JP2017205721A - Chromatographic separation method and device for separating multicomponent into three or more fraction - Google Patents

Chromatographic separation method and device for separating multicomponent into three or more fraction Download PDF

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JP2017205721A
JP2017205721A JP2016101082A JP2016101082A JP2017205721A JP 2017205721 A JP2017205721 A JP 2017205721A JP 2016101082 A JP2016101082 A JP 2016101082A JP 2016101082 A JP2016101082 A JP 2016101082A JP 2017205721 A JP2017205721 A JP 2017205721A
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隆之 増田
Takayuki Masuda
隆之 増田
駿一 司馬
Shunichi Shiba
駿一 司馬
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Abstract

PROBLEM TO BE SOLVED: To provide a pseudo-moving bed type chromatographic separation method and device which can provide high separation performance with a small amount of eluate and adsorbent amount and can separate multicomponent into three or more fractions.SOLUTION: Stock solution and eluate are circulated through a packed bed made by endlessly connecting a plurality of unit packed columns in which selective adsorbent is packed. A first process of supplying at least one side of first eluate having weak desorption power and the stock solution into a circulation system and extracting a quantity equal to liquid quantity supplied from one portion of the packed column in which a component having a large moving speed is enriched, a second process of supplying second eluate having intermediate desorption power further from an upstream part and extracting the whole quantity flowing out from one portion of the packed column, a third process of supplying third eluate having strong desorption power further from upstream part and extracting a component having a small moving speed by the whole quantity flowing out from one portion of the packed column and a fourth process of circulating the liquid in a circulation system are combined. Supply positions of the stock solution and each eluate and an extraction position of each component are successively moved to the downstream side of the circulation system.SELECTED DRAWING: Figure 1

Description

本件発明は、3成分以上の成分を含む原液の特定成分に対して選択的吸着能力を有する吸着剤を充填した多数の単位充填塔を、直列かつ無端状に連結して擬似移動層方式クロマト分離を行って、3以上の画分に分離する方法および装置に関するものである。   The present invention is a pseudo moving bed type chromatographic separation in which a large number of unit packed towers packed with an adsorbent having a selective adsorption capacity for a specific component of a stock solution containing three or more components are connected in series and endlessly. The present invention relates to a method and an apparatus for performing separation into three or more fractions.

擬似移動層方式クロマト分離方法および装置は、原液中に含まれる2成分以上の成分中の特定成分に対して選択的吸着能力を有する吸着剤を充填した多数の単位充填塔(以下、単に充填塔ということもある。)を直列に連結するとともに最下流部の単位充填塔と最上流部の単位充填塔を連結することにより無端状になっている充填層に対して、原液と溶離液を供給するとともに、充填層内を移勤する速度が大きい成分(A成分)と充填層内を移動する速度が小さい成分(C成分)をそれぞれ異なる位置から抜き出し、かつ、原液供給位置、溶離液供給位置、A成分抜き出し位置、C成分抜き出し位置を、一定の位置関係に保ちながら充填層の流体循環方向下流側に順次移動させることで、原液供給を連続的に行うことができる移動層の処理操作を擬似的に実現する分離方法および装置であることはよく知られている。   The simulated moving bed type chromatographic separation method and apparatus includes a large number of unit packed columns (hereinafter simply referred to as packed columns) packed with an adsorbent having a selective adsorption ability with respect to a specific component of two or more components contained in a stock solution. In addition, the undiluted solution and eluent are supplied to the endless packed bed by connecting the unit packed column at the most downstream and the unit packed column at the most upstream. In addition, a component (A component) having a high moving speed in the packed bed and a component (C component) having a low moving speed in the packed bed are extracted from different positions, and a stock solution supply position and an eluent supply position By moving the extraction position of the A component and the extraction position of the C component sequentially to the downstream side in the fluid circulation direction of the packed bed while maintaining a fixed positional relationship, the processing operation of the moving bed capable of continuously supplying the stock solution. It is well known that a separation method and apparatus for artificially realized.

しかし多くの擬似移動層方式クロマト分離は、2つ以上の成分を含む原液を、2つの画分に分離する方法、装置であるが、多成分を3つ以上の画分に分離する極めて特殊な擬似移動層クロマト分離も過去に提案されている。   However, many simulated moving bed chromatographic separations are methods and devices that separate a stock solution containing two or more components into two fractions, but they are very specific to separate multiple components into three or more fractions. Simulated moving bed chromatographic separation has also been proposed in the past.

例えば特許文献1には、1系列の改良された擬似移動層装置に溶離液と原液を供給しながら吸着剤との親和力が中間の成分(移動速度が中間の成分)を抜き出す工程と、溶離液を供給しながら吸着剤との親和力が小さい成分(移動速度が大きい成分)と大きい成分(移動速度が小さい成分)の抜き出しを行う工程を繰り返すことによって、親和力が異なる3つ以上の成分を一連の操作で連続的に分離する方法が開示されている。   For example, Patent Document 1 discloses a step of extracting a component having an intermediate affinity with an adsorbent (a component having an intermediate moving speed) while supplying an eluent and a stock solution to a series of improved simulated moving bed apparatuses, By repeating the process of extracting a component having a low affinity with the adsorbent (a component having a high moving speed) and a component having a high affinity (a component having a low moving speed) while supplying A method of continuous separation by operation is disclosed.

また、特許文献2には、原液の各成分の移動速度がA成分>B成分>C成分である第一吸着剤を充填した単位充填塔と、A成分>C成分>B成分である第二吸着剤を充填した単位充填塔を、無端状に連結された複数の充填塔として交互に並べて使用する分離方法が開示されている。   Patent Document 2 discloses a unit packed column packed with a first adsorbent in which the moving speed of each component of the stock solution is A component> B component> C component, and a second that is A component> C component> B component. A separation method is disclosed in which unit packed columns packed with an adsorbent are alternately used as a plurality of packed columns connected endlessly.

さらに、特許文献3には、吸着剤層での移動速度が速い(2つの)成分を脱着力の弱い第1溶離液で展開した後、吸着力が強くて脱着しにくい非常に移動速度が遅い成分を脱着力が強い第2溶離液で脱着する、という3以上の成分の分離方法が開示されている。   Furthermore, in Patent Document 3, after (two) components having a high moving speed in the adsorbent layer are developed with the first eluent having a weak desorption power, the moving speed is very low and the moving speed is very low. A method for separating three or more components is disclosed in which the components are desorbed with a second eluent having a strong desorption power.

JPB_1995024724(特公平7−24724号公報)JPB_1995024724 (Japanese Patent Publication No. 7-24724) JPB_0002740780(特許第2740780号公報)JPB_0002740780 (Japanese Patent No. 2740780) 特許第4606092号公報Japanese Patent No. 4606092

上記従来の通常の擬似移動層方式および特許文献1に記載の運転方法は基本的に1種類の溶離液を用いるため、吸着性の強い成分を含む原液やテーリング(濃度分布がブロードになる現象)を起こしやすい成分を含む原液を充填層に供給する場合、これらの成分を脱着させるために大量の溶離液を用いる必要があった。大量の溶離液を使用することで、(1)抜出液の濃縮コストがかかる、(2)最も流速が大きくなる帯域(溶離液供給位置と遅い成分抜出位置の間の帯域)の差圧を抑えるために、全体の流速を落とす必要があり、結果として生産量が落ちる、(3)溶離液供給位置と遅い成分抜出位置の間の単位充填塔数が増え、結果として吸着剤あたりの生産量が落ちるなどの欠点があった。   Since the conventional normal simulated moving bed system and the operation method described in Patent Document 1 basically use one type of eluent, the stock solution and the tailing containing a strongly adsorbing component (a phenomenon in which the concentration distribution becomes broad) In the case of supplying a stock solution containing components that are liable to cause water to the packed bed, it is necessary to use a large amount of eluent in order to desorb these components. By using a large amount of eluent, (1) the concentration cost of the extracted liquid is high, and (2) the differential pressure in the zone where the flow velocity is the highest (the zone between the eluent supply position and the slow component extraction position). In order to suppress the flow rate, it is necessary to reduce the overall flow rate, resulting in a decrease in production volume. (3) The number of unit packed columns between the eluent supply position and the slow component extraction position increases, and as a result, per adsorbent. There were drawbacks such as a drop in production.

また、特許文献2に記載の運転方法では、2種類の吸着剤を用いることで移勤速度の遅い成分の挙動を調節することができるが、吸着剤の選定と組み合わせが極めて難しく、工業的な規模で実施することは困難であるという問題がある。   In addition, in the operation method described in Patent Document 2, the behavior of a component having a low transfer rate can be adjusted by using two types of adsorbents, but it is extremely difficult to select and combine the adsorbents, which is industrial. There is a problem that it is difficult to implement on a scale.

また、特許文献3に記載された分離方法では、吸着力が強い成分が2つ以上ある場合、その強い成分のそれぞれを分離回収することができないという問題がある。   Further, the separation method described in Patent Document 3 has a problem that when there are two or more components having strong adsorption power, each of the strong components cannot be separated and recovered.

さらに、ここに述べてきた従来の多成分を3以上の画分に分離する擬似移動層方式クロマト分離方法は、2つの画分に分離する方法に比較して、カラム数や切り換えバルブが多くなり、設備費が高くなるという問題も生じている。   Furthermore, the simulated moving bed type chromatographic separation method that separates the multi-components described above into three or more fractions requires more columns and switching valves than the method that separates the fractions into two fractions. There is also a problem that the equipment cost becomes high.

そこで本発明の課題は、上記のような従来の分離方法における種々の問題点に着目し、少量の吸着剤量にて高い分離性能が得られ、出来るだけカラム数やバルブ数を少なくして設備費を低く抑えることができる、多成分を3以上の画分に分離する擬似移動層方式クロマト分離方法および装置を提供することにある。   Therefore, the object of the present invention is to pay attention to various problems in the conventional separation method as described above, and to obtain high separation performance with a small amount of adsorbent, and to reduce the number of columns and valves as much as possible. It is an object of the present invention to provide a simulated moving bed type chromatographic separation method and apparatus for separating multiple components into three or more fractions, which can keep costs low.

