JP2017227018A - Wainscot and ornamental molding - Google Patents

Wainscot and ornamental molding Download PDF

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JP2017227018A
JP2017227018A JP2016123140A JP2016123140A JP2017227018A JP 2017227018 A JP2017227018 A JP 2017227018A JP 2016123140 A JP2016123140 A JP 2016123140A JP 2016123140 A JP2016123140 A JP 2016123140A JP 2017227018 A JP2017227018 A JP 2017227018A
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plate
laminated
adhesive layer
base material
thermoplastic resin
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道夫 夜光
Michio Yako
道夫 夜光
千明 谷口
Chiaki Taniguchi
千明 谷口
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Koyo Sangyo Co Ltd
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Koyo Sangyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a wainscot and an ornamental molding thereon that are light-weight, facilitate processing and working, and enable even a layman to readily perform shape processing and size adjustment, at the same time offering high productivity.SOLUTION: A wainscot 10 uses a plate-shaped foaming body 11a made of a thermoplastic resin, or the plate-shaped foaming body 11a made of a thermoplastic resin having a sheet-form surface material 11b bonded on both surfaces, as a base material 11. The wainscot comprises a laminated body 15 having a thin wooden board 13a laminated on a front surface of the base material 11 through an adhesive layer 12, and a thin wooden board 13b or a paper material 14 laminated on a rear surface through the adhesive layer 12, a specific gravity of the wainscot being 0.03 to 0.50. The wainscot 10 should include further a belt-form ornamental molding 20 on a top edge and/or a bottom edge.SELECTED DRAWING: Figure 1

Description

本発明は、壁面や天井等の内装材として用いられ、特に加工性や施工性に優れ、その形状加工やサイズ調整等が容易な腰板及び装飾用モールディングに関する。   The present invention relates to a waist plate and a decorative molding that are used as interior materials such as a wall surface and a ceiling, are particularly excellent in workability and workability, and can be easily shaped and adjusted in size.

建築物の室内壁面の装飾としては、クロスが主に用いられている。一方、クロスだけでは単調であると共にクロスは一般に傷や汚れが付き易く、高級感を出す目的や室内壁面、特に室内壁面の下部(腰部分)に、耐擦傷性や耐汚染性等を向上させる目的で、装飾性のある腰板を張設してなる腰壁を設けることが行われている。腰壁は壁下地の下部位置に、腰板を1枚ずつ配設し、かつこれを釘止め又は接着剤等で固定することで施工される。このため、施工には、熟練した技術や手間を要するものとなっており、専門家でないと簡易には施工できないという問題点があった。   A cross is mainly used as an interior decoration of a building. On the other hand, the cloth alone is monotonous and the cloth is generally easily scratched and soiled, improving the scratch resistance and stain resistance on the interior wall surface, especially the lower part of the indoor wall surface (especially at the waist). For the purpose, a waist wall formed by stretching a decorative waist plate is provided. The waist wall is constructed by placing waist plates one by one at the lower position of the wall base and fixing them with nails or an adhesive. For this reason, the construction requires skilled skills and labor, and there is a problem that construction cannot be performed easily unless an expert.

そこで、天然木厚板をもって表板とし、該表板の一方の側縁に突出係片を、他方の側縁に隣接する表板の突出係片が嵌合する係止溝を、上下両縁に幅木の係止溝に嵌合する突出係片を、さらに裏面には、その中央部に、表板の長手方向に沿って反り防止用の溝を、その両側に表板を基板に接着固定する接着面と、表板を基板に固定しない非接着面とを形成し、複数枚の表板を上下に対設する幅木間にて互いに寄せ合せて、幅木と共に基板に接着固定したことを特徴とする腰板ブロックが提案されている(例えば、特許文献1参照)。   Therefore, a natural wood plank is used as a front plate, and a protruding engagement piece is fitted to one side edge of the front plate, and a locking groove into which a protruding engagement piece of a front plate adjacent to the other side edge is fitted is formed on both upper and lower edges. A protruding engagement piece that fits into the locking groove of the skirting board, and a groove for preventing warpage along the longitudinal direction of the front plate at the center of the back surface, and the front plate on the both sides are bonded to the substrate An adhesive surface to be fixed and a non-adhesive surface to which the front plate is not fixed to the substrate are formed, and a plurality of front plates are brought together with each other between the baseboards that are vertically arranged to be bonded and fixed to the substrate together with the baseboards. A waist plate block characterized by this is proposed (see, for example, Patent Document 1).

この腰板ブロックは、表板の一部に、未接着部分を形成し、また、幅木に対しても未接着とすることにより、表板が吸湿、乾燥しても、板の伸縮代を上記未接着部分で吸収することができ、反り等が防止されるとされている。また、予め定めた大きさのユニットとして形成できるため、素人でも簡単に施工することができるとともに、狭い室内でも簡単に取り扱うことができるとされている。   This waist plate block forms a non-adhered part on a part of the front plate, and is also non-adhered to the baseboard, so that even if the front plate absorbs moisture and dries, the expansion / contraction allowance of the plate is It is said that it can be absorbed at the unbonded portion and warpage is prevented. Moreover, since it can be formed as a unit of a predetermined size, it can be easily installed even by an amateur and can be easily handled even in a narrow room.

また、天然木材を薄くスライスした突板を、非木質製の芯材(基材)表面に接着させた建材パネル等が開示されている(例えば、特許文献2参照)。この建材パネルでは、芯材表面に、天然木材からなる突板を接着させることで、外観を天然木材と同じ木目模様にすることができる。また、芯材にプラスチック発泡体等を用いることで、天然木材では実現できない優れた物性、例えば断熱特性や遮音特性を向上させることができるとされている。このように、非木質製の芯材を用いた例としては、例えば、鉱物質繊維、無機粉状体及び有機質結合剤を必須成分とする表裏層の間に、無機発泡体及び有機質結合剤を必須成分とする芯層を積層一体化させ、表面に突板を貼着させた化粧板が開示されている(例えば、特許文献3参照)。また、両表面に配置された硬質な面板と、2枚の面板間に挟み込まれた複数の発泡性樹脂層とから構成され、面板及び複数の発泡性樹脂層を相互に接合させた積層パネルの製造方法等が開示されている(例えば、特許文献4参照)。   Further, a building material panel or the like in which a veneer obtained by slicing a thin slice of natural wood is bonded to the surface of a non-woody core material (base material) is disclosed (for example, see Patent Document 2). In this building material panel, the appearance can be made the same as that of natural wood by adhering a veneer made of natural wood to the surface of the core material. In addition, by using a plastic foam or the like as the core material, it is said that excellent physical properties that cannot be realized with natural wood, such as heat insulation characteristics and sound insulation characteristics, can be improved. Thus, as an example using a non-woody core material, for example, an inorganic foam and an organic binder are provided between the front and back layers containing mineral fiber, inorganic powder and organic binder as essential components. A decorative board is disclosed in which a core layer as an essential component is laminated and integrated, and a veneer is attached to the surface (see, for example, Patent Document 3). Also, a laminated panel comprising a hard face plate disposed on both surfaces and a plurality of foamable resin layers sandwiched between the two faceplates, wherein the faceplate and the plurality of foamable resin layers are joined to each other. A manufacturing method and the like are disclosed (for example, see Patent Document 4).

