JP2017110320A - Foam wall paper - Google Patents

Foam wall paper Download PDF

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JP2017110320A
JP2017110320A JP2015247357A JP2015247357A JP2017110320A JP 2017110320 A JP2017110320 A JP 2017110320A JP 2015247357 A JP2015247357 A JP 2015247357A JP 2015247357 A JP2015247357 A JP 2015247357A JP 2017110320 A JP2017110320 A JP 2017110320A
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layer
foamed resin
foamed
formaldehyde
resin layer
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JP6733171B2 (en
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公大 三浦
Kimihiro Miura
公大 三浦
真弓 氏居
Mayumi Ujii
真弓 氏居
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Toppan Inc
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Toppan Printing Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a foam wall paper capable of effectively adsorbing formaldehyde in atmosphere.SOLUTION: A foam resin layer 2 and a surface layer are formed in this order on a substrate sheet 1 of a foam wall paper 10. The substrate sheet 1 contains a formaldehyde adsorbent and multiple small holes 7 with depth from the surface layer to a midway position of the foam resin layer. The surface layer is formed by, for example, one of or combined layer of a coat layer, a pattern layer and a surface protective layer.SELECTED DRAWING: Figure 1

Description

本発明は壁紙に関する。特にホルムアルデヒドを吸着する機能を有する発泡壁紙に関する。   The present invention relates to wallpaper. In particular, the present invention relates to a foam wallpaper having a function of adsorbing formaldehyde.

近年天然木材の枯渇による木材価格の高騰や、地球環境問題に関わる森林保護活動の高まりなどを背景に、天然木材の所謂無垢材に比べて資源の無駄が少なくしかも安価な材料として、例えば合板、集成材、パーティクルボード、ハードボード、中密度繊維版(MDF)などの、天然木材を人工的に加工して得られる各種の木質系基材が以前にも増して用いられるようになってきている。
こういった人工木材ともいえる素材は、性能面でも素材の均一性が高く、寸法精度や強度において安定しており、加工性にも優れることから、例えばプレハブ住宅のような住宅の工業生産化を支えてきたといえる。
In recent years, due to the rise in timber prices due to the depletion of natural timber and the increase in forest protection activities related to global environmental problems, as a material that is less wasteful and cheaper than the so-called solid wood of natural timber, Various woody base materials obtained by artificially processing natural wood, such as laminated timber, particle board, hard board, and medium density fiber plate (MDF), are increasingly used. .
These artificial wood materials are highly uniform in terms of performance, stable in dimensional accuracy and strength, and excellent in workability. It can be said that it has supported.

このような木質系基材は、木材を一度薄板状や小片状、あるいは繊維状に切断あるいは分解し、これを接着剤によって繋ぎ合わせて再構成して作られるものである。したがって価格の点でも比較的安価で安定していることが魅力である。また接着剤として、木質繊維に対する接着強度や接着作業性、価格などの面から例えば尿素系やフェノール系などのホルムアルデヒドを含有した接着剤を使用することが多い。
しかしながら現実の生産においては、接着強度や接着速度を向上させる目的でホルムアルデヒドを過剰に添加して使用する場合も多い上に、接着剤を硬化させるための熱処理によってホルムアルデヒドが接着剤中から揮発して木質繊維や木材片中に残留したりする場合もあって、木質系基材にはホルムアルデヒドが残留することが半ば当然視されているのが実状である。
Such a wood-based substrate is made by cutting or decomposing wood into thin plates, small pieces, or fibers, and connecting them with an adhesive to reconstruct them. Therefore, it is attractive that it is relatively inexpensive and stable in terms of price. Further, as an adhesive, for example, an adhesive containing formaldehyde such as urea or phenol is often used from the viewpoints of adhesive strength to wood fibers, adhesion workability, and cost.
However, in actual production, there are many cases where formaldehyde is excessively added for the purpose of improving the bonding strength and bonding speed, and the formaldehyde is volatilized out of the adhesive by the heat treatment for curing the adhesive. In some cases, it may remain in the wood fiber or the piece of wood, and it is naturally assumed that formaldehyde remains on the wood base material.

こうして製造された建築部材や家具などからは、人体に有害であるとされ、またホルマリン臭と呼ばれる特異な不快臭を有するホルムアルデヒドガスが放散され、住宅の居住者や家具の使用者に、不快感のみならずアレルギー症状をはじめとした健康被害を及ぼす恐れがあることが指摘されている。近年注目されている、シックハウス症候群といわれる現象の原因のひとつとされるのがこのホルムアルデヒドである。
この問題の解決策として例えば、特許文献1にはホルムアルデヒド吸着剤を含浸した紙に木目を印刷して木質系基材の表面に貼付することによって、木質系基材の放散したホルムアルデヒドを吸着除去する方法が提案されているが、化粧合板用としての用途にとどまっていた。
The building materials and furniture manufactured in this way are considered harmful to the human body, and formaldehyde gas, which has a special unpleasant odor called formalin odor, is diffused. It has been pointed out that there is a risk of not only allergic symptoms but also health problems. Formaldehyde is one of the causes of the so-called sick house syndrome, which has been attracting attention in recent years.
As a solution to this problem, for example, in Patent Document 1, wood grain is printed on paper impregnated with a formaldehyde adsorbent and pasted on the surface of the wooden base material, thereby adsorbing and removing the diffused formaldehyde of the wooden base material. Although a method has been proposed, it has only been used for decorative plywood.

あるいは、特許文献2には基材シート上にホルムアルデヒド吸着剤を含む樹脂層を設けることが提案されているが、意匠性に限りがある上その効果は表面樹脂層の接触する範囲に限られていた。
このような状況の中、意匠性や表面物性を損なうことなく、効率的にホルムアルデヒドの吸着を行うことのできる内装材、特に壁面や天井面など大きな面積で使用することのできる壁紙が求められてきた。
Alternatively, Patent Document 2 proposes to provide a resin layer containing a formaldehyde adsorbent on a base sheet, but the design is limited and the effect is limited to the range where the surface resin layer contacts. It was.
Under such circumstances, interior materials that can efficiently adsorb formaldehyde without impairing design properties and surface properties, particularly wallpaper that can be used in large areas such as walls and ceilings, have been demanded. It was.

