JP2017008292A - Polyurethane resin aqueous dispersion - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a polyurethane resin aqueous dispersion excellent in adhesion, chemical resistance, water resistance, blocking resistance and scratch resistance.SOLUTION: There is provided the polyurethane resin aqueous dispersion containing water and a polyurethane resin (U) and satisfying all of following (1) to (6). (1) urethane group content in the (U) is 0.5 to 5.0 mmol/g based on weight of the (U). (2) terminal amino group content in the (U) is 0.35 mmol/g or less based on the weight of the (U). (3) number average molecular weight (Mn) of the (U) is 10,000 or more. (4) swelling percentage of the (U) with respect to ethanol at 25°C is 0.1 to 300 wt.% with respect to the weight of the (U). (5) volume average particle diameter (Dv) of the (U) is 0.01 to 1 μm. (6) 0.01 to 5 wt.% of a lubricant (f) based on the weight of the (U) is contained in the (U).SELECTED DRAWING: None

Description

  The present invention relates to an aqueous polyurethane resin dispersion.

  Polyurethane resin aqueous dispersions are excellent in performance such as mechanical properties, durability, chemical resistance and scratch resistance of the film obtained by drying. It is used in processing agents, paper processing agents, inks, etc., and is expected to become increasingly important from the viewpoint of environmental conservation, resource saving, safety, and so on. Conventionally, solvent-based urethanes dissolved in organic solvents have been used in these applications. However, due to the disadvantages of organic solvent toxicity, fire hazard, environmental pollution, etc. The switch to the dispersion is spurring.

However, the solvent-based urethane has a good film-forming property regardless of the heating temperature because the urethane resin is dissolved in the solvent, whereas the urethane resin aqueous dispersion has a particle shape, Film formation by fusion is inferior to solvent-based urethane, resulting in poor film performance (mechanical properties, durability, adhesion, chemical resistance, water resistance, scratch resistance, etc.) There was a problem of doing.

For this reason, a urethane resin aqueous dispersion with improved urethane resin film-forming properties (see Patent Document 1) has been proposed, but it has excellent chemical resistance, water resistance, and blocking resistance, although it has excellent adhesion to the substrate. There was a problem that the properties and scratch resistance were not sufficiently satisfactory.

JP 2008-169347 A

  An object of the present invention is to provide an aqueous polyurethane resin dispersion excellent in adhesion to a substrate, chemical resistance, water resistance, blocking resistance and scratch resistance.

The inventor of the present invention has arrived at the present invention as a result of intensive investigations to achieve the above object. That is, the present invention contains water and a polyurethane resin (U), and a polyurethane resin aqueous dispersion satisfying all of the following (1) to (6); an aqueous paint containing the dispersion; and containing the dispersion Water-based ink; an aqueous fiber processing agent containing the dispersion.
(1) The urethane group content in (U) is 0.5 to 5.0 mmol / g based on the weight of (U).
(2) The terminal amino group content in (U) is 0.35 mmol / g or less based on the weight of (U).
(3) The number average molecular weight (Mn) of (U) is 10,000 or more.
(4) The swelling ratio of (U) to ethanol at 25 ° C. is 0.1 to 300% by weight with respect to the weight of (U).
(5) The volume average particle diameter (Dv) of (U) is 0.01 to 1 μm.
(6) 0.01 to 5% by weight of lubricant (f) is included in (U) based on the weight of (U).

  The aqueous polyurethane resin dispersion of the present invention is excellent in adhesion to a substrate, chemical resistance, water resistance, blocking resistance and scratch resistance.

<Polyurethane resin (U)>
The aqueous polyurethane resin dispersion of the present invention satisfies all the above six requirements.
Each requirement will be described.
Requirement (1) The urethane group content in the polyurethane resin (U) is 0.5 to 5.0 mmol / g based on the weight of (U), and the adhesion, mechanical properties and durability of the resulting film. From the viewpoints of chemical resistance, scratch resistance, blocking resistance and the like, it is preferably 0.6 to 4.2 mmol / g, more preferably 0.7 to 3.4 mmol / g. When the urethane group content is less than 0.5 mmol / g, the mechanical properties, durability, chemical resistance, scratch resistance, blocking resistance, etc. of the film deteriorate, and when it exceeds 5.0 mmol / g, the adhesion of the film. Gets worse.

The amount of the polyol (a), the polyisocyanate (b), the compound (c) containing a hydrophilic group and an active hydrogen atom, the chain extender (d), and the reaction terminator (e) is adjusted as necessary. Thus, the urethane group content of the polyurethane resin (U) can be set to a desired range.
Here, the hydrophilic group refers to an anionic hydrophilic group such as a carboxyl group, a sulfo group, —NHSO ₃ H, and an anionic group thereof, a cationic hydrophilic group such as a quaternary amino group, and a polyoxyethylene group. It refers to a nonionic hydrophilic group.
The urethane group content is calculated from the N atom content quantified by a nitrogen analyzer, the ratio of urethane groups and urea groups quantified by 1H-NMR, and the allohanate group and burette group contents.

Requirement (2)
In general, the molecular terminal of the polyurethane resin is a hydroxyl group derived from a hydroxyl group of a raw material, or an amino group derived from a reaction of an isocyanate group with water or an amino group of a raw material. In the step of dispersing the polyurethane resin (U) in water, the terminal amino group is generated by hydrolysis of the urethane group, urea group, allophanate group or burette group. Since this terminal amino group has poor water resistance compared to the terminal hydroxyl group, a polyurethane resin having a high content of terminal amino groups is inferior in water resistance.
Therefore, in the present invention, the terminal amino group content in the polyurethane resin (U) is 0.35 mmol / g or less based on the weight of (U), and preferably 0.2 mmol / g or less from the viewpoint of water resistance. More preferably, it is 0.15 mmol / g or less, and particularly preferably 0.1 mmol / g or less. When the terminal amino group content exceeds 0.35 mmol / g, the water resistance deteriorates.

The amount of the polyol (a), the polyisocyanate (b), the compound (c) containing a hydrophilic group and an active hydrogen atom, the chain extender (d), and the reaction terminator (e) is adjusted as necessary. By this, the terminal amino group content of the polyurethane resin (U) can be brought into a desired range.
The terminal amino group content can be determined from the total amine value and the tertiary amine value.

Requirement (3)
In the present invention, the Mn of the polyurethane resin (U) is 10,000 or more, and preferably 10,000 to 1,000,000 from the viewpoint of mechanical properties, durability, chemical resistance, scratch resistance, and the like of the obtained film. More preferably, it is 10,000 to 500,000, and most preferably 10,000 to 300,000.
If the Mn is less than 10,000, the mechanical properties, durability, chemical resistance, water resistance, blocking resistance, scratch resistance, etc. of the coating deteriorate.

The amount of the polyol (a), the polyisocyanate (b), the compound (c) containing a hydrophilic group and an active hydrogen atom, the chain extender (d), and the reaction terminator (e) is adjusted as necessary. Thereby, Mn of a polyurethane resin (U) can be made into a desired range.
Mn can be measured by gel permeation chromatography (GPC).
In the GPC measurement, when the solubility of the polyurethane resin (U) in the solvent used for the measurement is less than 90%, the GPC measurement accuracy is lowered. In that case, since it is difficult to accurately measure the molecular weight, the molecular weight of the polyurethane resin was infinite.

Requirement (4)
The swelling ratio of ethanol (U) to ethanol at 25 ° C. (hereinafter referred to as ethanol swelling ratio) is 0.1 to 300% by weight with respect to the weight of (U), and the adhesion and mechanical properties of the resulting film. From the viewpoint of chemical resistance, water resistance, blocking resistance and scratch resistance, it is preferably 0.5 to 290% by weight, more preferably 50 to 280% by weight, and particularly preferably 100 to 250% by weight. If the swelling ratio with respect to ethanol at 25 ° C. is lower than 0.1% by weight, the adhesion is deteriorated, and if it exceeds 300% by weight, the chemical resistance, water resistance, scratch resistance and blocking resistance are deteriorated.
The ethanol swelling ratio of the polyurethane resin (U) is calculated from the weight change before and after the urethane film is immersed in ethanol.
The ethanol swelling rate is a measure of the crosslinking amount of the polyurethane resin.

In order to make the ethanol swelling ratio of the polyurethane resin (U) within a desired range, the content of the trifunctional or higher constituent monomer of (U) may be appropriately adjusted. For example, specifically, the contents of the following [1] to [4] may be appropriately adjusted.
[1] Among the chain extenders (d), polyalkylene polyamines having 2 to 10 carbon atoms (for example, diethylenetriamine, triethylenetetramine, etc.).
[2] Among the polyepoxy compounds having 2 to 30 carbon atoms contained in the chain extender (d), those having three or more functional groups (for example, trimethylolpropane polyglycidyl ether).
[3] A trihydric or higher aliphatic alcohol (for example, trimethylolpropane, pentaerythritol, etc.) among the low-molecular polyol (a2) having an Mn of less than 300.
[4] Among the polyisocyanates (b), those having three or more isocyanate groups (for example, nurate compound of hexamethylene diisocyanate).

Requirement (5)
In the present invention, the volume average particle diameter (Dv) of the polyurethane resin (U) is 0.01 to 1 μm, and from the viewpoint of dispersion stability of the polyurethane resin aqueous dispersion, preferably 0.02 to 0.7 μm, More preferably, it is 0.03-0.4 micrometer. When (Dv) is less than 0.01 μm, handling properties deteriorate due to high viscosity, and when it exceeds 1 μm, dispersion stability decreases.

The volume average particle diameter (Dv) of (U) is determined by the hydrophilic group in (U), the amount of the dispersant, the type of the disperser used in the dispersing step, and the operating conditions. Therefore, in order to bring the volume average particle diameter (Dv) of (U) into a desired range, in the dispersion step, an apparatus selected from a rotary disperser, an ultrasonic disperser and a kneader described later is used. If necessary, the content of the hydrophilic group introduced into (U) and the amount of the dispersant (h) to be added may be adjusted as necessary.
The volume average particle diameter (Dv) is measured with a light scattering particle size distribution measuring apparatus.

