JP2017135429A - Electronic circuit component mounting method - Google Patents

Electronic circuit component mounting method Download PDF

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JP2017135429A
JP2017135429A JP2017096132A JP2017096132A JP2017135429A JP 2017135429 A JP2017135429 A JP 2017135429A JP 2017096132 A JP2017096132 A JP 2017096132A JP 2017096132 A JP2017096132 A JP 2017096132A JP 2017135429 A JP2017135429 A JP 2017135429A
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component
electronic circuit
mounting
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JP6628050B2 (en
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瑞穂 野沢
Mizuho Nozawa
瑞穂 野沢
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Fuji Corp
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Fuji Machine Manufacturing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To improve a mounting method with an electronic circuit component mounting machine comprising a tape feeder 48 being a mounting machine body-side feeder that is held on a mounting machine body, and a bulk feeder 90 being a head-side feeder that can be moved to an arbitrary position in a movement plane extending across a circuit base material conveyance holding device and the mounting machine body-side feeder.SOLUTION: In parallel with the carry-in of a circuit base material with a circuit base material conveyance holding device, at least part of the reception of a first type component 150 supplied by a tape feeder 48 is performed.SELECTED DRAWING: Figure 13

Description

本願発明は、実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、ヘッド移動装置により回路基材搬送保持装置と実装機本体側フィーダとに移動させられるヘッド本体に、複数の部品保持具により電子回路部品を実装する実装装置と共に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダとを含む電子回路部品実装機によって、1つの回路基材に対して第1種電子回路部品と第2種電子回路部品との両方を実装する方法、ならびにその方法を実施する電子回路部品実装システムに関するものである。   In the present invention, one or more mounting machine main body-side feeders that are held by the mounting machine main body and supply the first type electronic circuit components, and are moved to the circuit substrate conveyance holding device and the mounting machine main body side feeder by the head moving device. An electronic circuit component mounting machine including one or more head-side feeders that are held together with a mounting device that mounts electronic circuit components by a plurality of component holders and supplies a second type electronic circuit component to the head body that is The present invention relates to a method for mounting both a first-type electronic circuit component and a second-type electronic circuit component on one circuit substrate, and an electronic circuit component mounting system that implements the method.

下記の特許文献1には、複数の実装機本体側フィーダ26と、ヘッド側フィーダとしての複数のバルクフィーダ18とを含む電子回路部品実装機およびそれを使用した電子回路部品実装方法が記載されている。
また、下記の特許文献2には、実装機本体側フィーダとしての複数のテープフィーダ4aから、複数の吸着ノズル16aを備えた複数の実装ヘッド16によって、電子回路部品を取り出して基板Wに実装する電子回路部品実装機において、基板Wの待機位置から実装作業実行位置までの搬送と、実装ヘッド16による実装準備とが並行して行われるようにすることが記載されている。
特許文献1に記載の電子回路部品実装機および電子回路部品実装方法によれば、複数のバルクフィーダ18からの電子回路部品の取出しのために、実装装置を実装機本体側フィーダへ移動させる必要がないため実装作業を能率良く行うことができ、また、引用文献2に記載の電子回路部品実装機においては、実装ヘッド16による実装準備と基板Wの搬入とを並行して行うことにより、実装作業を能率良く行うことができる。
Patent Document 1 listed below describes an electronic circuit component mounting machine including a plurality of mounting machine body side feeders 26 and a plurality of bulk feeders 18 as head side feeders, and an electronic circuit component mounting method using the same. Yes.
Further, in Patent Document 2 below, electronic circuit components are taken out from a plurality of tape feeders 4a serving as mounting machine main body side feeders by a plurality of mounting heads 16 having a plurality of suction nozzles 16a and mounted on a substrate W. In the electronic circuit component mounting machine, it is described that the conveyance from the standby position of the substrate W to the mounting work execution position and the mounting preparation by the mounting head 16 are performed in parallel.
According to the electronic circuit component mounting machine and the electronic circuit component mounting method described in Patent Document 1, it is necessary to move the mounting apparatus to the mounting machine body side feeder in order to take out the electronic circuit components from the plurality of bulk feeders 18. Therefore, in the electronic circuit component mounting machine described in the cited document 2, the mounting preparation by the mounting head 16 and the loading of the substrate W are performed in parallel. Can be performed efficiently.

特開2002−280793号公報JP 2002-280793 A 特開2008−198778号公報JP 2008-198778 A

本発明は、以上の事情を背景として、引用文献1および2に記載の電子回路部品実装機および電子回路部品実装方法をさらに改善することを課題として為されたものである。   The present invention has been made with the above situation as a background to further improve the electronic circuit component mounting machine and the electronic circuit component mounting method described in Cited Documents 1 and 2.

上記の課題を解決するために、本発明の電子回路部品実装方法は、
(a)実装機本体と、(b)その実装機本体に保持され、回路基材を搬送するとともに固定して保持する回路基材搬送保持装置と、(c)前記実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、(d)前記実装機本体に対して、ヘッド移動装置により、前記回路基材搬送保持装置と前記実装機本体側フィーダとに跨る移動平面内の任意の位置へ移動させられ得るヘッド本体と、(e)そのヘッド本体に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダと、(f)前記ヘッド本体に保持され、複数の部品保持具を備え、それら複数の部品保持具により前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品をそれぞれ受け取って前記回路基材搬送保持装置に保持された回路基材に実装する実装装置とを含む電子回路部品実装機によって、前記回路基材搬送保持装置に保持された1つの回路基材に対して、前記第1種電子回路部品と前記第2種電子回路部品との両方を実装する電子回路部品実装方法であって、
電子回路部品実装方法の第1の発明は、当該電子回路部品実装方法が、前記回路基材搬送保持装置による回路基材の搬入と並行して前記第1種電子回路部品の受取りの少なくとも一部を行う基材搬入中第1種部品受取工程を含むことを特徴とし、
第2の発明は、当該電子回路部品実装方法が、前記複数の部品保持具に保持された前記第1種電子回路部品の実装完了前に、前記第2種電子回路部品の受取りを開始する実装・受取並行実施工程を含むことを特徴とし、
第3の発明は、当該電子回路部品実装方法が、前記実装機本体側フィーダにおける部品切れと、前記実装機本体側フィーダからの部品受取ミスとの少なくとも一方の発生時に、少なくとも前記第2種電子回路部品の受取り完了の後に、その部品切れあるいは部品受取りミスが発生した第1種電子回路部品である特定第1種部品の受取りを行う特定第1種部品受取工程を含むことを特徴とし、
第4の発明は、当該電子回路部品実装方法が、前記複数の部品保持具に保持されたいずれかの第1種電子回路部品の廃棄が必要となった場合に、前記ヘッド本体が次の第1種電子回路部品の受取りに向かう途中で廃棄を行う要廃棄時第1種部品受取工程を含むことを特徴とし、
第5の発明は、当該電子回路部品実装方法が、前記複数の部品保持具に保持された前記第2種電子回路部品のいずれかの廃棄が必要となった場合に、前記ヘッド移動装置に直ちに前記ヘッド本体の部品廃棄位置への移動を開始させ、その移動と並行して前記複数の部品保持具の別の1つに第2種電子回路部品の受取りを行わせる要廃棄時第2種部品受取工程を含むことを特徴とする。
In order to solve the above problems, an electronic circuit component mounting method of the present invention includes:
(a) a mounting machine main body, (b) a circuit base material transport and holding device that is held by the mounting machine main body and transports and fixes the circuit base material, and (c) is held by the mounting machine main body, One or more mounting machine body side feeders for supplying the first type electronic circuit components; and (d) a head moving device for the mounting body body, the circuit substrate transport and holding device and the mounting machine body side feeder. And (e) one or more head-side feeders that are held by the head body and supply the second-type electronic circuit components; and (f) A plurality of component holders held by the head main body, the first type electronic circuit components from the mounter main body side feeder and the second type electronic circuit components from the head side feeder by the plurality of component holders. Each receiving and holding said circuit board substrate The first type electronic circuit component with respect to one circuit substrate held by the circuit substrate conveyance holding device by an electronic circuit component mounting machine including a mounting device mounted on the circuit substrate held by the device. And an electronic circuit component mounting method for mounting both the second-type electronic circuit component and
According to a first aspect of the electronic circuit component mounting method, at least a part of the electronic circuit component mounting method receives the first type electronic circuit component in parallel with the circuit base material being carried in by the circuit base material transport and holding device. Including a first type component receiving process during carrying in the base material,
According to a second aspect of the invention, the electronic circuit component mounting method starts receiving the second type electronic circuit component before completing the mounting of the first type electronic circuit component held by the plurality of component holders.・ Including receiving parallel execution process,
According to a third aspect of the present invention, in the electronic circuit component mounting method, at least one of the second type electrons is generated when at least one of a component breakage in the mounting machine main body side feeder and a component receiving error from the mounting machine main body side feeder occurs. Including a specific first type component receiving step of receiving a specific first type component which is a first type electronic circuit component in which the component has run out or a component reception error has occurred after completion of receiving the circuit component,
According to a fourth aspect of the present invention, when the electronic circuit component mounting method requires disposal of any of the first type electronic circuit components held by the plurality of component holders, the head main body is It includes a first-class component receiving process at the time of disposal that disposes on the way to receiving the first-class electronic circuit component,
According to a fifth aspect of the present invention, when the electronic circuit component mounting method requires the disposal of any of the second type electronic circuit components held by the plurality of component holders, The second-type component at the time of disposal which starts the movement of the head body to the component disposal position and causes the other one of the plurality of component holders to receive the second-type electronic circuit component in parallel with the movement. It includes a receiving process.

上記方法発明により、1つの回路基材に対して、第1種電子回路部品と第2種電子回路部品との両方を実装する場合に、実装作業の能率が向上する効果が得られる。   According to the above method invention, when both the first type electronic circuit component and the second type electronic circuit component are mounted on one circuit base material, an effect of improving the efficiency of the mounting work can be obtained.

発明の態様Aspects of the Invention

以下に、本願において特許請求が可能と認識されている発明(以下、「請求可能発明」という場合がある。請求可能発明は、特許請求の範囲に記載された発明である「本願発明」のみならず、それの下位概念発明あるいは上位概念発明を含み得、別概念の発明を含むこともある。)の態様をいくつか例示し、それらについて説明する。各態様は請求項と同様に、項に区分し、各項に番号を付し、必要に応じて他の項の番号を引用する形式で記載する。これは、あくまでも請求可能発明の理解を容易にするためであり、請求可能発明を構成する構成要素の組み合わせを、以下の各項に記載されたものに限定する趣旨ではない。つまり、請求可能発明は、各項に付随する記載,実施形態の記載,従来技術,技術常識等を参酌して解釈されるべきであり、その解釈に従う限りにおいて、各項の態様にさらに他の構成要素を付加した態様も、また、各項の態様から構成要素を削除した態様も、請求可能発明の一態様となり得るのである。   In the following, the invention which is recognized as being claimable in the present application (hereinafter referred to as “claimable invention”. The claimable invention is only the “present invention” which is the invention described in the claims). The invention may include subordinate concept inventions or superordinate concept inventions, and may include other concept inventions). As with the claims, each aspect is divided into sections, each section is numbered, and is described in a form that cites the numbers of other sections as necessary. This is for the purpose of facilitating the understanding of the claimable invention, and is not intended to limit the combinations of the constituent elements constituting the claimable invention to those described in the following sections. In other words, the claimable invention should be construed in consideration of the description accompanying each section, the description of the embodiment, the prior art, the common general technical knowledge, and the like. An aspect in which a constituent element is added and an aspect in which the constituent element is deleted from the aspect of each section can be an aspect of the claimable invention.