特公昭52−134号公報Japanese Patent Publication No.52-134 特開平10−258495号公報Japanese Patent Laid-Open No. 10-258495

本発明は、上記のような点に鑑みてなされたもので、雰囲気中のホルムアルデヒドを効果的に吸着することのできる発泡壁紙を提供することを目的とする。   This invention is made | formed in view of the above points, and it aims at providing the foam wallpaper which can adsorb | suck the formaldehyde in atmosphere effectively.

課題を解決するために、本発明の一態様の発泡壁紙は、基材シートの上に発泡樹脂層及び表層がこの順に形成され、上記基材シートは、ホルムアルデヒド吸着剤を含有し、上記表層から上記発泡樹脂層の途中位置までの深さの複数の小孔を有する。
上記表層は、例えばコート層、絵柄層、及び表面保護層のいずれか、又はその組合せでなる層である。
In order to solve the problem, in the foamed wallpaper of one embodiment of the present invention, a foamed resin layer and a surface layer are formed in this order on a base sheet, and the base sheet contains a formaldehyde adsorbent, from the surface layer. A plurality of small holes having a depth up to a middle position of the foamed resin layer are provided.
The surface layer is a layer formed of, for example, any one of a coat layer, a pattern layer, and a surface protective layer, or a combination thereof.

本発明の態様によれば、雰囲気中のホルムアルデヒドを効果的に吸着しつつ所定の耐汚染性を有する発泡壁紙を提供することが可能となる。
また、発泡壁紙の裏面側にホルムアルデヒド吸着剤を有するため、発泡壁紙を貼り付ける基材からのホルムアルデヒドの吸収も可能となる。
According to the aspect of the present invention, it is possible to provide a foamed wallpaper having a predetermined contamination resistance while effectively adsorbing formaldehyde in the atmosphere.
In addition, since the formaldehyde adsorbent is provided on the back side of the foam wallpaper, it is possible to absorb formaldehyde from the base material to which the foam wallpaper is attached.

本発明に基づく実施形態に係る発泡壁紙の例であって、基材板に貼りあわせた状態の部分断面模式図である。It is an example of the foam wallpaper based on embodiment based on this invention, Comprising: It is a partial cross-section schematic diagram of the state bonded together to the base material board.

以下本発明の実施形態について図面を参照しながら説明する。
本実施形態の発泡壁紙10は、図1に示すように、基材シート1上に発泡樹脂層2が形成され、さらにコート層3、絵柄層4、及び表面保護層5がこの順に設けられている。コート層3、絵柄層4、及び表面保護層5は、表層を形成する。表層は、必要がない場合にはコート層3、絵柄層4、表面保護層5のいずれか一層あるいは複数の層を省略することも可能である。
また、本実施形態では、発泡樹脂層2に表層を設けた後に加熱発泡させ、また表面からエンボス処理によって凹凸を付与することによって、壁紙10に対し立体的な意匠性を付与した場合を例示している。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the foamed wallpaper 10 of the present embodiment has a foamed resin layer 2 formed on a base sheet 1, and a coat layer 3, a pattern layer 4, and a surface protective layer 5 are provided in this order. Yes. The coat layer 3, the pattern layer 4, and the surface protective layer 5 form a surface layer. When the surface layer is not necessary, any one layer or a plurality of layers of the coat layer 3, the pattern layer 4, and the surface protective layer 5 can be omitted.
Moreover, in this embodiment, after providing the surface layer in the foamed resin layer 2, it heat-foams, and the case where the three-dimensional design property is provided with respect to the wallpaper 10 by providing an unevenness | corrugation by the embossing process from the surface is illustrated. ing.

ここで図1では、その発泡樹脂層2が、接着剤層11を介して基材板12である石膏ボードに貼りあわせた状態を例示している。発泡壁紙10を貼り付ける基材板12としては、石膏ボード以外にも例えば合板、集成材、パーティクルボード、ハードボード、中密度繊維版(MDF)などの、天然木材を人工的に加工して得られる各種の木質系基材を基材板として用いることができる。また施工現場で壁面、天井面へ直接貼りあわせて施工することも可能である。なお、石膏ボードがホルムアルデヒド吸着機能を有する石膏ボードであっても良い。石膏ボードへのホルムアルデヒド吸着機能の付与は公知の手段を適用すればよい。   Here, FIG. 1 illustrates a state in which the foamed resin layer 2 is bonded to a gypsum board that is a base plate 12 via an adhesive layer 11. The base plate 12 to which the foam wallpaper 10 is attached is obtained by artificially processing natural wood such as plywood, laminated wood, particle board, hard board, medium density fiber plate (MDF) in addition to gypsum board. Various woody base materials to be used can be used as the base plate. It is also possible to install it directly on the wall or ceiling surface at the construction site. The gypsum board may be a gypsum board having a formaldehyde adsorption function. A known means may be applied to impart the formaldehyde adsorption function to the gypsum board.

<小孔>
また、壁紙10は多数の小孔7を有する。各小孔7は、発泡壁紙10の表面から、発泡樹脂層2の途中位置までの深さの孔である。小孔7の深さは、例えば発泡樹脂層2の厚さの50%以上90%以下の範囲とする。
この小孔7は、例えば1cm当たり4個から12個の数で設けられ、各小孔7は、上記表層位置での開口面積が直径100μm以上1000μm以下、好ましくは直径200μm以上500μm以下となるように調整されている。小孔7の開孔断面形状が円形形状でない場合には、円の面積に換算した値とする。
<Small hole>
The wallpaper 10 has a large number of small holes 7. Each small hole 7 is a hole having a depth from the surface of the foam wallpaper 10 to the midway position of the foam resin layer 2. The depth of the small holes 7 is, for example, in the range of 50% to 90% of the thickness of the foamed resin layer 2.
The small holes 7 are provided in a number of, for example, 4 to 12 per 1 cm 2 , and each small hole 7 has an opening area at the surface layer position of 100 μm to 1000 μm in diameter, preferably 200 μm to 500 μm in diameter. Have been adjusted so that. When the opening cross-sectional shape of the small hole 7 is not a circular shape, it is a value converted into the area of a circle.

