JP2018017191A - Fuel injection valve - Google Patents

Fuel injection valve Download PDF

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Publication number
JP2018017191A
JP2018017191A JP2016148842A JP2016148842A JP2018017191A JP 2018017191 A JP2018017191 A JP 2018017191A JP 2016148842 A JP2016148842 A JP 2016148842A JP 2016148842 A JP2016148842 A JP 2016148842A JP 2018017191 A JP2018017191 A JP 2018017191A
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core
welding
core portion
fuel injection
center line
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JP6583179B2 (en
Inventor
誠 西前
Makoto Nishimae
誠 西前
松本 修一
Shuichi Matsumoto
修一 松本
英人 武田
Hideto Takeda
英人 武田
啓太 今井
Keita Imai
啓太 今井
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Denso Corp
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Denso Corp
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Priority to PCT/JP2017/026178 priority patent/WO2018021124A1/en
Priority to DE112017003766.2T priority patent/DE112017003766T5/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0625Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
    • F02M51/0664Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding
    • F02M51/0671Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto
    • F02M51/0682Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a cylindrically or partly cylindrically shaped armature, e.g. entering the winding; having a plate-shaped or undulated armature entering the winding the armature having an elongated valve body attached thereto the body being hollow and its interior communicating with the fuel flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/168Assembling; Disassembling; Manufacturing; Adjusting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F7/00Magnets
    • H01F7/06Electromagnets; Actuators including electromagnets
    • H01F7/08Electromagnets; Actuators including electromagnets with armatures
    • H01F7/16Rectilinearly-movable armatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/08Fuel-injection apparatus having special means for influencing magnetic flux, e.g. for shielding or guiding magnetic flux
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/80Fuel injection apparatus manufacture, repair or assembly
    • F02M2200/8061Fuel injection apparatus manufacture, repair or assembly involving press-fit, i.e. interference or friction fit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/80Fuel injection apparatus manufacture, repair or assembly
    • F02M2200/8084Fuel injection apparatus manufacture, repair or assembly involving welding or soldering

Abstract

PROBLEM TO BE SOLVED: To provide a fuel injection valve capable of compatibly improving joint strength between a fixed core and a non-magnetic member and suppressing magnetic short circuit while adopting a configuration to improve suction force.SOLUTION: The fuel injection valve includes a fixed core 50 having an inside core part 52 and an outside core part 51 opposed to a movable core 40, and a non-magnetic member 60 arranged between the inside core part 52 and the outside core part 51. The fuel injection valve further includes an inside weld zone W20 of the inside core part 52 and the non-magnetic member 60, and an outside weld zone W10 of the outside core part 51 and the non-magnetic member 60. In a welded surface 60b of the non-magnetic member 60 on which these weld zones are provided, at its portion between the inside weld zone W20 and the outside weld zone W10, a groove 61 is formed.SELECTED DRAWING: Figure 5

Description

本発明は、燃料を噴射する燃料噴射弁に関する。   The present invention relates to a fuel injection valve that injects fuel.

特許文献1に記載の燃料噴射弁は、環状に配置されたコイルと、コイルへの通電により磁界が形成される固定コアと、固定コアとの間に磁界を形成して吸引される可動コアと、吸引される可動コアにより駆動されて噴孔を開閉する弁体と、を備える。固定コアのうち可動コアと対向する部分には、非磁性部材が組み付けられており、固定コアのうち非磁性部材よりも径方向の内側部分を内側コア部、外側部分を外側コア部と呼ぶ。   The fuel injection valve described in Patent Literature 1 includes an annularly arranged coil, a fixed core in which a magnetic field is formed by energizing the coil, and a movable core that is attracted by forming a magnetic field between the fixed cores. And a valve body that is driven by the sucked movable core to open and close the nozzle hole. A non-magnetic member is assembled to a portion of the fixed core that faces the movable core, and an inner portion of the fixed core that is radially inward of the non-magnetic member is referred to as an inner core portion, and an outer portion is referred to as an outer core portion.

そして、外側コア部と可動コアとの間で形成される磁界で生じる吸引力、および内側コア部と可動コアとの間で形成される磁界で生じる吸引力が可動コアに作用し、これらの吸引力により可動コアは固定コアへ吸引される。要するに、内側コア部、非磁性部材および外側コア部を、可動コアと対向する位置に並べて配置することで、外側コア部および内側コア部の両方から可動コアに吸引力を生じさせている。これにより、吸引力を向上させることができる。   Then, the attractive force generated by the magnetic field formed between the outer core portion and the movable core and the attractive force generated by the magnetic field formed between the inner core portion and the movable core act on the movable core, and these attractive forces The movable core is attracted to the fixed core by force. In short, the inner core portion, the nonmagnetic member, and the outer core portion are arranged side by side at a position facing the movable core, thereby generating an attractive force from both the outer core portion and the inner core portion to the movable core. Thereby, a suction | attraction force can be improved.

欧州特許出願公開第2746565号明細書European Patent Application No. 2746565

しかしながら、固定コアのうち可動コアと対向する面には燃料の圧力がかかる。そのことに起因して、内側コア部、非磁性部材および外側コア部を、可動コアと対向する位置に並べて配置した上記従来構造では、以下の問題が懸念されるようになる。すなわち、内側コア部、非磁性部材および外側コア部の、可動コアと対向する側の面が燃圧を受けた際に、内側コア部と非磁性部材との接合面、および外側コア部と非磁性部材との接合面が破損することが懸念されるようになる。   However, fuel pressure is applied to the surface of the fixed core that faces the movable core. As a result, in the conventional structure in which the inner core portion, the nonmagnetic member, and the outer core portion are arranged side by side at a position facing the movable core, the following problems are concerned. That is, when the surface of the inner core portion, the nonmagnetic member and the outer core portion facing the movable core is subjected to fuel pressure, the joint surface between the inner core portion and the nonmagnetic member, and the outer core portion and the nonmagnetic member There is a concern that the joint surface with the member is damaged.

さて、非磁性部材と固定コアとは溶接で接合することが一般的であり、以下の説明では、内側コア部および非磁性部材が溶融固化した状態の溶接部を内側溶接部と呼び、外側コア部および非磁性部材が溶融固化した状態の溶接部を外側溶接部と呼ぶ。そして、上述した接合面破損の懸念に対し、溶接面からの溶接深さを大きくして接合強度を向上させることを本発明者らは検討した。   The nonmagnetic member and the fixed core are generally joined by welding. In the following description, the welded portion in which the inner core portion and the nonmagnetic member are melted and solidified is referred to as an inner welded portion. The welded part in which the part and the nonmagnetic member are melted and solidified is called an outer welded part. And the present inventors examined increasing the welding depth from a welding surface and improving joint strength with respect to the concern of the joint surface failure mentioned above.

しかしながら、溶接深さを大きくすると、溶接面の側から見た溶接部の厚さ寸法も大きくなる。すると、内側溶接部と外側溶接部との間隔が短くなるので、内側溶接部と外側溶接部とが接触して磁気短絡することが懸念される。このような磁気短絡が生じると、内側コア部と外側コア部との間を、内側溶接部及び外側溶接部を介して磁束が通るようになり、吸引力の低下が生じる可能性がある。   However, when the welding depth is increased, the thickness dimension of the welded portion as viewed from the weld surface side is also increased. Then, since the space | interval of an inner side welding part and an outer side welding part becomes short, there exists a concern that an inner side welding part and an outer side welding part may contact and a magnetic short circuit may occur. When such a magnetic short circuit occurs, a magnetic flux passes between the inner core portion and the outer core portion via the inner welded portion and the outer welded portion, and there is a possibility that the attractive force is reduced.

本発明は、上記問題を鑑みてなされたもので、その目的は、吸引力が向上する構造を採用しつつ、固定コアと非磁性部材との接合強度向上と磁気短絡抑制とを両立可能にした燃料噴射弁を提供することにある。   The present invention has been made in view of the above problems, and the object thereof is to make it possible to achieve both improvement in the bonding strength between the fixed core and the nonmagnetic member and suppression of magnetic short circuit while adopting a structure that improves the attractive force. It is to provide a fuel injection valve.

ここに開示される発明は上記目的を達成するために以下の技術的手段を採用する。なお、特許請求の範囲およびこの項に記載した括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものであって、発明の技術的範囲を限定するものではない。   The invention disclosed herein employs the following technical means to achieve the above object. Note that the reference numerals in parentheses described in the claims and in this section indicate the correspondence with the specific means described in the embodiments described later, and do not limit the technical scope of the invention. .

開示される発明のひとつは、
燃料を噴孔(23a)から噴射する燃料噴射弁であって、
環状に配置されたコイル(70)と、
コイルに通電されると磁界を形成する固定コア(50)と、
コイルの環状中心線(C)の方向において固定コアよりも噴孔側に設けられ、コイルに通電されると固定コアとの間に磁界を形成して固定コアに吸引される可動コア(40)と、
吸引される可動コアにより駆動され、噴孔を開閉する弁体(30)と、
固定コアのうち可動コアと対向する一部分である内側コア部(52)と、
固定コアのうち可動コアと対向する一部分であって、環状中心線に対して内側コア部よりも外側に位置する外側コア部(51)と、
内側コア部と外側コア部との間に配置され、固定コアよりも磁性が弱い非磁性部材(60)と、
内側コア部および非磁性部材の溶接部であって、非磁性部材のうち可動コアの側の端面または可動コアに対して反対側の端面に設けられた内側溶接部(W20)と、
外側コア部および非磁性部材の溶接部であって、非磁性部材のうち内側溶接部と同じ側の端面である溶接面(60b)に設けられた外側溶接部(W10)と、を備え、
溶接面のうち内側溶接部と外側溶接部との間の部分には窪み(61)が形成されている燃料噴射弁である。
One of the disclosed inventions is
A fuel injection valve for injecting fuel from an injection hole (23a),
An annularly arranged coil (70);
A fixed core (50) that forms a magnetic field when energized to the coil;
A movable core (40) which is provided closer to the nozzle hole than the fixed core in the direction of the annular center line (C) of the coil, and is attracted to the fixed core by forming a magnetic field with the fixed core when the coil is energized. When,
A valve body (30) that is driven by the sucked movable core to open and close the nozzle hole;
An inner core part (52) which is a part of the fixed core facing the movable core;
An outer core portion (51) that is a part of the fixed core that faces the movable core and is located outside the inner core portion with respect to the annular center line;
A nonmagnetic member (60) that is disposed between the inner core portion and the outer core portion and is less magnetic than the fixed core;
A welded portion of the inner core portion and the nonmagnetic member, the inner welded portion (W20) provided on the end surface of the nonmagnetic member on the side of the movable core or the end surface opposite to the movable core;
An outer core portion and a welded portion of the nonmagnetic member, the outer welded portion (W10) provided on the welded surface (60b) which is the end surface on the same side as the inner welded portion of the nonmagnetic member,
It is a fuel injection valve by which the hollow (61) is formed in the part between an inner side welding part and an outer side welding part among welding surfaces.

上記発明によれば、固定コアのうち可動コアと対向する部分に内側コア部および外側コア部が設けられ、これらの内側コア部および外側コア部の間には非磁性部材が配置される。そのため、内側コア部と外側コア部との間に磁路が形成されることが、非磁性部材により回避される。その結果、外側コア部と可動コアとの間で形成される磁界で生じる吸引力、および内側コア部と可動コアとの間で形成される磁界で生じる吸引力が可動コアに作用するようになり、これらの吸引力により可動コアは固定コアへ吸引される。したがって、外側コア部および内側コア部の両方から可動コアに吸引力を生じさせているので、吸引力を向上できる。   According to the said invention, an inner core part and an outer core part are provided in the part facing a movable core among fixed cores, and a nonmagnetic member is arrange | positioned between these inner core parts and outer core parts. For this reason, the formation of a magnetic path between the inner core portion and the outer core portion is avoided by the nonmagnetic member. As a result, the attractive force generated by the magnetic field formed between the outer core portion and the movable core, and the attractive force generated by the magnetic field formed between the inner core portion and the movable core, act on the movable core. These movable forces attract the movable core to the fixed core. Therefore, since the suction force is generated in the movable core from both the outer core portion and the inner core portion, the suction force can be improved.

さらに上記発明によれば、非磁性部材の溶接面のうち内側溶接部と外側溶接部との間の部分に窪みが形成されている。そのため、接合強度を向上させるべく溶接深さを大きくして溶接厚さ寸法が大きくなっても、内側溶接部と外側溶接部とが接触して磁気短絡することは、窪みにより抑制される。よって、溶接深さを大きくして接合強度を向上させることと、磁気短絡抑制との両立を実現できる。   Furthermore, according to the said invention, the hollow is formed in the part between an inner side welding part and an outer side welding part among the welding surfaces of a nonmagnetic member. Therefore, even if the weld depth is increased to increase the joint strength and the weld thickness dimension is increased, the magnetic short circuit due to contact between the inner weld portion and the outer weld portion is suppressed by the depression. Therefore, it is possible to realize both the improvement of the joining strength by increasing the welding depth and the suppression of the magnetic short circuit.

本発明の第1実施形態に係る燃料噴射弁の断面図。Sectional drawing of the fuel injection valve which concerns on 1st Embodiment of this invention. 第1実施形態において、固定コア、非磁性部材60およびストッパを噴孔側から見た図。The figure which looked at the fixed core, the nonmagnetic member 60, and the stopper from the nozzle hole side in 1st Embodiment. 図1を拡大した断面図。Sectional drawing which expanded FIG. 図3を拡大した断面図。Sectional drawing which expanded FIG. 図4を拡大した断面図であって、非磁性部材、内側溶接部および外側溶接部を示す図。It is sectional drawing to which FIG. 4 was expanded, Comprising: The figure which shows a nonmagnetic member, an inner side welding part, and an outer side welding part. 本発明の第2実施形態に係る燃料噴射弁の断面図であって、非磁性部材、内側溶接部および外側溶接部を示す図。It is sectional drawing of the fuel injection valve which concerns on 2nd Embodiment of this invention, Comprising: The figure which shows a nonmagnetic member, an inner side welding part, and an outer side welding part. 本発明の第3実施形態に係る燃料噴射弁の断面図であって、非磁性部材、内側溶接部および外側溶接部を示す図。It is sectional drawing of the fuel injection valve which concerns on 3rd Embodiment of this invention, Comprising: The figure which shows a nonmagnetic member, an inner side welding part, and an outer side welding part. 本発明の第4実施形態に係る燃料噴射弁の断面図であって、非磁性部材、内側溶接部および外側溶接部を示す図。It is sectional drawing of the fuel injection valve which concerns on 4th Embodiment of this invention, Comprising: The figure which shows a nonmagnetic member, an inner side welding part, and an outer side welding part. 本発明の第5実施形態に係る燃料噴射弁の断面図であって、非磁性部材、内側溶接部および外側溶接部を示す図。It is sectional drawing of the fuel injection valve which concerns on 5th Embodiment of this invention, Comprising: The figure which shows a nonmagnetic member, an inner side welding part, and an outer side welding part. 本発明の第6実施形態に係る燃料噴射弁の断面図であって、非磁性部材、内側溶接部および外側溶接部を示す図。It is sectional drawing of the fuel injection valve which concerns on 6th Embodiment of this invention, Comprising: The figure which shows a nonmagnetic member, an inner side welding part, and an outer side welding part. 本発明の第7実施形態に係る燃料噴射弁の断面図であって、非磁性部材、内側溶接部および外側溶接部を示す図。It is sectional drawing of the fuel injection valve which concerns on 7th Embodiment of this invention, Comprising: The figure which shows a nonmagnetic member, an inner side welding part, and an outer side welding part. 本発明の第8実施形態に係る燃料噴射弁の断面図。Sectional drawing of the fuel injection valve which concerns on 8th Embodiment of this invention.