(1)(a)実装機本体と、(b)その実装機本体に保持され、回路基材を搬送するとともに固定して保持する回路基材搬送保持装置と、(c)前記実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、(d)前記実装機本体に対して、ヘッド移動装置により、前記回路基材搬送保持装置と前記実装機本体側フィーダとに跨る移動平面内の任意の位置へ移動させられ得るヘッド本体と、(e)そのヘッド本体に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダと、(f)前記ヘッド本体に保持され、複数の部品保持具を備え、それら複数の部品保持具により前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品をそれぞれ受け取って前記回路基材搬送保持装置に保持された回路基材に実装する実装装置とを含む電子回路部品実装機によって、前記回路基材搬送保持装置に保持された1つの回路基材に対して、前記第1種電子回路部品と前記第2種電子回路部品との両方を実装することを特徴とする電子回路部品実装方法。
(2)前記電子回路部品実装機として、前記ヘッド本体に保持された実装装置が、前記複数の部品保持具に加えて、それら複数の部品保持具をそれら部品保持具の軸線と交差する方向に移動させる保持具移動装置と、それら部品保持具をそれら部品保持具の軸線と平行な方向に進退させる保持具進退装置とを備えたものを使用し、前記複数の部品保持具から任意に選定した1つの部品保持具に、前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品を選択的に受け取らせて前記回路基材搬送保持装置に保持された回路基材に実装させる(1)項に記載の電子回路部品実装方法。
(3)前記第1種電子回路部品および前記第2種電子回路部品の前記複数の部品保持具による受取順序を決定する第1種・第2種部品受取順序決定工程を含む(1)項または(2)項に記載の電子回路部品実装方法。
(4)前記第1種・第2種部品受取順序決定工程をコンピュータにより実行する(3)項に記載の電子回路部品実装方法。
(5)前記第1種・第2種部品受取順序決定工程を、前記1つの回路基材に実装すべき前記第1種電子回路部品および前記第2種電子回路部品の種類および数の情報に基づいて実行する(3)項または(4)項に記載の電子回路部品実装方法。
(6)前記第1種・第2種部品受取順序決定工程を、前記1つの回路基材における前記第1種電子回路部品および前記第2種電子回路部品の実装位置の情報と、前記複数の実装機本体側フィーダの前記実装機本体上の配置の情報との少なくとも一方に基づいて実行する(3)項ないし(5)項に記載の電子回路部品実装方法。
(7)前記第1種・第2種部品受取順序決定工程が、前記ヘッド移動装置による前記ヘッド本体の前記回路基材搬送保持装置と前記実装機本体側フィーダとの間の移動回数が可及的に少なくなるように、前記第1種電子回路部品と前記第2種電子回路部品との受取順序を決定するヘッド本体移動回数極少化工程を含むことを特徴とする(3)項ないし(6)項のいずれかに記載の電子回路部品実装方法。
第1種および第2種の電子回路部品を回路基材に実装するための電子回路部品実装機の作動中、特に時間を要する作動は、実装機本体側フィーダと回路基材搬送保持装置との間における実装装置の移動である。したがって、その移動回数を極少化すれば、実装作業に要する時間を極少化することができ、作業能率を向上させることができるのである。
(8)前記第1種・第2種部品受取順序決定工程が、前記第1種電子回路部品の受取りと前記第2種電子回路部品の受取りとがそれぞれまとめて行われるように決定する第1・第2種部品集中的受取順序決定工程を含む(3)項ないし(7)項のいずれかに記載の電子回路部品実装方法。
(9)前記第1・第2種部品集中的受取順序決定工程が、前記第1種電子回路部品の受取りが前記第2種電子回路部品の受取りより先に行われるように決定する第1種部品受取先行決定工程を含む(8)項に記載の電子回路部品実装方法。
(10)前記回路基材搬送保持装置による回路基材の搬入と並行して前記第1種電子回路部品の受取りの少なくとも一部を行う基材搬入中第1種部品受取工程を含む(1)項ないし(9)項のいずれかに記載の電子回路部品実装方法。
(11)前記複数の部品保持具に保持された前記第1種電子回路部品の実装完了前に、前記第2種電子回路部品の受取りを開始する実装・受取並行実施工程を含む(1)項ないし(10)項のいずれかに記載の電子回路部品実装方法。
(12)前記実装機本体側フィーダにおける部品切れと、前記実装機本体側フィーダからの部品受取ミスとの少なくとも一方の発生時に、少なくとも前記第2種電子回路部品の受取り完了の後に、部品切れあるいは部品受取りミスが発生した第1種電子回路部品である特定第1種部品の受取りを行う特定第1種部品受取工程を含む(1)項ないし(11)項のいずれかに記載の電子回路部品実装方法。
特定第1種部品の受取りを行うためには、ヘッド本体を回路基材搬送保持装置と実装機本体側フィーダとの間を移動させることが必要であるが、この回数は可及的に少ないことが望ましい。特定第1種部品の数は少ないのが普通であり、複数の部品保持具を備えた実装装置によれば1回の移動で済むのが普通である。特に、部品保持具の数が多い場合は、第2種部品の受取りが完了した状態で、未だ部品を保持していない空きの部品保持具が複数残っていることが多く、第2種部品の受取りが完了すれば直ちに特定第1種部品の受取りに向かいはじめさせることも可能である。ただし、第2種部品については受取りと実装とを並行して行わせることが可能であるのに、ヘッド本体を実装機本体側フィーダに向かって移動させはじめれば、第2種部品の実装を行わせることはできなくなる。そして、第2種部品の受取り完了後にヘッド本体を実装機本体側フィーダに向かって移動させはじめても、第2種部品の実装完了後に移動させはじめても、作業能率にはほとんど違いがないのに対して、第2種部品の実装完了後であれば、実装装置のすべての部品保持具が空きの状態にあるため、万一、特定第1種部品の数が多い場合であっても、また、実装装置の部品保持具の数が比較的少ない場合であっても、特定第1種部品受取りのための実装機本体側フィーダへの移動は1回で済むのが普通である。したがって、特定第1種部品受取りのためのヘッド本体の移動は、第2種部品実装完了後にはじめさせることが望ましい。
(13)前記複数の部品保持具に保持された前記第1種電子回路部品のいずれかの廃棄が必要となった場合に、前記ヘッド本体が次の第1種電子回路部品の受取りに向かう途中で廃棄を行う要廃棄時第1種部品受取工程を含む(1)項ないし(12)項のいずれかに記載の電子回路部品実装方法。
(14)前記複数の部品保持具に保持された前記第2種電子回路部品のいずれかの廃棄が必要となった場合に、前記ヘッド移動装置に直ちに前記ヘッド本体の部品廃棄位置への移動を開始させ、その移動と並行して前記複数の部品保持具の別の1つに第2種電子回路部品の受取りを行わせる要廃棄時第2種部品受取工程を含む(1)項ないし(13)項のいずれかに記載の電子回路部品実装方法。
(21)(a)実装機本体と、(b)その実装機本体に保持され、回路基材を搬送するとともに固定して保持する回路基材搬送保持装置と、(c)前記実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、(d)前記実装機本体に対して、ヘッド移動装置により、前記回路基材搬送保持装置と前記実装機本体側フィーダとに跨る移動平面内の任意の位置へ移動させられ得るヘッド本体と、(e)そのヘッド本体に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダと、(f)前記ヘッド本体に保持され、複数の部品保持具を備え、それら複数の部品保持具により前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品をそれぞれ受け取って前記回路基材搬送保持装置に保持された回路基材に実装する実装装置と、(g)前記回路基材搬送保持装置,実装機本体側フィーダ,ヘッド移動装置,ヘッド側フィーダおよび実装装置を制御する制御装置とを含む電子回路部品実装機と、
前記回路基材搬送保持装置に保持された1つの回路基材に対して、前記第1種電子回路部品と前記第2種電子回路部品との両方を実装する必要がある場合に、それら第1種電子回路部品と第2種電子回路部品との前記複数の部品保持具による受取順序を決定する部品受取順序決定装置と
を含む電子回路部品実装システム。
1つの回路基材に対して、第1種電子回路部品と第2種電子回路部品との両方を実装する必要がある場合には、実装機本体側フィーダとヘッド側フィーダとの特性を考慮しつつ複数の部品保持具による受取順序を、実装作業の能率が向上するように決定する必要があるが、そのための決定規則を部品受取順序決定装置に記憶させておけば、自動的に受取順序が決定されるため、実装作業の能率を容易に向上させることができるのである。
(22)前記実装装置が、さらに、
前記複数の部品保持具と前記ヘッド側フィーダとをそれら部品保持具の軸線と交差する方向に相対移動させる保持具・ヘッド側フィーダ相対移動装置と、
前記複数の部品保持具の各々をそれら部品保持具の軸線と平行な方向に進退させる保持具進退装置と
を備え、前記複数の部品保持具から任意に選定される1つにより前記第1種および第2種電子回路部品を選択的に受け取って前記回路基材搬送保持装置に保持された回路基材に実装可能なものである(21)項に記載の電子回路部品実装システム。
(23)前記実装装置が、
前記ヘッド本体に、回転軸線まわりに回転可能に保持された回転保持体であって、前記複数の部品保持具の各々を前記回転軸線を中心とする一円周上の複数の保持位置に保持する回転保持体と、
その回転保持体を前記回転軸線まわりに回転させることにより、前記複数の部品保持具を前記回転軸線まわりに旋回させ、それら部品保持具の任意の1つを前記前記ヘッド側フィーダの部品供給部と前記実装機本体側フィーダの部品供給部とにそれぞれ対向する部品受取位置に選択的に移動させる保持具旋回装置と
を含み、それら回転保持体と保持具旋回装置とが前記保持具・ヘッド側フィーダ相対移動装置を構成する(22)項に記載の電子回路部品実装システム。
(24)前記部品受取順序決定装置が、前記第1種電子回路部品と前記第2種電子回路部品との受取順序を、前記ヘッド移動装置による前記ヘッド本体の前記回路基材搬送保持装置と前記実装機本体側フィーダとの間の移動回数が可及的に少なくなるように決定するヘッド本体移動回数極少化部を含む(21)項ないし(23)項のいずれかに記載の電子回路部品実装システム。
(25)前記部品受取順序決定装置が、前記第1種電子回路部品の受取りと前記第2種電子回路部品の受取りとがそれぞれまとめて行われるように決定する第1・第2種部品集中的受取決定部を含む(21)項ないし(24)項のいずれかに記載の電子回路部品実装システム。
(26)前記第1・第2種部品集中的受取決定部が、前記第1種電子回路部品の受取りが前記第2種電子回路部品の受取りより先に行われるように決定する第1種部品受取先行決定部を含む(25)項に記載の電子回路部品実装システム。
(27)前記制御装置が、前記回路基材搬送保持装置による回路基材の搬入と並行して前記第1種電子回路部品の受取りの少なくとも一部を行わせる基材搬入中第1種部品受取制御部を含む(21)項ないし(26)項のいずれかに記載の電子回路部品実装システム。
(28)前記制御装置が、前記複数の部品保持具に保持された前記第1種電子回路部品の実装完了前に、前記第2種電子回路部品の受取りを開始せる実装・受取並行実行制御部を含む(21)項ないし(27)項のいずれかに記載の電子回路部品実装システム。
(29)前記制御装置が、前記実装機本体側フィーダにおける部品切れと、前記実装機本体側フィーダからの部品受取ミスとの少なくとも一方の発生時に、前記第2種電子回路部品の受取り完了の後に、その部品切れあるいは部品受取りミスが発生した第1種電子回路部品である特定第1種部品の受取りを行わせる特定第1種部品受取実行制御部を含む(21)項ないし(28)項のいずれかに記載の電子回路部品実装システム。
(30)前記制御装置が、前記複数の部品保持具に保持された前記第1種電子回路部品のいずれかの廃棄が必要となった場合に、前記ヘッド本体が次の前記第1種電子回路部品の受取りに向かう途中で廃棄を行わせる要第1種部品廃棄時制御部を含む(21)項ないし(29)項のいずれかに記載の電子回路部品実装システム。
(31)前記制御装置が、前記複数の部品保持具に保持された前記第2種電子回路部品のいずれかの廃棄が必要となった場合に、前記ヘッド移動装置に直ちに前記ヘッド本体に部品廃棄位置への移動を開始させ、その移動と並行して前記複数の部品保持具の別の1つに第2種電子回路部品の受け取りを行わせる要第2種部品廃棄時制御部を含む(21)項ないし(30)項のいずれかに記載の電子回路部品実装システム。
(32)前記ヘッド側フィーダが、電子回路部品をばら積み状態で部品収容部に収容し、一列に整列させて部品供給部から供給するバルクフィーダを含む請求項(21)項ないし(31)項のいずれかに記載の電子回路部品実装システム。
(1) (a) a mounting machine main body, (b) a circuit base material transport and holding device that is held by the mounting machine main body and transports and holds the circuit base material, and (c) the mounting machine main body. One or more mounting machine body-side feeders that hold and supply the first type electronic circuit component; and (d) the circuit substrate transport holding device and the mounting machine by a head moving device with respect to the mounting machine body. A head main body that can be moved to an arbitrary position in a moving plane straddling the main body side feeder; (e) one or more head side feeders that are held by the head main body and supply the second type electronic circuit component; (f) A plurality of component holders held by the head main body, and the first type electronic circuit components from the mounter main body side feeder and the second type from the head side feeder by the plurality of component holders. Receive each electronic circuit component and carry the circuit board The first type electronic circuit for one circuit substrate held by the circuit substrate transport holding device by an electronic circuit component mounting machine including a mounting device mounted on the circuit substrate held by the holding device. An electronic circuit component mounting method comprising mounting both a component and the second type electronic circuit component.
(2) As the electronic circuit component mounter, the mounting device held by the head main body has the plurality of component holders in a direction crossing the axis of the component holders in addition to the plurality of component holders. A device provided with a holding device moving device to be moved and a holding device advancing / retreating device for advancing and retreating the component holders in a direction parallel to the axis of the component holders was arbitrarily selected from the plurality of component holders. One component holder selectively receives the first type electronic circuit component from the mounter main body side feeder and the second type electronic circuit component from the head side feeder to the circuit base material conveyance holding device. The electronic circuit component mounting method according to item (1), wherein the electronic circuit component is mounted on a held circuit substrate.
(3) including a first-type / second-type component receiving order determining step of determining a receiving order of the first-type electronic circuit components and the second-type electronic circuit components by the plurality of component holders; The electronic circuit component mounting method according to (2).
(4) The electronic circuit component mounting method according to (3), wherein the first type / second type component receiving order determination step is executed by a computer.
(5) The first type / second type component receiving order determination step is performed on the information on the type and number of the first type electronic circuit components and the second type electronic circuit components to be mounted on the one circuit substrate. The electronic circuit component mounting method according to (3) or (4), which is executed based on the above.
(6) The first-type / second-type component receiving order determination step includes information on mounting positions of the first-type electronic circuit component and the second-type electronic circuit component on the one circuit base, and the plurality of the plurality of types The electronic circuit component mounting method according to any one of (3) to (5), wherein the electronic circuit component mounting method is executed based on at least one of placement information on the mounting machine body of the mounting machine body side feeder.
(7) In the first-type / second-type component receiving order determination step, the number of times of movement of the head main body between the circuit base material conveyance holding device and the mounting machine main body side feeder by the head moving device is possible. (3) to (6), further including a head body movement frequency minimizing step for determining a receiving order of the first type electronic circuit component and the second type electronic circuit component so that the number of the first type electronic circuit component and the second type electronic circuit component is received. The electronic circuit component mounting method according to any one of the above items.
During the operation of the electronic circuit component mounting machine for mounting the first type and the second type electronic circuit components on the circuit base material, particularly the time-consuming operation is performed between the mounting machine main body side feeder and the circuit base material conveyance holding device. It is the movement of the mounting apparatus between the two. Therefore, if the number of times of movement is minimized, the time required for the mounting operation can be minimized, and the work efficiency can be improved.
(8) The first type / second type component receiving order determination step determines the first type electronic circuit component reception and the second type electronic circuit component reception in a collective manner. The electronic circuit component mounting method according to any one of items (3) to (7), including a second type component intensive reception order determination step.
(9) A first type in which the first and second type component intensive receiving order determination step determines that the first type electronic circuit component is received before the second type electronic circuit component is received. The electronic circuit component mounting method according to item (8), including a component reception advance determination step.
(10) including a first-type component receiving step during carrying-in of the base material in which at least a part of the reception of the first type electronic circuit component is performed in parallel with the loading of the circuit base material by the circuit base material transport and holding device (1) Item 9. The electronic circuit component mounting method according to any one of Items (9) to (9).
(11) A mounting / receiving parallel execution step of starting the reception of the second type electronic circuit component before the completion of mounting of the first type electronic circuit component held by the plurality of component holders is provided. Or the electronic circuit component mounting method according to any one of (10).
(12) When at least one of a component breakage in the mounting machine main body side feeder and a component receiving error from the mounting machine main body side feeder occurs, at least after completion of receiving the second type electronic circuit component, The electronic circuit component according to any one of (1) to (11), including a specific first type component receiving step of receiving a specific first type component that is a first type electronic circuit component in which a component receiving error has occurred. Implementation method.
In order to receive the specific type 1 component, it is necessary to move the head body between the circuit base material conveyance holding device and the mounting machine body side feeder, but this number of times should be as small as possible. Is desirable. The number of specific first type components is usually small, and a mounting device having a plurality of component holders usually requires only one movement. In particular, when the number of component holders is large, in many cases, a plurality of empty component holders that have not yet held the components remain in the state where the reception of the second type components is completed. It is possible to immediately start to receive the specific first-type component as soon as the reception is completed. However, it is possible to receive and mount the second type component in parallel, but if the head body starts to move toward the mounter body side feeder, the second type component is mounted. It can't be done. Even if the head body starts to move toward the mounting machine body-side feeder after completion of receiving the second type parts, it does not differ in work efficiency even if it starts to move after completion of mounting the second type parts. If the mounting of the second type component is completed, since all the component holders of the mounting apparatus are in an empty state, even if the number of the specific first type components is large, Even when the number of component holders of the mounting apparatus is relatively small, the movement to the mounting machine main body side feeder for receiving the specific first type component is usually performed only once. Accordingly, it is desirable that the movement of the head main body for receiving the specific first type component is started after the second type component mounting is completed.
(13) When any one of the first type electronic circuit components held by the plurality of component holders needs to be discarded, the head body is on the way to receiving the next first type electronic circuit component. The electronic circuit component mounting method according to any one of items (1) to (12), which includes a first-class component receiving step at the time of disposal for discarding in step (1).
(14) When any one of the second-type electronic circuit components held by the plurality of component holders needs to be discarded, the head moving device immediately moves the head body to the component disposal position. (1) to (13) including a second-class component receiving step at the time of disposal which starts and receives another second-class electronic circuit component in another one of the plurality of component holders in parallel with the movement. The electronic circuit component mounting method according to any one of the above items.
(21) (a) a mounting machine main body, (b) a circuit base material transport and holding device that is held by the mounting machine main body and transports and fixes the circuit base material, and (c) the mounting machine main body. One or more mounting machine body-side feeders that hold and supply the first type electronic circuit component; and (d) the circuit substrate transport holding device and the mounting machine by a head moving device with respect to the mounting machine body. A head main body that can be moved to an arbitrary position in a moving plane straddling the main body side feeder; (e) one or more head side feeders that are held by the head main body and supply the second type electronic circuit component; (f) A plurality of component holders held by the head main body, and the first type electronic circuit components from the mounter main body side feeder and the second type from the head side feeder by the plurality of component holders. Each of the electronic circuit components is received by the circuit base material A mounting device mounted on a circuit base material held by a feeding and holding device; and (g) a control device for controlling the circuit base material transport and holding device, a mounting machine main body side feeder, a head moving device, a head side feeder, and a mounting device; An electronic circuit component mounting machine including:
When it is necessary to mount both the first type electronic circuit component and the second type electronic circuit component on one circuit base material held by the circuit base material transport and holding device, the first type is used. An electronic circuit component mounting system comprising: a component receiving order determining device that determines a receiving order of a seed electronic circuit component and a second type electronic circuit component by the plurality of component holders.
When it is necessary to mount both the first type electronic circuit component and the second type electronic circuit component on one circuit substrate, consider the characteristics of the mounter body side feeder and the head side feeder. However, it is necessary to determine the order of receiving by a plurality of component holders so as to improve the efficiency of the mounting work. However, if the determination rule for this is stored in the component receiving order determination device, the order of reception is automatically determined. Therefore, the efficiency of the mounting work can be easily improved.
(22) The mounting apparatus further includes:
A holder / head-side feeder relative movement device that relatively moves the plurality of component holders and the head-side feeder in a direction intersecting the axis of the component holders;
A retainer advance / retreat device for advancing / retreating each of the plurality of component holders in a direction parallel to an axis of the component holders, and the first type and the first type and one selected arbitrarily from the plurality of component holders The electronic circuit component mounting system according to item (21), wherein the second type electronic circuit component can be selectively received and mounted on the circuit base material held by the circuit base material transport and holding device.
(23) The mounting apparatus is
A rotation holding body that is rotatably held around the rotation axis on the head body, and holds each of the plurality of component holders at a plurality of holding positions on a circumference around the rotation axis. A rotating holder,
By rotating the rotating holder around the rotation axis, the plurality of component holders are swiveled around the rotation axis, and any one of the component holders is connected to the component feeder of the head-side feeder. A holding tool swiveling device that selectively moves to a component receiving position that faces each of the component supply portions of the mounting machine main body side feeder, and the rotating holding body and the holding tool swiveling device include the holding tool / head side feeder. The electronic circuit component mounting system according to item (22) constituting the relative movement device.
(24) The component receiving order determining device determines the receiving order of the first type electronic circuit component and the second type electronic circuit component according to the circuit base material conveyance holding device of the head body by the head moving device and the The electronic circuit component mounting according to any one of (21) to (23), including a head main body movement frequency minimizing unit that determines the number of movements between the mounting machine main body side feeder as much as possible system.
(25) First and second type component intensive in which the component receiving order determination device determines that the first type electronic circuit component and the second type electronic circuit component are received together. The electronic circuit component mounting system according to any one of (21) to (24), including a reception determining unit.
(26) A first type component in which the first / second type component intensive reception determination unit determines that the first type electronic circuit component is received before the second type electronic circuit component is received. The electronic circuit component mounting system according to item (25), including a reception advance determination unit.
(27) The control device receives the first-type component during carrying-in of the base material in which at least part of the reception of the first-type electronic circuit component is performed in parallel with the loading of the circuit base material by the circuit base material transport and holding device. The electronic circuit component mounting system according to any one of (21) to (26), including a control unit.
(28) The mounting / receiving parallel execution control unit that starts receiving the second-type electronic circuit component before the control device completes the mounting of the first-type electronic circuit component held by the plurality of component holders. The electronic circuit component mounting system according to any one of (21) to (27).
(29) After the completion of receipt of the second type electronic circuit component when at least one of a component breakage in the mounting machine main body side feeder and a component receiving error from the mounting machine main body side feeder occurs, , Including a specific first type component reception execution control unit for receiving a specific first type component that is a first type electronic circuit component in which the component has run out or a component reception error has occurred. The electronic circuit component mounting system according to any one of the above.
(30) When the control device needs to discard any one of the first type electronic circuit components held by the plurality of component holders, the head main body receives the next first type electronic circuit. The electronic circuit component mounting system according to any one of items (21) to (29), including a first-type component disposal control unit that causes disposal on the way to receipt of the component.
(31) When the control device needs to discard any of the second type electronic circuit components held by the plurality of component holders, the head moving device immediately discards the components in the head main body. A second-type component disposal control unit that starts movement to a position and causes another one of the plurality of component holders to receive the second-type electronic circuit component in parallel with the movement (21 The electronic circuit component mounting system according to any one of items) to (30).
(32) The head-side feeder includes a bulk feeder that houses electronic circuit components in a stacked state in a component housing portion and supplies the electronic circuit components from a component supply portion in a line. The electronic circuit component mounting system according to any one of the above.

