JP2018028015A - Heat-shielding coating material, heat-shielding laminated coating film, and coated product - Google Patents

Heat-shielding coating material, heat-shielding laminated coating film, and coated product Download PDF

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JP2018028015A
JP2018028015A JP2016160080A JP2016160080A JP2018028015A JP 2018028015 A JP2018028015 A JP 2018028015A JP 2016160080 A JP2016160080 A JP 2016160080A JP 2016160080 A JP2016160080 A JP 2016160080A JP 2018028015 A JP2018028015 A JP 2018028015A
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coating film
heat
titanium oxide
shielding
diameter
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JP6302518B2 (en
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直人 梅崎
Naoto Umezaki
直人 梅崎
勲 人見
Isao Hitomi
勲 人見
宮本 和明
Kazuaki Miyamoto
和明 宮本
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OHASHI CHEM IND
Ohashi Chemical Industries Ltd
Asahi Kasei Homes Corp
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OHASHI CHEM IND
Ohashi Chemical Industries Ltd
Asahi Kasei Homes Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a heat-shielding coating material and the like, excellent in heat shielding and masking effect.SOLUTION: A heat-shielding coating material comprises large-diameter titanium oxide having a particle diameter of 0.4 to 2.5 μm and small-diameter titanium oxide having a particle diameter of 0.15 μm or more and less than 0.4 μm at a weight ratio of 4:6 to 6:4. Preferably, the coating material further contains hollow particles having a particle diameter of 30 to 300 μm. Preferably, the hollow particles for use are made of acrylonitrile resin, and the content thereof is 0.2 to 5 wt% in the solid content of the coating material. From the viewpoint of weather resistance, preferably an acrylic silicone resin is used as binder resin.SELECTED DRAWING: None

Description

本発明は、遮熱塗料、遮熱性積層塗膜および塗装物品に関する。   The present invention relates to a thermal barrier paint, a thermal barrier laminate coating film, and a coated article.

建築物などには様々な塗装が施される。例えば、内装や外装において、各種の塗料を塗布して塗膜を形成することで、躯体の保護や意匠性の向上を図ることが頻繁に行われている。   Various paintings are applied to buildings. For example, in the interior and exterior, various coatings are applied to form a coating film to frequently protect the casing and improve the design.

そして、近年、建築物の屋根や外壁などに用いられる塗料として、空調費用低減などの省エネルギーの観点から、遮熱塗料の需要が高まっている。   In recent years, the demand for thermal barrier coatings is increasing from the viewpoint of energy saving, such as reduction of air conditioning costs, as coatings used for roofs and outer walls of buildings.

このような遮熱塗料は、熱源となる太陽光の近赤外線を吸収しにくい処方にしたり、断熱性能を付与したりすることで、遮熱性能を高めている。遮熱性に優れた塗料としては、例えば、本願共同出願人の1人である大橋化学工業株式会社などが提案した、下記特許文献1記載の「建築物屋根材補修用塗料」がある。   Such a thermal barrier coating enhances the thermal barrier performance by providing a prescription that hardly absorbs near-infrared rays of sunlight, which is a heat source, or imparting thermal insulation performance. As a paint excellent in heat-shielding property, for example, there is “building roof material repair paint” described in Patent Document 1 proposed by Ohashi Chemical Industry Co., Ltd., one of the present applicants.

特開平11‐21509号公報Japanese Patent Laid-Open No. 11-21509

しかしながら、近年、より一層の省エネルギーの観点から、従来に増して遮熱性の高い遮熱塗料などが求められていた。   However, in recent years, from the viewpoint of further energy saving, there has been a demand for a thermal barrier coating having a higher thermal barrier than ever before.

本発明は、上述の事柄に留意してなされたものであって、遮熱性および隠蔽性に優れた遮熱塗料および遮熱性積層塗膜などを提供することを目的とする。   The present invention has been made in consideration of the above-described matters, and an object of the present invention is to provide a heat-shielding paint and a heat-shielding laminated coating film excellent in heat-shielding property and concealing property.

上記課題を解決するために、粒子径が0.4〜2.5μmの大径酸化チタンと、粒子径が0.15μm以上0.4μm未満の小径酸化チタンを、重量比で4:6〜6:4の割合で含む、遮熱塗料とした。   In order to solve the above problems, a large-diameter titanium oxide having a particle diameter of 0.4 to 2.5 μm and a small-diameter titanium oxide having a particle diameter of 0.15 μm or more and less than 0.4 μm are used in a weight ratio of 4: 6-6. : It was set as the thermal-insulation coating material included in the ratio of 4.

この遮熱塗料は、大径酸化チタンと小径酸化チタンを所定割合で含むことにより、遮熱性および隠蔽性に優れたものとなる。   This thermal barrier paint has excellent thermal barrier properties and concealment properties by containing large-diameter titanium oxide and small-diameter titanium oxide in a predetermined ratio.

粒子径が0.15μm以上0.4μm未満の小径酸化チタンは、一般的に白色顔料として用いられている顔料級酸化チタンであり、可視光の反射または散乱作用に優れている。また、粒子径が0.4〜2.5μmの大径酸化チタンは、赤外線の反射または散乱作用に優れている。
上記大径酸化チタンと上記小径酸化チタンを、重量比で4:6〜6:4の割合で、両者合わせて塗料固形分中に20〜60重量%含むことが好ましい。両者合わせた塗料固形分中の含有量は、より好ましくは30〜50重量%、最も好ましくは、35〜45重量%である。
Small-diameter titanium oxide having a particle size of 0.15 μm or more and less than 0.4 μm is a pigment-grade titanium oxide generally used as a white pigment, and is excellent in visible light reflection or scattering action. Moreover, large-diameter titanium oxide having a particle size of 0.4 to 2.5 μm is excellent in infrared reflection or scattering action.
It is preferable that the large-diameter titanium oxide and the small-diameter titanium oxide are contained in a paint solid content of 20 to 60% by weight in a weight ratio of 4: 6 to 6: 4. The content in the solid content of the combined paint is more preferably 30 to 50% by weight, and most preferably 35 to 45% by weight.

粒子径が30〜300μmの中空粒子をさらに含む、遮熱塗料とすることができる。   It can be set as the thermal-insulation coating material which further contains the hollow particle whose particle diameter is 30-300 micrometers.

この遮熱塗料は、より優れた遮熱性を有する。中空粒子は断熱材としての特性を有するため塗膜に断熱性を付与する。中空粒子としては、アクリルニトリル系樹脂からなるものを用いることが好ましい。   This thermal barrier coating has a better thermal barrier. Since the hollow particles have characteristics as a heat insulating material, they impart heat insulating properties to the coating film. As the hollow particles, those made of acrylonitrile resin are preferably used.

このとき、中空粒子を、塗料固形分中に0.2〜5重量%含む、遮熱塗料とすることが好ましい。   At this time, it is preferable to use a heat-shielding paint containing 0.2 to 5% by weight of hollow particles in the solid content of the paint.

この遮熱塗料は、より優れた遮熱性と良好な塗布作業性を有する。   This thermal barrier paint has better thermal barrier properties and good application workability.

バインダー樹脂としてアクリルシリコーン系樹脂を用いた、遮熱塗料とすることもできる。   It can also be set as the thermal-insulation coating material which used the acrylic silicone type resin as binder resin.