Requirement (6)
The aqueous polyurethane resin dispersion of the present invention is excellent in blocking resistance and scratch resistance of the film by making the lubricant (f) compatible with the urethane resin (U) particles in the aqueous polyurethane resin medium. The content of the lubricant is 0.01 to 5 wt%, preferably 0.02 to 2 wt%, particularly preferably, based on the weight of (U) from the viewpoint of film adhesion, blocking resistance and scratch resistance. 0.05 to 1 wt%. When the content is less than 0.01 wt%, the blocking resistance and scratch resistance are deteriorated, and when it exceeds 5 wt%, the adhesion is lowered.

  As the lubricant (f), hydrocarbon lubricants (eg, paraffin wax, synthetic polyethylene, liquid paraffin, etc.), higher alcohol lubricants (eg, stearyl alcohol), higher fatty acid lubricants (eg, stearic acid, behenic acid, 12 hydroxystearic acid) Etc.), aliphatic amide type lubricants (eg stearic acid amide, erucic acid amide, oleic acid amide, methylene bis stearic acid amide, ethylene bis stearic acid amide etc.), metal soap type lubricants (eg calcium stearate, zinc stearate, stearin) Magnesium sulfate, lead stearate, etc.), ester lubricants (eg, butyl stearate, glycerin monostearate, pentaerythritol tetrastearate), silicone lubricants (eg, polydimethylsiloxane), fluorine-based lubricants Agents (e.g., perfluoroalkanes, perfluoro carboxylic acid esters, polytetrafluoroethylene and the like). Of these, ester lubricants and aliphatic amide lubricants are preferred from the viewpoints of compatibility with the urethane resin (U), blocking resistance, and scratch resistance.

Examples of the method of compatibilizing the lubricant (f) in the urethane resin (U) include a method of adding at any time before the urethanization reaction, during the urethanization reaction, after the urethanization reaction, and before the aqueous medium dispersion step. It is done. In the aqueous polyurethane resin dispersion produced by this method, since (f) is in a compatible state in (U), it is prevented that (U) and (f) are separately formed during film formation. And the blocking resistance and scratch resistance of the film are improved.
The content of the lubricant (f) in the aqueous polyurethane resin dispersion can be measured with a gas chromatography mass spectrometer (GCMS).

The aqueous polyurethane resin dispersion of the present invention preferably satisfies the following requirements.
In the present invention, the urea group content in the polyurethane resin (U) is preferably 2.0 mmol / g or less, more preferably, based on the weight of (U), from the viewpoint of film adhesion and water resistance. It is 1.5 mmol / g or less, particularly preferably 1.0 mmol / g or less, particularly preferably 0.7 mmol / g or less.

In order to bring the urea group content in the polyurethane resin (U) into a desired range, the amino group content, water content and isocyanate group content in the raw material of (U) may be appropriately adjusted.
The urea group content is calculated from the N atom content determined by a nitrogen analyzer, the ratio of urethane group and urea group determined by 1H-NMR, and the allohanate group and burette group content.

  In the present invention, the total content of allophanate groups and burette groups in the polyurethane resin (U) is 0.1 mmol based on the weight of (U) from the viewpoint of film forming properties and water resistance of the resulting film. / G or less, more preferably 0.03 mmol / g or less, particularly preferably 0.01 mmol / g or less, particularly preferably 0.003 mmol / g or less, and most preferably 0.001 mmol / g or less. .

In order to set the total content of allophanate groups and burette groups in the polyurethane resin (U) to a desired range, the content of amino groups in the raw material of (U), the equivalents of isocyanate groups to the equivalents of hydroxyl groups and amino groups The ratio, the urethanization reaction temperature and the like may be adjusted as appropriate. Especially about reaction temperature, the production | generation of an allophanate group and a burette group can be suppressed by setting it as 120 degrees C or less or 180 degrees C or more.
The contents of allophanate groups and burette groups are measured by gas chromatography.

The polyurethane resin (U) comprises a polyol (a), a polyisocyanate (b), and a compound (c) containing a hydrophilic group and an active hydrogen atom as constituent monomers, and if necessary, a chain extender (d) and a reaction It is a resin comprising the terminator (e) as a constituent monomer.
Each component will be described below.

Examples of the polyol (a) include a polymer polyol (a1) having a number average molecular weight (hereinafter abbreviated as Mn) of 300 or more and a low molecular polyol (a2) having a Mn of less than 300.
In the present invention, the Mn of the polyol is measured by gel permeation chromatography (GPC) using polyethylene glycol as a standard. However, Mn of the low molecular polyol is a calculated value from the chemical formula.

  Examples of the polymer polyol (a1) having Mn of 300 or more include polyether polyol (a11) and polyester polyol (a12).

  Examples of the polyether polyol (a11) include aliphatic polyether polyols and aromatic ring-containing polyether polyols.

  Examples of the aliphatic polyether polyol include polyoxyethylene polyol [polyethylene glycol (hereinafter abbreviated as PEG), etc.], polyoxypropylene polyol [polypropylene glycol, etc.], polyoxyethylene / propylene polyol, and polytetramethylene ether glycol. Can be mentioned.

  Commercially available products of aliphatic polyether polyols include PTMG1000 [polytetramethylene ether glycol with Mn = 1,000, manufactured by Mitsubishi Chemical Corporation], PTMG2000 [polytetramethylene ether glycol with Mn = 2,000, Mitsubishi Chemical ( Co., Ltd.], PTMG3000 [polytetramethylene ether glycol of Mn = 3,000, manufactured by Mitsubishi Chemical Co., Ltd.], PTGL3000 [modified PTMG of Mn = 3,000, manufactured by Hodogaya Chemical Co., Ltd.], and Sun Nickxdiol GP-3000 [polypropylene ether triol with Mn = 3,000, manufactured by Sanyo Chemical Industries, Ltd.] and the like.

  Examples of aromatic polyether polyols include ethylene oxide (hereinafter abbreviated as EO) adducts of bisphenol A [EO 2 mol adduct of bisphenol A, EO 4 mol adduct of bisphenol A, EO 6 mol adduct of bisphenol A, and bisphenol A. EO 8 mol adduct, bisphenol A EO 10 mol adduct and bisphenol A EO 20 mol adduct, etc.] and bisphenol A propylene oxide (hereinafter abbreviated as PO) adduct [bisphenol A PO 2 mol adduct, bisphenol A PO3 molar adducts, PO5 molar adducts of bisphenol A, etc.], and EO or PO adducts of resorcin, and the like.

  Mn in (a11) is usually 300 or more, preferably 300 to 10,000, more preferably 300 to 6,000, from the viewpoint of mechanical properties of the polyurethane resin (U).

  Examples of the polyester polyol (a12) include condensed polyester polyols, polylactone polyols, polycarbonate polyols, and castor oil-based polyols.

The condensed polyester polyol is a polyester polyol of a low molecular weight (less than Mn300) polyhydric alcohol and a polyvalent carboxylic acid having 2 to 10 carbon atoms or an ester-forming derivative thereof.
Low molecular weight polyhydric alcohols include dihydric to octahydric or higher aliphatic polyhydric alcohols less than Mn300 and alkylene oxides of dihydric to octavalent or higher phenols less than Mn300 (EO, PO, 1, 2). -, 1,3-, 2,3- or 1,4-butylene oxide and the like, hereinafter abbreviated as AO) and low molar adducts can be used.
Among the low molecular weight polyhydric alcohols that can be used in the condensed polyester polyol, ethylene glycol, propylene glycol, 1,4-butanediol, neopentyl glycol, 1,6-hexane glycol, bisphenol A EO or PO low mole Adducts and combinations thereof.

  Examples of the polyvalent carboxylic acid having 2 to 10 carbon atoms or ester-forming derivatives thereof that can be used in the condensed polyester polyol include aliphatic dicarboxylic acids (succinic acid, adipic acid, azelaic acid, sebacic acid, fumaric acid, maleic acid, etc.) , Alicyclic dicarboxylic acids (such as dimer acid), aromatic dicarboxylic acids (such as terephthalic acid, isophthalic acid and phthalic acid), trivalent or higher polycarboxylic acids (such as trimellitic acid and pyromellitic acid), these Anhydrides (succinic anhydride, maleic anhydride, phthalic anhydride, trimellitic anhydride, etc.), acid halides thereof (adipic acid dichloride, etc.), low molecular weight alkyl esters thereof (dimethyl succinate, dimethyl phthalate, etc.) These combinations are listed.

  Specific examples of the condensed polyester polyol include polyethylene adipate diol, polybutylene adipate diol, polyhexamethylene adipate diol, polyhexamethylene isophthalate diol, polyneopentyl adipate diol, polyethylene propylene adipate diol, polyethylene butylene adipate diol, polybutylene Hexamethylene adipate diol, polydiethylene adipate diol, poly (polytetramethylene ether) adipate diol, poly (3-methylpentylene adipate) diol, polyethylene azelate diol, polyethylene sebacate diol, polybutylene azelate diol, polybutylene seba Kate diol and polyneopentyl terephthalate diol It is.

  As a commercially available product of condensed polyester polyol, Sanester 2610 [polyethylene adipate diol with Mn = 1,000, manufactured by Sanyo Chemical Industries, Ltd.], Sanester 4620 [polytetramethylene adipate diol with Mn = 2,000], And Sanester 2620 [polyethylene adipate diol with Mn = 2,000, manufactured by Sanyo Chemical Industries, Ltd.].

The polylactone polyol is a polyaddition product of a lactone to the low molecular weight polyhydric alcohol. Examples of the lactone include lactones having 4 to 12 carbon atoms (for example, γ-butyrolactone, γ-valerolactone, and ε-caprolactone). It is done.
Specific examples of the polylactone polyol include polycaprolactone diol, polyvalerolactone diol, and polycaprolactone triol.

  Examples of the polycarbonate polyol include the low molecular weight polyhydric alcohol, a low molecular carbonate compound (for example, an alkyl group having 1 to 6 carbon atoms, an alkylene carbonate having an alkylene group having 2 to 6 carbon atoms, and 6 to 9 carbon atoms). And a polycarbonate polyol produced by condensation with a dealcoholization reaction. Two or more low molecular weight polyhydric alcohols and alkylene carbonates may be used in combination.