小孔7は、例えば針を刺すことで形成する。その使用する針として、径が直径100μm以上1000μm以下の針を使用すればよい。針で開口した小孔7は、模式図である図1のように、通常、壁紙の表面で一番開口し、先端に向けて開口断面が小さくなっている傾向にある。このため、針の径とほぼ等しいと推定される表層位置での開口面積で小孔7を規定している。
この複数の小孔7の単位面積当たりの量、小孔7の開口面積、及び、発泡樹脂層2の厚さ方向途中位置を調整することで、発泡樹脂層の透湿度が500g/m・day以上1500g/m・day以下となるように調整している。
The small hole 7 is formed by piercing a needle, for example. As the needle to be used, a needle having a diameter of 100 μm or more and 1000 μm or less may be used. As shown in FIG. 1, which is a schematic diagram, the small hole 7 opened by the needle usually has the most opening on the surface of the wallpaper and tends to have a smaller opening cross section toward the tip. For this reason, the small hole 7 is prescribed | regulated by the opening area in the surface layer position estimated to be substantially equal to the diameter of the needle.
By adjusting the amount per unit area of the plurality of small holes 7, the opening area of the small holes 7, and the midway position in the thickness direction of the foamed resin layer 2 , the moisture permeability of the foamed resin layer is 500 g / m 2 · The adjustment is made so that it is not less than day and not more than 1500 g / m 2 · day.

透湿度が500g/m・day以上とすることで、ホルムアルデヒド吸着機能を有する基材シート1でのホルムアルデヒドがより有効に吸収可能となる。
また、小孔7が発泡樹脂層を貫通していないので、耐汚染性を持たせることが出来る。特に、1500g/m・day以下であれば壁紙に対し所定の耐汚染性を持たせることが出来ることを確認している。
ここで、本明細書での透湿度は、JIS Z 0208「防湿包装材料の透湿度試験方法(カップ法)」に準拠した、温度40℃及び湿度90%での測定で算出した値である。
By setting the water vapor transmission rate to 500 g / m 2 · day or more, formaldehyde in the base sheet 1 having a formaldehyde adsorption function can be more effectively absorbed.
Moreover, since the small hole 7 does not penetrate the foamed resin layer, it is possible to impart stain resistance. In particular, it has been confirmed that the wall paper can have a predetermined contamination resistance if it is 1500 g / m 2 · day or less.
Here, the moisture permeability in this specification is a value calculated by measurement at a temperature of 40 ° C. and a humidity of 90% in accordance with JIS Z 0208 “Method of moisture permeability test for moisture-proof packaging materials (cup method)”.

<基材シート1>
基材シート1には、一般の紙基材のほか、壁紙原紙を用いることができる。壁紙原紙は特に限定するものではなく、製紙メーカーから壁紙原紙として販売されているものから適宜選べばよく、坪量30g/m〜150g/mのものを用いることができる。
本実施形態の基材シート1は、ホルムアルデヒド吸着剤を含有する。
例えば、基材シート1の表面にホルムアルデヒド吸着剤水溶液を塗布・乾燥させることで、基材シート1にホルムアルデヒド吸着剤を含有させる。
<Base material sheet 1>
As the base material sheet 1, in addition to a general paper base material, wallpaper base paper can be used. Wallpaper base paper is not particularly limited, may be suitably selected from those sold as wallpaper base paper from paper manufacturers, it can be used as the basis weight of 30g / m 2 ~150g / m 2 .
The base sheet 1 of this embodiment contains a formaldehyde adsorbent.
For example, the formaldehyde adsorbent is contained in the base sheet 1 by applying and drying a formaldehyde adsorbent aqueous solution on the surface of the base sheet 1.

ホルムアルデヒド吸着剤水溶液は、ホルムアルデヒド吸着剤として、尿素、エチレン尿素、ヒドラジド化合物、アルコールアミン化合物、アゾール化合物、アジン化合物、のうちいずれかひとつまたは複数の有機物質を含有した水溶液であり、乾燥することで、ホルムアルデヒド吸着剤が基材シート1に設けられる。
ホルムアルデヒド吸着剤水溶液中のホルムアルデヒド吸着剤の濃度は、30質量%以上好ましくは50質量%以上である。濃度が濃い方がホルムアルデヒド吸着が向上する。
所定以上の接着性を確保する場合には、基材シート1と発泡樹脂層2との間に接着用のプライマー層を設けても良い。この場合、基材シート1自体にホルムアルデヒド吸着剤水溶液を塗布すると共に、プライマー層にもホルムアルデヒド吸着剤を添加しても良い。この場合吸着剤の配合量は、例えばプライマー層のプライマー100質量部に対して、吸着剤を0.1〜10質量部とする。
Formaldehyde adsorbent aqueous solution is an aqueous solution containing one or more organic substances of urea, ethylene urea, hydrazide compounds, alcohol amine compounds, azole compounds, and azine compounds as formaldehyde adsorbents. Formaldehyde adsorbent is provided on the base sheet 1.
The concentration of the formaldehyde adsorbent in the aqueous formaldehyde adsorbent solution is 30% by mass or more, preferably 50% by mass or more. The higher the concentration, the better the formaldehyde adsorption.
In order to secure a predetermined adhesiveness or more, an adhesive primer layer may be provided between the base sheet 1 and the foamed resin layer 2. In this case, the formaldehyde adsorbent aqueous solution may be applied to the base sheet 1 itself, and the formaldehyde adsorbent may be added to the primer layer. In this case, the amount of the adsorbent is 0.1 to 10 parts by mass with respect to 100 parts by mass of the primer in the primer layer, for example.

