JP2017193733A - Desiliconization treatment method - Google Patents

Desiliconization treatment method Download PDF

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JP2017193733A
JP2017193733A JP2016083510A JP2016083510A JP2017193733A JP 2017193733 A JP2017193733 A JP 2017193733A JP 2016083510 A JP2016083510 A JP 2016083510A JP 2016083510 A JP2016083510 A JP 2016083510A JP 2017193733 A JP2017193733 A JP 2017193733A
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desiliconization
slag
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cao
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隆之 西
Takayuki Nishi
隆之 西
務川 進
Susumu Mukawa
進 務川
太田 光彦
Mitsuhiko Ota
光彦 太田
郁巳 大方
Ikumi OKATA
郁巳 大方
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Nippon Steel Corp
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Nippon Steel and Sumitomo Metal Corp
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Abstract

【課題】溶銑予備処理の最初の段階で行われる事前脱珪処理において、処理後の溶銑における[Si]濃度が0.2mass%以上となる高[Si]濃度域における脱珪反応の効率化、すなわち脱珪剤原単位の増加や処理時間の延長なく、処理後[Si]濃度を安定して低位にすること、脱珪処理後のスラグについてその量を過剰に増やすことなく低FeO濃度にすること、脱珪処理中に生じるスラグのフォーミングを抑制すること、を可能とすること【解決手段】溶銑[%Si]が0.2mass%以上の濃度域における脱珪処理方法において、(%CaO)/(%SiO2)が0.5〜1.5の脱珪処理前スラグを用いるとともに、固酸の吹込み、気酸の吹き付けまたは吹込みを行う。また、脱珪処理前スラグ量を1kg/t以上15kg/t以下にするとともに、脱珪処理中にCaO媒溶剤をCaO純分で0.5kg/t-iron以上添加する。【選択図】図3[Problem] To improve the efficiency of the desiliconization reaction in a high [Si] concentration region where the [Si] concentration in the hot metal after the treatment is 0.2 mass% or more in the preliminary desiliconization treatment performed in the first stage of hot metal pretreatment, that is, To stably lower the post-treatment [Si] concentration without increasing the desiliconizing agent unit consumption or prolonging the treatment time, and to lower the FeO concentration of the post-siliconizing slag without excessively increasing its amount. , and suppression of slag foaming that occurs during desiliconization. % SiO2) is 0.5 to 1.5 and slag before desiliconization treatment is used, and solid acid is blown, gaseous acid is blown or blown. In addition, the amount of slag before desiliconization is set to 1 kg/t or more and 15 kg/t or less, and a CaO solvent is added in terms of pure CaO content of 0.5 kg/t-iron or more during desiliconization. [Selection drawing] Fig. 3

Description

本発明は、溶銑予備処理における脱珪処理方法に関するものである。     The present invention relates to a silicon removal treatment method in hot metal preliminary treatment.

従来から、鉄鉱石から高炉で溶銑を製造し、その溶銑から鋼を製造する製鐵所がある。特許文献1に記載されているように、このような一貫製鐵所では、不純物を取り除く作業がなされている。例えば、不純物である炭素、珪素およびりんを除くために、これらの元素と結合する酸素を供給する酸化精錬が行われている。転炉に代表される精錬炉を用いた脱炭処理に先立って行われる溶銑からの不純物の除去は、現在では、溶銑予備処理と称されている。   Conventionally, there is a steelworks that manufactures hot metal from iron ore in a blast furnace and steel from the hot metal. As described in Patent Document 1, in such an integrated steelworks, work for removing impurities is performed. For example, in order to remove carbon, silicon, and phosphorus, which are impurities, oxidative refining is performed to supply oxygen combined with these elements. The removal of impurities from hot metal performed prior to decarburization using a refining furnace represented by a converter is now called hot metal pretreatment.

特開昭62−170409号公報JP-A-62-170409

溶銑予備処理の一つである溶銑脱珪は、酸化精錬の効率化、媒溶剤使用量およびスラグ発生量の削減のために、脱炭処理に先立って、高炉の出銑樋や搬送容器で脱珪処理を行うことが一般的に行われてきた。その理由は、溶銑中の[Si]濃度が大きく変動すると、後工程の酸化精錬である脱りんや還元精錬である脱硫を実施する際に、りんや硫黄の変動因子となるからである。また、使用する媒溶剤量増加とそれに伴う排出スラグ増加、処理時間延長による生産性阻害などが生じることになるからである。したがって鉄鉱石原料の制約から溶銑中の[Si]濃度の変動が大きい場合は、その変動を回避する上で溶銑脱珪は重要である。   Hot metal desiliconization, which is one of the hot metal pretreatments, is performed at the blast furnace discharge and transfer container prior to the decarburization process in order to improve the efficiency of oxidative refining and reduce the amount of solvent and slag generated. It has been common practice to perform silicidation. The reason is that if the [Si] concentration in the hot metal fluctuates greatly, it becomes a variable factor of phosphorus and sulfur when performing dephosphorization that is oxidative refining in the subsequent process and desulfurization that is reductive refining. Further, this is because an increase in the amount of solvent used, an accompanying increase in discharged slag, and a productivity hindrance due to an extended processing time occur. Therefore, when the variation of [Si] concentration in hot metal is large due to restrictions on iron ore raw materials, hot metal desiliconization is important in avoiding the variation.

特に、劣質資源対応のために溶銑を製造する高炉での操業裕度を得る上でも、溶銑[Si]濃度は高位に変動することは許容されるべきである一方で、溶銑の[Si]濃度の変動は後工程で許容できる程度に低いことが望ましい。また、鉄鋼製品の低りん化、低硫化の要請は大きくなってきており、溶銑の脱りんや脱硫を行う前のいわゆる事前脱珪処理がますます必要視されるようになってきた。   In particular, the hot metal [Si] concentration should be allowed to fluctuate to a high level in order to obtain operating margin in a blast furnace that produces hot metal to cope with inferior resources, while the [Si] concentration of hot metal It is desirable that the fluctuation of is as low as acceptable in the subsequent process. In addition, the demand for low phosphatization and low sulfidation of steel products has increased, and so-called pre-desiliconization treatment before dephosphorization and desulfurization of hot metal has become increasingly necessary.

ところで、溶銑の[Si]を酸化させて除去する脱珪反応では熱が発生する。この脱珪反応によって生じる熱を溶銑に対して付与できるという利点を最大限享受するとともに、脱珪剤原単位を下げたり、スラグに酸化鉄の形で含まれることによる鉄の逸失を避けるなどの点からも、酸化反応のために供給する酸素源を脱珪に対して有効に使うことが求められる。   By the way, heat is generated in the desiliconization reaction in which hot metal [Si] is oxidized and removed. In addition to enjoying the maximum benefit of being able to apply heat generated by this desiliconization reaction to hot metal, lowering the desiliconizer basic unit, avoiding the loss of iron due to inclusion of iron oxide in the slag, etc. In view of this point, it is required to effectively use the oxygen source supplied for the oxidation reaction for desiliconization.

また、酸化反応によって生じるSiOを含むスラグは、脱珪と同時に生じる脱炭反応によってフォーミングが生じることが知られている。脱珪処理時の精錬容器によってはこのスラグフォーミングによってスラグが溢出することが処理速度向上の阻害要因になることがある。このため、好ましい脱珪条件(脱珪率40%以上、処理後スラグ中(%FeO)≦30mass%)を維持しつつ、その阻害要因を回避する技術も求められてきた。なお、従来は脱珪反応をさせた後に引き続き脱りん反応に移行することで溶銑中[Si]濃度を0.2mass%未満まで下げることが主流である。溶銑中[Si]濃度が0.2mass%未満である場合は、酸化剤の添加方法や添加量が脱珪反応に支配的であったことから、処理前スラグについては系統的な検討はなされなかった。 In addition, it is known that slag containing SiO 2 generated by an oxidation reaction is formed by a decarburization reaction that occurs simultaneously with desiliconization. Depending on the smelting vessel at the time of desiliconization, the slag overflowing due to this slag forming may become an impediment to improving the processing speed. For this reason, the technique which avoids the obstruction factor has been calculated | required, maintaining the preferable desiliconization conditions (Desiliconization rate of 40% or more, in process slag (% FeO) <= 30 mass%). Conventionally, the mainstream is to lower the [Si] concentration in the hot metal to less than 0.2 mass% by continuing the dephosphorization reaction after the desiliconization reaction. When the [Si] concentration in the hot metal was less than 0.2 mass%, the systematic study of slag before treatment was not made because the addition method and amount of oxidizer was dominant in the desiliconization reaction. .

