JP2018039291A - Outer panel holding device and outer panel processing method - Google Patents

Outer panel holding device and outer panel processing method Download PDF

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JP2018039291A
JP2018039291A JP2016172863A JP2016172863A JP2018039291A JP 2018039291 A JP2018039291 A JP 2018039291A JP 2016172863 A JP2016172863 A JP 2016172863A JP 2016172863 A JP2016172863 A JP 2016172863A JP 2018039291 A JP2018039291 A JP 2018039291A
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outer plate
holding
frame
frame body
clamping
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JP6762177B2 (en
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正 側垣
Tadashi Sobagaki
正 側垣
小林 由直
Yoshinao Kobayashi
由直 小林
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Japan Transport Engineering Co
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Japan Transport Engineering Co
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Abstract

PROBLEM TO BE SOLVED: To provide an outer panel holding device which enables improvement of the workability of processing in an outer panel for a railway vehicle, and to provide an outer panel processing method.SOLUTION: An outer panel holding device 1 is used to process an outer panel 2 for a railway vehicle. The outer panel holding device 1 includes: a frame body 10 having a dimension larger than the outer panel 2; a holding mechanism 20 which detachably holds the outer panel 2 in a frame of the frame body 10; and a rotation mechanism 30 which rotates the frame body 10 around a horizontal rotation axis X. The outer panel holding device 1 can improve the workability of processing in the outer panel for the railway vehicle.SELECTED DRAWING: Figure 1

Description

本発明は、外板保持装置及びこれを用いた外板加工方法に関する。   The present invention relates to a skin holding device and a skin processing method using the same.

例えば、特許文献1には、車体外壁を構成する外板と、外板の内面に取り付けられた骨部材と、を備えた鉄道車両構体が記載されている。特許文献1に記載の鉄道車両構体では、複数の板材の端面同士が溶接により接合されることによって外板が構成されている。   For example, Patent Document 1 describes a railway vehicle structure including an outer plate that constitutes an outer wall of a vehicle body and a bone member that is attached to the inner surface of the outer plate. In the railway vehicle structure described in Patent Document 1, an outer plate is configured by joining end surfaces of a plurality of plate members by welding.

特開2006−224779号公報Japanese Patent Laid-Open No. 2006-224779

上述したような外板の加工工程では、外板の内面側と外面側のそれぞれに所定の作業が施される。例えば、内面には溶接による骨部材の取付作業が施され、外面には板材間の溶接部の研磨作業やスポット溶接痕の電解作業等が施される。これらの作業を外板を立てた状態(作業面が横側を向いた状態)で行うと、作業面に対する作業装置の押当が困難になったり、裏面側への裏当装置の配置が困難になるおそれがある。一方、これらの作業を作業面が上方を向いた状態で行うためには、外板の向きを上下に反転させて作業面を切り替える工程が必要となる。この工程では、例えば人力やクレーンにより外板を反転させることが行われてきたが、外板は寸法が大きく重量も大きいことから、反転作業が難航し、外板の加工の作業性を向上することが困難であった。   In the outer plate processing step as described above, a predetermined operation is performed on each of the inner surface side and the outer surface side of the outer plate. For example, the work of attaching a bone member by welding is performed on the inner surface, and the work of polishing a welded portion between plate members or the operation of electrolyzing spot weld marks is performed on the outer surface. If these operations are performed with the outer plate upright (with the work surface facing sideways), it will be difficult to press the work device against the work surface, and it will be difficult to place the back device on the back side. There is a risk of becoming. On the other hand, in order to perform these operations with the work surface facing upward, a process of switching the work surface by inverting the direction of the outer plate up and down is necessary. In this process, for example, the outer plate has been reversed by human power or a crane. However, since the outer plate has a large size and a large weight, the reversing operation is difficult and the workability of the outer plate is improved. It was difficult.

そこで、本発明は、鉄道車両用の外板における加工の作業性を向上できる外板保持装置及び外板加工方法を提供することを目的とする。   Then, an object of this invention is to provide the outer plate holding | maintenance apparatus and outer plate processing method which can improve the workability | operativity of the process in the outer plate for rail vehicles.

本発明に係る外板保持装置は、鉄道車両用の外板の加工に用いられる外板保持装置であって、外板よりも大きい寸法を有する枠体と、枠体の枠内で外板を着脱自在に保持する保持機構と、枠体を水平な回転軸周りに回転させる回転機構と、を備える。   An outer plate holding device according to the present invention is an outer plate holding device used for processing an outer plate for a railway vehicle, and includes a frame having a size larger than the outer plate, and the outer plate within the frame of the frame. A holding mechanism that is detachably held, and a rotation mechanism that rotates the frame around a horizontal rotation axis.

この外板保持装置では、保持機構によって枠体の枠内に外板を保持した状態で、回転機構によって枠体を水平な回転軸周りに回転させることにより、外板の向きを上下に反転させることができる。これにより、外板を安定的に保持した状態で外板の向きを反転させることができるため、反転作業を容易化でき、鉄道車両用の外板における加工の作業性を向上できる。   In this outer plate holding device, while the outer plate is held in the frame of the frame by the holding mechanism, the direction of the outer plate is reversed up and down by rotating the frame around the horizontal rotation axis by the rotating mechanism. be able to. Thereby, since the direction of the outer plate can be reversed while the outer plate is stably held, the reversing operation can be facilitated, and the workability of processing on the outer plate for a railway vehicle can be improved.

また、外板保持装置は、枠体を鉛直方向に昇降させる昇降機構を更に備えてもよい。この場合、回転機構による回転時に枠体が外板保持装置の設置面に対して非接触となるように枠体を上側の位置に配置できると共に、外板に対する作業時には作業を行い易いように枠体を回転時よりも下側の位置に配置できる。   The outer plate holding device may further include an elevating mechanism that elevates and lowers the frame body in the vertical direction. In this case, the frame body can be arranged at the upper position so that the frame body is not in contact with the installation surface of the outer plate holding device during rotation by the rotation mechanism, and the frame can be easily operated when working on the outer plate. The body can be placed at a lower position than when rotating.

また、保持機構は、外板の一方側を支持する一対の第1挟持部材と、外板の他方側を支持する一対の第2挟持部材と、を有していてもよい。この場合、外板をより安定的に保持できる。   Further, the holding mechanism may include a pair of first clamping members that support one side of the outer plate and a pair of second clamping members that support the other side of the outer plate. In this case, the outer plate can be held more stably.

また、第1挟持部材及び第2挟持部材のそれぞれは、外板の長手方向に沿って延びる棒状の挟持部分と、挟持部分を枠体に連結する複数の連結部分と、を有していてもよい。この場合、第1挟持部材及び第2挟持部材を簡易化及び軽量化できる。また、第1挟持部材及び第2挟持部材で挟持した状態において外板の作業面を広く露出させることが可能となる。   Each of the first clamping member and the second clamping member may have a rod-shaped clamping part extending along the longitudinal direction of the outer plate, and a plurality of connecting parts that connect the clamping part to the frame. Good. In this case, the first clamping member and the second clamping member can be simplified and reduced in weight. In addition, the work surface of the outer plate can be widely exposed in a state of being sandwiched between the first sandwiching member and the second sandwiching member.

