JP2017020603A - Fluid material shipping facility and fluid material shipping method - Google Patents

Fluid material shipping facility and fluid material shipping method Download PDF

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JP2017020603A
JP2017020603A JP2015140177A JP2015140177A JP2017020603A JP 2017020603 A JP2017020603 A JP 2017020603A JP 2015140177 A JP2015140177 A JP 2015140177A JP 2015140177 A JP2015140177 A JP 2015140177A JP 2017020603 A JP2017020603 A JP 2017020603A
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lifting
support shaft
transport support
shaft
housing
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JP6504946B2 (en
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康史 下中
Yasushi Shimonaka
康史 下中
徳生 塩田
Norio Shioda
徳生 塩田
山本 大介
Daisuke Yamamoto
大介 山本
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Waterworks Technology Development Organization Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To enable material shipped in a lower work space of a housing to be positively and smoothly pulled up and transported into an upper work space by efficiently applying a pulling-up force to a transferring support shaft and further constitute facility for pulling up and transportation in compact form.SOLUTION: There is provided a pulling-up and transferring device for applying a pulling-up force to a transferring support shaft 3 protruded from a housing H to an outside part and pulling up an object material E to be transferred in a lower work space S1 into an upper work space S2, the pulling-up and transferring device is provided with: reciprocating motion type pulling-up means R1 that can be operated by a divided stroke corresponding to one of several lengths of total pulling-up length of the transferring support shaft 3; connecting means R2 for applying the pulling-up force of pulling-up means R1 from a shaft axis direction in respect to the transferring support shaft 3; and shaft holding means R3 for receiving, between the transferring support shaft 3 and a housing H, load of the transferring support 3 including the object transferred material E, and holding the transferring support shaft 3 at its pull-up position.SELECTED DRAWING: Figure 6

Description

本発明は、ハウジング内の既設管の作業対象領域に存在する切断作業後の切断機や制水弁の弁体等の搬出対象機材を、作業用開閉弁で仕切られるハウジング内の下側作業空間から上側作業空間に引き上げ搬送する流体機材搬出設備及び流体機材搬出方法に関する。   The present invention provides a lower working space in a housing in which equipment to be carried out such as a cutting machine after cutting work and a valve body of a water control valve, which are present in a work target area of an existing pipe in the housing, are partitioned by a work opening / closing valve. The present invention relates to a fluid equipment carry-out facility and a fluid equipment carry-out method for lifting and transporting from a work space to an upper work space.

流体機材搬出設備として、例えば、既設管の一例である水道管にバタフライ弁や仕切弁等の制水弁を不断水状態で設置する設備では、特許文献1に示すように、水道管の弁設置予定箇所に、制水弁の設置長さに相当する管部分を輪切り状態で切断するための切断機と、水道管の管切断除去部位に挿入された制水弁の両接続口部とこれに管軸芯方向で相対向する水道管の両残置管部とを接続するための継輪とを取付ける。
次に、切断機及び両継輪を含む作業対象領域を、作業用開閉弁を備えたハウジングで密封するとともに、切断機に連結された搬送支持軸を、ハウジングの上部から外部に突出させる。この搬送支持軸は二重軸構造に構成され、その内軸が切断機の駆動軸として使用される。
搬送支持軸の内軸を電動モータ等の駆動源に連結して切断機を駆動し、水道管の弁設置予定箇所を輪切り状態で切断する。この切断後の切断除去管部を抱持した切断機が、ハウジング内の下側作業空間から上側作業空間に引き上げられ、最終的にはハウジング外に搬出される搬出対象機材(搬出対象流体機材)となる。
そして、従来では、ハウジングの上部から外部に突出する搬送支持軸の突出軸部に、引き上げ搬送装置である移動式クレーン等の吊下げフックに掛止された吊下げワイヤーを取付け、移動式クレーンの巻き上げによって搬送支持軸の突出軸部に引き上げ力を付与し、ハウジングの下側作業空間内に位置する搬出対象機材を上側作業空間内に引き上げ搬送し、さらに、ハウジング外に搬出する。
As equipment for carrying out fluid equipment, for example, in a facility where a water control valve such as a butterfly valve or a gate valve is installed in a continuous water state in a water pipe that is an example of an existing pipe, as shown in Patent Document 1, a water pipe valve is installed. In the planned location, a cutting machine for cutting the pipe part corresponding to the installation length of the water control valve in a ring-cut state, and both connection ports of the water control valve inserted in the pipe cutting and removal part of the water pipe and Attach a joint ring to connect both remaining pipe parts of water pipes facing each other in the pipe axis direction.
Next, the work target area including the cutting machine and the double joint is sealed with a housing provided with a work opening / closing valve, and the conveyance support shaft connected to the cutting machine is projected outside from the upper part of the housing. This conveyance support shaft is configured in a double shaft structure, and its inner shaft is used as a drive shaft of a cutting machine.
The inner shaft of the conveyance support shaft is connected to a drive source such as an electric motor to drive the cutting machine, and the valve installation planned portion of the water pipe is cut in a ring cut state. The cutting machine that holds the cut / removed tube after the cutting is lifted from the lower work space in the housing to the upper work space, and finally carried out of the housing (fluid target equipment) It becomes.
Conventionally, a suspension wire attached to a suspension hook of a mobile crane or the like that is a lifting and transporting device is attached to the projecting shaft portion of the transport support shaft that projects outward from the top of the housing, A lifting force is applied to the projecting shaft portion of the transport support shaft by winding, and the unloading target equipment located in the lower work space of the housing is lifted and transported into the upper work space, and further transported out of the housing.

特開2010−196762号公報JP 2010-196762 A

この種の流体機材搬出設備に用いられる搬送支持軸は、既設管の弁設置予定箇所に装着された切断機から下側作業空間の一部及び上側作業空間を縦断してハウジングの上部を貫通突出するだけの長さが必要であるため、切断機の引き上げ搬送に連れて長尺の搬送支持軸の突出軸部がハウジングの上部から大きく突出することになる。
そのため、従来のように、ハウジングの上部から外部に突出する搬送支持軸の突出軸部に、引き上げ搬送装置である移動式クレーン等の吊下げフックに掛止された吊下げワイヤーを取付け、移動式クレーンの巻き上げによってハウジングの下側作業空間内に位置する搬出対象機材を上側作業空間内に引き上げ搬送する方法では、ハウジングの上方に橋梁等の構造物が位置するなどして、ハウジングの上方に移動式クレーン等による吊下げ搬送のための十分な引上げ作業空間を確保することができない施工現場においては実施することができない不都合がある。
The transport support shaft used in this type of fluid equipment unloading equipment projects through the upper part of the housing through a part of the lower working space and the upper working space from the cutting machine installed at the valve installation planned location of the existing pipe. Since this length is necessary, the protruding shaft portion of the long conveying support shaft greatly protrudes from the upper portion of the housing as the cutter is lifted and conveyed.
Therefore, as in the prior art, a suspension wire attached to a suspension hook of a mobile crane or the like that is a lifting and transporting device is attached to the projecting shaft portion of the transport support shaft that projects outward from the upper part of the housing. In the method of lifting and transporting the equipment to be unloaded located in the lower work space of the housing by lifting the crane into the upper work space, a structure such as a bridge is located above the housing and moved above the housing. There is an inconvenience that cannot be carried out at a construction site where a sufficient lifting work space for suspending transportation by a crane or the like cannot be secured.

また、各種の条件によって切断機に連結された搬送支持軸及びハウジングが鉛直方向に対して傾斜した姿勢で配設されている施工現場においては、傾斜姿勢の搬送支持軸を移動式クレーン等で引き上げる際、ハウジングの軸支承部と搬送支持軸との間でこじれが発生し、搬送支持軸を引き上げることができなくなる不都合がある。   In addition, in a construction site where the conveyance support shaft and the housing connected to the cutting machine are arranged in an inclined posture with respect to the vertical direction under various conditions, the inclined conveyance support shaft is pulled up by a mobile crane or the like. At this time, there is a disadvantage that a twist occurs between the shaft support portion of the housing and the transport support shaft, and the transport support shaft cannot be pulled up.

この実情に鑑み、本発明の主たる課題は、ハウジングの上方に少なくとも搬送支持軸の全長以上の十分な引上げ作業空間を確保することができない場合、或いは、搬送支持軸及びハウジングが鉛直方向に対して傾斜している場合であっても、搬送支持軸に対して引き上げ力を拗れの無い状態で効率良く付与して、ハウジングの下側作業空間内の搬出対象機材を上側作業空間内に確実、スムーズに引き上げ搬送することができ、しかも、この引き上げ搬送のための設備もコンパクトに構成することのできる流体機材搬出設備及び流体機材搬出方法を提供する点にある。   In view of this situation, the main problem of the present invention is that when it is not possible to secure a sufficient lifting work space at least above the entire length of the transport support shaft above the housing, or when the transport support shaft and the housing are in the vertical direction. Even if it is tilted, it is possible to efficiently apply a lifting force to the transport support shaft in a state of no wobbling to ensure that the equipment to be carried out in the lower work space of the housing is in the upper work space, It is an object to provide a fluid equipment carrying-out facility and a fluid equipment carrying-out method that can be smoothly pulled up and conveyed, and that the equipment for lifting and conveying can be configured compactly.

本発明による第1の特徴構成は、既設管の作業対象領域を、内部空間を下側作業空間と上側作業空間とに仕切ることが可能な作業用開閉弁を備えたハウジングで密封し、前記下側作業空間内において前記既設管の作業対象領域に存在する搬出対象機材に連結された搬送支持軸を、前記ハウジングの上部から外部に突出させ、前記搬送支持軸の突出軸部に引き上げ力を付与して、前記下側作業空間内の前記搬出対象機材を前記上側作業空間内に引き上げ搬送する引き上げ搬送装置が設けられている流体機材搬出設備であって、
前記引き上げ搬送装置には、前記ハウジング又は固定部に設置可能で、且つ、前記搬送支持軸の総引き上げ長さの複数分の1に相当する分割ストロークで作動可能な往復移動式の引き上げ手段と、
当該引き上げ手段と前記搬送支持軸の突出軸部に設けられた被連結部とを着脱自在に連結して、前記引き上げ手段の引き上げ力を前記搬送支持軸の突出軸部に対して軸芯方向から付与する連結手段と、
前記搬送支持軸の突出軸部と前記ハウジング又は固定部との間において、前記搬出対象機材を含む前記搬送支持軸の荷重を受け止めて当該搬送支持軸を引き上げ位置に位置保持する軸保持手段とが備えられている点にある。
According to a first characteristic configuration of the present invention, a work target area of an existing pipe is sealed with a housing having a work on / off valve capable of partitioning an internal space into a lower work space and an upper work space, A transport support shaft connected to the unloading target equipment existing in the work target area of the existing pipe in the side work space is projected outside from the upper part of the housing, and a lifting force is applied to the projecting shaft portion of the transport support shaft. A fluid equipment unloading facility provided with a lifting transport device for lifting and transporting the unloading target equipment in the lower work space into the upper work space,
In the lifting and conveying apparatus, a reciprocating lifting means that can be installed in the housing or the fixed portion and that can be operated with a divided stroke corresponding to a plurality of the total lifting length of the conveying support shaft;
The lifting means and the connected portion provided on the protruding shaft portion of the transport support shaft are detachably connected, and the lifting force of the lifting means is applied to the protruding shaft portion of the transport support shaft from the axial direction. A connecting means to be provided;
Between the projecting shaft portion of the transport support shaft and the housing or the fixed portion, there is a shaft holding means for receiving the load of the transport support shaft including the unloading target equipment and holding the transport support shaft in the lifted position. It is in the point provided.

上記構成によれば、ハウジング又は固定部に設置された引き上げ手段と、ハウジングの上部から外部に突出している搬送支持軸の突出軸部に設けられている被連結部とを連結手段にて連結する。この状態での引き上げ手段の往行作動により、搬送支持軸の突出軸部の被連結部に対して、搬送支持軸の総引き上げ長さの複数分の1に相当する分割ストロークに対応する引き上げ力を搬送支持軸の軸芯方向から確実に付与することができる。
そのため、搬送支持軸及びハウジングが鉛直方向に対して傾斜している場合であっても、ハウジングの軸支承部と搬送支持軸との間でこじれが発生することが無く、搬送支持軸をスムーズに引き上げ搬送することができる。
引き上げ手段で引き上げられた搬送支持軸は、搬出対象機材を含む搬送支持軸の荷重を受け止める軸保持手段によって引き上げ位置に位置保持される。
このような分割ストローク単位での搬送支持軸の引き上げ作業工程と引き上げ位置での搬送支持軸の位置保持作業工程との繰り返しによって、ハウジングの下側作業空間内の搬出対象機材を上側作業空間内に確実、スムーズに引き上げ搬送することができる。
したがって、ハウジングの上方に少なくとも搬送支持軸の全長以上の十分な引上げ作業空間を確保することができない場合、或いは、搬送支持軸及びハウジングが鉛直方向に対して傾斜している場合であっても、搬送支持軸に対して引き上げ力を拗れの無い状態で効率良く付与して、下側作業空間内の搬出対象機材を上側作業空間内に確実、スムーズに引き上げ搬送することができる。
しかも、引き上げ手段の作動ストロークが搬送支持軸の総引き上げ長さの複数分の1に相当する分割ストロークであるため、引き上げ手段自体の小型を図ることができ、搬出対象機材を引き上げ搬送するための設備をコンパクトに構成することができる。
According to the said structure, the raising means installed in the housing or the fixing | fixed part and the to-be-connected part provided in the protrusion shaft part of the conveyance support shaft which protrudes outside from the upper part of a housing are connected by a connection means. . With the forward operation of the lifting means in this state, the pulling force corresponding to a divided stroke corresponding to a plurality of one-third of the total lifting length of the transport support shaft with respect to the connected portion of the protruding shaft portion of the transport support shaft Can be reliably applied from the axial direction of the conveyance support shaft.
Therefore, even when the transport support shaft and the housing are inclined with respect to the vertical direction, no twisting occurs between the shaft support portion of the housing and the transport support shaft, and the transport support shaft can be smoothly moved. It can be lifted and conveyed.
The transport support shaft pulled up by the lifting means is held in the lifted position by the shaft holding means that receives the load of the transport support shaft including the unloading target equipment.
By repeating the transport support shaft lifting operation process in units of divided strokes and the transport support shaft position holding operation process at the lifting position, the equipment to be carried out in the lower work space of the housing is placed in the upper work space. It can be reliably pulled up and transported.
Therefore, even when it is not possible to secure a sufficient lifting work space at least above the entire length of the transport support shaft above the housing, or even when the transport support shaft and the housing are inclined with respect to the vertical direction, It is possible to efficiently apply a lifting force to the transport support shaft in a state where there is no twist, and to reliably and smoothly transport the equipment to be carried out in the lower work space into the upper work space.
In addition, since the operating stroke of the lifting means is a divided stroke corresponding to a plurality of the total lifting length of the transport support shaft, the lifting means itself can be reduced in size, and the equipment to be transported can be lifted and transported. Equipment can be configured compactly.