本発明は、溶銑予備処理の最初の段階で行われる事前脱珪処理において、処理後の溶銑における[Si]濃度が0.2mass%以上となる高[Si]濃度域における脱珪反応の効率化、すなわち脱珪剤原単位の増加や処理時間の延長なく、処理後[Si]濃度を安定して低位にすること、脱珪処理後のスラグについてその量を過剰に増やすことなく低FeO濃度にすること、脱珪処理中に生じるスラグのフォーミングを抑制すること、を可能とすることである。   In the pre-desiliconization process performed in the first stage of the hot metal pretreatment, the present invention improves the efficiency of the desiliconization reaction in a high [Si] concentration region in which the [Si] concentration in the molten iron becomes 0.2 mass% or more, That is, without increasing the desiliconizing unit basic unit and extending the treatment time, the [Si] concentration after treatment is stably lowered, and the slag after desiliconization treatment is reduced to a low FeO concentration without excessively increasing the amount. That is, it is possible to suppress the formation of slag generated during the desiliconization process.

上記課題を解決するためになされた本発明は次の手段を採用する。先ず、第一の手段は、溶銑[%Si]が0.2mass%以上の濃度域における脱珪処理方法であって、固酸の吹込み、気酸の吹き付けまたは吹込みを行い、(%CaO)/(%SiO2)が0.5〜1.5の脱珪処理前スラグを用いる脱珪処理方法において、脱珪処理前スラグ量を1kg/t以上15kg/t以下にするとともに、脱珪処理中にCaO媒溶剤をCaO純分で0.5kg/t-iron以上添加することである。 The present invention made to solve the above problems employs the following means. First, the first means is a desiliconization treatment method in a concentration range of hot metal [% Si] of 0.2 mass% or more, in which solid acid is blown, gas acid is blown or blown (% CaO) In the desiliconization method using slag before desiliconization with / (% SiO 2 ) of 0.5 to 1.5, the amount of slag before desiliconization is 1 kg / t or more and 15 kg / t or less, and the CaO medium is used during desiliconization. The addition of 0.5 kg / t-iron or more of the solvent in terms of pure CaO.

第一の手段に、脱珪処理経過時間t、脱珪処理時間t0とした時の処理時間比t/t0が0.1以上0.9以下の時期に、処理中に添加するCaO培溶剤を分割および/または連続的に添加する第二の手段とすることが好ましい。   The first means is to divide and / or separate the CaO culture medium added during the treatment at a time when the treatment time ratio t / t0 is 0.1 or more and 0.9 or less when the desiliconization treatment elapsed time t and the desiliconization treatment time t0. It is preferable to use the second means of continuous addition.

第一又は第二の手段に、脱珪剤添加の後に固酸の搬送ガスによって溶銑および脱珪処理後スラグを攪拌する第三の手段とすることが好ましい。   The first or second means is preferably a third means for stirring the molten iron and the desiliconized slag after the addition of the desiliconizing agent with a carrier gas of solid acid.

第一の手段では、溶銑[%Si]が0.2mass%以上の濃度域において、固酸の吹込み、気酸の吹き付けまたは吹込みを行い、(%CaO)/(%SiO2)が0.5〜1.5の脱珪処理前スラグの量を1kg/t以上15kg/t以下にするとともに、脱珪処理中にCaO媒溶剤をCaO純分で0.5kg/t-iron以上添加している。これにより脱珪中の脱珪スラグフォーミングが生じることなく脱珪率40.0%以上、かつ脱珪後スラグ成分を(%FeO)≦30.0mass%にすることが可能となる。したがって、溶銑[%Si]が0.2mass%以上の高Si濃度域における脱珪処理の効率化、すなわち脱珪酸素効率の向上およびスラグフォーミングの抑制をはかり、これによって処理時間の短縮との両立を図る方法が提供できる。また、高Si濃度域で所望の脱珪速度が得られ、所望の処理後[%Si]濃度がえられることにより、溶銑予備処理プロセスの操業裕度も確保でき、かつ後段での溶銑脱硫反応や溶銑脱りん反応の効率化や培溶剤源単位の削減を図ることができる。 In the first means, the molten iron [% Si] concentration range of not lower than 0.2 mass%, blowing of Katasan performs spraying or blowing of hexane, the (% CaO) / (% SiO 2) 0.5~ The amount of 1.5 slag before desiliconization treatment is set to 1 kg / t or more and 15 kg / t or less, and a CaO solvent is added in a pure CaO content of 0.5 kg / t-iron or more during the desiliconization treatment. This makes it possible to achieve a desiliconization rate of 40.0% or more and a slag component after desiliconization to (% FeO) ≦ 30.0 mass% without causing desiliconization slag forming during desiliconization. Therefore, the efficiency of the desiliconization process in the high Si concentration range where the hot metal [% Si] is 0.2 mass% or more, that is, the improvement of the desiliconization oxygen efficiency and the suppression of slag foaming, thereby reducing the processing time. Can be provided. In addition, the desired desiliconization rate can be obtained in the high Si concentration range, and the desired [% Si] concentration can be obtained after the treatment, so that the operating margin of the hot metal pretreatment process can be secured, and the hot metal desulfurization reaction in the subsequent stage. In addition, the hot metal dephosphorization reaction can be made more efficient and the unit of the culture medium source can be reduced.

第二の手段は、脱珪処理経過時間t、脱珪処理時間t0とした時の処理時間比t/t0が0.1以上0.9以下の時期に、処理中に添加するCaO培溶剤を分割および/または連続的に添加するものである。したがって、CaO源添加効果を享受しつつ、脱珪反応効率化という利点を享受することが可能となる。また、一度にCaO源となる媒溶剤を添加するよりも脱珪スラグへの溶解や反応に有利となる。   The second means is to divide and / or divide the CaO culture medium added during the treatment at a time when the treatment time ratio t / t0 when the desiliconization treatment elapsed time t and the desiliconization treatment time t0 are 0.1 or more and 0.9 or less. It is added continuously. Therefore, it is possible to enjoy the advantage of desiliconization reaction efficiency while enjoying the CaO source addition effect. In addition, it is more advantageous for dissolution and reaction in desiliconized slag than to add a solvent as a CaO source at a time.

第三の手段は脱珪剤添加の後に固酸の搬送ガスによって溶銑および脱珪処理後スラグを攪拌するものである。したがって、搬送ガスは、固酸の搬送だけではなく、溶銑および脱珪処理後スラグの攪拌にも利用できる。    The third means is to stir the slag after the hot metal and the desiliconization treatment with the carrier gas of the solid acid after the addition of the desiliconizing agent. Therefore, the carrier gas can be used not only for the transport of the solid acid but also for the stirring of the slag after the hot metal and desiliconization treatment.

脱珪処理前スラグ量と、その塩基度と、処理後の脱珪量との関係を示す図である。It is a figure which shows the relationship between the amount of slag before a desiliconization process, its basicity, and the amount of desiliconization after a process. 脱珪処理前スラグ量と、フォーミング指数との関係を示す図である。It is a figure which shows the relationship between the amount of slag before a desiliconization process, and a forming index. CaO純分添加量と処理後の脱珪量との関係を示す図である。It is a figure which shows the relationship between CaO pure content addition amount and the amount of silicon removal after a process.

以下では、まず本発明の考え方を示し、その後実施例を説明する。脱珪反応は溶銑中[Si]を溶銑へ酸化剤となる脱珪剤を添加して酸化させてSiOとし、このSiOを脱珪スラグに吸収させる反応である。脱珪反応を効率良く進めるための必要条件は、溶銑中の[Si]と酸化剤とを反応させながら反応生成物であるSiOを脱珪スラグに吸収させることである。ここで脱珪スラグとは、脱珪反応に関わるスラグで、脱珪処理およびその前後に溶銑に随伴するスラグを意味する。脱珪処理は脱珪剤を添加するとともに溶銑と脱珪スラグを攪拌する操作を意味し、本発明ではこの脱珪処理の前の脱珪スラグを特に脱珪処理前スラグ、その処理の後を脱珪処理後スラグとする。 In the following, first, the concept of the present invention will be shown, and then examples will be described. Desiliconization reaction and SiO 2 was oxidized by adding demineralized珪剤as the oxidizing agent to the molten iron to [Si] in molten iron, which is a reaction to absorb the SiO 2 to desiliconization slag. A necessary condition for efficiently proceeding with the desiliconization reaction is to allow the desiliconization slag to absorb SiO 2 as a reaction product while reacting [Si] in the hot metal with the oxidizing agent. Here, the desiliconization slag is a slag related to a desiliconization reaction, and means a slag accompanying the desiliconization treatment and the hot metal before and after the desiliconization treatment. The desiliconization treatment means an operation of adding a desiliconization agent and stirring the molten iron and the desiliconization slag. In the present invention, the desiliconization slag before the desiliconization treatment is treated as slag before the desiliconization treatment, and after the treatment. Use slag after desiliconization.