  Specific examples of the polycarbonate polyol include polyhexamethylene carbonate diol, polypentamethylene carbonate diol, polytetramethylene carbonate diol, and poly (tetramethylene / hexamethylene) carbonate diol (for example, 1,4-butanediol and 1,6-hexane). And a diol obtained by condensing a diol with a dialkyl carbonate while causing a dealcoholization reaction).

  Examples of commercially available polycarbonate polyols include NIPPOLAN 980R [polyhexamethylene carbonate diol with Mn = 2,000, manufactured by Nippon Polyurethane Industry Co., Ltd.], and Kuraray polyol C-3090 [poly (3-methyl- with Mn = 3,000). 5-pentanediol / hexamethylene) carbonate diol], T4672 [poly (tetramethylene / hexamethylene) carbonate diol of Mn = 2,000, manufactured by Asahi Kasei Chemicals Corporation], and the like.

  The castor oil-based polyol includes castor oil and modified castor oil modified with polyol or AO. Modified castor oil can be produced by transesterification of castor oil and polyol and / or AO addition. Castor oil-based polyols include castor oil, trimethylolpropane-modified castor oil, pentaerythritol-modified castor oil, and EO (4 to 30 mol) adduct of castor oil.

  Of the polyester polyols (a12), preferred are condensed polyester polyols and polycarbonate polyols.

  Examples of the low molecular polyol (a2) having a Mn of less than 300 include aliphatic dihydric alcohols, aliphatic trihydric alcohols and tetrahydric or higher aliphatic alcohols. Among (a2), from the viewpoint of water resistance and heat-resistant yellowing, a divalent or trivalent aliphatic alcohol is preferable. Examples of the aliphatic dihydric alcohol include ethylene glycol, propylene glycol, and 1,4-butanediol. Neopentyl glycol and 1,6-hexanediol are particularly preferable, and trimethylolpropane is particularly preferable as the aliphatic trihydric alcohol.

  As the polyisocyanate (b), which is an essential component of the polyurethane resin (U), those conventionally used for the production of polyurethane resins can be used. The polyisocyanate (b) is an aromatic polyisocyanate (b1) having 2 to 3 or more isocyanate groups and having 6 to 20 carbon atoms (excluding carbon in the isocyanate group, the same shall apply hereinafter), and 2 to 2 carbon atoms. 18 aliphatic polyisocyanate (b2), alicyclic polyisocyanate (b3) having 4 to 15 carbon atoms, araliphatic polyisocyanate (b4) having 8 to 15 carbon atoms and derivatives of (b1) to (b4) ( For example, isocyanurate product).

  Examples of the aromatic polyisocyanate having 6 to 20 carbon atoms (b1) include 1,3- or 1,4-phenylene diisocyanate, 2,4- or 2,6-tolylene diisocyanate (TDI), 4,4′-. Or 2,4′-diphenylmethane diisocyanate (MDI), 1,5-naphthylene diisocyanate, 4,4 ′, 4 ″ -triphenylmethane triisocyanate, m- or p-isocyanatophenylsulfonyl isocyanate, crude MDI, etc. Can be mentioned.

  Examples of the aliphatic polyisocyanate (b2) having 2 to 18 carbon atoms include ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), dodecamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, lysine diisocyanate, 2 -Isocyanatoethyl-2,6-diisocyanatohexanoate and the like.

  Examples of the alicyclic polyisocyanate (b3) having 4 to 15 carbon atoms include isophorone diisocyanate (IPDI), 4,4-dicyclohexylmethane diisocyanate (hydrogenated MDI), cyclohexylene diisocyanate, and methylcyclohexylene diisocyanate (hydrogenated TDI). Bis (2-isocyanatoethyl) -4-cyclohexene-1,2-dicarboxylate, 2,5- or 2,6-norbornane diisocyanate, and the like.

  Examples of the aromatic aliphatic polyisocyanate (b4) having 8 to 15 carbon atoms include m- and / or p-xylylene diisocyanate (XDI), α, α, α ′, α′-tetramethylxylylene diisocyanate (TMXDI). Etc.

  Of the polyisocyanates (b), (b2) and (b3) are preferable from the viewpoint of mechanical properties and weather resistance of the resulting film, (b3) is more preferable, and IPDI and hydrogenated MDI are particularly preferable. is there.

Examples of the compound (c) containing a hydrophilic group and an active hydrogen atom include a compound (c1) containing an anionic group and an active hydrogen atom, and a compound (c2) containing a cationic group and an active hydrogen atom.
(C1) is, for example, a compound having a carboxyl group as an anionic group and having 2 to 10 carbon atoms [dialkylol alkanoic acid (for example, 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic acid). 2,2-dimethylolheptanoic acid and 2,2-dimethyloloctanoic acid), tartaric acid and amino acids (for example, glycine, alanine and valine)], a sulfonic acid group as an anionic group, and having 2 to 2 carbon atoms. 16 compounds [3- (2,3-dihydroxypropoxy) -1-propanesulfonic acid and sulfoisophthalic acid di (ethylene glycol) ester and the like], containing a sulfamic acid group as an anionic group, and having 2 to 10 carbon atoms [N, N-bis (2-hydroxylethyl) sulfamic acid, etc.] and the like, and these compounds in a neutralizer Like the salt.

Examples of the neutralizing agent used in the salt of (c1) include ammonia, an amine compound having 1 to 20 carbon atoms, or an alkali metal hydroxide (such as sodium hydroxide, potassium hydroxide, and lithium hydroxide).
Examples of the amine compound having 1 to 20 carbon atoms include primary amines such as monomethylamine, monoethylamine, monobutylamine and monoethanolamine, secondary amines such as dimethylamine, diethylamine, dibutylamine, diethanolamine, diisopropanolamine and methylpropanolamine. Examples include amines and tertiary amines such as trimethylamine, triethylamine, dimethylethylamine, dimethylmonoethanolamine and triethanolamine.

  As the neutralizing agent used for the salt of (c1), a compound having a high vapor pressure at 25 ° C. is preferable from the viewpoint of drying property of the aqueous polyurethane resin dispersion to be formed and water resistance of the resulting film. From such a viewpoint, the neutralizing agent used in the salt of (c1) is preferably ammonia, monomethylamine, monoethylamine, dimethylamine, diethylamine, trimethylamine, triethylamine or dimethylethylamine, more preferably ammonia or monoethylamine. Dimethylamine and diethylamine, particularly preferred is ammonia.

  Among the (c1), 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic acid and salts thereof are preferable from the viewpoint of the resin physical properties of the obtained film and the dispersion stability of the aqueous polyurethane resin dispersion. More preferred are neutralized salts of 2,2-dimethylolpropionic acid and 2,2-dimethylolbutanoic acid with ammonia or an amine compound having 1 to 20 carbon atoms.

  As the compound (c2) containing a cationic group and an active hydrogen atom, for example, a tertiary amino group-containing diol having 1 to 20 carbon atoms [N-alkyl dialkanolamine (for example, N-methyldiethanolamine, N-propyldiethanolamine, N -Butyldiethanolamine and N-methyldipropanolamine) and N, N-dialkylmonoalkanolamine (for example, N, N-dimethylethanolamine) and the like] and the like, and the like.

Examples of the neutralizing agent used in (c2) include monocarboxylic acids having 1 to 10 carbon atoms (for example, formic acid, acetic acid, propanoic acid, etc.), carbonic acid, dimethyl carbonate, dimethyl sulfate, methyl chloride and benzyl chloride. .
As the neutralizing agent used in (c2), a compound having a high vapor pressure at 25 ° C. is preferable from the viewpoint of the drying property of the aqueous dispersion of the polyurethane resin to be produced and the water resistance of the resulting film. From such a viewpoint, the neutralizing agent used in (c2) is preferably a monocarboxylic acid having 1 to 10 carbon atoms and carbonic acid, more preferably formic acid and carbonic acid, and particularly preferably carbonic acid.

  The neutralizing agent used in (c1) and (c2) is any time before the urethanization reaction, during the urethanization reaction, after the urethanization reaction, before the aqueous medium dispersion step, during the aqueous medium dispersion step, or after the aqueous medium dispersion. From the viewpoint of the stability of the urethane resin and the stability of the aqueous dispersion, it is preferably added before or during the aqueous medium dispersion step.

The amount of (c) used is such that the content of the hydrophilic group in (U) is usually 0.01 to 5% by weight, preferably 0.1 to 4% by weight, based on the weight of (U). Preferably, it is adjusted to 0.5 to 3% by weight.
The content of the hydrophilic group in the present invention means the weight percent of the unneutralized cationic group or anionic group, and does not include the weight of the counter ion. For example, the content of the hydrophilic group in (c1) is such that in the case of 2,2-dimethylolpropionic acid triethylamine salt, the weight percentage of the carboxyl group (—COOH) is 3- (2,3-dihydroxypropoxy). In the case of triethylamine salt of -1-propanesulfonic acid, it refers to the weight percent of the sulfo group (—SO 3 H). Further, the content of the hydrophilic group in (c2) refers to the weight% of only the nitrogen atom in the tertiary amino group.

  Examples of the chain extender (d) include water, diamines having 2 to 10 carbon atoms (for example, ethylene diamine, propylene diamine, hexamethylene diamine, isophorone diamine, toluene diamine and piperazine), and polyalkylene polyamines having 2 to 10 carbon atoms ( For example, diethylenetriamine and triethylenetetramine), hydrazine or a derivative thereof (dibasic acid dihydrazide such as adipic acid dihydrazide), polyepoxy compound having 2 to 30 carbon atoms (for example, 1,6-hexanediol diglycidyl ether, trimethylolpropane poly) Glycidyl ether and the like) and amino alcohols having 2 to 10 carbon atoms (for example, ethanolamine, diethanolamine, 2-amino-2-methylpropanol, and triethanolamine).

  Examples of the reaction terminator (e) include monoalcohols having 1 to 8 carbon atoms (methanol, ethanol, isopropanol, cellosolves, carbitols, etc.), monoamines having 1 to 10 carbon atoms (monomethylamine, monoethylamine, mono Mono- or dialkylamines such as butylamine, dibutylamine and monooctylamine; mono- or dialkanolamines such as monoethanolamine, diethanolamine and diisopropanolamine).