上記課題を解決するために、本発明に係る擬似移動層方式クロマト分離方法は、3成分以上の成分を含む原液の特定の成分に対して選択的吸着能力を有する吸着剤を充填した複数の単位充填塔を直列に連結するとともに最下流部の単位充填塔と最上流部の単位充填塔を連結することにより無端状に形成された充填層に対して、3成分以上の成分を含む原液と2種類以上の溶離液とを充填層に通流させることにより、吸着剤に対する親和力の順に順次に分かれた吸着帯域を形成させた循環系に対し、
脱着力が最も弱い第1溶離液と原液の少なくとも一方を循環系内に供給し、循環系内において原液中に含まれる移動速度の最も速い成分が富化された充填塔の1箇所から循環系内に供給された液量と等しい量を抜き出す第1工程と、
脱着力が中間的な第2溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の中間的な成分として第1溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第2工程と、
脱着力が強い第3溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の遅い成分を、第2溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第3工程と、
一切の原液、溶離液の供給、分離された成分の抜き出しを行わずに循環系内の液を循環させる第4工程を組み合わせることで分離を実施し、
原液供給位置、第1溶離液の供給位置、第2溶離液の供給位置、第3溶離液の供給位置、各成分の抜き出し位置を、循環系内の吸着帯域が移動するのに合わせて、循環系の下流側に順次移動させる操作を行うことを特徴とする方法からなる。
In order to solve the above-mentioned problem, the simulated moving bed chromatography separation method according to the present invention includes a plurality of units filled with an adsorbent having a selective adsorption ability for a specific component of a stock solution containing three or more components. A stock solution containing three or more components with respect to a packed bed formed endlessly by connecting packed columns in series and connecting the unit packed column in the most downstream portion and the unit packed column in the most upstream portion, and 2 By circulating more than one kind of eluent through the packed bed, a circulation system that forms adsorption zones that are sequentially separated in order of affinity for the adsorbent,
At least one of the first eluent and the stock solution having the weakest desorption power is supplied into the circulation system, and the circulation system is introduced from one place of the packed column enriched with the component having the fastest moving speed contained in the stock solution in the circulation system. A first step of extracting an amount equal to the amount of liquid supplied in the interior;
The second eluent having an intermediate desorption power is further supplied from the upstream portion, and the total amount flowing out from the unit packed column upstream from the supply position of the first eluent as an intermediate component of the moving speed contained in the stock solution. A second step of extracting
The third eluent having a strong desorption power is further supplied from the upstream portion, and the component having a low moving speed contained in the stock solution is extracted from the unit packed column in the upstream portion from the second eluent supply position. 3 steps,
Separation is performed by combining the fourth step of circulating the liquid in the circulation system without supplying any undiluted solution and eluent, and extracting the separated components,
The stock solution supply position, the first eluent supply position, the second eluent supply position, the third eluent supply position, and the extraction position of each component are circulated in accordance with the movement of the adsorption zone in the circulation system. It consists of a method characterized by performing an operation of sequentially moving to the downstream side of the system.

この方法においては、第1工程と第2工程および第3工程を同時に実施することが好ましい。また、上記第1工程においては、第1溶離液と原液のいずれか一方のみを供給するか、それぞれ異なるタイミングで個別に供給することが好ましい。   In this method, it is preferable to perform the first step, the second step, and the third step simultaneously. In the first step, it is preferable to supply only one of the first eluent and the stock solution or to supply them individually at different timings.

また、本発明に係る擬似移勤屑方式クロマト分離装置は、3成分以上の成分を含む原液の特定の成分に対して選択的吸着能力を有する吸着剤を充填した複数の単位充填塔を直列に連結するとともに最下流部の単位充填塔と最上流部の単位充填塔を連結することにより無端状に形成された充填層に対して、3成分以上の成分を含む原液と2種類以上の溶離液とを充填層に通流させることにより、吸着剤に対する親和力の順に順次に分かれた吸着帯域を形成させた循環系に対し、
脱着力が最も弱い第1溶離液と原液の少なくとも一方を循環系内に供給し、循環系内において原液中に含まれる移動速度の最も速い成分が富化された充填塔の1箇所から循環系内に供給された液量と等しい量を抜き出す第1工程と、
脱着力が中間的な第2溶離液をさらに上流部から供給し、原液中に含まれる移動速度の中間的な成分として第1溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第2工程と、
脱着力が強い第3溶離液をさらに上流部から供給し、原液中に含まれる移動速度の遅い成分を、第2溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第3工程と、
一切の原液、溶離液の供給、分離された成分の抜き出しを行わずに循環系内の液を循環させる第4工程を組み合わせることで分離を実施する分離手段と、
原液供給位置、第1溶離液の供給位置、第2溶離液の供給位置、第3溶離液の供給位置、各成分の抜き出し位置を、循環系内の吸着帯域が移動するのに合わせて、循環系の下流側に順次移動させる操作を行う操作手段と、
を有することを特徴とするものからなる。
In addition, the pseudo-transfer waste type chromatographic separation apparatus according to the present invention includes a plurality of unit packed columns filled with an adsorbent having a selective adsorption ability for a specific component of a stock solution containing three or more components in series. A stock solution containing three or more components and two or more kinds of eluents are connected to the packed bed formed endlessly by connecting the unit packed column in the most downstream portion and the unit packed column in the most upstream portion. For the circulation system in which adsorption zones are formed in order of the affinity for the adsorbent,
At least one of the first eluent and the stock solution having the weakest desorption power is supplied into the circulation system, and the circulation system is introduced from one place of the packed column enriched with the component having the fastest moving speed contained in the stock solution in the circulation system. A first step of extracting an amount equal to the amount of liquid supplied in the interior;
The second eluent having an intermediate desorption power is further supplied from the upstream portion, and the total amount flowing out from the unit packed column in the upstream portion from the supply position of the first eluent as an intermediate component of the moving speed contained in the stock solution. A second step of extracting,
A third eluent having a strong desorption power is further supplied from the upstream portion, and a component having a slow moving speed contained in the stock solution is extracted from the unit packed column in the upstream portion from the supply position of the second eluent. Process,
Separation means for performing separation by combining the fourth step of circulating the liquid in the circulation system without supplying any undiluted solution and eluent, and extracting the separated components;
The stock solution supply position, the first eluent supply position, the second eluent supply position, the third eluent supply position, and the extraction position of each component are circulated in accordance with the movement of the adsorption zone in the circulation system. Operating means for performing an operation of sequentially moving to the downstream side of the system;
It consists of what is characterized by having.

この装置においては、上記分離手段が、第1工程と第2工程および第3工程を同時に実施する手段からなることが好ましい。また、上記第1工程においては、第1溶離液と原液が同時に供給されてもよいが、それぞれ異なるタイミングで個別に供給されることも好ましい。   In this apparatus, it is preferable that the separation means comprises means for simultaneously performing the first step, the second step, and the third step. In the first step, the first eluent and the stock solution may be supplied at the same time, but it is also preferable to supply them individually at different timings.

本発明に係る擬似移動層方式クロマト分離方法および装置は、最も簡単な例として3つの成分を3つの画分に分離する方法、装置として記述しているが、吸着剤に対する親和力が異なる成分が4以上に多数あって、その4以上の多成分のそれぞれをそれぞれの画分に分離することも、脱着力の異なる4以上の多数の溶離液を用いることで可能である。   The simulated moving bed type chromatographic separation method and apparatus according to the present invention is described as a method and apparatus for separating three components into three fractions as the simplest example, but there are four components having different affinity for the adsorbent. It is possible to separate each of the four or more multi-components into respective fractions by using a plurality of four or more eluents having different desorption powers.

つまり本発明に係る擬似移動層方式クロマト分離方法は、多成分分離の擬似移動層を一般化する方法を示したものでもあり、4つの画分に分離する方法を例示すると、
4成分以上の成分を含む原液の特定の成分に対して選択的吸着能力を有する吸着剤を充填した複数の単位充填塔を直列に連結するとともに最下流部の単位充填塔と最上流部の単位充填塔を連結することにより無端状に形成された充填層に対して、4成分以上の成分を含む原液と3種類以上の溶離液とを充填層に通流させることにより、吸着剤に対する親和力の順に順次に分かれた吸着帯域を形成させた循環系に対し、
脱着力が最も弱い第1溶離液と原液の少なくとも一方を循環系内に供給し、循環系内において原液中に含まれる移動速度の最も速い成分が富化された充填塔の1箇所から循環系内に供給された液量と等しい量を抜き出す第1工程と、
脱着力が中間的な第2溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の中間的な成分として第1溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第2工程と、
脱着力が強い第3溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の遅い成分を、第2溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第3工程と、
脱着力が最も強い第4溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の最も遅い成分を、第3溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第4工程と、
一切の原液、溶離液の供給、分離された成分の抜き出しを行わずに循環系内の液を循環させる第5工程を組み合わせることで分離を実施し、
原液供給位置、第1溶離液の供給位置、第2溶離液の供給位置、第3溶離液の供給位置、第4溶離液の供給位置、各成分の抜き出し位置を、循環系内の吸着帯域が移動するのに合わせて、循環系の下流側に順次移動させる操作を行うことを特徴とする方法、
となる。
In other words, the simulated moving bed type chromatographic separation method according to the present invention also shows a method for generalizing the simulated moving bed of multi-component separation.
A plurality of unit packed columns packed with an adsorbent having a selective adsorption capacity for a specific component of a stock solution containing four or more components are connected in series, and a unit packed column in the most downstream portion and a unit in the most upstream portion By connecting the stock solution containing four or more components and three or more kinds of eluents to the packed bed formed endless by connecting packed towers, the affinity for the adsorbent can be increased. For a circulation system that forms adsorption zones that are sequentially separated,
At least one of the first eluent and the stock solution having the weakest desorption power is supplied into the circulation system, and the circulation system is introduced from one place of the packed column enriched with the component having the fastest moving speed contained in the stock solution in the circulation system. A first step of extracting an amount equal to the amount of liquid supplied in the interior;
The second eluent having an intermediate desorption power is further supplied from the upstream portion, and the total amount flowing out from the unit packed column upstream from the supply position of the first eluent as an intermediate component of the moving speed contained in the stock solution. A second step of extracting
The third eluent having a strong desorption power is further supplied from the upstream portion, and the component having a low moving speed contained in the stock solution is extracted from the unit packed column in the upstream portion from the second eluent supply position. 3 steps,
The fourth eluent with the strongest desorption power is further supplied from the upstream part, and the component with the slowest moving speed contained in the stock solution is discharged from the unit packed column upstream from the third eluent supply position. A fourth step to be extracted;
Separation is performed by combining the fifth step of circulating the liquid in the circulation system without supplying any undiluted solution and eluent, and extracting the separated components,
The adsorbing zone in the circulation system shows the stock solution supply position, the first eluent supply position, the second eluent supply position, the third eluent supply position, the fourth eluent supply position, and the extraction position of each component. A method characterized by performing an operation of sequentially moving to the downstream side of the circulation system in accordance with the movement,
It becomes.

本発明に係る擬似移動層方式クロマト分離方法および装置によれば、吸着剤に対して親和力の異なる成分が多数ある場合に、その異なる親和力の程度に応じて脱着力の違う多数の溶離液を用いることで、効率よく脱着することで、溶離液量を少なくできて、分離にかかる時間を短くできるため、少量の吸着剤量にて高い分離性能を得ることができる。   According to the simulated moving bed type chromatographic separation method and apparatus of the present invention, when there are a large number of components having different affinities for the adsorbent, a large number of eluents having different desorption powers are used depending on the degree of the different affinities. Thus, by efficiently desorbing, the amount of eluent can be reduced and the time required for separation can be shortened, so that high separation performance can be obtained with a small amount of adsorbent.