ところで脱珪処理を効率的に行うには、当該SiOを吸収できる脱珪スラグを反応が生じている界面に共存させることが重要である。共存させないと酸化剤は、溶銑中の[C]と反応してCOガスを形成する、いわゆる脱炭反応を生じさせてしまうからである。これは酸化剤が脱炭反応に消費されることを意味するので、脱珪酸素効率を低下せしめ脱珪剤原単位を増加させることになる。さらには脱炭反応で生じたCOガスが周囲の脱珪スラグに気泡として内在する、いわゆるスラグフォーミングを引き起こすことになる。したがって、脱炭反応を回避しながら脱珪反応を効率化するには、脱珪スラグは重要な役割を果たす。 By the way, in order to efficiently perform the desiliconization treatment, it is important that a desiliconization slag capable of absorbing the SiO 2 coexists on the interface where the reaction occurs. This is because the oxidant causes a so-called decarburization reaction that reacts with [C] in the hot metal to form CO gas unless it coexists. This means that the oxidizing agent is consumed in the decarburization reaction, so that the desiliconization oxygen efficiency is lowered and the desiliconizer basic unit is increased. Furthermore, CO gas generated by the decarburization reaction causes so-called slag foaming, which is present as bubbles in the surrounding desiliconized slag. Therefore, the desiliconization slag plays an important role in improving the efficiency of the desiliconization reaction while avoiding the decarburization reaction.

脱珪剤は、溶銑中の[Si]を酸化させてSiOとする酸化剤である。これは固体酸素源と気体酸素源に大別される。高効率の脱珪処理には、脱珪量△[Si]に見合う酸素を含む気体酸素源および固体酸素源を供給する必要がある。したがって、一般的には、これらの酸化剤を併用することがなされている。 The desiliconizing agent is an oxidizing agent that oxidizes [Si] in the hot metal to form SiO 2 . This is roughly divided into a solid oxygen source and a gaseous oxygen source. For high-efficiency desiliconization, it is necessary to supply a gaseous oxygen source and a solid oxygen source containing oxygen corresponding to the desiliconization amount Δ [Si]. Therefore, generally, these oxidizing agents are used in combination.

固体酸素源は溶銑中[Si]に対して酸化剤として働く酸化鉄を主成分とするもので、固酸とも称される。固酸は、酸化鉄であるFeOやFeを少なくとも50mass%以上含む固体である。溶銑温度で速やかに溶解すると反応性が高まることから、CaOなどの成分を20mass%未満含むものもある。工業的には鉄鉱石、酸化鉄の多い製鋼ダスト、製鉄スラッジ、焼結鉱やそれを製造する際の焼結ダストなども使用される。 The solid oxygen source is mainly composed of iron oxide that acts as an oxidizing agent for [Si] in the hot metal, and is also called solid acid. The solid acid is a solid containing at least 50 mass% of FeO or Fe 2 O 3 which is iron oxide. Some of them contain less than 20 mass% of a component such as CaO because the reactivity increases when dissolved quickly at the hot metal temperature. Industrially, iron ore, steelmaking dust with a lot of iron oxide, ironmaking sludge, sintered ore and sintered dust when producing it are also used.

気体酸素源は酸素を主成分とするもので、気酸とも称される。気酸は、脱珪が可能な酸化性ガスであり、具体的には酸素、二酸化炭素およびこれを含む混合ガスが挙げられる。   The gaseous oxygen source is mainly composed of oxygen and is also called gaseous acid. The gas acid is an oxidizing gas that can be desiliconized, and specifically includes oxygen, carbon dioxide, and a mixed gas containing the same.

これらを用いて高[Si]濃度域における脱珪反応の効率化、すなわち脱珪剤原単位の増加や処理時間の延長なく、処理後の[Si]濃度を安定して低位にすること、脱珪処理後のスラグ量を過剰に増やすことなく低FeO濃度にすること、脱珪処理途中に生じるスラグのフォーミングを抑制すること、について検討し、以下の点に留意する必要があると考えた。   Using these, the efficiency of the desiliconization reaction in the high [Si] concentration range, that is, the [Si] concentration after treatment can be stably lowered without increasing the desiliconizer basic unit or extending the treatment time, We considered the need to reduce the FeO concentration without excessively increasing the amount of slag after silicidation and to suppress the formation of slag that occurs during the desiliconization treatment, and considered the following points to be noted.

脱珪処理中のスラグフォーミングを抑制するには、(1)「脱珪反応に随伴して起こる脱炭反応を抑制するよう反応生成物であるSiOが脱珪スラグに吸収される様に高塩基度にすること」、(2)「フォーミングが生じにくい高FeO濃度のスラグ組成域を通る脱珪反応にすること」、(3)「そのために脱珪処理前スラグ量を所定量以上にして、処理途中のスラグ塩基度を維持して高FeO濃度にすること」、が求められる。 In order to suppress the slag forming during the desiliconization process, (1) “To prevent the decarburization reaction that accompanies the desiliconization reaction, the reaction product SiO 2 is absorbed so as to be absorbed by the desiliconization slag. “To make it basic”, (2) “To make a desiliconization reaction through a slag composition region with high FeO concentration that is hard to form”, (3) “To make the slag amount before desiliconization treatment more than a predetermined amount. , “Maintaining slag basicity in the middle of the treatment to obtain a high FeO concentration” is required.

また脱珪処理後スラグ量を過剰に増やすことなく低FeO濃度にするには、(4)「脱珪処理前スラグ量を所定量以下にすること」、(5)「処理末期は脱珪剤のうちFeOを含む固酸の供給を制限すること」、(6)「処理末期の脱珪スラグ中FeO濃度分も脱珪反応に資する条件にすること」、が求められる。   In addition, in order to reduce the FeO concentration without excessively increasing the amount of slag after desiliconization, (4) “Make the amount of slag before desiliconization equal to or less than a predetermined amount”, (5) “Desiliconizer at the end of treatment. Among them, it is required to restrict the supply of solid acid containing FeO, and (6) “to make the FeO concentration in the desiliconized slag at the end of the treatment be a condition that contributes to the desiliconization reaction”.

ここで(3)と(4)を考慮すれば、脱珪処理前スラグ量には好適な範囲が存在すると考えられる。また(1)、(2)、(5)および(6)を考慮すれば、処理時間の進行に応じて、スラグ塩基度は高塩基度から低塩基度へ、スラグ中FeO濃度は高濃度から低濃度に、それぞれの時期にあった好適範囲を維持しながら変化させることが適切であると思い至った。   Considering (3) and (4) here, it is considered that there is a suitable range for the amount of slag before desiliconization. Also, considering (1), (2), (5) and (6), the slag basicity is changed from high basicity to low basicity, and the FeO concentration in slag is increased from high concentration as the processing time progresses. We have come up with the idea that it is appropriate to change to a low concentration while maintaining the preferred range for each period.

以上を踏まえ、脱珪剤原単位の増加や処理時間の延長なく処理後の[Si]濃度を安定に低位にするには、(1)から(6)の条件を考慮した上で、(7)「脱珪量△[Si] (mass%)に必要な気酸および固酸からなる脱珪剤量を処理時間内に添加してかつ反応させる」必要がある。   Based on the above, in order to stably reduce the [Si] concentration after treatment without increasing the desiliconizer basic unit or extending the treatment time, considering the conditions (1) to (6), (7 ) It is necessary to add and react within the processing time the amount of desiliconizing agent consisting of gas acid and solid acid necessary for the amount of desiliconization Δ [Si] (mass%).

(7)の条件を鋭意検討したことにより、処理時間t(分)を脱珪剤添加時間t0(分)で除した処理時間比t/t0を用いて、脱珪剤の添加時期を明示することができると思い至った。そして(1)、(2)、(5)および(6)を実現する手段として、処理時間比t/t0を用いて塩基度を調整しかつスラグ中FeO活量を変化させる因子であるCaOおよびCaOを含む媒溶剤の添加量と時期を明示することができると思い至った。 By intensively studying the conditions of (7), using the processing time ratio t / t 0 obtained by dividing the processing time t (min) by the desiliconizing agent addition time t 0 (min), the addition timing of the desiliconization agent is determined. I came to think that I could make it clear. As a means for realizing (1), (2), (5) and (6), CaO, which is a factor that adjusts the basicity using the treatment time ratio t / t 0 and changes the FeO activity in the slag. It was thought that the addition amount and timing of the solvent containing CaO and CaO could be specified.

ここで、スラグについて詳述する。脱珪スラグは、反応生成物であるSiOを吸収して脱珪反応を完結させるものである。この脱珪スラグは、酸化剤を含む脱珪剤、その作用を補助する媒溶剤、SiOなどの反応生成物、および脱珪処理前スラグからなり、脱珪処理後に脱珪処理後スラグとなる。 Here, the slag will be described in detail. The desiliconization slag absorbs the reaction product SiO 2 and completes the desiliconization reaction. The desiliconization slag, de珪剤containing an oxidizing agent, medium solvents to assist their action, reaction products such as SiO 2, and consists of desiliconization pretreatment slag, the desiliconization processed slag after desiliconization treatment .

脱珪処理前スラグは、高炉スラグからの持ち越しに由来するもの、繰り返し使用される搬送容器に随伴する付着物に由来するもの、処理前および処理中に損耗した搬送容器の耐火物に由来するもの、処理中の脱珪剤および補助的に添加する媒溶剤に由来するもので構成される。   Slag before desiliconization is derived from carry-over from blast furnace slag, derived from deposits associated with transport containers that are used repeatedly, or derived from refractories of transport containers that are worn before and during processing In addition, it is composed of a desiliconizing agent being processed and an auxiliary solvent solvent.

