組成物、および塗料組成物を用いて、実施例1と同様の評価方法で、各特性の評価を行った。
Example 3
Add water to cellulose fiber A3, dilute to 1% solids, K. While stirring with 8000 rpm × 10 minutes using a homomixer (manufactured by PRIMIX), 1N hydrochloric acid was added until the pH of the solution reached 2. Then, it filtered, wash | cleaned sufficiently with water, and also by repeating washing | cleaning with methanol, the acid type cellulose fiber A3 which carried out solvent substitution to methanol was produced. Methanol was added to the acid type cellulose fiber A3 and polyetheramine (JEFFAMINE M-2070, manufactured by HUNTSMAN) in an amount equal to the amount of carboxyl groups of the cellulose fiber A3, diluted to 2%, and then a high-pressure homogenizer (Sugino) A gel-like composition was obtained by processing once at a pressure of 100 MPa using a machine manufacturer, Starburst. Toluene was added to the gel composition and methanol was distilled off by a rotary evaporator (manufactured by Tokyo Rika Kikai Co., Ltd.) to replace the dispersion solvent with toluene. Thereafter, toluene, PMMA (manufactured by Tokyo Chemical Industry Co., Ltd.) and titanium oxide (manufactured by Ishihara Sangyo Co., Ltd., Taipei CR-50) were added. K. By stirring using a homomixer (manufactured by PRIMIX) at 8000 rpm × 10 minutes, a coating composition having a cellulose concentration adjusted to 0.5%, a resin concentration adjusted to 20%, and a pigment concentration adjusted to 10% was obtained. Each characteristic was evaluated by the same evaluation method as in Example 1 using the gel composition and the coating composition.
〔実施例4〕
セルロース繊維A4に水を加え、固形分1%に希釈し、T.K.ホモミクサー(PRIMIX社製)を用いて8000rpm×10分間撹拌しながら、溶液のpHが2になるまで1N塩酸を加えた。その後、濾過を行い、水で十分洗浄し、さらにメタノールで繰り返して洗浄することで、メタノールに溶剤置換した酸型セルロース繊維A4を作製した。上記酸型セルロース繊維A4にメタノールと、上記セルロース繊維A4のリン酸基量と等量のポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)とを加えて、2%に希釈し、高圧ホモジナイザー(スギノマシン社製、スターバースト)を用いて圧力100MPaで1回処理し、ゲル状組成物を得た。上記ゲル状組成物にトルエンを加えて、ロータリーエバポレーター(東京理化機器社製)によりメタノールを留去することで、分散溶剤をトルエンに置換した。その後、さらにトルエンとPMMA(東京化成社製)と酸化チタン(石原産業社製、タイペーク CR−50)を加え、T.K.ホモミクサー(PRIMIX社製)を用いて8000rpm×10分間撹拌することにより、セルロース濃度を0.5%、樹脂濃度を20%、顔料濃度を10%に調整した塗料組成物を得た。上記ゲル状組成物、および塗料組成物を用いて、実施例1と同様の評価方法で、各特性の評価を行った。
Example 4
Add water to cellulose fiber A4, dilute to 1% solids, K. While stirring with 8000 rpm × 10 minutes using a homomixer (manufactured by PRIMIX), 1N hydrochloric acid was added until the pH of the solution reached 2. Then, it filtered, wash | cleaned sufficiently with water, and also by repeating washing | cleaning with methanol, the acid type cellulose fiber A4 which carried out solvent substitution to methanol was produced. Methanol is added to the acid type cellulose fiber A4 and polyetheramine (JEFFAMINE M-2070, manufactured by HUNTSMAN) in an amount equal to the amount of phosphoric acid group of the cellulose fiber A4, diluted to 2%, and a high pressure homogenizer ( A gel-like composition was obtained by processing once at a pressure of 100 MPa using Starburst, manufactured by Sugino Machine. Toluene was added to the gel composition and methanol was distilled off by a rotary evaporator (manufactured by Tokyo Rika Kikai Co., Ltd.) to replace the dispersion solvent with toluene. Thereafter, toluene, PMMA (manufactured by Tokyo Chemical Industry Co., Ltd.) and titanium oxide (manufactured by Ishihara Sangyo Co., Ltd., Taipei CR-50) were added. K. By stirring using a homomixer (manufactured by PRIMIX) at 8000 rpm × 10 minutes, a coating composition having a cellulose concentration adjusted to 0.5%, a resin concentration adjusted to 20%, and a pigment concentration adjusted to 10% was obtained. Each characteristic was evaluated by the same evaluation method as in Example 1 using the gel composition and the coating composition.