請求可能発明の一実施形態である電子回路部品実装システムを示す斜視図である。It is a perspective view which shows the electronic circuit component mounting system which is one Embodiment of claimable invention. 上記電子回路部品実装システムの一部である2台の実装モジュールを、1台のカバーの天井パネルを外して示す斜視図である。It is a perspective view which removes the ceiling panel of one cover, and shows two mounting modules which are a part of the said electronic circuit component mounting system. 上記実装モジュールの実装装置の実装ヘッドおよびヘッド移動装置を示す斜視図である。It is a perspective view which shows the mounting head and head movement apparatus of the mounting apparatus of the said mounting module. 上記実装ヘッドを示す斜視図であり、(a)はノズルホルダを1つ備えた実装ヘッドを示す図であり、(b)はノズルホルダを12個備えた実装ヘッドを示す図である。It is a perspective view which shows the said mounting head, (a) is a figure which shows the mounting head provided with one nozzle holder, (b) is a figure which shows the mounting head provided with 12 nozzle holders. 上記ノズルホルダを12個備えた実装ヘッドをカバーを外して示す斜視図である。It is a perspective view which removes a cover and shows the mounting head provided with 12 said nozzle holders. 上記ノズルホルダを12個備えた実装ヘッドのノズルホルダ,吸着ノズル,昇降装置およびバルブ切換装置等を示す斜視図である。It is a perspective view which shows the nozzle holder of the mounting head provided with the said 12 nozzle holders, a suction nozzle, a raising / lowering device, a valve switching device, etc. 上記ノズルホルダを12個備えた実装ヘッドのノズルホルダ,吸着ノズル,別の昇降装置および別のバルブ切換装置等を示すを斜視図である。It is a perspective view which shows the nozzle holder of a mounting head provided with the said 12 nozzle holders, a suction nozzle, another raising / lowering apparatus, another valve switching apparatus, etc. FIG. 上記ノズルホルダを12個備えた実装ヘッドをバルクフィーダが設けられた側から示す斜視図である。It is a perspective view which shows the mounting head provided with the said 12 nozzle holders from the side in which the bulk feeder was provided. 上記ノズルホルダを12個備えた実装ヘッドにおいて回転保持体の回転による吸着ノズルの停止位置を概略的に説明する図である。It is a figure which illustrates roughly the stop position of the suction nozzle by rotation of a rotation holding body in the mounting head provided with the said 12 nozzle holders. 図1に示した電子回路部品実装システムの制御部を概略的に示すブロック図である。It is a block diagram which shows roughly the control part of the electronic circuit component mounting system shown in FIG. 上記実装モジュールの1台において組み立てられるべき電子回路とテープフィーダとの相対位置関係を概略的に示す平面図である。It is a top view which shows roughly the relative positional relationship of the electronic circuit and tape feeder which should be assembled in one of the said mounting modules. 図1に示した電子回路部品実装システムの統括制御装置において実行される部品受取順序決定ルーチンを示すフローチャートである。It is a flowchart which shows the component reception order determination routine performed in the integrated control apparatus of the electronic circuit component mounting system shown in FIG. 上記実装モジュールの各々において実行される部品実装ルーチンの主要部を示すフローチャートである。It is a flowchart which shows the principal part of the component mounting routine performed in each of the said mounting module. 上記部品実装ルーチンの一部を示すフローチャートである。It is a flowchart which shows a part of said component mounting routine.