Since the amount of (d) and (e) used affects the Mn, terminal amino group content and urea group content of (U), it is necessary to use them in a range that does not impair the effects of the present invention. Specifically, it is necessary that Mn of (U) has a value described later, and when an amine compound is used, the content of the terminal amino group of (U) should be within a value described later. . Moreover, it is preferable to use the quantity from which the urea group content in (U) becomes a below-mentioned value.
Polyurethane resins may be used alone or in combination of two or more.

  The polyurethane resin (U) in the present invention can contain additives such as antioxidants, anti-coloring agents, weathering stabilizers, plasticizers, and mold release agents as necessary. The amount of these additives used is usually 10% by weight or less, more preferably 3% by weight or less, and particularly preferably 1% by weight or less based on the weight of (U).

Examples of the method for producing an aqueous polyurethane resin dispersion include polyol (a), polyisocyanate (b) compound (c) containing a hydrophilic group and an active hydrogen atom, and, if necessary, chain extender (d) and reaction termination. The hydrophilic group part introduced into the urethane prepolymer (P) having an isocyanate group in one or more stages in the presence or absence of an organic solvent and then introduced by (c) of the prepolymer if necessary Is dispersed in an aqueous medium in the presence or absence of an organic solvent (J), a dispersant (h), a chain extender (d) and / or a reaction terminator (e) as a salt by neutralizing A method of obtaining (U) and an aqueous polyurethane resin dispersion by reacting [chain extension by (d), and if necessary, stopping the reaction by (e)] until the isocyanate group is substantially eliminated is mentioned.

The urethane prepolymer (P) in this method comprises a polyol (a), a compound (c) containing a hydrophilic group and an active hydrogen atom, and, if necessary, a chain extender (d), a reaction terminator (e) and an organic polymer. The equivalent ratio of the isocyanate group to the active hydrogen-containing group (excluding carboxyl group, sulfo group and sulfamic acid group) is preferably 1.01 in the presence or absence of the organic solvent (J) with the isocyanate component (b). It is formed by urethanation reaction at a ratio of ˜3, more preferably 1.1˜2.
Moreover, in order to introduce a crosslinked structure into (U), by using a polyfunctional monomer having three or more functional groups in polyol (a), polyisocyanate (b) and / or chain extender (d), (U It is possible to introduce a crosslinked structure in
From the viewpoint of the dispersibility of (U) and the stability of the aqueous dispersion, the aqueous polyurethane resin dispersion in the present invention can be dispersed in water in the presence of a dispersant (h) as necessary.

  As the dispersant (h), nonionic surfactant (h1), anionic surfactant (h2), cationic surfactant (h3), amphoteric surfactant (h4) and other emulsifying dispersant (h5) ). (H) may be used alone or in combination of two or more.

  Examples of (h1) include AO addition type nonionic surfactants and polyhydric alcohol type nonionic surfactants. As the AO addition type, EO addition product of aliphatic alcohol having 10 to 20 carbon atoms, EO addition product of phenol, EO addition product of nonylphenol, EO addition product of alkylamine having 8 to 22 carbon atoms, and EO addition of polypropylene glycol. Examples of the polyhydric alcohol type include fatty acid (carbon number 8-24) esters (for example, glycerin monostearate, glycerin) of polyhydric (3 to 8 valence or higher) alcohol (2 to 30 carbon atoms). Monooleate, sorbitan monolaurate, sorbitan monooleate and the like) and alkyl (carbon number 4 to 24) poly (degree of polymerization 1 to 10) glycosides.

  Examples of (h2) include ether carboxylic acids having a hydrocarbon group having 8 to 24 carbon atoms or salts thereof [sodium lauryl ether acetate and (poly) oxyethylene (addition mole number 1 to 100) sodium lauryl ether acetate, etc.]; Sulfate ester or ether sulfate ester having a hydrocarbon group having 8 to 24 carbon atoms and salts thereof [sodium lauryl sulfate, (poly) oxyethylene (addition mole number 1 to 100) sodium lauryl sulfate, (poly) oxyethylene (addition) Mole number 1 to 100) lauryl sulfate triethanolamine and (poly) oxyethylene (addition mole number 1 to 100) coconut oil fatty acid monoethanolamide sodium sulfate, etc.]; sulfonate having a hydrocarbon group having 8 to 24 carbon atoms [Sodium dodecylbenzenesulfonate, etc.]; carbon number 8-2 Sulfosuccinates having 1 or 2 hydrocarbon groups; phosphate esters or ether phosphate esters having 8 to 24 carbon atoms and their salts [sodium lauryl phosphate and (poly) oxyethylene ( Addition mole number 1-100) sodium lauryl ether phosphate, etc.]; fatty acid salt having a hydrocarbon group having 8-24 carbon atoms [sodium laurate, triethanolamine laurate, etc.]; and hydrocarbon having 8-24 carbon atoms Acylated amino acid salts having a group [coconut oil fatty acid methyl taurine sodium, coconut oil fatty acid sarcosine sodium, coconut oil fatty acid sarcosine triethanolamine, N-coconut oil fatty acid acyl-L-glutamic acid triethanolamine, N-coconut oil fatty acid acyl- Sodium L-glutamate and lauroylmethyl β- alanine sodium, etc.] and the like.

  Examples of (h3) include quaternary ammonium salt types [stearyltrimethylammonium chloride, behenyltrimethylammonium chloride, distearyldimethylammonium chloride, ethyl lanolin sulfate fatty acid aminopropylethyldimethylammonium, etc.] and amine salt types [diethylaminoethyl stearate. Amide lactate, dilaurylamine hydrochloride, oleylamine lactate, etc.].

  Examples of (h4) include betaine-type amphoteric surfactants [coconut oil fatty acid amidopropyldimethylaminoacetic acid betaine, lauryldimethylaminoacetic acid betaine, 2-alkyl-N-carboxymethyl-N-hydroxyethylimidazolinium betaine, laurylhydroxy Sulfobetaine and lauroylamidoethylhydroxyethylcarboxymethylbetaine hydroxypropyl phosphate sodium etc.] and amino acid type amphoteric surfactants [sodium β-laurylaminopropionate etc.].

  Examples of (h5) include polyvinyl alcohol, starch and derivatives thereof, cellulose derivatives such as carboxymethylcellulose, methylcellulose and hydroxyethylcellulose, and carboxyl group-containing (co) polymers such as sodium polyacrylate and US Pat. No. 5,906,704. And emulsifying dispersants having the urethane group or ester group described above [for example, polycaprolactone polyol and polyether diol linked with polyisocyanate] and the like.

  The dispersant (h) is any of the urethane resin (U) before the urethanization reaction, during the urethanization reaction, after the urethanization reaction, before (U) the aqueous medium dispersion step, during the aqueous medium dispersion step, or after the aqueous medium dispersion. However, from the viewpoint of the dispersibility of (U) and the stability of the aqueous dispersion, it is preferably added before or during the aqueous medium dispersion process.

The content of (h) is usually 0.01 to 20% by weight, preferably 0.01 to 10% by weight, and more preferably 0.1 to 5% by weight, based on the weight of the polyurethane resin (U).
When (U) is a polyurethane resin having a hydrophilic group, the total content of (c) and (h) based on the weight of (U) is usually 0.01 to 20% by weight. The content is preferably 0.1 to 15% by weight, more preferably 0.6 to 10% by weight.

  Examples of the organic solvent (J) in the present invention include ketone solvents [for example, acetone and methyl ethyl ketone (hereinafter abbreviated as MEK)], ester solvents (for example, ethyl acetate and γ-butyrolactone), ether solvents (for example, THF), amides. Solvents (eg N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone and N-methylcaprolactam), alcohol solvents (eg isopropyl alcohol) and aromatic hydrocarbon solvents (eg toluene) And xylene). These organic solvents (J) may be used individually by 1 type, and may use 2 or more types together.

  The aqueous medium in the present invention means water and a mixture of water and the organic solvent (J). These organic solvents may be used alone or in combination of two or more. The organic solvent used in the aqueous medium is preferably a water-soluble organic solvent from the viewpoint of dispersibility. When an organic solvent is used, it may be distilled off if necessary during and / or after the production of the aqueous polyurethane resin dispersion.

  In this invention, urethane prepolymer (P) is obtained by heating and reacting with the equipment which can be heated. For example, the raw material (P) is charged in a container and uniformly stirred, and then heated without stirring in a heating dryer or heating furnace, a simple pressure reactor (autoclave), Kolben, uniaxial or biaxial kneading. And a method of reacting by heating with stirring or kneading in a machine, a plast mill or a universal kneader. Among them, the method of reacting by heating while stirring or kneading increases the homogeneity of the obtained polyurethane resin (U), and the mechanical properties, durability, chemical resistance, scratch resistance and resistance of the resulting film. This is preferable because blocking properties and the like tend to be more excellent.

  The reaction temperature when producing the polyurethane resin (U) and the urethane prepolymer (P) is preferably 60 to 120 or 180 to 250 ° C. from the viewpoint of the contents of allophanate groups and burette groups of the polyurethane resin (U). More preferably, it is 60-110 degreeC or 180-240 degreeC, Most preferably, it is 60-100 degreeC or 180-230 degreeC. If it is 120 degrees C or less, it is hard to produce | generate an allophanate group and burette group, and if it is 180 degrees C or more, an allohanate group and burette group will decompose | disassemble easily. The time for producing (U) can be appropriately selected depending on the equipment used, but generally 1 minute to 100 hours is preferable, more preferably 3 minutes to 30 hours, and particularly preferably. 5 minutes to 20 hours. If it is this range, (U) which can fully exhibit the effect of the present invention will be obtained.

  In order to control the urethanization reaction rate, known reaction catalysts (such as tin octylate and bismuth octylate) and reaction retarders (such as phosphoric acid) can be used. The addition amount of these catalysts or reaction retarders is preferably 0.001 to 3% by weight, more preferably 0.005 to 2% by weight, and particularly preferably 0.01 to 1% by weight based on the weight of (U). %.