本発明の一実施態様に係るクロマト分離装置の機器系続図であり、とくに、3成分分離を行う場合のクロマト分離装置の機器系統図である。It is an instrumental system continuation diagram of the chromatographic separation apparatus according to one embodiment of the present invention, and in particular, is an equipment system diagram of the chromatographic separation apparatus when performing three-component separation. 本発明の表1の運転における工程1−1〜1−3までの単位充填層内の濃度分布を想定した模式図である。It is the schematic diagram which assumed density distribution in the unit packed bed to the process 1-1 to 1-3 in the driving | operation of Table 1 of this invention. 本発明の表2の運転における工程1−1〜2−2までの単位充填層内の濃度分布を想定した模式図である。It is the schematic diagram which assumed concentration distribution in the unit packed bed to the process 1-1 to 2-2 in the driving | operation of Table 2 of this invention.

以下に、本発明について、望ましい実施の形態とともに、図面を参照しながら詳細に説
明する。
図1は、本発明の一実施態様に係る擬似移動層方式クロマト分離装置を示している。本実施態様では、クロマト分離装置1は、4つの単位充填塔4(No.1〜No.4充填塔)を備えており、各充填塔4内には、原液タンク2から供給されてくる原液3中に含まれる3成分以上の成分中の特定成分に対し選択的吸着能力を有する吸着剤5が充填されている。各充填塔4は、配管6により、各充填塔4の出口から隣接する充填塔4の入口へと連結されて、全体として直列に連結されており、最後部の単位充填塔4(例えば、図1におけるNo.4充填塔4)の出口から最前部の単位充填塔4(例えば、図1におけるNo.1充填塔4)の入口へと配管6で連結されることにより、全単位充填塔4が無端状に連結されている。したがって、この全単位充填塔4が無端状に連結された充填層は、流体が矢印方向に循環可能な循環系7として形成されている。
Hereinafter, the present invention will be described in detail together with preferred embodiments with reference to the drawings.
FIG. 1 shows a simulated moving bed type chromatographic separation apparatus according to an embodiment of the present invention. In the present embodiment, the chromatographic separation apparatus 1 includes four unit packed towers 4 (No. 1 to No. 4 packed towers), and a raw liquid supplied from the raw liquid tank 2 in each packed tower 4. An adsorbent 5 having a selective adsorption ability with respect to a specific component among three or more components contained in 3 is packed. Each packed column 4 is connected by piping 6 from the outlet of each packed column 4 to the inlet of the adjacent packed column 4 and connected in series as a whole, and the last unit packed column 4 (for example, FIG. 1 is connected to the inlet of the foremost unit packed column 4 (for example, No. 1 packed column 4 in FIG. 1) by a pipe 6, so that all the unit packed columns 4 are connected. Are connected endlessly. Therefore, the packed bed in which all the unit packed towers 4 are connected endlessly is formed as a circulation system 7 in which the fluid can circulate in the direction of the arrow.

循環系7内の各隣接充填塔4間には、各充填塔間を遮断することが可能な遮断弁R1、R2、R3、R4が設けられている。各遮断弁R1〜R4と、その上流側に位置する各充填塔4の出口との間には、充填層内を移動する速度が大きい画分(A画分:吸着剤に対し親和力の弱い成分を多く含む画分)の抜き出しを目的としたA画分抜き出し弁A1、A2、A3、A4が設けられている。各A画分抜き出しライン8は、合流されて一つのA画分合流管9にまとめられている。また、同様に、充填層内を移動する速度が小さい画分(C画分:吸着剤に対し親和力が強い成分を多く含む画分)の抜き出しを目的としたC画分抜き出し弁C1、C2、C3、C4が設けられている。各C画分抜き出しライン10は、合流されて一つのC画分合流管11にまとめられている。さらに本実施態様では、充填層内を移動する速度がA画分の速度とC画分の速度の中間の速度となる画分であるB画分の抜き出しを目的としたB画分抜き出し弁B1、B2、B3、B4が設けられている。各B画分抜き出しライン22は、合流されて一つのB画分合流管23にまとめられている。このほかに循環工程において全量抜き出しを行うことを目的とした2方弁としては、A画分の抜き出し弁であるA1、A2、A3、A4が循環液抜き出し弁としても兼用として使用される。各循環抜き出しラインには、A画分抜き出し管8が兼用されており、各循環抜き出しラインは合流されてA画分合流管9を循環液合流管としても兼用されている。兼用使用されるA画分合流管9には、A画分のタンクへの送液と循環液のポンプまでの戻り送液との切り換えのために、開閉可能な切り換え弁A0とZ0が設置されている。A画分の送液には、切り換え弁Z0を閉とし切り換え弁A0を開として使用し、循環液の戻り送液には、切り換え弁A0を閉とし切り換え弁Z0を開として使用する。循環液の戻り送液に使用する循環戻り管13は、切り換え弁Z0から繋がって、第1溶離液供給ポンプPE1の上流側で第1溶離液供給ライン20に合流されている。   Between each adjacent packed tower 4 in the circulation system 7, shut-off valves R1, R2, R3, R4 capable of blocking the packed towers are provided. Between each shut-off valve R1 to R4 and the outlet of each packed tower 4 located on the upstream side thereof, a fraction having a high moving speed in the packed bed (A fraction: a component having a weak affinity for the adsorbent) A fraction extraction valves A1, A2, A3, and A4 are provided for the purpose of extracting a fraction containing a large amount of A). Each A fraction extraction line 8 is merged into a single A fraction merging pipe 9. Similarly, C fraction extraction valves C1, C2, and C2 extraction valves C1, C2 for the purpose of extracting a fraction having a low moving speed in the packed bed (C fraction: a fraction containing a large amount of components having a strong affinity for the adsorbent). C3 and C4 are provided. Each C fraction extraction line 10 is merged and grouped into one C fraction merge pipe 11. Furthermore, in this embodiment, the B fraction extraction valve B1 for extracting the B fraction, which is a fraction in which the moving speed in the packed bed is an intermediate speed between the A fraction and the C fraction. , B2, B3, and B4 are provided. Each B fraction extraction line 22 is merged and grouped into one B fraction merge pipe 23. In addition, as a two-way valve for the purpose of extracting the entire amount in the circulation step, A1, A2, A3, and A4, which are the extraction valves for the A fraction, are also used as the circulating fluid extraction valves. Each circulation extraction line is also used as the A fraction extraction pipe 8, and each circulation extraction line is joined and the A fraction combination pipe 9 is also used as the circulating liquid junction pipe. In the combined use of the A fraction merging pipe 9, switching valves A0 and Z0 that can be opened and closed are installed in order to switch between the feeding of the A fraction to the tank and the return of the circulating fluid to the pump. ing. For feeding the A fraction, the switching valve Z0 is closed and the switching valve A0 is opened, and for returning the circulating fluid, the switching valve A0 is closed and the switching valve Z0 is opened. A circulation return pipe 13 used for returning the circulating liquid is connected to the switching valve Z0 and joined to the first eluent supply line 20 upstream of the first eluent supply pump PE1.

循環系7には、原液3と、第1溶離液タンク15に収容された第1溶離液16が供給可能となっている。また、循環系7には、第2溶離液タンク24に収容された第2溶離液25が第2溶離液供給ポンプPE2により供給可能となっており、第3溶離液タンク28に収容された第3溶離液29が第3溶離液供給ポンプPE3により供給可能となっている。原液3は、本実施態様では、供給流量の制御が可能な原液供給ポンプPFにより、原液供給ライン17を介して供給される。原液供給ライン17は、各原液分岐供給ライン18に分岐され、原液は各原液分岐供給ライン18を介して各単位充填塔4の入口側に供給可能となっている。各原液分岐供給ライン18には、開閉可能な原液供給弁F1、F2、F3、F4が設けられており、開弁された原液供給弁のラインを介して対応する単位充填塔に原液が供給される。なお、原液供給ポンプPFの安定運転のために原液が供給されない工程でも原液供給ポンプPFを作動させておきたい場合は、原液供給弁PF1〜PF4の手前に弁FOおよび原液循環ライン19を設けて原液タンク2に戻すようにしてもよい。   The circulation system 7 can be supplied with the stock solution 3 and the first eluent 16 accommodated in the first eluent tank 15. In addition, the second eluent 25 stored in the second eluent tank 24 can be supplied to the circulation system 7 by the second eluent supply pump PE2, and the second eluent 25 stored in the third eluent tank 28 is supplied. Three eluents 29 can be supplied by the third eluent supply pump PE3. In this embodiment, the stock solution 3 is supplied via the stock solution supply line 17 by a stock solution supply pump PF capable of controlling the supply flow rate. The stock solution supply line 17 is branched to each stock solution branch supply line 18, and the stock solution can be supplied to the inlet side of each unit packed tower 4 via each stock solution branch supply line 18. Each stock solution branch supply line 18 is provided with open and close stock solution supply valves F1, F2, F3, and F4, and the stock solution is supplied to the corresponding unit packed tower via the opened stock solution supply valve line. The In addition, when it is desired to operate the stock solution supply pump PF even in a process in which the stock solution is not supplied for stable operation of the stock solution supply pump PF, a valve FO and a stock solution circulation line 19 are provided in front of the stock solution supply valves PF1 to PF4. It may be returned to the stock solution tank 2.

循環流体は、本実施態様ではA1〜A4のいずれかにおいて全量引き抜かれ、循環戻り管13を通して第1溶離液クンク15と第1溶離液供給ポンプPE1との間の第1溶離液供給ポンプPE1の上流部に合流し、供給流量の制御が可能な第1溶離液供給ポンプPE1により、第1溶離液供給ライン20を介して再び循環系7に供給される。第1溶離液供給ライン20は、各第1溶離液分岐供給ライン21に分岐され、第1溶離液は各第1溶離液分岐供給ライン21を介して各単位充填塔4の人口側に供給可能となっている。各第1溶離液分岐供給ライン21には、開閉可能な第1溶離液供給弁Ea1、Ea2、Ea3、Ea4が設けられており、開弁された第1溶離液供給弁のラインを介して対応する単位充
填塔4に溶離液が供給される。
In this embodiment, the circulating fluid is withdrawn in any of A1 to A4, and the first eluent supply pump PE1 between the first eluent kunk 15 and the first eluent supply pump PE1 is passed through the circulation return pipe 13. The first eluent supply pump PE1 that joins the upstream portion and can control the supply flow rate is supplied again to the circulation system 7 via the first eluent supply line 20. The first eluent supply line 20 is branched to each first eluent branch supply line 21, and the first eluent can be supplied to the population side of each unit packed column 4 via each first eluent branch supply line 21. It has become. Each first eluent branch supply line 21 is provided with a first eluent supply valve Ea1, Ea2, Ea3, Ea4 that can be opened and closed, and can be handled via the opened first eluent supply valve line. The eluent is supplied to the unit packed column 4.

