JP2017179427A - Welded joint of duplex stainless steel, welding method of duplex stainless steel and manufacturing method of welded joint of duplex stainless steel - Google Patents

Welded joint of duplex stainless steel, welding method of duplex stainless steel and manufacturing method of welded joint of duplex stainless steel Download PDF

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JP2017179427A
JP2017179427A JP2016066213A JP2016066213A JP2017179427A JP 2017179427 A JP2017179427 A JP 2017179427A JP 2016066213 A JP2016066213 A JP 2016066213A JP 2016066213 A JP2016066213 A JP 2016066213A JP 2017179427 A JP2017179427 A JP 2017179427A
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stainless steel
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ferrite
duplex stainless
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井上 裕滋
Hiroshige Inoue
裕滋 井上
祐二 岩崎
Yuji Iwasaki
祐二 岩崎
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Nippon Steel Stainless Steel Corp
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Nippon Steel and Sumikin Stainless Steel Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a welded joint having excellent corrosion resistance under corrosion environment by improving corrosion resistance of a duplex stainless steel weld metal.SOLUTION: A welding method of a duplex stainless steel is provided in which the duplex stainless steel containing, by mass%, Cr:18% or more, Ni:0.1% or more, N:0.1% or more, and having a duplex structure of ferrite and austenite, the ferrite amount being 30 to 70 vol.%, is welded by non-consumable electrode type welding with a heat input Q (J/mm) and using a gaseous mixture of an Ar gas and a nitrogen gas as a shielding gas, the nitrogen gas amount being represented by the following formula. When Q≤1000 J/mm, nitrogen gas amount (vol.%)≥3.6×10Q-6.4×10Q+3. When Q≥1000 J/mm, nitrogen gas amount (mass%)≥3.3×10Q+3×10Q-0.133.SELECTED DRAWING: Figure 4

Description

本発明は、海洋構造物、海水淡水化装置などの耐海水性、耐海塩粒子性が要求される環境下で使用される溶接構造物、または、化学プラント、食品製造プラント、貯蔵タンクなどの各種腐食環境下で使用される溶接構造物の組立に用いられる二相ステンレス鋼をTIG溶接などの非消耗電極式溶接するにあたり、腐食環境下で鋼材と同等の耐食性を有する溶接金属の確保を可能とする二相ステンレス鋼の溶接継手、二相ステンレス鋼の溶接方法および二相ステンレス鋼の溶接継手の製造方法に関するものである。   The present invention relates to a welded structure used in an environment where seawater resistance and sea salt particle resistance are required, such as a marine structure and a seawater desalination apparatus, or a chemical plant, a food production plant, a storage tank, etc. When welding duplex stainless steel used for assembly of welded structures used in various corrosive environments, such as TIG welding, it is possible to secure weld metal with corrosion resistance equivalent to that of steel in corrosive environments. The present invention relates to a welded joint of duplex stainless steel, a welding method of duplex stainless steel, and a manufacturing method of a welded joint of duplex stainless steel.

SUS329J3Lなどに代表される二相ステンレス鋼は、その優れた耐食性から、海洋構造物、海水淡水化装置などの耐海水性、耐海塩粒子性、および、種々の化学プラント、食品製造プラント、貯蔵タンクなどの耐塩化物性が要求される苛酷な腐食環境に耐えられる耐食材料として、幅広い分野に適用されている。二相ステンレス鋼は、Cr、Ni、Mo、Nを主要元素とし、フェライトとオーステナイトの相比率が約50体積%となるように調整して、強度、耐食性を確保したステンレス鋼であり、また、近年のNi、Moの高騰により、Ni量、Mo量を極力低減した廉価型二相ステンレス鋼(例えば、特許文献1)も開発されており、ステンレス鋼の主流であるオーステナイト系ステンレス鋼と同等の耐食性を有しつつ、合金コストが低く、かつ価格変動が少ないステンレス鋼として注目を浴びている。   Duplex stainless steel represented by SUS329J3L has excellent corrosion resistance, seawater resistance such as marine structures and seawater desalination equipment, sea salt particle resistance, various chemical plants, food manufacturing plants, storage As a corrosion-resistant material that can withstand severe corrosive environments that require chloride resistance such as tanks, it is applied to a wide range of fields. The duplex stainless steel is a stainless steel which has Cr, Ni, Mo, N as main elements, and has been adjusted so that the phase ratio of ferrite and austenite is about 50% by volume to ensure strength and corrosion resistance. Due to the recent rise in Ni and Mo, low-cost duplex stainless steels (for example, Patent Document 1) in which the amount of Ni and the amount of Mo are reduced as much as possible have been developed, and are equivalent to the austenitic stainless steel that is the mainstream of stainless steel. It has attracted attention as a stainless steel having corrosion resistance, low alloy cost, and low price fluctuation.

これら二相ステンレス鋼の溶接構造物を建造する場合の溶接方法としては、TIG溶接、プラズマ溶接、レーザ溶接などの非消耗電極式溶接、および、MIG溶接、フラックス入りワイヤを用いたガスシールドアーク溶接、被覆アーク溶接、サブマージアーク溶接などの消耗電極式溶接が適用される。これらの中でも、非消耗電極式溶接は、溶接効率では消耗電極式溶接には劣るものの、シールドガスに純Arガスを使用するため、溶接金属中の酸素量が極めて低く、靱性が優れており、品質要求の厳しい溶接構造物の建造に適している。   The welding methods for constructing these duplex stainless steel welded structures include TIG welding, plasma welding, laser welding and other non-consumable electrode welding, MIG welding, and gas shielded arc welding using a flux-cored wire. In addition, consumable electrode welding such as coated arc welding and submerged arc welding is applied. Among these, non-consumable electrode type welding is inferior to consumable electrode type welding in terms of welding efficiency, but because pure Ar gas is used for the shielding gas, the amount of oxygen in the weld metal is extremely low and toughness is excellent. Suitable for the construction of welded structures with strict quality requirements.