また、第1挟持部材の連結部分及び第2挟持部材の連結部分には、外板における回転軸と直交する方向の両端それぞれに当接する一対のストッパが設けられていてもよい。この場合、枠体の回転により外板が傾いたときに、重力によって外板の位置がずれてしまうことを抑制できる。また、枠体の枠内に外板を配置する際に、ストッパ同士の間に外板を配置することで、枠体に対して外板を容易に位置決めできる。   In addition, a pair of stoppers that come into contact with both ends of the outer plate in the direction orthogonal to the rotation axis may be provided in the connecting portion of the first holding member and the connecting portion of the second holding member. In this case, when the outer plate is inclined by the rotation of the frame body, it is possible to suppress the position of the outer plate from being displaced due to gravity. Moreover, when arrange | positioning an outer plate in the frame of a frame, an outer plate can be easily positioned with respect to a frame by arrange | positioning an outer plate between stoppers.

また、第1挟持部材及び第2挟持部材における外板との接触部分に緩衝材が設けられていてもよい。この場合、第1挟持部材及び第2挟持部材との接触に起因する外板の摩耗や損傷等を抑制できる。   Moreover, the buffer material may be provided in the contact part with the outer plate in the 1st clamping member and the 2nd clamping member. In this case, wear or damage of the outer plate due to contact with the first clamping member and the second clamping member can be suppressed.

また、第2挟持部材には、第2挟持部材による外板の挟持位置を第1挟持部材による外板の挟持位置に対して枠体の厚さ方向にオフセットさせるオフセット部材が着脱自在となっていてもよい。この場合、第2挟持部材に取り付けられるオフセット部材の形状を変更することで、一部が湾曲した形状の外板を外板保持装置で取り扱うことができる。   The second clamping member is detachably attachable to an offset member that offsets the clamping position of the outer plate by the second clamping member in the thickness direction of the frame body with respect to the clamping position of the outer plate by the first clamping member. May be. In this case, by changing the shape of the offset member attached to the second holding member, the outer plate having a partially curved shape can be handled by the outer plate holding device.

また、本発明に係る外板加工方法は、外板保持装置を用いた外板加工方法であって、外板の一方面が上方を向き、かつ他方面が下方を向くように保持機構によって外板を枠体の枠内に保持する保持ステップと、外板の一方面が下方を向き、かつ他方面が上方を向くように回転機構によって枠体を回転軸周りに回転させる回転ステップと、外板の他方面に加工を施す加工ステップと、を含む。   Further, the skin processing method according to the present invention is a skin processing method using a skin holding device, wherein the outside plate is attached by a holding mechanism so that one surface of the skin faces upward and the other surface faces downward. A holding step for holding the plate within the frame of the frame, a rotation step for rotating the frame around the rotation axis by the rotation mechanism so that one surface of the outer plate faces downward and the other surface faces upward; A processing step of processing the other side of the plate.

この外板加工方法では、外板の一方面が上方を向き、かつ他方面が下方を向くように保持機構によって外板を枠体の枠内に保持した状態から、外板の一方面が下方を向き、かつ他方面が上方を向くように回転機構によって枠体を回転軸周りに回転させ、その後、上方を向いた外板の他方面に加工を施す。これにより、外板保持装置によって外板を安定的に保持した状態で外板の向きを反転させ、上方を向いた外板の他方面に加工を施すことができるため、鉄道車両用の外板における加工の作業性を向上できる。   In this outer plate processing method, from the state where the outer plate is held in the frame of the frame body by the holding mechanism so that one surface of the outer plate faces upward and the other surface faces downward, the one surface of the outer plate moves downward. The frame body is rotated around the rotation axis by the rotation mechanism so that the other surface faces upward, and then the other surface of the outer plate facing upward is processed. As a result, the outer plate can be reversed while the outer plate is stably held by the outer plate holding device, and the other surface of the outer plate facing upward can be processed. Can improve the workability of machining.

本発明によれば、鉄道車両用の外板の加工作業の作業性を向上できる。   ADVANTAGE OF THE INVENTION According to this invention, workability | operativity of the process operation of the outer plate | board for rail vehicles can be improved.

本発明の一実施形態に係る外板保持装置の概略斜視図である。It is a schematic perspective view of the outer plate holding | maintenance apparatus which concerns on one Embodiment of this invention. 図1のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. 図1の外板保持装置を用いた外板の加工方法の一例を示すフローチャートである。It is a flowchart which shows an example of the processing method of the outer plate using the outer plate holding | maintenance apparatus of FIG. 外板を枠体の枠内に配置する様子を示す概略斜視図である。It is a schematic perspective view which shows a mode that an outer plate is arrange | positioned in the frame of a frame. 枠体を上昇させた状態を示す概略斜視図である。It is a schematic perspective view which shows the state which raised the frame. 枠体を回転させた状態を示す概略斜視図である。It is a schematic perspective view which shows the state which rotated the frame. 枠体を下降させた状態を示す概略斜視図である。It is a schematic perspective view which shows the state which lowered the frame. 外板に加工を施した状態を示す概略斜視図である。It is a schematic perspective view which shows the state which processed the outer plate. 外板保持装置の変形例を示す図であり、図2に対応する断面図である。It is a figure which shows the modification of an outer plate holding | maintenance apparatus, and is sectional drawing corresponding to FIG.

以下、本発明の一実施形態について、図面を参照しつつ詳細に説明する。なお、以下の説明において、同一又は相当要素には同一符号を用い、重複する説明を省略する。   Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. In the following description, the same reference numerals are used for the same or corresponding elements, and duplicate descriptions are omitted.

図1に示される外板保持装置1は、鉄道車両用の外板2の加工に用いられる。外板2は、例えば、鉄道車両構体の側構体を構成する長方形状の金属板である。外板2は、例えば、2枚の板材の端面同士が溶接により接合されることによって構成され、外板2の中央部分には、窓枠となる略長方形状の開口3が形成されている。2枚の板材は、一方が幕部及び吹寄せ上部を構成すると共に、他方が腰部及び吹寄せ下部を構成しており、互いの間に開口3を形成するように互いの端面同士が突き合わせられている。2枚の板材間には、外板2の長手方向に沿って延びる溶接部Wが形成されている。   The outer plate holding device 1 shown in FIG. 1 is used for processing the outer plate 2 for a railway vehicle. The outer plate 2 is, for example, a rectangular metal plate that constitutes a side structure of a railway vehicle structure. The outer plate 2 is configured, for example, by joining the end surfaces of two plate members by welding, and a substantially rectangular opening 3 serving as a window frame is formed in a central portion of the outer plate 2. One of the two plate members constitutes a curtain part and a blowing upper part, and the other constitutes a waist part and a blowing lower part, and the end faces of each other are butted so as to form an opening 3 therebetween. . A welded portion W extending along the longitudinal direction of the outer plate 2 is formed between the two plate members.

外板保持装置1は、枠体10と、保持機構20と、回転機構30と、昇降機構40と、を備えている。枠体10は、例えば、金属により長方形状に形成され、互いに対向する一対の長辺部11,11と、互いに対向する一対の短辺部12,12と、を有している。枠体10は、外板2よりも一回り大きい寸法を有しており、枠体10の長手方向と外板2の長手方向とが沿うように枠体10の枠内に外板2が配置される。   The outer plate holding device 1 includes a frame body 10, a holding mechanism 20, a rotating mechanism 30, and an elevating mechanism 40. The frame body 10 is formed of, for example, a metal in a rectangular shape, and includes a pair of long side portions 11 and 11 that face each other and a pair of short side portions 12 and 12 that face each other. The frame 10 has a size that is slightly larger than the outer plate 2, and the outer plate 2 is arranged in the frame of the frame 10 so that the longitudinal direction of the frame 10 and the longitudinal direction of the outer plate 2 are aligned. Is done.