特開2001−018204号公報(請求項1、段落[0001]、段落[0003]、段落[0006])JP 2001-018204 A (Claim 1, paragraph [0001], paragraph [0003], paragraph [0006]) 特開2011−226167号公報(請求項1、段落[0006]、段落[0007])JP2011-226167A (Claim 1, paragraph [0006], paragraph [0007]) 特開2001−040852号公報(請求項1、段落[0002]〜段落[0005])JP 2001-040852 A (Claim 1, paragraphs [0002] to [0005]) 特開平10−231580号公報(請求項1、段落[0003]〜段落[0007])JP-A-10-231580 (Claim 1, paragraphs [0003] to [0007])

しかし、上記特許文献1に示された腰板ブロックは、上述のように、予め定めた大きさのユニットとして形成できることから、簡単に施工できるとされているものの、実際の施工工程では比較的煩雑さを要し、また施工箇所の寸法に合わせて適切なサイズにカットする場合は、天然木厚板を使用しているために鋸等が必要で、綺麗にカットするためにはある程度の熟練度が要求される。また、表板に突出片や係止溝を設けたり、反り防止のための未接着部を設ける等、複雑な形状等に部品加工する必要があるため、生産性が悪く、製造コストや手間が掛かる。また、上記特許文献2に示された建材パネルは、突板等の表面シートを、芯材となる未発泡の発泡プラスチックの片面又は両面に配設し、表面シートと発泡プラスチックを発泡接着させる工程を経て製造される。即ち、この建材パネルを製造するには、発泡プラスチックの発泡と、表面シートの接着を一工程で行うための装置や設備等が必要になることから、利益を上げるにはある程度まとまった生産量が求められる。また、上記特許文献3に示された化粧板は、表裏層の比重が比較的大きいこと等から、加工に際してカッター等で容易に切断できない問題等が懸念される。また、上記特許文献4に示される積層パネルも、上記特許文献2の建材パネルと同様、接着と発泡を一工程で行うための装置等が必要になる。また、その製造方法も、面板と未発泡の発泡性樹脂層及び一次発泡させた樹脂層を積層させた後、更に加熱により二次発泡させて接合させる必要がある等、非常に複雑になっている。   However, as described above, the waist plate block shown in Patent Document 1 can be easily constructed because it can be formed as a unit of a predetermined size as described above, but is relatively complicated in an actual construction process. In addition, when cutting to an appropriate size according to the dimensions of the construction site, since a natural wood plank is used, a saw etc. is necessary, and a certain degree of skill is necessary to cut neatly Required. In addition, because it is necessary to process parts into complicated shapes, such as providing protruding pieces and locking grooves on the front plate, or providing unbonded parts to prevent warping, productivity is poor, and manufacturing costs and labor are reduced. It takes. Moreover, the building material panel shown by the said patent document 2 arrange | positions surface sheets, such as a veneer, on the single side | surface or both surfaces of the unfoamed foam plastic used as a core material, and the process of foam-bonding a top sheet and foamed plastic. It is manufactured after. That is, in order to manufacture this building material panel, it is necessary to have equipment and equipment for foaming plastic foam and bonding the surface sheet in one step. Desired. Moreover, since the decorative board shown by the said patent document 3 has comparatively large specific gravity of a front and back layer etc., there are concerns about the problem which cannot be easily cut | disconnected with a cutter etc. at the time of a process. Moreover, the laminated panel shown by the said patent document 4 also needs the apparatus for performing adhesion | attachment and foaming in one process like the building material panel of the said patent document 2. FIG. In addition, the manufacturing method is very complicated, such as the need to laminate the face plate, the unfoamed foamable resin layer, and the primary foamed resin layer, and then to form the secondary foam by heating and to join them. Yes.

本発明の目的は、軽量で加工性や施工性に優れ、カッター等を用いて素人でも簡単に形状加工やサイズ調整等ができるとともに、生産性にも優れた腰板及び装飾用モールディングを提供することにある。   An object of the present invention is to provide a waist plate and a decorative molding that are lightweight, excellent in workability and workability, and can be easily processed and adjusted by a craft using a cutter, etc., and also excellent in productivity. It is in.

本発明の第1の観点は、熱可塑性樹脂製の板状発泡体又は両面にシート状表面材が接着された熱可塑性樹脂製の板状発泡体を基材とし、この基材の表面に接着剤層を介して木質薄板が積層され、かつ裏面に接着剤層を介して木質薄板又は紙材が積層された積層体からなり、比重が0.03〜0.50であることを特徴とする腰板である。   According to a first aspect of the present invention, a plate-like foam made of a thermoplastic resin or a plate-like foam made of a thermoplastic resin in which a sheet-like surface material is bonded on both sides is used as a base material, and is adhered to the surface of the base material. It consists of a laminated body in which a wood sheet is laminated through an agent layer and a wood sheet or paper material is laminated on the back surface through an adhesive layer, and has a specific gravity of 0.03 to 0.50. It is a waist plate.

本発明の第2の観点は、第1の観点に基づく発明であって、上記積層体の裏面に粘着剤層が更に形成され、粘着剤層上に剥離紙が更に積層されたことを特徴とする。   A second aspect of the present invention is an invention based on the first aspect, characterized in that an adhesive layer is further formed on the back surface of the laminate, and a release paper is further laminated on the adhesive layer. To do.

本発明の第3の観点は、第1又は第2の観点に基づく発明であって、更に木質薄板の表面に等間隔に木質薄板の繊維方向と平行な溝が形成されたことを特徴とする。   A third aspect of the present invention is the invention based on the first or second aspect, and further characterized in that grooves parallel to the fiber direction of the wooden thin plate are formed at equal intervals on the surface of the wooden thin plate. .

本発明の第4の観点は、第1ないし第3の観点に基づく発明であって、上記積層体の上縁及び/又は下縁に、帯状の装飾用モールディングを更に備え、この装飾用モールディングは上記積層体の側面に接着剤層を介して木質薄板が更に積層された積層構造を有することを特徴とする。   A fourth aspect of the present invention is an invention based on the first to third aspects, further comprising a strip-shaped decorative molding on the upper edge and / or the lower edge of the laminate, the decorative molding comprising: It has a laminated structure in which a thin wood plate is further laminated on the side surface of the laminate through an adhesive layer.

本発明の第5の観点は、第4の観点に基づく発明であって、装飾用モールディングはその裏面に粘着剤層が更に形成され、粘着剤層上に剥離紙が更に積層された積層構造を有することを特徴とする。   A fifth aspect of the present invention is an invention based on the fourth aspect, wherein the decorative molding has a laminated structure in which an adhesive layer is further formed on the back surface, and a release paper is further laminated on the adhesive layer. It is characterized by having.

本発明の第6の観点は、腰板の上縁及び/又は下縁に取り付けられる帯状の装飾用モールディングにおいて、熱可塑性樹脂製の板状発泡体又は両面にシート状表面材が接着された熱可塑性樹脂製の板状発泡体を基材とし、この基材の表面に接着剤層を介して木質薄板が積層され、かつ裏面に接着剤層を介して木質薄板又は紙材が積層された積層体と、この積層体の側面に接着剤層を介して積層された木質薄板とからなることを特徴とする。   According to a sixth aspect of the present invention, in a belt-like decorative molding attached to the upper and / or lower edge of a waist plate, a thermoplastic resin in which a sheet-like surface material is bonded to both a plate-like foam made of thermoplastic resin or both surfaces. A laminate in which a resinous plate-like foam is used as a base material, a wooden thin plate is laminated on the surface of the base material via an adhesive layer, and a wooden thin plate or paper material is laminated on the back surface via an adhesive layer And a thin wood plate laminated on the side surface of the laminate through an adhesive layer.