本発明による第2の特徴構成は、上述の第1の特徴構成を備えた流体機材搬出設備において、前記連結手段には、前記引き上げ手段の往復作動に連動して前記搬送支持軸の軸芯方向に沿って昇降し、且つ、前記搬送支持軸の被連結部に対して前記搬送支持軸の軸径方向から係脱操作可能な引き上げ力付与部が備えられている点にある。   According to a second characteristic configuration of the present invention, in the fluid equipment unloading facility having the first characteristic configuration described above, the connecting means is connected to the reciprocating operation of the lifting means in the axial direction of the transport support shaft. And a lifting force applying portion that can be engaged and disengaged from the axial direction of the transport support shaft with respect to the connected portion of the transport support shaft.

上記構成によれば、連結手段に備えられた引き上げ力付与部を搬送支持軸の被連結部に対して軸径方向から係合させることにより、引き上げ手段の往行作動時において、搬送支持軸の総引き上げ長さの複数分の1に相当する分割ストロークに対応する引き上げ力を搬送支持軸に軸芯方向から確実に付与することができる。
また、引き上げ手段の往行作動終了後において、連結手段の引き上げ力付与部を、搬送支持軸の被連結部から軸径方向に沿って係合解除側に離脱移動させることにより、引き上げ手段をスムーズに復行作動させて次の引き上げ工程に備えることができる。
したがって、引き上げ手段と搬送支持軸の突出軸部に設けられた被連結部とを連結手段で連結する際、分割ストローク単位での搬送支持軸の引き上げ作業毎に、搬送支持軸の被連結部に対して連結手段を直接的にボルト等で脱着する脱着構造に比較して作業能率の向上を図ることができる。
According to the above configuration, the lifting force applying portion provided in the connecting means is engaged with the connected portion of the transport support shaft from the axial diameter direction, so that the transport support shaft can be moved in the forward operation of the lifting means. A pulling force corresponding to a divided stroke corresponding to a plurality of the total pulling length can be reliably applied to the transport support shaft from the axial direction.
Further, after the forward movement of the lifting means is completed, the lifting means is smoothly moved by moving the lifting force applying portion of the connecting means away from the connected portion of the transport support shaft to the disengagement side along the axial diameter direction. It is possible to prepare for the next pulling process by performing a return operation.
Therefore, when connecting the lifting means and the connected portion provided on the protruding shaft portion of the conveyance support shaft by the connection means, the connection portion of the conveyance support shaft is connected to the connection portion of the conveyance support shaft every time the conveyance support shaft is lifted in divided stroke units. On the other hand, the working efficiency can be improved as compared with a detachable structure in which the connecting means is directly detachable with a bolt or the like.

本発明による第3の特徴構成は、上述の第2の特徴構成を備えた流体機材搬出設備において、前記引き上げ力付与部には、前記引き上げ手段の一対の昇降部に連結された一対の昇降体と、当該両昇降体に亘って前記搬送支持軸の軸径方向に係脱操作自在に架設された引き上げ力付与部材とが備えられている点にある。   According to a third characteristic configuration of the present invention, in the fluid equipment carrying-out facility having the second characteristic configuration described above, a pair of lifting bodies connected to a pair of lifting parts of the lifting means is provided in the lifting force applying part. And a lifting force application member that is detachably mounted in the axial direction of the transport support shaft over both the lifting and lowering bodies.

上記構成によれば、引き上げ手段の一対の昇降部に連結された一対の昇降体と、それに架設された引き上げ力付与部材とにより、搬送支持軸の被連結部に対して引き上げ力を搬送支持軸の軸芯方向から安定的に確実に付与することができる。
しかも、搬送支持軸の被連結部に対して係脱自在な引き上げ力付与部材の重量が、引き上げ手段の一対の昇降部に連結された一対の昇降体に架設支持されているので、引き上げ力付与部材の係脱操作を少ない労力で容易に行うことができる。
According to the above configuration, the pair of lifting bodies connected to the pair of lifting portions of the lifting means and the lifting force applying member laid on the pair of lifting bodies provide the lifting support force to the connected portion of the transport support shaft. Can be stably and reliably applied from the axial direction.
In addition, since the weight of the lifting force applying member that can be freely engaged with and disengaged from the connected portion of the transport support shaft is supported by the pair of lifting bodies connected to the pair of lifting portions of the lifting means, the lifting force is applied. The member can be easily engaged and disengaged with little effort.

本発明による第4の特徴構成は、上述の第1〜第3のいずれか一つの特徴構成を備えた流体機材搬出設備において、前記軸保持手段が、前記引き上げ手段によって前記ハウジング外に引き上げられた前記搬送支持軸の突出軸部の引き上げ部位に対して軸径方向から装着可能な分割構造の筒状体で、且つ、当該筒状体の筒軸心方向両端部に荷重受け部が形成されている複数個の荷重支持筒から構成されている点にある。   According to a fourth characteristic configuration of the present invention, in the fluid equipment carrying-out facility having any one of the first to third characteristic configurations described above, the shaft holding means is pulled out of the housing by the lifting means. A cylindrical body of a split structure that can be mounted from the axial radial direction to the raised portion of the protruding shaft portion of the transport support shaft, and load receiving portions are formed at both ends of the cylindrical body in the axial direction of the cylinder It is in the point comprised from the some load support cylinder which has.

上記構成によれば、引き上げ手段によってハウジング外に引き上げられた搬送支持軸の突出軸部の引き上げ部位に対して、両端部に荷重受け部を備えた分割構造の荷重支持筒の1個又は複数個を搬送支持軸の軸径方向から装着することにより、搬送支持軸の突出軸部側と前記ハウジング又は固定部側との間において、搬送支持軸に外装状態にある荷重支持筒によって、搬出対象機材を含む搬送支持軸の荷重を当該搬送支持軸の軸芯方向から受け止めることができる。
したがって、搬出対象機材の荷重が作用している搬送支持軸を軸径方向から挟持固定する場合に比較して、搬出対象機材を含む搬送支持軸の荷重を確実に受け止めることができる。
According to the above configuration, one or a plurality of load supporting cylinders having a divided structure having load receiving portions at both ends with respect to the lifting portion of the protruding shaft portion of the conveyance supporting shaft lifted out of the housing by the lifting means. Is mounted from the axial direction of the transport support shaft by the load support cylinder in the exterior state of the transport support shaft between the protruding shaft portion side of the transport support shaft and the housing or the fixed portion side. Can be received from the axial direction of the transport support shaft.
Therefore, it is possible to reliably receive the load of the transport support shaft including the unloading target equipment as compared with the case where the transport support shaft on which the load of the unloading target equipment is applied is clamped and fixed from the axial direction.

本発明による第5の特徴構成は、上述の第4の特徴構成を備えた流体機材搬出設備において、前記搬送支持軸の被連結部が、前記搬送支持軸の上端部に脱着自在に取付けられる第1引き上げ治具と、前記搬送支持軸の突出軸部の引き上げ部位に装着された前記荷重支持筒に脱着自在に取付けられる第2引き上げ治具とから構成されている点にある。   According to a fifth characteristic configuration of the present invention, in the fluid equipment carrying-out facility having the fourth characteristic configuration described above, the connected portion of the transport support shaft is detachably attached to the upper end portion of the transport support shaft. 1 lifting jig and a second lifting jig that is detachably attached to the load support cylinder mounted on the lifting portion of the protruding shaft portion of the transport support shaft.

上記構成によれば、搬送支持軸の第1回目の引き上げ工程においては、搬送支持軸の被連結部として搬送支持軸の上端部に取付けた第1引き上げ治具を使用することにより、ハウジング外への突出量が最も少ない状態にある搬送支持軸の被連結部とハウジング又は固定部との間に、引き上げ手段を設置するための十分なスペースを確保することができ、第1引き上げ治具と引き上げ手段との連結構造の簡素化を図ることができる。
しかも、搬送支持軸の第2回目以降の引き上げ工程においては、ハウジング外に引き上げられた搬送支持軸の突出軸部の引き上げ部位に装着されている頑丈な荷重支持筒を利用して、当該荷重支持筒に第2引き上げ治具を簡単、確実に取付けることができる。
According to the above configuration, in the first lifting step of the transport support shaft, the first lifting jig attached to the upper end portion of the transport support shaft is used as the connected portion of the transport support shaft. A sufficient space for installing the lifting means can be secured between the connected portion of the transport support shaft and the housing or the fixed portion in the state in which the amount of protrusion of the first shaft is the smallest. The connection structure with the means can be simplified.
In addition, in the second and subsequent lifting steps of the transport support shaft, the load support is performed using a sturdy load support cylinder mounted on the lifting portion of the protruding shaft portion of the transport support shaft lifted out of the housing. The second lifting jig can be easily and reliably attached to the cylinder.

本発明による第6の特徴構成は、既設管の作業対象領域を、内部空間を下側作業空間と上側作業空間とに仕切ることが可能な作業用開閉弁を備えたハウジングで密封する密封作業工程と、前記ハウジングの下側作業空間内における前記既設管の作業対象領域に存在する搬出対象機材に連結され、且つ、前記ハウジングの上部を貫通して外部に突出する搬送支持軸の突出軸部の引き上げ移動により、前記下側作業空間内の前記搬出対象機材を前記上側作業空間内に引き上げ搬送する搬出作業工程とを備えた流体機材搬出方法であって、前記搬出作業工程を次の(イ)、(ロ)の繰り返しにより実行することを特徴とする点にある。
(イ)前記ハウジングの上部から突出する前記搬送支持軸の突出軸部を、往復移動式の引き上げ装置によって前記搬送支持軸の総引き上げ長さの複数分の1に相当する分割ストロークで引き上げる分割引き上げ工程。
(ロ)前記引き上げ装置で引き上げられた前記搬送支持軸を、前記搬出対象機材を含む前記搬送支持軸の荷重を受け止める軸保持手段によって引き上げ位置に位置保持する位置保持工程。
A sixth characteristic configuration according to the present invention is a sealing work process in which a work target area of an existing pipe is sealed with a housing having a work on / off valve capable of partitioning an internal space into a lower work space and an upper work space. And a projecting shaft portion of a transport support shaft that is connected to an unloading target equipment existing in a work target area of the existing pipe in the lower work space of the housing and projects outside through the upper portion of the housing. A fluid equipment carrying-out method comprising a carrying-out work step of lifting and carrying the equipment to be carried out in the lower work space into the upper work space by a lifting movement. , (B) is executed repeatedly.
(A) Split lifting in which the protruding shaft portion of the transport support shaft that protrudes from the upper part of the housing is lifted by a reciprocating lifting device with a split stroke corresponding to a plurality of the total lift length of the transport support shaft. Process.
(B) A position holding step of holding the transport support shaft pulled up by the lifting device in a lifted position by a shaft holding means for receiving a load of the transport support shaft including the unloading target equipment.

上記構成によれば、上述の第1の特徴構成と同様に、ハウジングの上方に少なくとも搬送支持軸の全長以上の十分な引上げ作業空間を確保することができない場合、或いは、搬送支持軸及びハウジングが鉛直方向に対して傾斜している場合であっても、搬送支持軸に対して引き上げ力を拗れの無い状態で効率良く付与して、下側作業空間内の搬出対象機材を上側作業空間内に確実、スムーズに引き上げ搬送することができる。
しかも、引き上げ手段の作動ストロークが搬送支持軸の総引き上げ長さの複数分の1に相当する分割ストロークであるため、引き上げ手段自体の小型を図ることができ、搬出対象機材を引き上げ搬送するための設備をコンパクトに構成することができる。
According to the above configuration, as in the first characteristic configuration described above, when a sufficient lifting work space that is at least the total length of the transport support shaft cannot be secured above the housing, or the transport support shaft and the housing are Even when it is tilted with respect to the vertical direction, the lifting force is efficiently applied to the transport support shaft in a state where it is not twisted, and the equipment to be carried out in the lower work space is placed in the upper work space. Can be reliably and smoothly lifted and conveyed.
In addition, since the operating stroke of the lifting means is a divided stroke corresponding to a plurality of the total lifting length of the transport support shaft, the lifting means itself can be reduced in size, and the equipment to be transported can be lifted and transported. Equipment can be configured compactly.

本発明による第7の特徴構成は、第6の特徴構成を備えた流体機材搬出方法において、前記軸保持手段による位置保持工程が、前記引き上げ手段によって前記ハウジング外に引き上げられた前記搬送支持軸の突出軸部の引き上げ部位に対して、両端部に荷重受け部となる連結フランジを備えた分割構造の荷重支持筒の1個又は複数個を搬送支持軸の軸径方向から装着する工程である点にある。   According to a seventh characteristic configuration of the present invention, in the fluid equipment carrying-out method having the sixth characteristic configuration, the position holding step by the shaft holding means is performed on the transport support shaft lifted out of the housing by the lifting means. It is a step of mounting one or more of the load supporting cylinders having a split structure provided with connecting flanges serving as load receiving portions at both ends with respect to the raised portion of the protruding shaft portion from the axial direction of the transport supporting shaft. It is in.

上記構成によれば、引き上げ手段によってハウジング外に引き上げられた搬送支持軸の突出軸部の引き上げ部位に対して、分割構造の荷重支持筒を搬送支持軸の軸径方向から効率良く簡単に装着することができる。それでいて、装着状態では荷重支持筒が搬送支持軸に外装され、且つ、隣接している荷重支持筒同士を荷重受け部となる連結フランジで連結することができるので、搬出対象機材を含む搬送支持軸の荷重を安定した状態で確実に受け止めることができる。   According to the above configuration, the load supporting cylinder having the divided structure is efficiently and easily attached to the lifting portion of the protruding shaft portion of the transport support shaft lifted out of the housing by the lifting means from the axial direction of the transport support shaft. be able to. In the mounted state, the load supporting cylinder is externally mounted on the conveying support shaft, and the adjacent load supporting cylinders can be connected to each other by a connecting flange serving as a load receiving portion. Can be reliably received in a stable state.