保持機構20は、枠体10の枠内で外板2を着脱自在に保持する。保持機構20は、外板2の短手方向の一方側(開口3を挟んで一方側)を支持する一対の第1挟持部材21,22と、外板2の短手方向の他方側(開口3を挟んで他方側)を支持する一対の第2挟持部材23,24と、を有している。第1挟持部材21,22は、外板2の長手方向に沿って延びる棒状の挟持部分21a,22aと、挟持部分21a,22aを枠体10の長辺部11に連結する複数(この例では9本)の連結部分21b,22bと、を有している。   The holding mechanism 20 detachably holds the outer plate 2 within the frame of the frame body 10. The holding mechanism 20 includes a pair of first clamping members 21 and 22 that support one side of the outer plate 2 in the short direction (one side across the opening 3) and the other side of the outer plate 2 in the short direction (opening). 3 and a pair of second clamping members 23 and 24 for supporting the other side of the sheet 3. The first clamping members 21 and 22 are rod-shaped clamping parts 21a and 22a extending along the longitudinal direction of the outer plate 2, and a plurality of (in this example) connecting the clamping parts 21a and 22a to the long side part 11 of the frame 10. 9) connecting portions 21b and 22b.

挟持部分21a,22aの長さは、外板2の長手方向の長さよりも長くなっている。挟持部分22aの両端は、枠体10の一対の短辺部12,12にそれぞれ連結されている。一方、挟持部分21aの両端は、枠体10から遊離している。連結部分21b,22bは、例えば、棒状をなして挟持部分21a,22aと垂直に延在し、枠体10の長手方向に沿って等間隔に並んで配置されている。   The lengths of the sandwiching portions 21 a and 22 a are longer than the length of the outer plate 2 in the longitudinal direction. Both ends of the sandwiching portion 22a are connected to the pair of short side portions 12 and 12 of the frame 10, respectively. On the other hand, both ends of the sandwiching portion 21 a are free from the frame body 10. The connecting portions 21 b and 22 b are, for example, rod-shaped and extend perpendicular to the sandwiching portions 21 a and 22 a, and are arranged side by side at equal intervals along the longitudinal direction of the frame body 10.

第1挟持部材22は、枠体10に固定され、枠体10と平行な位置で不動となっている。一方、第1挟持部材21の各連結部分21bは、枠体10の長辺部11に軸支されており、第1挟持部材21は、長辺部11に沿った軸周りに回動自在となっている。一対の第1挟持部材21,22は、第1挟持部材21の回動により開閉自在となっている。一対の第1挟持部材21,22は、閉状態において、一方の第1挟持部材21と他方の第1挟持部材22との間で外板2の短手方向の一方側を挟持し、開状態において、外板2の一面側を開放する。開状態においては、例えば、連結部分21bと連結部分22bとが垂直になる(図4)。なお、開状態において連結部分21bと連結部分22bとの間のなす角が鈍角となっていてもよい。この場合、外板2を枠体10から取り出す作業を容易化できる。   The first clamping member 22 is fixed to the frame body 10 and is immovable at a position parallel to the frame body 10. On the other hand, each connecting portion 21 b of the first clamping member 21 is pivotally supported by the long side portion 11 of the frame body 10, and the first clamping member 21 is rotatable around an axis along the long side portion 11. It has become. The pair of first clamping members 21 and 22 can be opened and closed by the rotation of the first clamping member 21. In the closed state, the pair of first sandwiching members 21 and 22 sandwich one side in the short direction of the outer plate 2 between one first sandwiching member 21 and the other first sandwiching member 22, and open state , The one surface side of the outer plate 2 is opened. In the open state, for example, the connecting portion 21b and the connecting portion 22b are vertical (FIG. 4). Note that an angle formed between the connecting portion 21b and the connecting portion 22b in the open state may be an obtuse angle. In this case, the work of taking out the outer plate 2 from the frame body 10 can be facilitated.

保持機構20は、第1挟持部材21を回動させる複数(この例では3つ)のエアシリンダ25を有している。エアシリンダ25は、枠体10の長辺部11に軸支されている。エアシリンダ25のロッドの先端は、連結部分21bに固定されたリンク部材26に軸支されており、エアシリンダ25は、ロッドを進退させることにより第1挟持部材21を開状態の位置と閉状態の位置との間で回動させる。   The holding mechanism 20 includes a plurality (three in this example) of air cylinders 25 that rotate the first clamping member 21. The air cylinder 25 is pivotally supported on the long side portion 11 of the frame body 10. The tip of the rod of the air cylinder 25 is pivotally supported by a link member 26 fixed to the connecting portion 21b. The air cylinder 25 moves the rod forward and backward to open and close the first clamping member 21. Rotate between

エアシリンダ25の動作は、図示しない制御装置により制御される。この制御装置は、例えば、CPU等の演算部及びRAM又はROM等の記憶部を含むコンピュータにより構成され、外板保持装置1の近傍に配置された操作盤(不図示)内に格納されている。また、この制御装置は、操作盤上に設けられた操作ボタン等の入力部より受け付けた操作入力に従って、外板保持装置1の各部を制御する。   The operation of the air cylinder 25 is controlled by a control device (not shown). For example, the control device is configured by a computer including a calculation unit such as a CPU and a storage unit such as a RAM or a ROM, and is stored in an operation panel (not shown) disposed in the vicinity of the outer plate holding device 1. . In addition, this control device controls each part of the outer plate holding device 1 in accordance with an operation input received from an input unit such as an operation button provided on the operation panel.

第2挟持部材23,24は、枠体10の厚さ方向から見て、枠体10の幅方向の中心線に関して第1挟持部材21,22と略線対称になるように設けられている。すなわち、各第2挟持部材23,24は、外板2の長手方向に沿って延びる棒状の挟持部分23a,24aと、挟持部分23a,24aを枠体10の長辺部11に連結する複数(この例では9本)の連結部分23b,24bと、を有している。   The second clamping members 23 and 24 are provided so as to be substantially line symmetrical with the first clamping members 21 and 22 with respect to the center line in the width direction of the frame 10 when viewed from the thickness direction of the frame 10. In other words, each of the second holding members 23 and 24 has a rod-like holding portion 23 a and 24 a extending along the longitudinal direction of the outer plate 2, and a plurality of ( In this example, there are nine) connecting portions 23b and 24b.

挟持部分23a,24aの長さは、外板2の長手方向の長さよりも長くなっている。挟持部分24aの両端は、枠体10の一対の短辺部12,12にそれぞれに接続されている。一方、挟持部分23aの両端は、枠体10から遊離している。連結部分23b,24bは、例えば、棒状をなして挟持部分23a,24aと垂直に延在し、枠体10の長手方向に沿って等間隔に並んで配置されている。   The lengths of the sandwiching portions 23 a and 24 a are longer than the length of the outer plate 2 in the longitudinal direction. Both ends of the sandwiching portion 24 a are connected to the pair of short sides 12, 12 of the frame body 10. On the other hand, both ends of the sandwiching portion 23 a are free from the frame body 10. For example, the connecting portions 23 b and 24 b are formed in a rod shape and extend perpendicularly to the sandwiching portions 23 a and 24 a, and are arranged at equal intervals along the longitudinal direction of the frame body 10.