以下、請求可能発明の一実施形態を図面に基づいて説明する。ただし、電子回路部品実装システムおよび実装モジュールの構造は、例えば、特願2011−206452号の明細書に詳細に記載されているものと同じであるので簡単に説明する。
電子回路部品実装機の一例としての実装モジュール10は、図1に示すように、複数台が並べられて部品実装ライン12を構成する。各実装モジュール10はそれぞれ操作装置14,表示装置(ディスプレイ)16および個別制御装置を備えているが、個別制御装置はさらに統括制御装置22により統括制御される。統括制御装置22も操作装置24および表示装置(ディスプレイ)26を備えている。上記部品実装ライン12と統括制御装置22とにより電子回路部品実装システムが構成されている。
Hereinafter, an embodiment of the claimable invention will be described with reference to the drawings. However, the structures of the electronic circuit component mounting system and the mounting module are the same as those described in detail in the specification of Japanese Patent Application No. 2011-206452, and will be described briefly.
As shown in FIG. 1, a mounting module 10 as an example of an electronic circuit component mounting machine includes a plurality of units that constitute a component mounting line 12. Each mounting module 10 includes an operation device 14, a display device (display) 16, and an individual control device. The individual control device is further controlled by the overall control device 22. The overall control device 22 also includes an operation device 24 and a display device (display) 26. The component mounting line 12 and the overall control device 22 constitute an electronic circuit component mounting system.

上記部品実装ライン12の1構成単位を図2に示すが、1構成単位は2台の実装モジュール10が共通の支持台28に支持されたものであり、各実装モジュール10は幅方向において互いに近接しているが、支持台28に前後方向に移動可能に支持されており、1台ずつ前方へ引き出されることにより、各実装モジュール10の内部への作業者のアクセスが可能とされている。各実装モジュール10は、本体フレーム30に支持された前後2つの基板コンベヤ32,34を備え、各基板コンベヤ32,34に対して個々に昇降可能な基板支持装置が設けられ、各基板コンベヤ32,34の各一部と共同して回路基板46を固定的に保持する基板保持装置42,44を構成している。   FIG. 2 shows one structural unit of the component mounting line 12. In the structural unit, two mounting modules 10 are supported by a common support base 28, and each mounting module 10 is close to each other in the width direction. However, it is supported by the support base 28 so as to be movable in the front-rear direction, and is pulled out forward one by one so that the worker can access the inside of each mounting module 10. Each mounting module 10 includes two front and rear substrate conveyors 32 and 34 supported by the main body frame 30, and a substrate support device that can be moved up and down individually is provided with respect to each substrate conveyor 32 and 34. The substrate holding devices 42 and 44 for holding the circuit board 46 in a fixed manner together with each part 34 are configured.

各実装モジュール10は、本体フレーム30に着脱可能に保持されて各1種類ずつの電子回路部品(以下、部品と略称する)を供給する複数のテープフィーダ48と、それらテープフィーダ48から1個ずつの部品を取り出して、各基板保持装置42,44に保持された回路基板46に実装する実装装置54とを備えている。実装装置54は、図3に拡大して示すように、実装ヘッド56と、それをX軸方向(左右方向)とY軸方向(前後方向)とに移動させるヘッド移動装置58とを含んでいる。実装ヘッド56としては、図4に例示する56a,56b等が準備されており、それらが図3に示すアダプタ60に着脱装置により選択的に取り付けられる。   Each mounting module 10 includes a plurality of tape feeders 48 that are detachably held on the main body frame 30 and supply one type of electronic circuit components (hereinafter, abbreviated as components), and one from each of the tape feeders 48. And a mounting device 54 for taking out the components and mounting them on the circuit board 46 held by the substrate holding devices 42 and 44. The mounting device 54 includes a mounting head 56 and a head moving device 58 that moves the mounting head 56 in the X-axis direction (left-right direction) and the Y-axis direction (front-back direction), as shown in an enlarged view in FIG. . As the mounting head 56, 56a, 56b and the like illustrated in FIG. 4 are prepared, and these are selectively attached to the adapter 60 shown in FIG.

上記複数種類の実装ヘッド56a,56bのうち、図4(b)に示す実装ヘッド56bの構成を代表的に図5に示す。この実装ヘッド56bは、保持体回転モータ66により一定角度ずつ回転させられる回転保持体68を備え、回転保持体68には上記一定角度の間隔で複数の実装ユニット70が軸方向に移動可能かつ個々に回転可能に保持されている。したがって、各実装ユニット70は回転保持体68の回転により回転保持体68の回転軸線まわりを旋回させられるとともに、自身の軸線まわりに自転可能である。この実装ユニット70の絶対的な位相は、ユニット回転モータ72の回転と保持体回転モータ66の回転との関連制御により制御される。また、複数の実装ユニット70が特定の旋回位置にある状態で、2つのユニット昇降モータ74,75によりそれぞれ昇降させられる昇降駆動部材76,77(図6,7参照)により軸方向に昇降せられる。複数の実装ユニット70の各々の下端部には吸着ノズル80が着脱可能に保持されており、各実装ユニット70の昇降に伴って各吸着ノズル80が昇降させられ、前記実装機本体側フィーダとしてのテープフィーダ48と後述のヘッド側フィーダとしてのバルクフィーダ90(図7,8参照)とから部品を吸着により保持して取り出し、基板保持装置42,44に保持された回路基板46に実装する。上記回転保持体68や各モータ66,72,74,75等は図5に示すヘッド本体82に保持されており、ヘッド本体82のアダプタ60(図3参照)に対する着脱により一斉に着脱される。   Of the plural types of mounting heads 56a and 56b, the configuration of the mounting head 56b shown in FIG. 4B is typically shown in FIG. The mounting head 56b includes a rotation holding body 68 that is rotated by a fixed angle by a holding body rotation motor 66. The rotation holding body 68 has a plurality of mounting units 70 that are movable in the axial direction at intervals of the fixed angle. Is held rotatably. Accordingly, each mounting unit 70 can be rotated about the rotation axis of the rotation holding body 68 by the rotation of the rotation holding body 68 and can rotate about its own axis. The absolute phase of the mounting unit 70 is controlled by the related control between the rotation of the unit rotation motor 72 and the rotation of the holder rotation motor 66. Further, in a state where the plurality of mounting units 70 are in a specific turning position, they are lifted and lowered in the axial direction by lift drive members 76 and 77 (see FIGS. 6 and 7) that are lifted and lowered by the two unit lift motors 74 and 75, respectively. . A suction nozzle 80 is detachably held at the lower end of each of the plurality of mounting units 70, and each suction nozzle 80 is lifted and lowered as each mounting unit 70 is lifted and lowered as the feeder main body side feeder. Components are held and taken out from the tape feeder 48 and a bulk feeder 90 (see FIGS. 7 and 8) as a head-side feeder, which will be described later, and mounted on the circuit board 46 held by the board holding devices 42 and 44. The rotary holding body 68 and the motors 66, 72, 74, 75, etc. are held by the head main body 82 shown in FIG.

実装モジュール10は、上記実装ヘッド56側とそれが着脱される実装機本体側とに分けて考えることができ、実装機本体側は、実装モジュール10の本体フレーム30と、その本体フレーム30に支持された前記基板コンベヤ32,34、基板保持装置42,44、テープフィーダ48およびヘッド移動装置58等とを含んでいる。なお、前記支持台28内に実装モジュール10の電気制御装置が設置されており、したがって、支持台28の電気制御装置を収容している部分も実装機本体側と考えるのが妥当である。
上記吸着ノズル80による部品の保持,解放は、上記実装機本体側に設けられた負圧供給装置および正圧供給装置(図示省略)の制御と、実装ヘッド56に設けられた図6および図7に示す圧力切換ユニット84,85の制御とにより行われる。圧力切換ユニット84,85はバルブスプール86を軸方向に移動させることにより、吸着ノズル80への負圧,正圧の選択的な供給と吸着ノズル80の大気への開放とにより部品の保持,解放を制御する。
The mounting module 10 can be divided into the mounting head 56 side and the mounting machine main body side to which it is attached / detached. The mounting machine main body side is supported by the main body frame 30 of the mounting module 10 and the main body frame 30. The substrate conveyors 32 and 34, the substrate holding devices 42 and 44, the tape feeder 48, the head moving device 58, and the like. The electric control device of the mounting module 10 is installed in the support base 28. Therefore, it is appropriate to consider the portion of the support base 28 containing the electric control device as the mounting machine main body side.
The holding and releasing of the components by the suction nozzle 80 are controlled by a negative pressure supply device and a positive pressure supply device (not shown) provided on the mounting machine main body side, and FIGS. 6 and 7 provided on the mounting head 56. This is performed under the control of the pressure switching units 84 and 85 shown in FIG. The pressure switching units 84 and 85 hold and release parts by selectively supplying negative pressure and positive pressure to the suction nozzle 80 and releasing the suction nozzle 80 to the atmosphere by moving the valve spool 86 in the axial direction. To control.

前記複数のテープフィーダ48は、部品保持テープに保持された部品を1個ずつ供給するものであり、前記バルクフィーダ90は、図8に示す部品収容室92にばら積状態で収容された部品を、一列に整列させて案内通路94の先端の部品供給部96から供給するものである。複数のバルクフィーダ90の部品供給部96はY軸方向に並べられており、フィーダ移動装置98によりバルクフィーダ90がY軸方向に移動させられることにより、1つずつの部品供給部96が選択的に実装ユニット70に対向する位置へ移動させられる。   The plurality of tape feeders 48 supply the parts held on the part holding tape one by one, and the bulk feeder 90 receives the parts accommodated in the part accommodation chamber 92 shown in FIG. These are supplied from the component supply unit 96 at the tip of the guide passage 94 in a line. The component supply units 96 of the plurality of bulk feeders 90 are arranged in the Y-axis direction, and the component feeders 96 are selectively moved one by one by moving the bulk feeder 90 in the Y-axis direction by the feeder moving device 98. To the position facing the mounting unit 70.

以上の結果、実装ヘッド56は図9に示すように、上記バルクフィーダ90の部品供給部96に対応する第2種部品受取位置としてのバルク部品受取位置と、テープフィーダ48の先端部に対応する第1種部品受取位置としてのテープ部品受取位置とを備えているのであるが、テープ部品受取位置はテープ部品とバルク部品とに共通の部品実装位置でもある。また、実装ヘッド56bは、バルク部品受取位置とテープ部品受取位置(部品実装位置)との間に部品撮像位置を備えている。図8に示すように、実装ヘッド56bはカム100によって、吸着ノズル80の旋回に伴って基板保持装置42,44からの距離が変化させられるようになっているが、吸着ノズル80が基板保持装置42,44から最も遠ざかった距離最大位置に図4(b)に示すように部品撮像装置110が設けられている。部品撮像装置110は撮像器たるCCDカメラ112および導光装置114を含む。本実施形態においては、距離最小停止位置が回路基板への電子回路部品の実装が行われる部品実装位置とされ、実装時における回転保持体68の回転方向(図9において矢印で示す方向)において部品実装位置より下流側に位置し、部品実装位置に最も近い距離最大停止位置がバルク部品受取位置とされ、その下流側の、部品実装位置に対して180度隔たった停止位置が部品撮像位置とされている。   As a result, the mounting head 56 corresponds to the bulk component receiving position as the second type component receiving position corresponding to the component supply unit 96 of the bulk feeder 90 and the tip of the tape feeder 48, as shown in FIG. A tape component receiving position as a first type component receiving position is provided, and the tape component receiving position is also a component mounting position common to the tape component and the bulk component. The mounting head 56b includes a component imaging position between the bulk component receiving position and the tape component receiving position (component mounting position). As shown in FIG. 8, the mounting head 56 b is configured such that the distance from the substrate holding devices 42 and 44 is changed by the cam 100 as the suction nozzle 80 rotates. As shown in FIG. 4 (b), the component imaging device 110 is provided at the maximum distance position farthest from 42 and 44. The component imaging device 110 includes a CCD camera 112 and a light guide device 114 which are imaging devices. In the present embodiment, the minimum distance stop position is the component mounting position where the electronic circuit component is mounted on the circuit board, and the component in the rotation direction (direction indicated by the arrow in FIG. 9) of the rotation holder 68 at the time of mounting. The distance maximum stop position that is located downstream from the mounting position and is closest to the component mounting position is the bulk component receiving position, and the downstream stop position that is 180 degrees away from the component mounting position is the component imaging position. ing.

図6および図7に示すように、ヘッド本体82の部品実装位置(第1種部品受取位置)および第2種部品受取位置に対応する位置にはそれぞれ、昇降装置120,122が設けられ、実装ユニット70を回転体保持体68に対して軸方向に進退させ、昇降させる。昇降装置120は、図6に示すように、前記ユニット昇降モータ74により昇降させられる昇降駆動部材76を備え、部品実装位置において、実装ユニット70を前記基板保持装置42,44に保持された回路基板46に向かって、あるいは前記テープフィーダ48の部品供給部に向かって下降させる。また、昇降装置122は、図7に示すように、前記ユニット昇降モータ75により昇降させられる昇降駆動部材77を備え、実装ユニット70を前記バルクフィーダ90の部品供給部96に向かって下降させる。これら昇降装置120,122に対応して、前述の圧力切換ユニット84,85が設けられており、実装ユニット70の昇降に合わせて、吸着ノズル80への負圧,正圧の選択的な供給と吸着ノズル80の大気への開放とを行い、部品の保持,解放を制御する。   As shown in FIGS. 6 and 7, lifting devices 120 and 122 are provided at positions corresponding to the component mounting position (first type component receiving position) and the second type component receiving position of the head main body 82, respectively. The unit 70 is moved back and forth in the axial direction with respect to the rotating body holding body 68 and moved up and down. As shown in FIG. 6, the elevating device 120 includes an elevating drive member 76 that is moved up and down by the unit elevating motor 74, and a circuit board in which the mounting unit 70 is held by the substrate holding devices 42 and 44 at the component mounting position. It is lowered toward 46 or toward the component feeder of the tape feeder 48. Further, as shown in FIG. 7, the lifting device 122 includes a lifting drive member 77 that is lifted and lowered by the unit lifting motor 75, and lowers the mounting unit 70 toward the component supply unit 96 of the bulk feeder 90. Corresponding to these lifting devices 120 and 122, the aforementioned pressure switching units 84 and 85 are provided, and the negative pressure and the positive pressure are selectively supplied to the suction nozzle 80 in accordance with the lifting and lowering of the mounting unit 70. The suction nozzle 80 is opened to the atmosphere, and the holding and releasing of parts are controlled.