この遮熱塗料は、耐候性に優れた塗膜を成膜することができる。   This thermal barrier paint can form a coating film excellent in weather resistance.

これら遮熱塗料が成膜されてなる塗装物品は、成膜された遮熱塗料の遮熱効果により温度上昇が抑えられる。遮熱塗料が塗布、成膜される被塗物としては、建築物の屋根や外壁に加え、キュービクルを初めとする屋外設置の電気設備、ケミカルタンクを初めとする屋外設置タンク、アスファルト道路等の路盤、自動車や船舶等、陽光に曝される建物や設備機器や機械が挙げられる。これらに本遮熱塗料を塗布し成膜することは、空調エネルギーの低下、ランニングコストの低下、内容物の安定性やロス解消に資するものである。被塗物の素材としてはガルバリウム鋼板やトタン等の各種金属、スレート、コンクリート等のセラミック材、FRP等の複合材などが挙げられる。   In the coated article formed with the thermal barrier coating, the temperature rise is suppressed by the thermal barrier effect of the thermal barrier coating formed. In addition to building roofs and exterior walls, objects to be coated with thermal barrier coatings, such as outdoor equipment installed in cubicles, outdoor tanks including chemical tanks, asphalt roads, etc. Examples include buildings, equipment and machines that are exposed to sunlight, such as roadbeds, automobiles and ships. Applying the thermal barrier coating to these films to form a film contributes to a reduction in air-conditioning energy, a reduction in running costs, stability of contents, and elimination of loss. Examples of the material of the object to be coated include various metals such as galvalume steel plate and tin, ceramic materials such as slate and concrete, and composite materials such as FRP.

また、上記課題は、基材の表面に形成された第一の塗膜と、この第一の塗膜の表面に形成された第二の塗膜と、を備え、前記第一の塗膜および前記第二の塗膜は、粒子径が0.4〜2.5μmの大径酸化チタンと粒子径が0.15μm以上0.4μm未満の小径酸化チタンを重量比で4:6〜6:4の割合で含む、遮熱性積層塗膜によっても解決される。   Moreover, the said subject is equipped with the 1st coating film formed on the surface of a base material, and the 2nd coating film formed on the surface of this 1st coating film, Said 1st coating film and The second coating film has a 4: 6 to 6: 4 weight ratio of a large diameter titanium oxide having a particle size of 0.4 to 2.5 μm and a small diameter titanium oxide having a particle size of 0.15 μm or more and less than 0.4 μm. It is also solved by the heat-shielding laminated coating film contained at a ratio of

ここで、第一の塗膜が、粒子径が30〜300μmの中空粒子を含む、遮熱性積層塗膜とすることができる。   Here, the first coating film can be a heat-shielding laminated coating film containing hollow particles having a particle diameter of 30 to 300 μm.

この遮熱性積層塗膜は、さらに遮熱性能が向上する。   This heat-shielding laminated coating film further improves the heat-shielding performance.

このとき、第二の塗膜が、中空粒子を含んでいない、遮熱性積層塗膜とすることが好ましい。   At this time, it is preferable that the second coating film is a heat-shielding laminated coating film that does not contain hollow particles.

この遮熱性積層塗膜は、より一層、遮熱性能が向上する。第二の塗膜(上層)が特定の粒子径範囲にある中空粒子を含んでいると、日射反射率が小さくなる傾向がある。即ち、遮熱性積層塗膜の構成として、基材側に位置する第一の塗膜(下層)にのみ中空粒子を含み、外側に位置する第二の塗膜(上層)には中空粒子を含まないことが、より一層、遮熱性能が向上して好ましいのである。   This heat-shielding laminated coating film further improves the heat-shielding performance. When the second coating film (upper layer) contains hollow particles in a specific particle size range, the solar reflectance tends to be small. That is, as a constitution of the heat-shielding laminated coating film, the first coating film (lower layer) located on the substrate side contains hollow particles only, and the second coating film (upper layer) located outside contains hollow particles. It is preferable that the heat shielding performance is further improved.

さらに、上記課題は、基材の表面に形成された第一の塗膜と、この第一の塗膜の表面に形成された第二の塗膜と、を備え、前記第一の塗膜および前記第二の塗膜は、粒子径が0.4〜2.5μmの大径酸化チタンと粒子径が0.15μm以上0.4μm未満の小径酸化チタンを重量比で4:6〜6:4の割合で含み、前記第一の塗膜は、アクリルニトリル系樹脂からなる、粒子径が30〜300μmの中空粒子を0.2〜5重量%含み、前記第二の塗膜は、中空粒子を含んでいない、遮熱性積層塗膜によっても解決される。   Furthermore, the above-mentioned problem comprises a first coating film formed on the surface of a substrate and a second coating film formed on the surface of the first coating film, wherein the first coating film and The second coating film has a 4: 6 to 6: 4 weight ratio of a large-diameter titanium oxide having a particle diameter of 0.4 to 2.5 μm and a small-diameter titanium oxide having a particle diameter of 0.15 μm or more and less than 0.4 μm. The first coating film comprises 0.2% to 5% by weight of hollow particles made of acrylonitrile-based resin and having a particle size of 30 to 300 μm, and the second coating film includes hollow particles. It is also solved by a heat-shielding laminated coating film that does not contain.

これら遮熱性積層塗膜が形成されてなる塗装物品は、遮熱性積層塗膜の遮熱効果により温度上昇が抑えられる。   In the coated article formed with these heat-shielding laminated coating films, the temperature rise is suppressed by the heat-shielding effect of the heat-shielding laminated coating films.

本発明により、遮熱性および隠蔽性に優れた遮熱塗料、遮熱性積層塗膜および塗装物品を提供することが可能となる。   According to the present invention, it is possible to provide a heat-shielding paint, a heat-shielding laminated coating film and a coated article excellent in heat-shielding property and concealing property.

遮熱性積層塗膜を説明するための側面図である。It is a side view for demonstrating a heat-shielding laminated coating film. 遮熱性試験評価用サンプルを示す図である。It is a figure which shows the sample for thermal-insulation test evaluation. 耐候性試験結果を示すグラフである。It is a graph which shows a weather resistance test result.

以下、本発明の実施形態を例示説明する。本発明の遮熱塗料は、大径酸化チタンと小径酸化チタンを所定範囲の重量比で含む。また、本発明の遮熱性積層塗膜は、第一の塗膜と第二の塗膜に、大径酸化チタンと小径酸化チタンを特定範囲の重量比で含む。
なお、本発明は以下の実施形態などに限定されるものではない。
Hereinafter, embodiments of the present invention will be described by way of example. The thermal barrier paint of the present invention contains large-diameter titanium oxide and small-diameter titanium oxide in a weight ratio within a predetermined range. Moreover, the heat-shielding laminated coating film of the present invention contains large-diameter titanium oxide and small-diameter titanium oxide in a specific range weight ratio in the first coating film and the second coating film.
The present invention is not limited to the following embodiments.

1.遮熱塗料
遮熱塗料は、粒子径が0.4〜2.5μmの大径酸化チタンと、粒子径が0.15μm以上0.4μm未満の小径酸化チタンを、重量比で4:6〜6:4の割合で含むものである。
1. Thermal barrier coating The thermal barrier coating is a 4: 6-6 by weight ratio of a large-diameter titanium oxide having a particle size of 0.4 to 2.5 μm and a small-diameter titanium oxide having a particle size of 0.15 μm or more and less than 0.4 μm. : 4 is included.