以下、図面を参照しながら発明を実施するための複数の形態を説明する。各形態において、先行する形態で説明した事項に対応する部分には同一の参照符号を付して重複する説明を省略する場合がある。各形態において、構成の一部のみを説明している場合は、構成の他の部分については先行して説明した他の形態を参照し適用することができる。   Hereinafter, a plurality of modes for carrying out the invention will be described with reference to the drawings. In each embodiment, portions corresponding to the matters described in the preceding embodiment may be denoted by the same reference numerals and redundant description may be omitted. In each embodiment, when only a part of the configuration is described, the other configurations described above can be applied to other portions of the configuration.

(第1実施形態)
図1に示す燃料噴射弁は、点火式の内燃機関(ガソリンエンジン)に搭載されており、多気筒エンジンの各燃焼室へ直接燃料を噴射するものである。燃料噴射弁へ供給される燃料は、図示しない燃料ポンプにより圧送され、燃料ポンプはエンジンの回転駆動力により駆動する。燃料噴射弁は、ケース10、ノズルボデー20、弁体30、可動コア40、固定コア50、非磁性部材60、コイル70、配管接続部80等を備えて構成されている。
(First embodiment)
The fuel injection valve shown in FIG. 1 is mounted on an ignition internal combustion engine (gasoline engine), and directly injects fuel into each combustion chamber of a multi-cylinder engine. The fuel supplied to the fuel injection valve is pumped by a fuel pump (not shown), and the fuel pump is driven by the rotational driving force of the engine. The fuel injection valve includes a case 10, a nozzle body 20, a valve body 30, a movable core 40, a fixed core 50, a nonmagnetic member 60, a coil 70, a pipe connection portion 80, and the like.

ケース10は、金属製であり、コイル70の環状中心線Cが延びる方向(以下、軸線方向と記載)に延びる有底の円筒形状である。ケース10の底面10aには流出側開口部10bが形成されており、ケース10のうち底面10aの反対側には流入側開口部10cが形成されている。なお、コイル70の環状中心線Cと、ケース10、ノズルボデー20、弁体30、可動コア40、固定コア50および非磁性部材60の中心線とは一致する。   The case 10 is made of metal and has a bottomed cylindrical shape extending in a direction in which the annular center line C of the coil 70 extends (hereinafter referred to as an axial direction). An outflow side opening 10b is formed on the bottom surface 10a of the case 10, and an inflow side opening 10c is formed on the opposite side of the case 10 from the bottom surface 10a. The annular center line C of the coil 70 coincides with the center lines of the case 10, the nozzle body 20, the valve body 30, the movable core 40, the fixed core 50 and the nonmagnetic member 60.

ノズルボデー20は、金属製であり、流入側開口部10cからケース10内に挿入して配置されている。ノズルボデー20は、ケース10内部に位置して底面10aと係合する本体部21と、流出側開口部10bからケース10外部に延出するノズル部22とを有する。本体部21の外周面はケース10の内周面に接触している。ノズル部22は軸線方向に延びる円筒形状であり、ノズル部22の先端には噴孔部材23が取り付けられている。   The nozzle body 20 is made of metal, and is disposed by being inserted into the case 10 from the inflow side opening 10c. The nozzle body 20 includes a main body portion 21 that is located inside the case 10 and engages with the bottom surface 10a, and a nozzle portion 22 that extends from the outflow side opening 10b to the outside of the case 10. The outer peripheral surface of the main body 21 is in contact with the inner peripheral surface of the case 10. The nozzle portion 22 has a cylindrical shape extending in the axial direction, and an injection hole member 23 is attached to the tip of the nozzle portion 22.

噴孔部材23は、金属製であり、ノズル部22に溶接で固定されている。噴孔部材23は軸線方向に延びる有底の円筒形状であり、噴孔部材23の先端には、燃料を噴射する噴孔23aが形成されている。噴孔部材23の内周面には、弁体30が離着座する着座面23sが形成されている。   The nozzle hole member 23 is made of metal and is fixed to the nozzle portion 22 by welding. The injection hole member 23 has a bottomed cylindrical shape extending in the axial direction, and an injection hole 23 a for injecting fuel is formed at the tip of the injection hole member 23. A seating surface 23 s on which the valve body 30 is seated is formed on the inner peripheral surface of the injection hole member 23.

弁体30は、金属製であり、軸線方向に沿って延びる円柱形状である。弁体30は、軸線方向に移動可能な状態でノズルボデー20の内部に組み付けられており、弁体30の外周面30aとノズルボデー20の内周面22aとの間で、軸線方向に延びる環状の燃料通路22bが形成されている。弁体30の噴孔23a側の端部には、着座面23sに離着座する、環状のシート面30sが形成されている。弁体30のうち、噴孔23aの反対側(以下、反噴孔側と記載)の端部には、軸線方向に延びる燃料通路30bが形成されるとともに、弁体30内部の燃料通路30bと外部の燃料通路22bとを連通する貫通穴30cが形成されている。   The valve body 30 is made of metal and has a cylindrical shape extending along the axial direction. The valve body 30 is assembled in the nozzle body 20 so as to be movable in the axial direction, and an annular fuel extending in the axial direction between the outer peripheral surface 30a of the valve body 30 and the inner peripheral surface 22a of the nozzle body 20. A passage 22b is formed. An annular seat surface 30s is formed at the end of the valve body 30 on the nozzle hole 23a side so as to be separated from and seated on the seat surface 23s. A fuel passage 30b extending in the axial direction is formed at an end portion of the valve body 30 opposite to the injection hole 23a (hereinafter referred to as an anti-injection hole side), and a fuel passage 30b inside the valve body 30 is formed. A through hole 30c communicating with the external fuel passage 22b is formed.

可動コア40は、金属製の円盤形状であり、本体部21の反噴孔側に形成された凹形状の収容室21aに収容配置されている。可動コア40は、弁体30の反噴孔側端部に固定されている。具体的には、可動コア40の中心に形成された貫通穴41に弁体30が挿入配置されている。弁体30の反噴孔側端部には、弁体30の径方向に延びる係合部31が形成されている。係合部31は、可動コア40の凹部に嵌めこまれて係合し、係合部31が凹部の底面42に接触した状態で、可動コア40と弁体30とは溶接により結合している。したがって、可動コア40は弁体30と一体となって軸線方向に移動する。可動コア40および係合部31の反噴孔側の面は同一平面上に位置し、軸線方向に対して垂直である。   The movable core 40 has a disk shape made of metal, and is accommodated in a concave accommodation chamber 21 a formed on the side opposite to the injection hole of the main body 21. The movable core 40 is fixed to the end of the valve body 30 opposite to the injection hole. Specifically, the valve body 30 is inserted and disposed in a through hole 41 formed at the center of the movable core 40. An engaging portion 31 extending in the radial direction of the valve body 30 is formed at the end of the valve body 30 on the side opposite to the injection hole. The engaging portion 31 is fitted into and engaged with the concave portion of the movable core 40, and the movable core 40 and the valve body 30 are joined by welding in a state where the engaging portion 31 is in contact with the bottom surface 42 of the concave portion. . Therefore, the movable core 40 moves integrally with the valve body 30 in the axial direction. The surfaces of the movable core 40 and the engagement portion 31 on the side opposite to the injection hole are located on the same plane and are perpendicular to the axial direction.

固定コア50は、以下に説明する外側コア部51、内側コア部52および蓋部53を有する。固定コア50は、ケース10の内部に固定して配置されている。以下、図1に加えて図2、図3および図4を用いて固定コア50の構造を説明する。   The fixed core 50 has an outer core portion 51, an inner core portion 52, and a lid portion 53 described below. The fixed core 50 is fixedly disposed inside the case 10. Hereinafter, the structure of the fixed core 50 will be described with reference to FIGS. 2, 3 and 4 in addition to FIG.

外側コア部51は、軸線方向の周りに延びる環状の金属製であり、外側コア部51の外周面はケース10の内周面と接触している。外側コア部51の噴孔側の下端面51aは、本体部21の上端面21bと接触している。外側コア部51の下端面のうち、収容室21aの燃料の圧力を受ける部分を外側受圧面51bと呼び、外側受圧面51bのうち可動コア40と対向する部分を外側対向面51cと呼ぶ。非磁性部材60の下端面を非磁性対向面60aと呼び、内側コア部52の下端面を内側対向面52aと呼ぶ。外側対向面51c、非磁性対向面60aおよび内側対向面52aは、可動コア40の上端面と対向する。また、これらの対向面は、同一平面上に位置し、軸線方向に対して垂直である。   The outer core portion 51 is made of an annular metal extending around the axial direction, and the outer peripheral surface of the outer core portion 51 is in contact with the inner peripheral surface of the case 10. The lower end surface 51 a on the injection hole side of the outer core portion 51 is in contact with the upper end surface 21 b of the main body portion 21. Of the lower end surface of the outer core portion 51, a portion that receives the fuel pressure in the storage chamber 21a is referred to as an outer pressure receiving surface 51b, and a portion of the outer pressure receiving surface 51b that faces the movable core 40 is referred to as an outer facing surface 51c. The lower end surface of the nonmagnetic member 60 is referred to as a nonmagnetic facing surface 60a, and the lower end surface of the inner core portion 52 is referred to as an inner facing surface 52a. The outer facing surface 51c, the nonmagnetic facing surface 60a, and the inner facing surface 52a face the upper end surface of the movable core 40. Moreover, these opposing surfaces are located on the same plane and are perpendicular to the axial direction.

内側コア部52は、外側コア部51に対して径方向内側に配置され、軸線方向の周りに延びる環状の金属製である。内側コア部52の内周面は燃料通路52rとして機能する。非磁性部材60は、内側コア部52と外側コア部51との間に配置された環状であり、外側コア部51および内側コア部52よりも磁性が弱い材質である。一方、外側コア部51、内側コア部52、可動コア40および後述する蓋部53は、磁性を有する材質で形成されている。   The inner core portion 52 is made of an annular metal that is disposed radially inward with respect to the outer core portion 51 and extends around the axial direction. The inner peripheral surface of the inner core portion 52 functions as a fuel passage 52r. The nonmagnetic member 60 is an annular material disposed between the inner core portion 52 and the outer core portion 51, and is made of a material that is weaker than the outer core portion 51 and the inner core portion 52. On the other hand, the outer core portion 51, the inner core portion 52, the movable core 40, and a lid portion 53 described later are formed of a magnetic material.

内側コア部52の内周面には、円筒形状かつ金属製のストッパ54が固定されている。ストッパ54の下端面54aは、軸線方向において内側対向面52aよりも噴孔側に位置する。したがって、弁体30の係合部31の上端面31aがストッパ54の下端面54aに接触した状態では、内側対向面52a、非磁性対向面60aおよび外側対向面51cは可動コア40に接触せず、可動コア40の上端面との間でギャップGを有した状態となる。   A cylindrical and metal stopper 54 is fixed to the inner peripheral surface of the inner core portion 52. The lower end surface 54a of the stopper 54 is located closer to the nozzle hole than the inner facing surface 52a in the axial direction. Therefore, when the upper end surface 31a of the engaging portion 31 of the valve body 30 is in contact with the lower end surface 54a of the stopper 54, the inner facing surface 52a, the nonmagnetic facing surface 60a, and the outer facing surface 51c do not contact the movable core 40. In this state, there is a gap G between the upper end surface of the movable core 40.

非磁性部材60の反噴孔側、かつ内側コア部52の径方向外側には、コイル70が配置されている。コイル70は、樹脂製のボビン71に巻き回されている。ボビン71は、軸線方向を中心とした円筒形状である。したがって、コイル70は、軸線方向の周りに延びる環状に配置されることとなる。ボビン71の下端面は非磁性部材60に接触し、ボビン71の内周面は内側コア部52に接触する。ボビンの外周側の開口部および上端面は、樹脂製のカバー72で覆われている。また、環状中心線Cを含む断面において、コイル70の環状外周面は、可動コア40の外周面よりも径方向外側に位置する。   A coil 70 is disposed on the side opposite to the injection hole of the nonmagnetic member 60 and on the radially outer side of the inner core portion 52. The coil 70 is wound around a resin bobbin 71. The bobbin 71 has a cylindrical shape centering on the axial direction. Therefore, the coil 70 is disposed in an annular shape extending around the axial direction. The lower end surface of the bobbin 71 is in contact with the nonmagnetic member 60, and the inner peripheral surface of the bobbin 71 is in contact with the inner core portion 52. The opening and the upper end surface on the outer peripheral side of the bobbin are covered with a resin cover 72. Further, in the cross section including the annular center line C, the annular outer peripheral surface of the coil 70 is located radially outside the outer peripheral surface of the movable core 40.

蓋部53は、磁性を有する金属製で環状に形成されており、内側コア部52の径方向外側かつ外側コア部51の上方に配置されている。蓋部53、外側コア部51および本体部21の外周面は、ケース10の内周面に接触しており、ケース10内に収容されている。   The lid portion 53 is made of a metal having magnetism and is formed in an annular shape, and is disposed on the radially outer side of the inner core portion 52 and above the outer core portion 51. The outer peripheral surfaces of the lid portion 53, the outer core portion 51, and the main body portion 21 are in contact with the inner peripheral surface of the case 10 and are accommodated in the case 10.