上記保持体回転モータ66,ユニット回転モータ72,ユニット昇降モータ74,75および圧切換ユニット84,85等の作動は、図10に示す各実装モジュール10の個別制御装置130により制御される。個別制御装置130は、ヘッド側制御部132と本体側制御部134とを含み、ヘッド側制御部132は通信部136において本体側制御部134の通信部138との通信による情報や指令の授受を行うとともに、本体側制御部134からヘッド側制御部132へ電源線(図示省略)により電力が供給されるようになっている。本体側制御部134はさらに、それ自身の通信部138と、通信部140とを経て、前述の統括制御装置22との情報や指令の授受を行い得るようになっている。なお、図10において、本体側制御部134の構成は、請求可能発明の説明に必要な部分のみを図示する。   The operations of the holder rotating motor 66, the unit rotating motor 72, the unit lifting motors 74 and 75, the pressure switching units 84 and 85, and the like are controlled by the individual control device 130 of each mounting module 10 shown in FIG. The individual control device 130 includes a head side control unit 132 and a main body side control unit 134, and the head side control unit 132 exchanges information and commands through communication with the communication unit 138 of the main body side control unit 134 in the communication unit 136. In addition, power is supplied from the main body side control unit 134 to the head side control unit 132 by a power line (not shown). Further, the main body side control unit 134 can exchange information and commands with the overall control device 22 through its own communication unit 138 and communication unit 140. In FIG. 10, the configuration of the main body side control unit 134 shows only the parts necessary for the description of the claimable invention.

以上説明したように、各実装モジュール10はテープフィーダ48とバルクフィーダ90とのいずれから供給される部品でも回路基板46に実装し得るものであるが、各フィーダ48,90からの部品の取出しに互いに異なる事情がある。そのため、本実施形態においては、図11に示すように1つの回路基板46に角形印で示すテープフィーダ48から供給される第1種部品150と丸印で示すバルクフィーダ90から供給される第2種部品152とを混載する必要がある場合には、実装作業の能率向上の観点から、両フィーダ48,90の事情の違いが考慮されるようになっている。以下、その点について説明する。   As described above, each mounting module 10 can mount components supplied from either the tape feeder 48 or the bulk feeder 90 on the circuit board 46, but the components can be taken out from the feeders 48 and 90. There are different circumstances. Therefore, in the present embodiment, as shown in FIG. 11, the first type component 150 supplied from the tape feeder 48 indicated by a square mark and the second feeder supplied from the bulk feeder 90 indicated by a circle are provided on one circuit board 46. When the seed component 152 needs to be mixedly mounted, a difference in circumstances between the feeders 48 and 90 is considered from the viewpoint of improving the efficiency of the mounting work. This will be described below.

図12は、実装モジュール10の1台において、回転保持体68の回転により、図9に示した複数の位置へ順次旋回させられる複数の吸着ノズル80(実装ユニット70)による第1種部品(テープ部品)150と第2種部品〔バルク部品)152との受取順序を決定する部品受取順序決定ルーチンを示すフローチャートである。この部品受取順序決定ルーチンは、任意の実装モジュール10において実行されるようにすることも可能であるが、本実施形態においては統括制御装置22により実行される。そのため、統括制御装置22には図10に示すように、電子回路板データ記憶部160と部品受取順序決定部162とが設けられている。電子回路板データ記憶部160は、部品実装ライン12により実装されるべき第1種部品150および第2種部品152(以下、特に必要がない限り部品150,152と略記する)の種類とそれぞれの実装位置の座標および実装姿勢(回転位置)とを含む電子回路板データを記憶する部分であり、部品受取順序決定部162は、複数台の実装モジュール10の各々について図12図で示す部品受取順序決定ルーチンを実行する部分である。電子回路板データ記憶部160に記憶された電子回路板データに基づいて、各実装モジュール10により実装されるべき部品150,152が決定され、その決定された部品150,152の各実装モジュール10における受取順序が決定されるのである。
なお、電子回路板データは、例えば、オペレータが表示装置26の表示を見つつ操作装置24を制御することにより、実装ライン12を含む工場全体の作業に必要な情報を管理するホストコンピュータから通信部140を経て電子回路板データ記憶部160に記憶させられる。また、各実装モジュール10により実装されるべきの部品150,152の決定は、原則的に、1つの実装モジュール10の回転保持体68に保持される複数の吸着ノズル80が全て同じもので済むように行われる。その方が作業能率が高くなるからである。
FIG. 12 shows a first type component (tape) by a plurality of suction nozzles 80 (mounting units 70) that are sequentially rotated to a plurality of positions shown in FIG. FIG. 10 is a flowchart showing a part receiving order determination routine for determining a receiving order of a part) 150 and a second type part [bulk part] 152; The component receiving order determination routine may be executed in any mounting module 10, but is executed by the overall control device 22 in this embodiment. Therefore, the overall control device 22 is provided with an electronic circuit board data storage unit 160 and a component receiving order determination unit 162 as shown in FIG. The electronic circuit board data storage unit 160 includes types of first-type components 150 and second-type components 152 (hereinafter, abbreviated as components 150 and 152 unless otherwise specified) to be mounted by the component mounting line 12 and the respective types. This is a part for storing electronic circuit board data including the coordinates of the mounting position and the mounting posture (rotation position), and the component receiving order determining unit 162 is the component receiving order shown in FIG. 12 for each of the plurality of mounting modules 10. This is the part that executes the decision routine. Based on the electronic circuit board data stored in the electronic circuit board data storage unit 160, the components 150 and 152 to be mounted by each mounting module 10 are determined, and the determined components 150 and 152 in each mounting module 10 are determined. The order of receipt is determined.
The electronic circuit board data is transmitted from the host computer that manages information necessary for the work of the entire factory including the mounting line 12 by the operator controlling the operation device 24 while viewing the display on the display device 26, for example. 140 is stored in the electronic circuit board data storage unit 160. The determination of the components 150 and 152 to be mounted by each mounting module 10 is basically such that the plurality of suction nozzles 80 held by the rotation holding body 68 of one mounting module 10 are all the same. To be done. This is because the work efficiency becomes higher.

上記部品受取順序決定ルーチンにおいては、ステップ1(S1と略記する。他のステップについても同様。)において、電子回路板データ記憶部160から、各実装モジュール10に割り当てられた分の電子回路板データが読み込まれる。続いて、S2において、読み込まれた電子回路板データに含まれる全ての電子回路部品が第1種部品150と第2種部品152とに仕分けされた後、S3,S4が繰り返し実行されて第1種部品150の受取順序が決定される。この際、本実施形態においては、同一のテープフィーダ48から供給される同一の第1種部品150が可及的に続いて受け取られるように順序が決定される。実装作業を能率良く行うためには、実装ヘッド56bの移動距離の総和が可及的に短いことが望ましく、そのために、部品受取りのための移動距離と部品実装のための移動距離との総和を短くすることが特に望ましいのであるが、プログラムが煩雑となるため、実際は、部品受取りのための移動距離の総和と部品実装のための移動距離の総和とのいずれか一方が短くなるように、第1種部品150の受取順序が決定されることが多く、本実施形態においては前者が採用されているのである。   In the component receiving order determination routine, in step 1 (abbreviated as S1. The same applies to other steps), the electronic circuit board data corresponding to each mounting module 10 is allocated from the electronic circuit board data storage unit 160. Is read. Subsequently, in S2, all the electronic circuit components included in the read electronic circuit board data are sorted into the first type component 150 and the second type component 152, and then S3 and S4 are repeatedly executed to execute the first type. The order of receiving the seed parts 150 is determined. At this time, in this embodiment, the order is determined so that the same first type component 150 supplied from the same tape feeder 48 is received as much as possible. In order to efficiently perform the mounting work, it is desirable that the total moving distance of the mounting head 56b is as short as possible. For this reason, the total of the moving distance for receiving the component and the moving distance for mounting the component is calculated as follows. Although it is particularly desirable to shorten the length of the program, the program becomes complicated. In practice, either the total of the moving distance for receiving the component or the total of the moving distance for mounting the component is shortened. In many cases, the receiving order of the one-type component 150 is determined, and the former is adopted in this embodiment.

第1種部品150の受取順序決定後、S5,S6が繰り返し実行されて第2種部品152の受取順序が決定される。第2種部品152を供給するバルクフィーダ90は実装ヘッド56aと共に移動するため、部品受取り時には回転保持体68の1ピッチ分(隣接実装ユニット70間の角度分)の回転とフィーダ移動装置98によるバルクフィーダ90の移動とが必要であるのみで、これらに要する時間は、部品実装時における実装ヘッド56bの移動に要する時間より短くて済む場合が多い。そのため、本実施形態においては、第2種部品152の受取順序が回路基板46上において互いに近い位置に実装されるものから順に受け取られるように決定される。ただし、部品受取り時の事情を考慮して、例えば、フィーダ移動装置98によるバルクフィーダ90の移動回数が可及的に少なくなるように、第2種部品152の受取順序が決定されるようにすることも可能である。   After the receiving order of the first type component 150 is determined, S5 and S6 are repeatedly executed to determine the receiving order of the second type component 152. Since the bulk feeder 90 that supplies the second type component 152 moves together with the mounting head 56 a, when receiving the component, the rotation of the rotation holding body 68 by one pitch (the angle between the adjacent mounting units 70) and the bulk by the feeder moving device 98. The movement of the feeder 90 is only necessary, and the time required for these is often shorter than the time required for moving the mounting head 56b during component mounting. Therefore, in the present embodiment, the order of receiving the second-type components 152 is determined so that they are received in order from those mounted on the circuit board 46 at positions close to each other. However, in consideration of the circumstances at the time of receiving the parts, for example, the receiving order of the second type parts 152 is determined so that the number of times of movement of the bulk feeder 90 by the feeder moving device 98 is reduced as much as possible. It is also possible.

以上のようにして決定された部品150,152の受取順序のデータがS7において部品受取順序メモリに格納され、S8において、テープフィーダ48の本体フレーム30上における配置が決定される。この配置は、S1において読み込まれた電子回路板データと、S3,S4において決定された第1種部品150の受取順序のデータとに基づいて、全ての第1種部品150を受け取るための実装ヘッド56bの移動距離の総和が可及的に短くて済むように決定され、テープフィーダ配置メモリに格納される。このテープフィーダ配置メモリのデータは、各実装モジュール10の表示装置16に表示され、オペレータはこの表示に従ってテープフィーダ48を配置する。   The receiving order data of the parts 150 and 152 determined as described above is stored in the parts receiving order memory in S7, and the arrangement of the tape feeder 48 on the main body frame 30 is determined in S8. This arrangement is based on the electronic circuit board data read in S1 and the receiving order data of the first type components 150 determined in S3 and S4, and the mounting head for receiving all the first type components 150. The total moving distance 56b is determined to be as short as possible and stored in the tape feeder arrangement memory. The data in the tape feeder arrangement memory is displayed on the display device 16 of each mounting module 10, and the operator arranges the tape feeder 48 according to this display.

次に、部品150,152の実装動作について、図13,14に示すフローチャートに基づいて説明する。まず、図13に示す部品実装ルーチンのS11ないし14が繰り返し実行されて、回転保持体68が1ピッチ分ずつ回転させられつつ、部品受取順序メモリから受取順序の順に1個ずつ第1種部品150が読み出され、その読み出された第1種部品150が吸着ノズル80によって受け取られる。この受取動作と並行して図14に示す吸着ミス検知ルーチンが実行される。すなわち、S41,42が繰り返し実行され、図9に示す部品撮像位置に到達する吸着ノズル80のうちで、部品150,152の保持が予定されていながら保持していないもの、あるいは部品150,152を保持してはいるが保持姿勢が異常であるものがあるか否かの判定が行われる。後者の判定は、部品撮像装置110により撮像された部品150,152の像が予定の部品像とは設定比率以上異なるか否かによりにより行われるため、吸着姿勢が異常である場合のみならず、吸着されている部品150,152が予定のものとは異なる場合も判定はYESとなる。そして、S41の判定がYESの場合はS44において再受取りを要する部品150,152が要再受取部品メモリに記憶され、S42の判定がYESの場合はS43において廃棄すべき部品150,152が要廃棄部品メモリに記憶された上で、S44において要再受取部品メモリに記憶される。   Next, the mounting operation of the components 150 and 152 will be described based on the flowcharts shown in FIGS. First, S11 to S14 of the component mounting routine shown in FIG. 13 are repeatedly executed, and the rotation holding body 68 is rotated by one pitch while the first type component 150 is sequentially received from the component reception order memory in the order of reception. Is read, and the read first type component 150 is received by the suction nozzle 80. In parallel with this receiving operation, a suction error detection routine shown in FIG. 14 is executed. That is, S41 and 42 are repeatedly executed, and among the suction nozzles 80 that reach the part imaging position shown in FIG. 9, the parts 150 and 152 that are scheduled to be held but not held, or the parts 150 and 152 are It is determined whether or not there is an object that is held but has an abnormal holding posture. The latter determination is made based on whether or not the images of the components 150 and 152 imaged by the component imaging device 110 differ from the scheduled component image by a set ratio or more, so that not only when the suction posture is abnormal, The determination is also YES when the sucked parts 150 and 152 are different from the scheduled ones. If the determination in S41 is YES, the parts 150 and 152 that require re-reception are stored in the re-receivable parts memory in S44, and if the determination in S42 is YES, the parts 150 and 152 that should be discarded in S43 are discarded. After being stored in the component memory, it is stored in the re-reception required component memory in S44.