本発明の第7の観点は、第6の観点に基づく発明であって、積層体の裏面に粘着剤層が更に形成され、粘着剤層上に剥離紙が更に積層されたことを特徴とする。   A seventh aspect of the present invention is an invention based on the sixth aspect, wherein an adhesive layer is further formed on the back surface of the laminate, and a release paper is further laminated on the adhesive layer. .

本発明の第1の観点の腰板は、熱可塑性樹脂製の板状発泡体又は両面にシート状表面材が接着された熱可塑性樹脂製の板状発泡体を基材とし、この基材の表面に接着剤層を介して木質薄板が積層され、かつ裏面に接着剤層を介して木質薄板又は紙材が積層された積層体からなり、比重が0.03〜0.50である。熱可塑性樹脂製の板状発泡体は軽量であることから、基材に熱可塑性樹脂製の板状発泡体を用いることで施工時の作業性を向上させることができ、また保温性等の特性も付与される。また、腰板の表面は木質薄板で構成されるため、天然調の装飾性を備えつつも、カッター等で簡単にカットすることができる。そのため、形状加工やサイズ調整等も容易であり、加工性や施工性等に優れる。更に、木質薄板を用いているため、自由に色や柄の塗装ができる。また、基材の裏面に木質薄板又は紙材を積層した積層構造であるため、加工性や施工性等を損なわずに、反りを抑制する効果が高められる。   The waist plate according to the first aspect of the present invention has a plate-like foam made of a thermoplastic resin or a plate-like foam made of a thermoplastic resin in which a sheet-like surface material is bonded on both surfaces, and the surface of the substrate. The laminate is made of a laminate in which a wood sheet is laminated via an adhesive layer and a wood sheet or paper material is laminated on the back surface via an adhesive layer, and the specific gravity is 0.03 to 0.50. Because the plate-like foam made of thermoplastic resin is lightweight, workability during construction can be improved by using a plate-like foam made of thermoplastic resin for the base material, and characteristics such as heat retention Is also granted. Further, since the surface of the waist plate is made of a thin wood plate, it can be easily cut with a cutter or the like while having a natural decorativeness. Therefore, shape processing, size adjustment, etc. are easy, and it is excellent in workability, workability, and the like. Furthermore, since a thin wood plate is used, colors and patterns can be freely painted. Moreover, since it is the laminated structure which laminated | stacked the wood thin board or paper material on the back surface of the base material, the effect which suppresses curvature is improved, without impairing workability, workability, etc.

本発明の第2の観点の腰板は、積層体の裏面に粘着剤層が更に形成され、粘着剤層上に剥離紙が更に積層されているため、施工する際には、別途接着剤等を用意する必要はなく、剥離紙を剥がして壁面等に貼り付けるという簡単な作業で施工することができる。   In the waist plate of the second aspect of the present invention, an adhesive layer is further formed on the back surface of the laminate, and a release paper is further laminated on the adhesive layer. There is no need to prepare it, and it can be applied by a simple operation of peeling the release paper and attaching it to a wall surface or the like.

本発明の第3の観点の腰板は、木質薄板の表面に等間隔に木質薄板の繊維方向と平行な溝が形成されることで、木質感等の装飾性を付与する効果がより高められる。   In the waist plate according to the third aspect of the present invention, a groove parallel to the fiber direction of the wood thin plate is formed at equal intervals on the surface of the wood thin plate, so that the effect of imparting decorative properties such as wood texture is further enhanced.

本発明の第4の観点の腰板は、上記積層体の上縁及び/又は下縁に、帯状の装飾用モールディングを更に備えることで、装飾性がより高められるとともに、積層体の上縁及び/又は下縁の破損等を防止し、防傷性や耐久性を向上させることができる。また、装飾用モールディングは、腰板と同様の積層構造を有する積層体を基体として構成されるため、別途特殊な素材や材料を用意する必要がない。また、同様に、作業性や保温性に優れるとともに、形状加工やサイズ調整等も容易であるため、加工性や施工性等が損なわれることもない。更に、表面に木質薄板を用いているため、自由に色や柄の塗装ができる。   The waist plate according to the fourth aspect of the present invention is further provided with a strip-like decorative molding on the upper edge and / or lower edge of the laminate, so that the decorativeness is further improved, and the upper edge and / or the laminate is further improved. Or damage to the lower edge can be prevented, and scratch resistance and durability can be improved. Further, since the decorative molding is configured with a laminated body having a laminated structure similar to that of the waist plate as a base, it is not necessary to prepare a special material or material separately. Similarly, workability and heat retention are excellent, and shape processing, size adjustment, and the like are easy, so workability and workability are not impaired. In addition, since a thin wood plate is used on the surface, colors and patterns can be painted freely.

本発明の第5の観点の腰板は、装飾用モールディングの裏面に粘着剤層が更に形成され、粘着剤層上に剥離紙が更に積層された積層構造を有するため、施工する際には、別途接着剤等を用意する必要はなく、剥離紙を剥がして壁面等に貼り付けるという簡単な作業で、腰板とともに施工することができる。   The waist plate according to the fifth aspect of the present invention has a laminated structure in which an adhesive layer is further formed on the back surface of the decorative molding and a release paper is further laminated on the adhesive layer. There is no need to prepare an adhesive or the like, and it can be applied together with the waist plate by a simple operation of peeling off the release paper and attaching it to a wall surface or the like.

本発明の第6の観点の装飾用モールディングは、熱可塑性樹脂製の板状発泡体又は両面にシート状表面材が接着された熱可塑性樹脂製の板状発泡体を基材とし、この基材の表面に接着剤層を介して木質薄板が積層され、裏面には接着剤層を介して木質薄板又は紙材が積層された積層体と、この積層体の側面に接着剤層を介して積層された木質薄板とからなる。熱可塑性樹脂製の板状発泡体は軽量であることから、芯材に熱可塑性樹脂製の板状発泡体を用いることで施工時の作業性を向上させることができ、また保温性等の特性も付与される。また、腰板の表面は木質薄板で構成されるため、天然調の装飾性を備えつつも、カッター等で簡単にカットすることができる。そのため、形状加工やサイズ調整等も容易であり、加工性や施工性等に優れる。また、基材の裏面に木質薄板又は紙材を積層した積層構造であるため、加工性や施工性等を損なわずに、反りを抑制する効果が高められる。   The decorative molding according to the sixth aspect of the present invention comprises a plate-like foam made of a thermoplastic resin or a plate-like foam made of a thermoplastic resin in which a sheet-like surface material is bonded on both sides. A laminate in which a wood sheet is laminated on the front surface of the laminate through an adhesive layer, and a wood laminate or paper material is laminated on the back surface through an adhesive layer, and the laminate is laminated on the side surface of the laminate through an adhesive layer. It is made of a thin wooden board. Because the plate-like foam made of thermoplastic resin is lightweight, workability during construction can be improved by using a plate-like foam made of thermoplastic resin as the core material, and characteristics such as heat retention Is also granted. Further, since the surface of the waist plate is made of a thin wood plate, it can be easily cut with a cutter or the like while having a natural decorativeness. Therefore, shape processing, size adjustment, etc. are easy, and it is excellent in workability, workability, and the like. Moreover, since it is the laminated structure which laminated | stacked the wood thin board or paper material on the back surface of the base material, the effect which suppresses curvature is improved, without impairing workability, workability, etc.