〔実施例13、14〕
セルロース繊維A1をセルロース繊維A2に、修飾剤であるポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)を下記表2記載のポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)/脂肪族アミンの混合溶液(モル比で50/50)に変更した以外は、実施例1と同様の手法でゲル状組成物、および塗料組成物を調製し、各特性の評価を行った。
[Examples 13 and 14]
Cellulose fiber A1 is changed to cellulose fiber A2, and polyetheramine (manufactured by HUNTSMAN, JEFFAMINE M-2070) as a modifier is a polyetheramine (manufactured by HUNTSMAN, JEFFAMINE M-2070) / aliphatic amine. A gel composition and a coating composition were prepared in the same manner as in Example 1 except that the mixture was changed to a mixed solution (50/50 in molar ratio), and each characteristic was evaluated.
〔実施例15〕
セルロース繊維A1をセルロース繊維A2に、修飾剤であるポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)を下記表2記載のポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)/脂肪族アミンの混合溶液(モル比75/25)に変更した以外は、実施例1と同様の手法でゲル状組成物、および塗料組成物を調製し、各特性の評価を行った。
Example 15
Cellulose fiber A1 is changed to cellulose fiber A2, and polyetheramine (manufactured by HUNTSMAN, JEFFAMINE M-2070) as a modifier is a polyetheramine (manufactured by HUNTSMAN, JEFFAMINE M-2070) / aliphatic amine. Except for changing to a mixed solution (molar ratio 75/25), a gel composition and a coating composition were prepared in the same manner as in Example 1, and each characteristic was evaluated.
〔実施例16〕
セルロース繊維A1をセルロース繊維A2に、修飾剤であるポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)を下記表2記載のポリエーテルアミン(HUNTSMAN社製、JEFFAMINE M−2070)/脂肪族アミンの混合溶液(モル比25/75)に変更した以外は、実施例1と同様の手法でゲル状組成物、および塗料組成物を調製し、各特性の評価を行った。
Example 16
Cellulose fiber A1 is changed to cellulose fiber A2, and polyetheramine (manufactured by HUNTSMAN, JEFFAMINE M-2070) as a modifier is a polyetheramine (manufactured by HUNTSMAN, JEFFAMINE M-2070) / aliphatic amine. Except for changing to a mixed solution (molar ratio 25/75), a gel composition and a coating composition were prepared in the same manner as in Example 1, and each property was evaluated.