第2溶離液25は、本実施態様では、供給流量の制御が可能な第2溶離液供給ポンプPE2により、第2溶離液供給ライン26を介して供給される。第2溶離液供給ライン26は、各第2溶離液分岐供給ライン27に分岐され、第2溶離液は各第2溶離液分岐供給ライン27を介して各単位充填塔4の人口側に供給可能となっている。各第2溶離液分岐供給ライン27には、開閉可能な第2溶離液供給弁Eb1、Eb2、Eb3、Eb4が設けられており、開弁された第2溶離液供給弁のラインを介して対応する単位充填塔4に溶離液が供給される。   In the present embodiment, the second eluent 25 is supplied via the second eluent supply line 26 by the second eluent supply pump PE2 capable of controlling the supply flow rate. The second eluent supply line 26 is branched to each second eluent branch supply line 27, and the second eluent can be supplied to the population side of each unit packed column 4 via each second eluent branch supply line 27. It has become. Each of the second eluent branch supply lines 27 is provided with a second eluent supply valve Eb1, Eb2, Eb3, Eb4 that can be opened and closed, and can be dealt with via the opened second eluent supply valve line. The eluent is supplied to the unit packed column 4.

第3溶離液29は、本実施態様では、供給流量の制御が可能な第3溶離液供給ポンプPE3により、第3溶離液供給ライン30を介して供給される。第3溶離液供給ライン30は、各第3溶離液分岐供給ライン31に分岐され、第3溶離液は各第3溶離液分岐供給ライン31を介して各単位充填塔4の入口側に供給可能となっている。各第3溶離液分岐供給ライン31には、開閉可能な第3溶離液供給弁Ec1、Ec2、Ec3、Ec4が設けられており、開弁された第3溶離液供給弁のラインを介して対応する単位充填塔4に溶離液が供給される。   In the present embodiment, the third eluent 29 is supplied via the third eluent supply line 30 by the third eluent supply pump PE3 capable of controlling the supply flow rate. The third eluent supply line 30 is branched to each third eluent branch supply line 31, and the third eluent can be supplied to the inlet side of each unit packed column 4 via each third eluent branch supply line 31. It has become. Each of the third eluent branch supply lines 31 is provided with a third eluent supply valve Ec1, Ec2, Ec3, Ec4 that can be opened and closed. The eluent is supplied to the unit packed column 4.

このように構成されたクロマト分離装置1において分離処理は次のように行われる。まず、本発明に係る擬似移動層方式クロマト分離方法および装置の各要素について説明する。   In the chromatographic separation apparatus 1 configured as described above, the separation process is performed as follows. First, each element of the simulated moving bed type chromatographic separation method and apparatus according to the present invention will be described.

(各帯域について)
循環系内は第1溶離液の供給位置、第2溶離液の供給位置、第3溶離液の供給位置、原液の供給位置によって異なる機能を有する別個の帯域に分割される。
(For each band)
The circulation system is divided into separate zones having different functions depending on the first eluent supply position, the second eluent supply position, the third eluent supply position, and the stock solution supply position.

(帯域の定義)
第3溶離液の供給位置から吸着剤層を移動する速度が遅い成分(以下C成分とする)の披き出し位置を含み第2溶離液の供給位置手前までを第1帯域、第2溶離液の供給位置から吸着剤層を移動する速度が中間である成分(以下B成分とする)の披き出し位置を含み第1溶離液の供給位置手前までを第2帯域、第1溶離液の供給位置から原液の供給位置手前までを第3帯域、原液の供給位置から吸着剤層を移動する速度が速い成分(以下A成分とする)の抜き出し位置を含み第3溶離液の供給位置手前までを第4帯域とする。
(Band definition)
The first zone, the second eluent, includes the position where the component that moves slowly through the adsorbent layer from the third eluent supply position (hereinafter referred to as C component) and the position before the second eluent supply position. Supply of the first eluent to the second zone up to the position before the first eluent supply position, including the display position of the component (hereinafter referred to as B component) having an intermediate speed of moving the adsorbent layer from the supply position The third zone from the position to the front of the stock solution supply position, including the extraction position of the component that moves the adsorbent layer from the stock solution supply position (hereinafter referred to as component A) to the front of the third eluent supply position. The fourth band is assumed.

(第4帯域と第3帯域の説明)
第4帯域において、原液は吸着剤と接触し、B成分、C成分は吸着され、A成分が下流部の単位充填塔から抜出される。第4帯域の上流部には第3帯域があり、吸着剤の擬似的な移動によって第3帯域に運ばれたA成分の吸着剤からの置換が行われる。第3帯域の最上流部の単位充填塔に第1溶離液が供給され、第1溶離液によって置換されたA成分は下流部にある第4帯域に運ばれる。
(Description of the fourth band and the third band)
In the fourth zone, the stock solution comes into contact with the adsorbent, the B component and the C component are adsorbed, and the A component is withdrawn from the unit packed tower in the downstream portion. There is a third zone upstream of the fourth zone, and the substitution of the A component carried to the third zone by the pseudo movement of the adsorbent from the adsorbent is performed. The first eluent is supplied to the unit packed column in the uppermost stream portion of the third zone, and the A component displaced by the first eluent is carried to the fourth zone in the downstream portion.

(第2帯域の説明)
第3帯域の上流部には第2帯域があり、ここでは吸着剤の擬似的な移動によって第2帯域に運ばれたB成分、C成分のうち、B成分の第2溶離液による吸着剤からの置換が行われる。第2溶離液には、B成分を吸着剤から溶離できるものが選ばれる。置換されたB成分は第2帯域の最下流部の単位充填塔から披き出される。
(Description of the second band)
There is a second zone upstream of the third zone. Here, the B component and the C component carried by the pseudo movement of the adsorbent, from the adsorbent by the second eluent of the B component. Is replaced. As the second eluent, one capable of eluting the B component from the adsorbent is selected. The substituted B component is shown from the unit packed tower in the most downstream part of the second zone.

(第1帯域の説明)
第2帯域の上流部には第1帯域があり、ここでは吸着剤の擬似的な移動によって第1帯域に運ばれたC成分の第3溶離液による吸着剤からの置換が行われる。第3溶離液には、C成分を吸着剤から強制的に溶離できる最も強い溶離液が選ばれる。置換されたC成分は第1帯域の最下流部の単位充填塔から披き出される。
(Description of the first band)
There is a first zone upstream of the second zone. Here, substitution of the C component carried to the first zone by the pseudo movement of the adsorbent from the adsorbent by the third eluent is performed. As the third eluent, the strongest eluent capable of forcibly eluting the C component from the adsorbent is selected. The substituted C component is shown from the unit packed tower in the most downstream part of the first zone.

(第1工程と第2工程および第3工程の同時実施)
第1工程と第2工程および第3工程は、同時に行うことで、1サイクル時間の短縮につながり、樹脂量あたりの原液処理量を増やすことができる。
(Simultaneous execution of the first step, the second step and the third step)
By performing the first step, the second step, and the third step at the same time, one cycle time can be shortened, and the stock solution processing amount per resin amount can be increased.

(第1工程における原液と第1溶離液の個別供給の有無)
第1工程では、第1溶離液と原液のいずれか一方を供給することにより、循環系に供給される原液の濃度分布が循環系内で広がりにくく、このため高い分離性能を得ることができるが、A成分とBおよびC成分の分離が容易な場合においては、分離にかかる時間を短縮して生産性を高めることができるため、第1溶離液と原液は同時に供給した方が良い。
(Individual supply of stock solution and first eluent in the first step)
In the first step, by supplying either the first eluent or the stock solution, the concentration distribution of the stock solution supplied to the circulation system is difficult to spread in the circulation system, and thus high separation performance can be obtained. In the case where the A component and the B and C components can be easily separated, it is preferable to supply the first eluent and the stock solution at the same time because the time required for the separation can be shortened to increase the productivity.

(第4工程における系内循環)
第4工程では、一切の原液、溶離液の供給、分離された成分の披き出しを行わずに循環系内の液を循環させるので、所望の精製条件まで分離された状態が的確にかつ容易に作り出され、分離効率が向上される。
(System circulation in the fourth step)
In the fourth step, since the liquid in the circulation system is circulated without supplying any stock solution and eluent, and showing off the separated components, the state of separation up to the desired purification conditions is accurate and easy. To improve separation efficiency.

このような本発明に係るクロマト分離では、循環系内の移勤速度の遅い成分(C成分)
を第3溶離液によって強制的に溶出させることで、第1帯域の吸着剤量を従来の方法より少なくすることができ、また移動速度の遅い成分(C成分)の溶出に用いる溶離液量を少なくすることができ、C画分の濃縮コストも少なくすることができる。
In such a chromatographic separation according to the present invention, a component (C component) having a slow transfer rate in the circulation system.
By forcibly eluting the 3rd eluent, the amount of adsorbent in the first zone can be reduced compared to the conventional method, and the amount of eluent used for elution of the component (C component) having a slow moving speed can be reduced. It can be reduced, and the concentration cost of the C fraction can be reduced.

このことは、B画分の分離にも当てはまり、循環系内の移勤速度が中間の成分(B成分)を強制的に溶出させることで、第2帯域の吸着剤量を従来の方法より少なくすることができ、また移動速度が中間の成分(B成分)の溶出に用いる溶離液量を少なくすることができ、B画分の濃縮コストも少なくすることができる。   This also applies to the separation of the B fraction, and the amount of adsorbent in the second zone is less than that of the conventional method by forcibly eluting the component (B component) with an intermediate transfer rate in the circulation system. In addition, it is possible to reduce the amount of the eluent used for elution of the component (B component) having an intermediate moving speed, and to reduce the concentration cost of the B fraction.

また従来の方法では、再生を行わないため原液中に含まれる吸着力の強い成分が吸着剤に吸着し劣化させる等の問題が生じやすいため、あらかじめこのような成分を除去する工程が必要であったが、本発明では第3溶離液に脱着力が十分強い溶離液を用いることで、そのような工程を無くすことができるためプロセスを簡略化できる。   In addition, in the conventional method, since regeneration is not performed, a problem such as a component having a strong adsorptive power contained in the undiluted solution is likely to be adsorbed and deteriorated by the adsorbent, and thus a step for removing such a component in advance is necessary. However, in the present invention, by using an eluent having a sufficiently strong desorption power as the third eluent, such a process can be eliminated, so that the process can be simplified.

また3以上の成分を含む原液を3以上の画分に多成分分離する場合に、従来の1種類の溶離液を用いる方法では、吸着剤に対する親和力の順に順次に分かれた吸着帯域を形成させるような溶離液を1つだけ選択する必要があった。本発明では、移勤速度の遅い成分は第3溶離液を用い、また移勤速度の中間的な成分は第2溶離液を用いて強制的に溶出されるため、第1溶離液としては移動速度が速い成分を溶離するのに適切なものを選択すれば良く、分離対象の成分を吸着剤に対する親和力の強さの程度に応じて適切な溶離液を選択することにより、高い分離性能を得ることができる。   In addition, when a stock solution containing three or more components is separated into three or more fractions, the conventional method using one type of eluent is to form adsorption zones that are sequentially separated in order of affinity for the adsorbent. It was necessary to select only one eluent. In the present invention, the component having a low transfer rate uses the third eluent, and the component having the intermediate transfer rate is forcibly eluted using the second eluent. What is necessary is just to select an appropriate one to elute a component having a high speed, and a high separation performance can be obtained by selecting an appropriate eluent for the component to be separated according to the degree of affinity for the adsorbent. be able to.