第2挟持部材24は、枠体10に固定され、枠体10と平行な位置で不動となっている。一方、第2挟持部材23の各連結部分23bは、枠体10の長辺部11に固定された固定部材27に対して軸支されており、第2挟持部材23は、長辺部11に沿った軸周りに回動自在となっている。一対の第2挟持部材23,24は、第2挟持部材23の回動により開閉自在となっている。   The second clamping member 24 is fixed to the frame body 10 and is immovable at a position parallel to the frame body 10. On the other hand, each connecting portion 23 b of the second holding member 23 is pivotally supported with respect to a fixing member 27 fixed to the long side portion 11 of the frame body 10, and the second holding member 23 is attached to the long side portion 11. It is freely rotatable around the axis along. The pair of second clamping members 23 and 24 can be opened and closed by the rotation of the second clamping member 23.

一対の第2挟持部材23,24は、閉状態において、一方の第2挟持部材23と他方の第2挟持部材24との間で外板2の短手方向の他方側を挟持し、開状態において、外板2の一面側を開放する。第1挟持部材21,22と第2挟持部材23,24とは、開状態において外板2の同一面側を開放する。開状態においては、例えば、連結部分23bと連結部分24bとが垂直になる(図3)。第2挟持部材23は、第1挟持部材21と同様に、エアシリンダ25及びリンク部材26によって開状態の位置と閉状態の位置との間で回動する。第2挟持部材23側のエアシリンダ25は、固定部材27に軸支されている。   In the closed state, the pair of second sandwiching members 23 and 24 sandwich the other side in the short direction of the outer plate 2 between the one second sandwiching member 23 and the other second sandwiching member 24, and are in the open state. , The one surface side of the outer plate 2 is opened. The first clamping members 21 and 22 and the second clamping members 23 and 24 open the same surface side of the outer plate 2 in the open state. In the open state, for example, the connecting portion 23b and the connecting portion 24b are vertical (FIG. 3). Similar to the first clamping member 21, the second clamping member 23 is rotated between an open position and a closed position by the air cylinder 25 and the link member 26. The air cylinder 25 on the second clamping member 23 side is pivotally supported by the fixing member 27.

また、図1及び図2に示されるように、第2挟持部材23には、第2挟持部材23,24による外板2の挟持位置を第1挟持部材21,22による外板2の挟持位置に対して枠体10の厚さ方向にオフセットさせるオフセット部材28が着脱自在となっている。なお、図2では、一部の部材を省略して示している。   As shown in FIGS. 1 and 2, the second holding member 23 has a holding position of the outer plate 2 by the second holding members 23 and 24 as a holding position of the outer plate 2 by the first holding members 21 and 22. On the other hand, an offset member 28 that is offset in the thickness direction of the frame 10 is detachable. In FIG. 2, some members are omitted.

オフセット部材28は、例えば、ボルト締結により、第2挟持部材23の各連結部分23bに対して着脱自在に取り付けられている。オフセット部材28は、例えば、長方形枠状に形成され、連結部分23bにおける挟持部分23a側に配置されている。第2挟持部材23,24は、オフセット部材28を介して外板2を挟持する。第2挟持部材23の各連結部分23bが固定部材27を介して枠体10の長辺部11に固定されていることにより、一対の第2挟持部材23,24の間にオフセット部材28の配置スペースが形成されている。   The offset member 28 is detachably attached to each connecting portion 23b of the second clamping member 23 by, for example, bolt fastening. The offset member 28 is formed in a rectangular frame shape, for example, and is arranged on the clamping portion 23a side in the connecting portion 23b. The second clamping members 23 and 24 clamp the outer plate 2 via the offset member 28. Since each connecting portion 23 b of the second clamping member 23 is fixed to the long side portion 11 of the frame body 10 via the fixing member 27, the offset member 28 is disposed between the pair of second clamping members 23 and 24. A space is formed.

図2では、オフセット量が値0である場合が示されているが、例えば、外板2の短手方向の他方側が湾曲している場合、オフセット部材28に換えて、外板2の短手方向の他方側の形状に対応した形状の他のオフセット部材28を第2挟持部材23に取り付けることで、外板2の短手方向の他方側の形状に対応するように、第2挟持部材23,24による外板2の挟持位置を第1挟持部材21,22による外板2の挟持位置に対して枠体10の厚さ方向にオフセットさせることができる。なお、オフセット部材28は、任意の形状であってよく、外板2の形状のバリエーションに応じて予め複数用意されていてもよい。   FIG. 2 shows a case where the offset amount is 0. For example, when the other side in the short direction of the outer plate 2 is curved, the shorter side of the outer plate 2 is used instead of the offset member 28. By attaching another offset member 28 having a shape corresponding to the shape on the other side of the direction to the second holding member 23, the second holding member 23 so as to correspond to the shape on the other side in the short direction of the outer plate 2. , 24 can be offset in the thickness direction of the frame 10 with respect to the clamping position of the outer plate 2 by the first clamping members 21, 22. The offset member 28 may have an arbitrary shape, and a plurality of offset members 28 may be prepared in advance according to variations in the shape of the outer plate 2.

また、図2に示されるように、第1挟持部材21,22及び第2挟持部材23,24における外板2との接触部分には、緩衝材29が設けられている。この例では、緩衝材29は、オフセット部材28における外板2との対向面の全面、第1挟持部材22の各連結部分22bにおける挟持部分22a側の部分、及び第2挟持部材23,24の各連結部分23b,24bにおける挟持部分23a,24a側の部分に配置されている。緩衝材29の材料の例としては、例えばナイロン樹脂が挙げられる。   In addition, as shown in FIG. 2, a buffer material 29 is provided at the contact portion of the first clamping members 21 and 22 and the second clamping members 23 and 24 with the outer plate 2. In this example, the cushioning material 29 includes the entire surface of the offset member 28 facing the outer plate 2, the portion on the clamping portion 22 a side of each connecting portion 22 b of the first clamping member 22, and the second clamping members 23 and 24. It arrange | positions in the part by the side of clamping part 23a, 24a in each connection part 23b, 24b. Examples of the material of the cushioning material 29 include nylon resin.

また、図2に示されるように、第1挟持部材22の連結部分22b及び第2挟持部材24の連結部分24bには、一対のストッパSが設けられている。一対のストッパSは、外板2の短手方向(回転機構30の回転軸X(図1)と直交する方向)において外板2を挟んで互いに対向するように配置され、外板2における短手方向の両端それぞれに当接している。なお、ストッパSは、例えば連結部分22b又は連結部分24b上において外板2の短手方向に沿ってスライド自在となっていてもよい。この場合、外板2の寸法に応じてストッパSの位置を調整できる。また、一対のストッパSは、外板2の長手方向に沿って複数対設けられていてもよい。   Further, as shown in FIG. 2, a pair of stoppers S is provided on the connecting portion 22 b of the first holding member 22 and the connecting portion 24 b of the second holding member 24. The pair of stoppers S are disposed so as to face each other across the outer plate 2 in the short direction of the outer plate 2 (the direction perpendicular to the rotation axis X of the rotation mechanism 30 (FIG. 1)). It is in contact with both ends in the hand direction. The stopper S may be slidable along the short direction of the outer plate 2 on the connecting portion 22b or the connecting portion 24b, for example. In this case, the position of the stopper S can be adjusted according to the dimension of the outer plate 2. A plurality of pairs of stoppers S may be provided along the longitudinal direction of the outer plate 2.