(a)大径酸化チタン
大径酸化チタンは、粒子径が0.4〜2.5μmの酸化チタンであり、白色顔料として一般的に用いられる酸化チタン(顔料級酸化チタン)よりも粒子径が数倍から十数倍程度の大きなものである。このような大径酸化チタンは、赤外線の反射または散乱作用に優れている。
(A) Large-diameter titanium oxide Large-diameter titanium oxide is titanium oxide having a particle diameter of 0.4 to 2.5 μm, and has a particle diameter larger than that of titanium oxide (pigment grade titanium oxide) generally used as a white pigment. It is a big one of several times to about ten times. Such a large-diameter titanium oxide has an excellent infrared reflection or scattering action.

大径酸化チタンには、針状酸化チタンまたは棒状酸化チタンと呼ばれる酸化チタンが含まれる。針状または棒状酸化チタンとしては、石原産業株式会社製「PFR−404」などが挙げられる。また、大径酸化チタンとして、例えば、テイカ株式会社製「チタニックスJR−1000」が挙げられる。また、大径酸化チタンには、アルミナ処理などの表面処理を施したものを用いることができる。   The large-diameter titanium oxide includes titanium oxide called acicular titanium oxide or rod-like titanium oxide. Examples of needle-like or rod-like titanium oxide include “PFR-404” manufactured by Ishihara Sangyo Co., Ltd. Moreover, as a large diameter titanium oxide, for example, “Titanics JR-1000” manufactured by Teika Co., Ltd. may be mentioned. Moreover, what gave surface treatments, such as an alumina treatment, can be used for a large diameter titanium oxide.

ここで、大径酸化チタンの粒子径が0.4μm未満であると、十分な遮熱性能が得られにくくなる。一方、大径酸化チタンの粒子径が2.5μmを超えると、塗料中の分散性が低下する傾向がある。大径酸化チタンの粒子径は、好ましくは0.4〜2.5μmであり、さらに好ましくは0.5〜1.5μmである。   Here, when the particle diameter of the large-diameter titanium oxide is less than 0.4 μm, it is difficult to obtain sufficient heat shielding performance. On the other hand, when the particle diameter of the large-diameter titanium oxide exceeds 2.5 μm, the dispersibility in the paint tends to be lowered. The particle diameter of the large-diameter titanium oxide is preferably 0.4 to 2.5 μm, more preferably 0.5 to 1.5 μm.

本発明において、酸化チタンの粒子径は、透過型電子顕微鏡により写真を撮影し、自動画像処理解析装置にて体積基準の水平方向等分径を測定したものである。測定用の装置としては、市販品を使用することができる。   In the present invention, the particle diameter of titanium oxide is obtained by taking a photograph with a transmission electron microscope and measuring the volume-based horizontal equivalent diameter with an automatic image processing analyzer. A commercially available product can be used as the measuring device.

(b)小径酸化チタン
小径酸化チタンは、粒子径が0.15μm以上0.4μm未満の酸化チタンであり、白色顔料として一般的に用いられる酸化チタン(顔料級酸化チタン)である。このような小径酸化チタンは、可視光の反射または散乱効果に優れている。
(B) Small-diameter titanium oxide Small-diameter titanium oxide is titanium oxide having a particle size of 0.15 μm or more and less than 0.4 μm, and is titanium oxide (pigment grade titanium oxide) generally used as a white pigment. Such small-diameter titanium oxide is excellent in the reflection or scattering effect of visible light.

小径酸化チタンは、高耐候性の観点からアルミナ‐ジルコニア処理を施したものであることが好ましい。このような小径酸化チタンとして、例えば、テイカ株式会社製「チタニックスJR‐901」が挙げられる。   The small-diameter titanium oxide is preferably subjected to alumina-zirconia treatment from the viewpoint of high weather resistance. An example of such a small-diameter titanium oxide is “Titanics JR-901” manufactured by Teika Corporation.

小径酸化チタンの粒子径は、好ましくは0.2〜0.3μmである。小径酸化チタンの粒子径が0.15μm未満になると可視光の反射または散乱効果が薄れてくる。   The particle diameter of the small diameter titanium oxide is preferably 0.2 to 0.3 μm. When the particle size of the small-diameter titanium oxide is less than 0.15 μm, the visible light reflection or scattering effect is diminished.

(c)大径酸化チタンと小径酸化チタンの配合割合
そして、大径酸化チタンと小径酸化チタンを併用することで高い遮熱性を確保することが可能となる。大径酸化チタンと小径酸化チタンの割合は、重量比で4:6〜6:4である。大径酸化チタンと小径酸化チタンの割合は、好ましくは重量比で5.5:4.5〜4.5:5.5であり、さらに好ましくは重量比で概ね5:5である。
(C) Mixing ratio of large-diameter titanium oxide and small-diameter titanium oxide And by using a large-diameter titanium oxide and a small-diameter titanium oxide in combination, it becomes possible to ensure high heat shielding properties. The ratio of the large diameter titanium oxide and the small diameter titanium oxide is from 4: 6 to 6: 4 in weight ratio. The ratio of the large-diameter titanium oxide and the small-diameter titanium oxide is preferably 5.5: 4.5 to 4.5: 5.5 by weight, more preferably about 5: 5 by weight.

(d)バインダー樹脂
遮熱塗料に用いるバインダー樹脂の材質や種類は、特に制限されない。例えば、アクリル樹脂、アクリルシリコーン樹脂、ウレタン樹脂などを用いることができる。耐候性を考慮すると各種変性シリコーン樹脂を用いることが好ましい。なかでもアクリルシリコーン系樹脂、例えば、アクリルシリコーン樹脂やセラミック変性アクリルシリコーン樹脂は好適である。アクリルシリコーン樹脂の例としては、例えば、旭化成株式会社製「ポリデュレックスH−7650」が挙げられる。
バインダー樹脂としては、溶剤系のものよりも環境負荷が低い水性エマルションタイプのものを用いることが好ましいが、溶剤タイプを用いることもできる。
(D) Binder resin The material and type of the binder resin used for the thermal barrier coating are not particularly limited. For example, an acrylic resin, an acrylic silicone resin, a urethane resin, or the like can be used. In consideration of weather resistance, it is preferable to use various modified silicone resins. Among these, acrylic silicone resins such as acrylic silicone resins and ceramic modified acrylic silicone resins are suitable. Examples of the acrylic silicone resin include “Polydurex H-7650” manufactured by Asahi Kasei Corporation.
As the binder resin, it is preferable to use an aqueous emulsion type having a lower environmental load than that of a solvent, but a solvent type can also be used.

(e)中空粒子
遮熱塗料には、粒子径が30〜300μmの中空粒子を配合することができる。中空粒子は内部に存在する空孔に気体が充填されており、内部の気体と外部の空気が接するような欠損のないものを用いることが好ましい。中空粒子の粒子径は、より好ましくは40〜150μmであり、最も好ましくは50〜100μmである。本発明において、中空粒子の粒子径は、レーザー回折散乱法により測定したものである。測定装置としては市販品を使用することができる。
(E) Hollow particles Hollow particles having a particle diameter of 30 to 300 μm can be blended in the heat-shielding paint. It is preferable to use a hollow particle in which pores existing inside are filled with a gas and there is no defect such that the inside gas is in contact with outside air. The particle diameter of the hollow particles is more preferably 40 to 150 μm, and most preferably 50 to 100 μm. In the present invention, the particle diameter of the hollow particles is measured by a laser diffraction scattering method. A commercial item can be used as a measuring device.