  As an apparatus for dispersing the urethane prepolymer (P) or an organic solvent solution thereof in an aqueous medium, any apparatus (A) having a dispersion ability can be used, but from the viewpoint of temperature adjustment and dispersion ability, it can be rotated. It is preferable to use a type dispersion mixing apparatus (A1), an ultrasonic dispersion machine (A2), or a kneading machine (A3), and among them, (A1) is particularly preferable because of its particularly excellent dispersibility.

  The main dispersion principle of the rotary dispersion mixing device (A1) is to apply a shearing force to the processed material from the outside by rotation of the drive unit or the like to make fine particles and disperse them. Moreover, (A1) can be operated under normal pressure, reduced pressure, or increased pressure.

  Examples of the rotary dispersion mixing device (A1) include a mixing device having general stirring blades such as Max blend and a helical blade, TK homomixer [manufactured by Primics Co., Ltd.], Claremix [manufactured by M Technique Co., Ltd.] , Fillmix [Primics Co., Ltd.], Ultra Turrax [IKA Co., Ltd.], Ebara Milder [Ebara Seisakusho Co., Ltd.], Cavitron (Eurotech Co., Ltd.) and Biomixer [Nippon Seiki Co., Ltd.] The product etc. are illustrated.

  The number of rotations when the urethane prepolymer (P) or the organic solvent solution thereof is dispersed using the rotary dispersion mixer (A1) is usually 10 to 30000 rpm, preferably 20 to 20000 rpm, from the viewpoint of dispersion capability. Preferably it is 30-10000 rpm.

  The main dispersion principle of the ultrasonic dispersion apparatus (A2) is to apply energy from the outside to the processed material by the vibration of the drive unit to form fine particles and disperse them. Moreover, (A2) can be operated under normal pressure, reduced pressure, or increased pressure.

  As the ultrasonic dispersion device (A2), an ultrasonic dispersion device commercially available from Ikemoto Rika Kogyo Co., Ltd., Cosmo Bio Co., Ltd., and Ginsen Co., Ltd. can be used.

  The frequency at the time of dispersing the urethane prepolymer (P) or the organic solvent solution thereof using the ultrasonic dispersion device (A2) is usually 1 to 100 kHz, preferably 3 to 60 kHz, particularly from the viewpoint of dispersion ability. Preferably it is 10-30 kHz.

  The main dispersion principle of the kneading machine (A3) is that the processed material is kneaded in the rotating part of (A3) to give energy to form fine particles and disperse. Moreover, (A3) can be operated under normal pressure, reduced pressure, or increased pressure.

  As the kneading machine (A3), a twin-screw extruder [PCM-30 manufactured by Ikegai Co., Ltd.], a kneader [KRC kneader manufactured by Kurimoto Steel Co., Ltd.], a universal mixer [Hibismix manufactured by Primix Co., Ltd.] Etc.] and plast mill [laboratory plast mill manufactured by Toyo Seiki Seisakusho Co., Ltd.] and the like.

  The number of rotations when the urethane prepolymer (P) or the organic solvent solution thereof is dispersed using the kneader (A3) is usually 1 to 1000 rpm, preferably 3 to 500 rpm, particularly preferably 10 from the viewpoint of dispersion ability. ~ 200 rpm.

  The weight ratio of the urethane prepolymer (P) or its organic solvent solution and water supplied to the dispersing apparatus (A) is appropriately selected depending on the resin component content of the target aqueous dispersion. ) / Aqueous medium = 10/2 to 10/100, preferably 10/5 to 10/50.

  In addition, the time for treating (P) and the aqueous medium in the dispersion apparatus (A) is usually 10 seconds to 10 hours, more preferably 1 minute to more preferably from the viewpoint of preventing decomposition or deterioration of the dispersion (P). 3 hours, most preferably 10-60 minutes.

  When dispersing in the dispersing apparatus (A), an additive selected from a pH adjuster, an antifoaming agent, a foam inhibitor, an antioxidant, a coloring inhibitor, a plasticizer, a mold release agent, and the like, if necessary. One or more can be added. Moreover, you may perform solvent removal, concentration, dilution, etc. after dispersion | distribution as needed.

  The solid content concentration (content of components other than volatile components) of the polyurethane resin aqueous dispersion obtained by the production method of the present invention is preferably 20 to 65% by weight from the viewpoint of easy handling of the aqueous dispersion. Preferably it is 25 to 55% by weight. The solid concentration was about 1 g of an aqueous dispersion thinly stretched on a Petri dish, weighed accurately, then weighed the weight after heating at 130 ° C for 45 minutes using a circulating constant temperature dryer, and before weighing, It can be obtained by calculating the ratio (percentage) of the remaining weight after heating to the weight.

The viscosity of the aqueous polyurethane resin dispersion obtained by the production method of the present invention is preferably 10 to 100,000 mPa · s, more preferably 10 to 5,000 mPa · s. The viscosity can be measured at a constant temperature of 25 ° C. using a BL type viscometer.
The pH of the aqueous polyurethane resin dispersion obtained by the production method of the present invention is preferably 2 to 12, more preferably 4 to 10. The pH can be measured at 25 ° C. with pH Meter M-12 [manufactured by Horiba, Ltd.].

  The aqueous polyurethane resin dispersion of the present invention comprises an aqueous coating composition, an aqueous adhesive composition, an aqueous fiber processing agent composition (a binder composition for pigment printing, a binder composition for nonwoven fabrics, a sizing agent composition for reinforcing fibers, Antibacterial agent binder composition and artificial leather / synthetic leather raw material composition, etc.), aqueous coating composition (waterproof coating composition, water repellent coating composition, antifouling coating composition, etc.), aqueous paper treatment composition, Although it can be used for water-based ink compositions, etc., from the viewpoint of its excellent adhesion, chemical resistance, water resistance, blocking resistance and scratch resistance, it is particularly water-based coating composition, water-based ink composition and water-based fiber. It can be suitably used as a processing agent composition.

  When used in these applications, other additives such as coating forming auxiliary resins, crosslinking agents, catalysts, pigments, pigment dispersants, viscosity modifiers, antifoaming agents, leveling agents, preservatives, anti-degradation are necessary. One, two or more agents, stabilizers, antifreezing agents and the like can be added.

Hereinafter, preparation of an aqueous paint, an aqueous ink and a fiber treatment agent using the aqueous polyurethane resin dispersion of the present invention will be described.
For water-based paints and water-based inks, other than the urethane resin (U) in the polyurethane resin aqueous dispersion of the present invention, other water-based medium-dispersible resins or water-soluble materials are used for the purpose of assisting in the formation of a coating film and improving the binder function. An adhesive resin may be used in combination.

  Examples of other aqueous medium-dispersible resins or water-soluble resins used in combination with water-based paints, water-based inks, and fiber treatment agents include, for example, aqueous medium-dispersible or water-soluble polyurethane resins other than the polyurethane resin in the present invention, polyacrylic resins, and A polyester resin etc. are mentioned.

  The solid content of the aqueous polyurethane resin dispersion of the present invention in the water-based paint, water-based ink and fiber treatment agent is usually 0.1 to 60% by weight, preferably 1 to 50% based on the weight of the water-based paint and water-based ink. % By weight.

  The water-based paint, water-based ink, and fiber treatment agent further include one or more of a crosslinking agent, a pigment, a pigment dispersant, a viscosity modifier, an antifoaming agent, an antiseptic, a deterioration preventing agent, a stabilizer, an antifreezing agent, and water. It can contain 2 or more types.

Examples of crosslinking agents include water-soluble or aqueous medium-dispersible amino resins, water-soluble or aqueous medium-dispersible polyepoxides, water-soluble or aqueous medium-dispersed blocked polyisocyanate compounds, polyethylene urea, water-soluble or aqueous medium-dispersible compounds. Examples thereof include polycarbodiimide resins, water-soluble or aqueous medium-dispersible polyoxazoline resins, and the like.
The addition amount of the crosslinking agent is usually 30% by weight or less, preferably 20% by weight or less, based on the solid content weight of the polyurethane resin aqueous dispersion.

  Examples of the pigment include inorganic pigments having a solubility in water of 1 or less (for example, white pigments, black pigments, gray pigments, red pigments, brown pigments, yellow pigments, green pigments, blue pigments, purple pigments and metallic pigments), organic pigments ( For example, natural organic pigment synthetic organic pigments, nitroso pigments, nitro pigments, pigment dye-type azo pigments, azo lakes made from water-soluble dyes, azo lakes made from poorly soluble dyes, lakes made from basic dyes, lakes made from acid dyes, xanthan lakes , Anthraquinone lakes, pigments from vat dyes and phthalocyanine pigments) and their aqueous medium dispersions. The content of the pigment is usually 50% by weight or less, preferably 30% by weight or less, based on the weight of the water-based paint, water-based ink or fiber treatment agent.

  Examples of the pigment dispersant include the above-described dispersant (h), and the content of the pigment dispersant is usually 20% by weight or less, preferably 15% by weight or less based on the weight of the pigment.

Viscosity modifiers include thickeners such as inorganic viscosity modifiers (such as sodium silicate and bentonite), cellulose viscosity modifiers (such as methylcellulose, carboxymethylcellulose, and hydroxymethylcellulose with Mn of 20,000 or more), proteins System viscosity modifiers (casein, casein soda, casein ammonium, etc.), acrylics (sodium polyacrylate and ammonium polyacrylate with Mn of 20,000 or more) and vinyl viscosity modifiers (Mn of 20,000 or more) Polyvinyl alcohol).
Examples of antifoaming agents include long-chain alcohols (such as octyl alcohol), sorbitan derivatives (such as sorbitan monooleate), and silicone oils (such as polymethylsiloxane and polyether-modified silicone).

Examples of the preservative include organic nitrogen sulfur compound preservatives and organic sulfur halide preservatives.
Deterioration inhibitors and stabilizers (such as UV absorbers and antioxidants) include hindered phenol-based, hindered amine-based, hydrazine-based, phosphorus-based, benzophenone-based and benzotriazole-based deterioration inhibitors and stabilizers. .
Examples of the antifreezing agent include ethylene glycol and propylene glycol.
The contents of the viscosity modifier, antifoaming agent, antiseptic, deterioration preventing agent, stabilizer and antifreezing agent are each usually 5% by weight or less, preferably 3% by weight or less, based on the weight of the aqueous paint.