一方、二相ステンレス鋼の溶接施工では、耐食性維持の観点から溶接後に後熱処理は施さず、溶接のままで使用される。特に、溶接金属は凝固のままで使用されるため、同組成の鋼材に比べてフェライト量が多くなり、耐食性が低下する。特に、溶接金属中のフェライト量が65体積%を超えると、急激に溶接金属の耐食性は低下する(例えば、非特許文献1、非特許文献2)。この理由としては、二相ステンレス鋼の成分系においてはフェライト単相で凝固し、その後の冷却過程で約1100℃以下になると、フェライト粒界に針状のオーステナイトが析出して、フェライトとオーステナイトの二相組織となるが、溶接時の冷却速度が大きいため、オーステナイトの析出が抑制され、鋼材に比べてフェライト量が極めて多くなる。また、二相ステンレス鋼では、Nを主要元素の一つとしており、このNはオーステナイト安定元素として作用してオーステナイト量を増やすとともに、耐食性を向上させる元素として添加される。しかしながら、溶接中の高温状態では、Nは容易に蒸発し、溶接金属中のNは鋼材より少なくなるため、フェライト量が鋼材より多くなる。また、CやNはオーステナイト中での固溶度は大きいが、フェライト中でのCやNの固溶度は極めて小さいため、フェライト量が多くなった溶接金属では、固溶しきれなくなったCやNがクロム炭窒化物として、フェライト粒内に微細析出する。このように微細析出したクロム炭窒化物の周囲ではクロム欠乏層が形成され、耐食性が低下する。   On the other hand, in welding construction of duplex stainless steel, post-heat treatment is not performed after welding from the viewpoint of maintaining corrosion resistance, and the steel is used as it is. In particular, since the weld metal is used as it is solidified, the amount of ferrite is increased and the corrosion resistance is reduced as compared with a steel material having the same composition. In particular, when the amount of ferrite in the weld metal exceeds 65% by volume, the corrosion resistance of the weld metal is drastically reduced (for example, Non-Patent Document 1 and Non-Patent Document 2). The reason for this is that in the component system of duplex stainless steel, it solidifies in a ferrite single phase, and when it becomes below about 1100 ° C. in the subsequent cooling process, acicular austenite precipitates at the ferrite grain boundary, and ferrite and austenite Although it becomes a two-phase structure, since the cooling rate at the time of welding is large, precipitation of austenite is suppressed, and the amount of ferrite is extremely large compared to steel materials. Further, in the duplex stainless steel, N is one of the main elements, and this N acts as an austenite stable element to increase the amount of austenite and is added as an element improving the corrosion resistance. However, in a high temperature state during welding, N easily evaporates, and N in the weld metal is less than in steel, so the amount of ferrite is greater than in steel. C and N have a high solid solubility in austenite, but the solid solubility of C and N in ferrite is extremely small. Therefore, in a weld metal with a large amount of ferrite, C and N cannot be completely dissolved. N is finely precipitated in the ferrite grains as chromium carbonitride. Thus, a chromium-deficient layer is formed around the finely precipitated chromium carbonitride, and the corrosion resistance is lowered.

これを回避するために、二相ステンレス鋼の溶接では、凝固のままの溶接金属でもフェライト量が65体積%以下になるように、鋼材よりNi量を増加させた溶接材料が一般的に使用される。また、溶接金属の結晶粒を微細化させて靭性・延性、耐食性を向上させた溶接材料も開発されている(例えば、特許文献2)。しかしながら、溶接条件の不具合等で、溶接材料の供給量が十分でない場合や、溶接入熱量が500〜3500J/mmの範囲を外れてしまった場合などは、フェライト量が多いままとなり、耐食性は低下する。さらに、上述したように、溶接金属中のオーステナイトの析出は、約1100℃以下の冷却速度に依存し、入熱量が小さく、冷却速度が極めて大きい場合は、Niを増量した溶接材料を使用しても、オーステナイトの析出が抑制され、フェライト量が多くなる。加えて、TIG溶接やプラズマ溶接などの非消耗電極式溶接では、溶接材料を使用しないで溶接する場合も多く、その場合は確実に、フェライト量が多くなって、耐食性は鋼材に比べて低下する。
このように、二相ステンレス鋼の溶接では、フェライト量の調整が難しく、溶接金属の耐食性を母材と同等にする溶接方法が望まれている。
In order to avoid this, in the welding of duplex stainless steel, a welding material in which the amount of Ni is increased from the steel material is generally used so that the amount of ferrite is 65 volume% or less even in a weld metal that is solidified. The In addition, a welding material in which the toughness, ductility and corrosion resistance are improved by refining the crystal grains of the weld metal has been developed (for example, Patent Document 2). However, when the supply amount of welding material is not sufficient due to defects in welding conditions or when the welding heat input is out of the range of 500 to 3500 J / mm, the amount of ferrite remains large and the corrosion resistance is reduced. To do. Furthermore, as described above, the precipitation of austenite in the weld metal depends on the cooling rate of about 1100 ° C. or less, and when the heat input is small and the cooling rate is extremely high, the welding material with increased Ni is used. However, the precipitation of austenite is suppressed and the amount of ferrite increases. In addition, in non-consumable electrode type welding such as TIG welding and plasma welding, welding is often performed without using a welding material. In that case, the amount of ferrite is surely increased, and the corrosion resistance is lower than that of steel. .
Thus, in the welding of duplex stainless steel, it is difficult to adjust the ferrite content, and a welding method is desired in which the corrosion resistance of the weld metal is equivalent to that of the base material.

国際公開第2002/027056号International Publication No. 2002/027056 特許第4531118号公報Japanese Patent No. 4531118

小川、小関:溶接学会誌、57(1988)、p92Ogawa, Ozeki: Journal of the Japan Welding Society, 57 (1988), p92 三浦、高祖、工藤、柘植:溶接学会論文集、7(1989)、p94Miura, Takaso, Kudo, Tsuge: Proceedings of the Japan Welding Society, 7 (1989), p94

本発明は、上記の従来技術の現状に鑑みて、二相ステンレス鋼の非消耗電極式溶接方法に関し、溶接材料の使用の有無および供給量の多少、入熱量や冷却速度の大小等に関係なく、安定して溶接金属中のフェライト量を調整して、溶接金属の耐食性を鋼材並に確保することができる二相ステンレス鋼の溶接方法、二相ステンレス鋼の溶接継手の製造方法および二相ステンレス鋼の溶接継手を提供することを目的とする。   The present invention relates to a non-consumable electrode type welding method for duplex stainless steel in view of the above-described conventional state of the art, regardless of the presence or absence of the use of welding material, the amount of supply, the amount of heat input, the size of the cooling rate, etc. , A method for welding a duplex stainless steel, which can stably adjust the ferrite content in the weld metal and ensure the corrosion resistance of the weld metal as well as a steel material, a method for manufacturing a welded joint of a duplex stainless steel, and a duplex stainless steel An object is to provide a welded joint of steel.

本発明者らは、二相ステンレス鋼を溶接して形成された溶接金属のミクロ組織、耐食性を詳細に調査、検討した。
その結果、各種二相ステンレス鋼の溶接継手において、シールドガス中に窒素ガスを適正量添加して非消耗電極式溶接をすることで、溶接金属のミクロ組織が変化し、耐食性が改善できることを明らかにした。
The present inventors investigated and examined in detail the microstructure and corrosion resistance of a weld metal formed by welding duplex stainless steel.
As a result, it is clear that the weld metal microstructure can be changed and the corrosion resistance can be improved by adding a proper amount of nitrogen gas to the shield gas and performing non-consumable electrode welding in various duplex stainless steel welded joints. I made it.