本発明の第7の観点の装飾用モールディングは、積層体の裏面に粘着剤層が更に形成され、粘着剤層上に剥離紙が更に積層されているため、施工する際には、別途接着剤等を用意する必要はなく、剥離紙を剥がして壁面等に貼り付けるという簡単な作業で腰板とともに施工することができる。   In the decorative molding according to the seventh aspect of the present invention, the pressure-sensitive adhesive layer is further formed on the back surface of the laminate, and the release paper is further laminated on the pressure-sensitive adhesive layer. It is not necessary to prepare the sheet, etc., and it can be applied together with the waist plate by a simple operation of peeling off the release paper and attaching it to the wall surface.

本発明実施形態の腰板の一例を示した断面模式図である。It is the cross-sectional schematic diagram which showed an example of the waist board of this invention embodiment. 本発明実施形態の腰板の別の例を示した断面模式図である。It is the cross-sectional schematic diagram which showed another example of the waist board of this invention embodiment. 本発明実施形態の基材の一例を示した断面模式図である。It is the cross-sectional schematic diagram which showed an example of the base material of this invention embodiment. 本発明実施形態の基材の別の例を示した断面模式図である。It is the cross-sectional schematic diagram which showed another example of the base material of this invention embodiment. 本発明実施形態の腰板の一例を示した上面斜視図である。It is the upper surface perspective view which showed an example of the waist board of this invention embodiment. 本発明実施形態の装飾用モールディングの一例を示した上面斜視図である。It is the upper surface perspective view which showed an example of the decorative molding of this invention embodiment. 図6におけるA−B線断面図である。It is the sectional view on the AB line in FIG. 本発明実施形態の腰板と装飾用モールディングを嵌合させた状態を示した上面斜視図である。It is the upper surface perspective view which showed the state which fitted the waist plate and decorative molding of embodiment of this invention.

次に本発明を実施するための形態を図面に基づいて説明する。なお、図1〜図8において、同一符号は同一の部材又は同一部品を示す。本発明の腰板は、図1に示すように、基材11と、この基材11の表面に接着剤層12を介して木質薄板13aが積層され、かつ裏面に接着剤層を介して木質薄板13b又は紙材14が積層された積層体15を基体として構成される。   Next, an embodiment for carrying out the present invention will be described with reference to the drawings. 1-8, the same code | symbol shows the same member or the same component. As shown in FIG. 1, the waist plate of the present invention has a base material 11, and a wood thin plate 13 a is laminated on the surface of the base material 11 via an adhesive layer 12, and a wood thin plate via an adhesive layer on the back surface. The laminated body 15 in which 13b or the paper material 14 is laminated | stacked is comprised as a base | substrate.

<基材>
上記基材11は、主に、熱可塑性樹脂製の板状発泡体により構成される。熱可塑性樹脂製の板状発泡体としては、熱可塑性樹脂を主成分とする基材を化学的或いは物理的方法によって発泡させたものであれば特に制限なく使用できる。具体的には、ポリプロピレン、ポリエチレン、エチレン−酢酸ビニル共重合体、又はこれらを適宜に2種以上混合して成るポリオレフィン系樹脂、ポリエステル樹脂、ポリ塩化ビニル、ABS、ポリスチレン、ポリアクリルニトリル、ポリウレタン、メラミン樹脂、フェノール樹脂等が挙げられる。このうち、加工性、軽量性、表面平滑性等の観点から、特にポリスチレンが好ましい。また、樹脂の発泡倍率は、実用的には8〜80倍であることが好ましく、10〜20倍であることが特に好ましい。また、厚さは、加工性やコストの観点から3〜15mmであることが好ましい。このような熱可塑性樹脂製の板状発泡体は、軽量であることから、基材11として当該板状発泡体を用いることで施工時の作業性を向上させることができる。また、保温性にも優れるため、腰板そのものにも同特性を付与できる。
<Base material>
The substrate 11 is mainly composed of a plate-like foam made of a thermoplastic resin. The plate-like foam made of a thermoplastic resin can be used without particular limitation as long as a base material mainly composed of a thermoplastic resin is foamed by a chemical or physical method. Specifically, polypropylene, polyethylene, ethylene-vinyl acetate copolymer, or polyolefin resin, polyester resin, polyvinyl chloride, ABS, polystyrene, polyacrylonitrile, polyurethane formed by appropriately mixing two or more of these, A melamine resin, a phenol resin, etc. are mentioned. Among these, polystyrene is particularly preferable from the viewpoints of processability, lightness, surface smoothness, and the like. Moreover, it is preferable that it is 8-80 times practically, and it is especially preferable that the expansion ratio of resin is 10-20 times. Moreover, it is preferable that thickness is 3-15 mm from a viewpoint of workability or cost. Since the plate-like foam made of such a thermoplastic resin is lightweight, workability during construction can be improved by using the plate-like foam as the base material 11. Moreover, since it is excellent in heat retention, the same characteristics can be imparted to the waist plate itself.

また、積層体15を構成する基材11は、図3に示すように、上述の熱可塑性樹脂製の板状発泡体11aのみで構成されても良いが、図4に示すように、当該板状発泡体11aの両面にシート状表面材11bが接着されたものを上記基材11として使用することもできる。板状発泡体11aの両面にシート状表面材11bが積層されることにより、これらを積層しない場合に比べて、反りにくくなる。シート状表面材11bは、例えば価格が安価であり、生産性、接着性の点から紙材が好ましい。紙材としては、更紙、アート紙、コート紙、化学繊維紙、合成紙、樹脂含浸紙の他に片面又は両面にポリエチレン等がラミネート加工されている合成樹脂加工紙等が挙げられる。   Further, as shown in FIG. 3, the base material 11 constituting the laminated body 15 may be composed only of the above-described thermoplastic resin plate-like foam 11a. However, as shown in FIG. A material in which a sheet-like surface material 11b is bonded to both surfaces of a foam 11a can also be used as the substrate 11. By laminating the sheet-like surface material 11b on both surfaces of the plate-like foam 11a, it becomes difficult to warp compared to the case where these are not laminated. The sheet-like surface material 11b is inexpensive, for example, and is preferably a paper material in terms of productivity and adhesiveness. Examples of the paper material include post-printed paper, art paper, coated paper, chemical fiber paper, synthetic paper, resin-impregnated paper, and synthetic resin processed paper in which polyethylene or the like is laminated on one side or both sides.