図1に示されるように、回転機構30は、枠体10を水平な回転軸X周りに回転自在に軸支する一対の支持部31,31を有し、図示しないモータの駆動力によって枠体10を回転軸X周りに回転させる。回転軸Xは、例えば、枠体10の長手方向から見た場合の枠体10の中心線と一致している。支持部31,31は、回転軸Xを挟んで互いに対向するように、枠体10に対して枠体10の長手方向の一方側と他方側とに配置されている。モータの動作は、上述した制御装置により制御される。   As shown in FIG. 1, the rotation mechanism 30 has a pair of support portions 31 and 31 that rotatably support the frame body 10 around a horizontal rotation axis X, and the frame body is driven by a driving force of a motor (not shown). 10 is rotated around the rotation axis X. For example, the rotation axis X coincides with the center line of the frame 10 when viewed from the longitudinal direction of the frame 10. The support portions 31 are arranged on one side and the other side in the longitudinal direction of the frame body 10 so as to face each other across the rotation axis X. The operation of the motor is controlled by the control device described above.

昇降機構40は、枠体10を鉛直方向に昇降させる。昇降機構40は、枠体10に対して枠体10の長手方向の一方側と他方側とに配置された一対の昇降部41,41を有している。各昇降部41は、回転機構30の支持部31に固定された固定部42と、固定部42を外板保持装置1の設置面に対して鉛直方向に移動させる一対の可動部43,43と、可動部43による固定部42の移動をガイドする一対のガイド部44,44と、を有している。   The elevating mechanism 40 elevates and lowers the frame body 10 in the vertical direction. The elevating mechanism 40 has a pair of elevating parts 41, 41 arranged on one side and the other side in the longitudinal direction of the frame body 10 with respect to the frame body 10. Each elevating part 41 includes a fixed part 42 fixed to the support part 31 of the rotation mechanism 30, and a pair of movable parts 43 and 43 that move the fixed part 42 in the vertical direction with respect to the installation surface of the outer plate holding device 1. And a pair of guide portions 44 and 44 for guiding the movement of the fixed portion 42 by the movable portion 43.

固定部42は、例えば、棒状をなして水平方向に延在し、中間部において回転機構30の支持部31に固定されている。可動部43は、例えば、棒状をなして鉛直方向に延在し、台座部45に対して固定部42を支持している。可動部43は、例えば、図示しないタンクからのエアーにより伸縮する空圧式の伸縮ポールである。可動部43の動作は、上述した制御装置により制御される。ガイド部44は、例えば、棒状をなして台座部45から鉛直方向に延在し、固定部42に挿通されている。   For example, the fixing portion 42 has a bar shape and extends in the horizontal direction, and is fixed to the support portion 31 of the rotation mechanism 30 at an intermediate portion. The movable portion 43 has, for example, a rod shape and extends in the vertical direction, and supports the fixed portion 42 with respect to the pedestal portion 45. The movable portion 43 is, for example, a pneumatic telescopic pole that expands and contracts by air from a tank (not shown). Operation | movement of the movable part 43 is controlled by the control apparatus mentioned above. The guide portion 44 has, for example, a rod shape, extends in the vertical direction from the pedestal portion 45, and is inserted through the fixed portion 42.

昇降機構40は、例えば、溶接部Wの研磨作業が行われる下側位置(図1)と、下側位置よりも上側の上側位置(図4)との間で枠体10を昇降させる。下側位置は、枠体10が設置面に対して非接触となる位置に設定されている。上側位置は、回転機構30により枠体10が回転したとしても枠体10が設置面に対して非接触となる位置に設定されている。   The elevating mechanism 40 elevates and lowers the frame body 10 between, for example, a lower position (FIG. 1) where the welding operation of the welded portion W is performed and an upper position (FIG. 4) above the lower position. The lower position is set to a position where the frame body 10 is not in contact with the installation surface. The upper position is set to a position where the frame 10 is not in contact with the installation surface even if the frame 10 is rotated by the rotation mechanism 30.

また、外板保持装置1には、外板2が水平で、かつ枠体10が下側位置に位置する場合に枠体10の下面に当接する複数(この例では4つ)のストッパ5が備えられている。各ストッパ5は、設置面に立設されている。また、外板保持装置1には、外板2が水平で、かつ枠体10が下側位置に位置する場合に外板2の溶接部Wの下面を支持する裏当装置(不図示)が備えられている。裏当装置は、例えば、溶接部Wに対する位置を調整可能となるようにレール(不図示)上に設置され、水平方向に移動自在となっている。   In addition, the outer plate holding device 1 includes a plurality of (four in this example) stoppers 5 that come into contact with the lower surface of the frame body 10 when the outer plate 2 is horizontal and the frame body 10 is positioned at the lower position. Is provided. Each stopper 5 is erected on the installation surface. The outer plate holding device 1 has a backing device (not shown) that supports the lower surface of the welded portion W of the outer plate 2 when the outer plate 2 is horizontal and the frame body 10 is positioned at the lower position. Is provided. For example, the backing device is installed on a rail (not shown) so that the position relative to the welded portion W can be adjusted, and is movable in the horizontal direction.

続いて、図3〜図8を参照しつつ、外板保持装置1を用いた外板2の加工方法を説明する。まず、図4に示されるように、第1挟持部材21,22及び第2挟持部材23,24の双方を開状態とし、外板2の一方面2aが上方を向き、かつ他方面2bが下方を向くように外板2を枠体10の枠内に配置する。このとき、枠体10は、昇降機構40によって下側位置に位置付けられている。また、このとき、ストッパS同士の間に外板2を配置することで、枠体10に対して外板2が位置決めされる。枠体10の枠内への外板2の配置は、例えば、人力により行われてもよいし、装置を用いて行われてもよい。   Then, the processing method of the outer plate | board 2 using the outer plate holding | maintenance apparatus 1 is demonstrated, referring FIGS. 3-8. First, as shown in FIG. 4, both the first clamping members 21 and 22 and the second clamping members 23 and 24 are opened, the one surface 2a of the outer plate 2 faces upward, and the other surface 2b is downward. The outer plate 2 is arranged in the frame of the frame body 10 so as to face. At this time, the frame body 10 is positioned at the lower position by the elevating mechanism 40. Further, at this time, the outer plate 2 is positioned with respect to the frame body 10 by arranging the outer plate 2 between the stoppers S. The arrangement of the outer plate 2 in the frame of the frame body 10 may be performed by, for example, human power or using an apparatus.

続いて、図1に示されるように、第1挟持部材21,22及び第2挟持部材23,24の双方を閉状態とし、保持機構20によって外板2を枠体10の枠内に保持する(ステップS1、保持ステップ)。続いて、図5に示されるように、昇降機構40によって枠体10を下側位置から上側位置まで上昇させる(ステップS2)。続いて、図5及び図6に示されるように、外板2の一方面2aが下方を向き、かつ他方面2bが上方を向くように回転機構30によって枠体10を回転軸X周りに回転させる(ステップS3、回転ステップ)。図5では、回転中の枠体10が二点鎖線で示されている。続いて、図7に示されるように、昇降機構40よって枠体10を上側位置から下側位置まで下降させる(ステップS4)。   Subsequently, as shown in FIG. 1, both the first clamping members 21 and 22 and the second clamping members 23 and 24 are closed, and the outer plate 2 is held in the frame of the frame body 10 by the holding mechanism 20. (Step S1, holding step). Subsequently, as shown in FIG. 5, the frame body 10 is raised from the lower position to the upper position by the elevating mechanism 40 (step S2). Subsequently, as shown in FIGS. 5 and 6, the frame 10 is rotated around the rotation axis X by the rotation mechanism 30 so that the one surface 2 a of the outer plate 2 faces downward and the other surface 2 b faces upward. (Step S3, rotation step). In FIG. 5, the rotating frame body 10 is indicated by a two-dot chain line. Subsequently, as shown in FIG. 7, the frame body 10 is lowered from the upper position to the lower position by the elevating mechanism 40 (step S4).