上記部品実装ルーチンの実行中に、予定された第1種部品全部の受取りが終了してS13の判定がYESとなれば、S21以降が実行されるが、第1種部品全部の受取りが終了しておらず、かつ、第1種部品受取位置へ到達した吸着ノズル80が空の吸着ノズルではなくなって(部品を保持した吸着ノズルとなって)、S13,14の判定がNOとなれば、実装ヘッド56bが基板保持装置42,44の上方へ移動させられ、以後S16ないし18が繰り返し実行されて、吸着ノズル80に保持された第1種部品150が1個ずつ順次実装される。ただし、この際、図9の部品実装位置に到達した吸着ノズル80について、前記吸着ミス検知ルーチンにおいて吸着部品なしあるいは吸着姿勢異常という吸着ミスが検出された吸着ノズル80については実装動作は行われない。他のステップにおける実装動作についても同様である。実装ヘッド56bの全吸着ノズル80に保持された第1種部品150についての実装動作が終了し、S18の判定がYESとなれば、S19において、前記S43の実行により廃棄動作を要すると判定された第1種部品150があるか否かが判定され、ある場合にはS20が実行され、廃棄動作を要すると判定された吸着ノズル80の全てについて廃棄動作が実行される。第1種部品150の廃棄は、実装ヘッド56bが、保持した第1種部品150の全ての実装を終了し、次の第1種部品150の受取りに向かう途中で行われるのである。廃棄動作の後、あるいはS19の判定がNOの場合は、部品実装ルーチンの実行がS11に戻り、第1種部品150の受取りおよび実装が継続される。   During the execution of the component mounting routine, if all scheduled first-type components are received and the determination in S13 is YES, S21 and subsequent steps are executed, but all first-type components are received. If the suction nozzle 80 that has reached the first type component receiving position is no longer an empty suction nozzle (becomes a suction nozzle that holds a component) and the determinations in S13 and S14 are NO, mounting is performed. The head 56b is moved above the substrate holding devices 42 and 44, and thereafter, S16 to S18 are repeatedly executed, and the first type components 150 held by the suction nozzle 80 are sequentially mounted one by one. However, at this time, with respect to the suction nozzle 80 that has reached the component mounting position in FIG. 9, the mounting operation is not performed for the suction nozzle 80 in which a suction error of no suction component or suction posture abnormality is detected in the suction error detection routine. . The same applies to the mounting operation in other steps. If the mounting operation for the first type component 150 held by all the suction nozzles 80 of the mounting head 56b is completed and the determination in S18 is YES, it is determined in S19 that the disposal operation is required by the execution of S43. It is determined whether or not there is the first type component 150. If there is one, S20 is performed, and the discarding operation is performed for all the suction nozzles 80 that are determined to require the discarding operation. The disposal of the first type component 150 is performed in the middle of the mounting head 56b completing the mounting of all the held first type components 150 and going to receive the next first type component 150. After the discarding operation or when the determination in S19 is NO, the execution of the component mounting routine returns to S11, and the reception and mounting of the first type component 150 is continued.

また、前記S13の判定がYESとなった場合には、S21ないしS26が繰り返し実行され、第1種部品150の実装と第2種部品152の受取りとが並行して行われる状態となる。まず、S21において、図9の部品実装位置に吸着ノズル80に保持された部品(この時点では第1種部品150)が到達したか否かが判定されるが、当初はこの判定はNOであり、S23において空きノズルが第2種部品受取位置に到達したか否かが判定される。判定がYESであればS24において第2種部品12が1個保持されるのであるが、部品実装位置(第1種部品受取位置)に位置していた空の吸着ノズルが第2種部品受取位置に到達するまではS23の判定はYESとならず、S25において予定の第2種部品152の受取りが終了したか否かが判定される。当初、この判定は勿論NOであるので、S26において回転保持体68が1ピッチ分回転させられ、再びS21以降が実行される。以上の実行の繰返し中に、S21の判定がYESとなれば、S22において部品1個の実装が行われる。また、S23の判定がYESとなれば、S24において第2種部品152が1個保持される。これらS22における部品の実装とS24における第2種部品152の保持とにはそれぞれ時間を要するが、S21およびS23のYES判定はS22,S24の実行開始の契機となるのみで、S22,S24の実行終了を待って次の判定が行われるわけではないので、S21およびS23の判定が共にYESとなった後は、S22における実装動作とS24における保持動作とは実質的に並行して行われることとなる。部品実装位置に到達するのが第1種部品150である間は、第1種部品150の実装と第2種部品152の保持とが並行して行われるが、部品実装位置に到達するのが第2種部品152になるに到れば、以後は第2種部品152の受取りと実装とが並行して行われる状態となる。   If the determination in S13 is YES, S21 to S26 are repeatedly executed, and the first type component 150 is mounted and the second type component 152 is received in parallel. First, in S21, it is determined whether or not the component (first type component 150 at this time) held by the suction nozzle 80 has reached the component mounting position in FIG. 9, but this determination is NO initially. In S23, it is determined whether or not the empty nozzle has reached the second type component receiving position. If the determination is YES, one second-type component 12 is held in S24, but the empty suction nozzle located at the component mounting position (first-type component receiving position) is the second-type component receiving position. Until S2 is reached, the determination in S23 is not YES. In S25, it is determined whether or not the scheduled reception of the second type component 152 is completed. Initially, since this determination is of course NO, the rotation holding body 68 is rotated by one pitch in S26, and S21 and subsequent steps are executed again. If the determination in S21 is YES during the repetition of the above execution, one component is mounted in S22. If the determination in S23 is YES, one second-type component 152 is held in S24. Although it takes time to mount the components in S22 and to hold the second type component 152 in S24, the YES determination in S21 and S23 is only the start of execution of S22 and S24, and the execution of S22 and S24 is performed. Since the next determination is not performed after the end, the mounting operation in S22 and the holding operation in S24 are performed substantially in parallel after both the determinations in S21 and S23 are YES. Become. While it is the first type component 150 that reaches the component mounting position, the mounting of the first type component 150 and the holding of the second type component 152 are performed in parallel, but it is possible to reach the component mounting position. When the second type component 152 is reached, the second type component 152 is received and mounted in parallel thereafter.

やがて、予定の第2種部品152の受取りが終了してS25の判定がYESとなれば、部品実装ルーチンの実行はS27へ移行する。S27,28の実行により1個の部品150,152(多くの場合は第2種部品152であるが、実装すべき第2種部品152の数が小さい場合には第1種部品150であることもある)の実装が行われ、S29において初回の要再受取第2種部品152の有無が判定される。前記吸着ミス検知ルーチンのS44において、第2種部品152の各々について最初に記憶されたものがあるか否かの判定が行われる。要再受取り部品メモリには部品150,152の各々について2回目以後に再受取りが必要となったものも記憶されるが、後述するように、2回目以後の再受取りは実行されず、かつ、第1種部品150の再受取りは別に行われるため、最初に再受取りが必要になった第2種部品があるか否かの判定が行われるのである。S29の判定がYESの場合は、S30においてその第2種部品152の再受取りが実行される。   Eventually, if the scheduled reception of the second type component 152 is completed and the determination in S25 is YES, the execution of the component mounting routine proceeds to S27. By executing S27, 28, one component 150, 152 (in many cases, the second type component 152, but when the number of second type components 152 to be mounted is small, it is the first type component 150) In step S29, the presence / absence of the first re-reception required type 2 component 152 is determined. In S <b> 44 of the suction error detection routine, it is determined whether or not there is an initially stored one for each of the second type components 152. The re-reception part memory that is required also stores the parts 150 and 152 that require re-reception after the second time. However, as described later, re-reception after the second time is not executed, and Since the first-type component 150 is re-received separately, it is determined whether or not there is a second-type component that needs to be re-received first. If the determination in S29 is YES, the second-type component 152 is received again in S30.

続いてS31において実装ヘッド56bに保持された全ての部品150,152の実装が終了したか否かが判定されるが、当初の判定は勿論NOであり、S27以降が繰り返し実行される。やがて、S31の判定がYESとなり、S32において異常姿勢で吸着ノズル80に保持され、前述の吸着ミス検知ルーチンのS43において要廃棄部品として記憶された部品150,152があるか否かが判定され、判定がYESの場合はS33においてすべての要廃棄部品の廃棄が行われる。多くの場合は第2種部品152の廃棄であるが、第1種部品150の廃棄も行われることがあるのである。その後、S34において前記吸着ミス検知ルーチンのS44において要再受取部品として記憶された第1種部品150があるか否かが判定され、判定がYESの場合はS35,36において全ての要再受取第1種部品の再受取りと実装とが実行される。前述のように、第2種部品152の再受取りは部品150,152の実装と並行して行われるのに対して、第1種部品150の再受取りは、実装ヘッド56bの基板保持装置42,44とテープフィーダ48との間の移動回数を可及的に少なくするために最後にまとめて実行されるのである。   Subsequently, in S31, it is determined whether or not the mounting of all the components 150 and 152 held by the mounting head 56b has been completed, but the initial determination is of course NO, and S27 and subsequent steps are repeatedly executed. Eventually, the determination in S31 becomes YES, and in S32, it is determined whether or not there are the parts 150 and 152 that are held in the suction nozzle 80 in an abnormal posture and stored in S43 of the aforementioned suction error detection routine as the parts to be discarded. If the determination is YES, all the parts that need to be discarded are discarded in S33. In many cases, the second type component 152 is discarded, but the first type component 150 may also be discarded. Thereafter, in S34, it is determined whether or not there is the first type component 150 stored as a re-reception required component in S44 of the suction error detection routine. If the determination is YES, all the re-reception required in S35 and 36 is required. Re-acceptance and mounting of one type of component is executed. As described above, the second-type component 152 is re-received in parallel with the mounting of the components 150 and 152, whereas the first-type component 150 is re-received in the substrate holding device 42 of the mounting head 56b. In order to reduce the number of times of movement between the tape feeder 48 and the tape feeder 48 as much as possible, they are collectively executed at the end.

上記第1種部品150の再受取りおよび実装の実行後、あるいはS34の判定がNOの場合には、S37,38が実行される。部品150,152のうち、前記要再受取部品メモリに2回目以降の再受取りが必要なものとして記憶されているものがあるか否かが判定され、ある場合にはその事実が各実装モジュール10の表示装置16に表示されるのである。いずれか部品150,152の再受取りが1度実行されたにもかかわらず、同じ部品150,152の再受取りが再び必要になるということは、偶然ではなく、なんらかの不具合が発生していて、オペレータが原因を調べる必要がある可能性が高いので、原因を調べるべきことが表示装置16に表示されるのである。なお、この表示は、実装モジュール10の表示装置16への表示と共に、あるいはそれに代えて、統括制御装置22の表示装置26に、いずれの実装モジュール10についてかを明示しつつ行われるようにすることも可能である。   After re-receiving and mounting the first type component 150, or if the determination in S34 is NO, S37 and 38 are executed. It is determined whether or not any of the components 150 and 152 is stored in the re-reception required component memory as being required to be re-received for the second and subsequent times. Is displayed on the display device 16. The fact that one of the parts 150 and 152 is re-received once but the same parts 150 and 152 need to be received again is not a coincidence. Therefore, it is highly likely that it is necessary to investigate the cause, and the display device 16 displays that the cause should be investigated. This display is performed while clearly indicating which mounting module 10 is displayed on the display device 26 of the overall control device 22 together with or instead of the display of the mounting module 10 on the display device 16. Is also possible.

以上の説明においては、煩雑さを避けるために説明を省略したが、S12,17,26,27等において回転保持体68が1ピッチ分回転させられる毎に、吸着ノズル80およびそれに保持された部品150,152の旋回位置が1ピッチ分ずつ変わる。各実装モジュール10の個別制御装置130には、この旋回位置の変化を記憶している部分があり、この部分の記憶データに基づいて部品実装ルーチンにおける各ステップにおける判定が実行される。   In the above description, the description is omitted to avoid complication, but each time the rotation holding body 68 is rotated by one pitch in S12, 17, 26, 27, etc., the suction nozzle 80 and the components held thereby. The turning positions 150 and 152 change by one pitch. The individual control device 130 of each mounting module 10 has a portion that stores the change of the turning position, and determination at each step in the component mounting routine is executed based on the stored data of this portion.