<発泡樹脂層>
発泡樹脂層2に用いられる樹脂は、塩化ビニル樹脂、エチレン酢酸ビニル共重合体(EVA)樹脂、アクリル樹脂、ポリオレフィン系樹脂などを用いることができる。樹脂層の形成は、コーティング法、押出し機による方法、カレンダーマシンによる方法などから、適したものを選ぶことができる。
発泡樹脂層2に用いられる樹脂として、例えば塩化ビニルゾルやアクリル、エチレン酢酸ビニル共重合体のエマルジョンタイプの樹脂を用いるのであれば、ダイコーターやコンマコーターなどのコーティングマシンを用いて塗工することが可能である。
<Foamed resin layer>
As the resin used for the foamed resin layer 2, a vinyl chloride resin, an ethylene vinyl acetate copolymer (EVA) resin, an acrylic resin, a polyolefin resin, or the like can be used. For the formation of the resin layer, a suitable one can be selected from a coating method, a method using an extruder, a method using a calendar machine, and the like.
If the resin used for the foamed resin layer 2 is an emulsion type resin such as vinyl chloride sol, acrylic, or ethylene vinyl acetate copolymer, it can be applied using a coating machine such as a die coater or a comma coater. Is possible.

昨今、地球環境への影響を懸念する声が大きくなってきているが、それらに配慮する場合には塩化ビニル樹脂以外のエチレン酢酸ビニル共重合体樹脂、アクリル樹脂、ポリオレフィン系樹脂などを用いることが望ましい。
発泡樹脂層2に含まれる発泡剤としては、公知の発泡剤を採用すれば良いが、好ましくは熱分解型発泡剤を用いる。例えば、アゾジカルボンアミド(ADCA)系発泡剤、オキシビスベンゼンスルホニルヒドラジド(OBSH)系発泡剤等が例示できる。この中でも、ADCA系発泡剤は熱分解温度が高いために製膜性が高く、押出し製膜時に異常発泡するおそれが少ないため好ましい。
Recently, there are growing voices of concern about the impact on the global environment, but when considering these, it is possible to use ethylene vinyl acetate copolymer resins, acrylic resins, polyolefin resins, etc. other than vinyl chloride resins. desirable.
As the foaming agent contained in the foamed resin layer 2, a known foaming agent may be employed, but a pyrolytic foaming agent is preferably used. For example, azodicarbonamide (ADCA) type blowing agent, oxybisbenzenesulfonyl hydrazide (OBSH) type blowing agent and the like can be exemplified. Among these, ADCA-based foaming agents are preferable because they have high film-forming properties because of their high thermal decomposition temperatures and are less likely to cause abnormal foaming during extrusion film formation.

熱分解型発泡剤の含有量は発泡剤の種類、発泡倍率等に応じて適宜設定できる。発泡剤は、樹脂成分100質量部に対して、0.01〜20質量部程度が好ましく、0.1〜10質量部程度がより好ましい。
発泡剤は壁紙10を加熱することで発泡して、発泡樹脂層2内に空隙を形成する。
ここで、発泡樹脂層2にもホルムアルデヒド吸着剤を配合しても良い。配合するホルムアルデヒド吸着剤は、尿素、エチレン尿素、ヒドラジド化合物、アルコールアミン化合物、アゾール化合物、アジン化合物、のうちいずれかひとつまたは複数の有機物質を含有していることが必要である。
The content of the pyrolytic foaming agent can be appropriately set according to the type of foaming agent, the expansion ratio, and the like. The foaming agent is preferably about 0.01 to 20 parts by mass and more preferably about 0.1 to 10 parts by mass with respect to 100 parts by mass of the resin component.
The foaming agent foams by heating the wallpaper 10 and forms voids in the foamed resin layer 2.
Here, the foamed resin layer 2 may be blended with a formaldehyde adsorbent. The formaldehyde adsorbent to be blended must contain one or more organic substances of urea, ethylene urea, hydrazide compound, alcohol amine compound, azole compound, and azine compound.

そのホルムアルデヒド吸着剤の配合量は、発泡樹脂層2の樹脂100質量部に対して、吸着剤を0.1〜10質量部含有していることによって、壁紙の製造工程上支障をきたすことなく、また意匠性なども損なうことなく、ホルムアルデヒド吸着の効果が好ましく発現される。
また発泡樹脂層2には、天然ゼオライト、酸性白土、珪藻土、合成ゼオライト、人工ゼオライト、活性炭、酸化チタン、リン酸塩のうちいずれかひとつまたは複数の無機物質を配合することが可能であり、これらの無機物質を含有することによって、発泡樹脂層2でのホルムアルデヒドの吸着をさらに助長することができる。
The blending amount of the formaldehyde adsorbent contains 0.1 to 10 parts by mass of the adsorbent with respect to 100 parts by mass of the resin of the foamed resin layer 2, without causing any trouble in the manufacturing process of wallpaper. Moreover, the effect of formaldehyde adsorption is preferably exhibited without impairing the design properties.
The foamed resin layer 2 can be blended with any one or more inorganic substances of natural zeolite, acidic clay, diatomaceous earth, synthetic zeolite, artificial zeolite, activated carbon, titanium oxide, and phosphate. By containing the inorganic substance, adsorption of formaldehyde in the foamed resin layer 2 can be further promoted.

例えばゼオライトは主な成分が、二酸化ケイ素と酸化アルミニウムであってポーラスな構造を持つために、自身が吸着機能を有するのみならず、配合された有機化合物のホルムアルデヒド吸着剤の吸着を助ける働きをする。これは酸性白土、珪藻土、活性炭などについても同様であって、吸着性能と価格などを考慮して適宜選択することができる。
発泡樹脂層2には、各種添加剤を加えてもよい。例えば、酸化防止剤、無機充填剤、顔料及び発泡安定剤、亜鉛化合物、架橋剤、表面処理剤、蛍光増白剤、防カビ剤、滑剤等を添加剤として用いることができる。
For example, zeolite has silicon oxide and aluminum oxide as the main components and has a porous structure, so that it not only has its own adsorption function but also helps to adsorb the formaldehyde adsorbent of the compounded organic compound. . The same applies to acid clay, diatomaceous earth, activated carbon and the like, and can be appropriately selected in consideration of adsorption performance and price.
Various additives may be added to the foamed resin layer 2. For example, antioxidants, inorganic fillers, pigments and foam stabilizers, zinc compounds, crosslinking agents, surface treatment agents, fluorescent brighteners, fungicides, lubricants, and the like can be used as additives.