続いて、図8に示されるように、外板2の他方面2bに加工を施す(ステップS5、加工ステップ)。例えば、外板2の他方面2bにおける溶接部Wに研磨作業を施す。この研磨作業は、例えば、作業者により研磨機を用いて行われる。外板2の他方面2bは、例えば、車体外面を構成する面であり、外観向上のために溶接部Wの研磨作業が施される。図8では、研磨作業の完了後の溶接部Wが示されている。   Subsequently, as shown in FIG. 8, the other surface 2b of the outer plate 2 is processed (step S5, processing step). For example, a polishing operation is performed on the welded portion W on the other surface 2 b of the outer plate 2. This polishing operation is performed by an operator using a polishing machine, for example. The other surface 2b of the outer plate 2 is, for example, a surface constituting the outer surface of the vehicle body, and a polishing operation for the welded portion W is performed to improve the appearance. FIG. 8 shows the weld W after the polishing operation is completed.

研磨作業が完了した後、昇降機構40によって枠体10を下側位置から上側位置まで上昇させる(ステップS6)。続いて、外板2の一方面2aが上方を向き、かつ他方面2bが下方を向くように回転機構30によって枠体10を回転軸X周りに回転させる(ステップS7)。続いて、昇降機構40よって枠体10を上側位置から下側位置まで下降させる(ステップS8)。続いて、第1挟持部材21,22及び第2挟持部材23,24の双方を開状態とし、外板2を枠体10から取り出す。枠体10からの外板2の取出は、例えば、人力により行われてもよいし、装置を用いて行われてもよい。   After the polishing operation is completed, the frame body 10 is raised from the lower position to the upper position by the lifting mechanism 40 (step S6). Subsequently, the frame body 10 is rotated around the rotation axis X by the rotation mechanism 30 so that the one surface 2a of the outer plate 2 faces upward and the other surface 2b faces downward (step S7). Subsequently, the frame body 10 is lowered from the upper position to the lower position by the elevating mechanism 40 (step S8). Subsequently, both the first clamping members 21 and 22 and the second clamping members 23 and 24 are opened, and the outer plate 2 is taken out from the frame body 10. The extraction of the outer plate 2 from the frame body 10 may be performed by, for example, human power or using an apparatus.

続いて、外板2の一方面2aに加工を施す。例えば、外板2の一方面2aに強度向上のための骨部材を取り付ける。より詳細には、例えば、枠体10から取り出された外板2を、一方面2aが上方を向き、かつ他方面2bが下方を向いた状態のままで骨部材の取付作業の実施場所へと搬送し、外板2の一方面2aに溶接により骨部材を取り付ける。   Subsequently, the one surface 2a of the outer plate 2 is processed. For example, a bone member for improving the strength is attached to the one surface 2 a of the outer plate 2. More specifically, for example, the outer plate 2 taken out from the frame body 10 is moved to the place where the bone member is attached while the one surface 2a faces upward and the other surface 2b faces downward. It conveys and attaches a bone member to the one surface 2a of the outer plate 2 by welding.

以上説明した外板保持装置1では、保持機構20によって枠体10の枠内に外板2を保持した状態で、回転機構30によって枠体10を水平な回転軸X周りに回転させることにより、外板2の向きを上下に反転させることができる。これにより、外板2を安定的に保持した状態で外板2の向きを反転させることができるため、反転作業を容易化でき、鉄道車両用の外板2における加工の作業性を向上できる。   In the outer plate holding device 1 described above, by rotating the frame body 10 around the horizontal rotation axis X by the rotation mechanism 30 in a state where the outer plate 2 is held in the frame of the frame body 10 by the holding mechanism 20, The direction of the outer plate 2 can be reversed up and down. Thereby, since the direction of the outer plate 2 can be reversed while the outer plate 2 is stably held, the reversing operation can be facilitated, and the workability of processing on the outer plate 2 for a railway vehicle can be improved.

また、外板保持装置1は、枠体10を鉛直方向に昇降させる昇降機構40を更に備えている。これにより、回転機構30による回転時に枠体10が外板保持装置1の設置面に対して非接触となるように枠体10を上側位置に配置できると共に、外板2に対する作業時には作業を行い易いように枠体10を上側位置よりも下側の下側位置に配置できる。   The outer plate holding device 1 further includes an elevating mechanism 40 that elevates and lowers the frame body 10 in the vertical direction. Accordingly, the frame body 10 can be disposed at the upper position so that the frame body 10 is not in contact with the installation surface of the outer plate holding device 1 during rotation by the rotation mechanism 30, and the work is performed at the time of working on the outer plate 2. The frame body 10 can be arranged at a lower position below the upper position so as to facilitate.

また、保持機構20は、外板2の一方側を支持する一対の第1挟持部材21,22と、外板2の他方側を支持する一対の第2挟持部材23,24と、を有している。これにより、外板2をより安定的に保持できる。   The holding mechanism 20 includes a pair of first clamping members 21 and 22 that support one side of the outer plate 2 and a pair of second clamping members 23 and 24 that support the other side of the outer plate 2. ing. Thereby, the outer plate | board 2 can be hold | maintained more stably.

また、第1挟持部材21,22は、外板2の長手方向に沿って延びる棒状の挟持部分21a,22aと、挟持部分21a,22aを枠体10に連結する複数の連結部分21b,22bと、を有し、第2挟持部材23,24は、外板2の長手方向に沿って延びる棒状の挟持部分23a,24aと、挟持部分23a,24aを枠体10に連結する複数の連結部分23b,24bと、を有している。これにより、第1挟持部材21,22及び第2挟持部材23,24を簡易化及び軽量化できる。また、第1挟持部材21,22及び第2挟持部材23,24で挟持した状態において外板2の作業面を広く露出させることが可能となる。   The first clamping members 21 and 22 include rod-shaped clamping parts 21 a and 22 a extending along the longitudinal direction of the outer plate 2, and a plurality of connection parts 21 b and 22 b that connect the clamping parts 21 a and 22 a to the frame body 10. The second holding members 23 and 24 have rod-like holding portions 23a and 24a extending along the longitudinal direction of the outer plate 2, and a plurality of connecting portions 23b for connecting the holding portions 23a and 24a to the frame body 10. , 24b. Thereby, the 1st clamping members 21 and 22 and the 2nd clamping members 23 and 24 can be simplified and reduced in weight. In addition, the work surface of the outer plate 2 can be widely exposed in a state of being sandwiched between the first sandwiching members 21 and 22 and the second sandwiching members 23 and 24.

また、第1挟持部材21,22及び第2挟持部材23,24における外板2との接触部分に緩衝材29が設けられている。これにより、第1挟持部材21,22及び第2挟持部材23,24との接触に起因する外板2の摩耗や損傷等を抑制できる。   In addition, a buffer material 29 is provided at a portion of the first clamping members 21 and 22 and the second clamping members 23 and 24 that are in contact with the outer plate 2. Thereby, abrasion, damage, and the like of the outer plate 2 due to contact with the first clamping members 21 and 22 and the second clamping members 23 and 24 can be suppressed.