また、従来の方式、例えば特許第4606092号公報の方式では循環工程において全量抜き出しを行うことを目的とした2方弁Z1〜Z5を設けていたが、本実施態様では、A画分の抜き出し弁であるA1〜A4が循環液抜出用と兼用に使用されることにより、装置を簡素にすることができた。   Further, in the conventional method, for example, the method of Japanese Patent No. 460692, the two-way valves Z1 to Z5 for the purpose of extracting the entire amount in the circulation process are provided. In this embodiment, the extraction valve for the A fraction is provided. By using A1 to A4, which are used for extracting the circulating fluid, the apparatus can be simplified.

したがって、本発明による大きな効果としては、少量の吸着剤量にて高い分離性能が得られ、しかも簡素であるが故に安価な擬似移動層式クロマト分離方法および装置を達成できることである。   Therefore, a great effect of the present invention is that a high separation performance can be obtained with a small amount of adsorbent, and that it is simple and therefore can achieve an inexpensive simulated moving bed type chromatographic separation method and apparatus.

次に、図1に示した装置を用いた本発明に係る方法のより具体的な分離処理について説明する。すなわち、クロマト分離装置1では、原液を供給する(以下、FまたはFeedと表示することもある。)とともに全量をA画分抜き出し(以下、単にaと表示することもある。)位置より抜き出す工程、第1溶離液を供給する(以下、Eaと表示することもある。)とともに全量をA画分抜き出し位置より抜き出す工程、第2溶離液を供給する(以下、Ebと表示することもある。)とともに全量をB画分抜き出し(以下、単にbと表示することもある。)位置より抜き出す工程、第3溶離液を供給すると(以下、Ecと表示することもある。)ともに全量をC画分抜き出し(以下、単にcと表示することもある。)位置より抜き出す工程、および一切の供給、抜き出しを行わずに系内の液を循環させる工程の5つの工程の運転が可能となっており、これらの工程を組み合わせることで分離を行うことができる。   Next, a more specific separation process of the method according to the present invention using the apparatus shown in FIG. 1 will be described. That is, in the chromatographic separation apparatus 1, a step of supplying the stock solution (hereinafter also referred to as “F” or “Feed”) and extracting the entire amount from the A fraction (hereinafter also simply referred to as “a”). The first eluent is supplied (hereinafter also referred to as Ea) and the entire amount is extracted from the A fraction extraction position, and the second eluent is supplied (hereinafter also referred to as Eb). ) And the B amount (hereinafter simply referred to as “b”) is extracted from the position, and the third eluent is supplied (hereinafter also referred to as “Ec”). It is possible to operate in five steps: a step of extracting from the position of extraction (hereinafter simply referred to as “c”), and a step of circulating the liquid in the system without any supply or extraction. And, the separation can be carried out by combining these steps.

(F−a工程)
原液を供給するとともに全量をA画分抜き出し位置より抜き出す工程では、いずれかの原液供給弁を開き、原液を対応する単位充填層4の人口側から循環系7内に供給し、A画分の抜き出し位置に相当するA画分抜き出し弁Aを開き、そのすぐ下流側にある遮断弁を閉め、A画分抜き出しライン8とA画分合流管9を通じて切り換え弁A0を開き、A画分の全量を抜き出す。
(Fa process)
In the process of supplying the stock solution and extracting the entire amount from the A fraction extraction position, one of the stock solution supply valves is opened, and the stock solution is supplied into the circulation system 7 from the population side of the corresponding unit packed bed 4, Open the A fraction extraction valve A corresponding to the extraction position, close the shut-off valve immediately downstream of it, open the switching valve A0 through the A fraction extraction line 8 and the A fraction merging pipe 9, and the total amount of the A fraction Extract.

(Ea−a工程)
第1溶離液を供給するとともに全量をA画分披き出し位置より抜き出す工程では、いずれかの第1溶離液供給弁を開き、第1溶離液を対応する単位充填層4の入口側から循環系7内に供給し、A画分の披き出し位置に相当するA画分抜き出し弁Aを開き、そのすぐ下流側にある遮断弁を閉め、A画分抜き出しライン8とA画分合流管9を通じて切り換え弁A0を開き、A画分の全量を抜き出す。
(Ea-a process)
In the step of supplying the first eluent and extracting the entire amount from the A fraction display position, one of the first eluent supply valves is opened, and the first eluent is circulated from the inlet side of the corresponding unit packed bed 4. Supply into the system 7, open the A fraction extraction valve A corresponding to the display position of the A fraction, close the shut-off valve immediately downstream thereof, and extract the A fraction extraction line 8 and the A fraction merging pipe 9 to open the switching valve A0 and extract the entire amount of the A fraction.

(Ea−F−a工程)
第1溶離液と原液を同時に供給するとともに循環系内に供給された液量と等しい量をA画分披き出し位置より抜き出す工程では、いずれかの第1溶離液供給弁を開き、同時にいずれかの原液供給弁を開き、第1溶離液を対応する単位充填層4の人口側から循環系7内に供給し、同時に原液を対応する単位充填層4の人口側から循環系7内に供給しA画分の披き出し位置に相当するA画分抜き出し弁Aを開き、そのすぐ下流側にある遮断弁を閉め、A画分抜き出しライン8とA画分合流管9を通じて切り換え弁A0を開き、循環系内に供給された液量と等しい量をA画分として抜き出す。
(Ea-Fa process)
In the step of simultaneously supplying the first eluent and the stock solution and withdrawing an amount equal to the amount of liquid supplied into the circulation system from the A fraction display position, any one of the first eluent supply valves is opened and The stock solution supply valve is opened, and the first eluent is supplied into the circulation system 7 from the population side of the corresponding unit packed bed 4 and simultaneously the stock solution is supplied into the circulation system 7 from the population side of the corresponding unit packed bed 4. Open the A fraction extraction valve A corresponding to the display position of the A fraction, close the shut-off valve immediately downstream thereof, and switch the switching valve A0 through the A fraction extraction line 8 and the A fraction junction pipe 9. Open and extract the amount equal to the amount of liquid supplied into the circulation system as the A fraction.

(Eb−b工程)
第2溶離液を供給するとともに全量をB画分抜き出し位置より披き出す工程では、いずれかの第2溶離液供給弁を開き、第2溶離液を対応する単位充填塔4の人口側から循環系7内に供給し、B画分の抜き出し位置に相当するB画分抜き出し弁Bを開き、そのすぐ下流側にある遮断弁を閉め、B画分抜き出しライン22を通じてB画分の全量を抜き出す。
(Eb-b process)
In the step of supplying the second eluent and showing the entire amount from the B fraction extraction position, one of the second eluent supply valves is opened and the second eluent is circulated from the artificial side of the corresponding unit packed column 4. Supply into the system 7, open the B fraction extraction valve B corresponding to the extraction position of the B fraction, close the shutoff valve immediately downstream thereof, and extract the entire amount of the B fraction through the B fraction extraction line 22 .

(Ec−c工程)
第3溶離液を供給するとともに全量をC画分抜き出し位置より抜き出す工程では、いずれかの第3溶離液供給弁を開き、第3溶離液を対応する単位充填塔4の人口側から循環系7内に供給し、C画分の抜き出し位置に相当するC画分抜き出し弁Cを開き、そのすぐ下流側にある遮断弁を閉め、C画分抜き出しライン10を通じてC画分の全量を抜き出す。
(Ec-c process)
In the step of supplying the third eluent and extracting the entire amount from the C fraction extraction position, one of the third eluent supply valves is opened, and the third eluent is circulated from the artificial side of the corresponding unit packed column 4 to the circulation system 7. The C fraction extraction valve C corresponding to the extraction position of the C fraction is opened, the shut-off valve immediately downstream is closed, and the entire amount of the C fraction is extracted through the C fraction extraction line 10.

(循環工程)
一切の供給、抜き出しを行わずに循環系7内の液を移動させる工程(循環工程)では、
いずれかのA画分抜き出し弁Aを開き、そのすぐ下流にある遮断弁を閉め、A画分抜き出しライン8より全量を循環系7外に披き出し、A画分合流管9を通じて切り換え弁Z0を開き循環戻り管13を通じ、第1溶離液供給ポンプPE1を介し第1溶離液の供給位置に相当する第1溶離液供給弁Eaより供給する。
(Circulation process)
In the process of moving the liquid in the circulation system 7 without performing any supply or extraction (circulation process)
Open one of the A fraction extraction valves A, close the shut-off valve immediately downstream thereof, show the entire amount out of the circulation system 7 from the A fraction extraction line 8, and switch the switching valve Z0 through the A fraction junction pipe 9 The first eluent supply valve Ea corresponding to the supply position of the first eluent is supplied through the circulation return pipe 13 via the first eluent supply pump PE1.

上記の各工程は別々の単位充填層に供給および抜き出しを実施することで、同時に行うことができる。   Each of the above steps can be performed simultaneously by supplying and extracting to separate unit packed beds.

次に、図1に示した各弁の開閉サイクルについて説明する。運転の一例を表1に示し、各工程毎に、単位充填層内の濃度分布を想定した模式図を図2に示す。
表1には、弁の開閉制御状態を示し、表中の数字は各弁の番号を示し(たとえば、Fの項で1はF1の弁を示している)、その番号が記入されている弁が開弁されることを表している。空欄の場合には、閉弁の状態を示している。また、弁A、B、C、Rおよび循環流体抜き出し弁(A1〜A4およびZ0)の項では、全量抜き出しを行う弁の番号を示している。空欄の場合にはその弁での抜き出しは行わない。さらに、原液供給ポンプPF、第1溶離液供給ポンプPE1、第2溶離液供給ポンプPE2および第3溶離液供給ポンプPE3の項では、丸印は運転状態を示しており、空欄の場合には、停止状態を示す。なお、表1において工程1−1〜1−3から工程4−1〜4−3までが、本クロマト装置1における分離処理の1サイクルを示している。
Next, the opening / closing cycle of each valve shown in FIG. 1 will be described. An example of the operation is shown in Table 1, and a schematic diagram assuming the concentration distribution in the unit packed bed for each step is shown in FIG.
Table 1 shows the open / close control states of the valves, and the numbers in the table indicate the numbers of the respective valves (for example, 1 in the F section indicates 1 valve), and the valve in which the number is written. Indicates that the valve is opened. When the column is blank, the valve is closed. Further, in the terms of valves A, B, C, R and circulating fluid extraction valves (A1 to A4 and Z0), the numbers of valves for extracting the entire amount are shown. If the field is blank, the valve is not extracted. Furthermore, in the terms of the stock solution supply pump PF, the first eluent supply pump PE1, the second eluent supply pump PE2, and the third eluent supply pump PE3, the circle indicates the operating state. Indicates a stopped state. In Table 1, Steps 1-1 to 1-3 to Steps 4-1 to 4-3 show one cycle of the separation process in the chromatographic apparatus 1.