高炉スラグは、出銑時の溶銑に随伴したスラグである。その主要成分はCaO、SiOと少量のAl、MgO、TiO、MnO、Sおよび不可避的不純物からなる。高炉スラグは、含まれるSが溶銑に戻る可能性があるため、出銑樋などの段階で部分的に除かれる。一方で、溶銑搬送容器の溶銑表面を被覆する程度に残存させると、輻射熱による溶銑温度低下の抑制や発塵の抑制などの作用もある。なお、溶銑搬送容器は繰り返し使用されるので、容器の内壁には前の脱珪時に付着残存したスラグがある。主要構成成分は高炉スラグに近いが、その時の搬送状況や除滓状況によって異なる。 Blast furnace slag is slag associated with hot metal at the time of tapping. Its main components consist of CaO, SiO 2 and small amounts of Al 2 O 3 , MgO, TiO 2 , MnO, S and unavoidable impurities. The blast furnace slag is partially removed at the stage of brewing or the like because the contained S may return to the hot metal. On the other hand, when the hot metal surface of the hot metal transport container is left to cover the hot metal surface, there is an effect such as suppression of hot metal temperature decrease due to radiant heat and suppression of dust generation. In addition, since the hot metal transport container is repeatedly used, there is slag adhered and remaining on the inner wall of the container during the previous desiliconization. The main component is close to the blast furnace slag, but differs depending on the transport situation and the removal condition at that time.

脱珪処理前スラグは、受銑後から搬送時の搬送容器の耐火物からの溶出分も含まれる。さらには脱珪処理前の搬送容器では、受銑時にスクラップや形銑などの鉄源を入れて溶解したり、その鉄源の溶解助剤として添加する媒溶剤もある。この鉄源の一部の酸化物や補助的に添加する媒溶剤が、搬送容器内の溶銑上で搬送容器の耐火物などに接触および溶解して、脱珪処理前スラグの一部となる。   The slag before the desiliconization treatment includes the amount of elution from the refractory material of the transport container during transport from after receiving. Furthermore, in the transport container before the desiliconization treatment, there is also a medium solvent that is added and dissolved as an iron source such as scrap or shaped iron at the time of receiving, or is added as a dissolution aid for the iron source. Part of the oxide of the iron source and the auxiliary solvent solvent are brought into contact with and dissolved in the refractory in the transport container on the hot metal in the transport container to become a part of the slag before desiliconization.

次に、本発明に適用する数値についての検討工程について説明する。脱珪処理前スラグ量が脱珪挙動に及ぼす影響を検討するために、溶銑搬送容器の一つであるトーピードカーにて[Si]濃度が約0.6mass%の溶銑220tを脱珪処理したときの、実操業結果にもとづいたモデル計算を行った。脱珪条件は、脱珪処理前スラグの構成成分をCaO-SiO系、固酸としてCaOを10%、FeOを60%、Feを30%を含む脱珪剤を15kg/t-ironをインジェクションするとともに、気酸として酸素ガスを0.5Nm3/t-iron吹き付けることを前提として、脱珪処理前スラグ量および脱珪処理前スラグ中CaO/SiO比が脱珪処理後の溶銑△[%Si]に及ぼす影響を推算した。この溶銑△[%Si]は、脱珪処理前[%Si]濃度と脱珪処理後[%Si]濃度との差を表したものである。また、このCaO/SiO比は、スラグの塩基度を示す指標として一般的に使用されているものである。脱珪処理前スラグのCaO/SiO比は高炉スラグの影響を受け、その範囲がおよそ0.5から1.5程度であるので、その中で頻度の高い1.0、1.1、1.3の3水準とした。その結果を図1に示す。 Next, a study process for numerical values applied to the present invention will be described. In order to investigate the effect of the amount of slag before desiliconization treatment on the desiliconization behavior, 220 ton of hot metal having a [Si] concentration of about 0.6 mass% was desiliconized using a torpedo car that is one of the hot metal transfer containers. The model calculation based on the actual operation results was performed. The desiliconization condition is that the component of slag before desiliconization treatment is CaO-SiO 2 system, desiliconization agent containing 10% CaO as solid acid, 60% FeO and 30% Fe 2 O 3 is 15kg / t- Assuming that iron is injected and oxygen gas is blown at 0.5 Nm3 / t-iron as a gaseous acid, the amount of slag before desiliconization and the CaO / SiO 2 ratio in the slag before desiliconization are the hot metal after desiliconization △ The effect on [% Si] was estimated. This hot metal Δ [% Si] represents the difference between the [% Si] concentration before the desiliconization treatment and the [% Si] concentration after the desiliconization treatment. Moreover, the CaO / SiO 2 ratio is one that is commonly used as an indicator of the basicity of the slag. The CaO / SiO 2 ratio of the slag before desiliconization is affected by the blast furnace slag, and the range is about 0.5 to 1.5. Therefore, the three levels of 1.0, 1.1, and 1.3 that are frequently used are set. The result is shown in FIG.

図1に示すように、脱珪処理前スラグ量は、ある程度確保することにより反応生成物であるSiOを吸収できる量が増えるので溶銑△[%Si]を高くすることが示され、脱珪処理前スラグ量および組成がそれぞれ影響因子であることがわかった。しかしながら、その効果は15kg/tで概ね飽和する傾向にあることもわかった。脱珪処理後スラグ量の増加を考慮すると、脱珪処理前スラグ量は15kg/t以下程度の上限を持たせれば高[Si]濃度域での脱珪反応効率化につながることがわかった。 As shown in FIG. 1, the amount of slag before desiliconization treatment is shown to increase the amount of SiO 2 that is a reaction product by securing a certain amount, so that the hot metal Δ [% Si] is increased. It was found that the amount and composition of slag before treatment were influential factors. However, it was also found that the effect tends to saturate at 15 kg / t. Considering the increase in the amount of slag after desiliconization treatment, it was found that if the slag amount before desiliconization has an upper limit of about 15 kg / t or less, desiliconization reaction efficiency will be improved in a high [Si] concentration region.

次に脱珪処理で所期の脱珪剤添加速度を実施する上で障害となるスラグフォーミングと脱珪処理前スラグ量の関係について、トーピードカーに[Si]濃度が約0.6mass%の溶銑220tを脱珪処理したときの、実操業結果に基づいたモデル計算で検討した。脱珪条件は、固酸としてCaOを10%、FeOを60%、Feを30%を含む脱珪剤を15kg/t-ironをインジェクションするとともに、気酸として酸素ガスを0.5Nm3/t-ironを吹き付けるものである。このとき、スラグのフォーミング高さを、トーピードカーの溶銑装入口までスラグがフォーミングしたときのフォーミング高さで規格化したフォーミング指数と、スラグ中CaO/SiO比が1.0から1.3の脱珪処理前スラグ量の関係を調べた。その結果を図2に示す。 Next, regarding the relationship between slag forming, which is an obstacle to implementing the desired desiliconization rate in desiliconization, and the amount of slag before desiliconization, 220 ton of hot metal having a [Si] concentration of about 0.6 mass% is added to the torpedo car. The model calculation based on the actual operation results when desiliconization was performed was examined. Desiliconization conditions, 10% of CaO as Katasan, the FeO 60%, de珪剤containing 30% of Fe 2 O 3 as well as injection of 15 kg / t-iron, the oxygen gas as hexane 0.5Nm3 / t-iron is sprayed. At this time, the slag forming height is normalized by the forming height when the slag is formed to the hot metal inlet of the torpedo car, and the slag before desiliconization treatment in which the CaO / SiO 2 ratio in the slag is 1.0 to 1.3 The quantity relationship was examined. The result is shown in FIG.

脱珪処理前スラグ量が多いと、スラグ量そのものが多いためフォーミング高さは大きくなる。脱珪処理前スラグ量が15kg/t-ironを超えるとフォーミング指数で1を超え、溶銑装入口からスラグが溢れる、フォーミング有の状態になった。一方、脱珪処理前スラグが少ないと脱珪剤によって脱炭反応も増大して脱珪処理中スラグがフォーミングする。脱珪処理前スラグが1kg/t-iron未満になるとフォーミング指数で1を越えるフォーミング有の状態になることがわかった。したがって、高[Si]濃度域での高効率の脱珪を行うには、脱珪処理前スラグ量が1kg/t-iron以上15kg/t-iron以下が必要であるとの知見を得た。   If the amount of slag before desiliconization is large, the forming height increases because the amount of slag itself is large. When the amount of slag before desiliconization exceeded 15 kg / t-iron, the forming index exceeded 1, and the slag overflowed from the hot metal inlet, forming a state with forming. On the other hand, if there is little slag before a desiliconization process, a decarburization reaction will also increase by a desiliconization agent, and slag will form during a desiliconization process. It was found that when the slag before desiliconization was less than 1 kg / t-iron, the forming index exceeded 1 in the forming index. Therefore, in order to perform high-efficiency desiliconization in a high [Si] concentration region, it was found that the amount of slag before desiliconization is 1 kg / t-iron or more and 15 kg / t-iron or less.