内側コア部52の反噴孔側には、燃料の流入口80aを形成して外部の配管と接続される配管接続部80が配置されている。配管接続部80は金属製であり、内側コア部52と一体の金属部材で形成されている。高圧ポンプで加圧された燃料は、流入口80aから燃料噴射弁へ供給される。   On the side opposite to the injection hole of the inner core portion 52, a pipe connection portion 80 that forms a fuel inflow port 80a and is connected to an external pipe is disposed. The pipe connection portion 80 is made of metal and is formed of a metal member integrated with the inner core portion 52. The fuel pressurized by the high pressure pump is supplied to the fuel injection valve from the inflow port 80a.

配管接続部80に形成されている貫通穴の一部に設けられた圧入部80bには、圧入部材82が圧入固定されており、圧入部材82の噴孔側には弾性部材82sが配置されている。弾性部材82sの一端は圧入部材82に当接し、他端は係合部31に当接する。したがって、圧入部材82の圧入量、つまり軸線方向における固定位置に応じて、弁体30がフルリフト位置まで開弁した時、つまりストッパ54に係合部31が当接した時における弾性部材82sの弾性変形量が特定される。つまり、弾性部材82sによる閉弁力(セット荷重)が、圧入部材82の圧入量で調整されている。   A press-fitting member 82 is press-fitted and fixed in a press-fitting part 80 b provided in a part of a through hole formed in the pipe connection part 80, and an elastic member 82 s is disposed on the injection hole side of the press-fitting member 82. Yes. One end of the elastic member 82 s contacts the press-fitting member 82, and the other end contacts the engaging portion 31. Therefore, the elasticity of the elastic member 82s when the valve body 30 is opened to the full lift position, that is, when the engaging portion 31 is in contact with the stopper 54, according to the press-fitting amount of the press-fitting member 82, that is, the fixed position in the axial direction. A deformation amount is specified. That is, the valve closing force (set load) by the elastic member 82s is adjusted by the press-fitting amount of the press-fitting member 82.

配管接続部80の外周面には、軸線方向に対して垂直に拡がる環状の押付面80cが形成されている。押付面80cには締結部材81が当接している。締結部材81の外周面に形成されたネジ部81nを、ケース10の内周面に形成されたネジ部10nに締結することで、締結部材81はケース10に締結される。この締結量を調整することで、押付面80cが締結部材81で押し付けられる力(以下、軸力F10と記載)が調整される。そして、この軸力F10により、ケース10の底面10aと締結部材81との間で、内側コア部52、非磁性部材60、外側コア部51および本体部21が挟み付けられている。   On the outer peripheral surface of the pipe connection portion 80, an annular pressing surface 80c that extends perpendicularly to the axial direction is formed. A fastening member 81 is in contact with the pressing surface 80c. The fastening member 81 is fastened to the case 10 by fastening the screw portion 81 n formed on the outer peripheral surface of the fastening member 81 to the screw portion 10 n formed on the inner peripheral surface of the case 10. By adjusting the fastening amount, a force (hereinafter referred to as an axial force F10) by which the pressing surface 80c is pressed by the fastening member 81 is adjusted. The inner core portion 52, the nonmagnetic member 60, the outer core portion 51, and the main body portion 21 are sandwiched between the bottom surface 10a of the case 10 and the fastening member 81 by the axial force F10.

次に、燃料噴射弁の組み付け手順について説明する。   Next, the procedure for assembling the fuel injection valve will be described.

先ず、噴孔部材23が溶接された状態のノズルボデー20と、可動コア40の貫通穴41に挿入された状態の弁体30とを準備する。次に、ノズルボデー20の内周面22aに弁体30を挿入して、収容室21aに可動コア40を配置する。次に、このように弁体30が挿入配置された状態のノズルボデー20を、ケース10の流出側開口部10bに挿入する。   First, the nozzle body 20 in a state where the injection hole member 23 is welded and the valve body 30 in a state where the nozzle body 20 is inserted into the through hole 41 of the movable core 40 are prepared. Next, the valve body 30 is inserted into the inner peripheral surface 22a of the nozzle body 20, and the movable core 40 is disposed in the storage chamber 21a. Next, the nozzle body 20 with the valve body 30 inserted and arranged in this way is inserted into the outflow side opening 10 b of the case 10.

一方、内側コア部52および外側コア部51の間に非磁性部材60を配置した状態で、内側コア部52と非磁性部材60とを溶接して固定するとともに、外側コア部51と非磁性部材60とを溶接して固定する。また、ストッパ54を内側コア部52に溶接して固定する。その後、内側コア部52の外周面に、コイル70が巻き回された状態のボビン71を挿入配置する。そして、コイル70およびボビン71を覆うようにカバー72を樹脂成形し、内側コア部52の外周面に蓋部53を挿入配置する。   On the other hand, while the non-magnetic member 60 is disposed between the inner core portion 52 and the outer core portion 51, the inner core portion 52 and the non-magnetic member 60 are welded and fixed, and the outer core portion 51 and the non-magnetic member are fixed. 60 is fixed by welding. Further, the stopper 54 is fixed to the inner core portion 52 by welding. Thereafter, the bobbin 71 in a state where the coil 70 is wound is inserted and disposed on the outer peripheral surface of the inner core portion 52. Then, the cover 72 is resin-molded so as to cover the coil 70 and the bobbin 71, and the lid portion 53 is inserted and disposed on the outer peripheral surface of the inner core portion 52.

次に、このようにしてコイル70および蓋部53等が取り付けられた状態の固定コア50を、ノズルボデー20等が取り付けられた状態のケース10へ挿入し、締結部材81を所定のトルクでケース10に締結する。そして、内側コア部52に形成された貫通穴に弾性部材82sを挿入配置した後、所定のセット荷重が得られるように圧入量を調整しながら、圧入部80bに圧入部材82を圧入して固定する。以上により、燃料噴射弁の組み付けが完了する。   Next, the fixed core 50 with the coil 70 and the lid 53 attached in this manner is inserted into the case 10 with the nozzle body 20 attached, and the fastening member 81 is fixed to the case 10 with a predetermined torque. To conclude. Then, after the elastic member 82s is inserted into the through hole formed in the inner core portion 52, the press-fitting member 82 is press-fitted and fixed to the press-fitting portion 80b while adjusting the press-fitting amount so as to obtain a predetermined set load. To do. Thus, the assembly of the fuel injection valve is completed.

次に、外側コア部51および内側コア部52と、非磁性部材60との溶接部について、図5を用いて詳細に説明する。   Next, a welded portion between the outer core portion 51 and the inner core portion 52 and the nonmagnetic member 60 will be described in detail with reference to FIG.

内側コア部52および非磁性部材60のうち互いに接触する部分であって、非磁性部材60の反噴孔側の端面から所定の深さの範囲にかけての部分が溶接されており、その溶接部を内側溶接部W20と呼ぶ。つまり内側溶接部W20は、図5の網点を付した部分であって、内側コア部52の一部および非磁性部材60の一部が加熱されて溶融し、その後冷却されて固化した状態の部分である。   Of the inner core portion 52 and the nonmagnetic member 60, a portion that is in contact with each other and is welded from the end surface on the side opposite to the injection hole of the nonmagnetic member 60 to a predetermined depth range. Called the inner weld W20. That is, the inner welded portion W20 is a portion with a halftone dot in FIG. 5, in which a part of the inner core portion 52 and a part of the nonmagnetic member 60 are heated and melted, and then cooled and solidified. Part.

外側コア部51および非磁性部材60のうち互いに接触する部分であって、非磁性部材60の反噴孔側の端面から所定の深さの範囲にかけての部分が溶接されており、その溶接部を外側溶接部W10と呼ぶ。つまり外側溶接部W10は、図5の網点を付した部分であって、外側コア部51の一部および非磁性部材60の一部が加熱されて溶融し、その後冷却されて固化した状態の部分である。   Of the outer core portion 51 and the nonmagnetic member 60, a portion that is in contact with each other and is welded from the end surface of the nonmagnetic member 60 on the side opposite to the injection hole to a predetermined depth range. This is referred to as an outer weld W10. That is, the outer welded portion W10 is a portion with a halftone dot in FIG. 5 in which a portion of the outer core portion 51 and a portion of the nonmagnetic member 60 are heated and melted and then cooled and solidified. Part.

なお、図1、図3および図4では、これらの溶接部の図示を省略しており、溶接が為されていない状態を示している。したがって、図1、図3、図4にて図示されている内側テーパ面52fおよび外側テーパ面51fの一部は、実際には溶接部で消失している。   In addition, in FIG.1, FIG3 and FIG.4, illustration of these welding parts is abbreviate | omitted and the state which has not been welded is shown. Accordingly, a part of the inner tapered surface 52f and the outer tapered surface 51f illustrated in FIGS. 1, 3, and 4 is actually lost at the welded portion.

外側溶接部W10および内側溶接部W20は、非磁性部材60の噴孔側端面および反噴孔側端面のうち同じ側の端面(溶接面60b)に設けられている。溶接面60bのうち内側溶接部W20と外側溶接部W10との間の部分には、窪みとしての溝61が形成されている。溝の断面形状は、図5に示すように矩形である。具体的には、固定コア50の径方向を長手方向とする長方形である。溝61は、溶接面60bのうち径方向の中央部分に形成され、かつ、図2に示すように軸線方向の周りに延びる環状に形成されている。   The outer welded portion W10 and the inner welded portion W20 are provided on the same end surface (welded surface 60b) of the nozzle hole side end surface and the counter nozzle hole side end surface of the nonmagnetic member 60. A groove 61 as a recess is formed in a portion between the inner welded portion W20 and the outer welded portion W10 in the weld surface 60b. The cross-sectional shape of the groove is rectangular as shown in FIG. Specifically, it is a rectangle whose longitudinal direction is the radial direction of the fixed core 50. The groove 61 is formed in a central portion in the radial direction of the welding surface 60b, and is formed in an annular shape extending around the axial direction as shown in FIG.

内側溶接部W20のうち溶接面60bからの溶接深さ寸法を内側溶接深さと呼び、外側溶接部W10のうち溶接面60bからの溶接深さ寸法を外側溶接深さと呼び、溶接面60bから溝61の底面61aまでの寸法を溝深さ(窪み深さ)と呼ぶ。図5の例では、溶接深さ方向は、外側テーパ面51fまたは内側テーパ面52fに沿う方向であり、この方向に延びる溶接部の寸法が溶接深さに相当する。また、溝深さは、溶接面60bから底面61aまでの軸線方向寸法に相当する。そして、溝深さは、内側溶接深さおよび外側溶接深さよりも小さい寸法に設定されている。また、軸線方向における底面61a位置は、外側溶接部W10の噴孔側の先端部W13および内側溶接部W20の噴孔側の先端部W23の位置よりも、反噴孔側に位置する。   The welding depth dimension from the welding surface 60b in the inner welding portion W20 is referred to as an inner welding depth, and the welding depth dimension from the welding surface 60b in the outer welding portion W10 is referred to as an outer welding depth. The dimension up to the bottom surface 61a is called the groove depth (dent depth). In the example of FIG. 5, the welding depth direction is a direction along the outer tapered surface 51f or the inner tapered surface 52f, and the dimension of the welded portion extending in this direction corresponds to the welding depth. The groove depth corresponds to the axial dimension from the welding surface 60b to the bottom surface 61a. The groove depth is set to a size smaller than the inner welding depth and the outer welding depth. Further, the position of the bottom surface 61a in the axial direction is located on the side opposite to the injection hole than the position of the tip part W13 on the injection hole side of the outer welding part W10 and the tip part W23 on the injection hole side of the inner welding part W20.

外側溶接部W10の一部および内側溶接部W20の一部は、溶接面60bに露出している。この露出している部分は、溶接面60bに沿って径方向に延びる形状である。特に、溝61に近づく側に延びる部分を溶接延部W11、W21と呼び、溶接延部W11、W21の延出先端W12、W22は、溝61の壁面から露出している。図5の例では、溝61の側面61b、61cから延出先端W12、W22が露出しており、延出先端W12、W22は、溝61に沿って周方向に延びた形状になる。   A part of the outer welded part W10 and a part of the inner welded part W20 are exposed at the welding surface 60b. The exposed portion has a shape extending in the radial direction along the weld surface 60b. In particular, the portions extending toward the side closer to the groove 61 are referred to as welded extensions W11 and W21, and the extended tips W12 and W22 of the welded extensions W11 and W21 are exposed from the wall surface of the groove 61. In the example of FIG. 5, the extended tips W12 and W22 are exposed from the side surfaces 61b and 61c of the groove 61, and the extended tips W12 and W22 have a shape extending in the circumferential direction along the groove 61.

次に、燃料噴射弁の作動について説明する。   Next, the operation of the fuel injection valve will be described.

高圧ポンプから燃料噴射弁へ供給される高圧燃料は、流入口80aから流入し、内側コア部52の貫通穴を通じて、弁体30の燃料通路30bへ流入し、貫通穴30cから燃料通路22bへと流入する。そして、以下に説明するように弁体30が開弁作動すると、燃料通路22b内の高圧燃料が、シート面30sおよび着座面23sの間を通過して、噴孔23aから噴射される。なお、収容室21aは高圧燃料で満たされており、この高圧燃料の圧力が、内側コア部52、非磁性部材60および外側コア部51の下端面に作用している。   The high-pressure fuel supplied from the high-pressure pump to the fuel injection valve flows in from the inflow port 80a, flows into the fuel passage 30b of the valve body 30 through the through-hole in the inner core portion 52, and passes from the through-hole 30c to the fuel passage 22b. Inflow. When the valve body 30 is opened as described below, the high-pressure fuel in the fuel passage 22b passes between the seat surface 30s and the seating surface 23s and is injected from the injection hole 23a. The accommodating chamber 21 a is filled with high-pressure fuel, and the pressure of the high-pressure fuel acts on the lower end surfaces of the inner core portion 52, the nonmagnetic member 60, and the outer core portion 51.