また、第2挟持部材23には、第2挟持部材23,24による外板2の挟持位置を第1挟持部材21,22による外板2の挟持位置に対して枠体10の厚さ方向にオフセットさせるオフセット部材28が着脱自在となっている。これにより、オフセット部材28の形状を変更することで、一部が湾曲した形状の外板2を外板保持装置1で取り扱うことができる。   Further, the second holding member 23 has a holding position of the outer plate 2 by the second holding members 23 and 24 in a thickness direction of the frame body 10 with respect to a holding position of the outer plate 2 by the first holding members 21 and 22. An offset member 28 to be offset is detachable. Thus, by changing the shape of the offset member 28, the outer plate 2 having a partially curved shape can be handled by the outer plate holding device 1.

例えば、図9に示されるようなオフセット部材28Aが用いられてもよい。この変形例では、外板2の短手方向の他端側が第2挟持部材23側に向かって湾曲している。オフセット部材28Aは、第2挟持部材23,24のそれぞれに着脱自在に取り付けられ、外板2の短手方向の他端側を挟持している。一対のオフセット部材28Aのそれぞれは、外板2の短手方向の他端側の湾曲形状に対応した形状をなしている。第2挟持部材24側のオフセット部材28Aには、ストッパSが設けられている。この変形例では、外板2の短手方向の他方側の湾曲形状に対応するように、第2挟持部材23,24による外板2の挟持位置を第1挟持部材21,22による外板2の挟持位置に対して枠体10の厚さ方向にオフセットさせることができる。   For example, an offset member 28A as shown in FIG. 9 may be used. In this modification, the other end side in the short direction of the outer plate 2 is curved toward the second clamping member 23 side. The offset member 28A is detachably attached to each of the second holding members 23 and 24, and holds the other end side of the outer plate 2 in the short direction. Each of the pair of offset members 28 </ b> A has a shape corresponding to the curved shape on the other end side in the short direction of the outer plate 2. A stopper S is provided on the offset member 28A on the second clamping member 24 side. In this modification, the outer plate 2 formed by the first holding members 21 and 22 is positioned at the position where the outer plate 2 is held by the second holding members 23 and 24 so as to correspond to the curved shape on the other side in the short direction of the outer plate 2. Can be offset in the thickness direction of the frame 10 with respect to the sandwiching position.

また、第1挟持部材22の連結部分22b及び第2挟持部材24の連結部分24bには、外板2における回転軸Xと直交する方向の両端それぞれに当接する一対のストッパSが設けられている。これにより、枠体10の回転により外板2が傾いたときに、重力によって外板2の位置がずれてしまうことを抑制できる。また、枠体10の枠内に外板2を配置する際に、ストッパS同士の間に外板2を配置することで、枠体10に対して外板2を容易に位置決めできる。   In addition, a pair of stoppers S that come into contact with both ends of the outer plate 2 in the direction orthogonal to the rotation axis X are provided on the connecting portion 22b of the first holding member 22 and the connecting portion 24b of the second holding member 24. . Thereby, when the outer plate 2 is inclined by the rotation of the frame body 10, it is possible to suppress the position of the outer plate 2 from being displaced due to gravity. Further, when the outer plate 2 is arranged in the frame of the frame body 10, the outer plate 2 can be easily positioned with respect to the frame body 10 by arranging the outer plate 2 between the stoppers S.

以上、本発明の一実施形態について説明したが、本発明は、上記実施形態に限られない。例えば、上記実施形態では、ステップS5において外板2の他方面2bに施す加工の例として溶接部Wの研磨を例示したが、これに代えて又は加えて、スポット溶接痕の電解作業を施してもよく、或いは、その他の加工を施してもよい。また、外板2の一方面2aに施す加工の例として骨部材の取付を例示したが、これに代えて又は加えて、その他の加工を施してもよい。また、外板2の一方面2aの加工を行わず、他方面2bの加工のみを行ってもよい。また、外板2は、予め一体に形成された1枚の板材により構成されてもよい。   Although one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment. For example, in the above-described embodiment, the polishing of the welded portion W is exemplified as an example of the processing to be performed on the other surface 2b of the outer plate 2 in step S5. However, instead of or in addition to this, an electrolytic operation of spot welding marks is performed. Alternatively, other processing may be performed. Moreover, although attachment of the bone member was illustrated as an example of the process performed to the one surface 2a of the outer plate 2, other processes may be performed instead of or in addition to this. Further, only the processing of the other surface 2b may be performed without processing the one surface 2a of the outer plate 2. Further, the outer plate 2 may be constituted by a single plate member that is integrally formed in advance.

また、上記実施形態において、第1挟持部材22及び第2挟持部材24が第1挟持部材21及び第2挟持部材23と同様に回動自在となっていてもよい。例えば、第1挟持部材22の各連結部分22b及び第2挟持部材24の各連結部分24bが枠体10の長辺部11に軸支され、第1挟持部材22及び第2挟持部材24が長辺部11に沿った軸周りに回動自在となっていてもよい。この場合、例えば、ステップS5で外板2の他方面2bに研磨作業を施した後に、第1挟持部材22及び第2挟持部材24を回動させて外板2の他方面2b側を開放して、他方面2b上に表面保護のために貼り付けられている保護フィルムを剥がす作業を実施できる。この保護フィルムを剥がす作業が完了した後には、第1挟持部材22及び第2挟持部材24を回動させて外板2の他方面2b側を閉じ、上記実施形態の場合と同様に、昇降機構40によって枠体10を下側位置から上側位置まで上昇させればよい(ステップS6)。   Moreover, in the said embodiment, the 1st clamping member 22 and the 2nd clamping member 24 may turn freely similarly to the 1st clamping member 21 and the 2nd clamping member 23. FIG. For example, each connecting portion 22b of the first holding member 22 and each connecting portion 24b of the second holding member 24 are pivotally supported by the long side portion 11 of the frame 10, and the first holding member 22 and the second holding member 24 are long. It may be rotatable around an axis along the side portion 11. In this case, for example, after polishing the other surface 2b of the outer plate 2 in step S5, the first clamping member 22 and the second clamping member 24 are rotated to open the other surface 2b side of the outer plate 2. Thus, an operation of peeling off the protective film that is attached to the other surface 2b for surface protection can be performed. After the operation of peeling off the protective film is completed, the first clamping member 22 and the second clamping member 24 are rotated to close the other surface 2b side of the outer plate 2, and the lifting mechanism is the same as in the above embodiment. The frame 10 may be raised from the lower position to the upper position by 40 (step S6).

また、外板2は、枠体10の厚さ方向から見た場合に枠体10の枠内に位置していればよく、必ずしも枠体10の面内方向に沿った方向から見た場合に枠体10の枠内に位置していなくてもよい。すなわち、枠体10の面内方向に沿った方向から見た場合に、外板2の一部が枠体10の枠外に位置していてもよい。また、第1挟持部材21及び第2挟持部材23は、エアシリンダ25以外の駆動手段により回動されてもよく、回転機構30は、モータ以外の駆動手段により枠体10を回転させてもよい。また、昇降機構40の可動部43は、空圧式の伸縮ポール以外の駆動手段により固定部42を移動させてもよい。   Further, the outer plate 2 only needs to be positioned in the frame of the frame 10 when viewed from the thickness direction of the frame 10, and is not necessarily when viewed from the direction along the in-plane direction of the frame 10. It does not have to be located within the frame of the frame body 10. That is, a part of the outer plate 2 may be located outside the frame 10 when viewed from the direction along the in-plane direction of the frame 10. The first clamping member 21 and the second clamping member 23 may be rotated by driving means other than the air cylinder 25, and the rotation mechanism 30 may rotate the frame body 10 by driving means other than the motor. . Further, the movable portion 43 of the elevating mechanism 40 may move the fixed portion 42 by driving means other than the pneumatic telescopic pole.