一方、図1に示したように脱珪処理前スラグ量が少ないと溶銑△[%Si]は低くなる結果が得られた。これを分析すると、その理由は処理中の脱珪剤の添加でスラグ中FeO濃度が高くなることで脱珪が促進される一方で、処理中のCaO/SiO2比が低下して脱珪が抑制されることが影響しているとの知見を得た。この知見に基づいて、CaO/SiO2比を高めるために脱珪処理中にCaO源を添加することで、同じ脱珪剤添加量であっても脱珪量を大きくするという着想をえた。 On the other hand, as shown in FIG. 1, when the amount of slag before desiliconization is small, the hot metal Δ [% Si] is low. When this is analyzed, the reason is that the addition of a desiliconizing agent during the treatment promotes desiliconization by increasing the FeO concentration in the slag, while the CaO / SiO 2 ratio during the treatment decreases and the desiliconization is reduced. The knowledge that it was influenced that it was controlled was acquired. Based on this knowledge, the idea of adding a CaO source during the desiliconization process to increase the CaO / SiO 2 ratio was to increase the desiliconization amount even with the same desiliconizing agent addition amount.

そこで、脱珪処理中のCaO源添加が溶銑脱珪に及ぼす影響をモデル計算で検討した。トーピードカーに収容された重量220t、[Si]濃度が約0.6mass%の溶銑を脱珪処理した場合の溶銑△[%Si]を求めた。その脱珪条件は、脱珪処理前スラグ量を2〜4kg/t-iron、固酸としてCaOを10%、FeOを60%、Feを30%を含む脱珪剤を15kg/t-ironをインジェクションするとともに、気酸として酸素ガスを0.5Nm3/t-ironを吹き付けて10分間の処理を行った。CaO源添加として、CaO源中CaO純分添加量と溶銑△[%Si]との関係を求めた。ここでCaO源として、95mass%のCaOと不可避的不純物からなるCaO粒を用いた。添加時期は、処理開始から2分から7分の間である。その結果を図3に示す。 Therefore, the effect of CaO source addition during desiliconization on hot metal desiliconization was examined by model calculation. The hot metal Δ [% Si] in the case where the hot metal contained in the torpedo car with a weight of 220 t and the [Si] concentration was about 0.6 mass% was subjected to desiliconization treatment was determined. Its desiliconization conditions, desiliconization pretreatment slag amount 2~4kg / t-iron, 10% of CaO as Katasan, the FeO 60%, de珪剤containing 30% of Fe 2 O 3 15kg / t -Iron was injected and oxygen gas as a gaseous acid was sprayed at 0.5 Nm3 / t-iron for 10 minutes. As the CaO source addition, the relationship between the CaO pure addition amount in the CaO source and the molten iron Δ [% Si] was determined. Here, as a CaO source, CaO grains composed of 95 mass% CaO and inevitable impurities were used. The addition time is between 2 minutes and 7 minutes from the start of the treatment. The result is shown in FIG.

同一の脱珪剤添加速度、処理時間でも、CaO源添加によってCaO源CaO純分添加量が0.5(kg/t-iron)以上になると溶銑△[%Si]を上昇させる効果は顕在化した。したがって、必要なCaO添加量は、CaO源CaO純分として0.5(kg/t-iron)以上とした。なお図に示すように、その効果はCaO純分添加量で6(kg/t-iron)で飽和した。また媒溶剤を多量に使用することは、製造コストの増加にも繋がるので、CaO源の添加はCaO純分添加量で6kg/t-iron以下が望ましい。   Even with the same desiliconizing agent addition rate and processing time, the effect of increasing the hot metal △ [% Si] becomes obvious when the CaO source CaO pure addition amount becomes 0.5 (kg / t-iron) or more by adding the CaO source. did. Therefore, the necessary amount of CaO added is 0.5 (kg / t-iron) or more as the CaO source CaO pure content. As shown in the figure, the effect was saturated at 6 (kg / t-iron) in terms of the amount of pure CaO added. Further, since the use of a large amount of a solvent leads to an increase in production cost, the addition of the CaO source is preferably 6 kg / t-iron or less in terms of the pure CaO addition amount.

ところで、脱珪処理中にCaO源を添加する場合、その添加時期や方法によって、脱珪処理中の脱珪処理中スラグの組成は変化して、脱珪反応やスラグフォーミングに影響することが考えられた。そこで、脱珪剤を固酸および気酸で連続的に添加することを前提とすれば、その添加時期も規定できると考えた。すなわち、添加時期が極端に処理末期であったり、脱珪処理前スラグ量が少ない状態で処理前期に一括添加すると脱珪スラグが一部固相となり脱珪反応の阻害因子になるとの考えに至った。   By the way, when a CaO source is added during the desiliconization process, the composition of the slag during the desiliconization process may change depending on the timing and method of addition, and this may affect the desiliconization reaction and slag forming. It was. Therefore, if it was assumed that the desiliconizing agent was continuously added with solid acid and gas acid, it was considered that the addition timing could also be specified. In other words, when the addition time is extremely late or when the amount of slag before desiliconization is small, it is thought that desiliconization slag partially becomes a solid phase and becomes an inhibitor of desiliconization reaction. It was.

そこで、脱珪処理の規格化を考えた。脱珪剤中の酸素量は一般に気体酸素に換算して酸素供給速度Vo2(Nm3/min)と表される。固酸と気酸由来をそれぞれとVo2_s(Nm3/min)、およびVo2_g(Nm3/min)と表記すればその総和になる。   Therefore, the standardization of silicon removal treatment was considered. The amount of oxygen in the desiliconizing agent is generally expressed as oxygen supply rate Vo2 (Nm3 / min) in terms of gaseous oxygen. If the solid acid and gas acid origin are expressed as Vo2_s (Nm3 / min) and Vo2_g (Nm3 / min), respectively, the sum is obtained.

目標とする溶銑△[%Si]aimを決めれば、脱珪酸素効率ηを乗じた酸素供給速度に単位を換算する係数αを介して、脱珪処理時間to(min)を決めることができる。   If the target hot metal [Delta] [% Si] aim is determined, the desiliconization processing time to (min) can be determined via the coefficient α for converting the unit to the oxygen supply rate multiplied by the desiliconization oxygen efficiency η.

したがって、脱珪経過時間t(min)は脱珪処理時間to(min)で除して無次元化できる。本発明におけるCaO源添加時期は、この処理時間比t/toで表せば、その添加時期に依存することがわかった。またCaO源添加を粉体供給のように連続的に行うのであれば、その期間を決めると、脱珪速度や溶銑△[%Si]の確保、フォーミングの回避をすることによって脱珪反応効率をより高められることがわかった。   Therefore, the desiliconization elapsed time t (min) can be made dimensionless by dividing by the desiliconization processing time to (min). It was found that the CaO source addition time in the present invention depends on the addition time when expressed by this treatment time ratio t / to. If the CaO source is added continuously like powder supply, the desiliconization reaction efficiency can be improved by ensuring the desiliconization rate, hot metal △ [% Si], and avoiding forming. It was found that it could be increased.

CaO源添加時期の重要性についてさらに述べると、CaO源が脱珪スラグに対していたずらに多いとスラグ中FeOを希釈してしまい、脱珪を促進する効果が減じてしまうことも考えられる。さらには、処理途中でCaO源を添加することは、処理後半以降のSiO2濃度およびFeO濃度を過度に高くしないことにつながる。SiO2濃度を過度に高くしないようにすると、スラグの粘性は低位に安定して、スラグフォーミングは生じにくくなる。またFeO濃度を過度に高くしないようにすると、スラグによって生じる脱炭反応によるCO気泡生成は抑制することになり、これもスラグフォーミングは生じにくくなる。 The importance of the CaO source addition time will be further described. If the amount of CaO source is excessively large relative to the desiliconized slag, FeO in the slag is diluted, and the effect of promoting desiliconization may be reduced. Furthermore, adding a CaO source during the treatment leads to not excessively increasing the SiO 2 concentration and the FeO concentration in the latter half of the treatment. If the SiO 2 concentration is not excessively high, the viscosity of the slag is stabilized at a low level, and slag forming is less likely to occur. Further, if the FeO concentration is not excessively increased, the generation of CO bubbles due to the decarburization reaction caused by slag is suppressed, and this also makes slag forming difficult to occur.