基材11を構成する熱可塑性樹脂製の板状発泡体11aとシート状表面材11bの接着に用いられる接着剤には、一般的な接着剤を用いることができる。例えば接着剤中の主成分によって分類すると、澱粉及びその変性物、ゼラチン及びその変性物、カゼイン、プルラン、アルブミン等の天然高分子系接着剤、ポリビニルアルコール及びその変性物、ポリアクリルアミド、ポリビニルピロリドン、ポリエチレンイミン、ポリエチレングリコール、ポリプロピレングリコール、無水マレイン酸の重合体又はその共重合体等の水溶性合成高分子系接着剤、ユリア樹脂、メラミン樹脂、フェノール樹脂、エポキシ樹脂、ウレタン樹脂等の熱硬化性樹脂系接着剤、アクリル樹脂、アクリル−スチレン樹脂、酢酸ビニル樹脂、エチレン−酢酸ビニル樹脂、塩化ビニル樹脂、ポリアミド、ポリオレフィン、ポリエステル等の熱可塑性樹脂系接着剤、クロロプレンゴム、ニトリルゴム、SBR等のエラストマー系接着剤等が挙げられる。これら接着剤を熱可塑性樹脂製の板状発泡体11aの表裏面に塗布する方法については、特に限定されないが、例えばスプレッダー、スプレー又はカーテンコーター等の方法により行うことができる。   As the adhesive used for bonding the plate-like foam 11a made of a thermoplastic resin and the sheet-like surface material 11b constituting the base material 11, a general adhesive can be used. For example, when classified according to the main component in the adhesive, starch and modified products thereof, gelatin and modified products thereof, natural polymeric adhesives such as casein, pullulan and albumin, polyvinyl alcohol and modified products thereof, polyacrylamide, polyvinyl pyrrolidone, Thermosetting properties of water-soluble synthetic polymer adhesives such as polyethyleneimine, polyethylene glycol, polypropylene glycol, maleic anhydride polymers or copolymers thereof, urea resins, melamine resins, phenol resins, epoxy resins, urethane resins, etc. Resin adhesive, acrylic resin, acrylic-styrene resin, vinyl acetate resin, ethylene-vinyl acetate resin, vinyl chloride resin, polyamide, polyolefin, polyester and other thermoplastic resin adhesives, chloroprene rubber, nitrile rubber, SBR, etc. Elastomer Adhesive and the like. The method for applying these adhesives to the front and back surfaces of the plate-like foam 11a made of thermoplastic resin is not particularly limited, and can be performed by a method such as a spreader, a spray, or a curtain coater.

<木質薄板>
上記基材11の表面に積層される木質薄板13aとしては、天然木を板状に薄くスライスして得られた天然木薄板(単板又は突き板)又は合板を使用することができる。天然木薄板を使用する場合の天然木の樹種としては、例えばケヤキ、ナラ、キリ、ヒノキ、スギ、マホガニー、ウォールナット、オーク、チーク、カバ、シタン、コクタン等が例示される。天然木薄板の厚さは0.2〜3mmであることが好ましい。天然木薄板の厚さが薄すぎると破損しやすくなる場合があり、一方、厚すぎるとカッター等を用いてサイズ調整を容易に行うことが困難になり、加工性や施工性等が低下する場合がある。
<Wood thin plate>
As the wood thin plate 13a laminated on the surface of the base material 11, a natural wood thin plate (single plate or veneer) or plywood obtained by thinly slicing natural wood into a plate shape can be used. Examples of natural tree species in the case of using a natural wood sheet include zelkova, oak, kiri, hinoki, cedar, mahogany, walnut, oak, teak, hippopotamus, rosewood, and kokutan. The thickness of the natural wood sheet is preferably 0.2 to 3 mm. If the thickness of the natural wood sheet is too thin, it may be easily damaged, while if it is too thick, it will be difficult to easily adjust the size using a cutter, etc., and workability and workability will be reduced. There is.

木質薄板13aに合板を使用する場合、その厚さは1〜3mmであることが好ましい。1mm未満の合板は一般に製造又は入手が困難であり、一方、3mmを超えるものでは、上記と同様、カッター等を用いてサイズ調整を容易に行うことが困難になり、加工性や施工性等が低下する場合がある。合板としては、具体的には、一般的な用途に広く使われる普通合板や、普通合板の表面に天然銘木の薄い単板を貼った天然木化粧合板、或いは普通合板の表面に美観と耐久性を向上させる目的で天然銘木以外のものを貼ったり、印刷加工によって木目模様等を施した特殊加工化粧合板等が挙げられる。   When using a plywood for the thin wood board 13a, it is preferable that the thickness is 1-3 mm. Plywood of less than 1 mm is generally difficult to manufacture or obtain. On the other hand, if it exceeds 3 mm, it is difficult to adjust the size easily using a cutter, etc. May decrease. Specific examples of plywood include ordinary plywood that is widely used for general purposes, natural wood decorative plywood with a thin veneer of natural wood on the surface of ordinary plywood, or aesthetics and durability on the surface of ordinary plywood. For example, a specially processed decorative plywood or the like having a wood grain pattern or the like applied by printing or the like may be used.

木質薄板13aの表面は、塗装しても、塗装しなくても良いが、無塗装であれば、素人でも、市販のインキ等を用いることで、その好みに応じた塗装施工を容易に、かつ自由に行うことができる。また、木質薄板13aの表面には、例えば図5に示すように、等間隔に木質薄板13aの繊維方向と平行な溝18を形成しても良い。この溝18は、後述する接着剤層12を裏面に形成し、適当な幅にカットした複数の木質薄板13aを、僅かな隙間を設けつつ、一枚ずつ隣接して貼り合わせていくことで自ずと形成される。また、例えば一枚の大きな木質薄板13を、基材11に積層して積層体を形成した後、NCルータ等を用いて切り込みを入れる方法等でも形成することができる。これにより、量産性を向上させつつ、天然調の質感を損なうことなく装飾性を付与できる。   The surface of the wooden thin plate 13a may be painted or unpainted, but if it is unpainted, even an amateur can use a commercially available ink, etc., to easily perform painting construction according to his / her preference, and Can be done freely. Moreover, as shown in FIG. 5, for example, grooves 18 parallel to the fiber direction of the wood thin plate 13a may be formed on the surface of the wood thin plate 13a at equal intervals. This groove 18 is formed by adhering together a plurality of thin wood plates 13a formed by forming an adhesive layer 12 to be described later on an underside and cutting them to an appropriate width one by one while providing a slight gap. It is formed. Further, for example, a single large thin wood plate 13 may be laminated on the base material 11 to form a laminate, and then formed by a method of cutting using an NC router or the like. Thereby, decorativeness can be provided, without impairing the natural texture, while improving mass productivity.

また、基材11の裏面に積層される木質薄板13bには、例えば表面の装飾等が不要である点を除き、上述の基材11表面に積層する木質薄板13aと同様、上述の天然木薄板又は合板を使用でき、また厚さも同様の厚さ、即ち天然木薄板の場合は0.2〜3mm、合板の場合は1〜3mmの木質薄板を使用することができる。また、基材11の裏面には、上述の木質薄板13bを積層する代わりに、紙材14を積層しても良い。基材11裏面に積層する紙材14としては、例えば上述のシート状表面材11bに使用される更紙等の紙材を使用することができる。基材11の裏面に積層する紙材14は、加工容易性及び反り防止の観点から、坪量50〜300g/mの範囲であることが好ましい。なお、基材11又は積層体15の表面とは、腰板10を、例えば室内の壁面等に施工した際に、室内空間から視認される腰板10の表(装飾面)側に位置する面をいい、一方、基材11の裏面とは、壁面等との接着によって室内空間から視認されない腰板10の裏(接触面)側に位置する面をいう。裏面にも木質薄板13bを積層することで、温度や湿度等の環境変化によって発生する反りを抑制できる。 The wood thin plate 13b laminated on the back surface of the base material 11 is similar to the wood thin plate 13a laminated on the surface of the base material 11 described above except that, for example, surface decoration is not required. Alternatively, plywood can be used, and the same thickness can be used, that is, a thin wood plate of 0.2 to 3 mm in the case of a natural wood thin plate, and 1 to 3 mm in the case of plywood. Further, instead of laminating the wood thin plate 13b described above, a paper material 14 may be laminated on the back surface of the base material 11. As the paper material 14 laminated on the back surface of the base material 11, for example, a paper material such as a reprint used for the above-described sheet-like surface material 11 b can be used. It is preferable that the paper material 14 laminated | stacked on the back surface of the base material 11 is the range of 50-300 g / m < 2 > basic weight from a viewpoint of workability and a curvature prevention. In addition, the surface of the base material 11 or the laminated body 15 means the surface located in the front (decoration surface) side of the waist board 10 visually recognized from indoor space, when the waist board 10 is constructed, for example in the wall surface etc. of a room | chamber interior. On the other hand, the back surface of the base material 11 refers to a surface located on the back (contact surface) side of the waist plate 10 that is not visually recognized from the indoor space by adhesion to a wall surface or the like. By laminating the thin wood plate 13b on the back surface, it is possible to suppress warping caused by environmental changes such as temperature and humidity.