まず、(表1)の工程1−1〜1−3についてみる。
(表1の工程1−1について)
工程1−1では、原液供給弁F4を開き原液を循環系7内に供給するとともに、A画分抜出弁A4を開き、そこからA画分の全量を披き出す。同時に第2溶離液供給弁Eb2を開き第2溶離液を循環系7内に供給するとともに、B画分抜出弁B2を開き、そこからB画分の全量を抜き出す。さらに同時に第3溶離液供給弁Ec1を開き、第2溶離液を循環系7内に供給するとともに、C画分抜出し弁C1を開き、そこからC画分の全量を抜き出す。したがって、この工程1−1は本発明で言う原液を供給するとともに循環系内に供給された液量と等しい量をA画分抜き出し位置より抜き出す第1工程、第2溶離液を供給するとともに全量をB画分抜き出し位置より抜き出す第2工程および第3溶離液を供給するとともに全量をC画分抜き出し位置より抜き出す第3工程を同時に行う工程に相当している。
この工程1−1を単位充填層内の濃度分布を想定した模式図として図2.N-cycle.工程1−1に示す。
First, steps 1-1 to 1-3 in (Table 1) will be described.
(Regarding step 1-1 in Table 1)
In step 1-1, the stock solution supply valve F4 is opened to supply the stock solution into the circulation system 7, and the A fraction extraction valve A4 is opened, from which the entire amount of the A fraction is shown. At the same time, the second eluent supply valve Eb2 is opened to supply the second eluent into the circulation system 7, and the B fraction extraction valve B2 is opened, from which the entire amount of the B fraction is extracted. At the same time, the third eluent supply valve Ec1 is opened to supply the second eluent into the circulation system 7, and the C fraction extraction valve C1 is opened, from which the entire amount of the C fraction is extracted. Therefore, this step 1-1 supplies the stock solution as used in the present invention and supplies the first step and the second eluent while extracting the amount equal to the amount of the solution supplied into the circulation system from the A fraction extraction position and the total amount. This corresponds to the step of simultaneously supplying the second step of extracting the B from the B fraction extraction position and the third step of supplying the third eluent and extracting the entire amount from the C fraction extraction position.
This step 1-1 is shown in FIG. 2. N-cycle step 1-1 as a schematic diagram assuming the concentration distribution in the unit packed bed.

(表1の工程1−2について)
工程1−2では、第1溶離液供給弁Ea3を開き第1溶離液を循環系7内に供給するとともに、A画分抜出弁A4を開き、そこからA画分の全量を抜き出す。同時に第2溶離液供給弁Eb2を開き、第2溶離液を循環系7内に供給するとともに、B画分抜き出し弁B2を開き、そこからB画分の全量を抜き出す。さらに同時に第3溶離液供給弁Ec1を開き、第3溶離液を循環系7内に供給するとともに、C画分抜出し弁C1を開き、そこからC画分の全量を抜き出す。したがって、この工程1−2は本発明で言う第1溶離液を供給するとともに循環系内に供給された液量と等しい量をA画分抜き出し位置より抜き出す第1工程、第2溶離液を供給するとともに全量をB画分抜き出し位置より抜き出す第2工程および第3溶離液を供給するとともに全量をC画分抜き出し位置より抜き出す第3工程を同時に行う工程に相当している。このとき原液はF0弁を通して原液タンクに戻している。
この工程1−2を単位充填層内の濃度分布を想定した模式図として図2.N-cycle.工程1−2に示す。
(Regarding step 1-2 in Table 1)
In step 1-2, the first eluent supply valve Ea3 is opened to supply the first eluent into the circulation system 7, and the A fraction extraction valve A4 is opened, from which the entire amount of the A fraction is extracted. At the same time, the second eluent supply valve Eb2 is opened to supply the second eluent into the circulation system 7, and the B fraction extraction valve B2 is opened, from which the entire amount of the B fraction is extracted. At the same time, the third eluent supply valve Ec1 is opened to supply the third eluent into the circulation system 7, and the C fraction extraction valve C1 is opened, from which the entire amount of the C fraction is extracted. Therefore, this step 1-2 supplies the first eluent as referred to in the present invention, and supplies the first eluent and the second eluent to extract from the A fraction extraction position an amount equal to the amount of liquid supplied into the circulation system. In addition, the second step and the third eluent for extracting the entire amount from the B fraction extraction position and the third step for extracting the entire amount from the C fraction extraction position are simultaneously performed. At this time, the stock solution is returned to the stock solution tank through the F0 valve.
This step 1-2 is shown in FIG. 2. N-cycle step 1-2 as a schematic diagram assuming the concentration distribution in the unit packed bed.

(表1の工程1−3について)
工程1−3では、A画分(循環液)抜き出し弁A3を開き、そこから循環流体を循環系7から全量披き出す。抜き出された循環流体を循環ポンプによって第1溶離液供給弁Ea4から再度、循環系7内に供給する。したがって、この工程1−3は本発明で言う一切の供給、抜き出し、遮断を行わずに循環系内の液を移勤させる工程(第4工程)に相当している。このとき原液はF0弁を通して原液タンクに戻している。
この工程1−3を単位充填層内の濃度分布を想定した模式図として、図2.N-cycle.工程1−3に示す。
(Regarding step 1-3 in Table 1)
In step 1-3, the A fraction (circulating fluid) extraction valve A3 is opened, and the entire amount of circulating fluid is shown from the circulating system 7 there. The extracted circulating fluid is supplied again into the circulation system 7 from the first eluent supply valve Ea4 by the circulation pump. Therefore, this step 1-3 corresponds to the step (fourth step) in which the liquid in the circulation system is transferred without performing any supply, extraction, or shutoff in the present invention. At this time, the stock solution is returned to the stock solution tank through the F0 valve.
This step 1-3 is shown in FIG. 2. N-cycle step 1-3 as a schematic diagram assuming the concentration distribution in the unit packed bed.

(弁の切替えについて)
以上の一連の工程1−1〜1−3では、原液、第1溶離液、第2溶離液、第3溶離液の供給位置、A画分、B画分、C画分の抜き出し位置、遮断弁Rの開閉位置および循環工程における循環流体抜き出し弁の位置は、ある特定の位置関係に保って実行され、これら一連の工程1−1〜1−3が終了すると、その特定の位置関係を維持しつつ、各制御対象弁の位置を下流側に一つ移行し、次の一連の工程2−1〜2−3を実行する。この移行を順次行うことにより、周知の擬似移動層方式クロマト分離装置の運転操作と同等の機能を達成できる。
(Valve switching)
In the series of steps 1-1 to 1-3 described above, the supply position of the stock solution, the first eluent, the second eluent, and the third eluent, the extraction positions of the A fraction, the B fraction, and the C fraction, and the blocking. The opening / closing position of the valve R and the position of the circulating fluid extraction valve in the circulation process are executed while maintaining a specific positional relationship, and when the series of steps 1-1 to 1-3 are completed, the specific positional relationship is maintained. However, the position of each control target valve is shifted to the downstream side, and the next series of steps 2-1 to 2-3 are executed. By performing this transition sequentially, a function equivalent to the operation operation of a known pseudo moving bed type chromatographic separation device can be achieved.

(表1の工程2以降について)
工程2−1〜2−3、工程3−1〜3−3、工程4−1〜4 −3では、上記の如く各弁の位置を一つずつ移行した状態にて、上記工程1−1〜1−3と同様の運転を実行する。工程1−1〜4−3までが実行されると、分離処理の1サイクルが終丁する。
(About Step 2 and after in Table 1)
In Steps 2-1 to 2-3, Steps 3-1 to 3-3, and Steps 4-1 to 4-3, the above-described Step 1-1 is performed in a state where the positions of the valves are shifted one by one as described above. The same operation as in 1-3 is performed. When steps 1-1 to 4-3 are executed, one cycle of the separation process is completed.

次に、図1に示した各弁の開閉サイクルについて、別の運転の一例を表2に示し、各工程毎に、単位充填層内の濃度分布を想定した模式図を図3に示す。
表2には、弁の開閉制御状態を示し、表中の数字は各弁の番号を示し(たとえば、Fの項で1はF1の弁を示している)、その番号が記入されている弁が開弁されることを表している。空欄の場合には、閉弁の状態を示している。また、弁A、B、C、Rおよび循環流体抜き出し弁(A1〜A4およびZ0)の項では、全量抜き出しを行う弁の番号を示している。空欄の場合にはその弁での抜き出しは行わない。さらに、原液供給ポンプPF、第1溶離液供給ポンプPE1、第2溶離液供給ポンプPE2および第3溶離液供給ポンプPE3の項では、丸印は運転状態を示しており、空欄の場合には、停止状態を示す。なお、表2において工程1−1〜1−2から工程4−1〜4 −2までが、本クロマト装置1における分離処理の1サイクルを示している。
Next, an example of another operation for the opening / closing cycle of each valve shown in FIG. 1 is shown in Table 2, and a schematic diagram assuming a concentration distribution in the unit packed bed for each step is shown in FIG.
Table 2 shows the open / close control states of the valves, and the numbers in the table indicate the numbers of the respective valves (for example, 1 in the F section indicates 1 valve), and the valve in which the number is written. Indicates that the valve is opened. When the column is blank, the valve is closed. Further, in the terms of valves A, B, C, R and circulating fluid extraction valves (A1 to A4 and Z0), the numbers of valves for extracting the entire amount are shown. If the field is blank, the valve is not extracted. Furthermore, in the terms of the stock solution supply pump PF, the first eluent supply pump PE1, the second eluent supply pump PE2, and the third eluent supply pump PE3, the circle indicates the operating state. Indicates a stopped state. In Table 2, Steps 1-1 to 1-2 to Steps 4-1 to 4-2 represent one cycle of the separation process in the chromatographic apparatus 1.