本発明は、上記課題を解決するものであって、その要旨とするところは以下の通りである。
(1)質量%で、Cr:18%以上、Ni:0.1%以上、N:0.1%以上を含有し、かつ、フェライトとオーステナイトの二相組織であり、フェライト量が30〜70体積%である二相ステンレス鋼母材と溶接金属部とからなる溶接継手であって、当該溶接金属部のフェライト量が65体積%以下であることを特徴とする二相ステンレス鋼の溶接継手。
(2)質量%で、Cr:18%以上、Ni:0.1%以上、N:0.1%以上を含有し、かつ、フェライトとオーステナイトの二相組織であり、フェライト量が30〜70体積%となる二相ステンレス鋼を、入熱量Q(J/mm)の非消耗電極式溶接で、かつ、シールドガスとして、Arガスと窒素ガスとの混合ガスを用いて溶接する方法であって、窒素ガス量が次式で表されることを特徴とする二相ステンレス鋼の溶接方法。
Q≦1000J/mmの場合
窒素ガス量(体積%)≧3.6×10−6−6.4×10−3Q+3
Q≧1000J/mmの場合
窒素ガス量(体積%)≧3.3×10−8+3×10−4Q−0.133
但し、入熱量Q(J/mm)=溶接電流I(A)×溶接電圧V(V)/溶接速度v(mm/秒)
(3)質量%で、Cr:18%以上、Ni:0.1%以上、N:0.1%以上を含有し、かつ、フェライトとオーステナイトの二相組織であり、フェライト量が30〜70体積%である二相ステンレス鋼母材とフェライト量が65体積%以下である溶接金属部とからなる溶接継手を前記(2)に記載の二相ステンレス鋼の溶接方法によって製造することを特徴とする二相ステンレス鋼の溶接継手の製造方法。
The present invention solves the above-mentioned problems, and the gist thereof is as follows.
(1) By mass%, Cr: 18% or more, Ni: 0.1% or more, N: 0.1% or more, and a two-phase structure of ferrite and austenite, the ferrite content is 30-70 A welded joint made of a duplex stainless steel base material having a volume% and a weld metal part, wherein the ferrite content of the weld metal part is 65% by volume or less.
(2) By mass%, Cr: 18% or more, Ni: 0.1% or more, N: 0.1% or more, and a two-phase structure of ferrite and austenite, the ferrite content is 30-70 It is a method of welding a duplex stainless steel of volume% by non-consumable electrode type welding with a heat input Q (J / mm) and using a mixed gas of Ar gas and nitrogen gas as a shielding gas. A method for welding duplex stainless steel, wherein the amount of nitrogen gas is represented by the following formula:
When Q ≦ 1000 J / mm Nitrogen gas amount (volume%) ≧ 3.6 × 10 −6 Q 2 −6.4 × 10 −3 Q + 3
When Q ≧ 1000 J / mm Nitrogen gas amount (volume%) ≧ 3.3 × 10 −8 Q 2 + 3 × 10 −4 Q−0.133
However, heat input Q (J / mm) = welding current I (A) × welding voltage V (V) / welding speed v (mm / second)
(3) By mass%, Cr: 18% or more, Ni: 0.1% or more, N: 0.1% or more, and a two-phase structure of ferrite and austenite, the ferrite content is 30-70 A weld joint comprising a duplex stainless steel base material having a volume% and a weld metal part having a ferrite content of 65 volume% or less is produced by the duplex stainless steel welding method described in (2) above. To manufacture welded joints of duplex stainless steel.

本発明によれば、二相ステンレス鋼を溶接して形成された溶接金属の耐食性を向上し、腐食環境下で溶接金属部の耐食性を大幅に改善させることができる。   ADVANTAGE OF THE INVENTION According to this invention, the corrosion resistance of the weld metal formed by welding duplex stainless steel can be improved, and the corrosion resistance of a weld metal part can be improved significantly in a corrosive environment.

溶接金属のフェライト量に及ぼす入熱量の影響を示した図である。It is the figure which showed the influence of the heat input amount which has on the ferrite amount of a weld metal. 溶接金属中の窒素量に及ぼす入熱量の影響を示した図である。It is the figure which showed the influence of the heat input which has on the amount of nitrogen in a weld metal. シールドガス中の窒素量と溶接金属中の窒素量の関係を示した図である。It is the figure which showed the relationship between the nitrogen content in shield gas, and the nitrogen content in a weld metal. 溶接金属のフェライト量に及ぼす入熱量とシールドガス中の窒素量の影響を示した図である。It is the figure which showed the influence of the amount of heat inputs and the amount of nitrogen in shield gas which acts on the ferrite content of a weld metal.

以下、本発明について詳細に説明する。なお、以下の説明における「%」とは、特に明記しない限り「質量%」を意味し、各相の相分率で使用する「体積%」およびシールドガスに用いる混合ガスの比率を表す「体積%」と区別される。   Hereinafter, the present invention will be described in detail. In the following description, “%” means “mass%” unless otherwise specified, and represents “volume%” used for the phase fraction of each phase and “volume” representing the ratio of the mixed gas used for the shielding gas. % ".

本発明が規定する二相ステンレス鋼は、ミクロ組織と化学組成で限定される。すなわち、組織的には、室温においてはフェライト+オーステナイトの二相組織であり、さらに言うならば、室温組織のフェライト量が30体積%〜70体積%であり、かつ、成分的には質量%で、Crが18%以上、Niが0.1%以上、Nが0.1%以上を含有する二相ステンレス鋼であり、上記ミクロ組織を満足すれば、それ以外の合金元素は特に限定しない。   The duplex stainless steel defined by the present invention is limited by the microstructure and chemical composition. That is, it is structurally a two-phase structure of ferrite + austenite at room temperature, and more specifically, the ferrite content of the room temperature structure is 30% by volume to 70% by volume, and the component is mass%. , Cr is 18% or more, Ni is 0.1% or more and N is 0.1% or more, and the other alloy elements are not particularly limited as long as the above microstructure is satisfied.

また、この二相ステンレス鋼の形状は、板材、管材、線材など、特に限定するのもではない。   Further, the shape of the duplex stainless steel is not particularly limited, such as a plate material, a pipe material, a wire material, and the like.

二相ステンレス鋼のフェライト量は、30体積%未満、および、70体積%超では、二相ステンレス鋼の耐食性が低下するため、フェライト量は30〜70体積%に限定する。   If the amount of ferrite in the duplex stainless steel is less than 30% by volume and more than 70% by volume, the corrosion resistance of the duplex stainless steel decreases, so the amount of ferrite is limited to 30 to 70% by volume.

Crの含有量の限定理由としては、Crはフェライト生成元素であり、二相ステンレス鋼の主要元素として耐食性の向上に寄与するが、その含有量が18%未満では十分な耐食性が得られないため、18%以上に限定する。Crの含有量は、好ましくは20%以上であり、より好ましくは23%以上である。Crの含有量の上限は特に規定するものではないが、コストの観点から27%以下とすることが望ましい。   The reason for limiting the Cr content is that Cr is a ferrite-forming element and contributes to the improvement of the corrosion resistance as a main element of the duplex stainless steel. However, if the content is less than 18%, sufficient corrosion resistance cannot be obtained. , Limited to 18% or more. The content of Cr is preferably 20% or more, and more preferably 23% or more. The upper limit of the Cr content is not particularly specified, but is preferably 27% or less from the viewpoint of cost.

Niの含有量の限定理由としては、Niはオーステナイト生成元素であり、オーステナイト相を安定化させて延性および靱性を向上させるが、その含有量が0.1%未満では、オーステナイト相の安定が不十分で靱性が劣化するため、0.1%以上に限定する。Niの含有量は、好ましくは0.5%以上であり、より好ましくは1.0%以上である。Niの含有量の上限は特に規定するものではないが、コストの観点から7.0%以下とすることが望ましい。   The reason for limiting the Ni content is that Ni is an austenite-forming element and stabilizes the austenite phase to improve ductility and toughness. However, if the content is less than 0.1%, the austenite phase is not stable. Since it is sufficient and the toughness deteriorates, it is limited to 0.1% or more. The Ni content is preferably 0.5% or more, and more preferably 1.0% or more. The upper limit of the Ni content is not particularly specified, but is preferably 7.0% or less from the viewpoint of cost.