<接着剤層>
基材11の表面及び裏面に木質薄板13a、13b或いは紙材14を接着、積層するための接着剤層12は、一般的な接着剤又は粘着剤を用いて形成することができる。接着剤層12の形成に使用される接着剤としては、具体的には、ラテックス系熱硬化型接着剤、酢酸ビニル系接着剤が挙げられる。なお、上記酢酸ビニル系接着剤には、酢酸ビニル接着剤のみならず、ポリ酢酸ビニルを主剤とする接着剤、例えば、硬化機構を組み込んだ2液型の水性接着剤(反応型特殊酢酸ビニル樹脂エマルジョン)等も含まれる。また、上記粘着剤としては、アクリル樹脂系やゴム系などの公知の粘着剤を用いることができる。接着剤層12は、基材11側の接着面に形成しても良いし、木質薄板13a、13b或いは紙材14側の接着面に形成しても良い。
<Adhesive layer>
The adhesive layer 12 for adhering and laminating the wood thin plates 13a and 13b or the paper material 14 to the front and back surfaces of the base material 11 can be formed using a general adhesive or pressure-sensitive adhesive. Specific examples of the adhesive used for forming the adhesive layer 12 include a latex thermosetting adhesive and a vinyl acetate adhesive. The above-mentioned vinyl acetate adhesives include not only vinyl acetate adhesives but also adhesives mainly composed of polyvinyl acetate, for example, two-pack type water-based adhesives incorporating a curing mechanism (reactive special vinyl acetate resin). Emulsion) and the like. Moreover, as said adhesive, well-known adhesives, such as an acrylic resin type and a rubber type, can be used. The adhesive layer 12 may be formed on the adhesive surface on the base material 11 side, or may be formed on the wooden thin plates 13a and 13b or the adhesive surface on the paper material 14 side.

<粘着剤層>
また、図2に示すように、本発明の腰板10は、上述の積層体15の裏面に、粘着剤層16を更に形成し、粘着剤層16上に剥離紙17を更に積層しても良い。このように、積層体15の裏面に、予め粘着剤層16を形成しておくことで、施工する際には、別途接着剤等を用意する必要はなく、剥離紙を剥がして壁面等に貼り付けるという簡単な作業で施工することができる。この粘着剤層16は、積層体15の裏面全面に形成されていても、或いは部分的に形成されていても良い。また、粘着剤層16を形成しない場合は、壁材等の被着面の状態や、設置者が要求する粘着強度等に応じて、両面テープ等を適宜選択して貼ることもできる。
<Adhesive layer>
In addition, as shown in FIG. 2, the waist plate 10 of the present invention may further have a pressure-sensitive adhesive layer 16 formed on the back surface of the above-described laminated body 15, and a release paper 17 may be further laminated on the pressure-sensitive adhesive layer 16. . In this way, by forming the pressure-sensitive adhesive layer 16 on the back surface of the laminate 15 in advance, it is not necessary to prepare a separate adhesive or the like when constructing, and the release paper is peeled off and applied to the wall surface or the like. Construction can be done with a simple task of attaching. The pressure-sensitive adhesive layer 16 may be formed on the entire back surface of the laminate 15 or may be partially formed. When the adhesive layer 16 is not formed, a double-sided tape or the like can be appropriately selected and pasted according to the state of the adherend surface such as a wall material or the adhesive strength required by the installer.

粘着剤層16の形成には、ゴム系又はアクリル樹脂系の粘着剤を用いることができる。ゴム系粘着剤の主原料は、天然ゴム又はスチレン・ブタジエンラバーであり、天然ゴムを主原料とするゴム系粘着剤には、ロジン系樹脂や可塑剤等が添加され、通常ノルマルヘキサンを溶媒に用いて塗工する。また、スチレン・ブタジエンラバーを主原料とするゴム系粘着剤は熱溶融型の粘着剤であり、溶融して塗工する。アクリル樹脂系粘着剤は、2−エチルヘキシルアクリレート、ブチルアクリレート、エチルアクリレート、アクリル酸、β−ヒドロキシエチルアクリレート等のアクリル系モノマーを重合して作製される。重合の方法によって、酢酸エチルやトルエン等の有機溶媒を用いたり、界面活性剤を用いて水中で乳化させながら重合したエマルジョンタイプのものを用いることができる。   For the formation of the pressure-sensitive adhesive layer 16, a rubber-based or acrylic resin-based pressure-sensitive adhesive can be used. The main raw material for rubber adhesives is natural rubber or styrene-butadiene rubber, and rosin resins and plasticizers are added to rubber adhesives made mainly of natural rubber. Use to coat. The rubber-based pressure-sensitive adhesive mainly composed of styrene / butadiene rubber is a hot-melt type pressure-sensitive adhesive, which is melted and applied. The acrylic resin adhesive is produced by polymerizing acrylic monomers such as 2-ethylhexyl acrylate, butyl acrylate, ethyl acrylate, acrylic acid, and β-hydroxyethyl acrylate. Depending on the polymerization method, an organic solvent such as ethyl acetate or toluene, or an emulsion type polymerized while emulsifying in water using a surfactant can be used.

粘着剤層16の耐熱性や耐溶剤性等の物性を向上させるために、上記粘着剤原料に、イソシアネート系、メラミン系、金属キレート系等の架橋剤を用いて架橋反応させても良い。また、シリカ、カオリン、クレー、炭酸カルシウム、水酸化アルミニウム、メラミン樹脂粒子、澱粉粒子等の顔料を添加したり、水溶性高分子、石油系樹脂、各種パラフィンワックス、脂肪酸又はその誘導体、高級アルコール類、金属石鹸類、シリコーン類、更には帯電防止剤、増粘剤、分散剤、防腐剤、酸化防止剤、消泡剤等を添加しても良い。これらの粘着剤は、腰板10が施工される環境や用途等に合わせて適宜選択すれば良い。   In order to improve physical properties of the pressure-sensitive adhesive layer 16 such as heat resistance and solvent resistance, the pressure-sensitive adhesive raw material may be subjected to a crosslinking reaction using a crosslinking agent such as isocyanate, melamine, or metal chelate. Also, pigments such as silica, kaolin, clay, calcium carbonate, aluminum hydroxide, melamine resin particles and starch particles can be added, water-soluble polymers, petroleum resins, various paraffin waxes, fatty acids or derivatives thereof, higher alcohols , Metal soaps, silicones, and further antistatic agents, thickeners, dispersants, preservatives, antioxidants, antifoaming agents and the like may be added. These pressure-sensitive adhesives may be appropriately selected according to the environment, usage, and the like in which the waist plate 10 is constructed.