遮熱塗料に上記中空粒子を配合することで、断熱性能が向上し、その結果、被塗物の温度上昇(室内温度上昇など)を抑えることができる。   By mix | blending the said hollow particle with a thermal-insulation coating material, heat insulation performance improves, As a result, the temperature rise (room temperature rise etc.) of a to-be-coated object can be suppressed.

中空粒子としては、断熱性能を追求した場合、比重が小さいほうが有利である。また、中空粒子の構造を保持する為には、外力に対して柔軟性を有する有機系であることが望ましい。有機系の素材としては、アクリロニトリル、塩化ビニル、塩化ビニリデン、スチレン、酢酸ビニル、メタクリル酸エステル等のモノマーのうち1種以上からなるポリマーから選ぶことができる。特に、中空に充填してあるガスのバリア性の観点からアクリルニトリル系の樹脂製であることが好ましい。中空に充填してあるガスのバリア性が高いことは中空粒子の構造を保持する点で有利となる。
さらに取扱いやすくする為に、有機中空粒子の表面に炭酸カルシウムの様な無機化合物が担持されていてもよい。このような有機中空粒子として、例えば、松本油脂製薬株式会社「マツモトマイクロスフィアF‐65DE」が挙げられる。
As a hollow particle, when pursuing heat insulation performance, it is advantageous that the specific gravity is small. In order to maintain the structure of the hollow particles, it is desirable that the organic system has flexibility with respect to external force. The organic material can be selected from polymers composed of one or more of monomers such as acrylonitrile, vinyl chloride, vinylidene chloride, styrene, vinyl acetate, and methacrylate. In particular, the resin is preferably made of an acrylonitrile resin from the viewpoint of the barrier property of the gas filled in the hollow. The high barrier property of the gas filled in the hollow is advantageous in that the structure of the hollow particles is maintained.
For easier handling, an inorganic compound such as calcium carbonate may be supported on the surface of the organic hollow particles. Examples of such organic hollow particles include Matsumoto Yushi Seiyaku Co., Ltd. “Matsumoto Microsphere F-65DE”.

中空粒子の配合量としては、塗料固形分中に0.2〜5重量%とすることが好ましい。中空粒子の配合量が0.2重量%未満であると配合による断熱効果が得られにくい。また、中空粒子の配合量が5重量%を超えると塗料の分離や塗装作業性の低下などの問題が生じやすい。中空粒子の配合量は、より好ましくは、塗料固形分中に0.5〜4重量%である。   The blending amount of the hollow particles is preferably 0.2 to 5% by weight in the solid content of the paint. When the blending amount of the hollow particles is less than 0.2% by weight, it is difficult to obtain a heat insulating effect by blending. On the other hand, when the blending amount of the hollow particles exceeds 5% by weight, problems such as coating separation and deterioration in coating workability are likely to occur. The blending amount of the hollow particles is more preferably 0.5 to 4% by weight in the solid content of the paint.

(f)遮熱塗料の作成
上記各材料を配合し、ディスパーなどの分散手段を用いることで遮熱塗料を作成することができる。上記材料の他、必要に応じて、造膜助剤、溶剤、増粘剤、消泡剤、分散剤などを添加してもよい。
また、分散工程においては、弾性が低い中空粒子を用いる場合、その構造が破壊されないように注意することが好ましい。例えば、大きな剪断力をかけて二種類の酸化チタンをバインダー樹脂に十分に分散させた後、これに中空粒子を添加してマイルドな分散を行うことなどができる。
遮熱塗料の製造工程は、粒子径が0.4〜2.5μmの大径酸化チタンと、粒子径が0.15μm以上0.4μm未満の小径酸化チタンを、重量比で4:6〜6:4の割合でバインダー樹脂に配合する工程を含むものである。ここで、大径酸化チタンと小径酸化チタンを、両者合わせて塗料固形分中に20〜60重量%配合することが好ましい。両者合わせた塗料固形分中の配合量は、より好ましくは30〜50重量%、最も好ましくは、35〜45重量%である。
(F) Preparation of thermal barrier coating The thermal barrier coating can be prepared by blending the above materials and using a dispersing means such as a disper. In addition to the above materials, a film-forming aid, a solvent, a thickener, an antifoaming agent, a dispersing agent and the like may be added as necessary.
In the dispersion step, when hollow particles having low elasticity are used, it is preferable to take care not to destroy the structure. For example, two types of titanium oxide can be sufficiently dispersed in the binder resin by applying a large shearing force, and then hollow particles can be added thereto to perform mild dispersion.
The manufacturing process of the thermal barrier coating is a 4: 6 to 6 by weight ratio of large-diameter titanium oxide having a particle diameter of 0.4 to 2.5 μm and small-diameter titanium oxide having a particle diameter of 0.15 μm or more and less than 0.4 μm. : The process of mix | blending with binder resin in the ratio of 4 is included. Here, it is preferable to mix 20 to 60% by weight of the large-diameter titanium oxide and the small-diameter titanium oxide in the paint solid content. The blending amount in the solid content of the paint combined with each other is more preferably 30 to 50% by weight, and most preferably 35 to 45% by weight.

2.遮熱性積層塗膜
上記遮熱塗料を用いて遮熱性積層塗膜を形成することができる。遮熱性積層塗膜は、図1に例示するように、基材1(被塗物)の表面に形成された第一の塗膜(下層)2と、この第一の塗膜2の表面に形成された第二の塗膜(上層)3と、を備える。そして、第一の塗膜および第二の塗膜は、粒子径が0.4〜2.5μmの大径酸化チタンと粒子径が0.15μm以上0.4μm未満の小径酸化チタンを重量比で4:6〜6:4の割合で含むものである。
2. Thermal barrier laminate film A thermal barrier laminate film can be formed using the thermal barrier paint. As illustrated in FIG. 1, the heat-shielding laminated coating film is formed on the surface of the first coating film 2 (lower layer) 2 formed on the surface of the substrate 1 (the object to be coated) and the surface of the first coating film 2. And a formed second coating film (upper layer) 3. The first coating film and the second coating film are composed of a large-diameter titanium oxide having a particle diameter of 0.4 to 2.5 μm and a small-diameter titanium oxide having a particle diameter of 0.15 μm or more and less than 0.4 μm in a weight ratio. It is included at a ratio of 4: 6 to 6: 4.

ここで、基材の表面に形成されたプライマー層の上に第一の塗膜が形成されていてもよい。プライマー層としては、必要に応じて、例えば、エポキシ樹脂系、ウレタン樹脂系、アクリル樹脂系、塩化ゴム系等から選択することができる。遮熱塗料の塗布方法は特に制限されない。また、第二の塗膜の表面に防汚性を付与する目的で光触媒塗料などのトップコートを施してあってもよい。   Here, the first coating film may be formed on the primer layer formed on the surface of the substrate. As a primer layer, it can select from an epoxy resin type, a urethane resin type, an acrylic resin type, a chlorinated rubber type etc. as needed. The method for applying the thermal barrier paint is not particularly limited. Moreover, you may give topcoats, such as a photocatalyst coating material, in order to provide antifouling property on the surface of a 2nd coating film.