弁体30を開弁作動させる場合には、コイル70へ通電する。すると、図3の点線矢印に示すように、コイル70の周りに磁界が発生する。つまり、外側コア部51、可動コア40、内側コア部52および蓋部53の順に磁束が通る磁界回路が、通電に伴い形成される。この時、非磁性部材60は、外側コア部51と内側コア部52とが磁気的に短絡することを防止するように作用している。このような磁気回路に磁束が通ると、固定コア50に向けて吸引される吸引力が可動コア40に作用する。具体的には、外側コア部51と可動コア40との間を通る磁束M1により生じる吸引力と、内側コア部52と可動コア40との間を通る磁束M2により生じる吸引力とが生じる。なお、固定コア50の内側対向面52aおよび外側対向面51cは、コイル70への通電により可動コア40を吸引する固定コア吸引面に相当する。   When the valve body 30 is opened, the coil 70 is energized. Then, a magnetic field is generated around the coil 70 as indicated by the dotted arrow in FIG. That is, a magnetic field circuit through which magnetic flux passes in the order of the outer core portion 51, the movable core 40, the inner core portion 52, and the lid portion 53 is formed with energization. At this time, the nonmagnetic member 60 acts to prevent the outer core portion 51 and the inner core portion 52 from being magnetically short-circuited. When the magnetic flux passes through such a magnetic circuit, an attractive force attracted toward the fixed core 50 acts on the movable core 40. Specifically, an attractive force generated by the magnetic flux M1 passing between the outer core portion 51 and the movable core 40 and an attractive force generated by the magnetic flux M2 passing between the inner core portion 52 and the movable core 40 are generated. The inner facing surface 52 a and the outer facing surface 51 c of the fixed core 50 correspond to a fixed core suction surface that sucks the movable core 40 by energizing the coil 70.

可動コア40および弁体30には、弾性部材82sによる閉弁力と、燃料圧力による閉弁力と、上述した吸引力による開弁力とが作用する。これらの閉弁力よりも開弁力の方が大きくなるように設定されているため、通電に伴い吸引力を生じさせると、可動コア40は、弁体30とともに固定コア50の側へ移動する。これにより、シート面30sが着座面23sから離座するよう、弁体30は開弁作動してストッパ54に当接し、高圧燃料が噴孔23aから噴射されることとなる。   The movable core 40 and the valve body 30 are subjected to the valve closing force by the elastic member 82s, the valve closing force by the fuel pressure, and the valve opening force by the suction force described above. Since the valve opening force is set to be larger than the valve closing force, the movable core 40 moves toward the fixed core 50 together with the valve body 30 when a suction force is generated with energization. . As a result, the valve body 30 opens and contacts the stopper 54 so that the seat surface 30s is separated from the seating surface 23s, and high-pressure fuel is injected from the injection hole 23a.

弁体30を閉弁作動させる場合には、コイル70への通電を停止する。すると、上述した吸引力による開弁力が無くなるので、弾性部材82sによる閉弁力で、可動コア40とともに弁体30は閉弁作動して、シート面30sが着座面23sに離座する。これにより、噴孔23aからの燃料噴射が停止される。   When the valve body 30 is operated to be closed, energization to the coil 70 is stopped. Then, since the valve opening force due to the suction force described above is lost, the valve element 30 is closed together with the movable core 40 by the valve closing force by the elastic member 82s, and the seat surface 30s is separated from the seating surface 23s. Thereby, the fuel injection from the nozzle hole 23a is stopped.

次に、外側コア部51および内側コア部52と、非磁性部材60との接合面について、詳細に説明する。   Next, the joint surfaces of the outer core portion 51 and the inner core portion 52 and the nonmagnetic member 60 will be described in detail.

内側コア部52のうち非磁性部材60と接合する面の全面は、環状中心線Cを含む断面において環状中心線Cに対して傾斜する向きの面に形成されており、以下、この接合面を内側テーパ面52fと記載する。また、外側コア部51のうち非磁性部材60と接合する面の全面は、環状中心線Cを含む断面において環状中心線Cに対して傾斜する向きの面に形成されており、以下、この接合面を外側テーパ面51fと記載する。   The entire surface of the inner core portion 52 to be joined to the nonmagnetic member 60 is formed in a direction inclined with respect to the annular center line C in a cross section including the annular center line C. This is described as an inner tapered surface 52f. Further, the entire surface of the outer core portion 51 to be joined to the nonmagnetic member 60 is formed as a surface inclined with respect to the annular center line C in the cross section including the annular center line C. The surface is described as an outer tapered surface 51f.

内側テーパ面52fおよび外側テーパ面51fは、環状中心線Cの周りに環状に延びる形状であり、かつ、環状中心線Cに対して同じ向きに傾斜する形状である。具体的には、軸線方向において噴孔側に近づくほど径方向寸法が小さくなる向きに、内側テーパ面52fおよび外側テーパ面51fは傾斜する。なお、環状中心線Cを含む断面において、内側テーパ面52fおよび外側テーパ面51fは直線形状である。要するに、非磁性部材60は、噴孔側に近づくほど径方向寸法が小さくなる円筒形状であると言える。   The inner tapered surface 52f and the outer tapered surface 51f have a shape that extends annularly around the annular center line C and that are inclined in the same direction with respect to the annular center line C. Specifically, the inner tapered surface 52f and the outer tapered surface 51f are inclined in such a direction that the radial dimension becomes smaller toward the nozzle hole side in the axial direction. In the cross section including the annular center line C, the inner tapered surface 52f and the outer tapered surface 51f are linear. In short, it can be said that the nonmagnetic member 60 has a cylindrical shape in which the radial dimension decreases as it approaches the nozzle hole side.

内側コア部52の軸線方向の長さは、外側コア部51の軸線方向の長さよりも長い。具体的には、外側コア部51の上端は、コイル70の下端よりも下側(噴孔側)に位置するのに対し、内側コア部52の上端は、コイル70の下端よりも上側(反噴孔側)に位置する。より詳細には、内側コア部52の上端は、コイル70の上端よりも上側(反噴孔側)に位置する。   The length of the inner core portion 52 in the axial direction is longer than the length of the outer core portion 51 in the axial direction. Specifically, the upper end of the outer core portion 51 is located on the lower side (the nozzle hole side) than the lower end of the coil 70, whereas the upper end of the inner core portion 52 is above the lower end of the coil 70 (on the opposite side). Located on the nozzle hole side). More specifically, the upper end of the inner core portion 52 is positioned above the upper end of the coil 70 (on the side opposite to the injection hole).

外側テーパ面51fの軸線方向における上端位置および内側テーパ面52fの軸線方向における上端位置は同一であり、外側テーパ面51fの軸線方向における下端位置および内側テーパ面52fの軸線方向における下端位置は、同一である。   The upper end position in the axial direction of the outer tapered surface 51f and the upper end position in the axial direction of the inner tapered surface 52f are the same, and the lower end position in the axial direction of the outer tapered surface 51f and the lower end position in the axial direction of the inner tapered surface 52f are the same. It is.

環状中心線Cを含む断面において、内側テーパ面52fの環状中心線Cに対する傾斜角度を、内側傾斜角度52θと呼び、外側テーパ面51fの環状中心線Cに対する傾斜角度を外側傾斜角度51θと呼ぶ(図3参照)。そして、内側傾斜角度52θおよび外側傾斜角度51θは異なる角度に設定されている。具体的には、内側傾斜角度52θは外側傾斜角度51θに比べて小さい角度に設定されている。   In the cross section including the annular center line C, the inclination angle of the inner tapered surface 52f with respect to the annular center line C is referred to as an inner inclination angle 52θ, and the inclination angle of the outer tapered surface 51f with respect to the annular center line C is referred to as an outer inclination angle 51θ ( (See FIG. 3). The inner inclination angle 52θ and the outer inclination angle 51θ are set to different angles. Specifically, the inner inclination angle 52θ is set to be smaller than the outer inclination angle 51θ.

次に、固定コア50、非磁性部材60およびストッパ54の各々にかかる力について説明する。   Next, the force applied to each of the fixed core 50, the nonmagnetic member 60, and the stopper 54 will be described.

図1に示すように、締結部材81をケース10に締結することで、ケース10の底面10aと締結部材81との間で、内側コア部52、非磁性部材60、外側コア部51および本体部21が挟み付けられている。つまり、押付面80cに作用する軸力に対する反力F30が、底面10aから本体部21に作用しており、この反力F30と同等の反力F20が、本体部21の上端面21bから外側コア部51の下端面51aに作用している。締結部材81は、軸線方向への軸力F10を内側コア部52に付与する内側付与部に相当し、内側コア部52を可動コア40の側へ押し付ける向きに軸力F10を付与する。ノズルボデー20の本体部21は、軸力F10に対する反力F20を外側コア部51に付与する外側付与部に相当し、外側コア部51を可動コア40の反対側へ押し付ける向きに反力F30を付与する。   As shown in FIG. 1, by fastening the fastening member 81 to the case 10, the inner core portion 52, the nonmagnetic member 60, the outer core portion 51, and the main body portion are provided between the bottom surface 10 a of the case 10 and the fastening member 81. 21 is sandwiched. In other words, a reaction force F30 against the axial force acting on the pressing surface 80c acts on the main body portion 21 from the bottom surface 10a, and a reaction force F20 equivalent to this reaction force F30 acts on the outer core from the upper end surface 21b of the main body portion 21. It acts on the lower end surface 51 a of the part 51. The fastening member 81 corresponds to an inner imparting portion that imparts an axial force F10 in the axial direction to the inner core portion 52, and imparts an axial force F10 in a direction in which the inner core portion 52 is pressed against the movable core 40 side. The main body portion 21 of the nozzle body 20 corresponds to an outer imparting portion that imparts a reaction force F20 against the axial force F10 to the outer core portion 51, and imparts a reaction force F30 in a direction in which the outer core portion 51 is pressed against the opposite side of the movable core 40. To do.

このように、固定コア50には、締結部材81による軸力F10と、本体部21による反力F20が作用するが、軸力F10が作用する径方向位置は、反力F20が作用する径方向位置よりも内側であるため、固定コア50の内部にはせん断応力が生じる。そのため、内側コア部52および外側コア部51と非磁性部材60との接合面にはせん断力が作用し、これにより、上記接合面での溶接が破損することの懸念が生じる。   Thus, although the axial force F10 by the fastening member 81 and the reaction force F20 by the main body portion 21 act on the fixed core 50, the radial position at which the axial force F10 acts is the radial direction at which the reaction force F20 acts. Since it is inside the position, a shear stress is generated inside the fixed core 50. Therefore, a shearing force acts on the joint surfaces of the inner core portion 52 and the outer core portion 51 and the nonmagnetic member 60, thereby causing a concern that welding at the joint surfaces is damaged.

この懸念に対して本実施形態では、内側テーパ面52fおよび外側テーパ面51fを、軸力F10および反力F20により非磁性部材60を挟み付ける向きに傾斜させている。具体的には、内側テーパ面52fおよび外側テーパ面51fを、図4に示す圧縮成分F11a、F21aの力が生じる向きに傾斜させている。換言すると、非磁性部材60のうち外側コア部51と接する面が反力F20を圧縮方向に受け、非磁性部材60のうち内側コア部52と接する面が軸力F10を圧縮方向に受ける向きに傾斜させている。   In this embodiment, in this embodiment, the inner tapered surface 52f and the outer tapered surface 51f are inclined so as to sandwich the nonmagnetic member 60 by the axial force F10 and the reaction force F20. Specifically, the inner tapered surface 52f and the outer tapered surface 51f are inclined in the direction in which the force of the compression components F11a and F21a shown in FIG. 4 is generated. In other words, the surface of the nonmagnetic member 60 that contacts the outer core portion 51 receives the reaction force F20 in the compression direction, and the surface of the nonmagnetic member 60 that contacts the inner core portion 52 receives the axial force F10 in the compression direction. It is tilted.

反力F20のうち外側テーパ面51fへ伝達される力F21は、外側テーパ面51fに対して垂直な圧縮成分F21a、および外側テーパ面51fに対して平行なせん断成分F21bに分けられる。軸力F10のうち内側テーパ面52fへ伝達される力F11は、内側テーパ面52fに対して垂直な圧縮成分F11a、および内側テーパ面52fに対して平行なせん断成分F11bに分けられる。本実施形態では、内側傾斜角度52θおよび外側傾斜角度51θを異なる角度にしているため、互いの圧縮成分F21a、F11aの方向は一致せず、互いのせん断成分F21b、F11bの方向も一致しない。   Of the reaction force F20, the force F21 transmitted to the outer tapered surface 51f is divided into a compression component F21a perpendicular to the outer tapered surface 51f and a shear component F21b parallel to the outer tapered surface 51f. Of the axial force F10, the force F11 transmitted to the inner tapered surface 52f is divided into a compression component F11a perpendicular to the inner tapered surface 52f and a shear component F11b parallel to the inner tapered surface 52f. In the present embodiment, since the inner inclination angle 52θ and the outer inclination angle 51θ are different angles, the directions of the compression components F21a and F11a do not coincide with each other, and the directions of the shear components F21b and F11b do not coincide with each other.

内側コア部52および外側コア部51が可動コア40の側から燃料の圧力を受けていない状態、例えば燃料噴射弁の未使用状態では、内側コア部52および外側コア部51は、軸力F10および反力F20により弾性変形した状態である。つまり、所定のトルクで締結部材81をネジ部10nにねじ込むことで固定コア50を撓ませている。   In a state where the inner core portion 52 and the outer core portion 51 are not receiving fuel pressure from the movable core 40 side, for example, when the fuel injection valve is not used, the inner core portion 52 and the outer core portion 51 have the axial force F10 and It is in a state of being elastically deformed by the reaction force F20. That is, the fixed core 50 is bent by screwing the fastening member 81 into the screw portion 10n with a predetermined torque.

このようにプレ応力を固定コア50に付与させた状態で燃料噴射弁を使用すると、収容室21aの高圧燃料から受ける圧力が固定コア50に加わることにより、プレ応力による弾性変形量が低減される。詳細には、外側コア部51の外側受圧面51b、内側コア部52の内側対向面52a、非磁性部材60の非磁性対向面60a、およびストッパ54の下端面54aが、高圧燃料の圧力を受ける。以下の説明では、内側対向面52aおよび下端面54aにかかる燃圧により内側コア部52が反噴孔側に受ける力を内側燃圧押上力と呼ぶ。そして、内側燃圧押上力の分だけ、内側テーパ面52fにかかる力F11が低減される。これに伴い、下端面51aにかかる反力F20も小さくなり、反力F20のうち外側テーパ面51fへ伝達される反力起因の力F21も小さくなる。なお、内側テーパ面52fにかかる軸力F10起因の力F11が内側燃圧力より小さくならないように、締結部材81の締付トルクは設定されている。   When the fuel injection valve is used with the prestress applied to the fixed core 50 in this way, the pressure received from the high pressure fuel in the storage chamber 21a is applied to the fixed core 50, thereby reducing the amount of elastic deformation due to the prestress. . Specifically, the outer pressure receiving surface 51b of the outer core portion 51, the inner facing surface 52a of the inner core portion 52, the nonmagnetic facing surface 60a of the nonmagnetic member 60, and the lower end surface 54a of the stopper 54 receive the pressure of high pressure fuel. . In the following description, the force that the inner core portion 52 receives on the side opposite to the injection hole due to the fuel pressure applied to the inner facing surface 52a and the lower end surface 54a is referred to as an inner fuel pressure push-up force. Then, the force F11 applied to the inner tapered surface 52f is reduced by the amount corresponding to the inner fuel pressure lifting force. Accordingly, the reaction force F20 applied to the lower end surface 51a is also reduced, and the reaction force F21 transmitted to the outer tapered surface 51f of the reaction force F20 is also reduced. The tightening torque of the fastening member 81 is set so that the force F11 caused by the axial force F10 applied to the inner tapered surface 52f does not become smaller than the inner fuel pressure.