<表層>
必要な場合には意匠性の向上を目的として、発泡樹脂層2表面に絵柄層4を設けることもできる。絵柄層4は既知の印刷方法によって設けることができ、特に限定するものではないが例えばグラビア印刷法などを用いることができる。
印刷は、発泡樹脂層2を形成し、絵柄層4のほか必要に応じてコート層3、表面保護層5を設けた後、加熱発泡以前に行う。印刷に用いるインキは特別の制約はないが、印刷方法に合わせて、またインキの密着性、耐光性などを考慮して適宜選択することができる。
<Surface>
If necessary, the pattern layer 4 can be provided on the surface of the foamed resin layer 2 for the purpose of improving the design. The picture layer 4 can be provided by a known printing method, and although not particularly limited, for example, a gravure printing method or the like can be used.
Printing is performed before the heat foaming after forming the foamed resin layer 2 and providing the coating layer 3 and the surface protective layer 5 as required in addition to the pattern layer 4. The ink used for printing is not particularly limited, but can be appropriately selected according to the printing method and considering the ink adhesion and light resistance.

コート層3は、発泡樹脂層2と絵柄層4とのインキの密着性を強固にする目的あるいは、発泡樹脂層2と表面保護層5との密着性を強固にする目的で設けられる。したがって絵柄層4および表面保護層5を設ける必要がない場合には、省略してよい。
表面保護層5は耐汚染性の向上など、壁紙表面を保護する目的で設けられるが、要求品質によって適当なものを用いればよく、例えば耐剥離性、表面硬さの向上などの目的がある場合には、目的に応じて適宜コーティング剤の種類を選択し、配合を設計することができる。
The coat layer 3 is provided for the purpose of strengthening the adhesiveness of the ink between the foamed resin layer 2 and the picture layer 4 or for the purpose of strengthening the adhesiveness between the foamed resin layer 2 and the surface protective layer 5. Therefore, when it is not necessary to provide the pattern layer 4 and the surface protective layer 5, it may be omitted.
The surface protective layer 5 is provided for the purpose of protecting the surface of the wallpaper, such as improving the stain resistance. However, an appropriate layer may be used depending on the required quality. For example, the surface protective layer 5 may have an object such as improved peel resistance or surface hardness. According to the purpose, the type of coating agent can be appropriately selected and the formulation can be designed.

<作用その他>
壁紙10は、小孔7を通じて、周辺雰囲気中のホルムアルデヒド6が効果的に発泡樹脂層2内に侵入し、小孔7を通じて発泡樹脂層2内に侵入してきたホルムアルデヒド6が、効果的に発泡樹脂層2中に拡散する。
さらに、図1中で矢印に示すように、小孔7を通じて侵入したホルムアルデヒド6は、発泡樹脂層2を透過して基材シート1に達する。そして、ホルムアルデヒド接着機能を有する基材シート1でホルムアルデヒドの捕捉・吸着が行われる。このように、小孔7を通してホルムアルデヒドの吸着が効果的に行われる。
<Action and others>
The wallpaper 10 has the formaldehyde 6 in the surrounding atmosphere effectively penetrated into the foamed resin layer 2 through the small holes 7, and the formaldehyde 6 that has entered the foamed resin layer 2 through the small holes 7 is effectively foamed resin. It diffuses into layer 2.
Furthermore, as indicated by an arrow in FIG. 1, the formaldehyde 6 that has entered through the small holes 7 passes through the foamed resin layer 2 and reaches the base sheet 1. And the capture | acquisition and adsorption | suction of formaldehyde are performed with the base material sheet 1 which has a formaldehyde adhesion function. In this way, the adsorption of formaldehyde is effectively performed through the small holes 7.

ここで、ホルムアルデヒドの基材シート1への取り込みだけを考慮した場合には、発泡樹脂層の透湿度が高くても問題無いが、透湿度が高くなると耐候性など耐汚染性に影響が出るおそれがある。この観点から、発泡樹脂層の透湿度を1500g/m・day以下に抑えることが好ましい。
また、小孔7の口径は大きければ通気性が高くなって、ホルムアルデヒドの捕捉、吸着の効率は高まる。しかし、意匠性を損ねないことも重要であり、また表面の耐汚染性を損なわない範囲を考慮すると、小孔7の表層での開口は直径100μm以上1000μm以下の範囲が好ましく、直径200μm以上500μm以下の範囲がより好ましい。
Here, when only the incorporation of formaldehyde into the base sheet 1 is considered, there is no problem even if the moisture permeability of the foamed resin layer is high, but if the moisture permeability becomes high, there is a risk of affecting the stain resistance such as weather resistance. There is. From this viewpoint, it is preferable to suppress the moisture permeability of the foamed resin layer to 1500 g / m 2 · day or less.
Further, if the diameter of the small hole 7 is large, the air permeability becomes high, and the efficiency of capturing and adsorbing formaldehyde increases. However, it is also important not to impair the design properties, and considering the range in which the contamination resistance of the surface is not impaired, the opening in the surface layer of the small hole 7 is preferably in the range of 100 μm to 1000 μm in diameter, and 200 μm to 500 μm in diameter The following ranges are more preferable.

