JP2017186448A - Resin composition for coatings - Google Patents
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Description
本発明は、塗料用樹脂組成物に関する。詳しくは、該塗料用樹脂組成物は金属面と密着するため、金属同士の激しい接触や擦れ等においても塗膜が非常に剥がれ難いから、各種金属材料の塗装に使用する塗料に好適であり、また、粘度が低いので印字装置の細いノズルを通しても目詰まりを起こし難く、印字が消え難いから、各種金属材料のマーキングに使用する塗料にも好適に使用でき、かつ、人体や環境への負荷が少ない塗料用樹脂組成物に関する。 The present invention relates to a coating resin composition. Specifically, since the coating resin composition is in close contact with the metal surface, the coating film is very difficult to peel off even during intense contact or rubbing between metals, and is therefore suitable for coatings used for coating various metal materials, In addition, since the viscosity is low, clogging does not easily occur even through the thin nozzles of the printing device, and printing is difficult to erase. Therefore, it can be used suitably for paints used for marking various metal materials and has a heavy impact on the human body and the environment. The present invention relates to a small resin composition for paint.
金属板や金属管等の金属材料は、製造工程や輸送中に金属材料同士が激しく接触したり、擦れたりすることがある。
したがって、金属材料の塗装やマーキングに使用する塗料には、激しい接触や擦れに対しても剥がれないように金属面との密着性が要求される。
Metal materials such as metal plates and metal pipes may come into contact with each other or rub against each other during the manufacturing process or transportation.
Therefore, the coating material used for coating or marking of a metal material is required to have adhesion with a metal surface so as not to be peeled off even by intense contact or rubbing.
金属面との密着性が得られる塗料のビヒクルとして架橋性アクリル樹脂を含有するものが知られている。 As a paint vehicle capable of obtaining adhesion to a metal surface, one containing a crosslinkable acrylic resin is known.
架橋性アクリル樹脂はアセトン、トルエン、キシレン、ジメチルグリコール(1,2-ジメトキシエタン、以下「DMG」と言う)等の溶解性の高い溶媒に溶解するが、アルコール等の溶解性が低い溶媒には溶解しない。 The crosslinkable acrylic resin is soluble in a solvent having high solubility such as acetone, toluene, xylene, dimethyl glycol (1,2-dimethoxyethane, hereinafter referred to as “DMG”), but in a solvent having low solubility such as alcohol. Does not dissolve.
しかし、アセトン等の溶解性の高い溶媒は、人体や環境に与える負荷が大きいため、PRTR(Pollutant Release and Transfer Register)制度の対象になったり、SDS(Safety Data Sheet)の提出が必要になったりするし、また、他の規則によって使用量が制限されたりする。 However, solvents with high solubility, such as acetone, have a heavy impact on the human body and the environment, so they are subject to the PRTR (Pollutant Release and Transfer Register) system and need to submit SDS (Safety Data Sheet). In addition, the usage is limited by other rules.
一方、アルコール類のような溶媒は人体や環境に与える負荷が少ないため、PRTR制度や有機溶剤中毒予防規則の対象とはならないが、溶解性が低く、架橋性アクリル樹脂を溶解させることができない。 On the other hand, solvents such as alcohols are not subject to the PRTR system and organic solvent poisoning prevention regulations because they have a small burden on the human body and the environment, but have low solubility and cannot dissolve crosslinkable acrylic resins.
また、マーキングに使用する塗料は粘度が高くなりすぎると、印字装置の細いノズルが目詰まりする虞があるため、粘度が上がり過ぎない方が良い。 In addition, if the viscosity of the coating material used for marking becomes too high, the fine nozzles of the printing apparatus may be clogged.
そこで、架橋性アクリル樹脂が溶解していて金属面と密着し、また、粘度が上がり過ぎずに細いノズルの印字装置にも使用でき、かつ、人体や環境への負荷が少ない塗料を製造することができる塗料用樹脂組成物の開発が望まれている。 Therefore, it is necessary to produce a coating material in which the cross-linkable acrylic resin is dissolved and in close contact with the metal surface, can be used for a printing device with a thin nozzle without excessively increasing the viscosity, and has a low impact on the human body and the environment. Development of a resin composition for paints that can be used is desired.