〔比較例2〕
セルロース繊維A3にメタノールを加え、ろ過し、メタノールで繰り返して洗浄することでセルロース繊維に含まれる水をメタノールに溶剤置換した。その後、さらにメタノールを加えて2%に希釈して、高圧ホモジナイザー(スギノマシン社製、スターバースト)を用いて圧力100MPaで1回処理し、ゲル状組成物を得た。上記ゲル状組成物にトルエンを加えて、ロータリーエバポレーター(東京理化機器社製)によりメタノールを留去することで、分散溶剤をトルエンに置換した。その後、さらにトルエンとPMMA(東京化成社製)と酸化チタン(石原産業社製、タイペーク CR−50)を加え、T.K.ホモミクサー(PRIMIX社製)を用いて8000rpm×10分間撹拌することにより、セルロース濃度を0.5%、樹脂濃度を20%、顔料濃度を10%に調整した塗料組成物を得た。上記ゲル状組成物、および塗料組成物を用いて、実施例1と同様の評価方法で、各特性の評価を行った。
[Comparative Example 2]
Methanol was added to the cellulose fiber A3, filtered, and repeatedly washed with methanol to replace the water contained in the cellulose fiber with methanol. Thereafter, methanol was further added to dilute to 2%, and the mixture was treated once at a pressure of 100 MPa using a high-pressure homogenizer (manufactured by Sugino Machine, Starburst) to obtain a gel composition. Toluene was added to the gel composition and methanol was distilled off by a rotary evaporator (manufactured by Tokyo Rika Kikai Co., Ltd.) to replace the dispersion solvent with toluene. Thereafter, toluene, PMMA (manufactured by Tokyo Chemical Industry Co., Ltd.) and titanium oxide (manufactured by Ishihara Sangyo Co., Ltd., Taipei CR-50) were added. K. By stirring using a homomixer (manufactured by PRIMIX) at 8000 rpm × 10 minutes, a coating composition having a cellulose concentration adjusted to 0.5%, a resin concentration adjusted to 20%, and a pigment concentration adjusted to 10% was obtained. Each characteristic was evaluated by the same evaluation method as in Example 1 using the gel composition and the coating composition.
〔比較例3〕
セルロース繊維A′1にメタノールを加え、ろ過し、メタノールで繰り返して洗浄することでセルロース繊維に含まれる水をメタノールに溶剤置換し、ゲル状組成物を得た。上記ゲル状組成物にトルエンを加えて、ロータリーエバポレーター(東京理化機器社製)によりメタノールを留去することで、分散溶剤をトルエンに置換した。その後、さらにトルエンとPMMA(東京化成社製)と酸化チタン(石原産業社製、タイペーク CR−50)を加え、T.K.ホモミクサー(PRIMIX社製)を用いて8000rpm×10分間撹拌することにより、セルロース濃度を0.5%、樹脂濃度を20%、顔料濃度を10%に調整した塗料組成物を得た。上記ゲル状組成物、および塗料組成物を用いて、実施例1と同様の評価方法で、各特性の評価を行った。
[Comparative Example 3]
Methanol was added to the cellulose fiber A′1, filtered, and washed repeatedly with methanol to replace the water contained in the cellulose fiber with methanol to obtain a gel composition. Toluene was added to the gel composition and methanol was distilled off by a rotary evaporator (manufactured by Tokyo Rika Kikai Co., Ltd.) to replace the dispersion solvent with toluene. Thereafter, toluene, PMMA (manufactured by Tokyo Chemical Industry Co., Ltd.) and titanium oxide (manufactured by Ishihara Sangyo Co., Ltd., Taipei CR-50) were added. K. By stirring using a homomixer (manufactured by PRIMIX) at 8000 rpm × 10 minutes, a coating composition having a cellulose concentration adjusted to 0.5%, a resin concentration adjusted to 20%, and a pigment concentration adjusted to 10% was obtained. Each characteristic was evaluated by the same evaluation method as in Example 1 using the gel composition and the coating composition.