なお、単位面積当たりの数が多すぎると小孔同士が近づき過ぎて、小孔7の口径を大きくした場合と同じような事になることから、小孔7の数は、例えば1cm当たり4個から12個の数が好ましい。
このように、本実施形態の発泡壁紙では、雰囲気中のホルムアルデヒドを効果的に吸着しつつ所定の耐汚染性を有する発泡壁紙を提供することが可能となる。
また、発泡壁紙の裏面側にホルムアルデヒド吸着剤を有するため、発泡壁紙を貼り付ける基材からのホルムアルデヒドの吸収も可能となる。
When the number per unit area is too large, the small holes are too close to each other and the same as when the diameter of the small hole 7 is increased, the number of small holes 7 is, for example, 4 per 1 cm 2. A number from 12 to 12 is preferred.
Thus, in the foam wallpaper of this embodiment, it is possible to provide a foam wallpaper having a predetermined contamination resistance while effectively adsorbing formaldehyde in the atmosphere.
In addition, since the formaldehyde adsorbent is provided on the back side of the foam wallpaper, it is possible to absorb formaldehyde from the base material to which the foam wallpaper is attached.

以下本発明を実施例によってさらに具体的に説明する。但し本発明はこれらの実施例に限定されるものではない。
<サンプル1>
以下の材料構成および手順でサンプル1を作成した。
基材シート1WK685(KJ特殊紙製)上に発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度6個/1cmの針穴を開け、サンプル1の発泡壁紙を得た。
Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples.
<Sample 1>
Sample 1 was prepared with the following material configuration and procedure.
A foamed resin was laminated on the substrate sheet 1WK685 (manufactured by KJ special paper), and a texture-like pattern layer was provided on the foamed resin, which was heated and foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, a needle hole having a density of 6/1 cm 2 was made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 1 was obtained.

<サンプル2>
以下の材料構成および手順でサンプル2を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度10質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度6個/1cmの針穴を開け、サンプル2の発泡壁紙を得た。
<サンプル3>
以下の材料構成および手順でサンプル3を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度30質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度6個/1cmの針穴を開け、サンプル3の発泡壁紙を得た。
<Sample 2>
Sample 2 was prepared with the following material composition and procedure.
A 10 mass% formaldehyde adsorbent aqueous solution was applied on a base sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a texture-like pattern layer was provided thereon, and foamed by heating. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, needle holes having a density of 6/1 cm 2 were made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 2 was obtained.
<Sample 3>
Sample 3 was prepared with the following material composition and procedure.
An aqueous solution of formaldehyde adsorbent with a concentration of 30% by mass was applied onto a base sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a texture-like pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, needle holes with a density of 6/1 cm 2 were made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 3 was obtained.

<サンプル4>
以下の材料構成および手順でサンプル4を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度40質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度6個/1cmの針穴を開け、サンプル4の発泡壁紙を得た。
<サンプル5>
以下の材料構成および手順でサンプル5を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度50質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度6個/1cmの針穴を開け、サンプル5の発泡壁紙を得た。
<Sample 4>
Sample 4 was prepared with the following material composition and procedure.
A 40 mass% formaldehyde adsorbent aqueous solution was applied onto a base sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a texture-like pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, needle holes with a density of 6/1 cm 2 were made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 4 was obtained.
<Sample 5>
Sample 5 was prepared with the following material configuration and procedure.
A 50 mass% formaldehyde adsorbent aqueous solution was applied onto a substrate sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a textured pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, a needle hole with a density of 6/1 cm 2 was drilled to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 5 was obtained.

<サンプル6>
以下の材料構成および手順でサンプル6を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度60質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度6個/1cmの針穴を開け、サンプル6の発泡壁紙を得た。
<サンプル7>
以下の材料構成および手順でサンプル7を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度50質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度1個/1cmの針穴を開け、サンプル7の発泡壁紙を得た。
<Sample 6>
Sample 6 was prepared with the following material configuration and procedure.
A 60 mass% formaldehyde adsorbent aqueous solution was applied onto a substrate sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a texture-like pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, a needle hole with a density of 6/1 cm 2 was drilled to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 6 was obtained.
<Sample 7>
Sample 7 was prepared with the following material configuration and procedure.
A 50 mass% formaldehyde adsorbent aqueous solution was applied onto a substrate sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a textured pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, a needle hole with a density of 1 piece / 1 cm 2 was made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 7 was obtained.

<サンプル8>
以下の材料構成および手順でサンプル8を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度50質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、厚みの80%程度まで密度3個/1cmの針穴を開け、サンプル8の発泡壁紙を得た。
<サンプル9>
以下の材料構成および手順でサンプル9を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度50質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度6個/1cmの針穴を開け、サンプル9の発泡壁紙を得た。
<Sample 8>
Sample 8 was prepared with the following material composition and procedure.
A 50 mass% formaldehyde adsorbent aqueous solution was applied onto a substrate sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a textured pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, a needle hole with a density of 3/1 cm 2 was drilled to about 80% of the thickness to obtain a foamed wallpaper of Sample 8.
<Sample 9>
Sample 9 was prepared with the following material composition and procedure.
A 50 mass% formaldehyde adsorbent aqueous solution was applied onto a substrate sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a textured pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, needle holes with a density of 6/1 cm 2 were made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 9 was obtained.

<サンプル10>
以下の材料構成および手順でサンプル10を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度50質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度10個/1cmの針穴を開け、サンプル10の発泡壁紙を得た。
<サンプル11>
以下の材料構成および手順でサンプル11を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度50質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度15個/1cmの針穴を開け、サンプル11の発泡壁紙を得た。
<Sample 10>
Sample 10 was prepared with the following material configuration and procedure.
A 50 mass% formaldehyde adsorbent aqueous solution was applied onto a substrate sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a textured pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, needle holes with a density of 10/1 cm 2 were made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 10 was obtained.
<Sample 11>
Sample 11 was prepared with the following material composition and procedure.
A 50 mass% formaldehyde adsorbent aqueous solution was applied onto a substrate sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a textured pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, needle holes with a density of 15/1 cm 2 were made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 11 was obtained.