Nの含有量の限定理由としては、Nは耐食性向上に有効であると同時に、強力なオーステナイト生成元素であり、特に拡散速度が大きく、再分配を起こしやすいため、オーステナイトの析出を促進するが、その含有量が0.1%未満では、十分な耐食性およびオーステナイト析出促進効果が得られないため、0.1%以上に限定する。Nの含有量の上限は特に規定する必要はないが、0.30%以下の比較的Nが少ない二相ステンレス鋼を母材とする場合は、溶接金属部のフェライト量が多くなりやすいため、本発明の効果が顕著に発揮される。Nの含有量の上限は、好ましくは0.25%以下であり、より好ましくは0.20%以下である。   As a reason for limiting the content of N, N is effective in improving corrosion resistance and at the same time is a strong austenite-forming element, and particularly has a high diffusion rate and is likely to cause redistribution, thereby promoting precipitation of austenite. If the content is less than 0.1%, sufficient corrosion resistance and austenite precipitation promoting effect cannot be obtained, so the content is limited to 0.1% or more. The upper limit of the N content does not need to be specified in particular, but when the base material is a duplex stainless steel having a relatively low N of 0.30% or less, the amount of ferrite in the weld metal part tends to increase. The effect of the present invention is remarkably exhibited. The upper limit of the N content is preferably 0.25% or less, and more preferably 0.20% or less.

上述したように、Cr、Ni、N以外の合金元素は特に限定しないが、本発明を適用出来る二相ステンレス鋼としては、例えば、C:0.025%以下、Si:1.0%以下、Mn:0.5〜6.0%、Ni:0.1〜7.0%、Cr:18〜27%、P:0.040%以下、S:0.0100%以下、Mo:0.05〜4.0%、Cu:0.10〜1.50%、N:0.1〜0.30%、残部Fe及び不可避的不純物といった成分組成が挙げられる。この組成はあくまでも例示であり、本発明はこの組成に限定されるものではない。   As described above, alloy elements other than Cr, Ni, and N are not particularly limited. Examples of the duplex stainless steel to which the present invention can be applied include C: 0.025% or less, Si: 1.0% or less, Mn: 0.5 to 6.0%, Ni: 0.1 to 7.0%, Cr: 18 to 27%, P: 0.040% or less, S: 0.0100% or less, Mo: 0.05 -4.0%, Cu: 0.10-10.50%, N: 0.1-0.30%, remainder Fe and an unavoidable impurity composition are mentioned. This composition is merely an example, and the present invention is not limited to this composition.

Cは、二相ステンレス鋼の耐食性を確保するために0.025%以下の含有量にすることが好ましい。0.025%以下であれば、Cr炭化物の生成が抑制され、耐食性が向上する。一方、C含有量を極端に低減することは大幅なコストアップになるため、好ましくはC含有量の下限を0.001%とする。   In order to ensure the corrosion resistance of the duplex stainless steel, C is preferably made a content of 0.025% or less. If it is 0.025% or less, the production | generation of Cr carbide | carbonized_material will be suppressed and corrosion resistance will improve. On the other hand, since extremely reducing the C content significantly increases the cost, the lower limit of the C content is preferably set to 0.001%.

Siは、脱酸のため0.10%以上添加する。Siの含有量を1.0%以下とすることで、靱性を向上できる。Si含有量の好ましい範囲は0.20〜0.60%である。   Si is added in an amount of 0.10% or more for deoxidation. By setting the Si content to 1.0% or less, toughness can be improved. A preferable range of the Si content is 0.20 to 0.60%.

Mnは、二相ステンレス鋼中のオーステナイト相を増加させ、かつ加工誘起マルテンサイトの生成を抑制し、靱性を向上させ、また窒素の固溶度を上げ溶接部における窒化物の析出を抑制することから0.50%以上添加する。Mnの含有量を6.0%以下とすることで、耐食性を向上できる。Mn含有量の好ましい範囲は1.50〜4.00%、さらに好ましい範囲は2.00%超3.00%未満である。   Mn increases the austenite phase in duplex stainless steel, suppresses the formation of work-induced martensite, improves toughness, increases the solid solubility of nitrogen, and suppresses the precipitation of nitride in the weld. To 0.50% or more. By setting the Mn content to 6.0% or less, the corrosion resistance can be improved. A preferable range of the Mn content is 1.50 to 4.00%, and a more preferable range is more than 2.00% and less than 3.00%.

PやSは不可避的に混入する元素であるが、ステンレス鋼の耐食性を低下させる元素であるので出来る限り低減させることが好ましく、Pは0.040%以下、Sは0.0100%以下とすることが望ましい。また、過度に低減させることはコストアップに繋がるため、好ましくはPは0.001%以上、Sは0.0001%以上とすることが望ましい。   P and S are inevitably mixed elements, but are elements that lower the corrosion resistance of stainless steel, so it is preferable to reduce them as much as possible. P is 0.040% or less, and S is 0.0100% or less. It is desirable. Moreover, since excessive reduction leads to an increase in cost, P is preferably 0.001% or more and S is preferably 0.0001% or more.

Moは、二相ステンレス鋼の耐食性を高める非常に有効な元素であるため、0.05%以上を含有させる。Moの含有量を4.0%以下とすることで、靱性を向上できる。Mo含有量の好ましい範囲は2.4〜3.2%であり、さらに好ましい範囲は2.5〜2.9%である。   Since Mo is a very effective element that improves the corrosion resistance of the duplex stainless steel, 0.05% or more is contained. Toughness can be improved by making Mo content 4.0% or less. A preferable range of the Mo content is 2.4 to 3.2%, and a more preferable range is 2.5 to 2.9%.

Cuは、二相ステンレス鋼の酸に対する耐食性を付加的に高める元素であり、かつオーステナイト相を安定にし、靭性を改善する効果を有する。Cuの含有量を1.50%以下とすることで、脆化の発生を抑制できる。Cu含有量の好ましい範囲は0.3〜1.5%である。   Cu is an element that additionally increases the corrosion resistance of the duplex stainless steel to acids, and has the effect of stabilizing the austenite phase and improving toughness. The occurrence of embrittlement can be suppressed by setting the Cu content to 1.50% or less. A preferable range of the Cu content is 0.3 to 1.5%.

また、熱間加工性や耐食性、加工性等を改善するために、必要に応じてCa:0.0050%以下、Mg:0.0050%以下、REM:0.10%以下、B:0.0050%以下、Sn:1.0%以下、Sb:1.0%、Co:0.50%以下、V:0.50%以下、W:1.0%以下などを添加することもできる。   Further, in order to improve hot workability, corrosion resistance, workability, etc., Ca: 0.0050% or less, Mg: 0.0050% or less, REM: 0.10% or less, B: 0.0. 0050% or less, Sn: 1.0% or less, Sb: 1.0%, Co: 0.50% or less, V: 0.50% or less, W: 1.0% or less can also be added.

なお、CaとMgについては0.0005%以上にすると、安定した効果が得られるので、好ましい範囲は0.0005〜0.0050%である。REMについては0.005%以上にすると、安定した効果が得られるので、好ましい範囲は0.005〜0.10%である。Bについては0.0003%以上にすると、安定した効果が得られるので、好ましい範囲は0.0003〜0.0050%である。   In addition, about 0.005% or more about Ca and Mg, since the stable effect is acquired, a preferable range is 0.0005 to 0.0050%. If REM is made 0.005% or more, a stable effect can be obtained, so a preferred range is 0.005 to 0.10%. If B is 0.0003% or more, a stable effect can be obtained, so a preferable range is 0.0003 to 0.0050%.