また、緩衝材29は、第1挟持部材21,22及び第2挟持部材23,24における外板2との接触部分の少なくとも一部に設けられていればよく、上記実施形態のように接触部分の一部に設けられてもよいし、或いは、接触部分の全体にわたって設けられてもよい。また、オフセット部材28は、例えば仮止め溶接等のボルト締結以外の手段により第2挟持部材23に対して着脱自在となっていてもよい。仮止め溶接とは、所定量以上の荷重をかけることによって取り外し可能となるように、点溶接等により部材同士を仮止めすることをいう。また、必ずしも第2挟持部材23にオフセット部材28が着脱自在となっていなくてもよい。この場合、例えば、閉状態において第2挟持部材23が第1挟持部材21と同一の水平面内に位置し、第2挟持部材23,24が第1挟持部材21,22と同様に外板2を直接挟持する。また、ストッパSは、第1挟持部材21の連結部分21b又は第2挟持部材23の連結部分23bに設けられてもよい。   Moreover, the buffer material 29 should just be provided in at least one part of the contact part with the outer plate 2 in the 1st clamping members 21 and 22 and the 2nd clamping members 23 and 24, and a contact part like the said embodiment. May be provided on a part of the contact part, or may be provided over the entire contact part. Further, the offset member 28 may be detachable from the second clamping member 23 by means other than bolt fastening such as temporary fixing welding. Temporary fixing welding means temporarily fixing members by spot welding or the like so that they can be removed by applying a load of a predetermined amount or more. Further, the offset member 28 does not necessarily have to be detachable from the second holding member 23. In this case, for example, in the closed state, the second sandwiching member 23 is positioned in the same horizontal plane as the first sandwiching member 21, and the second sandwiching members 23, 24 attach the outer plate 2 in the same manner as the first sandwiching members 21, 22. Hold directly. Further, the stopper S may be provided on the connecting portion 21 b of the first holding member 21 or the connecting portion 23 b of the second holding member 23.

1…外板保持装置、2…外板、2a…一方面、2b…他方面、10…枠体、20…保持機構、21,22…第1挟持部材、21a,22a…挟持部分、21b,22b…連結部分、23,24…第2挟持部材、23a,24a…挟持部分、23b,24b…連結部分、28…オフセット部材、29…緩衝材、30…回転機構、40…昇降機構。 DESCRIPTION OF SYMBOLS 1 ... Outer plate holding | maintenance apparatus, 2 ... Outer plate, 2a ... One side, 2b ... The other side, 10 ... Frame, 20 ... Holding mechanism, 21,22 ... 1st clamping member, 21a, 22a ... clamping part, 21b, 22b: connecting part, 23, 24 ... second clamping member, 23a, 24a ... clamping part, 23b, 24b ... connecting part, 28 ... offset member, 29 ... cushioning material, 30 ... rotating mechanism, 40 ... lifting mechanism.

Claims (8)

鉄道車両用の外板の加工に用いられる外板保持装置であって、
前記外板よりも大きい寸法を有する枠体と、
前記枠体の枠内で前記外板を着脱自在に保持する保持機構と、
前記枠体を水平な回転軸周りに回転させる回転機構と、を備えた外板保持装置。
An outer plate holding device used for processing an outer plate for a railway vehicle,
A frame having dimensions larger than the outer plate;
A holding mechanism for detachably holding the outer plate within a frame of the frame body;
And a rotating mechanism for rotating the frame around a horizontal rotation axis.
前記枠体を鉛直方向に昇降させる昇降機構を更に備えた、請求項1に記載の外板保持装置。   The outer plate holding device according to claim 1, further comprising an elevating mechanism that elevates and lowers the frame body in a vertical direction. 前記保持機構は、前記外板の一方側を支持する一対の第1挟持部材と、前記外板の他方側を支持する一対の第2挟持部材と、を有している、請求項1又は2に記載の外板保持装置。   The said holding | maintenance mechanism has a pair of 1st clamping member which supports one side of the said outer plate, and a pair of 2nd clamping member which supports the other side of the said outer plate. The outer plate holding device according to claim 1. 前記第1挟持部材及び前記第2挟持部材のそれぞれは、前記外板の長手方向に沿って延びる棒状の挟持部分と、前記挟持部分を前記枠体に連結する複数の連結部分と、を有している、請求項3に記載の外板保持装置。   Each of the first clamping member and the second clamping member has a rod-shaped clamping part extending along the longitudinal direction of the outer plate, and a plurality of connecting parts that connect the clamping part to the frame body. The outer plate holding device according to claim 3. 前記第1挟持部材の前記連結部分及び前記第2挟持部材の前記連結部分には、前記外板における前記回転軸と直交する方向の両端それぞれに当接する一対のストッパが設けられている、請求項4に記載の外板保持装置。   The pair of stoppers that come into contact with both ends of the outer plate in a direction perpendicular to the rotation axis are provided in the connecting portion of the first holding member and the connecting portion of the second holding member, respectively. 4. The outer plate holding device according to 4. 前記第1挟持部材及び前記第2挟持部材における前記外板との接触部分に緩衝材が設けられている、請求項3〜5のいずれか一項に記載の外板保持装置。   The outer plate holding device according to any one of claims 3 to 5, wherein a buffer material is provided at a contact portion of the first holding member and the second holding member with the outer plate. 前記第2挟持部材には、前記第2挟持部材による前記外板の挟持位置を前記第1挟持部材による前記外板の挟持位置に対して前記枠体の厚さ方向にオフセットさせるオフセット部材が着脱自在となっている、請求項3〜6のいずれか一項に記載の外板保持装置。   An offset member that offsets the holding position of the outer plate by the second holding member in the thickness direction of the frame body with respect to the holding position of the outer plate by the first holding member is attached to and detached from the second holding member. The outer-plate holding | maintenance apparatus as described in any one of Claims 3-6 which is free. 請求項1〜7のいずれか一項に記載の外板保持装置を用いた外板加工方法であって、
前記外板の一方面が上方を向き、かつ他方面が下方を向くように前記保持機構によって前記外板を前記枠体の枠内に保持する保持ステップと、
前記外板の一方面が下方を向き、かつ他方面が上方を向くように前記回転機構によって前記枠体を前記回転軸周りに回転させる回転ステップと、
前記外板の他方面に加工を施す加工ステップと、を含む外板加工方法。
A skin processing method using the skin holding device according to any one of claims 1 to 7,
A holding step of holding the outer plate in the frame of the frame by the holding mechanism so that one surface of the outer plate faces upward and the other surface faces downward;
A rotation step of rotating the frame body around the rotation axis by the rotation mechanism so that one surface of the outer plate faces downward and the other surface faces upward;
A processing step of processing the other surface of the outer plate.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6050065A (en) * 1983-08-30 1985-03-19 川崎重工業株式会社 Device and method of assembling structure consisting of plate material nad aggregate
JPS60102294A (en) * 1983-11-10 1985-06-06 Kawasaki Heavy Ind Ltd Method and device for operation in production of structural member for transporting equipment body

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6050065A (en) * 1983-08-30 1985-03-19 川崎重工業株式会社 Device and method of assembling structure consisting of plate material nad aggregate
JPS60102294A (en) * 1983-11-10 1985-06-06 Kawasaki Heavy Ind Ltd Method and device for operation in production of structural member for transporting equipment body

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