本発明による第8の特徴構成は、第7の特徴構成を備えた流体機材搬出方法において、前記分割引き上げ工程での分割ストロークが、次の位置保持工程において前記搬送支持軸の突出軸部の引き上げ部位に装着される前記荷重支持筒の装着高さよりも大に設定されている点にある。   According to an eighth characteristic configuration of the present invention, in the fluid equipment carrying-out method having the seventh characteristic configuration, the division stroke in the division pulling-up step is the lifting of the protruding shaft portion of the conveyance support shaft in the next position holding step. It is in the point set larger than the mounting height of the said load support cylinder with which the site | part is mounted | worn.

上記構成によれば、引き上げ手段によって引き上げられた搬送支持軸の突出軸部の引き上げ部位の長さが、荷重支持筒の装着高さよりも大であるため、その余剰引き上げによって現出される空間的な余裕により、突出軸部の引き上げ部位に対する軸径方向からの荷重支持筒の装着作業を能率良く容易に行うことができる。
それでいて、荷重支持筒の装着作業後に引き上げ手段を復行作動させることにより、搬出対象機材を含む搬送支持軸の荷重を安定状態で当接している荷重支持筒にて確実に受け止めることができる。
According to the above configuration, since the length of the lifting portion of the protruding shaft portion of the transport support shaft lifted by the lifting means is larger than the mounting height of the load support cylinder, the spatial height that appears due to the excessive lifting. With a sufficient margin, the mounting operation of the load supporting cylinder from the axial diameter direction with respect to the raised portion of the protruding shaft portion can be performed efficiently and easily.
Nevertheless, by performing the backward operation of the lifting means after the load supporting cylinder is mounted, the load of the transport supporting shaft including the unloading target equipment can be reliably received by the load supporting cylinder that is in a stable state.

本発明の流体機材搬出設備の引き上げ搬送装置をハウジングに設置した全体の断面図Sectional drawing of the whole which installed the raising conveyance apparatus of the fluid equipment carrying-out installation of this invention in the housing 第1引き上げ治具を装着した引き上げ搬送装置の拡大断面図Enlarged cross-sectional view of a lifting and conveying apparatus equipped with a first lifting jig 第1引き上げ治具を装着した引き上げ搬送装置の斜視図The perspective view of the raising conveyance apparatus equipped with the 1st raising jig 第1引き上げ治具を装着した引き上げ搬送装置の平面図Plan view of a lifting and conveying apparatus equipped with a first lifting jig 第1回目の引き上げ時の引き上げ搬送装置の拡大断面図Enlarged sectional view of the pulling and conveying device during the first pulling 第2引き上げ治具を装着した全体の断面図Cross section of the whole with the second lifting jig 第2引き上げ治具を装着した引き上げ搬送装置の拡大断面図Enlarged cross-sectional view of a lifting and conveying device equipped with a second lifting jig 第2引き上げ治具を装着した引き上げ搬送装置の要部の分解斜視図The exploded perspective view of the principal part of the raising conveyance device equipped with the 2nd raising jig 第2引き上げ治具を装着した引き上げ搬送装置の係合位置での平面図The top view in the engagement position of the raising conveyance apparatus equipped with the 2nd raising jig 第2回目の引き上げ時の全体の断面図Overall cross-sectional view during the second pull-up 第2引き上げ治具を係合解除したときの引き上げ搬送装置の平面図Top view of the lifting and conveying device when the second lifting jig is disengaged 第2引き上げ治具を下方の引き上げ開始位置に変更したときの引き上げ搬送装置の全体の断面図Cross-sectional view of the entire lifting and conveying apparatus when the second lifting jig is changed to the lower lifting start position 第3回目の引き上げ時の全体の断面図Overall cross-sectional view during the third pull-up 第2引き上げ治具を下方の引き上げ開始位置に変更したときの引き上げ搬送装置の拡大断面図Enlarged sectional view of the lifting and conveying apparatus when the second lifting jig is changed to the lower lifting start position 第4回目の引き上げ時の要部の断面図Sectional view of the main part during the 4th pull-up 第4回目の引き上げ時の引き上げ搬送装置の拡大断面図Enlarged cross-sectional view of the lifting and conveying device during the fourth lifting 引き上げ搬送装置の撤去時の要部の断面図Sectional view of the main part when removing the lifting and conveying device 搬送支持軸の吊下げ撤去時の要部の断面図Sectional view of the main part when the transport support shaft is suspended and removed ハウジングの上部カバーと搬出対象機材の撤去順番を示す概略断面図Schematic cross-sectional view showing the removal order of the housing top cover and equipment to be removed

〔第1実施形態〕
図1は、既設管の一例である地中埋設の水道管1にバタフライ弁や仕切弁等の制水弁を不断水状態で設置する弁設置設備の一部を示す。この弁設置設備としては従来から種々の構造のものが提案され、且つ、多数の工事現場で実施されているため、本発明の流体機材搬出設備及び流体機材搬出方法に関連する弁設置設備の概要を簡単に説明する。
[First Embodiment]
FIG. 1 shows a part of a valve installation facility for installing a water control valve such as a butterfly valve or a gate valve in an undisturbed water state in an underground pipe 1 that is an example of an existing pipe. Since this type of valve installation equipment has been proposed in various structures and has been practiced at many construction sites, the outline of the valve installation equipment related to the fluid equipment carrying-out equipment and the fluid equipment carrying-out method of the present invention is as follows. Is briefly explained.

水道管1の弁設置予定箇所には、制水弁の設置長さに相当する管部分を輪切り状態で切断するための切断機CMと、切断後の水道管1の管切断除去部位に挿入された制水弁の両接続口部と管切断除去部位を挟んで相対向する水道管1の両切断残置管部1A(図6参照)とを水密状態で接続するための継輪(図示せず)とが取付けられている。
この切断機CM及び両継輪を含む作業対象領域は、作業用開閉弁Vを備えたハウジングHで水密に密封されているとともに、切断機CMの駆動部2に連結された搬送支持軸3は、ハウジングHの上部から外部に突出されている。この搬送支持軸3は内外二重軸構造の外軸から構成され、内軸は、切断機CMの駆動部2の入力軸に伝動連結される駆動軸4(図2参照)に構成されている。
そして、駆動軸4を駆動源の一例である電動モータ(図示せず)に連結して切断機CMを駆動し、水道管1の弁設置予定箇所を輪切り状態で切断する。
At the location where the pipe of the water pipe 1 is scheduled to be installed, it is inserted into the cutting machine CM for cutting the pipe portion corresponding to the installation length of the water control valve in a ring-cut state and the pipe cutting and removal site of the water pipe 1 after cutting. A joint ring (not shown) for connecting both the connection ports of the water control valve and the both cut remaining pipe portions 1A (see FIG. 6) of the water pipe 1 facing each other across the pipe cut and removal portion in a watertight state. Are attached).
The work target area including the cutting machine CM and the double joint is sealed in a watertight manner by a housing H having a work opening / closing valve V, and a transport support shaft 3 connected to the drive unit 2 of the cutting machine CM is , Protruding from the top of the housing H to the outside. The conveyance support shaft 3 is constituted by an outer shaft having an inner / outer double shaft structure, and the inner shaft is constituted by a drive shaft 4 (see FIG. 2) which is connected to the input shaft of the drive unit 2 of the cutting machine CM. .
Then, the drive shaft 4 is connected to an electric motor (not shown) which is an example of a drive source to drive the cutting machine CM, and the valve installation scheduled portion of the water pipe 1 is cut in a ring-cut state.

切断機CMとしては従来から種々の構造のものが存在する。当該実施形態においては、水道管1の両切断残置管部1Aの切断端面となる切断予定位置において切削バイトを管周方向(円周方向)に沿って駆動回転させながらその回転経路の特定位置で径方向内方に所定量ずつ送り込むことにより、不断流状態のまま水道管1の切断除去予定管部を輪切り状に切断する切断機CMが使用され、図1において簡略化された形態で示されている。
また、図1は、水道管1の弁設置予定箇所が切断機CMで輪切り状態に切断された切断作業直後の状態を示している。
Conventionally, there are various types of cutting machines CM. In this embodiment, a specific position of the rotation path while driving and rotating the cutting tool along the pipe circumferential direction (circumferential direction) at the planned cutting position that becomes the cut end face of both cut remaining pipe portions 1A of the water pipe 1 The cutting machine CM is used to cut the pipe portion to be cut and removed of the water pipe 1 in a circular shape by feeding a predetermined amount inward in the radial direction, and is shown in a simplified form in FIG. Has been.
Moreover, FIG. 1 has shown the state immediately after the cutting | disconnection operation | work where the valve installation planned location of the water pipe 1 was cut | disconnected by the cutting machine CM in the ring cutting state.

そして、当該実施形態においては、この切断後の切断除去管部1Bを抱持した切断機CMが、ハウジングH内の下側作業空間S1から上側作業空間S2に引き上げられ、最終的にはハウジングH外に搬出する必要のある搬出対象機材Eとなる。
そのため、弁設置設備のハウジングHの上部カバー14に、搬送支持軸3の突出軸部3Aに引き上げ力を付与して、ハウジングHの下側作業空間S1内の搬出対象機材Eを上側作業空間S2内に引き上げ搬送する引き上げ搬送装置Rを設置することにより、弁設置設備のハウジングHを利用した本発明の流体機材搬出設備が構成されている。
In this embodiment, the cutting machine CM that holds the cut and removed pipe portion 1B after the cutting is lifted from the lower work space S1 in the housing H to the upper work space S2, and finally the housing H It becomes the carrying-out target equipment E which needs to be carried out outside.
Therefore, a lifting force is applied to the upper cover 14 of the housing H of the valve installation facility to the protruding shaft portion 3A of the transport support shaft 3, so that the equipment E to be carried out in the lower work space S1 of the housing H is placed in the upper work space S2. By installing the lifting and conveying apparatus R that lifts and conveys it inside, the fluid equipment carrying-out facility of the present invention using the housing H of the valve-installing facility is configured.

次に、ハウジングHについて詳述すると、図1に示すように、掘削して構築された作業ピット内に位置する水道管1のうち、切断機CM及び両継輪を含む作業対象領域の下半側を覆う下部カバー10の上側連結フランジ10aと、作業対象領域の上半側を覆う下側中間カバー11の下側連結フランジ11aとが水密状態で固定連結されている。
この下側中間カバー11の上側フランジ部11bには、作業用開閉弁Vの弁ケース12の下側連結フランジ12aが水密状態で固定連結されている。
さらに、作業用開閉弁Vの弁ケース12の上側連結フランジ12bには、切断機CMを収納可能な上側作業空間S2を形成する上側中間カバー13の下側連結フランジ13aが水密状態で固定連結されている。
この上側中間カバー13の上側連結フランジ13bには、当該上側中間カバー13の上側開口を閉止する上部カバー14の連結フランジ14aが水密状態で脱着自在に固定連結されている。
Next, the housing H will be described in detail. As shown in FIG. 1, the lower half of the work target area including the cutting machine CM and the double joints in the water pipe 1 located in the work pit constructed by excavation. The upper connection flange 10a of the lower cover 10 covering the side and the lower connection flange 11a of the lower intermediate cover 11 covering the upper half side of the work target area are fixedly connected in a watertight state.
A lower connection flange 12a of the valve case 12 of the work on-off valve V is fixedly connected to the upper flange portion 11b of the lower intermediate cover 11 in a watertight state.
Further, the lower connection flange 13a of the upper intermediate cover 13 that forms the upper work space S2 in which the cutting machine CM can be stored is fixedly connected to the upper connection flange 12b of the valve case 12 of the work opening / closing valve V in a watertight state. ing.
A connection flange 14a of the upper cover 14 that closes the upper opening of the upper intermediate cover 13 is fixedly connected to the upper connection flange 13b of the upper intermediate cover 13 so as to be detachable in a watertight state.

また、ハウジングHの内面のうち、水道管1の管軸芯を通る水平方向で相対向する左右の内面部分には、切断機CMの左右両側部に設けられた横断面略凸状の昇降ガイド部15を係合状態で上下方向に沿って摺動案内する昇降ガイドレール16が設けられている。   Further, in the inner surface of the housing H, the left and right inner surface portions that are opposite to each other in the horizontal direction passing through the pipe axis of the water pipe 1 are substantially vertically raised and lowered guides provided on both the left and right sides of the cutting machine CM. An elevating guide rail 16 that slides and guides the portion 15 along the vertical direction in the engaged state is provided.

さらに、図1、図2に示すように、ハウジングHの上部カバー14の中央部に上下方向に貫通する状態で設けられた環状開口枠20の上端には、水道管1の管軸芯を通る鉛直線上から搬出対象機材E等の吊下げ対象機材の重心位置変動範囲(吊下げ位置調節操作範囲)までの可動領域に亘って搬送支持軸3の水平移動を許容する開口21aを備えた摺動ガイド板21が固着されている。
この摺動ガイド板21の上面に沿ってハウジングHの密封状態を維持したまま摺動する板状のスライドプレート22には、搬送支持軸3が昇降自在に貫通する下側取付け部材23の下側連結フランジ23aと、搬送支持軸3の下端側連結部24の上面と上下方向から当接可能なストッパー筒25の連結フランジ25aとが取付けられている。
Further, as shown in FIGS. 1 and 2, the upper end of the annular opening frame 20 provided in a state of vertically passing through the center portion of the upper cover 14 of the housing H passes through the pipe axis of the water pipe 1. Sliding with an opening 21a that allows horizontal movement of the transport support shaft 3 over a movable region from the vertical line to the center of gravity position variation range (hanging position adjusting operation range) of the hanging target device such as the unloading target device E A guide plate 21 is fixed.
A plate-like slide plate 22 that slides along the upper surface of the slide guide plate 21 while maintaining the sealed state of the housing H is provided on the lower side of the lower mounting member 23 through which the transport support shaft 3 passes up and down. The connection flange 23a and the connection flange 25a of the stopper cylinder 25 that can contact the upper surface of the lower end side connection portion 24 of the transport support shaft 3 from the vertical direction are attached.