Snは、耐食性を付加的に向上させる選択的元素である。この効果を安定して発揮するSnの含有量は、0.050%以上である。Snの含有量を1.0%以下とすることで、熱間加工性を向上することができる。   Sn is a selective element that additionally improves the corrosion resistance. The content of Sn that stably exhibits this effect is 0.050% or more. By making the Sn content 1.0% or less, the hot workability can be improved.

Sbは、Sn同様に、微量の含有で耐食性を向上させるのに有用な元素であり、廉価性を損なわない範囲で含有させる。Sbの含有量を0.001%以上とすることで、耐食性を向上することができる。Sbの含有量を1.0%以下とすることで、加工性を向上することができる。Sb含有量の好ましい範囲は0.01〜0.30%である。   Sb, like Sn, is an element useful for improving corrosion resistance when contained in a trace amount, and is contained in a range that does not impair the low cost. Corrosion resistance can be improved by setting the Sb content to 0.001% or more. By making the Sb content 1.0% or less, workability can be improved. A preferable range of the Sb content is 0.01 to 0.30%.

Coは、鋼の靭性と耐食性を高めるために有効な元素であり、選択的に添加される。この効果を発揮するCoの含有量は、0.02%以上である。Coの含有量を0.50%以下とすることで、過剰添加によるコスト増加を防止することができる。Co含有量の好ましい範囲は0.04%以上0.30%未満である。   Co is an element effective for enhancing the toughness and corrosion resistance of steel, and is selectively added. The Co content that exhibits this effect is 0.02% or more. By making the Co content 0.50% or less, an increase in cost due to excessive addition can be prevented. A preferable range of the Co content is 0.04% or more and less than 0.30%.

Vは、二相ステンレス鋼の耐食性を付加的に高めるために有効な元素である。Vは、前記の効果を得るには0.05%以上の添加が必要である。Vの含有量を0.50%以下とすることで、良好な熱間加工性を確保することができる。V含有量の好ましい範囲は0.06%〜0.20%である。   V is an element effective for additionally improving the corrosion resistance of the duplex stainless steel. V needs to be added in an amount of 0.05% or more in order to obtain the above effect. By setting the V content to 0.50% or less, good hot workability can be ensured. A preferable range of the V content is 0.06% to 0.20%.

Wは、二相ステンレス鋼の耐食性を付加的に高めるために選択的に添加される元素である。この効果を安定して発揮するWの含有量は、0.05%以上である。Wの含有量を1.0%以下とすることで、過剰添加によるコストの増加を防止できる。W含有量の好ましい範囲は0.10%〜0.50%である。   W is an element that is selectively added to additionally enhance the corrosion resistance of the duplex stainless steel. The content of W that stably exhibits this effect is 0.05% or more. By making the content of W 1.0% or less, an increase in cost due to excessive addition can be prevented. A preferable range of the W content is 0.10% to 0.50%.

次に、本発明者は、上記限定範囲内にある22.5%Cr−5.7%Ni−3%Mo−0.158%Nの成分で、かつ、フェライト量が51体積%の二相ステンレス鋼を、100体積%Arガスをシールドガスとし、溶接ワイヤを使用しないでTIG溶接した場合の入熱量と溶接金属中のフェライト量の関係を調査した。   Next, the inventor of the present invention has a 22.5% Cr-5.7% Ni-3% Mo-0.158% N component in the above-mentioned limited range and a two-phase ferrite content of 51% by volume. The relationship between the amount of heat input and the amount of ferrite in the weld metal when stainless steel was TIG welded without using a welding wire with 100 volume% Ar gas as a shielding gas was investigated.

溶接金属中のフェライト量は、溶接金属を切断し、鏡面研磨し、水酸化ナトリウム溶液中で電解エッチングを行った後、光学顕微鏡観察により画像解析を行うことによって測定した。その結果を図1に示す。いずれの入熱量でもフェライト量は鋼材の51体積%より多く、入熱量が1000J/mm以下では、入熱量が小さくなると急激にフェライト量は増加する。これは、入熱量が小さいほど、オーステナイトが析出する温度域である約1100℃以下の冷却速度が大きくなるため、オーステナイトの析出が抑制されるためである。また、入熱量が1000J/mm以上では、入熱量が大きくなるとフェライト量は増加する。これは、溶接時の高温中に、オーステナイト生成元素であるNが蒸発するためである。   The amount of ferrite in the weld metal was measured by cutting the weld metal, mirror polishing, performing electrolytic etching in a sodium hydroxide solution, and then performing image analysis with an optical microscope. The result is shown in FIG. In any amount of heat input, the amount of ferrite is greater than 51% by volume of the steel material, and when the amount of heat input is 1000 J / mm or less, the amount of ferrite increases rapidly as the amount of heat input decreases. This is because the smaller the heat input, the higher the cooling rate of about 1100 ° C. or less, which is the temperature range in which austenite precipitates, so that austenite precipitation is suppressed. In addition, when the heat input is 1000 J / mm or more, the amount of ferrite increases as the heat input increases. This is because N, which is an austenite-generating element, evaporates during high temperatures during welding.

図2に、同じく、22.5%Cr−5.7%Ni−3%Mo−0.158%Nの成分で、かつ、フェライト量が51体積%の二相ステンレス鋼を、100体積%Arガスをシールドガスとし、溶接ワイヤを使用しないでTIG溶接した場合の入熱量と溶接金属中のN量の関係を示す。いずれの入熱量でも溶接金属のN量は鋼材のN量より少なく、かつ、入熱量が大きくなるにしたがい、溶接金属中のN量は低下している。これは、上述したように、溶接時の高温中に、Nが外部に蒸発したためである。すなわち、入熱量が小さくなるほど、冷却速度が大きくなってフェライト量は増加し、また、入熱量が大きくなるほど、N量の蒸発が大きくなってフェライト量は増加する。したがって、溶接金属中のフェライト量は、入熱量に依存する冷却速度とNの蒸発量の重畳によって決定される。   In FIG. 2, a duplex stainless steel having a component of 22.5% Cr-5.7% Ni-3% Mo-0.158% N and a ferrite content of 51% by volume is added to 100% by volume Ar. The relationship between the amount of heat input and the amount of N in the weld metal when TIG welding is performed without using a welding wire with a gas as a shielding gas is shown. In any amount of heat input, the N amount of the weld metal is smaller than the N amount of the steel material, and the N amount in the weld metal decreases as the heat input increases. As described above, this is because N evaporated to the outside during the high temperature during welding. That is, as the heat input decreases, the cooling rate increases and the amount of ferrite increases, and as the heat input increases, the evaporation of the N amount increases and the amount of ferrite increases. Therefore, the ferrite content in the weld metal is determined by the superposition of the cooling rate depending on the heat input and the evaporation amount of N.

このような溶接金属中のフェライト量の増加を抑える方法としては、強力なオーステナイト生成元素であるNを溶接金属中に添加することが考えられる。そこで、シールドガスをArガスと窒素ガスの混合ガスとし、窒素ガスの混合比率を変えて溶接を行った。22.5%Cr−5.7%Ni−3%Mo−0.158%Nの成分で、かつ、フェライト量が51体積%の二相ステンレス鋼をArガスと窒素ガスの混合ガスをシールドガスとし、1000J/mmの入熱量で、溶接ワイヤを使用しないでTIG溶接した場合のシールドガス中の窒素ガス量と溶接金属中のN量との関係を調べ、その結果を図3に示す。シールドガス中の窒素ガスが増加することで、溶接金属中のN量も増加し、鋼材中のN量より多くなっている。   As a method for suppressing such an increase in the amount of ferrite in the weld metal, it is conceivable to add N, which is a strong austenite-forming element, to the weld metal. Therefore, welding was performed by using a mixed gas of Ar gas and nitrogen gas as the shielding gas and changing the mixing ratio of the nitrogen gas. 22.5% Cr-5.7% Ni-3% Mo-0.158% N component and ferrite volume 51 volume% duplex stainless steel, Ar gas and nitrogen gas mixed gas shielding gas The relationship between the amount of nitrogen gas in the shielding gas and the amount of N in the weld metal when TIG welding is performed without using a welding wire at a heat input of 1000 J / mm is shown in FIG. By increasing the nitrogen gas in the shielding gas, the amount of N in the weld metal also increases and is larger than the amount of N in the steel material.