表2の工程1−1〜1−2についてみる。
(表2の工程1−1について)
工程1−1では、第1溶離液供給弁Ea3を開くと同時に原液供給弁F4を開き第1溶離液と原液を循環系7内に供給するとともに、A画分抜出弁A4を開き、そこからA画分の全量を披き出す。同時に第2溶離液供給弁Eb2を開き第2溶離液を循環系7内に供給するとともに、B画分抜出弁B2を開き、そこからB画分の全量を抜き出す。さらに同時に第3溶離液供給弁Ec1を開き、第2溶離液を循環系7内に供給するとともに、C画分抜出し弁C1を開き、そこからC画分の全量を抜き出す。したがって、この工程1−1は本発明で言う第1溶離液と原液を同時に供給するとともに循環系内に供給された液量と等しい量をA画分抜き出し位置より抜き出す第1工程、第2溶離液を供給するとともに全量をB画分抜き出し位置より抜き出す第2工程および第3溶離液を供給するとともに全量をC画分抜き出し位置より抜き出す第3工程を同時に行う工程に相当している。
この工程1−1を単位充填層内の濃度分布を想定した模式図として図3.N-cycle.工程1−1に示す。
The steps 1-1 to 1-2 in Table 2 will be described.
(Regarding step 1-1 in Table 2)
In step 1-1, the first eluent supply valve Ea3 is opened and simultaneously the stock solution supply valve F4 is opened to supply the first eluent and the stock solution into the circulation system 7, and the A fraction extraction valve A4 is opened. To show the whole amount of A fraction. At the same time, the second eluent supply valve Eb2 is opened to supply the second eluent into the circulation system 7, and the B fraction extraction valve B2 is opened, from which the entire amount of the B fraction is extracted. At the same time, the third eluent supply valve Ec1 is opened to supply the second eluent into the circulation system 7, and the C fraction extraction valve C1 is opened, from which the entire amount of the C fraction is extracted. Accordingly, in this step 1-1, the first eluent and the stock solution referred to in the present invention are simultaneously supplied, and the same amount as the amount supplied to the circulation system is extracted from the A fraction extraction position, the second step elution. This corresponds to the step of simultaneously supplying the second step of supplying the liquid and extracting the entire amount from the B fraction extraction position and the third step of supplying the third eluent and extracting the entire amount from the C fraction extraction position.
This step 1-1 is shown in FIG. 3. N-cycle step 1-1 as a schematic diagram assuming the concentration distribution in the unit packed bed.

(表2の工程1−2について)
工程1−2では、A画分(循環液)抜き出し弁A3を開き、そこから循環流体を循環系7から全量抜き出す。抜き出された循環流体を循環ポンプによって第1溶離液供給弁Ea4から再度、循環系7内に供給する。したがって、この工程1−2は本発明で言う一切の供給、抜き出し、遮断を行わずに循環系内の液を移勤させる工程(第4工程)に相当している。このとき原液はF0弁を通して原液タンクに戻している。
この工程1−2を単位充填層内の濃度分布を想定した模式図として、図2.N-cycle.工程1−2に示す。
(Regarding step 1-2 in Table 2)
In step 1-2, the A fraction (circulating fluid) extraction valve A3 is opened, and the entire amount of circulating fluid is extracted from the circulation system 7 therefrom. The extracted circulating fluid is supplied again into the circulation system 7 from the first eluent supply valve Ea4 by the circulation pump. Therefore, this step 1-2 corresponds to the step (fourth step) in which the liquid in the circulation system is transferred without performing any supply, extraction, or shutoff in the present invention. At this time, the stock solution is returned to the stock solution tank through the F0 valve.
This step 1-2 is shown in FIG. 2. N-cycle step 1-2 as a schematic diagram assuming the concentration distribution in the unit packed bed.

(弁の切替えについて)
以上の一連の工程1−1〜1−2では、原液、第1溶離液、第2溶離液、第3溶離液の供給位置、A画分、B画分、C画分の抜き出し位置、遮断弁Rの開閉位置および循環工程における循環流体披き出し弁の位置は、ある特定の位置関係に保って実行され、これら一連の工程1−1〜1−2が終了すると、その特定の位置関係を維持しつつ、各制御対象弁の位置を下流側に一つ移行し、次の一連の工程2−1〜2−2を実行する。この工程2−1を単位充填層内の濃度分布を想定した模式図として、図2.N-cycle.工程2−1に示し、工程2−2を単位充填層内の濃度分布を想定した模式図として、図2.N-cycle.工程2−2に示した。
このように各制御対象弁の位置の移行を順次行うことにより、周知の擬似移動層方式クロマト分離装置の運転操作と同等の機能を達成できる。
(Valve switching)
In the series of steps 1-1 to 1-2 described above, the supply position of the stock solution, the first eluent, the second eluent, and the third eluent, the extraction positions of the A fraction, the B fraction, and the C fraction, and the blocking The opening / closing position of the valve R and the position of the circulating fluid unloading valve in the circulation step are executed while maintaining a certain specific positional relationship. When these series of steps 1-1 to 1-2 are completed, the specific positional relationship is established. While maintaining the above, the position of each control target valve is shifted to the downstream side, and the following series of steps 2-1 to 2-2 are executed. As a schematic diagram assuming the concentration distribution in the unit packed bed as the step 2-1, this is shown in FIG. 2. N-cycle. Step 2-1, and the step 2-2 is a model assuming the concentration distribution in the unit packed bed. This is shown in Figure 2. N-cycle. Step 2-2.
In this way, by sequentially shifting the position of each control target valve, a function equivalent to the operation operation of a known pseudo moving bed type chromatographic separation apparatus can be achieved.

(表2の工程2以降について)
工程2−1〜2−2、工程3−1〜3−2、工程4−1〜4 −2では、上記の如く各弁の位置を一つずつ移行した状態にて、上記工程1−1〜1−2と同様の運転を実行する。工程1−1〜4−2までが実行されると、分離処理の1サイクルが終丁する。
(About Step 2 and after in Table 2)
In Steps 2-1 to 2-2, Steps 3-1 to 2-3, and Steps 4-1 to 4-2, the above-described Step 1-1 is performed in a state where the position of each valve is shifted one by one as described above. Execute the same operation as ~ 1-2. When steps 1-1 to 4-2 are executed, one cycle of separation processing is completed.

図1に示したクロマト分離装置1を用いて、グルクミン酸1g/L、フェニルアラニン1g/L、アルギニン1g/Lよりなる原液を、擬似移動層方式クロマト分離装置でpH4.3のクエン酸ソーダ緩衝液を第1溶離液として用い、pH6.5のクエン酸ソーダ緩衝液を第2溶離液として用い、1/100NのNaOH水溶液を第3溶離液に用いて分離した。図1に示した装置において、各単位充填層4は内径0.9cm、高さ1mの円筒型の充填層を4本用い、各充填層4内にナトリウム形の強酸性陽イオン交換樹脂“アンバーライト”CR −1 3 1 0 (ダウ ケミカル社製)を充填した。各単位充填塔4内は約40℃に保持した。この擬似移動層において表1の運転方法にしたがい、表3に示す各工程毎の時間とポンプ流量で運転したところ、表4に示すような結果が得られた。   Using the chromatographic separation apparatus 1 shown in FIG. 1, a stock solution consisting of 1 g / L of glucamic acid, 1 g / L of phenylalanine, and 1 g / L of arginine was converted to a sodium citrate buffer solution having a pH of 4.3 using a simulated moving bed type chromatographic separation apparatus. Was used as the first eluent, sodium citrate buffer at pH 6.5 was used as the second eluent, and 1/100 N NaOH aqueous solution was used as the third eluent. In the apparatus shown in FIG. 1, each unit packed bed 4 uses four cylindrical packed beds having an inner diameter of 0.9 cm and a height of 1 m, and each of the packed beds 4 has a sodium-type strongly acidic cation exchange resin “Amberlite”. "CR-1 3 1 0 (Dow Chemical Co.) was filled. The inside of each unit packed column 4 was kept at about 40 ° C. According to the operation method of Table 1 in this simulated moving bed, operation was performed at the time and pump flow rate for each step shown in Table 3, and the results shown in Table 4 were obtained.

表4から明らかなように、等電点の異なるアミノ酸を、pHが異なる3種類の少量の溶離液を用いて3つの画分に完全に分離することができた。本発明の擬似移動層方式のクロマト分離装置によれば、吸着剤量が少なく、少量の溶離液で、かつ高い分離性能を得ることができる。   As is clear from Table 4, amino acids having different isoelectric points could be completely separated into three fractions using three small amounts of eluents having different pH. According to the simulated moving bed type chromatographic separation apparatus of the present invention, it is possible to obtain a high separation performance with a small amount of adsorbent, a small amount of eluent.

本発明に係る擬似移動層方式クロマト分離方法および装置は、3成分以上の分離が求められるあらゆる原液に適用できる。一例として、天然物を原料とし、本発明に係る擬似移動層方式クロマト分離方法を用いて、ビタミン類、不飽和脂肪酸類、カロテノイド類に分類される有価な生産物に精製することができる。   The simulated moving bed type chromatographic separation method and apparatus according to the present invention can be applied to any stock solution that requires separation of three or more components. As an example, a natural product can be used as a raw material, and it can be purified into valuable products classified into vitamins, unsaturated fatty acids, and carotenoids using the simulated moving bed chromatography separation method according to the present invention.

1 クロマト分離装置
2 原液タンク
3 原液 (F または Feed)
4 単位充填層
5 吸着剤
6 配管
7 循環系
8 A画分抜き出しライン(循環抜き出しラインを兼用)
9 A画分合流管
10 C画分抜き出しライン
11 C画分合流管
13 循環戻り管
15 第1溶離液クンク
16 第1溶離液 ( Ea )
17 原液供給ライン
18 原液分岐供給ライン
19 原液戻りライン
20 第1溶離液供給ライン
21 第1溶離液分岐供給ライン
22 B画分抜き出しライン
23 B画分合流管
24 第2溶離液タンク
25 第2溶離液 ( Eb )
26 第2溶離液供給ライン
27 第2溶離液分岐供給ライン
28 第3溶離液タンク
29 第3溶離液 ( Ec )
30 第3溶離液供給ライン
31 第3溶離液分岐供給ライン
PE1 第1溶離液供給ポンプ
PE2 第2溶離液供給ポンプ
PE3 第3溶離液供給ポンプ
PF 原液供給ポンプ
A1、A2、A3、A4 A画分披き出し弁(循環流体抜き出し弁と兼用)
B1、B2、B3、B4 B画分披き出し弁
C1、C2、C3、C4 C画分披き出し弁
Ea1、Ea2、Ea3、Ea4 第1溶離液供給弁
Eb1、Eb2、Eb3、Eb4 第2溶離液供給弁
Ec1、Ec2、Ec3、Ec4 第3溶離液供給弁
F1、F2、F3、F4 原液供給弁
R1、R2、R3、R4 遮断弁
F0 原液戻り弁
A0 A画分切り換え弁
Z0 循環液切り換え弁
1 Chromatographic separation device 2 Stock solution tank 3 Stock solution (F or Feed)
4 Unit packed bed 5 Adsorbent 6 Pipe 7 Circulation system 8 A fraction extraction line (also used as circulation extraction line)
9 A Fraction Merge Pipe 10 C Fraction Extraction Line 11 C Fraction Merge Pipe 13 Circulation Return Pipe 15 First Eluent Kunk 16 First Eluent (Ea)
17 Stock solution supply line 18 Stock solution branch supply line 19 Stock solution return line 20 First eluent supply line 21 First eluent branch supply line 22 B fraction extraction line 23 B fraction merge pipe 24 Second eluate tank 25 Second elution Liquid (Eb)
26 second eluent supply line 27 second eluent branch supply line 28 third eluent tank 29 third eluent (Ec)
30 3rd eluent supply line 31 3rd eluent branch supply line PE1 1st eluent supply pump PE2 2nd eluent supply pump PE3 3rd eluent supply pump PF Stock solution supply pumps A1, A2, A3, A4 A fraction Presentation valve (also used as circulating fluid extraction valve)
B1, B2, B3, B4 B fraction presentation valves C1, C2, C3, C4 C fraction presentation valves Ea1, Ea2, Ea3, Ea4 First eluent supply valves Eb1, Eb2, Eb3, Eb4 Second Eluent supply valve Ec1, Ec2, Ec3, Ec4 Third eluent supply valve F1, F2, F3, F4 Stock solution supply valve R1, R2, R3, R4 Shut-off valve F0 Stock solution return valve A0 A fraction switching valve Z0 Circulating fluid switching valve valve