また、以上説明した実施形態においては、部品150,152の廃棄が、部品150,152の実装終了後にS32,33において実行されるようになっていた。これは、部品の廃棄のためには実装ヘッド56bを部品廃棄位置へ移動させることが必要であり、その移動に要する時間だけ実装作業の能率が低下することを回避ためであるが、廃棄すべき部品150.152を保持している吸着ノズル80は別の部品の保持に使用できない。また、異常な姿勢で保持されている部品150,152は途中で落下する恐れもある。これらの不利を回避するために、部品150,152の受取りおよび実装の繰返しの途中で、部品の廃棄が行われるようにすることも可能である。例えば、異常な姿勢で部品を保持している吸着ノズルの数が設定数(複数)以上となった場合や、吸着ノズル80が異常な姿勢で部品150,152を保持した後に回転保持体68が設定量(設定回転角度)以上回転した場合等には廃棄動作が実行されるようにするのである。   In the embodiment described above, the discarding of the components 150 and 152 is executed in S32 and 33 after the mounting of the components 150 and 152 is completed. This is because it is necessary to move the mounting head 56b to the component disposal position in order to discard the component, and in order to avoid a decrease in the efficiency of the mounting operation for the time required for the movement, it should be discarded. The suction nozzle 80 holding the part 150.152 cannot be used to hold another part. Further, the parts 150 and 152 held in an abnormal posture may fall in the middle. In order to avoid these disadvantages, it is possible to discard the components in the middle of receiving and mounting the components 150 and 152 repeatedly. For example, when the number of suction nozzles holding a component in an abnormal posture becomes a set number (plural) or more, or after the suction nozzle 80 holds the components 150 and 152 in an abnormal posture, the rotary holding body 68 is For example, when the rotation is greater than the set amount (set rotation angle), the discarding operation is executed.

また、以上の説明は、回転保持体68に保持されている吸着ノズル80が全て同じものであることを前提にして行った。本実施形態は実装ライン12が複数の実装モジュール10を含むものであり、前述のように、1つ実装モジュール10により実装されるべきの部品150,152の決定が、原則的に、1つの実装モジュール10の回転保持体68に保持される複数の吸着ノズル80が全て同じもので済むように行われるからであるが、この前提が当てはまらない実装モジュール10が生ずることもある。また、1枚の回路基板46に対する実装作業が1台の電子回路部品実装機のみにより行われる場合には、複数種類の吸着ノズル80が取り付けられることが多い。そのような場合にも本請求可能発明は適用可能である。ただし、その場合、実装ヘッド56bのように複数の吸着ノズル80を保持する実装ヘッドにおいては、例えば、受け取るべき第1種部品150が未だあり、空きの吸着ノズル80もあるのに、第1種部品受取位置へ移動して来た空きの吸着ノズル80が、次に受け取るべき第1種部品150には適しないものであるため、受取りを行わせ得ない場合が生じ得る。その場合には、その空きの吸着ノズル80は空きのままで、次に受け取るべき部品を別の吸着ノズル80に受け取らせるか、そに空きの吸着ノズル80に受取順序が遅い別の第1種部品150を受け取らせるというように受取順序を変更したり、あるいは空きの吸着ノズル80に第2種部品152を受け取らせたりすることが可能である。また、空きの吸着ノズル80は空きのままで、既に保持されている部品の実装を開始させることも可能である。   The above description has been made on the assumption that all the suction nozzles 80 held by the rotary holding body 68 are the same. In the present embodiment, the mounting line 12 includes a plurality of mounting modules 10, and as described above, the determination of the components 150 and 152 to be mounted by one mounting module 10 is basically one mounting. This is because the plurality of suction nozzles 80 held by the rotation holding body 68 of the module 10 are all the same, but there may be a mounting module 10 where this premise does not apply. In addition, when the mounting operation on one circuit board 46 is performed by only one electronic circuit component mounting machine, a plurality of types of suction nozzles 80 are often attached. Even in such a case, the claimable invention can be applied. However, in that case, in the mounting head that holds a plurality of suction nozzles 80, such as the mounting head 56b, for example, there are still the first type components 150 to be received and there are empty suction nozzles 80, but the first type Since the empty suction nozzle 80 that has moved to the component receiving position is not suitable for the first type component 150 to be received next, there may be a case where it cannot be received. In that case, the empty suction nozzle 80 remains empty, and another suction nozzle 80 is made to receive the next component to be received, or another empty first suction nozzle 80 having a later receiving order. It is possible to change the order of receiving such as receiving the component 150 or to allow the empty suction nozzle 80 to receive the second type component 152. It is also possible to start mounting of already held components while the empty suction nozzle 80 remains empty.

上記実施形態におけるように、第1種部品150の実装が先に行われるようにすれば、比較的長い時間を要する第1種部品150の受取りと回路基板46の実装モジュール10への搬入とを並行して行わせることが可能であり、望ましい。この特徴は、「実装ヘッド56bの基板保持装置42,44とテープフィーダ48等実装機本体側フィーダとの間の移動回数が可及的に少なくなるように部品受取順序を決定する」という特徴とは切り離して採用することも可能である。
しかし、第1種部品150の実装と第2種部品152の実装とがそれぞれまとめて行われるようにすれば、実装ヘッド56bを基板保持装置42,44と本体側フィーダたるテープフィーダ48との間で移動させる回数を少なくできて望ましく、その観点からすれば第2種部品152の実装が先に行われるようにしてもよい。
なお、第2種部品152の実装が第1種部品150の実装より前に行われる場合には、第1種部品150の実装開始時に、回転保持体68の複数の吸着ノズル80の一部のものが既に第2種部品152を保持していることがあり、その状態では受け取り得る第1種部品150の数が、回転保持体68の吸着ノズル80の全数より少なくなり、そのために回転保持体68のテープフィーダ48への移動回数が増加してしまう可能性がある。しかし既に保持されている第2種部品の実装終了後に、回転保持体68が第1種部品150を受け取るべくテープフィーダ48群に向かって移動させられるようにすればそのような事態を回避し得る。
As in the above embodiment, if the first type component 150 is mounted first, the first type component 150 that requires a relatively long time is received and the circuit board 46 is carried into the mounting module 10. It can be done in parallel and is desirable. This feature is that “the component receiving order is determined so that the number of movements between the board holding devices 42 and 44 of the mounting head 56 b and the feeder main body side feeder such as the tape feeder 48 is minimized”. Can also be adopted separately.
However, if the mounting of the first type component 150 and the mounting of the second type component 152 are performed together, the mounting head 56b is placed between the board holding devices 42 and 44 and the tape feeder 48 as the main body side feeder. From this point of view, the second type component 152 may be mounted first.
In addition, when the mounting of the second type component 152 is performed before the mounting of the first type component 150, at the start of the mounting of the first type component 150, a part of the plurality of suction nozzles 80 of the rotation holding body 68 is used. In some cases, the number of the first type parts 150 that can be received is smaller than the total number of the suction nozzles 80 of the rotary holding body 68, so that the rotary holding body The number of movements to the 68 tape feeders 48 may increase. However, such a situation can be avoided if the rotation holding body 68 is moved toward the group of tape feeders 48 to receive the first type component 150 after the mounting of the already held second type component. .

また、第1種部品150と第2種部品152との受取順序は上記実施形態のものに限定されるわけではなく、ヘッド移動装置58によるヘッド本体82(実装ヘッド56b)の基板保持装置42,44とテープフィーダ48との間の移動回数が可及的に少なくなるように、第1種部品150と第2種部品152との受取順序が決定されればよい。
例えば、実装ヘッド56bの吸着ノズル80が12個、第1種部品150の実装数が25個、第2種部品152の実装数が10個の場合を例にとれば、(1)第1種部品12個受取り→実装→第1種部品12個受取り→実装→第1種部品1個受取り→実装→第2種部品10個受取り→実装の場合と、(2)第1種部品12個受取り→実装→第1種部品1個受取り→実装→第2種部品10個受取り→実装→第1種部品12個受取り→実装の場合とでは、第1種,第2種部品の受取順序は異なるが、実装ヘッド56bの第1種部品150受取りのための移動回数は同じである。また、(3)第1種部品8個受取り→実装→第1種部品8個受取り→実装→第1種部品9個受取り→実装→第2種部品10個受取り→実装のように、第1種部品150の受取り数を吸着ノズル80の数と同じにしなくても、実装ヘッド56bの移動回数は同じであり、あるいは(4)第1種部品8個受取り→実装および第2種部品3個受取り→実装→第1種部品8個受取り→実装および第2種部品3個受取り→実装→第1種部品9個受取り→実装および第2種部品4個受取り→実装というように、第1種部品150の実装中に第2種部品152の受取りを行わせるのであれば、第2種部品152をまとめて受け取らせなくても実装ヘッド56bの移動回数は同じであって、実装作業に要する総時間に大きな差は生じない。
むしろ、例えば上記(4)の場合に、第2種部品の受取りを、第2種部品の実装位置と実装位置が近い第1種部品の受取りと共に行われるようにすれば、実装作業の能率が向上する効果が得られる。
Further, the receiving order of the first type component 150 and the second type component 152 is not limited to that in the above embodiment, and the substrate holding device 42 of the head main body 82 (mounting head 56b) by the head moving device 58, The receiving order of the first type component 150 and the second type component 152 may be determined so that the number of movements between the first type component 150 and the tape feeder 48 is as small as possible.
For example, in the case where the number of suction nozzles 80 of the mounting head 56b is 12, the number of mounted first type components 150 is 25, and the number of mounted second type components 152 is 10, for example, (1) First type Receiving 12 parts → Mounting → Receiving 12 first type parts → Mounting → Receiving 1 type 1 part → Mounting → Receiving 10 type 2 parts → Mounting (2) Receiving 12 type 1 parts → Mounting → Receiving one first-type component → Mounting → Receiving 10 second-class components → Mounting → Receiving 12 first-class components → The order of receiving the first- and second-class components is different in the case of mounting. However, the number of movements of the mounting head 56b for receiving the first type component 150 is the same. In addition, (3) receiving 8 parts of first type → mounting → receiving 8 parts of first type → mounting → receiving 9 parts of first type → mounting → receiving 10 parts of second type → mounting The number of movements of the mounting head 56b is the same even if the number of the seed parts 150 received is not the same as the number of the suction nozzles 80, or (4) receiving eight first-type parts → mounting and three second-type parts Receiving → Mounting → Receiving 8 parts of type 1 → Mounting and receiving 3 parts of type 2 → Mounting → Receiving 9 parts of type 1 → Receiving mounting and 4 parts of type 2 → Mounting If the second type component 152 is received during the mounting of the component 150, the number of movements of the mounting head 56b is the same even if the second type component 152 is not received collectively, and the total amount required for the mounting operation. There is no big difference in time.
Rather, for example, in the case of (4) above, if receiving the second type component is performed together with receiving the first type component whose mounting position is close to the mounting position of the second type component, the efficiency of the mounting work is improved. An improving effect is obtained.

また、前記実施形態においては、複数のバルクフィーダ90がフィーダ移動装置98によって移動させられることにより、それらの部品供給部96が共通の第1種部品受取位置へ択一的に移動させられるようになっていたが、例えば、特願2011−206452号に記載されているように、複数のバルクフィーダが、それらの各部品供給部が吸着ノズル80の複数の旋回位置の各々に対応するようにヘッド本体に対して固定された態様とすることも可能である。
また、前記実施形態においては、複数の吸着ノズル80を備えた実装ヘッドが回転保持体68を有するものとされていたが、例えば、複数の吸着ノズルを一直線に沿って保持し、それら吸着ノズルから選定されるものに部品の受取りおよび実装を行わせるもの等、非回転型の実装ヘッドを備えた電子回路部品実装機、あるいはそのような電子回路部品実装機を含む電子回路部品実装システム、あるいはそれら実装機または実装システムを用いた電子回路部品実装方法に本請求可能発明を適用することも可能である。
Moreover, in the said embodiment, when the several bulk feeder 90 is moved by the feeder moving apparatus 98, those components supply parts 96 are selectively moved to a common 1st type components receiving position. However, as described in Japanese Patent Application No. 2011-206452, for example, a plurality of bulk feeders are arranged so that their respective component supply units correspond to the plurality of swiveling positions of the suction nozzle 80, respectively. It is also possible to adopt a mode fixed to the main body.
In the above-described embodiment, the mounting head including the plurality of suction nozzles 80 has the rotation holding body 68. For example, the plurality of suction nozzles are held along a straight line, and the suction nozzles Electronic circuit component mounting machine equipped with a non-rotating type mounting head, or an electronic circuit component mounting system including such an electronic circuit component mounting machine, etc. The claimable invention can be applied to an electronic circuit component mounting method using a mounting machine or a mounting system.