この結果から、入熱量を変化させた場合、シールドガス中の窒素ガス量と溶接金属中のフェライト量の関係を図4に示す。図4中において、フェライト量が65体積%以下の場合を○で表し、フェライト量65体積%超の場合を×で表した。ここで、フェライト量を65体積%で区別した理由としては、前述の非特許文献1および非特許文献2において、溶接金属のフェライト量が65体積%以下では、フェライト粒内での微細クロム炭窒化物の析出が抑制されて、良好な耐食性が確保できるためである。このように、溶接金属の耐食性を確保するには、溶接金属中のフェライト量を65体積%以下にする必要があり、そのためには、窒素ガスをシールドガス中に混合し、溶接金属中のN量を増やすことが有効である。しかしながら、溶接金属中のフェライト量を65体積%以下にするために必要なシールドガス中に混合されるべき窒素ガス量は、図4に示すように溶接入熱量によって変化する。これは、溶接入熱量によって冷却速度とN蒸発量が変化するためである。したがって、溶接金属中のフェライト量を65体積%以下にするために必要なシールドガス中に混合されるべき窒素ガス量の最低限界値は、溶接入熱量によって決まる。すなわち、入熱量が1000J/mm程度の時が最も少なく、入熱量がそれより小さく、または、大きくなるにつれて、シールドガスに混合すべき窒素ガス量は増加する。これは、前述したように、溶接金属中のフェライト量が、入熱量に依存する冷却速度とNの蒸発量の重畳によって決定されるためである。   From this result, FIG. 4 shows the relationship between the amount of nitrogen gas in the shield gas and the amount of ferrite in the weld metal when the heat input is changed. In FIG. 4, the case where the ferrite content is 65% by volume or less is indicated by ◯, and the case where the ferrite content exceeds 65% by volume is indicated by x. Here, the reason for distinguishing the amount of ferrite by 65% by volume is that in the above-mentioned Non-Patent Document 1 and Non-Patent Document 2, when the ferrite content of the weld metal is 65% by volume or less, fine chromium carbonitride in the ferrite grains. This is because the precipitation of the product is suppressed and good corrosion resistance can be secured. Thus, in order to ensure the corrosion resistance of the weld metal, the ferrite content in the weld metal needs to be 65% by volume or less. For that purpose, nitrogen gas is mixed in the shielding gas, and N in the weld metal is mixed. It is effective to increase the amount. However, the amount of nitrogen gas to be mixed in the shielding gas necessary to reduce the ferrite content in the weld metal to 65% by volume or less varies depending on the welding heat input as shown in FIG. This is because the cooling rate and the N evaporation amount change depending on the welding heat input. Therefore, the minimum limit value of the amount of nitrogen gas to be mixed in the shielding gas necessary to reduce the ferrite content in the weld metal to 65% by volume or less is determined by the welding heat input. That is, the amount of heat input is about 1000 J / mm, which is the smallest, and the amount of nitrogen gas to be mixed with the shield gas increases as the amount of heat input is smaller or larger. This is because, as described above, the amount of ferrite in the weld metal is determined by the superposition of the cooling rate depending on the heat input and the evaporation amount of N.

以上の知見より、本発明では、入熱量Q(J/mm)を用いて、溶接金属の耐食性を確保するために、溶接金属中のフェライト量を65体積%以下にするためのシールドガス中に混合する窒素ガス量を次のように限定する。
Q≦1000J/mmの場合
窒素ガス量(体積%)≧3.6×10−6−6.4×10−3Q+3・・・(式1)
Q≧1000J/mmの場合
窒素ガス量(体積%)≧3.3×10−8+3×10−4Q−0.133・・・(式2)
を満たすことが、溶接金属中のフェライト量を65体積%以下とし、溶接金属の耐食性を改善するためのシールドガスの要件であることを見出した。
ここで、入熱量Qの単位はJ/mmであり、入熱量Qは下記の(式3)で規定されるものである。
入熱量Q(J/mm)=溶接電流I(A)×溶接電圧V(V)/溶接速度v(mm/秒)・・・(式3)
From the above knowledge, in the present invention, in order to ensure the corrosion resistance of the weld metal using the heat input Q (J / mm), the amount of ferrite in the weld metal is reduced to 65% by volume or less. The amount of nitrogen gas to be mixed is limited as follows.
When Q ≦ 1000 J / mm Nitrogen gas amount (% by volume) ≧ 3.6 × 10 −6 Q 2 −6.4 × 10 −3 Q + 3 (Formula 1)
When Q ≧ 1000 J / mm Nitrogen gas amount (volume%) ≧ 3.3 × 10 −8 Q 2 + 3 × 10 −4 Q−0.133 (Equation 2)
It has been found that satisfying the requirement is a shielding gas requirement for reducing the amount of ferrite in the weld metal to 65% by volume or less and improving the corrosion resistance of the weld metal.
Here, the unit of the heat input Q is J / mm, and the heat input Q is defined by the following (Formula 3).
Heat input Q (J / mm) = welding current I (A) × welding voltage V (V) / welding speed v (mm / second) (Equation 3)

また、溶接金属中のフェライト量は、溶接金属を鏡面研磨し、水酸化ナトリウム溶液中で電解エッチングを行った後、光学顕微鏡観察により画像解析を行うことによって測定できる。   The amount of ferrite in the weld metal can be measured by mirror-polishing the weld metal, performing electrolytic etching in a sodium hydroxide solution, and then performing image analysis with an optical microscope.

本発明の二相ステンレス鋼の溶接方法は、TIG溶接、プラズマ溶接、レーザ溶接などの非消耗電極式溶接法であり、溶接方法を特に限定する必要はなく、使用する溶接材料も特に限定する必要はない。さらに、溶接材料を用いても従来フェライト量を十分に減少させることが不可能であった500〜3500J/mm範囲外の入熱での溶接においても、溶接金属部のフェライト量を65体積%以下にすることが可能である。また、溶接材料を用いずに溶接しても構わない。特に、N量が0.30%以下と比較的少ない二相ステンレス鋼を、溶接材料を用いずに溶接する場合に溶接金属部のフェライト量が65体積%以下の溶接継手を提供することができる。さらに、溶接継手の形状も突合せ継手の他にすみ肉継手など、特に限定するものではない。上記の(式1)、(式2)で規定する窒素ガス量の混合ガスを使用して溶接することにより、溶接金属のミクロ組織を改善し、耐食性に優れた二相ステンレス鋼の溶接継手が得られる。   The duplex stainless steel welding method of the present invention is a non-consumable electrode welding method such as TIG welding, plasma welding, laser welding, etc., and the welding method is not particularly limited, and the welding material to be used is also particularly limited. There is no. Furthermore, even in welding with heat input outside the range of 500 to 3500 J / mm, where it has been impossible to sufficiently reduce the ferrite content even when using a welding material, the ferrite content of the weld metal part is 65 volume% or less. It is possible to Moreover, you may weld without using a welding material. In particular, when a duplex stainless steel having a relatively small N content of 0.30% or less is welded without using a welding material, a weld joint having a weld metal portion with a ferrite content of 65% by volume or less can be provided. . Furthermore, the shape of the welded joint is not particularly limited, such as a fillet joint in addition to the butt joint. A welded joint of duplex stainless steel that improves the microstructure of the weld metal and has excellent corrosion resistance by welding using the mixed gas of the nitrogen gas amount specified in (Formula 1) and (Formula 2) above. can get.