特許文献1にはイソボルニル(メタ)アクリレートとこれと共重合可能なα,β―不飽和単量体からなる水酸基含有ビニル共重合体(成分A)と塩素化ポリオレフィン樹脂(成分B)と水酸基と反応しうる架橋性樹脂(成分C)とを含有する塗料用樹脂組成物が開示されている。
しかしながら、該樹脂組成物はキシレンと酢酸ブチルのシンナー等の溶解性の高い溶媒にしか溶解せず、該溶媒はVOC(揮発性有機溶媒)を含むので、人体や環境に与える負荷が大きく、また、有機溶剤中毒予防規則における規制の対象にもなっている。したがって、販売者や購入者は取り扱いに注意を払う必要があるという問題がある。 However, the resin composition is soluble only in a highly soluble solvent such as thinner of xylene and butyl acetate, and since the solvent contains VOC (volatile organic solvent), the load on the human body and the environment is large. It is also subject to regulations in the organic solvent poisoning prevention regulations. Therefore, there is a problem that sellers and purchasers need to pay attention to handling.
そこで、本発明者らは、前記諸問題点を解決することを技術的課題とし、試行錯誤的な数多くの試作・実験を重ねた結果、ジメチルグリコール1に対しエタノールを0.8〜1.2含有する溶媒に架橋性アクリル樹脂5〜7.5重量%とエタノール溶解性樹脂5〜15重量%とを溶解してなる塗料用樹脂組成物であれば、金属面と密着し、また、粘度が上がり過ぎず、かつ、人体や環境に与える負荷が少ない塗料用樹脂組成物になるという刮目すべき知見を得て、本発明を完成させた。
Therefore, the present inventors made it a technical problem to solve the above-mentioned problems, and as a result of repeated trial and error trial production and experiment, as a result, a solvent containing 0.8 to 1.2 ethanol with respect to
前記技術的課題は次のとおり、本発明によって解決できる。 The technical problem can be solved by the present invention as follows.
本発明は、ジメチルグリコール1に対しエタノールを0.8〜1.2含有する溶媒に架橋性アクリル樹脂5〜7.5重量%とエタノール溶解性樹脂5〜15重量%とが溶解してなる塗料用樹脂組成物である(請求項1)。
The present invention is a coating resin composition in which 5 to 7.5% by weight of a crosslinkable acrylic resin and 5 to 15% by weight of an ethanol-soluble resin are dissolved in a solvent containing 0.8 to 1.2 ethanol with respect to
また、本発明は、前記エタノール溶解性樹脂がエタノール溶解性アクリル樹脂である請求項1記載の塗料用樹脂組成物である(請求項2)。
Further, the present invention is the coating resin composition according to
また、本発明は、請求項1又は2記載の塗料用樹脂組成物に顔料を分散させた塗料である(請求項3)。
The present invention also provides a paint in which a pigment is dispersed in the paint resin composition according to
また、本発明は、請求項3記載の塗料を塗布した金属材料である(請求項4)。 The present invention also provides a metal material to which the paint according to claim 3 is applied (claim 4).
また、本発明は、前記金属が炭素鋼である請求項4記載の金属材料である(請求項5)。
The present invention is the metal material according to
本発明に係る塗料用樹脂組成物は、架橋性アクリル樹脂に加えてエタノール溶解性樹脂を含有するから、DMG1に対してエタノールを0.8〜1.2含有する溶媒であっても架橋性アクリル樹脂が凝集せずに溶解するので金属面と密着し、金属材料同士の激しい接触や擦れ等に対しても塗膜が非常に剥がれ難い塗料用樹脂組成物になる。 Since the resin composition for coatings according to the present invention contains an ethanol-soluble resin in addition to the cross-linkable acrylic resin, the cross-linkable acrylic resin aggregates even in a solvent containing 0.8 to 1.2 ethanol with respect to DMG1. Therefore, the coating film is hardly peeled off even when intense contact or rubbing between metal materials occurs.
