JP2017007272A - Apparatus and method for supplying resin material of compression molding apparatus, compression molding apparatus, and method for producing resin molding - Google Patents

Apparatus and method for supplying resin material of compression molding apparatus, compression molding apparatus, and method for producing resin molding Download PDF

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JP2017007272A
JP2017007272A JP2015127542A JP2015127542A JP2017007272A JP 2017007272 A JP2017007272 A JP 2017007272A JP 2015127542 A JP2015127542 A JP 2015127542A JP 2015127542 A JP2015127542 A JP 2015127542A JP 2017007272 A JP2017007272 A JP 2017007272A
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resin material
compression molding
cavity
molding apparatus
resin
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JP6080907B2 (en
Inventor
弘樹 尾張
Hiroki Owari
弘樹 尾張
直毅 高田
Naoki Takada
直毅 高田
賢典 白澤
Masanori Shirasawa
賢典 白澤
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Towa Corp
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Towa Corp
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Priority to JP2015127542A priority Critical patent/JP6080907B2/en
Priority to TW105105421A priority patent/TWI578459B/en
Priority to KR1020160073087A priority patent/KR101854030B1/en
Priority to CN201610429004.0A priority patent/CN106273168B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • H01L21/565Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B29C2043/181Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles encapsulated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3466Feeding the material to the mould or the compression means using rotating supports, e.g. turntables or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3488Feeding the material to the mould or the compression means uniformly distributed into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/58Measuring, controlling or regulating
    • B29C2043/5875Measuring, controlling or regulating the material feed to the moulds or mould parts, e.g. controlling feed flow, velocity, weight, doses
    • B29C2043/5883Measuring, controlling or regulating the material feed to the moulds or mould parts, e.g. controlling feed flow, velocity, weight, doses ensuring cavity filling, e.g. providing overflow means

Abstract

PROBLEM TO BE SOLVED: To provide an apparatus for supplying a resin material of a compression molding apparatus which can evenly and always smoothly supply a resin material into a cavity.SOLUTION: An apparatus 20 for supplying a resin material includes: a plurality of resin material storage portions 22, which have grooves 222 that are opened to the side surface and extend in a shaft direction, formed on a columnar material 221, are rotatable around the shaft, and are arranged in parallel with each other; a rotational driving section (pinion 224 and rack 23) which rotates the plurality of resin material storage portions 22 around the shaft; and a movement section which moves the whole of the plurality of resin material storage portions 22 in a direction not in parallel with the shaft in the plane formed by the plurality of resin material storage sections 22. The apparatus can evenly and always smoothly supply a resin material into a cavity, because of different from a conventional mechanism which slides vertically stacked tray and shutter with each other, and preventing the resin material from biting into a movable section.SELECTED DRAWING: Figure 2

Description

本発明は、半導体チップなどの電子部品を樹脂封止する装置に関し、特に、圧縮成形のために顆粒状、粉末状等の形態を有する樹脂材料(以下、特記した場合を除いて、単に「樹脂材料」と呼ぶ場合には顆粒状又は粉末状の樹脂材料を指すものとする。)を型のキャビティに供給する樹脂材料供給装置及び方法、並びに該樹脂材料供給装置を有する圧縮成形装置及び方法に関する。   The present invention relates to an apparatus for resin-sealing an electronic component such as a semiconductor chip, and in particular, a resin material having a granular or powder form for compression molding (hereinafter, unless otherwise specified, simply “resin The term "material" refers to a granular or powdery resin material.) A resin material supply apparatus and method for supplying a resin to a mold cavity, and a compression molding apparatus and method having the resin material supply apparatus .

電子部品の小型化及びそれによる半導体チップ等のボンディングワイヤの小径化に伴い、電子部品の封止成形に圧縮成形が用いられるようになってきている。圧縮成形では、離型フィルムで被覆した下型のキャビティに樹脂材料を供給し、加熱溶融した後、電子部品を装着した基板を取り付けた上型との間で型締めして該樹脂を圧縮することにより成形が行われる。このような圧縮成形において、大型の基板の全体に亘って欠陥のない成形を行うためには、キャビティに所定量の樹脂材料を過不足無く且つ均等に供給することが重要となる。キャビティに供給する樹脂材料の量に不均一性があると、型締め時にキャビティ内で樹脂材料の流動(移動)が生じ、電子部品基板のボンディングワイヤ等の配線に悪影響を及ぼす。   With the downsizing of electronic components and the resulting reduction in the diameter of bonding wires such as semiconductor chips, compression molding has been used for sealing molding of electronic components. In compression molding, a resin material is supplied to a cavity of a lower mold covered with a release film, heated and melted, and then clamped with an upper mold on which a substrate on which electronic components are mounted is clamped to compress the resin. Thus, molding is performed. In such compression molding, in order to perform defect-free molding over the entire large substrate, it is important to supply a predetermined amount of a resin material to the cavity in an even and sufficient manner. If the amount of the resin material supplied to the cavity is non-uniform, the resin material flows (moves) in the cavity during mold clamping, which adversely affects wiring such as bonding wires of the electronic component substrate.

キャビティに所定量の樹脂材料を均等に供給するために、樹脂材料を貯留する供給部から直接キャビティに樹脂材料を供給するのではなく、一旦、樹脂材料を樹脂用トレイに均等な厚さとなるように供給し、その後、樹脂用トレイからキャビティに樹脂材料を一斉に落下させるという方法がとられる。   In order to evenly supply a predetermined amount of resin material to the cavity, the resin material is not directly supplied to the cavity from the supply part for storing the resin material, but once the resin material has a uniform thickness on the resin tray. Then, the resin material is simultaneously dropped from the resin tray into the cavity.

樹脂用トレイから樹脂材料を一斉に落下させる方法の一つに、その樹脂用トレイの下面に設けた、中央で突合された2枚の平板から成るシャッターを開くという方法がある(特許文献1の[背景技術]、これを単純シャッター方式と呼ぶ)。   One method of dropping resin materials all at once from the resin tray is to open a shutter made of two flat plates abutted at the center provided on the lower surface of the resin tray (see Patent Document 1). [Background Technology], this is called the simple shutter method).