そして、水平方向において搬出対象機材Eの重心位置と搬送支持軸3の昇降中心位置とが合致又は略合致するように、換言すれば、搬出対象機材Eの重心位置を通る鉛直線上に搬送支持軸3の軸芯である吊下げ中心線が位置又は略位置するように、摺動ガイド板21に対して取付け位置変更操作領域内でスライドプレート22の取付け位置を変更する。   Then, in other words, the transport support shaft is placed on the vertical line passing through the center of gravity position of the unloading target equipment E so that the position of the center of gravity of the unloading target equipment E and the vertical center position of the transport support shaft 3 match or substantially match. The mounting position of the slide plate 22 is changed within the mounting position changing operation region with respect to the sliding guide plate 21 so that the suspension center line that is the axis of the third shaft is positioned or substantially positioned.

また、搬送支持軸3の上端部には、一対の吊下げアーム26を備えた吊下げ軸受部材27が螺合固定され、両吊下げアーム26の上端面には、駆動軸4の上端部に脱着自在に伝動状態で連結される電動モータの取付け座28が設けられている。
吊下げ軸受部材27の下端に固定連結された上側取付け部材29の下側連結フランジ29aと下側取付け部材23の上側連結フランジ23bとが、上下方向に所定間隔を空けた状態でボルト30・ナット31にて脱着自在に固定連結されている。
A suspension bearing member 27 having a pair of suspension arms 26 is screwed and fixed to the upper end portion of the transport support shaft 3, and the upper end surface of both suspension arms 26 is connected to the upper end portion of the drive shaft 4. A mounting seat 28 for the electric motor that is detachably connected in a transmission state is provided.
The bolts 30 and nuts in a state in which the lower connecting flange 29a of the upper mounting member 29 fixedly connected to the lower end of the suspension bearing member 27 and the upper connecting flange 23b of the lower mounting member 23 are spaced apart in the vertical direction. 31 is fixedly connected in a detachable manner.

次に、本発明の流体機材搬出設備の引き上げ搬送装置Rについて説明する。
この引き上げ搬送装置Rには、ハウジングHのスライドプレート22に設置可能で、且つ、搬送支持軸3の総引き上げ長さの複数分の1に相当する分割ストロークで作動可能な往復移動式の引き上げ手段R1と、当該引き上げ手段R1(図2、図3参照)と搬送支持軸3の突出軸部3Aに設けられた被連結部Cとを着脱自在に連結して、引き上げ手段R1の引き上げ力を搬送支持軸3の突出軸部3Aに対して軸芯方向から付与する連結手段R2(図3、図4参照)と、搬送支持軸3の突出軸部3AとハウジングHのスライドプレート22との間において、搬出対象機材Eを含む搬送支持軸3の荷重を受け止めて引き上げ位置に位置保持する脱着自在な軸保持手段R3(図5〜図8参照)とが備えられている。
Next, the lifting and conveying apparatus R for the fluid equipment carrying-out facility of the present invention will be described.
In this lifting and conveying apparatus R, a reciprocating lifting means that can be installed on the slide plate 22 of the housing H and that can be operated with a divided stroke corresponding to a plurality of ones of the total lifting length of the conveying support shaft 3. The lifting force of the lifting means R1 is transported by detachably connecting R1, the lifting means R1 (see FIGS. 2 and 3) and the connected portion C provided on the protruding shaft portion 3A of the transport support shaft 3. Between the connecting means R2 (see FIGS. 3 and 4) applied from the axial direction to the protruding shaft portion 3A of the support shaft 3, and between the protruding shaft portion 3A of the transport support shaft 3 and the slide plate 22 of the housing H. A detachable shaft holding means R3 (see FIGS. 5 to 8) for receiving the load of the transport support shaft 3 including the unloading target equipment E and holding the load at the lifting position is provided.

引き上げ手段R1は、図2、図3に示すように、ハウジングHのスライドプレート22に配置される左右一対のネジジャッキJを備えたジャッキユニットJUから構成されている。
各ネジジャッキJは、スライドプレート22における搬送支持軸3の左右両側部に設けられたジャッキ取付け座40に取付けられ、且つ、ウォーム及びウォームホイールからなる減速機構(図示せず)が内装されているジャッキケース41が備えられている。このジャッキケース41には、減速機構のウォームホイールと一体回転するネジ軸42が搬送支持軸3と平行な垂直姿勢で上方に突設され、さらに、ウォームシャフト43がネジ軸42と直交する水平姿勢で貫通支持されている。
As shown in FIGS. 2 and 3, the lifting means R <b> 1 includes a jack unit JU including a pair of left and right screw jacks J disposed on the slide plate 22 of the housing H.
Each screw jack J is mounted on a jack mounting seat 40 provided on each of the left and right sides of the conveyance support shaft 3 in the slide plate 22 and is equipped with a speed reduction mechanism (not shown) including a worm and a worm wheel. A jack case 41 is provided. In the jack case 41, a screw shaft 42 that rotates integrally with the worm wheel of the speed reduction mechanism protrudes upward in a vertical posture parallel to the transport support shaft 3, and a worm shaft 43 is in a horizontal posture orthogonal to the screw shaft 42. It is supported through.

一方のネジジャッキJのウォームシャフト43の前端部に駆動源としての電動モータ44が伝動連結され、両ネジジャッキJのウォームシャフト43の後端部に設けられたスプロケット45に亘って伝動チェーン46が巻回されている。
そして、電動モータ44を駆動すると、両ネジジャッキJのネジ軸42が同期して同方向に同速度で回転し、両ネジ軸42に螺合されている昇降部の一例であるネジ駒(トラベリングナット)47が同方向に同量だけ昇降する。
両ネジ軸42のネジ駒47の最大昇降ストロークは、搬送支持軸3の総引き上げ長さの複数分の1に相当する分割ストロークに構成されている。
An electric motor 44 as a drive source is connected to the front end of the worm shaft 43 of one screw jack J, and a transmission chain 46 extends over a sprocket 45 provided at the rear end of the worm shaft 43 of both screw jacks J. It is wound.
When the electric motor 44 is driven, the screw shafts 42 of the screw jacks J rotate in the same direction and at the same speed, and a screw piece (traveling) that is an example of an elevating unit screwed to the screw shafts 42. Nut) 47 moves up and down in the same direction by the same amount.
The maximum ascending / descending stroke of the screw pieces 47 of the both screw shafts 42 is configured as a divided stroke corresponding to a plurality of one-thousands of the total lifting length of the transport support shaft 3.

連結手段R2には、図3、図4に示すように、ジャッキユニットJUの往復作動に連動して搬送支持軸3の軸芯方向に沿って昇降し、且つ、搬送支持軸3の被連結部Cに対して搬送支持軸3の軸径方向である前後方向から係脱操作可能な引き上げ力付与部50が備えられている。
この引き上げ力付与部50は、引き上げ手段R1の一対のネジ駒47の上面に前後方向に沿う姿勢で載置支持され、且つ、ネジ駒47の上面にボルト等で固定連結された一対の板状の昇降体51と、この一対の昇降体51の相対向する端部同士、つまり、両昇降体51の前端部同士及び後端部同士に亘ってそれぞれ係脱操作方向である前後方向に摺動操作自在に載置状態で架設された一対の角棒状の引き上げ力付与部材52とから構成されている。
As shown in FIGS. 3 and 4, the connecting means R <b> 2 moves up and down along the axial direction of the transport support shaft 3 in conjunction with the reciprocating operation of the jack unit JU, and is connected to the transport support shaft 3. A lifting force applying unit 50 that can be engaged and disengaged from the front-rear direction, which is the axial diameter direction of the conveyance support shaft 3, is provided with respect to C.
The lifting force applying portion 50 is placed and supported on the upper surface of the pair of screw pieces 47 of the lifting means R1 in a posture along the front-rear direction, and is fixed to the upper surface of the screw piece 47 with a bolt or the like. The lifting body 51 and the opposite ends of the pair of lifting bodies 51, that is, the front and rear ends of both lifting bodies 51, slide in the front-rear direction, which is the engagement / disengagement direction. It is comprised from a pair of square-bar-shaped raising force provision member 52 erected in the mounting state so that operation was possible.

各昇降体51の前後方向の両端部には、引き上げ力付与部材52の摺動操作範囲を係合位置と係合解除位置とに亘る範囲に規制する長孔51aが形成され、各引き上げ力付与部材52の左右方向の両端部には、架設状態で昇降体51の長孔51aに連通するボルト挿通孔52aが形成されている。
そして、架設状態で連通する各昇降体51の長孔51aと各引き上げ力付与部材52のボルト挿通孔52aとに亘って挿通されたボルト53及びこれに螺合されるナット54で締め付け操作することにより、各引き上げ力付与部材52を少なくとも係合位置で固定することができる。
Long holes 51a for restricting the sliding operation range of the lifting force applying member 52 to a range extending from the engaging position to the disengaging position are formed at both ends in the front-rear direction of each lifting body 51, and each lifting force is applied. Bolt insertion holes 52 a that communicate with the long holes 51 a of the elevating body 51 in the installed state are formed at both ends in the left-right direction of the member 52.
Then, a tightening operation is performed with a bolt 53 inserted through the elongated hole 51a of each lifting body 51 and the bolt insertion hole 52a of each lifting force applying member 52 that are communicated in the installed state, and a nut 54 that is screwed to the bolt 53. Thus, each lifting force applying member 52 can be fixed at least in the engaged position.

搬送支持軸3の被連結部Cは、搬送支持軸3の上端部に脱着自在に取付けられる第1引き上げ治具C1(図2〜図4参照)と、ジャッキユニットJUによってハウジングH外に引き上げられた搬送支持軸3の突出軸部3Aの引き上げ部位に装着される軸保持手段R3の荷重支持筒80に対して脱着自在に取付けられる第2引き上げ治具C2(図7〜図9参照)とから構成されている。   The coupled portion C of the transport support shaft 3 is lifted out of the housing H by a first lifting jig C1 (see FIGS. 2 to 4) that is detachably attached to the upper end of the transport support shaft 3 and a jack unit JU. From the second lifting jig C2 (see FIGS. 7 to 9) which is detachably attached to the load supporting cylinder 80 of the shaft holding means R3 mounted on the lifting portion of the protruding shaft portion 3A of the transport support shaft 3. It is configured.

第1引き上げ治具C1は、図2〜図4に示すように、搬送支持軸3の上端の取付け座28にボルト68等で固定連結される下側連結板61と、吊下げ板62及び補強板63を備えた上側受力板64と、下側連結板61と上側受力板64とに溶接等で一体的に固着される円筒状の連結筒体65とからなる。
この連結筒体65の高さは、下側連結板61と上側受力板64との対向面間に形成される係合用空間66に対して引き上げ力付与部材52が係脱操作方向である前後方向から入り込み自在となる高さに構成されている。
また、搬送支持軸3の取付け座28に第1引き上げ治具C1を取付けたとき、駆動軸4の上端部に形成されている小径の入力軸部4Aが下側連結板61の貫通孔を通して連結筒体65の内部空間内に入り込むように構成されている。
As shown in FIGS. 2 to 4, the first lifting jig C <b> 1 includes a lower connecting plate 61 that is fixedly connected to the mounting seat 28 at the upper end of the transport support shaft 3 with bolts 68, a suspension plate 62, and a reinforcement. It consists of an upper force receiving plate 64 provided with a plate 63, and a cylindrical connecting cylinder 65 fixed integrally to the lower connecting plate 61 and the upper force receiving plate 64 by welding or the like.
The height of the connecting cylinder 65 is such that the pulling force applying member 52 is in the engagement / disengagement direction with respect to the engaging space 66 formed between the opposing surfaces of the lower connecting plate 61 and the upper force receiving plate 64. It is configured at a height that allows entry from the direction.
Further, when the first lifting jig C1 is attached to the attachment seat 28 of the conveyance support shaft 3, the small-diameter input shaft portion 4A formed at the upper end portion of the drive shaft 4 is connected through the through hole of the lower connection plate 61. It is configured to enter the internal space of the cylindrical body 65.

そして、第1引き上げ治具C1の係合用空間66内に入り込んだ係合位置にある引き上げ力付与部材52の上昇移動により、当該引き上げ力付与部材52が当接している上側受力板64の下面(受力面)に対して搬送支持軸3の軸芯方向に沿う引き上げ力(持上げ力)を付与する。
また、上側受力板64には、両引き上げ力付与部材52の長手方向である左右方向の中央部側に形成された複数のボルト挿通孔52bに連通し、且つ、ボルト69及びナット70で上側受力板64と両引き上げ力付与部材52とを固定連結するためのボルト挿通孔64aが形成されている。
The lower surface of the upper force receiving plate 64 with which the lifting force application member 52 abuts due to the upward movement of the lifting force application member 52 at the engagement position entering the engagement space 66 of the first lifting jig C1. A lifting force (lifting force) along the axial direction of the transport support shaft 3 is applied to the (power receiving surface).
Further, the upper force receiving plate 64 communicates with a plurality of bolt insertion holes 52 b formed on the central portion side in the left-right direction which is the longitudinal direction of the both lifting force applying members 52, and is connected to the upper force receiving plate 64 by bolts 69 and nuts 70. A bolt insertion hole 64a for fixing and connecting the force receiving plate 64 and the both lifting force applying members 52 is formed.

尚、第1引き上げ治具C1を用いて搬送支持軸3に引き上げ力を付与する第1回目の引き上げ作業工程においては、上側取付け部材29の下側連結フランジ29aと下側取付け部材23の上側連結フランジ23bとを固定連結しているボルト30・ナット31を撤去する。   In the first lifting operation step in which the lifting force is applied to the conveyance support shaft 3 using the first lifting jig C1, the upper coupling of the lower coupling flange 29a of the upper mounting member 29 and the lower mounting member 23 is performed. The bolt 30 and the nut 31 that are fixedly connected to the flange 23b are removed.