このように、燃料噴射弁の使用時には、固定コア50等に内側燃圧押上力が付与されるものの、プレ応力が固定コア50に予め付与されているので、内側燃圧押上力により内側コア部52が上側(反噴孔側)に押し上げられて位置ずれすることが抑制される。さらに、固定コアのうち可動コア40に対向する面の水平度が、内側燃圧押上力による変形に起因して低下することを抑制でき、吸引力の低下が抑制されている。   As described above, when the fuel injection valve is used, although the inner fuel pressure push-up force is applied to the fixed core 50 and the like, the pre-stress is applied to the fixed core 50 in advance. It is suppressed that the position is shifted by being pushed up to the upper side (reverse injection hole side). Furthermore, it can suppress that the levelness of the surface which opposes the movable core 40 among fixed cores reduces by the deformation | transformation by an inner side fuel pressure pushing-up force, and the fall of a suction force is suppressed.

次に、本実施形態が採用する構成による作用および効果について説明する。   Next, the operation and effect of the configuration adopted by the present embodiment will be described.

本実施形態に係る燃料噴射弁では、固定コア50のうち可動コア40と対向する部分に内側コア部52および外側コア部51が設けられ、これらの間には非磁性部材60が配置される。そのため、内側コア部52と外側コア部51との間に磁路が形成されることを、非磁性部材60により回避される。その結果、外側コア部51と可動コア40との間を通る磁束M1で生じる吸引力と、内側コア部52と可動コア40との間を通る磁束M2で生じる吸引力との両方が可動コア40に作用するようになる。つまり、可動コア40から出る向きの磁束による吸引力のみならず、可動コア40へ入る向きの磁束による吸引力も可動コア40に作用するようになる。そのため、吸引力を向上できるようになる。   In the fuel injection valve according to the present embodiment, an inner core portion 52 and an outer core portion 51 are provided in a portion of the fixed core 50 that faces the movable core 40, and a nonmagnetic member 60 is disposed therebetween. Therefore, the nonmagnetic member 60 avoids the formation of a magnetic path between the inner core portion 52 and the outer core portion 51. As a result, both the attractive force generated by the magnetic flux M1 passing between the outer core portion 51 and the movable core 40 and the attractive force generated by the magnetic flux M2 passing between the inner core portion 52 and the movable core 40 are both movable core 40. To act on. That is, not only the attractive force by the magnetic flux in the direction coming out of the movable core 40 but also the attractive force by the magnetic flux in the direction going into the movable core 40 acts on the movable core 40. Therefore, the suction force can be improved.

さて、このように両磁束M1、M2で吸引力を作用させれば吸引力を向上できるものの、可動コア40および固定コア50の径方向寸法を大きくする必要が生じる。しかしながら、固定コア50の径方向寸法を大きくすると、固定コア50が収容室21aの燃料から軸線方向に受ける圧力の受圧面積が大きくなり、固定コア50と非磁性部材60との接合面が破損することが懸念されるようになる。   Now, if the attractive force is applied by the magnetic fluxes M1 and M2 in this way, the attractive force can be improved, but the radial dimensions of the movable core 40 and the fixed core 50 need to be increased. However, when the radial dimension of the fixed core 50 is increased, the pressure receiving area of the pressure that the fixed core 50 receives in the axial direction from the fuel in the storage chamber 21a increases, and the joint surface between the fixed core 50 and the nonmagnetic member 60 is damaged. This is a concern.

この懸念に対し、本実施形態では、軸線方向への軸力F10を内側コア部52に付与する締結部材81と、軸力F10に対する反力F20を外側コア部51に付与する本体部21とを備える。そして、固定コア50が可動コア40の側から燃圧を受けていない状態では、固定コア50は軸力F10および反力F20により弾性変形した状態にしている。そのため、先述したように、固定コア50に予め付与されるプレ応力により、内側燃圧押上力で接合面が破損することについては抑制できる。   In response to this concern, in the present embodiment, the fastening member 81 that applies the axial force F10 in the axial direction to the inner core portion 52 and the main body portion 21 that applies the reaction force F20 to the axial force F10 to the outer core portion 51 are provided. Prepare. When the fixed core 50 is not receiving fuel pressure from the movable core 40 side, the fixed core 50 is elastically deformed by the axial force F10 and the reaction force F20. Therefore, as described above, it is possible to suppress the damage of the joint surface due to the internal fuel pressure push-up force due to the prestress applied in advance to the fixed core 50.

但し、このようなプレ応力を付与する構成を採用した場合には、プレ応力を生じさせる軸力F10で接合面が破損することが新たに懸念されるようになる。そこで本実施形態では、このようなプレ応力を付与する構成を採用した上で、内側コア部52のうち非磁性部材60との接合面をテーパ形状にするとともに、外側コア部51のうち非磁性部材60との接合面をテーパ形状にする。そして、これらの接合面、つまり内側テーパ面52fおよび外側テーパ面51fは、環状中心線Cに対して同じ向きに傾斜しており、具体的には、軸力F10および反力F20により非磁性部材60を挟み付ける向きに傾斜する。   However, when such a configuration for applying prestress is adopted, there is a new concern that the joint surface is damaged by the axial force F10 that generates prestress. Therefore, in the present embodiment, after adopting such a configuration that applies prestress, the joint surface of the inner core portion 52 with the nonmagnetic member 60 is tapered and the outer core portion 51 is nonmagnetic. The joint surface with the member 60 is tapered. These joint surfaces, that is, the inner tapered surface 52f and the outer tapered surface 51f are inclined in the same direction with respect to the annular center line C. Specifically, the nonmagnetic member is caused by the axial force F10 and the reaction force F20. It inclines in the direction which clamps 60.

そのため、締結部材81をネジ部10nにねじ込んで先述したプレ応力を付与させるにあたり、そのねじ込み力による軸力F10のうち内側テーパ面52fに伝達された軸力F11の全てがせん断力として内側テーパ面52fに付与されることを回避できる。つまり、軸力F11が、圧縮成分F11aおよびせん断成分F11bに分散され、圧縮成分F11aの分だけせん断成分F11bが低減する。同様にして、外側テーパ面51fに伝達された反力F21が、圧縮成分F21aおよびせん断成分F21bに分散され、圧縮成分F21aの分だけせん断成分F21bが低減する。したがって、内側テーパ面52fおよび外側テーパ面51fにかかるせん断力を低減できるので、プレ応力を生じさせる軸力F10で接合面が破損する懸念を抑制できる。   Therefore, when the fastening member 81 is screwed into the screw portion 10n to apply the pre-stress described above, all of the axial force F11 transmitted to the inner tapered surface 52f of the axial force F10 due to the screwing force becomes the inner tapered surface as a shearing force. Giving to 52f can be avoided. That is, the axial force F11 is dispersed in the compression component F11a and the shear component F11b, and the shear component F11b is reduced by the amount of the compression component F11a. Similarly, the reaction force F21 transmitted to the outer tapered surface 51f is dispersed into the compression component F21a and the shear component F21b, and the shear component F21b is reduced by the amount of the compression component F21a. Accordingly, since the shearing force applied to the inner tapered surface 52f and the outer tapered surface 51f can be reduced, it is possible to suppress the concern that the joint surface is damaged by the axial force F10 that generates prestress.

以上の効果をまとめると、固定コア50のうち可動コア40と対向する部分に内側コア部52および外側コア部51が設けられ、これらの間に非磁性部材60を配置することにより、両磁束M1、M2を用いて吸引力を向上できる。さらに、軸力F10を付与する締結部材81および反力F20を付与する本体部21を備え、燃圧を受けていない状態では、軸力F10および反力F20により固定コア50が弾性変形した状態である。そのため、燃圧を受けた状態では、内側燃圧押上力で接合面が破損することをプレ応力で抑制できる。さらに、内側テーパ面52fおよび外側テーパ面51fを同じ向き、かつ、軸力F10および反力F20により非磁性部材60を挟み付ける向きに傾斜させる。そのため、軸力F10を付与させてプレ応力を生じさせるにあたり、内側テーパ面52fおよび外側テーパ面51fにかかるせん断力を低減できるので、接合面が破損する懸念を抑制できる。したがって、吸引力向上と、固定コア50と非磁性部材60との接合面の破損抑制との両立を図ることができる。   Summarizing the above effects, the inner core portion 52 and the outer core portion 51 are provided in the portion of the fixed core 50 that faces the movable core 40, and the nonmagnetic member 60 is disposed between them, thereby providing both magnetic fluxes M1. , M2 can be used to improve the suction force. Further, the fastening member 81 for applying the axial force F10 and the main body portion 21 for applying the reaction force F20 are provided, and the fixed core 50 is elastically deformed by the axial force F10 and the reaction force F20 when not receiving the fuel pressure. . Therefore, in the state which received the fuel pressure, it can suppress with a prestress that a joint surface is damaged with an internal fuel pressure pushing-up force. Further, the inner tapered surface 52f and the outer tapered surface 51f are inclined in the same direction and in the direction in which the nonmagnetic member 60 is sandwiched by the axial force F10 and the reaction force F20. Therefore, since the shearing force applied to the inner tapered surface 52f and the outer tapered surface 51f can be reduced when the axial force F10 is applied to generate the prestress, it is possible to suppress the concern that the joint surface is damaged. Therefore, it is possible to achieve both improvement in attractive force and suppression of breakage of the joint surface between the fixed core 50 and the nonmagnetic member 60.

ここで、上述の如く燃料の高圧化に伴い、内側テーパ面52fおよび外側テーパ面51fにかかるせん断力が大きくなり、接合面の破損の懸念が生じることは先述した通りである。この懸念に対し、外側溶接部W10および内側溶接部W20の深さを大きくすると接合面の強度を高くできる。   Here, as described above, as described above, as the fuel pressure increases, the shearing force applied to the inner tapered surface 52f and the outer tapered surface 51f increases, and there is a concern that the joint surface may be damaged. In response to this concern, the strength of the joint surface can be increased by increasing the depths of the outer welded portion W10 and the inner welded portion W20.

しかしながら、このように溶接部を深くするほど溶接部は太くなる。つまり外側溶接部W10および内側溶接部W20の径方向寸法が大きくなる。特に溶接延部W11、W21の延出長さが長くなる。その結果、外側溶接部W10の溶接延部W11の先端と、内側溶接部W20の溶接延部W21の先端との間隔が短くなる。仮に、互いの溶接延部W11、W21の先端が接触すると、内側コア部52と外側コア部51とが互いに磁気短絡することになる。その場合には、磁束M1、M2が可動コア40を介さずに、内側コア部52と外側コア部51との間を直接通るようになり、吸引力が減少される。   However, the deeper the welded part is, the thicker the welded part is. That is, the radial dimension of the outer welded portion W10 and the inner welded portion W20 is increased. In particular, the extension lengths of the weld extensions W11 and W21 are increased. As a result, the distance between the tip of the weld extension W11 of the outer weld W10 and the tip of the weld extension W21 of the inner weld W20 is shortened. If the tips of the weld extensions W11 and W21 contact each other, the inner core portion 52 and the outer core portion 51 are magnetically short-circuited with each other. In that case, the magnetic fluxes M1 and M2 pass directly between the inner core portion 52 and the outer core portion 51 without passing through the movable core 40, and the attractive force is reduced.

このような磁気短絡の懸念に対し、本実施形態では、非磁性部材60の溶接面60bのうち内側溶接部W20と外側溶接部W10との間の部分に溝61が形成されている。そのため、接合強度を向上させるべく溶接深さを大きくして溶接厚さ寸法(太さ)が大きくなっても、内側溶接部W20と外側溶接部W10とが接触して磁気短絡することは、溝61により抑制される。具体的には、溶接延部W11、W21が溶接面60bに沿う方向に延びることは、溝61によって制限される。よって、溶接深さを大きくして接合強度を向上させることと、磁気短絡抑制との両立を実現できる。   In this embodiment, the groove 61 is formed in a portion between the inner welded portion W20 and the outer welded portion W10 in the welded surface 60b of the nonmagnetic member 60 in order to deal with such a magnetic short-circuit concern. Therefore, even if the welding depth is increased to increase the joint strength and the weld thickness dimension (thickness) is increased, the inner welded portion W20 and the outer welded portion W10 are in contact with each other to cause a magnetic short circuit. 61 is suppressed. Specifically, the groove 61 restricts the weld extensions W11 and W21 from extending in the direction along the weld surface 60b. Therefore, it is possible to realize both the improvement of the joining strength by increasing the welding depth and the suppression of the magnetic short circuit.

さらに本実施形態では、以下の作用および効果についても発揮される。   Furthermore, in this embodiment, the following actions and effects are also exhibited.

本実施形態では、内側溶接部W20および外側溶接部W10は、溝61の壁面から露出している。具体的には、溝61の側面61b、61cから延出先端W12、W22が露出している。このことは、内側溶接部W20および外側溶接部W10が溝61に達するほどに溶接厚さ寸法(太さ)が十分に大きいことを意味し、溶接部による接合面の強度を、磁気短絡させずに十分に大きくできている。   In the present embodiment, the inner welded portion W20 and the outer welded portion W10 are exposed from the wall surface of the groove 61. Specifically, the extending tips W12 and W22 are exposed from the side surfaces 61b and 61c of the groove 61. This means that the weld thickness dimension (thickness) is sufficiently large that the inner welded portion W20 and the outer welded portion W10 reach the groove 61, and the strength of the joint surface by the welded portion is not magnetically short-circuited. It's big enough.