  A solvent may be further added to the water-based paint, water-based ink, and fiber treatment agent for the purpose of improving the appearance of the coating film after drying and for the purpose of delaying drying in order to prevent clogging in the coating or printing line. Examples of the solvent to be added include monohydric alcohols having 1 to 20 carbon atoms (such as methanol, ethanol and propanol), glycols having 1 to 20 carbon atoms (such as ethylene glycol, propylene glycol and diethylene glycol), and 3 having 1 to 20 carbon atoms. Alcohols having higher valences (such as glycerin) and cellosolves having 1 to 20 carbon atoms (such as methyl and ethyl cellosolve) can be used. The content of the solvent to be added is preferably 80% by weight or less, more preferably 70% by weight or less, based on the weight of the aqueous paint or ink.

The water-based paint, water-based ink, and fiber treatment agent using the polyurethane resin aqueous dispersion of the present invention are produced by mixing and stirring the polyurethane resin aqueous dispersion of the present invention and each of the components described above. When mixing, all the components may be mixed at the same time, or each component may be added stepwise and mixed.
The solid content concentration of the water-based paint and water-based ink is preferably 3 to 70% by weight, more preferably 7 to 60% by weight.

  Hereinafter, preparation of the aqueous fiber processing agent using the polyurethane resin aqueous dispersion of the present invention will be described. The fiber processing agent containing the polyurethane resin aqueous dispersion of the present invention includes, as necessary, known antifoaming agents, wetting agents, various resin aqueous dispersions (polyurethane aqueous dispersions other than the present invention, acrylic aqueous dispersions, SBR). Latex etc.) and softeners can be blended. In the case of an aqueous resin dispersion, these blending amounts are preferably 30% by weight or less, particularly preferably 20% by weight or less based on the weight of the polyurethane resin (U) in terms of solid content, and in the case of other additives, respectively. It is preferably 1% by weight or less, particularly preferably 0.1 to 0.5% by weight. Moreover, a pH adjuster can also be added as needed. Examples of pH adjusters include alkaline substances such as salts of strong bases (alkali metals, etc.) and weak acids (acids with pKa exceeding 2.0, such as carbonic acid and phosphoric acid) (sodium bicarbonate, etc.), or acidic substances (acetic acid, etc.). Is mentioned. The amount of the pH adjusting agent is usually 0.01 to 0.3% by weight based on the weight of the polyurethane resin (U).

  The solid content (nonvolatile content) concentration of the aqueous fiber processing agent of the present invention is not particularly limited, but is usually 10 to 50% by weight, preferably 15 to 45% by weight. Moreover, a viscosity (25 degreeC) is 10-100,000 mPa * s normally.

  EXAMPLES Hereinafter, although an Example demonstrates this invention concretely, this invention is not limited to these. Hereinafter, the part means part by weight.

<Example 1>
Each raw material shown in Table 1 was charged into a simple pressure reactor equipped with a stirrer and a heating device, and stirred at 85 ° C. for 10 hours to carry out a urethanization reaction, and an acetone solution of urethane prepolymer (P-1) was added. Manufactured. While stirring at 40 ° C., 5.82 parts of triethylamine (neutralizing agent) was added to 400.00 parts of the acetone solution of the urethane prepolymer obtained, and the mixture was homogenized at 60 rpm for 30 minutes. Co., Ltd.] was added together with 700.00 parts of water, 1.57 parts of chain extender diethylenetriamine was added, and acetone was distilled off at 65 ° C. for 8 hours under reduced pressure. The body (Q-1) was obtained.

<Examples 2 to 7>
Acetone solutions of urethane prepolymers (P-2) to (P-7) were produced in the same manner as in Example 1 using the raw materials shown in Table 1. Moreover, the polyurethane resin aqueous dispersion (Q-2)-(Q-7) was obtained like Example 1 using each raw material of Table 2.

<Comparative Examples 1-7>
Using each raw material described in Tables 1 and 2, in the same manner as in Example 1, urethane prepolymers (P′-1) to (P′-7), polyurethane resin aqueous dispersions (Q′-1) to ( Q′-7) was obtained.

  Various physical property values of polyurethane resin aqueous dispersions (Q-1) to (Q-7) and (Q′-1) to (Q′-7) obtained in Examples 1 to 7 and Comparative Examples 1 to 7 The evaluation results are shown in Table 3. In addition, the measuring method and evaluation method of various physical property values in the present invention are as follows.

Measuring method of various physical property values <urethane group content and urea group content>
The urethane group content and urea group content of the polyurethane resin are the N atom content determined by a nitrogen analyzer [ANTEK7000 (manufactured by Antec)], the ratio of urethane group and urea group determined by 1H-NMR, and the allophanate group described later. And the burette group content. About 1H-NMR measurement, it carries out by the method as described in "Structural study of the polyurethane resin by NMR: Takeda Laboratory report 34 (2), 224-323 (1975)." That is, when 1H-NMR is measured and aliphatic is used, urea group and urethane are calculated from the ratio of the integral amount of hydrogen derived from urea group near chemical shift 6 ppm and the integral amount of hydrogen derived from urethane group near chemical shift 7 ppm. The weight ratio of the groups is measured, and the urethane group and urea group contents are calculated from the weight ratio, the N atom content and the allohanate group and burette group contents. When aromatic isocyanate is used, the weight ratio of urea group and urethane group is calculated from the ratio of the integral amount of hydrogen derived from urea groups near the chemical shift of 8 ppm and the integral amount of hydrogen derived from urethane groups near the chemical shift of 9 ppm, The urea group content is calculated from the weight ratio and the N atom content.

<Terminal amino group content>
The total amine value and tertiary amine value of the polyurethane resin are obtained by the following method, and the terminal amino group content (mmol / g) is calculated by the following formula.
Terminal amino group content (mmol / g) = (total amine value-tertiary amine value) /56.1
(1) Total amine value After dissolving polyurethane resin in 50 ml of toluene in a 100 ml flask, add 20 ml of acetic anhydride and titrate 0.5 mol / l hydrochloric acid / methyl alcohol using xylene cyanol FF / methyl orange mixed indicator. Titration is carried out with the solution (the end point is the point where the color of the indicator has changed from green to reddish brown).
Total amine number = a × f / (S × 28.05)
a: Titration ml number of 0.5 mol / l hydrochloric acid / methyl alcohol titration solution.
f: titer of 0.5 mol / l hydrochloric acid / methyl alcohol titration solution.
S: Amount of polyurethane resin collected (g)

(2) Tertiary amine value After dissolving the polyurethane resin in 50 ml of toluene in a 100 ml flask, add 20 ml of acetic anhydride and shake well, and let stand at room temperature for 30 minutes. Titrate with 0.5 mol / l hydrochloric acid / methyl alcohol titration solution using xylene cyanol FF / methyl orange mixed indicator (the end point is the point where the indicator color changed from green to reddish brown) and read the titration ml number The tertiary amine value is calculated by the following formula.
Tertiary amine value = a × f / (S × 28.05)
a: titration ml number of 0.5 mol / l hydrochloric acid / methyl alcohol titration solution f: titer of 0.5 mol / l hydrochloric acid / methyl alcohol titration solution S: amount of polyurethane resin collected (g)

<Contents of allophanate group and burette group>
The total of the contents of allophanate groups and burette groups of the polyurethane resin is calculated by a gas chromatograph [Shimadzu GC-9A {manufactured by Shimadzu Corp.}]. A 50 g DMF solution containing 0.01 wt% di-n-butylamine and 0.01 wt% naphthalene (internal standard) is prepared. The sample is weighed into a test tube with a stopper, 2 g of the above DMF solution is added, and the test tube is heated in a constant temperature water bath at 90 ° C. for 2 hours. After cooling to room temperature, 10 μl of acetic anhydride is added and shaken and stirred for 10 minutes. Further, 50 μl of di-n-propylamine is added, shaken for 10 minutes, and then gas chromatographic measurement is performed. In parallel, blank measurement was performed, the consumption of amine was determined from the difference from the test value, and the total content of allophanate groups and burette groups was measured.

(Gas chromatograph conditions)
Apparatus: Shimadzu GC-9A
Column: 10% PEG-20M on Chromosorb WAW DMLS 60/80 mesh glass column 3 mmφ × 2 m
Column temperature: 160 ° C., sample introduction part temperature: 200 ° C., carrier gas: nitrogen 40 ml / min detector: FID, sample injection amount: 2 μl
(Calculation formula for the total content of allophanate groups and burette groups)
Total content of allophanate group and burette group = {(BA) / B} × 0.00155 / S
A: (Di-n-butylacetamide peak area / naphthalene peak area) of sample
B: blank (peak area of di-n-butylacetamide / peak area of naphthalene)
S: Amount of polyurethane resin collected (g)

<Mw and Mn>
A polyurethane resin or an aqueous polyurethane dispersion is added to DMF so that the solid content of the polyurethane resin is 0.0125% by weight, stirred and dissolved at room temperature for 1 hour, and then filtered through a filter having a pore size of 0.3 μm. The urethane resin Mw and Mn contained in the obtained filtrate were measured by GPC using DMF as a solvent and polystyrene as a molecular weight standard.

<Ethanol swelling rate>
The ethanol swelling ratio of the polyurethane resin (U) was measured by the method described below.
Pour 10 parts of an aqueous polyurethane resin dispersion into a polypropylene mold measuring 10 cm in length × 20 cm in width × 1 cm in depth. The amount of film thickness after moisture drying is 200 μm, and after drying at room temperature for 12 hours, a circulating dryer Then, a film obtained by heating and drying at 105 ° C. for 3 hours was cut to 2 cm × 8 cm to prepare a test piece, and the weight (W0) was measured with an electronic balance capable of weighing up to 4 digits after the decimal point. The obtained test piece was dipped in ethanol, dipped at 25 ° C. for 24 hours, taken out, dried for 3 hours with a circulating air dryer at 130 ° C., and the weight (W1) was measured. Using the obtained numerical value, the swelling ratio into the solvent was calculated according to the following formula.
Swelling rate (%) = (W1) / (W0) × 100
W1; weight of urethane film after ethanol immersion W0; weight of urethane film before ethanol immersion

<Volume average particle diameter (Dv)>
After diluting the polyurethane resin aqueous dispersion with ion-exchanged water so that the solid content of the polyurethane resin is 0.01% by weight, a light scattering particle size distribution analyzer [ELS-8000 {manufactured by Otsuka Electronics Co., Ltd.}] is used. Measured.