第2引き上げ治具C2は、図7〜図9に示すように、搬送支持軸3の突出軸部3Aの引き上げ部位に装着された軸保持手段R3の荷重支持筒80に対して搬送支持軸3の軸径方向から装着可能な二分割構造の同一形状の分割引き上げ治具部C2a,C2bから構成されている。
各分割引き上げ治具部C2a,C2bは、引き上げ力付与部材52の上面に取付けられる矩形状の分割下側連結板71と、荷重支持筒80の上方側の連結フランジ81の下面に当接して搬送支持軸3の軸芯方向に沿う引き上げ力(持上げ力)を付与する半円環状の分割上側受力板72と、荷重支持筒80の外周面に沿って外装可能な状態で分割下側連結板71と分割上側受力板72とに溶接等で一体的に固着される半円筒状の分割連結筒体73とを主要構成として備えている。
As shown in FIGS. 7 to 9, the second lifting jig C <b> 2 has the transport support shaft 3 with respect to the load support cylinder 80 of the shaft holding means R <b> 3 attached to the lifting portion of the protruding shaft portion 3 </ b> A of the transport support shaft 3. It is comprised from the division | segmentation raising jig | tool parts C2a and C2b of the same shape of the 2 division | segmentation structure which can be mounted | worn from the axial diameter direction.
Each of the split lifting jig portions C2a and C2b is brought into contact with the lower surface of the rectangular divided lower connecting plate 71 attached to the upper surface of the lifting force applying member 52 and the upper connecting flange 81 of the load supporting cylinder 80 and conveyed. A semi-annular split upper force receiving plate 72 that applies a lifting force (lifting force) along the axial direction of the support shaft 3, and a split lower connecting plate that can be packaged along the outer peripheral surface of the load support cylinder 80. 71 and a semi-cylindrical divided connecting cylinder 73 which is integrally fixed to the upper divided force receiving plate 72 by welding or the like.

さらに、分割下側連結板71と分割上側受力板72との対向面間には、分割連結筒体73の周方向両端から分割面に沿って搬送支持軸3の軸径方向外方側に延出される一対の連結板74と、分割連結筒体73の背面の周方向中央位置及び両連結板74の背面の中間位置からそれぞれ係脱方向に沿って延出される補強板75とが溶接等で固着されている。
また、各連結板74には、両分割引き上げ治具部C2a,C2b同士をボルト・ナットで固定連結するためのボルト挿通孔74aが形成され、分割下側連結板71には、引き上げ力付与部材52の長手方向中央側の複数のボルト挿通孔に連通し、且つ、ボルト69・ナット70で分割下側連結板71と引き上げ力付与部材52とを固定連結するためのボルト挿通孔71aが形成されている。
Furthermore, between the opposing surfaces of the divided lower connecting plate 71 and the divided upper force receiving plate 72, the both ends in the circumferential direction of the divided connecting cylindrical body 73 extend outward in the axial radial direction of the transport support shaft 3 along the divided surface. A pair of extended connecting plates 74 and a reinforcing plate 75 extended along the disengagement direction from the center position in the circumferential direction of the back surface of the split connecting cylinder 73 and the intermediate position of the back surfaces of both connecting plates 74 are welded or the like. It is fixed with.
Further, each connecting plate 74 is formed with a bolt insertion hole 74a for fixing and connecting both split pulling jig portions C2a and C2b with bolts and nuts, and the split lower connecting plate 71 has a pulling force applying member. A bolt insertion hole 71a is formed which communicates with a plurality of bolt insertion holes on the center side in the longitudinal direction of 52, and for fixing and connecting the divided lower connection plate 71 and the lifting force applying member 52 with bolts 69 and nuts 70. ing.

軸保持手段R3は、図5〜図8に示すように、搬出対象機材Eを含む搬送支持軸3の荷重を受け止め可能な複数の荷重支持筒80から構成されている。各荷重支持筒80は、ジャッキユニットJUの引き上げに伴ってハウジングHの上部から新たに露出する、詳しくは、ハウジングHのスライドプレート22の下側取付け部材23から新たに露出する搬送支持軸3の突出軸部3Aの引き上げ部位に対して搬送支持軸3の軸径方向から装着可能な二分割構造の同一形状の分割荷重支持筒体80A,80Bから構成されている。   As shown in FIGS. 5 to 8, the shaft holding means R <b> 3 includes a plurality of load support cylinders 80 capable of receiving the load of the transport support shaft 3 including the unloading target equipment E. Each load supporting cylinder 80 is newly exposed from the upper part of the housing H as the jack unit JU is pulled up. Specifically, the load supporting cylinder 80 is specifically exposed from the lower mounting member 23 of the slide plate 22 of the housing H. It is composed of split load support cylinders 80A and 80B having the same shape and having a two-part structure that can be mounted from the axial direction of the transport support shaft 3 to the raised portion of the protruding shaft portion 3A.

各荷重支持筒80を構成する両分割荷重支持筒体80A,80Bの筒軸心方向の両端部には、他の荷重支持筒80の連結フランジ81とボルト・ナットで固定連結するためのボルト挿通孔81aを備えた半円環状の連結フランジ81が溶接等で固着されている。
さらに、両分割荷重支持筒体80A,80Bの円周方向の両端部には、搬送支持軸3の突出軸部3Aの引き上げ部位に対して軸径方向から装着した外装姿勢(抱持姿勢)で両分割荷重支持筒体80A,80B同士をボルト・ナットで固定連結するためのボルト挿通孔82aを備えた連結板82が溶接等で固着されている。
Bolts are inserted into both ends of the split load support cylinders 80A and 80B constituting each load support cylinder 80 in the axial direction of the cylinder to be fixedly connected to the connection flange 81 of the other load support cylinder 80 with bolts and nuts. A semi-annular connecting flange 81 provided with a hole 81a is fixed by welding or the like.
Further, both ends of the split load supporting cylinders 80A and 80B in the circumferential direction are mounted in an exterior posture (holding posture) attached from the axial radial direction to the raised portion of the protruding shaft portion 3A of the transport support shaft 3. A connecting plate 82 having a bolt insertion hole 82a for fixing and connecting the split load supporting cylinders 80A and 80B with bolts and nuts is fixed by welding or the like.

次に、上述の如く構成された流体機材搬出設備を用いて搬出対象機材Eを引き上げ搬送する流体機材搬出方法について説明する。
尚、搬出対象機材Eは、上述したように、切断後の切断除去管部1Bを抱持した切断機CMであり、ハウジングHの下側作業空間S1内において下部カバー10の内面に安定姿勢で載置支持されており、その状態を図1に示している。
Next, a fluid equipment carrying-out method for lifting and carrying the equipment E to be carried out using the fluid equipment carrying-out facility configured as described above will be described.
As described above, the unloading target equipment E is the cutting machine CM that holds the cut and removed pipe portion 1B after cutting, and in a stable posture on the inner surface of the lower cover 10 in the lower work space S1 of the housing H. The state is shown in FIG.

〔1〕準備作業工程
図1〜図3に示すように、ハウジングHのスライドプレート22における搬送支持軸3の左右両側部に設けられたジャッキ取付け座40に、ジャッキユニットJUを構成する一対のネジジャッキJのジャッキケース41をボルト等で取付ける。一方のジャッキケース41には、ウォームシャフト43の前端部に伝動連結されている電動モータ44を取付けるとともに、両ネジジャッキJのウォームシャフト43の後端部に設けられたスプロケット45に亘って伝動チェーン46を巻回する。
[1] Preparatory work process As shown in FIGS. 1 to 3, a pair of screws constituting the jack unit JU is mounted on the jack mounting seats 40 provided on the left and right sides of the transport support shaft 3 in the slide plate 22 of the housing H. The jack case 41 of the jack J is attached with a bolt or the like. One jack case 41 is attached with an electric motor 44 that is connected to the front end of the worm shaft 43, and is connected to a sprocket 45 provided at the rear end of the worm shaft 43 of both screw jacks J. Wind 46.

両ネジジャッキJのネジ軸42に螺合されているネジ駒47の上面の各々には、連結手段R2の引き上げ力付与部50の一方を構成する昇降体51を前後方向に沿う平行姿勢で載置し、且つ、ボルト等にて固定連結する。
この両昇降体51の前端部同士の上面及び後端部同士の上面に亘って、連結手段R2の引き上げ力付与部50の他方を構成する角棒状の引き上げ力付与部材52を、左右方向に沿う平行姿勢で摺動自在に架設する。架設された両昇降体51と引き上げ力付与部材52とは、両昇降体51に形成されている前後方向に沿う長孔51aと各引き上げ力付与部材52のボルト挿通孔52aとに亘って挿通されたボルト53及びこれに螺合するナット54により係脱方向である前後方向に移動操作可能な状態で連結されている。
両引き上げ力付与部材52は、両昇降体51に形成されている前後方向に沿う長孔51aの外端側に寄せた係合解除位置に保持されている。
On each of the upper surfaces of the screw pieces 47 screwed into the screw shafts 42 of both screw jacks J, an elevating body 51 that constitutes one of the lifting force applying portions 50 of the connecting means R2 is mounted in a parallel posture along the front-rear direction. And fixedly connected with bolts or the like.
A rectangular bar-shaped lifting force applying member 52 that constitutes the other of the lifting force applying portions 50 of the connecting means R2 extends along the left-right direction across the upper surfaces of the front end portions and the rear end portions of the lifting bodies 51. Install in a parallel posture so that it can slide freely. Both the raising and lowering bodies 51 and the lifting force applying member 52 that are installed are inserted through the long holes 51 a formed in the both raising and lowering bodies 51 along the front-rear direction and the bolt insertion holes 52 a of each lifting force applying member 52. The bolts 53 and the nuts 54 screwed to the bolts 53 are connected so as to be movable in the front-rear direction, which is the engagement / disengagement direction.
Both the lifting force applying members 52 are held at the disengagement positions brought close to the outer end sides of the long holes 51 a along the front-rear direction formed in the both lifting bodies 51.

また、搬送支持軸3の上端側の取付け座28には、図2、図3に示すように、搬送支持軸3の被連結部Cの一方を構成する第1引き上げ治具C1の下側連結板61をボルト68で固定連結する。
この状態において、図4に示すように、両引き上げ力付与部材52を両昇降体51の長孔51aの内端側に寄せた係合位置に移動操作し、第1引き上げ治具C1の下側連結板61と上側受力板64との対向面間に形成されている係合用空間66に対して、両引き上げ力付与部材52を係脱操作方向である前後方向から入り込み配置する。
尚、第1引き上げ治具C1の係合用空間66内に両引き上げ力付与部材52が入り込み配置された時点で、両昇降体51と引き上げ力付与部材52とをボルト53・ナット54で固定連結するとともに、引き上げ力付与部材52と第1引き上げ治具C1の上側受力板64とをボルト69・ナット70で固定連結する。
また、上側取付け部材29の下側連結フランジ29aと下側取付け部材23の上側連結フランジ23bとを固定連結しているボルト30・ナット31を撤去する。
Further, the mounting seat 28 on the upper end side of the transport support shaft 3 is connected to the lower side of the first lifting jig C1 constituting one of the connected portions C of the transport support shaft 3, as shown in FIGS. The plate 61 is fixedly connected with a bolt 68.
In this state, as shown in FIG. 4, both the lifting force applying members 52 are moved to the engagement positions brought closer to the inner ends of the long holes 51 a of the lifting and lowering bodies 51, and the lower side of the first lifting jig C <b> 1. Both pulling force applying members 52 are inserted into the engaging space 66 formed between the opposing surfaces of the connecting plate 61 and the upper force receiving plate 64 from the front-rear direction which is the engaging / disengaging operation direction.
It should be noted that, when the both lifting force applying members 52 are disposed in the engagement space 66 of the first lifting jig C1, both the lifting and lowering bodies 51 and the lifting force applying member 52 are fixedly connected by bolts 53 and nuts 54. At the same time, the lifting force applying member 52 and the upper force receiving plate 64 of the first lifting jig C1 are fixedly connected by bolts 69 and nuts 70.
Further, the bolt 30 and the nut 31 that fixedly connect the lower connecting flange 29a of the upper mounting member 29 and the upper connecting flange 23b of the lower mounting member 23 are removed.

〔2〕第1回目の引き上げ作業工程
図5に示すように、ジャッキユニットJUの電動モータ44を正転駆動すると、両ネジジャッキJのネジ軸42が同期して同方向に同速度で回転し、両ネジ軸42に螺合されているネジ駒47を介して両昇降体51及び両引き上げ力付与部材52が同方向に同量だけ上昇する。
第1引き上げ治具C1の係合用空間66内に入り込んだ係合位置にある引き上げ力付与部材52の上昇移動により、当該引き上げ力付与部材52が当接している上側受力板64の下面に対して搬送支持軸3の軸芯方向に沿う引き上げ力(持上げ力)が付与される。
[2] First lifting operation step As shown in FIG. 5, when the electric motor 44 of the jack unit JU is driven to rotate forward, the screw shafts 42 of both screw jacks J rotate in the same direction and at the same speed. The lifting and lowering bodies 51 and the lifting force applying members 52 are lifted by the same amount in the same direction via the screw pieces 47 screwed to the both screw shafts 42.
Due to the upward movement of the lifting force application member 52 in the engagement position that has entered the engagement space 66 of the first lifting jig C1, the lower surface of the upper force receiving plate 64 with which the lifting force application member 52 is in contact. Thus, a lifting force (lifting force) along the axial direction of the transport support shaft 3 is applied.

両ネジ軸42のネジ駒47の第1回目の上昇ストローク(引き上げストローク)は、搬送支持軸3の総引き上げ長さの複数分の1に相当する分割ストロークに設定されている。
この両ネジ軸42のネジ駒47による第1回目の上昇ストロークにより、離間移動した上側取付け部材29の下側連結フランジ29aと下側取付け部材23の上側連結フランジ23bとの間において、ハウジングHのスライドプレート22の下側取付け部材23から搬送支持軸3の突出軸部3Aの引き上げ部位が新たに露出する。この露出した突出軸部3Aの引き上げ部位には、軸保持手段R3の構成部材で、第1回目の上昇ストロークに対応する引き上げ高さに見合った1個又は複数個の荷重支持筒80を搬送支持軸3の軸径方向から装着する。
当該実施形態では、高さの異なる二種類(例えば、高さが450mmと275mmの二種類)の荷重支持筒80を1個ずつ組み合わせて装着してある。両荷重支持筒80同士は固定連結されていない。
The first lifting stroke (pickup stroke) of the screw pieces 47 of both screw shafts 42 is set to a divided stroke corresponding to a plurality of one-thousands of the total lifting length of the transport support shaft 3.
Due to the first ascending stroke by the screw pieces 47 of the screw shafts 42, the housing H is disposed between the lower connecting flange 29a of the upper mounting member 29 and the upper connecting flange 23b of the lower mounting member 23 which are moved apart. From the lower mounting member 23 of the slide plate 22, the raised portion of the protruding shaft portion 3 </ b> A of the transport support shaft 3 is newly exposed. One or a plurality of load support cylinders 80 corresponding to the lifting height corresponding to the first lifting stroke are conveyed and supported by the constituent members of the shaft holding means R3 at the exposed lifting portion of the protruding shaft portion 3A. The shaft 3 is mounted from the axial direction.
In this embodiment, two types of load support cylinders 80 having different heights (for example, two types having a height of 450 mm and 275 mm) are mounted in combination. Both load supporting cylinders 80 are not fixedly connected.