粘着剤層16の形成する具体的な方法としては、例えば後述する剥離紙17の剥離剤を塗布した面に粘着剤を塗布し、この粘着剤を塗布した面と上記積層体15の裏面を貼り合わせて、プレスロール等で圧着する方法が挙げられる。また、上記積層体15の裏面に粘着剤を予め塗布して剥離紙を貼り合わせる方法であっても良い。   As a specific method for forming the pressure-sensitive adhesive layer 16, for example, a pressure-sensitive adhesive is applied to a surface of a release paper 17 to be described later, and a surface to which the pressure-sensitive adhesive is applied and a back surface of the laminate 15 are attached. In addition, there is a method of pressure bonding with a press roll or the like. Moreover, the method of apply | coating an adhesive previously to the back surface of the said laminated body 15, and bonding a release paper may be used.

粘着剤を塗布する際に用いられる方法又は装置としては、エアーナイフコータ、ブレードコータ、バーコータ、ロールコータの他、スロットノズル、スロットダイ、ロータリースクリーンプリンタ、グラビアコータ、オフセットグラビアコータ、ホットメルトホイール、スパイラルスプレー等が挙げられる。使用する粘着剤の種類や塗布量、或いは塗布する粘着剤にパターンを付与する必要性があるか等を考慮して適宜選択すれば良い。   As a method or apparatus used when applying the adhesive, in addition to an air knife coater, blade coater, bar coater, roll coater, slot nozzle, slot die, rotary screen printer, gravure coater, offset gravure coater, hot melt wheel, Examples include spiral spray. What is necessary is just to select suitably considering the kind of adhesive to be used, an application amount, or the necessity to give a pattern to the adhesive to apply.

<剥離紙>
粘着剤層16上に設けられる剥離紙17は、紙等の基体の片面に剥離剤を塗布して形成される。剥離紙17を構成する基体としては、上質紙、クラフト紙、グラシン紙、プラスチックフィルム等が挙げられ、剥離剤としては、シリコーン樹脂等が挙げられる。上質紙等の紙系の基材を使用する場合は、基材に熱可塑性樹脂をラミネートすることで表面を平滑にした後に、剥離剤を塗布した方が剥離性を向上させることができる。剥離剤を紙系基材に直接塗布したものはダイレクトタイプ、紙基材上に熱可塑性樹脂をラミネートした後に剥離剤を塗布したものはポリラミタイプ、プラスチックフィルム上に直接塗布したものはフィルムタイプと呼ばれ、それぞれの中から用途等にあった剥離紙を選択すれば良い。また、カール適性の確保が必要な場合には、シリコーン樹脂を塗布した基材の反対面に裏面処理として、熱可塑性樹脂をラミネートしたり、合成樹脂をコーティングすることが好ましい。特殊な用途には、非シリコーン系の剥離剤を使用しても構わない。
<Release paper>
The release paper 17 provided on the adhesive layer 16 is formed by applying a release agent to one side of a substrate such as paper. Examples of the substrate constituting the release paper 17 include high-quality paper, craft paper, glassine paper, and plastic film. Examples of the release agent include silicone resin. In the case of using a paper-based substrate such as fine paper, the release property can be improved by applying a release agent after smoothing the surface by laminating a thermoplastic resin on the substrate. The direct application of the release agent on the paper-based substrate is called the direct type, the laminate on which the release resin is applied after laminating the thermoplastic resin on the paper substrate is called the polylamination type, and the one applied directly on the plastic film is called the film type In this case, a release paper suitable for the application may be selected from each of them. Further, when it is necessary to ensure curling aptitude, it is preferable to laminate a thermoplastic resin or coat a synthetic resin as a back surface treatment on the opposite surface of the base material coated with a silicone resin. For special applications, a non-silicone release agent may be used.

<装飾用モールディング>
また、本発明の腰板10は、その上縁及び/又は下縁に、例えば図6及び図7に示すような帯状の装飾用モールディング20を設けることもできる。図8に示すように、装飾用モールディング20を設けることで、剥き出しになっている積層体15の上縁及び/又は下縁の装飾性を容易に高めることができる。また、積層体15の上縁及び/又は下縁の破損等を防止し、防傷性や耐久性を向上させることができる。
<Decoration molding>
Further, the waist plate 10 of the present invention may be provided with a strip-shaped decorative molding 20 as shown in FIGS. 6 and 7 on the upper edge and / or the lower edge, for example. As shown in FIG. 8, by providing the decorative molding 20, the decorative properties of the upper edge and / or the lower edge of the laminated body 15 that are exposed can be easily enhanced. Moreover, damage to the upper edge and / or the lower edge of the laminate 15 can be prevented, and scratch resistance and durability can be improved.

図6及び図7に示す帯状の装飾用モールディング20は、上述した図1に示す腰板10と同様、図3に示す熱可塑性樹脂製の板状発泡体11a、又は図4に示す両面にシート状表面材11bが接着された熱可塑性樹脂製の板状発泡体11aを基材11とし、この基材11の表面に接着剤層12を介して木質薄板13aが積層され、裏面には接着剤層を介して木質薄板13b又は紙材14が積層された積層体15を基体として構成される。この装飾用モールディング20は、腰板10と同じ積層体15を使用しているため、腰板10と同じ生産ラインに乗せることができ、別途特殊な素材や材料を用意する必要はない。   The belt-like decorative molding 20 shown in FIGS. 6 and 7 is a sheet-like foam 11a made of a thermoplastic resin shown in FIG. 3 or both sides shown in FIG. 4, like the waist plate 10 shown in FIG. A plate-like foam 11a made of a thermoplastic resin to which a surface material 11b is bonded is used as a base material 11, and a wooden thin plate 13a is laminated on the surface of the base material 11 with an adhesive layer 12, and an adhesive layer on the back surface. The laminated body 15 in which the wood thin plate 13b or the paper material 14 is laminated is formed as a base. Since this decorative molding 20 uses the same laminate 15 as the waist plate 10, it can be put on the same production line as the waist plate 10, and it is not necessary to prepare special materials and materials separately.

また、図6〜図8には、形状加工により、装飾用モールディング20に、腰板10と嵌合するための段差を設け、腰板10とより一体的に施工する場合の例を示している。この装飾用モールディング20も、腰板10と同じ積層を使用していることから、カッター等で簡単にカットすることができるため、このような形状加工やサイズ調整等が容易であり、加工性や施工性等に非常に優れる。   FIGS. 6 to 8 show an example in which a step for fitting with the waist plate 10 is provided on the decorative molding 20 by shape processing, and the construction is performed more integrally with the waist plate 10. Since this decorative molding 20 also uses the same laminate as the waist plate 10, it can be easily cut with a cutter or the like, so that such shape processing and size adjustment are easy, workability and construction Very excellent in properties.

装飾用モールディング20を構成する積層体15の各種材料や、その他積層手順等は上述の腰板10を構成する積層体15と同様であるが、装飾用モールディング20には、図7に示すように、積層体15の側面にも接着剤層(図示せず)を介して木質薄板13cが積層される。この木質薄板13cには、基材11の表面に積層される木質薄板13aと同様、上述の天然木薄板又は合板を使用することができ、また厚さも同様の厚さ、即ち天然木薄板の場合は0.2〜3mm、合板の場合は1〜3mmのものを使用できる。この側面に積層される木質薄板13cも、加工性や施工性等を考慮して、上述の厚さに制御するのが好ましく、使用する接着剤や接着剤層の厚さ、また接着、積層手順等については上記と同様である。   Various materials of the laminated body 15 constituting the decorative molding 20 and other lamination procedures are the same as those of the laminated body 15 constituting the waist plate 10 described above. However, as shown in FIG. A wooden thin plate 13c is also laminated on the side surface of the laminate 15 via an adhesive layer (not shown). As the wood thin plate 13c, the above-mentioned natural wood thin plate or plywood can be used similarly to the wood thin plate 13a laminated on the surface of the base material 11, and the thickness is also the same, that is, in the case of a natural wood thin plate. Can be 0.2-3 mm, and in the case of plywood, 1-3 mm can be used. The wood thin plate 13c laminated on this side is also preferably controlled to the above-mentioned thickness in consideration of workability, workability, etc., and the thickness of the adhesive and adhesive layer used, as well as the adhesion and lamination procedures Etc. are the same as above.