ここで、溶接深さ方向において、溶接部のうち溶接面60b近傍の浅い部分は、溶接面60bから離れた深い部分に比べて、非磁性部材60の径方向に拡がりやすい。そのため、溶接部の浅い部分に対して位置する溝の方が、溶接部の深い部分に対して位置する溝に比べて、磁気短絡回避の効果が発揮されやすい。この点を鑑みた本実施形態では、溝61の深さは、内側溶接部W20の深さおよび外側溶接部W10の深さよりも小さく設定されている。そのため、磁気短絡回避の効果を十分に発揮させつつ、溝61の深さを必要最小限に小さくして非磁性部材60の強度低下を抑制できる。   Here, in the welding depth direction, a shallow portion in the vicinity of the welding surface 60b in the welded portion is likely to expand in the radial direction of the nonmagnetic member 60 as compared to a deep portion separated from the welding surface 60b. Therefore, the effect of avoiding a magnetic short circuit is more easily exhibited in the groove positioned with respect to the shallow portion of the welded portion than in the groove positioned with respect to the deep portion of the welded portion. In this embodiment in view of this point, the depth of the groove 61 is set to be smaller than the depth of the inner welded portion W20 and the depth of the outer welded portion W10. Therefore, it is possible to reduce the strength of the nonmagnetic member 60 by reducing the depth of the groove 61 to the necessary minimum while sufficiently exhibiting the effect of avoiding the magnetic short circuit.

さらに本実施形態では、内側溶接部W20および外側溶接部W10は、固定コア50のうち可動コア40に対向する面である固定コア吸引面よりも、環状中心線Cの方向において可動コア40の反対側に位置している。具体的には、内側溶接部W20および外側溶接部W10を、固定コア50の反噴孔側の端面に設けている。これによれば、固定コア吸引面と同一平面上に溶接部が位置することを回避できるので、溶接部の存在に起因した吸引力低下を抑制できる。   Further, in the present embodiment, the inner welded portion W20 and the outer welded portion W10 are opposite to the movable core 40 in the direction of the annular center line C, rather than the fixed core suction surface that is the surface facing the movable core 40 of the fixed core 50. Located on the side. Specifically, the inner welded portion W20 and the outer welded portion W10 are provided on the end surface of the fixed core 50 on the side opposite to the injection hole. According to this, since it can avoid that a welding part is located on the same plane as a fixed core attraction | suction surface, the attraction | suction force fall resulting from presence of a welding part can be suppressed.

本実施形態では、内側コア部52を可動コア40の側へ押し付ける向きに軸力F10を付与し、外側コア部51を可動コア40の反対側へ押し付ける向きに反力F20を付与しているが、この場合、可動コア40の外周側に外側付与部が位置することになる。すると、可動コア40の径方向寸法を十分に確保しにくくなり、可動コア40のうち外側コア部51と対向する吸引面を大きく確保しにくくなるといった懸念が生じる。この懸念に対し本実施形態では、内側テーパ面52fおよび外側テーパ面51fを、可動コア40へ近づくほど径方向寸法が小さくなる向きに傾斜させている。よって、可動コア40のうち外側コア部51と対向する吸引面を大きく確保しやすくなる。   In this embodiment, the axial force F10 is applied in the direction in which the inner core portion 52 is pressed toward the movable core 40, and the reaction force F20 is applied in the direction in which the outer core portion 51 is pressed toward the opposite side of the movable core 40. In this case, the outer applying portion is located on the outer peripheral side of the movable core 40. Then, it becomes difficult to sufficiently secure the radial dimension of the movable core 40, and there is a concern that it becomes difficult to secure a large suction surface facing the outer core portion 51 of the movable core 40. In this embodiment, in this embodiment, the inner tapered surface 52f and the outer tapered surface 51f are inclined in such a direction that the radial dimension becomes smaller as the movable core 40 is approached. Therefore, it becomes easy to ensure a large suction surface facing the outer core portion 51 in the movable core 40.

さらに本実施形態では、環状中心線Cを含む断面において、コイル70の環状外周面は、可動コア40の外周面よりも径方向外側に位置する。この場合、外側コア部51と可動コア40との間を通る磁束M1の通路面積を大きくするには、外側コア部51のうち外側対向面51cと対向する部分の面積を大きくすることを要する。これに対し本実施形態では、内側テーパ面52fおよび外側テーパ面51fを、可動コア40へ近づくほど径方向寸法が小さくなる向きに傾斜させているので、外側コア部51のうち外側対向面51cと対向する部分の面積を大きくできる。   Further, in the present embodiment, in the cross section including the annular center line C, the annular outer peripheral surface of the coil 70 is located on the radially outer side than the outer peripheral surface of the movable core 40. In this case, in order to increase the passage area of the magnetic flux M1 passing between the outer core portion 51 and the movable core 40, it is necessary to increase the area of the portion facing the outer facing surface 51c in the outer core portion 51. On the other hand, in the present embodiment, the inner tapered surface 52f and the outer tapered surface 51f are inclined in such a direction that the radial dimension becomes smaller as the movable core 40 is approached. The area of the opposing part can be increased.

さらに本実施形態では、環状中心線Cを含む断面において、外側テーパ面51fの環状中心線Cに対する傾斜角度51θは、内側テーパ面52fの環状中心線Cに対する傾斜角度52θに比べて大きく設定されている。そのため、外側コア部51のうち外側対向面51cと対向する部分の面積を大きくできるので、外側コア部51と可動コア40との間を通る磁束M1の通路面積を確保しやすくできる。   Further, in the present embodiment, in the cross section including the annular center line C, the inclination angle 51θ of the outer tapered surface 51f with respect to the annular center line C is set larger than the inclination angle 52θ of the inner tapered surface 52f with respect to the annular center line C. Yes. Therefore, since the area of the part facing the outer facing surface 51c in the outer core part 51 can be increased, the passage area of the magnetic flux M1 passing between the outer core part 51 and the movable core 40 can be easily ensured.

さらに本実施形態では、内側コア部52に固定され、弁体30に当接することで弁体30の開弁方向への移動量を規制するストッパ54を備え、内側コア部52の軸線方向長さは、外側コア部51の軸線方向長さよりも長く設定されている。そのため、内側コア部52の軸線方向長さを外側コア部51の軸線方向長さよりも長くした分だけ、内側燃圧押上力に対する内側コア部52の曲げ剛性が高くなる。よって、プレ応力により生じる内側コア部52の軸線方向の変形量が小さくて済むようになるとともに、内側燃圧押上力により生じる内側コア部52の軸線方向の変形量も小さくなる。よって、ストッパの軸線方向の位置精度を向上できるようになり、ひいては、開弁状態での固定コア50および可動コア40のギャップGの精度を向上できる。   Further, in the present embodiment, a stopper 54 is provided that is fixed to the inner core portion 52 and regulates the amount of movement of the valve body 30 in the valve opening direction by contacting the valve body 30, and the axial length of the inner core portion 52 is provided. Is set longer than the axial length of the outer core portion 51. Therefore, the bending rigidity of the inner core portion 52 with respect to the inner fuel pressure push-up force is increased by the amount that the axial length of the inner core portion 52 is longer than the axial length of the outer core portion 51. Therefore, the amount of deformation in the axial direction of the inner core portion 52 caused by the pre-stress can be reduced, and the amount of deformation in the axial direction of the inner core portion 52 caused by the inner fuel pressure pushing force is also reduced. Therefore, the positional accuracy of the stopper in the axial direction can be improved, and as a result, the accuracy of the gap G between the fixed core 50 and the movable core 40 in the valve open state can be improved.

さらに本実施形態では、内側テーパ面52fおよび外側テーパ面51fは、環状中心線Cの周りに環状に延びる形状である。そのため、周方向において部分的にテーパ面を形成する場合に比べ、内側テーパ面52fおよび外側テーパ面51fにかかるせん断力を低減できるといった上述の効果が、より一層発揮されるようになる。   Further, in the present embodiment, the inner tapered surface 52f and the outer tapered surface 51f have a shape that extends annularly around the annular center line C. Therefore, compared with the case where a tapered surface is partially formed in the circumferential direction, the above-described effect that the shearing force applied to the inner tapered surface 52f and the outer tapered surface 51f can be reduced is further exhibited.

さらに本実施形態では、内側テーパ面52fおよび外側テーパ面51fは、環状中心線Cを含む断面において、非磁性部材60と接合する面の全面に形成されている。そのため、上記断面において接合面の一部を部分的にテーパ形状にした場合に比べ、内側テーパ面52fおよび外側テーパ面51fにかかるせん断力を低減できるといった上述の効果が、より一層発揮されるようになる。   Further, in the present embodiment, the inner tapered surface 52f and the outer tapered surface 51f are formed on the entire surface to be joined to the nonmagnetic member 60 in the cross section including the annular center line C. Therefore, compared with the case where a part of the joint surface is partially tapered in the cross section, the above-described effect that the shearing force applied to the inner tapered surface 52f and the outer tapered surface 51f can be reduced is further exhibited. become.

(第2実施形態)
上記第1実施形態では、内側溶接部W20および外側溶接部W10は、溝61の壁面から露出している。これに対し、図6に示す本実施形態では、内側溶接部W20および外側溶接部W10は、溝61の壁面から露出しておらず、延出先端W12、W22が溝61に達していない。このように溶接部が溝61に達していない場合であっても、溝61が形成されていない場合に比べれば、磁気短絡が生じるおそれを低減できる効果は奏される。
(Second Embodiment)
In the first embodiment, the inner welded portion W20 and the outer welded portion W10 are exposed from the wall surface of the groove 61. On the other hand, in the present embodiment shown in FIG. 6, the inner welded portion W20 and the outer welded portion W10 are not exposed from the wall surface of the groove 61, and the extended tips W12 and W22 do not reach the groove 61. Thus, even when the welded portion does not reach the groove 61, the effect of reducing the possibility of magnetic short-circuiting is achieved as compared with the case where the groove 61 is not formed.

(第3実施形態)
上記第1実施形態では、内側溶接部W20および外側溶接部W10は、非磁性部材60のうち反噴孔側の端面に形成されている。これに対し、図7に示す本実施形態では、内側溶接部W20および外側溶接部W10は、非磁性部材60のうち噴孔側の端面(溶接面)に形成されている。
(Third embodiment)
In the first embodiment, the inner welded portion W20 and the outer welded portion W10 are formed on the end surface of the nonmagnetic member 60 on the side opposite to the injection hole. In contrast, in the present embodiment shown in FIG. 7, the inner welded portion W20 and the outer welded portion W10 are formed on the end surface (welded surface) on the injection hole side of the nonmagnetic member 60.

また、本実施形態でも上記第1実施形態と同様にして、内側溶接部W20および外側溶接部W10は、溝61の壁面から露出している。また、軸線方向における溝61の底面61a位置は、外側溶接部W10の反噴孔側の先端部W13および内側溶接部W20の反噴孔側の先端部W23の位置よりも、噴孔側に位置する。つまり、溝61の深さは、内側溶接部W20の深さおよび外側溶接部W10の深さよりも小さく設定されている。   Also in the present embodiment, the inner welded portion W20 and the outer welded portion W10 are exposed from the wall surface of the groove 61 in the same manner as in the first embodiment. Further, the position of the bottom surface 61a of the groove 61 in the axial direction is located closer to the nozzle hole side than the position of the tip part W13 on the side opposite to the nozzle hole of the outer welded part W10 and the tip part W23 on the side opposite to the nozzle hole of the inner welded part W20. To do. That is, the depth of the groove 61 is set smaller than the depth of the inner welded portion W20 and the depth of the outer welded portion W10.

以上により、本実施形態によっても溝61による以下の効果が発揮される。すなわち、接合強度を向上させるべく溶接深さを大きくして溶接太さが大きくなっても、内側溶接部W20と外側溶接部W10とが接触して磁気短絡することが、溝61により抑制される。よって、溶接深さを大きくして接合強度を向上させることと、磁気短絡抑制との両立を実現できる。   As described above, the following effects of the groove 61 are also exhibited by this embodiment. That is, even if the weld depth is increased to increase the joint strength and the weld thickness is increased, the groove 61 suppresses contact between the inner welded portion W20 and the outer welded portion W10 and magnetic short circuit. . Therefore, it is possible to realize both the improvement of the joining strength by increasing the welding depth and the suppression of the magnetic short circuit.

(第4実施形態)
上記第3実施形態では、内側溶接部W20および外側溶接部W10の表面は固定コア吸引面に位置している。これに対し、図8に示す本実施形態では、内側溶接部W20および外側溶接部W10は、固定コア吸引面に対し、軸線方向において可動コア40の反対側、つまり反噴孔側に位置している。
(Fourth embodiment)
In the said 3rd Embodiment, the surface of the inner side welding part W20 and the outer side welding part W10 is located in the fixed core attraction | suction surface. On the other hand, in the present embodiment shown in FIG. 8, the inner welded portion W20 and the outer welded portion W10 are located on the opposite side of the movable core 40 in the axial direction relative to the fixed core suction surface, that is, on the side opposite to the injection hole. Yes.

具体的には、非磁性部材60の軸線方向長さを短くすることで、非磁性部材60の噴孔側端面を、内側対向面52aおよび外側対向面51cによる固定コア吸引面に対して反噴孔側に位置させている。これにより、非磁性部材60の噴孔側端面に溶接部を形成するものの、溶接部は、固定コア吸引面に対し、軸線方向において可動コア40の反対側(反噴孔側)に位置することとなる。   Specifically, by reducing the length of the nonmagnetic member 60 in the axial direction, the nozzle hole side end surface of the nonmagnetic member 60 is jetted against the fixed core suction surface by the inner facing surface 52a and the outer facing surface 51c. It is located on the hole side. Thereby, although a welding part is formed in the nozzle hole side end surface of the nonmagnetic member 60, a welding part should be located in the other side (counter nozzle hole side) of the movable core 40 in an axial direction with respect to a fixed core attraction | suction surface. It becomes.

以上により、本実施形態によれば、溶接部は、非磁性部材60の噴孔側端面に形成されるものの、固定コア吸引面よりも、環状中心線Cの方向において可動コア40の反対側に位置する。そのため、固定コア吸引面と同一平面上に溶接部が位置することを回避できるので、非磁性部材60の噴孔側端面に溶接部を形成しつつも、溶接部の存在に起因した吸引力低下を抑制できる。   As described above, according to the present embodiment, the welded portion is formed on the nozzle hole side end surface of the nonmagnetic member 60, but on the opposite side of the movable core 40 in the direction of the annular center line C from the fixed core suction surface. To position. Therefore, since it can avoid that a welding part is located on the same plane as a fixed core attraction | suction surface, the attraction force fall resulting from presence of a welding part, forming a welding part in the nozzle hole side end surface of the nonmagnetic member 60 Can be suppressed.