そして、第一の塗膜(下層)には、粒子径が30〜300μmの中空粒子を含むことが好ましい。これにより、遮熱性能が向上する。中空粒子は、アクリルニトリル系樹脂からなるものを0.2〜5重量%含むことが好ましい。   And it is preferable that a 1st coating film (lower layer) contains the hollow particle whose particle diameter is 30-300 micrometers. Thereby, the heat shielding performance is improved. The hollow particles preferably contain 0.2 to 5% by weight of an acrylonitrile-based resin.

このとき、第二の塗膜(上層)には、中空粒子を含んでいないことが好ましい。これにより、さらに遮熱性能が向上する。   At this time, it is preferable that the second coating film (upper layer) does not contain hollow particles. This further improves the heat shielding performance.

以下、検討例を用いて、本発明の内容をさらに具体的に説明する。   Hereinafter, the contents of the present invention will be described more specifically with reference to study examples.

[検討例1]
本検討例1は、大径酸化チタンと小径酸化チタンの配合比率が遮熱性能に与える影響を明確化するためのものである。
[Examination example 1]
This examination example 1 is for clarifying the influence which the mixing | blending ratio of a large diameter titanium oxide and a small diameter titanium oxide has on heat insulation performance.

バインダー樹脂として、水性エマルション樹脂を用いた。詳細には、固形分が40.5%のアクリルシリコーン系樹脂(旭化成株式会社製ポリデュレックスH−7650)を用いた。
そして、大径酸化チタンとして、粒子径が0.5〜1.5μmのもの(テイカ株式会社製チタニックスJR‐1000)、小径酸化チタン(顔料級酸化チタン)として、粒子径が0.2〜0.3μmのもの(テイカ株式会社製チタニックスJR‐901)を用いた。
An aqueous emulsion resin was used as the binder resin. Specifically, an acrylic silicone resin (polydurex H-7650 manufactured by Asahi Kasei Corporation) having a solid content of 40.5% was used.
And as a large diameter titanium oxide, a particle diameter of 0.5-1.5 micrometers (Titanics Corporation Titanics JR-1000), as a small diameter titanium oxide (pigment grade titanium oxide), a particle diameter is 0.2-. A 0.3 μm one (Titanics JR-901 manufactured by Teika Co., Ltd.) was used.

そして、大径酸化チタンと小径酸化チタンの配合比率を変化させて複数の遮熱塗料を作成した。遮熱塗料の固形分中における酸化チタン(大径酸化チタン+小径酸化チタン)の割合は各実施例および各比較例で揃えてある(42.3重量%)。   Then, a plurality of thermal barrier coatings were prepared by changing the blending ratio of large diameter titanium oxide and small diameter titanium oxide. The proportion of titanium oxide (large-diameter titanium oxide + small-diameter titanium oxide) in the solid content of the thermal barrier coating is uniform in each example and each comparative example (42.3 wt%).

得られた各遮熱塗料をそれぞれ基材(JFE鋼板株式会社製 ガルバニウム鋼板(登録商標) 厚0.8mm)に二度塗りして遮熱性積層塗膜を形成した。具体的には、基材の表面に各遮熱塗料を塗布(塗布量0.2kg/m)して第一の塗膜を形成した後、この第一の塗膜上に各遮熱塗料を再度塗布(塗布量0.2kg/m)して第二の塗膜を形成し、第一の塗膜と第二の塗膜からなる遮熱性積層塗膜とした。そして、遮熱性積層塗膜が形成された基材を評価サンプルとし、日射反射率の評価と遮熱性試験を行った。 Each obtained heat-shielding paint was applied twice to a base material (Galvanium steel sheet (registered trademark) thickness 0.8 mm, manufactured by JFE Steel Corporation) to form a heat-shielding laminated coating film. Specifically, each thermal barrier coating is applied to the surface of the base material (application amount 0.2 kg / m 2 ) to form a first coating film, and then each thermal barrier coating is formed on the first coating film. Was applied again (application amount: 0.2 kg / m 2 ) to form a second coating film, which was a heat-shielding laminated coating film composed of the first coating film and the second coating film. And the base material in which the heat-shielding laminated coating film was formed was made into the evaluation sample, and the solar reflectance evaluation and the heat-shielding test were done.

日射反射率は、(1)JIS K5675と(2)東京都クールルーフ推進事業に準ずる方法の二種類で評価した。測定機器は、岡山県工業技術センター所有の株式会社島津製作所製「UV‐3100PC」を使用した。
日射反射率の評価のうち、(2)東京都クールルーフ推進事業に準ずる方法は以下の通りである。硫酸バリウムを白色基準とし、各塗料を塗布した試験板を用いて分光反射率を測定し、JIS R3102付表2に示す重価係数を乗じた加重平均を積算し算出した。
The solar reflectance was evaluated by two methods: (1) JIS K5675 and (2) a method according to the Tokyo Cool Roof Promotion Project. The measuring instrument used was “UV-3100PC” manufactured by Shimadzu Corporation, owned by Okayama Prefectural Industrial Technology Center.
Among the evaluations of solar reflectance, (2) the method according to the Tokyo Metropolitan Cool Roof Promotion Project is as follows. Spectral reflectance was measured using a test plate coated with each paint, using barium sulfate as a white standard, and the weighted average multiplied by the weight coefficient shown in Table 2 of JIS R3102 was integrated and calculated.

ランプ照射による遮熱性試験の評価手順は以下の通りである。遮熱塗料を塗装した基材(30cm×20cm)の表面から30cmの距離で陽光を想定した光源(キャスターライティングジャパン株式会社製 ハロゲン投光器「CHT‐500S」)からの光を60分間照射し、照射を止めた後30分間放置した。そして、図2のP部の裏面を温度計(株式会社FUSO製 SDカード式12チャンネル温度記録計「BTM‐4208SD」)で測定した。温度測定を行った90分間の平均温度を算出し、この温度を裏面温度として比較した。上記一連の作業は、気温を23℃に設定した室内で行った。
検討例1の塗料配合および評価結果を表1に示す。なお表中の←は、左欄と同じ数値であることを示す。
The evaluation procedure of the heat shielding test by lamp irradiation is as follows. Irradiate light from a light source (halogen projector “CHT-500S” manufactured by Caster Lighting Japan Co., Ltd.) for 30 minutes at a distance of 30 cm from the surface of the base material (30 cm × 20 cm) coated with a thermal barrier paint. Was stopped for 30 minutes. 2 was measured with a thermometer (SD card type 12-channel temperature recorder “BTM-4208SD” manufactured by FUSO Corporation). The average temperature for 90 minutes at which the temperature was measured was calculated, and this temperature was compared as the back surface temperature. The series of operations described above was performed in a room where the temperature was set to 23 ° C.
Table 1 shows the paint formulation and evaluation results of Study Example 1. In the table, ← indicates the same numerical value as in the left column.