また、本発明に係る溶媒はDMG1に対して安全性の高いエタノールを0.8〜1.2含有するから、人体や環境への負荷が少ない。また、粘度も高くなり過ぎない。 In addition, since the solvent according to the present invention contains 0.8 to 1.2 ethanol that is highly safe with respect to DMG1, the load on the human body and the environment is small. Also, the viscosity does not become too high.
したがって、本発明に係る塗料用樹脂組成物に顔料を分散させた塗料は金属材料の塗装に好適であると共に、印字装置の細いノズルを通しても目詰まりを起こし難く、また、印字が消え難いため、金属材料の各種マーキングにも好適に使用することができる。 Accordingly, a paint in which a pigment is dispersed in the resin composition for paint according to the present invention is suitable for coating a metal material, and it is difficult to cause clogging even through a thin nozzle of a printing apparatus, and printing is difficult to disappear. It can also be suitably used for various markings of metal materials.
また、架橋性アクリル樹脂にエタノール溶解性のアクリル樹脂を溶解させれば、樹脂同士がよく混合するので、より優れた密着性が実現できる。 Further, if an ethanol-soluble acrylic resin is dissolved in the crosslinkable acrylic resin, the resins are mixed well, so that better adhesion can be realized.
また、本発明に係る塗料用樹脂組成物は、炭素鋼に対してより優れた密着性を示す。 Moreover, the resin composition for coatings which concerns on this invention shows the adhesiveness which was more excellent with respect to carbon steel.
なお、本発明者らは、本発明に係る塗料用樹脂組成物が金属面と密着する理由として次の通り推定している。
即ち、架橋性アクリル樹脂はDMGには溶解するがエタノールには溶解しないので、本発明に係る溶媒に架橋性アクリル樹脂のみが溶解する樹脂組成物では、揮発性が高いDMGが先に揮発して溶媒の溶解性が弱まると架橋性アクリル樹脂同士が凝集してその特性が損なわれる。
しかし、本発明に係る塗料用樹脂組成物はエタノール溶解性の樹脂も含有するから、溶媒の溶解性が弱まっても架橋性アクリル樹脂の周囲には溶解した樹脂が存在して架橋性アクリル樹脂同士の凝集を防ぐため、エタノールが全て揮発した後に、金属面と密着するという架橋性アクリル樹脂の特性が維持できるというものである。
The present inventors presume that the reason why the resin composition for coating according to the present invention is in close contact with the metal surface is as follows.
That is, since the crosslinkable acrylic resin is dissolved in DMG but not in ethanol, in the resin composition in which only the crosslinkable acrylic resin is dissolved in the solvent according to the present invention, the highly volatile DMG is volatilized first. When the solubility of the solvent is weakened, the crosslinkable acrylic resins are aggregated and their characteristics are impaired.
However, since the resin composition for coatings according to the present invention also contains an ethanol-soluble resin, even if the solubility of the solvent is weakened, there is a dissolved resin around the crosslinkable acrylic resin, and the crosslinkable acrylic resins In order to prevent agglomeration, the property of the crosslinkable acrylic resin that it adheres to the metal surface after all the ethanol is volatilized can be maintained.
本発明における架橋性アクリル樹脂は特に限定されるものではないが、平均分子量30,000〜100,000、酸化理論値(mgKOH/g)が3〜20、ガラス転移温度40〜100℃の架橋性アクリル樹脂が好ましい。 The crosslinkable acrylic resin in the present invention is not particularly limited, but a crosslinkable acrylic resin having an average molecular weight of 30,000 to 100,000, a theoretical oxidation value (mgKOH / g) of 3 to 20, and a glass transition temperature of 40 to 100 ° C. is preferable. .