また、本実施形態によれば、溶接部は、非磁性部材60の噴孔側端面に形成されるので、内側コア部52と非磁性部材60との接合面および、外側コア部51と非磁性部材60との接合面に燃料が入りこむことを抑制することができる。そのため、内側コア部52と非磁性部材60との接合面および、外側コア部51と非磁性部材60との接合面が、破損することを抑制することができる。   In addition, according to the present embodiment, since the welded portion is formed on the nozzle hole side end surface of the nonmagnetic member 60, the joint surface between the inner core portion 52 and the nonmagnetic member 60, and the outer core portion 51 and the nonmagnetic member. It is possible to suppress the fuel from entering the joint surface with the member 60. Therefore, it is possible to suppress damage to the joint surface between the inner core portion 52 and the nonmagnetic member 60 and the joint surface between the outer core portion 51 and the nonmagnetic member 60.

(第5実施形態)
上記第1実施形態では、溝61の深さは、内側溶接部W20の深さおよび外側溶接部W10の深さよりも小さく設定されている。これに対し、図9に示す本実施形態では、溝61の深さは、内側溶接部W20の深さおよび外側溶接部W10の深さよりも大きく設定されている。これによれば、内側溶接部W20と外側溶接部W10との接触防止の確実性を向上でき、磁気短絡防止の確実性を向上できる。
(Fifth embodiment)
In the first embodiment, the depth of the groove 61 is set smaller than the depth of the inner welded portion W20 and the depth of the outer welded portion W10. On the other hand, in the present embodiment shown in FIG. 9, the depth of the groove 61 is set larger than the depth of the inner welded portion W20 and the depth of the outer welded portion W10. According to this, the certainty of preventing contact between the inner welded portion W20 and the outer welded portion W10 can be improved, and the certainty of preventing magnetic short circuit can be improved.

(第6実施形態)
上記第1実施形態では、溝61の断面形状は四角形である。これに対し、図10に示す本実施形態では、溝61の断面形状は、2つの四角形を組み合わせた形状であり、溶接面60bから遠ざかるにつれて幅寸法、つまり図10の左右方向寸法が小さくなる形状にしている。このように、溝61の断面形状を段付きの四角形にした本実施形態によっても、上記第1実施形態と同様の効果が発揮される。
(Sixth embodiment)
In the said 1st Embodiment, the cross-sectional shape of the groove | channel 61 is a rectangle. On the other hand, in this embodiment shown in FIG. 10, the cross-sectional shape of the groove 61 is a shape combining two squares, and the width dimension, that is, the dimension in the left-right direction in FIG. 10 decreases as the distance from the welding surface 60b increases. I have to. Thus, also by this embodiment which made the cross-sectional shape of the groove | channel 61 the stepped square shape, the effect similar to the said 1st Embodiment is exhibited.

(第7実施形態)
上記第6実施形態では、溝61の断面形状を段付きの四角形にしている。これに対し、図11に示す本実施形態では、溝61の断面形状を三角形にしている。本実施形態によっても、上記第1実施形態と同様の効果が発揮される。なお、本発明における溝61の断面形状は、上記第1実施形態のような矩形、上記第6実施形態のような段付き矩形、本実施形態のような三角形に限定されるものではない。
(Seventh embodiment)
In the said 6th Embodiment, the cross-sectional shape of the groove | channel 61 is made into the square with a step. On the other hand, in this embodiment shown in FIG. 11, the cross-sectional shape of the groove 61 is triangular. Also in this embodiment, the same effect as the first embodiment is exhibited. Note that the cross-sectional shape of the groove 61 in the present invention is not limited to a rectangle as in the first embodiment, a stepped rectangle as in the sixth embodiment, and a triangle as in the present embodiment.

(第8実施形態)
上記第1実施形態では、同じ向きに傾斜する内側テーパ面52fおよび外側テーパ面51fを、軸線方向において噴孔側に近づくほど径方向寸法が小さくなる向きに傾斜させているが(図1参照)、その傾斜の向きを本実施形態では逆にしている(図12参照)。以下、その技術的意義について説明する。
(Eighth embodiment)
In the first embodiment, the inner tapered surface 52f and the outer tapered surface 51f that are inclined in the same direction are inclined in such a direction that the radial dimension becomes smaller as they approach the nozzle hole side in the axial direction (see FIG. 1). In this embodiment, the direction of the inclination is reversed (see FIG. 12). The technical significance will be described below.

上記第1実施形態では、固定コア50にかかる燃圧の力を、軸力F10によるプレ応力および締結部材81で受けている。そして、軸力F11で接合面が破損しないようにするべく、両テーパ面で軸力F11の一部を圧縮成分として分散させて、接合面にかかるせん断成分を低減させている。このように作用させるべく、噴孔側に近づくほど径方向寸法が小さくなる向きに両テーパ面を傾斜させている。   In the first embodiment, the force of the fuel pressure applied to the fixed core 50 is received by the prestress by the axial force F10 and the fastening member 81. In order to prevent the joint surface from being damaged by the axial force F11, a part of the axial force F11 is dispersed as a compression component on both tapered surfaces to reduce the shear component applied to the joint surface. In order to act in this way, both tapered surfaces are inclined so that the radial dimension becomes smaller as the nozzle hole side is approached.

これに対し本実施形態では、固定コア50にかかる燃圧の力で接合面が破損しないようにするべく、両テーパ面で軸力の一部を圧縮成分として分散させて、接合面にかかるせん断成分を低減させている。このように作用させるべく、図1とは逆向き、つまり噴孔側に近づくほど径方向寸法が小さくなる向きに両テーパ面を傾斜させている(図9参照)。   On the other hand, in this embodiment, in order to prevent the joint surface from being damaged by the force of the fuel pressure applied to the fixed core 50, a part of the axial force is dispersed as a compression component on both tapered surfaces, and the shear component applied to the joint surface. Is reduced. In order to act in this way, both tapered surfaces are inclined in a direction opposite to that in FIG. 1, that is, in a direction in which the radial dimension becomes smaller toward the nozzle hole side (see FIG. 9).

また、上記第1実施形態では、締結部材81をケース10にねじ込むことで軸力F10を生じさせ、その軸力F10で、両テーパ面の間に非磁性部材60を挟み付けている。これに対し本実施形態では、締結部材81およびケース10を廃止し、ノズルボデー20に締結部材810を締結させ、その軸力で両テーパ面の間に非磁性部材60を挟み付けている。   Moreover, in the said 1st Embodiment, the axial force F10 is produced by screwing the fastening member 81 in the case 10, and the nonmagnetic member 60 is pinched | interposed between both taper surfaces with the axial force F10. On the other hand, in this embodiment, the fastening member 81 and the case 10 are abolished, the fastening member 810 is fastened to the nozzle body 20, and the nonmagnetic member 60 is sandwiched between both tapered surfaces by the axial force.

具体的には、締結部材810は円筒形状であり、締結部材810の内周面に形成されたネジ部810nを、本体部21の外周面に形成されたネジ部21nに締結することで、締結部材810はノズルボデー20に締結される。外側コア部510の反噴孔側の面には、締結部材810が当接する押付面510cが形成されている。押付面510cは、蓋部53よりも径方向外側に位置し、軸線方向に対して垂直に拡がる環状に形成されている。   Specifically, the fastening member 810 has a cylindrical shape, and is fastened by fastening a screw portion 810n formed on the inner peripheral surface of the fastening member 810 to a screw portion 21n formed on the outer peripheral surface of the main body portion 21. The member 810 is fastened to the nozzle body 20. A pressing surface 510c with which the fastening member 810 abuts is formed on the surface of the outer core portion 510 on the side opposite to the injection hole. The pressing surface 510c is located on the outer side in the radial direction from the lid portion 53, and is formed in an annular shape that extends perpendicular to the axial direction.

燃料噴射弁の未使用状態では、締結部材810をねじ込むことにより生じる軸力は、押付面510cに作用する。この軸力に対する反力が、本体部21の上端面21bから外側コア部510に作用する。これにより、外側コア部510は、本体部21および締結部材810に挟み付けられて、軸線方向において反噴孔側へ移動することが規制される。   When the fuel injection valve is not in use, the axial force generated by screwing the fastening member 810 acts on the pressing surface 510c. A reaction force against the axial force acts on the outer core portion 510 from the upper end surface 21 b of the main body portion 21. Accordingly, the outer core portion 510 is sandwiched between the main body portion 21 and the fastening member 810 and is restricted from moving toward the anti-injection hole in the axial direction.

燃料噴射弁の使用状態では、内側燃圧押上力に対する反力が、締結部材810から押付面510cに作用する。すなわち、内側燃圧押上力は、内側テーパ面520f、非磁性部材60、外側テーパ面510fおよび押付面510cを通じて締結部材810に伝達される。内側燃圧押上力のうち内側テーパ面520fに伝達される力は、内側テーパ面520fに対して垂直な圧縮成分および内側テーパ面520fに対して平行なせん断成分に分けられる。内側燃圧押上力に対して締結部材810から付与される反力のうち外側テーパ面510fに伝達される力は、外側テーパ面510fに対して垂直な圧縮成分および外側テーパ面510fに対して平行なせん断成分に分けられる。   In the use state of the fuel injection valve, a reaction force against the inner fuel pressure push-up force acts on the pressing surface 510c from the fastening member 810. That is, the inner fuel pressure pushing force is transmitted to the fastening member 810 through the inner tapered surface 520f, the nonmagnetic member 60, the outer tapered surface 510f, and the pressing surface 510c. The force transmitted to the inner taper surface 520f of the inner fuel pressure push-up force is divided into a compression component perpendicular to the inner taper surface 520f and a shear component parallel to the inner taper surface 520f. Of the reaction force applied from the fastening member 810 to the inner fuel pressure pushing force, the force transmitted to the outer tapered surface 510f is a compression component perpendicular to the outer tapered surface 510f and parallel to the outer tapered surface 510f. Divided into shear components.

本実施形態では、内側コア部520および外側コア部51のうち、可動コア40の側から燃料の圧力を受ける受圧面が大きいコア部は内側コア部520であり、内側コア部520が大受圧コア部、外側コア部510が小受圧コア部に相当する。締結部材810は、大受圧コア部が受圧面から受ける力(内側燃圧押上力)に対する反力を小受圧コア部に付与する外側付与部に相当する。   In the present embodiment, of the inner core portion 520 and the outer core portion 51, the core portion having a large pressure receiving surface that receives fuel pressure from the movable core 40 side is the inner core portion 520, and the inner core portion 520 is the large pressure receiving core. The outer core portion 510 corresponds to a small pressure receiving core portion. The fastening member 810 corresponds to an outer applying portion that applies a reaction force to the force (inner fuel pressure push-up force) received by the large pressure receiving core portion from the pressure receiving surface to the small pressure receiving core portion.

そして、内側テーパ面520fおよび外側テーパ面510fは、大受圧コア部が受圧面から受ける力(内側燃圧押上力)および締結部材810からの反力により、非磁性部材60を挟み付ける向きに傾斜している。具体的には、噴孔側に近づくほど径方向寸法が小さくなる向きに両テーパ面は傾斜している。   The inner tapered surface 520f and the outer tapered surface 510f are inclined in a direction to sandwich the nonmagnetic member 60 by a force (inner fuel pressure pushing force) received by the large pressure receiving core portion from the pressure receiving surface and a reaction force from the fastening member 810. ing. Specifically, both tapered surfaces are inclined in such a direction that the radial dimension becomes smaller as it approaches the nozzle hole side.

以上により、本実施形態では、内側コア部52のうち非磁性部材60との接合面をテーパ形状にするとともに、外側コア部51のうち非磁性部材60との接合面をテーパ形状にする。そして、これらの接合面、つまり内側テーパ面520fおよび外側テーパ面510fは、環状中心線Cに対して同じ向きに傾斜しており、具体的には、内側燃圧押上力および締結部材810からの反力により非磁性部材60を挟み付ける向きに傾斜する。   As described above, in the present embodiment, the joint surface of the inner core portion 52 with the nonmagnetic member 60 is tapered, and the joint surface of the outer core portion 51 with the nonmagnetic member 60 is tapered. These joint surfaces, that is, the inner tapered surface 520f and the outer tapered surface 510f are inclined in the same direction with respect to the annular center line C. Specifically, the inner fuel pressure push-up force and the reaction force from the fastening member 810 are inclined. The nonmagnetic member 60 is tilted in a direction to sandwich the nonmagnetic member 60 by force.

そのため、内側燃圧押上力のうち内側テーパ面520fに伝達された押上力の全てがせん断力として内側テーパ面520fに付与されることを回避できる。つまり、押上力が圧縮成分およびせん断成分に分散され、圧縮成分の分だけせん断成分が低減する。同様にして、外側テーパ面510fに伝達された反力が、圧縮成分およびせん断成分に分散され、圧縮成分の分だけせん断成分が低減する。したがって、内側テーパ面520fおよび外側テーパ面510fにかかるせん断力を低減できるので、内側燃圧押上力で接合面が破損する懸念を抑制できる。   Therefore, it can be avoided that all of the pushing force transmitted to the inner tapered surface 520f of the inner fuel pressure pushing force is applied to the inner tapered surface 520f as a shearing force. That is, the lifting force is dispersed in the compression component and the shear component, and the shear component is reduced by the amount of the compression component. Similarly, the reaction force transmitted to the outer tapered surface 510f is dispersed into the compression component and the shear component, and the shear component is reduced by the amount of the compression component. Therefore, since the shear force applied to the inner tapered surface 520f and the outer tapered surface 510f can be reduced, it is possible to suppress the concern that the joint surface is damaged by the inner fuel pressure pushing force.

(他の実施形態)
以上、発明の好ましい実施形態について説明したが、発明は上述した実施形態に何ら制限されることなく、以下に例示するように種々変形して実施することが可能である。各実施形態で具体的に組合せが可能であることを明示している部分同士の組合せばかりではなく、特に組合せに支障が生じなければ、明示してなくとも実施形態同士を部分的に組み合せることも可能である。
(Other embodiments)
The preferred embodiments of the present invention have been described above, but the present invention is not limited to the above-described embodiments, and various modifications can be made as illustrated below. Not only combinations of parts that clearly show that combinations are possible in each embodiment, but also combinations of the embodiments even if they are not explicitly stated unless there is a problem with the combination. Is also possible.

上記実施形態では、溶接面60bのうち内側溶接部W20と外側溶接部W10との間の部分に形成される窪みを、溝61としているが、上記窪みは溝61の形状に限るものではなく、例えば上記窪みを凹部としてもよい。内側溶接部W20と外側溶接部W10との間に空間を形成できるものであれば、窪みとして適宜変更することができる。   In the said embodiment, although the hollow formed in the part between the inner side welding part W20 and the outer side welding part W10 among the welding surfaces 60b is made into the groove | channel 61, the said hollow is not restricted to the shape of the groove | channel 61, For example, the recess may be a recess. If a space can be formed between the inner welded portion W20 and the outer welded portion W10, it can be appropriately changed as a depression.