また、キャビティ内に樹脂材料をより均等に供給する方法として、図8に示すように、樹脂用トレイ931に複数本のスリット状の樹脂材料供給孔932を設けておき(図8は樹脂材料供給孔932のスリットの長手方向に垂直な面の断面図であり、3本の樹脂材料供給孔932の断面が現れている。)、樹脂用トレイ931底部に設けられた、中央で突合された2枚の平板から成るシャッター933をこの樹脂材料供給孔932のスリットの長手方向に垂直な方向(幅方向、図8では左右方向)に開けることにより、各樹脂材料供給孔932から樹脂材料をキャビティ934内に落下させるという方法がある(特許文献1の[0011]。これをスリット・シャッター方式と呼ぶ)。   Further, as a method of more uniformly supplying the resin material into the cavity, as shown in FIG. 8, a plurality of slit-shaped resin material supply holes 932 are provided in the resin tray 931 (FIG. 8 shows the resin material supply). It is a cross-sectional view of the surface perpendicular to the longitudinal direction of the slit of the hole 932, and the cross section of the three resin material supply holes 932 appears.), Provided at the bottom of the resin tray 931 and abutted at the center 2 By opening a shutter 933 made of a flat plate in a direction perpendicular to the longitudinal direction of the slit of the resin material supply hole 932 (width direction, left-right direction in FIG. 8), the resin material is released from each resin material supply hole 932 into the cavity 934. There is a method of dropping it into the inside (Patent Document 1 [0011]. This is called a slit shutter method).

同様に複数本のスリット状の樹脂材料供給孔を有する樹脂用トレイを用いる方法として、図9に示す方法もある。この方法では、樹脂用トレイ940を上トレイ941と下トレイ942で構成し、両者に多数の平行なスリット状の樹脂材料供給孔を形成しておく。この樹脂用トレイ940では、上トレイ941の樹脂材料供給孔943は樹脂を保持するための樹脂保持部として機能し、下トレイ942の樹脂材料供給孔944は上トレイ941の樹脂材料供給孔943に保持された樹脂材料を落下させるための開口として機能する。上下トレイ941、942の樹脂材料供給孔943、944が完全に食い違った(すなわち、下トレイ942の非開口部が上トレイ941の開口部を塞いだ)状態で上トレイ941の樹脂材料供給孔943に樹脂材料を供給しておき、この樹脂用トレイ940をキャビティ955の上に配置する(図9(a))。それから、上トレイ941を樹脂材料供給孔943、944のスリットに垂直な方向(図9では左右方向)に移動させることにより、上トレイ941の樹脂材料供給孔943内の樹脂材料を下トレイ942の樹脂材料供給孔944を通してキャビティ955内に落下させる(図9(b)、これを上下スリット方式と呼ぶ)。   Similarly, as a method of using a resin tray having a plurality of slit-shaped resin material supply holes, there is a method shown in FIG. In this method, the resin tray 940 is composed of an upper tray 941 and a lower tray 942, and a number of parallel slit-shaped resin material supply holes are formed in both. In the resin tray 940, the resin material supply hole 943 of the upper tray 941 functions as a resin holding portion for holding resin, and the resin material supply hole 944 of the lower tray 942 is connected to the resin material supply hole 943 of the upper tray 941. It functions as an opening for dropping the held resin material. The resin material supply holes 943 and 944 of the upper and lower trays 941 and 942 are completely different from each other (that is, the non-opening portion of the lower tray 942 blocks the opening portion of the upper tray 941). A resin material is supplied to the resin tray 940, and the resin tray 940 is placed on the cavity 955 (FIG. 9A). Then, by moving the upper tray 941 in a direction perpendicular to the slits of the resin material supply holes 943 and 944 (left and right in FIG. 9), the resin material in the resin material supply holes 943 of the upper tray 941 is moved to the lower tray 942. It is dropped into the cavity 955 through the resin material supply hole 944 (FIG. 9B, this is referred to as an upper and lower slit method).

特開2007-125783号公報JP 2007-125783 A

単純シャッター方式、スリット・シャッター方式及び上下スリット方式のいずれにおいても、シャッターをスムーズに移動させるために、樹脂用トレイの底部とシャッターの上面との間に僅かな隙間が生じる場合がある。このような隙間があると、シャッターや上トレイを移動させる際に、この隙間に樹脂材料が入り込み、或いは噛み込まれ、それによりシャッターや上トレイの移動が妨げられてしまうことがある。この場合、シャッターや上トレイの移動速度が遅くなったり不均一になり、キャビティ内に供給される樹脂材料の量が不均一になってしまう。さらに、最悪の場合には、シャッターや上トレイの移動が途中で停止し、樹脂材料がキャビティ内の一部に供給されなくなる。   In any of the simple shutter method, the slit / shutter method, and the upper / lower slit method, a slight gap may occur between the bottom of the resin tray and the upper surface of the shutter in order to move the shutter smoothly. If there is such a gap, when the shutter or the upper tray is moved, the resin material may enter or bite into the gap, thereby preventing the movement of the shutter or the upper tray. In this case, the moving speed of the shutter or the upper tray becomes slow or non-uniform, and the amount of the resin material supplied into the cavity becomes non-uniform. Furthermore, in the worst case, the movement of the shutter and the upper tray stops halfway, and the resin material is not supplied to a part of the cavity.

本発明が解決しようとする課題は、樹脂材料をキャビティ内に均等に、かつ常にスムーズに供給することができる、圧縮成形装置の樹脂材料供給装置を提供することである。   The problem to be solved by the present invention is to provide a resin material supply device for a compression molding apparatus that can supply a resin material evenly and smoothly into a cavity.

上記課題を解決するために成された本発明に係る圧縮成形装置の樹脂材料供給装置は、
柱状材に、側面に開口し軸方向に延びる溝が形成され、軸を中心に回動可能である、互いに平行に配置された複数本の樹脂材料収容部と、
前記軸を中心に前記複数本の樹脂材料収容部を回動させる回動駆動部と
を備えることを特徴とする。
The resin material supply device of the compression molding device according to the present invention, which has been made to solve the above problems,
A plurality of resin material accommodating portions arranged in parallel to each other, formed in the columnar material, with grooves formed on the side surface and extending in the axial direction, and rotatable about the shaft,
And a rotation drive unit that rotates the plurality of resin material accommodation units around the axis.

本発明に係る樹脂材料供給装置では、全ての樹脂材料収容部を、前記溝の開口を上向きとした状態で、開口より溝内に樹脂材料を収容する。その後、本樹脂材料供給装置をキャビティの開口部上に配置し、そこで、前記回動駆動部により、前記複数本の樹脂材料収容部をそれぞれ、前記溝に収容された樹脂材料がキャビティに落下する状態まで回動させる。例えば、溝が、その開口が上向きの状態において鉛直である側壁を有する場合には、溝の開口が上向きの状態から樹脂材料収容部を90°を超える角度まで回動させることにより、溝に収容された樹脂材料が落下する。   In the resin material supply apparatus according to the present invention, the resin material is accommodated in the groove from the opening in all the resin material accommodation portions with the opening of the groove facing upward. Thereafter, the resin material supply device is arranged on the opening of the cavity, and the resin material accommodated in the grooves is dropped into the cavity by the rotation driving unit. Rotate to the state. For example, when the groove has a side wall that is vertical when the opening is upward, the groove is accommodated in the groove by rotating the resin material accommodating portion from an upward state to an angle exceeding 90 °. The applied resin material falls.