また、図7に示すように、基材11の表面又は側面に積層される木質薄板13a、13cの角の部分には、装飾性向上等のために、R加工を施しても良い。R加工は、モルダー加工或いはサンダー等で研磨する方法等により、容易に施すことができる。 また、装飾用モールディング20の好ましい断面寸法は、縦の長さ(図7に示す寸法a)が40〜80mm、段差部分を除く縦の長さ(図7に示す寸法b)が20〜40mm、段差部分を除く厚さ(図7に示す寸法d)が2〜15mmであり、段差部分の厚さ(図7に示す寸法c)が5〜10mmである。なお、上記寸法cは、腰板10(粘着剤層16及び離型紙17を除く)の厚さと一致することが好ましい。   Moreover, as shown in FIG. 7, you may give R process to the corner | angular part of the thin wood boards 13a and 13c laminated | stacked on the surface or side surface of the base material 11 for the decoration improvement etc. The R processing can be easily performed by a method such as a molder processing or a sanding method. The preferred cross-sectional dimensions of the decorative molding 20 are 40 to 80 mm in the vertical length (dimension a shown in FIG. 7), 20 to 40 mm in the vertical length excluding the stepped portion (dimension b shown in FIG. 7), The thickness excluding the step portion (dimension d shown in FIG. 7) is 2 to 15 mm, and the thickness of the step portion (dimension c shown in FIG. 7) is 5 to 10 mm. In addition, it is preferable that the said dimension c corresponds with the thickness of the waist board 10 (except for the adhesive layer 16 and the release paper 17).

装飾用モールディング20についても、積層体15の裏面に、上述の粘着剤層16を更に形成し、粘着剤層16上に剥離紙17を更に積層しても良い。このように、積層体15の裏面に、予め粘着剤層16を形成しておくことで、施工する際に、別途接着剤等を用意する必要はなく、剥離紙を剥がして壁面等に貼り付けるという簡単な作業で腰板10とともに施工することができる。   Also for the decorative molding 20, the above-described pressure-sensitive adhesive layer 16 may be further formed on the back surface of the laminate 15, and the release paper 17 may be further stacked on the pressure-sensitive adhesive layer 16. In this way, by forming the pressure-sensitive adhesive layer 16 in advance on the back surface of the laminate 15, there is no need to separately prepare an adhesive or the like when performing construction, and the release paper is peeled off and attached to the wall surface or the like. It can be constructed together with the waist plate 10 by a simple operation.

本発明の腰板及び装飾用モールディングは、壁面や天井等の内装材として好適に利用することができる。   The waist plate and decorative molding of the present invention can be suitably used as interior materials such as wall surfaces and ceilings.

10 腰板
11 基材
11a 板状発泡体
11b シート状表面材
12 接着剤層
13a、13b、13c 木質薄板
14 紙材
20 装飾用モールディング
DESCRIPTION OF SYMBOLS 10 Waist board 11 Base material 11a Plate-like foam 11b Sheet-like surface material 12 Adhesive layer 13a, 13b, 13c Wood thin board 14 Paper material 20 Decoration molding

Claims (7)

熱可塑性樹脂製の板状発泡体又は両面にシート状表面材が接着された熱可塑性樹脂製の板状発泡体を基材とし、この基材の表面に接着剤層を介して木質薄板が積層され、かつ裏面に接着剤層を介して木質薄板又は紙材が積層された積層体からなり、比重が0.03〜0.50であることを特徴とする腰板。   A plate-like foam made of thermoplastic resin or a plate-like foam made of thermoplastic resin with a sheet-like surface material bonded on both sides is used as a base material, and a thin wooden board is laminated on the surface of this base material via an adhesive layer A waist plate comprising a laminated body in which a thin wood plate or a paper material is laminated on the back surface through an adhesive layer, and has a specific gravity of 0.03 to 0.50. 前記積層体の裏面に粘着剤層が更に形成され、前記粘着剤層上に剥離紙が更に積層された請求項1記載の腰板。   The waistboard according to claim 1, wherein a pressure-sensitive adhesive layer is further formed on the back surface of the laminate, and a release paper is further laminated on the pressure-sensitive adhesive layer. 前記木質薄板の表面に等間隔に木質薄板の繊維方向と平行な溝が形成された請求項1又は2記載の腰板。   The waist plate according to claim 1 or 2, wherein a groove parallel to a fiber direction of the wooden thin plate is formed at equal intervals on a surface of the wooden thin plate. 前記積層体の上縁及び/又は下縁に、帯状の装飾用モールディングを更に備え、
前記装飾用モールディングは前記積層体の側面に接着剤層を介して木質薄板が更に積層された積層構造を有する請求項1ないし3いずれか1項に記載の腰板。
A strip-shaped decorative molding is further provided on the upper edge and / or the lower edge of the laminate,
The waist plate according to any one of claims 1 to 3, wherein the decorative molding has a laminated structure in which a wooden thin plate is further laminated on a side surface of the laminated body via an adhesive layer.
前記装飾用モールディングはその裏面に粘着剤層が更に形成され、前記粘着剤層上に剥離紙が更に積層された積層構造を有する請求項4記載の腰板。   The waist plate according to claim 4, wherein the decorative molding has a laminated structure in which a pressure-sensitive adhesive layer is further formed on the back surface, and a release paper is further laminated on the pressure-sensitive adhesive layer. 腰板の上縁及び/又は下縁に取り付けられる帯状の装飾用モールディングにおいて、
熱可塑性樹脂製の板状発泡体又は両面にシート状表面材が接着された熱可塑性樹脂製の板状発泡体を基材とし、この基材の表面に接着剤層を介して木質薄板が積層され、裏面には接着剤層を介して木質薄板又は紙材が積層された積層体と、
前記積層体の側面に接着剤層を介して積層された木質薄板と
からなることを特徴とする装飾用モールディング。
In strip-shaped decorative moldings attached to the upper and / or lower edge of the waist plate,
A plate-like foam made of thermoplastic resin or a plate-like foam made of thermoplastic resin with a sheet-like surface material bonded on both sides is used as a base material, and a thin wooden board is laminated on the surface of this base material via an adhesive layer A laminated body in which a thin wood plate or paper material is laminated on the back surface through an adhesive layer;
A decorative molding, comprising: a wooden thin plate laminated on a side surface of the laminate through an adhesive layer.
前記積層体の裏面に粘着剤層が更に形成され、前記粘着剤層上に剥離紙が更に積層されたことを特徴とする請求項6記載の装飾用モールディング。   The decorative molding according to claim 6, wherein a pressure-sensitive adhesive layer is further formed on the back surface of the laminate, and release paper is further laminated on the pressure-sensitive adhesive layer.
JP2016123140A 2016-06-22 2016-06-22 Wainscot and ornamental molding Pending JP2017227018A (en)

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Publication number Priority date Publication date Assignee Title
JP2018089788A (en) * 2016-11-30 2018-06-14 株式会社リックプランニング Decorative natural wood plate or decorative tape with self-adhesive layer, and method for producing the same

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