具体的には、荷重支持筒80を構成する二分割構造の同一形状の分割荷重支持筒体80A,80Bを搬送支持軸3の軸径方向から装着し、この外装姿勢(抱持姿勢)にある両分割荷重支持筒体80A,80Bの連結板82同士をボルト・ナットで固定連結する。
また、複数個の荷重支持筒80を装着する場合において、上下方向で隣接する両荷重支持筒80の連結フランジ81同士を必要に応じてボルト・ナットで固定連結する。
Specifically, the split load support cylinders 80A and 80B having the same shape of the two-part structure constituting the load support cylinder 80 are mounted from the axial direction of the transport support shaft 3 and are in this exterior posture (holding posture). The connecting plates 82 of both split load supporting cylinders 80A and 80B are fixedly connected with bolts and nuts.
When a plurality of load support cylinders 80 are mounted, the connection flanges 81 of the two load support cylinders 80 adjacent in the vertical direction are fixedly connected with bolts and nuts as necessary.

尚、両ネジ軸42のネジ駒47の第1回目から最終引き上げとなる第4回目までの各上昇ストローク(引き上げストローク)は、搬送支持軸3の総引き上げ長さの複数分の1に相当する分割ストロークよりも少し大に設定されている。換言すれば、ジャッキユニットJUによって引き上げられた搬送支持軸3の突出軸部3Aの引き上げ部位の長さが、荷重支持筒80の装着高さよりも大に設定されている。
そのため、ジャッキユニットJUによって引き上げられた搬送支持軸3の突出軸部3Aの引き上げ部位の長さが、荷重支持筒80の装着高さよりも大となり、その余剰引き上げによって現出される空間的な余裕により、荷重支持筒80の装着作業を能率良く容易に行うことができる。
Note that each of the lifting strokes (lifting strokes) from the first time of the screw pieces 47 of the screw shafts 42 to the fourth time of final lifting correspond to a plurality of a plurality of the total lifting length of the transport support shaft 3. It is set slightly larger than the division stroke. In other words, the length of the lifted portion of the protruding shaft portion 3A of the transport support shaft 3 lifted by the jack unit JU is set to be larger than the mounting height of the load support tube 80.
For this reason, the length of the lifted portion of the protruding shaft portion 3A of the transport support shaft 3 lifted by the jack unit JU is larger than the mounting height of the load support cylinder 80, and the spatial margin that appears due to the excessive pulling up. Thus, the mounting operation of the load supporting cylinder 80 can be performed efficiently and easily.

また、荷重支持筒80の第1回目の装着作業が完了した時点で、ジャッキユニットJUの電動モータ44を逆転駆動し、両ネジ軸42に螺合されているネジ駒47を介して両昇降体51及び両引き上げ力付与部材52を同方向に同量だけ下降させる。
この両引き上げ力付与部材52の下降により、両引き上げ力付与部材52が第1引き上げ治具C1の上側受力板64の下面から下方に離間し、搬出対象機材Eを含む搬送支持軸3の荷重が装着された荷重支持筒80を介してハウジングHのスライドプレート22側の下側取付け部材23に確実に受け止め支持される。
Further, when the first mounting operation of the load supporting cylinder 80 is completed, the electric motor 44 of the jack unit JU is driven in reverse, and both lifting bodies are connected via the screw pieces 47 screwed to the both screw shafts 42. 51 and both lifting force applying members 52 are lowered in the same direction by the same amount.
Due to the lowering of the both lifting force applying members 52, the both lifting force applying members 52 are separated downward from the lower surface of the upper force receiving plate 64 of the first lifting jig C1, and the load of the transport support shaft 3 including the unloading target equipment E is loaded. Is securely received and supported by the lower mounting member 23 on the slide plate 22 side of the housing H through the load support cylinder 80 to which the is attached.

その後、両引き上げ力付与部材52を、両昇降体51の長孔51aに沿って係合位置から係合解除位置に移動操作するともに、ジャッキユニットJUの電動モータ44を逆転駆動して、両引き上げ力付与部材52を次の引き上げ開始位置にまで下降させる。   Thereafter, both the lifting force applying members 52 are moved from the engagement position to the disengagement position along the long holes 51a of the lifting and lowering bodies 51, and the electric motor 44 of the jack unit JU is driven in the reverse direction so as to lift both. The force giving member 52 is lowered to the next pulling start position.

〔3〕第2回目の引き上げ作業工程
図6〜図9に示すように、第1回目の引き上げ作業工程で装着された最上部の荷重支持筒80に、搬送支持軸3の被連結部Cの他方を構成する第2引き上げ治具C2を係脱操作方向である前後方向から装着する。
具体的には、最上部の荷重支持筒80に対して第2引き上げ治具C2を構成する二分割構造の同一形状の分割引き上げ治具部C2a,C2bを搬送支持軸3の軸径方向から装着し、この外装姿勢にある両分割引き上げ治具部C2a,C2bの連結板74同士をボルト・ナットで固定連結する。
[3] Second Lifting Operation Step As shown in FIGS. 6 to 9, the uppermost load support cylinder 80 mounted in the first lifting operation step is connected to the connected portion C of the transport support shaft 3. The second lifting jig C2 constituting the other is mounted from the front-rear direction, which is the engaging / disengaging direction.
Specifically, the split lifting jig portions C2a and C2b having the same shape of the two split structure constituting the second lifting jig C2 are attached to the uppermost load support cylinder 80 from the axial direction of the transport support shaft 3. Then, the connecting plates 74 of both split pulling jig portions C2a and C2b in the exterior posture are fixedly connected with bolts and nuts.

尚、当該実施形態では、第2回目から第4回目までの引き上げ作業工程において第2引き上げ治具C2を使用するため、この第2引き上げ治具C2の両分割引き上げ治具部C2a,C2bの分割下側連結板71が、連結手段R2の引き上げ力付与部50の他方を構成する両引き上げ力付与部材52の上面にボルト69・ナット70で固定連結されている。
そのため、図9に示すように、両引き上げ力付与部50を両昇降体51の長孔51aに沿って係合解除位置から係合位置に移動操作すると、両分割引き上げ治具部C2a,C2b同士が荷重支持筒80に外装された状態で接合し、この接合状態で両分割引き上げ治具部C2a,C2bの連結板74同士をボルト・ナットにて固定連結することになる。
In this embodiment, since the second lifting jig C2 is used in the second to fourth lifting operation steps, the divided lifting jig portions C2a and C2b of the second lifting jig C2 are divided. The lower connecting plate 71 is fixedly connected to the upper surface of both lifting force applying members 52 constituting the other of the lifting force applying portions 50 of the connecting means R2 by bolts 69 and nuts 70.
Therefore, as shown in FIG. 9, when both lifting force application portions 50 are moved from the disengagement position to the engagement position along the long holes 51 a of the two lifting bodies 51, both split lifting jig portions C <b> 2 a and C <b> 2 b are connected to each other. Are joined to the load supporting cylinder 80, and in this joined state, the connecting plates 74 of the two split lifting jig portions C2a and C2b are fixedly connected to each other with bolts and nuts.

次に、図10に示すように、ジャッキユニットJUの電動モータ44を正転駆動すると、両ネジジャッキJのネジ軸42に螺合されているネジ駒47を介して両昇降体51及び両引き上げ力付与部材52が同方向に同量だけ上昇する。
このとき、両分割引き上げ治具部C2a,C2bの分割上側受力板72の上面が荷重支持筒80の上方側の連結フランジ81の下面に当接した状態にあるため、両分割引き上げ治具部C2a,C2bの分割下側連結板71が固定連結されている引き上げ力付与部材52の上昇移動により、両分割引き上げ治具部C2a,C2b及び荷重支持筒80を介して搬送支持軸3に軸芯方向に沿う引き上げ力(持上げ力)が付与される。
Next, as shown in FIG. 10, when the electric motor 44 of the jack unit JU is driven to rotate forward, both the lifting and lowering bodies 51 and the both lifting bodies 51 are lifted via the screw pieces 47 screwed to the screw shafts 42 of the both screw jacks J. The force applying member 52 rises by the same amount in the same direction.
At this time, since the upper surface of the divided upper force receiving plate 72 of both split lifting jig portions C2a and C2b is in contact with the lower surface of the connecting flange 81 on the upper side of the load supporting cylinder 80, both split lifting jig portions When the lifting force application member 52 to which the divided lower connecting plate 71 of C2a and C2b is fixedly connected is moved upward, the shaft is connected to the transport support shaft 3 via the split lifting jig portions C2a and C2b and the load support cylinder 80. A lifting force (lifting force) along the direction is applied.

両ネジ軸42のネジ駒47の第2回目の上昇ストローク(引き上げストローク)は、搬送支持軸3の総引き上げ長さの複数分の1に相当する分割ストロークよりも少し大に設定され、この第2回目の上昇ストロークにより、離間移動した下から2番目の荷重支持筒80における下方側の連結フランジ81と最下部の荷重支持筒80における上方側の連結フランジ81との間において、ハウジングHのスライドプレート22の下側取付け部材23から搬送支持軸3の突出軸部3Aの引き上げ部位が新たに露出する。
この露出した突出軸部3Aの引き上げ部位には、図12に示すように、第2回目の上昇ストロークに対応する引き上げ高さに見合った1個又は複数個の荷重支持筒80を搬送支持軸3の軸径方向から装着する。
当該実施形態では、第1回目の引き上げ作業工程で装着された高さの異なる両荷重支持筒80間に、同一高さの2個の荷重支持筒80(例えば、高さが450mmの荷重支持筒80の2個)を装着してある。
The second ascending stroke (pickup stroke) of the screw pieces 47 of both screw shafts 42 is set slightly larger than the divided stroke corresponding to a plurality of one-thousands of the total lifting length of the transport support shaft 3. Due to the second ascending stroke, the housing H slides between the lower connecting flange 81 in the second load supporting cylinder 80 and the upper connecting flange 81 in the lowermost load supporting cylinder 80 which are separated from each other. The raised portion of the protruding shaft portion 3A of the conveyance support shaft 3 is newly exposed from the lower mounting member 23 of the plate 22.
As shown in FIG. 12, one or a plurality of load support cylinders 80 corresponding to the lifting height corresponding to the second lifting stroke are provided on the exposed lifting portion of the protruding shaft portion 3A. Install from the shaft radial direction.
In this embodiment, two load support tubes 80 having the same height (for example, a load support tube having a height of 450 mm) are provided between the load support tubes 80 having different heights mounted in the first lifting operation step. 2 of 80).

また、荷重支持筒80の第2回目の装着作業が完了した時点で、ジャッキユニットJUの電動モータ44を逆転駆動し、両ネジ軸42に螺合されているネジ駒47を介して両昇降体51、両引き上げ力付与部材52、両分割引き上げ治具部C2a,C2bを同方向に同量だけ下降させる。
この下降に伴って両分割引き上げ治具部C2a,C2bの分割上側受力板72の上面が最上部の荷重支持筒80の上方側の連結フランジ81の下面から下方に離間し、搬出対象機材Eを含む搬送支持軸3の荷重が、装着された合計4個の荷重支持筒80を介してハウジングHのスライドプレート22側の下側取付け部材23に確実に受け止め支持される。
Further, when the second mounting operation of the load supporting cylinder 80 is completed, the electric motor 44 of the jack unit JU is driven in the reverse direction, and both lifting bodies are connected via the screw pieces 47 screwed to the both screw shafts 42. 51, both lifting force applying members 52, and both split lifting jig portions C2a, C2b are lowered in the same direction by the same amount.
Along with this lowering, the upper surface of the divided upper force receiving plate 72 of both divided lifting jig portions C2a and C2b is separated downward from the lower surface of the upper connecting flange 81 of the uppermost load supporting cylinder 80, and the carrying-out target equipment E Is received and supported by the lower mounting member 23 on the slide plate 22 side of the housing H through a total of four load support cylinders 80 mounted.

その後、図12に示すように、第2引き上げ治具C2の両分割引き上げ治具部C2a,C2bが固定連結されている両引き上げ力付与部材52を、両昇降体51の長孔51aに沿って係合位置から係合解除位置に移動操作するともに、ジャッキユニットJUの電動モータ44を逆転駆動して、第2引き上げ治具C2の両分割引き上げ治具部C2a,C2bを次の引き上げ開始位置にまで下降させる。   Thereafter, as shown in FIG. 12, both lifting force applying members 52 to which both split lifting jig portions C <b> 2 a and C <b> 2 b of the second lifting jig C <b> 2 are fixedly connected are moved along the long holes 51 a of both the lifting bodies 51. While moving from the engagement position to the disengagement position, the electric motor 44 of the jack unit JU is driven in reverse so that both split lifting jig portions C2a and C2b of the second lifting jig C2 are moved to the next lifting start position. To lower.

〔4〕第3回目の引き上げ作業工程
図12に示すように、両引き上げ力付与部50を両昇降体51の長孔51aに沿って係合解除位置から係合位置に移動操作し、両引き上げ力付与部50に固定連結されている第2引き上げ治具C2の両分割引き上げ治具部C2a,C2bを、第2回目の引き上げ作業工程で装着された荷重支持筒80のうち、下方から第2番目に位置する荷重支持筒80に装着し、この外装姿勢にある両分割引き上げ治具部C2a,C2bの連結板74同士をボルト・ナットで固定連結する。
[4] Third Lifting Operation Step As shown in FIG. 12, both lifting force applying portions 50 are moved from the disengagement position to the engagement position along the long holes 51a of the lifting and lowering bodies 51, and both lifting operations are performed. The two split lifting jigs C2a and C2b of the second lifting jig C2 fixedly connected to the force applying part 50 are secondly loaded from below in the load supporting cylinder 80 mounted in the second lifting operation process. It attaches to the load support cylinder 80 located in the second position, and the connection plates 74 of both split pulling jig portions C2a and C2b in this exterior posture are fixedly connected with bolts and nuts.