CaO源添加効果を享受しつつ、脱珪反応効率化という利点を享受するには、処理時間比t/toでその添加時期および期間を0.1以上0.9以下にすることが好ましい。その理由は、0.1未満で添加を開始すると、脱珪処理前スラグを15kg/t-iron以下に制限しても、なおCaO源添加によって脱珪スラグの部分的な固化による脱珪反応の阻害が生じるからである。すなわち0.1未満での添加開始は、脱珪処理前のCaO源添加と同様に表面が固化した脱珪処理前スラグ上に乗ったり、搬送容器の耐火物に付着するなどの不具合が生じうる。一方、処理時間比が0.9を超えてCaO源を添加がなされると脱珪反応効率化に寄与しないばかりか、未溶解のCaO源が残存して脱珪スラグの増大や脱珪スラグの再資源化に支障をきたす場合もある。   In order to enjoy the advantage of desiliconization reaction efficiency while enjoying the CaO source addition effect, it is preferable to set the addition time and period at 0.1 to 0.9 at a treatment time ratio t / to. The reason for this is that if the addition is started at less than 0.1, even if the slag before desiliconization is limited to 15 kg / t-iron or less, the desiliconization reaction due to partial solidification of the desiliconized slag is still caused by the addition of the CaO source. This is because inhibition occurs. That is, when the addition is started at less than 0.1, problems such as getting on the slag before the desiliconization treatment whose surface is solidified or adhering to the refractory of the transfer container may occur, as in the case of adding the CaO source before the desiliconization treatment. . On the other hand, if the treatment time ratio exceeds 0.9 and the addition of the CaO source does not contribute to the efficiency of the desiliconization reaction, the undissolved CaO source remains and the increase in the desiliconization slag and the desiliconization slag In some cases, recycling may be hindered.

この脱珪スラグ処理前スラグ量制御とCaO源添加という方法によって脱珪反応効率化という利点を享受するには、脱珪剤添加時間toを越えてさらに溶銑および脱珪スラグの攪拌を継続することも有効である。すなわち、CaO源添加を有効にしてかつ未反応の脱珪剤中酸素やスラグ中FeOを反応せしめることである。この攪拌方法については常法でよいが、例えば本発明の前提である固酸のインジェクション装置を利用して、搬送ガスにより供給する方法も考えられる。ただし処理時間の延長そのものは望ましくはないので、処理時間比t/toで1.2以下、より望ましくは1.1以下が適当である。   In order to enjoy the advantage of desiliconization reaction efficiency by the method of controlling the amount of slag before desiliconization slag treatment and adding the CaO source, it is necessary to continue the addition of hot metal and desiliconization slag beyond the desiliconization agent addition time to Is also effective. That is, making CaO source addition effective and reacting unreacted oxygen in the desiliconizing agent and FeO in the slag. Although this stirring method may be a conventional method, for example, a method of supplying with a carrier gas using a solid acid injection apparatus which is a premise of the present invention is also conceivable. However, since the extension of the processing time itself is not desirable, the processing time ratio t / to is 1.2 or less, more preferably 1.1 or less.

CaO源となる媒溶剤の添加方法は、分割および/または連続的に添加することが望ましい。これは、脱珪処理中には徐々に脱珪スラグ中SiO濃度が増加するとともに、脱珪剤の供給速度と脱珪速度に応じてFeO濃度の可変が生じながらスラグ量が増加するので、一度にCaO源となる媒溶剤を添加するよりも脱珪スラグへの溶解や反応に有利だからである。特に、トーピードカーに代表される溶銑搬送容器は、溶銑および共存するスラグを強く攪拌することは想定されておらず、CaO源の添加量を大きくしたい場合には、添加方法を分割および/または連続的に行うことは望ましいと考える。 It is desirable to add the solvent as a CaO source in a divided and / or continuous manner. This is because the SiO 2 concentration in the desiliconization slag gradually increases during the desiliconization treatment, and the amount of slag increases while the FeO concentration varies depending on the supply rate of the desiliconization agent and the desiliconization rate. This is because it is more advantageous for dissolution and reaction in desiliconized slag than to add a solvent as a CaO source at a time. In particular, hot metal transport containers represented by torpedo cars are not expected to vigorously stir hot metal and coexisting slag, and when it is desired to increase the amount of CaO source added, the addition method is divided and / or continuous. I think it is desirable to do so.

本発明の対象とする高Si濃度域の脱珪処理において本発明を適用することで、脱珪処理後スラグ中(%FeO)濃度を30mass%以下にすることができる。なお、脱珪処理後スラグ中(%FeO)濃度とは、脱珪処理後スラグにおけるFeOの質量%である。一般に脱珪処理後スラグ中(%FeO)濃度は低いほど脱珪酸素効率が良く、効率的な脱珪処理が出来たとみなせる。脱珪処理後スラグ中(%FeO)濃度が30mass%を超えて含まれている場合、このスラグはまだ脱珪できるような酸化度があると考えられるし、その濃度分は鉄歩留が下がったことになる。したがって、脱珪処理後スラグ中(%FeO)濃度は低いほど好ましいが、本発明の効果の顕在化の閾値として、脱珪処理後スラグの主要構成成分であるCaOおよびSiO濃度よりも低くなって成分活量が十分に下がる30mass%以下を採った。 By applying the present invention to the desiliconization treatment in the high Si concentration region which is the object of the present invention, the (% FeO) concentration in the slag after the desiliconization treatment can be reduced to 30 mass% or less. In addition, the density | concentration (% FeO) in slag after a desiliconization process is the mass% of FeO in the slag after a desiliconization process. Generally, the lower the concentration (% FeO) in the slag after desiliconization treatment, the better the desiliconization oxygen efficiency, and it can be considered that the efficient desiliconization treatment was completed. If the concentration of slag (% FeO) in the slag after desiliconization treatment exceeds 30 mass%, it is considered that this slag still has a degree of oxidation that can be desiliconized, and the iron yield decreases for that concentration. That's right. Therefore, Desiliconization processed slag (% FeO) concentration is preferably as low, as the threshold of manifestation of the effect of the present invention, lower than CaO and SiO 2 concentration is a major constituent of desiliconization processed slag Therefore, 30 mass% or less at which the component activity was sufficiently reduced was taken.

溶銑の搬送容器としてトーピードカーを用い、収容された溶銑量220t、温度1360℃から1440℃の溶銑に対して、脱珪処理を行う方法において本発明を実施した。脱珪前の溶銑中[Si]濃度が約0.59mass%から0.61mass%の溶銑を、目標とする溶銑△[%Si]をおよそ0.23mass%以上として処理条件を設定した。その脱珪条件は、固酸としてCaOを10%、FeOを60%、Feを30%を含む粉状の脱珪剤を総量で15kg/t-ironをインジェクションするとともに、気酸として酸素ガスを0.5Nm3/t-ironを吹き付けて処理を行った。固酸の搬送ガスには窒素ガスを用いた。CaO源添加として、95mass%のCaOと不可避的不純物からなるCaO粒を用いた。処理前スラグ量は、処理前にスラグ厚みと溶銑面からトーピードカー内壁形状を用いて概算した。 A torpedo car was used as a hot metal transfer container, and the present invention was carried out in a method of performing a desiliconization process on a hot metal amount of 220 t and a temperature of 1360 ° C. to 1440 ° C. The treatment conditions were set such that the hot metal having a [Si] concentration in the hot metal before desiliconization of about 0.59 mass% to 0.61 mass% and the target hot metal Δ [% Si] was about 0.23 mass% or more. Its desiliconization conditions, 10% of CaO as Katasan, the FeO 60%, while injection of 15 kg / t-iron in a total amount of powdery de珪剤containing 30% of Fe 2 O 3, as hexane The treatment was performed by blowing oxygen gas at 0.5 Nm3 / t-iron. Nitrogen gas was used as the carrier gas for the solid acid. As the CaO source addition, CaO grains composed of 95 mass% CaO and inevitable impurities were used. The amount of slag before treatment was estimated using the torpedo car inner wall shape from the slag thickness and the hot metal surface before treatment.

表1には、上記の条件を基本として、処理前スラグ量、CaO源添加の有無、添加量を記した。脱珪処理前スラグの(%CaO)/(%SiO2)比は、番号4と番号5を除きいずれも1.0から1.3の範囲であった。脱珪剤添加時間toは脱珪剤の添加期間で表し、およそ約10分程度の処理であった。CaO源添加速度の欄に記載のないCaO源添加例は一括ないし2分割の添加方法である。一括添加の場合は添加1の欄に記載の処理時間比t/tでの添加時期を記載した。また2分割の場合には添加量は等分に行い、添加1および添加2の欄に記載の処理時間比t/tでの添加時期を記載した。なお処理時間比t/tが0.1未満でCaO源を添加した場合には、脱珪処理後のトーピードカー内壁の耐火物にCaO源として添加したCaO粒が一部残存して条件が揃わなかったので実施例には含めなかった。CaO源の添加方法の欄に連続と記載し、CaO源添加速度の欄に数字を記載した場合は連続添加であり、処理時間比t/tの欄に処理開始時期および処理終了時期をそれぞれ記載した。 Table 1 shows the amount of slag before treatment, the presence / absence of CaO source addition, and the addition amount based on the above conditions. The (% CaO) / (% SiO2) ratio of the slag before desiliconization treatment was in the range of 1.0 to 1.3 except for the numbers 4 and 5. The desiliconizing agent addition time to is expressed by the addition period of the desiliconizing agent, and was about 10 minutes. Examples of CaO source addition not described in the column of CaO source addition rate are batch or two-part addition methods. In the case of batch addition, the addition time at the processing time ratio t / t 0 described in the column of addition 1 is described. In the case of two divisions, the addition amount was equally divided, and the addition time at the treatment time ratio t / t 0 described in the columns of addition 1 and addition 2 was described. When the treatment time ratio t / t 0 was less than 0.1 and a CaO source was added, some of the CaO grains added as a CaO source remained in the refractory on the inner wall of the torpedo car after the desiliconization treatment, and the conditions were not met. Therefore, it was not included in the examples. When it is described as continuous in the column of the addition method of the CaO source and a number is described in the column of the CaO source addition rate, it is continuous addition, and the processing start time and the processing end time are respectively displayed in the column of the processing time ratio t / t 0. Described.