上記表1から、遮熱性試験における裏面温度は、大径酸化チタンと小径酸化チタンの配合割合が重量比で6:4〜4:6の範囲で、相対的に低い温度を示し、遮熱性能が向上することが判明した。
なお、僅かながらではあるものの、大径酸化チタンの配合割合が高いほど日射反射率(JIS)が高くなり、小径酸化チタンの配合割合が高いほど日射反射率(東京都)が高くなる傾向が確認された。
From Table 1 above, the backside temperature in the heat-shielding test shows a relatively low temperature when the mixing ratio of large-diameter titanium oxide and small-diameter titanium oxide is in the range of 6: 4 to 4: 6 by weight ratio, and the heat-shielding performance. Was found to improve.
In addition, although it is a little, the solar reflectance (JIS) becomes higher as the blending ratio of large diameter titanium oxide is higher, and the solar reflectance (Tokyo) tends to be higher as the blending ratio of small diameter titanium oxide is higher. It was done.

[検討例2]
本検討例2は、中空粒子などの各種フィラーの配合が遮熱性能に与える影響を明確化するためのものである。
[Examination example 2]
This examination example 2 is for clarifying the influence which the mixing | blending of various fillers, such as a hollow particle, has on heat-shielding performance.

バインダー樹脂(水性エマルション樹脂)、大径酸化チタン、小径酸化チタンのほか、造膜助剤、溶剤、増粘剤、消泡剤、分散剤は前記検討例1と同じものを用いた。   In addition to the binder resin (aqueous emulsion resin), large-diameter titanium oxide, and small-diameter titanium oxide, the same film-forming auxiliary, solvent, thickener, antifoaming agent, and dispersant as those in the above-mentioned Study Example 1 were used.

各種フィラーとして、有機中空粒子を三種類(アクリルニトリル系の樹脂製で粒子径違い、いずれも球状)と、無機中空粒子(株式会社アクシーズケミカル社製「ウィンライトMSB−5011」)、放熱フィラー(テイカ株式会社製「TCM‐002」)、炭酸カルシウムを用いた。フィラーを配合していない実施例1を除いて、フィラーの配合量は塗料固形分中の0.5重量%で揃えてある。なお、フィラーを配合してある系では、遮熱塗料の固形分中における酸化チタン(大径酸化チタン+小径酸化チタン)の割合は42重量%である。   As the various fillers, there are three types of organic hollow particles (acrylonitrile-based resin made of different particle diameters, all spherical), inorganic hollow particles (“Winlight MSB-5011” manufactured by Axes Chemical Co., Ltd.), and heat radiation filler ( "TCM-002" manufactured by Teika Co., Ltd.) and calcium carbonate were used. Except for Example 1 in which no filler was blended, the blending amount of the filler was uniform at 0.5% by weight in the solid content of the paint. In the system in which the filler is blended, the ratio of titanium oxide (large diameter titanium oxide + small diameter titanium oxide) in the solid content of the thermal barrier coating is 42% by weight.

そして、前記検討例1と同様、各実施例および比較例の遮熱塗料を作成後、それぞれ基材に二度塗り(塗布量:第一の塗膜および第二の塗膜ともに0.2kg/m)して遮熱性積層塗膜を形成し、日射反射率の評価と遮熱性試験を行った。
検討例2の塗料配合および評価結果を表2に示す。
And like the said examination example 1, after producing the thermal-insulation coating material of each Example and a comparative example, it apply | coats to a base material twice, respectively (coating amount: 0.2 kg / of both a 1st coating film and a 2nd coating film) m 2 ) to form a heat-shielding laminated coating film, and evaluation of solar reflectance and a heat-shielding test were conducted.
Table 2 shows the paint formulation and evaluation results of Study Example 2.

上記表2から、粒子径が60〜70μmの有機中空粒子または粒子径が140μmの有機中空粒子を配合することで、日射反射率は低下する傾向があるものの、遮熱性試験の裏面温度が低下し遮熱性能が向上することが判明した。特に、粒子径が60〜70μmの有機中空粒子を添加した場合(実施例4)は、遮熱性能が高い。
粒子径が15〜30μmの有機中空粒子は反射率の低下はないが、裏面温度の低下も見られない。粒子径60〜70μmや140μmと比較して反射率の低下が見られないのは、粒子径が小さい為に塗膜表面に露出していない為と考えられる。
なお、無機中空粒子、放熱フィラーや炭酸カルシウムを添加したものは、遮熱性試験の裏面温度に有意な変化はなく、有機中空粒子を用いることの優位性が裏付けられた。
From Table 2 above, by blending organic hollow particles having a particle diameter of 60 to 70 μm or organic hollow particles having a particle diameter of 140 μm, the solar reflectance tends to decrease, but the backside temperature of the heat shielding test decreases. It was found that the heat shielding performance was improved. In particular, when organic hollow particles having a particle diameter of 60 to 70 μm are added (Example 4), the heat shielding performance is high.
Organic hollow particles having a particle size of 15 to 30 μm do not have a decrease in reflectivity, but do not have a decrease in back surface temperature. The reason why the reflectance is not decreased as compared with particle diameters of 60 to 70 μm and 140 μm is considered to be because the particle diameter is small and not exposed to the coating film surface.
In addition, what added the inorganic hollow particle, the thermal radiation filler, and calcium carbonate did not have a significant change in the back surface temperature of a heat-shielding test, and the superiority of using an organic hollow particle was supported.

[検討例3]
本検討例3は、前記検討例2で遮熱性能の向上効果が高いことが確認された粒子径60〜70μmの有機中空粒子を用いて、その配合量と遮熱性能の関係を明確化するためのものである。
[Examination example 3]
This examination example 3 clarifies the relationship between the blending amount and the heat shielding performance using organic hollow particles having a particle diameter of 60 to 70 μm, which has been confirmed to have a high effect of improving the heat shielding performance in the examination example 2. Is for.

バインダー樹脂(水性エマルション樹脂)、大径酸化チタン、小径酸化チタンのほか、造膜助剤、溶剤、増粘剤、消泡剤、分散剤は前記検討例1と同じものを用いた。   In addition to the binder resin (aqueous emulsion resin), large-diameter titanium oxide, and small-diameter titanium oxide, the same film-forming auxiliary, solvent, thickener, antifoaming agent, and dispersant as those in the above-mentioned Study Example 1 were used.

有機中空粒子は、アクリルニトリル系の樹脂製で、前述した通り粒子径が60〜70μmの球状で、真比重が0.02〜0.1g/cmである。この有機中空粒子について、配合なしも含めて七水準の配合で遮熱塗料を作成した。 The organic hollow particles are made of an acrylonitrile-based resin, have a spherical shape with a particle diameter of 60 to 70 μm as described above, and have a true specific gravity of 0.02 to 0.1 g / cm 3 . About this organic hollow particle, the heat-shielding coating material was created by the mixing | blending of seven levels including the combination.

そして、前記検討例1と同様、各実施例および比較例の遮熱塗料を作成後、それぞれ基材に二度塗り(塗布量:第一の塗膜および第二の塗膜ともに0.2kg/m)して遮熱性積層塗膜を形成し、日射反射率の評価と遮熱性試験を行った。
検討例3の塗料配合および評価結果を表3に示す。
And like the said examination example 1, after producing the thermal-insulation coating material of each Example and a comparative example, it apply | coats to a base material twice, respectively (coating amount: 0.2 kg / of both a 1st coating film and a 2nd coating film) m 2 ) to form a heat-shielding laminated coating film, and evaluation of solar reflectance and a heat-shielding test were conducted.
Table 3 shows the paint formulation and evaluation results of Study Example 3.