Claims (6)

3成分以上の成分を含む原液の特定の成分に対して選択的吸着能力を有する吸着剤を充填した複数の単位充填塔を直列に連結するとともに最下流部の単位充填塔と最上流部の単位充填塔を連結することにより無端状に形成された充填層に対して、3成分以上の成分を含む原液と2種類以上の溶離液とを充填層に通流させることにより、吸着剤に対する親和力の順に順次に分かれた吸着帯域を形成させた循環系に対し、
脱着力が最も弱い第1溶離液と原液の少なくとも一方を循環系内に供給し、循環系内において原液中に含まれる移動速度の最も速い成分が富化された充填塔の1箇所から循環系内に供給された液量と等しい量を抜き出す第1工程と、
脱着力が中間的な第2溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の中間的な成分として第1溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第2工程と、
脱着力が強い第3溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の遅い成分を、第2溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第3工程と、
一切の原液、溶離液の供給、分離された成分の抜き出しを行わずに循環系内の液を循環させる第4工程を組み合わせることで分離を実施し、
原液供給位置、第1溶離液の供給位置、第2溶離液の供給位置、第3溶離液の供給位置、各成分の抜き出し位置を、循環系内の吸着帯域が移動するのに合わせて、循環系の下流側に順次移動させる操作を行うことを特徴とする擬似移動層方式クロマト分離方法。
A plurality of unit packed towers packed with an adsorbent having a selective adsorption capacity for a specific component of a stock solution containing three or more components are connected in series, and the unit packed tower at the most downstream part and the unit at the most upstream part are connected. The affinity for the adsorbent can be increased by allowing a stock solution containing three or more components and two or more types of eluent to flow through the packed bed, which is formed endlessly by connecting packed columns. For a circulation system that forms adsorption zones that are sequentially separated,
At least one of the first eluent and the stock solution having the weakest desorption power is supplied into the circulation system, and the circulation system is introduced from one place of the packed column enriched with the component having the fastest moving speed contained in the stock solution in the circulation system. A first step of extracting an amount equal to the amount of liquid supplied in the interior;
The second eluent having an intermediate desorption power is further supplied from the upstream portion, and the total amount flowing out from the unit packed column upstream from the supply position of the first eluent as an intermediate component of the moving speed contained in the stock solution. A second step of extracting
The third eluent having a strong desorption power is further supplied from the upstream portion, and the component having a low moving speed contained in the stock solution is extracted from the unit packed column in the upstream portion from the second eluent supply position. 3 steps,
Separation is performed by combining the fourth step of circulating the liquid in the circulation system without supplying any undiluted solution and eluent, and extracting the separated components,
The stock solution supply position, the first eluent supply position, the second eluent supply position, the third eluent supply position, and the extraction position of each component are circulated in accordance with the movement of the adsorption zone in the circulation system. A pseudo moving bed type chromatographic separation method characterized by performing an operation of sequentially moving to the downstream side of the system.
第1工程、第2工程および第3工程を同時に実施することを特徴とする請求項1に記載の擬似移動層方式クロマト分離方法。   The simulated moving bed chromatography separation method according to claim 1, wherein the first step, the second step, and the third step are performed simultaneously. 3成分以上の成分を含む原液の特定の成分に対して選択的吸着能力を有する吸着剤を充填した複数の単位充填塔を直列に連結するとともに最下流部の単位充填塔と最上流部の単位充填塔を連結することにより無端状に形成された充填層に対して、3成分以上の成分を含む原液と2種類以上の溶離液とを充填層に通流させることにより、吸着剤に対する親和力の順に順次に分かれた吸着帯域を形成させた循環系に対し、
脱着力が最も弱い第1溶離液と原液の少なくとも一方を循環系内に供給し、循環系内において原液中に含まれる移動速度の最も速い成分が富化された充填塔の1箇所から循環系内に供給された液量と等しい量を抜き出す第1工程と、
脱着力が中間的な第2溶離液をさらに上流部から供給し、原液中に含まれる移動速度の中間的な成分として第1溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第2工程と、
脱着力が強い第3溶離液をさらに上流部から供給し、原液中に含まれる移動速度の遅い成分を、第2溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第3工程と、
一切の原液、溶離液の供給、分離された成分の抜き出しを行わずに循環系内の液を循環させる第4工程を組み合わせることで分離を実施する分離手段と、
原液供給位置、第1溶離液の供給位置、第2溶離液の供給位置、第3溶離液の供給位置、各成分の抜き出し位置を、循環系内の吸着帯域が移動するのに合わせて、循環系の下流側に順次移動させる操作を行う操作手段と、
を有することを特徴とする擬似移動層方式クロマト分離装置。
A plurality of unit packed towers packed with an adsorbent having a selective adsorption capacity for a specific component of a stock solution containing three or more components are connected in series, and the unit packed tower at the most downstream part and the unit at the most upstream part are connected. The affinity for the adsorbent can be increased by allowing a stock solution containing three or more components and two or more types of eluent to flow through the packed bed, which is formed endlessly by connecting packed columns. For a circulation system that forms adsorption zones that are sequentially separated,
At least one of the first eluent and the stock solution having the weakest desorption power is supplied into the circulation system, and the circulation system is introduced from one place of the packed column enriched with the component having the fastest moving speed contained in the stock solution in the circulation system. A first step of extracting an amount equal to the amount of liquid supplied in the interior;
The second eluent having an intermediate desorption power is further supplied from the upstream portion, and the total amount flowing out from the unit packed column in the upstream portion from the supply position of the first eluent as an intermediate component of the moving speed contained in the stock solution. A second step of extracting,
A third eluent having a strong desorption power is further supplied from the upstream portion, and a component having a slow moving speed contained in the stock solution is extracted from the unit packed column in the upstream portion from the supply position of the second eluent. Process,
Separation means for performing separation by combining the fourth step of circulating the liquid in the circulation system without supplying any undiluted solution and eluent, and extracting the separated components;
The stock solution supply position, the first eluent supply position, the second eluent supply position, the third eluent supply position, and the extraction position of each component are circulated in accordance with the movement of the adsorption zone in the circulation system. Operating means for performing an operation of sequentially moving to the downstream side of the system;
A pseudo moving bed type chromatographic separation apparatus characterized by comprising:
第1工程、第2工程および第3工程を同時に実施する手段からなることを特徴とする請求項3に記載の擬似移動層方式クロマト分離装置。   The simulated moving bed type chromatographic separation apparatus according to claim 3, comprising means for simultaneously performing the first step, the second step and the third step. 4成分以上の成分を含む原液の特定の成分に対して選択的吸着能力を有する吸着剤を充填した複数の単位充填塔を直列に連結するとともに最下流部の単位充填塔と最上流部の単位充填塔を連結することにより無端状に形成された充填層に対して、4成分以上の成分を含む原液と3種類以上の溶離液とを充填層に通流させることにより、吸着剤に対する親和力の順に順次に分かれた吸着帯域を形成させた循環系に対し、
脱着力が最も弱い第1溶離液と原液の少なくとも一方を循環系内に供給し、循環系内において原液中に含まれる移動速度の最も速い成分が富化された充填塔の1箇所から循環系内に供給された液量と等しい量を抜き出す第1工程と、
脱着力が中間的な第2溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の中間的な成分として第1溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第2工程と、
脱着力が強い第3溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の遅い成分を、第2溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第3工程と、
脱着力が最も強い第4溶離液を、さらに上流部から供給し、原液中に含まれる移動速度の最も遅い成分を、第3溶離液の供給位置より上流部において単位充填塔から流出する全量を抜き出す第4工程と、
一切の原液、溶離液の供給、分離された成分の抜き出しを行わずに循環系内の液を循環させる第5工程を組み合わせることで分離を実施し、
原液供給位置、第1溶離液の供給位置、第2溶離液の供給位置、第3溶離液の供給位置、第4溶離液の供給位置、各成分の抜き出し位置を、循環系内の吸着帯域が移動するのに合わせて、循環系の下流側に順次移動させる操作を行うことを特徴とする擬似移動層方式クロマト分離方法。
A plurality of unit packed columns packed with an adsorbent having a selective adsorption capacity for a specific component of a stock solution containing four or more components are connected in series, and a unit packed column in the most downstream portion and a unit in the most upstream portion By connecting the stock solution containing four or more components and three or more kinds of eluents to the packed bed formed endless by connecting packed towers, the affinity for the adsorbent can be increased. For a circulation system that forms adsorption zones that are sequentially separated,
At least one of the first eluent and the stock solution having the weakest desorption power is supplied into the circulation system, and the circulation system is introduced from one place of the packed column enriched with the component having the fastest moving speed contained in the stock solution in the circulation system. A first step of extracting an amount equal to the amount of liquid supplied in the interior;
The second eluent having an intermediate desorption power is further supplied from the upstream portion, and the total amount flowing out from the unit packed column upstream from the supply position of the first eluent as an intermediate component of the moving speed contained in the stock solution. A second step of extracting
The third eluent having a strong desorption power is further supplied from the upstream portion, and the component having a low moving speed contained in the stock solution is extracted from the unit packed column in the upstream portion from the second eluent supply position. 3 steps,
The fourth eluent with the strongest desorption power is further supplied from the upstream part, and the component with the slowest moving speed contained in the stock solution is discharged from the unit packed column upstream from the third eluent supply position. A fourth step to be extracted;
Separation is performed by combining the fifth step of circulating the liquid in the circulation system without supplying any undiluted solution and eluent, and extracting the separated components,
The adsorbing zone in the circulation system shows the stock solution supply position, the first eluent supply position, the second eluent supply position, the third eluent supply position, the fourth eluent supply position, and the extraction position of each component. A pseudo moving bed type chromatographic separation method comprising performing an operation of sequentially moving to the downstream side of the circulation system in accordance with the movement.
天然物を原料として、請求項1、請求項2あるいは請求項5の方法を用いて分離精製されることを特徴とする有価成分、特にビタミン類、不飽和脂肪酸類、カロテノイド類に分類される生産物。   Production classified as valuable components, especially vitamins, unsaturated fatty acids, and carotenoids, characterized by being separated and purified using natural products as raw materials using the method of claim 1, claim 2 or claim 5 object.
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