これにより、平行に配置された複数本の樹脂材料収容部の溝内に収容された樹脂材料が、それぞれの位置でキャビティに供給されるため、樹脂材料はキャビティ内にほぼ均等に供給される。また、樹脂材料供給装置の動作が、樹脂材料の噛み込み等により妨げられることがないため、常にスムーズにキャビティに樹脂材料を供給することができる。   Thereby, since the resin material accommodated in the groove | channel of the several resin material accommodating part arrange | positioned in parallel is supplied to a cavity in each position, the resin material is supplied substantially equally in a cavity. Further, since the operation of the resin material supply device is not hindered by the biting of the resin material or the like, the resin material can always be supplied smoothly into the cavity.

回動駆動部は、複数本の樹脂材料収容部を同時に回動させるラックアンドピニオン機構を備えるものを好適に用いることができる。もちろん、その他の伝達機構を用いてもよいし、個々の樹脂材料収容部にサーボモータ等の回転駆動源を設けてもよい。   As the rotation driving unit, a unit including a rack and pinion mechanism that simultaneously rotates a plurality of resin material accommodation units can be preferably used. Of course, other transmission mechanisms may be used, and a rotational drive source such as a servomotor may be provided in each resin material container.

本発明に係る樹脂材料供給装置はさらに、前記回動駆動部が前記複数本の樹脂材料収容部を回動させる間に、前記複数本の樹脂材料収容部全体を、該複数本の樹脂材料収容部が形成する面内であって前記軸に平行でない方向に移動させる移動部を備えることが望ましい。このように樹脂材料収容部が回動しながら移動することにより、各樹脂材料収容部の溝からキャビティに樹脂材料が落下する位置が移動してゆくため、キャビティ内に供給される樹脂材料の量の均一性をより一層高くすることができる。   The resin material supply device according to the present invention further includes the plurality of resin material accommodating portions accommodated in the plurality of resin material accommodating portions while the rotation driving portion rotates the plurality of resin material accommodating portions. It is desirable to provide a moving part that moves in a plane that is formed by the part and is not parallel to the axis. Since the position where the resin material falls into the cavity from the groove of each resin material accommodation portion moves as the resin material accommodation portion moves while rotating in this way, the amount of resin material supplied into the cavity The uniformity can be further increased.

本発明に係る樹脂材料供給装置は、前記移動部を備える場合において、前記回動駆動部による前記複数本の樹脂材料収容部の回動と、該移動部による該複数本の樹脂材料収容部の移動の同期を、より均一な供給が可能となるような態様にすることが望ましい。例えば、溝内の樹脂材料が落下し始める角度まで樹脂材料収容部が回動した時点で樹脂材料収容部の回動を停止して樹脂材料収容部の移動を開始し、樹脂材料収容部が所定距離(樹脂材料収容部の配置ピッチと同じ距離又はそれよりも少し長い距離とすることが望ましい)だけ移動させる。樹脂材料供給部を所定距離だけ移動した時点で移動を停止し、そこで樹脂材料収容部をさらに回転させて溝内の樹脂材料を全て落下させる。なお、樹脂材料収容部を所定距離だけ移動する間、樹脂材料収容部を少しずつ回動させ続けてもよい。   In the case where the resin material supply device according to the present invention includes the moving unit, the rotation of the plurality of resin material accommodating units by the rotation driving unit and the plurality of resin material accommodating units by the moving unit. It is desirable that the movement is synchronized so that more uniform supply is possible. For example, when the resin material housing portion rotates to an angle at which the resin material in the groove starts to drop, the resin material housing portion stops rotating and the resin material housing portion starts moving. It is moved by a distance (desired to be the same distance as the arrangement pitch of the resin material accommodating portions or a distance slightly longer than that). The movement is stopped when the resin material supply unit is moved by a predetermined distance, and the resin material container is further rotated to drop all the resin material in the groove. In addition, while moving the resin material accommodating part by a predetermined distance, the resin material accommodating part may be continuously rotated little by little.

これらの樹脂材料収容部の回動と移動の同期は、カム機構を用いて行うことができる。或いは、それぞれの樹脂材料収容部に設けたサーボモータなどのアクチュエータを用いて同期制御するようにしてもよい。   The rotation and movement of these resin material accommodation portions can be synchronized using a cam mechanism. Or you may make it carry out synchronous control using actuators, such as a servomotor provided in each resin material accommodating part.

本発明に係る圧縮成形装置の樹脂材料供給方法は、
柱状材に、側面に開口し軸方向に延びる溝が形成され、軸を中心に回動可能である、互いに平行に配置された複数本の樹脂材料収容部の該開口を上向きとした状態で、該開口より該溝内に樹脂材料を収容する工程と、
前記複数本の樹脂材料収容部をキャビティの開口部上に配置する工程と、
前記複数本の樹脂材料収容部を、前記軸を中心に回動させることにより、キャビティに樹脂材料を供給する工程と
を有することを特徴とする。
The resin material supply method of the compression molding apparatus according to the present invention is as follows.
In the columnar material, a groove that is open on the side surface and extends in the axial direction is formed, and the plurality of resin material housing portions arranged in parallel to each other that can be rotated around the shaft are facing upward. Containing a resin material in the groove from the opening;
Disposing the plurality of resin material containing portions on the opening of the cavity;
A step of supplying the resin material to the cavity by rotating the plurality of resin material accommodating portions around the shaft.

前記複数本の樹脂材料収容部の回動は、ラックアンドピニオン機構により行うことができる。また、個々の樹脂材料収容部にサーボモータ等の回転駆動源を設けて行ってもよい。   The plurality of resin material accommodation portions can be rotated by a rack and pinion mechanism. Moreover, you may carry out by providing rotational drive sources, such as a servomotor, in each resin material accommodating part.

本発明に係る樹脂材料供給方法の、キャビティに樹脂材料を供給する工程において、前記複数本の樹脂材料収容部全体を、該複数本の樹脂材料収容部が形成する面内であって前記軸に平行でない方向に移動させることが望ましい。   In the resin material supply method according to the present invention, in the step of supplying the resin material to the cavity, the entire plurality of resin material accommodation portions are within the plane formed by the plurality of resin material accommodation portions and are connected to the shaft. It is desirable to move in non-parallel directions.

本発明に係る樹脂材料供給方法において前記複数本の樹脂材料収容部全体を移動させる場合には、前記複数本の樹脂材料収容部の回動と、該複数本の樹脂材料収容部の移動の同期の態様を、より均一な供給が可能となるような態様にすることができる。   In the resin material supply method according to the present invention, when the entire plurality of resin material accommodation portions are moved, the rotation of the plurality of resin material accommodation portions and the movement of the plurality of resin material accommodation portions are synchronized. The embodiment of the present invention can be made so as to enable more uniform supply.