次に、ジャッキユニットJUの電動モータ44を正転駆動すると、図13に示すように、両ネジジャッキJのネジ軸42に螺合されているネジ駒47を介して両昇降体51及び両引き上げ力付与部材52が同方向に同量だけ上昇する。
このとき、両分割引き上げ治具部C2a,C2bの分割上側受力板72の上面が荷重支持筒80の上方側の連結フランジ81の下面に当接した状態にあるため、両分割引き上げ治具部C2a,C2bの分割下側連結板71が固定連結されている引き上げ力付与部材52の上昇移動により、両分割引き上げ治具部C2a,C2b及び荷重支持筒80を介して搬送支持軸3に軸芯方向に沿う引き上げ力(持上げ力)が付与される。
両ネジ軸42のネジ駒47の第3回目の上昇ストローク(引き上げストローク)は、搬送支持軸3の総引き上げ長さの複数分の1に相当する分割ストロークよりも少し大に設定され、この第3回目の上昇ストロークにより、離間移動した下から2番目の荷重支持筒80における下方側の連結フランジ81と最下部の荷重支持筒80における上方側の連結フランジ81との間において、ハウジングHのスライドプレート22の下側取付け部材23から搬送支持軸3の突出軸部3Aの引き上げ部位が新たに露出する。
この露出した突出軸部3Aの引き上げ部位には、図14に示すように、第3回目の上昇ストロークに対応する引き上げ高さに見合った1個又は複数個の荷重支持筒80を搬送支持軸3の軸径方向から装着する。
当該実施形態では、最下端の荷重支持筒80と下方から第2番目に位置する荷重支持筒80との間に、同一高さの2個の荷重支持筒80(例えば、高さが450mmの荷重支持筒80の2個)を装着してある。
Next, when the electric motor 44 of the jack unit JU is driven to rotate forward, as shown in FIG. 13, both the lifting and lowering bodies 51 and the both lifting bodies 51 are lifted through the screw pieces 47 screwed into the screw shafts 42 of the both screw jacks J. The force applying member 52 rises by the same amount in the same direction.
At this time, since the upper surface of the divided upper force receiving plate 72 of both split lifting jig portions C2a and C2b is in contact with the lower surface of the connecting flange 81 on the upper side of the load supporting cylinder 80, both split lifting jig portions When the lifting force application member 52 to which the divided lower connecting plate 71 of C2a and C2b is fixedly connected is moved upward, the shaft is connected to the transport support shaft 3 via the split lifting jig portions C2a and C2b and the load support cylinder 80. A lifting force (lifting force) along the direction is applied.
The third ascending stroke (pickup stroke) of the screw pieces 47 of both screw shafts 42 is set to be slightly larger than the divided stroke corresponding to a plurality of one-thousands of the total lifting length of the transport support shaft 3. Due to the third ascending stroke, the housing H slides between the lower connecting flange 81 in the second load support cylinder 80 that has moved away from the lower and the upper connecting flange 81 in the lowermost load support cylinder 80. The raised portion of the protruding shaft portion 3A of the conveyance support shaft 3 is newly exposed from the lower mounting member 23 of the plate 22.
As shown in FIG. 14, one or more load support cylinders 80 corresponding to the lifting height corresponding to the third lifting stroke are provided at the lifting portion of the exposed protruding shaft portion 3 </ b> A. Install from the shaft radial direction.
In this embodiment, two load support tubes 80 having the same height (for example, a load having a height of 450 mm) are provided between the load support tube 80 at the lowest end and the load support tube 80 positioned second from the bottom. Two support cylinders 80) are attached.

また、荷重支持筒80の第3回目の装着作業が完了した時点で、ジャッキユニットJUの電動モータ44を逆転駆動し、両ネジ軸42に螺合されているネジ駒47を介して両昇降体51、両引き上げ力付与部材52、両分割引き上げ治具部C2a,C2bを同方向に同量だけ下降させる。
この下降に伴って両分割引き上げ治具部C2a,C2bの分割上側受力板72の上面が下から2番目の荷重支持筒80の上方側の連結フランジ81の下面から下方に離間し、搬出対象機材Eを含む搬送支持軸3の荷重が装着された合計6個の荷重支持筒80を介してハウジングHのスライドプレート22側の下側取付け部材23に確実に受け止め支持される。
Further, when the third mounting operation of the load supporting cylinder 80 is completed, the electric motor 44 of the jack unit JU is driven in reverse, and both lifting bodies are connected via the screw pieces 47 screwed to the both screw shafts 42. 51, both lifting force applying members 52, and both split lifting jig portions C2a, C2b are lowered in the same direction by the same amount.
Along with this lowering, the upper surface of the divided upper force receiving plate 72 of both divided lifting jig portions C2a, C2b is separated downward from the lower surface of the connecting flange 81 on the upper side of the second load supporting cylinder 80 from the lower side, and is to be carried out. It is reliably received and supported by the lower mounting member 23 on the slide plate 22 side of the housing H via a total of six load support cylinders 80 to which loads of the transport support shaft 3 including the equipment E are mounted.

その後、第2引き上げ治具C2の両分割引き上げ治具部C2a,C2bが固定連結されている両引き上げ力付与部材52を、両昇降体51の長孔51aに沿って係合位置から係合解除位置に移動操作するともに、ジャッキユニットJUの電動モータ44を逆転駆動して、第2引き上げ治具C2の両分割引き上げ治具部C2a,C2bを次の引き上げ開始位置にまで下降させる。   Thereafter, the both lifting force applying members 52, to which both split lifting jig portions C2a and C2b of the second lifting jig C2 are fixedly connected, are disengaged from the engaging position along the long holes 51a of the lifting and lowering bodies 51. While moving to the position, the electric motor 44 of the jack unit JU is driven in reverse to lower both split pulling jig portions C2a and C2b of the second pulling jig C2 to the next pulling start position.

〔5〕第4回目の引き上げ作業工程
図14に示すように、両引き上げ力付与部50を両昇降体51の長孔51aに沿って係合解除位置から係合位置に移動操作し、両引き上げ力付与部50に固定連結されている第2引き上げ治具C2の両分割引き上げ治具部C2a,C2bを、第3回目の引き上げ作業工程で装着された下方から2番目に位置する荷重支持筒80に装着し、この外装姿勢にある両分割引き上げ治具部C2a,C2bの連結板74同士をボルト・ナットで固定連結する。
[5] Fourth Lifting Operation Step As shown in FIG. 14, both lifting force application portions 50 are moved from the disengagement position to the engagement position along the long holes 51 a of both lifting and lowering bodies 51. The load supporting cylinder 80 located at the second position from the bottom mounted in the third pulling operation step is the two split pulling jig portions C2a and C2b of the second pulling jig C2 fixedly connected to the force applying portion 50. And the connecting plates 74 of both split pulling jig portions C2a and C2b in the exterior posture are fixedly connected with bolts and nuts.

次に、ジャッキユニットJUの電動モータ44を正転駆動すると、図15、図16に示すように、両ネジジャッキJのネジ軸42に螺合されているネジ駒47を介して両昇降体51及び両引き上げ力付与部材52が同方向に同量だけ上昇する。
このとき、両分割引き上げ治具部C2a,C2bの分割上側受力板72の上面が荷重支持筒80の上方側の連結フランジ81の下面に当接した状態にあるため、両分割引き上げ治具部C2a,C2bの分割下側連結板71が固定連結されている引き上げ力付与部材52の上昇移動により、両分割引き上げ治具部C2a,C2b及び荷重支持筒80を介して搬送支持軸3に軸芯方向に沿う引き上げ力(持上げ力)が付与される。
両ネジ軸42のネジ駒47の第4回目の上昇ストローク(引き上げストローク)は、搬送支持軸3の総引き上げ長さの複数分の1に相当する分割ストロークに設定され、この第4回目の上昇ストロークにより、搬出対象機材Eは、ハウジングHの上側作業空間S2内に完全に引き上げ搬送される。
Next, when the electric motor 44 of the jack unit JU is driven to rotate in the forward direction, as shown in FIGS. 15 and 16, both the lifting bodies 51 are connected via the screw pieces 47 screwed to the screw shafts 42 of the both screw jacks J. And both the lifting force giving members 52 rise by the same amount in the same direction.
At this time, since the upper surface of the divided upper force receiving plate 72 of both split lifting jig portions C2a and C2b is in contact with the lower surface of the connecting flange 81 on the upper side of the load supporting cylinder 80, both split lifting jig portions When the lifting force application member 52 to which the divided lower connecting plate 71 of C2a and C2b is fixedly connected is moved upward, the shaft is connected to the transport support shaft 3 via the split lifting jig portions C2a and C2b and the load support cylinder 80. A lifting force (lifting force) along the direction is applied.
The fourth lifting stroke (pickup stroke) of the screw pieces 47 of both screw shafts 42 is set to a divided stroke corresponding to a plurality of one-thousands of the total lifting length of the transport support shaft 3, and this fourth lifting stroke is performed. Due to the stroke, the unloading target equipment E is completely lifted and conveyed into the upper work space S2 of the housing H.

ハウジングHの上側作業空間S2内に搬出対象機材Eが引き上げ搬送された時点で、作業用開閉弁Vの弁体5を閉弁操作し、ハウジングHの上側作業空間S2内の水を外部に排出する。このとき、搬出対象機材Eは上側作業空間S2内において安定姿勢で載置支持されている。   When the material E to be carried out is lifted and conveyed into the upper work space S2 of the housing H, the valve body 5 of the work on-off valve V is closed to discharge the water in the upper work space S2 of the housing H to the outside. To do. At this time, the carry-out target equipment E is placed and supported in a stable posture in the upper work space S2.

また、引き上げ開始位置を確定するために装着されている最下端の高さの低い荷重支持筒80は搬送支持軸3の突出軸部3Aから撤去され、新たな荷重支持筒80は装着されていない。そのため、搬出対象機材Eを含む搬送支持軸3の荷重は、両分割引き上げ治具部C2a,C2bと引き上げ力付与部材52及び両昇降体51を介して両ネジジャッキJのネジ軸42に確実に受け止め支持されている。   Further, the load support cylinder 80 having the lowest height at the bottom end, which is mounted to determine the pulling start position, is removed from the protruding shaft portion 3A of the transport support shaft 3, and no new load support cylinder 80 is mounted. . Therefore, the load of the conveyance support shaft 3 including the unloading target equipment E is surely applied to the screw shafts 42 of the screw jacks J via both split lifting jig portions C2a and C2b, the lifting force applying member 52, and both the lifting bodies 51. It is supported and supported.

上述のような分割ストローク単位での搬送支持軸3の引き上げ作業と引き上げ位置での搬送支持軸3の位置保持作業との繰り返しによって、ハウジングHの下側作業空間S1内の搬出対象機材Eを上側作業空間S2内に確実に引き上げ搬送することができる。
したがって、ハウジングHの上方に少なくとも搬送支持軸3の全長以上の十分な引上げ作業空間を確保することができない場合、或いは、搬送支持軸3及びハウジングHが鉛直方向に対して傾斜している場合であっても、搬送支持軸3に対して引き上げ力を拗れの無い状態で効率良く付与して、下側作業空間S1内の搬出対象機材Eを上側作業空間S2内に確実、スムーズに引き上げ搬送することができる。
しかも、ジャッキユニットJUの作動ストロークが搬送支持軸3の総引き上げ長さの複数分の1に相当する分割ストロークであるため、ジャッキユニットJU自体が小型になり、引き上げ搬送のための設備をコンパクトに構成することができる。
By repeating the lifting operation of the conveyance support shaft 3 in units of divided strokes as described above and the position holding operation of the conveyance support shaft 3 at the lifting position, the unloading target equipment E in the lower work space S1 of the housing H is moved upward. It can be reliably pulled up and conveyed into the work space S2.
Therefore, when it is not possible to secure a sufficient lifting work space at least above the entire length of the transport support shaft 3 above the housing H, or when the transport support shaft 3 and the housing H are inclined with respect to the vertical direction. Even if it exists, the lifting force is efficiently applied to the conveyance support shaft 3 without any twist, and the unloading target equipment E in the lower work space S1 is reliably and smoothly lifted and conveyed into the upper work space S2. can do.
Moreover, since the operation stroke of the jack unit JU is a divided stroke corresponding to a plurality of one-thousandths of the total lifting length of the transport support shaft 3, the jack unit JU itself becomes smaller, and the equipment for lifting and transporting is made compact. Can be configured.

〔6〕搬出作業工程
図17、図18に示すように、ハウジングHのスライドプレート22の左右一対のジャッキ取付け座40からネジジャッキJを撤去し、搬送支持軸3の上端部の両吊下げアーム26とジャッキ取付け座40との間に、荷重支持筒80を装着してある搬送支持軸3の吊下げ姿勢の安定化させるためのチェーンブロック90を取付ける。
次に、搬送支持軸3の上端部の第1引き上げ治具C1の吊下げ板62に、移動式クレーンの吊下げフック91に掛止された吊下げワイヤー92を取付けるとともに、搬送支持軸3の下端部と切断機CMの駆動部2との連結を解除する。
この状態でスライドプレート22と荷重支持筒80を装着してある搬送支持軸3を吊上げ、所定箇所に搬出する。
[6] Unloading work process As shown in FIGS. 17 and 18, the screw jacks J are removed from the pair of left and right jack mounting seats 40 of the slide plate 22 of the housing H, and both suspension arms at the upper end of the transport support shaft 3 are removed. 26 and the jack mounting seat 40 are attached with a chain block 90 for stabilizing the suspension posture of the transport support shaft 3 on which the load support cylinder 80 is mounted.
Next, the suspension wire 92 attached to the suspension hook 91 of the mobile crane is attached to the suspension plate 62 of the first lifting jig C1 at the upper end of the transport support shaft 3, and the transport support shaft 3 The connection between the lower end and the drive unit 2 of the cutting machine CM is released.
In this state, the conveyance support shaft 3 on which the slide plate 22 and the load support cylinder 80 are mounted is lifted and carried out to a predetermined location.

この場合、切断機CMが存在せず、搬送支持軸3の長さだけのコンパクトな形態で吊り下げて搬出するため、ハウジングの上方に少なくとも搬送支持軸の全長以上の十分な引上げ作業空間を確保することができない場合でも適用することができる。   In this case, there is no cutting machine CM, and since it is suspended and carried out in a compact form that is only the length of the conveyance support shaft 3, a sufficient lifting work space that is at least the full length of the conveyance support shaft is secured above the housing. You can apply even if you can't.