脱珪処理時に生じるスラグフォーミングは目視にて判定し、その基準はトーピードカーの出銑口から脱珪スラグが明確に溢出した場合を大、フォーミングが認められたものの出銑口から溢出しなかった場合を小、フォーミングが認められたものの出銑口まで至らなかった場合を微小、スラグフォーミングが認められなかったものをなしとした。   The slag forming that occurs during the desiliconization process is judged visually, and the standard is large when the desiliconized slag clearly overflows from the exit of the torpedo car, but when the forming is recognized but does not overflow from the exit The case where the forming was observed but the forming port was not reached was minute, and the case where the slag forming was not recognized was regarded as none.

脱珪処理後の攪拌については、実施した場合についてその処理時間を処理時間比t/tで記載した。脱珪処理後のSi濃度については脱珪処理前のSi濃度にも影響を受けるため、脱珪処理前[%Si]濃度と脱珪処理後[%Si]濃度との差を溶銑△[%Si]で表した。また脱珪率は、△[%Si]/[%Si]を百分率で記した。なお、この式の分母は脱珪処理前[%Si]濃度である。 The agitation after the desiliconization treatment, described the processing time in the processing time ratio t / t 0 for if implemented. Since the Si concentration after desiliconization is also affected by the Si concentration before desiliconization, the difference between [% Si] concentration before desiliconization and [% Si] concentration after desiliconization Si]. The silicon removal rate was expressed as a percentage of Δ [% Si] / [% Si]. The denominator of this equation is the [% Si] concentration before desiliconization.

本発明の効果として、脱珪処理中のスラグフォーミング、脱珪処理後の脱珪率、脱珪処理後スラグ中FeO濃度で評価した。スラグフォーミングは、小、微小およびなしが良、大が否で、前述のように目視確認である。脱珪処理後の脱珪率は、40.0%以上を良、40.0%未満を否とした。これは40.0%以上であれば、脱珪量である溶銑△[%Si]は概ね0.24mass%以上を確保でき、目標の脱珪量の5%程度以上高くなったと認められるからである。また、脱珪処理後スラグ中(%FeO)濃度については、30mass%以下を良、30mass%超を否とした。これは前述のように脱珪処理後スラグの主要構成成分であるCaOおよびSiO濃度と比して、FeO濃度が低くその活量も低くなる目安であるからである。 As an effect of the present invention, slag forming during desiliconization treatment, desiliconization rate after desiliconization treatment, and FeO concentration in slag after desiliconization treatment were evaluated. The slag forming can be small, fine and none, good and large, and is visually confirmed as described above. The silicon removal rate after the silicon removal treatment was good at 40.0% or more, and less than 40.0%. If this is 40.0% or more, it is recognized that the hot metal △ [% Si], which is the amount of silicon removal, can be secured to about 0.24 mass% or more, which is about 5% higher than the target silicon removal amount. is there. Moreover, about the density | concentration (% FeO) in slag after a desiliconization process, 30 mass% or less was good, and it exceeded 30 mass%. This is because the FeO concentration is low and the activity is low as compared with the CaO and SiO 2 concentrations, which are the main constituent components of the slag after desiliconization, as described above.

番号1は、脱珪処理前スラグ量を3.0kg/t-ironとして、CaO源を処理時間比t/t0が0.2で1.0kg/t-iron添加した実施例である。スラグフォーミングは小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   No. 1 is an example in which the amount of slag before desiliconization treatment is 3.0 kg / t-iron, and a CaO source is added at a treatment time ratio t / t0 of 0.2 and 1.0 kg / t-iron. The slag forming was small, the desiliconization rate after desiliconization treatment was 40.0% or more, and the concentration in slag (% FeO) after desiliconization treatment was 30.0 mass% or less.

番号2は脱珪処理前スラグ量を5.0kg/t-ironとして、CaO源を処理時間比t/t0が0.95で5.0kg/t-iron添加した実施例である。スラグフォーミングは小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   No. 2 is an example in which the amount of slag before desiliconization treatment is 5.0 kg / t-iron, and a CaO source is added at a treatment time ratio t / t0 of 0.95 and 5.0 kg / t-iron. The slag forming was small, the desiliconization rate after desiliconization treatment was 40.0% or more, and the concentration in slag (% FeO) after desiliconization treatment was 30.0 mass% or less.

番号3は、脱珪処理前スラグ量を3.0kg/t-ironとして、CaO源を処理時間比t/t0が0.3の時期に2.0kg/t-iron添加した実施例である。スラグフォーミングは小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   No. 3 is an example in which the amount of slag before desiliconization treatment is 3.0 kg / t-iron, and 2.0 kg / t-iron is added to the CaO source when the treatment time ratio t / t0 is 0.3. The slag forming was small, the desiliconization rate after desiliconization treatment was 40.0% or more, and the concentration in slag (% FeO) after desiliconization treatment was 30.0 mass% or less.

番号4は、脱珪処理前スラグ量を2.0kg/t-iron、脱珪処理前スラグの(%CaO)/(%SiO2)比が0.55として、CaO源を処理時間比t/t0が0.3の時期に2.0kg/t-iron添加した実施例である。スラグフォーミングは小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。 No. 4, desiliconization pretreatment slag amount 2.0 kg / t-iron, as (% CaO) / (% SiO 2) ratio of desiliconization pretreatment slag 0.55, a CaO source processing time ratio t / t0 0.3 In this example, 2.0 kg / t-iron was added at the same time. The slag forming was small, the desiliconization rate after desiliconization treatment was 40.0% or more, and the concentration in slag (% FeO) after desiliconization treatment was 30.0 mass% or less.

番号5は、脱珪処理前スラグ量を10.0kg/t-iron、脱珪処理前スラグの(%CaO)/(%SiO2)比が1.43として、CaO源を処理時間比t/t0が0.6の時期に2.0kg/t-iron添加した実施例である。スラグフォーミングは小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。 No. 5, desiliconization pretreatment slag amount 10.0 kg / t-iron, as (% CaO) / (% SiO 2) ratio of desiliconization pretreatment slag 1.43, a CaO source processing time ratio t / t0 0.6 In this example, 2.0 kg / t-iron was added at the same time. The slag forming was small, the desiliconization rate after desiliconization treatment was 40.0% or more, and the concentration in slag (% FeO) after desiliconization treatment was 30.0 mass% or less.

番号6は、脱珪処理前スラグ量を4.0kg/t-ironとして、CaO源を2分割して処理時間比t/t0が0.2および0.3の時期に合計で2.0kg/t-iron添加した実施例である。スラグフォーミングはなしであり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   In No. 6, the amount of slag before desiliconization was 4.0 kg / t-iron, the CaO source was divided into two, and a total of 2.0 kg / t-iron was added when the treatment time ratio t / t0 was 0.2 and 0.3 It is an example. There was no slag forming, the desiliconization rate after desiliconization treatment was 40.0% or more, and the concentration (% FeO) in the slag after desiliconization treatment was 30.0 mass% or less.

番号7は、脱珪処理前スラグ量を4.0kg/t-ironとして、CaO源を処理時間比t/t0が0.5の時期に4.5kg/t-iron添加した実施例である。スラグフォーミングは極小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   No. 7 is an example in which the amount of slag before desiliconization is 4.0 kg / t-iron, and 4.5 kg / t-iron is added to the CaO source when the treatment time ratio t / t0 is 0.5. The slag forming was minimal, the desiliconization rate after desiliconization treatment was 40.0% or more, and the concentration in slag (% FeO) after desiliconization treatment was 30.0 mass% or less.

番号8は、脱珪処理前スラグ量を4.0kg/t-ironとして、CaO源を2分割して処理時間比t/t0が0.3および0.5の時期に合計で5.7kg/t-iron添加した実施例である。スラグフォーミングはなしであり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   In No. 8, the amount of slag before desiliconization was 4.0 kg / t-iron, the CaO source was divided into two, and a total of 5.7 kg / t-iron was added when the treatment time ratio t / t0 was 0.3 and 0.5 It is an example. There was no slag forming, the desiliconization rate after desiliconization treatment was 40.0% or more, and the concentration (% FeO) in the slag after desiliconization treatment was 30.0 mass% or less.