また、上記窪みや溝61は、溶接面60bの全周に設けるようにしてもよいし、部分的に設けるようにしてもよい。全周に設けるようにするとより確実に、内側溶接部W20と外側溶接部W10とが接触してしまうことを抑制することができる。   Moreover, the said dent and the groove | channel 61 may be provided in the perimeter of the welding surface 60b, and may be provided partially. If it is provided on the entire circumference, it is possible to more reliably prevent the inner welded portion W20 and the outer welded portion W10 from coming into contact with each other.

上記各実施形態では、溝61の内部は空間であるが、溝61の内部に樹脂等の部材を充填させてもよい。但し、充填される部材は、非磁性部材であることを要する。   In each of the above embodiments, the inside of the groove 61 is a space, but a member such as a resin may be filled in the groove 61. However, the member to be filled needs to be a nonmagnetic member.

上記各実施形態では、外側溶接部W10、内側溶接部W20および溝61を、非磁性部材60の噴孔側端面および反噴孔側端面のいずれか一方に形成しているが、噴孔側端面および反噴孔側端面の両方に形成してもよい。   In each said embodiment, although the outer side weld part W10, the inner side weld part W20, and the groove | channel 61 are formed in any one of the injection hole side end surface of the nonmagnetic member 60, and a counter injection hole side end surface, an injection hole side end surface Further, it may be formed on both of the end surfaces on the side opposite to the injection holes.

上記第1実施形態では、外側テーパ面51fおよび内側テーパ面52fは、環状中心線Cを含む断面において、非磁性部材60と接合する面の全面に形成されている。これに対し、外側テーパ面51fおよび内側テーパ面52fの少なくとも一方は、環状中心線Cを含む断面において、非磁性部材60と接合する面の一部分に形成されていてもよい。   In the first embodiment, the outer tapered surface 51f and the inner tapered surface 52f are formed on the entire surface joined to the nonmagnetic member 60 in the cross section including the annular center line C. On the other hand, at least one of the outer tapered surface 51f and the inner tapered surface 52f may be formed on a part of the surface joined to the nonmagnetic member 60 in the cross section including the annular center line C.

上記第1実施形態では、環状中心線Cを含む断面において、固定コア50と非磁性部材60との接合面をテーパ形状に形成している。これに対し、上記接合面を、以下に説明する段差形状に形成してもよい。すなわち、内側コア部52のうち非磁性部材60と接合する面の少なくとも一部には、環状中心線Cを含む断面において軸線方向に対して垂直に拡がる内側垂直面が形成されている。また、外側コア部51のうち非磁性部材60と接合する面の少なくとも一部には、環状中心線Cを含む断面において軸線方向に対して垂直に拡がる外側垂直面が形成されている。   In the first embodiment, the joint surface between the fixed core 50 and the nonmagnetic member 60 is formed in a tapered shape in the cross section including the annular center line C. On the other hand, you may form the said joint surface in the level | step difference shape demonstrated below. That is, an inner vertical surface that extends perpendicularly to the axial direction in the cross section including the annular center line C is formed on at least a part of the inner core portion 52 that is joined to the nonmagnetic member 60. In addition, an outer vertical surface that extends perpendicularly to the axial direction in a cross section including the annular center line C is formed on at least a part of the surface of the outer core portion 51 that is joined to the nonmagnetic member 60.

また、外側コア部51および内側コア部52のうち一方のコア部の接合面を段差形状に形成しつつ、他方のコア部の接合面については、上記第1実施形態と同様のテーパ形状に形成してもよい。   Moreover, while forming the joint surface of one core part in the outer core part 51 and the inner core part 52 in a step shape, the joint surface of the other core part is formed in the same tapered shape as in the first embodiment. May be.

上記各実施形態では、環状中心線Cを含む断面において、コイル70の環状外周面は、可動コア40の外周面よりも径方向外側に位置している。これに対し、コイル70の環状外周面は、可動コア40の外周面と径方向位置が同じであってもよいし、径方向内側に位置していてもよい。   In each of the above embodiments, in the cross section including the annular center line C, the annular outer peripheral surface of the coil 70 is located on the radially outer side than the outer peripheral surface of the movable core 40. On the other hand, the annular outer peripheral surface of the coil 70 may have the same radial position as the outer peripheral surface of the movable core 40, or may be positioned radially inward.

図12に示す第8実施形態では、内側コア部520および外側コア部51のうち、可動コア40の側から燃料の圧力を受ける受圧面が大きいコア部は内側コア部520、つまり大受圧コア部である。これに対し、外側コア部51の方が内側コア部520よりも受圧面が大きく、外側コア部51を大受圧コア部としてもよい。この場合、外側テーパ面510fおよび内側テーパ面520fが傾斜する向きを、図9に示す向きとは逆にすることを要する。また、大受圧コア部である外側コア部51が受圧面から受ける力(外側燃圧押上力)に対する反力を、小受圧コア部である内側コア部520に締結部材810等で付与させることを要する。   In the eighth embodiment shown in FIG. 12, of the inner core portion 520 and the outer core portion 51, the core portion having a large pressure receiving surface that receives fuel pressure from the movable core 40 side is the inner core portion 520, that is, the large pressure receiving core portion. It is. On the other hand, the outer core portion 51 may have a larger pressure receiving surface than the inner core portion 520, and the outer core portion 51 may be a large pressure receiving core portion. In this case, it is necessary to reverse the direction in which the outer tapered surface 510f and the inner tapered surface 520f are inclined to the direction shown in FIG. Further, it is necessary to apply a reaction force against the force (outer fuel pressure push-up force) received by the outer core portion 51 that is the large pressure receiving core portion from the pressure receiving surface to the inner core portion 520 that is the small pressure receiving core portion by the fastening member 810 or the like. .

図1に示す第1実施形態では、内側付与部に相当する締結部材81が、内側コア部52を噴孔側へ押し付ける向きに軸力F10を付与し、外側付与部に相当する本体部21が、外側コア部51を反噴孔側へ押し付ける向きに反力F20を付与する構造である。これに対し、内側付与部が、内側コア部52を噴孔側へ押し付ける向きに軸力F10を付与し、外側付与部が、外側コア部51を反噴孔側へ押し付ける向きに反力F20を付与する構造であってもよい。この場合には、外側テーパ面51fおよび内側テーパ面52fの傾斜の向きを、図1とは逆の向きにすることを要する。   In the first embodiment shown in FIG. 1, the fastening member 81 corresponding to the inner imparting portion imparts an axial force F10 in a direction in which the inner core portion 52 is pressed against the nozzle hole side, and the main body portion 21 corresponding to the outer imparting portion is provided. In this structure, the reaction force F20 is applied in the direction in which the outer core portion 51 is pressed toward the counter-injection hole. On the other hand, the inner imparting portion imparts an axial force F10 in a direction in which the inner core portion 52 is pressed against the nozzle hole side, and the outer imparting portion applies a reaction force F20 in a direction in which the outer core portion 51 is pressed against the counter nozzle hole side. The structure to provide may be sufficient. In this case, it is necessary to make the directions of inclination of the outer tapered surface 51f and the inner tapered surface 52f opposite to those in FIG.

図5、6、7、12に示す実施形態では、外側コア部51と非磁性部材60との接合面、および内側コア部52と非磁性部材60との接合面を、軸線方向に対して傾斜させている。これに対し、図8、9、10、11に示す実施形態の如く、上記接合面を、軸線方向に対して平行に形成してもよい。   In the embodiment shown in FIGS. 5, 6, 7, and 12, the joint surface between the outer core portion 51 and the nonmagnetic member 60 and the joint surface between the inner core portion 52 and the nonmagnetic member 60 are inclined with respect to the axial direction. I am letting. On the other hand, you may form the said joint surface in parallel with respect to an axial direction like embodiment shown to FIG.

30…弁体、40…可動コア、50…固定コア、51…外側コア部、52…内側コア部、60…非磁性部材、60b…溶接面、61…溝(窪み)、70…コイル、C…環状中心線、W10…外側溶接部、W20…内側溶接部。   DESCRIPTION OF SYMBOLS 30 ... Valve body, 40 ... Movable core, 50 ... Fixed core, 51 ... Outer core part, 52 ... Inner core part, 60 ... Nonmagnetic member, 60b ... Welding surface, 61 ... Groove (dent), 70 ... Coil, C ... annular center line, W10 ... outer weld, W20 ... inner weld.

Claims (6)

燃料を噴孔(23a)から噴射する燃料噴射弁であって、
環状に配置されたコイル(70)と、
前記コイルに通電されると磁界を形成する固定コア(50)と、
前記コイルの環状中心線(C)の方向において前記固定コアよりも前記噴孔側に設けられ、前記コイルに通電されると前記固定コアとの間に磁界を形成して前記固定コアに吸引される可動コア(40)と、
吸引される前記可動コアにより駆動され、前記噴孔を開閉する弁体(30)と、
前記固定コアのうち前記可動コアと対向する一部分である内側コア部(52)と、
前記固定コアのうち前記可動コアと対向する一部分であって、前記環状中心線に対して前記内側コア部よりも外側に位置する外側コア部(51)と、
前記内側コア部と前記外側コア部との間に配置され、前記固定コアよりも磁性が弱い非磁性部材(60)と、
前記内側コア部および前記非磁性部材の溶接部であって、前記非磁性部材のうち前記可動コアの側および前記可動コアに対して反対側の少なくとも一方に設けられた内側溶接部(W20)と、
前記外側コア部および前記非磁性部材の溶接部であって、前記非磁性部材のうち前記内側溶接部と同じ側の溶接面(60b)に設けられた外側溶接部(W10)と、
を備え、
前記溶接面のうち前記内側溶接部と前記外側溶接部との間の部分には窪み(61)が形成されている燃料噴射弁。
A fuel injection valve for injecting fuel from an injection hole (23a),
An annularly arranged coil (70);
A fixed core (50) that forms a magnetic field when energized to the coil;
In the direction of the annular center line (C) of the coil, it is provided closer to the nozzle hole than the fixed core. When the coil is energized, a magnetic field is formed between the coil and the fixed core. A movable core (40),
A valve body (30) driven by the movable core to be sucked to open and close the nozzle hole;
An inner core portion (52) which is a part of the fixed core facing the movable core;
Outer core part (51) which is a part facing the movable core among the fixed cores and is located outside the inner core part with respect to the annular center line;
A non-magnetic member (60) disposed between the inner core portion and the outer core portion and having weaker magnetism than the fixed core;
An inner welded portion (W20) provided on at least one of the inner core portion and the nonmagnetic member on the side of the movable core and the opposite side of the movable core of the nonmagnetic member; ,
An outer welded portion (W10) provided on a welded surface (60b) on the same side as the inner welded portion of the nonmagnetic member, the welded portion of the outer core portion and the nonmagnetic member;
With
The fuel injection valve in which the hollow (61) is formed in the part between the said inner side welding part and the said outer side welding part among the said welding surfaces.
前記内側溶接部および前記外側溶接部の少なくとも一方は、前記窪みの壁面(61a、61b、61c)から露出している請求項1に記載の燃料噴射弁。   The fuel injection valve according to claim 1, wherein at least one of the inner welded portion and the outer welded portion is exposed from the wall surface (61a, 61b, 61c) of the recess. 前記内側溶接部のうち前記溶接面からの溶接深さ寸法を内側溶接深さとし、前記外側溶接部のうち前記溶接面からの溶接深さ寸法を外側溶接深さとし、前記溶接面から前記窪みの底面(61a)までの寸法を窪み深さとした場合に、
前記窪み深さは、前記内側溶接深さおよび前記外側溶接深さよりも小さい請求項1または2に記載の燃料噴射弁。
A welding depth dimension from the welding surface of the inner welding portion is defined as an inner welding depth, a welding depth dimension from the welding surface of the outer welding portion is defined as an outer welding depth, and the bottom surface of the recess from the welding surface. When the dimension up to (61a) is the recess depth,
The fuel injection valve according to claim 1 or 2, wherein the recess depth is smaller than the inner welding depth and the outer welding depth.
前記内側溶接部および前記外側溶接部の少なくとも一方は、前記固定コアのうち前記可動コアに対向する面である固定コア吸引面(52a、51c)よりも、前記環状中心線の方向において前記可動コアの反対側に位置している請求項1〜3のいずれか1つに記載の燃料噴射弁。   At least one of the inner welded portion and the outer welded portion is more movable in the direction of the annular center line than the fixed core suction surface (52a, 51c) that is a surface of the fixed core that faces the movable core. The fuel injection valve according to claim 1, wherein the fuel injection valve is located on the opposite side of the fuel injection valve. 前記内側コア部のうち前記非磁性部材と接合する面の少なくとも一部には、前記環状中心線を含む断面において前記環状中心線に対して傾斜する向きの面である内側テーパ面(52f)が形成され、
前記外側コア部のうち前記非磁性部材と接合する面の少なくとも一部には、前記環状中心線を含む断面において前記環状中心線に対して傾斜する向きの面である外側テーパ面(51f)が形成され、
前記内側テーパ面および前記外側テーパ面は、前記環状中心線に対して同じ向きに傾斜する形状である請求項1〜4のいずれか1つに記載の燃料噴射弁。
An inner tapered surface (52f), which is a surface that is inclined with respect to the annular center line in a cross section including the annular center line, is formed on at least a part of the surface of the inner core portion that is joined to the nonmagnetic member. Formed,
An outer tapered surface (51f), which is a surface that is inclined with respect to the annular center line in a cross section including the annular center line, is formed on at least a part of the surface of the outer core portion that is joined to the nonmagnetic member. Formed,
The fuel injection valve according to any one of claims 1 to 4, wherein the inner tapered surface and the outer tapered surface are inclined in the same direction with respect to the annular center line.
前記内側コア部に固定され、前記弁体に当接することで前記弁体の開弁方向への移動量を規制するストッパ(54)を備え、
前記環状中心線が延びる方向の前記内側コア部の長さは、前記環状中心線が延びる方向の前記外側コア部の長さよりも長い請求項1〜5のいずれか1つに記載の燃料噴射弁。
A stopper (54) that is fixed to the inner core portion and regulates the amount of movement of the valve body in the valve opening direction by contacting the valve body;
6. The fuel injection valve according to claim 1, wherein a length of the inner core portion in a direction in which the annular center line extends is longer than a length of the outer core portion in a direction in which the annular center line extends. .
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JP2000046224A (en) * 1998-07-28 2000-02-18 Zexel Corp Manufacture of disc type solenoid valve
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