10:実装モジュール 12:部品実装ライン 22:統括制御装置 42,44:基板保持装置 46:回路基板 48:テープフィーダ(本体側フィーダ) 54:実装装置 56:実装ヘッド(56a,56b) 68:回転保持体 70:実装ユニット 80:吸着ノズル 90:バルクフィーダ(ヘッド側フィーダ) 110:部品撮像装置 130:個別制御装置 150:第1種部品 152:第2種部品 160:電子回路板データ記憶部 162:部品受取順序決定部   10: Mounting module 12: Component mounting line 22: Overall control device 42, 44: Board holding device 46: Circuit board 48: Tape feeder (main body side feeder) 54: Mounting device 56: Mounting head (56a, 56b) 68: Rotation Holding body 70: Mounting unit 80: Suction nozzle 90: Bulk feeder (head side feeder) 110: Component imaging device 130: Individual control device 150: First type component 152: Second type component 160: Electronic circuit board data storage unit 162 : Parts receipt order determination section

Claims (7)

(a)実装機本体と、(b)その実装機本体に保持され、回路基材を搬送するとともに固定して保持する回路基材搬送保持装置と、(c)前記実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、(d)前記実装機本体に対して、ヘッド移動装置により、前記回路基材搬送保持装置と前記実装機本体側フィーダとに跨る移動平面内の任意の位置へ移動させられ得るヘッド本体と、(e)そのヘッド本体に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダと、(f)前記ヘッド本体に保持され、複数の部品保持具を備え、それら複数の部品保持具により前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品をそれぞれ受け取って前記回路基材搬送保持装置に保持された回路基材に実装する実装装置とを含む電子回路部品実装機によって、前記回路基材搬送保持装置に保持された1つの回路基材に対して、前記第1種電子回路部品と前記第2種電子回路部品との両方を実装する電子回路部品実装方法であって、
当該電子回路部品実装方法が、前記回路基材搬送保持装置による回路基材の搬入と並行して前記第1種電子回路部品の受取りの少なくとも一部を行う基材搬入中第1種部品受取工程を含むことを特徴とする電子回路部品実装方法。
(a) a mounting machine main body, (b) a circuit base material transport and holding device that is held by the mounting machine main body and transports and fixes the circuit base material, and (c) is held by the mounting machine main body, One or more mounting machine body side feeders for supplying the first type electronic circuit components; and (d) a head moving device for the mounting body body, the circuit substrate transport and holding device and the mounting machine body side feeder. And (e) one or more head-side feeders that are held by the head body and supply the second-type electronic circuit components; and (f) A plurality of component holders held by the head main body, the first type electronic circuit components from the mounter main body side feeder and the second type electronic circuit components from the head side feeder by the plurality of component holders. Each receiving and holding said circuit board substrate The first type electronic circuit component with respect to one circuit substrate held by the circuit substrate conveyance holding device by an electronic circuit component mounting machine including a mounting device mounted on the circuit substrate held by the device. And an electronic circuit component mounting method for mounting both the second-type electronic circuit component and
The electronic circuit component mounting method includes a first-class component receiving step during carrying-in of the base material in which at least a part of the first-type electronic circuit component is received in parallel with the loading of the circuit base material by the circuit base material transport and holding device. An electronic circuit component mounting method comprising:
(a)実装機本体と、(b)その実装機本体に保持され、回路基材を搬送するとともに固定して保持する回路基材搬送保持装置と、(c)前記実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、(d)前記実装機本体に対して、ヘッド移動装置により、前記回路基材搬送保持装置と前記実装機本体側フィーダとに跨る移動平面内の任意の位置へ移動させられ得るヘッド本体と、(e)そのヘッド本体に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダと、(f)前記ヘッド本体に保持され、複数の部品保持具を備え、それら複数の部品保持具により前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品をそれぞれ受け取って前記回路基材搬送保持装置に保持された回路基材に実装する実装装置とを含む電子回路部品実装機によって、前記回路基材搬送保持装置に保持された1つの回路基材に対して、前記第1種電子回路部品と前記第2種電子回路部品との両方を実装する電子回路部品実装方法であって、
当該電子回路部品実装方法が、前記複数の部品保持具に保持された前記第1種電子回路部品の実装完了前に、前記第2種電子回路部品の受取りを開始する実装・受取並行実施工程を含むことを特徴とする電子回路部品実装方法。
(a) a mounting machine main body, (b) a circuit base material transport and holding device that is held by the mounting machine main body and transports and fixes the circuit base material, and (c) is held by the mounting machine main body, One or more mounting machine body side feeders for supplying the first type electronic circuit components; and (d) a head moving device for the mounting body body, the circuit substrate transport and holding device and the mounting machine body side feeder. And (e) one or more head-side feeders that are held by the head body and supply the second-type electronic circuit components; and (f) A plurality of component holders held by the head main body, the first type electronic circuit components from the mounter main body side feeder and the second type electronic circuit components from the head side feeder by the plurality of component holders. Each receiving and holding said circuit board substrate The first type electronic circuit component with respect to one circuit substrate held by the circuit substrate conveyance holding device by an electronic circuit component mounting machine including a mounting device mounted on the circuit substrate held by the device. And an electronic circuit component mounting method for mounting both the second-type electronic circuit component and
The electronic circuit component mounting method includes a mounting / receiving parallel execution step of starting receiving the second type electronic circuit component before completing the mounting of the first type electronic circuit component held by the plurality of component holders. An electronic circuit component mounting method comprising:
(a)実装機本体と、(b)その実装機本体に保持され、回路基材を搬送するとともに固定して保持する回路基材搬送保持装置と、(c)前記実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、(d)前記実装機本体に対して、ヘッド移動装置により、前記回路基材搬送保持装置と前記実装機本体側フィーダとに跨る移動平面内の任意の位置へ移動させられ得るヘッド本体と、(e)そのヘッド本体に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダと、(f)前記ヘッド本体に保持され、複数の部品保持具を備え、それら複数の部品保持具により前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品をそれぞれ受け取って前記回路基材搬送保持装置に保持された回路基材に実装する実装装置とを含む電子回路部品実装機によって、前記回路基材搬送保持装置に保持された1つの回路基材に対して、前記第1種電子回路部品と前記第2種電子回路部品との両方を実装する電子回路部品実装方法であって、
当該電子回路部品実装方法が、前記実装機本体側フィーダにおける部品切れと、前記実装機本体側フィーダからの部品受取ミスとの少なくとも一方の発生時に、少なくとも前記第2種電子回路部品の受取り完了の後に、その部品切れあるいは部品受取りミスが発生した第1種電子回路部品である特定第1種部品の受取りを行う特定第1種部品受取工程を含むことを特徴とする電子回路部品実装方法。
(a) a mounting machine main body, (b) a circuit base material transport and holding device that is held by the mounting machine main body and transports and fixes the circuit base material, and (c) is held by the mounting machine main body, One or more mounting machine body side feeders for supplying the first type electronic circuit components; and (d) a head moving device for the mounting body body, the circuit substrate transport and holding device and the mounting machine body side feeder. And (e) one or more head-side feeders that are held by the head body and supply the second-type electronic circuit components; and (f) A plurality of component holders held by the head main body, the first type electronic circuit components from the mounter main body side feeder and the second type electronic circuit components from the head side feeder by the plurality of component holders. Each receiving and holding said circuit board substrate The first type electronic circuit component with respect to one circuit substrate held by the circuit substrate conveyance holding device by an electronic circuit component mounting machine including a mounting device mounted on the circuit substrate held by the device. And an electronic circuit component mounting method for mounting both the second-type electronic circuit component and
In the electronic circuit component mounting method, at least one of the second-type electronic circuit components has been received when at least one of a component breakage in the mounter main body side feeder and a component reception error from the mounter main body side feeder occurs. An electronic circuit component mounting method comprising: a specific first-type component receiving step for receiving a specific first-type component that is a first-type electronic circuit component in which the component has run out or a component reception error has occurred.
(a)実装機本体と、(b)その実装機本体に保持され、回路基材を搬送するとともに固定して保持する回路基材搬送保持装置と、(c)前記実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、(d)前記実装機本体に対して、ヘッド移動装置により、前記回路基材搬送保持装置と前記実装機本体側フィーダとに跨る移動平面内の任意の位置へ移動させられ得るヘッド本体と、(e)そのヘッド本体に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダと、(f)前記ヘッド本体に保持され、複数の部品保持具を備え、それら複数の部品保持具により前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品をそれぞれ受け取って前記回路基材搬送保持装置に保持された回路基材に実装する実装装置とを含む電子回路部品実装機によって、前記回路基材搬送保持装置に保持された1つの回路基材に対して、前記第1種電子回路部品と前記第2種電子回路部品との両方を実装する電子回路部品実装方法であって、
当該電子回路部品実装方法が、前記複数の部品保持具に保持されたいずれかの第1種電子回路部品の廃棄が必要となった場合に、前記ヘッド本体が次の第1種電子回路部品の受取りに向かう途中で廃棄を行う要廃棄時第1種部品受取工程を含むことを特徴とする電子回路部品実装方法。
(a) a mounting machine main body, (b) a circuit base material transport and holding device that is held by the mounting machine main body and transports and fixes the circuit base material, and (c) is held by the mounting machine main body, One or more mounting machine body side feeders for supplying the first type electronic circuit components; and (d) a head moving device for the mounting body body, the circuit substrate transport and holding device and the mounting machine body side feeder. And (e) one or more head-side feeders that are held by the head body and supply the second-type electronic circuit components; and (f) A plurality of component holders held by the head main body, the first type electronic circuit components from the mounter main body side feeder and the second type electronic circuit components from the head side feeder by the plurality of component holders. Each receiving and holding said circuit board substrate The first type electronic circuit component with respect to one circuit substrate held by the circuit substrate conveyance holding device by an electronic circuit component mounting machine including a mounting device mounted on the circuit substrate held by the device. And an electronic circuit component mounting method for mounting both the second-type electronic circuit component and
In the electronic circuit component mounting method, when any one of the first type electronic circuit components held by the plurality of component holders needs to be discarded, the head main body is connected to the next first type electronic circuit component. An electronic circuit component mounting method comprising: a first-class component receiving step at the time of disposal for performing disposal on the way to receipt.
(a)実装機本体と、(b)その実装機本体に保持され、回路基材を搬送するとともに固定して保持する回路基材搬送保持装置と、(c)前記実装機本体に保持され、第1種電子回路部品を供給する1つ以上の実装機本体側フィーダと、(d)前記実装機本体に対して、ヘッド移動装置により、前記回路基材搬送保持装置と前記実装機本体側フィーダとに跨る移動平面内の任意の位置へ移動させられ得るヘッド本体と、(e)そのヘッド本体に保持され、第2種電子回路部品を供給する1つ以上のヘッド側フィーダと、(f)前記ヘッド本体に保持され、複数の部品保持具を備え、それら複数の部品保持具により前記実装機本体側フィーダから前記第1種電子回路部品を、前記ヘッド側フィーダから前記第2種電子回路部品をそれぞれ受け取って前記回路基材搬送保持装置に保持された回路基材に実装する実装装置とを含む電子回路部品実装機によって、前記回路基材搬送保持装置に保持された1つの回路基材に対して、前記第1種電子回路部品と前記第2種電子回路部品との両方を実装する電子回路部品実装方法であって、
当該電子回路部品実装方法が、前記複数の部品保持具に保持された前記第2種電子回路部品のいずれかの廃棄が必要となった場合に、前記ヘッド移動装置に直ちに前記ヘッド本体の部品廃棄位置への移動を開始させ、その移動と並行して前記複数の部品保持具の別の1つに第2種電子回路部品の受取りを行わせる要廃棄時第2種部品受取工程を含むことを特徴とする電子回路部品実装方法。
(a) a mounting machine main body, (b) a circuit base material transport and holding device that is held by the mounting machine main body and transports and fixes the circuit base material, and (c) is held by the mounting machine main body, One or more mounting machine body side feeders for supplying the first type electronic circuit components; and (d) a head moving device for the mounting body body, the circuit substrate transport and holding device and the mounting machine body side feeder. And (e) one or more head-side feeders that are held by the head body and supply the second-type electronic circuit components; and (f) A plurality of component holders held by the head main body, the first type electronic circuit components from the mounter main body side feeder and the second type electronic circuit components from the head side feeder by the plurality of component holders. Each receiving and holding said circuit board substrate The first type electronic circuit component with respect to one circuit substrate held by the circuit substrate conveyance holding device by an electronic circuit component mounting machine including a mounting device mounted on the circuit substrate held by the device. And an electronic circuit component mounting method for mounting both the second-type electronic circuit component and
In the electronic circuit component mounting method, when any one of the second type electronic circuit components held by the plurality of component holders needs to be discarded, the head moving device immediately discards the components of the head main body. Including a second type component receiving step at the time of disposal that starts movement to a position and causes another one of the plurality of component holders to receive the second type electronic circuit component in parallel with the movement. An electronic circuit component mounting method characterized by the above.
前記第1種・第2種部品受取順序決定工程が、前記第1種電子回路部品の受取りと前記第2種電子回路部品の受取りとがそれぞれまとめて行われるように決定する第1・第2種部品集中的受取順序決定工程を含む請求項1ないし5のいずれかに記載の電子回路部品実装方法。   The first and second type component receiving order determining step determines the first and second types so that the first type electronic circuit component and the second type electronic circuit component are received together. 6. The electronic circuit component mounting method according to claim 1, further comprising a seed component intensive receiving order determination step. 前記第1種・第2種部品受取順序決定工程が、前記第1種電子回路部品の受取りと前記第2種電子回路部品の受取りとがそれぞれまとめて行われるように決定する第1・第2種部品集中的受取順序決定工程を含む請求項1ないし5のいずれかに記載の電子回路部品実装方法。   The first and second type component receiving order determining step determines the first and second types so that the first type electronic circuit component and the second type electronic circuit component are received together. 6. The electronic circuit component mounting method according to claim 1, further comprising a seed component intensive receiving order determination step.
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