<Content of lubricant>
The content of the lubricant (f) in the polyurethane resin is the area with the calibration curve peak of the lubricant after identifying the lubricant contained by a gas chromatography mass spectrometer (GCMS) [GCMS QP-5000 (manufactured by Shimadzu Corporation)]. It can be calculated from the ratio.

(GCMS conditions)
Device: GCMS QP-5000
Thermal decomposition part: PYR-4A
Column: Ultra Alloy-5
Column temperature: heated from 40 ° C. at a rate of 10 ° C./min and held at 380 ° C. for 10 minutes Sample introduction part temperature: 300 ° C.
Carrier gas: Helium 1 ml / min Sample injection amount: 2 μl
Mass range: m / z 10-700

Evaluation method <Water resistance of dry film>
(1) Appearance 10 parts of a polyurethane resin aqueous dispersion was poured into a polypropylene mold having a length of 10 cm, a width of 20 cm, and a depth of 1 cm, and after drying for 12 hours at room temperature, the film thickness after drying was poured into a 200 μm film. A film obtained by heating and drying at 105 ° C. for 3 hours with an air dryer was immersed in ion exchange water at 60 ° C. for 14 days, and then the surface state of the film was visually observed. The case where there was no change was marked with ◎, the case where the whitened portion was less than 50% of the total area was marked with ◯, and the case where the whole was whitened was marked with ×.
(2) Maintenance rate of breaking elongation The film taken out is dried and described in JIS K7311. The measurement was performed based on a tensile test, and the ratio of the breaking elongation after immersion to the breaking elongation before immersion and the maintenance ratio of the elongation at break were determined.

<Mechanical properties of aqueous polyurethane resin dispersion>
Pour 10 parts of an aqueous polyurethane resin dispersion into a polypropylene mold measuring 10 cm in length × 20 cm in width × 1 cm in depth. The amount of film thickness after moisture drying is 200 μm, and after drying at room temperature for 12 hours, a circulating dryer The physical properties of the film obtained by heating and drying at 105 ° C. for 3 hours were measured, and the breaking strength was used as an index of mechanical properties. When the breaking strength was greater than 25 MPa, the mechanical properties were very good. When the breaking strength was 10-25 MPa, the mechanical properties were good, and when it was less than 10 MPa, the mechanical properties were judged to be insufficient. In addition, the measurement of breaking strength is described in JIS K7311. Based on a tensile test.

<Chemical resistance of aqueous polyurethane resin dispersion>
Pour 10 parts of an aqueous polyurethane resin dispersion into a polypropylene mold measuring 10 cm in length × 20 cm in width × 1 cm in depth. The amount of film thickness after moisture drying is 200 μm, and after drying at room temperature for 12 hours, a circulating dryer Then, a film obtained by heating and drying at 105 ° C. for 3 hours was cut into 2 cm × 8 cm to prepare test pieces. The obtained test piece was dipped in dimethylformamide, dipped at 40 ° C. for 24 hours and then taken out. The dimethylformamide adhering to the surface was gently wiped off, and the weight (W1) was measured. Subsequently, the test piece was dried for 3 hours with a circulating air dryer at 130 ° C., and the weight (W2) was measured. Using the obtained numerical value, the swelling rate is calculated according to the following formula. When the swelling rate is less than 100%, the chemical resistance is very good. When the swelling rate is 100 to 200%, the chemical resistance is good. When it was 200% or more or dissolved, it was judged that the chemical resistance was insufficient.
Swelling rate (%) = 100 × [(W1) − (W2)] / (W2)
W1; weight of urethane film after immersion in dimethylformamide W2; weight of urethane film before immersion in dimethylformamide

Example 8 (Evaluation as water-based paint)
90 parts of ion-exchanged water, 70 parts of thickener [“Biseriser AP-2”, manufactured by Sanyo Chemical Industries, Ltd.], 10 parts of pigment dispersant [“Calibon L-400”, manufactured by Sanyo Chemical Industries, Ltd.] Then, 140 parts of titanium oxide [“CR-93”, manufactured by Ishihara Sangyo Co., Ltd.], carbon black [“FW200P”, manufactured by Degussa Co., Ltd.] and 160 parts of calcium carbonate were mixed and dispersed for 30 minutes using a paint conditioner. 20 parts of 1-nonanol, 200 parts of acrylic aqueous dispersion [“Polytron Z330”, manufactured by Asahi Kasei Co., Ltd.] and 200 parts of the aqueous polyurethane resin dispersion (Q-1) obtained in Example 1 were charged for 10 minutes. Mixed and dispersed. Furthermore, it adjusted so that the viscosity in 25 degreeC might be set to 150 mPa * s using ion-exchange water, and the water-based coating material (W-1) was obtained. The viscosity was measured at a rotational speed of 60 rpm using a rotary viscometer manufactured by TOKIMEC. Table 4 shows the results of evaluating the coating film based on the following test method for the water-based paint (W-1).

Examples 9 to 14 (Evaluation as water-based paint)
Aqueous paints (W-2) to (W-2) to (Q) were used in the same manner as in Example 8, except that the aqueous polyurethane resin dispersions (Q-2) to (Q-7) were used instead of the aqueous polyurethane resin dispersion (Q-1). W-7) was obtained.
Table 4 shows the results of evaluating the coating films based on the following test methods for the water-based paints (W-2) to (W-7).

Comparative Examples 8-14
A comparative water-based paint (W) as in Example 8 except that the polyurethane resin aqueous dispersions (Q′-1) to (Q′-7) are used in place of the polyurethane resin aqueous dispersion (Q-1). '-1) to (W'-7) were obtained.
Table 4 shows the results of evaluating the coating films based on the following test methods for the water-based paints (W′-1) to (W′-7).

<Method for evaluating adhesion of coating film>
The obtained water-based paint was spray-coated on a 5 cm × 20 cm steel plate and heated at 120 ° C. for 10 minutes to prepare a coating film having a thickness of 20 μm. A 1 mm square cross cut was made on the coated surface, and then a peel test was performed with cello tape (registered trademark) to examine the number of remaining 1 mm square coating films. The display shows the number of residues in the numerator and the number of crosscuts in the denominator first.

<Method for evaluating blocking resistance of coating film>
The obtained water-based paint was spray-coated on a 5 cm × 20 cm steel plate and heated at 120 ° C. for 10 minutes to prepare a coating film having a thickness of 20 μm. An uncoated steel plate was stacked on the coated surface, and left in an oven at 40 ° C. for 24 hours while applying a load of 1 kg / cm 2 using a blocking tester. Thereafter, the test sample was taken out and the superposed steel plates were peeled off. The color transfer to the peeled uncoated steel sheet was visually evaluated according to the following evaluation criteria.
(Double-circle): There is no color transfer to the steel plate which is not painted, and there is no resistance at the time of peeling.
○: The color does not transfer to the uncoated steel sheet, but there is a slight resistance during peeling.
Δ: Slight transfer of color to unpainted steel sheet and slight resistance during peeling.
X: The steel plate which has not been painted has color transfer, and there is resistance during peeling.

<Method for evaluating scratch resistance of coating film>
The obtained water-based paint was spray-coated on a 10 cm × 20 cm steel plate and heated at 80 ° C. for 3 minutes to prepare a coating film having a thickness of 20 μm. Using the Gakushin type friction tester, the obtained coating film was visually evaluated for color transfer to the cloth after 50 reciprocating rubbings with a load of 200 g with a load of 200 g according to the following evaluation criteria.
(Double-circle): Color does not transfer to a cotton-plater.
○: Almost no color transfer to the cotton lacquer.
Δ: Slight color transfer is observed in the cotton lacquer.
X: Color transfer is observed in the cotton lacquer.
<Water resistance evaluation method of coating film>
The obtained water-based paint was spray-coated on a 10 cm × 20 cm steel plate and heated at 120 ° C. for 10 minutes to prepare a coating film having a thickness of 20 μm. The coated steel sheet was immersed in ion exchange water at 80 ° C. for 14 days, and then taken out and the surface was lightly wiped. The surface of the coating film was visually evaluated according to the following evaluation criteria.
(Double-circle): There is no change of the coating-film surface before and behind immersion.
○: Almost no change in coating film surface before and after immersion.
(Triangle | delta): After immersion, an unevenness | corrugation is seen on the coating-film surface.
X: After immersion, a part of the coating film is peeled off.

Example 15 (Evaluation as water-based ink)
In ion exchange water 29 parts, carbon black water dispersion [“Aqua-Black 162”, manufactured by Tokai Carbon Co., Ltd., solid content 20 wt%] 4 parts, propylene glycol 10 parts, triethylene glycol monobutyl ether 30 parts and Example 1 27 parts of the obtained aqueous polyurethane resin dispersion (Q-1) was charged and mixed for 10 minutes to obtain an aqueous ink (X-1). Table 5 shows the results of evaluating the printed matter based on the following test method for the water-based ink (X-1).

Examples 16-21
Aqueous inks (X-2) to (X-2) to (Q2) were used in the same manner as in Example 15 except that the aqueous polyurethane resin dispersions (Q-2) to (Q-7) were used instead of the aqueous polyurethane resin dispersion (Q-1). X-7) was obtained.
Table 5 shows the results of evaluating the printed materials based on the following test methods for the water-based inks (X-2) to (X-7).

Comparative Examples 15-21
A comparative water-based paint (X) in the same manner as in Example 15 except that the polyurethane resin aqueous dispersions (Q′-1) to (Q′-7) are used in place of the polyurethane resin aqueous dispersion (Q-1). '-1) to (X'-7) were obtained.
Table 5 shows the results of evaluating the printed materials based on the following test methods for the water-based inks (X′-1 to 7).