これらの樹脂材料収容部の回動と移動は、カム機構により同期させることができる。或いは、それぞれの樹脂材料収容部に設けたサーボモータを同期制御するようにしてもよい。   The rotation and movement of these resin material accommodation portions can be synchronized by a cam mechanism. Or you may make it carry out synchronous control of the servomotor provided in each resin material accommodating part.

本発明に係る圧縮成形装置は、上記樹脂材料供給装置を有することを特徴とする。   A compression molding apparatus according to the present invention includes the resin material supply apparatus.

本発明に係る圧縮成形方法は、上記樹脂材料供給方法により圧縮成形装置の下型のキャビティに樹脂材料を供給する工程を有することを特徴とする。   The compression molding method according to the present invention includes a step of supplying a resin material to a cavity of a lower mold of a compression molding apparatus by the resin material supply method.

本発明によれば、樹脂材料をキャビティ内に均等に、かつ常にスムーズに供給することができる。   According to the present invention, the resin material can be supplied uniformly and always smoothly into the cavity.

本発明に係る樹脂材料供給装置の一実施例を用いて圧縮成形を行う手順(a)〜(f)を説明する工程図。Process drawing explaining the procedure (a)-(f) which performs compression molding using one Example of the resin material supply apparatus which concerns on this invention. 同実施例の樹脂材料供給装置の概略平面図(a)、Y断面図(b)、及びX断面図(c)。The schematic plan view (a) of the resin material supply apparatus of the Example, Y sectional drawing (b), and X sectional drawing (c). 樹脂材料供給部の拡大Y断面図。The expanded Y sectional view of a resin material supply part. 同実施例の回動用カム(a)及び水平移動用カム(b)の平面図。The top view of the cam for rotation (a) and the cam for horizontal movement (b) of the Example. 同実施例の樹脂材料供給装置により樹脂材料を下型のキャビティに供給する手順を説明するフローチャート。The flowchart explaining the procedure which supplies the resin material to the cavity of a lower mold | type with the resin material supply apparatus of the Example. 同実施例の樹脂材料供給装置により樹脂材料を下型のキャビティに供給する際の、樹脂材料収容部の回転角度と枠部材の平行移動距離の関係を示すグラフ。The graph which shows the relationship between the rotation angle of a resin material accommodating part, and the parallel movement distance of a frame member at the time of supplying resin material to the cavity of a lower mold | type with the resin material supply apparatus of the Example. 同実施例の樹脂材料収容部から樹脂材料が落下する様子を示す説明図(a)〜(e)。Explanatory drawing (a)-(e) which shows a mode that the resin material falls from the resin material accommodating part of the Example. 従来のスリット・シャッター方式により樹脂材料をキャビティに供給する状態を示す説明図。Explanatory drawing which shows the state which supplies the resin material to a cavity by the conventional slit shutter system. 従来の上下スリット方式により樹脂材料をキャビティに供給する状態を示す説明図。Explanatory drawing which shows the state which supplies the resin material to a cavity by the conventional up-and-down slit system.

本発明に係る樹脂材料供給装置の一実施例を用いた電子部品の圧縮成形の手順について、図1を参照しながら説明する。ここで用いる圧縮成形装置10の金型は上型11、(ヒータ(図示なし)を内蔵する)下型12、及び中間プレート13から成り、下型12のキャビティ121は平面視で長方形(矩形)をなす。本実施例では、樹脂材料として顆粒状樹脂を用いるが、粉末状その他の形態であっても構わない。あるいは、樹脂材料として、液状樹脂(常温で流動性を有する樹脂材料)を使用してもよい。   A procedure of compression molding of an electronic component using an embodiment of the resin material supply apparatus according to the present invention will be described with reference to FIG. The mold of the compression molding apparatus 10 used here comprises an upper mold 11, a lower mold 12 (with a heater (not shown) incorporated), and an intermediate plate 13. A cavity 121 of the lower mold 12 is rectangular (rectangular) in plan view. Make. In this embodiment, a granular resin is used as the resin material, but it may be in a powder form or other forms. Alternatively, a liquid resin (a resin material having fluidity at normal temperature) may be used as the resin material.

まず、電子部品を装着した基板15を、その装着面を下に向けた状態で上型11の基板セット部111にセットする(図1(a))。その前又は後に、下型12をまたいで設けられた供給側と巻取側の離型フィルムロールを回転させ、供給側の離型フィルムロールから引き出した新しい離型フィルム16を下型12のキャビティ121の上方に張設する。次に、中間プレート13を固定した状態で下型12を上昇させ、離型フィルム16を介して中間プレート13と下型12のフィルム押え122とを当接させる。離型フィルム16は、下型12によって加熱されることにより、軟化して伸びる。さらに、中間プレート13を固定した状態で下型12を上昇させることで中間プレート13と下型12のフィルム押え122との当接面をキャビティ121に対して押し下げる。キャビティ121上の離型フィルム16は、中間プレート13と下型12のフィルム押え122との当接面が押し下げられることにより、張設される。そして、キャビティ121側から離型フィルム16を吸引することにより、キャビティ121を離型フィルム16で被覆する(図1(a), (b))。   First, the substrate 15 on which the electronic component is mounted is set on the substrate setting portion 111 of the upper mold 11 with the mounting surface facing downward (FIG. 1 (a)). Before or after that, the release film roll on the supply side and the take-up side provided across the lower mold 12 is rotated, and a new release film 16 drawn from the release film roll on the supply side is inserted into the cavity of the lower mold 12. It is stretched above 121. Next, the lower die 12 is raised with the intermediate plate 13 fixed, and the intermediate plate 13 and the film presser 122 of the lower die 12 are brought into contact with each other through the release film 16. The release film 16 is softened and stretched by being heated by the lower mold 12. Further, by raising the lower mold 12 with the intermediate plate 13 fixed, the contact surface between the intermediate plate 13 and the film presser 122 of the lower mold 12 is pushed down with respect to the cavity 121. The release film 16 on the cavity 121 is stretched by pressing down the contact surface between the intermediate plate 13 and the film presser 122 of the lower mold 12. And the cavity 121 is coat | covered with the release film 16 by attracting | sucking the release film 16 from the cavity 121 side (FIG. 1 (a), (b)).

その後、樹脂材料供給装置20によりキャビティ121内に樹脂材料を供給する(図1(c))。この樹脂材料供給装置20の動作については後に詳しく述べる。   Thereafter, the resin material is supplied into the cavity 121 by the resin material supply device 20 (FIG. 1C). The operation of the resin material supply device 20 will be described in detail later.

下型12の熱により樹脂材料が溶融した(図1(d))後、下型12を上型11に近づけ、溶融した樹脂に電子部品を浸漬させるとともに、樹脂をキャビティ底部部材123により押圧する(図1(e))。樹脂が硬化した後、上型11と下型12及び中間プレート13を開くことにより、電子部品の樹脂封止成形品が得られる(図1(f))。   After the resin material is melted by the heat of the lower mold 12 (FIG. 1 (d)), the lower mold 12 is brought close to the upper mold 11, the electronic component is immersed in the molten resin, and the resin is pressed by the cavity bottom member 123. (FIG. 1 (e)). After the resin is cured, the upper mold 11, the lower mold 12 and the intermediate plate 13 are opened to obtain a resin-sealed molded product of an electronic component (FIG. 1 (f)).