好ましい架橋性アクリル樹脂としては、ダイヤナール(登録商標)BR116(平均分子量45,000、酸化理論値7、ガラス転移点50℃/三菱レイヨン株式会社製)を挙げることができる。 Preferred examples of the crosslinkable acrylic resin include Dianal (registered trademark) BR116 (average molecular weight 45,000, theoretical oxidation value 7, glass transition point 50 ° C./manufactured by Mitsubishi Rayon Co., Ltd.).
架橋性アクリル樹脂の塗料用樹脂組成物における含有量は5〜7.5重量%が好ましい。
含有量が5重量%より低いと、架橋性アクリル樹脂の割合が十分ではなく、また、7.5重量%を超えて含有させれば、十分に溶解せず溶け残りが生じていずれも金属面との密着性が弱まるからである。
The content of the crosslinkable acrylic resin in the coating resin composition is preferably 5 to 7.5% by weight.
If the content is lower than 5% by weight, the ratio of the cross-linkable acrylic resin is not sufficient, and if it exceeds 7.5% by weight, it will not be dissolved sufficiently and undissolved will occur and both will be in contact with the metal surface. This is because the adhesion is weakened.
本発明におけるエタノール溶解性樹脂はエタノールに溶解する樹脂であれば特に限定されるものではないが、平均分子量1,000〜5,000、酸化理論値10〜300、ガラス転移点40〜100℃が好ましい。 The ethanol-soluble resin in the present invention is not particularly limited as long as it is a resin that dissolves in ethanol, but an average molecular weight of 1,000 to 5,000, a theoretical oxidation value of 10 to 300, and a glass transition point of 40 to 100 ° C. are preferable.
好ましいエタノール溶解性樹脂としては、ジョンクリル(登録商標)682(アクリル樹脂、平均分子量1,750、酸化理論値238、ガラス転移点57℃/BASF Corporation製)、マルキード(登録商標)32号(マレイン酸レジン、軟化点130〜140℃、酸化理論値140以下/荒川化学工業株式会社製)、ハリマック145P(ロジン変性マレイン酸樹脂、軟化点135〜145℃、酸化理論値20〜30/ハリマ化成グループ株式会社)が挙げられる。 Preferred ethanol-soluble resins include Joncryl (registered trademark) 682 (acrylic resin, average molecular weight 1,750, theoretical oxidation value 238, glass transition point 57 ° C./BASF Corporation), Marquide (registered trademark) No. 32 (maleic resin) Softening point 130-140 ° C, theoretical oxidation value 140 or less / Arakawa Chemical Industries, Ltd., Harimac 145P (rosin-modified maleic resin, softening point 135-145 ° C, theoretical oxidation value 20-30 / Halima Chemical Group Co., Ltd.) ).
特にエタノール溶解性のアクリル樹脂は、架橋性アクリル樹脂と良く混合して、金属面とより優れた密着性を示す塗料用樹脂組成物になるため好ましい。 In particular, an ethanol-soluble acrylic resin is preferable because it is well mixed with a cross-linkable acrylic resin and becomes a coating resin composition exhibiting better adhesion to a metal surface.
エタノール溶解性樹脂の塗料用樹脂組成物における含有量は5〜15重量%であり、更に好ましくは7.5〜15重量%である。
5重量%よりも低ければ、架橋性アクリル樹脂の凝集を十分に抑制することができず、また、15重量%を超えて含有させれば、架橋性アクリル樹脂の特性を示し難くなり、いずれも金属面との密着性が弱まるからである。
The content of the ethanol-soluble resin in the coating resin composition is 5 to 15% by weight, more preferably 7.5 to 15% by weight.
If it is lower than 5% by weight, aggregation of the crosslinkable acrylic resin cannot be sufficiently suppressed, and if it exceeds 15% by weight, it becomes difficult to show the characteristics of the crosslinkable acrylic resin. This is because the adhesion to the metal surface is weakened.