以下、実施例にて本発明を説明する。
表1に、母材として用いた各種二相ステンレス鋼材の化学組成、フェライト量およびASTM G48 Method E規定に準拠し、塩化第二鉄浸漬試験により測定した限界孔食発生温度(CPT)を示す。
また、表2には、二相ステンレス鋼用溶接材料の化学組成を示す。
表3に示す溶接方法、溶接条件にて、表1の二相ステンレス鋼材の突合せ端部に、開先角度:60゜のV開先を設け、表2に示す溶接材料を用いて溶接した場合、および、表1の二相ステンレス鋼材に開先を設けず、溶接材料を用いずに溶接した場合の2通りの溶接継手について評価を行った。シールドガスはArガスと窒素ガスの混合ガスであり、使用した混合ガス中の窒素ガス量を表3に示す。また、溶接入熱量が1000J/mm以下の場合は、上記の(式1)で計算した限界窒素ガス量の値、溶接入熱量が1000J/mm以上の場合は、上記の(式2)で計算した限界窒素ガス量の値を表3に併せて示す。
このようにして得られた溶接継手において、溶接金属のフェライト量および耐食性を評価した。その結果を表3に併せて示す。
Hereinafter, the present invention will be described with reference to examples.
Table 1 shows the critical pitting corrosion temperature (CPT) measured by a ferric chloride immersion test in accordance with the chemical composition, ferrite content, and ASTM G48 Method E regulations of various duplex stainless steel materials used as the base material.
Table 2 shows the chemical composition of the welding material for duplex stainless steel.
When welding is performed using the welding materials shown in Table 2 by providing a V groove with a groove angle of 60 ° at the butt end of the duplex stainless steel material shown in Table 1 under the welding method and welding conditions shown in Table 3. In addition, two types of welded joints were evaluated when welding was performed without using a groove in the duplex stainless steel material of Table 1 and without using a welding material. The shielding gas is a mixed gas of Ar gas and nitrogen gas, and the amount of nitrogen gas in the used mixed gas is shown in Table 3. Also, when the welding heat input is 1000 J / mm or less, the value of the limit nitrogen gas amount calculated by (Equation 1) above, and when the welding heat input is 1000 J / mm or more, it is calculated by (Equation 2) above. Table 3 also shows the value of the limit nitrogen gas amount.
In the welded joint thus obtained, the ferrite content and corrosion resistance of the weld metal were evaluated. The results are also shown in Table 3.

Figure 2017179427
Figure 2017179427

Figure 2017179427
Figure 2017179427

Figure 2017179427
Figure 2017179427

なお、フェライト量は、溶接金属断面を鏡面研磨し、水酸化ナトリウム溶液中で電解エッチングを行った後、光学顕微鏡観察により画像解析を行うことによって測定した。また、耐食性の評価は、溶接金属から採取した試験片の表面を#600エメリー紙で湿式研磨し、ASTM G48 Method E規定に準拠し、塩化第二鉄浸漬試験により限界孔食発生温度(CPT)を測定した。
例えば、本発明例である表3の記号No.2では、表1の鋼材Bを表2のaの溶接材料を用いて、1250J/mmの溶接入熱で、99.6体積%Arガス+0.4体積%N混合ガスをシールドガスとして用い、TIG溶接で溶接継手を作製した場合であり、溶接入熱量が1000J/mmを超えるため、上記の(式2)で計算した限界窒素ガス量は0.29体積%となり、本発明範囲内に入っている。その結果、溶接金属のフェライト量は59体積%となり、その溶接金属の限界孔食発生温度(CPT)は、表1に示した鋼材Bの限界孔食発生温度(CPT)と同等の15℃となった。
The amount of ferrite was measured by mirror-polishing the weld metal cross section, performing electrolytic etching in a sodium hydroxide solution, and then performing image analysis by observation with an optical microscope. Corrosion resistance was evaluated by wet-polishing the surface of a test piece taken from a weld metal with # 600 emery paper, in accordance with ASTM G48 Method E regulations, and the critical pitting corrosion temperature (CPT) by ferric chloride immersion test. Was measured.
For example, the symbol No. in Table 3 which is an example of the present invention. 2, the steel material B in Table 1 was used as the shielding gas with a welding heat input of 1250 J / mm using the welding material a in Table 2 and a 99.6 vol% Ar gas + 0.4 vol% N 2 mixed gas as the shielding gas. This is a case where a welded joint is produced by TIG welding, and since the welding heat input exceeds 1000 J / mm, the limit nitrogen gas amount calculated by (Equation 2) is 0.29% by volume, which is within the scope of the present invention. In. As a result, the ferrite content of the weld metal is 59% by volume, and the critical pitting corrosion temperature (CPT) of the weld metal is 15 ° C., which is equivalent to the critical pitting corrosion temperature (CPT) of the steel material B shown in Table 1. became.

このように表3から明らかなように、本発明範囲のシールドガス、すなわち、入熱量が1000J/mm以下の場合は、窒素ガス量が3.6×10−6−6.4×10−3Q+3(体積%)以上、入熱量が1000J/mm以上の場合は、窒素ガス量が3.3×10−8+3×10−4Q−0.133(体積%)以上となるArガスと窒素の混合ガスをシールドガスとして溶接したNo.1〜No.9の本発明例は、溶接金属のフェライト量が65体積%以下となり、また、限界孔食発生温度(CPT)も、表1に示した各鋼材の限界孔食発生温度(CPT)と同等であり、本発明によって、溶接金属の耐食性が鋼材同等であることがわかる。 Thus, as is apparent from Table 3, when the shielding gas within the scope of the present invention, that is, when the heat input is 1000 J / mm or less, the nitrogen gas amount is 3.6 × 10 −6 Q 2 -6.4 × 10. −3 Q + 3 (volume%) or more, and when the heat input is 1000 J / mm or more, the amount of nitrogen gas is 3.3 × 10 −8 Q 2 + 3 × 10 −4 Q−0.133 (volume%) or more. No. 1 welded with Ar gas and nitrogen mixed gas as shield gas 1-No. In the present invention example 9, the ferrite content of the weld metal is 65 volume% or less, and the critical pitting corrosion temperature (CPT) is equivalent to the critical pitting corrosion temperature (CPT) of each steel shown in Table 1. In addition, according to the present invention, it can be seen that the corrosion resistance of the weld metal is equivalent to that of the steel material.