上記表3から、有機中空粒子(粒子径が60〜70μm)を塗料固形分中に0.25〜4.83重量%配合した場合に、遮熱性試験の裏面温度が低下し遮熱性能が向上することが確認された。
なお、有機中空粒子(粒子径が60〜70μm)を塗料固形分中に5重量%を超える量で配合すると、塗料の分離や塗装作業性の低下などの問題が生じた。
From Table 3 above, when organic hollow particles (particle size: 60 to 70 μm) are blended in the solid content of the paint in an amount of 0.25 to 4.83 wt%, the back surface temperature of the heat insulation test is lowered and the heat insulation performance is improved. Confirmed to do.
When organic hollow particles (particle diameter: 60 to 70 μm) were blended in the solid content of the paint in an amount exceeding 5% by weight, problems such as separation of the paint and deterioration of workability of the paint occurred.

[検討例4]
本検討例4は、遮熱性積層塗膜の構成に関する検討である。具体的には、第一の塗膜と第二の塗膜からなる遮熱性積層塗膜において、有機中空粒子(粒子径が60〜70μmの球状)をどちらの塗膜に含有させることが好ましいか検討したものである。
[Study Example 4]
The present study example 4 is a study on the configuration of the heat-shielding laminated coating film. Specifically, in the heat-shielding laminated coating film composed of the first coating film and the second coating film, which coating film should preferably contain organic hollow particles (spherical with a particle diameter of 60 to 70 μm)? It has been studied.

バインダー樹脂(水性エマルション樹脂)、大径酸化チタン、小径酸化チタンのほか、造膜助剤、溶剤、増粘剤、消泡剤、分散剤は前記検討例1と同じものを用いた。   In addition to the binder resin (aqueous emulsion resin), large-diameter titanium oxide, and small-diameter titanium oxide, the same film-forming auxiliary, solvent, thickener, antifoaming agent, and dispersant as those in the above-mentioned Study Example 1 were used.

そして、前記検討例1と同様、各実施例および比較例の遮熱塗料を作成後、それぞれ基材に二度塗り(塗布量:第一の塗膜および第二の塗膜ともに0.2kg/m)して遮熱性積層塗膜を形成し、日射反射率の評価と遮熱性試験を行った。
検討例4の塗料配合および評価結果を表4に示す。なお積層塗膜の実施例Noは、第一の塗膜(下層)の塗料実施例Noを一桁目、第二の塗膜(上層)の塗料実施例Noを二桁目としてある。例えば、積層塗膜の実施例14には、第一の塗膜(下層)に塗料実施例4、第二の塗膜(上層)に塗料実施例1の塗料を用いてある。
And like the said examination example 1, after producing the thermal-insulation coating material of each Example and a comparative example, it apply | coats to a base material twice, respectively (coating amount: 0.2 kg / of both a 1st coating film and a 2nd coating film) m 2 ) to form a heat-shielding laminated coating film, and evaluation of solar reflectance and a heat-shielding test were conducted.
Table 4 shows the paint formulation and evaluation results of Study Example 4. The coating film example No of the first coating film (lower layer) is the first digit, and the coating film example No. of the second coating film (upper layer) is the second digit. For example, in Example 14 of the laminated coating film, the coating material of the coating example 4 is used for the first coating film (lower layer) and the coating material of the coating example 1 is used for the second coating film (upper layer).

上記表4から、有機中空粒子を第一の塗膜(下層)に配合すると、遮熱性試験の裏面温度が低下し遮熱性能が向上することが判明した。   From Table 4 above, it was found that when the organic hollow particles were blended in the first coating film (lower layer), the back surface temperature of the heat shielding test was lowered and the heat shielding performance was improved.

驚くべきことに、有機中空粒子を第一の塗膜(下層)にのみ配合する(上層には配合しない)と、遮熱性能がより一層向上することも判明した(積層塗膜実施例14)。
このような現象が生じるメカニズムについて詳細は不明であるが、第二の塗膜に有機中空粒子を配合すると日射反射率が低下する現象が確認されたことから、有機中空粒子を第二の塗膜に配合すると有機中空粒子に入った赤外線が、反射、散乱せずに、有機中空粒子内を透過し大気側でなく裏面側へ抜けていくことで裏面温度を上昇させているのではと推察する。
Surprisingly, it has also been found that heat shielding performance is further improved when the organic hollow particles are blended only in the first coating film (lower layer) (not blended in the upper layer) (Laminated coating film example 14). .
Although the details of the mechanism by which such phenomenon occurs are unknown, it has been confirmed that when organic hollow particles are blended with the second coating film, the solar reflectance decreases. It is assumed that the backside temperature is raised by the infrared rays entering the organic hollow particles passing through the inside of the organic hollow particles and passing through the backside rather than the atmosphere side without being reflected or scattered. .

[検討例5]
本検討例5は、本発明の遮熱塗料を用いた遮熱性積層塗膜と各種市販品を用いた積層塗膜との比較評価を行ったものである。
[Study Example 5]
This examination example 5 is a comparative evaluation of a heat-shielding laminated coating film using the heat-shielding paint of the present invention and a laminated coating film using various commercially available products.

上記表5から、開発品である実施例14の遮熱性積層塗膜は、現在汎用的に市場に流通している遮熱塗料と比較しても遮熱性試験の裏面温度が低く遮熱性能が優れていることが確認された。
また、開発品である実施例14の遮熱性積層塗膜についてメタルウエザー(大日本プラスチツクス株式会社の登録商標)を用いた耐候性試験を実施した。その結果を図3に示す。本図より、開発品の遮熱性積層塗膜は、1250時間(積算光量1700MJ/m)でも高い光沢保持率を維持し、色差変化も0.8以内と僅かであり高い耐候性が確認された。
From Table 5 above, the heat-insulating laminated coating film of Example 14, which is a developed product, has a low back-surface temperature in the heat-insulating test as compared with the heat-shielding paints currently on the market for general purposes, and has a heat-insulating performance. It was confirmed to be excellent.
Moreover, the weather resistance test which used the metal weather (registered trademark of Dainippon Plastics Co., Ltd.) was implemented about the heat-shielding laminated coating film of Example 14 which is a developed product. The result is shown in FIG. From this figure, the developed heat-shielding laminated coating film maintains a high gloss retention even in 1250 hours (integrated light quantity 1700 MJ / m 2 ), and the color difference change is as small as 0.8 or less, thus confirming high weather resistance. It was.