次に、本実施例の樹脂材料供給装置20について、図2〜図4を参照しながら詳細に説明する。
本実施例の樹脂材料供給装置20は、図2に示すように、ベース台29と、ベース台29上に設けられた矩形の枠部材21と、枠部材21の内部に平行且つ等間隔に配置され、枠部材21に回動可能に取り付けられた複数本の樹脂材料収容部22を備える。以下、図2(a)に示すように、樹脂材料収容部22の軸方向をY方向、枠部材21の面内でY方向に垂直な方向をX方向とする。ベース台29は、キャビティ121の開口と同じ大きさかそれよりもわずかに小さい矩形の開口を有している。枠部材21の内側の矩形は、ベース台29の開口よりもX方向には僅かに小さく、Y方向にほぼ同じ大きさを有する。
Next, the resin material supply apparatus 20 of the present embodiment will be described in detail with reference to FIGS.
As shown in FIG. 2, the resin material supply device 20 of the present embodiment is arranged in parallel and at equal intervals inside the base member 29, the rectangular frame member 21 provided on the base member 29, and the inside of the frame member 21. And a plurality of resin material accommodation portions 22 that are rotatably attached to the frame member 21. Hereinafter, as shown in FIG. 2A, the axial direction of the resin material accommodating portion 22 is defined as the Y direction, and the direction perpendicular to the Y direction within the plane of the frame member 21 is defined as the X direction. The base 29 has a rectangular opening that is the same size as or slightly smaller than the opening of the cavity 121. The rectangle inside the frame member 21 is slightly smaller than the opening of the base base 29 in the X direction and has substantially the same size in the Y direction.

樹脂材料収容部22は各々、1本の円柱状の柱状材221と、柱状材221の側面に設けられた、側面に開口し柱状材221の軸方向(Y方向)に延びる溝222を有する。なお、図2(a)では、樹脂材料収容部22の構成を分かり易く示すために、中央付近において1本の樹脂材料収容部22のみを示し、両隣3本ずつの樹脂材料収容部22の図示を省略している。樹脂材料収容部22は、軸に垂直な断面(Y断面)においては、図3に拡大して示すように、柱状材221の円柱の側面を、軸に平行な平面2211で切除した形状を有する。溝222はこの平面2211において開口するように設けられている。溝222は軸に垂直な断面において、内部では長方形であって、開口に向かって拡がってゆく形状を有する。なお、柱状材221は、本実施例では円柱の側面を切除した形状としたが、(切除しない)円柱状のものを用いてもよいし、四角柱や六角柱等の他の形状としてもよい。樹脂材料収容部22の本数は、本実施例では24本としたが、本発明はそれには限定されず、樹脂を供給する対象であるキャビティの大きさや、要求される樹脂の均等性により定める配置密度に応じて適宜設定可能である。   Each of the resin material accommodating portions 22 includes one columnar columnar member 221 and a groove 222 provided on the side surface of the columnar member 221 and opening in the side surface and extending in the axial direction (Y direction) of the columnar member 221. In FIG. 2 (a), only one resin material accommodating portion 22 is shown in the vicinity of the center in order to show the configuration of the resin material accommodating portion 22 in an easy-to-understand manner. Is omitted. In the cross section perpendicular to the axis (Y cross section), the resin material accommodating portion 22 has a shape obtained by cutting out the side surface of the columnar column of the columnar material 221 with a plane 2211 parallel to the axis, as shown in FIG. . The groove 222 is provided so as to open in this plane 2211. The groove 222 is rectangular inside in a cross section perpendicular to the axis, and has a shape that expands toward the opening. In this embodiment, the columnar member 221 has a shape obtained by cutting a side surface of a cylinder, but a columnar material (not cut) may be used, or another shape such as a square column or a hexagonal column may be used. . The number of the resin material accommodating portions 22 is 24 in this embodiment. However, the present invention is not limited to this, and the arrangement is determined by the size of the cavity to which the resin is supplied and the required uniformity of the resin. It can be set as appropriate according to the density.

枠部材21には、対向する2本の枠の一方には複数の貫通孔が等間隔に設けられ、他方には同数の非貫通孔が同間隔で設けられている。各柱状材221は、一端が各貫通孔を貫通し、他端が該非貫通孔で保持され、両孔の間で回動可能となっている。各樹脂材料収容部22の前記一端の、枠部材21の外側となる部分には、ピニオン224が設けられている。また、全樹脂材料収容部22のピニオン224と噛み合うように、ラック23が枠部材21の外側に、X方向に移動可能に設けられている。図2(c)に示すように、枠部材21の下方は外方に突出しており、ラック23はその上に移動可能に載置されている。   In the frame member 21, a plurality of through holes are provided at equal intervals in one of the two opposing frames, and the same number of non-through holes are provided at the same interval on the other. Each columnar member 221 has one end penetrating each through hole and the other end held by the non-through hole, and is rotatable between both holes. A pinion 224 is provided at a portion of the one end of each resin material accommodating portion 22 that is outside the frame member 21. In addition, a rack 23 is provided on the outside of the frame member 21 so as to be movable in the X direction so as to mesh with the pinions 224 of the total resin material accommodation portion 22. As shown in FIG. 2 (c), the lower part of the frame member 21 protrudes outward, and the rack 23 is movably mounted thereon.

図2(a)に示すように、ラック23の一端には回動用連結部材241が固定されている。回動用連結部材241は、枠部材21に平行に設けられた回動用板状部材2411と、その下面に設けられた回動用カムピン2412から成る。また、枠部材21には、平行移動用連結部材242が固定されている。平行移動用連結部材242も回動用連結部材241と同様に、枠部材21に平行に設けられた平行移動用板状部材2421と、その下面に設けられた平行移動用カムピン2422から成る。   As shown in FIG. 2A, a rotation connecting member 241 is fixed to one end of the rack 23. The rotation connecting member 241 includes a rotation plate-like member 2411 provided in parallel to the frame member 21 and a rotation cam pin 2412 provided on the lower surface thereof. In addition, a parallel movement connecting member 242 is fixed to the frame member 21. Similarly to the rotation connection member 241, the parallel connection member 242 includes a parallel plate member 2421 provided in parallel to the frame member 21 and a parallel movement cam pin 2422 provided on the lower surface thereof.