<Method for evaluating adhesion of printed matter>
The obtained water-based ink was coated on a 5 cm × 20 cm coated paper [“Aurora Coat” manufactured by Nippon Paper Industries Co., Ltd.] with a bar coater so that the film thickness after drying was 2 μm, and heated at 100 ° C. for 10 minutes. A printed matter was prepared. The printed surface of this printed matter was subjected to a peeling test with cello tape (registered trademark), and evaluated according to the following evaluation criteria by the area of the peeled portion.
A: The peeled area is 0%.
A: The peeled area is 1 to 10%.
(Triangle | delta): A peeling area is 11 to 50%.
X: Peeling area is 51 to 100%.

<Method for evaluating blocking resistance of printed matter>
The obtained water-based ink was coated on a 5 cm × 20 cm coated paper [“Aurora Coat” manufactured by Nippon Paper Industries Co., Ltd.] with a bar coater so that the film thickness after drying was 2 μm, and heated at 100 ° C. for 10 minutes. A printed matter was prepared. The coated paper which was not printed on this printing surface was piled up, and left in an oven at 40 ° C. for 24 hours while applying a load of 1 kg / cm 2 using a blocking tester. Thereafter, the test sample was taken out and the coated paper that was superimposed was peeled off. The color transfer to the peeled uncoated paper was visually evaluated according to the following evaluation criteria.
A: No color transfer to uncoated paper, no resistance when peeling.
○: The color does not transfer to the coated paper that is not printed, but there is a slight resistance during peeling.
Δ: Color transfer is slightly on the uncoated paper, and there is some resistance when peeling.
X: There is a color transfer on the unprinted coated paper, and there is resistance when peeling.

<Method for evaluating scratch resistance of printed matter>
The obtained water-based ink was coated on a 5 cm × 20 cm coated paper [“Aurora Coat” manufactured by Nippon Paper Industries Co., Ltd.] with a bar coater so that the film thickness after drying was 2 μm, and heated at 100 ° C. for 10 minutes. A printed matter was prepared. Using the Gakushoku-type friction tester, the color transfer to the unprinted coated paper after 50 reciprocations of the printed surface of the obtained printed matter with a non-printed coated paper at a load of 200 g was visually observed as follows. Evaluation was based on the evaluation criteria.
A: No color transfer to uncoated paper.
○: Almost no color transfer to uncoated paper.
Δ: Slight color transfer is observed on unprinted coated paper.
X: Color transfer is observed on the unprinted coated paper.

<Water resistance evaluation method for printed matter>
The obtained water-based ink was coated on a 5 cm × 20 cm coated paper [“Aurora Coat” manufactured by Nippon Paper Industries Co., Ltd.] with a bar coater so that the film thickness after drying was 2 μm, and heated at 100 ° C. for 10 minutes. A printed matter was prepared. Using the Gakushin friction tester, the printed surface of the printed matter obtained was subjected to 50 reciprocations with a non-printed coated paper wetted with water at a load of 200 g for color transfer to the unprinted coated paper. The following evaluation criteria were evaluated visually.
A: No color transfer to uncoated paper.
○: Almost no color transfer to uncoated paper.
Δ: Slight color transfer is observed on unprinted coated paper.
X: Color transfer is observed on the unprinted coated paper.

Example 22 (Evaluation as aqueous fiber processing agent)
A pigment printing paste was prepared using an aqueous polyurethane resin dispersion as follows.
For 100 parts of the polyurethane resin aqueous dispersion (Q-1) obtained in Example 1, 8.9 parts of a viscoelasticity modifier [“SN thickener 618” manufactured by San Nopco Co., Ltd.], silicon-based antifoaming agent [“ SN deformer 777 “San Nopco Co., Ltd.” 0.9 parts, water 35 parts, titanium oxide 44.6 parts, and pigment [“NL Red FR3R-D” manufactured by Yamagata Kogyo Co., Ltd.] 18.9 parts Thus, a pigment printing paste (Y-1) was obtained. Table 6 shows the results of testing the pigment-printed paste (Y-1) for the fiber fabrics that were pigment-printed based on the following test method.

Examples 23-28
Pigment printing pastes (Y-2) to (Y-7) in the same manner as in Example 22 except that the aqueous polyurethane resin dispersion (Q-2 to 7) is used instead of the aqueous polyurethane resin dispersion (Q-1). ) Table 6 shows the results of testing the pigment-printed pastes (Y-2) to (Y-7) for the fiber fabrics subjected to pigment printing based on the following test method.

Comparative Examples 22-28
A pigment printing paste for comparison (Example 1) except that the aqueous polyurethane resin dispersions (Q′-1) to (Q′-7) were used instead of the aqueous polyurethane resin dispersion (Q-1). Y′-1) to (Y′-7) were obtained. Table 6 shows the results of testing the pigment-printed pastes (Y′-1) to (Y′-7) of the fiber fabrics that were pigment-printed based on the following test method.

<Method for evaluating the adhesion of a textile fabric printed with pigment>
The pigment printing paste was applied onto a cotton-plated mold using a bar coater so that the film thickness was 2 cm × 10 cm and the film thickness was 0.2 mm. This was dried with a 120 ° C. tenter for 3 minutes to obtain a textile fabric printed with pigment. A peel test was performed on the printed surface of the fiber cloth on which the pigment was printed using a cello tape (registered trademark), and the peeled portion was visually evaluated according to the following evaluation criteria.
A: The peeled area is 0%.
A: The peeled area is 1 to 10%.
(Triangle | delta): A peeling area is 11 to 50%.
X: Peeling area is 51 to 100%.

<Method for evaluating blocking resistance of fiber fabrics subjected to pigment printing>
The pigment printing paste was applied onto a cotton-plated mold using a bar coater so that the film thickness was 2 cm × 10 cm and the film thickness was 0.2 mm. This was dried with a 120 ° C. tenter for 3 minutes to obtain a textile fabric printed with pigment. An unprinted cotton-plated width was placed on the printed surface of the fiber fabric that had been pigment-printed, and left in an oven at 40 ° C. for 24 hours while applying a load of 1 kg / cm 2 using a blocking tester. Then, the test sample was taken out and the overlapped fiber cloth was peeled off. The color transfer to the peeled cotton girders that were not printed was visually evaluated according to the following evaluation criteria.
A: Color does not transfer to a cotton-plated unwound fabric, and there is no resistance during peeling.
○: The color does not transfer to the cotton cloth that has not been printed, but there is a slight resistance during peeling.
Δ: Slight transfer of color to a cotton-bath width that has not been subjected to printing treatment, and slightly resistance during peeling.
X: The cotton metal cloth which has not been subjected to the printing process has a color transfer, and has resistance at the time of peeling.

<Abrasion resistance evaluation method for pigment printing paste>
The pigment printing paste was applied onto a cotton-plated mold using a bar coater so that the film thickness was 2 cm × 10 cm and the film thickness was 0.2 mm. This was dried with a 120 ° C. tenter for 3 minutes to obtain a textile fabric printed with pigment. Using a Gakushin friction tester, the printed surface of this textile fabric with pigment printing is subjected to 50 reciprocating rubbings at a load of 200 g with an unprinted cotton lacquer and then transferred to an unprinted cotton lacquer. Was visually evaluated according to the following evaluation criteria.
(Double-circle): Color does not transfer to the cotton girders which have not been printed.
◯: Almost no color transfer to the cotton cloth that has not been printed.
Δ: Slight color transfer is observed in a cotton-plated unwound fabric.
X: Color transfer is observed in the cotton girders that are not printed.

<Method for evaluating water resistance of textile fabric printed with pigment>
The pigment printing paste was applied onto a cotton-plated mold using a bar coater so that the film thickness was 2 cm × 10 cm and the film thickness was 0.2 mm. This was dried with a 120 ° C. tenter for 3 minutes to obtain a textile fabric printed with pigment. Non-printed cotton swab after 50 times reciprocating rubbing with a load of 200 g of a non-printed cotton swab wetted with water using a Gakushin friction tester The color transfer to was visually evaluated according to the following evaluation criteria.
(Double-circle): Color does not transfer to the cotton girders which have not been printed.
◯: Almost no color transfer to the cotton cloth that has not been printed.
Δ: Slight color transfer is observed in a cotton-plated unwound fabric.
X: Color transfer is observed in the cotton girders that are not printed.

The aqueous polyurethane resin dispersion of the present invention can be suitably used for coating compositions, aqueous ink compositions, fiber processing agent compositions, and the like.

Claims (8)

An aqueous polyurethane resin dispersion containing water and a polyurethane resin (U) and satisfying all of the following (1) to (6).
(1) The urethane group content in (U) is 0.5 to 5.0 mmol / g based on the weight of (U).
(2) The terminal amino group content in (U) is 0.35 mmol / g or less based on the weight of (U).
(3) The number average molecular weight (Mn) of (U) is 10,000 or more.
(4) The swelling ratio of (U) to ethanol at 25 ° C. is 0.1 to 300% by weight with respect to the weight of (U).
(5) The volume average particle diameter (Dv) of (U) is 0.01 to 1 μm.
(6) 0.01 to 5% by weight of lubricant (f) is included in (U) based on the weight of (U). The lubricant (f) is selected from the group consisting of hydrocarbon lubricants, higher alcohol lubricants, higher fatty acid lubricants, aliphatic amide lubricants, metal soap lubricants, ester lubricants, silicone lubricants, and fluorine lubricants. The polyurethane resin aqueous dispersion according to claim 1, which is one type or two or more types. The aqueous polyurethane resin dispersion according to claim 1 or 2, wherein the lubricant (f) is an aliphatic amide lubricant and / or an ester lubricant.   The aqueous polyurethane resin dispersion according to any one of claims 1 to 3, wherein the urea group content in the polyurethane resin (U) is 2.0 mmol / g or less based on the weight of (U).   The total value of the contents of allophanate groups and burette groups in the polyurethane resin (U) is 0.1 mmol / g or less based on the weight of (U). Polyurethane resin aqueous dispersion.   The water-based coating material containing the polyurethane resin aqueous dispersion of any one of Claims 1-5.   An aqueous ink containing the polyurethane resin aqueous dispersion according to any one of claims 1 to 5. The aqueous fiber processing agent containing the polyurethane resin aqueous dispersion of any one of Claims 1-5.