以上実例を挙げて説明したように、本願発明者は、遮熱塗料の遮熱性能を高めるために鋭意研鑽し、効果的な反射材と断熱材の配合と効果を高める層構成を見出した。
遮熱塗料は、赤外線の反射が性能の優劣を左右する。本願発明者は、大小2種類かつ可視光と赤外線領域の波長とほぼ同等の粒子径を持つ酸化チタンを適量混合することで、可視光から赤外線までの日射反射率が高い塗膜を提供することができることを発見した。
これは大径酸化チタンの隙間に小径酸化チタンが入り込み、酸化チタン間の隙間が減少していわゆる最密充填に近い状態となり、隠ぺい性が高まったことが高反射の要因として考えられる。
また、反射させたい波長と概ね同径としたことで反射させたい光の散乱が高まったものと考えられる。
さらに、断熱性能を高めるために断熱性の高い球状の中空バルーン(中空粒子)を配合した。そして驚くべきことに、配合しない層を上層とし、配合する層を下層とすることで遮熱性能が高まることを発見した。
これは、陽光を直接受ける上面に中空粒子を配合すると、中空粒子の反射性能は酸化チタンより低いため、中空粒子を透過する赤外線が多くなる為と考えられる。
つまり、上層に酸化チタンを混合した反射層、下層に中空粒子を混合した断熱層の構成とすると、上層で赤外線を効果的に反射し、反射しきれず塗膜内を伝わってきた熱を下層で断熱するという効果が生じ、遮熱性能が高まることを見出したのである。
As described above with examples, the inventor of the present application diligently studied to enhance the heat shielding performance of the heat shielding paint, and found an effective composition of the reflector and the heat insulating material and a layer structure that enhances the effect.
In thermal barrier coatings, infrared reflection affects the superiority or inferiority of performance. The inventor of the present application provides a coating film having a high solar reflectance from visible light to infrared by mixing an appropriate amount of titanium oxide having a particle size approximately equal to the wavelength of visible light and infrared light in two sizes, large and small. I found that I can do it.
This is thought to be due to the fact that small-diameter titanium oxide enters the gaps between the large-diameter titanium oxides, the gaps between the titanium oxides are reduced to a state close to so-called close-packing, and the concealment is increased, which is a cause of high reflection.
Moreover, it is considered that the scattering of light to be reflected is increased by setting the diameter to be approximately the same as the wavelength to be reflected.
Furthermore, spherical hollow balloons (hollow particles) with high heat insulation properties were blended in order to enhance the heat insulation performance. Surprisingly, it has been found that the heat shielding performance is enhanced by using the non-mixed layer as the upper layer and the mixed layer as the lower layer.
This is presumably because when the hollow particles are blended on the upper surface that receives direct sunlight, the reflection performance of the hollow particles is lower than that of titanium oxide, so that more infrared rays are transmitted through the hollow particles.
In other words, if the upper layer is composed of a reflective layer in which titanium oxide is mixed, and the lower layer is composed of a heat insulating layer in which hollow particles are mixed, the upper layer effectively reflects infrared rays, and the heat transmitted through the coating film cannot be reflected in the lower layer. It has been found that the effect of heat insulation occurs and the heat shielding performance is enhanced.

以上、特定の実施形態及び実施例を参照して本発明を説明したが、本発明は上記実施形態などに限定されるものではなく、当該技術分野における熟練者等により、本出願の願書に添付された特許請求の範囲から逸脱することなく、種々の変更及び修正が可能である。   The present invention has been described above with reference to specific embodiments and examples. However, the present invention is not limited to the above-described embodiments and the like, and is attached to the application for this application by those skilled in the art. Various changes and modifications can be made without departing from the scope of the appended claims.

1 基材
2 第一の塗膜(下層)
3 第二の塗膜(上層)

P 測定点
1 Substrate 2 First coating (lower layer)
3 Second coating (upper layer)

P measuring point

Claims (11)

粒子径が0.4〜2.5μmの大径酸化チタンと、
粒子径が0.15μm以上0.4μm未満の小径酸化チタンを、
重量比で4:6〜6:4の割合で含む、
遮熱塗料。
A large-diameter titanium oxide having a particle size of 0.4 to 2.5 μm;
A small diameter titanium oxide having a particle size of 0.15 μm or more and less than 0.4 μm,
In a weight ratio of 4: 6 to 6: 4,
Thermal barrier paint.
粒子径が30〜300μmの中空粒子をさらに含む、
請求項1記載の遮熱塗料。
Further comprising hollow particles having a particle size of 30 to 300 μm,
The thermal barrier paint according to claim 1.
中空粒子を、塗料固形分中に0.2〜5重量%含む、
請求項2記載の遮熱塗料。
Containing hollow particles in a solid content of 0.2 to 5% by weight,
The thermal barrier paint according to claim 2.
中空粒子がアクリルニトリル系樹脂からなる、
請求項2または3記載の遮熱塗料。
The hollow particles are made of acrylonitrile resin,
The thermal barrier paint according to claim 2 or 3.
バインダー樹脂としてアクリルシリコーン系樹脂を用いた、
請求項1〜4いずれか記載の遮熱塗料。
Using acrylic silicone resin as binder resin,
The thermal-insulation coating material in any one of Claims 1-4.
請求項1〜5いずれか記載の遮熱塗料が成膜されてなる、
塗装物品。
The thermal barrier paint according to claim 1 is formed into a film.
Painted article.
基材の表面に形成された第一の塗膜と、
この第一の塗膜の表面に形成された第二の塗膜と、を備え、
前記第一の塗膜および前記第二の塗膜は、
粒子径が0.4〜2.5μmの大径酸化チタンと粒子径が0.15μm以上0.4μm未満の小径酸化チタンを重量比で4:6〜6:4の割合で含む、
遮熱性積層塗膜。
A first coating film formed on the surface of the substrate;
A second coating film formed on the surface of the first coating film,
The first coating film and the second coating film are
Including a large-diameter titanium oxide having a particle diameter of 0.4 to 2.5 μm and a small-diameter titanium oxide having a particle diameter of 0.15 μm or more and less than 0.4 μm in a weight ratio of 4: 6 to 6: 4,
Thermal barrier laminated coating.
第一の塗膜が、粒子径が30〜300μmの中空粒子をさらに含む、
請求項7記載の遮熱性積層塗膜。
The first coating film further includes hollow particles having a particle diameter of 30 to 300 μm.
The heat-shielding laminated coating film according to claim 7.
第二の塗膜が、中空粒子を含んでいない、
請求項8記載の遮熱性積層塗膜。
The second coating does not contain hollow particles,
The heat-shielding laminated coating film according to claim 8.
基材の表面に形成された第一の塗膜と、
この第一の塗膜の表面に形成された第二の塗膜と、を備え、
前記第一の塗膜および前記第二の塗膜は、
粒子径が0.4〜2.5μmの大径酸化チタンと粒子径が0.15μm以上0.4μm未満の小径酸化チタンを重量比で4:6〜6:4の割合で含み、
前記第一の塗膜は、
アクリルニトリル系樹脂からなる、粒子径が30〜300μmの中空粒子を0.2〜5重量%含み、
前記第二の塗膜は、
中空粒子を含んでいない、
遮熱性積層塗膜。
A first coating film formed on the surface of the substrate;
A second coating film formed on the surface of the first coating film,
The first coating film and the second coating film are
Including a large-diameter titanium oxide having a particle diameter of 0.4 to 2.5 μm and a small-diameter titanium oxide having a particle diameter of 0.15 μm or more and less than 0.4 μm in a weight ratio of 4: 6 to 6: 4,
The first coating film is
0.2% to 5% by weight of hollow particles made of acrylonitrile resin and having a particle size of 30 to 300 μm,
The second coating film is
Does not contain hollow particles,
Thermal barrier laminated coating.
請求項7〜10いずれか記載の遮熱性積層塗膜が形成されてなる、
塗装物品。
The heat-shielding laminated coating film according to any one of claims 7 to 10, is formed.
Painted article.
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JP2019157037A (en) * 2018-03-15 2019-09-19 アイシン化工株式会社 Heat-insulation coating composition for vehicle floor panel, heat-insulation coating film, vehicle floor panel and vehicle floor tunnel structure
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