樹脂材料供給装置20はさらに、回動用カム251(図4(a))及び平行移動用カム252(図4(b))を備える。回動用カム251のカム溝(回動用カム溝2511)及び平行移動用カム252のカム溝(平行移動用カム溝2521)の形状(カムプロファイル)については後述する。これら回動用カム251及び平行移動用カム252は、共通の連結部材26に固定されている。そして、エアアクチュエータ27が連結部材26をY方向に移動させる。   The resin material supply device 20 further includes a rotation cam 251 (FIG. 4A) and a parallel movement cam 252 (FIG. 4B). The shape (cam profile) of the cam groove (rotating cam groove 2511) of the rotating cam 251 and the cam groove (parallel moving cam groove 2521) of the parallel moving cam 252 will be described later. The rotating cam 251 and the parallel moving cam 252 are fixed to a common connecting member 26. Then, the air actuator 27 moves the connecting member 26 in the Y direction.

本実施例では、前記回動駆動部はラック23、ピニオン224、回動用連結部材241、回動用カム251、連結部材26及びエアアクチュエータ27により構成される。また、本実施例では、前記移動部は枠部材21、平行移動用連結部材242、平行移動用カム252、連結部材26及びエアアクチュエータ27により構成される。   In the present embodiment, the rotation drive unit includes a rack 23, a pinion 224, a rotation connection member 241, a rotation cam 251, a connection member 26, and an air actuator 27. Further, in this embodiment, the moving part is constituted by the frame member 21, the parallel movement connecting member 242, the parallel moving cam 252, the connecting member 26 and the air actuator 27.

本実施例の樹脂材料供給装置20の動作を、図1〜図7を用いて説明する。
初期状態では、各樹脂材料収容部22は溝222の開口が真上を向いている。このときの樹脂材料収容部22の回転角を0°(図7(a))とする。この初期状態において、各樹脂材料収容部22の溝222内に所定量の樹脂材料を投入する(図5のステップS11)。樹脂材料の投入量は、各樹脂材料収容部22に均一に、且つ、個々の樹脂材料収容部22において溝222の長手方向に均一になるようにする。このような樹脂材料の投入は、例えば特許文献1に記載の樹脂投入シュートを用いた樹脂材料供給機構や、従来の樋状のフィーダを用いた樹脂材料供給機構などにより行うことができる。
The operation of the resin material supply apparatus 20 of this embodiment will be described with reference to FIGS.
In the initial state, the opening of the groove 222 of each resin material accommodating portion 22 faces right above. At this time, the rotation angle of the resin material accommodating portion 22 is set to 0 ° (FIG. 7A). In this initial state, a predetermined amount of resin material is put into the groove 222 of each resin material accommodating portion 22 (step S11 in FIG. 5). The input amount of the resin material is made uniform in each resin material accommodating portion 22 and uniform in the longitudinal direction of the groove 222 in each resin material accommodating portion 22. Such charging of the resin material can be performed by, for example, a resin material supply mechanism using a resin charging chute described in Patent Document 1 or a resin material supply mechanism using a conventional bowl-shaped feeder.

次に、樹脂材料収容部22に樹脂材料を保持した樹脂材料供給装置20を、圧縮成形装置10の離型フィルム16が被覆されたキャビティ121上に移動させ、キャビティ121の開口にベース台29の開口を合わせるように配置する(ステップS12。図1(b)参照)。   Next, the resin material supply device 20 holding the resin material in the resin material container 22 is moved onto the cavity 121 covered with the release film 16 of the compression molding device 10, and the base table 29 is opened at the opening of the cavity 121. It arrange | positions so that opening may be match | combined (step S12. Refer FIG.1 (b)).

続いて、エアアクチュエータ27により、連結部材26をY方向に一定の速度で移動させる。これにより、連結部材26に固定された回動用カム251及び平行移動用カム252もY方向に一定の速度で移動する。そして、回動用カム251のカムプロファイルに従って、後述の所定のタイミングで、回動用連結部材241及びそれに固定されたラック23、並びに平行移動用カム252及び平行移動用板状部材2421に固定された枠部材21がX方向に移動する。このラック23の移動により、所定のタイミングで、ピニオン224に固定された樹脂材料収容部22が回動し、それによって溝222内の樹脂材料をキャビティ121に落下させる。それと共に、枠部材21の移動により、所定のタイミングで樹脂材料収容部22をX方向に移動させる(ステップS13)。   Subsequently, the connecting member 26 is moved in the Y direction at a constant speed by the air actuator 27. Thereby, the rotating cam 251 and the parallel moving cam 252 fixed to the connecting member 26 also move at a constant speed in the Y direction. Then, according to the cam profile of the rotating cam 251, the rotating connecting member 241, the rack 23 fixed to the rotating connecting member 241, and the frame fixed to the parallel moving cam 252 and the parallel moving plate member 2421 at a predetermined timing described later. The member 21 moves in the X direction. By the movement of the rack 23, the resin material accommodating portion 22 fixed to the pinion 224 is rotated at a predetermined timing, thereby dropping the resin material in the groove 222 into the cavity 121. At the same time, the resin material container 22 is moved in the X direction at a predetermined timing by the movement of the frame member 21 (step S13).

ここで、回動用カム251及び平行移動用カム252のカムプロファイルは図4に示すようになっており、それに対応して、樹脂材料収容部22の回動角及びX方向の移動距離は図6に示すように変化する。具体的には、樹脂材料収容部22が初期位置から70°回動するまで(図4及び図6に示す区間A)はX方向に移動せず、70°から105°まで回動する間(同・区間B)にX方向に樹脂材料収容部22の間隔と同じ距離だけ移動し、その後180°まで回動する間(同・区間C)はX方向に移動しないように、カムプロファイルが形成されている。溝222内の樹脂材料は、樹脂材料収容部22の回動角が70°のときには未だ落下せず(図7(b))、70°を超えて105°まで回動する間に落下し(同(c), (d))、その後、180°まで回動する間に溝222内に残存していた樹脂材料も落下する(同(e))。こうして、溝222内の全ての樹脂材料がキャビティ121に供給された時点で、1つのキャビティ121への樹脂材料の供給動作が終了する(ステップS14)。   Here, the cam profiles of the rotation cam 251 and the parallel movement cam 252 are as shown in FIG. 4, and correspondingly, the rotation angle and the movement distance in the X direction of the resin material container 22 are as shown in FIG. Changes as shown. Specifically, until the resin material accommodating portion 22 is rotated by 70 ° from the initial position (section A shown in FIGS. 4 and 6), the resin material containing portion 22 is not moved in the X direction and is rotated from 70 ° to 105 ° ( In the same section B), the cam profile is formed so that it moves in the X direction by the same distance as the interval of the resin material accommodating portion 22 and then does not move in the X direction while rotating to 180 ° (same section C). Has been. The resin material in the groove 222 is not yet dropped when the rotation angle of the resin material accommodating portion 22 is 70 ° (FIG. 7 (b)), and falls while rotating to over 70 ° to 105 ° (FIG. 7 (b)). (C), (d)), and then the resin material remaining in the groove 222 is also dropped while rotating to 180 ° ((e)). Thus, when all the resin materials in the groove 222 are supplied to the cavities 121, the operation of supplying the resin materials to one cavity 121 is completed (step S14).