本発明における溶媒はDMG1に対してエタノールを0.8〜1.2含有するものである。エタノールの割合が0.8より少ないと、DMGが揮発するにつれ架橋性アクリル樹脂の一部が凝集し、また、1.2より多いと架橋性アクリル樹脂が十分に溶解せず、溶け残りが生じるため、いずれも金属面との密着性が弱まるからである。 The solvent in the present invention contains 0.8 to 1.2 ethanol with respect to DMG1. If the proportion of ethanol is less than 0.8, a part of the crosslinkable acrylic resin will aggregate as DMG volatilizes, and if it exceeds 1.2, the crosslinkable acrylic resin will not dissolve sufficiently, resulting in undissolved parts. This is because the adhesion to the metal surface is weakened.
本発明に係る塗料用樹脂組成物に分散させる顔料は特に限定されるものではなく、二酸化チタン、炭酸カルシウム、硫酸バリウム等の白色顔料、カーボンブラック等の黒色顔料、有機着色顔料、金属粉末、蛍光顔料を使用することができる。 The pigment to be dispersed in the coating resin composition according to the present invention is not particularly limited, white pigments such as titanium dioxide, calcium carbonate, and barium sulfate, black pigments such as carbon black, organic coloring pigments, metal powders, fluorescent Pigments can be used.
塗料用樹脂組成物における顔料の含有量は5〜15重量%が好ましい。 The content of the pigment in the coating resin composition is preferably 5 to 15% by weight.
本発明における塗料用樹脂組成物は必要に応じて、安定剤、防錆剤を適量含有させることができる。 The resin composition for coatings in the present invention can contain an appropriate amount of a stabilizer and an antirust agent as required.
本発明に係る塗料用樹脂組成物は、DMGとエタノールを攪拌して混合した後、架橋性アクリル樹脂及びエタノール溶解性樹脂を入れ、攪拌して樹脂を溶解して製造することができる。 The coating resin composition according to the present invention can be produced by mixing DMG and ethanol with stirring, then adding a crosslinkable acrylic resin and ethanol-soluble resin, and stirring to dissolve the resin.
樹脂が溶解した後、顔料を入れて攪拌し、必要に応じて、安定剤等を入れてさらに攪拌した後、フィルターでろ過して塗料を製造することができる。 After the resin is dissolved, the pigment can be added and stirred. If necessary, a stabilizer or the like can be added and further stirred, and then filtered through a filter to produce a paint.
本発明の実施例及び比較例を以下に示すが、本発明はこれに限定されない。 Examples and Comparative Examples of the present invention are shown below, but the present invention is not limited thereto.
表1〜4に示すとおりの分量で混合して攪拌した後、10μmのフィルターにてろ過したものを各実施例及び比較例の塗料用樹脂組成物又塗料(以下「塗料等」と言う)とした。 After mixing and stirring in amounts as shown in Tables 1 to 4, the resin compositions for paints or paints (hereinafter referred to as “paints etc.”) of each Example and Comparative Example were filtered through a 10 μm filter. did.
架橋性アクリル樹脂としてダイヤナールBR-116、エタノール溶解性樹脂としてジョンクリル682(アクリル樹脂)、マルキード32号(マレイン酸レジン)を使用した。 As a cross-linkable acrylic resin, Dianal BR-116 was used, and as an ethanol-soluble resin, Joncryl 682 (acrylic resin) and Marquide No. 32 (maleic resin) were used.
白色顔料はAWB-CP001A(日弘ビックス株式会社製)、安定剤としてTXP(大八化学工業株式会社製)及び/又はEfka(登録商標)SL 3031(BASF Corporation製)を使用した。 As the white pigment, AWB-CP001A (manufactured by Nihongo Bix Co., Ltd.) and TXP (manufactured by Daihachi Chemical Industry Co., Ltd.) and / or Efka (registered trademark) SL 3031 (manufactured by BASF Corporation) were used as stabilizers.