〔その他の実施形態〕
(1)上述の実施形態では、引き上げ搬送装置Rの引き上げ手段R1をハウジングHに設置したが、作業用ピットを構築するフレーム材からハウジングHの上部に延出された鋼材等の固定部に引き上げ搬送装置Rの引き上げ手段R1を配置してもよい。
[Other Embodiments]
(1) In the above-described embodiment, the lifting means R1 of the lifting and conveying apparatus R is installed in the housing H. However, the lifting means R1 is lifted from the frame material for constructing the working pits to a fixed portion such as a steel material extended to the upper part of the housing H. You may arrange | position the raising means R1 of the conveying apparatus R. FIG.

(2)上述の実施形態では、引き上げ手段R1を左右一対のネジジャッキJを備えたジャッキユニットJUから構成したが、このジャッキユニットJUを油圧ジャッキから構成してもよい。
さらに、引き上げ手段R1を油圧シリンダ等の流体圧シリンダから構成してもよい。
(2) In the above-described embodiment, the lifting means R1 is configured by the jack unit JU including the pair of left and right screw jacks J. However, the jack unit JU may be configured by a hydraulic jack.
Further, the lifting means R1 may be constituted by a fluid pressure cylinder such as a hydraulic cylinder.

(3)上述の実施形態では、軸保持手段R3を、搬出対象機材Eを含む搬送支持軸3の荷重を受け止め可能な複数の脱着自在な荷重支持筒80から構成したが、搬送支持軸3を軸径方向から挾持固定する挾持固定状態と挾持解除状態とに切替可能な軸挾持固定具から構成してもよい。
要するに、軸保持手段R3としては、搬出対象機材Eを含む搬送支持軸3の荷重を受け止めて引き上げ位置に位置保持することのできるものであれば、如何なる構造のものを用いてもよい。
(3) In the above-described embodiment, the shaft holding means R3 is configured by the plurality of detachable load support cylinders 80 that can receive the load of the transport support shaft 3 including the unloading target equipment E. You may comprise from the shaft clamping fixture which can be switched to the clamping fixed state which clamps and fixes from an axial direction, and a clamping cancellation | release state.
In short, as the shaft holding means R3, any structure may be used as long as it can receive the load of the transport support shaft 3 including the unloading target equipment E and hold it in the lifted position.

(4)上述の実施形態では、ハウジングHの下側作業空間S1内において水道管1の作業対象領域に存在する搬出対象機材Eとして、切断後の切断除去管部1Bを抱持した切断機CMを例示したが、搬出対象機材Eとしては交換対象の制水弁の弁体や内弁箱等であってもよい。   (4) In the above-described embodiment, the cutting machine CM that holds the cut and removed pipe portion 1B after cutting as the unloading target equipment E existing in the work target area of the water pipe 1 in the lower work space S1 of the housing H. However, the carry-out target equipment E may be a valve body or an inner valve box of a water control valve to be replaced.

(5)上述の実施形態では、搬送支持軸3の被連結部Cを、搬送支持軸3の上端部に脱着自在に取付けられる第1引き上げ治具C1と、ジャッキユニットJUによってハウジングH外に引き上げられた搬送支持軸3の突出軸部3Aの引き上げ部位に装着される軸保持手段R3の荷重支持筒80に対して脱着自在に取付けられる第2引き上げ治具C2との2種類から構成したが、第1引き上げ治具C1の機能と第2引き上げ治具C2の機能とを備えた1種類の引き上げ治具から構成してもよい。   (5) In the above-described embodiment, the connected portion C of the transport support shaft 3 is pulled out of the housing H by the first lifting jig C1 detachably attached to the upper end of the transport support shaft 3 and the jack unit JU. The second support jig C2 is detachably attached to the load support cylinder 80 of the shaft holding means R3 attached to the lifted portion of the protruding shaft portion 3A of the transport support shaft 3 formed. You may comprise from one type of raising jig provided with the function of the 1st raising jig | tool C1, and the function of the 2nd raising jig C2.

(6)上述の実施形態では、連結手段R2を、搬送支持軸3の被連結部Cに対して搬送支持軸3の軸径方向である前後方向から係脱操作可能な引き上げ力付与部50から構成したが、連結手段R2としては、引き上げ手段R1と搬送支持軸3の突出軸部3Aに設けられた被連結部Cとを着脱自在に連結して、引き上げ手段R1の引き上げ力を搬送支持軸3の突出軸部3Aに対して軸芯方向から付与することのできるものであれば、如何なる構造に構成してもよい。   (6) In the above-described embodiment, the connecting means R <b> 2 is connected to the connected portion C of the transport support shaft 3 from the lifting force applying portion 50 that can be engaged and disengaged from the front-rear direction that is the axial diameter direction of the transport support shaft 3. The connecting means R2 is configured such that the lifting means R1 and the connected portion C provided on the projecting shaft portion 3A of the transport support shaft 3 are detachably connected, and the lifting force of the lift means R1 is increased by the transport support shaft. Any structure may be used as long as it can be applied to the three protruding shaft portions 3A from the axial direction.

(7)上述の実施形態では、流体管として水道管1を例示したが、工業用水や気体等が流れる他の流体管であってもよい。   (7) In the above-described embodiment, the water pipe 1 is exemplified as the fluid pipe, but other fluid pipes through which industrial water, gas, or the like flows may be used.

1 既設管(水道管)
3 搬送支持軸
3A 突出軸部
50 引き上げ力付与部
51 昇降体
52 引き上げ力付与部材
80 荷重支持筒
81 連結フランジ
C 被連結部
C1 第1引き上げ治具
C2 第2引き上げ治具
E 搬出対象機材
H ハウジング
R 引き上げ搬送装置
R1 引き上げ手段
R2 連結手段
R3 軸保持手段
S1 下側作業空間
S2 上側作業空間
V 作業用開閉弁
1 Existing pipe (water pipe)
DESCRIPTION OF SYMBOLS 3 Conveyance support shaft 3A Projection shaft part 50 Lifting force provision part 51 Lifting body 52 Lifting force provision member 80 Load support cylinder 81 Connecting flange C Connected part C1 1st raising jig C2 2nd raising jig E Unloading object equipment H housing R Lifting conveying device R1 Lifting means R2 Connecting means R3 Shaft holding means S1 Lower work space S2 Upper work space V Work open / close valve

Claims (8)

既設管の作業対象領域を、内部空間を下側作業空間と上側作業空間とに仕切ることが可能な作業用開閉弁を備えたハウジングで密封し、前記下側作業空間内において前記既設管の作業対象領域に存在する搬出対象機材に連結された搬送支持軸を、前記ハウジングの上部から外部に突出させ、前記搬送支持軸の突出軸部に引き上げ力を付与して、前記下側作業空間内の前記搬出対象機材を前記上側作業空間内に引き上げ搬送する引き上げ搬送装置が設けられている流体機材搬出設備であって、
前記引き上げ搬送装置には、前記ハウジング又は固定部に設置可能で、且つ、前記搬送支持軸の総引き上げ長さの複数分の1に相当する分割ストロークで作動可能な往復移動式の引き上げ手段と、
当該引き上げ手段と前記搬送支持軸の突出軸部に設けられた被連結部とを着脱自在に連結して、前記引き上げ手段の引き上げ力を前記搬送支持軸の突出軸部に対して軸芯方向から付与する連結手段と、
前記搬送支持軸の突出軸部と前記ハウジング又は固定部との間において、前記搬出対象機材を含む前記搬送支持軸の荷重を受け止めて当該搬送支持軸を引き上げ位置に位置保持する軸保持手段とが備えられている流体機材搬出設備。
The work area of the existing pipe is sealed with a housing having a work on / off valve capable of partitioning the internal space into a lower work space and an upper work space, and the work of the existing pipe is performed in the lower work space. A transport support shaft connected to the unloading target equipment existing in the target area is projected outward from the upper portion of the housing, and a lifting force is applied to the projecting shaft portion of the transport support shaft, so that the inside of the lower work space A fluid equipment unloading facility provided with a lifting and transporting device for lifting and transporting the unloading target equipment into the upper work space,
In the lifting and conveying apparatus, a reciprocating lifting means that can be installed in the housing or the fixed portion and that can be operated with a divided stroke corresponding to a plurality of the total lifting length of the conveying support shaft;
The lifting means and the connected portion provided on the protruding shaft portion of the transport support shaft are detachably connected, and the lifting force of the lifting means is applied to the protruding shaft portion of the transport support shaft from the axial direction. A connecting means to be provided;
Between the projecting shaft portion of the transport support shaft and the housing or the fixed portion, there is a shaft holding means for receiving the load of the transport support shaft including the unloading target equipment and holding the transport support shaft in the lifted position. Equipped equipment for transporting fluid equipment.
前記連結手段には、前記引き上げ手段の往復作動に連動して前記搬送支持軸の軸芯方向に沿って昇降し、且つ、前記搬送支持軸の被連結部に対して前記搬送支持軸の軸径方向から係脱操作可能な引き上げ力付与部が備えられている請求項1記載の流体機材搬出設備。   The connecting means moves up and down along the axial direction of the transport support shaft in conjunction with the reciprocating operation of the lifting means, and the shaft diameter of the transport support shaft with respect to the connected portion of the transport support shaft The fluid equipment carrying-out facility according to claim 1, further comprising a lifting force applying portion that can be engaged and disengaged from a direction. 前記引き上げ力付与部には、前記引き上げ手段の一対の昇降部に連結された一対の昇降体と、当該両昇降体に亘って前記搬送支持軸の軸径方向に係脱操作自在に架設された引き上げ力付与部材とが備えられている請求項2記載の流体機材搬出設備。   A pair of lifting bodies connected to the pair of lifting parts of the lifting means and a lifting / lowering body that spans both the lifting bodies so as to be freely engaged and disengaged in the axial direction of the transport support shaft. The fluid equipment carrying-out facility according to claim 2, further comprising a lifting force application member. 前記軸保持手段が、前記引き上げ手段によって前記ハウジング外に引き上げられた前記搬送支持軸の突出軸部の引き上げ部位に対して軸径方向から装着可能な分割構造の筒状体で、且つ、当該筒状体の筒軸心方向両端部に荷重受け部が形成されている複数個の荷重支持筒から構成されている請求項1〜3のいずれか1項に記載の流体機材搬出設備。   The shaft holding means is a cylindrical body having a divided structure that can be mounted from the axial radial direction to the lifting portion of the protruding shaft portion of the transport support shaft lifted out of the housing by the lifting means, and the cylinder The fluid equipment carry-out facility according to any one of claims 1 to 3, comprising a plurality of load support cylinders in which load receiving portions are formed at both ends of the cylindrical body in the axial direction of the cylinder. 前記搬送支持軸の被連結部が、前記搬送支持軸の上端部に脱着自在に取付けられる第1引き上げ治具と、前記搬送支持軸の突出軸部の引き上げ部位に装着された前記荷重支持筒に脱着自在に取付けられる第2引き上げ治具とから構成されている請求項4記載の流体機材搬出設備。   A connected portion of the transport support shaft includes a first lifting jig that is detachably attached to an upper end portion of the transport support shaft, and a load support tube that is attached to a lifting portion of the protruding shaft portion of the transport support shaft. The fluid equipment carrying-out facility according to claim 4, comprising a second lifting jig that is detachably attached. 既設管の作業対象領域を、内部空間を下側作業空間と上側作業空間とに仕切ることが可能な作業用開閉弁を備えたハウジングで密封する密封作業工程と、前記ハウジングの下側作業空間内における前記既設管の作業対象領域に存在する搬出対象機材に連結され、且つ、前記ハウジングの上部を貫通して外部に突出する搬送支持軸の突出軸部の引き上げ移動により、前記下側作業空間内の前記搬出対象機材を前記上側作業空間内に引き上げ搬送する搬出作業工程とを備えた流体機材搬出方法であって、前記搬出作業工程を次の(イ)、(ロ)の繰り返しにより実行することを特徴とする流体機材搬出方法。
(イ)前記ハウジングの上部から突出する前記搬送支持軸の突出軸部を、往復移動式の引き上げ装置によって前記搬送支持軸の総引き上げ長さの複数分の1に相当する分割ストロークで引き上げる分割引き上げ工程。
(ロ)前記引き上げ装置で引き上げられた前記搬送支持軸を、前記搬出対象機材を含む前記搬送支持軸の荷重を受け止める軸保持手段によって引き上げ位置に位置保持する位置保持工程。
A sealing work process for sealing a work target area of an existing pipe with a housing having a work on / off valve capable of partitioning an internal space into a lower work space and an upper work space; and in the lower work space of the housing In the lower work space by the lifting movement of the projecting shaft portion of the transport support shaft that is connected to the unloading target equipment existing in the work target area of the existing pipe and projects to the outside through the upper portion of the housing. A fluid equipment carrying-out method including a carrying-out work process for lifting and transporting the equipment to be carried out into the upper work space, wherein the carrying-out work process is performed by repeating the following (a) and (b): A method for carrying out fluid equipment.
(A) Split lifting in which the protruding shaft portion of the transport support shaft that protrudes from the upper part of the housing is lifted by a reciprocating lifting device with a split stroke corresponding to a plurality of the total lift length of the transport support shaft. Process.
(B) A position holding step of holding the transport support shaft pulled up by the lifting device in a lifted position by a shaft holding means for receiving a load of the transport support shaft including the unloading target equipment.
前記軸保持手段による位置保持工程が、前記引き上げ手段によって前記ハウジング外に引き上げられた前記搬送支持軸の突出軸部の引き上げ部位に対して、両端部に荷重受け部となる連結フランジを備えた分割構造の荷重支持筒の1個又は複数個を搬送支持軸の軸径方向から装着する工程である請求項6記載の流体機材搬出方法。   The position holding step by the shaft holding means is a split provided with connecting flanges serving as load receiving portions at both ends with respect to the lifted portion of the protruding shaft portion of the transport support shaft lifted out of the housing by the lifting means. The fluid equipment carrying-out method according to claim 6, which is a step of mounting one or a plurality of load supporting cylinders having a structure from the axial diameter direction of the carrying support shaft. 前記分割引き上げ工程での分割ストロークが、次の位置保持工程において前記搬送支持軸の突出軸部の引き上げ部位に装着される前記荷重支持筒の装着高さよりも大に設定されている請求項7記載の流体機材搬出方法。



The division stroke in the division raising step is set to be larger than the mounting height of the load supporting cylinder attached to the raising portion of the protruding shaft portion of the transport support shaft in the next position holding step. How to carry out fluid equipment.



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