本実施例の樹脂材料供給装置20によれば、従来の上下スリット方式等と異なり、樹脂材料をキャビティ121に供給する際に樹脂材料が噛み込まれて供給動作が妨げられるということがないため、樹脂材料をキャビティ121に常にスムーズに、かつ均等に供給することができる。また、樹脂材料収容部22が移動しながら樹脂材料をキャビティ121に供給するため、樹脂材料の供給の均等性を一層良好にすることができる。   According to the resin material supply device 20 of the present embodiment, unlike the conventional vertical slit method, the resin material is not bitten when the resin material is supplied to the cavity 121, and the supply operation is not hindered. The resin material can be supplied to the cavity 121 smoothly and evenly. Further, since the resin material is supplied to the cavity 121 while the resin material container 22 moves, the uniformity of the supply of the resin material can be further improved.

上記実施例の樹脂材料供給装置20は本発明の一例であり、本発明の趣旨の範囲で適宜に変形や修正、追加が許容される。
例えば、回動用カム251及び平行移動用カム252のカムプロファイルは特に限定されず、樹脂材料収容部22の溝222の形状や溝222の中に収容されている樹脂材料の量等によって適宜設計することができる。また、樹脂材料収容部22の平行移動の開始から所定距離だけ移動するまでの間、樹脂材料収容部22は回動し続けてもよいし、溝222内の樹脂材料が落下する所定の角度で回動を停止してもよい。また、樹脂材料収容部22の回動と移動はカム以外の機構によって同期させてもよい。
The resin material supply device 20 of the above embodiment is an example of the present invention, and appropriate modifications, corrections, and additions are permitted within the scope of the present invention.
For example, the cam profiles of the rotation cam 251 and the parallel movement cam 252 are not particularly limited, and are appropriately designed depending on the shape of the groove 222 of the resin material accommodation portion 22 and the amount of the resin material accommodated in the groove 222. be able to. Also, the resin material container 22 may continue to rotate until the resin material container 22 starts to move by a predetermined distance from the start of the parallel movement, or at a predetermined angle at which the resin material in the groove 222 falls. The rotation may be stopped. Further, the rotation and movement of the resin material container 22 may be synchronized by a mechanism other than the cam.

各樹脂材料収容部22を回動させる機構は、ラックアンドピニオン機構に限定されず、全ての樹脂材料収容部22を同期させて回動させる他の適切な機構を用いればよい。例えば、個々の樹脂材料収容部22にサーボモータ等の回転駆動源を設けてもよい。   The mechanism for rotating each resin material accommodating portion 22 is not limited to the rack and pinion mechanism, and any other appropriate mechanism for synchronizing and rotating all the resin material accommodating portions 22 may be used. For example, each resin material container 22 may be provided with a rotational drive source such as a servomotor.

樹脂材料供給装置20はさらに、各樹脂材料収容部22(あるいは枠部材21)に振動を与えるバイブレータ(各樹脂材料収容部22あるいは枠部材21を叩く動作をするものを含む)が備えられていてもよい。樹脂材料収容部22の溝222が180°回動したとき、このバイブレータによって各樹脂材料収容部22に振動を与えることにより、溝222内に残留している樹脂材料を全て落下させ、キャビティ121内に供給することができる。   The resin material supply device 20 is further provided with a vibrator (including one that operates to hit each resin material housing portion 22 or the frame member 21) that vibrates each resin material housing portion 22 (or the frame member 21). Also good. When the groove 222 of the resin material accommodating portion 22 is rotated by 180 °, the vibration is applied to each resin material accommodating portion 22 by this vibrator, thereby dropping all of the resin material remaining in the groove 222 and in the cavity 121. Can be supplied to.

樹脂材料を供給する対象であるキャビティの平面形状は正方形、円形、楕円形、菱形、三角形等であってもよい。これらの場合、枠部材の形状をそれに合わせると共に、各樹脂材料収容部の長さを調整し、枠部材内に均等に配置するように構成すればよい。   The planar shape of the cavity to which the resin material is supplied may be a square, a circle, an ellipse, a diamond, a triangle, or the like. In these cases, the shape of the frame member may be adjusted to that, and the length of each resin material accommodating portion may be adjusted so that the frame member is evenly arranged in the frame member.

10…圧縮成形装置
11…上型
111…基板セット部
12…下型
121…キャビティ
122…フィルム押え
123…キャビティ底部部材
13…中間プレート
15…基板
16…離型フィルム
20…樹脂材料供給装置
21…枠部材
22…樹脂材料収容部
221…柱状材
2211…柱状材切断平面
222…溝
224…ピニオン
23…ラック
241…回動用連結部材
2411…回動用板状部材
2412…回動用カムピン
242…平行移動用連結部材
2421…平行移動用板状部材
2422…平行移動用カムピン
251…回動用カム
2511…回動用カム溝
252…平行移動用カム
2521…平行移動用カム溝
26…連結部材
27…エアアクチュエータ
29…ベース台
931、940…樹脂用トレイ
932、943、944…樹脂材料供給孔
933…シャッター
934、955…キャビティ
941…上トレイ
942…下トレイ
DESCRIPTION OF SYMBOLS 10 ... Compression molding apparatus 11 ... Upper mold 111 ... Substrate setting part 12 ... Lower mold 121 ... Cavity 122 ... Film presser 123 ... Cavity bottom member 13 ... Intermediate plate 15 ... Substrate 16 ... Release film 20 ... Resin material supply apparatus 21 ... Frame member 22 ... Resin material accommodating portion 221 ... Columnar material 2211 ... Columnar material cutting plane 222 ... Groove 224 ... Pinion 23 ... Rack 241 ... Rotating connecting member 2411 ... Rotating plate member 2412 ... Rotating cam pin 242 ... For parallel movement Connecting member 2421 ... Parallel moving plate member 2422 ... Parallel moving cam pin 251 ... Turning cam 2511 ... Turning cam groove 252 ... Parallel moving cam 2521 ... Parallel moving cam groove 26 ... Connecting member 27 ... Air actuator 29 ... Bases 931, 940 ... Resin trays 932, 943, 944 ... Resin material supply holes 933 ... Potter 934,955 ... cavity 941 ... upper tray 942 ... the lower tray

上記課題を解決するために成された本発明に係る圧縮成形装置の樹脂材料供給装置は、
柱状材に、側面に開口し軸方向に延びる溝が形成され、該柱状材の軸を中心に回動可能である、互いに平行に配置された複数本の樹脂材料収容部と、
前記軸を中心に前記複数本の樹脂材料収容部を回動させる回動駆動部と
を備えることを特徴とする。
The resin material supply device of the compression molding device according to the present invention, which has been made to solve the above problems,
A plurality of resin material containing portions arranged in parallel to each other, formed in the columnar material, with grooves formed in the side surface and extending in the axial direction, and rotatable about the axis of the columnar material,
And a rotation drive unit that rotates the plurality of resin material accommodation units around the axis.