<サンプル12>
以下の材料構成および手順でサンプル12を作成した。
基材シート1WK685(KJ特殊紙製)上に濃度50質量%ホルムアルデヒド吸着剤水溶液を塗布し、発泡樹脂を積層し、その上に布目調の絵柄層を設け、加熱発泡させた。続いて絵柄層側から直径300μmの針を用い、発泡樹脂層の厚みの80%程度まで密度20個/1cmの針穴を開け、サンプル12の発泡壁紙を得た。
上記サンプル1〜サンプル9の発泡壁紙について、下記の試験項目、評価方法、評価基準で評価を行った。
<Sample 12>
Sample 12 was prepared with the following material configuration and procedure.
A 50 mass% formaldehyde adsorbent aqueous solution was applied onto a substrate sheet 1WK685 (manufactured by KJ Special Paper), a foamed resin was laminated thereon, a textured pattern layer was provided thereon, and heat foamed. Subsequently, using a needle having a diameter of 300 μm from the pattern layer side, a needle hole having a density of 20/1 cm 2 was made up to about 80% of the thickness of the foamed resin layer, and a foamed wallpaper of Sample 12 was obtained.
The foamed wallpaper of Sample 1 to Sample 9 was evaluated using the following test items, evaluation methods, and evaluation criteria.

<ホルムアルデヒド吸着試験>
評価方法は、次の通りである。
(1)体積1.6lのデシケーター(内径24cm)のくびれ部分に穴の開いた素焼き板を配置する。
(2)素焼き板の下に蒸留水300mlを入れたガラス容器を配置する。
(3)素焼き板の上に15cm×15cmのサンプルを乗せ、その上にホルムアルデヒド発生源(溶液)を入れたポリエチレン製容器を配置する。
このとき、ホルムアルデヒド発生源の濃度は0.38mg/ml、溶液量:25mlである。
(4)24時間後に蒸留水を回収する。
(5)蒸留水のホルムアルデヒド濃度をJIS A6921の方法に準拠して測定する。ホルムアルデヒド発生源のみ入れたデシケーターより採取した蒸留水は1.5mg/mlである。
<Formaldehyde adsorption test>
The evaluation method is as follows.
(1) An unglazed plate with a hole is disposed in a constricted portion of a desiccator (inner diameter: 24 cm) having a volume of 1.6 l.
(2) A glass container containing 300 ml of distilled water is placed under the unglazed plate.
(3) A 15 cm × 15 cm sample is placed on the unglazed plate, and a polyethylene container in which a formaldehyde generation source (solution) is placed is placed thereon.
At this time, the concentration of the formaldehyde generation source is 0.38 mg / ml, and the solution amount is 25 ml.
(4) Collect distilled water after 24 hours.
(5) The formaldehyde concentration of distilled water is measured according to the method of JIS A6921. Distilled water collected from a desiccator containing only a formaldehyde source is 1.5 mg / ml.

試験片を入れたデシケーターより採取した蒸留水の濃度を測定し下記の評価基準で評価を行った。
評価基準は次の通りである。
0.0〜0.2mg/ml:○
0.3〜0.5mg/ml:△
0.6〜1.5mg/ml:×
The concentration of distilled water collected from the desiccator containing the test piece was measured and evaluated according to the following evaluation criteria.
The evaluation criteria are as follows.
0.0 to 0.2 mg / ml: ○
0.3 to 0.5 mg / ml: Δ
0.6 to 1.5 mg / ml: x

<耐汚染試験>
評価方法は、次の通りである。
1)壁装問屋協議会制定の規格「汚れ防止壁紙性能規定」を参考にして行った。
2)A4サイズの試験片を採取し以下の汚染物質を試験片に塗布する。
汚染物質:水性ペン、クレヨン、コーヒー、醤油。
3)これを24時間静置したのち、
コーヒー・醤油は水、水性サインペン・クレヨンは水もしくは中性洗剤で拭き取る。
4)目視にて汚染部分と未汚染部分を比較する。
評価基準は次の通りである。
汚れが落ちる :○
汚れが落ちない:×
<Contamination test>
The evaluation method is as follows.
1) It was conducted with reference to the standard “Smudge prevention wallpaper performance regulations” established by the Wall Wholesaler Council.
2) Collect a test piece of A4 size and apply the following contaminants to the test piece.
Pollutants: aqueous pens, crayons, coffee, soy sauce.
3) After leaving this for 24 hours,
Wipe off coffee and soy sauce with water, and wipe off water-based sign pens and crayons with water or neutral detergent.
4) Visually compare the contaminated part with the uncontaminated part.
The evaluation criteria are as follows.
Dirt falls: ○
Dirt is not removed: ×

<施工試験>
評価方法は、次の通りである。
150mm角の石膏ボードに同サイズの試験片を施工用糊にて施工する。
施工後の糊抜けの有無を目視観察する。
評価基準は次の通りである。
貫通孔からの糊抜けがない:○
貫通孔からの糊抜けがある:×
<Construction test>
The evaluation method is as follows.
A test piece of the same size is applied to a 150 mm square plaster board with construction glue.
Visually observe the presence or absence of glue loss after construction.
The evaluation criteria are as follows.
No glue removal from the through hole: ○
There is paste removal from the through hole: ×

<塗工性>
評価方法は、次の通りである。
アプリケーターを用いて、発泡樹脂を基材シート1に塗工し、乾燥させたのち目視で観察する。
評価基準は次の通りである。
均一な膜を形成できる :○
膜の均一性にやや欠ける:△
均一な膜を形成できない:×
<Coating property>
The evaluation method is as follows.
Using an applicator, the foamed resin is applied to the substrate sheet 1, dried, and then visually observed.
The evaluation criteria are as follows.
A uniform film can be formed: ○
Slightly lacking in film uniformity:
Unable to form a uniform film: ×

<評価結果>
評価結果を表1に示す。
<Evaluation results>
The evaluation results are shown in Table 1.