〔比較例4〕
セルロース繊維A′2に水を加えて希釈し、凍結乾燥を行った。凍結乾燥物にメタノールと、上記セルロース繊維A′2のカルボキシル基量と等量のポリエーテルアミン(JEFFAMINE M−2070、HUNTSMAN社製)とを加えて2%に希釈し、高圧ホモジナイザー(スギノマシン社製、スターバースト)を用いて圧力100MPaで1回処理し、ゲル状組成部を得た。上記ゲル状組成物にトルエンを加えて、ロータリーエバポレーター(東京理化機器社製)によりメタノールを留去することで、分散溶剤をトルエンに置換した。その後、さらにトルエンとPMMA(東京化成社製)と酸化チタン(石原産業社製タイペーク CR−50)を加え、T.K.ホモミクサー(PRIMIX社製)を用いて8000rpm×10分間撹拌することにより、セルロース濃度を0.5%、樹脂濃度を20%、顔料濃度を10%に調整した塗料組成物を得た。上記ゲル状組成物、および塗料組成物を用いて、実施例1と同様の評価方法で、各特性の評価を行った。
[Comparative Example 4]
Cellulose fiber A′2 was diluted by adding water and freeze-dried. Methanol and polyetheramine (JEFFAMINE M-2070, manufactured by HUNTSMAN) equivalent to the amount of carboxyl group of cellulose fiber A′2 were added to the lyophilized product and diluted to 2%, and then the high-pressure homogenizer (Sugino Machine) The product was processed once at a pressure of 100 MPa using a starburst, to obtain a gel composition. Toluene was added to the gel composition and methanol was distilled off by a rotary evaporator (manufactured by Tokyo Rika Kikai Co., Ltd.) to replace the dispersion solvent with toluene. Thereafter, toluene, PMMA (manufactured by Tokyo Chemical Industry Co., Ltd.) and titanium oxide (Taipaque CR-50 manufactured by Ishihara Sangyo Co., Ltd.) were further added. K. By stirring using a homomixer (manufactured by PRIMIX) at 8000 rpm × 10 minutes, a coating composition having a cellulose concentration adjusted to 0.5%, a resin concentration adjusted to 20%, and a pigment concentration adjusted to 10% was obtained. Each characteristic was evaluated by the same evaluation method as in Example 1 using the gel composition and the coating composition.
※2 HUNTSMAN社製、JEFFAMINE M−2005
※3 出光興産社製、タフロンA2200
※4 PSジャパン社製、PSJポリスチレンG9305
※5 昭和キャボット社製、ショウブラック
※6 戸田工業社製、弁柄
※7 日本ピグメント社製、フタロシアニンブルー
※8 数平均繊維径が1nm以下であるため測定不可。
* 2 JEFFAMINE M-2005, manufactured by HUNTSMAN
* 3 Taflon A2200, manufactured by Idemitsu Kosan Co., Ltd.
* 4 PSJ Polystyrene G9305 manufactured by PS Japan
* 5 Showa Cabot, Show Black * 6 Toda Kogyo, Petal * 7 Nippon Pigment, Phthalocyanine Blue * 8 Cannot be measured because the number average fiber diameter is 1nm or less.
上記表2の結果より、実施例の塗料組成物は粘度、分散度、保存安定性の点で良好な結果が得られた。またその塗料組成物から作製された塗膜は塗工性、耐候性の点で良好な結果が得られた。これに対して、比較例1、2の塗料組成物では修飾剤の疎水性が足りないために、また比較例3の塗料組成物では修飾剤が無いために、セルロース繊維が溶剤中で凝集し、顔料を分散できず、粘度、分散度の向上には至らなかった。比較例4の塗料組成物ではセルロース繊維は凝集することなく溶剤中に分散したが、セルロース繊維が結晶構造を有さないために、顔料の分散安定化は困難であり、粘度、分散度の向上には至らなかった。また比較例1〜5の塗料組成物では顔料が沈降しているため、塗膜を作製することができず、塗候性、耐候性の評価を行うには至らなかった。 From the results of Table 2 above, the coating compositions of the examples showed good results in terms of viscosity, dispersity, and storage stability. Moreover, the coating film produced from the coating composition obtained good results in terms of coating properties and weather resistance. In contrast, the coating compositions of Comparative Examples 1 and 2 have insufficient hydrophobicity of the modifier, and the coating composition of Comparative Example 3 has no modifier, so that the cellulose fibers are aggregated in the solvent. The pigment could not be dispersed and the viscosity and dispersibility were not improved. In the coating composition of Comparative Example 4, the cellulose fibers were dispersed in the solvent without agglomeration. However, since the cellulose fibers do not have a crystal structure, it is difficult to stabilize the dispersion of the pigment, and the viscosity and the degree of dispersion are improved. It did not reach. Moreover, since the pigment has settled in the coating compositions of Comparative Examples 1 to 5, it was impossible to produce a coating film, and it was not possible to evaluate the coating properties and weather resistance.