一方、No.10、12および15の比較例は、溶接入熱量が1000J/mm以下であり、その入熱量から上記の(式1)を用いて計算した限界窒素ガス量より少ない窒素ガス量の混合ガスを使用したため、溶接金属のフェライト量は65体積%より多く、さらに、限界孔食発生温度(CPT)も、表1に示した各鋼材の限界孔食発生温度(CPT)より低くなっている。   On the other hand, no. In Comparative Examples 10, 12, and 15, the welding heat input is 1000 J / mm or less, and a mixed gas having a nitrogen gas amount smaller than the limit nitrogen gas amount calculated by using the above (Equation 1) from the heat input amount is used. Therefore, the ferrite content of the weld metal is more than 65% by volume, and the critical pitting corrosion temperature (CPT) is lower than the critical pitting corrosion temperature (CPT) of each steel shown in Table 1.

また、No.11、13、14、16および17の比較例は、溶接入熱量が1000J/mm以上であり、その入熱量から上記の(式2)を用いて計算した限界窒素ガス量より少ない窒素ガス量の混合ガスを使用したため、溶接金属のフェライト量は65体積%より多く、さらに、限界孔食発生温度(CPT)も、表1に示した各鋼材の限界孔食発生温度(CPT)より低くなっている。   No. In the comparative examples of 11, 13, 14, 16 and 17, the welding heat input is 1000 J / mm or more, and the amount of nitrogen gas is less than the limit nitrogen gas calculated from the heat input using the above (Equation 2). Since a mixed gas was used, the ferrite content of the weld metal was more than 65% by volume, and the critical pitting corrosion temperature (CPT) was also lower than the critical pitting corrosion temperature (CPT) of each steel shown in Table 1. Yes.

No.18、19の比較例は、溶接入熱量が1000J/mm以上であり、その入熱量から上記の(式2)を用いて計算した限界窒素ガス量より多い窒素ガス量の混合ガスを使用して溶接しているため、溶接金属のフェライト量は65体積%より少ないが、鋼材のCr量が18%未満、あるいは、鋼材のN量が0.1%未満のため、限界孔食発生温度(CPT)は、表1に示した鋼材の限界孔食発生温度(CPT)より低くなっている。   No. In the comparative examples 18 and 19, the welding heat input is 1000 J / mm or more, and a mixed gas having a nitrogen gas amount larger than the limit nitrogen gas amount calculated by using the above (Equation 2) from the heat input amount is used. Since the weld metal has a ferrite content of less than 65% by volume, the Cr content of the steel material is less than 18%, or the N content of the steel material is less than 0.1%. ) Is lower than the critical pitting corrosion temperature (CPT) of the steel shown in Table 1.

以上から、本発明の二相ステンレス鋼の溶接方法を適用することにより、溶接金属の耐食性が向上し、腐食環境下で鋼材同等の優れた耐食性を有する溶接継手が得られることが判明した。   From the above, it was found that by applying the duplex stainless steel welding method of the present invention, the corrosion resistance of the weld metal is improved, and a welded joint having excellent corrosion resistance equivalent to that of a steel material in a corrosive environment can be obtained.

本発明によれば、二相ステンレス鋼を溶接して形成された溶接金属の耐食性を向上させ、腐食環境下で溶接金属部の耐食性を大幅に改善させるものである。その結果、従来から課題であった二相ステンレス鋼の溶接金属部の耐食性の低下が改善され、海洋構造物、海水淡水化装置などの耐海水性、耐海塩粒子性、および、種々の化学プラント、食品製造プラント、貯蔵タンクなどの耐塩化物性が要求される分野で使用される溶接構造物としての適用が拡大され、産業上寄与するところは極めて大である。   According to the present invention, the corrosion resistance of the weld metal formed by welding the duplex stainless steel is improved, and the corrosion resistance of the weld metal portion is greatly improved in a corrosive environment. As a result, the deterioration of the corrosion resistance of weld metal parts of duplex stainless steel, which has been a problem in the past, has been improved, seawater resistance such as marine structures and seawater desalination devices, seawater particle resistance, and various chemicals. The application as a welded structure used in fields where chloride resistance is required, such as plants, food production plants, storage tanks, etc., has been expanded, and the industrial contribution is extremely large.

Claims (3)

質量%で、Cr:18%以上、Ni:0.1%以上、N:0.1%以上を含有し、かつ、フェライトとオーステナイトの二相組織であり、フェライト量が30〜70体積%である二相ステンレス鋼母材と溶接金属部とからなる溶接継手であって、
当該溶接金属部のフェライト量が65体積%以下であることを特徴とする二相ステンレス鋼の溶接継手。
In mass%, Cr: 18% or more, Ni: 0.1% or more, N: 0.1% or more, and a two-phase structure of ferrite and austenite, the amount of ferrite is 30 to 70% by volume It is a welded joint composed of a certain duplex stainless steel base material and a weld metal part,
A welded joint of duplex stainless steel, wherein the weld metal portion has a ferrite content of 65% by volume or less.
質量%で、Cr:18%以上、Ni:0.1%以上、N:0.1%以上を含有し、かつ、フェライトとオーステナイトの二相組織であり、フェライト量が30〜70体積%となる二相ステンレス鋼を、入熱量Q(J/mm)の非消耗電極式溶接で、かつ、シールドガスとして、Arガスと窒素ガスとの混合ガスを用いて溶接する方法であって、
窒素ガス量が次式で表されることを特徴とする二相ステンレス鋼の溶接方法。
Q≦1000J/mmの場合
窒素ガス量(体積%)≧3.6×10−6−6.4×10−3Q+3
Q≧1000J/mmの場合
窒素ガス量(体積%)≧3.3×10−8+3×10−4Q−0.133
但し、入熱量Q(J/mm)=溶接電流I(A)×溶接電圧V(V)/溶接速度v(mm/秒)
In mass%, Cr: 18% or more, Ni: 0.1% or more, N: 0.1% or more, and a two-phase structure of ferrite and austenite, the amount of ferrite is 30-70% by volume A non-consumable electrode type welding with a heat input Q (J / mm), and a welding gas using a mixed gas of Ar gas and nitrogen gas as a shielding gas,
A method for welding duplex stainless steel, characterized in that the amount of nitrogen gas is expressed by the following equation.
When Q ≦ 1000 J / mm Nitrogen gas amount (volume%) ≧ 3.6 × 10 −6 Q 2 −6.4 × 10 −3 Q + 3
When Q ≧ 1000 J / mm Nitrogen gas amount (volume%) ≧ 3.3 × 10 −8 Q 2 + 3 × 10 −4 Q−0.133
However, heat input Q (J / mm) = welding current I (A) × welding voltage V (V) / welding speed v (mm / second)
質量%で、Cr:18%以上、Ni:0.1%以上、N:0.1%以上を含有し、かつ、フェライトとオーステナイトの二相組織であり、フェライト量が30〜70体積%である二相ステンレス鋼母材とフェライト量が65体積%以下である溶接金属部とからなる溶接継手を、請求項2に記載の二相ステンレス鋼の溶接方法によって製造することを特徴とする二相ステンレス鋼の溶接継手の製造方法。   In mass%, Cr: 18% or more, Ni: 0.1% or more, N: 0.1% or more, and a two-phase structure of ferrite and austenite, the amount of ferrite is 30 to 70% by volume A two-phase stainless steel base material and a welded joint comprising a weld metal part having a ferrite content of 65% by volume or less are manufactured by the duplex stainless steel welding method according to claim 2. Manufacturing method of stainless steel welded joints.
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JP7270724B2 (en) 2019-03-29 2023-05-10 日鉄ステンレス株式会社 Duplex stainless steel weld joint and manufacturing method thereof
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