本発明に係る圧縮成形装置の樹脂材料供給方法は、
柱状材に、側面に開口し軸方向に延びる溝が形成され、該柱状材の軸を中心に回動可能である、互いに平行に配置された複数本の樹脂材料収容部の該開口を上向きとした状態で、該開口より該溝内に樹脂材料を収容する工程と、
前記複数本の樹脂材料収容部をキャビティの開口部上に配置する工程と、
前記複数本の樹脂材料収容部を、前記軸を中心に回動させることにより、キャビティに樹脂材料を供給する工程と
を有することを特徴とする。
The resin material supply method of the compression molding apparatus according to the present invention is as follows.
The columnar material is formed with a groove that opens in the side surface and extends in the axial direction, and the openings of the plurality of resin material housing portions arranged in parallel to each other, which are rotatable about the axis of the columnar material, are directed upward. A step of accommodating a resin material in the groove from the opening in a state where
Disposing the plurality of resin material containing portions on the opening of the cavity;
A step of supplying the resin material to the cavity by rotating the plurality of resin material accommodating portions around the shaft.

本発明に係る樹脂成形品製造方法は、上記樹脂材料供給方法により圧縮成形装置の下型のキャビティに樹脂材料を供給する工程を有することを特徴とする。 The resin molded product manufacturing method according to the present invention includes a step of supplying a resin material to a cavity of a lower mold of a compression molding apparatus by the resin material supply method.

Claims (10)

柱状材に、側面に開口し軸方向に延びる溝が形成され、軸を中心に回動可能である、互いに平行に配置された複数本の樹脂材料収容部と、
前記軸を中心に前記複数本の樹脂材料収容部を回動させる回動駆動部と
を備えることを特徴とする圧縮成形装置の樹脂材料供給装置。
A plurality of resin material accommodating portions arranged in parallel to each other, formed in the columnar material, with grooves formed on the side surface and extending in the axial direction, and rotatable about the shaft,
A resin material supply device for a compression molding apparatus, comprising: a rotation drive unit that rotates the plurality of resin material accommodation units around the shaft.
前記回動駆動部が、前記複数本の樹脂材料収容部を同時に回動させるラックアンドピニオン機構を備えることを特徴とする請求項1に記載の圧縮成形装置の樹脂材料供給装置。   The resin material supply device of the compression molding apparatus according to claim 1, wherein the rotation driving unit includes a rack and pinion mechanism that simultaneously rotates the plurality of resin material accommodation units. さらに、前記複数本の樹脂材料収容部全体を、該複数本の樹脂材料収容部が形成する面内であって前記軸に平行でない方向に移動させる移動部を備えることを特徴とする請求項1又は2に記載の圧縮成形装置の樹脂材料供給装置。   2. The apparatus according to claim 1, further comprising: a moving unit that moves the entire plurality of resin material accommodation units in a direction that is within a plane formed by the plurality of resin material accommodation units and is not parallel to the axis. Or the resin material supply apparatus of the compression molding apparatus of 2. 前記回動駆動部による前記複数本の樹脂材料収容部の回動と、該移動部による該複数本の樹脂材料収容部の移動の同期を行うカム機構を備えることを特徴とする請求項3に記載の圧縮成形装置の樹脂材料供給装置。   4. A cam mechanism that synchronizes the rotation of the plurality of resin material accommodating portions by the rotation driving portion and the movement of the plurality of resin material accommodating portions by the moving portion is provided. The resin material supply apparatus of the compression molding apparatus of description. 柱状材に、側面に開口し軸方向に延びる溝が形成され、軸を中心に回動可能である、互いに平行に配置された複数本の樹脂材料収容部の該開口を上向きとした状態で、該開口より該溝内に樹脂材料を収容する工程と、
前記複数本の樹脂材料収容部をキャビティの開口部上に配置する工程と、
前記複数本の樹脂材料収容部を、前記軸を中心に回動させることにより、キャビティに樹脂材料を供給する工程と
を有することを特徴とする圧縮成形装置の樹脂材料供給方法。
In the columnar material, a groove that is open on the side surface and extends in the axial direction is formed, and the plurality of resin material housing portions arranged in parallel to each other that can be rotated around the shaft are facing upward. Containing a resin material in the groove from the opening;
Disposing the plurality of resin material containing portions on the opening of the cavity;
And a step of supplying the resin material to the cavity by rotating the plurality of resin material accommodating portions about the shaft.
前記複数本の樹脂材料収容部の回動をラックアンドピニオン機構により行うことを特徴とする請求項5に記載の圧縮成形装置の樹脂材料供給方法。   6. The resin material supply method for a compression molding apparatus according to claim 5, wherein the plurality of resin material accommodation portions are rotated by a rack and pinion mechanism. 前記キャビティに前記樹脂材料を供給する前記工程において、前記複数本の樹脂材料収容部全体を、該複数本の樹脂材料収容部が形成する面内であって前記軸に平行でない方向に移動させることを特徴とする請求項5又は6に記載の圧縮成形装置の樹脂材料供給方法。   In the step of supplying the resin material to the cavity, the whole of the plurality of resin material housing portions is moved in a direction not parallel to the axis within a plane formed by the plurality of resin material housing portions. A resin material supply method for a compression molding apparatus according to claim 5 or 6. 前記複数本の樹脂材料収容部の回動と該複数本の樹脂材料収容部の移動をカム機構により同期させることを特徴とする請求項7に記載の圧縮成形装置の樹脂材料供給方法。   8. The resin material supply method for a compression molding apparatus according to claim 7, wherein the rotation of the plurality of resin material accommodation portions and the movement of the plurality of resin material accommodation portions are synchronized by a cam mechanism. 請求項1〜4のいずれかに記載の樹脂材料供給装置を備えることを特徴とする圧縮成形装置。   A compression molding apparatus comprising the resin material supply apparatus according to claim 1. 請求項5〜8のいずれかに記載の樹脂材料供給方法により圧縮成形装置の下型のキャビティに樹脂材料を供給する工程を有することを特徴とする圧縮成形方法。   A compression molding method comprising a step of supplying a resin material to a cavity of a lower mold of a compression molding apparatus by the resin material supply method according to claim 5.
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CN110589389A (en) * 2019-08-30 2019-12-20 安徽耐科装备科技股份有限公司 Resin conveying device capable of effectively eliminating influence of centrifugal force of material
CN110589389B (en) * 2019-08-30 2022-03-15 安徽耐科装备科技股份有限公司 Resin conveying device capable of effectively eliminating influence of centrifugal force of material

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