樹脂が溶解しない又は溶け残りが生じたものは「不溶」と評価した。 Those in which the resin did not dissolve or remained undissolved were evaluated as “insoluble”.
<付着性の測定>
JIS K 5600 5-7に規定される付着性試験(プルオフ法)に準じて測定を行った。
<Measurement of adhesion>
The measurement was performed according to the adhesion test (pull-off method) prescribed in JIS K 5600 5-7.
ペーパー♯240にて研磨した金属板(2a)表面に、マイクロシリンジにて正確にはかり取った実施例及び比較例の各塗料等4μLを滴下する(1)。滴下した塗料(1)の上に金属板(2a)と同一金属の円筒状金属(2b)を静かに置いて接着させる。そのまま一昼夜常温乾燥させ塗膜を硬化させる。
On the surface of the metal plate (2a) polished with
各塗料等(1)によって円筒状金属(2b)が接着した金属板(2a)を万力(シャコマン)(4)にて作業台(5)に固定し、フォースゲージ(3)(アイコーエンジニアリング株式会社製)にて、張力が接着面全体に均一に加わるよう注意して垂直に引っ張り、円筒状金属(2b)が金属板(2a)から剥がれた際のフォースゲージの値(N:ニュートン)を読み取ることにより付着性を測定した。 A metal plate (2a) to which a cylindrical metal (2b) is bonded with each paint, etc. (1) is fixed to a workbench (5) with a vise (Shakoman) (4), and a force gauge (3) (Iko Engineering Co., Ltd.) The force gauge value (N: Newton) when the cylindrical metal (2b) was peeled off the metal plate (2a) was carefully pulled so that the tension was evenly applied to the entire bonding surface. The adhesion was measured by reading.
表1〜3は炭素鋼(S45C)に対する付着性を、表4はアルミ合金(AC4C)に対する付着性を示している。 Tables 1 to 3 show adhesion to carbon steel (S45C), and Table 4 shows adhesion to aluminum alloy (AC4C).
なお、本測定方法にて測定した付着性が160N以下であると、金属同士が激しく接触した際に剥がれが生じる虞がある。 Note that if the adhesion measured by this measurement method is 160 N or less, peeling may occur when the metals come into intense contact with each other.
表1〜4から、本発明に係る塗料等は炭素鋼及びアルミ合金のいずれに対しても180N以上の付着性を備えており、金属同士の激しい接触においても非常に剥がれ難いことが証明された。 From Tables 1 to 4, it was proved that the paints and the like according to the present invention have an adhesion of 180 N or more with respect to both carbon steel and aluminum alloy, and are very difficult to peel off even in intense contact between metals. .
本発明に係る塗料用樹脂組成物であれば、金属同士の激しい接触や擦れ等においても塗膜が非常に剥がれ難いから、該塗料用樹脂組成物を使用した塗料は金属材料の塗装に好適であり、また、該塗料は粘度が低いので印字装置の細いノズルでも目詰まりを起こし難く、印字が消え難いため、各種金属材料のマーキングに好適に使用できる。また、本発明に係る塗料用樹脂組成物の溶媒は、安全性の高いエタノールの割合が高いため、人体や環境に与える負荷が少ない。
よって、本発明は産業上の利用可能性が高い発明である。
If the resin composition for paints according to the present invention is used, the paint using the resin composition for paints is suitable for coating metal materials because the coating film is very difficult to peel off even in the case of intense contact or rubbing between metals. In addition, since the coating material has a low viscosity, it is difficult to cause clogging even with a thin nozzle of a printing apparatus, and printing is difficult to disappear. Therefore, it can be suitably used for marking various metal materials. Moreover, since the solvent of the resin composition for coatings concerning this invention has a high ratio of highly safe ethanol, there is little load given to a human body and an environment.
Therefore, the present invention has high industrial applicability.
1 塗料用樹脂組成物又は塗料
2a 金属板
2b 円筒状金属
3 フォースゲージ
4 万力(シャコマン)
5 作業台
1 Resin composition for paint or
5 Working table
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