本発明の塗料組成物は、広範な有機溶剤中で微粒子を分散安定ができることから、塗料・インキ分野など、好適に用いることができる。 The coating composition of the present invention can be suitably used in the field of coatings and inks because fine particles can be dispersed and stabilized in a wide range of organic solvents.
Claims (5)
(A)数平均繊維径が2nm以上500nm以下
(B)平均アスペクト比が10以上1000以下
(C)セルロースI型結晶構造を有する
(D)アニオン性官能基を有する
(E)(D)記載のアニオン性官能基の一部、または全てに下記式(1)で示すポリエーテルアミンが結合している
(A) Number average fiber diameter of 2 nm to 500 nm (B) Average aspect ratio of 10 to 1000 (C) Cellulose type I crystal structure (D) Anionic functional group (E) (D) A polyetheramine represented by the following formula (1) is bonded to a part or all of the anionic functional group.
(F)(D)記載のアニオン性官能基の一部、または全てに上記一般式(1)で示すポリエーテルアミンと下記一般式(2)で示すアミン化合物が結合している。
(F) A polyether amine represented by the general formula (1) and an amine compound represented by the following general formula (2) are bonded to a part or all of the anionic functional groups described in (D).
5. The coating composition according to claim 1, wherein a solid content of the fine fibrous cellulose is in a range of 0.05% by mass to 3.0% by mass.
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JP2019119881A (en) * | 2017-12-27 | 2019-07-22 | 花王株式会社 | Coating composition |
WO2020044742A1 (en) * | 2018-08-30 | 2020-03-05 | 日本製紙株式会社 | Resin composition, aqueous resin composition, coating material and metal |
JP2020128506A (en) * | 2019-02-08 | 2020-08-27 | 王子ホールディングス株式会社 | Fibrous cellulose-containing composition and coating material |
JP2020132651A (en) * | 2019-02-12 | 2020-08-31 | 王子ホールディングス株式会社 | Method for producing fibrous cellulose-containing coating film, resin composition, coating film, and laminate |
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JP2019119881A (en) * | 2017-12-27 | 2019-07-22 | 花王株式会社 | Coating composition |
WO2020044742A1 (en) * | 2018-08-30 | 2020-03-05 | 日本製紙株式会社 | Resin composition, aqueous resin composition, coating material and metal |
JP2020033466A (en) * | 2018-08-30 | 2020-03-05 | 日本製紙株式会社 | Resin composition, aqueous resin composition, coating material, and metal |
CN112533996A (en) * | 2018-08-30 | 2021-03-19 | 日本制纸株式会社 | Resin composition, aqueous resin composition, coating material and metal |
JP7319031B2 (en) | 2018-08-30 | 2023-08-01 | 日本製紙株式会社 | Resin composition, aqueous resin composition, paint, and metal |
JP2020128506A (en) * | 2019-02-08 | 2020-08-27 | 王子ホールディングス株式会社 | Fibrous cellulose-containing composition and coating material |
JP2020132651A (en) * | 2019-02-12 | 2020-08-31 | 王子ホールディングス株式会社 | Method for producing fibrous cellulose-containing coating film, resin composition, coating film, and laminate |
JP6915140B1 (en) * | 2020-10-07 | 2021-08-04 | 第一工業製薬株式会社 | Viscous aqueous composition and external preparation for skin |
WO2022075052A1 (en) * | 2020-10-07 | 2022-04-14 | 第一工業製薬株式会社 | Viscous aqueous composition and external skin preparation |
JP2022061917A (en) * | 2020-10-07 | 2022-04-19 | 第一工業製薬株式会社 | Viscous aqueous composition and external skin preparation |
CN115867249A (en) * | 2020-10-07 | 2023-03-28 | 第一工业制药株式会社 | Viscous aqueous composition and external preparation for skin |
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