Figure 2017110320
Figure 2017110320

サンプル3〜6、9〜12から分かるように、基材シート1表面に設けるホルムアルデヒド吸着剤水溶液中の吸着剤の濃度を30質量%以上、好ましくは50質量%以上とすることで、ホルムアルデヒド吸着が良好になることが分かる。但し、サンプル7,8のように、針穴の数が少なすぎる場合には、基材シート1までの通気性が確保されない。
ここで、サンプル3〜6、9では、発泡樹脂層の透湿度が500g/m・day〜1500g/m・dayの範囲であったが、サンプル7,8では発泡樹脂層の透湿度が100g/m・day程度であった。またサンプル11、12では3000g/m・day以上の透湿度があった。またサンプル10では、1500g/m・dayの透湿度であった。
またどのサンプルも針穴(小孔)が発泡樹脂層の途中であるため、所定の耐汚染性が確保されている。
またサンプル10〜12のように、針穴が多すぎる場合には、透湿度が高くなりすぎて、施工性が悪くなる。
As can be seen from Samples 3 to 6 and 9 to 12, the concentration of the adsorbent in the aqueous formaldehyde adsorbent solution provided on the surface of the base sheet 1 is 30% by mass or more, preferably 50% by mass or more. It turns out that it becomes favorable. However, when the number of needle holes is too small as in samples 7 and 8, the air permeability to the base sheet 1 is not ensured.
Here, in the sample 3~6,9, although moisture permeability of the foamed resin layer is in the range of 500g / m 2 · day~1500g / m 2 · day, the moisture permeability of the sample 7 and 8 foamed resin layer It was about 100 g / m 2 · day. Samples 11 and 12 had moisture permeability of 3000 g / m 2 · day or more. Sample 10 had a water vapor transmission rate of 1500 g / m 2 · day.
In addition, since every sample has a needle hole (small hole) in the middle of the foamed resin layer, predetermined contamination resistance is ensured.
Moreover, when there are too many needle holes like the samples 10-12, a water vapor transmission rate becomes too high and workability | operativity worsens.

以上のことから、発泡樹脂層の透湿度が500g/m・day〜1500g/m・dayの範囲となるように設定することが好ましい。なお、基材シートの透湿度が高い場合には、発泡壁紙全体の透湿度を500g/m・day〜1500g/m・dayの範囲とすることで、発泡樹脂層の透湿度が500g/m・day〜1500g/m・dayの範囲となる。
また、ホルムアルデヒド吸着剤水溶液中の吸着剤の濃度が高すぎると、塗工性が悪くなるが、濃度が50質量%以下、好ましくは濃度40質量%以下とすることで十分な塗工性が確保されていることが分かる。
From the above, it is preferable that the moisture permeability of the foamed resin layer is set to be in the range of 500g / m 2 · day~1500g / m 2 · day. Note that when the moisture permeability of the base sheet is high, the moisture permeability of the entire foam wallpaper in a range of from 500g / m 2 · day~1500g / m 2 · day, the moisture permeability of the foamed resin layer is 500 g / in the range of m 2 · day~1500g / m 2 · day.
In addition, if the concentration of the adsorbent in the aqueous formaldehyde adsorbent solution is too high, the coating property is deteriorated, but sufficient concentration is ensured by setting the concentration to 50% by mass or less, preferably 40% by mass or less. You can see that.

1・・・基材シート
2・・・発泡樹脂層
3・・・コート層(表層)
4・・・絵柄層(表層)
5・・・表面保護層(表層)
6・・・ホルムアルデヒド
7・・・小孔
10・・発泡壁紙
11・・接着剤層
12・・石膏ボード(基材板)
DESCRIPTION OF SYMBOLS 1 ... Base material sheet 2 ... Foamed resin layer 3 ... Coat layer (surface layer)
4 ... Pattern layer (surface layer)
5 ... Surface protective layer (surface layer)
6 ... Formaldehyde 7 ... Small hole 10 ... Foam wallpaper 11 ... Adhesive layer 12 ... Gypsum board (base plate)

Claims (6)

基材シートの上に発泡樹脂層及び表層がこの順に形成され、
上記基材シートは、ホルムアルデヒド吸着剤を含有し、
上記表層から上記発泡樹脂層の途中位置までの深さの複数の小孔を有することを特徴とする発泡壁紙。
A foamed resin layer and a surface layer are formed in this order on the base sheet,
The base sheet contains a formaldehyde adsorbent,
A foamed wallpaper having a plurality of small holes having a depth from the surface layer to a midpoint of the foamed resin layer.
上記発泡樹脂層の透湿度が500g/m・day〜1500g/m・dayの範囲であることを特徴とする請求項1に記載した発泡壁紙。 Foam wallpaper according to claim 1, wherein the moisture permeability of the foamed resin layer is in the range of 500g / m 2 · day~1500g / m 2 · day. 上記小孔は、上記表層での開口面積を円形形状に換算して直径20μm以上1000μm以下の開口であることを特徴とする請求項1又は請求項2に記載した発泡壁紙。   The foamed wallpaper according to claim 1 or 2, wherein the small holes are openings having a diameter of 20 µm or more and 1000 µm or less when the opening area on the surface layer is converted into a circular shape. 上記ホルムアルデヒド吸着剤として、尿素、エチレン尿素、ヒドラジド化合物、アルコールアミン化合物、アゾール化合物、アジン化合物のうちいずれかひとつまたは複数の有機物質を含有していることを特徴とする請求項1〜請求項3のいずれか1項に記載した発泡壁紙。   The formaldehyde adsorbent contains one or more organic substances of urea, ethylene urea, hydrazide compounds, alcohol amine compounds, azole compounds, and azine compounds. Foam wallpaper described in any one of the above. 上記表層は、アンダーコート層、絵柄層、及び表面保護層の少なくとも1層から構成されることを特徴とする請求項1〜請求項4のいずれか1項に記載した発泡壁紙。   The foamed wallpaper according to any one of claims 1 to 4, wherein the surface layer includes at least one of an undercoat layer, a picture layer, and a surface protective layer. 上記発泡樹脂層は、天然ゼオライト、酸性白土、珪藻土、合成ゼオライト、人工ゼオライト、活性炭、酸化チタン、リン酸塩のうちいずれかひとつまたは複数の無機物質を含有していることを特徴とする請求項1〜請求項5のいずれか1項に記載した発泡壁紙。   The foamed resin layer contains one or more inorganic substances selected from natural zeolite, acidic clay, diatomaceous earth, synthetic zeolite, artificial zeolite, activated carbon, titanium oxide, and phosphate. The foam wallpaper as described in any one of Claims 1-5.
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