番号9は、脱珪処理前スラグ量を3.0kg/t-ironとして、CaO源を連続して処理時間比t/t0が0.1から0.5の期間に1.0kg/t-iron添加した実施例である。スラグフォーミングは微小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   No. 9 is an example in which the amount of slag before desiliconization treatment is 3.0 kg / t-iron, and the CaO source is continuously added at 1.0 kg / t-iron during the treatment time ratio t / t0 of 0.1 to 0.5. . Slag forming was very small. The desiliconization rate after desiliconization treatment was 40.0% or more, and the (% FeO) concentration in slag after desiliconization treatment was 30.0 mass% or less.

番号10は、脱珪処理前スラグ量を3.0kg/t-ironとして、CaO源を連続して処理時間比t/t0が0.2から0.4の期間に2.0kg/t-iron添加した実施例である。スラグフォーミングは微小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   No. 10 is an example in which the amount of slag before desiliconization is 3.0 kg / t-iron, and 2.0 kg / t-iron is continuously added to the CaO source during a period of the treatment time ratio t / t0 of 0.2 to 0.4. . Slag forming was very small. The desiliconization rate after desiliconization treatment was 40.0% or more, and the (% FeO) concentration in slag after desiliconization treatment was 30.0 mass% or less.

番号11は、脱珪処理前スラグ量を3.0kg/t-ironとして、CaO源を連続して処理時間比t/t0が0.1から0.5の期間に4.0kg/t-iron添加した実施例である。スラグフォーミングは微小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となり、CaO源の4.5kg/t-iron一括添加の番号6と比較しても、脱珪処理後の脱珪率が高く、脱珪処理後スラグ中(%FeO)濃度は低くなった。   No. 11 is an example in which 4.0 kg / t-iron was added continuously during a period of a treatment time ratio t / t0 of 0.1 to 0.5 with a slag amount before desiliconization of 3.0 kg / t-iron and a CaO source continuously. . The slag forming is very small, the desiliconization rate after desiliconization treatment is 40.0% or more, the concentration in slag (% FeO) after desiliconization treatment is 30.0 mass% or less, and 4.5 kg / t-iron of the CaO source. Even compared with the batch addition number 6, the desiliconization rate after the desiliconization treatment was high, and the concentration (% FeO) in the slag after the desiliconization treatment was low.

番号12は、脱珪処理前スラグ量を3.0kg/t-ironとして、CaO源を連続して処理時間比t/t0が0.2から0.6の期間に5.6kg/t-iron添加した実施例である。スラグフォーミングは微小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となった。   No. 12 is an example in which the amount of slag before desiliconization treatment is 3.0 kg / t-iron, and the CaO source is continuously added at a treatment time ratio t / t0 of 5.6 kg / t-iron during a period of 0.2 to 0.6. . Slag forming was very small. The desiliconization rate after desiliconization treatment was 40.0% or more, and the (% FeO) concentration in slag after desiliconization treatment was 30.0 mass% or less.

番号13は、脱珪処理前スラグ量を4.0kg/t-ironとして、CaO源を連続して処理時間比t/t0が0.1から0.8の期間に2.8kg/t-iron添加し、さらに脱珪剤添加後に処理時間比t/t0が1.15の期間まで窒素ガスで攪拌した実施例である。スラグフォーミングは微小であり、脱珪処理後の脱珪率は40.0%以上、脱珪処理後スラグ中(%FeO)濃度は30.0mass%以下となり、CaO源の3.0kg/t-iron分割添加の番号4と比較しても、脱珪処理後の脱珪率が高く、脱珪処理後スラグ中(%FeO)濃度は低くなった。   No. 13 is that the amount of slag before desiliconization is 4.0 kg / t-iron, and the CaO source is continuously added at 2.8 kg / t-iron during the treatment time ratio t / t0 of 0.1 to 0.8. In this example, the mixture was stirred with nitrogen gas until the treatment time ratio t / t0 was 1.15 after the addition of the agent. The slag forming is very small, the desiliconization rate after desiliconization treatment is 40.0% or more, the concentration in slag (% FeO) after desiliconization treatment is 30.0 mass% or less, and 3.0 kg / t-iron of the CaO source. Even compared with the number 4 of divided addition, the silicon removal rate after the silicon removal treatment was high, and the concentration (% FeO) in the slag after the silicon removal treatment was low.

番号14は、脱珪処理前スラグ量を0.4kg/t-ironとして、CaO源を添加しなかった比較例である。スラグフォーミングは大であり、脱珪処理後の脱珪率は40.0%未満、脱珪処理後スラグ中(%FeO)濃度は30.0mass%超となった。   No. 14 is a comparative example in which the slag amount before desiliconization treatment was 0.4 kg / t-iron, and no CaO source was added. The slag forming was large, the desiliconization rate after desiliconization treatment was less than 40.0%, and the (% FeO) concentration in the slag after desiliconization treatment was more than 30.0 mass%.

番号15は、脱珪処理前スラグ量を18.0kg/t-ironとして、CaO源を添加しなかった比較例である。スラグフォーミングは大であり、脱珪処理後の脱珪率は40.0%未満、脱珪処理後スラグ中(%FeO)濃度は30.0mass%超となった。   No. 15 is a comparative example in which the slag amount before desiliconization treatment was 18.0 kg / t-iron and no CaO source was added. The slag forming was large, the desiliconization rate after desiliconization treatment was less than 40.0%, and the (% FeO) concentration in the slag after desiliconization treatment was more than 30.0 mass%.

番号16は、脱珪処理前スラグ量を1.2kg/t-ironとして、CaO源を添加しなかった比較例である。スラグフォーミングは小であったが、脱珪処理後の脱珪率は40.0%未満、脱珪処理後スラグ中(%FeO)濃度は30.0mass%超となった。   No. 16 is a comparative example in which the slag amount before desiliconization treatment was 1.2 kg / t-iron, and no CaO source was added. Although the slag forming was small, the desiliconization rate after the desiliconization treatment was less than 40.0%, and the concentration (% FeO) in the slag after the desiliconization treatment was more than 30.0 mass%.

番号17は、脱珪処理前スラグ量を2.4kg/t-ironとして、CaO源を処理時間比t/t0が0.8の時期に0.4kg/t-iron添加した比較例である。スラグフォーミングは小であったが、脱珪処理後スラグ中(%FeO)濃度は30.0mass%超となり、脱珪処理後の脱珪率は40.0%未満となった。   No. 17 is a comparative example in which the amount of slag before desiliconization treatment is 2.4 kg / t-iron, and a CaO source is added at 0.4 kg / t-iron when the treatment time ratio t / t0 is 0.8. Although the slag forming was small, the concentration (% FeO) in the slag after desiliconization treatment exceeded 30.0 mass%, and the desiliconization rate after desiliconization treatment was less than 40.0%.

本発明は、以上の実施例には限定されることは無く、本発明の趣旨を逸脱しない範囲で適応可能なことは勿論のことである。   The present invention is not limited to the above-described embodiments, and it goes without saying that the present invention can be applied without departing from the spirit of the present invention.

Claims (3)

溶銑[%Si]が0.2mass%以上の濃度域における脱珪処理方法であって、(%CaO)/(%SiO)が0.5〜1.5の脱珪処理前スラグを用いるとともに、固酸の吹込み、気酸の吹き付けまたは吹込みを行う脱珪処理方法において、脱珪処理前スラグ量を1kg/t以上15kg/t以下にするとともに、脱珪処理中にCaO媒溶剤をCaO純分で0.5kg/t-iron以上添加することを特徴とする脱珪処理方法。 Hot metal [% Si] is a desiliconization processing method in 0.2 mass% or more concentration range, with use of (% CaO) / Desiliconization pretreatment slag (% SiO 2) is 0.5 to 1.5, blowing of Katasan In addition, in the desiliconization treatment method in which gas acid is blown or blown, the amount of slag before desiliconization treatment is set to 1 kg / t or more and 15 kg / t or less, and the CaO medium solvent is added to a pure CaO content during desiliconization treatment. A desiliconization method characterized by adding kg / t-iron or more. 脱珪処理経過時間t、脱珪処理時間t0とした時の処理時間比t/t0が0.1以上0.9以下の時期に、処理中に添加するCaO培溶剤を分割および/または連続的に添加することを特徴とする請求項1に記載の脱珪処理方法。   When the treatment time ratio t / t0 is 0.1 or more and 0.9 or less when the desiliconization treatment elapsed time t and desiliconization treatment time t0 are set, the CaO medium solvent added during the treatment is divided and / or continuously added. The desiliconization processing method according to claim 1. 脱珪剤添加の後に固酸の搬送ガスによって溶銑および脱珪処理後スラグを攪拌することを特徴とする請求項1または請求項2に記載の脱珪処理方法。   3. The desiliconization method according to claim 1, wherein after the addition of the desiliconization agent, the molten iron and the slag after the desiliconization treatment are stirred with a carrier gas of solid acid.
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